HEFAISTOS P1 Manual for boiler operation and installation
Contents
1. 14 9 0 1 2 Installing the boiler drum Hefaistos P1 E see Fig no 8 and 9 14 9 58 27 MOUNTING the control odes a 18 3 5 2 1 Mounting the control box Hefaistos T see Fig no 10 18 3 5 2 2 Mounting the control box Hefaistos P1 E see Fig no 10 18 3 5 3 Limit switch installation Hefaistos E sss 20 3 544 Installation OF ClEANING a Sata as 20 4 M 21 4 1 Control activities before eene nnn nnn nna nnn nnns 21 42 boiler mio e hne iesus met NEP aug he ES ea Sa EN 22 43 Regulatory and Signaling Clements ooo di S eve Poe eie to dye ee ive de D eS 23 4 3 1 Regulatory and signaling elements Hefaistos P1 7 sass 23 4 3 2 Regulatory and signaling elements Hefaistos P1 23 4 Equipment to remove excess N at cccccccccsssccccceeseeceeesececeeseecceageceeseuseeeseageeessegeeesseueeeessaseeessageees 24 4 6 Equipment for heat removal storage tanks sass 26 4 7 Diagram of connection boiler Hefaistos 1 26 40 iBle2. Bad ne nt 3 dm A i 6 pe AS E gt lt 1 Boiler 7 Pump 2 Two way safety valve DBV 1 02 8 Outlet of of excess heat 3 Safety valve 9 Drain valve 4 Reduction valve Cold water input 5 Filter II Heating water output 6 Ball valve III Return water input Fig no 15 Recommended diagram of connection of two way safety valve DBV 1 02 Installation The installation can be only carried out by a qualified person For the correct operation of the thermostatic two way safety valve it is necessary to comply with the conditions stipulated for its installation and observe the flow directions indicated on its body The safety valve is alway mounted in the output pipe of boiler or directly on the upper part of boiler where the hot water leaves boiler and is transported into heating system When installing the valve it is necessary to check whether the use of the 3 4 sleeve which can be both in pipeline and on boiler ensures a complete immersion of the thermostatic member of valve after the valve installation After the installation in the sleeve the waste piping will be connected in the point C see fig No 14 and it leads the hot water from boiler into the sewer In point A see fig No 14 there the cooling water inlet is connected Fig no 15 and this water will ensure cooling of oiler after setting the valve into operation At the cooling water inlet there must be installed th
3. and drain valve G 1 2 shell with ventilator return water input with distribution pipe boiler plug 1 2 sleeve 1 1 2 heating water output boiler plug 1 2 two way safety valve DBV 1 02 interconnecting hose 3 4 air release valve 1 2 pipe output long bend 1 1 2 T joint 1 1 2 interconnecting hose 1 1 2 draught controller adaptor reduced 1 1 2 na 3 4 Fig no 9a Installing the boiler drum Hefaistos P1 T 16 gt M ei a v rO filling and drain valve G 1 2 shell with ventilator boiler plug 1 2 sleeve 1 1 2 heating water output boiler plug 1 2 two way safety valve DBV 1 02 fct Fig no 9b 9 interconnecting hose 3 4 10 air release valve 1 2 return water input with distribution pipe 11 pipe output 12 long bend 1 1 2 13 T joint 1 1 2 14 interconnecting hose 1 1 2 15 radiator plug 1 1 2 16 sealing 1 1 2 Installing the boiler drum Hefaistos P1 E 17 3 5 2 Mounting the control box 3 5 2 1 Mounting the control box Hefaistos P1 T see Fig no 10 1 Dismount the upper part of the control box 3 by means of 2 screws M5 x 12 and serrated lock washers 5 3 see detail B Thread the capillaries of the control box thermostats through the opening in the upper part of the shell and by means of 2 pc screws M5 x 25 and serrated lock washers 5 3 screw the control bo
4. more than 12 hours Boiler preparation for the top fed operation 2 Replenish the fuel on the glowing layer in the whole volume of the feed hopper At this operation it is necessary to keep the water temperature 80 90 oC This temperature is achieved by closing the mixing valve the ventilator is switched off by the controller 35 6 Boiler cleaning maintenance ATTENTION Carry out the cleaning exclusively before making fire firing and when the combustion chamber is cold 1 Remove ashes from the combustion chamber and feed hopper This must be done before every firing and once a week in case of top fed stove operation Or it must be cleaned as soon as by the visual control it is indicated that the level of ashes has reached the openings in the back side of the combustion chamber The the nozzle and lining are not removed during cleaning 2 Thecleaning of smoke ducts is done depending on the ash deposits on them 3 lt is necessary to put ash into fire resistant bins with lids At this work it is necessary to use protective tools and pay attention to personal safety omoke adaptor cleaning according to fig No 25 At the end of heating season it is necessary to clean smoke drafts of boiler and fan circulation wheel At the end of heating season clean the door swivel pins of all doors x 1 Smoke adapter 2 Insulation of cleaning cover of smoke adapter 3 Cleaning cover of smoke adapter 4 Hexag
5. the fire basis and the storage container is empty or cool ATTENTION Ignoring leads to extreme heat exchanger fouling After the end of heating season the boiler including the smoke flues and smoke adapters must be thoroughly cleaned The swivel pins smoke flap mechanism and other moving parts of boiler must be lubricated by applying the graphite grease Keep the boiler room clean and dry If the boiler is not in use e g in summer season it is necessary to disconnect it from the electrical power network due to possible damage caused by the atmospheric surge lightning The possible signs of corrosion on the boiler drum are not any defects and do not influence its function In case the two way safety equipment is signalling that boiler has been filled with the water which does not meet the standards that apply in the relevant country of destination requirements it is necessary to treat the water in the system so that it again meets this standard requirements During assembly installation and operation of the appliance it is necessary to comply with standards that apply in the relevant country of destination If you fail to meet these conditions you cannot requisite the guarantee repairs 39 9 Instructions for disposal of the product after its life time VIADRUS a s is a contracting partner of the firm EKO KOM a s with the client number F00120649 The packing complies with EN 13427 We recommend disposing the packing in the fo
6. the smoke pipe on the exhaust ventilator 2 and push it into the chimney hole The smoke pipe diameter is stated in tab No 1 3 5 1 2 Installing the boiler drum Hefaistos P1 E see Fig no 8 and 9 Ce op CM Set the boiler drum on the socle underlay Dismount the rear part of the shell 1 by means of 4 8 x13 screws and serrated lock washers 5 3 see detail A and the upper part of the shell 2 according to the Figure no 8 Install T joint 13 the radiator plug 15 into T joint then mount the long bend 12 and the interconnection pipe G 1 2 14 via sealing 1 1 2 according to the Fig no 9b Install the outlet pipe Install the air release valve 10 and two way safety valve DBV 1 02 8 to the heating water outlet 6 see Fig no 9b 14 15 the valve can be installed only in the horizontal position The heating water outlet pipe 6 must be connected via a demountable joint to the heating system The return water inlet 3 must be connected via a demountable joint to the heating system Install the filling and drain valve G 1 2 1 Install the control box see chap no 3 5 2 Put the smoke pipe on the exhaust ventilator 2 and push it into the chimney hole The smoke pipe diameter is stated in tab No 1 14 boiler shell rear part 2 boiler shell front part 1 3 boiler shell upper part Dismantling of the upper rear part of the boiler shell Fig no 8 15 NO OI R filling
7. we only take heat from storage tank by means of three way valve for the duration that corresponds to the size of the storage tanks 33 Fig No 24 The throttle valve held ajar at 3 mm by means of setscrew Top fed operation The top fed operation can only be used in winter season due to reduction of boiler service life At the top fed operation the combustion process holds more than 12 hours Boiler preparation for the top fed operation 1 Replenish the fuel on the glowing layer in the whole volume of the feed hopper 2 Atthis operation it is necessary to keep the water temperature 80 90 C This temperature is achieved by closing the mixing valve the ventilator is switched off by the boiler thermoregulator and the boiler throttle valve is closed 34 5 1 2 Operation of boiler by user Hefaistos P1 E User guide for controller ST 81 is delivered separately Making a fire pou qme Check the water quantity in the heating system indicated on the thermo manometer Open the stop valves between boiler and heating system Clean the boiler drum and smoke pathways see chapter 6 Insert kindling on the nozzle through the stoking door dry smaller wood chips upright on the duct it is necessary to pay attention to flue gases flow continuity then paper and bigger wood chips 5 Ignite the kindling in the feed hopper 6 Close the stoking door 7 Connect the controller ST 81 to the electricity mains switch on posit
8. 1 5 1 5 MV1 X10 1 N X10 N LEGEND BT1 SAFETY THERMOREGULATOR K1 CONTACTOR OF EXHAUST VENTILATOR BT3 FLUE GASES THERMOREGULATOR MV1 EXHAUST VENTILATOR BT2 OPERATINGI THERMOREGULATOR Q1 PUMP BT4 PUMP THERMOREGULATOR X1 TERMINAL BOARD OF BOILER F1 FUSE 6 3 A X10 CONNECTOR OF VENTILATOR SOCKET H1 SIGNALLING THE RUN OF VENTILATOR GREEN X10 1 CONNECTOR OF VENTILATOR PLUG H2 SIGNALLING THE SAFETY THERMOREGULATOR ORANGE Z1 SUPPRESSION COMPONENT 8 ev uonoeuuoo jednog I SO JSIEJoH uomnoouuo 159 3 eel 81 m 2 Se SANS n N x ETIKA M O N 2 D i Lm em to 8 o ung ee en ee r a GB LL I LEGEND Wire colour BT 1 SAFETY THERMOREGULATOR GNYE green yellow BT3 GLUE GASES THERMOREGULATOR SPALIN GN green BT2 OPERATING THERMOREGULATOR VE yellow BT4 PUMP THERMOREGULATOR RD red F1 FUSE 6 3 A H1 SIGNALLING THE RUN OF VENTILATOR GREEN a eee H2 SIGNALLING THE SAFETYHO THERMOREGULATOR ORANGE BU K1 CONTACTOR OF EXHAUST VENTILATOR MV1 EXHAUST VENTILATOR Q1 PUMP X1 TERMINAL BOARD OF BOILER X10 CONNECTOR OF VENTILATOR SOCKET X10 1 CONNECTOR OF VENTILATOR PLUG Z1 SUPPRESSION COMPONENT blue Fig no 20 Diagram of connection boiler Hefaistos P1 T 29 Lz ou Di4 0 3 Ld SOISIEJ9H uornooeuuoo JO 1 N PE 230V 50Hz TN S A ZN NC INO COM BU 5 3 Ld 50151
9. 8 jednog COD LEGEND Wire colour A2 MODULE TECH ST 68 GNYE green yellow CO SPEED SENSOR MV1 GN green MV1 EXHAUST VENTILATOR YE yellow BT1 SAFETY THERMOREGULATOR RD red H1 SIGNALLING BT1 BK black X1 TERMINAL BOARD OF SUPPLY BN brown X2 CONNECTOR ST 81 DO ST 68 BU blue F1 FUSE 6 3A A1 CONTROLLER TECH ST 81 Q3 PUMP OF HW HOT WATER Q1 PUMP OF UT CENTRAL HEATING 510 LIMIT SWITCH OF STOKING DOOR B1 BOILER TEMPERATURE SENSOR B2 FLUE GASES TEMPERATURE SENSOR B3 HOT WATER TEMPERATURE SENSOR Le zz ou iJ 3 Id SOISIEJ9H J9 10J JO FEREK B2 B3 B1 O UPPER PART SOLER 38 ells O DRUM T PET N L ap DISTRIBUTION BOX See aad e 12 222 555 WLS Den WL20 WL21 WL9 II WL3 wee iE Xn 3 zv x3 1 ui m SEI F1 aie 245 2983 111 5 Sd 522 558 5m c c c JPF 44 z rd 5 gg 229 B amp 5 8 BED tlel l EA 5 Z ERPADLO Bog LEGEND A2 MODULE ST 68 A1 CONTROLLER TECH ST 81 HALL SPEED SENSOR 1 Q3 PUMP OF HW HOT WATER MV1 EXHAUST VENTILATOR Q1 PUMP OF UT CENTRAL HEATINGI BT1 SAFETY THERMOREGULATOR 510 LIMIT SWITCH OF STOKING DOOR H1 SIGNALLING BT1 B1 BOILER TEMPERATURE SENSOR X1 TERMINAL BOARD OF SUPPLY B2 FLUE GASES TEMPERATURE SENSOR X2 CONNECTOR ST 81 DO ST 68 B3 HOT WATER TEMPERATURE SENSOR X3 TERMINAL BOARD HALL X10 SOC
10. ISTOSP1XX Boiler control Boiler size T thermostatic 3 3 sect model E electronic 4 4 sect model 5 5 sect model 6 6 sect model T sect model 2 Technical information Boiler Hefaistos P1 is a pyrolytic sectional cast iron low pressure boiler with a metal sheet feed hopper designed for burning the lump wood The control of boiler Hefaistos P1 T thermostatic option is solved by means of thermostats in operation flue gases and pump see chapter 4 3 1 Note The thermostatic variant is used 6 7 sectional models The control of boiler Hefaistos P1 E electronic version is solved by means of controller ST 81 Note The electronic version is only applied to 3 5 sectional models The ventilator is equipped with a probe for speed sensing Combustion of other fuels and materials such as plastics is not permissible 2 1 The use of boiler Three section model of boiler Hefaistos P1 is suitable for heating the family houses Larger sizes of the boiler meet the requirements of shops schools recreational facilities weekend houses etc The boiler is manufactured as the hot water boiler with forced heating water circulation and working overpressure up to 400 kPa 4 bar Before the dispatch the boiler is tested for leakage by applying the test overpressure of 800 kPa 8 bar The boiler is designed for heating both in closed and open heating systems The boiler must be designed with one of these options of connectio
11. KET FOR MV1 F1 FUSE 6 3 A X10 1 PLUG FOR MV1 5 Operating manual Incorrect operation and improper combustion of fuel leads to damage to the product During the first ignition of the cold boiler water condenses therein and then flows down its inner walls This condensation of the boiler body ends when the boiler reaches operating temperature During the operation of the boiler at the temperature lower than 60 C condensing of water on the boiler body or the so called low temperature corrosion can take which shortens the life of the boiler exchanger Therefore we recommend to operate the boiler at 60 C and higher WOOD Dry split wood logs from 80 to 150 mm Length according to Table 3 Tab No 3 Length of logs po et l nk 3 4 5 6 7 Calorific value 15 17 MJ kg Moisture 12 20 96 Guarantee of clean and good combustion is to use only dry and wood in the natural state It is necessary to keep the wood max humidity 20 If the humidity is higher than 20 output of the boiler decreases Combustion of the damp wood releases water which condenses on the walls of the boiler and chimney body this leads to an increased formation of tar and water vapor which reduces the life of the heat exchanger Additionally improper combustion leads to arising of aggressive substances which cause decrease of wall thickness on the heat transfer surfaces which can also be the reason of the exchanger perforation Fuel mu
12. VIADRUS Heating your home since 1888 HEFAISTOS P1 Manual for boiler operation and installation GB 2015 10 1 Produced Vetlanis Or DOIG ES ic asc occ ci eo o io 3 MEO oL luc Eu PS 3 2 DECHMCALAMOMMAU ON RE I TU UE 3 2 1 WME CSC OF a REM 3 22 JdgdvantadesOLDbOIller eei e DS i dades diet cae ted aad 3 2 3 Technical data of boiler Hefaistos P1 a s aaa 4 2 4 The main dimensions of the boiler r 5 2 4 1 The main dimensions of the boiler Hefaistos P1 T sss 5 2 4 2 main dimensions of the boiler Hefaistos P1 E sss 6 2 5 OF ten ho Peel i a 7 2 5 1 The main parts of boiler Hefaistos P1 nnnm nnns 7 2 5 2 The main parts of boiler Hefaistos P1 E 3 8 3 Ihstallduoh ts ue O Lo ve vv MER eno edu 9 Sal deoa udbleion E 9 3 2 Regulations and guidelines nette ito e aou eu te it ete eee 10 3 3 IPI COMMe MeO Um a 11 34 Delivery and ACCESSONES 13 3 4 1 Delivery and accessories Hefaistos P1 T nnns 13 3 4 2 Delivery and accessories Hefaistos P1 nnne 13 3 5 stala lon BlOGOSS O A v 14 3 9 1 Mstaling IRE Dole E op 14 3 9 1 1 Installing the boiler drum Hefaistos T see Fig no 8 and 9
13. andard requirements a To the heating system EN 303 5 Heating boilers Part 5 Heating boilers for solid fuels manually and automatically stoked nominal heat output of up to 500 kW Terminology requirements testing and marking b Regarding the fire regulations EN 13501 1 A1 Fire classification of construction products and building structures Part 1 Classification using data from reaction to fire tests c To the electrical network EN 60079 10 Electrical regulations Regulations for electric equipments at the places with danger of explosion of flammable gases and vapours EN 60 335 1 ed 2 Electrical appliances for household and similar purposes Safety Part 1 General requirements EN 60 335 2 102 Electrical appliances for household and similar purposes Safety Part 2 102 Particular requirements for appliances burning gas oil and solid fuel and having electrical connections EN 60445 ed 4 Basic and safety principles for man machine interface marking and identification Identification of equipment terminals conductor terminations and conductors 10 3 3 Placement options Boiler positioning in the living space including corridors is prohibited Boiler is approved for installation in AA5 AB5 basic environment according to standards that apply in the relevant country of destination The boiler is equipped with a movable mains supply and a plug According to EN 60 335 1 ed 2 Art 7 12 4 the b
14. ases like the repairs etc By emptying the boiler and filling it with new water the danger of corrosion and the scaling is increased If it is necessary to refill water in the heating system we only do it when the boiler has cooled down so that the heat exchanger cannot be damaged Connection to the chimney this connection can be made only with the consent of the competent chimney company revision of chimney Connection of the two way safety DBV 1 02 Connection to electrical network Tightness of the stoking door and ash pan doors Approximately in the middle of sealing cord there must be about 2 mm groove see Fig no 12 12 13 uniformly along the whole circumference as the imprint of the sealing surface If there is no groove in the sealing cord the door should be adjusted The untightness can be removed both on the side of handle and on the side of hinges On the side of hinges there must be dismounted the side shell and the eyes of hinges must be adjusted by means of nuts M 16 Tightening of the handle see Fig no 12 is carried out as follows loosen the screws of handle 9 and remove the handle 3 loosen the locking nuts 5 loosen the set screw 6 as required put on the handle 3 and secure with locking screws 9 close the door tighten the set screw 6 loosen the locking screws 9 remove the handle 3 and tighten the nuts 5 put on the handle 3 and secure with screws 9 Slumping or otherwise
15. ator of the pump is used for setting the temperature when the pump is switched on we recommend setting to 50 55 C Draught controller serves for the control of throttle valve choking valve which is installed on the smoke adaptor of the boiler d g o 1 Termomanometer 5 Operating thermoregulator 2 Signalling the safety thermoregulator 6 Flue gases thermoregulator 3 Signalling the run ov ventilator 7 Safety thermoregulator 4 Circuit breaker 8 Thermoregulator of the pump Fig no 13a Control box Hefaistos P1 T 4 3 2 Regulatory and signaling elements Hefaistos P1 E Combustion air is brought to boiler by means of a throttle valve choking valve which is placed on the smoke adaptor By means of the air exchanger the combustion air will be distributed to the nozzle as the primary air and into lining of combustion chamber as the secondary combustion air and both are controlled by draft controller Thermomanometer is used for measuring the water temperature and pressure in boiler Safety thermoregulator irreversible serves as a protection against boiler overheating It is set to 95 C In case of a fault it is necessary after the boiler has cooled down to deactivate the safety thermoregulator manually Due to the activation of safety thermoregulator the exhaust ventilator is switched off and it is signalled by a orange pilot light on the control box panel Control
16. ciri cal conrile llo o 28 4 8 1 Electrical connection 5 05 1 Urt k on lona ue bae 28 4 8 2 Electrical connection Hefaistos E seen eene nennen nnns 30 5 i b 32 6 1 Operation OF DOIEr Dy a E O SR NSA SSSR 33 5 1 1 Operation of boiler by user Hefaistos T sass 33 5 1 2 Operation of boiler by user Hefaistos P1 E 35 6 Boiler cleaning mialnteleli6e a eso Se 36 7 PE 38 8 IMPOR TAIT IN TG cm 39 9 Instructions for disposal of the product after its life 40 10 Waranty and liability TOI Xe qs 40 Dear Customer Thank you for purchasing the pyrolytic boiler Hefaistos P1 and thus showing your confidence in the company VIADRUS a s Before you start to use your new product please read this manual especially the chapter No 5 1 Operation of boiler by user and Chapter 8 Important notices so that from the beginning you get used to its proper handling Please respect the following information thereby ensuring a long trouble free operation of your boiler to both your and our satisfaction 1 Produced variants of boilers 1 1 Order Following data must be specified in the order Order specification code HEFA
17. e filter for capture of mechanical impurities In the point B see Fig no 14 there is connected the piping which according to Fig no 15 is led into the return pipe of heating system near the boiler Regular maintenance Once a year it is necessary to turn the head of the safety valve to remove possible impurities settled in the valve Clean the filter in the inlet of cooling water Important It is not possible to turn the flows and that s why it is important to observe markings of filling and draining as indicated on the valve 25 4 6 Equipment for heat removal storage tanks We require the connection of pyrolytic boiler with storage tanks Advantages e A lower fuel consumption by 20 30 96 the boiler is working at full power and optimal efficiency till the fuel has burnt out Long service life of boiler and chimney minimum production of tars and acids Combination of heating elements and floor heating More comfortable heating Ecological heating Possibility of combination with other types of heating The calculation of the stack exchanger lowest volume Vsp 15T X Qn 1 0 3 X Vsp storage tank volume liters Qu rated thermal output kW Tp burning time hrs Qu heat load of buildings KW Qmin the lowest heat output KW Dimensions of storage tanks for central heating boilers that are operated with the individual stipulated fuels must be determined according to output which must have the biggest stora
18. e limit temperature At this moment there is closed the draining cooling system and the inlet of cold water inlet used for refilling the system A C D cold water inlet outlet to the boiler outlet to the waste inlet from the boiler Fig no 14 Two way safety valve DBV 1 02 Technical data on the two way safety valve DBV 1 02 made by Regulus Opening temperature limit 100 C 0 5 Maximum temperature 120 C Maximum pressure on the boiler side 400 kPa 4 bar Maximum pressure on the water side 600 kPa 6 bar Nominal flow at Ap 100 kPa 1 bar 1 9 m h 24 Usage The two way safety valve DBV 1 02 is used as a protection of heating boilers against overheating In the valve body there is the drain and filling valve controlled by a thermostatic member When the limit temperature is reached both the drain and filling valve are opened which means that cold water is flowing into boiler and the hot water is discharged When the temperature drops below limit both the drain and filling valve are closed simultaneously Caution It is not a compensation for safety valve In case the two way safety equipment is signalling that boiler has been filled with the water which does not meet the standards that apply in the relevant country of destination requirements it is necessary to treat the water in the system so that it again meets this standard requirements gt lt 11 S 4 n
19. erience and knowledge prevent them from a safe use of the appliance unless they are supervised or if they were not instructed on the use of appliance by a person responsible for their safety Children should be supervised in order to ensure that they do not play with the appliance If there occurs a danger of combustible vapors or gases that are releasing and penetrating into the boiler room or when working in a temporary fire or explosion risk gluing the floorings painting works using the combustible paints etc the boiler must be well ahead put out of operation before these works start It is forbidden to use the flammable liquids for firing the boiler It is FORBIDDEN to overheat the boiler during its operation Open the stoking door and ash pan door only by means of plastic handles The ash pan door must not be opened during boiler operation The flammable subjects mustn t be laid on the boiler or in a distance lower than the safety distance The flammable materials must be in a distance at least 1500 mm from the boiler when clearing ashes from boiler When operating the boiler at the temperature lower than 60 C there can appear the retting of boiler and so called low temperature corrosion which can reduce the boiler drum service life Therefore it is recommended to operate the boiler at temperature 60 C and higher In case of a storage container usage the boiler can be fired or stoked up again if the boiler is burned down to
20. f the air exchanger the combustion air will be distributed to the nozzle as the primary air and into lining of combustion chamber as the secondary combustion air and both are controlled by draft controller Thermomanometer is used for measuring the water temperature and pressure in boiler Flue gases thermoregulator range 0 300 C serves for switching off the ventilator after the fuel has burnt out When making a fire in boiler we set the flue gases thermoregulator to minimum 0 C In the stage of flaring we set the flue gases thermoregulator to operating temperature which is to be set by user It is necessary to find the right value so that the ventilator will switch off after the fuel has burnt out If the flue gases temperature drops below the set value the thermo regulator will switch off the exhaust ventilator If we want to make the ventilator work again we have to set the flue gases thermoregulator to lower temperature Operating thermoregulator controls the run of ventilator depending on the outlet water temperature Safety thermoregulator irreversible serves as a protection against boiler overheating It is set to 95 C In case of a fault it is necessary after the boiler has cooled down to deactivate the safety thermoregulator manually Due to the activation of safety thermoregulator the exhaust ventilator is switched off and it is signalled by a orange pilot light on the control box panel Thermoregul
21. ge tank In case of a storage container usage the boiler can be fired or stoked up again if the boiler is burned down to the fire basis and the storage container is empty or cool ATTENTION Ignoring leads to extreme heat exchanger fouling 4 7 Diagram of connection boiler 00 BG IN TTT m Fig no 16 Recommended diagram of the boiler connected with a four way mixing valve 26 Gy ADE Fig no 17 Recommended diagram of the boiler connected with a three way mixing valve HW one P 99 Fig no 18 Recommended diagram of the boiler connected with a storage tank Legend to Fig no 16 18 1 Boiler 9 Storage tank 2 Safety valve 10 Three way valve controlled by a higher level regulation 3 Reservoir of hot water TV 11 Valve 4 Pump 12 Heating circuit pump controlled by a higher level 5 Heating system regulation 6 Four way mixing valve 13 Thermo valve or ladomat 7 Clack valve 14 Charging pump of HW tank controlled by HW tank 8 Expansion tank thermoregulator HW sensor or higher level regulation 27 6L ou 614 80 L Ld SOISIEJ9H J9 10G uonoeuuoo JO BI E BI2 5 X1 4 C 1 f i 2 i 4 2 F1 BI4 X1 L X1 3 1 1 7 L Qi A g 2 1 Se PE J J WMWwdl 2 v X1 9 2 X10 L1 4209 HQS v X10 1 L1 X1 N X1 6
22. ghtness of the system Heating system must be thoroughly rinsed out in order to wash out all impurities that might be deposited in piping or radiators and consequently would cause damage to the pump Water for filling the boiler and heating system must be clear and colourless without any suspended substances oil and chemically aggressive substances Its hardness must comply with standards that apply in the relevant country of destination and in case of dissatisfactory hardness the water must be treated Even a repeated heating of water with a higher hardness does not prevent the salts from segregation on the walls of boiler drum By precipitation of 1 mm calcite at a given point the heat transfer from metal to water is reduced by 10 The heating systems with an open expansion tank allow a direct contact between the heating water and the atmosphere During the heating season the expanding water in the reservoir absorbs the oxygen which increases the corrosive effects and at the same time lot of water evaporates Only the water treated to the values according to standards that apply in the relevant country of destination can be used for refilling During the heating season it is necessary to maintain a constant water volume in the heating system When refilling the water in the heating system it is necessary to ensure that no air is sucked into the system The water from boiler and the heating system must never be discharged or be used except the emergency c
23. he boiler The boiler must be chosen so that its rated thermal output corresponds to the heat losses of the building The rated output is calculated according to valid standards for outside temperatures 12 C 15 C and 18 C The choice of boiler with too high rated output oversizing results in increased tarring and retting of the boiler That s why it is not suitable to use boilers with the output higher than the heat losses of the building This does not apply in case the boiler is connected in the system with a storage tank Chimney draught The chimney with its proper draught is a fundamental prerequisite for a good function of boiler It influences both boiler output and its efficiency The boiler may be connected to chimney vent which has a sufficient draught see chapter 2 3 and the revision must be carried out by an authorized organization 12 3 4 Delivery and accessories Boiler is delivered according to the order and on the pallet there is placed the complete boiler drum plus boiler shell in a wooden casing The accessories are inside the boiler drum and are accessible when opening the stoking door has been opened The boiler is packed in shipping wrapping and it must not be tipped over during transport 3 4 1 Delivery and accessories Hefaistos P1 T Standard boiler delivery e boiler on the pallet in the casing with the relevant number of sections including the boiler shell e cleaning kit cleaner hook brush w
24. hed guarantee and post guarantee repairs and regular product checks Contractual service bond Carried out activity organization E stamp signature g 42 VIADRUS Heating your home since 1888 VIADRUS a s Bezrucova 300 CZ 735 81 Bohum n E mail info viadrus cz www viadrus cz
25. ion 1 of the switch By pressing the Ignition on Manual work button appears on the display By the next pressing the button MENU 9 we make a fire ventilator is activated Let the kindling flare Hold the stoking door ajar wait approx 10 seconds before you open it fully and then fill the whole feed hopper with fuel Close the stoking door 10 If the temperature of output water exceeds the set production value of 40 C within 30 minutes the boiler ignition and its transfer into automatic mode have been successful Otherwise repeat the whole process Operation 1 Setthe required output boiler temperature of 60 85 C 80 C is recommended by the manufacturer 2 During operation it is necessary to feed the boiler with fuel according to the combustion intensity and need of heat CAUTION When refilling the fuel close hold the stoking door ajar wait approx 10 seconds before you open it fully and then fill the whole feed hopper with fuel Close the stoking door 3 The boiler working with its full output 2 4 stokings is able to heat up the storage tank volume to temperature between 80 85 and then we let the boiler burn out Then we only take heat from storage tank by means of three way valve for the duration that corresponds to the size of the storage tanks Top fed operation The top fed operation can only be used in winter season due to reduction of boiler service life At the top fed operation the combustion process holds
26. ith handle poker dowel 2 pcs direct hook with thread 2 pcs e complete control box with electro accessories 1 pc e filing and drain valve Js 1 2 1 pc e complete draft controller 1 pc e connecting hose 3 4 with sealing 3 4 1 pc e connecting hose G 1 with sealing G 1 7 1 pc e joint G 1 1 pc e long bend G 1 1 pc e boiler plug 2 pcs e adaptor reduced N4 1 17 x 3 4 1 pc e air release valve 1 pc e ventilator 6 7 sect 1 pc e manipulation key 1 pc e two way safety valve DBV 1 02 1 pc e business technical documentation By request e Safety valve 1 pc The boiler accessories ordered by request are not included in the basic price of the boiler 3 4 2 Delivery and accessories Hefaistos P1 E Standard boiler delivery e boiler on the pallet in the casing with the relevant number of sections including the boiler shell e cleaning kit cleaner hook brush with handle poker dowel 2 pcs direct hook with thread 2 pcs e complete control box with electro accessories 1 pc e filling and drain valve Js 1 2 1 pc e complete draft controller 1 pc e connecting hose G 3 4 with sealing G 3 4 1 pc e connecting hose G 1 with sealing G 1 7 1 pc e joint G 1 1 pc e long bend G 1 1 pc e boiler plug 2 pcs e radiator plug 1 1 2 1 pc e sealing 1 1 2 1 pc e air release valve 1 pc e shell with ventilator 3 5 sect 1 pc e manipulation key 1 pc e two
27. l is dispatched The user is obliged to entrust a specialist installation company with boiler commissioning and and with removal of faults only a specialist contractual service accredited by VIADRUS a s otherwise the guarantee for boiler proper function does not apply The Certificate of Hefaistos P1 boiler quality and completeness after having been filled serves as the Guarantee certificate The user is obliged to do a regular maintenance on the boiler Every defect must be announced immediately after it has been discovered namely in a written form and via a telephonic agreement In case the above instructions aren t observed the guarantee provided by the manufacturer will not be recognized The manufacturer reserves the right to make changes within the product innovation that needn t be included in this service manual The guarantee does not apply to the defects caused by a faulty installation see chapter 3 5 wrong product operation see chapter 5 and defects caused by wrong maintenance see chapter 6 product damage caused by transport or other mechanical damage defects caused by an inconvenient way of storing defects and damage caused by failure to observe the water quality in heating system see chap no 3 2 and 4 1 or using the anti freeze mixture defects caused by breach of instructions mentioned in this service manual faults caused by natural disasters or force majeure 40 Informa
28. ler ST 81 processes data from sensors of output water temperature hot water and flue gases temperature According to the data in this way the modulated exhaust ventilator central heating pumps and HW hot water pumps are controlled Limit switch of stoking door every time you open the stoking door opening the limit switch the exhaust ventilator is activated at its maximum power and thus prevents the escape of flue gases into the space where the boiler is located After closing the stoking door closing the limit switch the fan power returns into automatic mode 23 Flap of throttle valve choking valve opens automatically when fan is running When you stop the fan the flap is closed by means of counterweight The weights should be adjusted so that the flap at full fan power is opened to about 45 1 Manometer 4 Circuit breaker 2 Signalling of the safety thermoregulator 5 Safety thermoregulator 3 Controller ST 81 Fig no 13b Control box with regulator ST 81 Hefaistos P1 E 4 5 Equipment to remove excess heat The two way safety valve DBV 1 02 is used for surplus heat removal in case the water temperature in boiler exceeds 95 C In case the system is equipped with a two way safety valve DBV 1 02 and it comes to the boiler overheating the outlet water temperature is above 95 C then two way safety valve will create a cold water circuit until the temperature drops below th
29. llowing way plastic foil cardboard cover use a collection point for waste materials metal strapping tape use a collection point for waste materials Wooden base is designated for a single usage and no longer can be used as a product Its disposal is subject to Act 477 2001 Coll and 185 2001 Coll as amended Because the boiler is constructed from common materials we recommend disposing the individual parts as follows heat exchanger grey cast iron use a collection point for waste materials A distribution pipes shell use a collection point for waste materials other metal parts use a collection point for waste materials insulation material ROTAFLEX through a firm engaged in collection and disposal of waste In case that the product has lost its utility properties you can use the taking back service if this is introduced If the originator has declared that it regards the waste it will be handled according to the legislative provisions valid in the particular country 10 Warranty and liability for defects VIADRUS a s provides the guarantee for the boiler during 24 months after it was put into operation but at the most 30 months after it was dispatched from the VIADRUS a s for the boiler drum during 5 years after it was dispatched from the VIADRUS a s For a possible complaint the customer is obliged to show the packaging label of the boiler shell It is placed on cardboard in which the shel
30. misaligned door can be centered by loosening the door hinges e incase of stoking door by releasing three bolts M 10 the inside the door at hinges e incase of ash pan door by releasing the hinges after dismantling the front shell 21 LII pole m S y E 522 0 aW t la Epp 28 NI PP A Closing 8 Blind flange Axis of handle 9 Locking screw of the handle Handle 10 Locking screw of closing Flexible circlip 11 Counterpart of closing Securing nut 12 Sealing cord Washer 13 Sealing surface of feed hopper Setscrew Fig no 12 Setting of the handle of ash pan door and stoking door 4 2 the boiler into operation Qo ow OX Ur des 09 Make a fire in boiler Bring the boiler to the necessary operating temperature The recommended temperature of the output water is 80 C Switch on the exhaust ventilator Check the functionality of two way safety valve DBV 1 02 Operate the boiler in operating state according to appropriate standards Check again the boiler for leakage Make the user acquainted with operation and maintenance Make a record in the Guarantee certificate 22 4 3 _ Regulatory and signaling elements 4 3 1 Regulatory and signaling elements Hefaistos P1 T Combustion air is brought to boiler by means of a throttle valve choking valve which is placed on the smoke adaptor By means o
31. mperature on the controlling device and by adjusting the mixing valve ensure the minimum temperature 60 C in reverse flow Flue gases fan does not rotate Only at standing fan maximum No fault has occurred The boiler is or it is too noisy temperature of the boiler is reached working properly The flue gases fan Attention Standing fan may starts when you open the stoking cause incomplete combustion door Too much fuel is loaded and formation of tar deposits The fan motor or starting capacitor Have the fan or capacitor replaced by are defective a specialist company Propeller of fan is baked Remove tar deposits from the fan propeller and if a damage is detected replace the fan propeller The limit switch of stoking door is in Adjust the limit switch of stoking door a wrong position or is defective or have it replaced by a specialist company 38 NO 11 12 13 14 15 16 17 18 IMPORTANT NOTICES The boiler only can be used for the purposes that it is destined for The boiler only can be operated by adults who are made acquainted with this operation manual It is not permitted to let the children unattended by adults near the boiler being in operation It is not permitted to tamper with boiler in a way which could endanger operators or eventually roommates health The boiler is not destined for the use by persons incl children whose physical sensual or mental disability or lack of exp
32. n e storage tanks e four way valve e three way valve ladomat 2 2 Advantages of boiler High service life of cast iron heat exchanger and all other parts due to the quality of the materials Sophisticated manufacturing technology on automatic moulding lines with stable and proven quality of manufacturing process ISO 9001 ISO 14001 Combustion efficiency 83 89 Simple operation and maintenance Gradation of performance according to number of sections The version Hefaistos P1 E allows hot water preparation with the possibility to select the strategy of boiler control Ecological operation that meets the requirements for the granting the trademark ESV Environmentally friendly product M E D 2 3 Technical data of boiler Tab No 1 Dimensions technical parameters fuel wood apes oS e 30 15 01 3 140 200 g sec 83 89 5 68 9 702 820 959 495 777 918 200 1541 x 833 mm 505 x 256 Pa bar 400 4 Pa bar 50 0 5 Pa bar 800 8 see Fig no 1 0 681 0 946 1 275 1 641 1 672 mbar 47 971 62 49 76 322 102 22 63 471 dm s 0 334 0 483 0 648 0 889 0 919 mbar 17 56 30 019 60 85 Does not exceed the level of 65 dB A 0 25 0 35 6 4 6 4 5 20 Number of sections Rated thermal output Fuel consumption at rated thermal output Fuel efficienc Feed hopper volume Burning time at rated output Flue gases temperature at outle
33. n dimensions of the boiler Hefaistos P1 T Bh 348 _ 364 1424 s RE eae mm Fig no 2 The main dimensions of the boiler Hefaistos P1 T 01 2 4 2 The main dimensions of the boiler Hefaistos P1 E 1694 Bh 256 252 Lag me 1423 LO 3 4 5 Fig no 3 The main dimensions of the boiler Hefaistos P1 E 2 5 main parts of boiler 2 5 1 The main parts of boiler Hefaistos P1 T 1 boiler drum 12 outlet pipe 2 combustion chamber lining 13 exhaust ventilator 3 ash pan door 14 boiler shell right part 4 stoking door 15 smoke adaptor 5 nozzle 16 inlet pipe 6 feed hopper lining 17 two way safety valve DBV 1 02 7 boiler shell left part 18 airrelease valve 8 feed hopper 19 draught controller 9 boiler shell upper part 20 stand 10 control box 21 boiler shell front part 11 boiler shell rear part Fig no 4a Main parts of boiler Hefaistos P1 T 2 5 2 main parts of boiler Hefaistos P1 E AA XN a ANN v SUN x TA A ay 9 NN AN ZN NE N ANN ov N S N v CN O gt eo e T pes m 6 O c u gt 0565 gt 25 cy S57 VO gt CZ lt CC 2 V re gt Vv V 0 D O TY C
34. o O SEO 0 U CD LO OR 00 O re rr r r r r re 00v S S 5 E o 5 O a u a 6 5 E S amp S O 9Q M dq 5202 2020 15 que v Ch or c Oo gog49990 00 c o559 95975 25 2 5 1 2 3 4 5 6 7 8 9 20 stand 10 control box Fig no 4b Main parts of boiler Hefaistos P1 E 3 Installation instructions 3 1 Boiler construction The sectional boiler drum made of grey cast iron according to EN 1561 quality 150 is the main part of the boiler Pressure parts of boiler correspond to strength requirements according to EN 303 5 The boiler drum is made of sections by means of pressed boiler inserts nipples 56 mm and rubber o rings and secured by anchor bolts The sections create combustion space ash pan and water spaces and also the convection part The feed shaft consists of feed hopper which is made of sheet metal intended for combustion processes The upper part of the feed hopper is water cooled The heating water inlet and outlet are situated at the rear part of the boiler At the rear section of the boiler there is mounted the smoke adaptor with air exchanger and exhaust ventilator The return water connection is situated in the upper part of boiler drum The heating water connection is situated in the upper part of the feed hopper Water inlet and outlet can be connected by means of threaded pipes The
35. oiler must be positioned in a way so that the plug is accessible The installation of the boiler must comply with all requirements of standards that apply in the relevant country of destination Boiler positioning with regard to fire regulations 1 Positioning on the floor made of incombustible material The boiler must be installed on a fireproof bottom which exceeds the boiler platform by 20 mm on the sides see fig No 6 1693 Number of sections 3 4 5 6 7 Fig No 6 Socle dimensions 2 Asafe distance from the combustible materials when installing and operating the boiler it is necessary to keep a safety distance of 200 mm from the materials of combustibility grade A1 A2 B and C D for easily combustible materials of combustibility grade E F which quickly burn and burn themselves even after removal of ignition source such as paper cardboard asphalt and tar paper wood and wood fiber boards plastics floor coverings the safe distance has to be doubled i e to 400 mm safe distance should be doubled as bulb where the grade of reaction to fire has not been proved Tab no 2 Grade of reaction to fire Examples of building materials and products included in the reaction to fire Grade oleae en to fire Extract from EN 13501 1 A1 A1 incombustible Granite sandstone concrete bricks ceramic tiles mortars fireproof A2 combustible with difficulty acumin izumin heraklit ligno
36. on nut M6 with washer 6 Fig no 25 Cleaning of the smoke adapter 36 Cleaning of boiler drum and combustion space see Fig no 26 Firstly switch on the exhaust ventilator then open the stoking door and through the slot sweep ashes into combustion chamber of the boiler drum By means of a cleaner remove ashes and unburnt pieces of fuel from the combustion chamber Clean the boiler drum vent holes by means of a brush Brush of polyamide can not be used at higher temperatures cleaning must be done only at the cold boiler drum Clean sweep the internal part of door remove the ash and soot TONKS a lt gt 1 Boiler drum 2 Combustion chamber 3 Cleaner 4 Brush 5 Stoking door 6 Vent holes of the boiler drum Fig no 26 Cleaning of the boiler drum and combustion chamber 3 T Fault conditions The boiler output is too low Calorific value of fuel is insufficient Use the prescribed fuel of prescribed fuel moisture is above 2096 moisture Clogged or deformed fan propeller Clean the fan propeller or replace it Heverse fan revolutions Check direction of fan revolutions Clogged nozzle Clean the nozzle orifice with poker Operating conditions not observed Check the transport pressure temperature of reverse flow An excessive amount of condensate in the stoking space Low temperature of boiler water Check increase the minimum boiler of boiler water te
37. orking temperature is 800 C This will switch on the flue gases ventilator 10 Let the kindling flare 11 Close the throttle valve and hold the stoking door ajar wait approx 10 seconds before you open it fully and then fill the whole volume of feed hopper with fuel Close the stoking door and open the throttle valve Operation 1 Heat the boiler to 80 C Set the draught controller to the temperature read on the boiler thermometer 2 Set the chain of draught controller to the required output which is at the throttle valve approx 3 50 mm With a lower air volume the boiler output is reduced Due to the boiler tarring make sure that the throttle valve is never fully closed it always must be open up to 3 mm by means of the setscrew of the throttle valve Fig no 24 3 During the operation the draft controller temperature must be set approx 5 C higher than the temperature set on operating thermoregulator 4 During operation it is necessary to feed the boiler with fuel according to the combustion intensity and need of heat CAUTION When refilling the fuel close the throttle valve and hold the stoking door ajar wait approx 10 seconds before you open it fully and then fill the whole feed hopper with fuel Close the stoking door and open the throttle valve 5 The boiler working with its full output 2 4 stokings is able to heat up the storage tank volume to temperature between 80 90 C and then we let the boiler burn out Then
38. part of the control box Fi g no 10 Mounting the control box 19 3 5 3 Limit switch installation Hefaistos P1 E Connect the limit switch according to the electrical connection see Chap 4 8 2 Insert the rod 9 into the left hole A in consoles 2 Then mount the circlip 7 8 3 By means of screws M4 x 40 4 and washers 4 3 6 mount the limit switch 3 to the consoles 2 and the upper part of shell 1 and secure with nuts M4 7 and washers 4 3 6 4 Screw the bolt M5x 20 11 with washers 5 3 10 on the rod 9 in the front upper part of the shell if necessary when testing the limit switch we can change the number of washers 10 A A left hole of the console 6 washer 4 3 1 upper part of the shell 7 nut M4 2 console 8 console 3 limit switch 9 rod 4 screwM 4x 40 10 washer 5 3 5 washer 4 3 11 screw M 5 x 20 Fig no 11 Limit switch installation 3 5 4 Installation of cleaning tools Use the common assembly tools and leather gloves when mounting or dismounting the brush tip on the spike and cleaner if included in the delivery 20 4 Commissioning Putting the boiler into operation can be performed only by professional installation companies authorized to carry out this work 4 1 Control activities before starting Before putting the boiler into operation it is necessary to check 1 Filling the heating system with water inspection of the thermomanometer and the ti
39. s boards and basalt felt fibreglass boards Beech and oak wood hobrex boards plywood werzalit umakart sirkolit Pinewood larch whitewood chipboard and cork boards rubber flooring Asphaltboard fibreboards cellulose materials polyurethane polystyrene oolyethylene PVC E F easily combustible 11 Location of boiler with regard to necessary handling space at least 1000 mm handling space must be left in front of the boiler the minimum distance between the rear part of the boiler and wall is 400 mm on both sides keep the space at least 400 mm for access to the rear part of the boiler ML i Fuel location o 4 itis forbidden to store the fuel behind or next to the boiler in a distance lower than 400 mm it is forbidden to store the fuel between two boilers in boiler room it is recommended by the manufacturer that minimum distance of 1000 mm 5 maintained between the boiler and fuel or the fuel should be stored in another room Fig no 7 Location of boiler in boiler room A continuous air supply for burning and eventual ventilation must be ensured for the room where the boiler is installed Air consumption of boiler Number of sections 3 4 5 6 7 The choice of the right size of boiler The choice of the right size of boiler i e its heat output is very important condition for economic operation and a correct function of t
40. st be stored in a dry place For heating do not use plastics household waste chemically treated wood residues waste paper wood chips brushwood garbage from boards pressed from the bark or chipboards gt Follow the instructions for operating the boiler When operating the boiler follow the recommended operating temperature gt Operate the boiler with an approved fuel When burning the wet wood the boiler does not work in the gasification regime its output is reduced and emissions are worse and there occurs the flue gases condensation in the boiler Consequently the boiler and chimney service life are shorter Fig no 23 Location of fuel in the boiler 32 5 1 Operation of boiler by user 5 1 1 Operation of boiler by user Hefaistos P1 T Making a fire firing 1 Check the water quantity in the heating system indicated on the thermo manometer 2 Openthe stop valves between boiler and heating system 3 Clean the boiler drum and smoke pathways see chapter 6 4 The flue gases ventilator must not be working 5 Openthe throttle valve choking valve 6 Insert kindling through the stoking door dry smaller wood chips upright on the duct it is necessary to pay attention to flue gases flow continuity then paper and bigger wood chips 7 Ignite the kindling in the feed hopper 8 Close the stoking door 9 Set the flue gases thermoregulator to 0 and operating thermo regulator to operating temperature recommended w
41. stoking door is mounted to the feed hopper and the ash pan door to the front boiler section The ash pan and stoking door are made with the possibility of left right opening see Fig No 5 The whole boiler drum is insulated by using the harmless mineral insulation which reduces the losses caused by the heat transfer to the ambient The boiler shell is coated with high quality comaxit spray Fig no 5 Left right opening 3 2 Regulations and quidelines A solid fuel boiler can only be installed by a firm holding a valid concession for boiler installation and maintenance A project according to the valid regulations must be prepared for the installation Before the boiler installation to an older heating system the installation company must ensure that the whole heating system is rinsed out washed out The heating system must be filled with water which meets the standards that apply in the relevant country of destination requirements especially its hardness must not exceed the required parameters Recommended values Hardness mmol l Concentration of total Fe Mn recommended value WARNING The use of anti freeze mixture is not recommended by the manufacturer In case the two way safety equipment is signalling that boiler has been filled with the water which does not meet the standards that apply in the relevant country of destination requirements it is necessary to treat the water in the system so that it again meets this st
42. t Flue gases mass flow at rated thermal output Efficienc Boiler class according to EN 303 5 Water volume Weight Combustion chamber depth Diameter of smoke throat Boiler dimensions height x width depth Filling opening dimensions Maximum working water overpressure Minimum working water overpressure Testing water overpressure Boiler hydraulic losses Water side resistance of the boiler temperature difference 10K Q h J kg pes hour A 3 EIE ca 56 os ggg co x N Water side resistance of the boiler temperature difference 20K Q Input water minimum temperature Water temperature control range Noise level Required draught Boiler connections heating water return water Cooling water temperature for equipment to remove excess heat Cooling water overpressure for equipment to remove excess heat Connecting voltage Electric input Electric coverage N C kPa bar 200 600 2 6 1 N PE 230V AC 50 Hz TN S 180 800 IP 40 Dependence of pressure loss on rate of flow 14000 12000 gt 10000 8000 pz 6000 4000 3 sections sections 2000 4 bsecti ons gt 6 sections we 7 Sections 0 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 Qz 10 m s Fig no 1 Hydraulic losses of boiler drum 4 2 4 The main dimensions of the boiler 2 4 1 The mai
43. tail A Put the upper part of the shell 4 on the side parts of the shell 1 2 Insert the flue gas thermostat capillary into the smoke adaptor basin Screw the manometer capillary into the check valve and insert the capillary of safety thermostat and the sensor of boiler water output temeperature UT into the basin in water space of the feed hopper and secure by the spring of capillaries In the upper part of the boiler shell 5 break out a perforated opening either on the right or left side depending on the need Install the bushing ICOTEK Carry out the wiring see chap 4 8 Put the sensor of flue gases temperature on the flue gas ducting and secure by means of a self drilling screw in the distance 3 x D diameter of the the flue gas ducting from the shell of ventilator It is necessary to ensure that the wiring and capillaries do not directly touch the feed hopper Insert the front upper part of shell 4 and upper part of the shell 5 on the side parts of the shell 1 2 ocrew the rear part of the shell 6 to the upper 5 and side parts of the shell 1 2 by means of 11 pc screws C 4 8 x13 and serrated lock washers 5 3 see detail B 18 O OI RON left side part of shell with insulation right side part of shell upper part of the control box upper front part of the shell upper part of the shell rear part of the shell A Mounting the control box to the upper part of the shell B Mounting the upper
44. tion for customer Packaging identification Assessment reference PE Plastic sacks folie corrugated board iron and plastic fix line Identification of principal materials used Paper Polyethylene iron wood Part 1 Summary of assessment Standard Report Assessment requirement reduction 1 2 Heavy metals and ensure below maximum permitted levels for components CR 13695 1 1 3 Other ensure in compliance with noxious hazardous CSN 77 0150 2 EN 13428 substances 2 Reuse ensure reusability in all terms of the standard for the functional packaging unit EN 13429 E E E NO E E NO 3 1 Recovery by material ensure recyclability in all terms of the recycling standard for the functional packaging unit EN 13430 ensure that calorific gain is achievable for of energy the functional packaging unit EN 13431 ensure compost ability in all terms of the composting standard for the functional packaging unit EN 13432 NOTE Conformity with EN 13427 requires affirmative responses to sections 1 1 1 2 1 3 and to at least one of 3 1 3 2 3 3 In addition where a claim of reuse is made section 2 should also record affirmative responses YES YES YES YES YES Part 2 Statement of conformity In the light of the assessment results recorded in part above this packaging is claimed to comply with the requirements of EN 13427 41 Annex to the guarantee certificate for customer the user Record of accomplis
45. way safety valve DBV 1 02 1 pc e business technical documentation By request e Safety valve 1 pc The boiler accessories ordered by request are not included in the basic price of the boiler 13 3 5 Installation process 3 5 1 Installing the boiler drum 3 5 1 1 Installing the boiler drum Hefaistos P1 T see Fig no 8 and 9 1 e Qo Xl Set the boiler drum on the socle underlay Dismount the rear part of the shell 1 by means of 4 8 x13 screws and serrated lock washers 5 3 see detail A and the upper part of the shell 2 according to the Figure no 8 Install T joint 13 the reduced adaptor 16 into T joint then mount the long bend 12 and the interconnection pipe G 1 2 14 via sealing 1 1 2 according to the Fig no 9a Install the outlet pipe Install the air release valve 10 and two way safety valve DBV 1 02 8 to the heating water outlet 6 see Fig no 9a 14 15 the valve can be installed only in the horizontal position The heating water outlet pipe 6 must be connected via a demountable joint to the heating system The return water inlet 3 must be connected via a demountable joint to the heating system Install the filling and drain valve G 1 2 1 Install the control box see chap no 3 5 2 ocrew the draft controller 15 into the opening in the reduced adaptor 16 The procedure of setting the boiler draft controller is Shown in chapter no 5 1 1 Operation Put
46. x to the upper front part of the shell 4 see detail A Put the upper part of the shell 4 on the side parts of the shell 1 2 Insert the flue gas thermostat capillary into the smoke adaptor basin screw the manometer capillary into the check valve and insert the capillaries of thermometer and thermostats into the basin in the water space of the feed hopper and secure by the spring of capillaries In the upper part of the boiler shell 5 break out a perforated opening either on the right or left side depending on the need Install the bushing ICOTEK Carry out the wiring see chap 4 8 It is necessary to ensure that the wiring and capillaries do not directly touch the feed hopper Insert the front upper part of shell 4 and upper part of the shell 5 on the side parts of the shell 1 2 ocrew the rear part of the shell 6 to the upper 5 and side parts of the shell 1 2 by means of 11 pc screws C 4 8 x13 and serrated lock washers 5 3 see detail B 3 5 2 2 Mounting the control box Hefaistos P1 E see Fig no 10 Install the limit switch see chap 3 5 3 Dismount the upper part of the control box 3 by means of 2 screws M5 x 12 and serrated lock washers 5 3 see detail B Thread the capillaries of the control box thermostats through the opening in the upper part of the shell and by means of 2 pc screws M5 x 25 and serrated lock washers 5 3 screw the control box to the upper front part of the shell 4 see de
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