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iVIZION Operation and Maintenance Manual

1. 2 3 JCM Private Line DIP Switch Setting rranrrnnrrnnrrnanrvarrrnnrrnnnnnannnnnennn 2 3 SoftWare DIP SWIEN Settings cis iS 2 3 Serial Communications DIP Switch Settings 2 3 LED Emer aterm Heeler INNS Hare 2 3 IVIZION SS LD USB Connection Pin Assignments 2 4 IVIZION SS LD Photo Coupler Connector Pin Assignments 2 5 IVIZION SS LD RS232C Connector Pin Assignments 2 6 IVIZION SS LD ccTalk Connector Pin Assignments 2 7 IVIZION SS LD TTL Connector Pin Assignments 2 8 IVIZION SS LD Bezel JPL CN7 Connection Pin Assignments 2 9 IVIZION Sensor Cleaning Location Types eeesese 2 12 IVIZION Sensor Calibration Order coocccoccccccccnconnconoccnnonnconncnncnononnnnas 6 7 PO Perromiance Jee LES cuina 6 11 LED Indications for each condition 6 13 Sensor Actions and Conditions ooccccccccocccccncocncconconnnonncnnnnnonnnonnnnnos 6 14 Denomination Valuation List sierran a 6 14 Performance Test DIP Switch Settings eseessesusss 6 16 ICB Setting Function Operational Condition 6 20 IV ZION Entire Unt POMS ISU dd 1 2 IVIZION Validation Unit 1 Parts Uer 1 4 IVIZION Validation Unit 2 Parts Det 7 6 IVIZION Validation Unit 3 Parts Det 7 8
2. E 69 E Section 6 amp iVIZION Calibration Ver1 43 COM HO m Exit RUNNING Lp Start la Update seriall No JV Check RFID HHEEBHEHBUHHHHEE NOTE The Barograph does not indicate a Calibration in progress Figure 6 42 Exit Calibration Proceeding Screen Once the four 4 Sensors Calibration Procedures are complete the Calibration Information Screen shown in Figure 6 43 will appear Calibration Information X UV Sensor Adjustment Set Reference Paper KS 072 100600000000 Figure 6 43 Calibration Information Screen 3 13 Remove the Cash Box and remove the piece of Cardboard then reseat the Cash Box into the iVIZION Device again 14 Place Reference Paper KS 072 K S 089 into the iVIZION Device See Placing the KS 072 KS 089 Reference Paper on page 6 7 of this Sec tion 15 Click on the OK Screen Button See Figure 6 43 a to begin the following two 2 UV Sensor Calibration Procedures Lower UV Sensor Upper UV Sensor Calibration will be performed in the above alpha betic order while UV RUNNING is showing on the Screen See Figure 6 44 2 VIZION Calibration Ver A7 COM AQ v UV RUNNING CE me je 100600000000 100 A143 100707 Start Jim Update serial No JV Check RFID gt COCO NOTE The Barograph does not indicate a Calibration in progress Figure 6 44 UV Calibration Proceeding Screen Once the UV Sensor Calibration is complete th
3. 7 44 IVIZION HC Pusher Unit Partei 7 46 IVIZION HC Pusher Assembly 1 Parts List 7 48 IVIZION HC Pusher Assembly 2 Parts List 7 50 IVIZION Optional Components Parts et 7 52 LED Code CONnGIOMN aida loto A 1 LED EMOL Een A 2 Jam LED Flash Error Codes A 4 LED REJEC A a Saeeee ae A 5 Additional Maintenance Equipment Parts List A 6 B xiv B O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Section 1 1 GENERAL INFORMATION Description This section provides a general overview of the iVIZION Series Next Generation Banknote Acceptor pictured in Figure 1 1 This section is designed to help the user navigate through this guide with ease It includes the following informa tion e iVIZION Units Product Descriptions User Cautions e Primary Features e Component Names Specifications e Unit Dimensions e Technical Contact Information VIZION Units 2 s A j Si y r 8 N y Y f A h s PE 7 Vi T 7 _ S aM p e A Pp y 7 LD Specification SS Specification The following conventions are used throughout this manual to simplify navigation and device operation e Safety Instructions need to be observed in order to protect the operators and equipment there are identified with Bold text and the following pictographs DM
4. See Figure 4 37 b off the Validation Unit Remove the two 2 screws See Figure 4 37 c amp c5 retaining the Validation Sensor Assembly Board Unplug the two 2 FPC Cables See Figure 4 37 dj amp d and the two 2 FFC Cables See Figure 4 37 e amp e5 from the Validation Sensor Assem bly Board Take the Validation Sensor Board Assembly See Figure 4 37 f off the Validation Unit Figure 4 36 iVIZION Head Cover A Removal P N 960 100929R Rev 5 EDP 148849 VIZIONO Series Next Generation Banknote Acceptor Unit Disassembly Reassembly Figure 4 37 Validation Sensor Board Assembly Removal Validation Sensor FPC Cable Removals To remove the Validation Sensor FPC Cables proceed as follows 1 Remove the two 2 Validation Sensor FPC Cables See Figure 4 38 a amp a5 from the Validation Unit Dashed Line for Fold Up Solid Line for Fold Down Figure 4 38 Validation Sensor FPC Removal NOTE Carefully observe the Up and Down Fold Line indications shown by the two 2 Cyan Arrows in Figure 4 38 and DO NOT unfold them in an opposite direction r NOTE When installing new FPCs fold up along the Solid Lines and fold down along the Dashed Lines before setting them in place Once an FPC is folded DO NOT unfold it back again or fold in the opposite direction E 4 10 B O 2014 JAPAN CASH MACHINE CO LTD Disassembly Reassembly NOTE When the Unit is reassembled the F
5. rike mor L8 a sep 20 22 DET OUT Connect to DET Con ech 21 pas 2 mort 35 enk Nor S 1 0 Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground t No Connection SS Version Connect to any unused SG Pin 15 or Pin 19 SU Version P N 960 100929R Rev 5 EDP 148849 E 2 6 B 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Connector Pin Assignments Continued 3 Table 2 9 lists the iVIZION SS LD ccTalk Connector Pin Assignments Table 2 9 iVIZION SS LD ccTalk Connector Pin Assignments Back Side View ooooooo00d C 70000000 C SERIES Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1RO26PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 Mode Sem EA A ee 24V DC POWER POWER 24V DC Power IN Banknote Acceptor Master Reset Input Signal Line IN OUT IN OUT S OUT IN OUT LED Drive Line anode 24V DC POWER POWER 24V DC Power 10 S 11 TXD OUT 12 IN nterface Power Supply 12VDC 13 IN i NOUT 15 S 16 IN LED Drive Line cathode 17 ccTalk P ccTalk Communication Power Supply Line 18 Power Ground 0V DC 19 20 RXD 21 Connect to DET Pin 22 22 DET Connect to DET GND
6. Serial Number lt SNCSC C S Flash ROM Verslon EES FashROMCRCIB Protocol ID Service Mode Figure 6 25 JCM Tool Suite Standard Edition Screen Pull Down Menu 2 The JCM Downloader Suite Edition Version X XX will automatically open and the Screen shown in Figure 6 26 will appear 7 Click on the Browse Screen Button Figure 6 26 a 9 JOM Downloader Suite Edition Version 1 02 Fib F Option 2 Host Fie Figure 6 26 Browse Screen Button Location 8 Select the current iVIZION Software Program version e g VIZION100 USA IDOO3V 13901 in the Figure 6 27a example from the Download File Screen that appears then click on the Open Screen Button See Figure 6 27 b Download File Look in ss LocalDikC y amp ex E X5 o JCMToolSuiteStandardEdition TIU Es ntldr WERUNTIME 3 My Computer nr M peak File name ER Files of type AI Figure 6 27 iVIZION Software Program Selection 9 When the JCM Downloader Suite Screen re appears click on the center Download Screen Button See Figure 6 28 a to begin the Software P N 960 100929R_Rev 5 EDP 4148849 B download into the iVIZION Unit The Download Screen will display a Progress Barograph during the download operation See Figure 6 28 b and a Blue Text Line below the Download Screen Button will display the download Percentage as Downloading XX See F
7. 4 Luz oss 026 Philips SetTepomg Fase Je Lum ws l e 8 y wn mm MERm 8 Lum 206574 oa Pian Washer Wave Shape 5 Lum mess WR S P N 960 100929R Rev 5 EDP 148849 W 7 30 HU O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit VIZION HC Frame Exploded View 1509 1516 External Connection Harness External Connection Harness External Connection Harness 1515 1501 1513 1513 1503 Figure 7 16 VIZION HC Frame Exploded View Section 7 P N 960 100929R_Rev 5 EDP 148849 B7 8 O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views amp Parts Lists IVIZION HC Frame Parts List Table 7 16 iVIZION HC Frame Parts List RefNo ED Seier See RER 1502 226032 HO Frame Base Guide frp 1503 22608 RearFrame Ground Plate fe 1500 226034 Frame Tanson o 1505 e Frame Transport Gude oe 1506 ee mamesxsuer frp 1507 226097 fremere 1508 Wm Frame Som Plate 5 ims Im Frame Ground Plate 5 0 me oni 2 wm er seg EI 1512 22608 serge frp el men MaedFasow 2 i4 mem were ECT 1515 oem sstammgHaiSome fs ie woes eren A P N 960 100929R Rev 5 EDP 148849 DH 7 32 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp
8. OP2 TI HE Figure 7 26 VIZION Optional Components Exploded Views P N 960 100929R_Rev 5 EDP 148849 B7 5 E O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Optional Components Parts List Table 7 26 VIZION Optional Components Parts List RefNo EDPNo Description Remar 196590 iVIZION Bezel SS Type 1 RoHS IVIZION Bezel SS Type 1RoHS 1 Black GreenLED Black Green LED 196591 iVIZION Bezel SS Type 2 RoHS EN a LED 196592 VIZION Bezel SS Type 3 RoHS dne PR LED One Side Clipping Non USB IF OP2 185884 Interface Harness JCM Basic Harness Connectors and 193582 Interface Harness USB IF P N 960 100929R Rev 5 EDP 148849 H7 52 BE O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit 8 INDEX Banknote Jam clearing a 2 10 Calibration Methods of 6 6 Tool requirements for 6 7 Cautions high temperature high humidity or dusty areas storage in 1 Cleaning methods of and equipment required for 2 10 Communications criteria regarding receipt of 3 1 Contact Information Address and Telephone Numbers for 1 17 D Dimensions entire unit drawing of 1 10 1 11 Disassembly Reassembly instructions for 4 1 E Exploded View illustrations of 7 1 Faults Table Listing of A 1 Flowchart Operational 2 17
9. P N 960 100929R Rev 5 EDP 148849 Bo B O 2014 JAPAN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information VIZION SS Entire Unit Outside Dimensions Figure 1 6 illustrates the 1VIZION SS entire Unit outside dimensions IL IE mm gt Te 6 6 49 8 66 ac 66 NOTE All Dimensions are in Millimeters Figure 1 6 VIZION Banknote Acceptor SS Unit Outside Dimensions P N 960 100929R Rev 5 EDP 148849 H 10 B O 2014 JAPAN CASH MACHINE CO LTD General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 VIZION SH Entire Unit Outside Dimensions Figure 1 7 illustrates the 1VIZION SH entire Unit outside dimensions 124 6 6 _498_ 6 6 6 61 27 66 NOTE All Dimensions are in Millimeters Figure 1 7 iVIZION Banknote Acceptor SH Unit Outside Dimensions P N 960 100929R Rev 5 EDP 148849 Bi 11 E O 2014 JAPAN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information IVIZION SS SH Installation Maintenance Space Requirements Figure 1 8 illustrates the iVIZION SS installation and maintenance space requirements Figure 1 8 VIZION SS Unit Installation and Maintenance Space Requirements Diagram NOTE If a maintenance space clearan
10. User supplied installed Locks including the attached Plate Lock and Key The number of Notes stacked depends on the Banknote s condition TT The Interface Harness connecting to the Host should be less than 3m P N 960 100929R Rev 5 EDP 148849 Bo B O 2014 JAPAN CASH MACHINE CO LTD General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Environmental Specifications Table 1 5 VIZION SS SH Environmental Specifications Storage Temperature 20 Cto 70 C 4 F to 158 F 15 to 8596 RH non condensed 15 to 8596 RH non condensed Installation Indoors Only Hydrothermal Condition Table o 0 IRH I 35 C 85 8 O 50 C 40 60 Allowable Operating 20 Temperature and 30 Humidity Range 10 0 0 10 20 30 40 50 60 C Electrical Specifications Table 1 6 iVIZION SS SH Electrical Specifications 12V DC 5 to 24V DC 10 NOTE Use a Current Source Limiting Supply Voltage Power Supply Standby 24V DC 0 2A 12V DC 0 2A Current Consumption Operation 24V DC 1 3A 12V DC 2 3A Maximum 24V DC 3 2A 12V DC 3 0A Structural Specifications Table 1 7 iVIZION SS Structural Specifications SS Approximately 4 1kg 9 04 Ibs Hege py SH Approximately 7 6kg 16 75 Ibs with HC Cash Box Mountina Horizontal Maximum gradient limitation within 50 degrees d See Figure 1 9 on page 1 12 Refer to iVIZION Banknote Acceptor SS Unit Outside Dimensions on Outs
11. 5 Checksum a numerical value assigned to a data file or block of data usually expressed in Hexadec imal notation Checksum values are used to verify that the contents of a data file are not corrupted in any way during transmission or encryption The Checksum values of both the original and duplicate files are compared to each other If the values do not match then it 1s recommend that the file be copied uploaded again until the Checksum do match 6 5 6 CIS an acronym for Contact Image Sensor This type of image Sensor 1s able to scan every portion of a Banknotes surface as it passes over it 4 9 7 CPU P N 960 100929R Rev 5 EDP 148849 B5 E O 2014 JAPAN CASH MACHINE CO LTD Appendix B IVIZIONG SeriesNext Generation Banknote Acceptor Unit Glossary an acronym for Central Processing Unit 4 D DIP Switch Block Dual Inline Packaged Switch Block a printed circuit board mountable two position slide switch package containing up to 16 individual switches 2 3 E 9 External Switch a switch added to the external harness to allow performing 1VIZION Performance Test without using a PC 6 16 Tl 10 FFC an acronym for Flat Flexible Cable This type of Cable contains printed circuit traces in it and 1s generally used to interconnect and distribute signal information between vari ous Printed Circuit Boards 4 6 11 FG PLT an acronym for Frame Grounding PLaTe 2 1 12 FPC an acronym for Flexib
12. 8 JCM Downloader Suite Edition Version 1 02 File E Option O Help H r Host CRE DAGE Version U5A 100 55 1D003 05V139 01 28JUN1O File C ivrz10N100 U5A IDO03V 13901 com Browse Device e 14 Figure 6 21 Download Progress Screen 1 11 When the download is complete the Download Success Reset Done Waiting for USB Cable Dis connection Blue Text Line will appear See Figure 6 22 a 12 Confirm that the Host s Checksum and the Device Checksum s identically match each other See Figure 6 22 b P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit Section 6 8 JCM Downloader Suite Edition Version 1 02 Op ion Q Help H c ivizION100 USA ID003 13901 com Browse c e version KUS4 100 55 ID003 05V139 01 29JUN10 r Device CRC DASE Download TT Auto Download Mod Download Success Reset Done Waiting for USB Cable Disconnection Figure 6 22 Download Completed Screen 1 DOWNLOADING THE PROGRAM FIRST TIME When the iVIZION Software Program is not pre installed e g when changing the CPU Board the download procedure for an empty Unit is slightly different from the Download and Upgrade Program procedures that were presented previously To download the iVIZION Software Program into an empty iVIZION for the first time pro ceed as follows 1 Turn th
13. G LO B AL Support http www jcmglobal com en contact default aspx Website http www jcmglobal com iVIZION Series PM Next Generation Banknote gem i Acceptor Unit Operation and Maintenance Manual Revision 5 P N 960 100929R Rev 5 EDP 148849 ke e Issue 4074 SME 01 05 O 2014 JAPAN CASH MACHINE CO LTD a RoHS Compliant Product IVIZIONG Series Next Generation Banknote Acceptor Unit Operation and Maintenance Manual Issue 4074 SME 01 05 REVISION HISTORY Rev No Reason for Update Comment CA 1 06 11 Initial Version EM 3 1 11 Section 7 Parts List Number Changes incorporated dictated changes 2 7 11 11 Additional Section 7 Parts List Number Changes incorp Engineering orated and LD Version information added dictated changes 3 4 25 12 Added Specifications installation information and Graphics Engineering regarding the VIZION LD Version Unit dictated changes Engineering ENE 10 12 12 Minor changes amp corrections made in Sections 2 6 7 amp A dictated changes Added SH Specification Cash Box information in Section 1 4 Engineering and 7 dictated changes International Compliance e RoHS Directives or ReHS or or Product UL amp c UL Marks ca yg File No 142330 Subscriber 857947001 Vo 2 CE Mark e CB Scheme NO58326 FCC amp IC Directives See Below Contains Transmitter Module FCC ID VZQNRWA3 MODEL NO NRWA3 IC 8285A NRWA3 This device complies wi
14. Review Figure 6 40 and Figure 6 41 on page 6 9 regarding how to set the Cardboard in place 4 Click on the Stop Screen Button See Figure 6 62 b to end the Sensor ON OFF Test 5 Click on the Exit Screen Button See Figure 6 62 c to return to the Test Item Select Screen BANKNOTE ACCEPTANCE TEST Perform the following steps to test the transporta tion validation stacking and reject sequential per formance and Vend Signal Output functions of the iVIZION Unit 1 Launch the Test Item Select Screen again Refer to PC Performance Test Preparation on page 6 12 of this Section 2 Click on the Accept Test Screen Button See Figure 6 58 g 3 Click on the Start Screen Button See Figure 6 63 a to begin the Banknote Transport Test 4 Insert a Banknote into the iVIZION Unit The Banknote s Denomination will be indicated on a Screen similar to Figure 6 63d Acceptance Mode Acceptance Mode Figure 6 63 Denomination Indication Location Table 6 5 Denomination Valuation List P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 6 14 E Performance Tests Table 6 5 Denomination Valuation List Continued Value Indication 10 Denomination Ha 39 8 10 Click on the Stop Screen Button See Figure 6 63 b to end the Acceptance Test Screen 6 Click on the Exit Screen Button See Figure 6 63
15. Test Item Select Screen amp NOTE If the intent is to perform other tests close all of the Screens open on the PC and turn the IVIZION Power Switch OFF then Turn the IVIZION Power Switch back ON and begin the Performance Test Procedures over again DIP SwircH ON OFF TEST Perform the following steps to test the 8 Position DIP Switch ON OFF Functions l 2 3 P N 960 100929R_Rev 5 EDP 148849 Turn the iVIZION Power Switch to OFF Remove the Transport Unit from the iVIZION Unit s upper Section Set the desired DIP Switches being tested to ON and set DIP Switch 8 to ON DIP Switch 8 will always be set to ON during all remaining Switch Tests being performed The Figure 6 65 example shows DIP Switch 3 and 5 plus DIP Switch 8 all set to ON Launch the Test Item Select Screen Refer to PC Performance Test Preparation on page 6 12 of this Section Click on the DIP Sw ON OFF Test Screen But ton Review Figure 6 58 1 to begin the DIP Switch ON OFF Test Click on the Start Screen Button See Figure 6 65 a The tested DIP Switch condition will be indicated on the Screen similar to that shown in Figure 6 65 Make sure the desired DIP Switch Number is shown as ON iVIZION Series Next Generation Banknote Acceptor Unit Section 6 Ca NOTE If DIP Switch 3 and 5 were set during a previous procedure the Screen will indicate ON in each Field Window relat
16. ooccocccoconcccncconncnononcnoconononononnonanonanonanonos 1 1 Figure 7 2 iVIZION Validation Unit 1 Exploded View eeseeeesees 7 3 Figure 7 3 IVIZION Validation Unit 2 Exploded View ccoocccocccccnccocococococncnoncnos 1 5 Figure 7 4 iVIZION Validation Unit 3 Exploded View occoocccocccccnccccococococnccancnos 1 17 Figure 7 5 IVIZION Transport Unit 1 Exploded View esee 7 9 Figure 7 6 iVIZION Transport Unit 2 Exploded View ocoocccocccoccccccocccncnconononos 1 11 Figure 7 7 iVIZION Transport Unit 3 Exploded View eeeeeeese 7 13 Figure 7 8 iVIZION Transport Unit 4 Exploded View ocoocccocccoccccncocconcnconcnnnos 7 15 Figure 7 9 iVIZION Transport Unit 5 Exploded View oocoocccocccoccccncocccccncoccnanos 7 17 Figure 7 10 VIZION Transport Unit 6 Exploded View essere 7 19 Figure 7 11 iVIZION SS Version Frame Unit Exploded View 1 21 Figure 7 12 iVIZION Cash Box Unit 1 Exploded View oocooocccocccocncccncocnccocononoss 1 23 Figure 7 13 iVIZION Cash Box Unit 2 Exploded View oocooocccocccocccccncocnccccnnonnos 7 25 Figure 7 14 iVIZION Cash Box Unit 3 Exploded View esses 1 27 Figure 7 15 iVIZION LD Version Frame Exploded View 1 29 Figure 7 16 iVIZION HC Frame Expl
17. Device Type NZS cR EN BOOT ROM Version B03 Flash ROM Status K Serial Mumber PA Flash ROM Version V133 0109aRri0 Flash ROM CRC16 OxDASE Protocol ID CAE Service Mode Figure 6 18 JCM Tool Suite Standard Edition Screen Pull Down Menu Figure 6 19 Browse Screen Button Location 8 Select the Current iVIZION Software Program Version e g the iVIZION 100 USA ID003 V13901 example shown in Figure 6 20a from the Download File Screen that appears El O 2014 JAPAN CASH MACHINE CO LTD Performance Tests 9 Click on the Open Screen Button See Figure 6 20 b Download File Look in s Local Disk C A C3 XcMToolSuiteStandardEdition P em i My Recent ivIZION100 US AJID003V1 3901 com Documents MID Es ntldr Cd WERUNTIME Desktop Y My Network File name e Plac es Files of type AJ 7 Figure 6 20 iVIZION Software Program Selection 10 When the JCM Downloader Suite Screen re appears click on the center Download Screen Button See Figure 6 21 a to begin the Software download into the iVIZION Unit The Download Screen will display a Progress Barograph during the download operation See Figure 6 21 b and a Blue Text Line below the Download Screen Button will display the download Percentage as Downloading XX See Figure 6 21 c The Status LED will alter nately light Green and Red during this operation
18. List of Figures Page Figure Tel IVIZION ec 1 1 Figure 1 2 Precautionary Symbols sucia id i eor Aae 1 2 Figure 1 3 Unacceptable Banknotes ccooccccncccccociccncococococononononconaronanonannnnonononons 1 3 Figure 1 4 Reference Paper Handling Precautions seuessesse 1 4 Figure 1 5 iVIZION Component Names occocccnccccccncccncocncnnnncncnnocnnonnonanonnnonaninonononos 1 5 Figure 1 6 iVIZION Banknote Acceptor SS Unit Outside Dimensions 1 10 Figure 1 7 iVIZION Banknote Acceptor SH Unit Outside Dimensions 1 11 Figure 1 8 iVIZION SS Unit Installation and Maintenance Space Requirements DAT AM suscitar 1 12 Figure 1 9 Maximum Gradient Angle 50 Degrees rrrrurnrarnnanevannnnannnernnanenanennn 1 12 Figure 1 10 iVIZION SH Unit Installation and Maintenance Space Requitements Diada ss 1 13 Figure 1 11 iVIZION LD Unit Outside Dimensions eese 1 14 Figure 1 12 iVIZION LD Unit with Bezel Outside Dimensions 1 14 Figure 1 13 iVIZION Standard Cash Box Outside Dimensions 1 15 Figure 1 14 iVIZION Large Cash Box Outside Dimensions 1 15 Figure 1 15 iVIZION HC Cash Box Outside Dimensions 1 16 Figure 2 1 Interface Harness Installation Location seussssesse 2 1 Figure 2 2 M4 Screws Locat
19. NE Parts LUS aar 7 32 IVIZION HC Box Assembly Exploded View eese eee 7 33 IVIZION HC Box Assembly Parts LIST ooi JANE 7 34 VIZION HC Box Unit Exploded View ooccocccocccoccconccncccnnncnnccnncnoncnonaronnrancnnanenanenas 7 35 VIZION HE Box Unit Parts LIS vase 7 36 VIZION HC Upper Part Exploded View eere eee 7 37 IVIZION HG UBDeF Patti CHE 7 38 VIZION HC Receive Plate Assembly Exploded View 7 39 IVIZION HC Receive Plate Assembly Parts et 7 40 VIZION HC Receive Spring Base Assembly Exploded View 7 41 IVIZION HC Receive Spring Base Assembly Parts List rrnrannnnnnrnarnnnnnnnnrrnnnnnnnnrnnnnnnevnnnnnn 7 42 P N 960 100929R Rev 5 EDP 4148849 Hiv E O 2014 JAPAN CASH MACHINE CO LTD IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents Page VIZION HC Front Plate Assembly Exploded View 7 43 IVIZION HC Front Plate Assembly Parts List 7 44 VIZION HC Pusher Unit Exploded View eere nnn 7 45 IVIZION AG Pusher Unit Parts LIST reres RPR 7 46 iVIZION HC Pusher Assembly 1 Exploded View 7 47 IVIZION HC Pusher Assembly 1 Parts List oocccccccocccccnoconnconoconnonanonanocannonanonanonannnnanos 7 48
20. Pin 21 23 JP 24 SU SELECT SS SU Selection 25 ccTalk S ccTalk Communication Signal Line 26 Power Ground 0V DC 1 0 Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground t No Connection SS Version Connect to any unused SG Pin 10 Pin 15 or Pin 19 SU Version P N 960 100929R Rev 5 EDP 148849 B BH O 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation Connector Pin Assignments Continued 4 Table 2 10 lists the iVIZION SS LD TTL Connector Pin Assignments Table 2 10 iVIZION SS LD TTL Connector Pin Assignments Back Side View ooooooo00d C 70000000 C SERIES Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1RO26PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 24V DC POWER POWER 24V DC Power Banknote Acceptor Master Reset Input Signal Line nom IN OUT S OUT TTL Communication Output Signal Line IN TTL Communication Input Signal Line OUT LED Drive Line anode 24V DC POWER POWER 24V DC Power 10 S 11 TXD OUT 12 IN nterface Power Supply 12VDC 13 IN 14 nom 15 S 16 IN LED Drive Line cathode 17 ccTalk P IN OUT 18 POWER Power Ground 0V DC 19 SG 20 RXD IN 21 IN Connect to DE
21. iVIZION HC Pusher Assembly 2 Exploded View 7 49 IVIZION HC Pusher Assembly 2 Parts List cooocccccncocncocccnccncocnnncncnanonnnncnnnonanonnnonnnnonanos 7 50 VIZION Optional Components Exploded Views 7 51 IVIZION Optional Components Parts List occcoccccccncccnconccnncncncnnncnnnanonnnonncnnnanonanonnnnnnnos 7 52 E INDEX a 8 1 A TROUBLESHOOTING aan A 1 INTOGUCION srren aa A 1 Troubleshoolind e UE EE A 1 Maltuncton LED Error Codes cutis A 1 LED Indication Conditions oss A 1 Error Jam and Reject Code Tables rrrnnernnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnennnnennnnnnnnennnnnnnnun A 2 LED El OC OG CS a Pn o oa A 2 JEM ele Let A 4 EIERE aiii a EE A 5 Maintenance e OU le un TE A 6 IVIZION Maintenance Equipmehl Lead eue Urbes a a x entax UN di eR HEAR EEN RR UR CS die A 6 Reference Paper Handling occoccnoccnnconncncnoconocnonoconononocnnnonnnonnnononnnnnnnnnnonnnnrnnnnnnnenanenaninnnos A 6 B GLOSSARY e B 1 P N 960 100929R Rev 5 EDP 148849 E v E O 2014 JAPAN CASH MACHINE CO LTD IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R Rev 5 EDP 148849 E vi E 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit
22. ment and applications such as Banknote Validation Circuit in the 1 VIZION Unit 1 6 P Photo Coupler a method of increasing safety to both the equipment and personnel by isolating and rout ing transmitted data signals via using a Light Emitting Diode LED and Photosensitive Transistor combination circuit in various electronic equipment 2 5 Pictograph small internationally recognized safety and attention symbols placed to the left Notes Cautions and Warnings throughout a JCM Maintenance Manual 1 1 R Reference Paper specially coated colored paper strips which are inserted into a Banknote Validator when performing 1VIZION Unit Calibration Reference Paper is used to help set minimum and maximum threshold detection levels when adjusting the photo optical Sensors in the unit for optimum performance 6 7 RFID an acronym for Radio Frequency IDentification 1 2 RS232C a common serial data communication standard protocol 2 6 s Sensor a Photo Sensitive Device and LED combination designed to detect timing and move ment events 2 10 4 Timing Belt Rubberized Belts used to transport Banknote inside the Acceptor 4 1 P N 960 100929R Rev 5 EDP 148849 E B 3 BE 2014 JAPAN CASH MACHINE CO LTD Appendix B IVIZIONG SeriesNext Generation Banknote Acceptor Unit Glossary V 24 Validation in Banknote Validators identifies the process of drawing a Banknote into the Unit and then uses vario
23. operational 2 17 Installation Processes for 2 1 1VIZION Unit photo ofa 1 1 Navigation within manual procedure for 1 1 P PC Calibration P N 960 100929R Rev 5 EDP 148849 Section 8 Preparation for 6 8 Performance Test Requirements for 6 1 l 6 16 Performance Testing instructions for 6 I Pin Assignments Table listing primary connector 2 224 25 2 6 2 1 2 8 2 9 Precautionary Symbols types of 1 2 Safety pictographs indicating 1 to 3 symbols inside boxed area 1 1 Special Notes italic text highlights finger points to l Specifications Electrical information regarding l T 1 9 Environmental information regarding l 7 1 9 Structural information regarding l 7 1 9 Technical information regarding l 6 1 8 Steps sequential numbering of 1 1 Symbols Precautionary definitions of 1 2 System Wiring Diagram Schematic diagram of 5 1 T Tool Requirements workbench 4 1 Troubleshooting Instructions for A 1 W Wiring Diagram system amp individual primary part 5 1 El O 2014 JAPAN CASH MACHINE CO LTD VIZIONO Series Next Generation Banknote Acceptor Unit INDEX THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R_Rev 5 EDP 148849 HON O 2014 JAPAN CASH MACHINE CO LTD P N 960 100929R_Rev 5 EDP 148849 IVIZION Series Next Generation Banknote Acceptor Unit Appendix A A TROUBLESHOOTING This section provi
24. the iVIZION Unit becomes possible To write a Serial Number into Memory proceed as follows 1 Complete the initial Sensor Calibration Procedure first See Calibration Only on page 6 8 of this Section F NOTE To perform the Writing Serial No process click on the Update serial No Check box when the iVIZION Calibration Ver X XX Screen is active See IVIZION Calibration Ver X XX Screen Figure 6 36 b on page 6 8 of this Section 2 Once the CIS Sensor Calibration is complete the VIZION Calibration Service Suite Edition Screen shown in Figure 6 51 will appear VIZION Calibration Service Suite Editions xi Change Serial Number SS Cancel Figure 6 51 iVIZION Calibration Service Suite Edition Screen 3 Click on the OK Screen Button See Figure 6 51 a The Setting Manufacture No Screen shown in Figure 6 52 will then appear O 2014 JAPAN CASH MACHINE CO LTD Performance Tests 4 Click on either the A or W Triangle Indica tion Buttons in each Serial Number Box located at the bottom of the Screen to either increase or decrease the numbers to change See Figure 6 52 a 5 Click on the v OK Screen Button located on the right side of the Screen See Figure 6 52 b amp Setting Manufacture No Manufacture No 00700000000 Year Month lio o7 Serial No pp Sp Sp Sp Sp Figure 6 52 Setting Manufacture No Screen The Calibration Value an
25. 00 0 cece cccccecececeeeceececececeseceeaeaeas 6 15 Calibration Tool Requirements ccocccccccocnconcccncocncocnoonconnconocnnoncnnnnnnos 6 16 ICB Setting Tool Requirements cooccccccccocccocccncnocononanocanocacnnnanonanonos 6 17 JCM Tool Suite Standard Edition eee 6 17 IVIZION Utility Tool Version X XX for Suite Edition Screen 1 6 17 EMP CIS IMAGE STEEN isa 6 17 Last Acceptance CIS IMAGE Screen rrnrananeranennrnanenarennnenernnnennnennnnn 6 18 IVIZION Utility Tool Version X XX for Suite Edition Screen 2 6 18 GB Function SOCIO tt ERRORES 6 18 Enable Setting Completion ccccccceeeceeeeceeeceeeseeesaueeseeseaeeseeesaues 6 18 Disable Setting Completion oocccocccconoconoconncncnoncnocononanocanocnnnnannonono 6 19 ICB Current Status Screen memes 6 19 Machine Number Setting eese eene nnns 6 19 Machine Number Setting Completion 6 19 Machine Number Indication oooocococccccncncncncncnononcnonononononononononononones 6 19 Inhibit Screen Button Location WEE 6 19 2014 JAPAN CASH MACHINE CO LTD IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures Page Figure 6 82 Inhibit Setting Completion oocccoccccccncocncocnconcncoconococonnnonncnononncnnnnnss 6 20 Figure 6 83 ICB System Status Indication sees 6 20 Figure 7 1 iVIZION Entire Unit View
26. 1 Validating P N 960 100929R Rev 5 EDP 148849 DER B O 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Operational Flowchart Continued 2 Figure 2 22 depicts a typical iVIZION LD Banknote flow process Validation A Begin Validating a Is Validation Result OK 020 lt m o b Is Banknote Unacceptable Y z O c Output the Denomination Value Signal d Receive Stacking Command l d O ad m o f Continue Transporting Banknote g Is Banknote sent to Stacker lt gt lt m e Reject Banknote h Output a VEND Signal C Return To Stand by Mode See Figure 2 20 i Stop due to Abnormal Condition or return to otand by Mode j Stop Performance Output Abnormal Signal 1 1 When Abnormal Output Signal condition occurs remove the Banknote causing the malfunction and re apply power to the Unit or send a Reset Command to the Banknote Acceptor Figure 2 22 iVIZION LD Banknote Acceptor Operational Flowchart Part 2 Validating P N 960 100929R Rev 5 EDP 148849 DER B O 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R_Rev 5 EDP 148849 2 20 I O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Section 3 3 COMMUNICATIONS This sec
27. 11 iVIZION Transport Unit 2 Parts List EE 7 12 VIZION Transport Unit 3 Exploded View esee eee 7 13 IVIZION Transport Unito Pans LIS se 7 14 VIZION Transport Unit 4 Exploded View eee 7 15 VIZION Transport Unit A Parts E GE 7 16 VIZION Transport Unit 5 Exploded View eere 7 17 IVIZION Transport Unit 5 Paris LIST E 7 18 VIZION Transport Unit 6 Exploded View esee eee 7 19 IVIZION Transport Unit 6 Parts List oet eee eso eaten re RC ae e opes ais 7 20 VIZION SS Version Frame Unit Exploded View 7 21 IVIZION SS Version Frame Unit Parts Let 1 22 VIZION Cash Box Unit 1 Exploded View eere ree 7 23 IVIZION Cash Box Uni Pans EISE assi dia 1 24 IVIZION Cash Box Unit 2 Exploded View eese eere enne 7 25 IVIZION Casi Box UN 2 Parts HISt EE 7 26 VIZION Cash Box Unit 3 Exploded View eere erre rene 7 27 MZAON Cash Box Unit 3 Pants Sonda 7 28 IVIZION LD Frame Exploded View rrnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnennnnnnnnnnnnnnnnnnnennnunnne 7 29 IVIZION LD a EE 7 30 IVIZION HC Frame Exploded View rnnennnnnnnennnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnennnunnne 7 31 VIZION AG F
28. 1132 197878 Box Pusher Unit P N 960 100929R Rev 5 EDP 148849 H 7 24 8 O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZION Series Next Generation Banknote Acceptor Unit Section 7 IVIZION Cash Box Unit 2 Exploded View 1223 1232 Figure 7 13 iVIZION Cash Box Unit 2 Exploded View P N 960 100929R_ Rev 5 EDP 148849 E 7 250 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION Cash Box Unit 2 Parts List Table 7 13 VIZION Cash Box Unit 2 Parts List RefNo ED Dewmion reman WW WE Fm E ww men meet frp 203 WE lamper E ww WR Am stde Lover frp ms WE men S me use wm ww Wn mp S 208 me Home Pasion Lower frp me We oam frp wn mme Pau 2 wm Ww mee 3 wu Ws mie 3 iets ee reed Dive Paley f2 a Ws FePDedey 2 ST ms Wm Tenue me men jukRde ET AO mm Wm eme 2 m Wm FeWWomde 4 ws 185197 arm Side oler 8 1220 Wn Red A Lum mem omg ET O Lum mem mme 2 mn Wem Feed Puley Shak f8 wm mem mo E ms Ws nmn A me Wm mp frp Lum 22818 Stack Gude Sping frp 228 147800 MomPosnleerspg Jo 1228 mm Timing Bel Eco Specticaions fe 120 mm
29. 2 19 iVIZION LED Circuit Interface Schematic Diagram 2 16 Figure 2 20 iVIZION SS LD Banknote Acceptor Operational Flowchart Alt UF ING RERO E UT TM 2 17 Figure 2 21 VIZION SS Banknote Acceptor Operational Flowchart PAL EH A En 2 18 Figure 2 22 VIZION LD Banknote Acceptor Operational Flowchart Part 2 validating 5258 56 dict cic o dee mos cetro anno ad 2 19 P N 960 100929R Rev 5 EDP 148849 B vii E 2014 JAPAN CASH MACHINE CO LTD Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 Figure 4 22 Figure 4 23 Figure 4 24 Figure 4 25 Figure 4 26 Figure 4 27 Figure 4 28 Figure 4 29 Figure 4 30 Figure 4 31 Figure 4 32 Figure 4 33 Figure 4 34 Figure 4 35 Figure 4 36 Figure 4 37 Figure 4 38 Figure 4 39 Figure 4 40 Figure 4 41 Figure 4 42 P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures Page Pusher Mechanism Screws Removal cccceceececeeeecececeeeceeeeneneeeneees 4 1 Pusher Mechanism Removal arrnnnnnunnnnnnnnnnnnnnnnnnnenannnnnnnnnnnnnenenenenenenen 4 1 Pusher Mechanism Cover Removal e 4 2 Stacker Guide Removal EE 4 2 Stacker Guide Reassembly coocccoccoconccccoconococnoconocononononnnnnnanonanonan
30. 4 11 b and remove the guide from the Pusher Mechanism O 2014 JAPAN CASH MACHINE CO LTD Section 4 IVIZIONG Series Next Generation Banknote Acceptor Unit Disassembly Reassembly NOTE Be careful that the parallel Pin See Figure 4 14 e the bushing See Figure 4 14 f and the E ring See Figure 4 14 g are not lost when removing them A I EX E ES Figure 4 11 Pusher Guide Removal 3 7 Remove the single 1 Stacker Guide See Figure 4 12 a the single 1 Stacker Guide Sustainer Pin 0360 See Figure 4 12 b the two 2 Roll ers See Figure 4 12 c amp c5 and the single 1 related pressure Coil Springs See Figure 4 12 d from the Pusher Mechanism Assembly Figure 4 14 Outer Guide R Removal 1 9 Remove the three 3 Assembly Mounting Screws See Figure 4 15 a ag amp az and the Stacker Home Prism See Figure 4 15 b located on the right side of the Pusher Assembly and remove the Right Frame Outer R Assembly See Figure 4 15 C from the Pusher Assembly 10 Remove the Stacker Home Lever See Figure 4 15 d and the Plate Nut See Figure 4 15 e NOTE Be careful that the two bushings are not lost when removing them Figure 4 12 Stacker Guide Removal 11 Remove the single 1 Gear See Figure 4 15 f from the Pusher A bly NOTE When reassembling the Stacker WEEN Guide See Figure 4 13 a ensure that the NOTE Be careful that the single Parallel Pin Coil Spring See Figure 4 13 b is
31. Calibration Proceeding Screen rrrannnnnnnnanenanrnnnnnnnnnnannnanennnennnne 6 9 Calibration Information Screen A 6 9 Calibration Information Screen D 6 10 CIS Calibration Proceeding Screen coocccccccncccnocccncncocnnonncnancnnnnnonononoss 6 10 Calibration Information Gcreenb 6 10 Calibration Value Writing Screen oocccocccccccconicococonnconnconnconnnoncnnnnnss 6 10 Calibration Complete Screen ocooccocccccccoccocncococococononononnccarocananonnnnnnns 6 10 IVIZION Calibration Service Suite Edition Screen 6 10 Setting Manufacture No Screen oocccocccnoccccnoconocononocnnnononanonanonanonanoss 6 11 Calibration Value Writing Screen oocccoccccccoconccococccnconnccnnononnnacoconoss 6 11 Adj stment Info STEEN ii a e ea 6 11 PC Performance Test Tools Required cooccocccocccoccconcccnconncanncnnnonoss 6 11 DIP SwIICmno Se r ON tii ate da ok a ote dl aaa 6 12 JCM Tool Suite Standard Edition Screen raxarnunnnnnnunnnnnnnnnnnnnnnnnnnnennn 6 12 IVIZION Test Item VerX XX Screen ou cece ce ceccececececeeeceeeeeececeenseeeeaeaeas 6 12 Start Stop Exit Screen Button 6 12 Transport Motor Normal Forward Test Screen 6 13 LED Indicator Test Screen are 6 13 Sensor ON OFF Test Screen scaricare 6 13 Denomination Indication Location 6 14 ICB Function Test Screen EE 6 14 DIP Switch ON OFF Test Gcreen 6 15 DIP Switch ON OFF Test Screen 2
32. DA3A6 8FU ES TOSHIBA P N 960 100929R_ Rev 5 EDP 148849 2 15 B 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation Interface Circuit Schematics Continued 3 Figure 2 19 illustrates the iVIZION LED Circuit Interface Schematic Diagrams e NOTE Refer to the Caution description stated below this Figure in order to ensure that each Current Limiting Resistance Value is correctly chosen Figure 2 19 iVIZION LED Circuit Interface Schematic Diagram Caution Select the Current Resistance Limitation Variable depending on the Voltage at the 5th pin connected to the Machine s input Power Supply e Maximum Output Supply 4th pin 5V 300mA 5th pin VIN 300mA fth pin LED Power 20mA Maximum Sink Current eth pin LED1 300mA P N 960 100929R Rev 5 EDP 148849 Bo 6 B O 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Operational Flowchart Figure 2 20 depicts a typical iVIZION SS LD Banknote acceptance flow process Initialization Power ON and Figure 2 22 b Enter Stand by Mode a a Initializing o C Stand by return from Figure 2 21 lt e gt TES a c Enable Accept d LED Display Extinguished e e LED Display shows Enable Light NO lt gt f Is Banknote inserted g Feed Banknote In h Banknote Transporting i Banknote Data Sampling j Stop Transp
33. Exploded e VIZION Entire Unit View View e VIZION Validation Unit Exploded View e VIZION Option Unit Exploded View VIZION Entire Unit View Figure 7 1 VIZION Entire Unit View P N 960 100929R_Rev 5 EDP 148849 B E O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION Entire Unit Parts List Table 7 1 iVIZION Entire Unit Parts List RefNo EDPNo Description Qty Remark 148069 iVIZION Validation Unit EXHI 149468 IVIZION Frame Unit 3 219100 IVIZION Frame Unit without Nut m 214104 iVIZION Cash Box S 4 214105 IVIZION Cash Box L P N 960 100929R Rev 5 EDP 148849 E72 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Validation Unit 1 Exploded View 102 Figure 7 2 VIZION Validation Unit 1 Exploded View P N 960 100929R_Rev 5 EDP 148849 E 7 3 BH O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Validation Unit 1 Parts List Table 7 2 VIZION Validation Unit 1 Parts List Ref No EDPNo Description Qty Remark Go wma ewer A we wrs VIZION Head GoVer8 A ios gem Head Open Stopper e iw 17768 fomne Il 405 een Sopperruenmen Il We WS Spem E 2 6x8 Phillips Se
34. IVIZION Transport Unit 1 Parts lest 7 10 IVIZION Transport Unit 2 Parts si 7 12 E vi B O 2014 JAPAN CASH MACHINE CO LTD Table 7 7 Table 7 8 Table 7 9 Table 7 10 Table 7 11 Table 7 12 Table 7 13 Table 7 14 Table 7 15 Table 7 16 Table 7 17 Table 7 18 Table 7 19 Table 7 20 Table 7 21 Table 7 22 Table 7 23 Table 7 24 Table 7 25 Table 7 26 Table A 1 Table A 2 Table A 3 Table A 4 Table A 5 P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit List of Tables Page IVIZION Transport Unit 3 bart 7 14 IVIZION Transport Unit 4 Hate 7 16 IVIZION Transport Unit 5 Parts List oocccooccocnconnconiccnconnconononononos 7 18 IVIZION Transport Unit Gates 7 20 IVIZION SS Version Frame Unit Parts List 1 22 IVIZION Cash Box Unit 1 Parts List ooccoccocccoccconcconconcconocanonanos 7 24 IVIZION Cash Box Unit 2 Parts et 7 26 IVIZION Cash Box Unit 3 Parts et 7 28 IWIZION LD Frame Parts LIST E 7 30 IVIZION BO Frame GH EE 7 32 IVIZION HC Box Assembly Parts List occcoccccoccccnnconnccococncncnonnnos 7 34 IVIZIOIN HG Box Unit Parts DS use 7 36 VIZON Upper Part Parts LS jm 7 38 IVIZION HC Receive Plate Assembly Parts List 7 40 IVIZION HC Receive Spring Base Assembly Parts List 1 42 IVIZION HC Front Plate Assembly Parts List
35. LA AN e Special Notes affect the use of the Banknote Acceptor these are identified with italic text and the following pictograph 8 e Steps requiring the operator to perform specific actions these are identified with sequential numbers 152 32610 SH Specification Figure 1 1 iVIZION Unit P N 960 100929R Rev 5 EDP 148849 1 B O 2014 JAPAN CASH MACHINE CO LTD Section 1 Model Descriptions Table 1 1 lists the product model number descriptions Table 1 1 VIZION Model Number Specifications Model VIZION PO A M N9 1 2 3 4 1 Validation Head 1 Standard 2 9 Reserved IVIZIONG Series Next Generation Banknote Acceptor Unit CPU Board Memory 2 0 Standard 1 9 Reserved Transport Unit Type 3 0 Standard 1 SH Specification 2 9 Reserved Stacker Type 4 SS Security Stacker Down SH Stacker Horizontal LD Less Down No Stacker Type Descriptions Table 1 2 lists the product type number descriptions Table 1 2 VIZION Type Number Specifications T ae 00 ype av eee NS ab c d Jemen Box Capacity 5 500 notes New Banknote a 9 900 notes New Banknote U 3000 notes Street Grade Banknote 0 No Cash Box b Box Type 0 Standard c Box Handle 0 Standard d Transport Unit Type 00 Standard Bezel Option lo without Bezel 1 With LED Bezel UBA Standard 85 ICB RFID Type f 0 None 1 I
36. MACHINE CO LTD Performance Tests e Cyclic Movement Test To run a specific Test proceed as follows 1 Launch the Test Item Select Screen Refer to the PC Performance Test Preparation on page 6 12 of this Section 2 Click on the desired Test Screen Button from the Menu Screen provided Refer back to Figure 6 58 a b c amp d 3 Click on the Start Screen Button Refer to Fig ure 6 60 a to begin each Test 4 Check that the Status LED is blinking at a Yellow Color rate See Table 6 3 to identify the various Status LED conditions 5 Click on the Stop Screen Button See Figure 6 60 b to end each Test 6 Click on the Exit Screen Button See Figure 6 60 c to return to the Test Item Select Screen amp Motor Test Transport Motor Forward Test Status LED flashes at a Yellow rate in normal condition Status LED lights a steady Yellow if an encoder signal error or a motor error have occurred Figure 6 60 Transport Motor Normal Forward Test Screen Table 6 3 lists the Status LED indications for each normal or abnormal Test Item condition Table 6 3 LED Indications for each condition Status LED Test Item Screen Button EES Transport Motor Transport motor Normal Rotation Forward Transport Motor Transport motor Reverse Rotation Reverse Yellow Stacker motor Flashes Out Cyclic Movement Cycle Test Red Flashes Once the Cycle Movement Test is complete t
37. Reference Paper kS 0725 Figure 6 48 Calibration Information Screen 6 19 Remove the KS 072 K S 089 Reference Paper and click on the OK Screen Button See Figure 6 48 a to begin the CIS Sensor Non Paper Calibration Procedure Once the CIS Non Paper Calibration Procedure is complete the Calibration Value will be written to the EEPROMs located on the Sensor Board and the CPU Board See Figure 6 49 P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 6 10 Performance Tests 2 iVIZION Calibration Mer A3 COM A v EEPROM RUNNING Aa 100 41 43 100707 Start Cancel JM Update serial Ho Jv Check RFID MAA AAA AAA AAA pen The Barograph does not indicate a Calibration in progress Figure 6 49 Calibration Value Writing Screen 20 When the Calibration Value writing EEPROM writing is complete the Calibration Informa tion Screen shown in Figure 6 50 will appear 21 Click on the OK Screen Button See Figure 6 50 a 100600000000 Galibration Information X Calibration Complete Figure 6 50 Calibration Complete Screen This completes the Paper Calibration Procedures Refer to Reference Paper Use Precautions on page 1 4 to properly store and prevent damage to the KS 072 KS 089 Reference Paper CALIBRATION PLUS SERIAL NUMBER WRITING When the Sensor Calibration procedure is com plete the capability to write the Serial Number into
38. SR 23 NO SU SELECT SS SU Selectiont 25 UL ccTalk S IN OUT 26 POWER GND POWER Power Ground OV DC 1 0 Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground t No Connection SS Version Connect to any unused SG Pin 10 or Pin 15 SU Version P N 960 100929R Rev 5 EDP 148849 B 5 BH O 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation Connector Pin Assignments Continued 2 Table 2 8 lists the iVIZION SS LD RS232C Connector Pin Assignments Table 2 8 iVIZION SS LD RS232C Connector Pin Assignments Back Side View oooooood C 70000000 C SERIES Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1R0O26PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 4 E PONER 2207 Poe Ee a L MRESET IN epes Acceptor Nasir Reset npat Signal Une Ss oo eee 4 se our 5 Im SG 6 mm for Np o 8 TED POWER OUT LED Dive Line anode 9 2aV DC POWER POWER 24V DC Power 40 RszwccND SG RS292C Communication Ground 3 D OUT Serial Communication Output Signalling 32 Irun IN _ interface Power Supply 12VDC Lui A 2 2 Em TTL G LED Drive Line cathode A7
39. Test Preparation on page 6 12 of this Section 2 Click on the Sensor ON OFF Test Screen But ton See Figure 6 58 f 3 Click on the Start Screen Button See Figure 6 62 a to begin the Sensor ON OFF Test The cur rent testing condition is indicated in a column adjacent to the Function being tested on the Fig ure 6 62 Screen Sensor ON OFF Test Start Entrance ON Feed In Not Use OFF Feed 0 ut CIS L2 ON Stacker Home CIS L1 ON L Box Not Use OFF Normal Box CIS R1 Nearly Full CIS R2 Not Use Exit ON Not Use Figure 6 62 Sensor ON OFF Test Screen Five 5 actions are required to check all twelve 12 Sensors in the iVIZION Unit Refer to Table 6 4 for each action regarding the related Sensor being tested When the desired test action 1s complete the resulting condition of each Sensor is indicated by its Screen condition turning ON Section 6 O 2014 JAPAN CASH MACHINE CO LTD Section 6 Table 6 4 Sensor Actions and Conditions Sensor Condition Lo mms CIS L2 Open the Acceptor Unit s dnd OFF ON CIS R1 CIS R2 Exit Upper Guide Feed In Open the loss Units Upper OFF gt 0N Guide Feed Out Cash Box No Action Required Seat the Cash Box correctly in place E e E 95 OFFSON Remove the Cash Box Hold down the Pusher Plate and slide a 80x50mm piece of Cardboard in between the Frame Home Position OFF gt 0N Outer LR and the Pusher Plate
40. Transport Unit and on the Cash Box itself If necessary remove each Unit and or open their Upper Guides for cleaning See Figure 2 13 and Table 2 12 to locate all cleaning locations Caution Do not use Alcohol thinner or citrus based products for cleaning any Banknote transport Sensors or surfaces The lenses can become clouded by chemical evaporation residue that may cause acceptance errors 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 amp NOTE When closing the Acceptor or Transport Unit s Upper Guides ensure that they click firmly into place when being closed Also when reassembling the iVIZIONS Unit ensure that it re seats correctly into place when the reassembly is complete VIZION Optional LD Version Unit Installation Mounting holes are provided in the LD Frame Unit to attach the iVIZION LD Unit to a related Machine during installation Perform the following steps to install the iVIZION LD Version Unit into the related Machine s Frame configuration 1 Install the Interface Harness to the Frame Grounding Plate FG PLT See Figure 2 11 a using the two 2 Floating Collars See Figure 2 11 b amp b the related single 1 M2 6x12 W Washer Screw See Figure 2 11 c the single 1 M2 6x10 W Washer Screw See Figure 2 11 d and the single 1 M2 6 Nylon Nut See Figure 2 11 e onto the upper Frame Assembly Bracket See the
41. circled inset to visually see the assembly completed as required Figure 2 1 Interface Harness Installation Location P N 960 100929R_Rev 5 EDP 148849 B When a side mounting configuration is preferred bolt the left and right side of the iVIZION Frame into its intended related Machine s loca tion using six 6 M4 Screws on both sides of the Frame 3 Screws on each side as shown in Figure 2 2 Figure 2 2 M4 Screws Locations Left Right Side 3 When an end mounting configuration is preferred remove the Cash Box and attach the rear end of the iVIZION Frame into its intended location using four 4 UNC6 32 Flat Head Screws from inside the back end of the Frame as shown in Fig ure 2 3 Figure 2 3 Flat Head Screws Locations Rear Side O 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation When installing the iVIZION SH Unit into the Host Machine refer to the Figure 1 7 VIZION Banknote Acceptor SH Unit Outside Dimensions on page 1 11 amp NOTE The length from Frame surface to the edge of the M4 Screws should be within 4mm in order not to puncture the Plastic Surface of the iVIZION Frame when a side mounting configuration is preferred amp NOTE When installing the iVIZION LD Version Unit into a related Machine refer to the IVIZION Optional LD Version Unit Use a Key Spacer if backlash I
42. clean dust and debris from the A Sa Banknote path Wrinkled Banknotes the plastic surfaces of the device i E d when cleaning it Curled Banknotes 4 Do not disassemble the Unit incorrectly or rede QA E A sign it in any way Unauthorized use by inade quately trained personnel or use outside the original manufacturer s intent for operation voids the warranty 5 When the Unit is exposed to liquid such as water wipe with a micro fiber cloth to dry the wet areas immediately Remaining liquids may affect and degrade the Sensors and the Validation Section s performance Caution DO NOT use any alcohol Z solvents scouring agents or citrus based cleaners that can damage Folded or Partial Banknotes Figure 1 3 Unacceptable Banknotes Caution Make Interface Harness Ara connections to the Host Machine AN shorter than 9 84 Feet 3 Meters in length Cut off all unused portions of the Interface Harness wiring to avoid static electrical effects or Short circuit possibilities that could cause damage to the Unit P N 960 100929R_Rev 5 EDP 148849 B5 B O 2014 JAPAN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information Reference Paper Use Precautions When calibration using the KS 072 KS 089 Refer ence Paper 1s complete protect the Reference Paper by handling as follows e Ensure that the Reference Paper Carrier is kept in an upright position followin
43. il 9m 17678 HeadComecion shat Jl sn Mmm louse Gearshat 3 sm mm amer ws jee Jeanne 8 SM Wm GerMoeShRs Il 9m 185200 Bet Sepper Roier Il 9s Wm Sen sm 148038 Timing Bet Eo Specfeatons Jil 28 081864 M2545 Philips Fat Head Screw wih Nyocsm 2 029 104007 2 68 Philips Binding Head Screw wih Nyioc 3M Bue 1 2 6x8 Phillips Self Tapping Binding Head Screw 3M Black 1 9 men O E gt 99 mm ene 95 10400 or 68 Parate Pr Susaner Hare 2 P N 960 100929R Rev 5 EDP 148849 H720 8 O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 IVIZION SS Version Frame Unit Exploded View Figure 7 11 iVIZION SS Version Frame Unit Exploded View P N 960 100929R_ Rev 5 EDP 148849 7 21 BH 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION SS Version Frame Unit Parts List Table 7 11 VIZION SS Version Frame Unit Parts List RefNo ED Dewmion See WW Wm FawEme VES EE 1002 mm Frame Base Guide AO 003 wm Frame Spring Plate AO Ww emm acte AO 1008 mm eet 006 Wwe fromesa frp 007 em Famam 2 Ws WS FameComwesonsphgU 2 008 0060 Wa MiPWs Flat Head Sorew M 8 o 148188 266 Philips Se Top Fla Head So
44. is different depending on the Software Calibration Information A RFID is not able to be detected Version but procedure is same Figure 6 38 Calibration Information Screen 1 O 2014 JAPAN CASH MACHINE CO LTD Performance Tests P N 960 100929R_Rev 5 EDP 148849 Once the three 3 Sensor Calibration Procedures are complete the Calibration Information Screen shown in See Figure 6 39 will appear Calibration Infor mation Figure 6 39 Calibration Information Screen 2 8 Remove the Cash Box to set the Pusher Plate for the Home Position Sensor Calibration Procedure 9 Open the Cash Box and press down on the Pusher Release Plate See Figure 6 40 a amp b Figure 6 40 Pusher Plate Release Location 10 Hold the Pusher Plate down See Figure 6 41 a and slide a 80x50mm piece of Cardboard See Figure 6 41 b in between the Frame Outer LR Guides Figure 6 41 c and the Pusher Plate 11 Reseat the Cash Box back into its Frame position 12 Click on the OK Screen Button Review Figure 6 39 a to begin the following four 4 Sensor Calibration Procedures Home Position Sensor Feed In Sensor Entrance Sensor Exit Sensor Calibration will be performed in the above order while one of Home Position RUNNING Feed In RUNNING Entrance RUNNING or Exit RUNNING messages is showing on the Screen See Figure 6 42 IVIZIONG Series Next Generation Banknote Acceptor Unit
45. necessary Banknote is rejected by detecting a Banknote remaining in the Acceptor Unit Banknote remaining Solution Ensure that a foreign object and or Banknote is not adhering to the Error Head Section Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the Validation Sensing process Adjustment Error Solution Ensure that a foreign object and or Banknote is not adhering to the Diameter Error Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Transport Time Out Transport timing is incorrect P Error Solution Ensure that a foreign object and or Banknote is not adhering to the path near the Transport Path Sensors Banknote is rejected by an incorrect denomination validation process inati Solution Ensure that a foreign object and or Banknote is not adhering to the SERIES Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the Validation Pattern process Solution Ensure that a foreign object and or Banknote is not adhering to the d 7 PAOLO ASA Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if EGAL necessary Banknote is rejected by the Transmissive Level Validation process Solution Ensure that a foreign object and or Banknote is not adhering to the EES Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the I
46. nism Unit See Figure 4 2 b slide it forward to remove the Pusher Mechanism Assembly out of Validation Unit Timing Belt Removal Tool Requirements The following tools will be required to perform iVIZION disassembly and reassembly e 1 amp 2 Phillips Screw Drivers e FT6 TORX Brand Torque Wrench Driver e 1 2 Torque Wrench Drivers e Motor Gear Assembly Pressure Bar e Pliers e Tweezers the Cash Box Figure 4 2 Pusher Mechanism Removal 5 Remove the four 4 screws See Figure 4 3 ay a a3 amp a4 retaining the Unit Cover in place See Figure 4 3 b and remove the Unit Cover from the Pusher Mechanism Assembly P N 960 100929R Rev 5 EDP 148849 E 4 1 B 2014 JAPAN CASH MACHINE CO LTD Section 4 IVIZIONG Series Next Generation Banknote Acceptor Unit Disassembly Reassembly 7 Remove the single 1 E ring See Figure 4 6 a and the single 1 Gear See Figure 4 6 b located on the right side of the Transport Unit NOTE Be careful that the parallel Pin See Figure 4 6 c and the related Bushings See Figure 4 6 d4 amp d5 are not lost when AS US removed S SES Vig 8 Remove the three 3 Assembly Mounting Screws SM See Figure 4 6 e ez amp e3 located on the right side of the Transport Unit and remove the Right Frame Outer R Assembly See Figure 4 6 f from the Transport Unit 6 Remove the two 2 screws See Figure 4 4 a amp a g
47. on page 6 20 of this Section to resolve this issue NOTE To set the Cash Box setting Enable from System Inhibit the Read Write Tool is required To set ICB Enable proceed as follows 1 First confirm that the Cash Box setting is set to System Enable See Figure 6 83 b NOTE Confirm System Enable condition by Get ICB System Status function See Figure 6 83 a 2 Then click on the Enable Screen Button See Figure 6 74 a to activate the ICB Function 3 When the ICB Function is correctly enabled the ICB Successfully Enabled pop up Dialog Message Window shown in Figure 6 75 will appear 4 Click the OK Screen Button See Figure 6 75 a to accept the reported message NOTE When ICB is Enabled a Machine Code Number can be assigned See Setting the Machine Code Number M C t on page 6 19 IVIZION UTILITY Suite Edition X IGB Successfully Enabled Figure 6 75 Enable Setting Completion Disabling the ICB Function The ICB Disable Function is used when an RFID Circuit Board IS NOT installed or the ICB Function is not being used NOTE If the ICB Function is Enable when the RFID Circuit Board IS NOT installed the Status LED will flash at a Blue Color rate to notify that an error exists See Table 6 7 on page 6 20 of this Section to resolve this issue To set ICB Disable proceed as follows NOTE If the RFID Circuit Board IS installed amp set the
48. should be inserted into Pin Position No 4 of the Polarizing Pin Connector T UO Input Output Terminal as viewed from outside the Banknote Acceptor P N 960 100929R Rev 5 EDP 148849 EH 2 9 BE O 2014 JAPAN CASH MACHINE CO LTD Section 2 Preventive Maintenance Retrieving Banknotes To retrieve Cash Box deposited Banknotes perform the following steps 1 Release the Cash Box from the Frame and pull it forward 2 Unlock the Cash Box with a User supplied Key 3 Open the Cash Box Door and retrieve deposited Banknotes as illustrated in Figure 2 8 Remove Figure 2 8 Retrieving Banknote Clearing a Banknote Jam To retrieve a jammed Banknote jammed inside the Banknote Acceptor Head proceed as follows 1 Open the Acceptor Unit s Upper Guide by press ing in on the two 2 Upper Guide Access Buttons See Figure 2 9a Blue Arrows located on each side of the Upper Guide and lift the Acceptor top up and open and remove the jammed Banknote 2 Ifthe jammed Banknote is not found in the Acceptor Unit then 3 Open the Transport Unit s Upper Guide by press ing in on the Upper Guide Access Lever See Figure 2 9b single Blue Arrow located in the center of the Upper Guide and lift the Trans port Section up and open and remove the jam 5 NUS B a Acceptor Unit Upper Guide Access Lever b Transport Unit Upper Guide Access Lever Figure 2 9 Open the Upper Guides 4 Ifthe jammed Banknote is not found in the h
49. to as JCM under Japanese laws and foreign countries This Manual contains many copyrighted patented or properly registered equipment items manufactured by JCM that are prohibited and illegal to duplicate replicate or copy in whole or in part without the express authorization by JCM with the following exceptions 1 When an authorized JCM agency or distributor duplicates the Manual for sales promotion and or service maintenance of the product or technical service personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of JAPAN CASH MACHINE CO LTD All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore and O are not always mentioned in each case throughout this publication IVIZION Series Next Generation Banknote Acceptor Unit Table of Contents Page 1 GENERAL INFORMATION eene eene ne nnn nnn nnn nnn nanus a n nans 1 1 ISS CHD CONN ee E EOD LU ETE 1 1 NONE 1 1 Model DESCHDIONS sons 1 1 Kee dd E 1 2 Software Descritor 1 2 FOC AUC OWNS ara as 1 2 ee EE 1 2 INTE le Eaton Sii bi 1 2 Mounting Dismounting amp Tra
50. 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures Page IVIZION BG 85A HEAD Removal eee 4 12 Lower Validation Part Removal oocooccocccccccncoccccnconcononcnocnconcncnnancncnos 4 12 CIS CIS FPC Lower UV Sensor amp Lower UV FFC Removal 4 13 Timing Belt Removal 4 13 TIMING BEL TRE PIACCINGML vare 4 13 Upper Lower UV Sensors Location cooccocioccconconcocnonncoroonncaninnnnanonoos 4 13 IVIZION System Wiring Diagram eese 5 1 Tool and Harness Connections ooccocccocccoccocncoccconnconnncnconncnnonnnnanncnnnnons 6 1 USB Cable Type Requirement occooccccccocncocccoccconcoconococnnnonnnonnnnnonanonanos 6 1 Setup exe File Location iore n c A 6 1 Install Shield Wizard Screen ocoonccocccoccccncocccocncononcnnoroconncannonnnanonanononos 6 1 Customer Information Screen ooccooccncccoccconoconoocnnonocononcnnonocnnonanonnnnnnnnos 6 2 Destination Folder OOFOG EE 6 2 Current Settings Confirmation 6 2 Installation Completion Screen oocoocccoccconcocnconccoccconnocnconnnanonnncnnncanonanos 6 2 Hardware Update Wizard Screen 1 oocconccoccccccconcocnconnconoccnnocncnnonanonanos 6 2 Hardware Update Wizard Screen 2 ooccconccccccoccccncocncocnconncnnnocncanocononanos 6 3 Hardware Update Wizard Screen 3 6 3 Hardware Update Wizard Screen 4 oocccnccocccoccconcocncocncncnonnnonocanonanononos 6 3 Normal Mode Selection ii
51. 16 TEN AAA OFF NN eo TM Q CC Figure 6 16 DIP Switches All OFF 3 Connect the USB Port located on the front side of the iVIZION Unit to the PC using a USB A to mini B Communications Cable 4 Turn the iVIZION Power Switch to ON 5 Launch the JCM Tool Suite Standard Edition Application The Screen shown in Fig ure 6 17 will appear when the application becomes activate P N 960 100929R Rev 5 EDP 148849 B IVIZIONG Series Next Generation Banknote Acceptor Unit Performance Tests 2 JCM Tool Suite Standard Edition File Help Device Informalion Communication Status Connected Device Type iVIZION BOOT ROM Version BOS Flash ROM Status OK SerialNumber oooo00000000 s s Flash ROM Version 133 01 094PR10 Flash ROM CRC16 OxDA6E Protocol ID 003 Service Mode Figure 6 17 JCM Tool Suite Standard Edition Screen 6 Click on and hold down the Service Mode Pull Down Menu and select Download When selected it will highlight the selected Field Area in Blue See Figure 6 18 the Status LED will flash at a Green Color rate The JCM Downloader Suite Edition Version X XX will automatically open and the Screen shown in Figure 6 19 will appear 7 Click on the Browse Screen Button See Figure 6 19 a 2 JOM Tool Suite Standard Edition File Help Device Information Communication Status connected
52. 2 Remove the USB FPC See Figure 4 27 a the Power FPC See Figure 4 27 b and the Interface FPC See Figure 4 27 c from the Transport Unit NOTE Carefully observe the Up and Down Fold Line indications shown by the two 2 Cyan Arrows in Figure 4 27 and DO NOT rebend them in an opposite direction NOTE When installing new FPCs fold up along the Solid Lines and fold down along the Dashed Lines before setting them in place Once an FPC is folded DO NOT un fold it back again or fold in the opposite direction ak YQ SS E aj p SCH Di Q e EN IG OA Dashed Line for Fold Up Solid Line for Fold Down FPC Cable Removal Validation Unit Harness Removal To remove the Validation Unit Harness proceed as follows Remove the two 2 mounting Screws See Figure 4 28 a amp a5 retaining the Validation Unit Harness in place See Figure 4 28 b O 2014 JAPAN CASH MACHINE CO LTD Section 4 2 Remove the Validation Unit Harness from the Transport Unit amp NOTE Ensure that when the Collars See Figure 4 28 c4 amp c5 and or Washers See Figure 4 28 d4 amp d are removed that they are not lost when they are removed Figure 4 28 Validation Unit Harness Removal Interrupter Board Removal To remove the Interrupter Board proceed as follows 1 Remove the two 2 mounting Screws See Figure 4 29 a amp a5 retaining the Interrupter Board to the Motor Module Assembly See Figure
53. 4 29 b and carefully unplug the three 3 Signal Connec tors See Figure 4 29 c cz amp c3 from the Board 2 Carefully pull the Interrupter Board off of the Motor Module Assembly Figure 4 29 Interrupter Board Removal Motor Unit Timing Belt Removal To remove the Timing Belt proceed as follows 1 Remove the two 2 mounting Screws See Figure 4 30 a amp a5 and remove Drive Mod FR A See Figure 4 30 b from the Motor Module Assembly P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit B 5 E Disassembly Reassembly Figure 4 30 Timing Belt Removal amp NOTE When re assembling Drive Mod FR A ensure that it mates directly with the D Plane of the Drive Shaft 2 Remove the Belt Reel See Figure 4 30 c and the Timing Belt See Figure 4 30 d from the Motor Module Assembly NOTE Follow the same procedure to remove the opposite side Timing Belt amp NOTE The a and a Mounting Screws should be reinstalled using a 1 2 5kgfxcm Torque Wrench Driver Figure 4 31 Timing Belt Reassembly Path NOTE The Timing Belts should be re placed as illustrated by the Blue path in Figure 4 31 when the Unit is being reassembled Stacker Motor amp Transport Motor Removals To remove the Stacker Motor and the Transport Motor proceed as follows 1 Remove the TR ST Motor Gear See Figure 4 32 a and the two 2 mounting Screws See F
54. 621 Memo memperHames 5 22 ommse4 2 6x6 Philips Flat Head Screw wih Nyioc IM 2 623 104007 M26 6Philins Binding Head Screw Blue wth FLock aM I 2 6x8 Phillips Self Tapping Binding Head Screw Black 3M ER IG 2 wr mm oser 4 wm mmm ors Paralel Pin Susaner Hara 2 ws mm asmeropoyvnser 0 99 Wm men f1 1 1 1 1 1 1 1 1 3 2 2 1 1 1 2 1 1 2 4 2 P N 960 100929R Rev 5 EDP 148849 H7 13 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZION Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 6 Exploded View Figure 7 10 iVIZION Transport Unit 6 Exploded View P N 960 100929R_ Rev 5 EDP 148849 B7 19 B 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 6 Parts List Table 7 10 VIZION Transport Unit 6 Parts List feno gew bwin os rem Ee 147854 Transport Gear Stabilizer A NL ONU Reel A E 230486 ey SH only SO E rt Stacking 1 ear Iranspo ackin 235788 P d ra SH only AA Ls os e eor WS feep Il om 47799 Gear Transpor Sicking Mater o om Wm OerWawon2 nl m We feet E em me oeren nl su we pwya nl vets mmm bonne Su 447800 Puley Transporte nl Cors mn PuleyHead Comedion il 9 treer een nl en em RolrBesope Il sm wmm ese ll 9 Wer transpor Dive Sha
55. 7 Reference Paper Placement rrnrnnannnnnnnannnnannnnnnnnnnnnnnnnnnnnnnnnnnsnnnnnnnnnnnnsnnnnnnnnennnennnnnnnnnnnnennnssnn 6 7 Placing the KS 072 KS 089 Reference Paper ccoocccccccccconcncconcconnconcononononnnnnnonanonanonaninannonanes 6 7 GallBration Procedure see 6 8 CASIO ve 6 8 Calibration Plus Serial Number Writing eesesesnnnmmm 6 10 Performance MICA 6 11 Performance Test Tool Requirement using a PC occcocncnccnnccnnncnnncncnnconanonnnonnanonanonacnnncnnnanonanes 6 11 Performance Test Items using a PC rranrnnnnonanrnannnnnrnnnrnnannnnnrnnnnnnnnnnnnnnnnnnnnnnnnnnnanenunennnsnnnsnnnne 6 11 PC Performance Test Preparation eg cess dias 6 12 Performance Test Procedures Leek 6 12 ANDES 6 12 FEED NATO TESE vasre eee 6 13 Sensor ON OI EE 6 13 Banknote Acceptance Test acidos 6 14 ICB Function Setting Barcode Coupon cocoocccoccnnnncnnoncnnnncononcnnnncnnnncnnnnnnnnnnnnnnnnnnnrnnnannnnannnnoos 6 14 DIP SWitCh ON OFF GEET 6 15 Performance Test Tool Requirement using an External DIP Switch Box 6 16 External DIP Switch Performance Test Procedure Settings occcoocccoccocccncocncocncnanonanonnnonos 6 16 Performance Tests with External Switch Procedures cooocccccncccnccccoconccncncncncnnnnnnnonnnnnnancnncnnnos 6 16 IVIZION Utility TOOLS cnici aa A 6 17 ICB Image Setting Tool Requirements c occccccnccocncoccncncncncnncononncnnncnoncn
56. 910FE TOSHIBA K ere E SEL ER O OSHIBA V 10KQ w DF2S24FS 5V 4 7KQ SFU 100 TOSHIBA 100PF T A N cC O mia 4 Milli Bae d m TC74VHCT125AFK TOSHIBA 2 2KQ3V 1500 1 4W 4 Jan EES DFAG 8FU ES TOSHIBA Figure 2 17 VIZION ccTalk Circuit Interface Schematic Diagram P N 960 100929R_Rev 5 EDP 4148849 E 2 14 E 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Interface Circuit Schematics Continued 2 Figure 2 18 illustrates the iVIZION TTL Circuit Interface Schematic Diagrams 2 2KQ SHARP O 2 M RESETS eer t USB c e TILTXD EL ANS 7 on 9V TCIAVHCTA25AFK TTL RXD rst E NA TOSHIBA LED Power E 4000 1 24V DC KK of lt TXD UE 12V NOTE The Controller Circuit Y VBUS Schematic is for reference only and does not guarantee the actual Machine s functional operation RN1910FE TOSHIBA P DF5A6 8FU TOSHIBA TTL G wh e Jl eh eh Jl eh ah eh ease RN1910FE TOSHIBA ccTalk P POWER GND JE GND 5V 10KQ 5V 4 TKQ DF5A6 8FU 400 TOSHIBA De EE A TC74VHCT125AFK TOSHIBA Sy 2 2KQ D i 1500 1 4W TXA J BEC VE D a 2 E LA v IE E Figure 2 18 iVIZION TTL Circuit Interface Schematic Diagram DET N 6 dv o ol I Fila NO wl S m o PM OZ O 5 Glo Z i zZ Z O O Ko 4 AID d JP gt lt
57. 9R Rev 5 EDP 148849 H7 41 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION HC Receive Spring Base Assembly Parts List Table 7 21 iVIZION HC Receive Spring Base Assembly Parts List RefNo EDPNo Deserptton Oy Remak 2001 2202 Seene 2002 226059 eebe Il 2008 226054 eegne e mo 220085 Receive SpingGoverB SC mos 220068 RemeSpmoBde A 2006 220063 Recio Plate ShaR O In mor 226057 Recio Plate Spring In 007767 wees W Washer Sma fe P N 960 100929R Rev 5 EDP 148849 B7 22 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION HC Front Plate Assembly Exploded View 2108 2102 Figure 7 22 iVIZION HC Front Plate Assembly Exploded View P N 960 100929R Rev 5 EDP 148849 DH 7 43 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION HC Front Plate Assembly Parts List Table 7 22 VIZION HC Front Plate Assembly Parts List RefNo EDPNo Description Qty Remark 2400 226049 HC Box Front Plate HC Box Front Plate A 2102 226050 HC Box Handle Hinge 2 2103 226068 HC Box Handle GE 001767 M3x5 W Washer Small P N 960 100929R Rev 5 EDP 148849 B 7 44 O 2014 J
58. AN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information HC Cash Box Outside Dimensions Figure 1 15 illustrates the iVIZION HC Cash Box Outside Dimensions NOTE All Dimensions are in Millimeters Figure 1 15 iVIZION HC Cash Box Outside Dimensions P N 960 100929R Rev 5 EDP 148849 B1 16 B 2014 JAPAN CASH MACHINE CO LTD General Information Technical Contact Information Americas JCM AMERICAN Phone 1 702 651 0000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail support jcmglobal com Europe Africa Russia Middle East JCM EUROPE GMBH Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu UK amp Ireland JCM EUROPE UK OFFICE Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu P N 960 100929R_Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Asia and Oceania JCM Goup HK LTD Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com JAPAN CASH MACHINE CO LTD HQ AM 1 17 B Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishiwaki H
59. APAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 IVIZION HC Pusher Unit Exploded View 2208 2202 2201 2209 PUSHER ASSY 2 Figure 7 23 iVIZION HC Pusher Unit Assembly Exploded View P N 960 100929R Rev 5 EDP 148849 H7 45 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION HC Pusher Unit Parts List Table 7 23 VIZION HC Pusher Unit Parts List Ref No EDPNo Description Qty Remark Lm 22072 AC Box Ser Base A zw 226076 centering Gude Jo 2208 226080 WewtimA AO zw 226085 eo ef 2205 2598 snatspongemoler A 2206 mm Transport Roller dore E CAm 266 Setttappna Binding Sew A 2208 mee 2618 Selttapping Bangs A P N 960 100929R Rev 5 EDP 148849 E 7 46 B 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION HC Pusher Assembly 1 Exploded View 2329 O eo CN 2307 2329 2306 ARA a AA YN 2310 2312 2316 PUSHER ASSY Figure 7 24 VIZION HC Pusher Assembly 1 Exploded View P N 960 100929R_Rev 5 EDP 148849 H7 47 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION HC Pusher
60. ASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Section 5 9 WIRING DIAGRAMS This chapter provides the iVIZION Series Next e VIZION System Wiring Diagram Generation Banknote Acceptor Unit Wiring Dia grams for the following items VIZION System Wiring Diagram Sensor Board Validation Unit Transport Unit CN6 Control CPU Board mini B Bezel Connector CN8 ICE FlashWriter ZH8 ZH8 Interrupter Board CN2 NENNEN Transport Motor ISP Validation CPU Board JTAG O OPTION EN e Pan i Expanded Memor RFID otor Y Module CN1 OPTION Expanded Memory For NJ Figure 5 1 iVIZION System Wiring Diagram P N 960 100929R Rev 5 EDP 148849 B5 E O 2014 JAPAN CASH MACHINE CO LTD Section 5 IVIZIONG Series Next Generation Banknote Acceptor Unit Wiring Diagrams THIS PAGE INTENTIONALL Y LEFT BLANK P N 960 100929R Rev 5 EDP 148849 B 52 B O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Section 6 6 PERFORMANCE TESTS This section provides Calibration and Performance Testing instructions for the iVIZION Series Next Generation Banknote Acceptor Unit and contains the following information Tool Requirements nstallation Procedures Download Procedures JCM Tool Suite Standard Edition Mode e Calibration Performance T
61. Assembly 1 Parts List Table 7 24 iVIZION HC Pusher Assembly 1 Parts List Ref No EDPNo Description Qty Remark 7301 WO ranspot FeedRolerAssy f2 2302 em Deppen 5 2303 226078 ousideGudelasy 5 mw em Sud Home Lover o 2305 226079 Sud Home Prism frp 2306 22608 Gomecing Gear f35 Umor 22608 agent f1 mos 226082 geing f1 2309 ee Stacker Transpor Shan f1 mo 226086 dengen frp mm ume een E O mu mm Sage 4 mss 147708 FedRespmp E mu WW Sein 8 mss mme tad ue mi mme Saa 4 estr mm Geartrenspon Sud E ass mm Gear Paley Dive mu Wem rege ET mm WW feon 2 Umm Wwe mo 1 mm mm Bi cWeswa 4 223 mm HC Box Stack Gui Seng 5 mm mmm posi A aus ma 2606 Seltinping Binding Suew 2 2326 mee 20 Seltiaping Binding Serew fs 227 wr tee In 228 een ern E O P N 960 100929R Rev 5 EDP 148849 H7 43 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION HC Pusher Assembly 2 Exploded View 2419 2420 2422 2425 2414 2426 2413 2425 2427 2421 S Ws 2422 2422 2418 2429 2401 Figure 7 25 iVIZION HC Pusher Assembly 2 Exploded View P N 960 100929R Rev 5 EDP 148849 B 7 49 B O 2014 JAPAN CASH
62. B Mini B Terminal Plug e Application Software JCM Tool Suite Standard Edition Containing USB Downloader Sensor Calibration Performance Test programs and Utility Figure 6 68 ICB Setting Tool Requirements NOTE The ICB Function Status is initially Factory Set to INHIBIT as a standard function Therefore the IVIZION Unit s ICB must be first initialized using the USB Tool Suite Utility Options Refer to the JCM ICB Installation Guide for exact programming descriptions and operational details ICB Image Setting Change Preparation Perform the following steps to set or reset the ICB Functions 1 Turn the iVIZION Unit s Power Switch to ON 2 Launch the JCM Tool Suite Standard Edition Application The Figure 6 69 Screen will appear when the application becomes active 3 Click on and hold down on the Service Mode selection Pull Down Menu See Figure 6 69 a and Slide down select Utility from the Pull Down Menu Sections See Figure 6 69 b The iVIZION Utility Tool Version X XX for Suite Edition Application Menu selection Screen shown in Figure 6 70 will automati cally appear P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit Section 6 2 JCM Tool Suite Standard Edition File Help Device Information Communication Status Connected Device Type WIZION BOOT ROM Version B03 Flash ROM Status OK Serial Number Pa t stst S
63. B4 B O 2014 JAPAN CASH MACHINE CO LTD Disassembly Reassembly Figure 4 7 Left Frame Outer L Removal NOTE When replacing the Frame Outer L Assembly ensure that the Plate Nut is correctly re positioned See Figure 4 7 g 11 Remove the two 2 Timing Belts See Figure 4 8 a amp a5 from the Transport Unit Figure 4 8 Timing Belt Removal NOTE The Timing Belts should be replaced as illustrated in Figure 4 8b when reassembling the Unit Be careful that the Pulleys and or Rollers do not fall off during reassembly IVIZION HC Cash Box To remove the Timing Belt proceed as follows 1 Remove the Cash Box from the iVIZION Unit 2 Open the Cash Box Door 3 Remove the two 2 screws See Figure 4 9 a amp a5 retaining the Pusher Mechanism Unit to the Cash Box P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit B 43 E Section 4 4 Slide the Pusher Mechanism Assembly See Figure 4 9 b backward and remove the Pusher Mechanism Assembly out of the Cash Box Figure 4 9 Pusher Mechanism Removal 5 Remove the four 4 screws See Figure 4 10 ay a a3 amp ay retaining the HC Box Stacker Base See Figure 4 10 b in place and remove the HC Box Stacker Base from the Pusher Mechanism Assembly Figure 4 10 HC Box Stacker Base Removal 6 Remove the four 4 screws See Figure 4 11 a a 85 amp a4 retaining the Pusher Guide See Figure
64. Block Denomination INHIBIT DIP Switch Block JCM Custom Private Line Acceptor Unit Release Pushbutton Status LED 4 Colors Red Yellow Green amp Blue Front Panel Bezel JPL Connector Transport Unit Release Lever IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 U V Hn DOV OZ Power ON LED Green USB Mini B Software Download Calibration amp Maintenance Connector Cash Box Stack Volume Indicator Window Cash Box Window confirms the last stacked Banknote Denomination Value Lock Installation Hole user provided Pusher Lever manually moves the Pusher Plate down Activate lever to confirm the denom ination value through Cash Box Windows R Frame Housing LD Specification Frame Housing SH Specification W HC Cash Box Assembly Figure 1 5 iVIZION Component Names B E O 2014 JAPAN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information Specifications IVIZION SS SH Specifications Technical Specifications Table 1 4 VIZION SS SH Technical Specifications 98 or greater The following Banknote types are excluded a Banknotes with unclear graphics b Double dual notes c Worn dirty wet stained torn or excessively wrinkled Banknotes d Banknotes having folded corners or edges e Banknotes having the wrong cut dimensions or a printing d
65. CB Compliant Standard for SS SH Version Only Optional Board Memory g 0 Standard Memory 64M Bit 1 Memory Extension Board 128M bit 2 Memory Extension Board 192M bit Input Output Signal Selection h P Photo Coupler Isolation Standard R RS232C External Harness Type 0 No Harness 1 Standard Harness One side cut 2 Harness with USB I F Cable One side cut d 3 Harness 2 with Connector and USB I F Cable 4 SS SH Harness with USB I F Cable One side cut 5 SS SH Harness 2 with Connector and USB I F Cable 6 Harness with USB I F Cable and JPL Connector 1m one side cut The number of stacked Notes depends on the Banknote s condition P N 960 100929R Rev 5 EDP 148849 B 1 2 E General Information Software Descriptions Table 1 3 lists the product software number descriptions Table 1 3 iVIZION Software Number Specifications Software iVIZION V N2 A l B C D E Software Model Name Denomination Country Code Interface Protocol Name Software Version Figure 1 2 Precautionary Symbols The Figure 1 2 symbols are defined as follows 1 Type 1 Do not insert a torn folded or wet Banknote it may cause a jam inside the unit 2 Type 2 Do not expose the unit to water The unit contains several precision electronic devices that can be damaged if water or any liquid 1s sprayed or spilled into the unit 3 Type 3 Do
66. Cash Box to System Inhibit See Figure 6 81 on page 6 19 1 Then click on the Disable Screen Button See Figure 6 74 b to disable the ICB Function 2 When the ICB Function is correctly disabled the ICB Successfully Disabled pop up Dialog Message Window shown in Figure 6 76 will appear O 2014 JAPAN CASH MACHINE CO LTD Performance Tests 3 Click the OK Screen Button See Figure 6 76 a to accept the reported message IVIZION UTILITY Suite Edition Xi IGB Successfully Disabled Figure 6 76 Disable Setting Completion ICB Current Status Screen Button To check the current ICB Enable Disable Setting Status proceed as follows 1 Click on the ICB Current Status Screen But ton See Figure 6 77 a 2 The Current ICB Enable Disable Status will appear in a Field Window next to the ICB Cur rent Status Screen Button See Figure 6 77 b Enable Disable pr Enable Disable ICB Current Status DISABLE Figure 6 77 ICB Current Status Screen Setting the Machine Code Number M C This setting allows a unique fourteen 14 digit Machine Code Number to be entered into the iVIZION The Machine Number helps to identify to which Game Machine the iVIZION belongs and avoids the using of an assigned Cash Box in another Game Machine To enter and set a Machine Code Number proceed as follows 1 Type the fourteen 14 Machine Code Numbe
67. Click Finish to exit the wizard Figure 6 8 Installation Completion Screen 8 Click on the Finish Screen Button to end the installation process This completes the JCM Tool Suite Standard Edition installation procedure Driver Installation Procedure Perform the following steps to install the various iVIZION Software Drivers Refer to Figure 6 1 for the Tool Requirements and Harness Connector locations Before downloading the iVIZION USB Driver the usbivizion inf application must be installed in a designated Folder on the PC first 1 Connect the USB Cable to the iVIZION Unit 2 Supply power to the iVIZION Unit 3 The Hardware Update Wizard Screen shown in Figure 6 10 will appear Click on the Radio Screen Button amp located beside No not this time See Figure 6 9 a and then click on the Next gt Screen Button See Figure 6 9 b Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only O Yes now and every time I connect a device Click Next to continue Figure 6 9 Hardware Update Wizard Screen 1 4 When the Screen shown in Figure 6 10 appears click on the Radio Screen Butto
68. E CO LTD Installation DIP Switch Configurations This portion provides the denomination DIP Switch Block Settings for the iVIZION Unit Table 2 1 Denomination INHIBIT DIP Switch Settings Validation CPU Board SW1 ON Web OFF IC UN CH VEND 1 INHIBIT Switch OFF VEND 1 ACCEPT 1 6 VENDGINHIBIT VENDGACGERT OFF Fixed Not Applicable N A Used to enter Test Mode Table 2 2 JCM Private Line DIP Switch Setting Validation CPU Board JP1 O t JP1 C HE Mark hw Non Marked O Marked C 4 RS 485 Resistance RS 485 Resistance Un Terminated Terminated Table 2 3 Software DIP Switch Settings Controller CPU Board SW1 OFF Fixed OFF Fixed 3 OFF Fixed OFF Fixed Not Applicable N A Never Switched to ON Table 2 4 Serial Communications DIP Switch Settings Controller CPU Board JP2 amp JP3 Mark I2 ER ses ReP ReP Switch No Non Marked R Marked P Photo Coupler Isolation Standard Photo Coupler Isolation Standard P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit B 2 3 E Section 2 amp NOTE When changing the type of VIZION Serial Communications Switches JP2 and JP3 located on the Controller CPU Board must be set to identical switch positions Primary LED Indications The iVIZION Unit s two LEDs illuminate differ ent colors when various operating and error condi Dons occur Table 2 5 LED
69. Error Pattern Indications LED Indications Condition E Power LED Status LED Extinguished mS 2 Initializing Blue Flashes d ge uic L4 Reject traen GreenFiashas L5 Banknote Jam Yellow Flashes Abnormal e Error Lit Green Red Flashes Lit Red Downloading Lit Green Sa Gen Performance Test e Stand by Lit Green Lit Blue The Power LED lights Green when Power is supplied to the Unit Extinguished OUT O 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation Connector Pin Assignments Table 2 6 lists the iVIZION SS LD Interface Connector Pin Assignments Table 2 6 iVIZION SS LD USB Connection Pin Assignments Back Side View Hoooooood C 1 000000000 O REISER EISEN Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1R026PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 Signal Name yo t Function Banknote Acceptor Master Reset Input Signal Line USB Communication Input Output Signal Line USB Communication Input Output Signal Line USB Communication Ground 0V DC 7 LED Drive Line anode 24V DC Power RS232 GND AA I F 12V DC Interface Power Supply 12VDC USB Communication Vbus Signal Line 5V DC LED Drive Line catho
70. Figure 2 11 circled inset to visually see the completed assembly as required Figure 2 12 M3 Screws Locations Figure 2 11 Interface Harness Installation Location 2 Bolt the bottom side of the iVIZION LD Frame into its intended Machine s location using four 4 M3x6 Screws on both bottom sides of the Frame 2 Screws on each side as shown in Figure 2 12 P N 960 100929R Rev 5 EDP 148849 2 11 E O 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation VIZION Sensor Locations Figure 2 13 illustrates and Table 2 12 lists the iVIZION various Sensor and Sensor Lens locations o lt 3 EN E MECA E a Low NECEM FECE O P M Figure 2 13 iVIZION Sensor Cleaning Locations Table 2 12 iVIZION Sensor Cleaning Location Types ntrance Sensors Exit Sensors UV Sensor Upper UV Sensor Lower Transmissive Sensor CIS Upper CIS Lower Feed in Sensors Feed out Sensors Home Position Sensor Cash Box Nearly Full Sensor Lens Anti Stringing Mechanism Feed in Sensor s Comb Grooves Use only non flammable compressed air P N 960 100929R_Rev 5 EDP 148849 AM 2 12 B Wipe area clean using a lint free cloth such as a Micro Fiber Cloth or blow clean using Compressed Air O 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Standard Interface Circuit Schemati
71. Flash ROM Version A Flash ROM CRC18 OD o Protocol ID service Made Figure 6 69 JCM Tool Suite Standard Edition CIS Image Tool The CIS Image Tool provides graphic views of the scanned Banknote images directly This feature 1s available to confirm the last stacked Banknote denomination by presenting its scanned front and back images 1 Click on the large 1 CIS IMAGE Screen Button located on the iVIZION Utility Tool Screen See Figure 6 70 a 2 Confirm that the CIS Image Screen shown in Figure 6 71 appears 3 Click on the Read Screen Button See Figure 6 7 a to see an image of the last scanned Banknote s upper and lower surface images on the Screen See Figure 6 72 b amp c 4 Click on the File Save Screen Button See Figure 6 71 b if necessary to save the data 5 Click on the File Read Screen Button See Figure 6 71 c to retrieve the saved file data 2 WIZION Utility Tool Version 1 05 for Suite Edition Qm iVIZION Utility Tool GLOSB 2 ICB SETTING iVIZION is connected Figure 6 70 iVIZION Utility Tool Version X XX for ouite Edition Screen 1 Figure 6 71 Empty CIS IMAGE Screen E 6 17 B 2014 JAPAN CASH MACHINE CO LTD Section 6 Figure 6 72 Last Acceptance CIS IMAGE Screen NOTE The CIS Image data will not be Ca retained if the iVIZION s Power Supply is turned OFF after stacking the last Banknote ICB Function Setting This porti
72. Flat Flexible Cables FFC See Figure 4 35 e amp e and then remove the Sensor Transfer Board Assembly See Figure 4 35 f off of the Validation Head then 6 Remove the CIS FFC the Transmissive Light FFC and the Upper FPC from the Validation Unit Figure 4 33 Bezel Retainer Chips A amp B Removal NOTE Use a T6 TORX Torque Wrench Driver when reattaching Bezel Retainer Clips A and B onto the Transport Unit Sensor Transfer Board CIS FFC Transmissive Light FFC amp Upper UV FPC Sensor Removals To remove the Sensor Transfer Board the CIS FFC Sensor the Transmissive Light FFC Sensor and the Upper UV FPC Sensor proceed as follows 1 Open the Validation Section and release the six Figure 4 35 Sensor Transfer Board Assembly 6 Upper Cover Click tab Stops See Figure 4 34 CIS FFC Transmissive Light amp a through ag by using a small Screwdriver Upper UV FPC Cable Removal P N 960 100929R Rev 5 EDP 148849 B 4 9 B O 2014 JAPAN CASH MACHINE CO LTD Section 4 Validation Sensor Board Assem bly Removal To remove the Validation Sensor Board Assembly proceed as following l Remove the four 4 Cover Mounting Screws See Figure 4 36 a through a4 located on the base side of the Validation Unit and remove the iVIZION Head Cover A See Figure 4 36 b off the Validation Assembly Remove the two 2 mounting Screws See Figure 4 37 a amp a5 and take Grounding Plate A
73. MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION HC Pusher Assembly 2 Parts List Table 7 25 iVIZION HC Pusher Assembly 2 Parts List RefNo EDP No Description Oy Remak or 220 met T 2402 2200 fresi 2403 226077 lamper S mw 2200 ament f2 f mos 22608 agent f2f mos 226084 eier S mor 226087 denge S mos 22608 denge S 2409 226089 seersant 5 mW 22600 denge 5 mm mm sere 2 m 22608 denn S mis me am Pushor Base E mu Ws wm 5 ms Wh mp S mis 147061 MowPosonee Il mW Wm Feed Dive Paley fe ms Wem FedDePuey fe mi Wm feon may Wm FeWWoRde 4 mg 105197 arm Side oler T mg Wem Feed Puley Shah 8 mm me nmn E Umm Wm mm frp mos Wm mme mom 226006 se 27 wes 2o6wwasnertsma fe mos mea 2606 Settanping Binding Sew 1 mus mee 20 Selttaping Binding Serew Jo may or fae ParalelPin Herd Il msi s upper Il msi me ax4ParatelPin Hard 2 mas oes 9122 ParalelPin Hard 5 mam mem om EI P N 960 100929R Rev 5 EDP 148849 B7 5oB O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Optional Components Exploded Views DE
74. NHIBIT Setting banknote acceptance inhibit INHIBIT Error mano for Escrow has not been sent Solution Ensure that the active state of a Host Machine or an iVIZION DIP Switch INHIBIT setting is properly set Reiect Request Banknote is rejected by Host Machine request J q Solution Ensure the INHIBIT setting of the Host Machine is correct Ticket Error Ticket Upside down Solution Ensure that the Ticket Barcode is facing up when inserted Banknote is rejected by detecting a Banknote remaining in the Transport Unit Transport Overrun Error Stacker Part Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Unit Sensors Banknote is rejected because of a length longer than the acceptable length NON SES Kengi Emor Solution Ensure that the Banknote is a proper length Banknote is rejected by the Validation Pattern process Solution Ensure that a foreign object and or Banknote is not adhering to the POIO SI mora Acceptor Unit Sensors Perform an adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the authentic Banknote Validation process Authentic Banknote l l Identify Error Solution Ensure a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary P N 960 100929R_Rev 5 EDP 148849 E As B O 2014 JAPAN CASH MACHINE CO LTD Appendix A IVIZIONG Series Next Generation Banknote Acce
75. Next Generation Banknote Acceptor Unit E o5 E Performance Tests amp iVIZION Calibration Ver1 43 COM He v Service Num Update serial No MV Check RFID Figure 6 36 iVIZION Calibration Ver X XX Screen NOTE Writing a Serial No can be Cx performed after a Calibration is completed To do so Click on the Update serial No Check box See Figure 6 36 b If the IVIZION Device needs its current Serial No written NOTE If the RFID Board is not featured within the IVIZION Device remove the check in the Check RFID Check box 7 Click on the Start Screen Button See Figure 6 36 a to begin the following three 3 sequential Sensors Calibration Procedures Cash Box Sensor Nearly Full Sensor Feed Out Sensor Calibration will be performed in the above order while one of either Box RUNNING Nearly Full RUNNING and Feed Out RUNNING messages is showing on the Screen See Figure 6 37 gn NOTE If the Check RFID Check box shown in Figure 6 37a is unchecked the Calibration Information Screen shown in Figure 6 38 will appear When present click on the OK Screen Button See Figure 6 38 a to begin the Calibration Procedure 2 VEION Calibration Ver1 43 COM AO v Feed Out RUNNING AAA 100707 100600000000 L NOTE The Barograph does not indicate a Calibration in progress Figure 6 37 Feed Out Calibration Proceeding screen NOTE Message in this dialogue box
76. O Lew ener rapid A 632 082040 26 Phils Se Tapping Pan Head Screw 1 9 me pxSRammaewh Wien e P N 960 100929R Rev 5 EDP 148849 H7 14 8 O 2014 JAPAN CASH MACHINE CO LTD Section 7 E 722 Figure 7 8 iVIZION Transport Unit 4 Exploded View d NN 3 El IVIZIONG Series Next Generation Banknote Acceptor Unit bn Aai A pa i M F VA d GG SX h NV A Ak Fe A o A WW d b d pl fest eI e Es fn f f VIZION Transport Unit 4 Exploded View Exploded Views amp Parts Lists 2014 JAPAN CASH MACHINE CO LTD AM 7 1s B EDP 4148849 P N 960 100929R Rev 5 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 4 Parts List Table 7 8 VIZION Transport Unit 4 Parts List Ref No EDPNo Description Qty Remark LTW e WaweWWenFame AO 702 236863 Transport Lig Guide o 703 mm onse 3 el mm agang A FuerGearshat 711 706 147775 Fixer Gear Shaft B 707 185199 SG Plate 708 SS some ooo Ti fGearheadcomem2 fo SS NON MEN TH 231078 anze ECTS 2x8 Phillips Self Tapping Binding Head Screw Black 3M 1 713 104010 2x6 Philips Streng Binding Head Screw SM 2 TM 106002 20 8 Philips SelFTappino Binding Head Screw Geog am 4 718 148106 Pepe Sel Tapping Fi
77. ON Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 3 Exploded View Figure 7 7 iVIZION Transport Unit 3 Exploded View P N 960 100929R_ Rev 5 EDP 148849 B7 13 BH 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 3 Parts List Table 7 7 VIZION Transport Unit 3 Parts List RefNo Eoo eege ay roman a mes transpor Boton Cover AO 602 wrs Head aten Cover A 603 joen Head ton Button A en 147886 HedRewwilakA Il 605 147880 Head Removeltatch il 606 147840 transpor RemovalLever Jil eor joen rouge Il 608 3S resonos il e nn resonos nl eu 14780 respontot il en 147868 prem Cover Feed Out Sensor 3 o e um Pommet A en 4728 Wirigege AO en 47770 Wewp Remwdiad Jl 6 17778 rerna A 6 joen Head Removal Shaft Il en 44708 TrensporUnittatchFueumPin e 6m 447748 Spring Head Burton il 6 47748 SoingHeadtach nl G5 187256 Noise Sisking Stoker A Gn jem Valdaton Unit Hamess Il Gm 148610 Floating alar Il Gm 104010 266 Philips SeTapping Binding Head Serew M2 KR EE E 625 110949 2 6x8 Flathead Phillips Self Tapping Screw Black 3M 148573 2 EN Phillips Self Tapping Binding Head Screw Black CI 000666 P2 6x7 5x0 5 Plain Washer 6x7 5x0 5 Plain Washer Ken BE 9 1065 03x16 Parale Pin Susiaer Hare 17 IC E
78. ON Unit RFID Board Cash Box and ICB Function Settings Refer to Error Jam and Reject Code Tables on page A 2 of Appendix A in this Manual for more details concerning each error type Table 6 7 ICB Setting Function Operational Condition Installed the Installed Read Write iVIZION RFID Board Cash Box gas d same another Tool Data Checksum Machine Machine Correction System Enable System Enable OK OK NotAvailable Not Available Not Available Not Available nstalle Enable System Inhibit Not Available Not Available Not Available Not Available Not Available NOT Installed Ee Not Available Not Available Not Available Not Available Not Available System Enable Not Available Not Available Not Available Not Available Not Available nstalle P N 960 100929R Rev 5 EDP 148849 E 6 20 B O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Section 7 7 EXPLODED VIEWS 8 PARTS LISTS This section provides product exploded views and e VIZION Transport Unit Exploded View parts lists for the iVIZION Series Next Generation e VIZION Frame Unit Exploded View Banknote Acceptor Unit This section contains the l l l following information e iVIZION Cash Box Unit Exploded View NOTE When replacing parts make sure iVIZION Upper Part Exploded View that the parts are functionally the same as e iVIZION Plate Assembly Exploded View advised by JCM e iVIZION Pusher Unit Assembly
79. OSHIBA die LED Power 24V DC 24V DC lt 232GND POTIN at sech ech lech lee sech ech fos Lech Ges Sj ja eps lere gt o 0 au OO lt Z D O n Ul I3 ahr r Ile ao e Xlo Z mA Szi xiz Fiziziziz O Node OlPla 0 Glo O OlOlIOlO Ol Y sl VF 12V VBUS 2 2KQ NOTE The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine s functional operation E E LA vk CES pod 232C j JP2B ES TTL G E IC m 4 4 E a U r mi o X d l O 2 X s JO U U APC PC400 E 2300 SHARP gt ccTalk POWER G UE GN O IZ U Ol 5V ET GN ET GN 10KQ RN1910FE TOSHIBA O ollo SIMA ES 31015 5 Wa mn mio N N N N JP U SELEC Uni N nmi esch N Qd o N NIN AN 5V TA ISS 00 gt o 100PF qh POWER GND CO m A 0 Z v d d TC74VHCT125AFK TOSHIBA 1500 1 4W a RXA Exar GND LJP gt DF3A6 8FU IE CJP gt TOSHIBA Figure 2 15 VIZION Photo Coupler Circuit Interface Schematic Diagram P N 960 100929R_Rev 5 EDP 148849 O 2014 JAPAN CASH MACHINE CO LTD AM 2 13 B Section 2 Interface Circuit Schematics Continued 1 IVIZIONG Series Next Generation Banknote Acceptor Unit Installation Figure 2 16 illustrates the iVIZION RS232C Circuit Interface Schematic Diagrams NOTE The Controller Circuit Schematic is for reference onl
80. PCs should be reinstalled as illustrated by the Blue paths shown in Figure 4 39 Figure 4 39 Validation Sensor FPC Reassembly CIS Transmissive Light 8 Upper UV Sensor Removals To remove the CIS the Transmissive Light and the Upper UV Sensors proceed as follows 1 Push out the two 2 Alignment Pins See Figure 4 40 a amp a5 retaining the two 2 Limit Stops See Figure 4 40 b amp b gt using holes provided inside the Unit and individually remove the two 2 Stops from the Validation Unit r NOTE When reassembling the Unit ensure that the right and left side Pins are correctly repositioned when reinstalled 2 Carefully spread both sides of iVIZION Head FR A Frame apart See Figure 4 40 c amp c5 and lift the Upper Validation Section See Figure 4 40 d up and out of the Validation Unit Figure 4 40 Upper Validation Part Removal P N 960 100929R Rev 5 EDP 148849 PET IVIZIONG Series Next Generation Banknote Acceptor Unit Section 4 3 Remove the six 6 mounting Screws See Figure 4 41 a through ag retaining the upper iVIZION BG 85B Head Assembly See Figure 4 4 b to the lower Validation Unit Figure 4 41 iVIZION Head BG85B Removal 4 Remove the four 4 CIS Sensor Mounting Screws See Figure 4 42 a through a4 and remove the CIS Sensor See Figure 4 42 b from the Upper Validation Section r NOTE When reassembling the Unit ensure that the UV Senso
81. Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION HC Box Assembly Exploded View 1601 HC BOX UNIT ASSY Figure 7 17 iVIZION HC Box Assembly Exploded View P N 960 100929R Rev 5 EDP 148849 H733 BH O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION HC Box Assembly Parts List Table 7 17 iVIZION HC Box Assembly Parts List RefNo EDP no Desi ay Rema 1601 006037 M3x12 W Washer Small M3x12WWasher sma 21 P N 960 100929R Rev 5 EDP 148849 H7 34 BH O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 iVIZION HC Box Unit Exploded View 1706 UPPER PART ASSY RECEIVE PLATE ASSY RCV SP BASE A ASSY RCV SP BASE B ASSY 1709 1721 1701 1722 1712 1722 1711 1713 RCV SP BASE B ASSY FRONT PLATE ASSY 1713 1708_4 Figure 7 18 iVIZION HC Box Unit Exploded View P N 960 100929R Rev 5 EDP 148849 E 7 35 BH O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION HC Box Unit Parts List Table 7 18 iVIZION HC Box Unit Par
82. Performance Test Preparation Perform following steps to begin the Performance Test Preparation Procedure 1 Turn the iVIZION Unit s Power Switch OFF 2 Remove the Transport Unit from the Frame 3 Set 8 Position DIP Switch 8 to ON Figure 6 56 DIP Switch Z8 Set ON 4 Place the Transport Unit into the Frame 5 Turn the iVIZION Unit s Power Switch ON The Status LED will light a steady Blue Color 6 Launch the JCM Tool Suite Standard Edition Application The Screen shown in Figure 6 57 will appear when the application becomes active 2 JOM Tool Suite Standard Edition File Help r Device Information Communication Status Connected s lt sS Device Type NN E EE BOOT ROM Version Ba s i sS Flash ROM Status OK Serial Number ODO ttC i S S Flash ROM Version vissOro94PRI0 FlashroMcrcis OxDASE oo os ProtocolID 003 Service Mode YX Pertormance Test Figure 6 57 JCM Tool Suite Standard Edition Screen 7 Click on and hold down the Service Mode selection Pull Down Menu See Figure 6 57 a and Slide down select Performance Test from the Pull Down Menu Selections See Figure 6 57 b 8 Activate the VIZION Test Item VerX XX Appli cation and the Screen shown in Figure 6 58 will automatically appear P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit AM 6 12 B Performance Tests VIZION T
83. RFID Module in the Cash Box To set the Cash Box ICB Function to Inhibit when the RFID Circuit Board 1s installed proceed as fol lows 1 Click on the Inhibit Screen Button See Figure 6 81 a Inhibit IB System Inhibit Get ICB System Status Figure 6 81 Inhibit Screen Button Location NOTE The JCM Factory Default Setting S is Inhibit See Table 6 7 2 When the ICB Inhibit Function in a Cash Box is properly set the ICB Inhibition Successfully pop up Dialog Message Window shown in Figure 6 82 will appear 3 Click on the OK Screen Button See Figure 6 82 a to accept the reported message O 2014 JAPAN CASH MACHINE CO LTD Section 6 IVIZIONG Series Next Generation Banknote Acceptor Unit Performance Tests 2 The existing ICB Inhibit Function set in the Cash iVIZION UTILITY Suite Edition Box will appear in the pop up Dialog Message Window next to the Get ICB System Status Screen Button See Figure 6 83 b A ICB Inhibition Successfully Inhibit IB System Figure 6 82 Inhibit Setting Completion lit it must be place on a Read Write Tool and be initialized To retrieve the current ICB Function Setting in a Figure 6 83 ICB System Status Indication Cash Box proceed as follows 1 Click on the Get ICB System Status Screen Button See Figure 6 83 a ICB Function Operational Condition Table 6 7 lists various functional combinations available for the iVIZI
84. Sensor Cleaning Procedure on page 2 10 of this Manual 4 When the Banknote Acceptance Rate becomes drastically degraded E O 2014 JAPAN CASH MACHINE CO LTD Performance Tests CALIBRATION ORDER Table 6 1 lists the Calibration Order related to each iVIZION Sensor s Screen indication Table 6 1 iVIZION Sensor Calibration Order stop Screen indication BOxRUNNING Cash Box Sensor a Aud Home Position Sensor ED IS Feed In Sensor Related Sensor Calibration 1 Calibration 2 UV RUNNING UV Sensor Upper Calibration 3 UV RUNNING UV Sensor Lower CIS transmissive Sensor CIS RUNNING CIS Sensor Lower CIS Sensor Upper Calibration 4 Calibration Tool Requirements Figure 6 30 illustrates and list identifies the calibra tion Tools and equipment interconnects necessary to install an iVIZION Unit away from its Host 2 Machine amp NOTE When the USB A Terminal is connected to a USB Hub the VIZION may not be operating Ensure that the USB A Terminal is properly connected directly to the USB Port of the PC IVIZIONG Series Next Generation Banknote Acceptor Unit Section 6 Bottom Surface Top Surface Figure 6 31 KS 072 KS 089 Reference Paper Perform the following steps to properly place the KS 072 KS 089 Calibration Reference Paper into the iVIZION Device l Open the Upper Guide while pressing in on the Upper Guide Access Levers located on each side of t
85. T Pin 22 22 DET OUT Connect to DET GND Pin 21 23 JP IN OUT 24 SU SELECT IN SS SU Selection 25 ccTalk S IN OUT 26 Power Ground 0V DC 1 0 Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground No Connection SS Version Connect to any unused SG Pin 10 Pin 15 or Pin 19 SU Version P N 960 100929R Rev 5 EDP 148849 B BE O 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Connector Pin Assignments Continued 5 Table 2 11 lists the VIZION SS LD Bezel Connector Pin Assignments Table 2 11 iVIZION SS LD Bezel JPL CN7 Connection Pin Assignments Front Side View Embossed TE e LID Pin No 4 cn7 BE E Polarizing Pin FOG 8101001001005 Connector Box Pin Header Control CPU Board Side A3B 8PA 2DS 71 HRS JCM Custom Socket Housing Bezel Side A3B 8D 2C HRS Contact Type Bezel Side A3B 26305CFC HRS Polarizing Pin A3 GPIN HRS Recommended Wire UL1007 AWG 24 30 AAA EA A Pin Key a mem 4 5V DC 5V DC Power Supply Maximum 300mA REA ET LED Drive Power AA EE 12V DC 24V DC Maximum 300mA CAN Power EP BG Eske 5V Maximum 20mA Current Limitation 8 LED 1 KE LED Drive Line cathode Maximum Sink Current 300mA Caution The Embossed Numbers located on the Polarizing Pin Connector and on the CN7 Connector Numbers indicated in Table 2 11 are different The Polarizing Pin Key
86. VIZION Transport Unit 6 Set the External Switch Box Switch to the posi tion away from the Status LED on the Box 7 Turn the iVIZION Power Switch to ON The iVIZION Status LEDs will indicate Stand by Mode when the Status LED on the iVIZION Lights a steady Blue Color and the Status LED on the External Switch blinks at a Red Color rate 8 Turn the External Switch Box Switch toward the iVIZION status LED on the Box The desired Test selected by DIP Switch Positions will then begin Refer to Table 6 6 Performance Test DIP Switch Settings on page 6 16 of this Section for each test and its resulting Test indication 9 Return the External Switch Box Switch to the position away from the iVIZION Status LED on the Box again and the current Test being run will end If other Switch Box Tests are necessary restart from Step 1 at the beginning of this pro cedure O 2014 JAPAN CASH MACHINE CO LTD Performance Tests VIZION Utility Tools This portion provides information regarding each iVIZION Service Mode setting procedure The following two 2 Tool setting types exist when using the IVIZION Utility Tools e CIS Image Views e CB Function Settings ICB Image Setting Tool Requirements The Tools listed in Figure 6 68 are required to set or change each iVIZION ICB Setting a VIZION Device b Power Supply c PC OS Windows XP 7 iVIZION USB Driver Installed d USB Cable d4 USB A Terminal Plug d5 US
87. ash Box has not been initialized Solution Replace the Cash Box with a cleared Cash Box Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CNA 7 ICB Initialize Error P N 960 100929R_Rev 5 EDP 148849 E A 3 BH 2014 JAPAN CASH MACHINE CO LTD Appendix A IVIZIONG Series Next Generation Banknote Acceptor Unit Troubleshooting Jam Error Codes Table A 3 lists the various LED Jam Flash Code causes amp solutions Table A 3 Jam LED Flash Error Codes Status LED LED Color Flash Sequence Causes and Solutions A Banknote jam occurred near the Entrance Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Entrance Sensor Jam Transport Relative Parts Entrance Sensor Sensor Board LED1 PT1 CN1 or Validation CPU Board CN7 Banknote jam occurred near the CIS Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts CIS Sensor Upper Sensor Transfer Board CN4 CN1 CN2 Sensor Board CN2 CN3 CN1 or Validation CPU Board CN7 Lower CIS Sensor Sensor Board CN5 CN1 or Validation CPU Board CN7 Banknote jam occurred near the Exit Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Exit Sensor Jam Transport Relative Parts Exit Sensor Sensor Board LED2 PT1 CN1 or Validation CPU Board CN7 Banknote jam occurred near the Feed in Sensor Solutio
88. at Heed Screw 3M Bac 1 716 104012 20 10 Philips SelFTapping Binding Head Screw Blue 3M 2 M2 6x6 Pan Head Screw with W Washer 3M NENNEN 140963 Extended Memory Board Assy 64M bit total 128M bit Lt Pending Extended Memory Board Assy 128M bi ial 192mbi T Tm me ge A Tm mee RETO Insulating Shoot 2x4 Phillips Self Tapping Binding Head Screw 3M E 719 P N 960 100929R Rev 5 EDP 148849 NW 7 16 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZION Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 5 Exploded View Figure 7 9 iVIZION Transport Unit 5 Exploded View P N 960 100929R_ Rev 5 EDP 148849 B7 17 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION Transport Unit 5 Parts List Table 7 9 iVIZION Transport Unit 5 Parts List Ref No EDPNo Description Qty Remark EN 22 m WG 230486 SH only 803 VIZION Reel B E 230487 SH only 807 wem Gear Transport Stacking 1 EN 235788 SH only 147756 Gear Transport Stacking 2 147757 Gear Box Connection NN EEN en 147763 GearHead Gomecion A su mme pueMediei 5 s 147800 Putey Transport Dre 5 ers Ww PulyHexComedon f ws Wer Puede 9 em 147080 fousesers wm www pm 2 ere 148035 Timing Bet Eco Speciet I 20 mme memperBoadAsy 5
89. ation Banknote Acceptor Unit Section 4 4 DISASSEMBLY REASSEMBLY This section provides disassembly and reassembly Pusher Unit Timing Belt Removal instructions for the iVIZION Series Next Genera tion Banknote Acceptor Unit This section contains IVIZION Standard and Large Cash Box the following information To remove the Timing Belt proceed as follows Tool Requirements 1 Remove the Cash Box from the iVIZION Unit e Pusher Unit Timing Belt Removal 2 Open the Cash Box Door e Home Position Sensor Board Home Position 3 Remove the two 2 screws See Figure 4 1 a amp Sensor FFC amp Interface Connector Board ay retaining the Pusher Mechanism Unit to the Removals Cady Hox RFID Module amp RFID Harness Removals Validation CPU amp Controller CPU Board Removals USB FPC Power FPC amp Interface FPC Cable Removals Validation Unit Harness Removal Interrupter Board Removal Motor Unit Timing Belt Removal Stacker Motor amp Transport Motor Removals Bezel Hold Chips A B Removals Sensor Transfer Board CIS FFC Transmissive Light FFC amp Upper UV FPC Sensor Removals Validation Sensor Board Assembly Removal e Validation Sensor FPC Cable Removal Figure 4 1 Pusher Mechanism Screws Removal e CIS Transmissive Light Upper UV Sensor Removals 4 While pulling upward on the Door Latch Stoppers CIS CIS FPC Lower UV Sensor amp Lower UV See Figure 4 2 a amp a5 of the Pusher Mecha FFC Removals
90. ble 1 4 Table 1 5 Table 1 6 Table 1 7 Table 1 8 Table 1 9 Table 1 10 Table 1 11 Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 2 5 Table 2 6 Table 2 7 Table 2 8 Table 2 9 Table 2 10 Table 2 11 Table 2 12 Table 6 1 Table 6 2 Table 6 3 Table 6 4 Table 6 5 Table 6 6 Table 6 7 Table 7 1 Table 7 2 Table 7 3 Table 7 4 Table 7 5 Table 7 6 P N 960 100929R Rev 5 EDP 148849 List of Tables Page IVIZION Model Number Specifications esee 1 2 IVIZION Type Number Specifications cooccocccocnconiconconncocicaninannns 1 2 IVIZION Software Number Specifications seeeeseesse 1 2 IVIZION SS SH Technical Specifications seesseesess 1 6 IVIZION SS SH Environmental Specifications 1 7 IVIZION SS SH Electrical Specifications seeeeessese 1 7 IVIZION SS Structural Specifications ooccocccocccociconocanoocnnonocanonanons 1 7 IVIZION LD Technical Specifications eeeseeeeeeeeese 1 8 IVIZION LD Environmental Specifications esses 1 9 IVIZION LD Electrical Specifications eeeseeesessee 1 9 IVIZION LD Structural Specifications ooccocccocccociconiconconnconncancnnnnns 1 9 Denomination INHIBIT DIP Switch Settings
91. c to return to the Test Item Select Screen Cg NOTE If the intent is to perform other tests close all of the Screens open on the PC and turn the IVIZION Power Switch OFF then Turn the IVIZION Power Switch back ON and begin the Performance Test Procedures over again ICB FUNCTION SETTING BARCODE COUPON Perform the following steps to set the ICB Enable Disable Functions when using a Barcode Coupon To enable the ICB function 1 Launch the Test Item Select Screen again Refer to PC Performance Test Preparation on page 6 12 of this Section 2 Click on the ICB Control Ticket Read Test Screen Button See Figure 6 58 h 3 Click on the Start Screen Button See Figure 6 64 a to begin the ICB Function Setting amp ICB Setting Read Ticket for ICB Function Setting Figure 6 64 ICB Function Test Screen 4 Insert an ICB Enable Ticket Barcode Coupon The Status LED will blink three 3 times at a Green Color rate when the ICB Enable Ticket is being read correctly 5 Once the Status LED begins blinking normally insert a JCM Global Barcode Coupon in order to configure the Machine Number for the iVIZION Unit being tested The Status LED will blink three 3 times at a Green Color rate when the Machine Number is being read correctly If the Status LED blinks at a Blue Color rate an error condition has occurred See Error Jam and Reject Code Tables on page A 2 of App
92. ce area is unavailable the iVIZION SS Unit will need to be dismounted when maintenance procedures are to be performed Caution When installing the iVIZION SS Unit into a Host Machine do not mount it tilted downward more than 50 degrees from a Horizontal position See Figure 1 9 Maximum Angle Figure 1 9 Maximum Gradient Angle 50 Degrees P N 960 100929R Rev 5 EDP 148849 Bi 12 B O 2014 JAPAN CASH MACHINE CO LTD General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Figure 1 10 illustrates the iVIZION SH installation and maintenance space requirements 134 2 57 3 gt SN NOTE All Dimensions are in Millimeters Figure 1 10 iVIZION SH Unit Installation and Maintenance Space Requirements Diagram Br NOTE The Cash Box is hanging on the Unit Be careful that the Cash Box does NOT touch the Host Machine and be sure that there is enough space under the Cash Box to be seated removed properly Caution When installing the iVIZION SH Unit into a Host Machine do not mount it tilted downward more than 5 degrees from a Horizontal position P N 960 100929R Rev 5 EDP 148849 B1 13 E O 2014 JAPAN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information VIZION LD Specification Unit Dimensions Figure 1 11 illustrates t
93. cs Figure 2 14 illustrates the iVIZION USB Circuit Interface Schematic Diagrams 5V PC357 JKQ 2 2KQ SHARP Controller Side 24V IVIZION Side 24V O USB USB d USB GNb TTL TXD TTL RXD LED Power 24V DC 232GND LED Power 24V DC MPZ16085221A TDK Y Y AR UE 12V VBUS MZ D ala ls O Om TTL G NOTE The Controller Circuit LED Schematic is for reference only and does not guarantee E POWER GND the actual Machine s EZAEG3A50AV TXD Panasonic UE 12V VBUS sch wech ejes ple e o TTL G POWER GND Dee AE GND functional operation RXD 5V 10KQ DET 5V RN1910FE TOSHIBA DF5A6 8FU TOSHIBA N NIN IN ND ND ND gt O Oi WO ND O oO Ju 4 7KQ 000 100PF F I N NIN N NN alza o JAJ O Ojo N er T Ig d IS z amp sg a2 Zz m z Se z z z z U A olf olll T olo Cl Ge Si O O 4 ojo U o Cc Led m m or H AE Ga S m5 m M m nia O H a el POWER GND POWER GND d d TC74VHCT125AFK TOSHIBA 2 2k0 9 100 N A LN 1500 1 4W XA Eg A Ed i JP gt IE DA3A6 8FU LJP gt TOSHIBA Figure 2 14 iVIZION USB Circuit Interface Schematic Diagram Figure 2 15 illustrates the iVIZION Photo Coupler Isolation Circuit Interface Schematic Diagrams dm 2KQ SHARP OPF Ed po 100PF 5V Ad PE N O4 lt 1KQ PC400 SHARP TTL RXD RN1910FE MP T
94. cute the Performance Test to confirm iVIZION performance then perform a Sensor re adjustment Malfunction LED Error Codes The iVIZION contains two 2 Front Panel Indi cators e g a Green Power LED and a Status LED that exhibits four 4 colors The Power LED always lights a Green Color when power is applied to the iVIZION Unit The Status LED lights solid or flashes one combi nation of four 4 Colors when errors Banknote jams or a reject occurs The iVIZION Status Error Codes Banknote Jam Codes or Banknote Reject Codes are indicated by the number and or Color of the Status LED solid or flashing light Color conditions LED Indication Conditions Table A 1 lists the Green Power ON LED and the various Four 4 Color LED Status Error Code indications for the iVIZION Unit Table A 1 LED Code Condition Symptoms ce els Causes and Solutions Normal Condition Condition Downloading Near Full Detection Red SE Extinguished The FhaivizioNS EsstuscomedivSandby is set up correctly Stand by m cum The iVIZION is initializing DEN eege Yellow Lit The iVIZION has detected a Nearly full Cash Box Condition Test Mode Lit Green Blue Lit The iVIZION status is in a Performance Test Mode Stand by Red Flashes The iVIZION has an error condition See Table A 2 LED Error Codes Yellow Flashes e iVIZION has a jammed Banknote See Table A 3 Jam LED Flash Error Codes Green F
95. d USB A Terminal d5 USB Mini B Terminal e Application Software JCM Tool Suite Standard Edition Contains USB Downloader Sensor Calibration Performance Test programs and Utility Figure 6 55 PC Performance Test Tools Required Performance Test Items using a PC Table 6 2 lists the available Performance Test Items and their purpose using a PC for testing Table 6 2 PC Performance Test Items Status LED LED Test Item Test Purpose a aoe Operating Testing the Transport Motor rotation in a Banknote intake direction Motor Normal Rotation Testing the Transport Motor rotation in a Banknote reject direction Motor Reverse Rotation Yellow Flashes Testing sequential movement from Banknote trans portation to stacking at regular intervals without Banknotes y Movement Section 6 P N 960 100929R_Rev 5 EDP 148849 Status LED Indication AM 6 11 B Testing the Status LED Indications O 2014 JAPAN CASH MACHINE CO LTD Section 6 Table 6 2 PC Performance Test Items Status LED Test Item Test Purpose Stand by Operating Testing each Sensor s Performance Testing the 8 Position DIP Switch pip Switches ON OF Performance Testing Transportation Validation Stacking and Reject Performance and the Vend Signal Output Banknote Acceptance Extinguished Out Setting the ICB able Disable and Machine No Functions ICB Setting En Reading Ticket PC
96. d the Home Position Sensor FFC Assembly See Figure 4 21 c from the Transport Unit 7 Remove the three 3 mounting Screws See Figure 4 21 dj d g d3 retaining the Inter face Connector Board in place See Figure 4 21 f and then remove the three 3 Flat Ribbon Cables from the Interface Connector Board See Figure 4 21 e e amp es Figure 4 21 Home Position Sensor Board Home Position Sensor FFC Assembly and Interface Connector Board Removals P N 960 100929R_Rev 5 EDP 4148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 4 6 E Disassembly Reassembly RFID Module amp Harness Removals To remove the RFID Module and RFID Harness proceed as follows 1 Remove the two 2 mounting Screws See Figure 4 22 a g ao retaining the RFID Module to the back side of the Transport Unit See Figure 4 22 b 2 Remove the RFID Module and the RFID Harness See Figure 4 22 c from the Transport Unit II FA Se Y Qua we d DAL Se e A A ait 7 A e T E gt L ZA D SS EZ ZA LA ESA AN Z 7 FE cl Mg e e Tu y 4 AS IFE Figure 4 22 RFID Module amp Harness Removal Validation CPU amp Controller CPU Board Removals To remove the Validation CPU Board and the Con troller CPU Board from the CPU Board Module proceed as follows 1 Remove the four 4 mounting Screws See Figure 4 23 a through a4 that are retaining the CPU Board Module See Figure 4 23 d to the Transport Unit a
97. d the Serial Number will then be written into the EEPROMs on the Sensor and the CPU Boards See Figure 6 53 iVIZION Calibration Ver1 43 com gea rv EEPROM RUNNING A143 100707 Cancel IM Update serial No V Check RFID PT TT TT TT TT L NOTE The Barograph does not indicate a Calibration in progress Figure 6 53 Calibration Value Writing Screen When the data writing into the EEPROM is complete the Calibration Information Screen shown in Figure 6 54 will appear 100600000000 Calibration Information EA Calibration Complete Figure 6 54 Adjustment Info Screen 6 Click on the OK Screen Button See Figure 6 54 a This completes the Serial Number Writing Procedure IVIZIONG Series Next Generation Banknote Acceptor Unit Performance Tests This portion explains the iVIZION Performance Test Procedures The following two 2 methods exist to perform this Performance Test Procedure e Performance Test using a PC e Performance Test using the External DIP Switches Choose one 1 of the two 2 above Performance Test Procedures by selecting the one related to the particular circumstance desired Performance Test Tool Requirement using a PC Figure 6 55 illustrates and list identifies the Tools and Equipment Interconnects required to perform a PC iVIZION Performance Test a iVIZION Device b Power Supply c PC OS Windows XP iVIZION USB Driver Installed d USB Cable
98. de 18 Power Ground 0V DC 20 Connect to DET Pin 22 LEE N La 22 OUT sf FSCS 328 enk NOT S 26 POWER GND POWER Power Ground 0V DC 1 0 Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground t No Connection SS Version Connect to any unused SG Pin 10 Pin 15 or Pin 19 SU Version P N 960 100929R Rev 5 EDP 148849 E 2 4 E O 2014 JAPAN CASH MACHINE CO LTD Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Connector Pin Assignments Continued 1 Table 2 7 lists the VIZION SS LD Photo Coupler Connector Pin Assignments Table 2 7 VIZION SS LD Photo Coupler Connector Pin Assignments Back Side View 00000000 C 70000000 C poo0o00000 Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1R026PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 0000 EE O 3 us mor mm 4 use nour 0 5 use SG 6 max OUT 7 LR Np 8 LEDPOWER OUT LED Dive Line anode 9 VDC POWER POWER 24V DC Power y O 10 P SG 0 38 vws IN p 7 SSS 4 Je iNOUTE 18 me SG Lp 0 47 satt mor Connect to DET GND Pin 21
99. des Troubleshooting instructions for the iVIZION Series Next Generation Bank note Acceptor Unit This section contains the following information e Introduction Troubleshooting Overview Malfunction LED Error Codes e LED Indication Conditions Introduction Most Banknote Acceptor failures are due to minor causes Before replacing any parts make sure that all assembly and circuit board connectors are prop erly fitted and the harness is properly connected Lower than expected Banknote acceptance by the Validator portion of the iVIZION is often caused when dust or debris adheres to the Identification Sensor or Transport Belt Clean the Acceptor section first then observe the operating state of the Acceptor in detail when re initializing power This observation is important in locating any failure causes and the possible fault area If the Acceptor Head has to be repaired by disas sembling it always re calibrate the Sensors follow ing repair Perform all repairs by referring to Calibration and Testing in Section 6 of this manual and Disassem bly Reassembly in Section 4 of this manual Troubleshooting Overview The iVIZION allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom and survey the cause s of any failure occurrences during the process After determining the cause of the failure repair the iVIZION Unit by replacing any appropriate parts exe
100. e Calibration Information Screen shown in Fig ure 6 45 will appear Figure 6 45 Calibration Information Screen 4 O 2014 JAPAN CASH MACHINE CO LTD Section 6 16 Remove the KS 072 K S 089 Reference Paper and click on the OK Screen Button See Figure 6 45 a to begin the UV Sensor Non Paper Calibration Once the UV Sensor Non Paper Calibration is complete the Calibration Information Screen shown in Figure 6 46 will appear Calibratien Information EG Set Reference Paper KS 072 Figure 6 46 Calibration Information Screen 5 17 Place the KS 072 KS 089 Reference Paper back into the iVIZION Device See Placing the KS 072 KS 089 Reference Paper on page 6 7 of this Section 18 Click on the OK Screen Button See Figure 6 46 a to begin the following three 3 CIS Calibra tion Procedures CIS Transmissive CIS Upper CIS Lower Calibration will be performed in the above order while CIS RUNNING is showing on the Screen See Figure 6 47 2 iVIZION Calibration Ver A3 COM S CIS RUNNING PpP eee 100600000000 100 41 43 100707 Start 3 Update serial No JV Check RFID NOTE The Barograph does not indicate a Calibration in progress Figure 6 47 CIS Calibration Proceeding Screen Once the CIS Calibration is complete the Cali bration Information Screen shown in Figure 6 48 will re appear Calibration Information Remove the
101. e Position Sensor Board Home Position Sensor FFC amp Interface Connector Board Removals nrnnernnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnunnnnnnnnnnnnnunnnennunnnvnnunnnennuenn 4 5 RFID Module amp Harness Removals nrrnnennunnnvnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnennennne 4 6 Validation CPU Controller CPU Board Removals eene 4 6 USB FPC Power FPC amp Interface FPC Cable Removals 4 7 Validation Unit Harness Removal renrnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnunnnnnnnnnnnnuene 4 7 Interrupter Board Removal annnnnnnannnnnnnnnnnnnnnnnnnnennnnnnennnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnuenn 4 8 P N 960 100929R Rev 5 EDP 4148849 Hi BN O 2014 JAPAN CASH MACHINE CO LTD IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents Page Motor Unit Timing Belt Removal sissies eoo eci esee neu niae enu resta oa SEENEN Ee 4 8 Stacker Motor amp Transport Motor Removals eene eee nennen nn 4 8 Bezel Retainer Clips A amp B Removal rrnnnnnnnnnnnnnnnnnnnnnnnnnnannnennnnnnnnnnnnnnnunnnunnnennnennne 4 9 Sensor Transfer Board CIS FFC Transmissive Light FFC amp Upper UV FPC Sensor Removals vass 4 9 Validation Sensor Board Assembly Removal cessere 4 10 Validation Sensor FPC Cable Removals eeeeeeeeeee ere
102. e iVIZION Power Switch to OFF 2 Set 8 Position DIP Switch 6 7 and 8 to ON See Figure 6 23 nm AOS llis NA NE E Figure 6 23 DIP Switches 6 7 amp 8 ON 3 Connect from the USB Port located on the front side of the iVIZION Unit to the PC using the A mini B USB Communications Cable 4 Turn the iVIZION Power Switch to ON The Status LED will flash at a Green Color rate 5 Launch the JCM Tool Suite Standard Edition Application The Screen shown in Figure 6 24 will appear when the application is activate 2 JCM Tool Suite Standard Edition File Help Device Information Communication Status connected Device Type eem c eee cid BoorRoMVeson Flash ROM Status Jee Serial Number AAA Flash ROM Verslon Flash ROM CRC16 EE GPL ae M PeocdD Service Mode Figure 6 24 JCM Tool Suite Standard Edition ocreen 2 H O 2014 JAPAN CASH MACHINE CO LTD Section 6 IVIZIONG Series Next Generation Banknote Acceptor Unit Performance Tests 6 Click on and hold down the Service Mode Pull Down Menu selection and Slide down the Menu to select Download When selected 1t will Highlight the selected Field Area in Blue See Figure 6 25 and the Status LED will flash at a Green Color rate 2 JOM Tool Suite Standard Edition File Help Device Information Communication Status Connected 7 Device Type a A BOOT ROM Version Flash ROM Status
103. ecseecueecaeecueecsueceueesueessuesseeeges 2 10 VIZION Optional LD Version Unit Installation 2 11 IVIZION Sensor e urticaria 2 12 Standard Interface Circuit Schematics ooncooncccncccnnccncconccnnconnconnnnnnnnancnancnnnrnnnrnnnnos 2 13 Interface Circuit Schematics Continued 1 2 14 Interface Circuit Schematics Continued 2 ENEE 2 15 Interface Circuit Schematics Continued 3 occcocccconccoccnocnoconoconnnonnonononanconnnonnnonannonanenaninono 2 16 Operational Flowchart rennnnnennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnunnnnnnnunnnunen 2 17 Operational Flowchart Continued 1 else nennen nennen nnn 2 18 Operational Flowchart Continued Zi 2 19 3 COMMUNICATIONS cisco rn ai d d gun Ern is 3 1 AMECA noia icri asa opti 3 1 JE NAMES FIG AI a IT T TT 3 1 Europe Africa Russia Middle East eese eene nennen nnne 3 1 JCM Europe Ein lee WEE 3 1 US read 3 1 JOM Europe UK le WEE 3 1 O 3 1 E Re EUM UE LI E EE A E 3 1 JAPAN CASH MACHINE CO ETD HOY usa i a ke etie eit 3 1 4 DISASSEMBLY REASSEMBLY usina 4 1 Tool Requirements dica 4 1 Pusher Unit Timing Belt Removal ranrnnrnnnrnnnnnnnennnennnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnunnnennnennn 4 1 IVIZION Standard and Large Cash BOX occoccccncccnccncncnccnconononnconncnonononronnnnnnnnnnnnnnnrnnnnnnnnninaninnss 4 1 IVIZION TIG CAS BOX tarro idad 4 3 Hom
104. ed on right side of the Lower Validation Section 2 Remove the Cover See Figure 4 46 b from the Lower Validation Section 3 Remove Timing Belt See Figure 4 46 c from the Lower Validation Section P N 960 100929R_Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit A 4 13 B Section 4 NOTE Follow the same procedure to amp remove the opposite side Timing Belt Figure 4 46 Timing Belt Removal NOTE The Timing Belt should be reinstalled as illustrated by the Blue path shown in Figure 4 47 when the Unit is being reassembled Figure 4 47 Timing Belt Replacement Reassembly Cautions When reassembling the Upper Lower UV Sensors make sure that both of the Sensor positions and directions are correctly placed Match the Connec tor s position as illustrated in Figure 4 48a Upper Figure 4 48 Upper Lower UV Sensors Location NOTE Ensure that all Sensors and the iVIZION BG 85B Head surfaces are absolutely clean before reassembling the iVIZION Unit Also ensure that all Finger Prints smudges dirt or film that exists on any surfaces in the Transport path are removed Disassembly and Reassembly of the iVIZION Unit is now complete O 2014 JAPAN CASH MACHINE CO LTD Section 4 IVIZIONG Series Next Generation Banknote Acceptor Unit Disassembly Reassembly THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R_ Rev 5 EDP 148849 E 4 140 2014 JAPAN C
105. ed to their DIP Switch Number amp DIP Switch Test Figure 6 65 DIP Switch ON OFF Test Screen 1 7 Setthe desired DIP Switch to OFF Figure 6 66 example DIP Switch 3 and 5 8 Make sure the desired DIP Switch Number is OFF If DIP Switch 3 and 5 were set during a previous procedure the Screen will indicate ON in each Field Window related to their DIP Switch Number 9 Click on the Stop Screen Button See Figure 6 66 b to end the DIP Switch ON OFF Test 10 Click on the Exit Screen Button See Figure 6 66 c to return to the Test Item Select Screen 11 Turn the iVIZION Power Switch OFF 12 Place the Transport Unit onto the Frame NOTE If it is necessary to perform another test make sure that DIP Switch No 8 is still set to ON a 2 DIP Switch Test SWS is Always ON During a Performance Test Figure 6 66 DIP Switch ON OFF Test Screen 2 E 6 15 B 2014 JAPAN CASH MACHINE CO LTD Section 6 Performance Test Tool Requirement using an External DIP Switch Box Figure 6 67 illustrates and list identifies the Tools and equipment interconnects necessary to perform the iVIZION Performance Tests using an External Switch Box MOLEX 3 Pin b MOLEX NO SY IVIZION Device Power Supply 12V DC 24V DC External Switch Box User provided Interface Cable 3380 05 01 EDP 146780 Figure 6 67 Calibration Tool Requirements External DIP Switch Perf
106. embly I A Shi Ej G JP Figure 4 18 Timing Belt Removal NOTE The Timing Belts should be replaced as illustrated in Figure 4 18b when reassembling the Unit Be careful that the Pulleys and or Rollers do not fall off during reassembly Home Position Sensor Board Home Position Sensor FFC amp Interface Connector Board Removals To remove the Home Position Sensor Board the Home Position Sensor FFC and the Interface Connector Board proceed as follows 1 Remove the Transport Unit from the iVIZION Unit 2 Remove the Validation Section from the Trans port Unit 3 Remove the two 2 TR Cover mounting Screws See Figure 4 19 a amp a from the bottom of the Transport Unit and remove the Transport TR Bottom Cover See Figure 4 19 b off the Trans port Unit Figure 4 19 TR Bottom Cover Removal E 2014 JAPAN CASH MACHINE CO LTD Section 4 4 Use a small Screwdriver to release the five 5 Click tab Stops of TR Side Cover A See Fig ure 4 20 a through as and remove TR Side Cover A See Figure 4 20 b from the Transport Assembly Figure 4 20 TR Side Cover A Removal NOTE When the three 3 lower Click tab stops are difficult to remove from the top release them from bottom side instead 5 Remove the two 2 mounting Screws See Figure 4 21 a g a5 retaining the Home Position Sensor Board in place See Figure 4 21 b 6 Remove the Home Position Sensor Board an
107. endix A in this Service Manual for more details 6 Click on the Stop Screen Button See Figure 6 64 b to complete the ICB Function Setting opera tion O 2014 JAPAN CASH MACHINE CO LTD Performance Tests Ji Click on the Exit Screen Button See Figure 6 64 c to return to the Test Item Select Screen amp NOTE If the intent is to perform other tests close all of the Screens open on the PC and turn the IVIZION Power Switch OFF then Turn the VIZION Power Switch back ON and begin the Performance Test Procedures over again To disable the ICB function l Launch the Test Item Select Screen Refer to PC Performance Test Preparation on page 6 12 of this Section Click on the ICB Control Ticket Read Mode Screen Button See Figure 6 58 h Click on the Start Screen Button See Figure 6 64 a to begin the ICB Function Setting operation Insert an ICB Disable Ticket Barcode Coupon The Status LED will blink three 3 times at a Green Color rate when the ICB Disable Ticket reading 1s properly completed If the Status LED 1s blinks at a Blue Color rate some error condition has occurred See Error Jam and Reject Code Tables on page A 2 of Appendix A in this Manual for more details Click on the Stop Screen Button See Figure 6 64 b to finish the ICB Function Setting opera tion Click on the Exit Screen Button See Figure 6 64 c to return to the
108. esornicamaiaa aaa 6 3 Test Mode Selection ocoocccooncccnconncociconoocncornnonocononononrncnrncnncnnnnarncnnonons 6 3 Required Software Download Tools occcocccoccocncocncococoninononcncnnnnnnos 6 4 DIP Switehes All OFF eruina 6 4 JCM Tool Suite Standard Edition Screen seseesss 6 4 JCM Tool Suite Standard Edition Screen Pull Down Menu 6 4 Browse Screen Button Location cooccconcccnccccconcocnconnnonocononnncanonanonanons 6 4 IVIZION Software Program Selection oocccccccccnccocococococncocnccnconanonos 6 5 Download Progress Screen 1 ocooccccccccncccocncocncnocnnocncocnnonnnonnnnnnnnanncnnnnnns 6 5 Download Completed Screen 1 oocoocccnccccccocccocccoccocnnnononcocanoncnoncncnnnnnnos 6 5 DIP Sykes 6 1 O0 OWN sisas a NER TM ia pH E End RR 6 5 JCM Tool Suite Standard Edition Screen Z A 6 5 JCM Tool Suite Standard Edition Screen Pull Down Menu 2 6 6 Browse Screen Button Location coocccooccccncoccconcccnconnnonocononnncanonanonanons 6 6 IVIZION Software Program Selection oocccocccocnconncconococinaconocnnnanonas 6 6 Download Progress Screen Z A 6 6 Download Completed Screen 2 eeee nnne 6 6 Remote Calibration Tools Required eeeeeeeee eese 6 7 KS 072 KS 089 Reference Paper rarrranenannnnrnanennnnnennnnrnnnenernnnennnennsene 6 7 Reference Paper Setting 1 coocccc
109. est Item Ver1 33 Ox com COMS b Test Item Select Transport Motor Reverse C f a Stacker Motor Forward e NA Sensor ON OFF Test g a DIP Sw ON OFF Test h at Accept Test a ICB Control Ticket Read Test Exit C Figure 6 58 VIZION Test Item VerX XX Screen 9 Click on each Screen Button to begin its related Performance Test A Screen similar the Screen shown in Figure 6 59 will appear for each Test For more detail concerning each Performance Test refer to Performance Test Items using a PC on page 6 11 of this Section Cycle Test Display Test Figure 6 59 Start Stop amp Exit Screen Button 10 Click on the related Start Screen Button See Figure 6 59 a to begin the desired Perfor mance Test When the desired Performance Test is complete click on the Stop Screen Button See Figure 6 59 b If a return to the Test Item Select Screen is desired click on the Exit Screen Button See Figure 6 59 c Performance Test Procedures This portion provides information concerning each Performance Test Procedure ANY MOTOR TEST Perform the following steps to test the Transport Motor s Normal Rotation the Transport Motor s Reverse Rotation the Stacker Motor s operation and a complete Cyclic Movement Test The following four 4 Motor Tests available e Transport Motor Normal Rotation Test e Transport Motor Reverse Rotation Test e Stacker Motor Test O 2014 JAPAN CASH
110. ests e iVIZION Utility Download and Installation Work bench Tool Requirements Figure 6 1 illustrates and identifies the tools and equipment interconnects necessary to download and install the iVIZION Device iVIZION Device Power Supply PC OS Windows XP 7 USB Cable d4 USB A Terminal Plug d5 USB Mini B Terminal Plug e iVIZION USB Driver usbivizion inf f Application Software JCM Tool Suite Standard Edition Containing USB Downloader Sensor Calibration Performance Test programs and Utility Function a b C d Figure 6 1 Tool and Harness Connections a 4 a PC Side USB A Terminal b iVIZION Side USB Mini B Terminal Figure 6 2 USB Cable Type Requirement P N 960 100929R Rev 5 EDP 148849 E Application Software Installation Perform the following steps to install the JCM Tool Suite Standard Edition Application Software Refer to Figure 6 1 and Figure 6 2 for the neces sary Tool and Harness Connections and USB Cable Type Requirements respectively Copy the JCMToolSuiteStandardEdition zip Application Software and extract on the Desktop 2 Open the Third Layer of the extracted Folder and Double click on Setup exe See Figure 6 3 a JCMToolSuiteStandardEdition File Back o 2 J Search 57 Folders EA Edit View Favorites Tools Help s CAJCMToolSuiteStandardEdition File and Folder Tasks a E e Macs
111. face FPC 146810 Home Position Sensor FFC Home Posiion SonsorFFO 479 104010 266 Philips SetPTapping Binding Head Sewan 3 am mme wa 6x4 Pan Head Scrow wih W Washer 3M mal 1 ami 04509 M2 6x10 Pan Head Screw wih W Washer aM Sma 2 Lum 107787 orso Para Pi Sustaner 17 P N 960 100929R Rev 5 EDP 148849 NW 7 10 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZION Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 2 Exploded View 502 Figure 7 6 iVIZION Transport Unit 2 Exploded View P N 960 100929R_ Rev 5 EDP 148849 B7 11 E 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 2 Parts List Table 7 6 VIZION Transport Unit 2 Parts List RefNo EDPNo Description Qty Remark IO UP Fame 5x en Transport UP Bi Guide Gover A 95 tareas Bi Guide Open Oise Lover A 5x mee Transportigh Guide DA 95 mm opge A 95 mm freroo ese o Sy mme ffransporuightGudeS oo 55 mmer Cover Prism Home Postion Moo 95 me Seene sf sto me Transpor Roero fe UP Bill Guide Roller Shaft 93 mm Bn Gue Fleram en Tae 2 6x8 Phillips Self Tapping Flat Head Screw 3M Black P N 960 100929R_Rev 5 EDP 148849 B7 12 E 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZI
112. g use See Figure 1 4 a or replace it into its protective Shipping Carton when calibration is complete See Figure 1 4 b Reference KS 072 KS 089 KS 072 KS 088 Reference Paper Shipping Carton Figure 1 4 Reference Paper Handling Precautions e Do not lay the Reference Paper Carrier down on any irregular surface otherwise the Reference Paper may become wrinkled making it useless for future calibration use e ALWAYS return each Reference Paper into its protective Shipping Carton following each use Primary Features The iVIZION Series of Banknote Acceptor contains the following primary features Easily swappable single Validation Head for inventory and maintenance efficiency e CIS technology allowing 100 scanning of document details and fine line imagery RFID Intelligent Cash Box with lockable Frame Unit and designed for one hand removal without the need to use a Button or Lever to release the Cash Box P N 960 100929R Rev 5 EDP 148849 B4 B O 2014 JAPAN CASH MACHINE CO LTD General Information Component Names Figure 1 5 illustrates the iVIZON component names and locations P N 960 100929R Rev 5 EDP 148849 ZTACSTIONMUOW gt LD Frame HC Cash Box and Frame Acceptor Unit Front Upper Guide Access Lever Acceptor Unit Bezel Option Interface Connector Rear Upper Guide Access Lever Transport Unit Transport Unit Frame Housing SS Specification DIP Switch
113. he Acceptor Unit that are indicated by the Blue Arrows in Figure 6 32a Place the KS 072 K S 089 Reference Paper See Figure 6 32 b in the Unit until its Catch Edge reaches both the left and right side of the Frame See Figure 6 32 c x NOTE Place the KS 072 KS 089 Reference Paper so the ID Sticker is visible otherwise Calibration will not be performed correctly KS 072 Reference Paper a a iVIZION Device b Power Supply c PC OS OS Windows XP 7 iVIZION USB Driver Installed d USB Cable d USB A Terminal d5 USB Mini B Terminal e Application Software JCM Tool Suite Standard Edition f Reference Paper KS 072 KS 089 Contains USB Downloader Sensor Calibration Performance Test Programs and Utility Figure 6 30 Remote Calibration Tools Required Reference Paper Placement PLACING THE KS 072 KS 089 REFERENCE PAPER This portion provides information concerning the KS 072 KS 089 Reference Paper s settings and uses amp NOTE Do not touch the Paper Surfaces of either side of the KS 072 KS 089 Reference Paper See Figure 6 31 a P N 960 100929R Rev 5 EDP 148849 BGB Figure 6 32 Reference Paper Setting 1 O 2014 JAPAN CASH MACHINE CO LTD Section 6 3 Firmly close the Upper Guide See Figure 6 33 a until it clicks into place and ensure that both sides are tightly closed and locked in place Figure 6 33 Reference Paper Setting 2 Calibration Procedure The fo
114. he iVIZION LD Unit Outside Dimensions ar D m x m GLOBAL i Ye IE JR L d AA AA y NOTE All Dimensions are in Millimeters e s Figure 1 11 iVIZION LD Unit Outside Dimensions Figure 1 12 illustrates the iVIZION LD Unit with Bezel Outside Dimensions NOTE All Dimensions are in Millimeters P N 960 100929R Rev 5 EDP 148849 B1 14 8 O 2014 JAPAN CASH MACHINE CO LTD General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Various Cash Box Unit Dimensions Standard Cash Box Outside Dimensions Figure 1 13 illustrates the iVIZION Standard Cash Box Outside Dimensions NOTE All Dimensions are in Millimeters Figure 1 13 iVIZION Standard Cash Box Outside Dimensions Large Cash Box Outside Dimensions Figure 1 14 illustrates the iVIZION Large Cash Box Outside Dimensions NOTE All Dimensions are in Millimeters Figure 1 14 iVIZION Large Cash Box Outside Dimensions P N 960 100929R Rev 5 EDP 148849 DER B O 2014 JAP
115. ide Dimensions page 1 10 and iVIZION Banknote Acceptor SH Unit Outside Dimensions on page 1 11 of this document P N 960 100929R Rev 5 EDP 148849 B7 B O 2014 JAPAN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information Specifications VIZION LD Specifications Technical Specifications Table 1 8 VIZION LD Technical Specifications 98 or greater The following Banknote types are excluded a Banknotes with unclear graphics b Double dual notes Worn dirty wet stained torn or excessively wrinkled Banknotes Banknotes having folded corners or edges Banknotes having the wrong cut dimensions or a printing displacement f Returned Banknotes because of incorrect or failed insertion Long edge 110 170 mm 4 33 6 69 in Short edge 60 85 mm 2 36 3 35 in Standard Specification a Read Code interleaved 2 of 5 C d e Banknote Types Accepted Barcode Coupon bottom of the Coupon s exact center f Print Width Wider than 10mm 0 39 in Insertion Direction Refer to the specific Country s Software Information Sheet Processing Speed Approximately 2 seconds from Banknote insertion to Vend signal output Optica Power LED Status LED Bezel LED Optional i Note Equipped USB Interface USB Specification Rev 2 0 Interfacet Serial Interface Photo Coupler Isolation Serial Interface RS232C Communication Protocol Refer to the specific Count
116. igher Sections pull the Cash Box out of the Frame P N 960 100929R_Rev 5 EDP 4148849 IVIZIONG Series Next Generation Banknote Acceptor Unit A 2 10 Bl Installation See Figure 2 10 a Check at the rear side of the Frame and remove the jammed Banknote located there 1f any See Figure 2 10 b 5 A jammed Banknote may also be present on top of the Cash Box remove it 1f present at this location See Figure 2 10 c Pull Out BR b Figure 2 10 Retrieving Cash Box Banknote Jam Cleaning Procedure To clean the lenses use a lint free Micro Fiber Cloth and a mild non abrasive detergent such as liquid dish soap mixed with water to wipe the dirt from the Lenses It is important to keep the Banknote Path Rollers and Belts clean Use a soft lint free Micro Fiber Cloth or a Cotton Swab to wipe dirt and stains from the surfaces of the Optical Sensors Rollers and Belts The Sensor Lenses are transparent and made of a polymer material Han dle them with care When the Unit is exposed to liquid such as water wipe and dry the wet areas immediately Repeat the cleaning process as needed until the Transport Path is free of contaminants Caution Do not allow any fluid to remain on internal components especially on the Anti String Mechanism and in the Feed in Sensor s grooved areas Sensor Cleaning Procedure 1 Turn the iVIZION Unit Power OFF 2 Clean the Sensors and lenses in the Acceptor Unit the
117. igure 4 32 b amp b gt retaining the Motor Module in place 2 Remove the Stacker Motor See Figure 4 32 c from the Motor Module Assembly NOTE Follow the same procedure to remove the Transport Motor on the opposite side O 2014 JAPAN CASH MACHINE CO LTD Disassembly Reassembly IVIZIONG Series Next Generation Banknote Acceptor Unit Section 4 2 Remove the Upper Cover See Figure 4 34 b from the Upper Guide Figure 4 32 Stacker amp Transport Motor Removal NOTE When reassembling the TR ST Motor Gear a Motor Gear Assembly Pressure Bar will be required Bezel Retainer Clips A amp B Removal To remove Bezel Retainer Clips A and Bezel Retainer Clips B proceed as follows 1 Remove the two 2 laminated M2 6x6 Phillips Self Tapping Screws See Figure 4 33 a and ap Figure 4 34 Upper Cover Removal 3 Remove the two 2 mounting Screws See Figure 4 35 a amp a5 retaining the Sensor Transfer Board Assembly to the Transport 4 Remove the CIS FFC See Figure 4 35 b the from the Bezel and then remove Bezel Retainer Transmissive Light FFC See Figure 4 35 c and Cap A Ko ESO E AE the Upper UV FPC See Figure 4 35 d from the See Figure 4 33 b Validation Head 2 Remove the two 2 laminated M2 6x6 Phillips Self Tapping Screws See Figure 4 33 az and ay from the Bezel and then remove Bezel Retainer Clip B from the right side of the Assembly See Figure 4 33 c 5 Unplug the two 2
118. igure 6 28 c The Status LED will alternately light Green and Red 8 JCM Downloader Suite Edition Version 1 02 Option O Help H jc XiVIZION100 USA ID003V13901 com Browse CRC DAGE Version KUSA 100 55 ID003 05 139 01 28JUN10 Device Ge Figure 6 28 Download Progress Screen 2 10 When the download is complete the Download Success Reset Done Waiting for USB Cable Dis connection Blue Text Line will appear See Figure 6 29 a 11 Confirm that the Host s Checksum and the Device Checksums identically match each other See Figure 6 29 b 8 JCM Downloader Suite Edition Version 1 02 File E Option O Help H Host File c iviZION100 USA IDO03 13901 com Browse c Poe Version KUS4 100 55 ID003 05V139 01 29JUN10 Device CRC Download Auto Download Mod Download Success Reset Done Waiting for USB Cable Disconnection Figure 6 29 Download Completed Screen 2 This completes the 1VIZION Software Download ing Procedures Calibration This section provides instructions for performing a calibration of the Acceptor Unit Sensors and the Transport Unit Sensors within the iVIZION Device When to Calibrate Calibration should be performed when one of the following four 4 conditions occur 1 When removing one of the Circuit Boards 2 When replacing one of the Circuit Boards 3 When dirt adheres to the Sensors See
119. ions Left Right Side rrrarrrarernrrranrrnrrnrarevanennnnnnnre 2 1 Figure 2 3 Flat Head Screws Locations Rear Side cooocccoccconncccnconccconiconoconos 2 1 Figure 2 4 Cable Interconnection ccoocccccncccnccccncocncnonononocanonoconannonanonanonanonaninnnos 2 2 Fig re 2 5 IZ vu 2 2 Figure 2 6 Unlock Rotation Direction coooccoccconcoccoccnconcconconoconocononcnnnnnnanonanes 2 2 Figure 2 7 Key Cap InstallatlOH deieaiass aetates uuo dac pati 2 2 Figure 2 8 Retrieving Banknote A 2 10 Figure 2 9 Open the Upper Guides nei Peres bb evt AA 2 10 Figure 2 10 Retrieving Cash Box Banknote Jam coocccoccccncocncocnconcccncoconanonanonanons 2 10 Figure 2 11 Interface Harness Installation Location 2 11 Figure 2 12 M3 Screws Locations rranrnanrnnnrrannrnannnnnnnannnnnnnnnnnnnnnnanennnernernnnsenanennn 2 11 Figure 2 13 iVIZION Sensor Cleaning Locations occoocccocncccncccncconnncnnconnconnnoncnnns 2 12 Figure 2 14 iVIZION USB Circuit Interface Schematic Diagram 2 13 Figure 2 15 VIZION Photo Coupler Circuit Interface Schematic Diagram 2 13 Figure 2 16 iVIZION RS232C Circuit Interface Schematic Diagram 2 14 Figure 2 17 iVIZION ccTalk Circuit Interface Schematic Diagram 2 14 Figure 2 18 iVIZION TTL Circuit Interface Schematic Diagram 2 15 Figure
120. irano ku Osaka 547 0035 JAPAN E mail Shohin jcm hq co jp All of these Websites are available via http www jcmglobal com O 2014 JAPAN CASH MACHINE CO LTD Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R_Rev 5 EDP 148849 B E O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Section 2 2 INSTALLATION This section provides installation and operating instructions for the iVIZION Series Next Gen eration Banknote Acceptor Unit The information within contains the following features Installation Process DIP Switch Configurations Connector Pin Assignments Preventive Maintenance Cleaning Procedure Standard Interface Circuit Schematics Operational Flowchart Installation Process Mounting holes are provided in each Frame Unit to attach the iVIZION to a related Machine during installation Select and perform the following steps to install the iVIZION Unit in the related Machine s particular Frame configuration l Install the Interface Harness to the Frame Grounding Plate FG PLT See Figure 2 1 a using the two 2 Floating Collars See Figure 2 1 b the single 1 M2 6x12 W Washer Screw See Figure 2 1 c the single 1 M2 6x10 W Washer Screw See Figure 2 1 d and the single 1 M2 6 Nylon Nut See Figure 2 1 e onto the Frame Assembly See the Figure 2 1
121. isplacement f Returned Banknotes because of incorrect or failed insertion Long edge SS 110 170 mm 4 33 6 69 in Banknote Types Accepted SH 110 177 mm 4 33 6 96 in Short edge 60 85 mm 2 36 3 35 in Standard Specification a Read Code interleaved 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in c Wide Bar Narrow Bar 3 1 d Characters 18 Characters e Print Position Middle by dividing a Coupon equally on the left right top and bottom of the Coupon s exact center f Print Width Wider than 10mm 0 39 in Insertion Direction Refer to the specific Country s Software Information Sheet Approximately 2 seconds from Banknote insertion to Vend signal output Processing Speed Approximately 3 seconds from Banknote insertion to completion of the stacking operation Validation Method Optical Diagnostic Indicators Power LED Status LED Bezel LED Optional a Secure Cash Box Intelligent Cash Box available with RFID Specification ae SS Standard 500 Banknotes Large 900 Banknotes Equpped m O Fraud Detection Equipped USB Interface USB Specification Rev 2 0 Interfacett Serial Interface Photo Coupler Isolation Serial Interface RS232C Communication Protocol Barcode Coupon Refer to the specific Country s Software Information Sheet for each Country s particular Banknote acceptance rate T Refer to the specific Country s Bar Code Coupon Specification for more details
122. lash Causes and Solutions Sequence Detected a Stacker Full Condition Solution Retrieving the Banknotes from the Cash Box Relative Parts Full Sensor Validation CPU Board PL1 PT2 CN2 or Control CPU Board CN4 Abnormal communication error between the Control CPU Board and the Communication Error Validation CPU Board detected between CPU Boards Solution Ensure that all of the connectors on the Control CPU Board and the Validation CPU Board are properly connected Sensor Adiustme ni Abnormal Sensor adjustment detected on the Control CPU Board and the DEN Validation CPU Board Solution Perform a Sensor Adjustment of the Acceptor Unit Abnormal Transport Speed Adjustment detected Speed Error Solution Ensure that no foreign objects are adhering to the Sensors EMEN Relative Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 P aifusisn Souto Perm a Acceptor Unt Sensor Adusien o adjustment Solution Perform a Acceptor Unit Sensor Adjustment Motor locked while transporting or stacking a Banknote Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 Motor Locked while rejecting a Banknote Solution Ensure that a foreign object and or Banknote is not adhering to the 7 Reject Error Transport Relative Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 Transpor
123. lashes ne iVIZION has a Reject error condition See Table A 4 LED Reject Codes ICB Blue Flashes CB Error Condition See Table A 2 LED Error Codes Banknote Jam B E O 2014 JAPAN CASH MACHINE CO LTD Appendix A IVIZIONG Series Next Generation Banknote Acceptor Unit Troubleshooting Table A 1 LED Code Condition Continued Symptoms PE RER Causes and Solutions The power is not being supplied power is not being supplied Solution Ensure the harnesses are connected to the Interfaces Ensure that the power supply working voltage and range is appropriate The iVIZION is not Keck d Extinguished H PP g g g pprop working o rl Out Ensure the Interface harnesses are not disconnected between the Trans Out port Unit and the Frame Unit Ensure that the higher Interface Board Fuse F1 is not blown Ensure that all harnesses and or connectors are on the Control CPU Board Error Jam and Reject Code Tables The Status LED indicates various color combinations or solid flash lighting conditions when errors listed in Table A 2 Table A 3 and Table A 4 occur Identify the causes and solution for these indications from each Table s list and ensure that the relative assembles are properly connected and or harnessed and that all of the Unit s Sensors are clean LED Error Codes Table A 2 lists the various LED Flash Error Code causes solutions Table A 2 LED Error Codes Status LED LED Color F
124. le Printed Circuit This type of Circuit Card Cable contains print ed circuit traces on each side of it and is generally used to interconnect and distribute signal information between two closely placed Printed Circuit Boards 4 7 13 ID Sticker another name for the Product Identification Label located on the right side of the 1V IZION Cabinet Frame 6 7 J 14 JCM USB Tool Suite Standard Edition a PC Application Program that includes Sub routine Programs for Downloading a File Calibrating Sensors examining Performance Metrics testing Acceptor Functions En abling amp Disabling the ICB Feature and viewing an image of the last Banknote accepted 6 1 15 JPL an acronym for JCM Private Line to identify the Connector for activating an attached Sentry 2 Bezel Option 1 5 P N 960 100929R Rev 5 EDP 148849 E B2 BH 2014 JAPAN CASH MACHINE CO LTD Glossary VIZIONO SeriesNext Generation Banknote Acceptor Unit Appendix B L 16 LED 17 18 19 20 21 22 23 an acronym for Light Emitting Diode An LED 1s Semiconductor Device which turned on emits a signal output in the visible light range Available in a variety of colors LEDs are cost effective and are commonly used as Indicator Lights in a variety of equipment devices LEDs are also available in the invisible light range 1 e ultraviolet near infra red etc making then useful as operational indicators for a variety of electronic equip
125. lf Tapping Binding Head Screw 3M Black 4 SI Validation Serial Label EA 11 North America 1 214671 Banknote Guide 72 2 units only Production Install Only P N 960 100929R Rev 5 EDP 148849 B 7 4 E O 2014 JAPAN CASH MACHINE CO LTD Section 7 Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit VIZION Validation Unit 2 Exploded View Figure 7 3 VIZION Validation Unit 2 Exploded View O 2014 JAPAN CASH MACHINE CO LTD B 75 E EDP 4148849 P N 960 100929R Rev 5 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Validation Unit 2 Parts List Table 7 3 VIZION Validation Unit 2 Parts List Ref No EDPNo Description Qy Remak er Ws mmer 202 23942 VIZION Head Bi Guide 858 il xs mem eanont y 34 me eanont il 205 WS eegen AO xe Wy RolerAm Rear nl 207 Wm VIZION Head Roller 147969 Roller Arm Shaft 147970 Head Roller Shaft pears AG zn mm sping Am Front zu wem mere SSCS 146755 Transmissive Light FFC 146757 Validation Sensor FPC Right 215 193583 Validation Sensor FPC Left por mm i 149786 Sg Phillips Strict Self Tapping Binding Head Screw Black FL EN 104010 2 6x6 Phillips Self Tapping Binding Head Screw 3M 6 EN 106002 2 6x8 Phillips Self Tapping Binding Head Screw Black 3M AS P 151781 CIS Partner Partner ar Par
126. llowing two 2 methods exist for performing each of the iVIZION Calibration Procedures e Calibration Only e Calibration plus Serial Number Writing CALIBRATION ONLY Perform the following steps to just calibrate the iVIZION Unit Sensors 1 Turn the iVIZION Unit s Power Switch OFF 2 Set DIP Switch 8 to ON See Figure 6 34 3 Turn the iVIZION Unit s Power Switch ON The Status LED will begin flashing and then will light a steady Blue Color Figure 6 34 DIP Switch 8 ON 4 Launch the JCM Tool Suite Standard Edition Application The JCM Tool Suite Standard Edi tion Screen shown in Figure 6 35 will appear when the application becomes active 5 Click on and hold down the Service Mode Pull Down Menu Selection See Figure 6 35 a and slide down to select Sensor Adjustment from within the Pull Down Menu See Figure 6 35 b 2 JCM Tool Suite Standard Edition File Help r Device Information Communication Status connected Device Type mon BOOT ROM Version ea S Flash ROM Status OK Serial Number 00000000000 o s isS Flash ROM Version 1133 01 09APR10 Flash ROM CRC16 OxDA6E Protocol ID 003 Sensor Adjustment Figure 6 35 JCM Tool Suite Standard Edition Screen 3 6 This action will activate the VIZION Calibration Ver X XX Mode automatically and the Screen shown in Figure 6 36 will appear P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series
127. load for downloading software e Statistics for observing log data Sensor Adjustment for calibration Performance Test for performance testing Utility for setting ICB and CIS Image functions Service Mode Figure 6 14 Test Mode Selection 2014 JAPAN CASH MACHINE CO LTD Section 6 Software Download Tool Requirements The tools listed in Figure 6 15 are required to install the iVIZION Operating Software a iVIZION Device b Power Supply c PC OS OS Windows XP 7 VIZION USB Driver installed d USB Cable d4 USB A Terminal Plug d2 USB Mini B Terminal Plug e Application Software JCM Tool Suite Standard Edition f iVIZION Software Program Containing USB Downloader Sensor Calibration Performance Test programs and Utility Function Figure 6 15 Required Software Download Tools Software Download Procedures The following two 2 types of download proce dures exist depending on the iVIZION operating conditions e The iVIZION contains the iVIZION Software Program already installed Upgrading e The iVIZION is new and does not have the i VIZION Software Program installed e g New CPU Board DOWNLOAD THE UPGRADE PROGRAM To download an update of the last iVIZION Soft ware Program into the iVIZION proceed as fol lows 1 Turn the iVIZION Power Switch to OFF 2 Set all of the 8 Position DIP Switches to OFF See Figure 6
128. lt ISermioVal s re 4 8 Timing Belt Reassembly Path E 4 8 Stacker amp Transport Motor Removal eee 4 9 Bezel Retainer Chips A amp B Removal cooccocccocccccccocooccconoconononononcnnnnnns 4 9 Upper Cover REMOVAL iii n t RR Fa bl err oec E tcr iban 4 9 sensor Transfer Board Assembly CIS FFC Transmissive Light amp Upper UV FPC Cable Hemova R ES 4 9 IVIZION Head Cover A Removal emm 4 10 Validation Sensor Board Assembly Hemoval aceereecrerrerreen 4 10 Validation Sensor FPC Removal ANNE 4 10 Validation Sensor FPC Reassembly ccooccoccccocccoccconcccncncccnnncnconnnoncnnns 4 11 Upper Validation Part Removal ocooccccccocncoccconcconcnconanonononcncononanonanos 4 11 IVIZION Head BG85B Removal HI 4 11 CIS Transmissive Light amp Upper UV Sensor Removal 4 12 B vii E 2014 JAPAN CASH MACHINE CO LTD Figure 4 43 Figure 4 44 Figure 4 45 Figure 4 46 Figure 4 47 Figure 4 48 Figure 5 1 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 6 5 Figure 6 6 Figure 6 7 Figure 6 8 Figure 6 9 Figure 6 10 Figure 6 11 Figure 6 12 Figure 6 13 Figure 6 14 Figure 6 15 Figure 6 16 Figure 6 17 Figure 6 18 Figure 6 19 Figure 6 20 Figure 6 21 Figure 6 22 Figure 6 23 Figure 6 24 Figure 6 25 Figure 6 26 Figure 6 27 Figure 6 28 Figure 6 29 Figure 6 30 Figure 6 31 Figure 6 32 Figure 6 33 Figure 6 34 Figure 6 35 Figure 6 36 Figure 6 37 P N 960 100929R Rev 5 EDP
129. m m2 6x0 Pan Head Scew een Jo 1281 05565 268 Philips SettTapping Brang Head sews 3 ux mm rue wm me rue frp wm 10027 en PasiiPmSwtme 3 1235 mem ox ParalePin Sustainer Wm em forran EC P N 960 100929R Rev 5 EDP 148849 H726 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views amp Parts Lists IVIZION Cash Box Unit 3 Exploded View Figure 7 14 iVIZION Cash Box Unit 3 Exploded View O 2014 JAPAN CASH MACHINE CO LTD B 7 27 B EDP 4148849 P N 960 100929R Rev 5 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Cash Box Unit 3 Parts List Table 7 14 iVIZION Cash Box Unit 3 Parts List RefNo ED Seege Ta reman MN WAS UT E EE Lm mem ram out A ims We ame Outer RA 1500 mer tee frp ims mee Sei 8 ime We pal Guide sping 4 4307 Wee Semer E ime 185198 mme 2 ime WW uge isto Www oe ET wm wem Fee E O wu men ee 2 isis Ws eme EI wu Wwe Wem EI hos um Sage 4 ime 147708 Feed oler Spring o y e imr WWE meega fe ims mm Bal Gude sping 4 iss 148029 Poy AcelalBal 9 8 inch High Level af sm 104418 266 Phili
130. mm js f1 su mee wes 5 sm 148574 uz 6x5 Pri Binding Head Screw wih NylooaM 2 EN 149786 zs Phillips Strict Self Tapping Binding Head Screw Black al EI 149787 TOR A Strict Self Tapping Rammimate Screw M3 II al ECETIA A 2 6x8 Phillips Self Tapping Binding Head Screw Black 3M 9 330 10H82 M26x8 Fathead Philips SeFTapping Seremi 4 2 6x10 Phillips Self Tapping Screw Blue 3M LZ 35 045089 26 10 Pan Head Screw win WWashersM Jo 3x 3578 esse 1 P N 960 100929R Rev 5 EDP 148849 B 7 3 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 1 Exploded View Figure 7 5 iVIZION Transport Unit 1 Exploded View P N 960 100929R Rev 5 EDP 148849 B 7 9 E O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 1 Parts List Table 7 5 VIZION Transport Unit 1 Parts List Ref No EDPNo Description Lol Remark LAW mer oeren SSS 402 147832 Transport Side CoverB a 403 mn WenpotRemwalmA ii Transport Removal Arm B Side Sensor Prism 411 406 147851 Side Sensor Prism 407 147771 Connector Plate 408 a Le tr E ES A E GM c A WEE mU ALA AA nec LL AA BMG 0 NENMNENMN ECKEN A EA KE A EE NNNM GE ae E WE ce Kr 146805 Inter
131. n located beside Install the software automatically Recom mended line See Figure 6 10 a and then click 2014 JAPAN CASH MACHINE CO LTD Performance Tests on the Next gt Screen Button See Figure 6 10 This wizard helps you install software for iVIZION If your hardware came with an installation CD I or floppy disk insest it now What do you want the wizard to do Install the software automatically Recommended Click Next to continue Figure 6 10 Hardware Update Wizard Screen 2 5 The USB Driver locating process will begin If the Hardware Installation Warning shown in Fig ure 6 11 appears click on the Continue Anyway Screen Button See Figure 6 11 a Hardware Installation The software you are installing for this hardware iVIZION has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing a A ieee Continue Anyway STOP Installation Figure 6 11 Hardware Update Wizard Screen 3 6 The usbivizion inf USB Driver installation pro cess will now begin 7 When Software installation is complete the Completi
132. n Ensure that a foreign object and or Banknote is not adhering to the Feed in Sensor Jam Transport Relative Parts Feed in Sensor High I F Board LED1 PT1 CN3 or Control CPU Board CN3 Banknote jam occurred near the Feed out Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Feed out Sensor Jam Transport Relative Parts Feed out Sensor Validation CPU Board PL3 PT1 CN2 or Control CPU Board CNA Banknote jam occurred at the Cash Box 7 Cash Box Inside Jam Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Reserved CIS Sensor Jam Yellow P N 960 100929R Rev 5 EDP 148849 B 4 BH O 2014 JAPAN CASH MACHINE CO LTD Troubleshooting VIZIONO Series Next Generation Banknote Acceptor Unit Appendix A Reject Error Code Table A 4 1s the LED Reject Error Flash Code causes amp solutions Table A 4 LED Reject Codes Status LED LED Color Flash Causes and Solutions Sequence Banknotednsention Banknote is rejected by a skew detection Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the UV Sensor process Solution Ensure that a foreign object and or Banknote is not adhering to the DV SENSON EMOT Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if
133. n nnne 4 10 CIS Transmissive Light amp Upper UV Sensor Removals 4 11 CIS CIS FPC Lower UV Sensor amp Lower UV FFC Removal 4 12 Validation Unit Timing Belt Removal e eeeeeee rennen nnne 4 13 REASSEMDIY Cautions qe 4 13 5 WIRING RE EEN 5 1 IVIZION System Wiring Diagram anernnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnennnnennnnnnnnennnunnnnnen 5 1 6 PERFORMANCE TESTS siii 6 1 Download and Installation Workbench Tool Requirements 6 1 Application Software Installation eseeesee eere eere nennen nnn nnn 6 1 Driver Installation Procedure rrenurnnunnnnnnnunnnunnnnnnnnnnnnnnnnnnnnnnnnnnnennnennnnnnnnnnnennnennnnnnne 6 2 JCM Tool Suite Standard Edition Mode anernnnvnnnnnnnnnnnnennnnnnnnnnnnnennnnnnnnnnnnnennnennnnennnnr 6 3 Software Download Tool Requirements occcocccccnccocccocncocncocnocanoconononnonnnonononnnncnnnonnnonanenaninnns 6 4 Software Download Procedures r nrernnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnennnunnnnunnnnunnn 6 4 Download the Upgrade Program WEE 6 4 Downloading the Program First Time occooccoccnncnncncnconononnncnconononconoconanoncononcnnnnoronanonanonnnnanos 6 5 AUNT ACN on Lm 6 6 Men TO AMA o 6 6 CalIDFallOn Ode e E 6 7 Calibration Tool Requirements rca la 6
134. nd unplug the two 2 Signal Connectors See Figure 4 23 b amp b5 with the three 3 Flat Ribbon Cables See Figure 4 23 cq C5 amp C3 located on the CPU Board Module and remove the CPU Board Module from the Trans port Unit O 2014 JAPAN CASH MACHINE CO LTD Disassembly Reassembly 2 Remove the single 1 mounting Screw See Figure 4 24 a and remove the Optional Extension Memory Board 1f installed See Figure 4 24 b from the assembled Extension Memory Board Figure 4 24 Extension Memory Board Removal 3 Figure 4 25 Validation CPU Board and Control Carefully spread both sides of the PCB Support apart See Figure 4 25 a amp a5 and slide the Validation CPU Board See Figure 4 25 c and the Controller CPU Board See Figure 4 25 d off of the CPU Board Module Remove two 2 mounting Screws See Figure 4 25 b amp b gt and separate the Validation CPU Board and the Controller CPU Board from one another Kn er CPU Board Removal USB FPC Power FPC amp Interface FPC Cable Removals To remove the USB FPC the Power FPC and the Interface FPC proceed as follows l P N 960 100929R_Rev 5 EDP 148849 Remove the two 2 mounting Screws See Figure 4 26 a amp a5 retaining the Motor Unit to the Transport Assembly and remove the Motor Mod ule See Figure 4 26 b from the Transport Unit IVIZIONG Series Next Generation Banknote Acceptor Unit B 4 7 E Section 4
135. new alder 0x0409 Datai instmsia instmsiw 3 Publish this Folder to the We EZ Share this folder ez S JCM Tool Suite Setup Standard E Other Places Details Figure 6 3 Setup exe File Location The JCM Tool Suite Standard Edition Install Shield Wizard Screen shown in Figure 6 4 will appear Click on Next gt Screen Button Figure 6 4 a Welcome to the InstallShield Wizard for JCM Tool Suite Standard Edition The InstallShield R Wizard will install JCM Tool Suite Standard Edition on your computer To continue click Next WARNING This program is protected by copyright law and international treaties j Cancel Figure 6 4 Install Shield Wizard Screen When the Custom Information Screen shown in Figure 6 5 appears click on the Radio Screen Button located next to the Anyone who use O 2014 JAPAN CASH MACHINE CO LTD Section 6 this computer See Figure 6 5 a and click on Next gt Screen Button JCM Tool Suite Standard Edition InstallShield Wizard Customer Information Please enter your information User Name mE 0 0 5 Organization bm Install this application for 8 Anyone who uses this computer all users O only for me OEM gt Figure 6 5 Customer Information Screen NOTE The OEM in Last Name and Organization fields are default settings The actual Last Name and Organization Name is available fo
136. ng the Found New Hardware Wizard Screen will appear as shown in Figure 6 12 Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for Y IVIZION Te Click Finish to close the wizard Figure 6 12 Hardware Update Wizard Screen 4 8 click on the Finish Screen Button to close the Completing Screen See Figure 6 12 a P N 960 100929R_Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E o5 E Section 6 9 Turn the iVIZION power switch OFF This complete the iVIZION USB Driver Software installation procedure JCM Tool Suite Standard Edition Mode The following two 2 modes exist in the JCM Tool Suite Standard Edition package e Normal Mode e Test Mode Normal Mode is a mode designed to provide the iVIZION Operating Software to be downloaded The Service Mode Pull Down Menu contains three 3 available choices shown in Figure 6 13 as follows e Download for downloading software e Statistics for observing log data e Utility for setting ICB and CIS Image functions Service Made lt Download Statistics Utility Figure 6 13 Normal Mode Selection Test Mode is a mode designed to perform iVIZION Calibration and Performance Testing The Service Mode contains five 5 available choices in its Pull down Menu shown Figure 6 14 as follows e Down
137. ning Damaged Board Solution The Control CPU Board or the Validation CPU Board may be damaged Replace the Circuit Boards if necessary Relative Parts Control CPU or Validation CPU ROM or RAM is malfunctioning ROM RAM Error Solution The Control CPU Board or the Validation CPU Board has performed abnormally Replace the Circuit Boards if necessary Relative Parts Control CPU or Validation CPU Reserved Reserved The ICB Function Setting is incorrect Solution Confirm that ICB is Enabled and the Cash Box has been initialized when using the ICB Function ICB Function Error Confirm that ICB is Disabled and the Cash Box has been inhibited when the ICB function us not being used Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CNA ICB unable to communicate Solution Confirm that the RFID Transmitter and Module in the Cash Box perform ICB R W Error properly Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CNA ICB Data is incorrect ICB Data Error Solution Replace the Cash Box with a cleared Cash Box Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 The Game Machine number is different Solution Replace the Cash Box with a cleared Cash Box or reinstall the Cash ICB Number Error Box assigned to this machine number Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CNA The C
138. nnnnnnnnnnnnnnnnnonnnnnnnnnnninos 6 17 ICB Image Setting Change Preparation occcocccocnccccccocncoonconcnnncncnnncnncnnnnonnnnonnnnnnnnnnnnnnnnnnnnnnos 6 17 P N 960 100929R Rev 5 EDP 148849 E ii B 2014 JAPAN CASH MACHINE CO LTD IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents Page CIS TEGE HOO E E E 6 17 GBP FUNCTION SET e o o e a do 6 18 Setting ICB Enable Disable Functions AANEREN 6 18 ICB Function Operational Condition ooccoccccccncccncncnconnccncnnncnnnnnnonnnonnnnonnnonnonnnnnncnnnnnenanonass 6 20 7 EXPLODED VIEWS amp PARTS LISTS 5 iracisuscuusixex P NR RaENR ai 7 1 IVIZION Entire Unit View rnnrrnnnnnunnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnunnnnnnunnnnnnnnnnnnnnnnnnnnunnner 7 1 IVIZION Entre Bit FEKS LIST tsa an lineas 1 2 IVIZION Validation Unit 1 Exploded View eese eere 7 3 IVIZION Validation Unit PES So a 7 4 IVIZION Validation Unit 2 Exploded View eee eee eene 7 5 IWIZION Vallaauonm Unit 2 Pants LIS aci sides 7 6 IVIZION Validation Unit 3 Exploded View eese eene 7 7 IVIZION Validation Unto aris EISE vaere 7 8 VIZION Transport Unit 1 Exploded View eere eene 7 9 IVEZION Transport Unit 1 Parts List acia ia 7 10 VIZION Transport Unit 2 Exploded View eee eren 7
139. not install the unit in a dusty environment Dust may affect degrade the sensor s performance User Cautions Careful measures were taken in the design of this product to ensure its quality however the follow ing cautions pertain to all users and should be followed for safe operation Installation Cautions The Installation Cautions are defined as follows 1 Do not allow the unit to endure or operate at a high temperature in high humidity and or dusty environment 2 Do not install the unit in an area with excessive vibration or shock present 3 Unit is not designed for outside installation Be sure that the host machine contains enough pro tection to avoid wet or dusty conditions when installing in either an indoor or open air space 4 Avoid exposing the unit to direct sunlight incan descent lamp illumination with a gradient angle of 15 degrees or more and illumination index of 3 000 Lux or less 5 Ensure that the host machine is designed for daily operational access for maintenance and or clear ing a Banknote Jam O 2014 JAPAN CASH MACHINE CO LTD General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Mounting Dismounting 8 Transportation 1 Be sure to turn the Power OFF before mounting or removing the Unit from its permanent location f Plugging or unplugging Connector Plugs from Power Source Design the Host their receptacles while the Power is ON may Cabinet space to mee
140. nrnanennnnnnanenanennnennnnennne 1 16 Technical Contact Information anrrnnnnnnnennnnnnnnnnnnnnnnnnnnnnennnnennnnnnnnnnnnnnnnnnnnnnennnnennnuee 1 17 AMTS AAA A A uUum ifo kadre 1 17 JEM E Ee T Tm m TP 1 17 Europe Africa Russia amp Middle East occooccccnconnconoconcocnconococncnnconoconononnononnnnnnnnnnnnaninanons 1 17 JONM EUS MIDA ecc 1 17 UK S SNA sv 1 17 JEM Europe UK COMO aras a O 1 17 PSA and QC CAM a EE 1 17 JEM GO TR EI ati ido 1 17 JAPAN CASH MACHINE CO HD o LEE 1 17 2 INSTALLATION M 2 1 Jet Ee iber 2 1 P N 960 100929R Rev 5 EDP 148849 ig 2014 JAPAN CASH MACHINE CO LTD IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents Page Cable Interconnection i i ror vaca eb aa 2 2 LOCK Installation Ne 2 2 UNIOCK FP TOCEOUTO ssl dais 2 2 DIP Re e te UC d EE 2 3 Pamay Re aller en EE 2 3 Connector e RE al E 2 4 Connector Pin Assignments Continued 1 2 5 Connector Pin Assignments Continued Zi 2 6 Connector Pin Assignments Continued 21 2 7 Connector Pin Assignments Continued Ai 2 8 Connector Pin Assignments Continued Di 2 9 Preventive Maintenance rrsnrnnnnnnnnunnnnnnnnnnnnnnnnnnunnunnunnunnnnnunnnnnnnnnnnnunnunnunnunnunnunnnnnnee 2 10 Exelrievitig BENKNOIES aa 2 10 Clearing a BAKTE delit ecciesie LO Iesu easet sushi t diia eO OE End entidad 2 10 Cleaning Procedure sustancia a 2 10 Sensor Cleaning Procedure cccccccsccceecceeccceecucecaeeceeeceueecae
141. nsportation 1 3 Preventive Maintenance NENNEN 1 3 Banknote Fitness Requirements EE 1 3 Reference Paper Use Precautions oocccocccocncccncconcononononononononnonanonanonanonannonnnonanonanenannnnnnenanes 1 4 Primary Mc 1 4 Component Names see 1 5 Specifications iVIZION SS SH Specifications 1 6 Technical ee tere EE EE 1 6 Environmental Specifications 1 7 Eleciica SPES NENNE 1 7 Sue Spets aS 1 7 Specifications iVIZION LD Specifications eese 1 8 Seite Uer Eeleren EE 1 8 Environmental Spec ic ALOIS a NER 1 9 EJ cirical epecilCallOfis sv eee 1 9 Siructural Specifications is PE 1 9 VIZION SS Entire Unit Outside Dimensions ees 1 10 VIZION SH Entire Unit Outside Dimensions eese 1 11 VIZION SS SH Installation Maintenance Space Requirements 1 12 VIZION LD Specification Unit Dimensions eere nene 1 14 Various Cash Box Unit Dimensions anxrnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnennnr 1 15 Standard Cash Box Outside Dimensions ocoooccnccnnncncncnconccnncnnncnonnnonanonnnnnnnnnnnnnnnnnnnnnnnnnnnaninoss 1 15 Large Cash Box Outside Dimensions 1 15 HC Cash Box Outside Dimensions rrrnnnnnnnnnnnrnnnennnrnnnnnnnnennnrnnnnnnnnenn
142. nstallation detailed information on SEENEN page 2 11 Cable Interconnection Figure 2 4 illustrates the Cable Harness intercon The length of each lock indicated followed standard size nection requirements between the iVIZION and a Millimeters in brackets for inches are only reference Host Machine Figure 2 5 Lock Size Unlock Procedure Each Lock has a different rotation direction to unlock Make sure when the lock s are installed the rotation is in the correct direction s See Figure 2 6 qp e a LII LI S e 1 d Cp gt d m fers aH 5 8 in or 1 1 8 in Lock 20 5mm Lock a VIZIONS Unit Figure 2 6 Unlock Rotation Direction b Interface Connector iVIZION c Harness amp NOTE When using only one lock install the d Host Machine e g Game Machine Kiosk etc Key Cap in the unused key hole See Figure 2 7 Figure 2 4 Cable Interconnection Lock Installation Use Key Cap One or two security locks can be installed onto iVIZION Cash Box When installing a security lock the following attachment accessories may be required e Key Spacers Plate Lock Keys Key Cap Attachment Choose a Lock that fits a standard size hole dimen sion format See Figure 2 5 In addition when two locks are installed both locks must be identical Figure 2 7 Key Cap Installation P N 960 100929R Rev 5 EDP 148849 Bo BE O 2014 JAPAN CASH MACHIN
143. occcocccccnoconocononocncnanocanonanocanionanonos 6 7 Reference Paper Setting Z A 6 8 DP Sven SEO ON Vava 6 8 JCM Tool Suite Standard Edition Screen 3 6 8 IVIZION Calibration Ver A ASA Screen rrrarnnannnnnnnnennnenanennrnnnenanenuneneene 6 8 Feed Out Calibration Proceeding Gcreen 6 8 B ix E 2014 JAPAN CASH MACHINE CO LTD Figure 6 38 Figure 6 39 Figure 6 40 Figure 6 41 Figure 6 42 Figure 6 43 Figure 6 44 Figure 6 45 Figure 6 46 Figure 6 47 Figure 6 48 Figure 6 49 Figure 6 50 Figure 6 51 Figure 6 92 Figure 6 93 Figure 6 54 Figure 6 55 Figure 6 56 Figure 6 57 Figure 6 58 Figure 6 99 Figure 6 60 Figure 6 61 Figure 6 62 Figure 6 63 Figure 6 64 Figure 6 65 Figure 6 66 Figure 6 67 Figure 6 68 Figure 6 69 Figure 6 70 Figure 6 71 Figure 6 72 Figure 6 73 Figure 6 74 Figure 6 75 Figure 6 76 Figure 6 77 Figure 6 78 Figure 6 79 Figure 6 80 Figure 6 81 P N 960 100929R_Rev 5 EDP 148849 B x E IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures Page Calibration Information Screen 1 ssseeeeeeemmmmRne 6 8 Calibration Information Screen 2 0 0 ccc cccececececececeeeececececeeeeeeeeaeatanenees 6 9 Pusher Plate Release location 6 9 Cardboard Setting Location occcocccccccccnncocncconccnnncanconnncnnnnonnnnnnnnononos 6 9 Exit Calibration Proceeding Screen eeeeeeeeeeeeeeeee 6 9 Calibration Information Screen 2 6 9 UV
144. oded View occcocccocccocnccccncocncocncocncnanononoss 7 31 Figure 7 17 iVIZION HC Box Assembly Exploded View 7 33 Figure 7 18 iVIZION HC Box Unit Exploded View oocccoocccccccocccccncocnconccnanonnnoss 7 35 Figure 7 19 iVIZION HC Upper Part Exploded View oocoocccoccocccocccocconcconccnnnos 1 37 Figure 7 20 iVIZION HC Receive Plate Assembly Exploded View 1 39 Figure 7 21 iVIZION HC Receive Spring Base Assembly Exploded View 1 41 Figure 7 22 iVIZION HC Front Plate Assembly Exploded View 7 43 Figure 7 23 iVIZION HC Pusher Unit Assembly Exploded View 7 45 Figure 7 24 iVIZION HC Pusher Assembly 1 Exploded View 1 47 Figure 7 25 iVIZION HC Pusher Assembly 2 Exploded View 7 49 Figure 7 26 VIZION Optional Components Exploded Views 1 51 Figure A 1 Additional Maintenance Equipment Requirements A 6 P N 960 100929R Rev 5 EDP 148849 E xi B O 2014 JAPAN CASH MACHINE CO LTD VIZIONO Series Next Generation Banknote Acceptor Unit List of Figures THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R Rev 5 EDP 148849 B xi B O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Table 1 1 Table 1 2 Table 1 3 Ta
145. on provides information about each Screen Button located on the ICB Function Screen shown in Figure 6 74 The following three 3 setting types are available for use with the ICB Functions e Setting the ICB Enable Disable Function e Setting the Machine Number e Setting the ICB Inhibit Function SETTING ICB ENABLE DISABLE FUNCTIONS The following portion explains each ICB setting when activated 1 Click on the large 2 ICB SETTING Screen But ton See Figure 6 73 a located on the iVIZION Utility Tool Screen 2 VIZION Utility Tool Version 1 05 for Suite Edition JIEM VIZION Utility Tool pesmace SY 2 ICB SETTING iVIZION is connected Figure 6 73 iVIZION Utility Tool Version X XX for ouite Edition Screen 2 2 Confirm that the ICB Function Screen shown in Figure 6 74 appears Seven 7 Screen Buttons exist on this Screen 2 ICB Function Enable Disable ICB Current Status M G x Figure 6 74 ICB Function Screen P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 6 18 B Performance Tests Enabling the ICB Function To set the ICB Enable Function when an RFID Circuit Board is installed in the iVIZION Unit NOTE If the Cash Box is set to System Inhibit or if the RFID Circuit Board IS NOT installed the Status LED will flash at a Blue Color rate to notify that an error exists See Table 6 7
146. onos 4 2 Right Frame Outer R Removal occccccccccccocccccnccocncncnnncnonanonanenanononnns 4 2 Left Frame Outer L Removal avvek 4 3 Timing Belt REMOVA srta aio 4 3 Pusher Mechanism Removal EE 4 3 HC Box Stacker Base Removal eeee Hee 4 3 Pusher Guide Removal rarnnnnnnnnnnnnnnnnnnnnnenvnnnnnnnnnnnvnvnneunnenennnnnnnvnvenenen 4 4 Stacker Guide Removal mesi AE 4 4 Stacker Guide Reassembly oocccocccconocccccocncncnoccnoconononcnonnnannonaninanonos 4 4 Outer Guide hHRemoval memes 4 4 Outer Guide R Removal 2 4 4 Outer Guide L Removal WEE 4 5 Outer Guide L Removal 2 sese Immer retener 4 5 Timing Bell RENN EE 4 5 TR Bottom Cover Removal russia aL ee ado 4 5 TR Side Cover A Removal EE 4 6 Home Position Sensor Board Home Position Sensor FFC Assembly and Interface Connector Board Removals eene 4 6 RFID Module amp Harness Removal seems 4 6 CPU Board Module Removal 5 5 ttr coe ieee eee 4 6 Extension Memory Board Removal oocoocccoccccccccncococoncncncoconononcnnnnnnons 4 7 Validation CPU Board and Control CPU Board Removal 4 7 Motor Module REMOV EE 4 7 USB FPC Power FPC 4 Interface FPC Cable Removal 4 7 Validation Unit Harness Removal seems 4 8 Interrupter Board Removal ocooccoccconconccccconcocoocnnononnncancnnnononcncanonoos 4 8 Timing Be
147. ormance Test Procedure Settings Table 6 2 lists the DIP Switch settings for the Performance Tests using the External Switch Box Table 6 6 Performance Test DIP Switch Settings Status LED LED DIP Switch DIP Switch Setting O ON O ON Test item E Operat NN ing Motor Normal Rotation Motor Reverse Rotation 3 Stacker Motor Yellow Flashes 4 Cyclic Movement Blue M ke Status LED Indication Banknote Accept ance ICB Setting Reading Ticket NOTE The Sensor ON OFF Test and the DIP Switch ON OFF Test are ONLY available when using the PC procedure P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 6 16 B Performance Tests Performance Tests with External Switch Procedures Perform the following steps to test the Motor Normal Forward and Reverse Rotation the Stacker Motor the Cyclic Movement Test the Status LED Indication Test the Banknote Transportation and the ICB Function Setting Performance Tests 1 Turn the iVIZION Power Switch OFF 2 Remove the Transport Unit from the Frame 3 Set the appropriate DIP Switch es to ON for the test desired using the 8 Position DIP Switch See Table 6 6 4 Place the Transport Unit back onto the Frame 5 Connect the third the fourth Pin Connector of the External Switch Box Cable to the corresponding Connector Pins of the five 5 Pin Plug located at the rear side of the i
148. orting Banknote A To Validation Process See Figure 2 21 for SS Unit and Figure 2 22 for LD Unit Figure 2 20 iVIZION SS LD Banknote Acceptor Operational Flowchart Initializing P N 960 100929R Rev 5 EDP 148849 B2 17 E O 2014 JAPAN CASH MACHINE CO LTD Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation Operational Flowchart Continued 1 Figure 2 21 depicts a typical iVIZION SS Banknote flow process Validation o A Begin Validating lt a gt NO a Is Validation Result OK YES lt gt gt YES b Is Banknote Unacceptable NO E C Output the Denomination Value Signal C lt a gt e d Receive Stacking Command e Reject Banknote f Continue Transporting Banknote g Is Banknote sent to Stacker h Output a VEND Signal lt i gt i Retry 3 times j Stop Performance Output Abnormal Signal AS ki Banknote Stacking l Is Stacker Full NO m Stop Performance Issue Output Stacker Full Signal 2 C Return To Stand by Mode See Figure 2 20 1 When Abnormal Output Signal condition occurs remove the Banknote causing the malfunction and re apply power to the Unit or send a Reset Command to the Banknote Acceptor 2 When a Stacker Full signal occurs remove the Banknotes from the Cash Box and re install it into its fully seated position The VIZION will the automatically re initialize itself Figure 2 21 iVIZION SS Banknote Acceptor Operational Flowchart Part
149. per Pet III 1802 226044 Box Detection Prism il o ims 22606 Sud Home Prism AA al Wm oct Bret ims mea 2e Selttappig Bing Sere P N 960 100929R Rev 5 EDP 148849 E 7 38 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION HC Receive Plate Assembly Exploded View 1907 1903 1904 1907 1902 1907 1904 1908 1901 1906 1906 Figure 7 20 iVIZION HC Receive Plate Assembly Exploded View P N 960 100929R Rev 5 EDP 148849 W 7 39 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION HC Receive Plate Assembly Parts List Table 7 20 VIZION HC Receive Plate Assembly Parts List RefNo EDPNo Description ty Remak ei er fremme A 1902 220004 Receive Roller AA O eos zmw5 Receive RallerB E Wow 220061 beem CT 1905 220062 RwweBweseRB 2 906 onse uaxtow Washer Sma A A ern E O P N 960 100929R Rev 5 EDP 148849 7 40 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION HC Receive Spring Base Assembly Exploded View 2008 2001 2007 2008 Right side has same part structures Figure 7 21 iVIZION HC Receive Spring Base Assembly Exploded View P N 960 10092
150. ps SeTaping Binding Head Screw Blac 3M 3 1321 mem 206 Philips SeiTaping Binding Head Screws 8 wm mme En 8 y azs ioc joo ParalelPin Susiamer 4 im 104027 028 ParalelPin Susiamer EES 1325 063302 SEH Phillips Self Tapping Binding Head Screw Black P N 960 100929R Rev 5 EDP 148849 B7 23 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION LD Frame Exploded View Figure 7 15 VIZION LD Version Frame Exploded View P N 960 100929R_Rev 5 EDP 148849 7 29 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION LD Frame Parts List Table 7 15 VIZION LD Frame Parts List II CIT MLN ee LO RolerAmAssy VET EEE ux 2067 LO Frame Base A uos 20677 LO Banknote Pron Guide A Ww 208370 LO Banknote Rear Guide Ww 2069 DRwweGWele frp me 20680 LOFrame Gudeeht frp mor 206881 geen uos 206382 neben 5 Ww 2068 neg frp Wm mem gege S in mem gegen wm umm Frame Base Guide frp wm mm FeeSwePae S Wu Im Pompes 5 Wm oss Rhe Wie men pal Beamg F87422 2 wm wmm me NI wm wm Rm 4 wm mme eege EN O Lum men WaedFasom
151. ptor Unit Troubleshooting Maintenance Equipment This portion provides product information for the iVIZION Maintenance Equipment VIZION Maintenance Equipment NOTE Only the European Connector Version is shown here Order the JAC No for the USA Style AC Wall Plug Figure A 1 Additional Maintenance Equipment Requirements Table A 5 Additional Maintenance Equipment Parts List a 201544 Use EDP Reference Paper White KS 072 Std ii E 211266 Use EDP Reference Paper White KS 089 Std G00205 501 100218R UAC Module a Gs 400 100249R UAO USB Cable 1 e 600262 40 000026R UACIVIZONAdaperHames a A Product EDP Number that begins with a G is a Product developed by JCM E Germany T Carefully replace the used Reference Paper back into its protective Shipping Carton following each calibration use refer to Reference Paper Use Precautions and Figure 1 3 in Section 1 for further detailed user instructions Reference Paper Handling All JCM Reference Paper should be handled as follows 1 Do not allow the Reference Papers to endure high temperatures and or high humidity environments 2 Store unused Reference Papers in their original Shipping Carton to avoid exposing them to direct Sunlight and or bright indoor light Ensure that the Reference Papers being stored are not damaged as they are replaced into their shipping carton 3 Do al use Reference Paper containing damaged areas that are wo
152. r a Customer s use 5 Click on Next gt Screen Button See Figure 6 6 a when the Destination Folder Screen shown in Figure 6 6 appears i JCM Tool Suite Standard Edition InstallShield Wizard Destination Folder Click Next to install to this folder or click Change to install to a different folder Install JCM Tool Suite Standard Edition to C Program Files JCM VICMToolSuiteStandard Figure 6 6 Destination Folder Screen 6 Check the Current Settings area See Figure 6 7 a and then click on the Install Screen Button See Figure 6 7 b to start the installation i JCM Tool Suite Standard Edition InstallShield Wizard Ready to Install the Program The wizard s ready to begin installation If you want to review or change any of your installation settings click Back Click Cancel to exit the wizard Setup Type Typical Destination Folder C Program Files JCM JCMToolSuiteStandard User Information Name OEM Company OEM Figure 6 7 Current Settings Confirmation P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 62 E Performance Tests 7 Once installation is complete the InstallShield Wizard Completed Screen shown in Figure 6 8 will appear i JCM Tool Suite Standard Edition InstallShield Wizard InstallShield Wizard Completed The InstallShield Wizard has successfully installed JCM Tool Suite Standard Edition
153. r in the Text Field Window located next to the Set M C Screen See Figure 6 78 b 2 Clickon the Set M C Screen Button See Figure 6 78 b to set the Machine Number i Set M C Get M C 15968723659842 Figure 6 78 Machine Number Setting NOTE When the Machine Code Number is less than fourteen 14 digits in length add zeros 0 to the head of the Machine Number in order to create a recognizable 14 digit Code Number P N 960 100929R Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit M 6 19 B Section 6 3 When the Machine Number is correctly set the MACH Set Successfully pop up Dialog Message Window shown in Figure 6 79 will appear 4 Click the OK Screen Button See Figure 6 79 a to accept the reported message IVIZION UTILITY Suite Edition A M C Set Successfully Figure 6 79 Machine Number Setting Completion To retrieve the current Machine Code Number set in an iVIZION Unit proceed as follows 1 Click on the Get M C Screen Button See Figure 6 80 a 2 The existing fourteen 14 Machine Code Num ber will appear in the Text Field Window located next to the Get M C Screen Button See Figure 6 80 b 5966723659842 Get MG 15968 723659042 Figure 6 80 Machine Number Indication Setting Inhibit ICB System The Inhibit ICB System Function is used to get the status of the RFID Module in the Cash Box or disable the
154. ransport movement will halt for approximately 25 seconds then start the test again See Error Jam and Reject Code Tables on page A 2 of Appendix A in this Service Manual when the Status LED indicates an abnormal operating condition LED INDICATOR TEST Perform the following steps to test the LED Indica tors 1 Launch the Test Item Select Screen again Refer to PC Performance Test Preparation on page 6 12 of this Section 2 Click on the Display Test Screen Button See Figure 6 58 e Lit Yellow or Extinguished P N 960 100929R_Rev 5 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit M 6 13 3 Click on the Start Screen Button See Figure 6 61 a to begin the LED Indicator Test amp Display Test Display LED Test Status LED flashes in a Red Green and Blue color sequence in normal condition Figure 6 61 LED Indicator Test Screen 4 Check the Status LED s condition When the Status LED Indicator blinks in a Red Green and Blue Color sequence the Status LED is perform ing normally 5 Click on the Stop Screen Button See Figure 6 61 b to end the LED Indicator Test 6 Click on the Exit Screen Button See Figure 6 61 c to return to the Test Item Select Screen SENSOR ON OFF TEST Perform the following steps to enable the Sensor ON OFF Test 1 Launch the Test Item Select Screen again Refer to PC Performance
155. replaced See Figure 4 15 g is not lost when in the correct direction removing It Figure 4 13 Stacker Guide Reassembly 8 Remove the two 2 E rings See Figure 4 14 a and a5 retaining the two 2 Gears and then remove the three 3 Gears See Figure 4 14 b c and d on the right side of the Pusher Assembly Figure 4 15 Outer Guide R Removal 2 P N 960 100929R Rev 5 EDP 148849 B 4 4 B O 2014 JAPAN CASH MACHINE CO LTD Disassembly Reassembly NOTE When replacing the Frame Outer R Assembly ensure that the Plate Nut See Figure 4 15 e is correctly re positioned 12 Remove the two 2 Assembly Mounting Screws See Figure 4 16 a and a 13 Remove the single 1 E ring See Figure 4 16 b and the single 1 Gear See Figure 4 16 c from the Outer Guide L See Figure 4 16 d Figure 4 16 Outer Guide L Removal 1 14 Remove the Outer Guide L See Figure 4 17 a from the Pusher Assembly See Figure 4 17 b Br NOTE Be careful that the two 2 Bushings See Figure 4 17 c4 amp c5 and the Plate Nut See Figure 4 17 d are not lost when removing them Figure 4 17 Outer Guide L Removal 2 NOTE When replacing the Outer Guide L ensure that the Plate Nut is correctly re positioned See Figure 4 17 d P N 960 100929R Rev 5 EDP 148849 E IVIZIONG Series Next Generation Banknote Acceptor Unit Section 4 15 Remove the two 2 Timing Belts See Figure 4 18 a4 amp a5 from the Pusher Ass
156. rew OM 4 P N 960 100929R Rev 5 EDP 148849 B o oB O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 IVIZION Cash Box Unit 1 Exploded View Figure 7 12 iVIZION Cash Box Unit 1 Exploded View P N 960 100929R_ Rev 5 EDP 148849 H7 23 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION Cash Box Unit 1 Parts List Table 7 12 VIZION Cash Box Unit 1 Parts List Ref We EDPNo Description Lon Remark 147907 Sep 1101 1 148761 Sec IES 1102 147908 Pressure Plate LE 214099 Box Door S 1103 1 214101 Box Door L 147910 Box Cover S 1104 1 148783 Box Cover L NN 1105 147911 Box Base Plate EN 1106 147912 Plate Stopper I3 EM 1107 147941 Indicator Window uw 147942 Indicator Arm S 1108 1 148785 Indicator Arm L 1109 147943 Box Prism Near Full il 1110 147944 Box Prism State EE m 147945 Lever Nearly Full S 148784 Lever Nearly Full L 1113 147947 Handle Cover Lea l 1115 147794 Lock Bracket CZE 1116 147795 Lock Plate EN 1117 147934 Box Shaft L3 2 1 1 pye m o 1120 2 e 3x12 Flathead Phillips Self Tapping Screw 3M 3x14 Phillips Self Tapping Pan Head Screw 3M Black Indicator Cover S Ss 1130 140958 2 6x5 Ramimate Screw 3M 1131 059086 Key Spacer
157. rn dirty wrinkled distorted and or discol ored 4 Use new Reference Paper for every 400 Units being calibrated Incorrect calibration errors may occur when using Reference Paper that has been used for calibrating more than 400 Units P N 960 100929R Rev 5 EDP 148849 E A 6 B 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Generation Banknote Acceptor Unit Appendix B B GLOSSARY A I Acceptor term used to identify a number of devices used to validate and accept Banknotes then communicate the acceptance results to a host machine 1 1 Ww 2 Bezel a removable Plastic Assembly attached to the front of the Banknote Insertion Slot of a 1VIZIONO Unit 1 2 R 3 Calibration a process performed on electronic equipment which ensures that all circuits are properly aligned and operating at optimum levels For 1VIZION calibration is accomplished using a software based program which checks and sets the operational reference levels for Sensors This helps to ensure that the Unit operates with the highest Banknote accep tance rate possible Calibration 1s recommended whenever the CPU Board or one of the sensor Boards are replaced 6 6 4 ecTalk a Serial based Communication Protocol commonly used in control electronic payment and vending systems Developed by Money Controls Ltd the format enjoys widespread use throughout Europe cc Talk is supported communications format in the 1VIZION Unit 2 7
158. rs are correctly re positioned when set in place See Reassembly Cautions on page 4 13 of this Section NOTE If foreign objects are observed adhering to the Sensor s surface blow it clean by using a Compressed Air spray 5 Removethe two 2 mounting Screws See Figure 4 42 c amp c retaining the Transmissive Light Sensor in place See Figure 4 42 d and remove it from the Upper Validation Section 6 Remove the two 2 mounting Screws See Figure 4 42 e amp e retaining the Upper UV Sensor in place See Figure 4 42 f and drop it down and off the Upper Validation Section E 2014 JAPAN CASH MACHINE CO LTD Disassembly Reassembly IVIZIONG Series Next Generation Banknote Acceptor Unit Section 4 gt 2 Le Q Q 2 og i D 3 y KA y C CO Le H H O N Y t o i 3 O9 LL gt O D c Le O y C D 0 og a Q Y ac T gt 53 S 3 gt oF do yr o E LL gt 53 t E NS O Figure 4 43 iVIZION BG 85A HEAD Removal 3 Remove two 2 mounting screws See Figure 4 44 a amp a5 retaining the Lower Validation Sec tion in place See Figure 4 44 b and remove it up and off the Validation Unit gt E D z O o e al EL un O T O T S D gt O E D O E p E 2 un I yo QD O O O La a O EL EL gt O z O OD en E e La O
159. ry s Software Information Sheet for each Country s particular Banknote acceptance rate T Refer to the specific Country s Bar Code Coupon Specification for more details t The Interface Harness connecting to the Host should be less than 3m P N 960 100929R Rev 5 EDP 148849 B B O 2014 JAPAN CASH MACHINE CO LTD General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Environmental Specifications Table 1 9 VIZION LD Environmental Specifications Storage Temperature 20 Cto 70 C 4 F to 158 F 15 to 8596 RH non condensed 1596 to 8596 RH non condensed Installation Indoors Only Hydrothermal Condition Table RH 35 C 85 1 90 50 C 40 60 Allowable Operating 20 Temperature and 3 10 0 Humidity Range 0 10 20 30 40 50 60 C Electrical Specifications Table 1 10 iVIZION LD Electrical Specifications Supply Voltage 12V DC 5 to 24V DC 10 NOTE Use a Current Source Limiting EES Je Power Supply Standby 24V DC 0 2A 12V DC 0 2A Current Consumption Operation 24V DC 1 3A 12V DC 2 3A Maximum 24V DC 3 2A 12V DC 3 0A Structural Specifications Table 1 11 iVIZION LD Structural Specifications Weight Empty Approximately 2 3kg 5 07 lbs Mountina Horizontal Maximum gradient limitation within 50 degrees id See Figure 1 9 on page 1 12 Outside Dimensions jadis IVIZION LD Unit Outside Dimensions on page 1 14 of this doc
160. t retaining the two 2 Flat Leaf Springs See Figure 4 4 b amp b5 Remove the two 2 Flat Springs the single 1 Stacker Guide See Figure 4 4 c the single 1 Pin 0360 See Figure 4 4 d the two 2 Rollers See Figure 4 4 e amp e5 and the single 1 related pressure Coil Spring See Figure 4 4 f from the Pusher Mechanism Assembly Figure 4 6 Right Frame Outer R Removal NOTE When replacing the Frame Outer R Assembly ensure that the Plate Nut is correctly re positioned See Figure 4 6 g NOTE When reassembling the Stacker Guide See Figure 4 5 a ensure that the 9 Remove the single 1 E ring See Figure 4 7 a Coil Spring See Figure 4 5 b is replaced and the two 2 Gears See Figure 4 7 b amp b in the correct direction When reinserting located on the left side of the Transport Unit the Pin 0360 put it in place while lifting the Flat Leaf Springs upward then install the NOTE Be careful that the parallel Pin See screws retaining each Flat Leaf Spring in Figure 4 c and their related Bushings place Apply Screw Lock Compound to the See Figure 4 7 dy d2 amp d3 are not lost head of each screw to secure when removed 10 Remove the three 3 Assembly Mounting Screws See Figure 4 7 e e amp e3 and remove the Left Frame Outer L Assembly See Figure 4 7 f from the Transport Unit P N 960 100929R Rev 5 EDP 148849
161. t Error Motor locked while stacking Pusher Plate movement Banknote Stacker Error Pusher Solution Ensure that a foreign object and or Banknote is not adhering to the Plate Movement Transport Relative Parts STACK Motor Interrupter Board CN1 or Control CPU Board CN1 Did not detect the Position Sensor while moving the Pusher Plate Solution Ensure that the Transport Unit and or the Cash Box are properly Pusher Plate Position SE E that a foreign object and or Banknote is not adhering to the Error Relative Parts Home Position Sensor HP Sensor Board LED PT1 C1 High I F Board CN5 CN1 CN3 or Control CPU Board CN3 STACK Motor Interrupter Board CN1 or Control CPU Board CN1 The Cash Box is not seated No Cash Box Solution Ensure that the Cash Box is properly seated Relative Parts Box Sensor Validation CPU Board PL4 PT3 PT4 CN2 or Control CPU Board CNA P N 960 100929R Rev 5 EDP 148849 B B O 2014 JAPAN CASH MACHINE CO LTD Troubleshooting VIZIONO Series Next Generation Banknote Acceptor Unit Appendix A Table A 2 LED Error Codes Continued Status LED Flash Sequence LED Color Causes and Solutions No Accebtor Head The Acceptor Unit s Access Cover is not locked in place i Solution Ensure that the Acceptor Unit s Access Cover is properly locked down Anti Strinas Error Fraud detected i Solution Ensure that no fraud condition exists such as anti stringing An IC is malfunctio
162. t all local cause damage to the Unit related safety standards 2 When reassembling a disassembled Unit Part ensure that the each part is properly replaced in its Banknote Fitness Requirements correct original location 3 Be sure to carry the Unit by both hands when The following Banknote types may not validate transporting it Holding the Unit by one hand may correctly or can cause a Banknote jam and or dam WARNING This Unit is designed for use with a Current limiting cause personal injury if the Unit accidently age to the Unit s Transport path Banknotes exhibit becomes disassembled and drops away ing the conditions listed below and illustrated in 4 Becareful not to use excessive outside pressure Figure 1 3 should be avoided on the Unit or subject it to excessive vibration during transportation Torn Preventive Maintenance Having excessive folds l Besure to turn the Power OFF on the Unit before Dirty beginning a maintenance procedure The equip e Wet ment can produce abnormal operating signals Xp akl while in maintenance mode that may cause per RE ene E E sonal injury e Adhering foreign objects and or oil 2 Ifthe Validator Section is dirty due to dust for eign objects or other such debris adhering to it Banknote acceptance rates will degrade Clean A E the Unit once a month to keep its performance stable Damaged Banknotes 3 Usea soft lint free cloth cotton swab or a com pressed air spray to
163. th Part 15 of FCC Rules and RSS Gen of IC Rules Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of this device FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de la classe A est conforme a la norme NMB 003 du Canada Copyright O 2014 By JAPAN CASH MACHINE CO LTD This product document hereinafter referred to as Manual is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO LTD hereinafter referred
164. tion was intentionally left out due to a Non Disclosure Agreement requirement If this information is required please contact the closest office location listed below Asia and Oceania JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre Americas JCM American Phone 1 702 651 0000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail support jcmglobal com 2 6 Kin Hong Street Kwai Chung Europe Africa Russia amp Middle N T Hong Kong East E mail asiapactechsupport jcmglobal com JCM Europe GmbH JAPAN CASH MACHINE CO LTD HQ Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishiwaki Hirano ku Osaka 547 0035 D 40472 Duesseldorf Germany JAPAN E mail support jcmglobal eu E mail Shohin jcm hq co Jp UK amp Ireland JCM Europe UK Office Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu All of these Websites are available via http www jcmglobal com P N 960 100929R Rev 5 EDP 148849 E 3 1 E 2014 JAPAN CASH MACHINE CO LTD Section 3 Next Generation Banknote Acceptor Unit Communications THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R_Rev 5 EDP 148849 Bo B O 2014 JAPAN CASH MACHINE CO LTD IVIZION Series Next Gener
165. ts List Ref No EDP No Description Qy Remak 1701 226089 HCBoxDoor un SETI 1 1702 226048 HC Box Main Plate 1 See Footnote 703 mes mensus 3 70 zw HO Box Top Cover 3 706 220063 mesornearrulcee Il 707 220048 Near Pal Pim B f1 708 220067 fetos Jf2 709 mew Wine f1 aro em Wien f1 WW mew Wen frp WE mess Wert f1 78 ee beem In ml eres n E O el wmm pows f17 ime men ewwa Jfe f arm mem moowwaser sa Il irs omme 20 40 sateno smags Jf 3 are morm axtoserampngsmdngsen 171 mal ww jeERm Jf2 O wm mm feses Jf2 This part requires specific tools to assemble and individual parts are not available P N 960 100929R Rev 5 EDP 148849 E 7 36 B O 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION HC Upper Part Exploded View 1805 1802 Figure 7 19 VIZION HC Upper Part Exploded View P N 960 100929R_Rev 5 EDP 148849 H7 37 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION HC Upper Part Parts List Table 7 19 VIZION Upper Part Parts List RefNo EDPNo Description Oy Remak 1801 226040 HC Box Upper Part HC Box Up
166. ts for 213297 Roller Canceller the Banknote Guide P N 960 100929R_Rev 5 EDP 148849 E 7 5 B 2014 JAPAN CASH MACHINE CO LTD Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Validation Unit 3 Exploded View 302 w de a x 321 s e x gt e aa u Pe I I I J 303 2330 810 318 0199 ga 320 Figure 7 4 iVIZION Validation Unit 3 Exploded View P N 960 100929R Rev 5 EDP 148849 B 7 7 B O 2014 JAPAN CASH MACHINE CO LTD Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Validation Unit 3 Parts List Table 7 4 VIZION Validation Unit 3 Parts List Ref No EDP No Descripti n Qt Remark or me WZONWedFamR SS 3x We WZiON Head Bil Gude BSA 1 x5 WE head Dive Frame A eoa We Head D Frame Corera A x5 e MedDFemeCoeB A ml men Senge frp xy mem Bemoan y S 35 WEM eases ooo i 5 xS WES ei frp s0 WES mer 2 sn WM head Dive dear su Wm pueyHedidei 9 sts WM pueHemiden 4 ta mes pueyHemDhe ss e MIZION Head RolerZ 8 s War spring Bil Guide Pushin 2 s Wm eme A sm men enen 3 s 148034 Timing Bet Eco Specticaions 2 95 We Ion frp xn Wem Ion frp 322 25079 Veien SensorBoad Assy 5 ws
167. un c O un Remove three 3 BG 85A Head Mounting Screws See Figure 4 the four 4 Clip P amp az and release 43 a a tab Stops 43 bi See Figure 4 through b4 on the iVIZION BG 85A Head 2 Remove the iVIZION BG 85A Head 43 c up and off of the Validation See Figure 4 Unit Figure 4 44 Lower Validation Part Removal O 2014 JAPAN CASH MACHINE CO LTD E 4 12 B EDP 148849 P N 960 100929R Rev 5 Disassembly Reassembly 4 Remove the four 4 CIS Sensor Mounting Screws See Figure 4 45 a through a4 and remove the CIS Sensor See Figure 4 45 b and the CIS FPC Cable See Figure 4 45 c off of the Lower Validation Section NOTE If foreign objects are observed adhering to the CIS surface blow it clean by using a Compressed Air spray 5 Remove two 2 mounting screws See Figure 4 45 d amp retaining the Lower UV Sensor See Figure 4 45 e in place and remove it and the Lower UV FFC Cable See Figure 4 45 f from the Lower Validation Section Figure 4 45 CIS CIS FPC Lower UV Sensor amp Lower UV FFC Removal Br NOTE When reassembling the Unit ensure that the UV Sensors are correctly re positioned and set in place as illustrated in Figure 4 48 on this page Validation Unit Timing Belt Removal To remove Timing Belt proceed as follows 1 Remove the three 3 Side Plate Cover Mounting Screws See Figure 4 46 a a amp a3 locat
168. us Sensors to read and determine the authenticity of the Banknote based on the comparison of collected reading to a set of reference data stored 1n memory 1 3 P N 960 100929R Rev 5 EDP 148849 BH 5 4 BH O 2014 JAPAN CASH MACHINE CO LTD IVIZIONG SeriesNext Generation Banknote Acceptor Unit P N 960 100929R_Rev 5 EDP 148849 O 2014 JAPAN CASH MACHINE CO LTD IVIZIONG SeriesNext Generation Banknote Acceptor Unit Contains RoHS Compliant Components Issue 4074 SME 01 05 P N 960 100929R Rev 5 EDP 148849 O 2014 JAPAN CASH MACHINE CO LTD
169. y and does not guarantee the actual Machine s functional operation Ce 2 gt Q ESE Tom 100PF qh N PT O LED Power SP3220EBEY Exar mi E V 5556 JP2B Poe gt EE 5 A 232C o JPC NIN Cc r m c e m 15 LINI lt o O AIPA OZ e y OE I O O 4 MIN alfa llle 318 als als as 3 S lolo gt o 10K0 W CH O RN1910FE TOSHIBA A eur TC74VHCT125AFK TOSHIBA U SELEC ccTalk S POWER GN Wa GIE UM rl Ol N NININ 4 7KQ JY DO d 100PF A 5V DFSAG 8FU 22K0 TOSHIBA 1500 1 4W AAR QJP gt DF3A6 8FU JE CIE TOSHIBA Figure 2 16 VIZION RS232C Circuit Interface Schematic Diagram Figure 2 17 illustrates the iVIZION ccTalk Circuit Interface Schematic Diagrams N OR lt NOTE The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine s functional operation LED Power 24V DC UE 12V zi Iziz z zizizizima O OD O PI OI OIL Og m D lt 4 C AE DOGG GINO 31 o O 4 EE a Q NM N e Lech la fos fa lt a fos as a 2 O x o O O UJN o JP N PZ A D a la ele soo hl Vio O10 z z 3 m m O OJ 2 X O O 1 CH OG EE TTL G d HN sbe UVIo I i Wu e W d AG E 2 2KQ SHARP ETE I 100PF 100PF dh M RESE USB TTL TXD TTL RXD LED Power 24V DC 232GND VF 12V RN1910FE 5V TOSHIBA 4 7KQ n 1KQ 188352 p GER RN1

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