Home

3 - Hawkins Equipment

1. e NIT 84 8888 z 5 EE Le 2 lt EZ 5 E Q H ig 15200 TILTING M f 38 3 ilip 777 o gt site 8 lis t H ds 2 31 gt T i w H ju TELESKOP Qo a3 Q DIRMI gt 2 Ire B2 1 1 OPTION A2 a2 280 bar Q LIFTING A1 4 i pot 15 cH 5 38 LLI gt 5
2. 2 E 5s 7525 s1 7525 91 01010 7 5 4 7 5 St 10 CO OF 75 SL 7 5 SL 10 CO 0 7 5 SL 7 5 SL NI 64 X UT 321 T m z 71525 sz v s 15221 sos 5 s 0 o o 5 T E pe 9 6125 T 4 ott 2 1 8 1 1 B 1 a n ee oF of e T3 14 5 E a 7525 5 1 5 91 Gos 5 912 91010 sos 01 e 2 1525 91 gt ted Sea szd Ted 2 Gs c 2 15222 v 5 s 5 92 5 s 5 e Gay Ge fen wes 7 1 1 146 1 N 12 ot S pe
3. 0 1 2 3 4 5 6 7 8 9 19 9 R25 R25 21 0 17 9 M16 E e e mre B 21 0 F19a 7 5A F15b F22b 7 5A 7 5 Fllb F19b F26b rf 10A 10A 10A 5 86 30 5 E 2 H R8a w o 16 5 87 870 NR1 5 1 C X35 L da TN N I N ___ R 58 rci N X36 7 TE RN nr 51 5 NL1 5 8 51 Y N 19 9 N e e e N 21 0 7 10120 M SERIES DISTRIBUTORE 12 2005 MHT 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TA VOLA mu TABLE SMANITOU ANTIFURTO AUTORADIO Name ANTI THIEFT RADIO 20 slA 1 02101 LHW INTRODUCTION TO SAFETY 92 0 1 2 3 4 5 6 7 8 9 19 9 RN nr 49 s A 20 9 _ 825 20 9 p16 2 F28b oe F30b Fl4b 10A pex B 10A 7 5 14 3 C MB nr 2 186 30 a 3 2 1 1 ILI 1321 87 870 F 49 5 9 E N ba N D 2 RN2 5 G M 1 T E 4 9 pe nr 2 MB i 2 14 2 cz
4. 6L 0 1 3 5 7 8 9 8 9 R25 d e R25 16 0 13 9 16 15 0 0 F30a x x 7 5A F20b F21b F23b F24b 15A 15A 15A 15A 5 5 5 R36 5 9 CM HA oo PPEP GH R5b 3 R6b 5 R7b 3 R12b 5 CH 486 30 GH 86 30 CH 186 30 186 30 D E d gt N Jes 185 485 185 87 87 87 87 87 87 87 87 M2 M3 M4 M5 M M M F 13 9 N e e e 4 hd N 15 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TA VOLA TABLE MANITUU sorna SISTEMA RAFFREDDAMENTO OLIO Name OIL COOLING SYSTEM 14 275 1 02101 LHW INTRODUCTION TO SAFETY 0c E 0 1 2 3 4 5 7 9 14 9 Mie Milig 16 0 11 9 RN nr 49 4 RN nr 49 18 0 N F22a F23a 7 5 E amp a E 57 2 2 t c 07 BEC E 5 7 5
5. Colori Colors A Azzurro Light blue B Bianco White C Arancio Orange G Giallo Yellow H Grigio Grey L Blu Blue M Marrone Brown N Nero Black R Rosso Red S Rosa Pink V Verde Green Z Viola Violet MANITOU MHT 10120 M SERIES D STRIBUTORE REXROTH 12 2005 MHT 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 Denominazione Name LEGENDA COLORI COLORS NOTE TAVOLA TABLE 3 2225 7 OCLOL LHN INTRODUCTION TO SAFETY 0 1 2 3 4 5 6 7 8 9 FG A 525 6 0 150A BR ae 12 4 MBnr 2 21 0 ER 16 8 R6 MBnr 2 IS B m R4b DEA N 85 3 R6 R25 d HR SEE M MBnr 2 9 11 0 R4a G1 ae Um C e gs 3 M6 5 0 N N zz s F31b 40A 30 D E 1 21 8 M1 en Bw 14 0 2 B1 261 5 GZ x 30 4 X Rla 2 KEY P0123 58 15754 197177 50 N gs 2 lo at 7 V 621 5 15 2 J GB 9g 16 2 F NB 8 3 7 N 5 0 1 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 MHT 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TA VOLA NER TABLE
6. gt QUADRO AVVIAMENTO Name STARTING ENGINE 4 1 02101 LHW INTRODUCTION TO SAFETY OL 0 1 2 3 4 5 6 7 8 9 4 9 m e e Mtg 6 0 F5b F13b BN 1 5 6 0 7 5 7 5 10A RN nr 49 RN nr 49 ed BH R nr 54f 7 4 ve RG 11 5 T21 R12a I10 ZN 6 0 BH nr 1 30 RV 1 5 HN 5 G 8 0 GN nr 4 R nr 54f z N RN nr 49 amp R10b R11b RN nr 49 F35b Y nr 54 R nr amp 4 86 30 86 30 1 5 t 1 5 WA Z pe 0 85 85 1 aur 87 1 871 976 p R E gt N 87 870 72 a Fl3a F18b 7 5 e 7 4 NOT AVAILABLE F34b pi ax 8 6 1219 Vx 2 21 8 r r 3 AVAILABLE ONLY N 7140 L 59 X EN 4 N e Ld bd N 6 0 MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 MHT 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA TABLE F ed Denominazione Name SELETTORE LUCI MILITARE LUCI SCRUPOLARE WAR LIGHT S SELECTOR 5 72725 7 O
7. LN des I A N 9 87 m N N a z z gt acts 8 5 4 g I24 p 141 4 2 x A 11 n 5 1 208 120 g 55 5 24 02 z z z OPTIONAL z z 8 9 N e e e e e Bm 10 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 MHT 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA c ms TABLE MANI TOU Denominazione ANTI RIBALTAMENTO E Name ANTI OVERTURNING WINDSCREEN 9 2225 7 OCLOL LHN INTRODUCTION TO SAFETY SL 0 1 2 3 4 5 6 7 8 9 9 9 M16 L4 M16 11 0 A 9 9 RN nr 49 pe RN nr 49 11 0 M1 5nr18 19 0 F27a i 725 F12b B 7 5 I7 10 a c c 09 PPA amp I25 a 7 d Tu ZR 96 30 E 4 Ek D I 3 y 3 4 ie j 9 E GF SPP z SPA de 5 i 54 Y 56 X F 9 L d e Ld Ld N m 11 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TA VOLA TABLE AM A NI TOU MANIP LIVELLAMENTO LAMPADA ROTANTE Name
8. gt I lg 1 gt LL lt gt He 3 INTRODUCTION TO SAFETY 4 COLLET D S D SX E FS FDAR FDAV 30 10120 L KEY TO BRAKE STEERING SYSTEM DIAGRAM Manifold S connection of directional control valve SX connection of directional control valve Solenoid valve Parking brake control cylinder Rear axle disk brake Front axle disk brake Power steering unit Brake pump Brake pedal G connection of hydrostatic pump Parking brake control lever Brake oil tank Steering Cylinder Slow fast control cylinder Slow fast selector valve INTRODUCTION TO SAFETY 10120 L BRAKE STEERING SYSTEM DIAGRAM
9. 85 EMPTYING AND CLEANING THE FUEL TANK During this operation do not smoke and do not approach with naked lights Place the truck on a horizontal surface the engine must be stopped Make a visual and manual check on the parts on the fuel cir cuit and in the tank which may leak In case of leaks contact your agent or dealer Never attempt to make a weld or perform any other operation on your own this might cause an explosion or a fire Place a container under the drainage cap 1 Fig E5 2 and unscrew it Remove the cap 1 Fig E5 1 Allow all the fuel to drain out and rinse with 10 litres of clean fuel poured into the filler orifice Replace and tighten the drainage cap 1 Fig E5 2 Fill the tank with clean fuel filtered through a suction rose or a clean cloth that does not leave residue then refit the filler plug 1 Fig E5 1 Start the thermic motor and let it run to the minimum for a few 3 FIG E5 2 minutes before using the truck at maximum speed CHECK THE WEAR OF THE JIB PADS For this oparations consult your agent or dealer 25 INTRODUCTION TO SAFETY 3 101201 EVERY 1500 WORKING HOURS Fd CLEAN THE FUEL PREFILTER CARTRIDGE Open the tank cap to discharge the excess pressure inside the system Clean the outside of the fuel prefilter after taking care to cover the ducts hoses and cable
10. M13 519 5 9 D X61 16 8 ea ole E M 16 6 Lnr 1 F N 4 9 MBnr 1 ols P 11 9 H GL1 5 8 6 LR K F 20 9 gt N e e e 5 10120 SERIES DISTRIBUTORE REXROTH 12 2005 MHT 10120 SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA c NER TABLE N MANI TOU Denominazione CESTELLO BENNA MIX Name BASKET MIXING BUCKET 21 2225 7 OCLOL LHN HYDRAULIC SYSTEM INTRODUCTION TO SAFETY 4 10120 L MSeres KEY TO MOVEMENT HYDRAULIC SYSTEM DIAGRAM 28 Pressure booster Manifold Locking and balancing valve Double piloted relief valve Piloted relief valve Directional control valve Flow divider Levelling control solenoid valve Anti tipping solenoid valve Intake filter Parking brake control cylinder P connection of power steering unit LS connection of power steering unit Control lever Brake pump Fan motor Movement pump Optional attachment G connection of hydrostatic pump Fan pump Hydraulic fluid tank Parking brake control lever Valve for telescope and option control Compensation cylinder Slow fast control cylinder Tilting cylinder Lifting cylinder Levelling cylinder Boom extension cylinder Solenoid and relief valve Slow fast selector valve 29
11. 1 zko L i NE m XT a REPER EE Cee a IN gt Bee Oe ee ge ee Aye 1 INTRODUCTION TO SAFETY OPTIONAL ACCESSORIES BNVISAG ED INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY 10120 L MSeries 5 INTRODUCTION The manufacturer makes available with warranty a vast range of accessories perfectly suited to your lift truck The accessories are supplied complete with a load diagram relating to your truck The user manual and the load diagram must be kept on the truck The use of the possible accessories is subject to the instructions in this manual Some specific uses require adaptation of the accessory not included in the optionals in the catalogue Other solutions are possible contact your agent or dealer for further information Only accessories approved and CE certificates by the manufacturer can be used on our lift trucks The manufacturer will have no liability in case of modifications or use of accessories without his knowledge Manitou assures oneself about the employement s capacity of this machine in normal conditions of working foreseen in the user s manual with a static test coefficient of 1 33 and a dynamic test coefficient of 1 foreseen in the harmonized rules EN 1459 for the truck with variable capacity and EN 1726 1 for the forklift Do not use interchangeable accessories
12. 0 1 2 3 4 5 6 7 8 9 D R25 8 0 A R6a z 6 3 CV1 5 _ 185 87 gt C 6 3 gt Boos e z 5 55 2 5 9 R nr 54f 8 F6 1 22 EI 10A D 18 5 9 ZV 0 6 9 LN e 6 9 11 3 e HN 11 3 E e EN 11 1 4 2 5 5 z 5 RA o 8 5 FADX 1 7 5 ui FPDX FPSX urn Tight high position high beam P3 Kurn Tight stop reverse Position F low b iti low b turn Tight 69 iti 69 e i beam positio beam urn reverse stop turn light 6 9 N e e e e e e e e e bd bd N 8 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA eem TABLE MANITOU gt FANALERIA Name LIGHTS 7 2225 7 OCLOL LHN INTRODUCTION TO SAFETY 0 1 3 4 5 6 7 8 9 7 9 m R25 Bw 14 0 6 9 mi6 MIG 9 0 A i F7B F5a F4a 7 5 7 5 123 LR nr 4 LR IR 21 8 R16b B p 18 86 _ 30 I5 Lo i rio Z mE les 87 870 5 9 5 9 mat PM I22 i x nt e RL 11 7 E 6H 4 20 2
13. Y 1 1 1 1 222 eens 1 1 p 1 H i ts M E 1 gt lt 1 Mer c ha gt 1 1 et 27 8 4 1 NU m z Eh 4 4 lt 9 1 J i m 1 eem m REN a Heo EN 1 D 1 gt 8 pog ip t bs gt ied if EN m 3 o BTR 43 m o 1 Jb pog secum SSS EE t a EN F S 5 pod e Hm a T N RIS Log ME m 1 5 22 00 5 22 1 oaks RI B 4 E ha z gt lt 5 1 1 4 1 1 C E Sin gt t E esce 1 ems co EN F3 d H me E 1 m E gt d EN 2 2 ZEE ER nO TN xii y i ESR 8 ME ll E ul i E 1 i 1 H SE 1 gt KO p eph T
14. 2888 88 e 1 PS 21 E 22259 8 ILS a AN E 556564 1 Zoe 5 lt lt 2 2 Ei I E 733 36 38 35 8 28 2 R 2 N nr 2 N nr 2 R nr 3 Ronrzs D nr 3 B nr 3 CV1 5 Gay vat 2 8 Te 1834 lt E F33b p Q 0 7 R35 1 6 2 4 j I24 10A K i 2 1 5 p 1 i 9 3 i Ac boon 3 451 MR 1 5 4 MR nr 1 Ja fs h i zi 23 9 Lp ene o z S10 51 ix 1 x F N N 16 9 t 6 e e e e e 18 0 OP TIONAL j MANITOU 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA Denominazione Name MANIPOLATORE 4 POS E 2a 3a USCITA BRACCIO MANIPULATOR AND 2ND 3RD BOOM S EXIT TABLE 17 72725 7 OCLOL INTRODUCTION TO SAFETY 0 1 2 3 4 5 6 7 8 9 15 9 E nr 49 RN nr 49 19 0 A 17 9 RN nr 27 17 9 lt B HZ nr 1 2 5 ae di ee de E SER SS d ds 5f x21 B 584435338 z 13 8 _ TEEF L19 C 1 0 1 EE E C RU o
15. FIG G3 2 FIG G3 3 2060 81 1 in 1240 48 8 3975 156 5 in 2960 116 5 in Position of the center of gravity Fig G3 1 33 INTRODUCTION TO SAFETY 3 10120 L 84 TRANSPORT THE LIFT TRUCK ON A PLATFORM To carry the machine respect the circulation laws Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck See chapter CHARACTERISTICS in paragraph 2 DESCRIPTION Ensure that the platform has got dimensions and a load capacity sufficient for transporting the lift truck Check also the pressure on the contact surface allowable for the platform in connection with the lift truck Load the lift truck Block the wheels of the platform Fix the loading ramps so that you obtain an angle as little as possible to lift the lift truck Load the lift truck parallel to the platform Stop the lift truck See chapter DRIVING INSTRUCTIONS in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Sling the lift truck Fix the chocks to the platform at the front and at the back of each tyre 1 Fig G4 1 and Fig G4 2 Stow the lift truck on the platform with enough resisting ropes at the front of the lift truck on the fastening point 1
16. MC Ux Xl PF AJ RFS Ups REESE wm DEREN MR 4 TP VSLR COLLET 2 COLLET 3 PH FDAR FDAV VCLR D S D SX FS bE 5 p sil VD VD P LD RETE ES T d LEN FDAV 1 180 bar P bf Ree eee EEG LJ LJ COLLET 3 31 INTRODUCTION TO SAFETY 4 10120 L KEY TO TRANSMISSION HYDRAULIC SYSTEM DIAGRAM COLLETTORE 32 Manifold Directional control valve Flow divider Intake filter Drain filter Power steering unit Control lever Brake pump Hydrostatic motor Engine Fan Motor Movement pump Hydrostatic pump G connection of hydrostatic pump Hydraulic fluid tank Oil radiator Parking brake control lever Inching valve Solenoid and relief valve Slow fast selector valve INTRODUCTION TO SAFETY 10120 L 5 TRANSMISSION HYDRAULIC SYSTEM DIAGRAM 1 al d
17. 2 UPPER HALF DOOR LOCK Closed position To open push the lock A down To close simply pull the handle B inward Open position Push the door towards the cab to engage in the bolt To release press the knob D or use the lever E 21 INTRODUCTION TO SAFETY 2 101201 MSerics 25 TOWBAR On the rear of the truck the towbar allows towing of a trailer For each truck the towing capacity is limited by the total authorised weight for travel on the public highway the traction force and the maximum vertical stress on the tow ing pin These data are shown on the manufacturer s data plate applied to each truck N B Other optional solutions are available for towing trailers for further information contact your agent or dealer Only trucks registered as agricultural tractors are allowed to tow trailers on the public highway Check the trailer s braking and light systems and connect them to the truck Reduce the speed of the truck Follow your country s highway code Make sure that the split pin is properly positioned on the towbar 26 FRONT LIGHTS Front left direction indicator light B Front left side light C Front left dipped headlight and full beam headlight D Front right side light E Front right dipped headlight and full beam head light N Ad d F Front rig
18. The backup alarm must sound when the forklift is placed in reverse gear No Riders 420732 Location on the cab entrance s and on or near wheel fenders and engine cover CAUTION Informs riders are not allowed on the forklift NO RIDERS Clear of Raised Boom 801006 A DANGER Boom equipped models Location on both sides Stay clear of raised boom of the boom nose unless properly supported Operator may be crushed Keep away from unsupported boom between falling boom and main frame Failure to comply may result in serious injury or death Clear of Power Lines 801007 Boom equipped models Location on both sides of the boom nose A DANGER Keep machine at least 25 feet from overhead power lines Keep away from power lines Failure to comply may result in serious injury or death by electrocution 801007 Xl SAFETY DECALS Use of Frame Leveling 801013 Boom equipped models Location to the right of A DANGER the operator near the hydraulic control lever READ OPERATOR S MANUAL Level machine at ground level before raising boom Do not adjust frame Frame leveling notice load must be lowered Ee above ground level If frame position is changed with a raised boom machine may become unstable and turn over Failure to follow instructions may result in serious injury or death Attachment and Boom Safety 8010
19. lt R12a E a S 5 L o 1 1 ju 1 D 1 a Oe amp 8 g g X 2 E f oo INTRODUCTION TO SAFETY 10120 L MSeries 4 LIGHTING A blown bulb must be changed immediately Do not handle a new bulb with bare or dirty fingers Any traces of grease oil or sweat will evaporate when the bulb is hot and stain the reflector Never touch or attempt to polish the reflector Just open the headlamp to change the bulb BATTERY Battery efficiency becomes progressively lower as the ambient temperature drops until it practically ceases to function at 40 F Never attempt to use the starter motor if the battery has been exposed to temperatures of around 20 F In these cases heat the battery by immersing it in lukewarm water to 2 in below the cell caps If the temperatures are very low remove the battery from the truck and store it in a warm place until it is requi red INTRODUCTION TO SAFETY MHT ELECTRIC SYSTEM USERS LEGEND Code Page Function A1 5 Reverse engaged buzzer A2 5 Horn B1 4 12 V battery DIAG1 17 Diagnostics connector 1 DIAG2 18 Diagnostics connector 2 DL 6 Lights switch DM 8 Run switch F1b 21 Basket fuse 15 Air heater fuse F4a 8 Gear reset fuse F4b 9 Slow fast movement fuse F5a 8 Forward reverse movement fuse F5b 5 Differential block fuse F6a 7 Position lights fuse F6b 15 Steering power supply fuse
20. F36b z 3 RL ss 5o RL nr 1 55 5o 5 Pt Ra R2 EA zd F17b F16b DM V RH 185 O4 5 9 HB HB 185 z x E 2 I 41 a amp 32 X 53 X gt 4 9 NB 9 6 z 7 9 e e N 9 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA mam TABLE L M A N I TOU Denominazione DEVIO MARCE gt FOWARD AND REVERSE GEAR 8 1 02101 LHW INTRODUCTION TO SAFETY 0 1 2 3 4 5 7 8 9 8 9 M16 mre 10 0 R 6 9 RN nr 49 RN nr 49 10 0 4 7 5 20 7 5 130 e 8r x OPTIONAL gt ST6 ST7 za 0 R aL RNnr20 RN nr 20 e I4 ue 1 1 ic Ve 69 R VH V E nr 1 T N 1 7 je j 9 y 5 ML N NR VM LIN 1 o o o F32b 5 E L 1 30A I6 y Y 1 1 GM RV ML ST5 ST4 R9a a e 4 BC 5 i D ME T 86 i R33 Es in VH FA N Us
21. FLUIDS FUEL FILTERS table Repeat this operation for the rear axle differential using the filler inlet 1 fig C1 1 G2 CHECK THE OIL LEVEL OF THE FRONT AND REAR WHEEL FINAL DRIVES Place the truck on a horizontal surface with the engine stopped Check the level on the final drive of each front wheel Set the level cap 1 fig C2 horizontal Remove the cap the oil must be up to the surface of the hole Top up with oil if necessary see OILS GREASES FLUIDS FUEL FILTERS table Carry out the same operation on the final drive of each rear wheel G3 CHECK THE OIL OF FRONT REDUCTION GEAR ON AXLE Place the truck on a horizontal surface with the engine stopped Remove the level cap 1 Fig C3 the oil must come up to the orifice If necessary top up with oil through the same orifice See OILS GREASES FLUIDS FUEL FILTERS table Replace and re tighten the level cap 1 Fig C3 14 INTRODUCTION TO SAFETY 10120 L MSeries 3 64 CHECKING THE POLY V RIBBED BELT TENSION Open the engine hood and remove crank case 1 C4 1 Check for the presence of damage on ribbed belt 2 C4 2 moving one section at a time to carry out this check Make a mark with chalk on the ribbed belt Make the engine run in bursts or move the ribbed belt by means of a rotation device up to the chalk mark Replace ribbed belt 2 C4 2 if o
22. Fig G4 3 and at the rear of the lift truck on the fastening point 3 Fig G4 3 Tighten the ropes Fig G4 3 34 INTRODUCTION TO SAFETY 10120 L 3 85 ADJUST THE FRONT HEADLAMPS Recommended setting As per standard ECE 76 756 76 761 ECE20 Set to 2 of the dipped beam in relation to the horizontal line of the headlamp Adjusting procedure Place the lift truck unloaded and in the transport position and perpendicular to a white wall on flat level ground Fig G5 Check the tyre pressures See chapter A4 CHECK THE TYRE PRESSURES AND THE WHEEL NUTS TORQUE in paragraph 3 MAINTENANCE Put the gear reverser lever in neutral and action the parking brake Calculating the height of the dipped beam h2 FIG G5 h1 Height of the dipped beam in relation to the ground h2 Height of the adjusted beam Distance between the dipped beam and the white wall h2 h1 I x 2 100 Fig G5 G6 AIR CONDITION Change the gas if the air is not as cold as desired use 134 FREON 1 Kg in case of failure or part s substitution change the oil using 60 gr of specific oil for Air Condition compressor 35 INTRODUCTION TO SAFETY 4 AND nl v DUO SYST Sw INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY 10120 L 4
23. Handle loads exceeding the dimensions used to establish rough terrain forklift truck capacity with extra caution Stability and maneuverability may be adversely affected IV INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont C OPERATING SAFETY RULES AND PRACTICES cont 46 When attachments are used extra care shall be taken in securing manipulating positioning and trans porting the load Operate rough terrain forklift trucks equipped with attachments as partially loaded trucks when not handling a load 47 Completely engage the load with the load engaging means Fork length should be at least two thirds of load length Where tilt is provided carefully tilt the load backward to stabilize the load Caution should be used in tilting backward with high or segmented loads 48 Use extreme care when tilting load forward or backward particularly when high tiering Do not tilt forward with load engaging means elevated except to pick up or deposit a load over a rack or stack When stacking or tiering use only enough backward tilt to stabilize the load 49 The handling of suspended loads by means of a crane arm boom or other device can introduce dynam ic forces affecting the stability of a rough terrain forklift truck Grades and sudden starts stops and turns can cause the load to swing and create a hazard if not externally stabilized When handling suspended loads a do not exceed the truck manufac
24. 11 1 d HR 14 0 C 16 8 D E N S T 1 isa id 7 im ENTERS 11 9 N ual N 13 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TA VOLA MANI TOU Denominazione STRUMENTAZIONE TABLE i Nene INSTRUMENTATION 12 1 02101 LHW INTRODUCTION TO SAFETY 0 1 2 3 4 5 6 7 8 9 A 11 9 ue M 14 0 13 9 RNnr 49 6 5 RNnr 49 13 0 2098 BGH1 5 T 1 9 I 2 0 0123 128 4 2 5 1 5 129 O NE NE et 2 5 1 5 1 5 F36a F35a F34a F16a y v y Y 2 D 55 5 z 2 5 af 127 5 F29b 7 5 Pv M10 2 N F 12 9 N e Ld e N pe 14 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TA VOLA A MA N TOU Denominazione CONDIZIONATORE CABINA Name CONDITIONER 13 2225 7 OCLOL LHN INTRODUCTION TO SAFETY
25. 843 Grease the pins of the base plate 3 fig B13 1 and of the rod 4 fig B13 2 of the compensation cylinder 844 Grease the cab door 1 fig B14 845 Grease the pivots of the front and rear wheels 1 B15 1 B15 2 848 Grease the pins of the rod 1 fig B16 and of the base plate 2 fig B16 of the levelling cylinder 3 101201 MSerics Fig B8 B9 10120 L MSeries 3 847 Grease tilting bushes of front axle 1 2 Fig B17 1 B17 2 Grease tilting bushes of rear axle 3 4 Fig B17 3 B17 4 B18 Grease journal and universal the cardan shaft on the rear side 1 B18 1 and front side 1 fig B18 2 fig B18 3 FIG B17 4 FIG B18 3 13 INTRODUCTION TO SAFETY 3 101201 MSerics EVERY 250 WORKING HOURS 64 CHECK THE OIL LEVEL OF THE FRONT AND REAR AXLE DIFFERENTIAL Place the truck on a horizontal surface with the engine stopped Check the oil level of the front axle differential Remove the cap 1 fig C1 The level is correct when the oil is just up to the level indicator cap 1 fig C1 If necessary top up with oil through the filler inlet 1 fig C1 see OILS GREASES
26. Change a wheel maintenance 64 Tow the lift truck 63 Sling the lift truck G a Lu I o G4 Transport the lift truck on a platform 99 Adjust the front headlamps Air condition N B To be carried out annually if the truck has not reached these operating times In a very dusty atmosphere reduce the interval and replace earlier Every 10 hours up to the first 50 hours and periodically every 250 hours service In the event of prolonged use in an extremely dusty or oxidising atmosphere reduce this interval to 10 working hours or every day Operation to be carried out the first time after 500 hours of service periodically every 1500 hours of ser vice Consult your dealer INTRODUCTION TO SAFETY 10120 L MSeries 3 OILS GREASES FLUIDS FUEL FILTERS COMPONENTS FOR LUBRICATION CAPACITY RECOMMENDED PRODUCT Shell Rotella 15w40 I C ENGINE FILTER 4 2 gal Citgo C 600 15w40 FRONT WHEEL FINAL DRIVE 0 5 gal Shell Spirax DH80w90 REAR WHEEL FINAL DRIVE 0 5 gal Citgo Prem Gear MP 80w90 FRONT AXLE DIFFERENTIAL dies n Hyd FL THF REAR AXLE DIFFERENTIAL itgo Trans Trac Hyd FL THF Shell Tellus T46 52 9 Citgo Transgard THF Lo Temp Shell Donax TG Dexron III BRAKING CIRCUIT Citgo Transgard ATF Dexron III _ rreusscoresoowcrsnsne Ce tin ha FEATURES OF FUEL Use good quality fu
27. Fig F3 Grease sealing ring 2 Fig F3 and the filter cartridge gaskets slightly Insert the cup containing the impurities 4 fig F3 in filter casing 5 Fig F3 ensuring it is fitted in the correct position Screw and tighten the threaded cap with the filter cartridge Tightening torque 18 Start up the engine and run it for about one minute to bleed the supply system With the engine switched on check the fuel filter seal 28 INTRODUCTION TO SAFETY 10120 L MSeries 3 CHANGE THE COOLING LIQUID IN THE COOLING SYSTEM ATTENTION Open the cap for filling the cooling system only if the temperature of the liquid is less than 90 C 194 F In any case it is obligatory to use protective gloves and clothing as well as safety goggles Before changing the cooling liquid check the seals and condi tions of the cab cooling and heating system FIG F4 1 Drain the cooling liquid Before draining the liquid cover the cables piping etc present under the drainage screw Place a container under the drainage screw large enough to hold the quantity of liquid to be collected Gradually open the cap on the tank 1 Fig F4 1 discharge the excess pressure then remove the cap Turn the temperature regulator knob 2 Fig F4 2 present in the cabin completely FIG F4 2 Insert a tube recommended length 1m on drainage screw
28. Fig O If necessary wedge the load F Load status indicator Always watch the load status indicator while handling a load If the load status indicator alarm is actived do not carry out A Extend the jib B Lower the jib If the load status indicator alarm is actived carry out in all security movements in the following order Fig P 1 Fully retract the jib 2 necessary lift the jib 3 Lower the jib in order to lay the load The device reading may be false if the steering is turned to the maximum or if the rear axle is swung to the maximum Before lifting a load always make sure the steering is not turned all the way and that the rear axle is not swung completely 15 INTRODUCTION TO SAFETY 1 10120 L MSerics Lift truck with level corrector Correct the slope using the hydraulic control and check the horizontal position on the level before lifting the boom See chapter INSTRUMENTS AND CONTROLS in paragraph 2 DESCRIPTION Apart from the transverse slope of the ground several parameters can upset the horizontal position of the lift truck The tyre pressures The stability of the ground The balance of the load Strong wind or stormy conditions Before any handling work check the points above and ensure that the lift truck is com pletely horizontal See bubble level 16 INTRODUCTION TO SAFETY 10120 L
29. Lubrification of all pivot pins Wear pads adjustment tightness SAFETY SYSTEM MANISCOPIC Check operation and adjustment ACCESSORIES OPTIONS Check operation CAB Check control panel and all instruments check and control heating and air conditioning ELECTRIC CIRCUIT Battery level checking Lighting operation WHEELS Wheel nut tightness Tyre pressures GENERAL LUBRICATION OF MACHINE TEST OF MACHINE Hydraulic test with nominal load Driving test steering and breaking INTRODUCTION TO SAFETY 10120 L 3 FREQUENCY OF OPERATIONS MAINTENANCE AND LUBRICATION TABLE Pe A Engine oil level Cooling liquid level Fuel level A4 Tyre pressure and wheel nut tightness ASJ Telescopic boom slide rails COMPONENTS CHAPTER OPERATION XXX Xx CHECK 84 Air filter cartridge 82 Hydraulic oil level 89 Oil water radiator grille B4 Telescopic boom shoes 35 Brake circuit fluid level 89 Pattini superiori del braccio telescopico 810 Articulation pin of the snap coupling Pins of the base plate and of the rod of the snap coupling cylinder 844 Pins of the base plate and of the rod of the lifting coupling cylinder 813 Pins of the base plate and of the rod of the compensation coupling cylinder B14 Cab door 845 Front and rear wheel pivot pins 816 Pins of the base plate and of the rod of the le
30. N of reverse speeds Reverser Hydraulic circuit Lifting tilting of telescopic boom and device Type of pump Delivery Pressure Steering circuit Type of pump Delivery Pressure Leveling circuit Type of pump Delivery Pressure Cooling circuits Water and intercooler by hydraulic motor Type of pump Delivery Pressure Hydraulic oil Electrical fan Front and rear tyre 10120 L MSeres Hydrostatic Pump and motor with variable displacement hydraulically operated 2 2 Electrohydraulic Piston type load sensing 165 l min 43 6 gpm 350 bar 5075 psi Load sensing 165 l min 43 6 gpm 190 bar 2755 psi Gear pump 25 l min 6 6 205 bar 2973 psi Gear pump 25 min 6 6 gpm 175 bar 2538 psi Number 4 Tyre size and type 17 5 R25 EM 20 TL Tyre pressures 7 bars 101 psi INTRODUCTION TO SAFETY 10120 L MSeries Specifications Maximum speed Forward unloaded Loaded Reverse unloaded Loaded The maximum speed may be reduced depending on the laws which regulate road travel in different countries Gradeability best slip condition Unloaded Loaded Standard lifting height Max rated capacity with std equipment Truck weights with std carriage and forks Axle ground weights with std equipment Front unloaded Rear unloaded Drawbar pull Forks dimensions lenght x width x thickness
31. The person in charge of the equipment must take these criteria into account when assessing whether or not a person will make a suitable driver Get to know the telescopic fork lift truck on the terrain where it is to be used Transport the load with the boom lowered and fully retracted Position the forks at right angles to theload to be lifted Drive the truck at a speed appropriate to conditions and the state of the ground Never go too fast or brake sharply with a load When picking up a load check that the ground is as even as possible Never attempt to carry out operations which exceed the lift truck s capabilities Never raise a load in excess of the lift truck s capacity and never increase the size of the ballast Drive around obstacles Take care over electrical wires trenches and recently excavated or filled ground Never leave the engine running unattended Use the parking brake when depositing difficult loads or on sloping ground Never leave the truck parked with a raised load Never authorise anyone to approach or pass below a load Always think of safety and only transportwell balanced loads Never lift a load using one fork only Drive with care and with reflexes alert When the lift truck is not in use lower the forks to the ground and engage the parking brake Never leave the ignition key in the truck unattended Never leave the truck loaded on a gradient of over 15 e
32. 3 101201 MSerxes DANGER NO BRAKES The forklift must be fully supported by chocks and or a large towing vehicle and tow bar before releasing the brakes Tow the lift truck for a short distance with slow speed G2 TOW THE LIFT TRUCK Shut down engine Put the forward reverse lever in neutral position Release the parking brake Put the emergency lights put the gear selector in neutral position a disconnect and close the hydraulic 1 Fig G2 1 of the cylinder of the gear selector b put the rod 2 Fig G2 1 in neutral position this is on half sroke between two release Deactivate the negative brake c IMPORTANT measure the distance that the bolts extend from the axle case Loosen lock nut 1 fig G2 2 and fig G2 3 on both sides of the front axle Tighten both bolts until they bottom out Tighten the lock nuts When towing is finished adjust the bolts back to the original measurement and tighten the lock nuts If the engine is not running there will be no steering or braking assistance Operate the steering and pedal slowly avoiding sudden jerky movements important that the two screws have the same turns INTRODUCTION TO SAFETY 10120 L 5 63 SLING THE LIFT TRUCK Take into account the position of the lift truck gravity center for lifting Fig G3 1 Place the hooks in the fastening points provided Fig G3 2 and G3 3
33. 3 Fig F4 3 present on the engine Unscrew drainage screw 3 Fig F4 3 1 2 turns and let the cooling liquid flow out from the engine block FIG F4 3 29 INTRODUCTION TO SAFETY 3 101201 Place a container large enough for the quantity of liquid to be col lected under the radiator drainage screw 4 Fig F4 4 Unscrew the radiator drainage screw 4 fig F4 4 in the lower part of the radiator and drain out the cooling liquid Clear the drainage opening of obstruction if present Tighten the cooling liquid drainage screws present on engine 3 Fig F4 3 and on radiator 4 Fig F4 4 FIG F4 4 Filling the cooling system Before filling the cooling system prepare the liquid to be filled according to the water and cooling liquid percentages indicated in the Table F4 5 TABLE F4 5 FREEZING POINT DEPENDING ON THE 6 VOLUME OF ANTIFREEZE AND WATER Antifreeze Water Temperature SHELL ANTIFREEZE distilled recommended freezing 25 7596 10 F 35 65 6 F 40 60 15 F 50 50 36 F Pour the cooling liquid through the opening in tank 5 Fig F4 6 up to the MAX mark Refit cap 5 to close the tank Fig F4 6 Start up the engine and run it for about one minute changing the speed to release air bubble from the cab cooling and hea ting system Switch the engine off and top up with cooling liquid to th
34. 54 When refueling smoking in the area shall not be permitted the engine shall be stopped and the opera tor shall not be on the rough terrain forklift truck 55 Spillage of oil or fuel shall be carefully and completely absorbed or evaporated and fuel tank cap replaced before restarting engine 56 Do not use open flames when checking electrolyte level in storage batteries liquid level in fuel tanks or the condition of LPG fuel lines and connectors 57 Do not lift personnel with the forklift If the forklift must be used to lift people precautions for the protec tion of the personnel must be taken see ITSDF B56 6 chapter 5 15 Elevating Personnel ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont D SUSPENDED LOADS A jib or truss boom should ONLY be used to lift and place loads when the machine is stationary and the frame is level Transporting suspended loads must ALWAYS be done slowly and cautiously with the boom and load as low as possible Use taglines to restrict loads from swinging to avoid overturn The handling of suspended loads by means of a truss boom or other similar device can introduce dynamic forces affecting the stability of the machine that are not considered in the stability criteria of industry test standards Grades and sudden starts stops and turns can cause the load to swing and create a hazard Guidelines for Free Rigging Suspended Loads 1 DO NOT exceed the rated capacity of the telesc
35. ANTI RIBALTAMENTO ANTI OVERTURNING WINDSCREEN MANIP LIVELLAMENTO E LAMPADA ROTANTE LEVELLING AND WORKING LAMP CHECK E INDICATORI OTTICI CHECK AND WORNING LIGHTS N STRUMENTAZIONE INSTRUMENTATION CONDIZIONATORE CONDITIONER SISTEMA RAFFREDDAMENTO OLIO OIL COOLING SYSTEM STERZATE E ALLINEAMENTO PONTI STEERING CYRCUIT CENTRALINA MERCEDES MERCEDES ELECTRONIC DEVICE MANIPOLATORE 4 POS E 2a 3a USCITA BRACCIO MANIPULATOR AND 2nd 3rd BOOM S EXIT SET RESET MANOVRE IDRAULICHE HYDRAULIC MOVEMENT SET RESET FARI LAVORO WORKING LIGHTS N ANTIFURTO AUTORADIO ANTI THIEFT RADIO CESTELLO BENNA BASKET MIXING BUCKET Note MANITOU 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA Denominazione Name LEGENDA FOLGLI TABLE NOTE 2 1 02101 LHW INTRODUCTION TO SAFETY LEGENDA DESCRIPTION R15 SEGNALE ROSSO sez 1 5 mm DIRETTO A PAG 2 COLONNA 5 RED SIGNAL sect 1 5 mm LEADING TO PAGE 2 COLUMN 5 SEGNALE ROSSO sez 1 5 mm PROVENIENTE DA PAG 1 COLONNA 7 RED SIGNAL sect 1 5 mm COMING FROM PAGE 1 COLUMN 7
36. CHARACTERISTICS DIMENSIONS AND LOAD CHARTS INSTRUMENTS AND CONTROLS MAINTENANCE FILTERS CARTRIDGES AND BELTS LUBRIFICANTS SERVICING SCHEDULE A Daily or every 10 hours service B Every 50 hours service C Every 250 hours service D Every 500 hours service E Every 1000 hours service F Every 1500 hours service G Occasional maintenance 4 SYSTEMS ELECTRICAL SYSTEM Electrical system key Electrical system tables HYDRAULIC LAYOUT Movements hydraulic system Steering and brakes hydraulic system Hydrostatic transmission system 5 OPTIONAL ACCESSORIES ENVISAGED INTRODUCTION General recommendations for use of a lift truck Accessory without hydraulic system and manual locking Accessory without hydraulic system and hydraulic locking optional Accessory with hydraulic system and manual locking optional Accessory with hydraulic system and hydraulic locking optional INTRODUCTION TO SAFETY 10120 L MSeres INTRODUCTION Our telescopic lift trucks have been designed to ensure simple manoeuvres and easy maintenance Before operating the truck for the first time the driver should read and become fully familiar with the various chapters in this manual These instructions have been prepared to provide all the information required for proper servicing and truck operation By complying with these instructions the truck driver will be able to get the best perf
37. INC Mast equipped models WACO TX 76712 Location within the operator s compartment Rind www manitou na com MAST MODEL 5 TRUCK MODEL vast SN Important forklift truck identification Record a mocme this information for use when contacting the UNLADEN TT 15 manufacturer for parts and service T mm ES UP TO B 52 7 INCHES GROUND AT MFH B INCHES TIRE TIRE PRESSURE CAPACITY WITH ATTACHMENTS LISTED ABOVE ARE WITH FORK UPRIGHTS VERTICAL FOR OTHER CAPACITIES CONTACT THE FACTORY AS RELEASED FROM THE FACTORY THIS TRUCK CONFORMS TO DESIGN STANDARDS ANSI ASME MANUFACTURED TIRE PRESSURE FRONT TIRE PRESSURE REAR FOR CAPACITIES REFER TO THE APPROPRIATE LIFT CHART OR CONTACT THE FACTORY AS RELEASED FROM THE FACTORY THIS TRUCK CONFORMS TO DESIGN STANDARDS ANSI ASME 856 6 MANUFACTURED IN XVI INTRODUCTION TO SAFETY 10120 L MSeries INDEX TABLE OF CONTENTS 1 INSTRUCTIONS ORIGINAL REPLACEMENT PARTS AND ATTACHMENTS DRIVER S OPERATING INSTRUCTIONS Warning General instructions Operating instructions Handling instructions Load handling MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK BEFORE STARTING UP A NEW LIFT TRUCK 2 DESCRIPTION
38. L OX 7 3 gt 2 gt gt 21 X48 MR peor 5 3 MN gt 3533 4 R2 5 X30 M 5 S25 0 400 RB1 5 671 5 4 o3 lt S8 2 E 35 N2 5 9 zz N2 5 m 4 d m 12 761 5 4 2 A ZL o 13 EN 2 5 14 Ri M ACnr1 15 F 15 9 pe 17 0 MANITOU 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA Denominazione Name CENTRALINA MERCEDES MERCEDES ELECTRONIC DEVICE TABLE 16 1 02101 LHW INTRODUCTION TO SAFETY 0 1 2 3 4 5 6 7 8 9 16 9 6 16 mrs 20 0 A F9b F10b F8b 9 5 pe nr 20 CL 18 0 10A 7 5A 7 5A mer 9 1 x 57 18 0 RN nr 41 T Dr 18 0 nr e RN nr 41 18 0 lt 1 SIS X MG B Eu 5 z z X TO C9 C A UT UUW Ww TO A e 299r
39. PRACTICES cont 7 Where steering can be accomplished with either hand and the steering mechanism is of a type that pre vents road reactions from causing the handwheel to spin power steering or equivalent steering knobs may be used When used steering knobs shall be of a type that can be engaged by the operator s hand from the top and shall be within the periphery of the steering handwheel 8 Experience has shown that rough terrain forklift trucks which comply with stability requirements are stable when properly operated However improper operation faulty maintenance or poor housekeeping may con tribute to a condition of instability and defeat the purpose of the requirements 9 Users shall give consideration to special operating conditions The amount of forward and rearward tilt to be used is governed by the application Although the use of maximum rearward tilt is allowable under certain conditions such as traveling with the load lowered the stability of a rough terrain forklift truck as determined by standardized tests does not encompass consideration for excessive tilt at high elevations or the operation of trucks with excessive off center loads 10 Some of the conditions which may affect stability are ground and floor conditions grade speed loading rough terrain forklift trucks equipped with attachments behave as partially loaded trucks even when operated without a load on the attachment dynamic and static forces improper
40. accessible fire extinguisher is on the forklift b Monthly and annual inspections are performed and documented and records retained three months for monthly one year for annual c Before November 10 2014 operators must have had the additional training and qualification certification required by OSHA regulations 1926 1427 and 1926 1430 Note Refer to the full text of the OSHA crane regulation 29 CFR Part 1926 Subpart CC for a detailed description VII ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont CONCLUSION 1 ATTEND OPERATOR TRAINING CLASSES The forklift operator must clearly understand all instructions concerning the safe operation of the forklift and all safety rules and regulations of the work site They must have successfully completed a training coarse in accordance with the Powered Industrial Truck Standard 29 CFR 1910 178 as described by the Occupational Safety and Health Administration OSHA They must be qualified as to their visual hearing physical and mental ability to operate the equipment safely NEVER use drugs or alcohol while operating a forklift NEVER operate or allow anyone to operate a forklift when mental alertness or coordination is impaired An operator on prescription or over the counter drugs must consult a medical professional regarding any side effects of the medication that may impair their ability to safely operate the forklift 2 CREATE A MAINTENANCE PROGRAM OS
41. adopt the cor rect position in the driver s cab The operator must always be in his normal position in the driver s cab It is prohibited to have arms or legs or generally any part of the body protruding from the driver s cab of the lift truck Always remember to fasten your seat belt and adjust it to your requirements The control units must never in any event be used for any other than their intended purposes e g climbing onto or down from the lift truck portmanteau etc If the control components are fitted with a forced operation lever lock device it is for bidden to leave the cab without first putting these controls in neutral Never allow a passenger to travel on the lift truck in the driver s cab B Before starting the lift truck If the lift truck is new refer to chapter BEFORE STARTING UP A NEW LIFT TRUCK in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Check the condition of the tyres and the tyre pressures See chapter CHARACTER ISTICS in paragraph 2 DESCRIPTION Before starting the lift truck check the different levels Engine oil Hydraulic reservoir oil Transmission oil Cooling liquid Brakes fluid Also check for possible leakage of oil fuel or liquid from the lift truck Check the closing and locking of the hood Whatever his experience as a truck driver is the operator is advised to familiarize him self with the position and operation of all the c
42. aeration fan motor Pneumatic seat Top wiper motor Identification plate light Cab light Provision for front axle alignment proximity switch Provision for rear axle alignment proximity switch Start up enable relay Work lights power supply relay Forward movement relay Reverse relay Machine locked with key power supply relay Machine locked with key power supply relay Low beam lights relay Oil cooling fan relay High beam lights relay Oil cooling fan relay Parking optical indicator relay Oil cooling fan relay 1200 rpm solenoid valve relay Levelling relay Anti tilting relay Differential block relay Relay intermittence relay Horn relay Buzzer and reversal lights relay Brake lights relay Oil cooling relay Intermittence Air heater relay Starter motor relay Slow fast bistatic relay Optional double relay Boom top outputs set reset relay 4 inputs and 4 outputs circuit 1200 rpm solenoid valve Forward movement solenoid valve X61 Reverse solenoid valve LH levelling solenoid valve Anti tilting solenoid valve RH levelling solenoid valve Fast movement solenoid valve Slow movement solenoid valve Differential block solenoid valve Boom extension solenoid valve Boom retract solenoid valve Optional 1 solenoid valve Optional 2 solenoid valve Crab steering solenoid valve Concentric steering solenoid Optional double solenoid valve Mixer bucket solenoid valve Optional triple solenoid valve Front wheels alignment
43. effective operator training program centered around user company s policies operating condi tions and rough terrain forklift trucks The program should be presented completely to all new operators and not be condensed for those claiming previous experience 3 Information on operator training is available from several sources including rough terrain forklift truck man ufacturers users government agencies etc 4 An operator training program should consist of the following a careful selection of the operator considering physical qualifications job attitude and aptitude b emphasis on safety of stock equipment operator and other personnel C citing of rules and why they were formulated d basic fundamentals of rough terrain forklift truck and component design as related to safety e g in Ib N m loading mechanical limitations center of gravity stability etc e introduction to equipment control locations and functions Explain how they work when used properly and problems when used improperly f supervise practice on operating course remote from normal activity and designed to simulate actual operations e g lumber stacking elevating shingles to the roof etc 9 oral written and operational performance tests and evaluations during and at completion of the course h refresher courses which may be condensed versions of the primary course and periodic on job operator evaluation i understanding of namepla
44. external fork spread Distance from center of gravity Tank capacities Hydraulic oil Fuel Vibrations Acceleration of upper limbs Acceleration of body feet or seated part Noise The noise level guaranteed 31 Km h 19 mph 10 Km h 6 mph 31 Km h 19 mph 10 km h 6 mph 85 37 96 9650 379 9 12000 Kg 26455 Ib 16930kg 37324 Ib 6350 kg 14000 Ib 10580 kg 23325 Ib 12400 27875 Ib 1800 x 200 x 70 mm 1750mm 68 9 in 48 in 2001 52 8gal 2001 52 8 gal lt 2 5 m s lt 0 5 m s LwA 108 dB in accordance with Directive EN 2000 14CE modified by Directive 2005 88 CE INTRODUCTION TO SAFETY 2 101201 MSerics 1800 mm 70 9 in 3300 mm 129 9 1229 mm 48 4 in 5940 mm 233 9 in 7740 mm 304 7 in 1956 mm 77 0 in 1411 mm 55 6 in 2885 mm 113 6 in 2450 mm 96 5in zZc mmoour INTRODUCTION TO SAFETY 10120 L 2 LOAD CAPACITY CHART MHT 10120 24 in load center 24 in 15 3 10 5000 Kg 11000 Ibs 3500 Kg 7700 Ibs 2900 Kg 6400 Ibs 10120 25 20 15 10 5 0 48 in load center 25 20 6 5 2R 5 15 2 4 o 1 ES 2 3 10 o ole lo o x 2 o 2 5 x e o o N 10120 L MS
45. fight flashes also if the optional switch is pre red light on See point ME eg 20 please check the signal into the electrical box XX and consult your agent or deal er H FRONT WHEELS ALIGNMENT GREEN INDICATOR LIGHT Indicates alignment of the front wheels with respect to the vehicle axis The indicator lights up when the wheels are aligned REAR WHEELS ALIGNMENT YELLOW INDICATOR LIGHT Indicates alignment of the rear wheels with respect to the vehicle axis The indicator lights up when the wheels are aligned Procedure Turn the steering types selector O to position 1 turn the handwheel until the rear wheels alignment yellow indicator lights up then turn the steering types selector O to position 2 and turn the handwheel until the front wheels align ment green indicator lights up When indicator lights for both wheels are ON one of the three types of steer ing modes can be selected With use the wheels may no longer be co ordinated therefore carry out the wheels alignment operation as described earlier at least every 20 hours of operation L WINDSCREEN WIPER WASHER SWITCH Switch with 3 positions for wiper 2 and for washer 3 To stop the washer simply release the switch M REAR WINDOW WIPER SWITCH On off switch for rear window wiper N FLASHING LIGHT SWITCH On off switch for the rotating flashing light O STEERING SELECTI
46. indicator light Rear wheels alignment indicator light Hour meter and rev counter Water temperature instrument Fuel level instrument Anti tilting control unit Load cell Load cell Anti tilting control unit Float Thermo starter Mercedes adm control unit Diagnostics connector RC2 2 20 Rexroth 1 control unit RC2 2 20 Rexroth 2 control unit Mercedes motor control unit Accelerator pedal connector Antitheft connector Car radio connector Basket connector 1 02101 INTRODUCTION TO SAFETY 0 1 o SGHEMA ELETTRICO MTU 649 0 1 KIT CARRO MTU 565 03 VS 710089 KIT CABINA MTU 558 01 VS 710086 MHT SERIE 10120 DISTRIBUTORE REXROTH 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA r MANITOU 2t N TITLE 2225 7 OCLOL LHN INTRODUCTION TO SAFETY Tavola Table LISTA FOGLI INDEX Descrizione Description Tavola Table Descrizione Description TITOLO TITLE LEGENDA FOGLI TABLE NOTE LEGENDA COLORI COLOUR NOTE QUADRO AVVIAMENTO STARTING ENGINE SELETTORE LUCI MILITARE LUCI OSCURATE WAR LIGHT S SELECTOR DEVIO LUCI EMERGENZA ED INTERMITTENZA LIGHT S SELECTOR HAZARD FANALERIA LIGHTS DEVIO MARCE FORWARD AND REVERSE GEAR
47. lifting or moving people Before putting the winch or any other equipment in which the load hangs from a hook into service report it to the relative authority ISPEL in your zone for checking for Italy only Every year remember to request your local health authority USL for a visit of inspection Italy only It is forbidden to lift hanging loads using fork accessories or other supports not meant for this func tion Contact your agent or dealer see crane accessories list INTRODUCTION TO SAFETY 10120 L MSeries 5 Using the machine outfitted with hoist When all the green yellow and red LEDs Fig A Ref 1 on the truck stabilization control instrument light up the hydraulic commands are automatically blocked Only the boom retraction fork inclination and hoist rope descent commands are authorized Do not turn key 30 page 23 paragraph 2 for excluding auto matic blocking of movements as this must be done only for operation with shovel Before putting the winch into operation on the lift truck check that the machine is compatible and that its safety system is set appropriately for the type of winch required CAUTION Incorrect setting of the safety system may put your safety at serious risk if in doubt do not hesitate to contact your dealer immediately In view of their size when the boom is lowered and retracted some accessories may interfere with the front tyres and dama
48. liquids take account of the variations in the centre of gravity in order to determine the load to be handled Consult your agent or dealer and be vigilant and take extra care to limit these variations as far as possible B Taking up a load on the ground Position the lift truck perpendicular to the load with the jib retracted and the forks in a horizontal position Fig C Adjust the fork spread and centering in connection with the load Fig D Optional solutions exist consult your dealer A Beware of the risks of trapping or squashing limbs when manually adjusting the forks Always maintain an equal distance between the forks and the centre of the carriage in order to keep the load completely stable Slowly move the life truck forward 1 and stop with the forks in front of the load Fig E if necessary slightly lift the jib 2 while taking up the load Apply the parking brake and place the forward reverse lever in neutral Slightly lift the load 1 tilt the carriage backwards 2 in the transport position Fig F Inclinare sufficientemente il carico all indietro per assicurarne la stabilit perdita del carico durante la frenata facendo per attenzione a non modificarne l equilibrio 13 INTRODUCTION TO SAFETY 1 10120 L MSeres C Taking up a high load A load MUST NOT be
49. movements of the accessory Keep the snap couplings clean and protect the unused orifices with the caps provided REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE ACCESSORY procedure taking care to place it in a safe position on firm flat ground INTRODUCTION TO SAFETY 10120 L MScezxcee 5 ACCESSORY WITH HYDRAULIC SYSTEM AND HYDRAULIC LOCKING OPTIONAL ENGAGING THE ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary pre cautions to move it in the conditions of maximum safety Check that the rods of the locking cylinder are retracted Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s connec tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement HYDRAULIC LOCKING AND RELEASE OPTIONAL The accessory if any is locked and released using the optional con trol which may be operated by a push button or using the control lever itself depending on the type of truck For further information refer to the use and maintenance manual provided with the truck Remember to decompress
50. not originally included in the machine supply For subsequent requests for implementation of machine functions using other accessories before starting up the machine the user must request inspection for suitability for use by an authorized MANITOU technician who will check the correct working and updating of the documentation necessary for using the new accessory It is only after this inspection that a new CE conformity certificate will be issued for the machine indicating only the new accessories installed INTRODUCTION TO SAFETY 5 10120 L MSeries GENERAL RECOMMENDATIONS FOR USE OF A LIFT TRUCK WHEN YOU SEE THIS SYMBOL CAUTION TAKE CARE YOUR SAFETY OR THAT OF THE TRUCK IS AT STAKE Follow the data provided in the load diagram Never attempt to raise loads greater than those permitted in the load diagrams supplied with the machine Transport the load in low position with the telescopic boom fully retracted Drive the truck at a speed suitable to the conditions and the state of the ground When the truck is empty travel with the telescopic boom lowered and fully retracted Never go too fast or brake sharply with a load When the load is lifted check that no one can get in the way of the operation and take care not to carry out incorrect procedures Never attempt operations which exceed the lift truck s capacity Take care over electrical cables Ne
51. picked up unless the lift truck is on a level surface See para graph G LIFT TRUCK HORIZONTALITY in the Chapter HANDLING A LOAD Ensure that the forks will easily pass under the load Position the lift truck perpendicular to the load with the forks in a horizontal position Fig G manoeuvring gently and carefully See paragraph E VISIBILITY in the chap ter HANDLING INSTRUCTIONS for visibility of the road Always think about keeping the distance necessary to fit the forks under the load between the pile and the lift truck Fig G and use the shortest possible length of jib Stop with the forks in front of the load Fig H Action the parking brake and place the forward reverse lever in neutral Slightly lift the load 1 and incline the forks carriage 2 backwards to stabilize the load Fig 1 Tilt the load sufficiently backwards to ensure its stability loss of load on braking without upsetting the balance of the load in so doing If possible Fig J lower the load without shifting the lift truck Lift the jib 1 to release the load retract 2 and lower the jib 3 to bring the load into the transport position Fig J If this is not possible back the lift truck up Fig K Manoeuvring very gently and care fully See paragraph E VISIBILITY in the chapter HANDLING INSTRUCTIONS for visibility of the road back up the lift truck 1 to
52. tire inflation and the judgement exer cised by the operator C OPERATING SAFETY RULES AND PRACTICES 1 Safe operation is the responsibility of the operator 2 This equipment can be dangerous if not used properly The operator shall develop safe working habits and also be aware of hazardous conditions in order to protect himself other personnel the rough terrain forklift truck and other material 3 The operator shall be familiar with the operation and function of all controls and instruments before under taking to operate the rough terrain forklift truck 4 Before operating any rough terrain forklift truck truck operators shall have read and be familiar with the operator s manual for the particular truck being operated 5 Before starting to operate the rough terrain forklift truck a be in operating position and fasten seat belt b place directional controls in neutral c apply brakes d start engine 6 Do not start or operate the rough terrain forklift truck any of its functions or attachments from any place other than the designated operator s position 7 Keep hands and feet inside the operator s designated area or compartment Do not put any part of the body outside the operator compartment of the rough terrain forklift truck 8 Never put any part of the body into the mast structure or between the mast and the rough terrain forklift truck 9 Never put any part of the body within the reach mechanism of
53. 09 Boom equipped models Location on both sides of the boom nose ATTACHMENT AND BOOM SAFETY Improper operating techniques can cause the machine to tip over Refer to machine load charts and operator s manual for proper operating techniques Important reminders of attachment and boom safety Refer to operator s manual for proper attachments mounting and dismounting instructions Never use this machine as a manlift Attachment must be properly locked to the carrier before raising boom Use only approved attachments on this machine Do not work under raised boom or attachments unless supported FAILURE TO FOLLOW ANY OF THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS INJURY TO THE OPERATOR OR OTHER PERSONS 801009 Hydraulic Coupling 234805 Location near the quick disconnect adapters 1 1 Stop the engine and release hydraulic pressure before changing attachments Naan Rotating Fan and Belt s 801008 Location on the radiator near the fan and on any fan belt pulley cover s KEEP HANDS Keep hands and clothing away from rotating fan and belts AND CLOTHING AWAY FROM ROTATING FAN AND BELTS TO PREVENT SERIOUS INJURY 801008 XII INTRODUCTION TO SAFETY SAFETY DECALS Gear Shift Pattern 33460 4 speed transmission models Location near the gear shift lever Identifies the gear shift pattern of the forklift transmission 920 81 Steering Mode 184276 4 wheel stee
54. 400F Diesel Fuel 161101 Location on the fuel tank near the filler cap DIESEL Identifies the fuel tank and use of diesel fuel 161 101 No Step 496735 NOTICE Location varies depending on the forklift model Instructs personnel not to use the designated area as a step NO STEP Do Not Tow 494918 Hydrostatic equipped models Location on the dash in view of the operator A WARNING THIS VEHICLE IS EQUIPPED WITH Towing the forklift will damage the transmission HYDROSTATIC TRANSMISSION DO NOT ATTEMPT Feier Uie operators manual TO PUSH OR TOW TRANSMISSION DAMAGE WILL OCCUR SEE OPERATOR S MANUAL 494918 XIV INTRODUCTION TO SAFETY SAFETY DECALS Boom equipped models Location on the boom coupler WA R N G near where the retaining shaft is installed THE ATTACHMENT RETAINING SHAFT MUST BE IN PLACE AND SECURED WITH THE SAFETY SNAP PIN BEFORE TRUCK OPERATION Reminder to operator install attachment retaining shaft and safety pin before operations 421016 Hook Here 24653 Location points provided the forklift where straps or chains may be attached to secure the forklift to a trailer during transport 24653 Fork Safety 426641 Mast equipped models Location on the front and back side of the mast s outer rails A WARNING at eye level 4 required Instructs personnel not to travel beneath o
55. Adjust the valve clearance with the engine cold Disassembling assembling the cover of the head end 1 Fig 08 If the head covers are excessively smeared wipe and then remove them Disassembly Remove the engine vent tube 6 fig D8 1 from the cover of the cylinders head 2 Fig D8 1 Unscrew and remove the hollow hex head screw 3 fig D8 1 from the cover of the cylinders head together with sealing ring 4 Fig D8 1 Remove the head cover 2 Fig D8 1 Assembly Clean the sealing surfaces of the cylinder heads and relative cover 2 Fig D8 1 Always replace gasket 5 fig D8 1 between the cover of the cylinder head and the head Fit the cylinders head cover 2 Fig D8 1 Insert the hollow hex head screw 3 Fig D8 1 with new sealing rings 4 Fig D8 1 and tighten tightening torque 30 Nm if gt 4 FIG 08 19 INTRODUCTION TO SAFETY 3 10120 L 5 Layout of cylinders and valves Fig D8 2 gt suction valve discharge valve k ir 1 en Coc X handwheel side Checking adjusting the clearance of the valves Measure the valve clearance between the rocker arm and the valve stem discharge valve or the valves bridge suction valve using a thickness gauge arrow The thickness gauge must be able to pass through with
56. BECOME NULL AND VOID 1 OPTIONAL CIRCUIT DECOMPRESSION This operation must be carried out each time it is necessary to connect or disconnect a supplemental accessory to the fork lift truck 1 Turn off the engine and place the ignition key 7 in position 2 Rotate roller B forwards and backwards pushbutton 17 pressed and red LED On see page 20 and press button to activate the 2 3 optional at the top of the boom and act on roller When the operation has been completed the optional circuit has been depressurised therefore it will be easier to connect and disconnect the rapid fittings on the top of the arm N B The operation should be performed immediately after turning off the engine and for no more than 3 seconds for each button OPT III 19 INTRODUCTION TO SAFETY 2 101201 MScuce 417 OPTIONAL EXCLUSION SWITCH accessories hydraulic block The switch A has two differents positions enabled or disabled the optional command With the switch B pressed red indicator light ON the Optional accessories hydraulic block function is activated With the switch C pressed red indicator light OFF the Optional accessories hydraulic block function is inhibited 18 RED EMERGENCY BUTTON It deactivates all the movements for the boom and carriage N B IT IS MANIDITORY TO STOP HYDRAUL
57. CLOL LHN INTRODUCTION TO SAFETY LL 0 1 2 3 4 5 6 7 9 4 9 pe 825 R25 aee 7 0 5 9 pe 16 16 RG F12a Flla 5 RN nr 49 86 30 10A 10A B 81 5 me 7 0 E N 85 CG1 5 7 0 87 87 5 ES 4 Seen 21 10 R13 gt 8 5 5 M 1 lo 5 YS DL 58 565 S60 R 49 35 4 3 Los 63 a4 g 3 9 d 9 5 1 z F V gar F o 0 L29 34 30 L 15 w 111 IN pe 7 0 2 L 7 0 E 5 9 BN 1 5 zi c 4 RN nr 49 9 0 5 9 IP 17 69 9 7 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA c Tem TABLE N I TOU Denominazione DEVIO LUCI EMERGENZA ED INTERMITTENZA Name LIGHT S SELECTOR HAZARD 6 1 02101 LHW INTRODUCTION TO SAFETY
58. DUCTION TO SAFETY L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L20b L21 15 17 17 9 Manoeuvres manipulator Levelling switch Air filter pressure switch Ceiling light switch Battery optical indicator Turn indicators optical indicator Position lights optical indicator High beam lights optical indicator Low beam lights optical indicator Air filter clogged optical indicator Oil pressure optical indicator Oil level optical indicator Water temperature optical indica tor Control unit fault optical indicator Parking brake optical indicator Brakes oil level optical indicator Slow speed optical indicator Fast speed optical indicator Crab steering optical indicator Concentric steering optical indica tor Boom top second outlet optical indicator Control unit fault indicator Control unit fault indicator Anti tilting exclusion optical indi cator Anti tilting exclusion optical indi cator Boom top 3 outlet optical indica tor Normal steering optical indicator Starter motor Hydraulic oil cooling fan Hydraulic oil cooling fan Hydraulic oil cooling fan Hydraulic oil cooling fan Front wiper motor Front windscreen washer pump Rear wiper motor Rear aeration solenoid valve M10 M11 M13 M14 P17 PPA PPP R1a R1b R2b R3a R4a R4b R5a R5b R6a R6b R7a R7b R8a R8b R9a R9b R10a R10b R11b R12a R12b R13 R14a R16b R34 R35 R36 S2 Air conditioner compressor Cab
59. ELECTRICAL SYSTEM Starter motor The starter motor is installed on the left of the engine and no maintenance is required except cleaning and tightening of the terminals If the starter motor does not work properly consult your agent or dealer Alternator The alternator is installed on the left of the motor The alternator and regulator are designed to operate in a system polarised in one direction only so the following precautions must be taken when working on the battery charging circuit otherwise serious damage may be caused to the electrical equipment Never operate the alternator with the circuit open ensure that all terminals are firmly tightened It is important not to remove the terminals on the back of the alternator while the engine is running as this may damage the alternator itself When fitting a battery check that the connections are correctly polarised It is essential for the cable marked to be connected to the positive terminal of the battery and the cable marked to be connected to the negative terminal on the battery and that there is a ground connection If a second battery is used to start the engine always connect terminals of the same polarity Fig A Fita battery with the same voltage as that installed on the truck If an external charger is used always connect the wire of the charger to the terminal of the battery and the wire of the charger to the terminal of the battery an
60. ETY STANDARDS cont C OPERATING SAFETY RULES AND PRACTICES cont 19 Do not use a rough terrain forklift truck for opening or closing railroad car doors 20 In areas classified as hazardous use only rough terrain forklift trucks approved for use in those areas 21 Report all accidents involving personnel building structures and equipment to the supervisor or as directed 22 Do not add to or modify the rough terrain forklift truck 23 Do not block access to fire aisles stairways and fire equipment 24 For rough terrain forklift trucks equipped with a differential lock the lock should not be engaged when driv ing on the road or at high speeds or when turning If the lock is engaged when turning there could be loss of steering control 25 Observe all traffic regulations including authorized speed limits Under normal traffic conditions keep to the right maintain a safe distance based on speed of travel from the truck ahead and keep the truck under control at all times 26 Yield the right of way to pedestrians and emergency vehicles such as ambulances and fire trucks 27 Do not pass another truck traveling in the same direction at intersections blind spots or at other danger ous locations 28 Slow down and sound the audible warning device s at cross aisles and other locations where vision is obstructed 29 Cross railroad tracks at an angle wherever possible Do not park closer than 6 ft 1 8m to the nearest rai
61. F7a 7 Position lights fuse F7b 8 Fuse for start up from motor F8a 7 Low beam lights fuse F8b 17 Rexroth outputs fuse F9a 7 High beam lights fuse F9b 17 Manoeuvre manipulator fuse F10a 5 Brake lights fuse F10b 17 Rexroth control unit fuse F11a 6 Emergency 15 fuse F11b 20 Antitheft 15 fuse F12a 6 Emergency 30 fuse F12b 10 Levelling fuse F13a 5 Horn fuse F13b 5 Military lights selector fuse F14a 11 Optical indicators fuse F14b 21 Mixer bucker emergency pump fuse F15a 16 Diagnostics power supply fuse Radio 15 fuse 1st rear fan speed diode Forward gear engaged diode F17a 13 2nd rear fan speed diode Reverse gear engaged diode F18a 13 3rd rear fan speed diode F18b F19a F19b F20a F20b F21a F21b F22a F22b F23a F23b F24a F24b F25a F26a F26b F27a F28a F28b F29a F29b F30a F30b F31a F31b F32a F32b F33a F33b F34a F34b F35a F35b F36a F36b FADX FASX FG Reverse relay diode 1200 rpm solenoid valve fuse 30 antitheft fuse Anti tilting fuse Hydraulic oil fan fuse Intermittence fuse Hydraulic oil fan Front wiper fuse 30 car radio fuse Rear wiper fuse Hydraulic oil fan fuse Cab front work lights fuse Hydraulic oil fan fuse Cab rear work lights fuse Boom work lights fuse Mercedes adm control unit fuse Rotary light fuse Conditioner auxiliary unit fan power supply fuse Basket power supply fuse Heating fuse Air conditioner fuse Tim
62. HA recommends a maintenance log listing repairs requested and completed for each forklift Also lock out tag procedures should be utilized If the forklift malfunctions park it safely remove the key tag Do Not Use and report the problem to the proper authority or authorized service personnel immediately ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont 2 CREATE A MAINTENANCE PROGRAM cont For the best forklift performance and operation a maintenance program is required Use the hour meter on the instrument panel to keep maintenance properly scheduled see SECTION TWO Servicing Schedule For repairs on major components engine transmission etc contact your nearest dealer for a Repair Manual Do not operate a forklift that is damaged or does not function properly Only authorized personnel may make repairs or adjustments to the lift truck After repairs the lift truck must be tested for safe operation before returning to service 3 FORKLIFT KNOWLEDGE Forklift trucks can cause serious injury if improperly used or maintained Study all of the manuals provided for your forklift model Learn the locations and meanings of all safety decals If any decals are illegible or miss ing have them replaced immediately Make sure all safety features provided by the original manufacturer are in place and function properly Do not operate a forklift with damaged missing or unsafe components Have it repaired by authoriz
63. IC MOVEMENTS USING EMERGENCY PUSHBUTTON D WHILE TRAVELLING ON ROADS To deactivate the movements press the red pushbutton D To restore movements turn the red pushbutton D clockwise 19 BUBBLE LEVEL It is on the upper part of the cab in front of the operator It is used to control the horizontality of t he machine in case of need use the levelling device see point 20 Levelling device 20 LEVELLING DEVICE The lever E has two positions controls lift truck levelling towards the right or left pushing F the truck inclinates to the left pushing G the truck inclinates to the right To ensure the truck is level check the bubble level N B The levelling operation cannot be carried out when the telescopic boom has been raised more than about 30 from the ground 20 INTRODUCTION TO SAFETY 10120 L MSeries 2 24 CEILING LIGHT The switch A is incorporated in the light unit It has two positions constant lighting and off 22 DOOR LOCK Outside lock B To open the door take hold of the handle and pull it outward Two keys for locking the cab are supplied with the truck Inside lock C To open the door take hold of the handle and pull it inward 23 REAR WINDOW OPENING LEVER To open the rear window pull the lever D clockwise to the right and push on the window
64. INTRODUCTION TO SAFETY MANITOU MANITOU NORTH AMERICA INC 6401 IMPERIAL DRIVE Waco TX 76712 6803 For Parts Orders contact your Manitou North America Dealer or call Manitou North America Parts Dept 800 425 3727 or 254 799 0232 Parts Dept Fax 254 867 6504 Website www manitou na com MHT10120 M SERIES E3 OPERATOR SERVICE MANUAL THIS OPERATOR S MANUAL MUST BE KEPT IN THE LIFT TRUCK IT MUST BE READ AND UNDERSTOOD BY THE LIFT TRUCK OPERATOR CATALOG 648398AS R11 10 INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY 10120 L MSeries 9051220 L INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS SAFETY MESSAGES VII SAFETY DECALS wie eee enews E VIII STABLE OF CONTENTSSud aeu uec put Posuit Rue di onus cud uus 5 INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS STUDY THE OPERATOR SERVICE MANUALS The information in this manual provides general instructions for the safe operation and maintenance of your forklift truck This information is vital and must be clearly understood by the operator and serviceman Study this manual and the Rough Te
65. LEVELLING AND WORKING LAMP 10 reS IN 1 02101 LHW INTRODUCTION TO SAFETY 9L 0 1 5 4 5 6 y 8 9 10 9 p48 16 13 0 A 10 9 RN nr 49 RN nr 49 15 0 2 5 10A z t 131 E 5 6 Ria M B RNnr14 400 86 30 12 1 T 1 147 de ds E Z N 185 7 9 SS 12 1 5 9 mS is PREDISPOSITION ONLY SB 548 z FOR MHT 7140 L U o o o me o E Tl Y Y Y 8 z lt gt T 9 e e e 2 2 2 2 z lt 5 z z z z z i 5 a e IE 11 12 Lh3 L4 L5 L6 L7 L8 L9 L10 L12 9 9 9 9 E 2 E 5 138 n c 126 PAN B A 1 A 4 2 we HB an 12 3 m 5 F m 10 9 e e 4 120 MANITOU 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 Denominazione Name CHECK E INDICATORI OTTICI CHECK AND WARNING LIGHTS TAVOLA TABLE 11 72725 7 OCLOL LHN INTRODUCTION TO SAFETY 0 1 3 4 5 6 7 8 9 A 11 3 GN 2 8 11 3 RNnr14
66. LTERS table through the filler hole 2 fig B2 2 The oil must always be kept topped up to the maximum level since cool ing improves as the oil passes through the tank FIG B2 1 B3 CLEAN THE OIL WATER RADIATOR GRILLE To prevent the radiator from clogging water radiator fig B3 1 oil radiator fig B3 2 it must be cleaned with a jet of compressed air from the inside towards the outside This is the only way to clean off the debris FIG B2 2 1 FIG B3 2 INTRODUCTION TO SAFETY 10120 L 3 B4 CLEAN AND GREASE THE TELESCOPIC BOOM SHOES Every 10 hours up to the first 50 hours and periodically every 250 hours service Completely extend the telescopic boom Use a brush to apply a layer of grease see OILS GREASES FLUIDS FUEL FILTERS table to the 4 sides of the telescopic boom fig B4 Operate the telescopic boom several times to distribute the grease evenly Remove the excess grease gt Fig B4 M B5 CHECK THE BRAKE CIRCUIT FLUID LEVEL Place the truck on a flat surface with the engine off Remove the casing giving access to the braking fluid tank The fluid must be at the tank 10 mm under the maximum level f necessary add oil through the filler orifice 1 Fig B5 see OILS GREASES FLUIDS FUEL FILTERS table In case of an abnorm
67. MSeries 1 MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK A General Read the operator s manual carefully and ensure you understand it Stop the engine when an intervention is necessary Wear clothes suitable for the maintenance of the lift truck avoid wearing jewellery and loose clothes Tie and protect your hair if necessary Ensure the area is sufficiently ventilated before starting the lift truck Make sure that the disposal of process materials and of spare parts is carried out in total safetyand in a ecological way Carry out all repairs immediately even if the repairs concerned are minor Repair all leaks immediately even if the leak concerned is minor Do not attempt to loosen unions hoses or any hydraulic component with the circuit under pressure The handling and removal of the balancing valves or safety valves which may be fitted to the cylinders of your lift truck can be dangerous A balancing valve must only be removed when the cylinder concerned is at rest and the hydraulic circuit is depres surised This operation can only be carried out by authorised staff Do not smoke or approach the lift truck with a flame when the fuel tank is open or is being filled Take care not to burn yourself Exhaust radiator engine etc Disconnect the negative cable terminal from the top of the battery before working on the electrical circuit or on the lift truck e g Welding Do not dr
68. NS Read and understand operator s manual before you operate this truck If the operator s manual is missing a new Refer to operator s manual for jump starting instructions manual may be obtained through your local dealer or directly from Manitou N A Inc Waco Tx WHEN PARKING OR SERVICING 2 Check truck for proper operation of all functions E 1 Lower boom to the ground 2 Place controls in neutral 3 Apply parking brake 4 Stop engine Fasten seat belt FAILURE TO FOLLOW ANY OF THE ABOVE INSTRUCTIONS CAN CAUSE SERIOUS INJURY TO THE OPERATOR OR OTHER PERSONS 801011 Use of Seat Belt 801012 Boom equipped models Location to the right of the operator near the hydraulic control lever A DANGER A wnen Instructs the operator to always wear the seat belt during operations and never jump from an over turning forklift m a tipping mply may result in or death Benes 801012 INTRODUCTION TO SAFETY SAFETY DECALS Emergency and Parking Brake 801010 Location near the park brake lever AP A AP A EMERGENCY STOPPING Identifies the Emergency Parking Brake Lever AND PARKING BRAKE 48010107 THIS VEHICLE IS EQUIPPED WITH A BACK UP Alarm Must Sound 496162 ALARM WHEN BACKING THE Location on the dash in direct view of the operator ALARM MUST SOUND THE OPERATOR IS RESPONSIBLE FOR THE SAFE USE OF THIS VEHICLE
69. OIL IN FRONT AND REAR WHEEL FINAL DRIVES Empty the front wheel final drivers Position the truck on level ground with the engine off and the oil in the final drives still hot Make sure the drain and level plug 1 Fig E3 is pointing down wards to facilitate oil flow Place a container 2 Fig E3 under the drain plug and unscrew it Drain out all the oil Turn the outlet hole to horizontal position B to check the oil level subsequently Fill with oil see LUBRICANTS through level hole 3 Fig E3 The level is correct when the oil reaches the top of hole 3 Fig E3 Refit drain plug 3 Fig E3 and tighten it Repeat the operation for all the final drives FIG E3 24 CHANGE THE OIL IN THE FRONT AXLE REDUCTION GEAR Set the truck on a horizontal surface with the engine off and the oil in the reduction gear still hot Place a receptacle under drain plug 1 fig E4 Remove plug 1 and allow the oil to drain out Remove fill and level plug 2 fig E4 to ensure that all oil has drained out Refit and tighten plug 1 fig E4 Fill with oil see LUBRICANT chart through fill and level plug 2 fig E4 The level is correct when flush with the top of the hole Refit and tighten the fill and level plug 2 fig E4 Check for any leaks from the drain plug 24 INTRODUCTION TO SAFETY 10120 L
70. ON Before selecting one of the three steering options align the 4 wheels with the axis of the truck 02 1 Front and rear wheel steering in opposite directions dr dr short or concentric steering 2 Front wheel steering use on public highways lt N 3 Front and rear wheel steering in the same direction sideways or crab movement O1 GREEN LIGHT SHORT STEERING The green light on indicates the short steering selection O2 GREEN LIGHT USED ON PUBLIC HIGHWAYS The green light on indicates the steering selection for use on public highways O3 GREEN LIGHT SIDEWAYS OR CRAB MOVEMENT The green light on indicates the steering selection for sideways or crab movement P EMERGENCY WARNING LIGHTS SWITCH Press this switch to activate all turn signals at the same time Depress the switch a second time to deactivate 15 INTRODUCTION TO SAFETY 2 10120 L 9 LIGHT HORN AND DIRECTION INDICATOR CONTROL LEVER The lever controls the lights and horn Lights off direction indicator lights not working Direction indicator lights signalling right Direction indicator lights signalling left Side lights on Dipped headlights and side lights on Full beam headlights and side lights on Lights flashing Press the tip of the lever to sound the horn gt N B Position D E c
71. al drop in the level consult your agent or dealer INTRODUCTION TO SAFETY 3 101201 MSerics B6 CHECK THE LEVEL OF THE BATTERY ELECTROLYTE Check the level of the electrolyte in each battery cell 1 fig B6 1 If necessary add only distilled water to restore the level Never add sulphuric acid If frequent topping up with distilled water becomes necessary or if the battery is subject to getting discharged check the regulator voltage which must be between 13 V and 14 7 V with the engine running at maximum speed Once in a while check the connecting terminals to make sure they are not rusted If the vehicle is to remain unused for a long time disconnect the battery When the ambient temperature is high the level should be checked more frequently than once every 50 hours Maintenance Check connections 2 fig B6 2 Check eleclrolyte levels regularly 3 fig B6 2 Add distilled or demineralised water if necessary Never add acid Battery needs to be recharged if voltage drops below 12 3 V specific gravity of 1 21 If vehicle is not being used for a long period disconnect the battery a uu F Charging off the vehicle FIG B6 2 Remove vents 3 fig B6 2 Only use direct current DC Connecl with with Charge at recommended bench rate i e 10 of battery capacity The battery is fully charg
72. an be activated without the ignition contact made 7 IGNITION SWITCH The switch has four positions Internal combustion engine Electrical contact Warming up Start up and return to position has been released BEFORE THE START UP POSITION WAIT AT LEAST 5 SECOND after the key CASING GIVING ACCESS TO BRAKE FLUID AND WINDSCREEN WASHING LIQUID Undo the screw H and remove the casing for access to the brake fluid and screen washing tanks BRAKE FLUID TANK 16 INTRODUCTION TO SAFETY 10120 L MSeries 2 10 WINDSCREEN WASHING LIQUID TANK On the operator s left Remove the cap A make sure that the tank is always full Liquid to be used water window cleaning detergent use an anti freeze in winter 14 ACCELERATOR PEDAL SERVICE BRAKE AND INCHING PEDAL Pedal B can be used to vary the speed of the fork lift truck by adjusting the engine rpm Pedal acts on the front brakes and can be used to slow down and stop the truck During the first 20 mm of its stroke the brake pedal acts as an inching pedal allowing precise slow movements in the rest of its stroke it produces the braking effect 12 DIRECTION REVERSER LEVER The truck s travel direction must be reversed at low speed and without accelerating FORWARD TRAVEL Raise the lever sligh
73. an the lift truck of any fuel oil or grease trace For any intervention other than regular maintenance consult your dealer 18 INTRODUCTION TO SAFETY 10120 L 1 BEFORE STARTING UP A NEW LIFT TRUCK Introduction Our lift trucks have been designed for easy handling by the operator and maximum ease of maintenance for the mechanic However before commencing to operate the lift truck the user should carefully read and understand the various chapters of this manual which has been provided to solve driving and maintenance problems By following these instructions the user will be able to take full advantage of the versatility of this lift truck The operator must familiarize himself with the positions and functions of all the controls and instruments before operating the lift truck Do not attempt to start a new lift truck before the following checks have been carried out Lubrication Check that all the correct grades of oils and greases that are required are available see chapter SERVICING SCHEDULE in paragraph 3 MAINTENANCE and top up if necessary For operation under average climatic conditions i e between 15 C and 35 C cor rect levels of lubricants in all the circuits are checked in production For operation under more severe climatic conditions before starting up it is necessary to drain all the circuits then ensure correct levels of lubricants using lubricants prop
74. and instructions that should never be taken for granted Even experienced operators can be seriously injured or killed by ignor ing refusing to enforce or forgetting to follow safe operating procedures Do not assume you know all safe ty issues concerning the decals Before operating the lift truck learn the meaning s of the decals as described in this manual If any decal becomes illegible or missing have it replaced immediately Always replace decals using the same decal part no unless otherwise specified by the manufacturer For replace ment decals not found in your parts manual contact your nearest dealer If you have any questions contact your supervisor or nearest dealer for advice before operating your forklift 801011 Before Starting 801011 Boom equipped models Location on the brake fluid cover panel to the left and below the dash panel BEFORE STARTING OR OPERATING Safety Instructions 420792 Read understand all safety and operating Mast equipped models Location on or near the operator manual Sees storage case and or on the dash panel Clear the area of bystanders Locate and know operations of controls Instructions for the forklift operator before operating the forklift Fasten seat belt Keep all shields in place Operate only from operator s seat Carry load as low as possible avoid steep slopes and drive slowly on rough terrain to avoid machine overturn SAFETY INSTRUCTIO
75. ar to the load to be lifted taking account of the load s centre of gravity Never lift a load with a single fork Never lift a sling load with a single fork or with the carriage Optional solutions exist consult your dealer If not utilise place the attachment in horizontal on the ground For unstable attach ments ensure they are secured using wedges Place the attachments in the closed position flat on level ground for unstable attac ments secure using wedges Ensure that rapid hydraulic connections on the attachment system are clean and pro tected Carry out the following procedure before changing hydraulic attachments to prevent damage to the quick release couplings Switch off the engine turn key to position I release pressure from the circuit using the joystick 10 INTRODUCTION TO SAFETY 10120 L 1 C Environment Verify that the lighting in suitable Ensure that no person or objet is in the vicinity before raising the load Don t make any incorrect manoeuvres In the case of work near aerial lines ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line You must consult your local electrical agency You could be electrocuted or seriously injured if you operate or park the lift truck too close to power cables You are strongly advised to ensure that the safety rules on the site conform to the local re
76. ate injury May also alert unsafe practices A WARNING Indicates a potentially hazardous situation which if not avoided may result in death or serious injury A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury CALIFORNIA PROPOSITION 65 WARNING Diesel Engine Exhaust and some of its constituents are known to the State of California to cause cancer birth defects or other reproductive harm WARNING Battery posts terminals and related accesories and related accessories contain lead and lead compounds Wash hands after handling INTRODUCTION TO SAFETY SAFETY DECALS The purpose of this chapter is to introduce you to the safety messages decals and nameplates found on your forklift truck The decals are identified by name part number location and a brief description The forklift model logos and other misc decals not shown can be found in your forklift parts manual The decals illustrated may not be exactly the same as those installed on your forklift installation of the decals varies depending on the forklift model series decal updates etc The size and location of some decals limit the amount of information that can be placed upon it For this reason additional detailed information not found on the decals is provided through out this manual Every decal placed on the lift truck is important they are constant reminders of safety
77. ble in the event of the user not complying with such terms The manufacturer brings to the user His know how and skill Guaranteed quality work Original replacement parts Help with preventive maintenance Effective help with diagnosing faults Enhancements gained from feedback Training for operating staff Only the manufacturer knows thedetails of the lift truck design and therefore has the best technological capability to carry out maintenance INTRODUCTION TO SAFETY 1 10120 L DRIVER S OPERATING INSTRUCTION Caution Whenever you see this symbol it means 2 Warning Be careful Your safety or the safety of the lift truck is at risk Most accidents connected with the use maintenance and repair of the lift truck are due to non application of the basic safety instructions By being aware of the risks to which you are exposed and by taking the necessary preventive measures you should be able to avoid accidents occurring Any operation or manoeuvre not described in the instructions is prohibited however any person who does use another method must first ensure that he is not putting him self another person or the lift truck in danger The manufacturer is not able to anticipate all possible risk situations Therefore the safety instructions and notices given in the user manual and on the lift truck are not exhaustive Any bending of the rules in safety notic
78. check must be made on all the truck s instruments immediately after start up once the engine has warmed up and at regular intervals during use so that any malfunctions can be noted at once and put right without delay If the instrument is not giving a correct reading stop the engine and take the necessary measures to restore correct operation immediately Using the fork lift truck without following these recommendations may have dangerous consequences INTRODUCTION TO SAFETY 2 10120 L 4 DRIVER S SEAT STANDARD FOR ENHANCED COMFORT THIS SEAT ALLOWS VARIOUS ADJUSTMENTS WEIGHT ADJUSTMENT The seat should be adjusted to the driver s weight with no one sitting on it Take the seat notch 1 as reference Tum the knob 2 as appropriate to the driver s weight N B To avoid health problems the weight setting should be checked and adjusted before the truck is put into operation ADJUSTING THE SEAT HEIGHT Bring the seat to the desired position until the catch is heard to engage If the seat is raised above the last catch it will return to the lowest position ADJUSTING THE SEAT ANGLE The seat angle can be regulated individually Press the button on the left and at the same time push or release the seat to obtain the position desired ADJUSTING THE SEAT POSITION The seat position can be regulated individually Press the button on the right and move the seat forward or back to obtain the position des
79. ched on NO 11 INTRODUCTION TO SAFETY 2 10120 L N BLUE FULL BEAM HEADLIGHT LIGHT This light illuminates when the full beam headlights are in operation e RPM COUNTER P HOUR COUNTER Indicates the number of hours the truck has worked The hours are shown on the dial up to multiples of one thousand RPM x 100 electronic 00005 Q FUEL LEVEL GAUGE The red zone indicates that the fuel level is low and the truck can only be used for a limited time R MAX WATER TEMPERATURE INDICATOR N B When each red light switches on a buzzer also starts to sound except the light H When the ignition key is turned to the first catch with the engine off a check is performed All the lights illuminated and a buzzer starts to operation everything returns to normal once the engine starts 12 INTRODUCTION TO SAFETY 10120 L MSeries 2 4 LOAD STATUS CONTROL AND SAFETY DEVICE The load status control and safety device allows the user to check the condition of the fork lift truck in relation to the maximum permitted load at any moment OPERATION When the truck electrical contact is made an automatic check is carried out Correct operation All LEDs and the buzzer operate continuously for 2 seconds Faul
80. circumstances and then with extreme caution at very low speed and using gen tle braking Ensure that visibility is adequate and get another person to guide you along if necessary Never shift the position of the load while the lift truck is in motion Never drive too fast or brake abruptly when carrying a load During handling drive at low speed Check the load particularly when turning corners and especially if it is very bulky Secure unstable loads Handle loads with caution at slow speed without sudden jerks when moving them at significant heights and jib extention In the event of high winds or storms do not carry out handling work that jeopardizes the stability of the lift truck and its load Do not change direction sharply and at high speed 11 INTRODUCTION TO SAFETY 1 101201 MSerics the event of the lift truck overturning do not try to leave the cab DO NOT TRY TO JUMP CLEAR STAY IN THE CAB WITH YOUR SEAT BELT FASTENED Apply the parking brake when lifting or depositing a difficult load or when on an incline Do not stop the lift truck with the load in an elevated position Do not leave a laden lift truck with the parking brake applied on an incline which exceeds 15 E Visibility Constantly keep clear visibility of the road either direct view looking backwards when reversing or indirect view using the panoramic rear view mirrors to check for people animals hole
81. cuit Check the level and the density of the electrolyte in the battery See chapter B EVERY 50 HOURS SERVICE in paragraph 3 MAINTENANCE Check the components of the electrical system the connections and fastening devices If necessary consult your dealer 20 22 DESCRIPTION INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY 101201 2 SPECIFICATIONS Engine E3 Type Cylinders number Number of strokes Injection system Firing order Displacement Bore Stroke Volumetric ratio Nominal rpm Idling rpm Power Maximum torque Cooling system Type Intake fan Number of blades Diameter Thermostat Complete open Electrical circuit Ground Battery Alternator Voltage regulator Starting Brake Type Service brake Parking brake MERCEDES BENZ OM 904 LA 4 4 direct 1 3 4 2 4250 cm 259 3 in3 102 mm 4 0 in 130 mm 5 1 in 18 1 2200 rpm 800 rpm 175 129 Kw 675 Nm from 1200 to 1600 rpm 498 ft Ib Water cooled 1750 rpm 7 550mm 21 7 in 95 C 203 F Negative 12 v 120 Ah 14 v 90 150A incorporated in the alternator 12v Disc brakes in oil bath Foot pedal actuated on front and rear axles Lever actuated on front and rear axle negative type INTRODUCTION TO SAFETY 2 Transmission Type Type Gear box N of forward speeds
82. d during operation of the fork lift truck stop the engine immediately and look for the origin of the fault in the cooling circuit 10 INTRODUCTION TO SAFETY 10120 L MSeries D RED AIR FILTER FOULING LIGHT The light and buzzer are activated when the air filter cartridge is fouled Switch off the truck and make the necessary repairs see frequency of cleaning and replacement procedures E RED MERCEDES ENGINE ALARM LIGHT The light idicates the failure of the Mercedes engine contact your agent or dealer RED ENGINE OIL LEVEL LIGHT If the light is activated during operation of the fork lift truck stop the engine immediately and check the engine oil level If the level is relatively low fill with the proper oil RED BRAKE FLUID LEVEL LIGHT If the light and buzzer are activated during operation of the fork lift truck stop the engine immediately and check the brake fluid level If the level is relatively low contact your agent or dealer H RED LIGHT PARKING BRAKE The light indicates that the parking brake has been pulled on GREEN DIRECTION INDICATOR LIGHT This light comes on at the same time as the direction indicators and shows that they are operating correctly L GREEN LIGHT SIDE LIGHTS This light illuminates when the side lights are in operation M GREEN DIPPED HEADLIGHT LIGHT This light illuminates when the dipped headlights are swit
83. d ground connection Never short circuit the alternator terminals or connect them to ground Never reverse the alternator connection on the battery Never remove or replace an electrical connection while the engine is running If electric arc welding is carried out on the truck directly connect the welder negative wire to the piece to be welded to ensure that the high voltage current cannot pass through the alternator and then disconnect the battery FIG A INTRODUCTION TO SAFETY 4 FUSE AND RELAY BOX 10120 L The electric circuit is protected by fuses mounted in the fuse box To change a fuse remove it and replace it with a new one with the same quality and calibration values If a power failure occurs check all the fuses and verify if a short circuit has occurred DO NOT TRY TO REPAIR A BURNED FUSE
84. e MAX level in the tank FIG F4 6 30 INTRODUCTION TO SAFETY 10120 L MSeries 3 OCCASIONAL MAINTENANCE 1 CHANGE A WHEEL In the event of a wheel being changed on the public highway make sure of the following points Stop the lift truck if possible on even and hard ground To pass on stop of lift truck See chapter DRIVING INSTRUCTIONS in paragraph 1 OPERATING AND SAFETY INSTRUCTIONS Action the parking brake Put the warning lights on Immobilise the lift truck in both directions on the axle opposite to the wheel to be changed Unlock the nuts of the wheel to be changed Place the jack under the flared axle tube as near as possible to the wheel and adjust the jack Fig G1 1 Lift the wheel until it comes off the ground and put in place the safety support under the axle Fig G1 2 For this operation we advise you to use the hydraulic jack and the safety support Completely unscrew the wheel nuts and remove them Free the wheel by reciprocating movements and roll it to the side Slip the new wheel on the wheel hub Refit the nuts by hand if necessary grease them Tighten the wheel nuts with a torque wrench See chapter A DAILY OR EVERY 10 HOURS SERVICE in paragraph 3 MAINTENANCE for tightening torque Remove the safety support and lower the lift truck with the jack Fig G1 Fig G1 1 31 INTRODUCTION TO SAFETY
85. e attachment must not exceed the overall width of the lift truck Do not mask the lighting range of the front headlamps Set the attachments shields in place If necessary fit the block spacer on the lifting and slewing cylinder Front dimensions of equipment indicated on all three sides with 10 cm wide alternate white and red reflecting stripes slanting 45 Follow the specific instructions for each type of equipment If necessary consult your dealer INTRODUCTION TO SAFETY 1 10120 L MSerics HANDLING INSTRUCTIONS A General Check conformity of the accessories to the vehicle safety system calibration Ensure the correct functioning of your lift truck s attachments Do not carry out operations which exceed the capacity of the lift truck or the accessory It is prohibited to increase thecounterweight value in any way It is strictly prohibited to carry or to lift up persons using the lift truck unless the vehicle is specially equipped for this purpose and has the corresponding certificate of confor mance for lifting people Avoid travelling for a long distance in reverse When lifting or lowering the boom ensure the control lever is moved slowly and smoothly whether operating with or without a load B Attachments Ensure that the attachment is correctly fitted and locked to its frame Conform to the limits on the load chart for the attachment Position the forks perpendicul
86. ed 24249 v 9 522 2777 S 5 6 3 m 36 38 35 2 28 fa DIAG2 D 17 9 3 17 9 N nr 2 17 9 pe 11 3 E BS HZ 12 X 13 X x N F 17 9 N e e N 19 0 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA e TABLE Denominazione SET RESET MANOVRE IDRAULICHE Name HYDRAULIC MOVEMENT SET RESET 18 1 02101 LHW INTRODUCTION TO SAFETY ve 0 1 2 5 4 5 6 7 8 9 16 9 823 R25 20 0 18 9 RN nr 49 4 A en nr 49 21 0 R1b amp 2 B 86 30 86 i 30 85 i N 185 i C 10 9 M1 5nr18 2 _ F24a gt 10A 10A 10A ne 0 nny VE F 4 gt eo FLB1 FLB2 FLA1 FLA2 FLP1 FLP2 69 69 18 9 N bd e e e OPTIONAL e hd e N 20 0 r MHT 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 TAVOLA E TABLE AMA NI TOU Denominazione ANTIFURTO AUTORADIO E FARI DI LAVORO Name ANTI THIEFT RADIO WORKING LIGHTS 19 2225 7 OCLOL LHN INTRODUCTION TO SAFETY Sc
87. ed service personnel Learn the functions of all controls gauges indicator lights etc on the forklift Know the speed gear ranges braking and steering capabilities load ratings and clearances When referring to the location of forklift components the terms left right front and rear are related to the oper ator seated normally facing forward in the operator s seat If you have any questions about the forklift con sult your supervisor Failure to fully understand or obey safety warnings can result in serious injury or death 4 WORK SITE KNOWLEDGE Before operating on a work site learn the rules for movement of people forklifts and all other traffic Check the size weight and condition of the loads you will be expected to handle Verify that they are properly secured and safe to transport Learn where the loads are to be placed planning your route for a safe approach watching for hazardous conditions Will a signal man be required to help place the load Remove any debris which may cause tire damage or rupture Plan your route around problem areas or have them cor rected Inform the supervisor of any unsafe conditions observed at the site Examples of hazards power lines cables low clearance structures garage doors telephone pole guide lines fencing loose lumber build ing materials drop offs trenches rough soft spots oil spills deep mud steep inclines railroad tracks curbs NEVER approach power lines gas line
88. ed when specific gravity has reached 1 28 1 23 under tropical climate When charge has completed Switch off charger then disconnect Check electrolyte level DRAIN THE FUEL PREFILTER CARTRIDGE WITH WATER SEPARATOR if necessary Place the truck on a flat surface with the engine off Open the engine bonnet Visually check for the presence of water in tank 1 fig B7 and drain if necessary Place a receptacle under the tank and loosen drain plug 2 fig B7 by two of three turns Leave the diesel fuel to flow out until it is free from impurities and water Tighten the drain plug while the diesel fuel is running out 10 10120 L MSeries 3 GREASE POINTS To be carried out weekly if the lift truck has been operated for less than 50 hours during the week A In the event of prolonged use in an extremely dusty or oxidising atmosphere reduce this interval to 10 working hours or every day 88 Grease the articulation pin of the telescopic boom 1 fig B8 BQ Ingrassare i pattini superiori del braccio telescopico 2 fig B9 840 Grease the articulation pin of the snap coupling 1 fig B10 841 Grease the pins of the base plate 1 fig B11 1 and of the rod 2 fig B11 2 of the snap coupling cylinder 812 Grease the pins of the base plate 1 fig B12 1 and of the rod 2 fig B12 2 of the lifting cylinder
89. efer to the use and maintenance manual provided with the truck REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE ACCESSORY procedure taking care to place it in a safe position on firm flat ground INTRODUCTION TO SAFETY 5 10120 L MSeries ACCESSORY WITH HYDRAULIC SYSTEM AND MANUAL LOCKING OPTIONAL ENGAGING THE ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary precautions to move it in the conditions of maximum safety Check that the locking pin is engaged in the support provided on the frame Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s connec tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement MANUAL LOCKING AND CONNECTION OF THE ACCESSORY Take the locking pin on the support and fix the accessory Fig C Do not forget to fit the split pin Switch off the engine Eliminate the accessory hydraulic circuit pressure using the optional control refer to the controls pages of the use and maintenance manual Connect the snap couplings following the description of the hydraulic
90. egular inspection of your lift truck is mandatory if it is to be kept in conforming condi tion The frequency of such checks are defined by the current legislation of the country in which the lift truck is being operated Maintenance or repairs other than those detailed in part 3 MAINTENANCE must be carried out by qualified personnel Consult your agent or dealer and under the neces sary safety conditions to maintain the health of the operator and any third party INTRODUCTION TO SAFETY 10120 L D Environment A lift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher There are optional solutions consult your agent or dealer Take into account climatic and atmospheric conditions of the site of utilisation For operation under average climatic conditions i e between 5 F and 95 F cor rect levels of lubricants in all the circuits are checked in production For operation under more severe climatic conditions before starting up it is necessary to drain all the circuits then ensure correct levels of lubricants using lubricants properly suited to the relevant ambient temperatures It is the same for the cooling liquid Protection against frost See chapter LUBRICANTS AND FUEL in paragraph 3 MAINTENANCE Adaptation of lubricants Ask your dealer for information Engine filtration Lighting Working headlight O
91. ehicle 23 INTRODUCTION TO SAFETY 2 10120 L 31 AIR CONDITIONING OPTIONAL A COMPRESSOR SWITCH This switch has two positions AO Off indicator light Off On compressor switched on indicator light On N B The indicator light On indicates the compressor is Switched on ATTENTION The compressor switches on only with the fan knob turned to C1 C2 C3 If the fan knob is on CO the compressor is not switched on B Knob Regulates the air flow in the supplementary inlets located behind the operator seat BO Off B1 1 speed B2 2 speed B3 3 speed Adjust the direction of the inlets located behind the operator seat C Front fan knob Off C1 1 speed C2 2 speed C3 3 speed 24 MAJINTENANGE INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY 10120 L 3 ROUTINE MAINTENANCE FILTERING ELEMENTS AND BELTS 4 KA OTOT DESCRIPTION MANITOU 50 100 WITHIN 3 MONTHS REPLACEMENT REFERENCE COUPON SCHEDULE Engine oil filter 709 666 Every 500 H Air filter cartridge A 723 755 CLEAN Every 500 H Transmission oil filter 485 695 REPLACE Every 500 H Fuel filter cartridge 709 664 Every 1500 H Fuel prefilter cartridge 709 667 CLEAN Fuel prefilter cart
92. el to obtain the best performance out of the engine FEATURES OF THE RECOMMENDED FUEL DERV in accordance with EN590 BS2869 Class A2 ASTM D975 91 Class 2D JIS K2204 1992 Degrees 1 2 3 and Special Degree 3 N B HYDROSTATIC TRANSMISSION FILTER HYDRAULIC FILTER AND ENGINE OIL AND FILTER MUST BE CHANGED AFTER THE FIRST 50 WORKING HOURS TO GUARANTEE SAFETY INTRODUCTION TO SAFETY 3 101201 MSerics A EVERY DAY EVERY 10 WORKING HOURS CHECK THE ENGINE OIL LEVEL Before checking the oil level make sure that the engine is stopped and that the truck is on a flat horizontal surface To obtain accurate information wait for a few minutes after the engine stops so that the oil flows into the engine sump Remove the dipstick 1 fig A1 clean it and check the oil level Top up if necessary by removing the filler cap 2 fig A1 2 CHECK THE COOLING LIQUID LEVEL This is done on the cooling liquid tank in the engine compartment There are two notches on the tank to indicate a minimum and a maximum check to make sure the liquid level is always between these values ATTENTION Open the cap to top up the cooling system only if the temperature of the liquid is less than 90 C 194 F In any case it is obligatory to use protective gloves and clothing as well as safety goggles If topping up is required operate carefully as follows Turn cap 1 fi
93. er fuse Pneumatic seat fuse Diagnostics connector fuse 15 basket fuse Mercedes mr control unit power supply fuse Provision for load cell e Adm control unit direct power sup ply fuse Manoeuvre manipulator fuse Cab aeration fan third speed diode Differential block fuse Cab aeration fan second speed diode Differential block by brake diode Cab aeration fan first speed diode Reverse relay diode RH front headlight LH front headlight Main Fuse Front work lights Front work lights Boom top work light Boom top work light Rear work lights Rear work lights Provision for military lights RH rear headlight LH rear headlight Alternator Rotary light Start up panel Emergency switch Differential block pushbutton Steering selector Slow fast switch Gear reset switch Anti tilting exclusion key Rotary lamp switch Rear wiper switch Front wiper switch Military lights provision connector Mixer bucket switch Optional exclusion switch Air conditioner switch Front work lights switch Rear work lights switch Boom top work lights switch Front aeration selector Rear aeration selector Stop pressure switch Gear microswitch Parking brake pressure switch Emergency stop pushbutton Boom below 2m Proximity switch Brakes oil level gauge Air conditioner pressure switch Air conditioner thermostat Air conditioner thermostat Stop pressure switch Back up lights switch Emergency pump switch 72725 7 OCLOL LHN INTRO
94. erate in intermittent mode Switch off the truck and contact your agent or dealer never make repairs yourself m m FIG 1 1 13 INTRODUCTION TO SAFETY 2 10120 L 5 SWITCH CONSOLE A RESET TRANSMISION B RUNNING SELECTOR SLOW FAST C SLOW SPEED GREEN LIGHT D FAST SPEED GREEN LIGHT E 2 OPTIONAL CONTROL ORANGE LED IF EQUIPPED E1 3 OPTIONAL CONTROL GREEN LED IF EQUIPPED F TELESCOPE FAULT RED LIGHT G OPTIONAL FAULT RED LIGHT H FRONT WHEELS ALIGNMENT GREEN INDICATOR LIGHT REAR WHEELS ALIGNMENT YEL mei 02 01 LOW INDICATOR LIGHT 59 659 608 L WINDSCREEN WIPER WASHER SWITCH M REAR WINDOW WIPER SWITCH FLASHING LIGHT SWITCH O STEERING SELECTION P EMERGENCY WARNING LIGHTS SWITCH A RESET TRANSMISION In normal operating conditions the button is illuminated For more detailed information on use see point B B RUNNING SELECTOR SLOW FAST The machine has two speeds Slow work site speed Fast for road travel To change the speed follow the instructions given below stop vehicle movement completely keep the engine running at minimum speed set the reverse gear in idle see point 12 on page 17 push the brake pedal down all the way and press the fast slow B button till the respective l
95. eres INTRODUCTION TO SAFETY 101201 MSeries 2 DESCRIPTION 1 Driver s seat 2 Seat belt 3 Monitoring instrument and indicator light panel 4 Load status control and safety device 5 Switch console 6 Light horn and direction indicator lever 7 Key switch Casing giving access to brake fluid tank and windscreen washing liquid 9 Brake fluid tank 10 Windscreen washing liquid tank 11 Accelerator pedal service brake and inching pedal 12 Direction reverser lever 13 Parking brake lever 14 Heating controls 15 Ventilation outlets 16 Hydraulic movement controls 17 Optional exclusion switch 18 Red emergency button 19 Bubble level 20 Levelling device 21 Ceiling light 22 Door lock 23 Rear window opening lever 24 Upper half door lock 25 Towbar 26 Front lights 27 Rear lights 28 Revolving flashing light 29 Steering wheel adjuster lever 30 Key to switch off the safety device 31 Air conditioning optional USEFUL ADVICE Regardless of the operator s experience in this sector he must learn the position and function of all instruments and controls on board before putting the fork lift truck into operation When the ignition key is turned without starting the engine a test is automatically performed on the instrumen tation all the lights come on and a beeper sounds All this stops once the engine has started A
96. erly suited to the relevant ambient temperatures It is the same for the cooling liquid Contact your dealer for infor mation if necessary Dry air filter Ensure that the air filter is undamaged and not blocked Tighten the fastening devices if necessary Never run the engine with the air filter removed or damaged Cooling circuit Always check the cooling liquid level before starting up the lift truck Hydraulic circuit Visually check for oil leakage or sweating on the couplings hose pipes pipes and unions Tighten or check the defective connections if necessary Also check the oil level in the tank INTRODUCTION TO SAFETY 1 101201 MSerics Braking system Check by a visual examination that there are no leaks or oil oozing in the hoses con nections and unions If necessary tighten or repair the defective connections Also check the oil level in the tank Use only the recommended brand of oil to avoid risk of damage to the brakes circuit see Chapter LUBRICANTS in part 3 MAINTENANCE Tyres Make sure that the wheel nuts are correctly tightened See chapter A DAILY OR EVERY 10 HOURS SERVICE in paragraph 3 MAINTENANCE and that the tyre pressures are correct See chapter CHARACTERISTICS in paragraph 2 DESCRIPTION Fuel system Check that all fuel lines are secured If necessary drain the fuel filter and bleed the fuel system of air Electrical cir
97. es or the user maintenance or repair instruc tions for your lift truck may result in serious or even fatal accidents We would remind users of the risks in driving at excessive speed with regard to traffic conditions particularly Risk of loss of control on a poor quality track Increased stopping distance The user must remain in full control of his lift truck and should Adapt his speed to each situation in order to be maintain his own safety that of oth ers and of his equipment Always be aware of his stopping distance On the basis of experience there are a number of possible situations in which operating the lift truck is contra indicated Such foreseeable abnormal uses the main ones being listed below are strictly forbidden The foreseeable abnormal behaviour resulting from ordinary neglect but does not result from any wish to put the machinery to any improper use The reflex reactions of a person in the event of a malfunction incident fault etc during operation of the lift truck Behaviour resulting from application of the principle of least action when performing a task For certain machines the foreseeablebehaviour of such persons as apprentices teenagers handicapped persons and trainees tempted to drive a lift truck Truck drivers tempted to operate a truck to win a bet in competition or for their own per sonal experience INTRODUCTION TO SAFETY 10120 L
98. ets inside the cab they are placed in the top of the cab E and near the driver s feet 18 INTRODUCTION TO SAFETY 10120 L MSeries 16 HYDRAULIC MOVEMENT CONTROLS The truck is equipped with a one lever manipulator with proportional electro hydraulic servo control placed on the operator s right and composed of two proportional button A and B Fig 16 To lift the load pull the control lever back Fig 16 1 To lower the load pull the control lever forward Fig 16 1 To tilt the forks down pull the control lever to the right Fig 16 1 To raise the fork back into position pull the control lever to the left Fig 16 1 To extend the telescopic arm pull the A proportional button up Fig 16 2 To retract the telescopic arm pull the A proportional button down Fig 16 2 To operate the optional function pull the B proportional but ton up or down Fig 16 2 to activate the 2 or 3 optional at the top of the boom or the movements of an accessory if equipped press button and use roller B to carry out the required movements Fig 16 2 N B button C activates the two optional outputs at the top of the boom alternately Button D selects the main optional Never attempt to modify the hydraulic pressure of the system In case of malfunction contract your agent or dealer ANY MODIFICATION WILL CASE THE WARRANTY TO
99. f the lift truck by another person In addition the vehicle should be used in accordance with good practice for the profes sion C Maintenance The user must immediately advise his superior if his lift truck is not in good working order or does not comply with the safety notice The operator is prohibited from carrying out any repairs or adjustments himself unless he has been trained for this purpose He must keep the lift truck properly cleaned if this is among his responsibilities Carry out daily maintenance See chapter A DAILY OR EVERY 10 HOURS SER VICE in paragraph 3 MAINTENANCE Ensure tyres are adapted to the nature of the ground See area of the contact surface of the tyres in the chapter CHARACTERISTICS in paragraph 2 DESCRIPTION THERE ARE SAND tyres LAND tyres Snow chains There are optional solutions consult your agent or dealer Do not use a worn or damaged tyre The fitting of foam inflated tyres is prohibited and is not guaranteed by the manufacturer excepting prior authorisation For your own and other people s safety it is forbidden to modify the structure and set tings of the various components of your lift truck yourself Hydraulic pressure relief valve calibration engine running speed addition of extra equipment etc The same holds with regard to any suppression or modification of the safety systems in which case the maker would no longer be liable R
100. g D9 2 present on the lower part of the oil cup Unscrew the drainage screw carefully and allow the oil to flow out The engine oil and the filter must be disposed off in compliance with the legal prescriptions applicable in the place where the engine is used Refit the drainage screw with a new sealing ring and tighten it Tightening torque M20 x 1 5 60 Nm M26 x 1 5 85 Nm FIG D9 2 21 INTRODUCTION TO SAFETY 3 101201 Change the engine oil Pour fresh oil into the engine through filler plug 5 fig D9 3 until the level reaches the max notch on level rod 6 Fig D9 3 Start up the engine at minimum speed and observe the oil low pressure indicator Keep the engine running at minimum speed until the low pressure indicator switches off Switch off the engine immediately if the low pressure indicator does not switch off after about 10 seconds and check for the cause of the oil pressure failure in the engine Check the oil filter seal and the discharge screw seal About 5 minutes after switching off the engine check the oil level and if necessary top up with oil up to the max notch on level rod 6 Fig D9 3 FIG D9 3 22 INTRODUCTION TO SAFETY 10120 L MSeries 3 amp EVERY 1000 WORKING HOURS 1 REPLACING THE AIR FILTER SAFETY CARTRIDGE Dismantle the air filter cartridge see Chapter D5 Remove the air filter safe
101. g A2 anticlockwise gradually to the safety stop position Release the pressure and the steam Press the cap and remove it by rotating it If necessary add water and antifreeze liquid Occasionally grease the radiator cap 1 fig A2 to facilitate its removal ATTENTION Before topping up wait for the cooling liquid tem perature to drop below 50 122 INTRODUCTION TO SAFETY 10120 L MSeries 3 CHECK THE FUEL LEVEL Place the truck on a horizontal surface with the engine stopped To minimise the condensation due to weather conditions the fuel tank should be kept full as far as possible Remove the cap 1 Fig A3 Through the filler intake fill the tank with clean Diesel fuel fil tered by a rose pipe or a clean cloth which does not leave residues Replace the cap 1 Fig A3 Never smoke or approach with naked lights during filling or when the tank is open Never fill up with the engine running A4 TYRE PRESSURE AND WHEEL NUT TIGHTNESS Check the tyre pressure and adjust if necessary A4 H H see Characteristics section WHEEL NUT TORQUE LOADING Check the tyres for any cuts bulges signs of wear etc Check the tightness of the wheel nuts see Fig A4 A FRONT WHEEL 405 ft Ib REAR WHEEL 405 ft Ib Failure to follow these instructions may cause damage and breakage of the wheel fixing nuts
102. ge them if the board is tilted downward TO ELIMINATE THIS RISK EXTEND THE TELESCOPIC SYSTEM FAR ENOUGH TO ELIMINATE THE INTERFERENCE THE DISTANCE WILL DEPEND ON THE TRUCK AND THE ACCESSORY The maximum loads are defined by the lift truck s capacity bearing in mind the weight and centre of gravity of the accessory If the capacity of the accessory is below that of the lift truck never exceed this limit Before putting any type of accessory into operation on the fork lift truck check the machine s compatibility and the calibration of the safety system with regard to the accessory used INTRODUCTION TO SAFETY 5 10120 L MSeries ACCESSORY WITHOUT HYDRAULIC SYSTEM AND MANUAL LOCKING ENGAGING THE ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary precautions to move it in the conditions of maximum safety Check that the locking pin is engaged in the support provided on the frame Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s connec tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement MANUAL LOCKING Take the locking pin on the suppor
103. gulations in force regarding all types of work carried out close to power cables Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load When using the lift truck on a slope before raising the jib ensure that the ground is horizontal However fork lift trucks provided with level correctors and or stabilizers can operate on transverse slopes provided this slope is corrected See paragraph G LIFT TRUCK HORIZONTALITY in the Chapter HANDLING A LOAD Travelling on a longitudinal slope Drive and brake gently Moving without load Forks or attachment facing downhill Moving with load Forks or attachment facing uphill Ensure that scaffolding loading platform or pile are capable of bearing the weight Ensure the stability and solidity of the ground before depositing a load D Handling Always consider safety and only transport balanced and correctly secured loads to avoid any risk of tipping Fully engage forks under the load and move it in the transport position The forks 300 mm from the ground the jib retracted to the maximum and the carriage sloping back wards For obvious reasons regarding the lift truck s stability and clear visibility of the sur rounding environment only move the lift truck when the jib is in the transport position Do not manoeuvre the lift truck with the jib in the raised position unless under excep tional
104. hat your lift truck is fitted with full beam lights There are optional solutions consult your agent or dealer Drive round obstacles Never move onto a loading platform without having first checked That it is suitably positioned and madefast That the unit to which it is connected Wagon lorry etc will not shift That this platform is prescribed for the total weight of the lift truck to be loaded That this platform is prescribed for the width of the lift truck Never move onto a foot bridge floor or freight lift without being certain that they are prescribed for the weight and size of the lift truck to be loaded and without having checked that they are in sound working order Take extreme care with loading platforms trenches scaffolding recently dug and or backfilled ground The loaded lift truck must not travel at speeds in excess of 10 km h INTRODUCTION TO SAFETY 1 101201 MSerics Movement instructions Check the transmission oil level Raise the forks or attachment to the transport position approximately 300 mm from the ground Engage the gear selected See chapter CONTROL AND COMMAND INSTRUMENTS in part 2 DESCRIPTION Select the required steering mode Shift the forward reverse lever to the selected direction of travel Release the parking brake and accelerate gradually until the lift truck moves off E Stopping the lift truck Safety notice Before stoppi
105. ht direction indicator light 27 REAR LIGHTS A Rear left direction indicator light B Rear left brake light C Rear left side light D Rear left reversing light E Rear right reversing light F Rear right side light G Rear right brake light H Rear right direction indicator light 22 INTRODUCTION TO SAFETY 10120 L MSeries 2 28 REVOLVING FLASHING LIGHT The revolving flashing light can be removed for example to reduce the dimensions of the truck or to prevent its theft Unscrew the nut A and remove the revolving flashing light Protect the support B with the cover 29 STEERING WHEEL ADJUSTER LEVER This lever allows adjustment of the height and angle of the steering wheel Turn the lever anti clockwise to loosen and adjust the steering wheel Turn the lever clockwise F to lock the steering wheel in the chosen posi tion 30 KEY TO SWITCH OFF THE SAFETY DEVICE There are two key positions 0 1 With normal conditions of work the safety device is always activated position 1 To disengage the safety device keep the key is position 0 and a red light H on the dashboard lights on It S possible to disable the safety system turning the key G only in working conditions with bucket ATTENTION With the safety system nothing prevents overloading and or tipping of the v
106. iclockwise to open the fuel flow Press the small hand pump 6 Fig F2 1 F2 2 repeatedly until the fuel flows out through the vent hole 3 Fig F2 1 Then close venting screw 3 Fig F2 1 Start up the engine and keep it running at minimum for about one minute to let out the air bubbles automatically from the sup ply system Check for fuel leaks from the prefilter FIG F2 1 FIG F2 2 27 INTRODUCTION TO SAFETY 3 101201 23 REPLACE THE FUEL FILTER CARTRIDGE Open the tank cap to prevent overpressure from building up insi de Unscrew threaded cap 1 Fig F3 of the fuel filter using a pipe wrench Remove threaded cap 1 Fig F3 together with cartridge 3 Fig F3 of the filter from filter casing 5 Fig F3 Drain out the fuel Remove the threaded cap 1 Fig F3 with filter cartridge 3 Fig F3 Release filter cartridge 3 Fig F3 from the retainer by pressing on the sides of the lower edge Remove the cup containing the impurities 4 fig F3 from filter casing 5 fig F3 holding it by the tabs The filter casing must never contain water or impurities Clean the threaded cap 1 Fig F3 and cup for collecting impu rities 4 Fig F3 Replace sealing ring 2 Fig F3 Fit the new filter cartridge 3 Fig F3 back in place in threaded cap 1
107. ight or switches on If the forward or reverse speed is not engaged follow the instructions given below set the reversal lever in the required position Forwards Backwards discharge pressure from the brake pedal press the RESET TRANSMISSION button A to engage in the required direction If the vehicle does not move accelerate the engine slowly and gradually till the truck starts moving These instructions must be followed for proper working of the transmission C SLOW SPEED GREEN LIGHT When the green light is ON it indicates selection of slow speed D FAST SPEED GREEN LIGHT When the green light is ON it indicates selection of fast speed E 2 OPTIONAL CONTROL ORANGE LED IF EQUIPPED The orange LED lights up to indicate that the 2 optional control has been selected See point 16 page 19 E1 3 OPTIONAL CONTROL GREEN LED IF EQUIPPED The green LED lights up to indicate that the 3 optional control has been selected See point 16 page 19 14 INTRODUCTION TO SAFETY 10120 L 2 F TELESCOPE FAULT RED LIGHT When the light is on the telescope has a fault please check the signal into the electrical box XX and consult your agent or dealer G OPTIONAL FAULT RED LIGHT When the light flashes the optional has a fault or is manually disanabled through the optional exclusion switch red light off See point 17 page 20 If the
108. ine Remove the ignition key Check the closing and locking of door rear window and hood Before leaving your driver s cabin ensure that you have carried out all operations for stopping the lift truck for your safety and the safety of others INTRODUCTION TO SAFETY 10120 L F Driving the lift truck on the public highway Safety instructions Lift truck drivers driving on the public highway must abide by the general provisions relative to highway traffic The lift truck must conform to the provisions of the Highway Code If necessary option al solutions exist consult your dealer Transport of loads on the public highway is forbidden and attachments mounted on the lift truck must be fitted with equipment in accordance with regulations or else dismount ed Instructions for driving on roads Ensure that the flashing light is installed and is in perfect working order Dipped headlights working also during hours and on roads where it is not obligatory to use visual and lighting indicator devices Check the headlights turn indicators and windscreen wipers to ensure they are clean and in perfect working condi tion Check the position of the rear view mirrors Check wheel alignment and press the steering selector in the operating position with only front wheel steering Position the rear axle steering mechanical block Ensure that the fuel level is sufficient Ensure that
109. ired SEAT BACK EXTENSION The height of the seat back extension can be adjusted the catches can be heard until the stop is reached The seat back extension can be removed by pulling until it moves beyond the last stop BACK SUPPORT This allows adjustment of both the seat conform level and the driver s freedom of movement Turn the knob to the right or left to adjust the height and depth of the back support INTRODUCTION TO SAFETY 10120 L MSeries 2 ADJUSTING THE SEAT BACK ANGLE Lean against the back pull the lever and move the seat back into the position desired If the back is not held in place when adjusted it will tip completely forward LONGITUDINAL ADJUSTMENT Engage the locking lever in the position desired Once locked in place the seat cannot be adjusted further CLEANING Dirt may prevent the seat from functioning correctly it must therefore always be kept clean To clean or replace the cushions simply extract them from the frame of the seat Risk of accident are increased when the seat tips up Take care not to wet the cushions fabric when cleaning them First check the fabric s resistance to the normal detergents for fabrics and plastics on a con cealed surface 2 SEAT BELTS Siton the seat correctly Check that the seat belt is not twisted Place the belt over your pelvis not over your stomach Fasten the seat belt and check that it is firmly e
110. ks may be subject to modifications without prior notification 5 Type cabine CAB MRT 15 wee o gt INTRODUCTION TO SAFETY INSTRUGTIONS INTRODUCTION TO SAFETY INTRODUCTION TO SAFETY 10120 L MSeries ORIGINAL REPLACEMENT PARTS AND ATTACHMENTS All maintenance on our lift trucks must be carried out using original parts By allowing non original parts to be used you run the risk Legally of being liable in the event of an accident Technically of causing breakdowns to occur or of reducing your lift truck s service life Using counterfeit parts or components not approved by the manufacturer may put an end to contract warranty terms lead the maker to withdraw the lift truck s certificate of compliance By using original parts during maintenance operations you are legally cover ing yourself Any user who procures parts from another quarter does so at his own risk Any user who modifies his lift truck or has it modified by a service company must con sider that a new item of equipment has been brought onto themarket and therefore takes liability for it Any user who copies original parts or has them copied is taking a risk from the legal viewpoint The certificate of compliance only bindsthe maker for parts chosen or produced under the maker s control The practicalities of maintenance terms are set out by the maker The maker is in no way lia
111. l of a railroad track 30 Keep a clear view of the path of travel and observe other traffic personnel and safe clearances 31 If the load being carried obstructs forward view travel with the load trailing 32 Ascend or descend grades slowly and with caution a When ascending or descending grades in excess of 5 loaded rough terrain forklift trucks should be driven with the load upgrade b Unloaded rough terrain forklift trucks should be operated on all grades with the load engaging means downgrade c On all grades the load and load engaging means shall be tilted back if applicable and raised only as far as necessary to clear the road surface d Avoid turning if possible and use extreme caution on grades ramps or inclines normally travel straight up or down 33 Under all travel conditions operate the rough terrain forklift truck at a speed that will permit it to be brought to a stop in a safe manner 34 Travel with load engaging means or load low and where possible tilted back Do not elevate the load except during stacking 35 Make starts stops turns or direction reversals in a smooth manner so as not to shift load and or overturn the rough terrain forklift truck 36 Do not indulge in stunt driving or horseplay 37 Slow down for wet and slippery surfaces 38 Before driving over a dockboard or bridge plate be sure that it is properly secured Drive carefully and slowly across the dockboard or bridge plate and
112. leading to accidents CHECK THE TELESCOPIC BOOM SLIDE RAILS Extend the telescopic boom completely Check to ensure the telescopic boom slide rails are greased prop erly If necessary clean and grease the telescopic boom slide rails see B4 INTRODUCTION TO SAFETY 3 10120 L MSeries B EVERY 50 WORKING HOURS 814 CLEANING THE AIR FILTER CARTRIDGE Slacken nut 1 Fig B1 1 and remove cover 2 Fig B1 1 Slacken nut 3 Fig B1 2 which fixes cartridge 4 Fig B1 2 Clean the filter cartridge using a jet of compressed air directed from insi de outwards Clean the inside of the filter housing using a clean damp cloth that does not leave residue protecting the inlet tube to the I C engine Check the condition of the cartridge Cartridges that are no longer efficient must be replaced immediately Refit cartridge 4 Fig B1 2 inside the filter and fix it by means of nut 3 Fig B1 2 Refit cover 2 Fig B1 1 with the valve facing downwards and lock it by means of nut 1 Fig B1 1 Never wash an air filter cartridge FIG B1 2 B2 CHECK THE HYDRAULIC OIL LEVEL Place the truck on a flat surface with the engine off and the telescopic boom retracted and as low as possible Refer to the gauge 1 fig B2 1 The oil level is correct when it is 3 8 in under the maximum of the upper and lower marks If necessary top up with oil see OILS GREASES FLUIDS FUEL FI
113. mmediately the filter FIG D1 1 02 CHANGING THE HYDRAULIC OIL EXHAUST FILTER CARTRIDGE Slacken the 4 screws that fix the cover of filter 1 fig D2 remove the old cartridge Fit the new filter of the same characteristics see table FILTER ELEMENTS AND BELTS taking care that the gasket lubricat ed before fitting is properly positioned Start the truck and check that there are no leaks Before fitting the cover of filter 1 Fig D2 check that the car tridge has been correctly installed 03 REPLACING THE BREATHER FILTER Unscrew the filter 1 fig D3 in the back of the cab and replace it with a new one of the same characteristics see table FILTER ELEMENTS AND BELTS Fit the new filter tightening it by hand 16 INTRODUCTION TO SAFETY 10120 L 3 04 CHANGE THE OIL IN THE FRONT AND REAR AXLE DIFFERENTIAL Put the truck on a horizontal surface with the engine off and the differential oil still warm Drain the oil from the front axle differential Place a can under drain plugs 2 fig D4 and allow the oil to drain out Remove level plug 3 fig D4 and fill plug 1 fig D4 to ensure that all oil drains out Refit and tighten plugs 2 fig D4 Fill with oil see LUBRICANT chart through fill hole 1 fig D4 The level is correct when the oil reaches the top of level hole 3 fig D4 Check for any leaks f
114. ne of the following types of damage mentioned are present C4 3 The damage 1 New belt comparison ribbing 2 Wear on the sides wedge shaped ribbing 3 Frame visible at the bottom of the ribbing 4 Ribbing broken 5 Transverse cracks in different ribs 6 Rubber nodules at the bottom of the belt 7 Dirt or rubble deposits 8 Ribbing detached from the bottom of the belt 9 Wires of the frame torn on the sides 10 Outer wires of the frame frayed 11 Transverse cracks on the back 12 Transverse cracks in different ribs For assembling and disassembling the ribbed belt see point D7 FIG C4 3 15 INTRODUCTION TO SAFETY 3 10120 L D EVERY 500 WORKING HOURS 04 CHANGING THE TRANSMISSION OIL FILTER Use a collar wrench to remove the transmission oil filter 1 fig D1 1 and throw it away together with the gasket Clean the filter support with a clean cloth which does not leave threads Fit the new filter of the same characteristics see table FILTER ELEMENTS AND BELTS using your hands only taking care that the gasket lubricated before fitting is properly positioned Start the truck and check that there are no leaks To check the efficency of the filter see the indicator 2 fig D1 2 If the indicator reach the red zone before 500 working hours change i
115. never exceed its rated capacity 39 Do not drive rough terrain forklift trucks onto any elevator unless specifically authorized to do so Approach elevators slowly and then enter squarely after the elevator car is properly leveled Once on the ele vator neutralize the controls shut off engine and set brakes It is advisable that all other personnel leave the elevator before truck is allowed to enter or leave 40 Avoid running over loose objects on the roadway surface 41 When negotiating turns reduce speed to a safe level and turn steering handwheel in a smooth sweeping motion Except when maneuvering at a very low speed turn the steering handwheel at a moderate even rate 42 Use special care when traveling without load as the risk of lateral overturning is greater 43 Improper use of stabilizer controls if so equipped could cause rough terrain forklift truck upset Always lower the carriage before operating stabilizer controls 44 For rough terrain forklift trucks equipped with lateral leveling a Always level the frame before raising the boom or mast with or without a load b Lateral leveling should not be used to position an elevated load instead lower the load and reposition the rough terrain forklift truck 45 Handle only stable or safely arranged loads a When handling off center loads which cannot be centered operate with extra caution b Handle only loads within the capacity of the rough terrain forklift truck c
116. ng the lift truck after a long working period leave the engine idling for a few moments to allow the coolant liquid and oil to lower the temperature of the engine and transmission Ensure you comply wiyh this safety notice as stopping the engine without allowing it to cool could cause damage to components damaging such parts Never leave the ignition key in the lift truck when the lift truck is unattended When the lift truck is stationary place the forks or attachment on the ground place the gear lever in neutral apply the parking brake and put the forward reverse lever in neutral If the driver has to leave his cab even for a moment it is essential to place the gear lever in neutral apply the parking brake and put the forward reverse lever in neutral Make sure that the lift truck is not stopped in any position that will interfere with the traffic flow and at less than one metre from the track of a railway In the event of prolonged parking on a site protect the lift truck from bad weather par ticularly from frost Check the level of antifreeze close the rear window lock the cab door and ensure that the hood is properly secured Stop instructions Park the lift truck on flat ground or on an incline lower than 15 96 Place the forward reverse lever in neutral Apply the parking brake Completely retract the boom Lower the forks or attachment to rest on the ground Stop the eng
117. ng use so as to quickly detect any faults and to be able to correct them without any delay instrument does not show the correct display stop the engine and immediately carry out the necessary operations D Driving the lift truck Safety notice Always drive the lift truck with the forks or attachment at approximately 300 mm from the ground i e In the transport position Familiarise yourself with the lift truck on the terrain where it will be used Ensure that the service brakes and the sound alarm are working properly Drive according to and at an appropriate speed for the conditions and state of the ter rain Slow down before executing a turn In all circumstances make sure you are in control of your speed On damp slippery or uneven terrain drive slowly Brake gently never abruptly Only use the lift truck s forward reverse lever from a stationary position and never do So abruptly Always remember that hydraulic type steering is extremely sensitive to movement of the steering wheel so turn it gently and not jerkily Never leave the engine on when the lift truck is unattended Look in the direction you are travelling and always keep clear visibility of the road Use the left and right rear view mirrors frequently and ensure that they are kept in good condition are clean and correctly adjusted Never use the truck in places poorly lighted When working at night ensure t
118. ngaged Adjust the belt to your physique so that it does not apply excess pressure to your pelvic region The fork lift truck may never be used if the seat belt is faulty mounts fasten ing seams tears etc Repair or replace the seat belt immediately INTRODUCTION TO SAFETY 2 101201 3 MONITORING INSTRUMENT AND INDICATOR LIGHT PANEL Red alternator excitation light Red engine oil pressure light Red engine water temperature light Red air filter fouling indicator light Red Mercedes engine alarm light Red engine oil level light Red brake fluid level light Red parking brake light Green direction indicator light Green dipped headlight light Green side light light Blue full beam headlight light Rpm counter Hour counter Fuel level gauge Engine water temperature AMouozzr ronmoou 2 E25 5 electronic RED ALTERNATOR EXCITATION LIGHT If lights A B C D F G and the buzzer are activated during operation of the fork lift truck stop the engine immediately and check the electrical system and the fan belt B RED ENGINE OIL PRESSURE LIGHT If the light and buzzer are activated during operation of the fork lift truck stop the engine immediately and look for the origin of the fault See oil level in engine pump C RED WATER TEMPERATURE INDICATOR LIGHT If the light and buzzer are activate
119. oads horizontally In particular this regulation applies to any rough terrain forklift e g telescopic handler equipped with a jib or truss boom with a hook with or without a winch or a hook assembly attached to the forks Note This regulation is in addition to the OSHA regulation that requires specific forklift operator training 81910 178 I When a forklift telescopic handler is configured and used for hoisting the employer must ensure that 1 Forklift lift equipment and rigging have been inspected each shift month and year and are in good safe condition and properly installed 2 An operator s manual and applicable load charts are on the forklift 3 Work zone ground conditions can support the equipment and load Any hazardous conditions in the work area have been identified and the operator notified 4 Equipment is being used within its rated capacity and in accordance with the manufacturer s instructions VI 5 Operator and crew members have been trained in the safe use and operation of the equipment including how to avoid electrocution 6 During use no part of the equipment load line or load will be within the minimum clearance distance specified by OSHA 10 feet 3 0 m and more for lines rated over 50 kV of any energized power line and any taglines used are non conductive 7 In addition for lift equipment with a rated capacity greater than 2000 Ibs 907 kg the employer must ensure that a An
120. ontrols and instruments before operating the lift truck C Starting the lift truck Safety notice The lift truck must only be started up or manoeuvred when the operator is sitting in the driver s cab with his seat belt adjusted and fastened Never try to start the lift truck by pushing or towing it Such operation may cause severe damage to the transmission If necessary to tow the lift truck in an emergency the gear box must be placed in the neutral position See chapter G2 OCCASIONAL MAINTENANCE in paragraph 3 MAINTENANCE INTRODUCTION TO SAFETY 10120 L Instructions Make sure that the forward reverse lever is in neutral Turn the ignition key to the position to activate the electrical system Check the level on the fuel level gauge Turn the ignition key to position to preheat for 15 seconds If the environmental conditions require it Do not engage the starter motor for more than 15 seconds and carry out the preheating for 10 seconds between unsuccessful attempts Press the accelerator pedal and turn the ignition key fully the engine should then start Release the ignition key and let the 1 engine run at idle Before operating in very cold environment wait for the engine and hydraulic sys tems to heat up adequately Check all control instruments immediately after starting up when the engine is warm and at regular intervals duri
121. op metallic items on the battery When carrying out electric welding work on the lift truck connect the negative cable from the equipment directly to the part being welded so as to avoid high tension cur rent passing through the alternator B Maintenance The maintenance and the keeping in compliance of the lift truck are compulsory Carry out daily maintenance See chapter A DAILY OR EVERY 10 HOURS SER VICE in paragraph 3 MAINTENANCE Do not run the I C engine without air filter or with oil water or fuel leaks Wait for the 1 C engine to cool before removing the radiator cap Change the filter cartridges See servicing schedules in chapter FILTERS CAR TRIDGES AND BELTS in paragraph 3 MAINTENANCE INTRODUCTION TO SAFETY 1 101201 MSerics Levels Use the recommended lubricants Never use contaminated lubricants Do not fill the fuel tank when the 1 engine is running Only fill up the fuel tank in areas specified for this purpose D Washing Clean the lift truck or at least the area concerned before any intervention Remember to close the door and the rear window of the cab During washing avoid the articulations and electrical components and connections If necessary protect against penetration of water steam or cleaning agents compo nents susceptible of being damaged particularly electrical components and connections and the injection pump Cle
122. opic handler as equipped for handling suspended loads The weight of the rigging must be included as part of the load 2 During transport DO NOT raise the load more than 12 inches 305 mm above the ground or raise the boom more than 45 degrees 3 Only lift the load vertically NEVER drag it horizontally 4 Use multiple pickup points on the load when possible Use taglines to restrain the load from swinging and rotating 5 Start travel turn and stop SLOWLY to prevent the load from swinging DO NOT exceed walking speed 6 Inspect rigging before use Rigging must be in good condition and in the U S comply with OSHA regulation 1910 184 Slings or 1926 251 Rigging equipment for material handling T Rigging equipment attached to the forks must be secured such that it cannot move either sideways or fore and aft The load center must not exceed 24 inches 610 mm 8 DO NOT lift the load with anyone on the load rigging or lift equipment and NEVER lift the load over personnel 9 Beware of the wind which can cause suspended loads to swing even with taglines 10 DO NOT attempt to use frame leveling to compensate for load swing A WARNING U S OSHA regulations effective November 8 2010 29 CFR Part 1926 Subpart CC Cranes and Derricks in Construction include requirements for employers that use powered industrial trucks forklifts configured to hoist by means of a winch or hook and move suspended l
123. ormances from his vehicle The terms right and left front and rear used in this manual refer to positions viewed by the driver seated normally in the driving seat Always state the following information when ordering spare parts or requesting technical information Manufacturer s data plate FIG A Model Series Serial N Chassis N Year of manufacture FIGA MANITOU MANITOU NORTH AMERICA INC 6401 IMPERIAL DR WACO TX 76712 800 433 3304 www maniteu na com TRUCK MODEL eee paessune FONT pressure E FOR CAPACITIES REFER TO THE APPROPRIATE LIFT CHART OR CONTACT THE FACTORY 45 RELEASED FROM THE FACTORY THIS TRUCK CONFORMS TO DESIGN STANDARDS ANSVASME 856 6 MANUFACTURED FIG B On internal combustion engine FIG B Engine No INTRODUCTION TO SAFETY 10120 L MSeries On hydrostatic drive FIG C FIG C MANITOU referenceN Serial N On front and rear axle FIG D Axle type and model FIGD z 3 Serial N of front axle 4 MFG F gt DAN Serial N of rear axle D Axle type and model 2 Serial N On cab FIG E FIG E Cab N Write all these numbers in the empty spaces Since the MANITOU B 27 policy is to constantly improve our products our range of telescopic lift leuc 52270509 R truc
124. ptional solutions exist consult your dealer Use of a lift truck is prohibited in protected areas e g refinery explosive atmosphere For use in these areas specific equipment is available as an option Consult your dealer If necessary consult your dealer RECOMMENDATIONS FOR USING THE TRUCK LEVELLING DEVICE The machine MHT 10160 L have a device to level the chassis in relation to the ground to raise the boom in safety conditions This device allows the level to be corrected 10 to the right and to the left 10 IMPORTANT HOW TO USE THIS DEVICE Use the bubble gauge to level the machine before lifting and telescoping the boom out The levelling operation cannot be carried out when the boom has been raised more than 30 from the ground If the machine is not on level lower the boom again and repeat the leveling operation 8 BEFORE ANY HANDLING WORK CHECK THAT THE LIFT TRUCK IS COMPLETELY HORIZONTAL Never move the vehicle with the boom raised with or without load as it can overturn place the load from a height with the machine stopped INTRODUCTION TO SAFETY 1 101201 MSerics OPERATING INSTRUCTIONS A Driver s operating instructions Wear clothes suited for driving the lift truck avoid loose clothes Never operate the vehicle when hands or feet are wet or soiled with greasy sub stances For increased comfort adjust the driver s seat to your requirements and
125. r equipped models Location near the steering mode selection lever Identifies the steering mode selection 4 221322 ATTENTION CUIDADO ACHTUNG ATTENZIONE LIQUIDE DE FREIN Mineral Oil Brake Reservoir 221322 or 234800 has BRAKE LIQUID been replaced by 164091 BREMSFLUESSIGKEIT Location near the brake fluid reservoir where applicable LIQUIDO DE FRENO Refer to the Operator Service Manual for the correct brake fluid LIQUIDO FRENI mineral oil to be used in the brake system Utiliser IMPERATIVEMENT de l huile min rale IMPERATIVE to use mineral oil Verwenden Sie UNBEDINGT Mineral l Usar IMPERATIVAMENTE de aceite mineral Utilizzare IMPERATIVAMENTE olio minerale LHMS 221322 ATTENTION BRAKE LIQUID IMPERATIVE to use 234800 MINERAL OIL Recommendation ATF DEXRON II SHELL uu 164091 _ LHMS O n 234800 XII INTRODUCTION TO SAFETY SAFETY DECALS Hydraulic Oil 234798 or 76573 Location on the hydraulic tank or filler cap Identifies the hydraulic reservoir tank or filler cap Hydraulic Oil 61024 HUILE HYDRAULIQUE Location on the hydraulic tank HYDRAULIC OIL Identifies the hydraulic reservoir tank HYDRAULIK OL ACEITE HIDRAULICO OLIO IDRAULICO N 234799 Anti Freeze 234799 Location on the radiator near the radiator filler cap Indicates required minimum to maximum anti freeze protection 22 F to
126. r upon the lift truck forks Pinch Point Large 2 5 x 4 5 in 426643 Pinch Point Small 1 5 x 2 75 in 426642 Mast equipped models Location on the front and rear sides of the mast cross bracing WARNING Keep fingers away from the mast KEEP FINGERS crossbracing CLEAR OF CROSSBRACING HAND THROTTLE DANGER 804784 Boom equipped models option Location Near the hand throttle mechanism Reminder to operator set parking brake before operating hand throttle Disengage hand throttle before leaving the forklift DISENGAGE HAND THROTTLE BEFORE LEAVING TRUCK OPERATE HAND THROTTLE ONLY WITH PARKING BRAKE SET FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY OR DEATH 804784 XV INTRODUCTION TO SAFETY SAFETY DECALS DANGER Acid Battery 801014 EXPLOSION HAZARD Can cause blindness or severe injury Protect eyes Location in or near the battery Keep away from sparks flames and cigarettes exercise caution when using tools that can cause storage compartment eM Sparks Keep battery level and caps tight ACID POISON HAZARD Addresses battery hazards Causes severe burns Contains sulfuric acid In event of contact flush with water and see a doctor READ OPERATOR S MANUAL Keep out of reach of children 801014 Jump Start Battery 801015 A WARNING Location in or near the battery storage 1 Wear eye protection 2 Connect ends of one cable to positive te
127. release the load retract 2 and lower the jib 3 to bring the load into the transport position Fig K 14 INTRODUCTION TO SAFETY 10120 L 1 D Laying a high load Under no circumstances should you lay down a load if the lift truck is not a horizontal position See paragraph G HORIZONTAL POSITION OF THE LIFT TRUCK in the chapter LOAD HANDLING Approach the load in the transportposition in front of the pile Fig L Lift and extend the jib 1 2 until the load is above the pile if necessary move the lift truck forward 3 Fig M manoeuvring very gently and carefully See paragraph E VISIBILITY in the chapter HANDLING INSTRUCTIONS for visibility of the road Apply the parking brake and place the forward reverse lever in neutral Place the load in a horizontal position and lay it down on the pile by lowering and retracting the jib 1 2 in order to position the load correctly Fig N Free the forks by alternately retracting and lifting the jib 3 Fig N or if possible by reversing the lift truck 3 See paragraph E VISIBILITY in the chapter HANDLING INSTRUCTIONS for visibility of the road Then bring the jib into the transport position E Taking up a load without pallet Tilt the carriage 1 forwards and extend the jib 2 while simultaneously crowding the carriage backwards to slip the forks under the load
128. ridge with water separator 709 663 CHECK Every 1500 H Hydraulic oil filter cartridge 724 670 REPLACE Every 500 H exhaust Breather filter 448 269 CLEAN Every 500 H Hydraulic oil filter cartridge 513 752 CHECK Every 1000 H intake 10 filter safety cartridge 723 754 CHECK Every 1000 H 11 Air filter cartridge for cab 225 052 CLEAN Every 500 H 12 Engine 739 731 CHECK Every 500 H A Reduce the periodicity and advance the replacement in a dusty atmosphere 3k Parts that can be supplied only if the engine serial number is indicated INTRODUCTION TO SAFETY 3 10120 L FIRST 50HRS MANDITORY SERVICE REQUIREMENTS LISTS OF THE OPERATION TO BE CARRIED OUT FOR THE FIRST COUPON ENGINE Check fuel filter Clean air filter Tightness check injection power supply Check cooling circuit Check belt s tension HYDROSTATIC TRANSMISSION Change suction filter Clean Return filter as for assembly Check oil level Check transmission inching control adjustment AXLES TRANSFER BOX Change differential brake housing Change oil of reduction gears Lubrification of pivots hinges and controls Oscilation lubrification Change transfer box oil HYDRAULIC CIRCUIT Change return filter s Check oil level Check tightness BREAKING CIRCUIT Check service brake operation Check brake fluid level as for assembly BOOM UNIT Lubrification of telescope s
129. rminals of both batteries 3 Connect one end of remaining cable to negative terminal of good battery 4 Connect other end of cable to engine block or reliable chassis ground of vehicle being started DO NOT CONNECT TO compartment BATTERY 5 To prevent damage to electrical components of vehicle being started make certain that the engine is at idle speed prior to disconnecting jumper cables 801015 Jump start instructions Attachment Plate 425995 Location on the optional removeable forklift attachment Important manufacturer information about the attachment Record this information for use when contacting the maufacturer for parts and service HORIZONTAL CENTER OF GRAVITY IN OPERATING PRESSURE PSI Eee AWARNING This attachment affects the capacity of the lift truck Check the operator service manual or load chart for net capacity with this attachment If the load chart is not available contact the factory Overhead Guard Data Plate B6109 Location attached to the overhead guard THIS OVERHEAD GUARD CONFORMS TO ANSI DESIGN RECUMMENDATIUN THIS OVERHEAD GUARD Overhead guard conformity HAS PASSED AN IMPACT TEST LBS DO NOT REMOVE THIS OVERHEAD GUARD 496550 496538 MANITOU MANITOU NORTH AMERICA INC 6401 IMPERIAL DR WACO TX 76712 800 433 3304 TUCK Forklift Data Plate 496550 Boom equipped models Forklift Data Plate 496538 MANITOU NORTH AMERICA
130. rom the drain plugs Refit and tighten level plug 3 fig D4 and fill plug 1 Fig D4 Repeat these operations for the rear axle 50721 i E D5 REPLACE THE AIR FILTER CARTRIDGE The air taken in by the engine is filtered by a dry air filter the truck must not be used without the air filter or with a damaged filter Slacken nut 1 fig D5 1 and remove cover 2 Fig D5 1 Then unscrew nut 3 Fig D5 2 which fixes filter cartridge 4 Fig D5 2 and remove it Wipe the inside of the filter with a clean damp cloth that does not leave residue Never wash an air filter cartridge Fit a new cartridge having the same features FILTER ELEMENTS AND BELTS TABLE in place of the one removed fix it by means of butterfly nut 3 Fig D5 2 Refit cover 2 Fig D5 1 with the valve facing downwards and lock it by means of nut 1 Fig D5 1 D6 CLEAN THE CAB VENTILATION FILTER Lift up protective casing 1 Fig D6 Lift out cabin ventilation filter 2 Fig D6 Clean the filter with a compressed air jet Check its condition and change if necessary with another of the same char acteristics see table FILTER ELEMENTS AND BELTS Refit the filter and protective casing 17 INTRODUCTION TO SAFETY 3 101201 MSerics 07 REPLACE THE POLY V RIBBED BELT Replace the ribbed V belt if one of the following types of damage illu strated i
131. rrain Forklift Safety Manual part no 422494 thoroughly and carefully before operating or servicing your forklift Contact your dealer or Manitou North America Inc if you have any ques tions concerning your forklift its operation service or parts Keep both manuals in the literature box on the forklift available for reference If either manual becomes illegible or is missing contact your dealer for replace ments immediately This manual cannot cover every situation that might result in an accident It is the respon sibility of the operator to always remain alert for potential hazards and be prepared to avoid them ADDITIONAL RECOMMENDED LITERATURE ANSI ITSDF B56 6 is the national consensus standard for rough terrain forklift trucks It contains rules about forklift safety maintenance safe operation training and supervision Forklift owners should learn this stan dard and make it available for their operators service personnel and supervisors These standards can be obtained free of charge from the Industrial Truck Standards Development Foundation ITSDF on their web site at www itsdf org The following references are examples from the standard addressing forklift operators A OPERATOR TRAINING QUALIFICATIONS 1 The user shall ensure that operators understand that safe operation is the operator s responsibility The user shall ensure that operators are knowledgeable of and observe all safety rules and practices 2 Create an
132. s obstacles change of slope etc Since visibility can be reduced on the right side when the jib is raised ensure clear vis ibility of the road before raising the jib and before undertaking any manoeuvres If the visibility in forward motion is not sufficient because of the bulkiness of the load drive in reverse motion This manoeuvre must remain exceptional and for short dis tances Ensure you have good visibility Clean windows adequate lighting correctly adjusted rear view mirror etc Signalling and lighting on the lift truck must take account of the conditions of use The standard lighting system may not be sufficient for certain applications or night time road use Optional accessories are available If necessary consult your dealer 12 INTRODUCTION TO SAFETY 10120 L MSeries 1 LOAD HANDLING A Weight of load and centre of gravity Carrying a load greater than the rated capacity for the lift truck or for the attachment is prohibited Before taking up a load you must know its weight and its centre of gravity The load chart relating to your lift truck is valid for a weight with its centre of gravity 48 in from the heel of the forks Fig A For a load with a higher centre of grav ity consult your agent or dealer For irregular loads determine the centre of gravity in the transverse direction before handling Fig B B For loads with a moving centre of gravity e g
133. s or other utilities with the forklift Always verify that local state provincial and federal regulations have been met Report any accidents involving personnel building structures and equipment to the supervisor immediately Always remain alert conditions are constantly changing at the work site TECHNICAL SUPPORT All data provided in this manual is subject to production changes addition of new models and improved prod uct designs If a question arises regarding your forklift please consult your dealer or K D Manitou Inc for the latest information When ordering service parts or requesting technical information be prepared to quote the applicable Model Serial Numbers VIII SAFETY MESSAGES NOTE THE SAFETY ALERT SYMBOL SHOWN BELOW IT IDENTIFIES POTENTIAL HAZARDS WHICH IF NOT AVOIDED MAY RESULT IN INJURY OR DEATH Also observe the safety messages places throughout this manual providing special instructions telling you when to take precautions and to identify potential hazards The safety messages are highlighted and outlined in a box similar to those shown in the examples below SAFETY ALERT SYMBOL NOTE or NOTICE Provides information special instructions or references about the lift truck IMPORTANT Precautions which must be taken to avoid damage to the lift truck A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moder
134. s present C4 3 Take great care while disassembling and assembling the ribbed V belt keeping the fingers well out of the area between the pulley and the belt Insert release lever 2 fig D7 using a 17 mm wrench on the hex head screw of the belt tightener roller 1 Fig D7 Tip the belt tightener roller upwards and remove the ribbed V belt Reposition the belt tightener device Check to make sure the belt tightener device and the pulleys are in per fect condition for example that there are no damaged bearings on the belt tightener device the belt tightener roller and the return rollers and that the pulley profile is not worn replace the components if necessary Apply the ribbed V belt new on all the pulleys except on the belt tighte ner roller observe Fig D7 which shows the route of the ribbed V belt Rise the belt tightener roller by means of a lever apply the ribbed V belt and then bring the belt tightener roller backwards Remove the release lever and check to ensure the ribbed V belt is lodged correctly on the pulleys Route of the ribbed V belt Fig D7 3 Alternator 4 Belt tightener roller 5 Cooling liquid pump 6 Engine shaft FIG D7 INTRODUCTION TO SAFETY 10120 L MSeries 3 D8 CHECKING ADJUSTING THE VALVE CLEARANCE Operation to be performed the first time on reaching 500 hours of service periodically every 1500 hours of service
135. s which may be present under the prefilter Unscrew the threaded cap 1 fig F1 and remove it from the filter casing together with filter cartridge 2 Fig F1 Clean the threaded cap 1 Fig F1 and filter cartridge 2 Fig F1 Replace the filter cartridge if it is excessively dirty or damaged Check sealing ring 3 Fig F1 for the threaded cap and replace it if necessary Grease sealing ring 3 slightly Fig F1 Insert the filter cartridge in the threaded cap and screw the lat ter in the filter casing Tightening torque 18 16 26 INTRODUCTION TO SAFETY 10120 L MSeries REPLACE THE FUEL PREFILTER CARTRIDGE WITH WATER SEPARATOR Turn knob 1 Fig F2 1 clockwise to close the fuel flow dur ing cartridge replacement Open drainage valve 2 Fig F2 2 and bleed screw 3 Fig F2 1 and collect the water fuel mixture flowing out of the filter element in a container Unscrew and remove filter cartridge 4 Fig F2 2 Unscrew and remove the separator container 5 fig F2 2 from the filter cartridge and clean or replace it as required Reassemble by following the procedure described in reverse order tightening elements 4 and 5 fig F2 2 manually on the filter body In the assembly phase use new lubricated sealing rings Close drainage valve 2 Fig F2 2 Turn knob 1 Fig F2 1 ant
136. slight resistance Valve clearance 0 40 mm 0 60 mm suction valve discharge valve To adjust the valve clearance slacken lock nut 1 fig 08 3 Adjust the valve clearance by turning adjuster screw 2 Fig D8 3 Retighten the lock nut Tightening torque 18 ft lb Check the valve clearance again and correct it if necessary 20 INTRODUCTION TO SAFETY 10120 L MSeries 3 09 CHANGE THE OIL AND THE ENGINE FILTER Change the oil only with the engine at operating temperature Engine oil filter Unscrew the threaded oil filter cap using a 36mm pipe wrench Drain the oil out of the filter casing Remove threaded cap 1 fig D9 1 together with oil filter car tridge 3 Fig D9 1 and release cartridge 3 Fig D9 1 by pressing on the sides of the lower edge Make sure no foreign bodies enter the filter casing The filter casing must not be wiped with cloth or anything similar Change sealing ring 2 Fig D9 1 present on threaded cap 1 1 Fig D9 1 Grease sealing ring 2 slightly Fig D9 1 Introduce the new cartidge 3 fig D9 1 in threaded cap 1 Fig D9 1 and press to fit it in place 2 Screw the threaded cap on the oil filter casing and lock it tight Tightening torque 40 Nm FIG D9 1 Drain the engine oil Place a suitable container under the oil drainage screw 4 fi
137. t and fix the accessory Fig C Do not forget to fit the split pin MANUAL RELEASE Proceed in reverse direction to the MANUAL LOCKING procedure taking care to replace the locking pin in the support on the frame REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE ACCESSORY procedure taking care to place it in a safe position on firm flat ground INTRODUCTION TO SAFETY 10120 L MSeres 5 ACCESSORY WITHOUT HYDRAULIC SYSTEM AND HYDRAULIC LOCKING OPTIONAL ENGAGING THE ACCESSORY Check that the accessory is in a position which simplifies connection of the snap coupling If it is badly positioned take the necessary precautions to move it in the conditions of maximum safety Check that the rods of the locking cylinder are retracted Position the lift truck with the boom lowered squarely in front of and parallel to the accessory and tilt the snap coupling forward Fig A Bring the snap coupling into position below the accessory s connec tion pipe raise the boom slightly and tilt the connection back to posi tion the accessory Fig B Raise the accessory off the ground for easier engagement HYDRAULIC LOCKING AND RELEASE OPTIONAL The accessory if any is locked and released using the optional con trol which may be operated by a push button or using the control lever itself depending on the type of truck For further information r
138. te data and operator instructions and warning information appearing on the rough terrain forklift truck B GENERAL SAFETY PRACTICES 1 Rough terrain forklift trucks can cause injury if improperly used or maintained 2 Only authorized operators trained to adhere strictly to all operating instructions shall be permitted to oper ate rough terrain forklift trucks Unusual operating conditions may require additional safety precautions train ing and special operating instructions 3 Modifications and additions which affect capacity or safe operation shall not be preformed without the man ufacturer s prior written approval Where such authorization is granted capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 4 If the rough terrain forklift truck is equipped with front end attachment s or optional forks the user shall see that the truck is marked to identify the forks or attachment s show the approximate weight of the truck and fork or attachment combination and show the capacity of the truck with forks or attachment s at maximum elevation with load laterally centered 5 The user shall see that all nameplates and caution and instruction markings are in place and legible 6 The user shall consider that changes in load dimension may affect rough terrain forklift truck capacity INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS cont B GENERAL SAFETY
139. the optional circuit whenever an extra accessory is to be connected to or disconnected from the lift truck this will simplify the engagement and disengagement of the snap couplings on the end of the boom REMOVING AND PUTTING DOWN THE ACCESSORY Proceed in reverse direction to the ENGAGING THE ACCESSORY procedure taking care to place it in a safe position on firm flat ground INTRODUCTION TO SAFETY
140. the rough terrain forklift truck or other attach ments 10 Understand rough terrain forklift limitations and operate the truck in a safe manner so as not to cause injury to personnel 11 Do not allow anyone to stand or pass under the elevated portion of any rough terrain forklift truck whether empty or loaded 12 Do not permit passengers to ride on rough terrain forklift trucks 13 Check clearance carefully before driving under electrical lines bridges etc 14 A rough terrain forklift truck is attended when the operator is less than 25 ft 7 6m from the truck which remains in his view 15 A rough terrain forklift truck is unattended when the operator is 25ft 7 6m or more from the truck which remains in his view or whenever the operator leaves the truck and it is not in his view 16 Before leaving the operator s position a bring rough terrain forklift truck to a complete stop b place directional controls in neutral c apply the parking brake d lower load engaging means fully unless supporting an occupied elevated platform e stop the engine f if the rough terrain forklift truck must be left on an incline block the wheels g fully lower the load engaging means 17 Maintain a safe distance from the edge of ramps platforms and other similar working surfaces 18 Do no move railroad cars or trailer with a rough terrain forklift truck INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAF
141. the truck is fitted with all the accessories required for traveling on roads depending on the model and country Keep the boom retracted and the attachment about 300 mm above ground level Level the machine with the chassis parallel to the ground using the inclination correc tor Cut out the operating system control by means of the red button The vehicle can only circulate without load The vehicle must not be used for transporting the company personnel While on the road do not put the reverse gear in neutral to maintain lift truck exhaust brake G Driving the lift truck with trailer on roads To use a trailer observe the regulations applicable in the country of use maximum permitted speed braking system maximum trailer weight etc Remember to connect the electrical system of the lift truck to that of the trailer Do not use a trailer if the unit weight of the load is greater than that specified by Highway Code Do not use a braked trailer if the lift truck does not have a trailer braking system Remember to connect the lift truck braking system to that of the trailer The total permitted weight for transport must not exceed the maximum permitted by the manufacturer See the lift truck manufacturer sidentification plate H Operating the lift truck with a front end attachment on a public highway For driving with an attachment check the regulations currently applicable in your country Th
142. tly and push it forward Position A REVERSE Raise the lever slightly and pull it back Position B NEUTRAL When the truck is started the lever must be in neutral Position C N B The reverse travel lights indicate that the truck is travelling in reverse There is also a reverse warning beeper If the gear does not engage forwards or backwards see point 5B on page 14 These instructions must be complied with to allow the transmission to operate correctly 17 INTRODUCTION TO SAFETY 2 101201 MSexce 13 PARKING BRAKE LEVER To prevent any accidental release the lever has a safety locking system To engage the parking brake pull the lever back Position A To disengage the parking brake release the lever and push it forward Position B The forward reverse motion of the lift tuck is prohibited when the handbrake is activated lever in position A also the park brake light on the dashboard is activated 14 HEATING CONTROLS C Fan knob This 3 speed knob allows distribution of warm or cold air from the outlets D Temperature regulator knob This knob allows regulation of the temperature inside the cab Valve closed fan delivering cold air Valve completely open fan delivering warm air The intermediate positions allow regulation of the temperature 15 VENTILATION OUTLETS These allow direction of the ventilation j
143. turer s capacity of the rough terrain forklift truck as equipped for handling suspended loads b only lift the load vertically and never drag it horizontally c transport the load with the bottom of the load and the mast as low as possible d with load elevated maneuver the rough terrain forklift truck slowly and cautiously and only to the extent necessary to permit lowering to the transport position e use tag lines to restrain load swing whenever possible 50 At the beginning of each shift and before operating the rough terrain forklift truck check its condition giving special attention to a tires and their inflation pressure b warning devices c lights d lift and tilt systems load engaging means chains cables and limit switches e brakes f steering mechanism g fuel system s 51 If the rough terrain forklift truck is found to be in need of repair or in any way unsafe or if it contributes to an unsafe condition the matter shall be reported immediately to the user s designated authority and the truck shall not be operated until it has been restored to safe operating condition 52 If during operation the rough terrain forklift truck becomes unsafe in any way the matter shall be reported immediately to the user s designated authority and the truck shall not be operated until it has been restored to safe operating condition 53 Do not make repairs or adjustments unless specifically authorized to do so
144. ty cartridge 1 Fig E1 and replace it with a new one Then unscrew nut 1 Fig E1 which fixes filter cartridge 2 Fig E1 and remove it Fit a new cartridge having the same features FILTER ELE MENTS AND BELTS TABLE in place of the one removed fix it by means of butterfly nut 1 Fig E1 Refit the air filter cartridge see Chapter D5 amp 2 CHANGING THE HYDRAULIC OIL AND HYDRAULIC OIL EXHAUST FILTER CARTRIDGE Before carrying out these procedures make sure that the truck is on a horizontal surface the engine is off and the boom raised Place a container under the drain cap 1 fig E2 1 Remove the cap and allow the oil to fluid to flow out To speed up the emptying process allow air to enter by remov ing the filler cap 1 fig E2 2 Filling the tank Replace and tighten the drain cap 1 fig E2 1 Fill the tank with oil see table OILS GREASES FLUIDS FUEL FILTERS through the filler hole 1 fig E2 2 until the oil level reaches the mark on the gauge 2 fig E2 3 Check for any leaks from the drainage hole Fit the cap to close the tank 1 fig E2 2 Use only filtered uncontaminated oil It may sometimes be necessary to bleed the pump intake circuit if an air bubble has formed on drainage In this case consult your agent or dealer FIG E2 3 23 INTRODUCTION TO SAFETY 3 10120 L 23 CHANGING
145. ty operation All LEDs and the buzzer operate in intermittent mode Switch off the truck and contact your agent or dealer never make repairs yourself A LED VISUAL ALARM Fig 1 1 Fig 1 2 1 4 green LEDs The fork lift truck is operating in complete safety A2 2 yellow LEDs fork lift truck is approaching the maximum permitted load A3 1 red LED The fork lift truck has reached the maximum permitted load limit The buzzer is activated simultaneously in slow intermitted mode A4 2 red LED The fork lift truck is overloaded The buzzer is activated simultaneously in rapid intermit tent mode Carry out the hydraulic movements needed to reduce the loadin the following order boom retraction and then boom lowering When A4 2 red LED is switched on the hydraulic controls are automatically blocked Only boom retraction and inclination of the forks are authorized DO NOT turn key 30 Page 23 for exclusion of automatic blocking of movements to be used only when operating with shovel B BUZZER SWITCH Fig 1 1 Fig 1 2 Enables or disables use of the alarm buzzer If not in use the red light B1 indicates that the buzzer is disabled and only the warning lights are operational C TEST INDICATOR Fig 1 1 Press the switch to check that the load status indicator device is operating correctly at any moment Correct operation All LEDs and the buzzer operate continuously Faulty operation All LEDs and the buzzer op
146. velling coupling cylinder B17 Grease the tilting bushes of the front and rear axle 818 Front and rear axle drive shaft and cross journals XX OX OX KK KKK x KK KK AUST Front and rear axle differential oil level Front and rear wheel final drive oil level Oil of front reduction gear on axle V belt tension Every 500 104 Transmission oil filter Engine oil 02 Hydraulic oil exhaust filter cartridge hours 03 Breather filter service 04 Front and rear wheel final drive once a year if the lift truck has not reached the 500 09 Engine oil and filter hours service in the year INTRODUCTION TO SAFETY 3 10120 L FREQUENCY COMPONENTS PERATION N ADJUST Every 1000 24 Air filter safety cartridge A hours 22 Hydraulic oil and hydraulic oil exhaust filter cartridge 29 ICLEAN GREASE x REPLACE 3 Front and rear axle differential oil year if the 4 Transmission reduction gear box oil lift truck 29 Fuel tank Wear of the jib pads has not reached the 1000 hours service in the year Every 1500 4 Fuel prefilter cartridge hours 22 Fuel prefilter cartridge with water separator service 23 Fuel filter cartridge 24 Cooling liquid of cooling system Occasional G4
147. ven with the parking brake engaged When lifting a load take care that nothing and no one interferes with the movement and adopt proper handling procedures only Comply with the data provided in the load diagrams Never transport another person on the lift truck Whenever an implement is changed to prevent damage to the hydraulic unions always proceed as follows Stop the engine turn key to position release pressure from the circuit using the joystick Always check these pipe unions to ensure they are clean INTRODUCTION TO SAFETY 1 10120 L MSerics GENERAL INSTRUCTIONS A Driver s operating instructions Read the operator s manual carefully making sure you understand it The operator s manual must always be kept in the lift truck in the place provided and in the language understood by the operator Respect the safety notices and instructions given on the lift truck Itis compulsory to replace all plates or stickers which are no longer legible or which have become worn or damaged B Authorisation to operate Or refer to the legislation for each particular country Only qualified personnel may use the lift truck Its use is subject to authorisation to operate being given by the appropriate manager in the user establishment The user should always carry this authorisation to operate with him while he is using the lift truck The driver is not competent to authorise the driving o
148. ver leave the truck parked with a raised load Never authorise anyone to approach or pass under the load Always think of safety and only transport well balanced loads Never leave the truck loaded with the parking brake engaged on gradients exceeding 15 With the winch or equipment with a load hanging from the hook always adopt the following precautions Position the winch perpendicular to the load to be lifted The empty hook must be lowered slowly gently since if it is operated too quickly the cable wound round the drum may become slack causing serious problems for the cable the limit stop device etc If the cable tends to become twisted around the block release the fixed end hook pull the cable in the opposite direction until the twisting is eliminated then re connect the end unit Operate the control lever gently to prevent jerking of the load and possible problems in the winding of the cable onto the drum Raise the load vertically avoiding swaying and slanting lifting Check the cable daily if it is worn or damaged or has even one broken strand see ISO 4309 replace it immediately contact your dealer Check that the hydraulic hook raising and lowering limit stop is in good working order and that the brake holds with load applied Oil the revolving part of the hook periodically Check periodically that the cable is winding onto the drum correctly The following accessories are not intended for systems for
149. zu 98 8 I8 NI 46 3 4 10 4 m t GB lt PRA 6 5 9 eS d J 2 a o g gt a a 2 115 122 116 gt n M14 a M6 8 M8 5 M7 5 E HB1 5 SN1 5 HV1 5 1 5 2 OPTIONAL 5 16 0 14 9 MANITOU 10120 M SERIES DISTRIBUTORE REXROTH 12 2005 10120 M SERIES DISTRIBUTOR REXROTH 12 2005 Denominazione Name STERZATE E ALLINEAMENTO PONTI STEERING CYRCUIT TAVOLA TABLE 15 72725 7 OCLOL LHN INTRODUCTION TO SAFETY 1 0 1 3 4 5 6 7 8 9 14 9 R25 25 19 0 A 15 9 16 Mle 17 0 X31 la C N o CR 20 PE 3 e ED GL F33a NZ z a N 10A B E LG X a T El 6 K H 15 F31a F32a 3 o 5 10 10 10 d X17 SU RAE DDE BVONaDUAwWD Al 2 A T 0 6 2 ev 79 20 N GR o Gi 537 49 X51 70 3 c 14 x S E gt a e 5 388 x50 2 45 D G Vag 3 1 059 nv 5

3 - Hawkins Equipment

Contents

Download Pdf Manuals

Related Search

Related Contents