PE24VA Instructions
Contents
1. does not turn a No power to the actuator Check voltage between black common and red then white wires b Toggle switch is in OFF position Move toggle switch to AUTO position 1 or 2 as needed c Motor has failed Replace actuator d Failed or broken switch Replace switch e Both cams in contact with their Check cam setting switches 4 Actuator rotates in one direction but a Broken or damaged switch Replace switch not back again b Bad connection s Check all connections c Bad control relay switch At the power source check the operation of the control relay or switch d Broken wire Check red and white wires 5 Water inside Actuator a Damaged seals Replace top lid and grease seals ONE YEAR LIMITED WARRANTY If within the warranty period specified this product fails due to a defect in material or workmanship Intermatic Incorporated will repair or replace it at its sole option the unit free of charge This warranty applies only to the original purchaser and is not transferable This warranty does not apply to a damage caused by accident abuse mishandling dropping acts of God or any negligent use b units which have been subject to unauthorized repair opened taken apart or otherwise modified c units not used in accordance with instructions d damages exceeding the cost of the product some states do not allow a limitation of damages so the foregoing limitation may not apply to you This warranty give2. 2 1 Standard Plumbing of a three port valve is the port B middle being the incoming NOTE If the valve is plumbed as in Figure 1 and the common port and A and C ports are the Actuator is mounted as in Figure 2 below the factory set outlet ports See figure 1 ting of Actuator cams need no adjustment vf Remove these four 3 The Actuator can be mounted on top of a valve in four 4 screws for Standard Position different positions See figure 3 Depending on the plumbing of the valve and mounting position of the Maare vave Common Port Actuator the cams inside the Actuator have to be reset 4 Figure 1 Standard Plumbing Common Port Figure 2 Standard Mounting INSTALLATION Mounting Actuator on Top of Valve 1 Unscrew hold down knob and remove handle from valve shaft Save knob and handle for later use 2 Depending on mounting position selected See figure 3 remove 4 Philip head screws from valve body See figure 1 3 Turn Actuator over and note that one of the four teeth of the output drive is slightly smaller Place Actuator over the valve shaft such that the small tooth engages with the small slot in the valve shaft See figure 4 4 Rotate the Actuator engaged with the valve shaft until Actuator posts line up with the four holes See step 2 above in valve body Place actuator on valve so small tooth aligns with small slot 5 Attach Actuator to valve using the four long SN
3. EL SLOT PEPEE stainless steel screws furnished a A i WO a 6 Reassemble handle to Actuator shaft using the hold down knob set aside in step 1 7 Connect power supply cord to a CLASS 2 CIRCUIT ONLY rated 24V nominal 4A or 100VA maximum Figure 4 Actuator Mounting Resetting The Cams NOTE Before resetting cams read instructions on page 3 Always rotate the actuator shaft to 0 mark on each cam Cam Setting Chart Actuator Port Water Enters Exits Valve Cam Setting Port Water Enters Exits Valve Position Common Port Top Cam Bottom Cam Port or Port A B C A B C A B C A B C gt gt gt gt WoW RPOAQORPQ0QORF a awaa Two Port Valve Settings Standard Position INSTALLATION Push Down to Rotate Loosen Star f Locking Ring Resetting the Cams NOTE Refer back to Mounting Options on page 1 standard plumbed and mounted values and Actuators require no cam adjustments Otherwise follow instructions below 1 Find the mounting position of the Actuator in Figure 3 Page 2 2 Determine the COMMON and EXIT port s of the valve 3 Refer to table on page 2 find the proper cam settings cree Canvaaucinent 4 Remove four screws and Actuator lid in order to gain access to cam motor compartment See figure 5 Se er Se a mnen DA REESS aly Lower __ Upper Cam 5 Push down and rotate Actuator shaft so that the 0 degree mark lines up with arrow on switch housing Bottom cam sh
4. NTERMATIC INSTALLATION OPERATION amp POOL SPA CONTROL SERVICE MANUAL ACCESSORIES MODEL PE24VA VALVE ACTUATOR Suitable for Pool SPA Equipment Applications ELECTRICAL RATINGS 24 Volts 60 Hz 0 75 Amps TO BE CONNECTED TO A CLASS 2 CIRCUIT ONLY Normal Operation Duty Cycle 1 minute on Max 8 minutes off Min These values may be temporarily exceeded during installation testing and adjustment To Reduce the Risk of Injury do not permit small children to operate the control or use the Pool Spa unless they are closely supervised at all times test GROUND FAULT protection regularly If it fails to reset DO NOT USE THE POOL or SPA Contact a qualified service technician always disconnect electricity before servicing this Control or the equipment connected to it READ FOLLOW amp SAVE THIS INSTRUCTION MANUAL GENERAL INFORMATION Valve Actuators are an important part of pool spa automation They are used for changing the water flow as required by a pre set program or a remote manual control These Actuators mount directly on most standard 1 1 2 or 2 two or three port valves and can be adapted to fit space saver valves as well They can be mounted in four different positions and feature a three way toggle switch for ease of synchronization INSTALLATION 2 Standard Actuator Mounting position is when the main Mounting Options l body of the Actuator is over port B See figure
5. ould now also line up with the arrow See figure 6 6 Reset cams as defined earlier in Step 3 by loosening the locking nut 1 4 turn counter clockwise and line up specified marking on cams with arrows on switch housings See figure 6 7 Retighten the locking nut Check cam settings and tightness of shaft assembly Left 8 Power up Actuator s and check valve rotation and stop positions Make adjustments if necessary Refer to Figure 6 Cams Synchronization section below and Trouble Shooting on page 6 if problems develop 9 Replace lid make sure screws are tight and the ee iii assembly is watertight Install handle and test operation Synchronization Out of sync means the Actuator is rotating in the wrong direction in respect to its controller or another Actuator In order to synchronize the system connect Actuator s to its their controller and observe its their function If an Actuator is out of sync flip the 3 position switch at rear of Actuator to extreme opposite position An example of how actuators can be out of synchronization is explained Figure 7 Synchronization Example actuators are now activated one will turn to spa while the other is turning to pool Changing the cam settings within the actuator will not correct this problem To synchro Figure 8 Synchronization Toggle nize the actuators flip the toggle switch at the rear of the actuator which is out of sync to the extreme opposite po
6. s you specific legal rights and you may have other rights that vary from state to state INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES ALL IMPLIED WARRANTIES INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE This warranty service is available by either a returning the product to the dealer from whom the unit was purchased or b mailing postage prepaid to the nearest authorized service center listed Please be sure to wrap the product securely when mailing to avoid shipping damage This warranty is made by Intermatic Incorporated After Sales Service 7777 Winn Rd Spring Grove IL 60081 9698 815 675 7000 http Awww intermatic com Because of our commitment to continuing research and improvements Intermatic Incorporated reserves the right to make changes without notice in the specifications and material contained herein and shall not be responsible for any damages direct or consequential caused by reliance on the material presented INTERMATIC INCORPORATED Spring Grove Illinois 0081 9698 U S A PRINTED IN CHINA www intermatic com 158 01453 6
7. shaft Now turn handle to rotate valve diverter to any position desired After service the actuator must be returned to the operating drive condition by pulling up on the handle while turning it gently back and forth Tighten the locking knob on top of the handle and return toggle switch back to its original AUTO position See figure 8 MAINTENANCE This Valve Actuator needs periodic service and depend ing on the type of valve it is connected to it may also need lubrication The valve requiring lubrication comes with a grease cap Follow manufacturers instructions for servicing such valves Remember a poorly maintained valve will lead to early failure of the Actuator Servicing the Actuator The gear train of the Actuator is permanently lubricated and requires no further service The seals however need periodic attention There are three seals that need to be greased once a year A lip seal is located under the Actuator where the shaft exits the lower housing and there are two ring seals in the lid where the shaft exits at the top To lubricate these seals use only silicon base lubricant suitable for the purpose See figure 9 1 Turn power OFF to Actuator Move toggle switch at rear of Actuator to CENTER position 2 Loosen locking knob 4 to 6 turns 3 Press down on locking knob and force the actuator shaft into manual state 4 Using a small brush apply a small amount of silicon lubricant around the no
8. sition See figure 8 Note center position is OFF below Figure 7 on the right represents the valves and actuators On OFF for a pool spa combination The valve on the left spa AUTO Switch ON1 on Back on left and pool on right is plumbed just the opposite as OFF of Actuator the one on the right pool on left and spa on right If the auto ON 2 OPERATION Manual Operation During the normal operating season of a pool spa combination there are times when the valves need to be rotated manually such as draining or filling the pool or spa There are two ways to rotate the valves independent from the controller either electrically or manually If the system is operational the electrical method is recommended If no power is available the values can be rotated manually Manual Operation With Power 1 Move toggle switch at the rear of the Actuator from position 1 to position 2 See figure 8 or vice versa until desired rotation is reached Move toggle switch to center position to stop rotation of valve diverter N Return toggle switch to its original AUTO position after service Manual Operation Without Power Note Turn filter pump OFF before attempting to rotate Actuator shaft 1 Move toggle switch at rear of Actuator to center OFF position Loosen the hand locking knob 4 four full turns Press firmly down on the locking knob in order to disengage the Actuator gear train from valve
9. w exposed portion of the shaft between the bottom of Actuator and top of valve 5 Turn handle around once or twice to spread lubricant evenly 6 Pull upon handle and make sure the gears are now engaged and the Actuator is in AUTO state 7 Remove locking nut and handle 8 Apply a small amount of lubricant around the shaft right where it exits the lid The two ring seals are embedded in the protrusion of the lid 9 Reinstall handle and place toggle switch to its original AUTO position 4 Unscrew Locking Knob and remove handle Lubricate Figure 9 Maintenance TECHNICAL INFORMATION LEFT SPECIFICATIONS MICRO SWITCH Voltage 24 Volts AC Amperage 0 75 Amps Cycles 60 Hertz Operating Temperatures 14 F to 167 F 10 C to 75 C Weight 3 5 Lbs TOGGLE BLACK SWITCH RIGHT MICRO SWITCH WIRING DIAGRAM 4 45 HT SS SS SF N r L Do i TROUBLE SHOOTING Problem Cause Solution 1 Actuator handle oscillates a Lack of valve seal lubrication Lubricate valve b Obstruction in valve body Remove actuator and valve lid and inspect Actuator motor works but a Broken actuator shaft Replace actuator the valve diverter does not turn b Broken valve diverter Replace valve diverter c Actuator is in manual position Pull up on the handle white rotating counterclockwise d Actuator gear train is damaged Replace Actuator Actuator motor
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