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Husky ANDI Training Manual

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1. 2 S lt I I z 5 bi 5 5 2 E Z S o c bai o D 2 E z DEE TL rir TL HAMOMOMMANANANENAMEREDEDE nininnin nn nn r TL AZ MMM REGER KREE na aj aa na ua na a u u ua aa a na aa an u u u a u ua aa aa a u na Q S CHO cHi2 CHA CHI6 z UUUUUULUUUUU U UHOL E AARHMOERLEROERLEEOOEREENG TL AARRNONELERMOOEEEGKOGRENG OUUUUUOLUUUUUL UHOL U z MMM REGER KREE na aj aa na ua na a u u uu aa a a na a aa aa ua u u aa uu na aa aa na CH9 CHit Ca CHIE mes CODE j een MIN OO H 5 JA S S oO RAM o 2 2 Q bi D EXPANSION UPGRADE 2 8 By 43 wo omonormnormnrornnn juli uu u
2. 8 Wht 3 TXD RTS 4 Grn 5 o Wht Blu 5 Grn 8 CTS CTS 5 Red 4 en Blue 4 Red 7 RTS GND 7 Brn 7 Wht Brn 7 Brn 5 GND DSR 6 Org 2 Orange ___ 2 Org 4 DTR DTR 11 Blu 1000000 Wht Org 1 Blu 6 DSR Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Page 4 25 Husky ANDI Manual 4 3 9 3 Ryko Code A Wash IV Serial number 166600 or greater SSC CH14 RJ45 adapter to the Ryko Code A Wash IV S N 166600 or greater Part HT9352 ADP SSC RJ45 RJ45 Car Wash DB25 Female Adapter CAT 5 Cable Modular Jack DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 BIK 3 Wht Grn 3 Blk 2 RXD RXD 3 Wht 8 Brown 8 Wht 3 TXD RTS 4 CTS 5 DSR 6 DTR 1 GND 7 Brn 7 en Wht Brn 7 Brn 5 Gnd 4 3 9 4 Unitec Enterlink SSC CH14 RJ45 adapter to the Unitec Enterlink Part HT9352 ADP SSC RJ45 RJ45 Enterlink DB25 Female Adapter CAT 5 Cable Modular Jack DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 BIK 3 Wht Grn 3 BIk 2 RXD RXD 3 Wht 8 Brown 8 Wht 3 TXD RTS 4 CTS 5 DSR 6 DTR 1 GND 7 Brn 7 mm Wht Brn 7 Brn 5 Gnd 4 3 9 5 PDQ SSC CH14 RJ45 adapter to the PDQ Part HT9352 ADP SSC RJ45 RJ45 PDQ DB25 Female Adap
3. Do you have conitinuity YES Disconnect DC Power Supply cable and check Power Supply output Go to next page gt Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 48 Husky ANDI Manual NO 5VDC Voltage correct Replace Power Supply Reconnect Power Supply cable remove all Communication Boards and check voltages again 5VDC Voltage correct Replace SSC Main Board Reinstall the communication boards one at a time checking the voltages after installing each board to find the board that is bringing the voltages down Found board Replace bad that is bringing Communication down voltage Board NO Contact Allied s Technical Support Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Page 4 49 Husky ANDI Manual 4 5 3 SSC Display play shows all black boxes on top line SSC LCD Display shows all black boxes Verify that all three DC voltages are correct Adjust voltages See Are voltages Power Supply Diagram correct in SSC Diagram Section SSC LCD dis Reseat Code and Ram Boards Did reseating boards work Replace Code Board Did replacing Code Board work Replace Ram Board YES Did replacing Ram Board work Go to next page gt Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 50 Husky ANDI Manual
4. Examples Comm Board Part Description CL 2W 45ma 399 1410 Gil Current Loop 2 Wire 45ma Gilbarco Tok UDC 399 1512 Tokheim UDC 12V Serial Interface RS 232 FP 399 1610 F RS 232 Fully Populated RS 485 499 3710 RS 485 board CL 6 CH 399 2110 Current Loop 6 Channel Tokheim RPS CL 6 CH A 399 2210 Current Loop 6 Channel Bennett CL 2W 45ma 499 2410 Current Loop 2 Wire 45ma Gilbarco Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 36 Husky ANDI Manual 4 4 6 SSC Diagnostic Messages The SSC idle display before the date time has been configured is as follows G AvvrrS BCDLSTW PGM MMM DD YYYY The first line shows the program version and available features The second line shows the program date Example PGM Oct 23 1997 The SSC date time is programmed via messages from the POS The idle display after receiving the first date time message is as follows G AvvrrS BCDLSTW 01 15 95 10 35AM On start up the SSC marks all communication links with external devices as being down When a status change occurs the SSC displays a diagnostic message using the following format G AvvrrS BCDLSTW CH XX CH Status When no other status change occurs within 15 seconds the SSC will return to its default display showing the current date time Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 37 Husky ANDI Manual 4 4 7 Card Re
5. Position Product Not assigned Not assigned High grade Blended product Low grade Not assigned Not assigned Not assigned SINIO Oo Po The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 18 Husky ANDI Manual 3 1 3 4 Wayne Blending Quick Reference Guide ode 18 setting 1 Diesel 2 Not Assigned 3 Not Assigned 4 High grade 5 Blend grade 6 Low grade 7 Not Assigned 8 Not Assigned 1 Not Assigned 2 Not Assigned 3 High grade 4 Not Assigned 5 Blend grade 6 Not Assigned 7 Low grade 8 Not Assigned 1 Not Assigned 2 Not Assigned 3 High grade 4 Blend grade 5 Low grade 6 Not Assigned 7 Not Assigned 8 Not Assigned 1 Not Assigned 2 Low grade 3 Blend grade 4 High grade 5 Not Assigned 6 Not Assigned 7 Not Assigned 8 Not Assigned Mode 18 setting 1 0 0 5 6 4 0 0 0 5 0 6 0 4 0 0 3 2 1 0 0 0 4 6 5 0 0 0 Note Not Assigned 0 product value Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 19 Husky ANDI Manual 3 1 4 Wayne and Gilbarco addressing The SSC can support up to 16 fueling positions of Wayne dispensers on channel 5 Primary dispenser channel and up to 16 fueling positions of Gilbarco dispen
6. Part Number 281920 499AP GMAN 499AP HMAN HT9359 ADP HT9323B ADP HT9323C ADP HT9385B ADP HT9385C ADP HT9330 ADP HT9303 ADP Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Husky ANDI Manual Description _ Lock and Key Generic Installation Programming amp Service Manual Husky Installation Programming amp Service Manual RJ45 adapter ANDI to Point Of Sale w DB9 connection RJ45 adapter ANDI to Gilbarco D box Pump control RJ45 adapter ANDI to Gilbarco D box CRIND control RJ45 adapter ANDI side only for Gilbarco D box w RJ45 connection Pump control RJ45 adapter ANDI side only for Gilbarco D box w RJ45 connection CRIND control RJ45 adapter ANDI to Gilbarco Security Module GSM Debit RJ45 adapter ANDI to Tokheim Distribution box Pump control Page 4 67 Part Number HT9301 ADP HT9339 ADP HT9356 ADP HT9338 ADP HT9348 ADP HT9344 ADP HT9350 ADP HT9396 ADP HT9389 ADP HT9348 Length HT9348 ADP HT9344 Length HT9344 ADP HT9352 Length HT9352 ADP HT9405 ADP HT9406 ADP HT9359D ADP HT9428 ADP Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Husky ANDI Manual Description RJ45 adapter ANDI to Tok 69 box DPT control and for OPT RJ45 adapter ANDI to Wayne PIB Pump control RJ45 adapter ANDI to Wayne CAT IF board RJ45 adapter ANDI to Veeder Root tank gauge RJ45 ada
7. Start button Soft key Cancel This keypad is supported regardless of keypad setting Note Outside Debit and Outside Cash is also supported Pay Here Credit Pay Inside 1 2 3 Yes 4 5 6 No Cancel Type G Outside Debit Clear 0 Enter leie Kc Clear Cancel Enter Help Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 48 Husky ANDI Manual 7 Outside Credit Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 49 Husky ANDI Manual Type J DPT amp OPT Cancel Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 50 Husky ANDI Manual 3 4 Peripheral Devices 3 4 1 Tank Gauge Systems The ANDI SSC uses Channel 13 to interface to the Veeder Root Device The SSC is connected to the Serial board on a TLS 250 through 350 and it may be connected to the DIM board on a 350R When the SSC is connected to the DIM board on a TLS 350R it will send real time fuel transaction data i e sale started sale complete volume dispensed meter readings etc This is accomplished by implementing the Veeder Root Dispenser Interface Protocol a proprietary interface defined by Veeder Root to the TLS 350R This will allow the TLS to utilize the AccuChart Automatic Tank Calibration feature for underground storage tank reconciliation Configure the TLS 250 350 350R or
8. ooo 0399 3710 RS 485 board CH9 POS Optional 0399 1610 F RS 232 Fully Populated board CH10 POS Optional 0399 1610 F RS 232 Fully Populated board CH11 POS Optional 0399 1610 F RS 232 Fully Populated board CH12 Tok OPT s Optional 0499 3710 RS 485 board CH13 Tank Gage 0399 1610 F RS 232 Fully Populated board CH14 Car Waeh non 0399 1610 F RS 232 Fully Populated board CH15 Fuel Price Sign 0 sceee 0399 1610 F RS 232 Fully Populated board CH16 Remote Access 0399 1610 F RS 232 Fully Populated board Note If DPT s and OPT s are present the OPT s must also connect to a 69 box Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 2 3 Husky ANDI Manual 2 2 3 SSC to Wayne and Gilbarco POS 1 ons SS POS 2 BE 05 POS 3 CH11 POS 7 POS 4 Station CH12 Tok 69 box Tok Opt s Site J1 I 1 8 Wayne 1 18 Controller time O Car Wash Gilbarco 1 16 Gilbarco D Box Price Sian Remote Access This figure describes an SSC to Wayne Gilbarco with Tokheim OPT installation Communication Boards CHI POS E 0399 1610 F RS 232 Fully Populated board CH2 POS Optional 0399 1610 F RS 232 Fully Populated board CH3 POS Optional 0399 1610 F RS 232 Fully Populated board CH4 POS Optional 0399 1610 F RS 232 Fully Populated board CH5 Wayne PIB Dis 1 16 FP 0399 1610 F RS 232 Fully Populated boar
9. ANDI Manual Outside Enter Help Outside Outside Copyright O 2010 by Allied Electronics Inc Pay Outside Credit Pay Inside Cancel Pay Outside Credit Page 3 27 Husky ANDI Manual Type F Pay Outside Debit Help Pay Outside Credit Pay Inside Credit Cancel Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Page 3 28 Soft key Left Soft key Left Soft key Left Soft key Left Husky ANDI Manual Type H Husky Specific Prompts 1 2 3 4 5 6 7 8 9 Clear 0 Enter Rev July 27 2010 Copyright 2010 by Allied Electronics Inc Page 3 29 Husky ANDI Manual Type I Outside Credit Inside Inside Cash Credit oe o ener nm S Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 30 Soft key Left Soft key Left Soft key Left Soft key Left Cancel Re print Receipt French English Husky ANDI Manual Type J Customer Specific Prompts Rev July 27 2010 1 2 3 4 5 6 r 1 7 8 9 Clear 0 Enter k Copyright O 2010 by Allied Electronics Inc Page 3 31 Husky ANDI Manual Type M Pay Outside Credit x sy sl ee Clear No Pay Inside Cash Enter Yes HELP CANCEL Copyright 2010 by Allied Electronics Inc Rev
10. Manual Tank gauge 1 Veeder Root TLS 250 350 amp 350R or equivalent tank gauge system via a fully populated RS 232 board 2 Any Tank Gauge system that uses the Veeder Root protocol Car Wash 1 Ryko III Ryko IV Unitec POS 4000 Unitec Enterlink Unitec Portal Ti Unitec Smart Terminal PDQ and Kesseltronics Car Wash controllers via a fully populated RS 232 board 2 All Ryko compatible controllers Fuel Price Siqn 1 Daktronics and the PWM Price signs via a fully populated RS 232 board Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 1 4 Husky ANDI Manual 2 Installation Information 2 1 Procedures 1 Hardware Installation a Mount SSC unit onto wall b Route and connect all communication cables as labeled Refer to Configuration Diagrams section c Apply AC power to unit The SSC software will first initialize the hardware and then run some internal diagnostics before starting the application program To indicate that the software is active the SSC will display the following d The prompt will display gt SSC System Reset Initializing SSC will next show the following on the display for several seconds gt Software Version SSC Warm Start SSC will then show the following on the display when ready gt Software Version Date amp Time If you have these prompts then proceed to next step if not refer to the Power Up Diagnostics of the
11. 2010 Page 4 39 Husky ANDI Manual 4 4 9 1 Gilbarco Dispenser and CRIND Software versions Gilbarco Dispenser Model Version Version Encore 300 Encore 500 Pre optimized Optimized amp Eclipse Bee ees 25 2 28 0 NA i O aa Advantage Model 70 8 9 0 6 2 0 2 A 5 40 MPD 2 grade B02 B03 B12 B13 MPD 3 grade B04 B05 B14 B15 MPD 4 grade B06 B07 Quad 2 grade B42 B43 B52 B53 Dual 2 grade B20 B21 B30 B31 1 hose MPD Model 72 2 9 32 0 6 22 0 5 01 5 40 3 grade 3 0 B84 B85 B94 B95 4 GERE E B86 B87 3 grade 6hs _ grade 6 hs B64 B65 Selec Blender Model 75 5 6 35 3 2 25 1 4 01 5 40 3 gr 1 hs 3 0 B78 B79 B7A B7B B7E B7F B7G B7H B7K B7L B7N B70 BAA BAE BAG BAK 4 gr 2 hs 3 1 B71 B7C B7D B7J B7M B7P Gilbarco CRIND Version Features Generic 51 1 6 or Debit Cash Acceptor Modular and Advantage 60 4 40 Generic 60 4 40 Debit Cash Acceptor Advantage and Encore 300 Dual Head Card Reader Canada Only 62 4 60 Smartpad Advantage and Encore 300 Generic 70 3 30 Debit Cash Acceptor TRIND Advantage and Encore 300 Encore 500 and Eclipse 2 0 30 Debit TRIND Scanner Note Gilbarco has recommended that these software versions or newer should be used with the corresponding Dispenser and CRIND models Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 40 Husky ANDI Manual 4 4 9 2 Tokheim Dispenser a
12. Cable problem disconnected pin out error broken wire etc Distribution Box problem Device problem e g a dispenser is down Interface board configured wrong CH XX Rx TimeOut Receive Time Out This message is displayed when the external device doesn t return the proper response to the SSC e g no ACK no NAK etc Possible causes are External device ignores SSC busy or locked up Cable problem pin out error on Receive Data and or Transmit Data CH XX Rx Parity Receive Parity Error A parity error occurred while receiving a message from the external device The message is discarded usually this error will be corrected On dispenser or card reader Channels this error can occur when two or more devices have been addressed the same CH XX Rx Framing Receive Framing Error A framing error occurred while receiving a message from the external device The message is discarded usually this error will be corrected On dispenser or card reader Channels this error can occur when two or more devices have been addressed the same Rev July 27 2010 Copyright 2010 by Allied Electronics Inc Page 4 44 Husky ANDI Manual CH XX Await Cnfg Await Configuration The SSC is waiting to be configured before this Channel becomes active Example The dispenser Channels are not active until the POS has configured the dispensers CH XX Await Strt Await Start The SSC is waiting for the external
13. Rev July 27 2010 Page 3 10 Husky ANDI Manual Dispenser Programming Mode 26 of the dispenser programming must be configured correctly for the blend ratios The programming screen for the dispenser is shown below for variable blenders Ratios for left piped product Total Sale Gallons Blender type High Gr Mid Gr Low Gr Ratios for blend 50 100 Ratios for right product piped product 1 In mode 26 on the right side of the gallon display window a 0 1 or 2 may be showing in the gallon window This option sets the Blender type 0 Blender used without ratio verification 1 Blender used with ratio verification 2 Blender used with a controller that does not support blenders ratio verification The POS ratios must match the dispenser ratios If the ratios do not match an error message Blend Ratio Error will be displayed on the dispenser card reader if present when the customer attempts to reset and begin fueling the blended product 2 Set the blender ratios Each product has two ratios which are displayed in the PPG windows Top line ratio of the left piped product Bottom line ratio of the right piped product As shown in the figure above the left piped product has 100 of the high grade and 0 of the low grade The right piped product has 0 of the high grade and 100 of the low grade The blend product allows the left top grade to be set and automatically adjusts the bottom grade rat
14. Wht 8 en Brown 8 Wht 2 TXD RTS 4 Red 4 zeen Blue 4 Red 5 CTS CTS5 Grn 5 Wht Blu 5 Grn 4 RTS DSR 6 Org 2 mmmm m Orange 2 Org 11 DTR N C 8 20 N C GND 7 Brn 7 en Wht Brn 7 Brn 7 GND DTR 11 Blu 1 WhUOrg 1 Blu 8 DCD N C 20 L 6 N C Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 22 Husky ANDI Manual 4 3 8 Tank Gauge Cables and RJ45 Adapters The SSC uses Channel 13 to interface to the Veeder Root or Equivalent tank gauge systems Configure the tank gauge communication parameters as follows Baud Rate 9600 Parity Odd Stop Bits 1 Data Bits 7 4 3 8 1 Veeder Root TLS On a TLS 250 the communication parameters are set using a rotary switch and DIP switches please refer to the TLS 250 manual On a TLS 350 the communication parameters are programmed via the TLS keyboard please refer to TLS 350 350R manual SSC CH13 RJ45 adapter to the VR TLS Part HT9338 ADP SSC RJ45 RJ45 TLS DB25 Female Adapter CAT 5 Cable Adapter DB25 Male Pins Pins T568B Spec Pins Pins TXD 2 GE eee WhvGm 3 Blk 3 RXD RXD 3 Wht 8 Brown 8 Wht 2 TXD RTS 4 CTS 5 DSR 6 DTR 1 GND 7 Red 4 zeen Blue 4 Red 7 GND 4 3 8 2 Red Jacket ST SSC CH13 RJ45 adapter to the Red Jacket
15. 1 on the left on both sides of the pump Gilbarco products are mapped as positions 1 3 and 5 Advantage and positions 1 2 and 3 Advantage with Optimized electronics Low grade Mid grade and High grade respectively from left to right when facing each side of the dispenser A 5 0 will have the products mapped as positions 1 2 3 4 and 5 Low grade blend grade 1 blend grade 2 blend grade 3 and High grade The following is an example of a 3 0 product 3 product 2 product 1 B side position 5 position 3 position 1 Advantage position 3 position 2 position 1 Adv w optimized amp Encore product 1 product 2 product 3 A side position 1 position 3 position 5 Advantage position 1 position 2 position 3 Adv w optimized amp Encore An advantage variable blender with diesel or 3 1 will always have the diesel product for each side mirrored with one another The diesel will be on the right when facing side A while diesel will be on the left when facing side B Gilbarco maps the diesel product as product 6 The remaining grades are mapped the same as the 3 0 described above The pump is shown below product 3 product 2 product 1 product 4 B Side position5 position3 position 1 position 6 Advantage position3 position2 position 1 position6 Adv w optimized amp Encore product 1 product 2 product 3 product 4 A Side position 1 position3 position5 position6 Advantage pos
16. July 27 2010 Page 3 32 Husky ANDI Manual Type N ac Credit Inside ESE le LEN Outside Debit Outside Pay Credit Inside Pay Inside Credit Pay Outside EE re atom Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 33 Husky ANDI Manual Type Q EPP in T DES Graphics Advantage and Encore 300 models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice functions as the ADA key Auxiliary Keypad Outside Debit Outside Credit Pay Inside Type R EPP in T DES Single line Advantage and Encore 300 models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder Auxiliary Keypad Outside Debit Outside Credit Pay Cancel Inside Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 34 Husky ANDI Manual Type S EPP in S DES Graphics Advantage and Encore 300 models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice functions as the AD
17. RJ45 Tokheim 69 Box DB25 Female Adapter CAT 5 Cable Modular Jack J1 Connector Pins Pins T568B Spec Pins Screws 1 Grm 5 en Wht Blu 5 Grn 4 2 Wht 8 en Brown 8 Wht 2 3 Red 4 en Blue 4 Red 1 4 BIK 3 Wht Grn 3 Blk 3 Note up to 32 Tokheim DPTs may be connected to the ssc on CH 7 Up to 8 Tokheim OPTs may be connected to the ssc on CH 12 via the Tokheim 69 box A 18 awg 3 conductor shielded cable rated at 600 volts oil and gas resistant must be used for DPT and OPT communication Allied part 428318 or equivalent Caution The DPT and the OPT cable cannot be installed in the same conduit as the intercom cable or high voltage lines Serious damage to the DPT OPT and the SSC may result if the cable is not installed properly Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 21 Husky ANDI Manual 4 3 7 Wayne PIB Electronic Central Dispenser Control Cable The SSC uses a Fully Populated RS232 communication board in Channel 5 to interface to the Wayne PIB dispensers Up to 24 fueling positions may be connected Channel 5 must have a 7 wire custom cable which terminates in a female DB 25 connector SSC CH5 RJ45 adapter to the Wayne PIB Part HT9339 ADP SSC RJ45 RJ45 Wayne PIB DB25 Female Adapter CAT 5 Cable Adapter DB25 Female Pins Pins T568B Spec Pins Pins TXD 2 EN 464 Wht Grn 3 BIk 3 RXD RXD 3
18. RS 232 FP Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 38 Husky ANDI Manual 4 4 9 Software Cross Reference Charts Software Cross Reference Charts The attached cross reference charts list the software version requirements for the Allied SSC interface boxes as well as Bennett Gilbarco Tokheim RPS Tokheim and Wayne dispensers and in dispenser card readers The charts included the most popular dispenser models with a diversity of options In addition the chart includes each manufacturer s part number for the appropriate computer logic board These charts should not be used as an indiscriminate software replacement and or upgrade program All of the software variations and variables may not be identified in these charts Service personnel should not fix equipment which is trouble free in order to satisfy the software version requirements Allied strongly recommends that the service personnel contact Allied and or the appropriate dispenser manufacturer s Help Desks before replacing software The following is a description of the software version names Example HTA0512 S BCDLSTW H Husky T Tokheim A Non Network ANDI 01 Version 01 00 Revision 00 S SSC B Bill acceptor C Card reader capability D Debit capability at the Card reader L Down Load feature S Price Sign T Tank Gauge W Wash Car Wash Copyright O 2010 by Allied Electronics Inc Rev July 27
19. ST tank gauge SSC RJ45 RJ45 Red Jacket DB25 Female Adapter CAT 5 Cable Modular Jack DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 Bg 1e WhvGm 3 BIk 2 RXD RXD 3 Wht 8 een Brown 8 Wht 3 TXD CTS5 Grny5 2a Wht Blu 5 Grn 7 RTS GND 7 Red 4 een Eine sen 4 Red 5 GND Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 23 Husky ANDI Manual 4 3 8 3 Omntec OEL8000 II SSC CH13 RJ45 adapter to the OMNTEC Model OEL8000 II Tank Leak detection system SSC RJ45 RJ45 DB25 Female Adapter CAT 5 Cable Modular Jack Pins Pins T568B Spec Pins TXD 2 BIK 3 Wht Grn 3 Blk RXD 3 Wht 8 en Brown 8 Wht GND 7 Red 4 zeen Blue 4 Red 4 3 8 4 OPW EECO SSC CH13 RJ45 adapter set to the OPW EECO 1500 2000 3000 OMNTEC DB9 Female Pins 3 RXD 2 TXD 5 GND Part HT9396 ADP SSC RJ45 RJ45 EECO DB25 Female Adapter CAT 5 Cable Modular Jack DB9 Male Pins Pins T568B Spec Pins Pins TXD 2 Org 2 Orange 2 Org 2 RXD RXD 3 Blk 3 Wht Grn 3 Blk 3 TXD RTS CTS GND 7 Grn 5 0 Wht Brn __ 5 Grn 5 TXD DSR C 7 RTS DTR 1 8 CTS 4 3 8 5 Incon Tank Sentinel SSC CH13 RJ45 adapter set to the Incon Tank Sentinel Part HT9389 ADP SSC RJ45 RJ45 Incon Comm 2 DB25 Female Adapter CAT 5 Cabl
20. Technical Tips section 2 Programming steps a Program the dispensers b Program the SSC via the POS Note Dispenser programming is not within the scope of this manual Note It is not within the scope of this manual to supply complete step by step programming of the POS Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 2 1 Husky ANDI Manual 2 2 Configuration Diagrams 2 2 1 SSC to Gilbarco POS 1 POS 5 POS 6 POS 2 POS 7 Tok OPT s POS Station 1 8 3 Site Controller Ge 1 to 16 F P Gilbarco Gilbarco 17 to 32 F P Dist Box CRIND Cash Universal 1 to 32 Dist Box Debit GSM Gilbacro Gilbarco Dist Box Remote This figure describes an SSC to Gilbarco with CRIND and Tokheim OPT installation Communication Boards CHT POS uer ege 0399 1610 F RS 232 Fully Populated board CH2 POS Optional 0399 1610 F RS 232 Fully Populated board CH3 POS Optional 0399 1610 F RS 232 Fully Populated board CH4 POS Optional 0399 1610 F RS 232 Fully Populated board CH5 Dispenser oaeee nen 0499 2410 45ma Current loop board CH6 Dispenser Optiona 0499 241 0 45ma Current loop board CH7 Optional CRIND Cash 0499 2410 45ma Current loop board CH8 Debit Optional 0399 1610 F RS 232 Fully Populated board CH9 POS Optional 0399 1610 F RS 232 Fully Populated board CH10 POS Optional 0399 1610 F RS 23
21. cable Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 64 Husky ANDI Manual communication restored to ext device Replace SSC Main Board restored to ext device Contact Allied s Technical Support Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 65 Replacement Parts List Part Number 499 2410 399 1610 F 399 1512 499 3710 499 2810 GGA 499 2810 HGA 499 2810 GTA 499 2810 HTA 499 2810 HWG 499 2840A 499 2400 MRW160KV 142910 HT9315 HT9358 HT9316 VC16203TANR HT9318 HT9314 17250 470450 VG3 3 Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Husky ANDI Manual Description 20 45 ma Current Loop Board Gilbarco Pump CRINDS Fully Populated RS 232 Board POS Wayne PIB Debit Tank gauge Car wash Network 12 Volt Serial Interface Board Tokheim Pump Control RS485 Board Tok DPT Wayne CAT w or w o the CAT IF board Code Board Generic Gilbarco ANDI Code Board Husky Gilbarco ANDI Code Board Generic Tokheim ANDI Code Board Husky Tokheim ANDI Code Board Husky Wayne Gilbarco ANDI Battery back RAM 512K Main Board 160KV Power Supply Power Supply Screen AC Power Supply Cable AG power supply cable wON OFF switch DC Power Supply Cable Display Board with Cables Short Ribbon Cable Long Ribbon Cable AG Cord Metal Enclosure Card Guides Page 4 66
22. device to respond to a start up request Example As part of the configuration process the POS sende credit network parameters to the SSC After receiving these parameters the SSC will issue a Network Start Up request to the Credit Card Host The SSC will not send any other messages to this Channel until the Credit Card Host has accepted the Start Up message CH XX Link Up Normal state the Channel is up and running No errors have been detected CH XX Disabled The interface provided via this Channel has been disabled i e this SSC program doesnt support this device Call technical support to order a program with this feature enabled CH XX Port Error The SSC was unable to access the serial port device This can occur when there is a problem found with a Channel on the main board CH XX Log Off The external device has logged off i e it informed the SSC that it was temporarily going down Example Exit the POS program and go to the DOS prompt CH XX Device Ver The external device is running an incompatible software version To correct this problem upgrade the device to the appropriate software version and or revision and restart the device Rev July 27 2010 Copyright 2010 by Allied Electronics Inc Page 4 45 Husky ANDI Manual 4 5 2 5V Power Supply Voltage 5VDC Power Supply Voltage is Zero Verify that AC power is supplied to SSC Is AC power supplied Appl
23. or improper installation All parts being returned under warranty must be accompanied with a Allied RMA number When calling Allied for RMA numbers for SSC main boards you will be asked for the main board serial number located on the upper center edge of the Main Board and a description of the problem Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 1 1 Husky ANDI Manual 1 3 FCC Warning This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause interference to radio communications It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart B of Part 15 of the FCC Rules which are designed to provide reasonable protection against such interference when operated in a commercial environment Operation of this equipment in a residential area is likely to cause interference in which case the user at his own expense will be required to take whatever measures may be required to correct the interference Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 1 2 Husky ANDI Manual 1 4 Overview The SSC interfaces to the following devices See the Technical Tips section for dispenser mo
24. sure to remove the head pinouts shell of the cable and see correct Cable Pinouts section or try a new cable Replace communicaton board in CH XX slot communication restored to ext device restored to ext device Contact Allied s Technical Support Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 53 Husky ANDI Manual No communication between the SSC and External device messages CH XX CTS DSR Dn CH XX CTS Down CH XX DSR Down Note This message will appear when you press the Channel on the SSC keypad SSC display reads CH XX CTS DSR Dn Verify external device e g POS Dispensers etc are running ok NO Program or repair External device is external device e g POS running ok Dispensers etc YES Verify that the communication cable from CH XX of SSC is connected to external device NO Connect cable from CH XX of SSC to external device Cable is connected See Configuration Diagrams YES Verify that the pinouts of this cable are correct See Cable Pinouts Correct Cable Pinouts Be NO sure to remove the head shell of the cable and see Are cable pinouts correct YES Replace communicaton board in CH XX slot Go to next page gt Cable Pinouts section or try a new cable Copyright 2010 by Allied Electronics Inc Rev July 27 201
25. type which is set via the POS fueling point configuration menu The blender type setting is not used and should be set to zero 0 Position Advantage Adv w optimized amp Encore Product Product 1 Low grade Low grade 2 Not assigned Blended product 3 Blended product High grade 4 Not assigned Not assigned 5 High grade Not assigned 6 Diesel Diesel 7 Not assigned Not assigned 8 Not assigned Not assigned The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines Product to Position Mapping Fixed Blenders Advantage and Optimized The Gilbarco fixed blender does not require any special product mapping The table below lists the proper product to position assignment for this blender type and is programmed via the POS fueling point configuration menu The blender type setting is not used and should be set to zero 0 Position Product Low grade Blended product High grade Not assigned Not assigned Not assigned Not assigned Not assigned OO IS OT AR GO NO The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 6 Husky ANDI Manual 3 1 1 5 Gilbarco Security Module GSM for Debi
26. while the SSC is under normal load conditions 3 Locate R60 on the 150KV Model and R58 on the 160KV Model from the Power Supply diagrams on previous pages a blue colored surface mounted potentiometer The potentiometer controls all output voltages of the power supply The 5 volt DC output is the most critical voltage 4 Set the multi meter to DC voltage measurement Using an alligator clip connect the ground line of the multi meter to the ground measurement point TP4 of the SSC main board The ground measurement point is located on the lower left hand corner of the SSC main board 5 Use a small insulated slotted screw driver to turn the swipe of the potentiometer To increase the output voltage turn the potentiometers adjustable swipe in a clockwise direction To decrease the output voltage turn the adjustable swipe in a counter clockwise direction Measure the 5 volt line at the 5 v test point TP 1 located in the lower left hand corner of the SSC main board Important When adjusting the voltage it is important not to touch any surface or components on the power supply Doing so can damage the power supply or SSC main board 6 Adjust the 5V DC output until it reads 5 2VDC 12V DC should read in the range of 13 5V 14 7VDC 28V DC should read in the range of 27 1V 29 3VDC 7 Be sure the unit is off before reinstalling the power supply screen Make sure the rubber grommet of the power supply cable is in the notch of the s
27. your selection The SSC will show one of the following displays SSC Init Mem All or SSC Init Mem Dis or SSC Warm Start Initializing Initializing Initializing After completing the SSC initialization the display will change to one of following screens G AvvrrS BCDLSTW or G AvwrrS BCDLSTW or G AvwrrS BCDLSTW SSC Init Mem All SSC Init Mem Dis SSC Warm Start The upper line shows the program name and version revision information The letters appearing after the indicate which program features are available The lower line shows the start up mode 6 After performing a Memory All or Memory Dis send the SSC configuration to the SSC from the POS Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 34 Husky ANDI Manual 4 4 4 Display System Information Using the SSC keyboard one can enter a password to access the SSC System Information menu The password is 321 After entering the password the SSC displays the following Select Option 0 Exit Menu 1 System Info Last status RAM battery status SSC board Rev 2 Program Info All Allied module versions 3 Idle Status Site state Idle or not Note If the Idle Status menu shows System Not Idle press the 1 key to display further detail regarding the part of the system that is reporting the not idle condition 4 Init Modem Initialize Modem channel 16 0
28. 0 Page 4 54 Husky ANDI Manual communication restored to ext device Replace SSC Main Board restored to ext device Contact Allied s Technical Support Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 55 Husky ANDI Manual No communication between the SSC and Ext device CH XX Loop Error Note This message will appear when you press the Channel on the SSC keypad SSC display reads CH XX Loop Error Verify cables from SSC to Dispensers Card Readers and Distribution Box are connected correctly NO Connect cables correctly See Configuration Diagrams Are cables rarrartlu YES Verify that the pinouts of this cable are correct See Cable Pinouts Correct Cable Pinouts Be NO sure to remove the head shell of the cable and see Are cable pinouts correct Cable Pinouts section or try a new cable YES Verify that the Distribution Box is working correctly Is Distribution Box working correctly Repair Distribution Box problem See manufactures manuals NO YES Verify that the Dispensers are working correctly Are NO Repair Dispenser e Dispensers problem working See manufactures correctly manuals YES Contact Allied s Technical Support Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 56 Husky ANDI Man
29. 18 Grade to position assignment FP POS FP config must match mode 18 17 Blend ratio to grade 06 blended product Must match option 51 in the dispenser 3 1 3 3 Wayne Vista Blending Dispensers Variable Blenders The ANDI interfaces to the following Wayne variable blenders 580 D1 Single hose Multi product dispenser without diesel 580 D3 Single hose Multi product dispenser without diesel 395 Single hose 1 Multi product dispenser with diesel Fixed Blenders The ANDI interfaces to the following Wayne fixed blenders 590 Multi hose multi product dispenser without diesel 590U Single hose multi product dispenser without diesel Uses the same configuration as the 580 Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 14 Husky ANDI Manual Dispenser and 2400 Console Settings For the Wayne blenders to operate properly several options must be set at the dispenser at the Decade 2400 console and at the POS 1 Dispenser Macro The dispenser options are set via a macro Below are the proper macro settings for the blenders Model Type EEE 590 7 2 2400 Console Programming Additional programming parameters must be set via the Decade 2400 console for proper dispenser operation a Set Mode 18 for each fueling point Mode 18 is the Grade to Position assignment for each fueling point The table below summarizes proper mode setting for each type of blendin
30. 2 Fully Populated board CH11 POS Optional 0399 1610 F RS 232 Fully Populated board CH12 Tok OPT s Optional 0499 3710 RS 485 board CH13 Tank Gage 0399 1610 F RS 232 Fully Populated board CH14 Car Waeh eeen 0399 1610 F RS 232 Fully Populated board CH15 Fuel Price Son 0399 1610 F RS 232 Fully Populated board CH16 Remote Access 0399 1610 F RS 232 Fully Populated board Note The Tokheim OPT s must connect to a Tokheim 69 box Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 2 2 Husky ANDI Manual 2 2 2 SSC to Tokheim POS POS 1 5 POS POS 2 6 POS POS 3 7 POS Tok 4 l 69 Box OPTs Station J1 1 8 Site Tokheim Tokheim Controller Tank gauge 1 to 16 Distribution Fuel Positions Box Car Wash Tokheim Tokheim 17 to 32 Distribution Fuel Positions Box DPT s 1 32 See J1 This figure describes an SSC to Tokheim with DPT and OPT installation Communication Boards CHI POShurasegrmteeriatrene eet deeg 0399 1610 F RS 232 Fully Populated board CH2 POS Optional 0399 1610 F RS 232 Fully Populated board CH3 POS Optional 0399 1610 F RS 232 Fully Populated board CH4 POS Optional 0399 1610 F RS 232 Fully Populated board CH5 Dispenser ranrnnnnnrrnannrnannrnnennre 0399 1512 12 volt serial interface board CH6 Dispenser Optional 0399 1512 12 volt serial interface board CH7 DPT s Optional
31. A key Auxiliary Keypad Outside Debit Outside Credit Pay Cancel Inside Type T EPP in S DES Single line Advantage and Encore 300 models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder Auxiliary Keypad Outside Debit Outside Credit Pay Cancel Inside Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 35 Husky ANDI Manual Type U EPP in T DES Graphics Encore 500 models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice functions as the ADA key Auxiliary Keypad Outside Debit Outside Credit Pay Cancel Inside Type V EPP in S DES Graphics Encore 500 models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice functions as the ADA key Auxiliary Keypad Outside Debit Outside Credit Pay Cancel Inside Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 36 Husky ANDI Manual Type W EPP in T DES Graphics Encor
32. C MADE IN USA tc 1994 ALLIED ELECTRONICS hc 11 III 4499 2840 512K Batram Board Rev July 27 2010 Copyright 2010 by Allied Electronics Inc Page 4 7 Husky ANDI Manual 1 111 Installation of Code and Ram Boards Important Note that when replacing the Code board the SSC will loose all totals amp programming Configuration must be sent via the POS The proper technique to insure correct installation of the Code and Ram Boards is to gently insert the board at an angle into the SIMM connector making sure that the contacts on the board match the contacts in the SIMM connector Next push the board towards the right until you feel a slight click The board is now locked into the SIMM connector You must always install the Code Board first followed by the Ram Board This is due to the physical relationship between the Code Board and the Ram Board Removal of Code and Ram Boards To remove the Code Board or Ram Board you must release the metal tabs that lock the boards into the SIMM connectors Gently push the top tab upwards while simultaneously gently pushing down on the bottom tab At this point the board will move towards the left away from its SIMM connector Remove the board by gently pulling it out of the SIMM connector with your hands at an angle You must always remove the Ram Board fir
33. Ds Two Channels 5 and 6 have been designated to communicate with the Gilbarco dispensers Each Channel can accommodate up to 16 fueling positions The address of the first fueling position on Channel 5 will be set to address 1 the second to address 2 etc If Channel 6 is used the address of the first fueling position connected on this Channel will also be set to address 1 the second to address 2 etc See example The SSC uses Channel 7 to communicate with the Gilbarco CRINDs The CRIND device address must be one less than the fueling position number Fueling Position CRIND Address Fueling Position Address SSC SSC Channel Advantage Encore Channel 0 32 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 5 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CH 6 CO O NOO RON CO O NOO RON CO O NOO RON Copyright 2010 by Allied Electronics Inc Rev July 27 2010 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 CH 7 Page 3 3 Husky ANDI Manual 3 1 1 4 Gilbarco Blending Dispensers Gilbarco Variable Blenders The ANDI interfaces to the following Gilbarco variable Blenders 3 0 440 540 3 1 4 1 5 A variable blender without diesel or 3 0 will have position 1 grade
34. Husky ANDI Manual ALLIED ELECTRONICS INC STATION SITE CONTROLLER SSC Training Manual Husky ANDI ELECTRONICS INC Fueling the Future of Service Station Automation ALLIED ELECTRONICS INC 2210 FARRAGUT AVENUE BRISTOL PA 19007 0624 PHONE 215 785 6200 FAX 215 785 0230 COPYRIGHT 2010 BY ALLIED ELECTRONICS INC Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page Husky ANDI Manual Table of Contents E e IR e EE 1 1 1 1 Installation EMV IRONING IA eegegegegegegeggegeggegedegeegeeggegegege gege 1 1 ve Ma 1 1 1 3 FCC Warning EEE EE EE 1 2 TA SE EE rio r r on i 1 3 2 Installation Information ue mesemnimsnnsssnsseiuvisssninmemrivissssbasdsesedden 2 1 Zl A 0101210 B E ET EE 2 1 2 2 Configuration IIe n let eer ee ee ee ee bite 2 2 221 580610 Gb Orsa 2 2 Re Del E 2 3 2 2 3 SSC to Wayne and Gllb akto sv nano rn era Ae aan a 2 4 3 ProgrammMiNg v vaku r vr r kk 3 1 3 1 Dispenser and Card Reader Addressing nn nnnnnnn rn 3 1 E Ka dallbarco AGN GSSING users eneren 3 1 3 1 1 1 Gilbarco CRIND jumper settings un 3 1 3 1 1 2 Gilbarco Distribution box jumper settngs rn 3 2 3 1 1 3 Gilbarco Dispensers and CHINDe nn 3 3 3 1 1 4 Gilbarco Blending Dispensers ee 3 4 3 1 1 5 Gilbarco Security Module GSM for Debt 3 7 3 1 2 Tokheim AES 3 8 3 1 2 1 Tokheim Model 67 Interface DOXES rrnnnrrnnnnnnnnnnrrnnnnnrrrnnnnnnnnnrrnnnnnrrnnnnnn 3 8 3 1 2 2 Tokheim D
35. No 1 Yes Places modem in auto answer mode 5 Load Status Program load status Whether the SSC is able to receive downloads Ready for load Bad RAM Not enough RAM 6 Debit Status Link down Communication problem No Master Key in module Security module not programmed correctly No Session Key Security module not programmed correctly Debit not in use Not configured for Debit Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 35 Husky ANDI Manual 4 4 5 Display Channel Information Using the SSC keyboard one can select a Channel for which to display the current status The displayed information includes the Channel status the Channel device and expected interface board type Press 1 to select Channel 1 2 for Channel 2 etc A CH10 B CH11 C CH12 D CH13 E CH14 F CH15 and 0 CH16 The displayed information uses the following format CH XX CH Status Dev Comm Board CH XX Channel number XX will be replaced with the selected Channel 01 16 CH Status Refer to Link Status Messages in the Problems and Solutions section Dev The device field contains an acronym for the expected external device Examples POS Point Of Sale terminal DIS Dispenser DPT Dispenser Payment Terminal TLS Tank Level System FPS Fuel Price Sign CRW Car Wash System RNA Remote Network Application Comm Board This field contains the name of the interface board required for this Channel
36. Part HT9330 ADP SSC RJ45 RJ45 Gilbarco GSM DB25 Female Adapter CAT 5 Cable Adapter DB9 Male Pins Pins T568B Spec Pins Pins TXD 2 Red A GIE 4 Red 3 RXD RXD 3 Blk 3 en WhvGm _ 3 Blk 2 TXD RTS 4 GM sr Wht Blu 5 Grn 9 CTS GND 7 Wht 8 en Brown 8 Wht 7 GND 6 1 Note The GSM cable supplied by Gilbarco will not work with tne SSC The Allied GSM cable shown above must be used When the Gilbarco Debit option is ordered from Allied a standard 25 GSM SSC cable will be supplied See the Cable Part Numbers section for other available lengths Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 18 Husky ANDI Manual 4 3 4 Tokheim Pump Control Single Part HT9303 ADP SSC RJ45 RJ45 DB25 Female Adapter CAT 5 Cable Modular Jack Pins Pins T568B Spec Pins DRN 1 Grm 5 een Wht Blu 5 Grn TXD 2 Brn 7 _ Wht Brn 7 Brn RXD 3 Red A en Blue 4 Red GND 4 Blu 1 Wht Org 1 Blu EST5 BIK 3 Wht Grn ooo non 3 Blk EST 6 Wht 8 en Brown 8 Wht Up to 2 Tokheim 98 or 67 boxes may be connected on each dispenser communications Channel Each box must have a 6 wire custom cable which terminates in a 16 position male CPC Circular Plastic Connector This cable connects to CH5 or CH6 and supports up to 16 fuelin
37. Replace LCD Board See LCD Display in SSC Diagrams Section Did replacing LCD Board work Replace SSC Main Did replacing Main Board work Contact Allie s Technical Support Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 51 Husky ANDI Manual Display reads SPURIOUS INT NMI INT or COMM I O ERROR Display reads SPURIOUS INT NMI INT or COMM I O ERROR Verify that all three DC voltages are correct Adjust voltages See Are voltages Power Supply Diagram correct in SSC Diagram Section Replace Code Board Display reads correct Replace Ram Board Display reads correct Replace SSC Main Board Display reads correct Contact Allied s Technical Support Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 52 Husky ANDI Manual 4 5 4 No Communication SSC Messages No communication between SSC and External device CH XX Rx TimeOut Note This message will appear when you press the Channel on the SSC keypad SSC display reads CH XX Rx TimeOut Verify external device e g POS Dispensers etc are running ok and not locked up Program or repair external device e g POS Dispensers etc External device is running ok Verify that the pinouts of this cable are correct See Cable Pinouts Correct Cable Pinouts Be Are cable
38. SSC end Interface board switches should be set to 45 ma 2 wire 1 Circular Plastic Connector SSC CH5 or CH6 To the Gilbarco CPC SSC Gilbarco DB25 Female Circular Connector Pins Pins 1 3 5 EE Red 1 Black 2 2 DB 9 Connectors SSC CH5 CH6 or CH7 RJ45 adapter to the Gilbarco DB9 Female Part 4HT9323B ADP Pump Part HT9323C ADP CRIND SSC RJ45 RJ45 Gilbarco DB25 Female Adapter CAT 5 Cable Adapter DB9 Female Pins Pins T568B Spec Pins Pins Ces 5 Red 4 Blue Sees 4 Red 7 7 BIk 3 seas Whim 3 BIk 6 Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 17 Husky ANDI Manual 3 RJ 45 Connectors SSC CH5 CH6 or CH7 RJ45 adapter to the Gilbarco RJ45 Part HT9385B ADP Pump Part HT9385C ADP CRIND SSC RJ45 Gilbarco DB25 Female Adapter CAT 5 Cable RJ45 Pins Pins T568B Spec Pins een 5 Brn 7 _ Wht Brn 7 7 Yel 6 Green 6 4 3 3 Gilbarco Security Module Cable The SSC uses Channel 8 to interface to the GSM The GSM Gilbarco Security Module is required for CRIND systems with debit support The serial port on the GSM has a DB 9 connector which is to be connected to Channel 8 of the SSC The cable pinouts are as follows SSC CH8 RJ45 adapter to the GSM
39. ader Diagnostics When the Card Reader is idle i e scrolling SELECT PAY INSIDE etc use the Card Reader lt CLEAR gt key to display the Card Reader status When no error is found the display will show SYSTEM Ok Below is the list of possible diagnostic messages on Card Reader display PRINTER PAPER LOW PRINTER PAPER JAM PRINTER OUT OF PAPER PRINTER FAILURE BILL JAMMED CASSETTE REMOVED CASSETTE FULL CASH ACCEPTOR ERROR CAN T PROCESS PIN DEBIT UNAVAILABLE SYSTEM OK After correcting the problem press lt CLEAR gt again to check if the problem was fixed When no error is found the display will show SYSTEM OK Note For printer related error messages you have to press the lt CLEAR gt key several times to get an updated printer status Note The SSC may not allow a Cash Acceptor sale to begin when a PRINTER OUT OF PAPER PRINTER PAPER JAMMED or PRINTER FAILURE condition exists This is a programming option 4 4 8 Tank gauge Diagnostics The SSC will automatically check if it is connected to a DIM card If not the SSC will not send any Dispenser Interface commands to the TLS This allows the SSC to use the same software at all stations TLS 250 TLS 350 and TLS 350R To display the tank gauge link status press the D key on the SSC keyboard CH 13 Link Up TLS RS 232 FP Once the SSC detects it is connected to a TLS DIM board the device name changes to TLS R CH 13 Link Up TLS R
40. ation Boards 14 CH1 CH16 Ribbon Cable Connectors for Male DB 25 Connectors Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 3 Husky ANDI Manual 4 1 3 Power Supply CP51 Power Supply Output 5VDC GND 12VDC R58 Potentiometer To adjust power supply CP1 Power Supply Input 115VAC gt HOT 250V 2 5A Fuse NEUTRAL MRW160KV POWER SUPPLY Factory set Do Not CP51 DC Output EES O 5VDC Red o GND Black 12VDC Orange o N C Proper DC Voltages for this power supply 5VDC 5 2 VDC 12VDC 13 5 14 7 VDC 28VDC 27 1 29 3 VDC Note When adjusting voltages ALL voltages increase decrease simultaneously The 5VDC is the most critical and must be set to 5 2 VDC Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 4 Husky ANDI Manual Procedure for setting the Power Supply Voltage 1 The power supply is located in the lower right hand corner of the SSC enclosure Remove AC from the unit prior to removing the cage covering the power supply 2 Leave all communication boards cables code and ram boards in place when setting the power supply voltage It is important to set this voltage to the correct output level
41. ches to be configured and or jumpers to be positioned for proper operation To assist service personnel with troubleshooting the SSC Interface there are LED s on certain communication boards The correct color of the LED s and their proper sequences are listed below Note When installing communication boards the component side MUST face towards the center of the SSC main board 4 2 1 12 Volt Serial Board P N 399 1512 This board is used for communicating to Tokheim dispensers The 12 Volt serial board supports up to 2 Distribution boxes per SSC Channel and may be installed in Channel 5 or 6 Proper LED sequence for Ch 5 amp or Ch 6 1 Tokheim distribution box connected RXA LED LED will flicker red 5 TX LED will flicker red PE RXB LED will remain blank RXAS 11 2 Tokheim distribution boxes connected TAR S ii RXA LED will flicker red RXB gt e i i TX LED will flicker red i trett RXB LED will flicker red 1AL INTERFACE S erp 88 SS ox o ba Lt II De ea za e s I D STN De EES D e edie edit sear pe O25 R24 R26 K R27 R2B Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 10 Husky ANDI Manual 4 2 2 RS 232 Fully Populated Board P N 399 1610 F and 399 2610 This communication board has multiple applications including Interfaces to the POS Way
42. creen Again be careful not to touch the power supply with the metal screen to avoid damage to the power supply or SSC main board Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 5 Husky ANDI Manual 4 1 4 LCD Display LCD GON 1 Red Stripe gt HVC16203TANR LCD Display board with cable The Liquid Crystal Display LCD is used for viewing status messages and programming status on the SSC The LCD is connected to the SSC main board at connector CON 1 The proper orientation of the LCD ribbon cable is to have the red stripe on the left hand side of the cable aligning it with Pin 1 of CON 1 on the SSC main board Note If the LCD is positioned in any other way damage may occur to the LCD and or the SSC main board Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 6 Husky ANDI Manual 4 1 5 Code 8 Ram Boards EI ED GC at Note c ALLIED SOFTWARE HGH ALLIED SOFTWARE LO Im Wi mi 499 2810 Code Board Note Jumper JP2 Should jump pin D to center pin IMPORTANT When replacing the Code board the SSC will lose all totals amp programming Configuration must be sent via the POS V
43. cs Inc Rev July 27 2010 Page 3 22 Husky ANDI Manual Type 3 Pay Outside Credit Pay Inside Credit Receipt No Yes Enter Help Pay Outside Pay Inside ca Clear Enter No Cancel Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 23 Husky ANDI Manual Type 5 Info Screen Virtual Pay Inside only Type 6 Info Screen Virtual Pay inside Cash amp Pay Inside Credit Note Outside Debit and Outside Cash is also supported Advantage with Monochrome Soft key Left Soft key Left Husky specific prompts Soft key Left Soft key Left 1 2 3 4 5 6 7 8 9 Clear 0 Enter Note This type 5 and 6 keypad configuration will support the location of the Help Cancel and ADA buttons on either side of the numeric keypad Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 24 Husky ANDI Manual Type 5 Encore omr o ener Hee ces reis zem poe ref Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 25 Husky ANDI Manual Type 9 Pay Outside Credit Pay Outside Debit Pay Outside Credit Pay 4 5 Inside om o Les Los om Pay Pay Outside Outside Debit Credit Pay 4 5 Inside omr o Les Los om Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 26 Rev July 27 2010 Husky
44. d CH6 Gilbarco Dis 1 16 FP 0499 2410 45ma Current loop board CH9 POS Optional ssissisissssiat viki 0399 1610 F RS 232 Fully Populated board CH10 POS Optional 0399 1610 F RS 232 Fully Populated board CH11 POS Optional 0399 1610 F RS 232 Fully Populated board CH12 Tok OPT s Optional 0499 3710 RS 485 board CH13 Tank Gage 0399 1610 F RS 232 Fully Populated board CH14 Car Waeh eenen 0399 1610 F RS 232 Fully Populated board CH15 Fuel Price Sign 0399 1610 F RS 232 Fully Populated board CH16 Remote Access 0399 1610 F RS 232 Fully Populated board Note The Tokheim OPT s must connect to a Tokheim 69 box Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 2 4 Husky ANDI Manual 3 Programming 3 1 Dispenser and Card Reader Addressing 3 1 1 Gilbarco Addressing 3 1 1 1 Gilbarco CRIND jumper settings The following is a list of the jumper settings for the Gilbarco CRINDs Jumper Description Setting Watchdog JP14 GEN MOC Eee JP 16 Spare Input Installed EE Eegen the baud rate for the CRIND to 4800 JP13 When appropriate JP11 Cold Start Installed on initial startup The CRIND will prompt for this to be removed after a complete cold start JP4 JP8 CRIND Address Set for the appropriate address one behind the pump address
45. dels that are supported Gilbarco Dispensers amp CRINDs 1 Gilbarco Dispensers via a 45 ma current loop board which is connected to the Blue Black or the Universal Distribution Box 2 Gilbarco Generic CRINDs Monochrome Info Screen Graphics displays and Cash acceptors via a 45 ma current loop board which is connected to the Universal Distribution box 3 GSM Gilbarco Security Module is reguired for CRIND systems with debit support The SSC communicates to the GSM via a fully populated RS 232 board Tokheim Dispensers DPTs and OPTs 1 Tokheim Dispensers via a 12V Serial interface board connected to the Model 98 or 67 Interface Boxes 2 Tokheim Generic DPTs Graphic displays Debit modules and Cash acceptors via an RS 485 interface board connected to the Model 69 interface box 3 Tokheim OPTs via an RS 485 interface board connected to the Model 69 interface box Wayne Dispensers amp CATs 1 Wayne Dispensers via a 7 wire Fully Populated RS 232 communication board connected to the Wayne PIB which is located in the Electronic Central 2 Wayne CATs Graphic displays Debit MSM modules and Cash acceptors via an RS 485 interface board connected to either a J Box or the CAT IF board Point Of Sale POS 1 Generic PC Based Point Of Sale Computer via a fully populated RS 232 board Supporting the ANDI protocol interface Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 1 3 Husky ANDI
46. e 3 41 Husky ANDI Manual Type 3 Pay Outside Pay Inside Clear Enter Help Cancel Type 4 Pay Outside Pay 4 5 Inside omr o Les Le fore Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Page 3 42 Husky ANDI Manual Outside Credit Outside Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 43 Husky ANDI Manual Type 7 1 2 3 Debit Credit Here Here 4 5 Pay Inside pr fe fe om ve fone a ee Je Type 8 1 2 3 Pay Outside Pay 4 5 Inside el em me om Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 44 Husky ANDI Manual Type 9 Pay Inside Pay Here Clear Enter Help Cancel Type A Pay Outside Pay 4 5 Inside Clear Enter Help Cancel Rev July 27 2010 Copyright 2010 by Allied Electronics Inc Page 3 45 Husky ANDI Manual Type B Pay Pay Outside Outside SEE Credit Type C Pay Outside Credit Pay Outside Cash Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 46 Husky ANDI Manual Type D Pay Outside Cash Enter Help pr fete e Clear Enter Cancel Rev July 27 2010 Pay Outside Credit Pay Inside Cancel Copyright 2010 by Allied Electronics Inc Page 3 47 Husky ANDI Manual Type F Premier Graphics Keypad
47. e 500 S ECIM models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice functions as the ADA key Auxiliary Keypad Outside Debit Outside Credit Pay Cancel Inside Type X EPP in S DES Graphics Encore 500 S ECIM models Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice functions as the ADA key Auxiliary Keypad Outside Debit Outside Credit Pay Cancel Inside Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 37 Husky ANDI Manual Type Y EMV in S DES Compatible mode Notes 1 EMV returns different values for CANCEL and ENTER when in buffered mode The keys in this reflect the normal returns CRIND code is responsible for handling the special case when in table buffered Auxiliary Keypad N lr Type Z EPP in T DES Graphics Advantage and Encore 300 models w o Auxiliary keys Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice fu
48. e Modular Jack DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 Org 2 Orange 2 Org 2 RXD RXD 3 BIK 3 Wht Grn 3 Blk 3 TXD RTS 4 1 DCD CTS 5 L 4 DTR GND 7 Grn 5 Wht Brn __ 5 Grn 5 Gnd DSR 6 DTR 11 Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 24 Husky ANDI Manual 4 3 9 Car Wash Communication The SSC uses channel 14 to interface to the car wash controller The following car wash controllers are supported 4 3 9 1 Ryko Code A Wash Ill and Kesseltronics Standard SSC CH14 RJ45 adapter to the Ryko Code A Wash Ill and Kesseltronics Standard Part HT9348 ADP SSC RJ45 RJ45 Car Wash DB25 Female Adapter CAT 5 Cable Modular Jack DB9 Male Pins Pins T568B Spec Pins Pins TXD 2 Wht 8 en Brown _ 8 Wht 8 RXD RXD 3 Red 4 en Blue 4 Red 9 TXD RTS 4 CTS 5 z DSR 6 1 DTR 1 4CTS GND 7 BIK 3 WhtGm 3 BIk 7 Gnd 4 3 9 2 Ryko Code A Wash IV Serial number less than 166600 Unitec POS 4000 and Portal Ti SSC CH14 RJ45 adapter to the Ryko Code A Wash IV Serial number less than 166600 Unitec POS 4000 and Portal Ti Part HT9344 ADP SSC RJ45 RJ45 Car Wash DB25 Female Adapter CAT 5 Cable Adapter DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 BIK 3 WhvGm _ 3 Blk 2 RXD RXD 3 Wht 8 en Brown
49. e able to support External POS 1 2 or 3 This information may be found either on the PROM label which is located inside the controller or via the configuration report printed from the controller There will be a line on the report indicating the External POS type The Unitec controller must be programmed to use the Ryko protocol See section 6 2 10 in the External POS Menu of the Unitec manual Set POS offset to 0 Down Set External POS type to 2 Set baud rate to 9600 If the Unitec hardware version is 6 1 a SA1606 9 pin adapter which can be ordered from Unitec if required must be used to connect the serial port to the communication cable If the hardware version is 6 2 or higher the communication cable must be connected directly to the 9 pin serial port To distinguish 6 1 from 6 2 hardware look at the label attached to the base of the unit If the Model field has POS4000 then it is 6 1 hardware If it has POS4000 2 or 3 etc then it is 6 2 or higher hardware The 6 2 and higher cable pinouts are standard for a 9 pin DTE serial port which is not the case for 6 1units 3 The Ryko Code A Wash II will not work with the ANDI system It can be upgraded to a Code A Wash III Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 52 Husky ANDI Manual 3 4 1 Fuel Price Signs The ANDI controller supports electronic price sign controllers The following signs communicate
50. ecific Network application They should be configured by Tokheim for the location There are no switches or jumpers to be set Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 12 Husky ANDI Manual 3 1 3 Wayne Addressing 3 1 3 1 Wayne Dispensers Channel 5 has been designated to communicate with the Wayne dispensers via the PIB which must be set to 1200 or 9600 baud and can communicate with up to 24 fueling positions Example Wayne fueling positions Fueling Address SSC Position Channel 1 2 3 4 5 6 7 8 9 Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 13 Husky ANDI Manual 3 1 3 2 Wayne Vista Dispensers The following parameters must be set in the Wayne Vista dispensers and in the 2400 console in order for the system to function correctly Vista Dispenser Model Option 2 Macro Option 51 Blend Ratios V390 D1 non blend 5 N A V395 D1 variable blend 13 Must match mode 17 in the 2400 console V580 D1 variable blend 10 Must match mode 17 in the 2400 console V580 D3 variable blend 11 Must match mode 17 in the 2400 console V590 Uni hose fixed blend 10 Must match mode 17 in the 2400 console V590 D1 fixed blend 7 Must match mode 17 in the 2400 console 2400 console Mode Sub mode Setting 03 FP to tank assignment FP Pure products ex 0534 0540
51. ex FP 1 C R 0 etc Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 1 Husky ANDI Manual 3 1 1 2 Gilbarco Distribution box jumper settings The SSC communicates with the Gilbarco dispensers and CRINDs via two wire communications and uses 45ma current loop boards Channels 5 and 6 on the SSC can each communicate with up to sixteen fueling positions Channel 7 can communicate with up to 32 CRINDs The following is a list of the Jumper settings for the Gilbarco universal distribution box for Pump and CRIND communications Two wire configuration 45ma Jumper setting for Boards 1 and 2 JP10 JP12 Horizontal Pumps CRINDs JP14 Installed Single and dual board configurations 1 1 board 1 input 8 loops for dispensers CRINDs 2 2 boards 1 input 16 loops for dispensers or CRINDs on boards 1 amp 2 3 2 boards 2 inputs 8 loops for dispensers on board 1 and 8 loops for CRINDs on board 2 or 8 loops for dispensers on board 1 and 8 loops for dispensers on board 2 Option Jumper setting for Board1 Jumper setting for Board 2 1 JP11 setto B 1 JP13 setto B 2 JJPii setto B J JPit setto W 2 JJPi3 setto A JP13 setto B 3 JJPii setto B JPit setto B 3 IP13 setto B JP13 setto B Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 2 Husky ANDI Manual 3 1 1 3 Gilbarco Dispensers and CRIN
52. g dispenser Model Type Mode 18 Setting 0465000 1005640 580 D1 amp 590U 0050604 580 D3 0056400 b Set Mode 03 for each fueling point Mode 03 programs the Grade assignment for each fueling point Below summarizes the proper setting for each type of blending dispenser Model Type Mode 03 Setting FET U 590 0540 0541 580 D1 amp 590U 0540 580 D3 0540 c Set Mode 17 sub mode 6 blend grade This sets the Blend Ratio for product 6 The blend ratio must match the ratio that is set at the dispenser in option 51 The POS to ANDI blend value must match the Mode 17 6 value Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 15 Husky ANDI Manual POS Product to Position Mapping The following is a list of the Wayne product identification numbers 1 Diesel 2 Not Used 3 Mid grade Non Blended Product 4 Low grade 5 High grade 6 Blended product The POS fuel product I D numbers must match the Wayne product I D numbers The tables below list the proper fueling point product to position assignment for each blender type This programming is done via the Fueling Point Configuration Menu at the POS For proper operation the fueling point product to position assignment must match the configuration of mode 18 which is programmed via the Wayne Decade 2400 console The blender type setting is not used and should be set to zero 0 Model 590 Position Product Not ass
53. g positions Pin 1 Drain Connect to CPC 16 Pin 2 TxD Connect to CPC 2 Pin 3 RxD Connect to CPC 3 Pin 4 Ground Connect to CPC 6 Pin 5 Em Stop Connect to CPC 10 Pin 6 Em Stop Connect to CPC 11 SSC CH5 or CH6 RJ45 adapter to the Tokheim Circular connector Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Tokheim Circular Connector Pins 16 DRN 2 TXD 3 RXD 6 GND 10 EST 11 EST Page 4 19 Husky ANDI Manual 4 3 5 Tokheim Pump Control Dual DB25 Female Circular Connector SSC CH5 6 To the Tokheim Dual Cable 2 Dist Boxes SSC DB25 Female Pins Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Part HT9304 ft TOK Circular Connector Pins Gen Shield _ 16 Gen Brown 2 Red 3 dst See Blue 6 Cable eerst Violet 10 NEE White 11 Shield 16 Gen Brown 2 Fee Red 3 2nd Eeer Blue 6 Cable SE Violet 10 NEE White 11 Husky ANDI Manual 4 3 6 Tokheim DPT and OPT SSC CH7 CH12 69 Interface Box J1 Function Pin 1 Screw 4 Shield Pin2 Screw 2 RS 485 Pin 3 Screw 1 RS 485 Pin 4 Screw 3 Ground SSC CH7 RJ45 adapter to the Tokheim DPT Part HT9301 ADP SSC RJ45
54. icker yellow Note This board has replaced P N is 399 1710 Does not interface with the CAT IF board Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 HIH Page 4 13 Husky ANDI Manual 4 2 5 RS 485 Card Reader Board P N 499 3710 This communication board has a dual application The first application is used for communicating to the Tokheim DPT interface The second application is used for communicating to the Wayne CAT interface with or without the CAT IF board The RS485 communication board has a jumper JP1 that must be installed if a CAT IF board is present It also has a jumper JP3 which must be set to loop back The proper LED seguence is as follows RXD gt RXD LED will rapidly flicker green TXD LED will rapidly flicker red TXD gt TXE LED will flicker yellow Note TXES same This board will be replacing P N is 399 2710 HIH Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 14 Husky ANDI Manual 4 2 6 RS 485 Four Channel Communication Board P N 499 4710 This communication board enables you to Wayne CAT IF board is not used with this config channels Each channel supports up to eight 8 LPBK side The proper LED
55. igned Low grade Blended product High grade Not assigned Not assigned Not assigned Not assigned OD IS ID JO OO NO The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 16 Husky ANDI Manual The blender type setting is not used and should be set to zero 0 Model 395 Position Product 1 Diesel Not assigned Not assigned High grade Blended product Low grade Not assigned Not assigned O N GB G1 12 OND The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines The blender type setting is not used and should be set to zero 0 Models 580 D1 8 590 U Position Product Not assigned Not assigned High grade Not assigned Blended product Not assigned Low grade Not assigned 00 ND 01 RJ Oo Po The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 17 Husky ANDI Manual The blender type setting is not used and should be set to zero 0 Model 580 D3
56. io so the sum of the ratios equals 100 The Blended Fuels Ratios settings in the POS must match the dispenser setting Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 11 Husky ANDI Manual Product to Position Mapping Tokheim dispensers do not require special product to position mapping in the POS Fueling Point Configuration menu The products are set to positions 1 through 3 for a 3 product dispenser positions 1 through 4 for a 4 product dispenser and positions 1 through 5 for a 5 product dispenser The table below lists the proper product to position assignment for a 4 product dispenser The blender type setting for each fueling point must be set to one of the values listed below 2 Fixed blender 3 Variable blender or Variable 1 with the non blended products set as non in Mode 26 4 Variable blender with the non blended product set as a ratio 5 Variable blender 1 with the non blended product set as a ratio Position Product Low grade Blended product High grade Diesel Not assigned Not assigned Not assigned Not assigned OD IS ORG The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines 3 1 2 4 Tokheim Debit Keypad Modules The Tokheim Debit Keypad Modules TDS or Tokheim Encryption Device TED must be ordered from Tokheim for a sp
57. is A Memory Dis should only be performed 1 When a problem cannot be solved after all hardware possibilities have been exhausted Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 32 Husky ANDI Manual 4 4 3 Performing Memory All Memory Dis or Normal Start 1 Press and release the SSC Red reset button The display will change to SSC System Reset Initializing 2 While display reads Initializing hold down any key on the SSC keypad until display reads Release key SSC System Reset Release key 3 After releasing the key the upper display line shows Select Option 1 Select Mode 0 Exit Menu Press 1 to get to Enter Start Mode The lower display line will toggle between the following options 1 Init Mem All 2 Init Mem Dis 3 Normal Start 4 a Press 1 to force a Memory All clear all memory will be re initialized b Press 2 to Memory Dis re initialize all Dispenser and CRIND related data c Press 3 to select a Normal Start Warm Start no data lost If you select option 1 or 2 the SSC will prompt for confirmation It will display one of the following messages SSC Init Mem All or SSC Init Mem Dis 0 No 1 Yes 0 No 1 Yes Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 33 Husky ANDI Manual 5 Press 0 to return to the previous menu step c Press 1 to confirm
58. ispensers DPTs and Obls no eerrrerrrnnnnn 3 9 3 1 2 3 Tokheim Blending Dispensers een 3 10 3 1 2 4 Tokheim Debit Keypad Modules rrrrnnnnnnrrrrnnnnnnnnnnnnnnrrrrnnnnnnnnrnnnnnnnrnnnnen 3 12 JR MANE Addressing ee 3 13 3 1 3 1 Wayne DISPENSC so pil op OE 3 13 3 1 3 2 Wayne Vista Dispensers nn nn 3 14 3 1 3 3 Wayne Vista Blending Drspensers eenrnnnnn nn 3 14 3 1 3 4 Wayne Blending Quick Reference Guide 3 19 3 1 4 Wayne and Gilbarco addressing ooooononnn nn nn ono nn 3 20 3 2 SSC Parameters Values and Options nn nen 3 21 3 3 1 EE 3 22 EG EE ANC 0 EE EE EE ENE 3 22 332 Toe E 3 41 EEN 3 51 341 Tank Gauge SyS EM S eer 3 51 3 4 2 Car Wash COMMON GN Sisco EE 3 52 Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page Il Husky ANDI Manual BAe Fuel Price E 3 53 d o EE TTT E E 4 1 41 SSC DENS ao BEH NO a uci AE AEE aeran EA AENA Eai 4 2 4 1 1 SSC Main Board E 4 2 4 1 2 SSC Main Board Descnptons nn nn 4 3 4 1 3 ee TEE 4 4 4 14 LODD RE 4 6 4 1 5 Code amp Ram Boards saag 4 7 4 1 6 All Communication Boarde nn nn ni 4 9 4 2 Communication Boarcde o ee er rr r rr rr rr 4 10 4 2 1 12 Volt Serial Board P N 20011 4 10 4 2 2 RS 232 Fully Populated Board P N 399 1610 F and 399 2610 4 11 4 2 3 2 Wire 4 Wire Current Loop Board P N A0o0 2410 4 12 4 2 4 RS 485 Card Reader Board P N A0o0 2710 4 13 4 2 5 RS 485 Card Reader Board P N A0
59. ition 1 position2 position3 position6 Adv w optimized amp Encore Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 4 Husky ANDI Manual Product to Position Mapping for Gilbarco Variable Blenders In the Gilbarco system the product type to product assignment can be in any order For the 3 0 and 3 1 variable blenders the following will be used POS Product 1 POS Product 2 POS Product 3 POS Product 4 Model 3 0 Variable blender Low grade Blended Product High grade Diesel The table below lists the proper product to position assignment for each blender type which is set via the POS fueling point configuration menu The blender type setting is not used and should be set to zero 0 Position Advantage Adv w optimized 8 Encore Product Product 1 Low grade Low grade 2 Not assigned Blended product 3 Blended product High grade 4 Not assigned Not assigned 5 High grade Not assigned 6 Not assigned Not assigned 7 Not assigned Not assigned 8 Not assigned Not assigned The low grade and the high grade products may be switched depending on the position of the dispenser and the installation of the product lines Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Page 3 5 Husky ANDI Manual Model 3 1 Variable blender The table below lists the proper product to position assignment for each blender
60. l If after power up the SSC display LCD shows black boxes on the upper line and blanks on the lower line the software is not running properly Try re seating the boards and verify the PROMs are also seated properly See Code amp Ram Boards in SSC Diagram section a After power up or system reset caused by pressing the reset button or by the firmware generating a reset the SSC firmware will initialize the hardware and run internal diagnostics before starting the application program To indicate the firmware is active the SSC will display the following SSC System Reset Initializing b Next the SSC will run a main board check If the test fails Main Board not upgraded the SSC will display the following SSC Brd Rev Err SSC System Halt If the Main board test fails the SSC will halt processing To correct the problem install an upgraded Main board See Main board in SSC Diagram section c Next the SSC will perform a ROM checksum If this test fails ROM program corrupted the SSC will display the following ROM Checksum Err SSC System Halt When the ROM test fails the SSC will halt processing To correct the problem install a code board with properly programmed PROMSs See Code amp Ram Board Diagram in SSC Diagram section Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc Page 4 29 Husky ANDI Manual d Next the SSC will move on to the RAM test Thi
61. lit green 4 Wire Loop Active LED will be off siil Be TXD LED will be flickering red only when transmitting data RXD LED will be flickering red only when receiving data Gilbarco configuration 2 Wire Loop Active LED will be constantly lit green 4 Wire Loop Active LED will be off TXD LED will be flickering red only when transmitting data RXD LED will be flickering red only when receiving data III TXD RXD NOTE Part number 499 2410 communication board is a direct replacement for part number 399 1410 Gil The existing units installed in the field do not need to be replaced with this newer version As of January 1995 the newer version will be the only version available Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 12 Husky ANDI Manual 4 2 4 RS 485 Card Reader Board P N 499 2710 This communication board has a dual application The first application is used for communicating to the Tokheim DPT interface The second application is used for communicating to the Wayne CAT interface without the CAT IF board installed The RS485 communication board has a jumper JP3 that must be set to LPBK position RXD gt d TXD gt The proper LED sequence is as follows RXD LED will rapidly flicker green TXE gt TXD LED will rapidly flicker red TXE LED will fl
62. llied Electronics Inc Rev July 27 2010 Page III Husky ANDI Manual 4 4 3 Performing Memory All Memory Dis or Normal Start nn 4 33 4 4 4 Display System Intormaton nn nn 4 35 4 4 5 Display Channel Information zuiiisiisriiosiini inu ewes kuli suv vysli rad 4 36 4 4 6 SSC Diagnostic Messages 4 37 4 4 7 Card Reader Diagnostics oooooo nooo o non nn 4 38 4 4 8 Tank gauge DANSES zisti ceticte ead pcr ea te iei tet pleebs tabla fatepieabatubie eens 4 38 4 4 9 Software Cross Reference Charts 4 39 4 4 9 1 Gilbarco Dispenser and CRIND Software versions 4 40 4 4 9 2 Tokheim Dispenser and DPT Software versions eeeeeeeeeeeeeeteees 4 41 4 4 9 3 Wayne Dispenser Software versions xxrrrrnnnrrrrrnnnnnnnrrnnnnnrrrrnnnnnnnrernnnnnnr 4 42 4 4 9 4 ANDI Software versions rrrrnrrrrnnvvrnrnnnrrrnnnnnnnnnennnnnertnnnnnnnnnnnnnnenvennnnnnnn 4 42 4 5 Problems and Solutions EE 4 43 4 5 1 Channel Status de 4 43 4 5 2 5V Power Supply Voltage geed EdeNNeeEEN ENEE 4 46 4 5 3 SSC DISA REE 4 50 4 5 4 No Communication SSC Messages 4 53 4 5 5 Card Reader Display EE 4 58 4 6 Replacement E iinan e a a A ee E ii 4 66 Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page IV Husky ANDI Manual 1 General Information 1 1 Installation Environment 1 The Allied Electronics Station Site Controller SSC operates on 115 Vac 60hz 36 watts The SSC is supplied with approxima
63. municaton Board in CH 5 slot Card Reader prompt change to Insert Card or Select Pay Inside Cable Pinouts section or try a new cable YES NO Go to next page gt Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 62 Rev July 27 2010 Husky ANDI Manual Replace SSC Main Board Card Reader prompt change to Insert Card or Select Pay Inside NO Contact Allied s Technical Support Copyright O 2010 by Allied Electronics Inc Page 4 63 Husky ANDI Manual Card Reader display reads CAN T PROCESS PIN on ALL dispensers Dispenser display reads CAN T PROCESS PIN Note This message will only appear when Debit key is pressed Press 8 key on SSC keypad D hen YES Program or repair Waiting config external device e g Debit Box or Link Up NO Verify that the communication cable from CH XX of SSC is connected to external device NO Connect cable from CH XX of SSC to external device Cable is 3 connected See Configuration Diagrams YES Verify that the pinouts of this cable are correct See Cable Pinouts Correct Cable Pinouts Be sure to remove head shell of cable and see Are cable NO pinouts correct YES Replace communicaton board in CH XX slot Go to next page gt Cable Pinouts section or try new
64. nctions as the ADA key Copyright O 2010 by Allied Electronics Inc Page 3 38 Rev July 27 2010 Husky ANDI Manual Type a EPP in S DES Graphics Advantage and Encore 300 models w o Auxiliary keys Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return 2 Column 4 does NOT exist on the physical keypad It is included in this diagram only as a place holder 3 Pushing the HELP key twice functions as the ADA key Type b CK Generic EPP w o Auxiliary keys Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 39 Husky ANDI Manual Typec CK Shell branded EPP with Auxiliary keys Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return Debit 1 2 3 Outside pfs fe fele omr oo emer ner om Type d CK ExxonMobil branded EPP with Auxiliary keys Notes 1 Encrypting Pin Pads EPP s differ from other in the values that they return Debit Credit 1 2 3 Outside Outside Cash Credit Inside Inside 4 5 pe M f Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 40 Husky ANDI Manual 3 3 2 Tokheim Outside Inside Credit Type 2 Receipt Receipt No Yes C e a r TL Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Pag
65. nd DPT Software versions 262A FS03 000v i TCSA IB 02 00 00 Premier B JN 04 12 00 or QM 01 01 00 Premier B ATC ND 02 00 00 JP 02 21 00 Insight MT PQ 06 03 Note Tokheim Corporation has recommended that these software versions or newer Should be used with the corresponding Dispenser and DPT models Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 41 Husky ANDI Manual 4 4 9 3 Wayne Dispenser Software versions Software Version 24 29 or 30 49 00 13 00 IGEM 54 00 36 Wayne CAT Software Version Standard Legacy CAT 13 00 or 58 00 Legacy CAT 1 Vista and 2 Vista 66 00 Dual CAT BCB 7 00 Notes Wayne Dresser has recommended that these software versions or newer should be used with the corresponding Dispenser CAT PIB and CPU models As per Wayne s instructions CPU versions 49 32 49 34 and 49 35 cannot be used CPU version 49 37 amp PIB 39000 must be used for the Dynamic pricing feature 4 4 9 4 ANDI Software versions For an up to date list of the ANDI software versions please visit our website at www AlliedElectronics com Go to Technical Info gt Software Release Notes http www alliedelectronics com software release notes htm Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 42 Husky ANDI Manual 4 5 Problems and Solutions 4 5 1 Channel Status Me
66. ne PIB Car Wash Debit TNK Price Sign and Remote access 1955 el DCD gt OT HE 12 The RS232 communication board does not have DSR gt O Ai mm any dip switch or jumper settings RI DTR gt c The proper LED sequence is as follows CTS gt gre AP ER UK BE E RTS gt ist E DCD LED Status N A RXD gt al 1111 11 DSRLED Constantly lit red TXD oO D RI LED Status N A T 1 f1 i DTRLED Constantly lit red 195 gt CTSLED Constantly lit red Fa E E E RTS LED Constantly lit red RXD LED Constantly lit green and flicker red when data is received TXD LED Constantly lit green and flicker red when data is transmitted Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 11 Husky ANDI Manual 4 2 3 2 Wire 4 Wire Current Loop Board P N 499 2410 This communication board has three applications 1 Gilbarco dispensers via a Gilbarco Universal or Blue Black Distribution Box 2 Gilbarco CRINDs via a Gilbarco Universal Distribution Box 3 Mechanical Dispensers via an ICB Inter Connect Box There are two steps necessary to verify the communication board is setup correctly ICB Mechanical Gilbarco 51 52 8 Position Jumper 2 Wire S1 on 2 Wire S1 installed W1 W2 2 Position Jumper 20ma W1 on 45ma W20n The proper LED seguence is as follows ICB configuration Vee pean 2 Wire Loop Active LED will be constantly
67. ns 4 Red 4RTS DSR 6 Brn 7 en Wht Brn 7 Brn O 11NC 20 DTR GND 7 Blu 1 9 Wht Org 1 Blu 7 GND DTR 11 1 Org 2 Orange 2 Org 6 DSR N C 20 SSC CH1 CH4 amp CH9 CH12 RJ45 adapter to POS Serial Port DB9 Part HT9359 ADP SSC RJ45 RJ45 POS DB25 Female Adapter CAT 5 Cable Adapter DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 Blk 3 Wht Grn ono 3 Blk 2 RXD RXD 3 Wht 8 Brown 8 Wht 3 TXD RTS 4 Red A en Blue 4 Red 8 CTS CTS5 Grn 5 ooo Wht Blu 5 Grn 7 RTS DSR 6 Brn 7 en Wht Brn 7 Brn 4 DTR GND 7 Blu 1 Wht Org 1 Blu 5 GND DTR 11 Org 2 Orange 2 Org 6 DSR Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 16 Husky ANDI Manual 4 3 2 Gilbarco Pump and CRIND Control Cables Up to 16 fueling positions may be connected to the SSC on each dispenser communications Channel CH5 and CH6 Up To 32 CRINDs may be connected to the SSC at CH7 Each Channel must have a 2 wire custom cable which terminates in either a 2 pin male CPC circular plastic connector a female DB 9 connector or a RJ45 connector Pump Control SSC CH5 and CH6 to Gilbarco D Box CRIND Control SSC CH7 to Gilbarco D Box The connections are as follows Pin 1 is jumped to Pin 3 at the
68. o interface to Electronic price signs The following price signs are supported 4 3 10 1 Daktronics Price Sign SSC CH9 10 or 11 RJ45 adapter set to the Daktronics Price Sign Part HT9359D ADP SSC RJ45 RJ45 Daktronics DB25 Female Adapter CAT 5 Cable Modular Jack DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 BIK 3 Wht Grn ooo nn 3 BIk 2 RXD RXD 3 Wht 8 en Brown 8 Wht 3 TXD RTS 4 Red 4 en Blue 4 Red 8 CTS CTS 5 Grn 5 Wht Blu 5 Grn 7 RTS DSR 6 Brn 7 _ Wht Brn 7 Brn 4DTR GND 7 Blu 1 Wht Org 1 Blu 5 GND DTR 11 Org H Gen Orange 2 Org 6 DSR 4 3 10 2 PWM Price Sign SSC CH9 10 or 11 RJ45 adapter set to the PWM Price Sign Part HT9428 ADP SSC RJ45 PWM DB25 Female Adapter CAT 5 Cable RJ45 Pins Pins T568B Spec Connector TXD 2 IER Wht Blu 4 RXD RXD 3 BIk 3 sn WhvGm 5 TXD RTS 4 Red 4 Blue 2 CTS CTS 5 Yel 6 Green 3 RTS GND 7 Wht 8 Brown 1 GND DSR 6 DTR11 Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 28 Husky ANDI Manual 4 4 Technical Tips 4 4 1 Power Up Diagnostics 1 In order for the firmware to operate the code board must be properly installed and the RAM board must be functiona
69. o0 2710 4 14 4 2 6 RS 485 Four Channel Communication Board P N 499 4710 00e2nnnn 4 15 4 3 Cable Pin ele aa 4 16 4 3 1 KEES EELER 4 16 4 3 2 Gilbarco Pump and CRIND Control CGables nn 4 17 4 3 3 Gilbarco Security Module Cable nn 4 18 4 3 4 Tokheim Pump Control Single ooooso r no nn n 4 19 4 3 5 Tokheim Pump Control Dual ua ee as i 4 20 4 3 6 FOKNeIM DPT SEET eege 4 21 4 3 7 Wayne PIB Electronic Central Dispenser Control Cable ssssssseneessssesrreee 4 22 4 3 8 Tank Gauge Cables and RJ45 Adapters nen 4 23 4 3 8 1 Veeder Root TU nn 4 23 4 3 8 2 Red Jacket Suu 4 23 4 38 39 Omntec QEL8000 I de 4 24 4 3 8 4 OPW EE 4 24 4 3 8 5 Incon Tank Sentinel WEE 4 24 4 3 9 Car Wash Communication 4 25 4 3 9 1 Ryko Code A Wash Ill and Kesseltronics Giandard 4 25 4 3 9 2 Ryko Code A Wash IV Serial number less than 166600 Unitec POS 4000 and Portal KEE 4 25 4 3 9 3 Ryko Code A Wash IV Serial number 166600 or greater 4 26 4 3 9 4 Unites Enelinksuadukeserarsranekeuesdedtgadesmisandaid jda 4 26 43 95 IDE z has dowd ior va A TE rd o Po O oso 4 26 4 3 9 6 Kesseltronics Advanced dual bay via the MUX PAP isolator box 4 27 4 3 10 Fuel Price Sign CEDIES EES 4 28 4 3 10 1 Daktronics Price Gigm EE 4 28 4 3 10 2 PWM Mee E 4 28 SN ele 4 29 4 4 1 Power Up BEI Ee let e lues 4 29 4 4 2 Memory All vs Memory Ditspenser ren 4 32 Copyright O 2010 by A
70. pter ANDI to Ryko III and the Kesseltronics standard controller RJ45 adapter ANDI to Ryko IV amp Unitec POS 4000 controller RJ45 adapter ANDI to Unitec Interlink and the Kesseltronics Advanced Dual bay controller DB9 RJ45 Adapters SSC to the OPW EECO RJ 45 adapters SSC to the Incon tnk gauge Cable ANDI to Ryko III controller RJ45 adapter ANDI to Ryko III and Kesseltronics Standard Cable ANDI to Ryko IV amp Unitec POS 4000 controller RJ45 adapter ANDI to Ryko IV Unitec POS 4000 amp Portal Ti Cable ANDI to Unitec Enterlink controller RJ45 adapter ANDI to Unitec Enterlink Smart Terminal amp Ryko IV with S N 166600 or greater and PDQ RJ45 adapter ANDI to Kesseltronics Advanced Dual Bay DB9 RJ45 adapter ANDI to Kesseltronics Advanced Dual Bay RJ45 RJ 45 adapter SSC to Daktronics Price sign RJ 45 adapter SSC to PWM Price sign Page 4 68
71. rst fueling position on Channel 5 will be set to address 1 the second to address 2 etc If Channel 6 is used the address of the first fueling position connected on this Channel will also be set to address 1 the second to address 2 etc See example Channel 7 is used to communicate with the Tokheim DPTs The DPT device address must be the same as the fueling position number Unless it is above 16 Channel 12 is used to communicate with the Tokheim OPTs The OPT device address can range from 1 8 Example Fueling Positions mme Channel DPT 5 Channel OPT Address Channel 047 1 Chaz EE e CH 8 13 045 3 Oz 3 oni A 1 4 045 4 647 4 TI OH HE 5 5 oks 5 EE 5 EE Kb 6 o5 6 o7 6 S S HE JE okas 8 oW 8 CHi Olio Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 9 Husky ANDI Manual 3 1 2 3 Tokheim Blending Dispensers Variable Blenders The ANDI interfaces to the following types of Tokheim variable blenders Premier Multi hose multi product blender Single hose multi product blender Single hose multi product diesel blender Fixed Blenders The ANDI interfaces to the following types of Tokheim fixed blenders TCSA blender Premier multi hose multi product blender Premier single hose muti product blender One of the above with diesel Copyright O 2010 by Allied Electronics Inc
72. s Verify that the pinouts of this cable are correct See Cable Pinouts Correct Cable Pinouts Be NO sure to remove the head shell of the cable and see Are Cable Pinouts correct YES Replace Communicaton Board in CH 1 slot Go to next page gt Cable Pinouts section or try a new cable Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 60 Husky ANDI Manual YES Is the correct prompt displayed outside Replace SSC Main Board YES Is the correct prompt displayed outside Contact Allied s Technical Support Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 61 Husky ANDI Manual Card Reader display reads Dispenser Unavailable on ALL dispensers Note This applies to Bennett Gilbarco Tokheim and Wayne idispensers only iSchlumbger will read i OUT OF ORDER SEE ATTENDENT All Card Reader displays read DISPENSER UNAVAILABLE Verify that the cable from CH 5 of the SSC to the Dispenser Electronics is connected correctly NO Is CH 5 cable connected correctly YES Connect cable correctly See Configuration Diagrams Verify that the pinouts of this cable are correct See Cable Pinouts Correct Cable Pinouts Be NO sure to remove the head shell of the cable and see Are cable pinouts correct YES Replace Com
73. s test is used to verify if the proper RAM board is installed If this test fails one of the following messages are displayed Exp Board Error or BATRAM Board Err SSC System Halt SSC System Halt Possible causes of an Exp Board Error e The wrong type of RAM board is installed in the Expansion connector The board in the Expansion connector is defective Possible causes of a BATRAM Board Error e The wrong type of RAM board is installed in the RAM connector e The BATRAM board is not fully populated i e it is a 256 kb BATRAM board instead of the required 512 kb BATRAM board e Next the SSC will test the integrity of its internal data files stored in 512K BATRAM board If these files are corrupted the SSC will force an Init Mem All data will be lost If the data appears to be in good shape the SSC will perform a warm start i e no data is lost G AvvrrS BCDLSTW or G AvwrrS BCDLSTW SSC Init Mem All SSC Warm Start f After all tests have passed the application tasks are started serial communication links are activated and the SSC is ready for standard operations 2 Verify the power supply voltages are correct See Power Supply Diagram in SSC Diagram section a 5VDC 5 2 VDC b 12VDC 13 5 14 7 VDC c 28VDC 27 1 29 3 VDC 3 Verify while the power is off that all communication boards are securely seated into their respective card edge connectors There is the possibility that comm
74. sequence is as follows RXD LED will rapidly flicker green TXD LED will rapidly flicker red TXE LED will flicker yellow Copyright O 2010 Rev July 27 2010 interface to the Dresser Wayne CATS The Dresser uration This board has four separate communication CATS Four two pin headers enable or disable each channel To enable a channel you must install a jumper on the appropriate two pin header JP3 enables channel one JP4 enables channel two JP5 enables channel three JP6 enables channel four In addition JP1 is a three pin header that must be set to the LPBK position A jumper is placed on the center pin to GE TTF am TSIS e IO net DS Fe el D Fe e WS Fe et LR Le meire 0 00 pete ZS Le oC om ee e e DI RXD gt TXD gt TXE gt by Allied Electronics Inc Page 4 15 Husky ANDI Manual 4 3 Cable Pin Assignments 4 3 1 POS Communication Cables The SSC supports up to 7 POSs The POS is a PC Based computer which runs the Point Of Sale software The serial port on the POS can be either a DB 25 or a DB 9 connector SSC CH1 CH4 amp CH9 CH12 RJ45 adapter to POS Serial Port DB25 Part HT9325 ADP SSC RJ45 RJ45 POS DB25 Female Adapter CAT 5 Cable Adapter DB25 Female Pins Pins T568B Spec Pins Pins TXD 2 BIK 3 een Wht Grn en 3 Blk 3 RXD RXD 3 Wht 8 Browns 8 Wht 2 TXD RTS 4 cm5 See Wht Blu 5 Grn 5 CTS CTS5 Red 4 eener Blue a
75. sers on channel 6 Secondary dispenser channel In this Husky configuration the Wayne CATs and the Gilbarco CRINDs are not supported Wayne Fueling Position Position Channel Position Channel 1 CH 5 1 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 O O NOO RON CO OO NOO RON CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 CH 5 CH 6 Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 20 Husky ANDI Manual 3 2 SSC Parameters Values and Options The SSC keypad is not used to configure the SSC The SSC configuration is done by the POS The POS has to download all required parameters to the SSC The SSC will start polling the dispensers and or card readres only after the POS has downloaded station configuration data If the SSC has not receive the download from the POS the unit will display CHXX Await Cnfg Parameters Downloaded from POS DPT Configuration Fuel Information Blending configuration Product Information Car Wash Information Cash Credit Limits Mode of Service Default Price Level Sale Stacking Number of fueling points Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 21 Husky ANDI Manual 3 3 Keypads 3 3 1 Gilbarco Pay Outside Credit Pay Inside Credit Receipt Yes Pay Outside Pay Inside Receipt No Yes Copyright O 2010 by Allied Electroni
76. ssages The following messages are used for the various serial interfaces The XX in the display messages the associated Channel number a CH XX Not In Use This version of SSC software does not use this Channel b CH XX CTS DSR Dn Both CTS and DSR signals are down Possible causes are External device is not raising RTS and DTR it is not running Cable problem disconnected pin out error broken wire etc Interface board problem not installed wrong board board error c CH XX CTS DSR Up Both CTS and DSR signals have been restored d CH XX DSR Down The DSR signal is down Possible causes are External device is not raising DTR it is not running Cable problem disconnected pin out error broken wire etc Interface board problem not installed wrong board board error e CH XX DSR Up The DSR signal has been restored f CH XX CTS Down The CTS signal is down Possible causes are External device is not raising RTS it is not running Cable problem disconnected pin out error broken wire etc Interface board problem not installed wrong board board error g CH XX CTS Ups The CTS signal has been restored Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 43 Husky ANDI Manual CH XX Loop Error For some interface boards the SSC expects to receive an echo of each character that is transmitted When this fails we have a loop error Possible causes
77. st followed by the Code Board This is due to the physical relationship between the Code Board and the Ram Board Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 8 Husky ANDI Manual 4 1 6 All Communication Boards Below are the possible communication boards that can be used in the Generic SSC systems 0399 1512 12 VOLT SERIAL BOARD 0399 1610 F FULLY POPULATED RS 232 BOARD v o ri RI Ges OCD RS 2324 FIELD 12 Volt Serial Bd RS232 Fully Populated Bd P N 399 1512 P N 399 1610 F and 399 2610 ug CIE mum op RE 094 ALLIED ELECTRON 2 Wire 4 Wire Interface Bd RS 485 Card Reader Bd P N 499 2410 P N 499 2710 RS 485 Card Reader Bd P N 499 3710 RS485 4 Channel Card Reader Bd P N 499 4710 Note A more detailed description of each communication board is located in the Communication Boards section Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 9 Husky ANDI Manual 4 2 Communication Boards Each communication board has a specific application and may require dp swit
78. t The Gilbarco Security Module GSM must be ordered from Gilbarco for a specific Network application It should be configured by Gilbarco for the location There are no switches or jumpers to be set Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 7 Husky ANDI Manual 3 1 2 Tokheim Addressing 3 1 2 1 Tokheim Model 67 Interface boxes Tokheim manufactures two model 67 interface boxes model 467A and 467B The 67B interface box must be downgraded to be a 67A in order for it to communicate to an Allied interface box The 67B interface box will not operate with Allied interface systems The downgrade consists of the following changes 1 Disconnect J6 and J8 from the interface motherboard Part 316386 1 2 Disconnect J3 from the interface power supply board Part 421483 1 This board is only in the 67B interface box 3 J3 J6 and J8 make up a complete cable assembly Discard the entire assembly 4 Disconnect J4 from the power supply board and connect it into J6 on the motherboard Note Once this downgrade is completed the 67 box will communicate with the Allied interface Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 8 Husky ANDI Manual 3 1 2 2 Tokheim Dispensers DPTs and OPTs Two Channels 5 and 6 have been designated to communicate with the Tokheim dispensers Each Channel can accommodate up to 16 fueling positions The address of the fi
79. te PLEASE PAY INSIDE applies to Gilbarco OUT OF ORDER SEE ATTENDENT applies to Tokheim RPS PAY AT THE PUMP NOT AVAILABLE applies to Tokheim Enable Card Readers in POS See POS manual Note CH 7 cable connection only i applies to Gilbarco Tokhiem and Wayne dispensers Connect communication cable is connected correctly See Configuration Diagrams Correct Cable Pinouts Be sure to remove the head shell of the cable and see Cable Pinouts section or try a new cable Page 4 58 Husky ANDI Manual YES Is the correct prompt displayed outside Replace SSC Main Board YES Is the correct prompt displayed outside Contact Allied s Technical Support Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 59 Husky ANDI Manual Card Reader display reads POS UNAVAILABLE Card Reader display reads POS Unavailable Verify that the POS is communicating properly e g Powered Up On line etc Is the POS functioning correctly NO Correct POS problem See POS manual YES Verify that the Note CH 1 cable connection communication cable applies to POS 1 8 CH 2 POS from SSC CH 1 to the 2 etc i POS correctly TE ET NO Connect communication cable is connected correctly Is CH 1 cable connected correctly YES See Configuration Diagram
80. tely 8ft of 115 Vac power cord and should be connected to an approved isolated ground receptacle on its own dedicated circuit The SSC must be installed in a temperature controlled environment between 32 F and 100 F 2 Allied Electronics recommends that the SSC be installed with a UL Listed Power Conditioner to protect against power surges low voltage brown outs and lightning 3 The SSC must be installed in accordance with the National Electrical Code NFPA 70 the Automotive and Marine Service Station Code NFPA 30A and all state and local electrical codes 4 The SSC must be installed indoors above the Class 1 Division 2 Hazardous location 5 All field wiring that is all wiring connected directly to dispensing devices should be oil and gas resistant as required by Paragraph 501 13 of the NEC and should be sealed in accordance with Article 500 of the NEG 6 For use with peripheral devices which are UL Listed have an EIA RS232C or RS422A communication protocol and are installed over a hazardous location 1 2 Warranty The SSC has a one year parts warranty only from date of installation which can either be phoned in or submitted using the warranty registration card enclosed in every SSC If the start up information is not registered with our office within thirty 30 days of installation warranty will begin from the date of shipment Allied will warrant all parts against defects but not against physical damage
81. ter CAT 5 Cable Modular Jack DB9 Female Pins Pins T568B Spec Pins Pins TXD 2 BIK 3 Wim ooo nn 3 Blk 2 RXD RXD 3 Wht 8 Brown 8 Wht 3 TXD RTS 4 CTS 5 a DSR 6 DTR e GND 7 BIn 7 Wht Brn 7 Brn 5 Gnd Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 26 4 3 9 6 Husky ANDI Manual Kesseltronics Advanced dual bay via the MUX PAP isolator box SSC CH14 RJ45 adapter to the Kesseltronics Advanced Dual bay via MUX PAP isolator box DB9 SSC RJ45 DB25 Female Adapter Pins Pins TXD 2 BIk 3 RXD 3 Wht 8 RTS 4 CTS 5 DSR 6 DTR n GND 7 Brn 7 Part HT9352 ADP RJ45 Kesseltronics ADB CAT 5 Cable Modular Jack DB9 Female T568B Spec Pins Pins Sec Wht Grn EEE 3 Blk 2 RXD Brown PE 8 Wht 3 TXD Wht Brn 7 Brn 5 Gnd SSC CH14 RJ45 adapter to the Kesseltronics Advanced Dual bay via MUX PAP isolator box RJ45 SSC DB25 Female Pins TXD 2 RXD 3 RTS 4 CTS 5 DSR 6 DTR i GND 7 Part HT9406 ADP RJ45 Kesseltronics ADB Adapter CAT 5 Cable RJ45 Pins T568B Spec Pins Org H Gen Orange 2 RXD SIS Wht Grn ooo nn 3 TXD Red 4 en Blue 4 GND Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 27 Husky ANDI Manual 4 3 10 Fuel Price Sign Communication The SSC uses channels 9 10 11 or 12 and t
82. the Red Jacket communication parameters as follows Baud Rate 9600 Parity Odd Stop Bits 1 Data Bits 7 Notes On a TLS 250 the communication parameters are set using a rotary switch and some DIP switches please refer to the TLS 250 manual On a TLS 350 350R the communication parameters are programmed via the TLS keyboard please refer to the TLS 350 350R manual No additional SSC configuration is needed the SSC will automatically check if it is connected to a DIM card If not the SSC will not send any Dispenser Interface commands to the TLS Communicating with other devices requires POS programming To display the TLS link status press the D key on the SSC keyboard CH 13 Link Up TLS RS 232 FP Once the SSC detects it is connected to a DIM board the device name changes to TLS R CH 13 Link Up TLS R RS 232 FP Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 51 Husky ANDI Manual 3 4 2 Car Wash Controllers The following requirements must be met in order for the Car Wash controllers to communicate to the ANDI Car Wash controller Software Version Ryko Code A Wash III Ryko Code A Wash IV Unitec POS 4000 6 50 or newer Unitec Interlink Kesseltronics Notes 1 The Ryko Code A Wash IV should communicate to the ANDI using any version of software However Ryko recommends that the controller be upgraded to the latest version 2 The Unitec software must b
83. u uj u uj uu uu u uu u uja uu uu uu o 9 gt Deem Gemeen lt A e Gs mp ememr 7 2 er 8 F nnmnnn EE Ee EEN GER EE EE 2 DE 216 su 9HO 8HO T DSRbSRSIRbSRSbSSRSRbsssl DSREbSRSIESSRERESSSIRESS T DSREbSSERESSSIEESSGRESSS ee T g g OOOOOOOOIOIOODOOOOCOOICOOIOOOIUIT OOOOOOOICOOICOOIOOOOCOICH OOOI IUIU OOOCOOCOOCOOICOOODCOOOOICODOOO0IUTI OOOOOOOOOOOOOoOoOooOoooOoOoOoooo SS oi 8 328 IHO HO SHO ES A Ki q z LEET LEE z e LEE LOL z 5E g uu an u REGER uu uu ju aa na aj aa na ua na a Au ana a ua ana aa na aa aa na a DEET D D 1292 lt 2 bei lt gt a S a BE gt 4 g SS 2 FAO J 8 3 o o CO o zod Z 8 s FO 2 e a u x x 110 5 CG o 3 s Fr e e 2 WE 0 Copyright O 2010 by Allied Electronics Inc Page 4 2 Rev July 27 2010 Husky ANDI Manual 4 1 2 SSC Main Board Descriptions 1 Speaker Volume Adjustment 2 Serial Number Location 3 LCD Ribbon Cable Connector 4 Keypad for Programming 5 LCD Display Contrast Adjustment 6 Code Board SIMM Connector Used for Code Board 7 Ram Board SIMM Connector Used for 512K BATRAM Ba 8 Expansion Upgrade SIMM Connector Used for additional 512K BATRAM Bo 9 ISA Slots 1 8 2 For Future Use 10 Connector for DC Power Supply 11 Power Supply Test Points amp LEDS 5VDG 12VDC 28VDC amp GND 12 Reset Push Button Switch 13 CH1 CH16 Card Edge Connectors for Communic
84. ual No communication between SSC and Dispensers CH XX Rx Parity Note This message will appear when you press the Channel on the SSC keypad SSC display reads CH XX Rx Parity Verify that the Dispensers are Dispenser ped addressed correctly Are Dispensers addressed correctly Address Dispensers correctly See Dispenser Addressing section Verify that the Card Reader Card Readers are Channel addressed correctly Ar Card g S Address Card Readers correctly See Dispenser dd d aw Addressing section correctly Contact Allied s Technical Support Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 57 Husky ANDI Manual 4 5 5 Card Reader Display Card Reader display reads OUT OF SERVICE Card Reader display reads OUT OF SERVICE Verify that the POS is programmed to enable Card Readers on this dispenser See POS manual Is the POS NO programmed for Card Reader YES Verify that the communication cable from SSC CH 7 to the Card Reader electronics is connected correctly NO Is CH 7 cable connected correctly YES Verify that the pinouts of this cable are correct See Cable Pinouts Are Cable Pinouts correct YES Replace Communicaton Board in CH 7 slot Go to next page gt NO Rev July 27 2010 Copyright O 2010 by Allied Electronics Inc No
85. unication boards can become dislodged from their respective card edge connectors due to shipping 4 Verify that all prelabeled communication cables are plugged into the correct Channels on the SSC POS and all dispenser electronics See Configuration Diagrams section for your configuration Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 30 Husky ANDI Manual 5 Verify that all configuration options are properly programmed See your POS manual for programmming options 6 If all else fails perform Init Mem Dis See System Start Up Mode on next page Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 31 Husky ANDI Manual 4 4 2 Memory All vs Memory Dispenser What is the difference between a Memory All and a Memory Dispenser A Memory All will erase all internal data and configuration including Dispenser Configuration DPT configuration Tank gauge configuration Stored Card transactions Software configuration options Current transactions A Memory Dispenser will erase all Dispenser and DPT related data elements including Dispenser modes Dispenser product assignments Product prices Cash Credit preset limits Current transactions When to invoke a Memory All versus a Memory Dis Memory All A Memory All should be performed 1 When an SSC software change occurs Code Board 2 When a RAM board is replaced Memory D
86. with the ANDI controller via the use of the ANDI protocol message set These devices physically connect to an available POS RS232 for communications PWM Daktronics For specific versions available with support for the FMD protocol please visit the Allied Electronics Inc website and review the release notes for the system in guestion The release notes can be found at the link noted below http www alliedelectronics com Software Release Notes html The controllers noted above may have specific software version reguirements for the support of the ANDI protocol interface Please contact the respective manufacturer for specific details Other sign integrations are currently under development Please contact Allied Electronics Inc for up to date details regarding other possible signs that have integrated to the controller Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 3 53 Husky ANDI Manual 4 Service For Technical Assistance Concerning The Installation Programming or Troubleshooting Procedures After Reading This Manual Contact Allied Technical Support Group 1 800 223 3619 Outside PA Only OR 215 788 4943 Visit our website at www alliedelectronics com Copyright O 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 1 Husky ANDI Manual SSC Diagrams 4 1 SSC Main Board 4 1 1
87. y AC power to SSC Check continuity from Power Supply connector CP51 to SSC Main Board connector CON 40 Do you have continuity Replace DC Power Supply cable Disconnect DC Power Supply cable and check Power Supply output 5VDC Voltage correct Replace Power Supply Reconnect Power Supply cable remove all Communication Boards and check voltages again Go to next page gt Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 46 Husky ANDI Manual 5VDC Voltage correct Replace SSC Main Board Reinstall the Communication Boards one at a time checking the voltages after installing each board to find the board that is bringing the voltages down Found board Replace bad that is bringing Comm Board down voltage NO Contact Allie s Technical Support Copyright 2010 by Allied Electronics Inc Rev July 27 2010 Page 4 47 Husky ANDI Manual 5V Power Supply Voltage fluctuates anywhere from 4 0V to 5 0V 5VDC Power Supply Voltage Fluctuates Verify that the DC Power Supply cable is new version NO Replace with new DC Power Supply cable Adjust 5VDC on Power Supply See Power Supply Diagram in SSC Diagrams Section Connector on Power Supply end is 11 16 long YES YES Do you have a good 5VDC reading NO Check conitinuity of DC Power Supply cable NO Replace DC Power Supply cable

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