GT 430 - Hevac
Contents
1. ds uet s ue 7 4 Cleaning the casing material Use a soapy solution and a sponge only Rinse with clean water and dry with chamois leather or a soft cloth 7 5 Maintenance of the burner ND Refer to the instructions supplied with the burner 05 03 2013 30001 1893 001 02 GT 430 8 Spare parts GT 430 i To order a spare part quote the reference number next to the part required 300011893 002 B u C000994 Boiler body Miscellaneous DE DIETRICH THERMIQUE S A S Spare parts centre 4 rue d Oberbronn F 67110 REICHSHOFFEN 33 0 3 88 80 26 50 4 5 33 0 3 88 80 26 98 cpr dedietrichthermique com Casing gt N gt N HOO 100 C000993 104 8229N011A 05 03 2013 300011893 001 02 GT 430 Control panels s Refer to the Spare Parts list in the panel instructions 3 control panel Package MD4 K3 control panel Separate panel Package MD2 Side panel Package MD139 DIEMATIC m3 control panel Separate panel Package MD1 Side panel Package MD138 B3 control panel Separate panel Package MD3 Side panel Package MD140 34 GT 430 05 03 2013 300011893 001 02 Marker2. 7 2 1 3 Risk of being DUME 5 t varese do oer Et Pewee er nad a een 7 2 14 RISK OF damage 2 LUE 7 22 Recommendations aasar nana en 7 3 Technical description e ex hax mn on s o 168 dara meiden 8 3 1 General description RR EREMO ERRARE RR URP M d oet eb edita die RE AE 8 3 2 Compositioniof the range oo DC ha v DEG dave FURY a en dead an de RN ees dene GORE NA ME duis 8 3 2 1 3 Standard control pan l ss eere re reete E Lor Ga A B Reg cU Tg 8 3 22 K3 controlpanel PEUT 8 3 2 3 DIEMATIC M3 control panel 4 th RR EUER a ae dh NG ak 9 3 2 4 AA 9 3 3 Technical specifications nese LENG aa BN AN GNG UAE RM RR B ERA ERR ee pde d 10 3 3 1 Boilers for following countries France Belgium Spain Estonia Luxemburg Poland Portugal Czech Republic 10 3 3 2 Boilers for following countries Germany Austria Serbia Slovenia 11 3 3 3 Boilers for following countries Switzerland e 12 3 3 4 Boilers for following countries Russia iiis Hmm 13 3 3 5 Boilers for following countries Algeria Bulgaria China Cyprus Denmark Finland Greece Morocco Norway Romania Sweden Tunisia 14 fer 15 4 1 Regulations governing installation HH m 15 4 1 1 In particular for France eese eme tre meme e hm eh rh dme bade hh RR Re Rene
3. DIN 4753 drinking and industrial water heating installations DIN 1988 technical rules on drinking water installations TRW DVGW TRGI technical rules on gas installations including complementary equipment Working paper DVGW 260 I technical rules on the nature of the gas ND See assembly instructions 05 03 2013 30001 1893 001 02 GT 430 4 3 Choice of the location 4 3 1 Main dimensions K 1013 353 C000989 1 The lateral control panel can be mounted to the right or left of the boiler Exact height positioning defined by the fitter during assembly Mk Tapped connection 2 Inscribed diameter in mm CD Heating flow weld Front section 455 Q Heating return weld Intermediate section 530 Rp2 draining outlet Equivalent diameter in mm 573 Sludge removal hole Rp 2 1 2 plugged Boiler type 430 8 GT430 9 GT 410 10 GT 430 11 GT 430 12 GT 430 13 GT 430 14 GA exterior 250 250 250 300 300 300 300 DO 2 1 2 2 12 2 12 3 3 y y oc plate intact or pre drilled to the diameter specified on order D 235 235 235 254 254 254 254 E 1427 1427 1427 1447 1447 1447 1447 J 1800 1950 2120 2305 2465 2625 2785 L 1505 1665 1825 1985 2145 2305 2465 S 1183 1343 1503 1663 1823 1983 2143 Control panels B3 113 5 113 5 113 5 113 5 113 5 113 5 113 5 andDIEMATIC m3 G 355
4. GT 430 Installation and Service Manual 300011893 001 02 De Dietrich Declaration of conformity CE The appliance complies with the standard model described in declaration of compliance C It is manufactured and distributed pursuant to the requirements of european directives The original of the declaration of compliance is available from the manufacturer DECLARATION DE CONFORMITE CE EG VERKLARING VAN OVEREENSTEMMING DECLARATION OF CONFORMITY EG KONFORMIT TSERKL RUNG Fabricant Manufacturer Hersteller Fabrikant DE DIETRICH THERMIQUE Adresse Addres Adress 57 rue de la gare Ville pays Stad Land City Country Land Ort F 67580 MERTZWILLER declare ici que les produit s suivant s GT 430 verklaart hiermede dat de toestel len 8 9 10 11 12 13 14 l ments this is to declare that the following product s erkl rt hiermit das die Produk te produit s par DE DIETRICH THERMIQUE 57 rue dela Gare F 67580 MERTZWILLER r pond r pondent aux directives CEE suivantes voldoet voldoen aan de bepalingen van de onderstaande EEG richtlijnen is are in conformity with the following EEC directives den Bestimmungen der nachfolgenden EG Richtlinien entspricht entsprechen CEE Directive 92 42 CEE normes appliqu es toegepaste normen EEG Richtlijn 92 42 EEG tested and examined to the following norms EEC Directive 92 42 EEC verwendete Normen EG Richtlinie 92 42 EW
5. GT410 10 GT 430 11 430 12 GT 430 13 GT 430 14 Useful output kW 220 265 265 315 315 365 365 425 425 485 485 550 550 615 Power input kW 238 288 286 342 339 395 392 459 457 527 522 595 591 663 Number of sections 8 9 10 11 12 13 14 Water content 366 409 452 495 538 581 624 AT 10K mbar 14 24 37 51 68 92 121 d Msc 4 6 9 13 17 23 30 kab in the furnace for nozzle pressure mbar 04 055 0 68 09 14 15 18 Smoke temperature 1 C 180 180 180 180 180 180 180 Mass flue gas flow Fueloil Kglh 450 530 610 710 810 910 1020 rate 2 Gas 470 555 640 745 850 955 1070 Combustion chamber Diameter mm 530 530 530 530 530 530 530 combustion chamber Vidin combuston mm 638 638 638 638 638 638 638 chamber Depth combustion mm 1183 1343 1503 1663 1823 1983 2143 chamber Volume m3 0 310 0 354 0 396 0 439 0 481 0 523 0 565 Maintenance AT 50K 8 0 17 0 15 0 14 0 12 0 11 0 11 0 10 consumption Net weight kg 1802 2072 2238 2454 2638 2880 3057 Maintenance consumption total heat emission when the burner is i 1 mbar 10 mmWG 10 daPa off as a percentage of the nominal input power when the difference between the mean boiler temperature and the room temperature is 50K order for the boiler to operate correctly it is imperative to respect the draught at the nozzle 1 Nominal operation top boiler power 2 CO 13 on fuel oil and 9 5 on natural gas 3 Ambient temperature 20 C 0
6. seen seen seen nennen 26 6 2 Precautions required if the heating is stopped when there is a risk of freezing 26 7 Checking and maintenance KAKA ERA TR ARRAY ea 27 fA System maintenatce aus u a KGG oe ende KAG a E KAUNLARAN a d 27 GAA lira vc 27 7 12 DFAININg ren NG te a me AP KAN PANUNG GG 27 7 2 Data plates PL ANDA en ADA a PURA ee ee Re 27 7 9 Maintenance uds A a aa MG KAKA ERE ud ee 28 7 3 1 Cleaning the flue gas Circuit seras esis Hmm 28 7 3 2 Cleaning the combustion chamber isses mmm mm 28 7 3 3 Positioning of the baffle plates Hmm 29 7 34 Cleaning the fue gas eee eme htm n m hn e RO C Rr RR Re n d RU d 30 7 3 5 Chemical sweeping kaa os eR x ena ald Gea e RD ere E UR en 30 74 Cleaning the casing material tsten mm heh hh mr hk rmn kr ie mni 31 75 Maintenance of the burner ess mre m rn 31 air 32 430 05 03 2013 300011893 001 02 1 Introduction 1 1 Symbols and abbreviations N Caution danger Risk of injury and damage to equipment Attention must be paid to the warnings on safety of persons and equipment Specific information Information must be kept in mind to maintain comfort 1 2 General 4 ve Reference Refer to another manual or other pages in this instruction
7. 43 8802 4728 Flow controller GT 412 115 8229 8835 Complete upper rear panel left 43 8802 4729 Flow controller GT 413 GT 414 116 8229 8836 Complete upper rear panel right 44 8229 8936 Screws and accessories bag 117 8229 8012 Lower back panel 45 8229 8937 Variable screws and accessories bag 118 8229 8837 Complete upper cross bar 46 8229 5500 Body screws packet 119 8229 8809 Complete front cover 120 9755 0187 Rubber profile for cable way Insulating material for body 121 8229 0515 Complete intermediate cover 47 8229 4010 Lower insulation boiler body 7 and 8 sections 122 8229 0518 Complete rear cover width 170 mm 47 8229 4016 Lower insulation boiler body 9 and 10 sections 122 8229 0511 Complete rear cover width 330 mm 47 8229 4034 Lower insulation boiler body 11 and 12 sections 122 8229 0514 Complete rear cover width 490 mm 47 8229 4036 Lower insulation boiler body 13 and 14 sections 123 8229 8818 Complete cable way left GT 407 48 8229 4004 Front boiler body insulation width 500 mm 123 8229 8819 Complete cable way left GT 408 49 8229 4015 Boiler body insulation width 520 mm 123 8229 8820 Complete cable way left GT 409 49 8229 4018 Insulating material for body Length 600 mm 123 8229 8821 Complete cable way left GT 430 10 49 8229 4009 Insulating material for body Length 800 mm 123 8229 8822 Complete cable way left GT 430 11 49 8229 4012 Insulating material for body Length 900 mm 123 8229 8823 Complete
8. attachment is also available The DIEMATIC m3 panel also allows the boiler to be used as a master boiler for installations with 2 to 10 boilers in cascade The other boilers 1 to 9 must be fitted with a K3 control panel 3 24 control panel Separate panel Side panel Top of the range electronic control panel with digital display i A version of the B3 control panel with lateral attachment is also comprising the settings control and safety devices allowing the boiler available to operate autonomously This panel makes it possible to give priority to DHW 05 03 2013 300011893 001 02 GT 430 3 3 Technical specifications 3 3 1 Boilers for following countries France Belgium Spain Estonia Luxemburg Poland Portugal Czech Republic Conditions of use Test conditions Maximum operating temperature 100 C CO Fuel oil 13 Maximum operating pressure 6 bar CO Natural gas 9 5 Thermostat adjustable from 30 to 90 C Ambient temperature 20 C Safety thermostat 110 C Boiler GT 430 8 GT430 9 GT430 10 GT430 11 GT430 12 GT 430 13 GT 430 14 Useful output kW 250 310 310 370 370 430 430 495 495 570 570 645 645 700 Power input kW 269 337 333 401 400 469 463 537 534 619 615 703 697 763 Number of sections 8 9 10 11 12 13 14 Water content 366 409 452 495 538 581 624 AT 15K 9 15 23 31 42 56 70 AT 20K 5 8 13 17 24 32 39 in
9. 355 355 355 355 355 355 H 190 190 190 190 190 190 190 K 1690 1690 1690 1690 1690 1690 1690 M 755 755 755 755 755 755 755 Standard panel 3 127 5 127 5 127 5 127 5 127 5 127 5 127 5 G 130 130 130 130 130 130 130 H 105 105 105 105 105 105 105 K 1605 1605 1605 1605 1605 1605 1605 M 738 738 738 738 738 738 738 16 GT 430 05 03 2013 300011893 001 02 4 3 2 Position of the boiler For the assembly and because of their design GT 430 boilers require dimensions in mm correspond to the minimum recommended no special base Their closed furnace system means that the floor dimensions needed to ensure adequate accessibility around the need not have refractory properties All you have to ensure is thatthe boiler floor can support the weight of the boiler when itis fitted for operation If the boiler location is not determined precisely leave enough space around the boiler to facilitate monitoring and maintenance operations C000990 A 8229N002 1 Top view 2 Bumer door GT 430 8 GT430 9 GT 430 10 GT 430 11 GT430 12 GT 430 13 GT 430 14 A mm 1505 1665 1825 1985 2145 2305 2465 B mm 130 40 120 40 120 40 120 C mm 1500 2000 2000 2000 2500 2500 2500 Pay attention to the overall volume of the burner when the door is open To install several boilers in cascade these dimensions should be adapted a
10. General principle Boilers are traidtionally swept mechanically There are now chemical sweeping methods which facilitate this maintenance work A chemical reagent is applied to the boiler s heating surfaces After application the reaction is completed by igniting the burner The initial deposits are neutralised and pyrolised The remaining pulverent residues are easy to remove by sweeping or vacuum cleaning N 8800N065 m The products 8800N066 The product must be suitable for boilers with a cast iron body Various VN 7 manufacturers offer products in the form of a concentrated liquid or A aerosol The aerosols are packaged in 0 5 to 1 spray cans for treating domestic boilers Refer to the instructions supplied with the product 8800N064 The liquid products are available in 1 to 50 containers These concentrated liquids are diluted before application with a spray 8800N063 Sprays exist in various forms suitable for their intended use Low capacity 2 or 3 spray with built in reservoir for small boilers and moderate frequency Manual pressurisation of the reservoir 5 spray with separate reservoir nozzle and connecting tube The nozzles enable easy application at the back of the combustion chamber Manual pressurisation of the reservoir Motor assisted pressurisation spray with reservoir nozzle and connecting tube These sprays are intended for intensive use 430 05 03 2013 30001
11. MN RR e d d 15 4 12 In particular for ee ene eR eR Hh hem hmm 15 4 2 Package RITE 15 4 3 Choice of the location iie terere a RO TR RU NAK RU 16 4 3 1 Main GiMENSIONS E ETT 16 4 32 Position of the boller An dee we d NU de ec RUNDE RO e RR 17 4 3 3 cse e Renee Een fu T TR Ra e AAU ue ERR an 18 44 Example of an installation a esI m e e 19 4 5 Hydraulic Conriections 4 1 000 eec em ce ln RR ELK X RC nn cR d 20 4 5 1 Flushing the Systemi PT 20 4 52 oludge remioval ux ach Rack heh o e E RR Pe RR RE A dees bee E RR Re n 20 4 5 3 Hydraulic connection of the heating circuit iiis 21 4 54 REATUS 22 4 5 5 Connection of the water circuit for domestic use 22 4 6 Chimney confectlofi 2 reo d rtc Roda oed dn Det loda Tee ola aa 23 4 6 1 dri LL LM 23 4 6 2 Connection to the flue gas pipe AK mn 23 47 Fuel oil or gas connections aNG KGG KGG NN GG meme eme emen 24 4 8 Electrical connections as aa eee kk e tr e a A 24 49 eer oerte en e Ro ne RU t RR RR Rn 25 05 03 2013 300011893 001 02 GT 430 gt COMMISSIONING scs aueh 26 6 Switching off the boiler sounds RAT da EE 26 6 1 Precautions required in the case of long boiler stops 6
12. O m Boilers for following countries France Germany Austria Belgium Spain Estonia Luxemburg Poland Portugal Czech Republic Serbia Slovenia Switzerland Boiler GT 430 8 GT430 9 GT430 10 GT430 11 GT430 12 GT 430 13 GT 430 14 Upper flue ways First en then 8229 a First 7 nn then 3 x 8229 0010 Central flue ways nn a ic Asa Lower flue ways Un nume De DN mme m Boilers for following countries Algeria Bulgaria China Cyprus Denmark Finland Greece Norway Morocco Romania Russia Sweden Tunisia GT 430 9 GT 430 GT 430 13 GT 430 Boiler GT 430 8 40 GT 430 11 GT 430 12 14 Upper flue ways First 8229 0010 then First 2 x 8229 0010 then First2 x 8229 0010 then 8229 0022 2 02290010 1 x 8229 0022 1 x 8229 0022 VERON Central flue ways First 8229 0011 then First 2 x 8229 0011 then First 2 x 8229 0011 then 8229 0023 N 1x 8229 0023 1 x 8229 0023 eror Lower flue ways First 8229 0012 then First 2 x 8229 0012 then 8229 0024 2 x 8229 0012 1 x 8229 0024 2 x 8229 0012 2 x 8229 0012 05 03 2013 300011893 001 02 GT 430 7 3 4 Cleaning the flue gas box To do so Open the left and right cleaning hatches on the flue gas box 2 nuts H 12 flat washers with a 19 mm spanner and remove any soot which has accumulated using a vacuum cleaner Replace the cleaning hatches 8229N034 7 3 5 Chemical sweeping m
13. VERY IMPORTANT Instructions for starting up the boiler for the first time after the system is fully or partly drained If all the air is not bled naturally to an expansion vessel which opens out onto the air the system must include manual bleeder valves in addition to automatic bleeder valves with the capability to bleed the system by themselves when it is operating the manual bleeder valves are used to bleed all the high points of the system and to make sure that the filled system is free of air before the burner is turned on 05 03 2013 300011893 001 02 GT 430 5 Commissioning gt 9 See Control panel instructions Burner instructions Domestic hot water calorifier instructions 6 Switching off the boiler gt Setthe On Off switch to O m DIEMATIC m3 control panel 4 ND See Control panel instructions N The panel must always be supplied with 230V voltage gt Cut the gas supply to the boiler if present to ensure the anti grip of the heating pump to ensure Titan Active System operation when a titanium anode is protecting the DHW tank Use the mode summer to shut down the heating antifreeze to shut down the boiler if you are to be absent 6 1 Precautions required in the case of long boiler stops The boiler and the chimney must be swept carefully We advise removing the pipe which connects the boiler to the Close all the doors ofthe boiler to prevent air from circulating inside c
14. clean The boiler should be cleaned as soon as required and as the chimney at least once a year or more depending upon applicable regulations and specific needs 7 3 1 Cleaning the gas circuit N The operations described below shall only be performed with the boiler and power supply off 7 3 2 C003591 A Remove the upper front panel Take off the lower panels Open the sweeping doors upper doors by unscrewing the 3 nuts using a 19 mm spanner Remove the baffle plates from the upper flue ways Cleaning the combustion chamber C003592 A Carefully sweep the flue ways with the brush supplied for that purpose Brush the baffle plates If possible use a vacuum cleaner Replace the baffle plates Close the doors C003593 A GT 430 Unscrew the 4 closing nuts and open the furnace door Brush out the inside of the furnace Use a vacuum cleaner to remove any soot which has accumulated in the combustion chamber Close the door and replace the front panel 05 03 2013 300011893 001 02 7 3 3 Positioning of the baffle plates Putthe baffle plates back in place and hook them into each other before engaging them fully in the flue way Close the sweeping doors 1 i bsa 8229 0022 Follow the order of assembly shown in the diagram The 8 figure part number of the baffle plate is cast in the metal OM Ab
15. consumption total heat emission when the burner is i 1 mbar 10 mmWG 10 daPa off as a percentage of the nominal input power when the difference between the mean boiler temperature and the room temperature is 50K order for the boiler to operate correctly it is imperative to respect the draught at the nozzle Nominal operation top boiler power 1 2 CO 13 on fuel oil and 9 on natural gas 3 Ambient temperature 20 C 4 in accordance with DIN 4705 Teil 1 GT 430 05 03 2013 300011893 001 02 3 3 4 Boilers for following countries Russia Conditions of use Test conditions Maximum operating temperature 100 C CO Fuel oil 13 Maximum operating pressure 6 bar CO Natural gas 9 5 Thermostat adjustable from 30 to 90 C Ambient temperature 20 C Safety thermostat 110 C Boiler GT 430 8 GT430 9 GT410 10 GT430 11 GT430 12 GT 430 13 GT 430 14 Useful output kW 300 357 357 419 419 481 481 543 543 605 605 667 667 729 Power input kw 329 394 392 462 460 530 526 597 595 666 659 731 727 798 Number of sections 8 9 10 11 12 13 14 Water content 366 409 452 495 538 581 624 AT 15K mbar 11 18 28 37 47 60 75 AT 20K 6 10 16 21 26 34 42 Pressure in the furnace for nozzle pressure ipe mbar 0 92 1 30 1 59 2 05 2 04 2 15 3 06 Smoke temperature Ambient K NG lt 190 lt 190 lt 190 lt 190 lt 190 lt 190 lt 190 temperatur
16. continues to apply m Russia The foregoing provisions in no way affect the rights of the consumer which are guaranteed by the legislation of the Russian Federation as regards hidden defects The terms and conditions of warranty and the terms and conditions of application of the warranty are indicated on the warranty form The warranty shall not apply as regards the replacement or repair of wearing parts under normal use Such parts include thermocouples injection nozzles flame control and ignition systems fuses and gaskets m Turkey Due to the laws and regulations the product life for this product is 10 years During that time the producer and or the distributor has to provide after sales services and spare parts m Other countries The above provisions do not restrict the benefit of the legal laws regarding hidden defects applicable in the buyer s country 05 03 2013 300011893 001 02 GT 430 05 03 2013 300011893 001 02 GT 430 www dedietrich thermique fr Bios SAGANA Direction des Ventes France 1312 57 rue de la Gare 1 F 67580 MERTZWILLER Ed G 33 0 3 88 80 27 00 fs 33 0 3 88 80 27 99 0 www remeha de www dedietrich otoplenie ru ik Rheiner Strasse 151 COR 129164 L D 48282 EMSDETTEN p 15 1 49 0 25 72 9161 0 VN amp 49 0 25 72 9161 102 ws w
17. manual DHW Domestic hot water 1 2 1 Manufacturer s liability Our products are manufactured in compliance with the requirements of the various applicable European Directives They are therefore delivered withC marking and all relevant documentation In the interest of customers we are continuously endeavouring to make improvements in product quality All the specifications stated in this document are therefore subject to change without notice 1 2 2 Installer s liability Our liability as the manufacturer may not be invoked in the following cases gt Failure to abide by the instructions on using the appliance gt Faulty or insufficient maintenance of the appliance Failure to abide by the instructions on installing the appliance The installer is responsible for the installation and inital start up of the appliance The installer must respect the following instructions gt Read and follow the instructions given in the manuals provided with the appliance gt Carry out installation in compliance with the prevailing legislation and standards gt Perform the initial start up and carry out any checks necessary gt Explain the installation to the user gt Ifa maintenance is necessary warn the user of the obligation to check the appliance and maintain it in good working order gt Give all the instruction manuals to the user 05 03 2013 300011893 001 02 GT 430 1 3 User s liability To en
18. the furnace for nozzle pressure mbar 0 57 0 73 0 96 12 157 20 25 Smoke temperature 1 9 C 200 200 200 200 200 200 200 Mass flue gas flow Fuel oil Kglh 516 615 716 823 947 1071 1163 rate 0 2 Gas 568 677 789 906 1043 1180 1280 Combustion chamber Diameter mm 530 530 530 530 530 530 530 combustion chamber Width combustion 638 638 638 638 638 638 638 chamber Depth combustion 1183 1343 1503 1663 1823 1983 2143 chamber Volume m3 0 310 0 354 0 396 0 439 0 481 0 523 0 565 Stand by losses 9 AT 50K W 580 600 640 740 780 870 870 Net weight kg 1802 2072 2238 2454 2638 2880 3057 Nin order for the boiler to operate correctly it is imperative i 1 mbar 10 mmWG 10 daPa to respect the draught at the nozzle Nominal operation top boiler power CO 13 on fuel oil and 9 596 on natural gas Boiler temperature 80 C Ambient temperature 20 C 4 Stand by losses in accordance with prevailing standard EN 303 304 paa KN 10 GT 430 05 03 2013 300011893 001 02 3 3 2 Boilers for following countries Germany Austria Serbia Slovenia Conditions of use Test conditions Maximum operating temperature 100 C CO Fuel oil 13 Maximum operating pressure 6 bar CO Natural gas 9 5 Thermostat adjustable from 30 to 90 C Ambient temperature 20 C Safety thermostat 110 C Boiler 430 8 GT430 9
19. 1893 001 02 m Operational mode m Cleaning The operating mode mentioned corresponds to standard user Remove the baffle plates situations Refer to the manufacturer s instructions for specific advice Light sweeping will remove the pulverent residues remaining after on the product used combustion The remaining pulverent residues are easy to remove by sweeping or vacuum cleaning m Application For certain products brief application after cleaning has a Depending on the product the boiler must be cold or heated Refer preventive effect limiting deposits on the heating surfaces to the instructions supplied with the product Replace the baffle plates Direct application to the heating surfaces with aerosol sprays Close the door of the combustion chamber The concentrates are diluted in the proportions 1 5 to 1 20 Service the burner depending on the product and the condition of the boiler Replace the front panel Application with the spray is done in the upper part of the boiler and on the walls of the combustion chamber Surfaces are dampened but not washed It is not necesaary to use the spray to get between the heating surfaces A volume of one litre of solution is generally used for 1 m of heating surface domestic boiler i e 0 05 to 0 2 of concentrate m Ignition The burner is ignited after allowing the product time to penetrate for 2 to 5 min Refer to the instructions supplied with the product
20. 4 15 16 Heating flow Heating return 3 bar safety valve Pressure gauge Flow switch Air separator Automatic air vent Isolating valve 3 way mixing valve Boiler pump Sludge decanting pot particularly recommended on older installations Flush valve Water low safety pressure sensitive switch Shunt pump Expansion vessel 05 03 2013 300011893 001 02 GT 430 19 20 26 27 28 29 30 31 32 56 57 8219N008C Drain cock Heating circuit filling with disconnector depending on prevailing regulations Water treatment Water meter DHW load pump Non return valve Domestic cold water inlet Pressure reducer if mains pressure gt 5 5 bar Safety unit calibrated to 7 bar with indicator type discharge Independent domestic hot water tanks Domestic hot water loop pump optional Domestic hot water circulation loop return Domestic hot water outlet 4 5 Hydraulic connections 45 1 Flushing the system m Installing the boiler in new installations installations less than 6 months old gt Clean the installation with a universal cleaner to eliminate debris from the appliance copper hemp flux gt Thoroughly flush the installation until the water runs clear and shows no impurities 4 5 2 Sludge removal m Installing the boiler in existing installations gt Remove sludge from the installation Tatay See Sludge removal gt Flush the installation b Clean the installation with a unive
21. 5 03 2013 300011893 001 02 GT 430 3 3 3 Boilers for following countries Switzerland Conditions of use Test conditions Maximum operating temperature 100 C CO Fuel oil 13 Maximum operating pressure 6 bar CO Natural gas 9 5 Thermostat adjustable from 30 to 90 C Ambient temperature 20 C Safety thermostat 110 C Boiler GT430 8 GT430 9 GT410 10 GT430 11 GT430 12 GT 430 13 GT 430 14 Useful output kW 180 224 212 264 252 312 305 400 365 470 425 530 475 580 Power input kW 194 242 227 285 271 337 327 431 391 507 455 572 508 625 Numberofsectons 8 9 1 0 7 838 Water content 366 409 452 495 538 581 624 Water resistance 1 10K mbar 10 17 27 45 64 85 107 JAT 15K C5 Seon AT 20K 3 4 7 12 16 21 27 Pressure in the furnace for nozzle pressure mbar 2009 0 3 0 45 0 6 0 8 14 1 3 1 5 Smoke temperature 7 160 160 160 170 170 170 170 Mass gas flow Fuel oil 373 439 520 665 781 880 963 rate 1 2 4 Gas Koh 410 483 572 732 860 969 1061 Gombuston enamber chamber mm 530 530 530 530 530 530 530 a mm 638 638 638 638 638 638 638 Depth combustion 1183 1343 1503 1663 1823 1983 2143 Volume m 0 310 0 354 0 396 0 439 0 481 0 523 0 565 a 0 2 0 17 0 16 0 12 0 11 0 11 0 10 Net weight kg 1802 2072 2238 2454 2638 2880 3057 Maintenance
22. 95 599 594 670 661 751 737 804 789 871 Number of sections 8 9 10 11 12 13 14 Water content 366 409 452 495 538 581 624 Water resistance AT 10K mbar 31 48 80 101 130 158 194 15K 14 21 36 45 58 70 87 AT 20K 8 12 20 25 33 40 49 Pressure in the furnace for nozzle pressure mbar Lot 14 1 5 2 0 25 25 25 3 5 Smoke temperature 1 3 56 220 220 220 220 220 220 220 Mass flue gas flow Fuel oil 650 750 900 1000 1116 1200 1450 rate 2 Gas han 700 810 972 1080 1207 1297 1405 Combustion chamber Diameter mm 530 530 530 530 530 530 530 combustion chamber ki e mm 638 638 638 638 638 638 638 un mm 1183 1343 1503 1663 1823 1983 2143 Volume m3 0 310 0 354 0 396 0 439 0 481 0 523 0 565 Stand by losses AT 50K W 315 358 413 451 494 505 555 Net weight kg 1802 2072 2238 2454 2638 2880 3057 i 1 mbar 10 mmWG 10 daPa order for the boiler to operate correctly it is imperative to respect the draught at the nozzle 1 Nominal operation top boiler power 2 CO 13 on fuel oil and 9 5 on natural gas 3 Ambient temperature 20 C 14 GT 430 05 03 2013 300011893 001 02 4 Installation 4 1 Regulations governing installation N installation must be carried out in accordance with the prevailing regulations the codes of practice and the recommendations in these instructions 44 1 In particular for France Heating installations must be designed and constructed i
23. G EN 303 2199 EN 3041993 90 396 CEE 303 3 1995 90 396 EEG 90 396 EEC 90 396 EWG 73 23 CEE DIN EN 501650001 EN 50165 1997 41 2001 73 23 EEG DIN EN 60335 10003 EN 60335 1 2002 73 23 EEC C 73 23 EWG ee m 1312 89 336 CEE 55014 1 2000 A1 2001 89 336 EEG EN 55014 2 1997 41 2001 89 336 EEC EN 61000 3 2 2000 89 336 EWG EN 61000 3 31995441 2001 EN55022 classe B 1998 A1 2000 97 23 CEE 3 section 3 97 23 EEG 3 lid 3 97 23 EEC article 3 sub 3 97 23 EWG 3 Absatz 3 Mertzwiller tembre 2009 Recherche ot D veloppement C002721 A GT 430 05 03 2013 300011893 001 02 Contents 1 LS ei ci een AY 5 1 1 Symbols and abbreviations Hm emm 5 a 5 1 2 1 Manufacturer s liability nn nnn NAN GAN KK 5 1 2 2 Installers liability wicca na a kc er nte Ron etn a NG a ett UR ee 5 1 3 Users ce teens KANA AN a ANG haa AN NAA a Die 6 1 4 Homiologations 2 cesis eene BIKE KANG Wen e km ood BEBE Red Re AID b d m Rm Red Re d Rod n n 6 14 1 Certifications PP DT 6 142 Directive 97 23 2 o nrbe sez ara deve nn Dei 6 2 Safety instructions and recommendations an n n 7 2 1 Safety INSITUGLIONS 2 bee Dee RO ER eb Rade RU Eua be ER I ER UE pn REG KATANA 7 2 1 1 Fire hazard cue ee E e PUE 7 2 12 Risk 6f intoxication
24. ance of the appliance must be carried out in compliance with the statutory texts and rules of the codes of conduct in force particularly Safety regulations against fire and panic in establishments open to the public a General regulations For all appliances Articles GZ Installations operating on combustible gases and liquefied hydrocarbons Then depending on use Articles CH Heating ventilation refrigeration air conditioning and production of steam and domestic hot water b Instructions specific to each type of establishment open to the public hospitals stores etc m Certificate of compliance only concerns GT 430 boilers fitted with a gas burner In application of Article 25 of the Order of 27 April 2009 amending the Order of 2 August 1977 amended and Article 1 of the amended Order of 05 02 1999 the installer is required to draw up certificates of conformity approved by the Ministers responsible for construction and gas safety Different forms forms 1 2 or 3 for a new gas installation Model 4 in particular after replacing a furnace with a new one Abide by the following standards rules and directives when installing and commissioning the boiler DIN 4705 calculation of chimney dimensions DIN EN 12828 June 2003 edition heating systems in buildings Planning of hot water heating installations up to a maximum operating temperature of 105 C and a maximum output of 1 MW 4 2 Package list
25. cable way left GT 412 50 8229 4005 Rear insulation 123 8229 8824 Complete cable way left GT 413 123 8229 8825 Complete cable way left GT 414 Miscellaneous 124 8229 8826 Complete cable way right GT 407 60 9750 5025 Brush 124 8229 8827 Complete cable way right GT 408 61 9750 5060 1300 mm brush rod 124 8229 8828 Complete cable way right GT 409 62 9750 5048 Extension for brush rod 650 mm 124 8229 8829 Complete cable way right GT 430 10 63 9434 5103 Retouching spray paint White 124 8229 8830 Complete cable way right GT 430 11 63 9434 5102 Retouching spray paint anthracite grey 124 8229 8831 Complete cable way right GT 412 124 8229 8832 Complete cable way right GT 413 Casing 124 8229 8833 Complete cable way right GT 414 100 200007578 Complete upper front panel 125 8229 5501 Additional lower rear panel 101 8229 1001 Complete lower front panel right 126 8229 8933 Screw bag common parts 102 8229 1003 Complete lower front panel left 127 8229 8934 Screw bag variable parts CS11 103 8229 1004 Panel for furnace door 128 8229 8935 Screw bag variable parts CS13 104 8229 1005 Sludge removal cap 105 8229 8834 Complete front casing support 106 8229 0537 Lower front crosspiece 107 8229 8807 Upper casing support left 108 8229 8808 Upper casing support right 109 8229 8010 Lower casing support 110 200007889 Side panel left or right width 480 mm GT 430 05 03 2013 300011893 001 02 Warra
26. ccordingly 05 03 2013 300011893 001 02 GT 430 4 3 3 Ventilation To allow the input of combustive air sufficient ventilation must be provided in the boiler room for which the cross section and emplacement must satisfy regulations in force in the country in which the boiler is installed Position the air inlets in relation to the high ventilation vents in order that the air is refreshed throughout the boiler room N Do not obstruct the air inlets in the room even partially order to avoid damage to the boiler it is necessary to prevent the contamination of combustion air by chlorine and or fluoride compounds which are particularly corrosive These compounds are present for example in aerosol sprays paints solvents cleaning products washing products detergents glues snow clearing salts etc Therefore Do not pull in air evacuated from premises using such products hairdressing salons dry cleaners industrial premises solvents premises containing refrigeration systems risk of refrigerant leakage etc Donot stock such products close to the boilers If the boiler and or peripheral equipment are corroded by such chloride or fluoride compounds the contractual guarantee cannot be applied France The minimum cross sections and the emplacement of the fresh air inlet and the air discharge are governed by the order of 21 03 1968 amended by the orders of 26 02 1974 and 03 03 1976 m Ge
27. contained in these technical instructions as well as any drawings and technical descriptions supplied remain our property and shall not be multiplied without our prior consent in writing Subject to alterations De Dietrich amp III ITI ee 0011893 001 02 57 rue de la Gare F 67580 MERTZWILLER BP 30
28. e Mass flue gas flow Fuel oil KR 600 710 810 910 1020 1120 1220 rate 1 2 Gas i 630 740 850 960 1070 1170 1280 mm 530 530 530 530 530 530 530 combustion chamber Width combustion 638 638 638 638 638 638 638 chamber Depth combustion 1183 1343 1503 1663 1823 1983 2143 chamber Volume m3 0 310 0 354 0 396 0 439 0 481 0 523 0 565 Stand by losses 9 AT 50K W 315 358 413 451 494 505 555 Net weight kg 1802 2072 2238 2454 2638 2880 3057 i 1 mbar 10 mmWG 10 daPa order for the boiler to operate correctly it is imperative to respect the draught at the nozzle 1 Nominal operation top boiler power 2 CO 13 on fuel oil and 9 5 on natural gas 3 Ambient temperature 20 C 05 03 2013 300011893 001 02 GT 430 3 3 5 Boilers for following countries Algeria Bulgaria China Cyprus Denmark Finland Greece Morocco Norway Romania Sweden Tunisia Conditions of use Test conditions Maximum operating temperature 100 C CO Fuel oil 13 Maximum operating pressure 6 bar CO Natural gas 9 5 Thermostat adjustable from 30 to 90 C Ambient temperature 20 C Safety thermostat 110 C Boiler GT430 8 GT430 9 GT410 10 GT430 11 GT430 12 GT 430 13 GT 430 14 Useful output kW 300 390 390 450 450 540 540 600 600 670 670 720 720 780 Power input KW 329 434 429 502 4
29. e gas supplier A not obstruct the air inlets in the room even partially If you smell flue gases 2 1 3 Risk of being burnt 1 Switch the appliance off 2 Open the windows 3 Evacuate the premises 4 Contact a qualified professional N Depending on the settings of the appliance The temperature of the flue gas conduits may exceed 60 C The temperature of the radiators may reach 95 C The temperature of the domestic hot water may reach 65 C 2 1 4 Risk of damage Do not stock chloride or fluoride compounds close to the appliance AN install the appliance in frost free premises 2 2 Recommendations Do not neglect to service the appliance Contact a qualified professional or take out a maintenance contract for the annual servicing of the appliance w Check regularly that the installation contains water and is pressurised Keep the appliance accessible at all times Avoid draining the installation The appliance should be on Summer or Antrifreeze mode rather than switched off to guarantee the following functions Anti blocking of pumps Antifreeze protection Protection against corrosion on domestic hot water tanks fitted with a titanium anode 05 03 2013 300011893 001 02 GT 430 3 Technical description 3 1 General description The boilers of the GT 430 range are pressurised hot water boilers Heating body in cast iron designed for connecting to a flue pipe whic
30. er door with opening 2 Flow switch Switzerland i9 ing for combustion chamber door with opening 43 8802 4700 Flow controller GT 407 43 8802 4703 Flow controller GT 408 49 8229 0534 for combustion chamber door with opening 43 8802 4704 Flow controller GT 409 7 43 8802 4707 Flow controller GT 430 10 49 8229 0548 Plate for combustion chamber door with opening on request 43 8802 4720 Flow controller GT 430 11 20 9755 0258 Height converter insulation 43 8802 4722 Flow controller GT 412 05 03 2013 300011893 001 GT 430 Markers Code no Description Markers Code no Description 43 8802 4724 Flow controller GT 413 111 200007422 Complete front side panel left 43 8802 4725 Flow controller GT 414 112 200007896 Complete side panel left width 770 mm 112 200007894 Complete side panel left width 610 mm 43 Flow switch Export 112 200007898 Complete side panel left width 930 mm 43 8802 4711 Flow controller GT 408 113 200007421 Complete front side panel right 43 8802 4713 Flow controller GT 409 114 200007893 Complete side panel right width 610 mm 43 8802 4715 Flow controller GT 430 10 114 200007895 Complete side panel right width 770 mm 43 8802 4726 Flow controller GT 430 11 114 200007897 Complete side panel right width 930 mm
31. f run contact of the butterfly valve m Operation with 2 stage burner The water temperature in the boiler is maintained at 50 C or more The first stage must be set to a minimum of 30 of the nominal stage Operation at modulated low temperature minimum outlet temperature 40 C The first stage must be set to a minimum of 50 of the nominal stage m Operation with modulating burner The water temperature in the boiler is maintained at 50 C or more The burner can modulate down to 30 of the nominal stage Operation at modulated low temperature minimum outlet temperature 40 C The burner can modulate down to 50 of the nominal stage 05 03 2013 300011893 001 02 GT 430 4 5 4 Safety valve The safety valve must be connected to the boiler outlet and no other valve or flap must be interposed between it and the boiler m Minimum safety valve flowrate as a function of maximum boiler nominal output a 0 100 200 400 600 800 1000 4400 1200 4300 1400 4500 1600 4799 1800 6000 1 1 1 1 1 1 1 1 1 1 14000 13000 250 12000 F 11000 10000 4000 9000 8000 1 T 3000 7000 6000 2000 5000 4000 3000 1000 3088 1000 0 0 0 1000 2000 3000 4000 5000 6000 c 2 D000348 D Minimum rel
32. h require a separate S3 B3 or DIEMATIC m3 control panel automatic fuel oil or gas burner GT 430 boilers have the following Production of domestic hot water can be ensured by a separate hot characteristics water calorifier 3 2 Composition of the range 3 2 1 S3 Standard control panel Standard panel to be fitted The standard panel is used to connect the boiler to the boiler room Panel comprising the settings control and safety devices allowing control cabinet the boiler to operate autonomously without regulation This cabinet can be fitted with control units 3 22 K3control panel Separate panel Side panel Panel comprising the settings control and safety devices allowing A version of the K3 control panel with lateral attachment is also the boiler to operate autonomously available Control panel K3 also allows the boiler to be used as a secondary boiler for installations with 2 to 10 boilers in cascade one of which is fitted with a DIEMATIC m3 control panel 3 GT 430 05 03 2013 300011893 001 02 3 2 3 DIEMATIC m3 control panel Separate panel Side panel Top of the range electronic control panel with digital display comprising the settings control and safety devices allowing the boiler to operate autonomously The DIEMATIC m3 panel is fitted as standard with a control unit which operates according to the outside temperature A version of the DIEMATIC m3 control panel with lateral
33. himney and to close off the nozzle with a cover the boiler 6 2 Precautions required if the heating is stopped when there is a risk of freezing We recommend the use of a correctly dosed antifreeze agent to prevent to the heating circuit from freezing If this cannot be done drain the system completely 2 430 05 03 2013 300011893 001 02 7 Checking and maintenance 7 1 System maintenance 7 1 1 Water level Regularly check the level of water in the system and top up if required taking care that cold water is not added suddenly into the boiler when it is hot The use of an automatic filling is strongly discouraged 7 1 2 Draining This operation should be required only a few times in each heating season with very low quantities of water otherwise look for the leak and repair it We advise you against draining the system unless it is absolutely necessary 7 2 Data plate For example Several months absence with the risk of ice in the building The rating plate fixed on the side of the boiler during installation is used to identify the boiler correctly and also provides the main specifications of the boiler C000996 B Boiler type Manufacturing date Year of manufacture Week of manufacture Serial no of the appliance 05 03 2013 300011893 001 02 430 7 3 Maintenance N The boiler will only operate efficiently if the exchange surfaces are kept
34. ieving capacity Example Maximum gross boiler output Maximum boiler nominal output is 200 kW Unit kW a Minimum safety valve flowrate must be 700 kg h b Ib h c MBtu h d Kg h 4 5 5 Connection of the water circuit for domestic use 4 Domestic hot water calorifier instructions GT 430 05 03 2013 300011893 001 02 4 6 Chimney connection The high performance features of modern boilers and their use in specific conditions as a result of the advance in burner technology e g first stage or low modulation range operation lead to very low flue gas temperatures lt 160 C 4 61 Flue size For this reason Use flue gas pipes designed to enable the flow of condensates which may result from such operating modes in order to prevent damage to the chimney Install a draining tee at the bottom of the chimney The use of a draught moderator is recommended as well Refer to applicable regulations while determining the size of the flue Please note that GT 430 boilers have pressurised and tight fumaces and that the pressure at the connection to the chimney must not exceed 0 mbar unless special sealing precautions have been taken for instance in order to connect a static condenser regenerator 4 6 2 Connection to the flue gas pipe Nin order for the boiler to operate correctly it is imperative to respect the draught at the nozzle 0 The connection shall be removable and offe
35. j 309 info remeha de 7 495 221 31 51 dedietrich nnt ru www vanmarcke be a www dedietrich heating com si to Weggevoerdenlaan 5 NG 39 rue Jacques Stas E 7 B 8500 KORTRIJK L 2010 LUXEMBOURG ed 32 0 56 23 75 11 352 0 2 401 401 S www dedietrich calefaccion es pag oe heiztechnik com Av Princep d Ast ries 43 45 d Freecall 0800 201608 e 08012 BARCELONA t 34 932 920 520 34 932 184 709 www waltermeier com www waltermeier com CH Bahnstrasse 24 2 1 de la Veyre B St L gier c CH 8603 SCHWERZENBACH CH 1800 VEVEY 1 Qm m 41 0 44 806 44 24 41 0 21 943 02 22 Serviceline 41 0 8 00 846 846 Serviceline 41 0 8 00 846 846 41 0 44 806 44 25 41 0 21 943 02 33 ch klima waltermeier com ch climat waltermeier com www duediclima it www dedietrich heating com Distributore Ufficiale Esclusivo EN j Room 512 Tower A Kelun Building De Dietrich Thermique Italia gt 12A Guanghua Rd Chaoyang District Via Passatore 12 12010 C 100020 BEIJING San Defendente di Cervasca S 86 0 106 581 4017 CUNEO 86 0 106 581 4018 390171 857170 86 0 106 581 7056 39 0171 687875 5 86 0 106 581 4019 info duediclima it contactBJ dedietrich com cn www dedietrich cz Naa Jeseniova 2770 56 9 130 00 Praha 3 420 271 001 627 420 271 771 468 info dedietrich cz AD001 AH Copyright All technical and technological information
36. n such a way as to prevent the return of water from the heating circuit and products put into it into the drinking water network located upstream The installation must not be in direct relation with the drinking water network Article 16 7 of the departmental health Directive When these installations are fitted with a filling system connected to the drinking water network they comprise a CB disconnector disconnector for zones with non controllable pressure differences which satisfy the functional requirements of the NF P 43 011 standard m Residential buildings Statutory terms and conditions of installation and maintenance The installation and maintenance of the appliance must be carried out by a qualified professional in compliance with the statutory texts of the codes of conduct in force particularly Order of 27 April 2009 amending the Order of 2 August 1977 Technical and safety rules applicable to combustible gas and liquefied hydrocarbon installations situated inside residential buildings and their annexes NF P 45 204 standards Gas installation formerly DTU 61 1 gas installations April 1982 addendum no 1 July 1984 Local Sanitary Regulations For appliances connected to the electricity network NFC 15 100 standards Low voltage electrical installation Rules 41 2 In particular for Germany m Establishments open to the public Statutory terms and conditions of installation The installation and mainten
37. nd tear negligence repairs by unqualified parties faulty or insufficient monitoring and maintenance faulty power supply or the use of unsuitable fuel Sub assemblies such as motors pumps electric valves etc are guaranteed only if they have never been dismantled m France The preceding dispositions are not exclusive of benefits for the purchaser of the legal guarantee as stated in Civil Code articles 1641 to 1648 m Poland Warranty conditions are included in the warranty card m Switzerland The application of the warranty is subject to the terms and conditions of sale delivery and warranty of the company marketing our products m Belgium The preceding dispositions about the contractual guarantee are not exclusive of profit if the need arises for the purchaser in Belgium of the applicable legal dispositions on hidden defects m Italy The duration of our warranty is shown on the certificate delivered with the appliance Our liability as manufacturer may not be invoked in respect of incorrect use ofthe appliance incorrect or insufficient maintenance thereof or incorrect installation of the appliance you must therefore ensure that installation and maintenance operations are carried out respectively by a qualified professional and by an after sales service company The legislation laid down by European Directive 99 44 EEC transposed by Legislative Decree No 24 of 2 February 2002 published in O J No 57 of 8 March 2002
38. nerator installed in a building for collective use installations less than 70 kW gt The fresh air inlet must Come out in the lower section of the premises Havea free minimum cross section calculated on the basis of 0 03 dm per kilowatt installed output and at least equal to 2 5 dm gt The air discharge must Be located in the upper section of the premises Rise above the roof unless using an equivalent system which does not cause a nuisance to neighbours Have a free cross section corresponding to 2 3 of that of the air inlet and at least equal to 2 5 dm m Generator installed in a builing for individual use gt An adequate supply of fresh air must be provided as close as possible to the appliances Its cross section must be at least 0 5 dm gt In the upper section of the premises an air outlet must ensure effective ventilation Establishments open to the public gt New establishment Refer to the order of 25 06 1980 installations of more than 20 kW and less than or equal to 70 kW gt Existing establishment Refer to the order of 25 06 1980 installations less than 70 kW GT 430 05 03 2013 300011893 001 02 4 4 Example of an installation The example of an installation shown below does not cover every possible configuration Its sole aim is to draw your attention to the basic rules to be respected GT 430 boiler with domestic hot water production using an independent tank 13 1
39. nty You have just purchased one of our appliances and we thank you for the trust you have placed in our products Please note that your appliance will provide good service for a longer period of time if it is regularly checked and maintained Your fitter and our customer support network are at your disposal at all times m Warranty terms Starting from the purchase date shown on the original fitter s invoice your appliance has a contractual guarantee against any manufacturing defect The length of the guarantee is mentioned in the price catalogue The manufacturer is not liable for any improper use of the appliance or failure to maintain or install the unit correctly the user shall take care to ensure that the system is installed by a qualified fitter In particular the manufacturer shall not be held responsible for any damage loss or injury caused by installations which do not comply with the following applicable local laws and regulations specific requirements relating to the installation such as national and or local regulations the manufacturer s instructions in particular those relating to the regular maintenance of the unit the rules of the profession The warranty is limited to the exchange or repair of such parts as have been recognised to be faulty by our technical department and does not cover labour travel and carriage costs The warranty shall not apply to the replacement or repair of parts damaged by normal wear a
40. pipe gasket 7 to 10 sections 38 8229 8916 Flue gas nozzle 250 7 to 10 sections 11 8229 8918 Water flow pipe gasket 11 to 14 sections 38 8229 8917 Flue gas nozzle 250 11 to 14 sections 12 8104 8965 Return collector seal 7 to 10 sections 40 8229 0010 Upper baffle plate width 190 mm 12 1 8229 8922 Return collector seal 11 to 14 sections 40 1 8229 0022 Additional upper baffle plate width 190 mm 13 9501 4135 Gasket 162x120x4 41 8229 0011 Upper baffle plate width 240 mm 14 8202 0028 2 1 2 plug with 1 2 opening 41 1 8229 0023 Additional upper baffle plate width 240 mm 15 8013 0028 Solid plug 2 1 2 42 8229 0012 Lower baffle plate 16 8500 0027 Sensortube 42 1 8229 0024 Additional lower baffle plate 17 9758 1286 Spring for sensor tube 18 8229 8911 Complete combustion chamber door no opening Flow switch France Germany 48 8229 8943 Me 1 a nipa chamber door with 43 8802 4703 Flow controller GT 407 43 8802 4707 Flow controller GT 408 ka VA 43 8802 4710 Flow controller GT 409 19 8229 0532 Plate for combustion chamber door no opening 43 8802 4712 Flow controller GT 430 10 19 8229 0546 ig ORDER ER 43 88024722 Flow controller GT 430 11 49 8339 0508 Plate for combustion chamber door with opening 9802 425 Flow controller GT 412 175 43 8802 4727 Flow controller GT 413 49 8229 0531 bed for combustion chamber door with opening 43 8802 4729 Flow controller GT 414 49 8229 0533 2 for combustion chamb
41. r minimum load losses i e it must be as short as possible with no sudden change in section Its diameter shall always be at least equal to that of the boiler outlet i e A 6 250 mm for 8 to 10 sections A 300 mm for 11 to 14 sections Fit a measuring point 10 mm hole on the flue in order to adjust the burner combustion check 05 03 2013 300011893 001 02 GT 430 4 7 Fuel oil or gas connections ND Refer to the instructions supplied with the burner N The burner head deflector must be flush with the insulation of the burner door 1 8229N007 B C Furnace door insulation D E Pressure gauge measurement socket GA 135 175 190 B 170 200 220 270 325 330 TEE QD 10 10 10 10 10 10 Max oB 290 mm Max B 330 mm with 4 fastenings at 15 or 45 gr 2 2 2 L OM 8 8 10 10 14 12 1 Max attachment diameter 4 8 Electrical connections s Refer to the connection instructions supplied with the control panel 24 GT 430 05 03 2013 300011893 001 02 49 Filling the system Filling shall be performed with a low flow rate from a low point in the boiler room in order to ensure that all the air in the boiler is bled from the high point of the system All the pumps must be stopped before filling included shunt pump s N Do not add cold water suddenly into the boiler when it is hot
42. rective and therefore cannot be CE marked to certify compliance with the directive 97 23 EC The boilers and hot water tanks are designed and manufactured in accordance with the sound engineering practice as requested in article 3 3 of the directive 97 23 EC it is certified by compliance with the directives 90 396 EC 92 42 EC 2006 95 EC and 2004 108 EC GT 430 05 03 2013 300011893 001 02 2 Safety instructions and recommendations 2 1 Safety instructions proper operating of the boiler follow carefully the instructions N Only qualified professionals are authorised to work on the appliance and the installation N Incorrect use or unauthorised modifications to the installation or the equipment itself invalidate any right to claim 2 4 1 Fire hazard Before any work switch off the mains supply to the appliance Z N Keep to the polarity shown on the terminals phase L neutral N and earth Z N Keep children away from the boiler Ni is forbidden to store inflammable products and materials in the boiler room or close to the boiler even temporarily If you smell gas do not use a naked flame do not smoke do not operate electrical contacts or switches doorbell lights motor lift etc 21 2 Risk of intoxication 1 Shut off the gas supply 2 Open the windows 3 Extinguish all flames 4 Evacuate the premises 5 Contact a qualified professional 6 Inform th
43. rsal cleaner to eliminate debris from the appliance copper hemp flux gt Thoroughly flush the installation until the water runs clear and shows no impurities D A tapped 2 1 2 hole with a plug has been provided on the bottom of the front of the boiler Fit a 1 4 turn valve not supplied on the opening to remove the sludge Sludge removal leads to the draining of large quantities of water so remember to refill the system after the operation GT 430 After this operation go ahead and fill the installation KY See Remplissage de l installation never replace a boiler in an existing system without carefully rinsing the system first Install a sludge decanting pot on the return pipe very close to the boiler 05 03 2013 300011893 001 02 4 5 3 Hydraulic connection of the heating circuit m Water flow in the boiler The water flow in the boiler when the burner is operating must correspond with the following formulae Nominal water flow Qn 0 86 Pn 20 Minimum flow Qmin 7 0 86 Pn 45 this flow also corresponds with the minimum recycle flow in the boiler Maximum water flow Qmax 0 86 5 Qn flow in m h Pn Nominal output full boiler output in KW m Operation in cascade After stopping the burner Timeout required before the order to close a 2 way valve 3 min Switch a possible shunt pump located between the boiler and a butterfly valve off via the end o
44. s Code no Description Markers Code no Description Boiler body Accessories 21 9755 0259 Furnace door guard Base frame 22 9755 0260 Furnace door insulation 1 8229 8900 Complete frame 7 8 sections 23 8229 0204 Added hinge 1 8229 8901 Complete frame 9 10 sections 24 9756 0213 Hinge pin for combustion chamber door 1 8229 8902 Complete frame 11 12 sections 25 8229 0205 Hinge for combustion chamber door 1 8229 8903 Complete frame 13 14 sections 25 1 8229 8944 Hinge unit 2 8229 8940 Complete rear section 26 8229 0025 Ramp 3 8229 0029 Normal intermediate section 27 9757 0027 Inspection flange 4 8229 0030 Special intermediate section 27 1 8015 7700 Flame inspection window gaskets 5 8229 8941 Complete front section 28 9501 0080 Flame inspection window gasket 6 8005 0200 Nipple 29 8229 8905 Complete sweeping door right 6 1 9430 5027 Nipple greasing product 30 8229 8906 Complete sweeping door left 7 8229 8919 Assembly rod 425 mm 31 9755 0256 Insulation sweeping door 7 8229 8920 Assembly rod 620 mm 32 9755 0257 Inner protection sweeping door 7 8229 8921 Assembly rod 784 mm 33 8229 0202 Hinge for sweeping door 8 9754 0120 Spring 34 9756 0214 Hinge pin for sweeping door 9 9752 5232 Mounting square 35 8229 8907 Complete flue gas box 10 9508 6032 Glass fibre cord 10 mm metre 36 8229 8908 Complete right hand cleaning trap 10 1 9428 5095 Tube of silicon mastic 37 8229 8909 Complete left hand cleaning trap 11 8229 8923 Water flow
45. sure the optimum operation of your appliance we strongly recommend that you abide by the following instructions gt Read and follow the instructions given in the manuals provided with the appliance gt Call on qualified professionals to carry out installation and initial start up gt Get your installer to explain your installation to you gt Have the required checks and services done 14 Homologations gt Keep the instruction manuals in good condition close to the appliance This appliance is not intended to be used by persons including children whose physcial sensory or mental capacity is impaired or persons with no experience or knowledge unless they have the benefit through the intermediary of a person responsible for their safety of supervision or prior instructions regarding use of the appliance Care should be taken to ensure that children do not play with the appliance 141 Certifications CE identification no 1312 AQ 951 Base France Germany Austria Belgium Spain Italy Luxemburg Poland Portugal Czech Republic Slovenia Switzerland 14 2 Directive 97 23 EC CE identification no 1312 AQ 952 Export Algeria Bulgaria China Finland Greece Ireland Jordan Lebanon Morocco Norway Romania Russia Syria Tunisia Turkey Gas and oil boilers with a maximum operating temperature of 110 C and hot water tanks with a maximum operating pressure of 10 bar pertain to article 3 3 of the di
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