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INSTALLATION & SERVICE MANUAL

1. N N F T L uch Form H 806 ID P REV 4 Hannay Reels ISO 29 The reel leader PARTS LIST Vies SERIES 900 Telephone 518 797 3791 Free 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 ebsite www hannay com E mail reels hannay com Qeeeeceeog 009999 OO e SEAN E 1M HP 6 02 Hannay ISO Parts Lists are available Form H 7027 P at www hannay com Rev 2 Item A 103 180 181 182 184 1M HP 6 02 PARTS LIST ISO 29 Series 900 When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Description PART NUMBER Drum 1021 2 Dias ee ee Specify Model 9905 3131 Front Disc 23 24 21 3 4 Specify Model 9903 1121 Front Disc 25 26 24 3 4 Specify Model 9903 1321 Front Disc 28 29 26 3 4 Specify Model 9903 1521 Front Disc 30 31 28 3 4 Specify Model 9903 1621 Back Disc 23 24 21 3 4 Specify Model 9903 1121 Back Disc 25 26 24 3 4 Specify Model 9
2. 9914 0233 m Ee 1 E ad 9914 0451 Brake dc 9914 0413 112135 DISC CL re en 9910 1321 138135 DISC M 9910 1423 180T 33 DISC Sprocket a 9910 1526 055 cA Motor Sprocket 11135 X 13 16 me aan 9910 1118 Motor 12 Volt 9915 0042 Motor 12 Volt EXplosion Prool ctetu reco 9915 0003 Swivel Joint Super Swivel 1 41 4 6 6 9929 8551 oSwivelxJoint Full cele T 9929 0501 m MM I 9954 0017 9 16 2 SDIDlOCK 2 9904 2158 516 19X1 SDINIOCcK BOI a 9904 2102 5 1616 SPINlOGK 9904 6100 3 8 16 x 3 4 Carriage Bolt 9904 0201 3 8 16 x 3 4 Spinlock 9904 2201 3 8 16X 1 SDIDIOCK B ll eier 9904 2202 3 8 c RH 9904 6200 1 2 xT HexHead Bol uuu aan en 9904 1402 112
3. HOS NIVW NI NMOHS SNOLLO3NNOO 71314 AINO L SALON ININOO 68 5 dOL L0S QIND ASNOH TSNA N punos jeus 3019 9 9 O Ggy SUONEIIUNWWON HA tl G O G D suoneoiunuuo VW J jONVUO EL nanos 5 GALSIML AOVAYALNI 987 Ald 8 YATIOYULNOO OL 071313 IN 398NOS H3MOd OV OL LHM X18 5 cl 4ISNIASIA ISNOHTINA dIHSH3NMO LHOIHAdOO LL6980 16 _____ 9290 299 022 2990 299 022 OSA 001 eins YHON 0 01 SO 8002 01 60 A8 NMVHG 31va OL 19 5 SI NOILVINHOJNI SNIVLNOD ONIMVHG SIHL SNOILINI330 ONIININVdHOOdud X0v00c1 FE No 0 330 NO 530 30 330 ZO 330 mol 90 330340 GO NO 330 3404401 330
4. ae en ee ee 9914 0413 1 34A Comet Brake HUD isi eite Ea een een 9947 0038 1 348 Comet Brake Stap erziehen 9947 0091 1 34C Comet Brake Tention Adjuster Bolt Spring Washer Wing Nut 9947 0092 1 35 112 T39 Disce SDIOCKOL esca OE 9910 1321 1 35 1568135 DISCS ee nee 9910 1423 1 35 180135 DISC Sprocket 9910 1526 1 36 usaha PDT Specify Model 1 38 Motor Sprocket 11135 x 1 16 9910 1118 1 41 Motor 12 Vol EXPILOSION PTOO Fi en ck a 9915 0003 1 42 1 1 2 90 Deg FxF Swivel Joint STANDARD Not LPG 9930 4210 1 42 1 1 2 90 Deg Swivel Joint for LP GAS Applications 9930 0531 1 50 cem opi Eo 9965 0021 1 59 att petu MU REN 9954 0017 6 5 16 18 1 2 Hex Head Bolt u uu ir 9904 1101 9 103B 3 8 16 x 3 4 Carriage Bolt w Nut w o Comet 9904 0201 2 103B 3 8 16 x 2 Carriage Bolt w Nut w Comet 9947 0093 1 1030 3 8 16 3 4 Spinlock whee vue 9904 2201 12 TOSD S O
5. 0 1 pss peur 2 Ay ea COMPONENT AUWGUVERSNEWSTRE 1 L 2 gt per REXWSHRHDTHOFAMG 20 pns em 5 27 5 ANA COMPONENT M UtBUNARLTGTERWS t COMPONENT BENE TE zzz AT WASHER 040610 8 pe BUNANUL gt pus pem 2 SC TC E SE HEXHDOA GRS CI NI Hannay Reels INSTALLATION INSTRUCTIONS The reel leader Electric Rewind Reels for DC and AC Operation Hannay Reels 553 State Route 143 Westerlo NY USA 12193 0159 www hannay com E mail reels hannay com PHONE 518 797 3791 TOLL FREE 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 NOTE FAILURE TO FOLLOW THESE INSTRUCTIONS MAY VOID THE WARRANTY Unpacking and mounting the reel to the chassis Do NOT rely on the reel structure for grounding For explosion proof applications the ground lead must be run to and bonded to the chassis in a non hazardous location such as the engine compartment of the vehicle 7 Tape all connections and check each one to make sure they
6. u uu uu du V 9903 1121 1 3 Back DISG 25 26 Series ri Qa S aa ele due 9903 1321 1 3 Back DISC 26 27 SOLOS usd ada 9903 1421 1 3 Back Dise 29 29 ee 9903 1521 1 3 Back DISC 30 31 sure sense ee le iu re iss 9903 1621 1 4 Front Frame 25 24 sods wate ane 9906 0031 1 4 Front Frame UP T6 SD 9906 5031 1 6 back Frame Up te 23 24 an 9906 0031 1 6 Back Frame UD IO 3049 uy les 9906 5031 1 7 Front Foot specify Model sn ns ak ein 9907 3000 1 9 Back Foot Model u nie ae 9907 3000 1 11 1 1 2 Flange Hub Only Specify 9901 3640 1 12 1 1 2 FNPT Iron Pipe Riser 2 2 2 21 71 7 9901 3760 1 13 EH 936 9965 0015 2 16 3 8 16 GCarriage Bolt W INUE ee Specify Model 6 17 3 8 Spacer Pipes Specify 9904 3200 6 18 Back Bearing Complete seine 9902 1400 1 18 Self Aligning Pillow Block 44 4 9902 2900 1 18B Self Aligning Bearing Holder 9902 2800 1 19 Back Bearing Insert Only u u u
7. INC REVISIONS DESCRIPTION DATE 1 REVISED FACTOR BOARD 1 1 04 2 REVISED FACTOR WIRING 1404 ADDED STRIPES 1 amp 2 WIRES 1 1 04 HERCLE m DO 72 E E E E E E 8 LOSPFEZL I81 WE __ __ 5 awmi PS 12 8 POWER SUPPLY PM im I CPU BOARD P N 120000 VADERNUSA c 45678 123 _ 209000 INT sue S3 2 2024 M aiii Maca 919 FACTOR MUST BE LESS THAN 200 00 ar L2 LN 8 D D Ve PUSE YAZIIVLOL S VEC JO RO 1234 202000 LL zz LU x LU 21014 5994 94 9 9 4 45 4441 8 EE X e mul mm FUELHOUSE HEAD HE O O gt gt go WIRING DIAGRAM 245 Eu lt I EE lt E 1 2 CONDUIT a 3g o A TO SWITCH Pump Measure Control Inc 2 22 02 ee CAT i 1070 Nine North Drive Suite 100 p 3 4 CONDUIT 1 2 CONDUIT N Alpharetta GA 30004 HEAD TO PULSER N PH 770 667 0667 FAX 770 667 0476 ruis DRAWING CONTAINS PROPRIETARY INFORMATION AND IS SUBJECT TO 01 02 20 3 COPYRIGHT OWNERSHIP INC
8. ININOO SASNOH T3f3 SALON ALIHM EL 38 ASU o eee Os Bj BAM ER 000 NINOS VARIAN 8 L9IOSVEZIVEL 8 9 0004 e oe gt ooeee 000 ldVd m 5 190 0 10 9 TB11 2345678 o mo 77 akalala equ ONI IOHINOO SYNSVAW Qquvoaga SNOILVDINANNOD lt dIHSH3NMO LHOIHAdOO OL 19 5 SI NOILVINHOJNI SNIVLNOD ONIMVHG SIHL LO aan TWNOIS LYVLS SV 0351 38 NYO 8 S HOI31VH NI SOINOHIO3T13 IWNOILVNYSLNI 3AISS3HOOHd SIN 7000 v5 GSAYNLOVANNVW LINN SNOILONYLSNI H3d GATIVLSNI 38 LSNW JHL y S 001 SAL YHON BUIN 0 01 3AO8V NMOHS SI 1 H3SN3dSIO HOS G31O3NNOO 5 JHL 105400 JO SS3HQQv OL DNIGNOdSSYYOO Jld NI SIVNINHSL OL 9NIHIM SNOILVOINNININOO LO3NNOO GSATIVLSNI dHvO8 090021 V LSNW H3SN3dSIG
9. INC REVISIONS DESCRIPTION DATE 2 O TB N un 12341 000 0 01 9 01 9 3 3 7 3 7 3 654 5 6 5 4 FACTOR MUST LESS THAN 200 00 DISCRIPTION MB 12 VDC SUPPLY DC GROUND COMMON CHANNEL 1 12 VDC SUPPLY DC GROUND COMMON CHANNEL 1 110500 FACTOR BOARD CHANNEL 2 Pb Nine orth 1070 Nine North Drive Suite 100 9 22 03 CAT Alpharetta GA 30004 Bares 1 1 PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY DRAWING NUMBER INFORMATION AND IS SUBJECT TO 1 32 COPYRIGHT OWNERSHIP INC O O y LED INDICATORS Solenoid 2 Red Solenoid 1 Red Pump Start Out Red Dispenser Handle AC Yellow External Permissive Yellow Relay Energized Red 12 VDC OK Green Pulse Input Channel A Yellow Pulse Input Channel B Yellow Programmable Pulse Out Red Volume Pulse Out Red Dispenser Handle Switch DC Yellow AC Power Detect Yellow CPU BOARD P N 120000 PMC LED FUNCTIONS Mon rol 1070 Nine North Drive Suite 100 2 28 03 CAT Alpharetta GA s0004 A PH 770 667 0667 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY DRAWING NUMBER INFORMATION AND IS SUBJECT TO 1 03A45 COPYRIGHT OWNERSHIP
10. NOnSOF 122 180 140 180 Positioning This valve is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Piping Connect piping or tubing to valve according to markings on valve body Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly supporting and aligning piping When tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as possible to connection point IMPORTANT To protect the solenoid valve install a strainer or filter suitable for the service involved in the inlet side as close to the valve as possible Clean periodically depending on service conditions See ASCO Series 8600 8601 and 8602 for strainers MAINTENANCE WARNING To prevent the possibility of death personal injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before servicing the valve Note It is not necessary to remove the valve from the pipeline for repairs Maximum Maximum Page 1 of 4 All Rights Reserved Cleaning All solenoid valves should be cleaned periodically The time
11. ae 9902 1500 1 20 Front Bearing Complete een 9902 1610 1 20 Bearing Holder Bottom Strap 9902 2950 1 20B Bearing Holder Strap Front iore Eu oed ee curate pua 9902 2955 1 21 Front Bearing Insert Only With Grease 9902 1700 1 22 Ring Gear H 26 Up Tto 25 26 a se a 9914 0372 1 22 Rina Gear FE20 ea een Due ae eae aia 9914 0382 1 23 Pinion Gear H 27 Up to 25 26 9914 0393 1 23 Pinion Gear 9914 0403 1 23A Gear emm 9914 0618 1 24 58 18 SAE Hex Nut ESGNA eee te eee 9904 5600 1 25 Pinion Shaft Specify Model 9914 0250 1 27 Side Pinion Bearing ame 9914 0243 1 28 Collar Se pecu SCcHeW Pe ES 9914 0351 1 29 Crank Handle H 18 9914 001 1 1 29A Mane Crank Handle 2 9914 0506 1 29B Hand Crank Handle Bolt w Nut 99 14 051 1 1 30 Brake Pad 9914 0433 1 31 Vertical Rewind 1 9914 0233 1 32 Brake SPNG FIT same zes gen 9914 0451 1 33 Brake
12. 30 NO mol 0 NO 30 NO ke 330 NO 430 30 OG no 330530 NO 6k 330 430 mol 81 21 NO 440 440 440 440 91 GE No mol Pb EL 3804401 CL NO 330 kb NO 330 NO mol OL 6 8 7 9 G Y EHE xq n ss lt 1 E NE m HE HE HE E NO NO NO sssniow 330 eusniow 440 d3SMION 40 NO NO 6 __ _ 6 30 1 G JOHLNOI 2n 440 440 NO 340 330 440340 NO anios 0 IES 1808 02010 3HIM Z OSIN SHAdWA SSAYCCV 1 LHVd IOOO1Odd dO AHL 5 AHL 553900 5 4 5145 NINOS 070061 AHL NO
13. CPU Board Large display board 120000 120500 Thumbscrew for rear cover 35 32035 Hose Reel Parts Reel Rewind Switch See parts list pages 26 27 60 4B689 amp 60 4B696 SST removable door panel 20 FH1511 6 SST rear wide panel 20 FH1512 6 SST front rear narrow panel 20 FH1513 6 SST front wide panel 20 FH1514 6 SST top 20 FH1515 6 SST Face Plate RETAIL 20 FH1518 SS SST Face Plate COMMERCIAL 20 FH1524 SS Key lock mechanism CL 58 Door lock key LS 300 On Off Lever Sensor 65 PRX 1 Nozzle boot On Off Lever NB 2 Page 11 Parts List for 720 Meter Pulser M 7 1 Class 1 See parts exploded view page 19 Liquid Controls PODI See pulser documentation page 35 Solenoid Valve DIESEL Solenoid Valve GASOLINE EF8210G100V See solenoid paperwork page 34 EF8210G100V See solenoid paperwork page 34 Solenoid valve repair kit VITON Solenoid coil replacement kit 120VAC 60Hz Victaulic Coupling K304355V See solenoid paperwork page 34 238214 032 D See solenoid paperwork page 30 Filter Housing Filter 30 Micron Particulate 40 75 2 0 40 FLTR50011 40 FLTR70020 Filter 10 Micron Bio Tek 40 FLTR70024 CPU Board Large display board 120000 120500 Thumbscrew for rear cover 35 32035 Hose Reel Parts Reel Rewind Switch See parts list pages 26 27 60 4B689 amp 60 4B
14. 9903 1321 1 2 Front Disc 28 29 26 3 4 Dia Specify Model 9903 1521 1 2 Front Disc 30 31 28 3 4 Dia Specify Model 9903 1621 1 3 Back Disc 19 20 18 3 4 Dia Specify 9903 0821 1 3 Back Disc 23 24 21 3 4 Dia Specify Model 9903 1121 1 3M HP 12 00 Form H 806 ID P Rev 4 Item CO 4 O gt O gt O gt O gt A AOOO 10 103B 103 1030 10 10 103G 103H 103J 180 181 182 184 3M HP 12 00 PARTS LIST 5 42 SERIES 800 When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Description PART NUMBER Back Disc 25 26 24 3 4 Dia Specify Model 9903 1321 Back Disc 28 29 26 3 4 Dia Specify 9903 1521 Back Disc 30 31 28 3 4 Dia Specify 9903 1621 Front Frame 19 20 1 1 2 Rollform Channel 9906 0081 Front Frame 23 24 1 1 2 Rollform Channel 9906 01 11 Front Frame 25 26 1 1 2 Rollform Channel 9906 0121 Front Frame 2
15. SERIES 8210 8211 1 amp No V5436R7 Temperature Limitations For maximum valve ambient and fluid temperatures refer to chart below Check catalog number prefix and watt rating on nameplate Maximum Maximum Ambient Temp Catalog Number Prefix 122 F 180 F coo exo AC 140 F 180 F coo None KF 2 6 1 SF or SC 54 82 HTKH 5 SU 60 C 82 C 16 None HT F F ForH SF or ST Positioning This valve is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Solenoid Class Piping Connect piping to valve according to markings on valve body Apply pipe compound sparingly to male pipe threads only If applied to valve threads the compound may enter the valve and cause operational difficulty Avoid pipe strain by properly supporting and aligning piping When tightening the pipe do not use valve or solenoid as a lever Locate wrenches applied to valve body or piping as close as possible to connection point CAUTION To protect the solenoid valve install a strainer or filter suitable for the service involved in the inlet side as close to the valve as possible Clean periodically depending on service conditions See ASCO Seri
16. Bot A eee Specify Length 9940 0009 112 ION Beard eh A 9940 0007 516 18394 Hex Head Bol radix db 9904 1101 3 8 16 Spinlock Boll wea hate gt en 9904 2202 3 8 16 x 3 4 Spinlock Bolt 9904 2201 3 8 16 x 3 4 Carriage Bolt cam dee eee ee bw ae 9904 0201 3 8 16 X 11 4 Spinlock Bolt veritas co ee ee RE eh wear ee aS 9904 2203 3 8 16 x 1 1 2 Spinlock Bolt 9904 2204 3 8 Flat Washer uc ues oe be aoe 9954 0007 16 SDIBIDOK 9904 6200 1 7 8 O D x 1 5 16 1 0 049 Washer 9954 0019 Caution Decal Spring Under Tension 9922 0010 Cap Plug for Spring Inner Side 9922 0036 Cap Plug for Spring Outer 5 9922 0037 Dust Cap DO deg eh Sts oe 9922 0038 Quantity PPR Pp much 7027 Rev 2 Hannay Reels ISO 194 The reel leader PARTS LIST Hannay Reels Inc 553 State Route 143 WHJ SERIES SWIVEL JOINT Westerlo NY 12193 0159 Telephone 518 797 3791 TOLL FREE 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259
17. 9902 2955 Greasable Bearing Holder Bottom Strap 9902 2950 1 1 2 Bronze Bearing Insert w Grease Fitting 9902 1710 Self Aligning Bearing Holder Front 9902 2800 Self Aligning Bearing Pillow Block Front 9902 2900 Self Aligning Bearing Insert Front 9902 1500 niei MP 9922 0015 Ratchet Locking Assembly GH 784 9922 0005 Spring Arbor For A Spiing 5x cu atus ran 9922 0001 Spring Arbor For s use 9922 0002 Spring Mounting Bracket 9922 0009 SPNO MOIO AL aes ers Ae ta Se sd he 9921 0010 SPLING WOO Bi 2 d EE a e c ab ir 9921 0015 1 1 2 90 Deg FXF Swivel JOIN reri si oe ale ta des 9930 4210 Gaskel ad e a he ee Weta 9965 0021 HUD Spacer PD 9954 0021 R300 Roller Mounting Specify Model A69A 00100 66 Roller Mo untirig ade 9940 0075 1 1 2 Stainless Steel Roller Tubing Specify Length 9940 0003 1 1 2 Stainless Steel Roller Tubing Specify Length 9940 0003 Specify Length 9940 0009
18. ON state to the user s power supply voltage in the OFF state As supplied from the factory there is a 1 0 KQ pull up resistor on each output which can be removed from the circuit in the field to produce a true Open Drain Open Collector output As Open Drain devices the outputs can sink up to 100 mA in the ON state and sustain up to 30 VDC in the OFF state Page Number General Information 79 a Specifications A PA Removing Existing Hardware Installing the POD Extension Wiring the POD ee Wiring Diagrams Illustrated Parts Breakdown POD Assemblies POD Extension Assemblies The electronics compartment also serves as conduit junction box The POD has an O Ring sealed threaded cover The standard wire entrance is gt 14 NPT female hub which accepts threaded conduit or a cable gland A screw type removable terminal block on the circuit board facilitates wiring of the unit With the wiring entrance sealed and the cover in place the housing has a weatherproof rating of NEMA 4X In addition the housing is
19. Holding the manual operator body in a horizontal position install core assembly with core spring from the bottom end 4 Insert the stem spacer sub assembly with the stem gasket into the side hole of the manual operator body Rotate the lever of the stem spacer sub assembly to the 12 o clock position 5 Install stem retainer on base of manual operator body and simultaneously engage it into the slot provided on the stem spacer sub assembly IMPORTANT The spacer on the stem spacer sub assembly must be inside of the stem retainer for AC construction Figure 1 and outside of the stem retainer for DC construction Figure 2 6 Install manual operator bonnet gasket and body with preassembled parts into valve body Torque manual operator body to 175 25 in lbs 19 8 2 8 Nm 7 Replace solenoid base gasket and solenoid base sub assembly Torque solenoid base sub assembly to 175 25 in lbs 19 8 2 8 Nm 8 For further reassembly refer to Valve Reassembly step 6 I amp M No V5436R7 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart ORDERING INFORMATION FOR ASCO REBUILD KITS Torque Value Torque Value ER Part Name heh Poun Newt Met Parts marked with an asterisk in the exploded view are supplied in eh Rebuild Kits When Ordering Rebuild Kits for ASCO valves order Solenoid base the Rebuild Kit number stamped on the valve nameplate I
20. Illustrated Parts Breakdown POD Extension Models 49757 amp 49759 Item No Description Part No 1 Pulser Extension Driver N S 2 Pulser Housing N S 3 Screw 10 24 x 2 00 09228 4 Dowel Pin N S 5 O Ring Buna N 49757 06856 O Ring Teflon 49759 09151 6 Mag Bearing N S 7 Blade Driver N S 8 Roll Pin 06051 9 Drive Blade 40812 N S Not for Sale 11 ANN Technical Fuelhouse and Commander Dispenser Control The following Technical Data sheet 15 designed to assist the installer with understanding the input output control signals to the dispenser control board and how they affect the units operation Itis intended as a supplement to the wiring information supplied with the dispenser Table 1 lists the field wiring connections to the board This list only represents control wiring to from the CPU board that must be considered when hooking up the dispenser to an external control device such as access system or console Internal dispenser wiring is not represented the list Table 1 Terminal Signal Name Description Input or Output Signal Type Connection TB1 8 AC Power AC source for AC output control Input 110VAC referenced to TB1 7 signals TB1 7 AC Neutral AC Neutral reference for AC Input AC Neutral input control signals TB1 6 Earth Ground Earth Ground Input Earth Ground TB4 8 On Off Lever Signal Activity signal from the On Off Input Low Voltage 12V Inpu
21. OW ul 3 211 10 RED YELLOW 12 WHT BLUE 9 RED BLACK 9 2 lt 7 BROWN 8 ORANGE VAPOR BARRIER 1 2 CONDUIT J TO SWITCH 3 4 CONDUIT 1 2 CONDUIT 2TO HEAD TO PULSER V 21 ORANGE 26 BLACK NOZZLE SWITCH N 1BLACK WHITE 20 BLACK 23 ORANGE 22 WHT ORANGE SOLENOID MAIN JUNCTION gt m 5 3a Ele _ gt Ir gt e y wez m gt a gt gt rie Im 2101513 mi5 31010 m m m m 2 m 2 MOTOR 1 3 4 5 L _ i jJ A j J I OM A EE REEL A J MOTOR FIELD CONDUIT N E TT FIELD CONDUIT ENTRY DO HL Ed it ENTRY AC 1 1 U U m O 2 FE 5 555 4 m 125 3 0 0 gt 2 m 2 FUELHOUSE LOWER UNIT TD WIRING DIAGRAM 5 2 DATE DRAWN BY Pump Measure Control Inc 2 22 02 CAT a 1070 Nine North Drive Suite 100 Alpharetta 30004 NTS THIS DRAWING CONTAINS PROPRIETARY PH 770 667 0667 FAX 770 667 0476 PRAV MBER 91 02A21 1 INFORMATION AND IS SUBJECT TO COPYRIGHT OWNERSHIP BY PMC INC APPENDIX The 120040x FH communicatio
22. Power 20 31 19 Channel B 21 34 17 22 33 18 Ground 23 36 15 Shield Wire No Connection J6 13 14 Wiring Information 1 Use metallic conduit with individual wires or use conductor 22 AWG shielded cable 2 Strip 175 off of outer sheathing Remove exposed shield and drain wire and then tape 3 Strip 1 4 insulation from each conductor and connect to the terminal blocks 8 Illustrated Parts Breakdown POD Assemblies Item No Description Part No 4 Screw 10 24 x 625 09079 5 Screw 10 24 x 625 40107 8 Screw 8 32 x 625 08192 POD Internal Components Item No Description Part No PC Board Assembly See Below Cover Assembly Housing Assembly Drive Assembly Screw 10 24 x 625 Hub Magnet Assembly O Ring Buna N Screw 5 40 x 125 O Ring Buna N or Teflon Screw 6 32 x 375 Hub Magnet Assembly O 07677 Screw Modei No POD1 ______ _ ________ Po 1 874 874 874 874 8791 ____2 814 814 814 8164 814 7 NS Not for Sale Illustrated Parts Breakdown POD Extension Models 49754 49756 No Description Pulser Extension Driver Pulser Housing Screw 10 24 x 2 00 Dowel Pin O Ring Buna N 49754 O Ring Teflon 49756 Mag Bearing Fork Driver 8 Fork Drive Shaft ok WD Not for Sale Part No N S N S 09228 N S 06856 09151 N S 48282 N S 10
23. Website www hannay com E mail reels hannay com WHJ Series Ball Bearing Swivel Joints for 1 1 2 amp 2 Reels APPROPRIATE APPLICATIONS Liquid Fuels Water MATERIAL Ductile Iron or Alum RATING 1000 psi Ductile Iron 600 PSI Alum PACKING standard Viton optional Changing the Packing Refer to Diagram on Back Remove any three of the four 5 16 x 1 1 4 cap screws item 12 Loosen the remaining screw and pivot the packing ring item 2 so that the packing item 5 is exposed Remove old packing and replace with new packing Rotate packing ring back into place and rein stall three cap screws item 12 and torque all cap screws to 100 Ib in Caution Before pivoting packing ring be sure to clean joint of all dirt and debris which may fall into the joint and damage the seal Greasing the Joint The frequency of greasing will of course vary according to usage of the reel but gen erally soeaking one pump with a manual grease gun every six months is more than sufficient Do not over grease this joint 90 STYLE 30 Thread at Dimensions Inches Model No Material Reel End Inlet A B C D WHJ1590 Ductile 11 2 11 FPT amp 2 Groove 413 7 338 WHJ1590A Aluminum 11 2 11 2 FPT amp 2 Groove 413 46 334 WHJ290 Ductile Iron 2 FPT 12 FPT amp 2 Groove 51 4 394 WHJ2290 Ductile on 2 PT 2 FPT amp NoGroove 514 314 STRAIGHT STYLE 20 41 Thread at Dimensions Inches Mode
24. body passage gasket and support in valve body 5 Install aspirator tube and disc with disc gasket in piston 6 Position lip seal flanged end out onto piston assembly Install piston assembly with lip seal into support in valve body cavity 7 Replace piston spring valve bonnet and bonnet screws Torque bonnet screws in a crisscross manner to 144 15 in lbs 16 3 1 7 Nm 8 Replace valve seat with a small amount of thread compound on the seat threads Torque valve seat to 65 15 in lbs 7 3 1 7 Nm 9 Install metering pin with metering pin gasket into valve body Replace retainer and refer to Adjustable Bleed Device section for metering pin adjustment 10 If the valve being serviced has a manual operator refer to Manual Operator Reassembly section 11 Replace solenoid base gasket core assembly core spring and solenoid base sub assembly Torque solenoid base sub assembly to 175 25 11 16 19 8 2 8 12 Install solenoid see separate instructions and make electrical hookup WARNING To prevent the possibility of death personal injury or property damage check valve for proper operation before returning to service Also perform internal seat and external leakage tests with a nonhazardous noncombus tible fluid 13 Restore line pressure and electrical power supply to valve 14 After maintenance is completed operate the valve a few times to be sure of proper operation A metallic click signifie
25. re u 9954 0030 Jo so Ples ttai 9904 5400 Quantity ISO 18 Hannay Reels PARTS LIST AN Hannay Reels Inc 553 State Route 143 With Tube Turn Internals amp Westerlo NY 12193 0159 Telephone 518 797 3791 Toll Free 1 877 GO REELS Ball Bearing Swivel Joints FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 Website www hannay com E mail reels hannay com Hannay ISO Parts Lists are available 6M HP 8 03 at www hannay com Form H 623 P Rev 4 PARTS LIST 150 18 1 1 2 Hose Reel When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER No Description PART NUMBER Quantity 1 Drum 10 1 2 Diameter Specify 9905 3131 1 2 Front 19 20 561653 ELS CERE 9903 0821 1 2 Front DISC 235 24 EMOS ia 9903 1121 1 2 Front DISC 29 PB SONOS d veces E CM I ME 9903 1321 1 2 Front Disc 26 27 Series a 9903 1421 1 2 Front DISC 28 29 en M e 9903 1521 1 2 Front Disc S0 31 DE a occiso 9903 1621 1 3 Back Disc 19 20 Series 9903 0821 1 3 Back DISC 23 24 Serles
26. 34 238214 032 D See solenoid paperwork page 30 93 203 10012 Filter Housing Filter 30 Micron Particulate 40 FLTR50163 40 FLTR70020 Filter 10 Micron Bio Tek 40 FLTR70024 CPU Board Large display board 120000 120500 Thumbscrew for rear cover 35 32035 Hose Reel Parts Reel Rewind Switch See parts list pages 26 27 60 4B689 amp 60 4B696 SST removable door panel 20 FH1511 6 SST rear wide panel 20 FH1512 6 SST front rear narrow panel 20 FH1513 6 SST front wide panel 20 FH1514 6 SST top 20 FH1515 6 SST Face Plate RETAIL 20 FH1518 SS SST Face Plate COMMERCIAL 20 FH1524 SS Key lock mechanism CL 58 Door lock key LS 300 On Off Lever Sensor 65 PRX 1 Nozzle boot On Off Lever NB 2 Page 10 Parts List for FH 515 Meter Pulser M 5 1 Class 1 See parts exploded view page 13 Liquid Controls POD1 See pulser documentation page 35 Solenoid Valve DIESEL Solenoid Valve GASOLINE EF8210G100V See solenoid paperwork page 34 EF8210G100V See solenoid paperwork page 34 Solenoid valve repair kit VITON Solenoid coil replacement kit 120VAC 60Hz Victaulic Coupling K304355V See solenoid paperwork page 34 238214 032 D See solenoid paperwork page 30 Filter Housing Filter 30 Micron Particulate 40 75 2 0 40 FLTR50011 40 FLTR70020 Filter 10 Micron Bio Tek 40 FLTR70024
27. 3univaladiWa L AIWINIIDV DLS 5 1 i 9 ospo d spd 103 usyy J ONTa00m 11 34V1 SIOYLNOD OWNERS MANUAL PARTS LIST MSAI LP PART DESCRIPTION COMPONENT 102 M 5 1 FOR FORK DRIVE Omen ETS 2 SEU 8 poe PEx ee Stanes pss _ pus pans pra pa PLATE FRONT BEARING FRBPSViz3T34 _ pss ROTOR ISPS 0 ROTOR BIKGASSYWS JAUM SSHC ues EAR DSPLEMONWS BNTEREDIONTAER 2 690 GEAR BLOCKING WS SINTERED IRON i pua pem PINON Ms OUTPUT er T 4 pro ROUSING MS ALUMINUM FOR2BOLTHBOWS pss pers _ pars i pers per Wasemiocws pes WASHER ROTORGEAR 06200355 1 3 MEE COMPONENT pst 09 COVER ASSY M5 ALUM COVERS NEW STYLE 0566 06790 PIPE PLUG 0 250 18 NPT HEX SCKT HD 302 SS LS 627 09080 SCREW 0 312 18 X 1 375 HEX WSHR HD THD FRMG 18 1123 48272 5 ALUM NEW STYLE 124 48273 5 ALUM NE
28. Back 9902 1500 Self Aligning Bearing Holder Front 9902 2800 Self Aligning Bearing Pillow Block Front 9902 2900 Self Aligning Bearing Insert Front 9902 1500 aci A 9922 0015 Ratchet Locking Assembly GH 784 9922 0005 Spring Arbor FOr A amp D aa ae 9922 0001 Spring Arbor For amp J Spring uiui ep en 9922 0002 Spring Mounting 9922 0009 MOTOL A u u eed toc 9921 0010 dieto MOTOR TX 9921 0015 SDI ino Molor 9921 0020 oprind MOTOR rta 9921 0021 ol M tH co a a 9921 0030 1 90 069 FXF B P Swivel u gen cov rre ruta Giese 9929 8538 ERE PERENNE ORO QUON E 9954 0021 Roller Bracket Frame 895 Specify Model Roller Mounting Bracket GH 896 9940 0170 1 Dia Roller for Stamped Housing GH 1012 Specify Model 1 Dia Roller for Stamped H
29. DESCRIPTION DATE REVISIONS FUELHOUSE CMD 501 TO PMC PO Ning North Drive Satie T 1070 Nine North Drive Suite 100 11 20 01 en NOTE PH 770 667 0667 FAX 770 667 0476 1 ONLY FIELD WIRING CONNECTIONS SHOWN IN MAIN JUNCTION BOX 5 MB 91 01 68 2 COPYRIGHT OWNERSHIP BY PMC INC TMS 800F CONSOLE 00 8L9GrvECH LEAL Bir 0 gt P N 120000 Aie 7831234567 8 TB41 23 456 7 8 DE r 1 POWER TB 3 DC External Permissive Input 12 VDC Power Supply Dispenser Handle Input Pump Start Output 12 VDC Solenoid 1 Output solenoid 2 Output Meter Pulse Input Channel A Earth Ground Meter Pulse Input Channel B AC Neutral DC Pulse Out AC Power DC Pulse Out TB 2 RELAY CONTACT 2 Nozzle Switch Relay Contact Common Display Communications Display Communications Volume Pulse Out 12 VDC DC Ground ON OFF Lever Input CPU BOARD P N 120000 PMC TERMINAL DESCRIPTIONS Pump Measure Control Inc 1070 Nine North Drive Suite 100 AME CAI PH 770 667 0667 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY DRAWING NUMBER INFORMATION AND IS SUBJECT TO 91 03A44 COPYRIGHT OWNERSHIP
30. P Model 218 Spacer PIDO u uuu cS Specify Model 9904 3200 Back Bearing Complete ana ae 9902 1400 Self Aligning Pillow Block 9902 2900 Self Aligning Bearing Holder Back 9902 2800 Back Bearing Insert Only nennen 9902 1500 Front Bearing Complete 9902 1400 Self Aligning Pillow Block 22022 9902 2900 Self Aligning Bearing Holder 42 004 9902 2800 Front Bearing Insert mE 9902 1500 Ring Gear 26 UD 10 25220 u ee ea 9914 0372 9914 0382 PINON Gear H 27 UD 10 2528 za 9914 0393 PiNION GEaL FE29 PME 9914 0403 eite ee 9914 0618 5 8 18 SAE Hex Nut ESNA 9904 5600 Specify Model 9914 0250 side Piniom Bearlnd sii 9914 0243 Collar amp Set SCIEeW CT PP 9914 0351 Crank Handle H 18 Complete 9914 0011 Crank ne 9914 0506 Hand Crank Handle Bolt 1 9914 0511 Drake Pad TS 2 2255 zu spa ED LIN Me M EIL DIEI 9914 0433 Vertical Rewind Bracket
31. assembly with core spring and solenoid base sub assembly in valve body Torque solenoid base sub assembly to 175 25 in Ibs 19 8 2 8 Nm 6 Install solenoid See separate instructions WARNING To prevent the possibility of death serious injury or property damage check valve for proper operation before returning to service Also perform internal seat and external leakage tests with a nonhazardous noncombustible fluid 7 Restore line pressure and electrical power supply to valve 8 After maintenance is completed operate the valve a few times to be sure of proper operation A metallic click indicates the solenoid is operating Disassembly of Manual Operator 1 Unscrew solenoid base sub assembly from manual operator body 2 Unscrew manual operator body from valve body Then remove stem retainer from base of manual operator body and stem spacer sub assembly 3 Pull stem spacer sub assembly with stem gasket from side of manual operator body Then remove core assembly with core spring solenoid base gasket and manual operator bonnet gasket 4 For further disassembly refer to section on Valve Disassembly step 4 Reassembly of Manual Operator 1 Lubricate stem gasket with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease 2 For AC construction Figure 1 install core spring in core assembly Wide end of core spring in core first closed end protrudes from top of core 3
32. done using four rotary switches located in the lower right corner of the board See Figure SW2 sets the dollar amount SW3 SW4 and SWS set the 10g 1 and 0 16 amounts respectively For a price of 1 399 per gallon switches 2 thru 5 would be set to 3 9 amp 9 Note If price is set to 0 000 the dispenser will not activate 3 DIP SWITCH and JUMPER SETTINGS The dips switches and jumpers on the main CPU board are used to set opera tional parameters on start up of the unit See Figure 5B for location While dip switch settings can be reset to original posi tions once altered changes in the jumper block are permanent cut a jumper press a sharp object through the thin point of the metal foil for the desired position If wire jumpers are used instead of the foil block depicted in Figure 5B simply cut the desired jumper with a small pair of wire cutters To repair a jumper that has been cut the board must be returned to the factory The parameters that the switches and jumpers control are defined in the following tables 4 Position 4 Position Dip Switch Jumper block IMPORTANT AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYLING POWER OR PRESS a ING THE RESET BUTTON Figure 5B Section of CPU board showing dip switch and jumper location DIP SMTCH PARAMETERS Position JUM PER PARAMETERS Position Dispenser Operating Mode Table 6A 1 Liters Gal
33. e Humidity Range 0 100 non condensing e Shock 50 for 10 ms e Vibration 1 G at 10 150 Hz Electromagnetic Compatibility EMI RFI etc to IEC 801 Standard e Pulse Transmission Distance Up to 5 000 feet 1 524 meters Operates in bidirectional flow applications Pulses Max Gallon Litre Output MS Series Meters Channel Channel kHz 515 2058 54 009 0 53 0 30 0 26 Pulses Output Signal Resolution Pulses Gallon Litre Output amp Series Meters Channel Channel kHz Pulses __ 15 15 2068 54 009 M80 MS 75 MS 120 M 80 Installation New Installations When ordered with the flowmeter the POD comes factory installed on the meter and ready for wiring Refer to the detailed wiring information which begins on Page 7 POD Installed on meter A WARNING Relieve Internal Pressure All internal pressure must be relieved to zero before disassembly or inspection of the meter or any of the meter accessories Serious injury or death from fire or explosion could result from servicing an improperly depressurized and evacuated system Retrofit Installations Removing Existing Hardware 1 Relieve the pressure from the process piping to the meter 2 Drain the meter by opening the meter s drain plugs 3 Remove the mechanical counter adjuster and adjuster drive shaft from the front of the meter 4 Some meters have a count
34. for faster closing Manual Operation Optional Feature Valves with suffix MO in the catalog number are provided with a manual operator which allows manual operation when desired or during an electrical power outage To engage manual operator rotate stem fully clockwise approximately 180 Valve will now be in the same position as when the solenoid is energized To disengage manual operator rotate stem fully counterclockwise approximately180 before operating electrically CAUTION Manual operator stem must be fully rotated counterclockwise before electrical operation ASCO 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com E181142 SERIES 8210 8211 I amp M No V6296R2 INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve maintenance to be performed by qualified personnel Future Service Considerations Provision should be made for performing seat leakage external leakage and operational tests on the valve with a nonhazardous noncombustible fluid after disassembly and reassembly Temperature Limitations For maximum valve ambient and fluid temperatures refer to chart below Check catalog number prefix on nameplate to determine the maximum temperatures Ambient Fluid Catalog Coil Construction Number Class Prefix
35. on Wiring Solenoid Temperature Cause of Improper Operation Coil or Solenoid Replacement DESCRIPTION Series 8210 valves are 2 way normally closed internal pilot operated solenoid valves designed for general service These valves are made of rugged forged brass and have an integral adjustable bleed device for controlling the opening and closing speed of the piston Series 8210 valves are supplied with general purpose or explosionproof water tight solenoids Series 8211 valves are the same as Series 8210 except they are provided with a metal explosionproof watertight sole noid enclosure OPERATION Normally Closed Valve is closed when solenoid 15 de energized open when energized IMPORTANT Minimum operating pressure differential required is 5 psi Adjustable Bleed Device Series 8210 valves have an integral adjustable bleed device for controlling the opening and closing speed of the piston When valve leaves the factory the bleed adjusting screw metering pin has been preset to provide quick shockless closing for most applications If faster or slower closing 15 required adjust the screw metering Pin as follows Turn metering pin in clockwise as far as possible without over tightening Back out tightening Back out metering pin counterclockwise two complete turns From this point adjustments may be made to suit system 2 Turn metering pin clockwise for slower closing 3 Turn metering pin counterclockwise
36. p toi pente ei ae DEUM 9940 0015 91 1 1 2 OD Stainless Steel Roller Tubing Specify Length 9940 0003 Assy A ASSY A ROLLER COMPLETE Specify Length 9939 0060 Assy ASSY B ROLLER COMPLETE Specify Length 9939 0061 Assy ASSY C ROLLER COMPLETE Specify Length 9939 0062 Assy 2 ASSY A2 ROLLER COMPLETE Specify Length 9939 1060 Assy B2 ASSY B2 ROLLER COMPLETE Specify Length 9939 1061 Assy C2 ASSY C2 ROLLER COMPLETE Specify Length 9939 1062 2M HP 10 03 ISO 115 PARTS LIST UTILITY HOSE ROLLERS Assembly Styles A B C amp A2 B2 C2 When ordering parts BE SURETO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER H 8511 P Rev 4 Installation amp Maintenance Instructions Red Hat i OPEN FRAME GENERAL PURPOSE WATERTIGHT EXPLOSIONPROOF SOLENOIDS SERVICE NOTICE ASCO solenoid valves with design change letter in the catalog number example 8210G 1 have an epoxy encapsulated ASCO Red Hat solenoid This solenoid replaces some of the solenoids with metal enclosures and open frame constructions Follow these installation and ma
37. shown I amp M No V5436R7 3 of 4 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com MANUAL OPERATOR IMPORTANT 2 OPTIONAL Captive spacer on stem spacer sub assembly must be located on the outside of stem retainer when reassembled solenoid base sub assembly spacer solenoid base stem gasket gasket stem spacer sub assembly stem spacer sub assembly stem retainer body stem retainer core assembly with core spring bonnet gasket valve seat solenoid base sub assembly PARTIAL VIEW core assembly with core spring IMPORTANT See torque solenoid base gasket chart valve seat valve body body passage gasket body passage eyelet body gasket diaphragm assembly diaphragm spring valve bonnet Indicates Parts Supplied In ASCO Rebuild Kits 1 This is NOT supplied in all kits 0 bonnet screw 6 Figure 2 Series 8210 valve without solenoid DC construction with 1 7 NPT valve body shown Page 4 of 4 I amp M No V5436R7 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Installation amp Maintenance Instructions 2 WAY INTERNAL PILOT OPERATED SOLENOID VALVES NORMALLY CLOSED OPERATION 2 OR 212 IMPORTANT See separate solenoid installation and maintenance instructions for information
38. sleeves to be approximately 1 4 Tinning of the ends of the lead wires is not recommended 4 Thread wire through gland nut gland gasket washer and connector cover NOTE Connector cover may be rotated in 90 increments from position shown for alternate positioning of cable entry 5 Check DIN connector terminal block for electrical markings Then make electrical hookup to terminal block according to markings on it Snap terminal block into connector cover and install center screw 6 Position connector gasket on solenoid and install plug connector Torque center screw to 5 1 in lbs 0 6 1 1 Nm NOTE Alternating current AC and direct current DC solenoids are built differently To convert from one to the other it may be necessary to change the complete solenoid including the core and solenoid base sub assembly not just the solenoid Consult ASCO Installation of Solenoid Solenoids may be assembled as a complete unit Tightening is accomplished by means of a hex flange at the base of the solenoid The 3 4 bonnet construction Figure 1 must be disassembled for installation and installed with a special wrench adapter Installation of Panel Mounted Solenoid See Figure 3 Disassemble solenoid following instruction under Solenoid Replacement then proceed 3 4 Valve Bonnet Construction 1 Install retainer convex side to solenoid in 1 312 diameter mounting hole in customer panel 2 Then position spring washer ov
39. 6583R7 BLACK ENCLOSURE TYPES 7 AND 9 ONLY CAUTION prevent fire or explosion do not install solenoid and or valve where ignition temperature of hazardous atmosphere is less than 165 On valves used for steam service or when a class H solenoid is used do not install in hazardous atmosphere where ignition temperature is less than 180 C See nameplate retainer for service NOTE These solenoids have an internal non resetable thermal fuse to limit solenoid temperature in the event that extraordinary conditions occur which could cause excessive temperatures These conditions include high input voltage a jammed core excessive ambient temperature or a shorted solenoid etc This unique feature is a standard feature only in solenoids with black explosionproof dust ignitionproof enclosures Types 7 amp 9 CAUTION To protect the solenoid valve or operator install a strainer or filter suitable for the service involved in the inlet side as close to the valve or operator as possible Clean periodically depending on service conditions See ASCO Series 8600 8601 and 8602 for strainers Temperature Limitations For maximum valve ambient temperatures refer to chart The temperature limitations listed only indicate maximum application temperatures for field wiring rated at 90 C Check catalog number prefix and watt rating on nameplate to determine maximum ambient temperature See valve installation and maintenance
40. 696 SST removable door panel 20 FH1511 6 SST rear wide panel 20 FH1512 6 SST front rear narrow panel 20 FH1513 6 SST front wide panel 20 FH1514 6 SST top 20 FH1515 6 SST Face Plate RETAIL 20 FH1518 SS SST Face Plate COMMERCIAL 20 FH1524 SS Key lock mechanism Door lock key CL 58 LS 300 On Off Lever Sensor 65 1 Page 12 Nozzle boot On Off Lever NB 2 PARTS MANUAL LIQUID M 5 MA 5 MA 4 CONTROLS A Unit of IDEX Corporation P9560 Series Meters IDEX CORPORATION Exploded View M 5 MA 5 MA 4 Meter Covers The 0250 Packing Gland is field servicable See 0202 Adjuster 97 i un Servicing the Drive crew a Components in the 0609 S g plate 2 M MA Meter Manual we 0364 Plate adjuster mounting 0613 Screw adjuster Los 0126 Bracket counter adapter 0366 Plate 0382 Shaft D dust cover adjuster 0336 Gear _ 0574 Ring wa retaining y Q 0165 9 packing gland y 0250 Packing 0705 Washer 0673 Screw 4 0123 Cover front Bushing wire adjuster drive 0603 Screw 2 0375 Retaining spring 0630 Screw 2 How to Order Ay Replacement Parts 0566 Plug 1 Find the item number listed on the exploded npe hex Socke Sven drawing The 4 digit item numbers are listed 98 with a wor
41. 8 29 1 1 2 Rollform Channel 9906 0141 Front Frame 30 31 1 1 2 Rollform Channel 9906 0151 Back Frame 19 20 1 1 2 Rollform Channel 9906 0081 Back Frame 23 24 1 1 2 Rollform Channel 9906 0111 Back Frame 25 26 1 1 2 Rollform Channel 9906 0121 Back Frame 28 29 1 1 2 Rollform Channel 9906 0141 Back Frame 30 31 1 1 2 Rollform Channel 9906 0151 20 0 usa cc Specify Model BACK FOO md CHE Specify Model Back Brace sC Channel Sa aspa sas Specify Model 1 Hub Assembly Welded Iron Pipe FNPT Riser Specify Mode 9901 1600 Disc Washer w Rivets 36 9965 0015 3 8 16 Carriage Bolt w Nut 10 1 2 Specify Model 3 8 16 Carriage Bolt w Nut 15 1 2 Drum Specify Model Spacer 110112 Drum E Specify Model Spacer Pipe 15 1 2 Drum ne aan Specify Model Self Aligning Bearing Holder Back 9902 2800 Self Aligning Bearing Pillow Block 9902 2900 Self Aligning Bearing Insert
42. 903 1321 Back Disc 28 29 26 3 4 Dia Specify Model 9903 1521 Back Disc 30 31 28 3 4 Specify Model 9903 1621 Fron Frame 29524 sae datos Me me 9906 01 11 Front Frame 25 26 242 ara eu 9906 0121 Front Frame 28 29 9906 0141 FrOnt Frame d Uwe Ere o uk atte rete I 9906 0151 Back Frame 23 24 1 RR 9906 01 1 1 Back Frame 25 26 esce OE UE AR esae oe e 9906 0121 Back Frame 26829 uu wakaman oh uu aie uya a Te 9906 0141 Back Frame 30 31 tuere nice tt GA em ense ne 9906 0151 banana fara an Dose uti soa o ea ot S e opu bm Specify Model 9907 2000 Back rus qi me o Qha Specify Model 9907 2000 Back Brace C Channel Specify Model 9907 7000 TsT 2 Flanged HUD y bo e E Eo mde ns Specify Model 9901 3640 1 1 2 FNPT Flanged 5 22 OR Eta 9901 3760 Disc Washer w Rivets EH 936 9965 0015 3 8 16 Carriage Bolt Specify Model SDACELPIDE ware ers Specify Model 9904 3200 Greasable Bearing Holder Top
43. Bearing Assembly 1 1 2 9938 0031 5 194 13 WHJ Bearing Assembly 0 9938 0032 10M HP 6 02 PARTS LIST ISO 194 WHJ Ball Bearing Swivel Joints For 1 1 2 amp 2 I D Reels When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Quantity P H 9801 WHJ Rev 4 I ISO 115 Hannay Reels LIST The reel leader UTILITY HOSE ROLLERS Hannay Reels Inc 553 State Route 143 Assembly Styles amp A2 B2 C2 Westerlo NY 12193 0159 Telephone 518 797 3791 Toll Free 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 Website www hannay com E mail reels hannay com STYLE 2 ROLLER ASSEMBLY ASSEMBLY A2 ASSEMBLY A ASSEMBLY 2 10 03 Hannay ISO Parts Lists are available Form 8511 at www hannay com Rev 4 Item No Description PART NUMBER 650 Mounting Block 9940 0076 EH 650 Mounting Block Unplated NOT SHOWN 9940 0075 708 P70A 01450 Mounting Block Composite 9940 0078 70C 1 1 2 Trunnion Bearing SHORT 5 9940 0007 700 1 1 2 Trunnion Bearing PO4A 00050 LONG 9940 0016 81 1 2 SS Roller Rod Specify 9940 0009 81B 1 2 x 1 1 2 e
44. EC NFPA and local codes The installa tion portion of this manual is intended to provide some points to watch for when designing and installing the system the dispenser is to operate with It is the responsiblility of the installer and end customer to ensure that the entire system tanks pumps dispensers etc is designed and installed correctly A Piping 1 The remote dispensers covered by this manual must be fed product through a system that will maintain near operating pressure on the dispensers when the pump is off If pressure is not main tained on the unit the reels hose can expand each time the pump is turned ON causing the dis penser to jump a few counts at the start of a transaction Some submersible pumping systems pro vide this capability as part of the device However if a pumping unit is used that does not main tain pressure a check valve with thermal relief must be installed at the outlet of the pump The check valve should be spring loaded to provide a good positive seal 2 Each dispensers should be installed over a sump with provision to mount a LISTED emergency shut off valve The shut off valve is installed to stop the flow of fuel to the dispenser in the event of fire or if the dispenser is knocked off the island The FH xxx dispenser footprint can be seen in Figure 3 below The general footprint is the same for all models 112 DIA 4 MOUNTING HOLES 2
45. FUEL SUPPLY 2 3 4 CONDUIT 43 16 d ENTRY A DC AC 1 750 gt lt 26 500 DIMENSIONS ARE APPROXIMATE DUE TO MANUFACTURING DISCREPANCIES Figure 3 Fuelhouse dispenser footprint for unit with underground fuel supply feed Page 3 3 Fuelhouse dispenser must be installed in a system that prevents air from being pumped through the dispenser Submersible turbine pumps do not tend to pump air However if another type of pumping device is used means must be provided to eliminate air from the system before it reaches the dispenser 4 The Fuelhouse dispenser must be installed in a system that incorporates a power operated pump incorporating a pressure relief that maintains system pressures at or below 50 psi 5 Dispensers should be located as close to the supply tank as possible Supply lines should be sized to allow simultaneous maximum flow desired for all dispensers fed from that supply 6 The vertical supply riser must be cut to the proper height in order to avoid undue stress on the dis penser when installing the ground joint union Attach dispenser base to the sump impact box using the anchor points 7 When the dispenser has been connected to the piping the lines should be tested for leaks Remem ber to allow any fresh pipe compound used in threaded joints to cure or set before perfo
46. HE PRODUCT CAN CAUSE SE EXCESSIVE RPM CAN VERE AND OFTEN TOTAL DAMAGE TO THE CAUSE SEVERE DAMAGE TER 3 After all air has been removed from the supply piping run 30 to 40 gallons of product through the dispenser to completely fill the system and discharge all air from the unit 4 Although the dispensers are shipped from the factory properly adjusted rough handling in transit or special installation conditions can alter this Before the dispensers are placed into service their cali bration should be verified and any necessary changes made Refer to the section detailing dispenser calibration 5 Before placing unit in service verify that all displays and the totalizer are functioning properly Page 4 Programming 1 The dispensers main CPU board is located behind the PMC front display panelin the unit s head The CPU board has several items that must be configured so that the BOARD PIN 120000 MADE IN U S A dispenser will operate correctly with the system in which it is installed LE 8 IF CPUISEQUIPPED WITH A RED SS e gt 6 ae 120040x FH COMMUNICATIONS 7 ww DAUGHTER BOARD SEE APPENDIX A AND SKIP ITEM 2 BELOW IMPORTANT Figure 5A Corner of CPU board showing price setting switch lo cations Note that price setting only applies to RETAIL dispensers 2 PRICE PER VOLUME RETAIL versions only Setting the price per unit volume of product is
47. INSTALLATION amp SERVICE MANUAL Models FH 510 FH 515 FH 720 Remote Dispensers Pump Measure Control Inc 1070 Nine North Drive Suite 100 Alpharetta GA 30004 _ 770 667 0667 Fax 770 667 0476 EQUIPMENT INS ITUTE ETL Listed Table of Contents Section 1 uuu u 3 Pipe sists 3 eka mia 4 4 orsa eto os 5 Prosramminp Tables Us ee tabat ue Lies 6 7 D uU 7 Rewinding Hoseconto the Reel Ra TRU 7 Dispenser Cahbration la seen eae 8 Section 2 Parts li TO Pa its alina ates 10 Parts ES 11 BHed20 Parts dun as asss 12 Exploded Parts 13 NISSPA Parts EISE uu ed A 16 NIT P T Exploded Parts Ya ve ano 19 Parts Lists scant __ _ 22 Sectio
48. RTANT of wear or damage If wear or damage is present that may affect the safety of BEFORE OPENING ANY the hose replace it PART OF THE FUEL SYS Check the inlet fuel filter s and change if necessary TEM MAKE SURE IT IS Inspect the rechargeable batteries installed on the electronics boards in the dis DE PRESURIZED AND penser head for signs of leakage If a battery is leaking replace it and prop erly dispose of the defective one THE PUMPING SYSTEM Clean the exterior of the dispenser cabinet using only non abrasive non corrosive cleaning agents and soft rags TAGGED OUT HAS BEEN SHUT OFF AND Inspect the hose reel swivel for any signs of leakage If a swivel leak is detected at the swivel point re place the cup seal If the swivel is leaking from the NPT threaded connection where it attaches to the reel remove the swivel re dope the threads with listed gas oil resistant thread compound and reinstall This is not a normal failure and usually only occurs if the swivel was not initially installed properly Grease the swivel using the grease fitting located on it Care must be taken not to over pack the bearing with grease In normal operation the swivel should turn freely If the swivel becomes excessively hard to turn the cause may be over packing of the bearing or failure of the bearings themselves If over packing has occurred simply remove and reinstall the grease fitting from the swivel to relieve the excessive pre
49. Refer to Figure 3 and section on Installation of Panel Mounted Solenoid Optional Features For Type 1 General Purpose Construction Only e Junction Box This junction box construction meets Enclosure Types 2 3 35 4 and 4X Only solenoids with 1 4 spade or screw terminals may have a junction box The junction box provides a 1 2 conduit connection grounding and spade or screw terminal connections within the junction box See Figure 5 DIN Plug Connector Kit No K236034 Use this kit only for solenoids with DIN terminals The DIN plug connector kit provides a two pole with grounding contact DIN Type 43650 construction See Figure 6 OPERATION When the solenoid is energized the core is drawn into the solenoid base sub assembly IMPORTANT When the solenoid is de energized the initial return force for the core whether developed by spring pressure or weight must exert a minimum force to overcome residual magnetism created by the solenoid Minimum return force for AC construction is 11 ounces and 4 ounces for DC construction INSTALLATION Check nameplate for correct catalog number service and wattage Check front of solenoid for voltage and frequency WARNING Electrical hazard from the accessibility of live parts To prevent the possibility of death serious injury or property damage install the open frame solenoid in an enclosure All Rights Reserved SERIES 8016G Form No V
50. T6o T Spinlock Bolt aan 9904 2202 4 TOSE 228 165 9904 6200 16 103F 139 read ciii enn voe Rc 9904 1402 6 1036 9954 0030 6 1 2 TS Hex ln 9904 5400 4 103J 3 816 E nee eet 9904 5201 1 6M HP 8 03 H 623 P Rev 4 Hannay Reels ISO 42 The reel leader PARTS LIST Hannay Reels Inc 553 State Route 143 SERIES 800 Westerlo NY 12193 0159 Telephone 518 797 3791 Toll Free 1 877 GO REELS 467 3357 FAX 1 800 REELING 733 5464 INT L FAX 518 797 3259 Website www hannay com E mail reels hannay com DOOOOD OO ie 2 PARTS LIST 5 42 SERIES 800 When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Item No Description PART NUMBER Quantity 1 Drum 10 1 2 Dia Wrap Around Specify 9905 0138 1 1 Drum 15 1 2 Dia Wrap Around Specify 9905 0178 1 2 Front Disc 19 20 18 3 4 Dia Specify Model 9903 0821 1 2 Front Disc 23 24 21 3 4 Dia Specify Model 9903 1121 1 2 Front Disc 25 26 24 3 4 Dia Specify Model
51. UIT C 7 ee CONDUIT ENTRY _ c RH _ 7 ENTRY EL DT 7 9 ON OFF Relay Contact 10 ON OFF Relay Contact DC CONNECTIONS PULSE OUTPUT PULSE OUTPUT NO CONNECTION Electrical Specification No CONNECTION 1 Power Supply AC 1 2 115VAC 60Hz 9A NO CONNECTION Optional 220VAC 50Hz available 2 Permissive IN 20mA 115VAC 60Hz C 12 3 Pump Start Out 0 5A 115VAC 6 2 4 ON OFF Relay Dry contact rated 1A VAC 1070 Nine North Drive Suite 100 Contact Opens and closes with nozzle Alpharetta GA 30004 aL 1 hook handle PH 770 667 0667 FAX 770 667 0476 THIS DRAWING CONTAINS PROPRIETARY INFORMATION AND IS SUBJECT TO vires 91 01A65 1 COPYRIGHT OWNERSHIP BY PMC INC E 5 ZO 8S gt 1 BLACK WHITE A 115VAC NEUTRAL E 1 3 WHITE 4 NEUTRAL 4 WHITE EARTH GROUND 2 MAIN DISPENSER JUNCTION BOX E E ERE _ 7BROWN gt 8 ORANGE PUMP START OUT 9 RED BLACK t 10 RED YELLOW ON OFF LEVER SWITCH COMMON 11 BLUE ER PULSE PER PENNY OUTPUT 12 WHT BLUE PULSE PER PENNY OUTPUT TMS 800F Relay IO Board us O gt OF LU ir 1 WIRING REVISION 2 1 2002 NO
52. UL and Canadian UL explosion proof rated when installed with approved conduit and ATEX rated flameproof pending POD Models There are five POD models available POD1 Fork Drive with Buna N O Ring 100 PPR Quad Pulser 8 to 24 VDC POD2 Fork Drive with Teflon O Ring 100 PPR Quad Pulser 8 to 24 VDC PODS Blade Drive with Buna N O Ring 100 PPR Quad Pulser 8 to 24 VDC POD4 Blade Drive with Teflon O Ring 100 PPR Quad Pulser 8 to 24 VDC POD5 Fork Drive with Buna N O Ring 100 PPR Quad Pulser 5 VDC Dimensions CAUTION KEEP COVER va WHILE CIRCUITS ARE LIVE ATTENTION GARDEZ COUVERCLE BIEN FERME TANT QUE LES CIRCUITS Voltage V 8 to 24 VDC POD5 is 5 VDC 5 Current supply 26 mA typical Output Signal Resolution 100 pulses per encoder revolution unscaled For actual meter resolution see table below Square Wave Single or dual quadrature channel output Pulse Timing Nominal 50 on and 50 off Rise Fall Time of Pulse 5 us Operating Temperature Range 40 F to 185 F 40 C to 85 C Specifications Threaded Conduit Hub 1 14 NOTE Dimensions shown are not for construction use Consult factory when certified Engineering Drawings are required e Output Current sinking 100 mA maximum in state V supply 1 0 KQ in OFF state Optional Open Drain FET Field Effect Transistor FET rating drain to source voltage 30 VDC maximum
53. W STYLE 5127 5 UL BUNA ALUM 430 09278 O RING 5 267 ID BUNA UL 5 435 OD X 0 099 THK SQR COMPONENT 1070 ELBOW ASSY M5 2 BOLT ALUM BUNA 1 5 45 DEG 003 09082 SCREW 3 8 16 X 1 375 HX WSHR HD 45 SS 0002 09117 O RING 2 31 ID BUNA N 2 50 OD X 0 09 DIA WALL 1000 A8290 ELBOW M 5 2 BOLT 1 1 2 45 DEGREE COMPONENT MM 10 FLANGE ASSY M5 amp M7 ALUM BUNA 1 1 2 NPT 10750 04498 FLAT WASHER 0 406 ID 0 812 OD X 0 062 THK 8 042 06854 O RING 2 88 ID BUNA N UL 3 12 OD X 0 12 DIA WALL 0135 48397 FLANGE COMP 1 1 2 ALUM O RING STYLE 0620 06851 SCREW 3 8 16 1 500 8 PARTS MANUAL LIQUID CONTROLS 7 M 7 1 0 re FS A Unit of IDEX Corporation Exploded View 7 7 10 Meter Covers 0609 Screw mounting plate 2 0613 Screw adjuster 0366 Plate 0382 Shaft dust cover adjuster gt 0336 Gear 89 p gt 0574 Ring retaining p gt gt gt Lay UID CONT M BLUFF ER LS an RATE E No n YOURE TP ETRE 0780 Seal wire 0630 Screw 2 0603 Screw How to Order 0165 Gear packing gland Driveshaft bushing 2 2 Replacement Parts Find the item number listed on the exploded drawing The 4 digit item numbers are listed with a word descri
54. an be used However when using conduit the hub should face down so moisture that may accumulate in the conduit will drain away from the POD electronics 6 Position the O Ring over the bottom of the POD as shown to the right Align the fork style or blade style driver with the drive mechanism in the meter and guide the POD into the opening in the meter cover When properly aligned the POD will go in until its mounting flange abuts the meter cover Rotate the POD to the desired orientation and thread in the mounting screws until they are snug Using a 7 32 box end wrench tighten the screws and torque them to 21 25 inch pounds Proceed to Page 7 for wiring instructions NOTE If a POD Extension Kit is required it must be installed prior to installation of the POD This is addressed on Page 6 Installation POD Conduit Hub Orientations Fork Style Tang Mounting Holes O Ring Position amp Mounting Holes Mounting Holes Mounting Holes Installation Installing the POD Extension The POD Extension is used when the meter has an integral counter adapter bracket or for high temperature applications The POD Extension is used to extend the connection away from the meter There are four POD Extension models available 49754 Fork Drive with Buna N O Ring Use with POD1 or PODS 49756 Fork Drive with Teflon O Ring Use with POD2 49757 Blade Drive with Buna N O Ring Use with POD1 o
55. are secure Inspect the reel for shipping damage Check the wiring kit against the parts list Fasten the reel frame securely to a level surface Turn the reel discs by hand The spool should turn freely If it binds adjust the self aligning bearings peu Ie Connecting the inlet 1 Threaded type swivel joint inlets must be connected to Connecungiie the fluid supply by a flexible connector or the 1 Do NOT attach the hose until the reel has been Hannay Warranty will be void installed and wired 2 Victaulic type inlet connections must be carefully 2 Charge the hose before winding it on the reel This aligned Two victaulic connections correctly installed will protect the drum from excessive pressure will normally allow adequate flexibility for smooth rota lf reel has flanged outlet riser Remove the entire tion riser from the hub Be careful not to damage the gas 3 Install a union fitting as near as possible to the swivel ket Apply thread compound to all threads and bush joint so the joint can be easily removed for servicing ings Thread the hose onto the outlet riser Replace the riser and tighten securely making sure the gasket Wiring the reel is seated properly 1 Certain accessories have been provided to wire your If reel does NOT have flanged riser The riser can t reel see following pages You will however need to be removed so you will need to thread the hose provide a few additional materials dire
56. be programmed via the 8 position jumper block located on the board The communications address and protocol for the dispenser is set using these jumpers See drawing 91 08G271 included on the following pages for definitions of these jumpers Product Price Per Volume When a 120040x communications board is installed on the 120000x CPU board the price setting for the dis penser is determined by one of two methods Console Mode dip switch 1 on the main CPU board is in the OFF position In normal Console Mode operation the price setting for the product dispensed is set remotely via commu nications from the POS system The price setting switches SW2 thru SW5 on the CPU board should be set to 0 000 when in console mode to prevent confusion since they are not being used Stand Alone Mode dip switch 1 on the main CPU board is in the ON position If the dispenser is set to operate in Stand Alone Mode the 120040x board is not recognized by the CPU board and therefore the price setting is determined by SW2 thru SW5 on the main CPU board see pro gramming section of dispenser manual The price setting on the switches must be set to any value other then 0 000 for the dispenser to operate Valid reasons for setting the dispenser to Stand Alone Mode with a 120040x board installed include failure of the POS system and initial startup testing When return ing the dispenser to Console Mode be sure to set the rotary price swit
57. between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to open or close Clean valve strainer or filter when cleaning the valve Preventive Maintenance e Keep medium flowing through the valve as free from dirt and foreign material as possible Periodic exercise of the valve should be considered if ambient or fluid conditions are such that corrosion elastomer degradation fluid contamination build up or other conditions that could impede solenoid valve shifting are possible The actual frequency of exercise necessary will depend on specific operating conditions A successful operating history is the best indication of a proper interval between exercise cycles Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete rebuild kit Causes of Improper Operation e Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate e Excessive Leakage Disassemble valve and clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Valve Disassembly Refer to Figure 3 on page 4 1 D
58. ches back to 0 000 NOTE AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYCLING POWER OR PRESSING THE RESET BUTTON WIRING CHANGES FOR UPGRADE NOTE REMOVE ALL POWER FROM DISPENSER PRIOR TO MAKING ANY WIRING CHANGES See drawing 91 08G268 and 91 08G267 on the following pages for details Page 75 ONI OWd dIHSHANMO 1H9IHAdOO 892580 6 OL 19 5 SI NOILVINHOJNI Ya TIVISNI 3HVMINHId NOISHYSA HO 00 gA SAVH LSNW GYVOd JHL S SNIVLNOD 9 0 99 0 XV 7990 299 022 Hd quvoa AHL NO OL SLIHM 7 EE SIN 70008 VO quvoa AHL NO L LL OL 001 YHON 0 01 oro 80 01 60 A8 NMVHG 2 31V d QNIH38 SOINOHLO3 TA AHL ACIS 1331 3H1 NO Q3 T1IOO 38V LVHL S38IM 39ONVHO AALIHM 8 JHL V NOILISOd 41 AYVHS LI AHL NO ANNOHDO Od 38IM 3N 19 AHL SLOANNOO SIHL 76 681 OL 2281 3N 19 11 NIVIN3H LSAN OL NMOHS SNOILVOISIGOW SNOILVOISIGOW
59. ctly onto the riser Insulated Cable 6 AWG or larger see note 4 Wind the hose onto the reel either electrically or with Various Insulated Ring Terminal and Wire Nut the hand crank Connectors installation specific NOTE Hannay Reels electric rewind motors are designed to be operated Circuit Breaker see chart for amperage ratings by repeatedly pressing and releasing the rewind switch thus controlling the rewind speed of the reel Ground Strap for Reel Vapor proof Conduit optional 2 Follow the appropriate wiring diagram on the following pages to make the necessary connections Check all ground connections before using motor NOTE 6 AWG wire should be sufficient in most installations to prevent significant voltage drop However you may choose to use heavier 4 AWG if the total circuit length is unusually long 3 The solenoid 12 or 24 V only should be mounted as close as possible to the battery and or starter It should be mounted vertically and grounded securely A circuit breaker MUST be wired into the circuit between the solenoid and battery 4 The motor rotation can be reversed by interchanging the motor leads 5 f you choose to use vapor proof conduit between the solenoid and motor then seal the open end of the conduit with a sealing compound and wrap with elec trical tape 6 A ground strap must be securely fastened between the reel frame and a grounded part of the vehicle Outlet riser Swivel j
60. ctor Board see Figure 7 located the head of the dispenser The factor board manipulates the raw pulse stream produced by the pulser mounted to the dispenser s meter The cor rection factor has the form of XXX XX and has valid range 000 01 to 199 99 It is applied as a per centage multiplier to the pulse streams passing through the board For example if the meter transmits 410 pulses per gallon and the correction factor is set to 97 56 then the CPU board will receive 400 pulses per gallon To access the factor board remove the rear panel from the head of the dispenser The factor board is located on the right side of the Opening under a rectangu lar tamper resistant cover The cover is held in place by two screws and secured by a seal wire to prevent tampering o eil DX 9 8 9 8 e 3 3 3 eo 6 5 4 8 5 4 p 5 4 654 5 5 4 O FACTOR MUST BE LESS THAN 200 00 Figure 7 110500 Factor Board Calibration Procedure 1 7 Check the dispenser s current calibration by delivering product to a reliable accurate prover The prover should large enough to accept product from the dispenser at full flow for at least 60 seconds Perform several delivery tests to verify repeatability Make sure the prover has been wetted and run a test load Note the volume in the prover and the volume registered by the dispenser If the unit s calibration needs to be corrected then the factor setting on the fac
61. d description gt 2 Find the computer printout titled Parts List that has been provided with your meter Look Cy up the item number on the Parts List The bolt 18 for both covers Parts List shows each item number with a corresponding part number Find the corresponding 5 digit part number for the item you want to order The part number represents an individual piece a kit or a complete assembly Inform your distributor of the part number that you need The part number is the only number that allows the distributor to find the correct component for your meter Y lt lt gt gt lt gt 5 Q 4 9 Duueeq eje d 9710 2 uotuid jueuieoe dsip 1299 2910 Suid 8160 0110 2 10101 pau F 1770 5 A AU 4 7 deo 2 90 E 1909 DEPO Duueeq 1401 9184 pp LO gt 6 eY m 10101 BUDOJ 1910 g deo manos 90 i 907 skey 2 70 4907 JeuSeM 11 0 4907 18YSEM 6 60 JeuseM 9 0 6 C mI deo mang 2 90 5 XVN 31V4 E 187
62. del 9903 1621 Back Disc 19 20 SOMOS urna nen ae ae opecify Model 9903 0821 Back Disc 21 22 5 Specify Model 9903 0921 Back Dist 22 23 Specify Model 9903 1021 Back Disc 23 24 Series opecify Model 9903 1121 Back Disc 25 26 Series Specify Model 9903 1321 Back 26 2 SeltlOS einigen Specify Model 9903 1421 Back Disc 28 29 Series Specify Model 9903 1521 Back Disc 30 31 Series Specify Model 9903 1621 Front Frame Up to 23 24 9906 0003 Front Frame Up 16 380 81 9906 5031 Back Frame Up to 23 24 9906 0003 Back Frame 39 31 9906 5031 Tr Specify Model 9907 3000 sie queo M M Specify Model 9907 3000 Hub Assembly w 1 FNPT Riser Specify Model 9901 1600 ELTE 936 nen oido 9965 0015 9 8 19 Galridge BOI WAN UM
63. either control signal is removed turned off the solenoid will immediately close and the dispenser goes inactive For the dispenser to go active again both signals must be cycled off then on again They can be turned off and on in either order and do not necessarily need to be off at the same time DC Pulse Outputs The dispenser can produce a Penny Pulse or a Volumetric Pulse TB3 7 and TB3 8 during fueling operation The Penny Pulse Output supplies a pulse out for every cent of product dispensed by the system The Progammable Pulse Output can be set to supply 10 or 100 pulses for every unit volume See Dispenser Programming in this manual for further details 1 04 99 TT mc NGS A DS ER un JT JUNCTION Lu BOX JE ala gt 2 SID 281 1212 3 m Tc x pos 5 5 2 lt lt lt lt NO DISCRIPTION a 2 oe 5 8 1 115 VAC 502 2 115 VAC Yo poa RON 3 NEUTRAL x gt gt 4 NEUTRAL 5 EARTH GROUND S D s 6 EARTH GROUND FIELD COND
64. er adapter bracket which is bolted on If this is the case remove the counter bracket by removing the bolts that hold it in place If the counter adapter bracket is integral to the meter it cannot be removed In this case one of four POD Pulser Extensions will be required NOTE Ensure there is no pressure inside the flowmeter before attempting to remove the packing gland LINE PRESSURE MUST BE 0 0 PSI 5 Remove the packing gland mounting screws Pull the packing gland out of the meter If the O Ring does not come out with the packing gland be sure to remove it from the packing gland well before installing the POD When this is complete the POD can be installed Bomovda the POD Verify that the proper POD Model was obtained by comparing the driver tang on the POD to the driver tang on the packing gland that was removed in Step 5 of Removing Existing Hardware on Page 4 There are two types of packing gland POD driver tangs blade type and fork type Blade type packing glands must be replaced with blade type PODs Fork type packing glands must be replaced with fork tyoe PODs Determine the desired orientation of the conduit hub The hub can be positioned in one of eight possible orientations as shown in the figure to the right NOTE Meters with only two packing gland mounting screws are limited to four orientations NOTE When using a cable gland to seal the wire entrance any of the eight orientations c
65. er plugnut core tube sub assembly 3 Install plugnut core tube sub assembly through retainer in customer panel Then replace solenoid nameplate retainer and red cap 15 16 Valve Bonnet Construction 1 Install solenoid base sub assembly through 0 69 diameter mounting hole in customer panel 2 Position spring washer on opposite side of panel over solenoid base sub assembly then replace Solenoid Temperature Standard solenoids are designed for continuous duty service When the solenoid is energized for a long period the solenoid becomes hot and can be touched by hand only for an instant This is a safe operating temperature MAINTENANCE WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize solenoid operator and or valve and vent fluid to a safe area before servicing Page 2 of 4 Cleaning solenoid operators and valves should be cleaned periodically The time between cleaning will vary depending on medium and service conditions In general if the voltage to the solenoid is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required Clean strainer or filter when cleaning the valve Preventive Maintenance Keep the medium flowing through the solenoid operator or valve as free from dirt and foreign material as possible While in service the solenoid operator or valve should be operated at leas
66. erminal 2 2 7 59 91 053A44 Indicator LED Descriptions anna 61 91 02A20 Fuelhouse Upper Unit Wiring 0 2 000 63 91 02A21 Fuelhouse Lower Unit Wiring 2 2 65 Appendix A Optional Communications Interface 120040 FH Communications Interface DOM un anne a 75 91 08G271 120040x Programming Jumper 222 77 91 08G267 Fuelhouse Dispenser wiring to RS 485 Comm 4 79 91 08G276 Fuelhouse Wiring Modifications for 81 Page 2 IMPORTANT Examine the shipment immediately on arrival to ensure there has been no damage or loss in transit Pump Measure Control Inc PMC as shipper is not liable for the hazards of transportation Read all instructions and tags concerning the dispenser carefully and entirely before starting the installation An improperly installed dispenser is dangerous and is likely to be a source of ongoing problems This manual covers both RETAIL and COMMERCIAL versions of the dispenser Any references to PRICE settings or PENNY PULSE outputs only apply to the RETAIL versions Differences are noted where necessary Installation All PMC dispensers must be installed according to all applicable N
67. es 8600 8601 and 8602 for strainers MAINTENANCE WARNING To prevent the possibility of death serious injury or property damage turn off electrical power depressurize valve and vent fluid to a safe area before servicing the valve NOTE It is not necessary to remove the valve from the pipeline for repairs Page 1 of 4 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com E177856 All Rights Reserved Cleaning All solenoid valves should be cleaned periodically The time between cleanings will vary depending on the medium and service conditions In general if the voltage to the coil 15 correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required In the extreme case faulty valve operation will occur and the valve may fail to open or close Clean strainer or filter when cleaning the valve Preventive Maintenance e Keep medium flowing through the valve as free from dirt and foreign material as possible e Periodic exercise of the valve should be considered if ambient or fluid conditions are such that corrosion elastomer degradation fluid contamination build up or other conditions that could impede solenoid valve shifting are possible The actual frequency of exercise necessary will depend on specific operating conditions A successful operating history is the best indication of a proper interval between exercise cycles e Depending on the medium and service condit
68. f parts ORDERING INFORMATION FOR ASCO SOLENOIDS from solenoid base When Ordering Solenoids for ASCO Solenoid Operators or Valves order the number stamped on the solenoid Also specify voltage and frequency Form No V6583R7 ASTA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart Part Name solenoid base sub assembly valve bonnet 3 4 bonnet construction bonnet screw 8 4 NPT pipe size Remove red cap and push solenoid down red cap Then pry here to lift gt Remove red cap and nameplate retainer nameplate push solenoid down and push to remove retainer Then pry here to lift nameplate retainer solenoid b grounding wire and push to remove with 1 2 NPT green or green with wave gt For special wrench plow stipes washer adapter order kit 0750 28 UN 2A thread solenoid base T sub assembly oide View lugnut core tube asket 9 sub assembly 2 4 washer Tapped hole in core collar to face 0 250 28 UNF 2B valve body 0 38 minimum full thread Alternate Construction See torque chart red cap lt push solenoid down red cap solenoid with 1 2 Then pry here to lift nameplate retainer nameplate grounding wire and push to remove retainer green or green with spacer i yellow stripes 1 312 diameter 7 solenoid mounting hole finger washer x nameplate retainer AP A finger sp
69. f the sub assembly number of the kit is not visible order by indicating the number of kits 175 25 19 8 2 8 Manual operator required and the Catalog Number and Serial Number of the valve s for which they are intended 75 510 PORTANT stem spacer Spacer Captive spacer on stem spacer sub assembly MANUAL OPERATOR sub assembly must be located OPTIONAL on the inside of stem retainer when reassembled stem retainer solenoid base sub assembly stem gasket solenoid base gasket solenoid base sub assembly stem spacer sub assembly manual operator body r ring 5 stem retainer 5 see note core spring core assembly see note core assembly ae solenoid base gasket valve seat bonnet gasket valve seat e valve body Es cz PARTIAL VIEW lt gt body passage gasket a passage eyelet ud body gasket 3 Indicates Parts Supplied In ASCO Rebuild Kits y c diaphragm 1 This part is NOT assembly supplied in all kits diaphragm spring diaphragm Mm P IMPORTANT assembly gt ho See torque 2 gt chart Partial View of Alternate Construction D Note ER valve bonnet Wide end of core spring in core first closed end protrudes from top of core bonnet screw 4 Figure 1 Series 8210 valve without solenoid AC construction with 1 or 1 74 valve body
70. gasket not present on all metering pin gasket constructions valve body body passage gasket body gasket support lip seal piston assembly bonnet screw 4 see note 2 valve bonnet aspirator tube piston Figure 3 Series 8210 valve without solenoid Page 4 of 4 No V6296R2 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Installation amp Parts Manual LIQUID Pulse Output Device POD CONTROIS E CONTROLS O Installation www Icmeter com Table of Contents Description General Information The Liquid Controls Pulse Output Device POD converts the rotary motion of the Liquid Controls Positive Displacement Flowmeter into electronic pulses This allows the meter to interface with a wide variety of electronic monitoring devices and control equipment The POD mounts directly to the front cover of any Liquid Controls meter in place of the packing gland The motion of the meter s blocking rotor is magnetically coupled through a stainless steel wall to the electronics compartment of the POD This eliminates the dynamic seal of the packing gland and isolates the electronics from the process fluid in the meter Inside the electronics compartment an optical shaft encoder converts the rotary motion into a high resolution two channel quadrature square wave Both outputs are driven by field effect transistors FETs and switch from zero volts in the
71. in 90 increments from position shown for alternate position of cable entry Refer to markings on DIN connector for proper electrical connections junction box with 1 2 conduit connection and grounding terminal DIN terminal adapter connector gasket socket head screw 5 32 hex key wrench DIN connector terminal block see note 2 connector cover see note 1 socket head screw 5 32 hex key wrench cover SCrew See torque chart above cover cover gasket grounding screw and cup washer socket head screw 5 32 hex key wrench Indicates that these parts are included in DIN plug connector Kit No K236034 gland nut e gland gasket washer X center screw Fe gt 2 Figure 6 DIN plug connector kit K236034 optional feature Page 4 of 4 Form No V6583R7 ASTA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Installation amp Maintenance Instructions 2 WAY INTERNAL PILOT OPERATED SOLENOID VALVES NORMALLY CLOSED OPERATION GENERAL SERVICE 1 1 OR 1 NPT NOTICE See separate solenoid installation and maintenance instructions for information on Wiring Solenoid Temperature Cause of Improper Operation Coil or Solenoid Replacement DESCRIPTION Series 8210 valves 2 way normally closed internal pilot operated solenoid valves designed for general service Valves are made of rugged fo
72. ing the POD Wiring Conduit System When wiring the POD the wires must enter through the POD s conduit hub For explosion proof rated systems Class Div 1 the wiring must be in rigid conduit that is rated for explosion proof installation The conduit must be engaged five 5 full threads into the female hub on the POD to meet explosion proof requirements When installing in a Division 2 location use either rigid conduit flexible conduit or no conduit When no conduit is used the instrument cable must be brought into the POD conduit hub using a cable gland to seal the wiring to maintain the Enclosure NEMA 4X rating Regardless of the type of connection used thread sealant should be applied to prevent moisture from getting into the POD electrical housing Wiring Cable Multi wire cable with an overall shield is recommended for POD wiring Use individual wires between 16 and 20 AWG or shielded cable no less than 22 AWG Cable runs up to 5000 ft 1524 m are possible however cable runs over 200 ft 61 m should use lower AWG wire to reduce the IR voltage drop and the inter wire capacitance In addition long runs may require a lower value pull up resistor due to the additional cable capacitance that the pulser must drive Cable that has a metalized foil plastic shield with a drain wire is recommended over cable with woven shields because it is easier to terminate the drain wire type cable Terminal Block Removing the cover of
73. ing washer on the stem lever sub assembly is located on the inside of the fork on the stem retainer for AC construction and on the outside of the fork on the stem retainer for DC construction 3 Replace body gasket in valve body 4 Screw manual operator body intact into valve body Torque manual operator body to 175 25 in Ibs 19 8 2 8 Nm ORDERING INFORMATION FOR ASCO REBUILD KITS Parts marked with an asterisk in the exploded view are supplied in Rebuild Kits eWhen Ordering Rebuild Kits for ASCO valves order the Rebuild Kit number stamped on the valve nameplate If the number of the kit is not visible order by indicating the number of kits required and the Catalog Number and Serial Number of the valve s for which they are intended Torque Chart Part Name Torque Value in Inch Pounds Torque Value in Newton Meters Solenoid Base Sub Assembly 175 25 198 28 Manual Operator Body Valve Seat 65 15 7 3 1 7 IMPORTANT For AC construction captive spacer on stem spacer sub assembly must be located on the nside of stem retainer when reassembled solenoid base space sub assembly stem spacer a solenoid sub assembly gasket stem retainer manual operator OSS body uN ST 6 gt stem retainer stem spacer sub assembly core spring i see note stem gasket assembly Indicates that these parts are included in rebuild kit bod
74. instructions for maximum fluid temperature NOTE For steam service refer to Wiring section Junction Box for temperature rating of supply wires Temperature Limitations For Series 8016G Solenoids for use on Valves Rated at 6 1 8 1 9 1 10 6 or 11 1 Watts Watt Catalog Rating Number Coil Prefix Maximum Ambient Temp Class of Insulation 104 F 40 C 104 F 40 C Minimum ambient temperature 40 F 40 Positioning This solenoid is designed to perform properly when mounted in any position However for optimum life and performance the solenoid should be mounted vertically and upright to reduce the possibility of foreign matter accumulating in the solenoid base sub assembly area Wiring Wiring must comply with local codes and the National Electrical Code All solenoids supplied with lead wires are provided with a grounding wire which is green or green with yellow stripes and a 1 2 conduit connection To facilitate wiring the solenoid may be rotated 360 For the watertight and explosionproof solenoid electrical fittings must be approved for use in the approved hazardous locations Additional Wiring Instructions For Optional Features Open Frame solenoid with 1 4 spade terminals For solenoids supplied with screw terminal connections use 12 18 AWG stranded copper wire rated at 90 C or greater Torque terminal block screws to Printed in U S A Page 1 of 4 50 Hanover Road Florham Park New Je
75. intenance instructions if your valve or operator uses this solenoid DESCRIPTION Catalog numbers 8016G1 and 8016G2 are epoxy encapsulated pull type solenoids The green solenoid with lead wires and 1 27 conduit connection is designed to meet Enclosure Type 1 General Purpose Type 2 Dripproof Types 3 and 3S Raintight and Types 4 and 4X Watertight The black solenoid on catalog numbers prefixed EF is designed to meet Enclosure Types 3 and 3S Raintight Types 4 and 4X Watertight Types 6 and 6P Submersible Type 7 A B C amp D Explosionproof Class I Division 1 Groups C amp D and Type 9 E amp G Dust Ignitionproof Class II Division 1 Groups E amp The Class II Groups Dust Locations designation is not applicable for solenoids or solenoid valves used for steam service or when a class H solenoid is used See Temperature Limitations section for solenoid identification and nameplate retainer for service When installed just as a solenoid and not attached to an ASCO valve the core has 0 250 28 UNF 2B tapped hole 0 38 minimum full thread Series 8016G solenoids are available in Open Frame Construction The green solenoid may be supplied with 1 4 spade screw or DIN terminals Refer to Figure 4 Panel Mounted Construction These solenoids are specifically designed to be panel mounted by the customer through a panel having a 062 to 093 maximum wall thickness
76. ions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts If parts are worn or damaged install a complete rebuild kit Causes of Improper Operation Incorrect Pressure Check valve pressure Pressure to valve must be within range specified on nameplate Excessive Leakage Disassemble valve and clean all parts If parts are worn or damaged install a complete ASCO Rebuild Kit Valve Disassembly 1 Disassemble valve in an orderly fashion using exploded views for identification and placement of parts Refer to Figure 1 for AC construction Figure 2 for DC construction For 1 or 1 1 4 NPT valve construction see Figure 1 for 1 NPT valve construction see Figure 2 2 Remove solenoid enclosure See separate instructions For valves supplied with optional manual operators see section on Disassembly of Manual Operator 3 Unscrew solenoid base sub assembly from valve body Then remove core assembly with core spring and solenoid base gasket For AC construction Figure 1 core spring is a loose piece 4 For normal maintenance cleaning it is not necessary to remove the valve seat However for valve seat removal use a 7 16 thin wall socket wrench 5 Remove bonnet screws valve bonnet diaphragm spring diaphragm assembly body gasket body passage eyelet present on current valve constructions only and body passage gasket parts are now accessible f
77. is time Dispenser Operating Mode If the dispenser is controlled by a console or card system then this position should be set to OFF Setting this to ON bypasses the require ment for an external authorize signal to the dis penser If a 120040x FH communications daughter board is installed See Appendix A Volumetric Pulse out Resolution If the pulse output type see Table 6E below is set for Volumetric then this setting determines the resolution of the signal If the pulse output type is set to PENNY pulse this setting has no effect Display Segment Test Set whether to have the Display Segment Test or not If selected the dispenser will show all 8 digits for 5 seconds then reset and open the solenoid when the unit is enabled to dispense Hose Reel Pre pressurization Helps eliminate meter jump from hose pressuri zation when dispenser is used with long hoses Liters Gallons Unit of Measure Set the Unit of Measure for the dispenser De fault is US Gallons If Liters is desired then CUT the foil or jumper on POSITION 5 Dispenser Set MODEL of dispenser the CPU board is in Stalled in Default is FH 510 FH 515 or FH 720 At this time this is the only valid setting for this position Pulse Output Type Set the pulse output channel to either VOLU METRIC or PENNY pulse out If VOLUMET RIC is selected Table 6B above determines reso lution If PENNY is selected a pulse per penny
78. isassemble valve in an orderly fashion Use exploded views for identification and placement of parts 2 Remove solenoid see separate instructions 3 If the valve being serviced has a manual operator suffix MO in the catalog number refer to section on Manual Operator Disassembly 4 Unscrew solenoid base sub assembly and remove solenoid base gasket core assembly with core spring 5 For normal maintenance it is not necessary to remove the valve seat However if valve seat removal is required use 7 16 socket wrench 6 Dislodge retainer from metering pin passageway and remove metering pin with gasket Then remove metering pin gasket from metering pin 7 Remove bonnet screws valve bonnet piston spring piston assembly support lip seal body gasket and body passage gasket 8 Remove aspirator tube and disc with disc gasket from piston 9 All parts are now accessible to clean or replace If parts are worn or damaged install a complete ASCO Rebuild kit Valve Reassembly 1 Reassemble valve using exploded views for identification and placement of parts 2 Lubricate the solenoid base gasket body gasket body passage gasket metering pin gasket and the surface of Page 2 4 the piston which contacts the lip seal with DOW CORNING 200 Fluid lubricant 3 Lubricate disc and disc gasket with DOW CORNING 111 Compound lubricant or an equivalent high grade silicone grease 4 Position body gasket
79. it can be modified in the field to provide true Open Drain Open Collector outputs if desired To modify the POD to Open Drain outputs follow these steps 1 Turn off power to the unit and remove the cover turning it counterclockwise 2 Loosenthe three circuit board mounting screws using a Philips screwdriver Remove the entire circuit board assembly from the POD housing 3 Clip out R1 and R2 using a sharp diagonal cutter 4 Reassemble the unit Signal Output The diagram below shows the voltage output for a clockwise rotation of the Pulse Output Device POD with Channel A leading Channel B For reverse flow applications counterclockwise Channel B leads Channel A Wiring Diagrams For PODs with Serial Number 04 24531 and higher Single Channel Applications 405LR 414LR Shield DC Ground Pulse Out A JUL 8 to 24 VDC 12 VDC Earth Ground Fixed Installations Description POD J1 Terminal 405LR 414LR Terminal Power 20 11 12 VDC Channel A or B 21 or 22 9 Ground 23 12 Shield Wire No Connection Earth Ground Screw Dual Channel Quadrature Applications LectroCount LCR LCR II amp gt Shield E N 9 DC Ground quc o Pulse Outa LI L Quadrature Hos TU 8 to 24 VDC m Chassis Ground Truck Applications Earth Ground Fixed Installations Earth Description POD J1 Terminal LCR LCR II 3 J3
80. l Material Reel End Inlet AB C WHJ15180 Ductile 11 2 FPT 8 2 Groove 458 4356 WHJ15180A Aluminum 11 2 11 FPT 2 Groove 458 438 WHJ2180 Ductile Iron 2 112 FPT 8 2 Groove 4 8 43 58 WHJ22180 Ductile Ion 2 2 FPT Groove 45 436 10M HP 6 02 Hannay ISO Parts Lists are available H 9801 WHJ at www hannay com Rev 4 Drawing No Description PART NUMBER ISO 194 1A Inlet Fitting 90 1 1 2 9938 0001 ISO 194 1A Alum Inlet Fitting 90 1 1 2 FIPT x 27 9938 0007 ISO T94 1A Inlet Fitting 90 2 IP T ass tee 9938 0005 ISO 194 1B Inlet Fitting 180 1 1 2 FIPT x 2 9938 0004 ISO 194 1B Alum Inlet Fitting 180 1 1 2 FIPT x 27 9938 0002 ISO 194518 Inlet Fiting 1902 FIP T tad dar 9938 0006 ISO 194 2 FP59A 00010 Packing Ringen ae call factory ISO 194 5A 1 1 2 PK 1 Pkg CD I 9936 0642 IS0 194 5B 1 1 2 PK 1V uu 9936 0641 ISO 194 12 5 16 18 x 1 1 4 Hex Head 9904 1103 ISO 194 13A WHJ Bearing Assembly 1 1 2 9938 0030 ISO 194 13B WHJ
81. lons Unit of Measure Table 6D 5 Volumetric Pulse Resolution Table 6B 2 FH Model Selection Table 6E 6 Display TEST Table 6C 3 Volume or Penny Pulse Output Table 6F 7 Hose Reel Pre pressurization Table 6D 4 UNUSED 8 Parameter settings are detailed in tables on next page Page 5 DIP SWITCH SETTINGS JUMPER SETTINGS Page 6 Programming Tables Dip Switch positions 1 4 and Jumper Positions 5 8 TABLE 6A Position 1 Dip Switch Position 1 Requires external 110VAC Permissive from card system or terminal OFF Stand alone mode TABLE 6B Position 2 ON Dip Switch Position 2 10 pulse per unit volume OFF 100 pulses per unit volume ON TABLE 6C Position 3 Dip Switch Position 3 Display Segment Test OFF No Display Segment Test ON TABLE 6D Position 4 Dip Switch Position 4 Hose Reel Pre pressurization Disabled OFF Hose Reel Pre pressurization Enabled ON TABLE 6D Position 5 Jumper Position 5 LITERS CUT GALLONS TABLE 6E Position 6 SHORTED Jumper Position 6 NOT VALID CUT FH 510 FH 515 FH 720 SHORTED TABLE 6F Position 7 Jumper Position 7 Volumetric Pulse Output CUT Penny Pulse Output SHORTED default setting Note Jumper position 8 is not used at th
82. n 3 Component Information Hannay Hose Reels Salely IMCS m 24 Hose Installation e EN HE M bua 25 Exploded Parts View and List of 7255 30 31 hose reel 1 1 27 26 Exploded Parts View and List of Hose Reel Roller 56 4 41 2 28 ASCO Solenoid Valve Installation Maintenance Parts for ASCO 8016G Series Solenoid 1 30 Installation Maintenance Parts for ASCO 82100004 and 82106022 Solenoids 34 Installation Maintenance Parts for ASCO 82100100 1 38 ASCO 8210 Solenoid Valve Listings 5 2 2 2 2 2 2 2 2 42 Liquid Controls Pulse Output Device Installation Mamtenance Parts Manual aaa au ER uu IM a 43 Section 4 Technical Data PFueclhonse Dispenser iii u prota 51 91 01 65 Fuelhouse Terminal Wire 2 25 53 91 01 68 1 Fuelhouse wiring to a TMS 800F 1 2202 2 2 21 55 91 03 45 CPU Wiring Terminal Descriptions 57 91 03 47 Factor Board Wire T
83. ns daughter board for the 110000 120040 FH CPU board allows the FH dispensers to communicate via EIA 485 2 WIRE ElA 485 a POS system that supports the PMC protocol Contact PMC for EE POS systems that support this protocol The board is red in color and is mounted to the CPU board on the right side The board is shown in the box to the right PUMP MEASURE CONTROL INC am Minimum Requirements for communications For the 120040x board to function five conditions must exist 1 It must be installed correctly on the 120000x CPU board 2 CPU board hardware version must be a 120000E hardware ver sion or later as identified in the upper right corner with white text on a green background 3 The firmware chip U3 in the upper right of the CPU board must label as 120000 V2 00 or later 4 The dispenser must be set for Console Mode as defined in the Programming section page 6 of the dispenser manual 5 The 120040x board must be programmed for the correct address of the dispenser and protocol used 6 C 1 ee ejo TERMINAL 120040x Comm Daughter Board PROGRAMMING THE 120040x COMMUNICATIONS BOARD NOTE AFTER CHANGING ANY SETTING THE CPU BOARD MUST BE RESET BY CYCLING POWER OR PRESSING THE RESET BUTTON Address Protocol The 120040x communications board must
84. of the TOTAL SALE 15 transmitted Operation 1 ID gt To start the dispenser simply remove the nozzle from its boot and lift the ON OFF lever If the dis penser is stand alone or is authorized to dispense by a control system the dispenser will reset and be ready to dispense After delivery is complete the ON OFF lever is pushed down and the nozzle returned to its boot This will end the transaction During delivery TOTAL SALE and VOLUME delivered will be displayed on the face of the dispenser At the completion of a transaction this information will remain on the displays until the next transaction is started for commercial versions of the dispensers only VOLUME is displayed During delivery the CPU board in the dispenser will generate a real time output pulse stream for use by remote devices The CPU board can be configured to transmit a VOLUMETRIC or PENNY pulse stream See Programming Section of Manual for details The pulse output driver is an open collector type See Fuelhouse Dispenser Control in Section 4 Maintenance The Fuelhouse dispensers are designed to give many years of trouble free service However like any mechani cal device they require periodic maintenance to prevent problems from developing Below is a recommended service routine to maintain top performance from the unit Monthly 1 Fully extend the hose from the dispenser and carefully inspect it for any signs Semi annual 1 IMPO
85. oint inlet Flexible Victaulic Self aligning body The motor ground lead must be directly bonded bearing Hannay Reels ISO 84 The reel leader PARTS LIST Hannay Reels Inc 553 State Route 143 17 HOSE REEL P O Box 159 Westerlo NY 12193 0159 Telephone 518 797 3791 FAX 1 800 REELING 733 5464 INPL FAX 518 797 3259 Website www hannay com E mail reels hannay com q 5M HP 02 02 Form H 8400 1 P Rev 3 Item No ee lll 20 5M 02 02 PARTS LIST ISO 84 1 Hose Reels When ordering parts BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL USE PART NUMBER Description PART NUMBER Drum 10 1 2 Diameter opecify Model 9905 3131 Front Dise 19 20 Seri6S uuu anni Specify Model 9903 0821 Front Disc 21 22 Serles een Specify Model 9903 0921 56 22 23 DOMO nen ee es Specify Model 9903 1021 Front Disc 23 24 Series Specify Model 9903 1121 Front Disc 25 26 Series Specify Model 9903 1321 Front Disc 26 27 Series opecify Model 9903 1421 Front Disc 28 29 Series sitters Specify Model 9903 1521 Front Disc 30 31 Series ne ae opecify Mo
86. or cleaning or replacement If parts are worn or damaged install a complete ASCO Rebuild Kit Service Notice When installing a new ASCO Rebuild Kit please be aware that the diaphragm assembly may not be identical to the diaphragm assembly in the valve See Figure 1 for alternate diaphragm constructions The two diaphragm constructions are interchangeable and will perform equally well CAUTION To ensure proper valve operation install all parts supplied in ASCO Rebuild Kit Do not mix old and new parts Valve Reassembly 1 Lubricate body gasket body passage gasket bonnet gasket and solenoid base gasket with DOW CORNING 200 Fluid lubricant or an equivalent high grade silicone fluid Page 2 of 4 2 Install body passage gasket body passage eyelet diaphragm assembly diaphragm spring valve bonnet and bonnet screws Hand thread screws as far as possible Then torque bonnet screws in crisscross manner to 144 15 in lbs 16 3 1 7 Nm 3 If removed install valve seat in valve body Apply a small amount of thread compound compatible with valve media to valve seat threads Torque valve seat to 75 10 in lbs 8 5 1 1 Nm e For valves supplied with optional manual operator see section on Reassembly of Manual Operator 4 For AC construction Figure 1 install core spring in core assembly Wide end of core spring in core first closed end protrudes from top of core 5 Install solenoid base gasket core
87. ousing 2 Long GH 1012A 9940 0180 1 4 Dia Stainless Steel ROG een Specify Model 1 4 Dia Stainless Steel Rod 2 3 4 9940 0190 EH 678D Roller Assembly Not 9939 0009 5 16 195 3 4 Boll UNE 9904 2101 5116 18 Spinlock NU en 9904 6100 10 X 9 4 Spinlock iis iieri 9904 2201 3 8 16 x 9 4 Gartlage Boll ae 9904 0201 Jia e Tox 1 1 4 Spinlock Boll Dr oe 9904 2203 3 8 1601112 Spinlock s ote e en 9904 2204 actis utei Pee esau 9954 0007 3 8 16 SpIRlOCK Ult uu itane a 9904 6200 1 7 8 O D x 1 5 16 1 0 x 049 2 9954 0019 Caution Decal Spring Under Tension 9922 0010 Cap Plug for Spring Inner Side 9922 0036 Cap Plug for Spring Outer 5 9922 0037 D t CaP SDN e DE 9922 0038 Quantity A c c cl cl Ll cl h OPO PO PON N
88. ption Find the computer printout titled Parts List that has been inserted in this manual Look up the item number on the Parts List The Parts List shows each item number with a corresponding part number Find the corresponding 5 digit part number for the item you want to order The part number represents an individual piece a kit or a complete assembly Inform your distributor of the part number that you need The part number is the only number that allows the distributor to find the correct component for your meter 0202 Adjuster qvam a assembly 3 up Z 0364 Plate adjuster mounting A 0126 Bracket counter adapter gt 30 0705 Washer flat 4 0673 Screw 4 0250 Packing Gland Assy 0566 Plug pipe hex socket 2 one for each cover 0125 0627 Hex washer head screw 20 for both covers 5 gt gt gt lt 3 gt O 9 2 Q x 823 ur X 6 10101 0 2 90 5 904 UMOUS 90 10104 1949 01 104 0870 0110 10101 1 0 1ueueoe dsip 9910 vv LO 2 2910 4equunu eues 4 2 60 pee
89. r POD5 49759 Blade Drive with Teflon O Ring Use with POD2 NOTE Regardless of the POD Extension being used the POD Pulser must be a FORK drive pulser Once the existing hardware has been removed as described on Page 4 the POD Extension can be installed 1 Verify that the proper POD Extension Model was obtained by comparing the driver tang on the POD Extension to the driver tang on the packing gland that was removed in Step 5 of Removing Existing Hardware on Page 4 There are two types of Packing Gland POD Extension driver tangs blade type and fork type Blade type packing glands must be replaced with blade type POD Extensions Fork type packing glands must be replaced with fork type POD Extensions Install the POD Extension using the two screws provided There are two sets of holes in the POD Extension for these screws one set is 1 625 apart and the other is 1 5 apart Line up the holes with the meter to determine which set to use Tighten the screws and torque them to 21 25 inch pounds Once the POD Extension is in place the POD may be installed onto the POD Extension Align the POD Fork Tang with the internal POD Extension Driver Use the two screws provided to mount the POD to the POD Extension using two of the tapped holes in the POD Extension Using a 7 32 box end wrench tighten the screws and torque them to 21 25 inch pounds 4 Proceed to Page 7 for wiring instructions Pod Extension Driver Wir
90. rged brass Series 8210 valves are provided with a general purpose solenoid enclosure Series EF8210 and 8211 are the same as Series 8210 except they are provided with an explosionproof or explosionproof watertight solenoid enclosure OPERATION Normally Closed Valve is closed when solenoid is de energized open when energized IMPORTANT Minimum operating pressure differential is 5 psi Manual Operator optional feature Manual operator allows manual operation when desired or during an electrical power outage To engage manual operator open the valve turn lever clockwise until it hits a stop Valve will now be in the same position as when the solenoid is energized To disengage manual operator close the valve turn lever counterclockwise until it hits a stop To engage turn lever clockwise until it hits a stop Partial view of Manual Operator CAUTION For valve to operate electrically manual operator lever must be fully rotated counterclockwise INSTALLATION Check nameplate for correct catalog number pressure voltage frequency and service Never apply incompatible fluids or exceed pressure rating of the valve Installation and valve maintenance to be performed by qualified personnel Future Service Considerations Provision should be made for performing seat leakage external leakage and operational tests on the valve with a nonhazardous noncombustible fluid after disassembly and reassembly
91. ring 0 69 diameter washer washer mounting hole 062 to 093 maximum solenoid base valve thickness of panel sub assembly bonnet valve for mounting bonnet SS For special wrench core adapter order kit tube No K218948 plugnut core tube sub assembly core Bolted Bonnet 3 4 Bonnet Construction 15 16 Bonnet Construction Figure 2 Series 8016G solenoid Figure 3 Series 8016G panel mounted solenoids Form No V6583H7 Page 3 of 4 ASA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart Open Frame Solenoid Open Frame Solenoid Open Frame Solenoid with 1 4 Spade Terminals See torque chart tapped hole for 10 32 grounding screw not included Junction Box Solenoid with 1 4 Spade Terminals or Screw Terminals with Screw Terminals Socket head screw is used for grounding screw terminal adapter with DIN Terminals Indicates parts supplied in Termination Module Kit No 256104 gasket DIN terminal 4 adapter terminal socket head grounding screw 5 32 hex key wrench screw terminal block see note junction box gasket Note Junction box with screw terminals shown With screw terminal block removed remaining parts comprise the junction box for spade terminal construction Open Frame Solenoid with DIN Terminal Plug Connector See torque chart above Notes 1 Connector cover may be rotated
92. rming the leak tests 8 All hoses used with the dispensers shall be sufficiently reinforced as to not affect the operation or accuracy of the units through its expansion and contraction from pressure B Electrical Wiring 1 electrical wiring should be done by a qualified licensed electrician All wiring must follow Na tional Electrical Code and satisfy all local rules and regulations 2 Only factory provided equipment is to be installed in the head of the dispenser The vapor barrier at the base of the head MUST remain as shipped form the factory DO NOT drill or punch any hoses in this barrier 4 field wiring is to be connected to the dispenser in unit s junction box The dispenser is shipped from the factory internally wired as shown in wiring drawings 91 02A20 and 91 02A21 in Section 4 6 Refer to electrical wiring diagrams in Section 4 for details on wiring the dispenser to the field C Start Up 1 Make sure all filtration and or strainers are in place prior to filling the piping system with product Any loose debris in the piping must be prevented from passing through the meter where it can cause damage Some Fuelhouse series BLEED THE AIR FROM IMPORTANT dispensers have filtration on the inlet to the meter THE LINESVERY 2 IT IS IMPORTANT TO BLEED THE AIR FROM THE SLOWLY ALLOWING LINES VERY SLOWLY RUNNING THE METER THE METER TO REACH RPM UP ON AIR PUSHED THROUGH THE SUPPLY LINE AHEAD OF T
93. rsey 07932 www ascovalve com 10 2 in Ibs 1 0 1 2 Nm A tapped hole is provided in the solenoid for grounding use a 10 32 machine screw Torque grounding screw to 15 20 in Ibs 1 7 2 3 Nm On solenoids with screw terminals the socket head screw holding the terminal block to the solenoid is the grounding screw Torque the screw to 15 20 in Ibs 1 7 2 3 Nm with a 5 32 hex key wrench Junction Box The junction box is used with spade or screw terminal solenoids only and is provided with a grounding screw and a 1 2 conduit connection Connect 12 18 AWG standard copper wire only to the screw terminals Within the junction box use field wire that is rated 90 C or greater for connections For steam service use 105 C rated wire up to 50 psi or use 125 C rated wire above 50 psi After electrical hookup replace cover gasket cover and screws Tighten screws evenly in a crisscross manner DIN Plug Connector Kit 236 034 1 open frame solenoid is provided with DIN terminals to accommodate the DIN plug connector kit 2 Remove center screw from plug connector Using a small screwdriver pry terminal block from connector cover 3 Use 12 18 AWG stranded copper wire rated at 90 C or greater for connections Strip wire leads back approximately 1 4 installation in socket terminals The use of wire end sleeves is also recommended for these socket terminals Maximum length of wire end
94. s sure If the swivel s bearings are damaged the swivel assembly must be replaced Inspect the reel s main bearings that the drum rotates The bearing material is Delrin and a typical sign of damage is cracking If damage 15 detected replace the bearing The roller assembly installed on the front of the dispenser protects the hose from damage as it is reeled in and out of the dispenser Check each roller tube for damage Typical wear damage 15 cracking of the Del rin inserts in the ends of the roller tubes Abuse of the rollers can also result in one or more of the tubes being bent This usually only occurs if the roller is subject to an impact force such as being kicked or struck by a vehicle If roller damage is detected replace the defective part In SALT WATER environments it is recommended that the exterior stainless steel panels be waxed to maintain the panels at their best appearance Annual 1 2 Replace the rechargeable batteries located on the display and CPU boards in the dispenser s head Replace only with a 7 2V or 8 4V rechargeable battery Ni Cd or NiMH DO NOT REPLACE WITH AN ALKA LINE BATTERY as the battery charging circuit on the board may cause the battery to leak or explode As a preventive measure the cup seal in the reel s swivel should be replaced Page 7 8 Rewinding Hose onto the Reel 1 gt The electric hose rewind 15 activated by pressing the RETURN but
95. s the solenoid is operating Manual Operator Disassembly 1 Refer to Valve Disassembly section and follow step 1 and 2 2 For AC construction refer to Figure 1 on page 3 DC construction Figure 2 on page 3 3 Unscrew solenoid base sub assembly from manual operator body 4 Unscrew manual operator body and remove this assembly intact Remove body gasket from main valve body 5 Before removing the stem retainer from the manual operator body note the location of captive spacing washer on the stem lever sub assembly The captive spacing washer will be on the inside of the fork on the stem retainer for AC construction and on the outside for DC construction Location of this captive spacing washer is important for reassembly 6 Remove stem lever sub assembly with stem gasket from manual operator body Remove solenoid base gasket core assembly with core spring No V6296R2 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com 7 Refer to Valve Disassembly sections step 5 for further disassembly Manual Operator Reassembly Refer to steps 1 through 9 of Valve Reassembly then proceed as follows 1 Position stem gasket on stem lever sub assembly 2 Preassemble manual operator parts as follows Position core assembly with core spring into manual operator body from the bottom Install stem lever sub assembly into manual operator body Install stem retainer and be sure the captive spac
96. t lever on the dispenser from proximity switch 1 1 Dispenser Authorize External signal to the dispenser Input 110VAC referenced to TB1 7 authorizing its use 10mA max load TB1 3 Pump Start output Output from the dispenser that Output 110VAC referenced to TB1 7 can be used as a pump start 100W max load signal TB3 7 Pulse Out Pulse output Pulse signal is Output Open Collector Drain DC referenced to TB5 6 See pro gramming section to configure for volumetric or penny pulse output See reverse for wiring details TB3 8 Pulse Out Reference signal for penny Output Open Collector Source DC pulse output See reverse for wiring details Dispenser Operation AC Inputs The CMD dispenser requires both the Dispenser Authorize TB1 1 and the On Off Lever to be active for the dispenser to operate The Dis penser Authorize signal voltage is normally supplied by an external control device such as a card reader or console If no external Authorize signal is available the unit can be set in a stand alone mode by turning dip switch position to the ON position See Dispenser Program ming in this manual When both signals are active the dispenser will reset the displays and turn on the Pump Output signal If the board is set to do a SEGMENT test on the displays the solenoid will open after a 5 second display If no segment test is done the solenoid will open when the Pump Output signal becomes active If
97. t once a month to insure proper opening and closing Depending on the medium and service conditions periodic inspection of internal valve parts for damage or excessive wear is recommended Thoroughly clean all parts Replace any worn or damaged parts Causes of Improper Operation Faulty Control Circuit Check the electrical system by energizing the solenoid A metallic click signifies that the solenoid is operating Absence of the click indicates loss of power supply Check for loose or blown fuses open circuited or grounded solenoid broken lead wires or splice connections Burned Out Solenoid Check for open circuited solenoid Replace if necessary Check supply voltage it must be the same as specified on nameplate retainer and marked on the solenoid Check ambient temperature and check that the core is not jammed Low Voltage Check voltage across the solenoid leads Voltage must be at least 85 of rated voltage Solenoid Replacement 1 On solenoids with lead wires disconnect conduit coil leads and grounding wire NOTE Any optional parts attached to the old solenoid must be reinstalled on the new solenoid 2 Disassemble solenoids with optional features as follows Spade or Screw Terminals Remove terminal connections grounding screw grounding wire and terminal block screw terminal type only NOTE For screw terminals the socket head screw holding the terminal block serves as a grounding screw J
98. the POD will expose a 4 position terminal block for connection to the user s electrical system The terminal block can be unplugged from the board for ease of wiring Pull it straight up to remove The terminal block screws require a straight blade screwdriver with a tip less than 1 8 wide Before inserting wires into the terminal block strip of insulation off each wire Turn each terminal screw counterclockwise a few turns to make sure that the wiring slot is fully open to accept wire Insert the stripped end of the wire and tighten the terminal block screw V Supply Channel A V Supply Channel B OV One Cycle Installation Plug the terminal block back into the board if it was removed Be sure it is properly oriented with the four pins Wiring Configurations The wiring configuration used depends on the system needs The POD can be wired using only one of the two channels Channel A or B if the flowmeter has flow in only one direction To detect both forward and reverse flow both channels which are in quadrature to each other must be used Channel A will lead Channel by 90 in one flow direction and Channel B will lead Channel A in the reverse direction Quadrature is required in most Weights amp Measures approved installations Conversion to Open Drain Output As supplied by the factory the POD has a 1 0 KQ pull up resistor to the positive power supply on each output transistor The un
99. ton on the upper right of the dispenser face When pressed the reel will immediately begin retrieving hose Make sure the hose is clear of any obstructions and individuals before pressing the button Operation of the electric hose re wind should only be performed by trained facility operators As the hose is retrieved on to the reel care should be taken to make sure the hose is wound in layers evenly across the reel drum This will ensure hose is wound on the reel most efficiently without any high spots High spots in the hose wind that protrude beyond the reel s side panels may catch the dis penser frame and jam the reel or cause damage to the dispenser When retrieving the hose on to the reel minimize the amount that the hose drags across the ground Continuous abrasion of the hose on rough surfaces will greatly reduce the life of the hose The rewind motor is not rated for continuous duty Care MUST be taken to avoid overheating the mo tor During normal use this is not a problem in that a full hose retrieval will only take a few seconds However if the motor is allowed to run continuously it will overheat Overheating the motor will sig nificantly reduce its life Dispenser Calibration The purpose of calibrating a dispenser is to ensure that the volume displayed on the unit matches the amount of product dispensed The calibration of the Fuelhouse dispenser is accomplished by adjusting the correc tion factor set on the 110500 Fa
100. tor must be changed Remove the cover from the factor board by cutting the seal wire Record the current setting on the factor switches and use the following formula to determine the what the new setting should be volume in prover New factor X current factor volume in prover registered by dispenser Set the new factor setting on the 110500 Factor Board Run another prover test to verify the new adjuster setting 15 correct If the calibration of the unit needs further correction repeat the above procedure If no further changes are needed replace the cover on the factor board Apply a wire seal to secure the adjuster settings Example A prover run is completed in a 100 gallon prover The prover shows exactly 100 00 gallons while the dispenser shows 99 35 gallons on the display If the current factor setting is 72 01 the new factor that needs to be set on the board is 72 48 to correct the dispenser s registration to that of the prover NOTE I US GALLON 231 cubic inches Page 9 Parts List for FH 510 Meter Pulser M 5 1 Class 1 See parts exploded view page 13 Liquid Controls POD1 See pulser documentation page 43 Solenoid Valve DIESEL Solenoid Valve GASOLINE EF8210G022V See solenoid paperwork page 34 EF8210G022V See solenoid paperwork page 34 Solenoid valve repair kit VITON Solenoid coil replacement kit 120VAC 60Hz Flexible Hose K302280V See solenoid paperwork page
101. u Jaysem xeu 9195 2290 8120 22 en 99 0 pl p E Y u 1 Cw 2 fle WY gt bw 194905 deo d N 126 9 90 EN 9220 10101 Burx4oo q 10101 Jed 18920 1910 5 8250 p 1SYSEMADO M 5 xeu 5 1190 2610 euondo adid 0 50 3unsSsaud 1 MO 13 E AIWINIIDV Ls I ms A3d 1OA DIDS 19 91 OY on awiuas 9 ospo d spd 103 usyy J ONTa00m VSN 3AV1 SIOYLNOD OWNERS MANUAL PARTS LIST M7A1 LP PART DESCRIPTION COMPONENT 2102 METER ELEMENT M 7 1 FOR FORK DRIVE SEEN __ Fock WASHER 0 250 UY LOL SPR TBS pra iw PLATEBEWMNGNERESST GEAR BLOCKING ROTOR pns po PNONGERR o oo prs BLOCKNGROTORAGSYW 0901 WASHER DiSPLACEMENTROTORASSY MrALUMISISSSTHG _ D MANUAL peus __
102. unction Box Remove conduit and socket head screw use 5 32 hex key wrench from center of junction box Disconnect junction box from solenoid DIN Plug Connector Remove center screw from DIN plug connector Disconnect DIN plug connector from adapter Remove socket head screw use 5 32 hex key wrench DIN terminal adapter and gasket from solenoid Snap off red cap from top of solenoid base sub assembly Push down on solenoid Then using a suitable screwdriver insert blade in slot provided between solenoid and nameplate retainer Pry up slightly and push to remove Then remove solenoid from solenoid base sub assembly 5 Reassemble using exploded views for parts identification and placement gt Disassembly and Reassembly of Solenoids 1 Remove solenoid see Solenoid Replacement 2 Remove finger washer or spring washer sub assembly 3 Unscrew solenoid sub assembly NOTE Some solenoid constructions have plugnut core tube sub assembly bonnet gasket and bonnet in place of the solenoid base sub assembly To remove bonnet use special wrench adapter supplied in ASCO Rebuild Kit For wrench adapter only order ASCO Wrench Kit No K218948 4 The core is now accessible for cleaning or replacement 5 If the solenoid is part of a valve refer to basic valve installation and maintenance instructions for further disassembly 6 Reassemble using exploded views for identification and placement o
103. y gasket valve seat Note Wide end in core first Closed end protrudes from top of core valve body assembled Figure 1 Manual Operator Assembly AC Construction I amp M No V6296R2 IMPORTANT For DC construction captive spacer on stem spacer sub assembly must be located on theoutside of stem retainer when reassembled spacer X P solenoid base sub assembly stem spacer sub assembly solenoid base gasket stem retainer manual operator body p stem retainer stem spacer sub assembly core assembly stem gasket Sj core spring body gasket X E Indicates that these parts are included in rebuild kit valve seat valve body assembled Figure 2 Manual Operator Assembly DC construction Page 3 of 4 ASVA 50 Hanover Road Florham Park New Jersey 07932 www ascovalve com Torque Chart Part Name Torque Value in Inch Pounds Torque Value in Newton Meters solenoid Base Sub Assembly 175 25 19 8 2 8 144 15 163 1 7 Valve Seat 65 125 78 31 7 AC Construction DC Construction solenoid base sub assembly solenoid base sub assembly 2 T Indicates that these core spring core assembly pan ses S uild ki see note 1 4 core spring core assembly Notes ne base ap elaine 1 Wide end in core first Closed end of spring protrudes from top of core vacas metering pin 2 Disc

INSTALLATION & SERVICE MANUAL

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INSTALLATION &amp; SERVICE MANUAL

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INSTALLATION & SERVICE MANUAL