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LCT60C - ODBco.com

1. Ptr box aq uique ER 51 5 4 Impeller Installation and 52 5 4 Impeller Installation and Removal continued l n n annassa 53 5 7 Replacing the Blower Housing Liners n Ies taU pA 54 5 7 Replacing the Blower Housing Liners continued RM ELK 55 5 10 WIRING DIAGRAMS 5 10 1 Eneme Wiring u u lu a CEU 57 5 10 2 Engine Harness EE 58 ODB COMPANY ODD 800 446 9823 Te 5 5 10 3 Auxillary Engine Harness 4 59 5 10 4 BEneme Wiring Harness D es rIpttofiN S 60 5 10 4 Engine Wiring Harness Descriptions 61 5105 Engi e Rocker Switch Wiring EE 62 5 10 6 Main Circuit HP 63 Mam Circuit Board Pl s LEE dere eier Eege 64 SEM Cdi Wiring Diagtai TO PEE 65 210 9 Engine Wiring Harness D s rIptionS ee 66 2 010 10 Brake Winne Harness ET FED bii 67 5 10 11 Boom Wiring PIE ENT OLEO 68 5 10 12 Remote Throttle Clutch Wire Harness eege 69 6 0 ENGINE GROUP O O
2. Ua EDT NUN EE 95 8 2 Blower Housing Face Group 96 8 3 Exhaust Duct Assembly PN PE 97 ODB COMPANY ODD 800 446 9823 6 99 9 2 Puel Tank TEE 100 9 53 Boro eee eee ae 101 OA Hydraulie Parking Jack OPTIONA 102 103 9 5 104 10 0 HOSE GROUP PO 105 HODIE 106 107 10 3 M3219 Hydraulic Boom 108 INDEX dree 10 ODB COMPANY ODB 800 446 9823 issue 7 DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals DANGER DO NOT RIDE SIT OR STAND ON UNIT DO NOT MODIFY THE UNIT FOR RIDERS IN ANY DANGER WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modif
3. 4 0 MAINTENANCE SECTION Maitenance Section ODB COMPANY ODD 800 446 9823 35 Maintenance Section 4 1 Maintence Overview Only properly trained personnel should perform maintenance or re pair on this equipment Consult ODB before performing any main tenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all warranties on this equipment Improper maintenance or repair CAN result in equipment damage personal injuries A DANGER BEFORE CONTINUING please read and understand the Safety Pre operating and Operating sections of this manual before doing any prodcedures in this section A properly maintained leaf vacuum will dramatically extend the life of the unit and will create a safer work place as well For the general safety and welfare of all personnel it is important to create a scheduled maintenance program that covers all the elements in this manual as well as the engine PTO and axle owner s manuals provided with this unit Use the chart on the following page as a guide for your scheduled mainte nance program If there are any questions concerning any ot these proce dures please call ODB ODB COMPANY ODD 800 446 9823 36 Maintenance Section 4 2 Maintenance and Lubrication This chart is only a reference always consult the Owners Manual of the Engine PTO axles hoist etc for actual recommen
4. r 71 DE Instrument Panel Group suum a auqa 72 I er tetrum ea ianuae AM ONE Bia LL Puas 73 6 gt Stobe Light Parts MEDI DUC Ud 74 6 4Sheet Eege 75 po Engine Mount CEOs EE 76 6 6 Muffler Exhaust Eeer eeneg dee 77 6 7 Radiator Assembly 78 6 8 Engine Senders Switch Group d prs Undo eua dra 19 80 6 10 Engine Miscelleous Parts EE 81 6 11 Remote Clutch Throttle Circuit Board Assembly 82 6 12 Remote Clutch and Remote Throttle 83 6 13 Chaffe Eliminator Assembly hinged 84 7 0 CLUTCH GROUP y me P 85 y AntoliD PTO EIU ES UNE 86 7 2 AutoHD P TO AsSembly Gr up ua eite tanq elatis alors bate genase 87 To AOD PTO 88 89 T3 Kraft Fluid Drive Group Op asesor axe id upto 90 7 6 Kraft Fluid Drive Installation eeben ee 9 7 7 Kraft Fluid Drive Breakdown Optional tO Rate reu pti abi mte CR PD lad PM RUE 92 7 8 Kraft Fluid Drive Common Parts Optional PARI rivers duas 93 8 0 BLOWER HOUSING GROUP c emg ona 94 S I Blower Housing OE
5. n Mobil Mobilgrease HP otis We EE el Kendall Refining Kendall L 427 Ashland Oil Co Valvoline Val plex EP Grease Penzoil Premium Wheel Bearing Grease 707L For any questions concerning wheel lubrication please consult the axle owner s manual supplied with your leaf collector or contact ODB ODB COMPANY 800 446 9823 LCT60C 39 Maintenance Section 4 3 Lubrication continued Figure 4 3d Lubrication Points continued 2 Boom Swivel Bearings figure 4 34 These bearings are on most of ODB s model LCT600 and LCT6000 after 1996 Grease the boom bearings once every week with a multi purpose moisture resistant 2 grease 3 PTO Bearing amp PTO Shaft Fitting figure 4 3e The PTO bearings should be greased after ev ery 50 hours of operation with a high grade high temperature lithium base 2 lubricant having an operating temperature of 200 degrees F Three to five pumps with a hand operated grease gun is sufficient NOTE Units manufactured after 2000 may not have a PTO bearing grease fitting These bearings are sealed and do not require greasing fitting on each bearing Figure 4 3e The PTO crossover shaft and linkage should be lubricated with high temperature lithium base 2 lubricant after 200 hours of operation 4 Hi
6. ng Greenw Yellow Stipe Clutch Disengage oes to Remote Clutch Harness pin 4 9 Yellow w Blue Stripe Throttle Fast goes to Remote Clutch Harness pin 7 Strobe Light goes to Strobe Light Harness pin 1 Yellow Aux from Ignition goes to Aux Plug Harness pin 1 from Solenoid Battery 16 Yellow Aux from Ignition goes to Aux Plug Harness pin 3 Yellow w Purple Stripe Black Purple w Yellow Stripe Strobe Switch Aux came from Aux Engine Harness pin 13 5 52 ka Q ID Black Strobe Switch Aux came from ground on Solenoid Continued gt ODB COMPANY ODB 800 446 9823 eras 60 5 10 4 Engine Wiring Harness Descriptions continued FUEL amp LIMIT SWITCH HARNESS Fuel Sender came from Engine Main Harness pin 10 Tan Fuel Sender came from ground to solenoid Inspection Door came from Engine Main Harness pin 9 Tan Inspection Door came from ground to solenoid Emergency Stop Button NO came from Engine Main Harness 8 Emergency Stop Button COM came from ground on Solenoid Ea en i ee ed REMOTE THROTTLE AND CLUTCH HARNESS Green w Yellow Stripe Clutch Disengage came from Aux Engine Harness pin 4 um REPRE NN 7 Yellow w Blue Stripe Throttle Fast came from Aux Engine Harness 9 Blue w Yellow Stripe Throttle Slow came from Aux Engine Harness pin 11 EE Ee
7. OE 7 4 Clutch Assist Group Auto PTO John Deere 4045D T 11 00 Clutch Cylinder Cylinder Support Bracket JD Clutch Bracket Arm Auto HD 41500094 Linkage Threadedinsert 6 asom Pivot Shaft Tube Auto HD 8 77 40002 O ODB COMPANY ODB 800 446 9823 89 7 5 Kraft Fluid Drive Group Optional Fluid Drive Coupler Optional TEU trasmissioni industrial ZKRAFT power of performance 1000B Northbrook Parkway Suwanee GA 30024 Ph 770 963 6288 Fax 770 963 9678 E mail transfluid kraftpower com Massachusetts New Jersey New York North Carolina Ohio Pennsylvania INSTALLATION AND MAINTENANCE MANUAL THIS MANUAL CONTAINS INSTRUCTIONS FOR INSTALLATION START UP FUNCTIONING AND MAINTENANCE KFBD POWER TAKE OFFS WE SUGGEST THAT ANY PERSON WHO 15 RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRENTY VALIDITY WE REQUIRE THAT FOR SPARE PARTS ORDERS IT IS IMPORTANT TO PROVIDE BESIDES PART NUMBER AND QUANTITY MODEL SPECIFICATION No AND SERIAL No WHICH ARE STAMPED ON NAME PLATE Type 13KFBD Spec nr 2248 Serial nr 13KFBD drive with us ODB COMPANY GDB 800 446 9823 90 7 6 Kraft Fluid Drive Installation Optional Fluid Drive Coupler Optional OD
8. Oil Pressure no resistance or continuity With the button depressed there Switch 9603278 should be full continuity or infinite resistance if not the switch Is bad and should be replaced E TESTING THE SHUT OFF MURPHY SWITCH ster Tae gt 208 5 Turn the ignition switch to the first position Switch it Pressure Sender G32320 009 35423 049 Sender 1500171 6 test light to terminal Fig 3 to test for current If there is no current at B power is not getting to the shut off switch C Then the problem is not the shut off switch Fuel Injector 7 Ifthere is current at terminal B put a test light on the fuse Solenoid at location Z Fig 3 If there is no current there the fuse is blown Replace fuse f Murphy Switch Fig 3 Z 8 Ifthere is current at and Z push the override button let X ter X Fig 3 in on the shut off switch While the button is suse 2 depressed place the test light on terminal C Fig 3 If there Se 5 SEN is current at terminal C then shut off switch is functioning Bloc e properly and the problem lies elsewhere If there is no current cape at terminal C then shut off switch is defective and needs to be replaced 9 Next locate the fuel solenoid valve located on the fuel injector pump Letter C Fig 2 It has an orange wire run ning to it Pull the ignition switch to the first position Put a test light on the terminal of the fuel solenoid where the wire is att
9. Battery Tray 81 Bearing Cone 102 Bearing Cup 102 Bearing PTO 89 Bearing Retainer Cover 89 Brake Assembly 1029 103 Break Away Switch 100 Chaffe Eliminator 85 Chain Boom Support 106 Chain Safety 100 Circuit Board Circuit Breaker Clamp Hose 106 Clip Spring 90 ODB COMPANY Clutch 88 Clutch Bracket Arm 91 Clutch Cover 88 Clutch Cylinder 91 Clutch Disk 88 Clutch Fork 90 Clutch Handle 90 Coil Boom Pump 107 Cylinder Clutch 91 D Disk Clutch 88 Drum 102 Dust Cap 74 E Exhaust Manifold 78 F Fan Chaffe 85 Filter Element 74 Flange Bearing 85 Fork 90 Fuel Cap 99 Fuel Fitting 99 Fuel Line Bracket 82 99 Fuel Sender 99 Fuel Tank 99 G Grease Cap 102 Grease Seal 102 ODB Grommet Door 82 H Handle Clutch 90 Hook Safety 100 Hose Intake 106 Hose Clamp 106 Ignition Switch 73 Ignition Switch Harness Plug Intake Nozzle 106 K Key Stepdown 89 L Latch Latch Hook L E D Light Assembly Limit Switch 84 Linkage 91 Linkage Bracket 90 Linkage Rod 90 Lug Nut 102 M Motor Boom Pump 107 Mounting Bands 74 Muffler 78 Murphy Switch 73 800 446 9823 LCT60C 110 Murphy Switch Harness Plug N Nozzle Intake 106 O Oil Pressure Switch 80 Temperature Sender 80 Overcenter Latch 85 P Parking Jack 100 Hydraulic 101 Pilot Bearing 88 Pintle Eye 100 Pivot Shaft 91 Power Cord 100 Pre Cleaner Assembly 74 Bowl 74 Pressure Plate
10. GREEN 6 Wire Descriptions BLUE 7 BROWN 8 Yellow Orange Stripe Yellow Green Stripe clutch engage Green Yellow Stripe clutch disengage Yellow Blue Stripe throttle increase Blue Yellow Stripe throttle decrease Red positive None None Blue disengage Brown engage Orange Red LED lig Green Green LED lig Blue increase throttle Brown decrease throttle View Facing female pins wires on back Red clutch disengage Black clutch engage Empty Empty White increase throttle Grey decrease throttle Remote Clutch Throttle Relay Board Yellow Orange Stripe Black Yellow Green Stripe Green Yellow Stripe Yellow Blue Stripe Blue Yellow Stripe ODB COMPANY 800 446 9823 LCT60C 69 ODD PARTS BREAKDOWNS SECTION Engine Group Clutch Group Blower Housing Group Trailer Group Hose Boom Group 0 gt A 5 00 JJ m gt g f m z ODB COMPANY 5118 Glen Alden Richmond 2323 800 446 9823 6 0 6 0 ENGINE GROUP 6 1 Instrument Panel Group 6 2 Air Cleaner Group 6 3 Strobe Light Parts Group 6 4 Sheet Metal Group 6 5 Engine Mount Group 6 6 Muffler Exhaust Assembly 6 7 Radiator Assembly Group 6 8 Engine Senders Switch Group 6 9 Battery Group 6 10 Engine Miscelleous P
11. LCT622 635B Hose Lock Brkt 6000 E qm pese 7 DESCRIPTION ODB COMPANY ODB 800 446 9823 eege 101 9 4 Hydraulic Parking Jack OPTIONAL LCT60C 600 6000 650 optional Nov 2006 and after DESCRIPTION Clamp Bolts Hydraulic Pump Fitting 90 degree Fitting 90 degree 15 STD 9009 Hydraulic Hose Top STD 9009B Hydraulic Hose Top 2 3X 16 STD 9010 Hydraulic Hose Bottom STD 9010B Hydraulic Hose Bttm 2 3x STD 9012 Battery Cable Red STD 9013 Battery Cable Black 65 1306 Stud Cover Red ITEM PART NO DESCRIPTION LCT622 624H1 Hyd Parking Jack Assembly incl all below except 1 10 LCT622 624H2 Hyd Parking Jack Assembly complete includes 1 19 l STD 9001 STD 9002 STD 9003 Caster Assembly A STD9014 Cylinder 85 STD9006 Lock Collars STD9004 TopPin 7 8 0905 8 77 1 4 5 7 x Outer Tube 65 1307 Stud Cover Black STD 9008 Clamp Top Notes 8 9 not used on 2 3 axis units 10 STD 9007 Clamp Bottom 600 800 650 11 13 16 19 not used on 2 3 axis units 6000 9007 Clamp Bottom 6000 will wok on older units use LCT622 624H2 ODB COMPANY 800 446 9823 102 9 4 Axle Hub Assembly LCT60C 600 650 6000 2 03 03002 inner Bearing Cone 00 7600 O O 9 710050250
12. AUX PLUG IN HARNESS 1 Yellow from Ignition came from Aux Engine Harness 14 from Ignition came from ground on Solenoid from Ignition came from Aux Engine Harness 16 EXER from ignition from ground on solenoid Orange w Yellow Stripe Rocker Switch came from Aux Engine Harness pin 5 Yellow w Orange Stripe Rocker Switch came from Aux Engine Harness from Ignition came from ground on Solenoid from ignition came form Aux Engine Harness pin 2 ODB COMPANY ODB 800 446 9823 ie 61 5 10 5 Engine Rocker Switch Wiring Diagrams Strobe Light Rocker Switch Pin Color Description ellow Stripe Yellow Plugs Yellow with Purple Stripe into 1 Purple with Yellow Stripe Circuit Board e E 10 Yellow w Purple Stripe Looped from 4 Yellow with Purple Stripe Yellow with Purple Stripe Remote Throttle and Remote Clutch Rocker Switch Pin Color Description Yellow w Blue Stripe Throttle Fast Clutch Engage 2 Yellow from Circuit Board 3 Yellow w Green Stripe Throttle Slow Clutch Disengage Yellow Plugs Yellow with Green Stripe into Circuit Yellow with Blue Stri Boa rd 10 Yellow Looped from 2 This plug is used for the Remote Throttle and the Remote Clutch Rocker Switches
13. Spindle Washer o O TK Electric Brake Assembly LH K23 181 00 Electric Brake Assembly 25 Grease Hub and Drum 008 219 04 1 2 Stud 008 219 13 9 16 Stud 008 219 18 5 8 Stud 9 5 Brake Assembly LCT60C 600 650 6000 DESCRIPTION i Jet K23 181 00 RH Complete Brake Asembly Backing Plate Assembly Actuator Lever Arm Assembly LH 047 108 05 Actuator Lever Arm Assembly RH Adjuster Assembly 046 018 00 Adjusting Screw Spring 71 125 00 Magnet Kit containing 042 143 00 1 Magnet Black Wire 027 009 00 1 Magnet Clip 046 080 00 1 Magnet Spring Plug Wire Grommet Anchor Post Washer Nut Washer Assembly 12 Not Included with complete brake assembly Sold Separately ODB COMPANY 008 800 446 9823 104 10 0 HOSE GROUP 10 0 HOSE BOOM GROUP 10 1 Boom Group 10 2 Intake Hose Group 10 3 M3219 Hydraulic Boom Pump INDEX ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 INOOS8 ISOH 10 1 Boom Group May 2012 present TEMA 4 5 2 625 4 0 ZESNC 625 N 9405 4 4 90 Degree Fitting Straight Fitting N N i N ODB COMPANY ODB 800 446 9823 Lemie 106 10 2 Intake Hose Group ITEM PART NUMBER DESCRIPTION 1 LC MDH 16 120 Intake Hose except SCL LC SDH 16 120 UC Intake Hose Urethan
14. Tighten plastic insert or crimped steel type lock nuts to approximately 50 percent of the dry torque shown inthe chart applied to the nut not the bolt head ODB COMPANY ODB 800 446 9823 Leg 45 DO ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 d 800 446 9823 5 0 NOI LO3S 39IA33S Service and Troubleshooting Wiring Diagrams ODB COMPANY 5118 Glen Alden 2 Richmond 2323 800 446 9823 5 0 5 1 Engine Electrical Troubleshooting Guide 5 2 Auto Mfg Clutch Adjustment 2008 and after 5 3 Hydraulic Boom Troubleshooting Guide 5 4 Impeller Installation and Removal 5 4 Impeller Installation and Removal continued 5 7 Replacing the Blower Housing Liners 5 7 Replacing the Blower Housing Liners continued o 2 m gt 2 j A C 00 m f lt ODB COMPANY 5118 Glen Alden Drive Richmond V
15. Yellow with Blue Stri Or Yellow with Groen Stripe Yellow with Blue Yellow with Blue Stripe ODB COMPANY 800 446 9823 LCT60C 62 Service Section 5 10 6 Main Circuit Board Gauge T Gauge ES g ent y ight MIT TOP LAYER The circuit board has traces on 2 layers the top and bottom Murphy Switch Main Plug Wire ID s 6 Oi Signat White Red TC Brk 14 s E Stop Sig TavBlak 9 Door Sig looking from back Aux Plug Wire ID s 17 Church Disengage Green ye 19 Throne Slow Strobe Light Yellow Purple ellow 14 15 16 18 19 21 ODB COMPANY ODD 800 446 9823 Lee 63 5 10 7 Main Circuit Board Plug Diagrams Main Harness Plug Pin Description Red from battery Red Blue stripe starter 6 White Red stipe Oi Signal White Tach Signal Q 8 Tan Black stripeE Stop Sig PA ee 9 tan Door Signal 0 0 0 o Aux Harness Plug Pin Description 6 Yellow Green stripe Clutch Eng Gren J Yelow saipe Diss 9 Yellow Bluestips Throtle Fast Purple Yellow stripe Strobe Sw ODB COMPANY 800 446 9823 LCT60C 64 5 10 8 Trailer Plug Wiring Diagram White Plugs
16. HOUSING GROUP Blower Housing Group 8 2 Blower Housing Face Group 8 3 Exhaust Duct Assembly ODB COMPANY 5118 Glen Alden Richmond 2323 800 446 9823 m 7 I Z z Q o Z 0 8 1 Blower Housing Group LCT651 602 Blower Housing Back 8 LCT650 601 Impeller Bushing LCT600 603 Bearing Plate LCT600 615 Shaft Protector 5 2 500 750 Shaft Bolt SE 17620604 Straight Liner LCT60 33 Impeller LCT620 603N ODB COMPANY ODD 800 446 9823 95 8 2 Blower Housing Face Group September 2002 and after Blower Housing Face LC60C Inspection Door 57 77 Tal Light Gover Pate 4 7 Limit Switch _ O m LCT650 102C Strobe Light Box STD 4001 Limit Switch Actuator 11 STD 4000 A Limit Switch Box Assembly STD 4000 Limit Switch Box 8 3 Exhaust Duct Assembly 092713 ITEM DESCRIPTION Square to Round Duct Transition Gradual 90 Degree Duct Straight Duct 16 X 72 Exhaust Duct Support Hose Clamp Bolt style Exhaust Hose 16 D x 48 L Exhaust Hose Support Grommett Leaf Rake Rack Duct Extension 16 D x 18 Long Exhaust Hose Support Clamp 9 0 TRAILER GROUP 9 0 TRAILER GROUP 9 Trailer Bed Group 9 2 Fuel Tank Group 9 3 Tongue Group 9 4 Hydraulic Parki
17. Replace if necessary DO completely inspect the unit before leaving the service garage DO check the tow tongue each day for cracks DO inspect and be attentive to what is being vacuumed DO check the impeller liners and blower housing for cracks or holes daily DO wear proper safety equipment as described in this manual DO watch for pedestrians animals and other foreign material when vacu uming leaves 10 DO replace any worn or missing safety stickers immediately NO of ODB COMPANY ODD 800 446 9823 ege 12 SAFETY PRECAUTIONS 1 3 Training Improper use of the ODB leaf collector CAN result in severe per sonal injury or death All personnel using this leaf vacuum must be trained and qualified with all the operations maintenance repair and safety procedures defined in this manual The warnings and procedures regarding safety in this manual are to be used as guideline only It is impossible to cover all the events that could happen in the vacuuming process For this reason it is vital that the owner accept the responsibility to implement a training program that will provide every operator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precautions and government regulations encountered in the vacuuming process program should stress the need for regularly scheduled preventi
18. according to schedules provided in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into the oil pan allowing a better indication of the true oil level If the level is low see the engines owner s manual for the correct type of oil 2 Engine Coolant Check the coolant level before starting the unit each day The coolant level should not be less than one inch below the top of the radiator CAUTION NEVER check the engine coolant when the engine is hot Allow the engine to cool at least one hour before checking the coolant Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator ODB COMPANY 008 800 446 9823 Leg 41 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued 3 Engine Radiator The engine radiator on a leaf vacuum becomes clogged with dust and debris frequently because of the nature of the job If the radia tor is not cleaned properly it WILL cause improper cooling and WILL eventu ally cause serious damage to your engine The debris accumulating on the radiator can be lessened by lowering the RPM on the engine to a level just enough to vacuum the leaves The higher the RPM the more dust that is put into the air Also it may be necessary to put m
19. e supportato da un cuscinetto orientabile a rulli lubrificato ad olio alloggiati in una campana di supporto flangiata al coprivolano del motore Un secondo cuscinetto alloggiato nel volano sostiene l albero di uscita dal lato motore 11 KFBD e adatto per applicazioni con puleggia od i linea KFBD is a fluid coupling having the outer driving impeller connected to the internal combustion engine flywheel through an elastic coupling The output shaft is supported by a spherical roller bearing oil lubricated fitted in a cover flanged to the engine flywheel housing Another bearing fitted into the flywheel supports the output shaft at the engine side The KFBD is suitable for pulley or in line applications Prima di iniziare il montaggio del KFBD sul motore e bene verificare che il volano rientri nelle tolleranze SAE Questo e importante soprattutto per il buon funzionamento del giunto elastico Vedere foglio 2 3 Fig 1 Before KFBD be mounted onto the engine it is recommended to check that flywheel be within SAE tolerances This is very important for elastic coupling good working see sheet 2 3 Fig 1 INSTALLAZIONE vedere foglio 2 3 INSTALLATION see sheet 2 3 Montare l anello di trascinamento del giunto elastico sul volano del motore Montare il cuscinetto pilota ingrassato a vita sull albero del KFBD Montare la flangia SAE 3 sul coprivolano Posizionare il gruppo completo osservando con cura l allineamento dell albero nel cu
20. into truck ground Red not used Brown or Black Yellow or Orange L Turn Green R turn ege E Blue ter Electric Brakes Red id Break away runs from here tc Switch Power Cord Plugs into trailer bed recepticle ODB COMPANY ODB 800 446 9823 T 65 E ied T o gt Ben o o E o o 0 o c Ts LO TRAILER WIRING HARNESS LED Red Marker Light LED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light E White White u White _ White Black _ Dach UL Brown y y 9 n License ee Plate Light Brown White White an Plugs to Brake Red Harness s gt 4 Red d j 2s Lights Running Light Harness Blue H to battery S7 600 2413 Yellow left turn signal White ground Red break away switch Brown running lights Blue electric brakes Blue Brown running lights CHASSIS HARNESS 600 2412 Green right turn signal Brake Running Light Harness Lights WF os 600 2413 Red v Black White Brown 0 Brown E IIIN White Brown D Brown IR Black DN Black white Black White Black White White LED Red Marker Light L
21. of the smaller harness Oil Pressur Switch 9603273p S gt 8 Water Temp Water Temp Switch Pressure Sender 52320 009 35423 049 1500171 Fuel Injector Solenoid Yellow with Purple Stripe 1 Strobe Light Yellow from Ignition Fuel Sender gt on Battery Renote Lini Switch Stro Tow tongue Clutch Fuel Sender Throttle c Oo 1 3 c d LLI v E dk The number in parentheses is the pin Te 5 number wire goes to If there 57 LCT60C e N o Y ODB COMPANY 5 10 2 Engine Main Harness Enlarged To Aux Engine Main Harness AX Engine Harness lt Limit Switch Fuel Sender Harness Blue with Block Stripecie Bottery gt Dil Pressur h SwitchIat9603273p Gi LN 5 Water Temp Woter Temp Switch Dil Pressure Sender 52320 009 gt 35423 049 1500171 Fuel Injector Solenoid ODB COMPANY 800 446 9823 LCT60C 58 5 10 3 Auxillary Engine Harness Enlarged Aux Engine Harness Yellow 53 1 6 gt ca ees H db with Yellow Yellow 14 1p with Yellow Strip Yellow with Orange Strip Blue with Black Str E Battery EE S Remote Limit Switch Str be Light Clutch Fuel Sender Throttle p
22. s ALL APPLICABLE Us 65 EA mme S Ao oid asar VIN FECT ON THE DERAL REAR I oy 295852 COL I 129P99999p59955 TE OF MANUF ACT INTER Sss _ TIRE PRESSURE 999999 NE 4 548 65 Bs 038 TRAILER E SPABEI 600 SPA ODB COMPANY ODB 800 446 9823 Leg 17 2 0 PRE OPERATING SECTION 2 0 Pre Operating Section 2 0 PRE OPERATING SECTION 2 0 PRE OPERATING SECTION 2 4 Instrument and Controls E 19 21 2 3 Prepatation For 23 2 4 Pre Trane par eek uu UNE UE CE 24 2 5 Personal Protective Equipment and Clothing SUV 26 2 6 Work Site DIOSA AL 1M u u y u u e tbv iq 27 ODB COMPANY ODB 800 446 9823 18 Pre Operating Section Typical throttle combination tachometer hour meter d Murphy Switch Ignition water temp Switch gauge oil press fuel gauge gauge volt meter Low Oil pressur High Water Inspection Door Emerg Stop _ Safety Switch Indi cator Lights strobe light Engine Heat switch switch remote throttle remote pto switch switch Always make sure the PTO is disengaged before starting unit ODB COMPA
23. 03 6111 41 6704 6806 3004 2603 100 5621 103 6041 8002 3006 AM OLIO CONSIGLIATO per glunto idrodinamico GRASSO CONSIGLIATO per cuscinetto RECOMMENDED OIL for fluid coupling RECOMMENDED GREASE for bearing 050 52 2 ARAL VITAM GF 32 BP ENERGREASE 102 BP ENERGOL HLP 32 CASTROL __ 2 CASTROL HYSPIN AWS 32 ESSO BEACON EP2 CHEVRON RPM EP HYDRAULIC 32 MOBIL HP 222 ESSO NUTO H 32 SHELL ALBIDA LX MOBIL DTE 24 TOTAL MULTIS 3 SHELL TELLUS 32 Per ulteriori informazioni richiedere la specifica TB 1108 RANDO HD 32 For further detoiis ask for 1108 specification TOTAL AZOLLA 7S 32 15 875 5 3 8 15 s g 103 9951 E Ee 81 222 sch gt E 1 FLL X i SN FILL 1 FASATURA CAMPANA PER RIEMPIMENTO OLIO OIL FILL POSITION trasmissioni industriali 13 MANUALE INSTALLAZIONE 6217 USO E MANUTENZIONE INSTALLATION USE AND Rev 0 MAINTENANCE MANUAL 2 3 AT 92 LCT60C e N Y ODB COMPANY 7 8 Kraft Fluid Drive Common Parts Optional Fluid Drive Coupler Optional 6 7 uuspzes ODB COMPANY ODB 800 446 9823 93 8 0 BLOWER HOUSING GROUP 80 BLOWER
24. 88 PTO 88 PTO Assembly 89 R Radiator 79 Bracket 79 Fan 79 Grommet 79 Shim 79 Shroud 79 Radiator Cap 79 Radiator Hose 79 ODB COMPANY Rectractor Spring 103 Remote Clutch 83 Adaptor 83 Cable 83 Reservoir Boom Pump 107 Return Spring 90 Rocker Ball 90 Roller Bearing 84 Rubber Plug 102 S Sender Oil Pressure 80 Water Temperature 80 Shaft Bushing PTO 90 Shaft Collar PTO 90 Shaft Lever 90 Shaft PTO 89 Shroud 79 Spindle Nut 102 Spindle Washer 102 Starter Solenoid 82 Strip Brush 85 Strobe Light 75 Strobe Module 75 Support Chain 106 Switch Murphy Oil Pressure 80 Water Temperature 80 Switch Harness Cold Start 008 Switch Harness Remote PTO 73 Switch Harness Remote Throttle 73 Switch Harness Safety Light 73 T Tachometer 73 Tang Washer 102 Terminal Cover 81 Throttle Cable 73 Throttle Cable Bracket 82 Throttle Connector 82 Throw out Bearing 88 Torque Coupling 84 Tow Bar 100 V Vacuator Valve 74 W Water Temperature Sender 80 Water Temperature Switch 80 Wheel Stud 102 800 446 9823 LCT60C 111 DO ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BE
25. 9 Panel Door LH ODB COMPANY ODB 800 446 9823 Leg 75 6 5 Engine Mount Group John Deere 4045D 4045T C RewnSpigBme 00 6 S ODB COMPANY ODB 800 446 9823 eras 76 6 6 Muffler Exhaust Assembly LCT s only with John Deere engines not SCL s May 2004 and after ITEM PART NUMBER DESCRIPTION m 2 2701 2702 M muffler 6 7 Radiator Assembly Group John Deere after August 1996 fs CS9C0223010 Radiator Cap 9 4045 9681 Lower Radiator Hoss 6 Gsmsxo90 Spacer Bolts 4 required ODB COMPANY ODD 800 446 9823 Kee 78 6 8 Engine Senders Switch Group John Deere Engines Facing Radiator Left Right Water Temperature Switch Fitting for Water Temperature Switch 6 52320 009 Water Temperature Sender 6 9 Battery Group Standard units 2001 and after Battery not shippable Hook Battery Hold Down Bar Battery Tray all but SCL s 76 505428 Battery Cable Battery to Solenoid LOTEOCIG5D 42 1ong 5 LCT600 84B Positive Battery Cable Battery to Solenoid LCT600 6000 84 long Negative Battery Cable all 15 long s BR emmaOmeReia I ee Ter
26. A 23231 800 446 9823 5 1 Engine Electrical Troubleshooting Guide ENGINE RUNS ONLY WHEN OVERRIDE BUTTON IS Limit Switch Fig 1 DEPRESSED UR Make sure the PTO is disengaged 1 Take a look at the limit switch located at the inspection door of CT blower housing Check to be sure that inspection door X closes completely and that the door presses in the limit switch A B The limit switch is extremely sensitive and only needs to open 1 64 to shut the engine off Typical Wiring Fig 2 2 Ifthe inspection door closes properly and presses in the limit switch properly then disconnect two wires from back of the limit switch 3 Start engine using the normal procedure then release the 5 shut off button If the engines continues to run then the prob lem lies in the limit switch or the limit switch wiring If the 5 5 m engine still cuts off then the limit switch is not cause go to Testing shut off switch J TO TEST THE LIMIT SWITCH 4 With an ohm meter check the resistance ofthe terminals A D B Fig 1 while the button is not depressed There should be
27. ANGER Disregarding this safety warning WILL result in serious equipment damage injury or possible death Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage ODB COMPANY 008 800 446 9823 10 SAFETY PRECAUTIONS 1 2 Do s and Do Not s This section contains some general safety precautions to do and not to do This is not an all inclusive list and and it is the responsibilty of the operator to have proper training and use common sense in work situations 1 DO NOT operate maintain or repair this unit without having fully read and understood ALL the aspects of this manual DO NOT ride sit or stand on unit at anytime DO NOT modify the leaf vacuum for any reasons to allow for riders DO NOT operate the unit in a state of disrepair DO NOT operate the unit with ANY guards or safety devices broken missing or inoperable DO NOT operate the unit without wearing proper safety equipment DO NOT operate this unit while under the influence of any alcohol or medication 8 DO NOT operate this unit if you have a record of mental instability or diz ziness which could result in injury to yourself or others 9 DO NOT operate this unit if you are under 18 years of age 10 DO NOT operate this unit without fully inspecting the unit for any damage or leakage 11 DO NOT operate if the
28. B COMPANY MANUALE INSTALLAZIONE trasmissioni industriali 13 KFBD USO E MANUTENZIONE TF 6217 INSTALLATION USE AND 0 MAINTENANCE MANUAL 1 3 Questo manuale contiene le istruzioni per l installazione l avviamento l uso e la manutenzione del giunto idrodinamico tipo KFBD CONSIGLIAMO CHE RESPONSABILI DELL USO E DELLA MANUTENZIONE DEL KFBD VENGANO DOTATI DEL PRESENTE MANUALE IL NON RISPETTO DELLE REGOLE CITATE IN QU ESTO MANUALE PROVOCA IL DECADERE DELLA GARANZIA Ricordiamo che per ordinare le parti di ricambio e importante specificare oltre al numero di dettaglio e quantita richiesta anche TIPO N di SPECIFICA di SERIE del KFBD che si trovano stampigliati sulla targhetta di identificazione a bordo macchina This manual contains instructions for installation start up working and maintenance of KFBD fluid coupling WE SUGGEST THAT ANY PERSON WHO IS RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRANTY VALIDITY We recall that for spare parts order it is important to provide besides detail number and quantity even TYPE SPECIFICATION Nr SERIAL Nr of KFBD that are stamped on identification metal plate DESCRIZIONE DESCRIPTION II KFBD un giunto idrodinamico la cui parte esterna motrice collegata al volano di un motore endotermico mediante un giunto elastico ed il cui albero di uscita
29. ED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light 66 LCT60C 800 446 9823 ODB COMPANY 5 10 10 Brake Wiring Harness BRAKE HARNESS 600 613 From Chassis Harness Blue Wire White ODB COMPANY ODB 800 446 9823 Ee 67 5 10 11 Boom Wiring Diagram 5 Yellow to 12 Switch 1 Down Valve Red White Up 2 5 Red Hot 2 8 S Green Down 5 5 5 B 4 m gt Red Green a 3 Black 4 9 DOWN Black Red Green Down O 2 Red 4 gauge cable Black 4 gauge cable Ground from Solenoid to Hydraulic Motor Black from up down switch changes to Yellow Positive for Boom Rocker Switch on instrument panel if equipped ODB COMPANY ODB 800 446 9823 68 Service Section 5 10 12 Remote Throttle Clutch Wiring Harness 1 Yellow Orange Stripe 1 Yellow Orange Stripe 2 Black 2 Black 3 Yellow Green Stripe 3 Yellow Green Stripe 4 Green Yellow Stripe 4 Green Yellow Stripe 5 Empty 5 Empty 6 Empty 6 Empty 7 Yellow Blue Stripe 7 Yellow Blue Stripe 8 Blue Yellow Stripe 8 Blue Yellow Stripe 9 Empty 9 Empty To Engine Rail at Instrument Panel To Intake Nozzle Switck if equipped 0 9
30. ERAL SAFETY 1 1 Safety Symbol Definitions 10 Edge DO NONS m u t E O EEA EE K3 Tranne E 13 14 1 4 EE 15 1 5 VIN And Serial Number 17 2 0 PA neri n 19 EE 21 253 Preparation For Operation u pde deena anise matr ber 23 2 4 Pro Transpott soit nsn _ _ 24 2 5 Personal Protective Equipment and Clothing 26 2 5 Work Site Prepar s o imer 27 3 0 OPERATING SECTION CN Engine TEE 29 21 3 3 Fluid Drive Coupler 1f emuppell 33 3 4 Vacuuming Leaves eege 34 4 0 MAINTENANCE SECTION 4 4 Mantene EEE says E E T E E 36 4 2 Maintenance and AAMC Lugu naa Ride iB E NE 37 38 2 4 Preventative Maintenant eR 41 4 5 Torq 45 5 0 SERVICE SECTION 5 1 Engine Electrical Troubleshooting ET 49 5 2 Auto Mfg Clutch Adjustment 2008 and after ebat 50 5 3 Hydraulic Boom Troubleshooting Guide
31. FORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive Ke Richmond 23231 800 446 9823
32. Harness Note X Not all wires will be installed in the small d harnesses Ifthe unit wasn t ordered with ER 449 H s 1 94 factory installed option then wiring to that 88858 39 3 9 SI t option may not be included in the harness 1858845 t 4 1882 SU d n 9 u amp d 42533328 2888 1 1 Q Yap gt 115 2 kl vi g i 5 IA Jas z Q al 3 HE 455 9375 a 5 99 45 gt gt ODB UDB 800 446 9823 LCT60C Service Section 5 10 4 Engine Wiring Harness Descriptions ENGINE MAIN HARNESS Starter Solenoid Fuel Shutoff Solenoid from Solenoid battery Alternator Energize Oil Sender 7 Tach Signal from Alternator Emergency Stop Button 650 only goes to Limit Switch plug pin Z5 Ta Inspection Door on Blower Housing goes to Limit Switch plug pin 3 Pi ct Fuel Sender goes to Limit Switch Plug pin 5 Water Temperature Sender on Engine Block Water Temperature Switch on Engine Block Oil Pressure Switch on Engine Block AUXILLARY ENGINE HARNESS 2 Yellow Aux from Ignition goes to Aux Plug Harness pin 5 Yellow Aux from Ignition goes to Remote Clutch Harness pin 5 CENE NNNM DIEN x I l EDU DNA UU Em 6 Yellow w Green Stripe Ia Engage goes to Remote Clutch Harness pin 3
33. LCT60C Direct Driven Leaf Collector ODD Owner s Manual Safety Manual Pre Operating Manual Maintenance Manual Service Manual Parts Catalog June 2014 edition ODB Company 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 www leafcollector com LCT60C MUNICIPAL PRODUCTS SINCE 1910 iiu DO ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD ODB COMPANY 5118 Glen Alden Drive THE Richmond 23231 800 446 9823 DO NOT RIDE OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals Weed DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be us
34. Locations figure 1 5 A WARNING ag Thoroughly read and understand the safety and D operating sections of this manual before starting the engine A WARNING Make sure each operator knows and understands the Serial Number Tag gt SS 7 NS A 4 load ratings of the towed vehicle that he she is qualified to tow the vehicle The serial number tag and Vehicle Identification Number KE VIN sticker is located in front of the unit to the right of the the tongue See figure 1 5 The VIN sticker gives the user critical information regard ing the trailer specfications such as Gross Vehicle Weight Rating GVWR which is the maximum allowable total weight of the fully loaded trailer including liquids cargo and the tongue weight of any towed vehicle the GAWR or Gross Axle Weight Rating which is the maximum al lowable weight the axles are designed to carry The tire inflation pressure is also on the sticker _ j lt 7 VIN Number Tag Tire and Load Information U R Y 1 VRED d MFO Nc A OLD DOMINION BRUSH co L 195 4200 Lay M 00 644200 LB 1 GAWR ALL AXLES 2722 K Le TIRE OLD DOMINION RICHMOND s c G TAS 122808818 Ru OLD INFLATION PRESSURE tB HICLE c 1 5 r PSI ING 1 SAFETY STAF CONFORMS 1 d YT 56 The ABOVE TANDARDS ry
35. NY 2 1 Instrument and Controls Ignition Switch Used to power the accessories and start the unit Unit will not start without Murphy switch depressed ACCESSORIES first position STARTER ENGAGE second position springs return to first position Murphy Switch This switch overrides the low oil pressure and high tempera ture cutoff control This switch must be depressed before the starter engages After the engine starts wait for oil pressure to rise before releasing the button Throttle This control provides positive locking and vernier adjustment of engine Combination Tachometer Hour Meter This gauge indicates the engine r p m s The sender is located on the tachometer The hour meter is digital and indicates the accumulated hours of the engine This should be used to schedule maintenance Volt Meter The gauge shows the status of the engine charging system When the charging system is operating properly it should read approximately 14 volts If the gauge reads below 13 volts the alternator is not charging the battery and the system should be checked by a qualified technicican Oil Pressure Gauge Confirms and indicates the presense and pressure of engine oil If the gauge reads low it should be checked by a qualified technician Engine Temperature Indicates the engine coolant temperature If the gauge reads over 240 degrees the unit should be checked by a qualified technician Hour Meter Indica
36. PTO engagement process Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operating in structions It is especially important to review break in service procedures for brand new units Engaging the PTO refer to figures 3b 3c and 3d T Perform all the pre starting pre operating checks outlined in the EOM and in this manual Start the engine as previously discussed in this manual and Once engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 de grees pull the throttle control until the engine reaches 1000 rpm Grasp the PTO handle fig 3b and slowly raise the handle NOTE Some units have a PTO assist cylinder which en gages the PTO at a specific speed in order to properly en gage the PTO Because of this the PTO handle only needs to be raised slightly then the assist cylinder will take over and engage the PTO automatically fig 3c 800 446 9823 LCT60C 31 Operating Section PTO shown fully engaged figure 3b PTO shown disengaged PTO handle ODB COMPANY 3 2 Engaging the PTO continued 5 MPORTANT the unit experiences any heavy vi brations or makes any unusual noises shut the en gine down and after following the necessary safety guidelines have a qualified technician investigage the cause DO NOT operate a unit that is in a state of disrepair If the unit i
37. S AIRS e d D OI DW NM N 675 850 800 N esch 500 1 3 8 2000 di CO N N CH N N N N CH CH N N N D wo e e N N N A m e N e N N 88 N N e NO gt 1000 Lub means coated with lubricant such as engine oil fasteners with phospate or oil coatings Dry means plain or zinc plated without any lubrication DO NOT use these values if a different torque value or tightening procedure is given for a specific appli cation Torque values listed are for general use only Check tightness of fasteners periodically Make sure fastener threads are clean and that you properly start thread engagement This will prevent them from failing when tightening Fasteners should be replaced with the same or higher grade higher grade fasteners are used these should only be tightened to the strength of the original If
38. able Direct Dri STD 6560 PTO Cable Adaptor x utc able DIrec rive STD 6554B Clutch Cable Belt Drive STD 6561 Roller Bearing Spacer Washer STD 6556 Clutch Actuator top STD 6568 Spacer Washer STD 6569 Collar Cam 3x only STD 6559 Cable Adaptor clutch 800 434 Limit Switch 3x only STD 6553 Throttle Cable direct drive ISTD6571 Coer STD 6553B Throttle Cable belt drive ci SUNT STD 6570 Limit Switch Bracket STD 6557 Throttle Acutator bottom STD 2916 CPC Housing STD 6558 Cable Adaptor throttle ES 6 13 Chaffe Eliminator Assembly hinged ITEM Z PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 RAS 102 Base Frame and Support 5 101 Frame Assembly 1 and 3 le RAS 109 EM welded together RAS 110 Brush Holder ow Hr after 2002 must order Lum 113 Sa RAS 102A RAS 113 5 LCT609 602 Over center Latch all but RAS 105 LCT650 RAS 106 LCT650 114 Destaco Latch not shown RAS 107 Screen Holder LCT650 only RAS 114 Angle Frame LCT650 only ODD 800 446 9823 84 7 0 7 0 CLUTCH GROUP 7 0 CLUTCH GROUP 7 1 AutoHD PTO Clutch Group 7 2 AutoHD PTO Assembly Group 7 3 AutoHD PTO Linkage Group 7 4 Clutch Assist Group 7 5 Kraft Fluid Drive Group Optional 7 6 Kraft Fluid Drive Installation Optional 7 7 Kraft Fluid Drive Breakdown Optional 7 8 Kraft Fluid Drive Com
39. ached Test light should light up showing current if not shut off switch is bad Replace 10 If engine still cuts off after shut off button 1s released then test the water temperature switch located on the engine block Letter D fig 2 by removing the brown wire attached to the temperature switch Start the engine using the normal procedure then release the shut off button If the engine continues to run then the water temperature switch is defective Replace the switch If the engine shuts off do the same test on the oil pressure switch If the engine continues to shut off after this test call ODB for additional service procedures ODB COMPANY ODD 800 446 9823 Leg 49 5 2 Auto Mfg Clutch Adjustment 2008 and after Rotating Shafts pulleys and moving belts can cause severe injury or can be fatal The CAUTION and driven unit MUST be completely stopped before any adjustments or work is at temped to the engine driven unit or the PTO clutch itself The clutch linkage should be checked after the first 15 hours of operation and every 40 hours there after An im properly adjusted clutch can result in premature wear to the clutch disc flywheel and the throwout bearing and will m the warranty on the clutch and PTO Sa meses Rocker A 1 Adjusting Nut ES lt x ADJUSTMENT OF THE CLUTCH LINKAGE 1 Make sure the engine is OFF and remove the negative battery cable to ensure the unit can
40. again This will prevent possible damage to the starter and or fly wheel After the engine starts continue to hold the Murphy Switch in until the oil pressure gauge reads at least 15 psi The Murphy shut off switch will not allow the en gine to operate below this level If the gauge does not rise above 15 psi withing 5 seconds stop the engine and determine the cause Normal operating oil pres sure is 50 psi with oil at normal operating temperature Check all gauges for normal engine opreration If op eration is not normal stop the engine and determine the cause 10 To assure proper lubrication operate the engine at or below 1200 rpm with no load for 1 2 minutes Extend this period 2 4 minutes when operating at temperatures below freezing 11 Watch the coolant temperature gauge Do not place engine under load until it is properly warmed up The normal engine coolant temperature range is 180 202 degrees F ODB 800 446 9823 LCT60C 30 Operating Section 3 2 Engaging the PTO figure 3b PTO shown disengaged PTO handle safety assist cylinder PTO shown fully engaged ODB COMPANY Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vacu umed during the
41. arts Group 6 11 Remote Clutch Throttle Circuit Board Assembly 6 12 Remote Clutch and Remote Throttle Assembly 6 13 Chaffe Eliminator Assembly hinged ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 6 1 Instrument Panel Group Standard units ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 STD 6300 Instrument Panel Complete 62540 Temperature Gauge STD 6301 Inst Panel Housing with 62542 Oil Pressure Gauge latches 18 62551 Fuel Gauge if equipped uw NEM 6 4002 Murphy Swith Harness Plug 8 572633 Cire Brd Supp Brkt LH o STD 6302 Bri Supp RH ODB COMPANY 800 446 9823 Kee 72 6 2 Air Cleaner Group Approx 08 96 and after SS 6 ePIOSTO Limbu O s Mounting Bands 9 pows ODB COMPANY ODD 800 446 9823 Leg 73 6 3 Strobe Light Parts Group PART NUMBER 6 4 Sheet Metal Group July 2001 and after TL 11111111 1111111111 4045T 2102S Hood SCL800 JD TURBO 4045 2112T Rear Panel SCL 4045 2102C Radiator Access Door Hinge 4045 2108 Panel Door RH LCT60 624A _ Lift and Turn Latch LCT60 624 Lift and Turn Latch 6 4045201 FromPae s 16765014 Radiator Sereen Clamp 9 ao 5210
42. ation Points ODB 800 446 9823 iome 38 Maintenance Section 4 3 Lubrcation continued Lubrication Points continued 1 Trailer Wheel Bearings figure 4 3b Most of ODB s units are equipped with EZ Lube grease fittings This allows the operator to grease the bearings without removing the hubs The EZ Lube feature consists of axle spindles that have been specially drilled and fitted with a grease zerk N in their ends fig 4 3c When grease is pumped into the zerk it is channelled to the inner bearing and then flows back to the outer bearing and even Tw tually back out the grease cap hole The trailer wheel bearings should be checked and greased 7 after the first 30 days of service then begin Figure 4 3b ning of every season Grease specifications Grease fitting is behind rubber plug Thickener Point Lithium Complex Dropping 230 degr C minimum Consistency 1 NLGI No 2 Additives amp Oxidation Inhibitors Base Oll Solvent refined Petroleum Oil Figure 4 3c Base Oil Viscosity 040 deg C 150cSt Min E Z LUBE Viscosity Index 80 Minimum Rubber Plug Inner Bearing Pout POIL 10 deg Minimum Outer Bearing Approved Sources
43. been tripped thus shut off the engine Emergency Stop Switch Indicator Light Indicates that the emergency stop switch on the LCT650 only has been depressed tripping the safety switch and shutting off the engine ROCKER SWITCHES Strobe Light Switch Turns the strobe light on or off Remote Throttle Switch optional Increases or decreases the engine throttle Pressing and holding the top of the switch increases the thottle The longer the button is pressed the higher the throttle is advanced Pressing the bot tom of the switch decreases the throttle in the same manner as increasing the throttle Remote PTO Switch optional Engages or disengages the PTO Pressing the top of the switch engages the PTO while pressing the bottom of the switch disen gages the PTO Engine Heat Switch Cummins engines only Press the top of the switch for 20 30 seconds initiates the glow plug to aid in starting a cold engine ODB 800 446 9823 LCT60C 20 Pre Operating Section 2 2 Safe Operations ALL personnel using maintaining or servicing this unit must be trained in all safety procedures outlined in this manual Improper or careless use of this equipment CAN result in personal injury or death Operations shall be restricted to 1 Properly trained qualified and experienced operators and or qualified and experienced maintenance and test personnel 2 Trainees under the direct supervision of qualified and expe
44. d Drive Coupler Optional 2860 61 289 2860 6806 4713 100 5 371 60 45 39 85 120 5 250 5 911 Nr 12x30 45 SAE 3 108 5 142 428 62 5 0451 2409 575 8 301 Es 9352 425 81 2533 4 PT s BL Y 2706 B Z RI I Z T 11 8 45 105 5641 2860 2 2706 2 26 2 2603 0 100 23048 FUSIBILE ar FUSIBLE GUARNIZIONE LIQUIDA SEALANT S 2706 100 101 4 2850 2603 0 8 103 5941 7036 Aja 102 85344 8202 4212 139 7 Lettura totale Total reading Lettura totale Total reading Lettura totale Total reading D 0 15 mm 0 1 mm B 0 2 mm 0 13mm E lt 0 15 mm 30 hel 103 6021 6704 N 3004 AQ D 103 60 3004 100 1001 e 100 1041 Tp 5558 20 100 5511 1
45. dations Use Hour Meter as a Guide DAILY 40 HOURS 80 HOURS 10 WEEKLY 2 WEEKS HOURS Check Engine OlLevel X L Check coolantievel Lubricate Main Shaft Bearings pum x gt x gt x x Check Bolt Hole where Tongue Connects to Trailer ODB COMPANY ODD 800 446 9823 37 Maintenance Section NOTE DO NOT mix different types of grease The old grease MUST BE purged before a differ ent type of grease is used Mix ing grease WILL cause premature failure to the bearings ODB COMPANY 4 3 Lubrication Remove the negative battery terminal before at tempting any lubrication procedures Thoroughly read and understand the safety and pre operating sections of this manual before per forming any lubrication procedures The following are general lubrication procedures for our standard units Any special or custom built units may have other lubrication procedures not directly mentioned in this manual Please consult ODB before any lubricat ing procedures not specifically mentioned in this manual Proper lubrication of your unit correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly NOTE Always lubricate bearings at the end of each work day This will displace any moisture in the bearings Also lubricate thorougly before extended shutdown or storage Lubric
46. e multi axis LC MDH 16 100 Intake Hose SCL800 LCT616 601 Intake Nozzle LCT616 616 Hose Clamp Bolt Style 4 LCT616 603U Hose Clamp 3 8 thick hoses LCT616 603U B Hose Clamp urethane hoses LCT60 642 Support Chain ODB COMPANY 008 800 446 9823 107 10 3 M3219 Hydraulic Boom Pump Compete Pump Assembly all above ODB COMPANY ODD Lp OB 6 800 446 9823 LCT60C 108 DO NOT RIDE OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call ODB immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DANGER DO NOT RIDE SIT OR STAND ON UNIT DO NOT MODIFY THE UNIT FOR RIDERS IN ANY DANGER WAY SERIOUS INJURY OR DEATH MAY OCCUR ODB s leaf collectors are NEVER to be used to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death 800 446 9823 LCT60C 109 ODB COMPANY Actuating Lever Arm 103 Actuator Remote or Clutch 84 Air Cleaner 74 Air Deflector 85 Alignment Tool 90 Axle Hub 102 B Backing Plate 103 Baffle 74 Battery 81 Battery Cable 81
47. e tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fa tiqued or cracked Replace fan if any damage is present Inspect the intake hose flange to make sure it is connected correctly to the blower housing Inspect the leaf vacuum frame and structure for any bent broken cracked missing or loose parts Check all guards to ensure they are undamaged in place and properly secured 10 All decals must be in place and legible prior to operating the leaf vacuum See the decal section for decal replacement gt Q N ODB COMPANY ODB 800 446 9823 Leg 23 Pre Operating Section 2 4 Pre Transport Checks Failure to properly hitch the leaf vacuum to the tow vehicle verify the road worthiness of the leaf vacuum and the tow vehicle and verify all equipment is properly stowed may cause serious injury or death to yourself or others TOW VEHICLE MUST have proper towing capacity for the leaf vacu um being towed Check the tow vehicles operating manual for rated capacity Do not tow the leaf vacuum unless all important checks listed below are completed IMPORTANT CHECKS 1 Hitch is properly secured to tow vehicle and hose boom secured Frame must be level or the tongue slightly lower than the rear of the leaf vacuum while towing to ensure proper weight distribut
48. e two bolts drill and tap several additional 3 8 16 holes around the bushing Using Grade 8 3 8 16 2 inch bolts alternately drive the bolts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing IMPORTANT If additional holes were drilled in the bush ing it can not be reused It must be be replaced 7 Once the bushing has been removed use an overhead crane or other suitable device to help lift the impeller out of the blower housing 8 At this point it would be a good idea to inspect the blower housing liners and blower housing for any damage or wear Any damage or wear to the liners should be fixed by replacing the liners immediately ODB COMPANY 800 446 9823 LCT60C 52 Service Section 5 4 Impeller Installation and Removal continued Fig 1 INSTALLATION CAUTION Before removing the blower housing face remove the negative battery cable to ensure untt can not be started 1 Clean the shaft of any debris and remove any rust using a 120 grit emory cloth 2 Using an overhead crane or other suitable lifting device lift the impeller on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller 3 Insert key into the keyway A light sanding of the keyway may be needed as well as a few light blows with a rubber mallet 4 Apply a generous coat of anti sieze compound to the outside of the bushing being sure to cover any area that will come in contact wi
49. ed immediately The proper tension of the belt should be approximately 1 2 deflection when applying a 8 pound pull 10 FASTENERS Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section 11 INSTRUMENT PANEL AND CIRCUIT BOARD The instrument panel and circuit board should be cleaned with compressed air daily Also the circuit board connectors should be wiped clean and have nonconductive grease applied weekly to help maintain solid connections 12 BOOM HYDRAULIC PUMP Check the fluid level daily If fluid needs to be added automatic transmission fluid ATF is recommended Clean debris and oil off the solenoid and pump daily A build up of debris can cause pre mature failure to the pump Check and tighten all hydraulic fittings making sure there are no leaks ODB COMPANY ODB 800 446 9823 Leg 44 Maintenance Section 4 5 Torque Values INCH BOLT AND CAP SCREW METRIC BOLT AND CAP SCREW TORQUE TORQUE VALUES VALUES TYPE SAEGRADE GRADE CLASS HEAD MARK T E SIZE D LB FT Dry Lub 14 5 yw ne 916 90 ES T 7 8 1 1 8 oe 850 1 4 1200 un N e Mg 2 88 Oo O gt c OJN l
50. ed to accomodate riders If your unit has been modified to accomdate riders remove these modifications immediately as this can result in serious injury or death 800 446 9823 LCT60C 3 ODB COMPANY Municipal Products Municipal Products Since 1910 3 Since 1910 ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 www odbco com or www leafcollector com THANK YOU Thank you and Congratulations on your puchase of your ODB Leaf Collector Your ODB leaf col lector has been carefully designed and manufactured to give you a maximum amount of dependabil ity and years of trouble free operation Take comfort in the fact the ODB has been manufacturing municipal products since 1910 and takes pride in our product s quality and our customer service Please take the time to thoroughly read this manual as well as the engine manual in its entirety be fore operating maintaining servicing or repairing your leaf collector Please thoroughly review and follow all the safety procedures located in this manual Whenever you need replacement parts service information or any question regarding your ODB product please feel free to contact us at 800 446 9823 or www odbco com Please record the following information for future reference Model No Serial No Vin No Engine Serial No Date of Purchase ODB COMPANY ODB 800 446 9823 Table of Contents Contents LCT60C Table of Contents 1 0 GEN
51. es should be inspected and serviced at yearly intervals or more often as use and performance requires Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking Again see the axle owner s service manual for specific procedures 7 EUEL TANK Fill the fuel tank at the beginning of the work shift leaving a gap of at the top of the tank for expansion of fuel A full fuel tank will reduce the possibility of condensation forming in the tank and moisture entering the fuel lines Check the fuel lines daily for cracks holes or tightness Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued CAUTION ALWAYS wear eye and hand protection when working with the bat tery 8 BATTERY The units are supplied with maintenance free batteries so there is no need to check fluid levels but the battery terminals should be checked daily for corrosion Remove any corrosion with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the possibility of corro sion Also check the battery cable for wear all cable connections and battery tie downs to be certain that they are not loose CAUTION Remove the negative battery cable before opening the belt guard 9 DRIVE BELT if equipped The main drive belt should be checked daily for cracks and for proper tension If the belt shows any sign of cracking it should be replac
52. esh or tarps on the top of the leaf box container to reduce the debris and dust If this is done make sure there is enough air ventilation on the box so the box is not blown apart Proper belt condition and coolant mix ratio as well as coolant conditioners are all critical to proper engine cooling See the engines owner s manual for specifics on coolant mixture ratios and conditioners The radiator should be inspected and cleaned with compressed air everyday at the very least A DANGER NEVER attempt to clean or inspect the radiator with the engine run ning or while the engine is HOT Allow the engine to cool at least one hour before mantaining the radiator Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator 4 Engine Air Cleaner Due to the large amounts of dust generated in collec tion leaves it is critical to your engine s life that the pre cleaner and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being dirty DO NOT attempt to clean the air filter replace the dirty air filter It is a good idea to clean out the air filter housing once a week to clean any dust debris that may have accumulated 5 Tires and Wheels Tires and wheel lug nuts should be checked on a dai
53. gled in any parts of the leaf vacuum This includes items such as jewelry chains and backpacks ODB COMPANY ODB 800 446 9823 Lorie 26 Pre Operating Section 2 6 Work Site Preparation Never place any part of the body under or behind guards or any other visually obscured area Making sure the leaves are clear of possible dangerous material is critical to safe vacuuming Vacuuming up metal glass rocks or other dangerous material CAN cause serious damage to the equip ment or personal injury The following guidelines must be followed to insure safety 1 An inspection of the leaves to be vacuumed must be done prior to the vacuuming process We realize that it is impossible to completely inspect every inch of leaves being vacuumed but it is imperative that all leaves be inpsected for obvious dangerous ma terial before vacuuming 2 The operator should never be in the line of traffic the operator should work on the shoulder whenever possible 3 The operators should place cones or other barriers to provide ad equate warnings to vehicles and pedestrians that vacuuming is in progress 4 Strobe lights on the leaf vacuum and on the tow vehicle should be on at all times for high visibility 5 Confirm that all operators are wearing proper clothes and personal protective equipment 6 Restrict all personnel except the operator from the area near the leaf vacuum DO NOT allow pedestrians children or animals near
54. ications immediately as this can result in serious injury or death 800 446 9823 LCT60C 8 ODB COMPANY SAFETY PRECAUTIONS 1 0 Safety Section 1 0 GENERAL SAFETY Contents LCT60C Table of Contents 1 0 GENERAL SAFETY 1 1 Safety Symbol Definifi ns Ue det XP OR pP SPI Unt far va EO dE e TER DE 10 11 PEU COUP 13 1 4 Safety Decals rc 14 UE MTM oC 15 1 5 VIN And Serial Number E E 17 ODB ODD 800 446 9823 9 SAFETY PRECAUTIONS 1 1 Safety Symbol Definitions This manual provides the owners operator with procedures for safe opera tion maintenance and repair of your leaf collector As with any machine there are hazards associated with their operation For this reason safety is emphasized throughout this manual To highlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols are to attract your attention to possible dangers The safety symbols and their explanations deserve your care ful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substi tutues for proper accident prevention measures MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution At tention is required in order to avoid serious personal injury May be used in conjuction with other symbols or pictographs A D
55. id level in the reservoir 2 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found check the battery condition and battery connections 3 Ifthere is current at this post depress the up button item 3 while pressing the up button check for current at the middle post item 1 it has a White wire attached If there is current at the post item 1 solenoid may be defective Run a jumper wire connecting 1 and 2 This will test the motor bypassing the solenoid If the boom raises the motor is okay motor part MP 08004 but the solenoid is bad and needs to be replaced Solenoid part number is MP 17744 4 is NO current at the post item 1 check the wiring between the switch and the solenoid If the wiring checks out okay the switch is bad and needs to be replaced BOOM WILL NOT GO DOWN 1 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found check the battery condition and battery connections 2 Press and hold the down button item 4 take a test light and probe through the insulation and test for current on the red wire at the valve item 5 3 Ifthere is current the valve is bad and need to be replaced Valve part number is MP 19283 D If there is NO current check the wiring between the switch and valve especia
56. iner should slip under the from the unit when grinding or weld overlap piece Make sure the liner slips under the ing Work only in a well ventialted 4 Tack weld the long liner to overlap piece tack weld around the liner as you did on the short liner 5 Install the two bolt in liners just as they were removed 800 446 9823 LCT60C 55 ODB COMPANY 5 10 WIRING DIAGRAMS 5 10 WIRING DIAGRAMS 5 10 1 Engine Wiring Diagram 5 10 2 Engine Main Harness Enlarged 5 10 3 Auxillary Engine Harness Enlarged 5 10 4 Engine Wiring Harness Descriptions 5 10 4 Engine Wiring Harness Descriptions continued 5 10 5 Engine Rocker Switch Wiring Diagrams 5 10 6 Main Circuit Board 5 10 7 Main Circuit Board Plug Diagrams 5 10 8 Trailer Plug Wiring Diagram 5 10 9 Engine Wiring Harness Descriptions 5 10 10 Brake Wiring Harness 5 10 11 Boom Wiring Diagram 5 10 12 Remote Throttle Clutch Wiring Harness ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 10 Aux Engine Harness Yellow 453 1 Engine Wiring Harness Diagram June 2005 and after Engine Main Harness Please see enlarged dia grams on the following pages 6 3 Black 10 Blue with Block Strip Yellow with Green Strip Starter Solenoid D Yellow with Orjonp Service Section ing the pin number
57. ion The hitch may have to be adjusted when towing with vehicles of varying tow hitch height 2 Safety chains installed correctly 3 Chains routed under trailer tongue in an X pattern between tow vehicle and trailer 4 Slack in chain should be adjusted to permit turning but should not be dragging on the ground 5 Connect trailer wiring to the tow vehicle and ensure that all trailer lighting is operating properly 6 Ensure that the safety breakaway switch is functioning properly and at tached securely to the tow vehicle Allow enough slack to ensure that vehicle turns will not activate the safety breakaway switch NOTE Fol low manufacturers procedure to ensure tow vehicles brake control box is properly adjusted ODB COMPANY ODB 800 446 9823 Leg 24 Pre Operating Section 2 4 Pre Transport Checks continued 7 Check the general condition of the tires tire pressure and ensure that all lugnuts are securely fastened 8 Visual examination of the leaf vacuum frame suspension and struc ture to determine if all components are correctly positioned and se cured for travel 9 Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free if equipped 10 Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal 11 Check all cones wheel chocks signs or other support tools and mate rials to en
58. lly any connections If the wiring checks out okay the switch is bad and needs to be replaced ODB COMPANY 008 800 446 9823 Esa sus 51 5 4 Impeller Installation and Removal Fig 1 REMOVAL Direct CAUTION Before removing the blower housing face Drive remove negative battery cable to ensure unit can not be started 1 The blower housing face must be removed to gain access to impeller Use overhead crane or forklift to support face Fig 2 while removing 2 Once the face has been removed remove the shaft protector Belt Fig 1 or 2 Drive 3 Saturate the shaft and bushing using a penetrating lubricant to help loosen the bushing Clean any grease or debris from the bushing and shaft 4 Remove the 3 bolts attaching the bushing to the impeller Fig 3 Fig 3 Being careful not to break the bolts If a set screw is on the lip of the bushing loosen it using an allen wrench Fig 4 5 Using two of the bolts that were just removed screw those bolts into the threaded holes on the bushing Drive the two bolts into the bushing Fig 5 This will separate the bushing from the impel ler Alternate from one bolt to the other driving only about a 1 4 at a time to keep the bushing coming out straight It is imperative to keep the bushing straight to remove it IMPORTANT Be sure to drive the bushing out evenly or it will get in a bind making removal much harder 6 If the bushing does not come off using th
59. ly basis Tires should be checked for excessive wear and proper air pressure Check the side wall of the tire for proper inflation pressure Torque all 1 2 diameter lug nuts from 90 to 120 foot pounds Torque all 5 8 diameter lug nuts from 175 to 225 foot pounds Consult the axle manufacturers owner s manual for more detailed information ODB COMPANY ODB 800 446 9823 42 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued 6 Trailer Brakes if equipped The trailer s brakes should be checked daily before leaving the equipment yard for proper operation The trailer brakes are designed to work in synchronization with your tow vehicles brakes Never use your tow vehicle or trailer brakes alone to stop the combined load The synchronization between the tow vehicle and the leaf vacuum is accomplished through the brake controller and needs to be set correctly Please read the brake controllers manual and the axle owner s manual for these procedures DO NOT tow the leaf vacuum with damaged or non operating brakes Check the brakes daily for proper operation The brakes should be adjusted after the first 200 miles of operation when the brake shoes and drums have seated and at 3 000 mile intervals or as use and performance requires The adjustment procedures are beyond the scope of this manual please see the axle owners service manual for specific instructions The trailer brak
60. minal Gover Black at 10 1 600 7288 Red Cable to Hydraulic Boom Pump SCL 600 6000 72 long MET 60SS Red Cable to Hydraulic Boom Pump LCT650 60 long LCT60C 153SS Red Cable to Hydraulic Boom Pump LCT60C 153 long LCT600 24SS Ground Black Cable to Chassis 600 6000 60C 24 ODB COMPANY ODD 800 446 9823 kees 80 6 10 Engine Miscelleous Parts Group John Deere Engines 6149 ODB COMPANY ODB 800 446 9823 Lemie 81 6 11 Remote Clutch Throttle Circuit Board Assembly October 2005 and after with remote throttle clutch option e A Z Z y W TON UAN d only available as an assembly only available as an assembly Actuator Wiring Harness only available as an assembly Instrument Panel and Nozzle Wiring Harness only available as an assembly Spacer rquires 4 ODB COMPANY ODB 800 446 9823 82 6 12 Remote Clutch and Remote Throttle Assembly after March 2002 ver 2 NO Wires are a part of the Remote Q Su SS Clutch and Throttle Acuators 2 N lt NS gt i lt x OY PARTNO DESCRIPTION PART NO DESCRIPTION STD 6550B Entire Assembly STD 6552A STD 6551A 4045 6565 Throttle Cable Bracket STD 6551A 01 Thick Spacer 4045 6564 Clutch Cable Bracket STD 6551A 02 Thin Spacer SE EE STD 2919 CPC Plug 6 Pin STD 6562 Coupling Sleeve STD 6554 Clutch C
61. mon Parts Optional HAL ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 7 1 AutoHD PTO Clutch Group 0645006 BotMi0150x35MM O uk Washer MIO Note 48080050 and 48080050 includes the everything on this page the AutoHD PTO page and the AutoHD linkage page This is the complete PTO Clutch assembly It does not include the clutch assist assembly ODB COMPANY ODB 800 446 9823 86 7 2 AutoHD PTO Assembly Group February 2006 Present The AutoHD end cap is 6 sided the older Auto is round They are not interchangeable Some units in the time period above used the standard Auto PTO Please verify 0 1 3 00 41500206 OD LCT650 601K Key Stepdown direct drive units only OD LCT650 601F Key belt drive units only 5 OD 41500203 PTO shaft OD 45000105 Bolt 9 16 12 x 1 3 4 OD 45000177 Bolt 9 16 12 x 3 JODE COMPANY 8004469923 5 7 3 AutoHD Linkage Group February 2006 Present 28 25 S Clip spring goes here 3 23 22 1 141500251 Fork 03 08 1 41500045 Shaft Bushing em 19 45000012 1 4 28 2 41500019 Linkage Rod End 6 41500018 45000015 Locknut 1 4 28 2 Do 45000175 8 41500102 Shaft Housing AutoHD 41500164 Alignment Tool 100 NIA
62. ng Jack OPTIONAL 9 4 Axle Hub Assembly 9 5 Brake Assembly ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 9 1 Trailer Bed Group February 2008 and after 602508 LED Tai Light only RE icrezeim with socket 27 2 4 1076136 8 Fender tH LCT613 601B Fender RH 4 STD 2201 LED Marker Light Red LCT622 602 Battery Box Door 5 STD 2201G Grommet marker light LETZ Door Latch 16 600 2437 Plate Mount Brkt STD 2414 LED Tail Light Assembly 17 LCT600 010 License Plate Bracket includes 9 16 17 18 LCT60 615B License Plate Light 19 510 2202 LED Marker Lght Yellow DE SO TUBE 8004469029 9 2 Fuel Tank Group April 2007 and after Fuel Tank Fuel Cap Fuel Sender Fuel Fitting not for pickup Fuel Fitting Grommett Fuel Fitting pickup tube and screen 600 2523 Side Support Bracket 600 2522 Center Support Bracket 400016 Fuel Line Bracket mounts on engine rail ODB COMPANY 0 800 446 9823 Leg 100 9 3 LCT60C LCT600 LCT650 and LCT6000 e e e e e LCT622 623D Pintle Eye Assembly Tow Bar LCT60C 650 _____ 2 LCT622 623 Pintle Eye Ring Tow Bar LCT6000 3 622 623 2 Bracket w U Channel LCT622 624 Parking Jack
63. ng and oper ating sections of this manual before vacuuming Wear the proper safety equipment as outlined in this manual Make sure the exhaust hose is connected to the box container properly before vacuuming leaves Visually inspect the leaves before vacuuming for any material that could be harmful to the leaf vacuum or people This includes bottles wood steel glass stone or other hard or breakable objects Vacuuming Leaves 1 Start the engine and engage the PTO using the procedures stated earlier in this manual 2 Set the engine throttle to around 1400 rpm 3 NOTE Always vacuum leaves using the lowest rpm as possible This saves fuel and decreases the amount of dust escaping the box container 4 Lower the intake hose to a few inches above the leaf pile Hold the intake nozzle at a 45 degree angle to allow proper air flow This should allow the leaves to be vacuumed DO NOT bury the intake nozzle into the leaf pile this will cut off the air flow and will make vacuuming much more difficult and increase the chance of clogging 5 If the leaves are not vacuuming increase the rpm to 1400 and try vacuum ing at this setting 6 NOTE Wet leaves will need higher rpm s to vacuum whereas dry leaves will only need minimal rpm s 7 Continue moving the nozzle in a sweeping motion above the leaves while vacuuming ODB COMPANY 008 800 446 9823 34 4 0 4 0
64. nge and Friction Points Leaf vacuum opera tion and longevity can be improved by keeping hinges and friction points lubricated ODB recom mends that lubricaton be performed weekly Use SAE30 weight oil on hinges and a premium grade high temperature lithium based 2 grease on friction points 5 Hitch and Tongue figure 4 3f The hitch and hitch ring should be checked and lu bricated daily to minimize wear Apply grease and or SAE30 weight oil wherever applicable Figure 4 3f ODB COMPANY 800 446 9823 LCT60C 40 Maintenance Section 4 4 Preventative Maintenance Remove the negative battery terminal before attempting any mainte CAUTION nance procedures Thoroughly read and understand the safety and pre operating sec tions of this manual before performing any maintenance procedures The following are general preventative maintenance procedures for our stan dard units Any special or custom built units may have other preventative maintenance procedures not directly mentioned in this manual Please con sult the manufacturer before doing any preventative maintenance procedures not specifically mentioned in this manual Proper preventative maintenance of your unit just like lubrication correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly Preventative Maintenance 1 Engine Oil Change the oil and oil filter
65. not accidently be started 2 Remove the spring from the throwout arm See PIC 1 An accurate measure of the arm tension CAN NOT be made with the spring attached 3 With the clutch in the engaged position the PTO is engaged when the PTO handle is pointing straight up on the LCT600 and LCT6000 and pointing out to the side 3 o clock on the LCT60C LCT650 and SCL800TM adjust the nut See PIC 2 against the rocker ball until a 1 8 gap between the nut and rocker ball is visible See PIC 3 4 If available use the special 1 8 gauge tool to slip between the nut and rocker ball With the proper adjustment the gauge should slide between the nut and rocker ball with a slight amount of pressure See PIC 4 5 Move the adjustment nut to create the 1 8 gap 6 Re install the return spring 7 Place the handle in the disengaged position Check to make sure that the PTO output shaft turns freely ODB COMPANY 800 446 9823 LCT60C 50 5 3 Hydraulic Boom Troubleshooting Guide 5 Yellow to 12 Switch 1 Down Valve YG Red White Up d 2 Red Hot 8 5 el oe Green Down 2 5 5 5 m i gt 8 Red Green a 3 Black 4 9 DOWN Black Red Green Down BOOM WILL NOT GO UP 1 Check the flu
66. ognize existing or potential problems regarding the mechanical integrity of the leaf vacuum and report any maintenance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Section 5 4 Operators must not be physically or mentally fatigued Operators must not be under the direct or indirect influence of alcohol and or drugs This includes prescription drugs that could cause drowsi ness dizziness or any other condition that would impair their ability to operate or use this equipment in a safe manner ODB 800 446 9823 Leg 22 Pre Operating Section 2 3 Preparation For Operation Before your leaf vacuum is put into operation it is very important to read and follow the procedures outlined in the engine owner s manual EOM For specific information regarding the following checks please refer to the Maintenance section of this manual and the engine owner s manual DISENGAGE the clutch and remove the negative battery cable be fore performing the following checks NEVER place any part of the body under or behind guards or any other area in which you cannot see IMPORTANT CHECKS NOTE The following checks contained in the next three sections should be performed prior to leaving the storage area Check engine fuel coolant and oil levels see EOM Check engine air filter Check all bolts and nuts to ensure they ar
67. oupling driving ring onto engine flywheel Mount pilot bearing greased for life onto KFBD shaft Mount SAE 3 flange onto flywheel housing Install complete group paying attention at alignement between shaft and pilot bearing as well as alignement between rubber blocks and driving ring External housing must be orientated to get the oil fill opening at about 60 clockwise from vertical line looking at the flywheel In such a way the oil drain opening will be downwards Therefore tighten screws of external flange Fluid coupling oil filling see recommended oil table Remove cover Turn fluid coupling untill X mark be on vertical line X 1 2 3 4 depends on application Remove plug and fill untill oil overflows 13KFBD fill 5 2 Therefore fit the plug using sealent on thread Tightening torque is 30 Nm for 3 8 plug Fit again the cover Grease filling see recommended grease table Through the grease filler fill grease untill it comes out around the shaft Rap the shaft on the end to relieve any preloading that may result due to the resistance of pilot bearing when being pressed into the flywheel At first start up run the unit engaged and engine at half of max speed for not less than 10 minutes TRANSFLUID S r l via V Monti 19 20016 Pero MI Italy tel 0039 02 339315 1 fax 0039 02 33910699 www transfluid it e mail info ODD 800 446 9823 LCT60C 91 7 7 Kraft Fluid Drive Breakdown Optional Flui
68. rience personnel 3 Qualified and experienced maintenance and service personnel Operators who qualify to operate this equipment under the above restric tions shall also comply with the following physical requirements 1 Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment 2 Be capable of hearing with or without a hearing aid at a level needed to safely operate this equipment 3 Arecord of mental stability with no history of epileptic seizures dizziness or any other disability that may result in injury to himself or others If any of these requirements are not satisfied at any time the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT Pre Operating Section 2 2 Safe Operations continued Additional Requirements 1 ODB COMPANY Each operator must demonstrate competence to understand all safety decals operator s manuals safety codes applicable government regula tions and all other information applicable to the safe and proper opera tion of the leaf vacuum Each operator must demonstrate the ability to recognize an emergency situation that may arise during vacuuming operations and the knowledge and procedures to implement corrective action Each operator must demonstrate or provide evidence of qualificatation and experience prior to operating the leaf vacuum Each operator must be able to rec
69. s running smoothly and does not dispaly excessive vibration the unit is ready to vacuum leaves NOTE Please see the next section before vacuuimg leaves Disengaging the PTO refer to figures 3b and 3d Decrease the rpm to 1000 rpm Grasp the PTO handle and slowly disengage the PTO When the PTO is fully disengaged the engine can be shut down 800 446 9823 LCT60C 32 Operating Section Figure 33A 3 3 Fluid Drive Coupler if equipped Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vacu umed at any time There is no PTO engagement when the unit is equipped with a Fluid Drive Coupler The impeller is ALWAYS en gaged and rotating The suction impeller is ALWAYS rotating when the engine is running and for a few minutes after the engine is shut off Exercise caution whenever the unit is running IMPORTANT If the unit experiences any heavy vibrations or makes any unusual noises shut the engine down and after following the necessary safety guidelines have a qualified technician investigate the cause DO NOT operate a unit that is in a state of disrepair ODB COMPANY 800 446 9823 LCT60C 33 Operating Section 3 4 Vacuuming Leaves Thoroughly read and understand the safety pre operati
70. scinetto pilota e dei blocchetti del giunto elastico con l anello di trascinamento montato sul volano La campana esterna deve essere orientata in modo da avere l apertura per il riempimento dell olio a circa 60 dalla verticale in senso orario guardando il volano del motore Cosi montato si avra l apertura di drenaggio dell olio in basso Infine fissare il gruppo con le apposite viti sulla flangia esterna Riempimento olio giunto vedere tabella olii consigliati Togliere il coperchio che protegge il tappo di carico Ruotare il giunto sino a portare il tappo in corrispondenza del segno di riferimento X sulla verticale X 1 2 3 4 dipende dall applicazione Togliere il tappo e riempire fino allo sbocco dal foro 13KFBD 5 2 quindi chiudere utilizzando del sigillante sul filetto La coppia di serraggio e 30 Nm per tappo 3 8 Rimontare il coperchio di protezione Riempimento grasso vedere tabella grassi consigliati Mediante l apposito ingrasatore riempire la camera di lavoro del cuscinetto fino a far fuoriuscire il grasso attorno all albero Dare alcuni colpi con un martello non metallico sull estremita dell albero onde eliminare ogni eventuale tensione sui cuscinetti dovuta alla resistenza offerta dal cuscinetto pilota quando esso viene montato forzato nella sede del volano primo avviamento far girare il gruppo innestato per almeno 10 minuti con il motore alla meta dei giri massimi 6217 1 06 04 01 Mount elastic c
71. sure proper stowage ODB COMPANY ODB 800 446 9823 25 Pre Operating Section 2 5 Personal Protective Equipment and Clothing Always wear proper safety equipment as outlined below not wear ing such equipment CAN result in serious personal injury or pos sible death IMPORTANT CHECKS Anyone operating the leaf vacuum equipment MUST wear appropriate protective equipment and clothing to protect them from injury during op erations PROTECTIVE EQUIPMENT 1 Head Protection Hard hats without under chin strapping 2 Eye Protection Wraparound goggle type eye protection held in place with an elastic band around the head or a hard hat mounted face shield which provides full protection of the face 3 Eye protection must meet ANSI Z87 1 standards 4 Hearing Protection plug type or muff type ear protection should be worn at all times while operating the unit 5 Breathing Protection Paper filter type dust masks should be worn to protect from dirt and dust particles during the vacuuming process 6 Reflective Vests Highly visible vests should be worn so motorists can see see the operator in all weather and lighting conditions 7 Work Gloves Gloves should be worn to protect the hands and wrists from debris 8 Steel Toed Boots should be worn to protect the feet Work clothes MUST be close fitting but not restrictive of move ment without any loose parts that could be entan
72. tes the accumulated hours of the the engine This should be used to schedule maintenance ODB 800 446 9823 LCT60C 19 Pre Operating Section throttle combination tachometer hour meter Ignition water temp Switcl Switch gauge oil press fuel gauge gauge volt meter Low Oil High Water Temp Inspection Door amp Emerg Stop _ Safety Switch Indi cator Lights strobe light Engine Heat switch switch remote throttle remote pto switch switch Always make sure the PTO is disengaged before starting unit ODB COMPANY 2 1 Instrument and Controls cont SAFETY SWITCH INDICATOR LIGHTS These lights work with the Murphy safety shut off switch When the light is on it indicates that the shut off switch has been tripped and the light indicates which device caused the trip Low Oil Pressure Indicator Light When lit the engine has reached a low oil pressure reading and has tripped thus shut off the engine the safety shut off Muprhy switch This light will illuminate when the engine is first started until engine oil pressure has been established High Water Temperature Indicator Light Indicates the engine coolant temperature has reached 225 de grees and has tripped thus shut off the engine the safety shut off Muprhy switch Inspection Door Indicator Light Indicates that the limit switch located on the blower housing in spection door has
73. th the impeller 5 Tap the bushing onto the shaft aligning the keyways 6 BELT DRIVE UNITS Align the bushing and key to be flush with the end of the shaft Fig 1 DIRECT DRIVE UNITS The bushing and key should protrude from the shaft about 1 2 inch Fig 2 7 Put the 3 bolts into the non threaded holes and drive them into the impeller holes evenly Alternate between the three bolts as you drive the bolts in Torque to 40 to 50 Ibs ft There should be a gap of 3 8 to 1 2 between the bushing and the impeller IMPORTANT Slowly spin the impeller by hand making sure that the back of the impeller is not hitting any of the bolt heads located at the back of the blower housing 8 If the bushing has a set screw on it tighten the screw snug with Fig 4 an allen wrench Fig 3 This will help keep the key in place 9 Install the shaft protector on to the shaft Fig 4 or 5 Direct Drive Fig 5 Belt Drive ODD 800 446 9823 53 5 7 Replacing Blower Housing Liners figure 5 5a Keep all fuel and fuel fumes away from the unit when grinding or weld ing Work only in a well ventialted figure 5 5b ODB COMPANY Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing
74. the work area 7 Make sure that the exhaust hose if equipped fits properly into the box container so that all debris is blown into the box container ODB COMPANY ODB 800 446 9823 erage 27 3 0 SECTION 3 0 OPERATING SECTION Set Operating Section 3 0 OPERATING SECTION an ROEE 20 2 2 Engaging the P TO 31 3 3 Fluid Dove Coupler Squippell uu Rape omes 33 Leaves u eium t EN E Nos ma DEDE 34 Operating Section figure 3a throttle combination tachometer hour meter d Murphy Switch Ignition water temp Switch gauge oil press fuel gauge gauge volt meter Low Oil pressur High Water Temp Inspection Door Emerg Stop _ Safety Switch Indi cator Lights strobe light Engine Heat switch switch remote throttle remote pto switch switch figure 3b PTO shown disengaged ODB COMPANY 3 1 Starting Engine Always make sure the PTO is disengaged before starting unit See figure 3b Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine DO NOT start the engine in an enclosed building Proper ventilation is required before starting the engine Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operat ing instructions It is especiall
75. these procedures To gain access to the interior of the blower housing please see the previous sections Removing and installing the Liners refer to 5 5a and 5 56 1 Unbolt the the blower housing face as described previously in this manual 2 Remove the curved and straight bolt in liners by removing the appropriate bolts 3 With a grinder cut out the remaining welds to free the liners DO NOT remove the stop piece at the bottom of the housing TO INSTALL 1 Place the short liner into lip at the rear of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left 2 Tack weld the liner in place every 8 to 10 inches to help keep the liner in place 800 446 9823 LCT60C 54 5 7 Replacing the Blower Housing Liners continued Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Installing the Liners refer to 5 5a and 5 5b contin ued Keen ali fuel and 3 Install the long liner the same way as the short y liner except the long l
76. unit has any excessive vibration 12 DO NOT operate unit with the inspection door limit switch damaged missing 13 DO NOT operate unit unless it is properly connected to a leaf collection box 14 DO NOT operate unit unless it is properly attached to the tow vehicle 15 DO NOT tow unit without using all the safety chains 16 DO NOT tow unit with a damaged tongue 17 DO NOT fill fuel tank with engine running Allow engine to cool for 5 min utes before refueling 18 DO NOT operate unit if fuel is spilled or with fuel cap off 19 DO NOT smoke or weld near the unit 20 DO NOT run engine in an enclosed area 21 DO NOT place hands or feet near moving or rotating parts a P WN ODB COMPANY ODB 800 446 9823 11 SAFETY PRECAUTIONS AWARNING Do Not continued 22 DO NOT operate engine with an accumulation of grass leaves or other debris on the engine 23 DO NOT run engine with air cleaner removed 24 DO NOT leave leaf machine unattended while in operation 25 DO NOT park machine on steep grade or slope 26 DO NOT vacuum a leaf pile without looking for foreign objects such as metal glass plastic or large pieces of wood LA WARNING 1 DO completely read and understand the owner s manual before operat ing maintaining or repairing the leaf collector 2 DO follow engine and PTO manufacturer operating and maintenance instructions DO check fuel lines and fittings frequently for cracks or leaks
77. ve mainte nance and detailed equipment safety checks It is strongly recommended that all training programs be documented to ensure all operators and mechanics receive initial training on not just the operation but the safety features of the leaf collector SAFETY PRECAUTIONS 1 4 Safety Decals ODB COMPANY 800 446 9823 LCT60C 14 SAFETY PRECAUTIONS 1 4 Safety Decals ITEM 200178 Danger Explosion e SS Bu ODB COMPANY ODB 800 446 9823 15 SAFETY PRECAUTIONS 1 4 Safety Decals Decal Layout for LCT60C 600 650 6000 A WARNING DO NOT OPEN COVER WHILE IN OPERATION A DO RIDE SIT STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT USE OR IN MOTION HEAD EYE AND EAR PROTECTION REQUIRED WHILE OPERATING THIS EQUIPMENT HOUR METER AS REFERENCE SEE YOUR OWNER S MANUAL DO NOI DO NOI DO EN ODB COMPANY 10 11 12 13 14 15 16 EXPLOSION HAZARD DO NOT CUT BURN OR WELD WITHOUT FIRST REMOVING OR COMPLETELY PURGING THE FUEL TANK en T OWNERS MANUAL CHECK IMPELLER AND BLOWER HOUSING LINERS FOR WEAR DAILY WORN IMPELLER OR LINERS COULD RESULT IN EQUIPMENT DAMAGE AND SERIOUS BODILY INJURY CHECK WHEEL LUGS BEFORE MOVING THIS 800 446 9823 LCT60C 16 SAFETY PRECAUTIONS 1 5 VIN And Serial Number
78. y important to review break in service procedures for brand new units Starting Procedure refer to figures 3a and 3b 1 Perform all the pre starting pre operating checks out lined in the EOM and in this manual 2 Make sure the PTO is disengaged as shown in figure 3b 3 Turn the throttle control fig 3a counter clockwise 2 revolutions 4 Depress and hold the Murphy switch while starting ODB 800 446 9823 LCT60C 29 Operating Section figure 3a throttle combination tachometer hour meter 3 Murphy Switch Ignition water tem Switch gauge oil press fuel gauge gauge volt meter Safety Switch Indi Inspection Door _cator Lights Emerg Stop strobe light Engine Heat switch switch remote throttle remote pto switch switch ODB COMPANY 3 1 Starting Engine continued IMPORTANT Do not operate the starter for more than 30 seconds at a time To do so may overheat the starter If the engine does not start the first time wait at least 2 minutes before trying again If the engine fails to start after 4 attempts see the trouble shooting section of the EOM and this man ual Turn the ignition switch all the way to the right when the engine starts release the ignition switch It should spring back to the first position IMPORTANT If the ignition switch is released be fore the engine starts wait until the starter and the engine stop turning before trying

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