Solstice, Sky, Cobalt and HHR LNF Turbo Upgrade Kit
Contents
1. Loctite 262 to help secure the bolt It is very im 9 ae portant that the bolt does not loosen up Note When install Tan ing Power Upgrade Kit part number 19212670 on the HHR Purol SS and Cobalt SS the TMAP for the fresh air duct be PS tween the intercooler and the engine must be trimmed See figure 10 Connect the engine wiring harness electrical connector to the TMAP sensor 14 Place the Premium Fuel Required label on the inside of the fuel filler door as seen in figure 11 NOTE See connector for pin cavity markings 13 FIGURE 8 PRODUCTION TMAP FIGURE 10 Remove this boss To prevent interference with anti rotation bar on the duct ID PIN A VOUT MAP PIN D 5V REF VOUT MAT PIN C TEMP PIN B TITLE Solstice Sky Cobalt and HHR LNF Turbo Upgrade Kit REV 29JL09 Partrno 19212711 P amp E 4 of 15 ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 114 DATE REVISION AUTH WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES ee ye TOBE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS P P fey PERFORMANCE PARTS shra FIGURE11 16 Flash the new engine calibration into the ECM Calibration Information i Premium Fuel Your vehicle must be taken to your GM Dealer to have the new equired calibration flashed into your ECM You will ask for your calibration by part number depending on what vehicle you have installed the rburant T2. REPLACING THE MAP 5V REF PIN 3 VOUT MAP PIN 4 GND PIN 1 5 Make sure that the green O ring from the production MAP sen sor is no longer attached to the mounting surface Put the new O ring on the new TMAP sensor Both are provided in the kit Lubricate O ring with clean engine oil before installation 6 Install new TMAP sensor into the intake manifold using only the right bolt as seen in figure 6 The TMAP sensor may need to be tipped slightly to start hold down bolt Bolt needs to be tightened to 10 NAn 89 lb in It is recommended to use Red Loctite 262 to help secure the bolt It is very important that the bolt does not loosen up TITLE Solstice Sky Cobalt and HHR LNF Turbo Upgrade Kit REV 29JL09 ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 DATE WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES TOBE UNITIZED INACCORDANCE WITH GM SPECIFICATIONS FIGURE 6 r 1 _ e f r 3 N 4 i gt Atl Ge Ra fe A 4 e fe Ler Ro eet heme e AS mS Vien lt ee _ gt yr iw ae 7 Connect the GMPP connector to the TMAP sensor 8 Disconnect the engine wiring harness electrical connector 2 in figure 7 from the intake air pressure and temperature sen sor 9 Remove TMAP sensor bolts and then remove sensor from in take housing Make sure to also remove o ring from sensor or housing FIGU
3. 08 Chevrolet HHR SS automatic transmission without electronic vacuum pump for brake assist 2 0 12625956 2008 Chevrolet HHR SS manual transmission 2 0 12625957 2008 Chevrolet HHR SS automatic transmission with electronic vacuum pump for brake assist 2 0 12632388 2008 Chevrolet Cobalt SS 2 0 12625955 2009 Pontiac Solstice Sky automatic transmission 2 0 12633830 2009 Pontiac Solstice Sky manual transmission 2 0 12633831 2009 Chevrolet HHR SS automatic transmission without electronic vacuum pump for brake assist 2 0 12633786 2009 Chevrolet HHR SS automatic transmission with electronic vacuum pump for brake assist 2 0 12633832 2009 Chevrolet HHR SS manual transmission 2 0 12633787 2009 Chevrolet Cobalt SS 2 0 12633785 2010 Chevrolet HHR SS automatic transmission 2 0 12637246 2010 Chevrolet HHR SS manual transmission 2 0 12637247 2010 Chevrolet Cobalt SS 12637248 TITLE Solstice Sky Cobalt and HHR LNF Turbo Upgrade Kit REV 29JL09 Prartrno 19212711 pace 5 45 ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 11 WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES S G
4. RE 7 2 mae 19212711 oe 3 15 AUTH REVISION fey PERFORMANCE PARTS shra FIGURE 9 NEW STAGE KIT TMAP SENSOR 10 Replace TMAP sensor connector with the new stage kit con nector shown in figure 3 which is supplied in the kit Rewire 5V REF PIN 3 connector using the following instructions along with figures 8 and 9 VOUT MAP VOUT MAP TEMP PIN 4 PIN 2 Production TMAP Connector Kit Connector new TMAP GND PIN 1 Solstice Sky Production TMAP to New TMAP Inlet Air Duct a Prod ciion Production New Wi New 2 me ont C i Terminal ae Terminal ire Color Locion Color Location Tan Light Blue Gray Make sure that the green O ring from the production MAP sen Purple sor is no longer attached to the mounting surface Put the new O ring on the new TMAP sensor Both are provided in the kit Lubricate O ring with clean engine oil before installation HHR SS Cobalt SS Production TMAP to New TMAP Inlet Air Duct Install new TMAP sensor into the intake housing using only one of the bolts as seen in figure 7 For the Solstice and Sky Production New ht Production New Wire use one of the original hold down bolts For the HHR and Co Terminal Terminal Wire Color ocan Color Leeation balt use the bolt that is provided with the kit The TMAP sen sor may need to be tipped slightly to start hold down bolt Bolt Gray A needs to be tightened to 2 5 NAn 22 Ibin It is recommended Light BI to use Red
5. fey PERFORMANCE PARTS shra Solstice Sky Cobalt and HHR LNF Turbo Upgrade Kit 19212670 Specifications Part Number 19212711 Thank you for choosing GM Performance Parts as your high performance source GM Performance Parts is committed to providing proven innovative performance technology that is truly more than just power GM Performance Parts are engineered developed and tested to exceed your expectations for fit and function Please refer to our catalog for the GM Performance Parts Authorized Center nearest you or visit our website at www gmperformanceparts com This publication provides general information on components and procedures that may be useful when installing or servicing a Solstice Sky Cobalt or HHR Turbo Upgrade Kit Please read this entire publication before starting work Also please verify that all of the components listed in the Package Contents section below were shipped in the kit The information below is divided into the following sections package contents component information and installation instructions It is not the intent of these specifications to replace the comprehensive and detailed service practices explained in the GM service manuals For detailed installation instructions please look to the service manual for you specific vehicle GM service manuals are available from Helm Incorporated PO Box 07130 Detroit MI 48207 For information about warranty coverage please contact your local GM Per
6. formance Parts dealer Observe all safety precautions and warnings in the service manuals when installing a Solstice Sky Cobalt or HHR Turbo Upgrade Kit in any vehicle Wear eye protection and appropriate protective clothing Support the vehicle securely with jack stands when working under or around it Use only the proper tools Exercise extreme caution when working with flammable corrosive and hazardous liquids and materials Some procedures require special equipment and skills If you do not have the appropriate training expertise and tools to perform any part of this conversion safely this work should be done by a professional The information contained in this publication is presented without any warranty All the risk for its use is entirely assumed by the user Specific component design mechanical procedures and the qualifications of individual readers are beyond the control of the publisher and therefore the publisher disclaims all liability incurred in connection with the use of the information provided in this publication Authorization Code Code d utorisation Codigo de autorizacion ATTACHLABEL HERE APPOSERL ETIQUETTEICI COLOQUE LAETIQUETA AQUI TITLE Solstice Sky Cobalt and HHR LNF Turbo Upgrade Kit REV 29JLO9 PART No 19212711 pace Joo 45 ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 114 DATE REVISION m WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES 15SE08 Init
7. ial Release Aaron Allison TOBE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS 23FE09 Revised Aaron Allison a PERFORMANCE PARTS shra Package contents 3 Remove the MAP sensor and O ring seal from the intake mani Item Description Quantity GM Part Number fold TMAP Sensor 2 99206 97 4 Replace MAP sensor connector with the new stage kit connec 2 TMAP Sensor Bolt 1 11589015 tor shown in figure 3 Rewire connector using the following in 3 TMAP Sensor O ring 2 12626998 structions along with figures 4 and 5 4 Label Premium Fuel 1 12602863 5 Label Certification 1 12626987 6 Connector Pigtail 2 88988320 ProductionNiAPC i l 7 Instructions 1 19212711 ee Sirona o anwear ORME ELOY Component Information The LNF Turbo Upgrade Kit was designed by GM to be a true performance bolt on kit When this package is properly installed it looks like original factory equipment The fact that the parts have been designed to GM Standards ensures a quality product All of the fasteners required for installation are included in the package The Electronic Control Module ECM calibration is a key factor in both performance and drivability This Turbo kit has its own unique Solstice Sky Production MAP to New TMAP Intake Manifold specific calibration designed specifically for each LNF Turbo E used in the Sky Solstice Cobalt oe HHR The package Production Production New Wire New has been calibrated to GM standards and the package is em
8. ission Wire Color Terminal Color Terminal legal in all 50 states As part of the calibration process for this Location Location package the LNF Turbo engine was tested on a dynamometer to develop the base fueling and spark requirements All of this testing is necessary to develop a package that meets GM standards for Tan performance drivability and durability Light Green Gray Installation Instructions 1 Disconnect the engine wiring harness electrical connector 2 from the manifold absolute pressure MAP sensor HHR SS Cobalt SS Production MAP to New TMAP Intake Manifold FIGURE 1 Production Production New Wire New Terminal Wire Color Terminal Location Location Aia Gray a Orange Black KO TA WS Lay a ea RA Light Green Pin 2 is not used and white wire needs to be taped back NOTE See connector for pin cavity markings 2 Remove MAP sensor bolts _ FIGURE 3 FIGURE 2 TILE Solstice Sky Cobalt and HHR LNF Turbo Upgrade Kit REV 29JL09 rarrno 19212711 race 2 45 ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1 2 x 114 DATE REVISION WHITE 16 POUND BOND PAPER PRINT ON BOTH SIDES EXCLUDING TEMPLATES O5JNO9_ Revised Aaron Allison TOBE UNITIZED IN ACCORDANCE WITH GM SPECIFICATIONS 290JL09 Revised Chad Fisher e PERFORMANCE PARTS shra FIGURE 4 PRODUCTION MAP GND PIN B 31 0 0 5 5V REF PIN A FIGURE 5 NEW STAGE KIT TMAP SENSOR NOT USED WHEN
9. urbo Upgrade Kit To get your calibration you will need the serial amp number for your kit which is located on the outside of the box as well as your authorization code located on page 1 of your I sheets Ask for one of the following part numbers We do not recommend that the vehicle be driven to the dealership to be flashed after the new sensors have been installed However if this does occur please ignore all codes until the new calibration is received 15 Place the Emission Certification Label next to the current Emission Certification Label under the hood as seen in figure 12 FIGURE 12 E PERFORMANCE wl PARTS a a a a a GM Performance Parts 2 0L 4 cyl turbocharged Part 00000000 is legal in 50 states for emission controlled vehicles California Air Resources Board Executive Order No D 000 0 Part 00000000 Model Year Vehicle Model Engine L Calibration P N 2007 Pontiac Solstice Sky automatic transmission 2 0 12625958 2007 Pontiac Solstice Sky manual transmission 2 0 12625959 2008 Pontiac Solstice Sky automatic transmission without electronic vacuum pump for brake assist 2 0 12625952 2008 Pontiac Solstice Sky manual transmission without electronic vacuum pump for brake assist 2 0 12625954 2008 Pontiac Solstice Sky automatic transmission with electronic vacuum pump for brake assist 2 0 12625951 2008 Pontiac Solstice Sky manual transmission with electronic vacuum pump for brake assist 2 0 12625953 20
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