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VEGA-RC Banknote Recycler

1. 144761 200 200787R ENCODER 144775 900 200403R COURSE RVERSING GUIDE 144753 900 200404R RUBBER PULLEY 144612 200 200788R SET PIN 8 145993 300 200159R INTERRUPT BOARD Encoder Board 144416 300 200160R SENSOR BOARD Position Detection Board 144752 900 200405R DRIVE ROLLER 144733 200 200789R DRIVE SHAFT 144584 200 200774R BEARING 104081 186 266000R 2 6x6 Phillips Binding Self Tightening 3M Black 091516 200 100984R P N 960 100190RA Rev 3 EDP 148851 3 E Ring H7 20 BN Or NM TN Al o N 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 VEGA RC FB Lower Shaft Assembly Exploded View Figure 7 11 VEGA RC FB Lower Shaft Assembly Exploded View P N 960 100190RA Rev 3 EDP 148851 E721 HE 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler VEGA RC FB Lower Shaft Assembly Parts List Table 7 11 VEGA RC FB Lower Shaft Assembly Parts List EDP N2 JAC N2 Description Exploded Views and Parts Lists Remark 144743 200 200773R SET PIN 15 144770 200 200780R CLIP 144773 200 200783R BOBBIN CAP 144751 900 200390R FELT 144772 900 200391R BOBBIN CORE 144769 900 200392R FILM BOBBIN 144793 900
2. 5 Seconds Interval 5 Seconds Interval Figure 2 8 Stand By 00 30 Green LED de NOTE While in Stand By mode the number of Banknotes within VEGA RC is shown on the 7 Segment Display Rear Cover Open When the Rear Cover is open the Seven 7 Segment Display will indicate the flashing sequence shown in Figure 2 9 e e Figure 2 9 Rear Cover Open oPEn 5 Seconds Interval O 2015 JAPAN CASH MACHINE CO LTD Section 2 Stacker Full When the number of recyclable Banknotes within VEGA RC reaches its set limit or the Full Detec tion Sensor discovers a storage limit equal to 30 notes the Seven 7 Segment Display flashing sequence shown in Figure 2 10 indicating a Drum Stacker Full condition will appear 5 Seconds Interval Figure 2 10 Stacker Full Ba FulL qe NOTE The storage limit depends on the stored Banknote s condition or the limit value set if lower than 30 The FULL indication shown in Figure 2 10 will continue showing until the Recycler Drum Stacker is emptied Stacker Empty When there are no recyclable Banknotes within the VEGA RC Drum when a dispensing or retrieving request occurs the Seven 7 Segment Display flashing sequence shown by Figure 2 11 will occur indicating the Drum Stacker is Empty 5 Seconds Interval Figure 2 11 Stacker Empty 00 EMpty de NOTE The A B C D pushbuttons are
3. Denomination Settings Communicated to VEGA Reserved Reserved OFF Reserved OFF 1 2 3 4 5 6 7 8 Enable self test Disable self test Connector Pin Assignments Table 2 2 lists the various VEGA RC to VEGA Unit Receptacle Connector Pin Assignments Table 2 2 Recycler to Acceptor Receptacle Pin Assignments PHD Connector Side Type S14B PHDSS B JST Socket Housing PHDR 14VS Contact Type SPHD 001T P0 5 Recommended Wire UL1007 AWG 22 26 Flat Cable Slit Type Signal Name Function SGND Signal GND SGND Signal GND VEGA TXD Serial data signal output line from Recycler to Acceptor DL TTL both DL TXD signals are used VEGA RXD Serial data signal input line from Acceptor to Recycler DL TTL both DL RXD signals are used VEGA ENC Serial data signal input line from Acceptor to Recycler VEGA PS12 Serial data signal input line from Acceptor to Recycler VEGA FRP Serial data signal input line from Acceptor to Recycler VEGA PSI1 Serial data signal input line from Acceptor to Recycler VDD 12V DC Option 20 42 5V DC VDD 12V DC Option 20 42 5V DC VDD 12V DC Option 20 42 5V DC PGND Power GND PGND Power GND PGND Power GND Hot swapping is prohibited DO NOT plug the Interconnect Cable In or Out of the Unit while VEGA Unit s power is ON t I O Input Output Terminals as viewed from the Banknote Recycler s
4. 144755 200 200775R SIDE FRAME Left Assy 145993 300 200159R INTERRUPT BOARD Open Close Detection Board 144783 200 200776R SENSOR BRACKET 144591 900 200375R CLUTCH GEAR 104081 186 266000R 2 6x6 Phillips Binding Self Tightening 3M Black 005555 186 260106R M2 6x6 Pan Head Screw with Washer 3M P N 960 100190RA Rev 3 EDP 148851 Entire VEGA RC 6 B7 0 B 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 Entire VEGA RC Exploded View 6 Figure 7 6 Entire VEGA RC Exploded View Part 6 P N 960 100190RA Rev 3 EDP 148851 H7 11 E 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler Exploded Views and Parts Lists Entire VEGA RC Parts List 6 EDP N Table 7 6 Entire VEGA RC Parts List Part 6 JAC N2 Description Remark 144767 900 200376R GUIDE ROLLER 144742 900 200380R IDLE BEAM 144731 200 200778R CLUTCH SHAFT 144724 900 200337R IDLE GEAR 1 144763 900 200378R F E PRISM 144754 200 200779R SIDE FRAME R 144737 900 200379R PULLEY BEAM 144766 900 200381R MAIN BOBBIN 144730 200 200777R BOBBIN AXLE 144770 200 200780R CLIP 144723 900 200382R HANDLE GEAR 005555 186 260106R M2 6x6 Pan Head Screw with W
5. P N 960 100190RA Rev 3 EDP 148851 B i E 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Table of Contents Change Display Storage Limitation Clearing a Banknote Jam Cleaning Procedure Interface Circuit Schematics Operational Flowcharts Operational Flowcharts Continued 2 Operational Flowcharts Continued 3 Operational Flowcharts Continued 4 Operational Flowcharts Continued 5 Operational Flowcharts Continued 6 3 COMMUNICATIONS Americas JCM American Europe Africa Russia amp Middle East JCM Europe GmbH UK amp lreland JCM Europe UK Office Asia and Oceania 4 DISASSEMBLY REASSEMBLY Tool Requirements Main CPU Board Removal Drive Motor Removal Open Close Detection Board Removal Encoder amp Position Detection Board Removal Rubber Pulley amp Drive Roller Removal Clear amp Metallic Edge Belt Removal Clear amp Metallic Edge Belt Replacement 5 WIRING DIAGRAMS VEGA RC System Wiring Diagram 6 PERFORMANCE TEST Workbench Tool Requirements Display and Operation Performance Test Modes Test TO Key Function Test Pushbutton Function Test DIP Switch Test Rear Cover Sensor Test VEGA Escrow Sensor Input Test VEGA Stack in Sensor Input Test VEGA RC Flap Sensor Input Test A D Value Relative Test Test T1 Position Detection Sensor 1 A D Value Display Test Test T2 Position Detection Sensor 2 A D Value Display Test Test T3 Full Empty Detection Sensor 1 and 2 A D Value Display Te
6. Figure 6 23 Communication Loop Test COCO Figure 6 24 Normal Completion OK Figure 6 25 Abnormal Completion NG Figure 6 26 Figure 6 27 Figure 6 28 Figure 6 29 Figure 6 30 Full Empty Detection Sensor 2 Empty A D Value E 05 Figure 7 1 Entire VEGA RC Exploded View Part 1 Figure 7 2 Entire VEGA RC Exploded View Part 2 Figure 7 3 Entire VEGA RC Exploded View Part 3 Figure 7 4 Entire VEGA RC Exploded View Part 4 Figure 7 5 Entire VEGA RC Exploded View Part 5 Figure 7 6 Entire VEGA RC Exploded View Part 6 Figure 7 7 VEGA RC Tray Assembly Exploded View Figure 7 8 VEGA RC FB Upper Shaft Assembly Exploded View Figure 7 9 VEGA RC Motor Unit Exploded View Figure 7 10 VEGA RC Course Reversing Assembly Exploded View Figure 7 11 VEGA RC FB Lower Shaft Assembly Exploded View Figure A 1 Banknote Jam Clearing Warning P N 960 100190RA Rev 3 EDP 148851 B vi E 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100190RA Rev 3 EDP 148851 B vi E O 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler List of Tables Table 1 1 VEGA RC Model Number Specifications Table 1 2 Product Technical Specifications Table 1 3 Product Environmental Specification Table 1 4 Product Electrical Specification Table 1 5 Product Structural Specification Table 2 1 DIP Switch Settings Table 2 2 Recycler to Acceptor Receptacle Pin Assignments T
7. RDS on MAX 12R8Q VHC14 VHC14 Figure 2 30 VEGA RC TTL Circuit Interface Schematic Diagram Figure 2 31 illustrates the VEGA RC Photo Coupler MDB Circuit Interface Schematic Diagram VEGA RC SIDE CONTROL SIDE PS2811 K NEC VF 14V VCE 0 3V Ic MAX 40mA IHO MIN 5mA e eccc0060606000009 9 PS2811 K NEC VF 14V VCE 0 3V IF 50mA MAX Figure 2 31 VEGA RC Photo Coupler MDB Circuit Interface Schematic Diagram P N 960 100190RA Rev 3 EDP 148851 B 0 B 2015 JAPAN CASH MACHINE CO LTD Installation Operation VEGA RC Series BankNote Recycler Section 2 Operational Flowcharts Figure 2 32 depicts part one of the basic VEGA RC Banknote acceptance flow process Initializing Oa a Initializing A To Stand By b Stand By c Command Input from VEGA Unit B To Command Flow See Figure 2 33 on page 2 12 d Key Input C To Key Flowchart See Figure 2 40 on page 2 16 Figure 2 32 VEGA RC Banknote Recycler Operational Flowchart Initializing P N 960 100190RA Rev 3 EDP 148851 B o B 2015 JAPAN CASH MACHINE CO LTD Section 2 VEGA RC Series BankNote Recycler Installation Operation Operational Flowcharts Continued 2 Figure 2 33 depicts part two of a typical VEGA RC Banknote acceptance flow process Command B Command Flow a Restore Command B1 To Restore Flow See Figure 2 35 on page 2 13 b Dispense Command B2 To Dispense
8. Do not pull hard on the winding belts when clear ing a Banknote jam or pull a belt out beyond its limits Banknote Fitness Requirements The following Banknote types may not recycle correctly or worse can cause a jam and or damage to the Unit s Transport path Banknotes exhibiting the following conditions illustrated in Figure 1 3 should be avoided torn excessive folds or wrinkles dirty curled wet containing foreign objects and or oil Ha m m Damaged Banknotes E gt e s Wrinkled Banknotes Curled Banknotes Folded or Partial Banknotes Figure 1 3 Unacceptable Banknotes P N 960 100190RA Rev 3 EDP 148851 B BH 2015 JAPAN CASH MACHINE CO LTD Section 1 VEGA RC Series BankNote Recycler General Information Component Names Figure 1 4 illustrates the VEGA RC primary component parts and their relative location a Function Button Descriptions Green amp Red LED Indicators amp Se
9. Rotate the Drum Moving Gear Control as follows Left Stack Right Dispense Figure 2 25 b P N 960 100190RA_ Rev 3 EDP 148851 E 2 7 E 2015 JAPAN CASH MACHINE CO LTD Section 2 VEGA RC Series BankNote Recycler Installation Operation Cleaning Procedure Cleaning the Banknote Recycler s Transport path is very important Adhering Iron powder or dirt on the Recycler s Sensors may cause poor performance or errors Perform a scheduled clean ing at least once a month to keep the Recycler Transport path clean Use a dry soft lint free cloth or a Cotton swab to wipe dirt and stains from the Magnetic and Optical Sensors Rollers and Belts If necessary blow the inside of the Unit clean with a compressed air jet to remove clinging foreign objects Caution Do not use alcohol thinner or L citrus based products for cleaning any surfaces Figure 2 26 illustrates the locations of all of the Recycler s Sensors and Table 2 4 lists their iden tity and specific cleaning preference Figure 2 26 VEGA RC Sensor Locations Table 2 4 VEGA Sensor Locations Sensor Cleaning Preference Position Detection Sensor 1 Wipe clean using a lint free cloth Position Detection Sensor 2 Wipe clean using a lint free cloth Open Close Detection Sensor Blow clean with compressed air spray Full Empty Detection Sensor 1 Blow clean with compressed air spray Full Empty Detection S
10. Web Site http www jcmglobal com VEGA RC Series BankNote Recycler Operation and Maintenance Service Manual Revision 3 P N 960 100190RA Rev 3 EDP 148851 4 D RoHS Complient d Product Issue 4078 SME 01 03 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Operation and Maintenance Service Manual Issue 4078 SME 01 03 REVISION HISTORY Date Reason for Update Comment 9 15 09 Initial Version 8 09 11 Added MDB Specification updated the Parts Lists 10 20 12 Added 24V DC Specification 4 27 15 Added A D Value Updated the Parts Lists and Jam Clear info International Compliance RoHS Directives PE pa or or or os or RONS Product UL amp c UL Marks WA ys File No E142330 Subscriber 857947001 Vo 2 CE Mark CE CB Scheme NO56968 NO51248 A1 M1 NO54260 M1 NO78539 FCC Directives FC FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A Digital Device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radi
11. A D Value F C1 Press Pushbutton D on the VEGA RC Unit The Seven 7 Segment Display will indicate an A D Value for Full Empty Detection Sensor 2 The value being displayed represents the Sensor reading that was taken at a time when the internal Film Belt Bobbin was Empty or nearly empty The Seven 7 Segment Display will indicate E followed by the Empty A D Value Figure 6 30 Performance Test 2015 JAPAN CASH MACHINE CO LTD Section 6 VEGA RC SeriesBankNote Recycler Performance Test 0 5 Seconds Eds O Figure 6 30 Full Empty Detection Sensor 2 Empty A D Value E 05 The Full Empty Detection Sensor 1 and 2 A D Value test is now complete Pressing Pushbutton D will allow the user to cycle back and view the A D Values again wg NOTE Full Empty Detection Sensor 2 is used to detect the Film Belt Bobbin s radius The detection threshold is set at 40 Hexadecimal If the displayed A D Value is less than 40H it indicates that the Film Belt Bobbin is empty or nearly empty To exit the test press and hold down the A Push button on the VEGA RC Unit for three 3 seconds to return the Unit to Test Selection Mode P N 960 100190RA Rev 3 EDP 148851 E 6 BH 2015 JAPAN CASH MACHINE CO LTD Section 6 VEGA RC SeriesBankNote Recycler Performance Test THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100190RA_Rev 3 EDP 148851 H6 10 B 2015 JAPAN CASH MACH
12. Clear amp Metallic Edge Belt Replacement Tool Requirements The following tools will be required to perform disassembly and reassembly A 1 amp 2 Phillips Screwdriver Set of Jewelers Phillips Screwdrivers E Clip E Ring Pliers Needle Nose Pliers Tweezers Main CPU Board Removal To remove the Main CPU Board proceed as follows 1 Use a Jewelers Screwdriver to release the two 2 Claw Hooks located on the upper side of the Front Cover Figure 4 1 a amp a gt and remove the Front Cover from the VEGA RC Unit Figure 4 Figure 4 1 Front Cover Removal P N 960 100190RA Rev 3 EDP 148851 Remove four 4 mounting screws Figure 4 2 a4 a2 a3 amp a4 retaining the Main CPU Board Fig ure 4 2 b to the Unit Pull the CPU Circuit Board slightly outward at its top and then slide it to the right in order to clear the Pushbuttons from the left side of the chassis The CPU Circuit Board is now only connected to the Unit by two 2 Connectors located in the lower left corner of the Board Carefully unplug the two 2 Connectors from the CPU Board Figure 4 2 c amp c Figure 4 2 Main PC Board Removal NOTE If the CPU Board is being replaced with a new Board be sure to remove the Display Protection Sticker located on the Seven 7 Segment Display of the new CPU Board before installing it NOTE Be sure to remove the Connectors by grasping on the Connector Plug itself Pulling on t
13. E mail support jcmglobal com 2 6 Kin Hong Street Kwai Chung Europe Africa Russia amp Middle East N T Hong Kong JCM Europe GmbH E mail asiapactechsupport jcmglobal com PO e RE Japan Cash Machine Co Limited HQ Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishiwaki Hirano ku Osaka 547 0035 JAPAN UK amp Ireland E mail Shohin jcm hq co jp JCM Europe UK Office Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu All of these Websites are available via http www jcmglobal com P N 960 100190RA_ Rev 3 EDP 148851 H 3 1 BH 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100190RA Rev 3 EDP 148851 E 3 2 BH 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Section 4 4 DISASSEMBLY REASSEMBLY This section provides disassembly and reassembly instructions for the VEGA RC Series BankNote Recycler This section contains the following information Tool Requirements Main CPU Board Removal Drive Motor Removal Open Close Detection Board Removal Encoder amp Position Detection Board Removal Rubber Pulley Drive Roller Removal Clear amp Metallic Edge Belt Removal
14. Figure 2 28 Pinch Roller and Prism Locations Figure 2 29 Non Flammable Air Jet Cleaning Figure 2 30 VEGA RC TTL Circuit Interface Schematic Diagram P N 960 100190RA Rev 3 EDP 148851 B v NM 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler List of Figures Figure 2 31 VEGA RC Photo Coupler MDB Circuit Interface Schematic Diagram Figure 2 32 VEGA RC Banknote Recycler Operational Flowchart Initializing Figure 2 33 VEGA RC Banknote Recycler Operational Flowchart Command 2 12 Figure 2 34 VEGA RC Banknote Acceptor Operational Flowchart Error Clearing 2 13 Figure 2 35 VEGA RC Banknote Recycler Operational Flowchart Restore Figure 2 36 VEGA RC Banknote Recycler Operational Flowchart Dispense 2 14 Figure 2 37 VEGA RC Banknote Recycler Operational Flowchart Clear Jam 2 14 Figure 2 38 VEGA RC Banknote Recycler Operational Flowchart Retrieving 2 15 Figure 2 39 VEGA RC Banknote Recycler Operational Flowchart Collect Log 2 15 Figure 2 40 VEGA RC Banknote Recycler Operational Flowchart Key Input 2 16 Figure 4 1 Front Cover Removal Figure 4 2 Main PC Board Removal Figure 4 3 Cover R amp Cover L Removal Figure 4 4 Base Part Removal Figure 4 5 Motor Removal Figure 4 6 Drive Motor Installation Figure 4 7 Connector Removal Figure 4 8 Open Close Detection Board Removal Figure 4 9 Course Reversing Assembly Removal Figure 4 10 Encoder Board amp Position Detection Board Removal Figure 4
15. 11 Rubber and Drive Roller Removal Figure 4 12 Tray Cover amp Tray Removal Figure 4 13 Frame Body Shaft Assy Removal Figure 4 14 Belt Bobbin Removal Figure 4 15 Frame Body Shaft amp Limit Spring Figure 4 16 Frame Body Shaft Assy Installation Figure 4 17 Re attaching the Belts Figure 4 18 Tray amp Tray Cover Installation Figure 4 19 Clear and Metallic Belt Installation Order Figure 5 1 VEGA RC System Wiring Diagram Figure 6 1 Tool and Harness Connection Figure 6 2 Tool and Harness Connection Figure 6 3 Reading Seven Segment Display Figure 6 4 Pressing A Change Display Figure 6 5 Pressing B Dispense Figure 6 6 Pressing C Restore Figure 6 7 Pressing D Retrieve P N 960 100190RA Rev 3 EDP 148851 B v E O 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler List of Figures Figure 6 8 Typical Display vs Switch Associations Figure 6 9 Typical DIP Switch Test Display Figure 6 10 Rear Cover Open dr oP Figure 6 11 Rear Cover Closed dr CL Figure 6 12 Escrow Sensor OFF PI oF Figure 6 13 Escrow Sensor OFF PI on Figure 6 14 Stack in Sensor ON P2 on Figure 6 15 Stack in Sensor OFF P2 oF Figure 6 16 Upper Part Open PI oF Figure 6 17 RC Flap Sensor ON Fr on Figure 6 18 RC Flap Sensor OFF Fr oF Figure 6 19 Position Detection Sensor 1 Test Figure 6 20 Position Detection Sensor 2 Test Figure 6 21 Full Empty Sensor 1 amp 2 A D Value Figure 6 22 Communication Loop Test Co
16. 5 seconds after setting the new storage limit value the new setting value is not recorded and the VEGA RC Unit will return to the Stand By Mode 2015 JAPAN CASH MACHINE CO LTD Installation Operation Installation Operation VEGA RC Series BankNote Recycler Section 2 Clearing a Banknote Jam When a Banknote is jammed in VEGA RC proceed as follows to clear it Pull the Rear Cover Open Close Latch upward 6 The jammed Banknote can then be removed by Figure 2 24 a opening the Rear Cover Open the VEGA RC Rear Cover and Remove the jammed Banknote Figure 2 24 b a Pp a Rotate Cover a gt gt NT Counterclockwise a J 9 Left to Open Lift Open Close Latch to Open Rear Cover et ij TE Rotate Drum Gear LE wae Left to Stack amp Right to Dispense a Maintenance Cover Removal b Thumb Winding Gear Control s Figure 2 25 Clearing a Banknote Jam Step 2 WARNING DO NOT re insert a jammed 4tA Banknote back into the Recycler Drum 5 WARNING DO NOT rotate the Drum Stacker after removing it Aue Moving Gear in the Dispense Right If the ra m db direction without having a Banknote in e jamme anknote cannot be remove y TI opening the Rear Cover remove the Blue Main the Unit This may cause the Transport tenance Cover by rotating it to the left Belt to wind in the wrong direction Figure 2 25 a causing poor performance
17. 7 Segment Display on the VEGA RC indicates a Sensor ON indication Figure 6 14 e 0 5 Seconds e Figure 6 14 Stack in Sensor ON P2 on Replace the Course Reversing Guide back onto the VEGA Unit and verify that the Seven 7 Segment Display on the VEGA RC now indicates a Sensor OFF condition Figure 6 15 e 0 5 Seconds e Figure 6 15 Stack in Sensor OFF P2 oF P N 960 100190RA Rev 3 EDP 148851 VEGA RC SeriesBankNote Recycler E 6 5 E Section 6 The Stack in Sensor Input Test is now complete Press and hold down the A Pushbutton on the VEGA RC Unit for three 3 seconds to return the Unit to Test Selection Mode VEGA RC Flap Sensor Input Test This test is performed to verify the VEGA RC Flap Sensors status To perform the VEGA RC Flap Sensor Input Test proceed as follows 1 Use Pushbutton B or D on the VEGA RC to select Test Zero TO 2 Press Pushbutton A The Seven 7 Segment Display indicates TS followed by 01 3 Onthe VEGA Unit press in on the Upper Part Open Close Latches and lift the Upper Part to its fully open position The Seven 7 Segment Dis play on the VEGA RC will indicate P1 followed by oF Figure 6 16 J e 0 5 Seconds e Figure 6 16 Upper Part Open PI oF v NOTE Be careful when opening the VEGA Upper Part to its fully open position Unless sufficient banknotes exist in the VE
18. 7 and look for an in path foreign object incorrect settings or loose Harness connections within the Unit Also check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean Transport Encoder Board CN1 CPU Board CN4 If the error is not resolved change the above related component s Dispense Retrieving Error a Banknote Jam occurs within the VEGA RC Time out arrival time error between Sensors Dispense Retrieving Error a Banknote Jam occurs at the VEGA Unit s Insertion Slot Error caused by inserting a Banknote longer than 200mm Check for a Banknote Jam See When a Banknote is jammed in VEGA RC proceed as follows to clear it on page 2 7 an in path foreign object incorrect settings or loose Harness connections within the Unit Also check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean Position Detection Sensor 1 Sensor Board CN1 VEGA RC CPU Board CN4 Position Detection Sensor 2 Sensor Board CN1 VEGA RC CPU Board CN4 If the error is not resolved change the above related component s Dispense Retrieving Error VEGA RC Transport Encoder Slippage e g a Folded Banknote caused a Jam VEGA RC Transport Encoder Slippage error caused by Banknote hitting each other at the exit Check for a Banknote Jam See When a Banknote is jammed in VEGA RC proceed as follows to clear it
19. Board PCB located inside the Recycler Unit It contains an Op tical Sensor used for detecting the rotation of the Transport Motor Shaft Encoder The resulting output signal is sent to the CPU Board where it is translated to determine the speed of the Transport Motor 2 8 Escrow Sensor an Optical Sensor used to detect when a Banknote has reaches the Escrow position in the Transport path In most Validators this occurs immediately after Banknote valida tion but before any further transaction commands Banknote stacking Banknote re turn are processed The Escrow Sensor is actually located within the VEGA Banknote Validator Unit 6 4 F 11 Film Belts Transparent Plastic Celluloid Belts located inside the Recucler Uni which aer used for tranporting Banknotes onto and off of the VEGA RC s internal Drum 4 4 12 Flap Sensor an Optical Sensor located on the VEGA Upper CPU Circuit Board Assembly which de tects movement of the Stacker Flap located at the rear of the VEGA Banknote Validator Cash Box or to the VEGA RC Recycler Drum 6 5 L an acronym for Light Emitting Diode An LED is a semiconductor device which when turned on emits a signal output in the visible light range Available in a variety of col ors LED s are cost effective and are commonly used as indicator lights in a veriety of equipments LEDs are also available in the invisible light range 1 e ultra violet near infared etc making them useful in variet
20. Depends on hydrothermal condition T Do Not exposed to the elements including internal equipment 3 E Hydrothermal Condition Table 35 C 80RH Allowable Operating Temperature and o Humidity Range 7 50 C 30RH caBBg5g82ds8588g P N 960 100190RA Rev 3 EDP 148851 B5 BH 2015 JAPAN CASH MACHINE CO LTD Section 1 VEGA RC Series BankNote Recycler General Information Electrical Specifications Table 1 4 Product Electrical Specification 12V DC x596 3A Recommended Supply Voltage J 24 36V DC Range 20 42 5V DC 3A Recommended Option Standby 0 11A 12V DC Operation 0 9A Max 2A 12V DC Current Consumption Option Standby 0 075A 24V DC ERESONSCMPAIONE Operation 0 65A Max 1 0A 24V DC Standby 0 06A 36V DC Operation 0 45A Max 0 72A 36V DC f there is the voltage ripple on the applied voltage be sure that the minimum voltage does not fall below 20V DC and make the ripple voltage as smooth as possible Hot swapping prohibited do not plug in out while the power is applied Limited Power Source Class 2 required Be sure that the electrical specification when using the VEGA Unit with the optional VEGA RC Unit e g The VEGA RC 12V DC Specification Unit must be installed on the VEGA 12V DC Specification Unit and the VEGA RC 24V DC Specification Unit must be installed on the VEGA 24V DC Specification Unit i A each Current Consumption is f
21. Flow See Figure 2 36 on page 2 14 c Retrieving Command B3 To Retrieving Flow See Figure 2 38 on page 2 15 d Collect Log Command B4 To Collect Log Flow See Figure 2 39 on page 2 15 D To Clearing Error Error Clearing Flow See Figure 2 34 on page 2 13 Figure 2 33 VEGA RC Banknote Recycler Operational Flowchart Command P N 960 100190RA Rev 3 EDP 148851 E2 2H 2015 JAPAN CASH MACHINE CO LTD Installation Operation VEGA RC Series BankNote Recycler Section 2 Operational Flowcharts Continued 3 Figure 2 34 depicts part three of a typical VEGA RC Banknote acceptance flow process Error Clearing D Clearing Error Flow a Is Error Clearing Completed A To Stand By See Figure 2 32 on page 2 11 F Stop Figure 2 34 VEGA RC Banknote Acceptor Operational Flowchart Error Clearing Figure 2 35 depicts part four of a typical VEGA RC Banknote acceptance flow process Restore B1 Restore Flow a Start Winding Drum b Is Banknote Restoration Completed C Increment 1 Count Up on Display A To Stand By See Figure 2 32 on page 2 11 d Did a Banknote Jam Occur E To Clear Jam Flow process See Figure 2 37 on page 2 14 Figure 2 35 VEGA RC Banknote Recycler Operational Flowchart Restore P N 960 100190RA Rev 3 EDP 148851 B2 5 B 2015 JAPAN CASH MACHINE CO LTD Section 2 VEGA RC Series BankNote Recycler Installation Operation Operational Flowcharts Conti
22. It is used in conjunction with other interface micro chips and memory devices and is responsible for controlling the overall operation of the equipment into which it is installed 4 1 D DIP Switch an acronym for Dual Inline Package Switch it is a mountable two position slide switch containing up to 16 individual switches per block assembly located on a Printed Circuit Board PCB which may be set to an ON or OFF position DIP Switches are often used in circuits where manual selection of operational changes options and features are desired 2 2 Dispense the function performed when Pushbutton B is depressed during Test TO and Test T7 in Section 6 1 4 P N 960 100190RA Rev 3 EDP 148851 E 5 1 BH 2015 JAPAN CASH MACHINE CO LTD Appendix B VEGA RC Series BankNote Recycler E E Clip a semicircular clip that resembles a capital letter E designed to fit onto a shaft groove to retain a component or the shaft itself in place 4 1 EEPROM an acronym for Electronically Erasable Programmable Read Only Memory A form of non volatile Read Only Memory ROM which can be both written to and erased via electronic signals without the need to remove it from its Circuit Board housing where it is installed EEPROMS are often used to store system command instructions and ref erence data sets that are accessed on a frequent basis or when the equipment is first powered up 2 6 Encoder Sensor a small Printed Circuit
23. RC Main CPU Board Connector CN3 must be looped to each other to perform this test See Tool and Harness Connection on page 6 1 v NOTE Only the 3rd pin TXD and the 4th pin RXD of the VEGA RC Main CPU Board CN3 to each other when performing the Communication Loop Test otherwise leave them as individual pin connections To perform the Communication Loop Test proceed as follows Remove Power from the VEGA Unit Setup the Units for the Communication Loop Test See Tool and Harness Connection on page 6 1 On the VEGA RC set the DIP Switch 8 to ON Apply power to the VEGA Unit The Seven 7 Segment Display will indicate TO Use Pushbutton B or D on the VEGA RC to select Test 7 T7 Press Pushbutton A to begin the test VEGA RC SeriesBankNote Recycler B 67 E 7 Confirm that the Seven 7 Segment Display will indicate Co and the Green LED will light Figure 6 22 Communication Loop Test Co 8 Press Pushbutton B to begin the Loop Test if communication is OK the Seven 7 Segment Display will indicate CO and CO Figure 6 23 5 Seconds Figure 6 23 Communication Loop Test COCO 9 When the Communication Loop Test is complete the Seven 7 Segment Display will indicate the results of the test If the test completed normally the Green LED will be lit and the Display will indicate OK Figure 6 24 Figure 6 24 Normal Completi
24. the operation of Position Detection Sensors and Full Empty Detection Sensors by displaying current A D Value on the VEGA RC Seven 7 Segment Display The displayable range is from 00 to FF hexa decimal The Banknote detection threshold is set at 80H p gt NOTE While the A D Value is showing the Green LED will flash at 0 5 second intervals Test T1 Position Detection Sensor 1 A D Value Display Test To perform the Position Detection Sensor 1 A D Value Display Test proceed as follows 1 Use Pushbutton B or D on the VEGA RC to select Test 1 T1 Press Pushbutton A to begin the test The Seven 7 Segment Display will indicate the current A D Sensor s Value Figure 6 19 5 Seconds Figure 6 19 Position Detection Sensor 1 Test 4 Ifthe VEGA RC Unit currently contains any Banknotes verify that the displayed A D Value is less than 80H If the VEGA RC does not contain any Banknotes verify that the displayed A D Value is greater than 80H The Position Detection Sensor 1 Test is now complete Press and hold down the A Pushbutton on the VEGA RC Unit for three 3 seconds to return the Unit to Test Selection Mode P N 960 100190RA Rev 3 EDP 148851 VEGA RC SeriesBankNote Recycler E 6 6 E Performance Test Test T2 Position Detection Sensor 2 A D Value Display Test To perform the Position Detection Sensor 2 A D Value Display Test proceed as f
25. use the Recycler where it may be exposed to airborne evaporated or sporadic chemicals Clean and maintain the Recycler regularly when located in an excessively smoke filled environ ment MOUNTING DISMOUNTING amp TRANSPORTATION Methods for mounting dismounting and transport ing the unit 1 Be sure to turn the VEGA Unit s power OFF before mounting the Recycler Unit to the top of the VEGA Unit or removing it from the VEGA Unit Plugging or unplugging the Recycler s communi cations connector while the VEGA Unit s Power is ON may also cause damage to the Recycler Unit PREVENTIVE MAINTENANCE The preventive maintenance requirements are defined as follows 1 When closing the Rear Cover of the Recycler ensure that it clicks firmly into place Caution Be careful to avoid personal injury to your fingers when closing the Recycler s Rear Cover Caution Turn the VEGA Unit s Power OFF when opening the Recycler s Rear Cover otherwise the Rollers may begin operating and personal injury to fingers may occur by getting pulled into the Unit Do not redesign or disassemble the Recycler Unauthorized use by inadequately trained per sonnel or use outside the original manufacturer s intent for operation voids the warranty WARNING Do not inject water or liquid A agents of any kind into the Recycler as 5 this may cause extreme damage to the IR Unit Perform routine cleaning and maintenance at least once a month to keep t
26. 000 times this error code will appear for five 5 seconds This code will then be shown every Rewriting warning of an Over Limit program rewrite time thereafter because program rewriting is limited to 1000 times EEPROM is malfunction Change the CPU Circuit Board When this occurs EEPROM data Warning when an abnormal EEPROM readin such as the number of the accepted Banknotes errors the total g g number of the errors the operation log dispense times and the process occurs Serial Number will be lost Machine Lock up Error Codes When following errors occur the Unit will stop operating Table A 3 Machine Lock Up Error Codes Causes Solutions The VEGA RC Motor is not moving VEGA RC Check that the following assemblies are properly connected and or abnormality error harnessed and all of the Unit s Sensors are clean Checking the Motor Encoder while initializing VEGA RC Motor VEGA RC CPU Board CN5 Motor Harness Brushless FG signal If the error is not resolved change the above related component s Check that the working voltage set is for the related Circuit Board Using a 24V DC Supply for a 12V DC specification e g Standard V12DC specification or Optional MDB specification Check that the working voltage set is for the related Circuit Board Using a 12V DC Supply for a 24V DC specification e g Standard V12DC specification or Optional MDB specification Check that the Transport Tape
27. 0RA_Rev 3 EDP 148851 2 6x6 Phillips Binding Self Tightening 3M Black B 7 4 E wo 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 VEGA RC FB Upper Shaft Assembly Exploded View Figure 7 8 VEGA RC FB Upper Shaft Assembly Exploded View P N 960 100190RA Rev 3 EDP 148851 E7 5 E 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler VEGA RC FB Upper Shaft Assembly Parts List Table 7 8 VEGA RC FB Upper Shaft Assembly Parts List EDP N JAC N2 Description Exploded Views and Parts Lists Remark 144773 200 200783R BOBBIN CAP 144751 900 200390R FELT 144772 900 200391R BOBBIN CORE 144769 900 200392R FILM BOBBIN 144793 900 200393R LIMIT KS 144788 900 200394R LIMIT CS 144736 200 200784R FB SHAFT 144750 900 200395R FILM 144839 900 200396R FILM 2 144743 200 200773R SET PIN 15 144770 200 200780R P N 960 100190RA Rev 3 EDP 148851 CLIP B 7 6 B No dy A Ay Ay NINI A A 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 VEGA RC Motor Unit Exploded View Figure 7 9 VEGA RC Motor Unit Exploded View P N 960 100190RA Rev 3 EDP 148851 H7 17 BH 2015 JAPAN CASH MACHINE CO LTD Se
28. 145995 400 100640R SENSOR HARNESS 2 Entire VEGA RC 2 189816 N A Static Shield Assy P N 960 100190RA Rev 3 EDP 148851 E 72 BH 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 Entire VEGA RC Exploded View 2 Figure 7 2 Entire VEGA RC Exploded View Part 2 P N 960 100190RA Rev 3 EDP 148851 E 7 BH 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler Exploded Views and Parts Lists Entire VEGA RC Parts List 2 Table 7 2 Entire VEGA RC Parts List Part 2 EDP N2 JAC N2 Description Remark 104332 186 360000R M3x6 Pan Head Polycarbonate Screw 144786 900 200370R COVER Left 144787 900 200371R COVER Right 144764 900 200372R COVER HANDLE P N 960 100190RA Rev 3 EDP 148851 Entire VEGA RC 3 E 72 BH 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 Entire VEGA RC Exploded View 3 100190RA Rev 3 EDP 148851 E 75 E 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler Exploded Views and Parts Lists Entire VEGA RC Parts List 3 Table 7 3 Entire VEGA RC Parts List Part 3 Description Remark M2 6x6 Pan Head Screw with Washer 3M VEGA RC MOTOR UNIT Entire VEGA RC 4 P N
29. 200393R LIMIT KS 144788 900 200394R LIMIT CS 144736 200 200784R FB SHAFT 144839 900 200396R P N 960 100190RA Rev 3 EDP 148851 FILM BELT 2 E722 i No e mm 5 RY NI N 2015 JAPAN CASH MACHINE CO LTD P N 960 100190RA Rev 3 EDP 148851 VEGA RC Series BankNote Recycler Section 8 8 INDEX B BankNote Recycler general information describing a 1 1 Banknote Bill Jam clearing a 2 7 C Cautions inventry stocks enduring high temperature high hu midity or dust 1 2 Cleaning Sensor locations for 2 8 Sensors procedures for 2 8 Communications Address and Telephone Numbers for 3 1 Contact Information Address and Telephone Numbers for 1 8 CPU Board Removal of Replacement of 4 1 D Disassembly Reassembly instructions for 4 1 Displays and Functions LED amp 7 Segment indicating definitions offfor 2 3 E Error Codes table listings of A 1 Exploded Views illustrations of 7 1 Faults table listings of A 1 Flowcharts operational 2 11 8 1 Installation steps for performing an 2 1 Machine Lock up Error Codes table listings of A 3 N Navigation within manual procedure for 1 1 O Outside Dimension view of 1 7 P Performance Test Mode test procedure of 6 2 Pin Assignments interface connector locations and signal identiites of 2 2 Precautionary Symbols ty
30. 21 Restore the Pushbutton function which allows for filling the VEGA RC with recyclable Banknotes by feeding them into the unit via the VEGA banknote entry slot When need ed this function is performed automatically under control of the Host System during normal transaction processing until the Recycler is full and cannot stack any additional Banknotes The Restore function may also be performed manually by depressing push button C on the VEGA RC This is the primary function performed when Pushbutton C is depressed during Test TO in Section 6 1 4 22 Retrieve the Pushbutton function which retrieves Banknotes stored in the VEGA RC and passes them to the VEGA where they are then stacked to the VEGA Cash Box This allows for emptying the Recycler of stored banknotes while maintaining system security The Retrieve function may be performed function performed when Pushbutton D is de pressed during Test TO and Test T9a or T9b in Section 6 1 4 S 23 Sensor a photo sensitive device amd LED combination designed to detect timing and move ment events within a Validation Device 1 2 24 the Seven Segment Display a chip package that displays alphanumeric data from program control by lighting bar combinations of its 7 Segments in a chip package in order to form user recognized let ters and numbers In the VEGA RC Unit it relates to the two 2 Seven 7 LED Semi conductor Chip Packages located on the face ofthe VEGA RC CPU Board The
31. 960 100190RA Rev 3 EDP 148851 B 76 BH 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 Entire VEGA RC Exploded View 4 Figure 7 4 Entire VEGA RC Exploded View Part 4 P N 960 100190RA Rev 3 EDP 148851 E 7 7 BH 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler Exploded Views and Parts Lists Entire VEGA RC Parts List 4 Table 7 4 Entire VEGA RC Parts List Part 4 EDP N9 JAC N2 Description 2 6x6 Phillips Binding Self Tightening 3M 104081 186 266000R Black lips Binding sell ligntening Entire VEGA RC 5 VEGA RC COURSE ASSY Remark P N 960 100190RA Rev 3 EDP 148851 E 7 8 BH 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 Entire VEGA RC Exploded View 5 2 J iS UN DAD Nie N Figure 7 5 Entire VEGA RC Exploded View Part 5 P N 960 100190RA Rev 3 EDP 148851 E 7 BH 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler Entire VEGA RC Parts List 5 Table 7 5 Entire VEGA RC Parts List Part 5 EDP N JAC N2 Description Exploded Views and Parts Lists Remark 091516 200 100984R 3 E Ring 144725 900 200373R IDLE GEAR 2 144727 900 200374R FBD GEAR 144743 200 200773R SET PIN15 144584 200 200774R BEARING
32. ANK P N 960 100190RA Rev 3 EDP 148851 B iv E O 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler List of Figures Figure 1 1 VEGA RC Banknote Recycler Unit Figure 1 2 Precautionary Symbols Figure 1 3 Unacceptable Banknotes Figure 1 4 VEGA RC Component Names Figure 1 5 VEGA RC Outside Dimensions Figure 2 1 VEGA RC Positioning Post Locations Figure 2 2 Latch Button and Harness Locations Figure 2 3 Seven Segment Display Definitions Figure 2 4 Color LED Lighting Patterns Figure 2 5 Initializing Interface in iF Figure 2 6 Banknote Jam Occurs JAM Figure 2 7 Waiting to Communicate BUSY Figure 2 8 Stand By 00 30 Green LED Figure 2 9 Rear Cover Open oPEn Figure 2 10 Stacker Full 30 FulL Figure 2 11 Stacker Empty 00 EMpty Figure 2 12 Single Mode Restore 00 Fill Figure 2 13 Continuous Mode Restore 00 Fill All Figure 2 14 Waiting to Restore 01 Fill All Figure 2 15 Note Retrieving Mode 30 STore Figure 2 16 Retrieving 29 Store All Figure 2 17 Dispense Mode 30 Pay Out Figure 2 18 The Number of the Stored Banknotes Figure 2 19 Continuous Dispense 30 Payout All Figure 2 20 Storage Limit 30 Limit Figure 2 21 Storage Denomination Figure 2 22 Stacking Denomination Examples Figure 2 23 Storage Limit Value Set Figure 2 24 Clearing a Banknote Jam Step 1 Figure 2 25 Clearing a Banknote Jam Step 2 Figure 2 26 VEGA RC Sensor Locations Figure 2 27 Roller and Optical Sensor Locations
33. Banknote from the VEGA SF NOTE If a retrieving operation is not started within 5 seconds of pushing the D Pushbutton again the VEGA RC status will return to the 1 Stand By Mode S ue e nterva Figure 2 16 Retrieving 29 Store All Once a retrieved Banknote is stored in the VEGA Unit s Cash Box the Seven 7 Segment Display will decrement to indicate the total number of Banknotes remaining in the VEGA RC Unit 5 Seconds Interval P N 960 100190RA Rev 3 EDP 148851 press the A Change Display Pushbutton to end the Restore Mode operation immediately x NOTE If no stored Banknotes exist in the Drum Stacker the Seven 7 Segment Display will show Empty indicating it is unable to perform further Retrieving Mode operations Bezel The Seven 7 Segment Display will dec rement to show the number of Banknotes remain ing in the VEGA RC When the Seven 7 Segment Display flashing sequence indicates 00 the Dispense Mode will end If stopping the operation before its completion is necessary press the A Change Display Push button to end the Restore Mode operation imme diately E 2 5 E 2015 JAPAN CASH MACHINE CO LTD Section 2 qe NOTE If no stored Banknotes exist in the Drum Stacker the Seven 7 Segment Display will show Empty indicating it is unable to perform further Retrieving Mode operations Change Display To p
34. ED Upper Left Extinguished RedLED Lower Left Extinguished Green LED Upper Left Lit RedLED Lower Left Extinguished Green LED Upper Left Extinguished Red LED Lower Left Lit Figure 2 4 Color LED Lighting Patterns P N 960 100190RA Rev 3 EDP 148851 VEGA RC Series BankNote Recycler E 2 3 E Section 2 Initializing When first booting the VEGA RC initialization begins when the Seven 7 Segment Display flash ing sequence shown in Figure 2 5 occurs Figure 2 5 Initializing Interface in iF NOTE When the Banknotes are already stored in the VEGA RC Drum the last Banknote inserted is moved to the Home Position when no Banknote is stored in the VEGA RC Drum the Drum is automatically positioned to the Banknote Winding Start Position while the Unit is initializing 5 Seconds Interval NOTE If a Banknote Jam occurs while closing the Rear Cover the error condition indicated in Figure 2 6 will occur Figure 2 6 Banknote Jam Occurs JAM Once initialization is complete the Figure 2 7 flashing Display sequence will appear to indicate the VEGA RC is waiting for a start communica tion command from the VEGA Unit Figure 2 7 Waiting to Communicate BUSY When start communication command is received from the VEGA Unit the VEGA RC status LED Display will indicate a Stand By Mode condition of 00 or indicate the active count of recycled notes within the Unit up to 30 Figure 2 8
35. GA Cash Box to counterbalance the weight of the VEGA RC the unit may tend to tip backwards and will need to be supported by hand in order to maintain the Unit in an upright position On the VEGA Upper Part find the Black colored Plastic spring located RC Flap Lever which is located toward the rear on the right side of the Unit a NOTE When the Upper part is fully open the spring located RC Flap Lever will appear on the right side of the Unit directly above the circular mounting hole which is used for attaching the Upper Part to the Lower Section The RC Flap Lower is not visible or accessible when the Upper Part is closed Press downwards on the RC Flap Lever to activate the RC Flap Sensor Verify that the display on the VEGA RC indicates Fr followed by on Figure 6 17 Figure 6 17 RC Flap Sensor ON Fr on O 2015 JAPAN CASH MACHINE CO LTD Section 6 Release the RC Flap Lever The Lever will auto matically return to its home position Verify that the VEGA RC Seven 7 Segment Display indicates Fr followed by oF Figure 6 18 e 0 5 Seconds e Figure 6 18 RC Flap Sensor OFF Fr oF The RC Flap Sensor Input Test is now complete Close the VEGA Upper Part Press and the hold down the A Pushbutton on the VEGA RC Unit for three 3 seconds to return the Unit to Test Selection Mode A D Value Relative Test Test T1 T2 and T3 verify
36. GA RC proceed as follows to clear it on page 2 7 an in path foreign object incorrect settings or loose Harness connections within the Unit Also check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean Position Detection Sensor 1 Sensor Board CN1 VEGA RC CPU Board CN4 Position Detection Sensor 2 Sensor Board CN1 VEGA RC CPU Board CN4 If the error is not resolved change the above related component s P N 960 100190RA Rev 3 EDP 148851 B8 A 1 2015 JAPAN CASH MACHINE CO LTD Appendix A VEGA RC SeriesBankNote Recycler Table A 1 Operational Error Codes Continued Causes Solutions Restore Error Banknote Jam occurs at the VEGA Unit s Insertion Slot Error caused by inserting a Banknote longer than 200mm Check for a Banknote Jam See When a Banknote is jammed in VEGA RC proceed as follows to clear it on page 2 7 or an in path foreign object Also check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean Position Detection Sensor 1 Sensor Board CN1 VEGA RC CPU Board CN4 Position Detection Sensor 2 Sensor Board CN1 VEGA RC CPU Board CN4 If the error is not resolved change the above related component s Restore Error VEGA RC Transport Encoder Slipped See When a Banknote is jammed in VEGA RC proceed as follows to clear it on page 2
37. INE CO LTD VEGA RC Series BankNote Recycler Section 7 7 EXPLODED VIEWS AND PARTS LISTS This section provides product exploded views and Entire VEGA RC Exploded View and Parts List parts lists for the VEGA RC Series BankNote Part 6 Recycler This section contains the following infor VEGA RC Tray Assembly Exploded View and mation Parts List Entire VEGA RC Exploded View and Parts List VEGA RC FB Upper Shaft Assembly Exploded Part 1 View and Parts List Entire VEGA RC Exploded View and Parts List VEGA RC Motor Unit Exploded View and Parts Part 2 List Entire VEGA RC Exploded View and Parts List VEGA RC Course Reversing Assembly Exploded Part 3 View and Parts List Entire VEGA RC Exploded View and Parts List VEGA RC FB Lower Shaft Assembly Exploded Part 4 Entire VEGA RC Exploded View and Parts List Part 5 Entire VEGA RC Exploded View 1 View and Parts List 7 n a a a n T d 2 m EN 7 YUM LR aMi tu P N 960 100190RA Rev 3 EDP 148851 B BH 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler Exploded Views and Parts Lists Entire VEGA RC Parts List 1 Table 7 1 Entire VEGA RC Parts List Part 1 EDP N2 JAC N9 Description 3 Remark 104081 186 266000R aaa Binding Self Tightening 144781 900 200349R FRONT COVER 144415 300 200158R MAIN BOARD 144779 900 200350R SENSOR LENS 145994 400 100639R VEGA CONNECTION HARNESS
38. Mode Restore Continuous Mode When transferring recyclable Banknotes into the VEGA RC in the Continuous Restore Mode per form the following steps 1 Check that the VEGA RC Seven 7 Segment Display is not indicating a Drum Stacker Full condition When pressing the C Restore Pushbutton longer than two 2 seconds when in Stand By Mode the Seven 7 Segment Display flashing sequence indicated in Figure 2 13 will occur i o OUS e nterva O Figure 2 13 Continuous Mode Restore 00 Fill All 3 When performing a Restore Mode by inserting a recyclable Banknote into the VEGA Insertion Slot the Banknote will be stored into the VEGA RC Drum Stacker Once the inserted Banknote is stored in the VEGA RC Drum Stacker cor rectly the total number of recyclable Banknotes within the VEGA RC will be indicated by the Seven 7 Segment Display flashing sequence shown in Figure 2 14 5 Seconds Interval Figure 2 14 Waiting to Restore 01 Fill All When the Seven 7 Segment Display indicates a Stacker Full condition the Restore Mode operation is complete If stopping the operation before its completion is necessary press the A Change Display Pushbutton to end the Restore Mode operation immediately vx NOTE Not all Banknotes will be accepted by the VEGA RC regardless of the Single Mode or Continuous Mode performance state Damaged Banknotes i e Worn torn w
39. S PS N PS KA LA YELLOW B BLUE WHITE z E z Q ra E G P r Si HOC E SE SESS S CY YS Y KOKOGOKOKOKOKOKOXOGO OOOK Se S A a Lu ra O ao o LL Q O E ac O o Qo LL Z lt SGND RC ENC 5v SGND ENTI AN ENT2 AN ANODE SEND DooR sie 10 VEGA RC MAIN BOARD 3 MBA TXD 4 MBA RXD 5 MBA ENC 6 MBA PSI2 7 MBA FRP 8 MBA PSH 9 12V 24v HOT 12V 24V 11 12V 24v PS S PS Sed PS WHITE WHITE amp WHITE NI Sl S S BEECECOSEGEPEN VEGA CPU BOARD Figure 5 1 VEGA RC System Wiring Diagram CN2 is a Connector for additional Interfaces However CN2 is not indicated on the Wiring Diagrams because the actual part is not yet fitted in place P N 960 100190RA Rev 3 EDP 148851 B5 BH 2015 JAPAN CASH MACHINE CO LTD Section 5 VEGA RC Series BankNote Recycler Wiring Diagrams THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100190RA Rev 3 EDP 148851 E 52 E 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Section 6 6 PERFORMANCE TEST This section provides Performance Testing instruc tions for the VEGA RC Series BankNote Recy cler This section contains the following information Workbench Tool Requirements Display and Operation Performance Test Mo
40. able 2 3 Stacking Denomination Example Table Table 2 4 VEGA Sensor Locations Table 6 1 Performance Test Indication Table 6 2 Switch Settings vs Hex Values Table 6 3 Typical DIP Switch Test Indications Table 7 1 Entire VEGA RC Parts List Part 1 Table 7 2 Entire VEGA RC Parts List Part 2 Table 7 3 Entire VEGA RC Parts List Part 3 Table 7 4 Entire VEGA RC Parts List Part 4 Table 7 5 Entire VEGA RC Parts List Part 5 Table 7 6 Entire VEGA RC Parts List Part 6 Table 7 7 VEGA RC Tray Assembly Parts List Table 7 8 VEGA RC FB Upper Shaft Assembly Parts List Table 7 9 VEGA RC Motor Unit Parts List Table 7 10 VEGA RC Course Reversing Assembly Parts List Table 7 11 VEGA RC FB Lower Shaft Assembly Parts List Table A 1 Operational Error Codes Table A 2 Warning Codes Table A 3 Machine Lock Up Error Codes Table A 4 Machine Lock Up Error Indications P N 960 100190RA Rev 3 EDP 148851 B ix E 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100190RA Rev 3 EDP 148851 B x E 2015 JAPAN CASH MACHINE CO LTD VEGA RC M Series BankNote Recycler Section 1 1 GENERAL INFORMATION Description This section provides a general overview of the VEGA RC Series BankNote Recycler pictured in Figure 1 1 This section is designed to help the user navigate through this manual with ease It includes the following information VEGA RC Unit Product Descr
41. alter change or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of JAPAN CASH MACHINE CO LTD All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore M amp and are not always mentioned in each case throughout this publication VEGA RC Series BankNote Recycler Table of Contents 1 GENERAL INFORMATION Description VEGA RC Unit Product Description Model Descriptions Precautions User Cautions Installation Cautions Mounting Dismounting amp Transportation Preventive Maintenance Handling Banknote Fitness Requirements Primary Features Component Names Specifications Technical Specifications Environmental Specifications Electrical Specifications Structural Specifications Outside Dimension Technical Contact Information Americas JCM American Europe Africa Russia amp Middle East JCM Europe GmbH UK amp Ireland JCM Europe UK Office Asia and Oceania 2 INSTALLATION OPERATION Installation Installation Procedure DIP Switch Configurations Connector Pin Assignments Preventive Maintenance Displays and Functions Initializing Rear Cover Open Stacker Full Stacker Empty Restoring a Single Banknote Restore Continuous Mode Retrieving All Banknotes Withdrawing Single Banknotes Withdrawing Banknotes Continuously
42. ar it that can cause damage to the Unit Drum Moving Gear Banknote Exist Figure A 1 Banknote Jam Clearing Warning Transparent Film damage if moving in the clockwise direction with no Banknote present P N 960 100190RA Rev 3 EDP 148851 HA 4 BH 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Appendix B B GLOSSARY SEN A D Value an Analog to Digital Converter Value normally expressed in a range from 00 to FF Hexadecimal representing the reading obtained from internal Optical Sensors in the VEGA RC during a diagnostic testing mode 6 6 B Banknote Jam on occasion wrinkled or damaged Banknotes become stuck within the mechanical area of the recycling Unit This condition may occur due to acceptance of a severely degrad ed Banknote 2 7 C Cash Box a container designed to collect and store the Banknotes accepted by the VEGA BV When used in conjunction with a Recycler Unit selected Banknotes feed to the Recy cler first and to the Cash Box secondly once the Recycler has been filled to capacity SE an acronym for Central Processing Unit In most systems the CPU is a multi pin semi conductor device mounted on a Printed Circuit Board PCB
43. asher 3M 091516 200 100984R 3 E Ring 144743 200 200773R SET PIN 15 144584 200 200774R BEARING 144591 900 200375R CLUTCH GEAR VEGA RC TRAY ASSY VEGA RC FB SHAFT ASSY UPPER P N 960 100190RA Rev 3 EDP 148851 VEGA RC FB SHAFT ASSY LOWER B7 2 B a AT pol ol ol nl po a n od 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 VEGA RC Tray Assembly Exploded View Figure 7 7 VEGA RC Tray Assembly Exploded View P N 960 100190RA Rev 3 EDP 148851 H7 13 HB 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler VEGA RC Tray Assembly Parts List Table 7 7 VEGA RC Tray Assembly Parts List EDP N JAC N2 Description Exploded Views and Parts Lists Remark 144777 900 200383R TRAY COVER 144791 900 200384R TIGHTENING CS 144758 900 200385R CROWN PULLEY 144734 200 200781R TIGHTENING AXLE 144762 900 200386R LATCH HANDLE 091517 100 100060R 2 E Ring 144776 900 200387R TRAY 144790 900 200388R LATCH CS 144757 900 200389R PINCH ROLLER 144740 200 200782R SET SHAFT N N N 148347 900 101160R BLIND COVER 104081 186 266000R P N 960 10019
44. ate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This Class A Digital Apparatus complies with Canadian ICES 003 Cet appareil numerique de la Classe A est conforme a la norme NMB 003 du Canada Electrical Current Symbol Direct Current Z7Z7Z indicates Direct Current values on product labels Copyright 2015 By Japan CashMachine Co Limited This product document hereinafter referred to as Manual is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO LTD hereinafter referred to as JCM under Japanese laws and foreign countries This Manual contains many copyrighted patented or properly registered equipment items manufactured by JCM that are prohibited and illegal to duplicate replicate or copy in whole or in part without the express authorization by JCM with the following exceptions 1 When an authorized JCM agency or distributor duplicates the Manual for sales promotion and or service maintenance of the product or technical service personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amend
45. atured option in the VEGA RC 1 2 an acronym for Most Significant Bit In the computing world Computer programming words instructions are often represented as strings of binary numbers 1 s and 0 s with increasing positional values when read from right to left i e 10110011 The Most Significant Bit represents the first bit on the left side of the word Regardless of the word size having the largest numerical positional value The MSB is tested during the VEGA RC DIP Switch Tests 6 3 O an acronym for Open Platform Format representing an alternate serial interface stan dard or communciations data protocol for maintaining serial data communication be tween electronic payment devices such as Banknote Validators and Coin Changers OPF compatibility is a featured option in the VEGA RC 1 2 19 Optical Sensor a Photo Sensitive Device and LED combination which generates a signal of varying amplitude in response to changes or blockage of the amount of light striking the Sensor surface Optical Sensors are well suited for detect ing timing and movement events 2 8 P N 960 100190RA Rev 3 EDP 148851 B5 E 2015 JAPAN CASH MACHINE CO LTD Appendix B VEGA RC Series BankNote Recycler P 20 Photo Coupler Isolation a method of increasing safety to both equipment and personnel by isolating and routing transmitted data signals via using a Light Emitting Diode and a Photo sensitive Tran sistor Circuit 2 10 R
46. be inaccurate If necessary use Compressed Air to blow the Sensor clean prior to testing the Unit again d NOTE An A D Sensor reading of less than 30H indicates that the Sensor is detecting the Metallic Silver coated end portion of the Transport Belt used for determining the Empty Full status of the VEGA RC Drum v NOTE The Transport Dirt Confirming Test time is approximately 2 to 3 minutes To perform the Transport Belt Dirt Confirmation Test proceed as follows Ca NOTE Before performing this test ensure that no Banknotes are present on the VEGA RC Drum Press Pushbutton B or D on the VEGA RC Unit to select Test 9 T9 Press Pushbutton A to begin the test While the Transport Belts are moving during the test the Seven 7 Segment Display will indicate the duty cycle of the Motor Control Drive Signal Figure 6 26 Figure 6 26 Motor Control Drive Value 70 4 When the test is complete the test results will be indicated on the Seven 7 Segment Display The Green and Red LEDs will alternately flash and the Display will indicate FM followed by an A D Value Figure 6 27 5 Seconds Figure 6 27 Transport Tape Dirt Result Fm CO The Transport Tape Dirt Confirmation Test is now complete Press and hold down the A Pushbutton on the VEGA RC Unit for three 3 seconds to return the Unit to Test Selection Mode VEGA RC SeriesBankNote Recycler E 6 8 E Tes
47. ction 7 VEGA RC Series BankNote Recycler VEGA RC Motor Unit Parts List Table 7 9 VEGA RC Motor Unit Parts List EDP N2 JAC N2 Description Exploded Views and Parts Lists Remark 144760 900 200397R REMOVAL LATCH 144780 900 200398R BOTTOM 144726 900 200399R RC MOTOR GEAR 113898 200 200750R 3x18 Parallel Pin Sustainer Hard 144636 900 200400R IDLE GEAR3 144784 200 200785R GEAR BOX COVER 003609 186 360000R M3x6 Pan Head Screw with W Washer 3M 144840 171 268000R 2 6x8 Phillips Binding Self Tightening 3M Black 144728 200 200786R RC PINION 145456 451 422279R DC BRUSHLESS MOTOR 144633 900 200401R B IDLE GEAR 3 144631 900 200402R B IDLE GEAR 2 144790 900 200388R P N 960 100190RA Rev 3 EDP 148851 LATCH CS H7 18 B 2015 JAPAN CASH MACHINE CO LTD Exploded Views and Parts Lists VEGA RC Series BankNote Recycler Section 7 VEGA RC Course Reversing Assembly Exploded View Figure 7 10 VEGA RC Course Reversing Assembly Exploded View P N 960 100190RA Rev 3 EDP 148851 E7 HE 2015 JAPAN CASH MACHINE CO LTD Section 7 VEGA RC Series BankNote Recycler VEGA RC Course Reversing Assembly Parts List Table 7 10 VEGA RC Course Reversing Assembly Parts List EDP N JAC N2 Description Exploded Views and Parts Lists Remark
48. de Workbench Tool Requirements Figure 6 1 and Figure 6 2 illustrate and list the tools and equipment interconnects necessary for a VEGA RC Unit workbench test fixture To VEGA RC Comm Connector 3rd pin amp 4th pin for Loop Test To Power To AC Power x a VEGA RC Unit b Harness Provide a loop connection between the 3rd and 4th pin to perform the Communication Loop Test c Power Supply Figure 6 1 Tool and Harness Connection NOTE Only short the 3rd pin TXD and the 4th pin RXD of the VEGA RC Main CPU Board CN3 to each other when performing a Communication Loop Test otherwise leave them as individual pin connections P N 960 100190RA Rev 3 EDP 148851 B 6 1 To VEGA RC gt Comm Cgnnector To Interface gt Connector A C VEGA RC Unit VEGA Unit Harness a b c Power Supply d e VEGA to VEGA RC Interconnection Harness Figure 6 2 Tool and Harness Connection ES NOTE When preparing to run a VEGA RC Unit Performance Test set DIP Switch No 8 on the VEGA RC Unit to ON Although the two units are physically connected it is not necessary to set any DIP Switches on the VEGA Unit in order to run the VEGA RC performance tests E 2015 JAPAN CASH MACHINE CO LTD Section 6 Display and Operation The VEGA RC DIP Switch and Pushbuttons are used during VEGA RC performance testing Refer to Component Names on page 1 4 of t
49. display is used to indicate both operational status as well as diagnostic test information 2 3 V 25 VEGA RC a 30 note Banknote Recycler Unit option that can be used in conjunction with the VEGA BV Unit The VEGA RC can be programmed to accept and recycle any Banknote denomination within a defined set of country currency value and is capable of working with payment processing and vending systems in paying back Banknotes to a customer as a result of cash transactions initiated by a Host System 1 1 P N 960 100190RA Rev 3 EDP 148851 B5 B 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler P N 960 100190RA Rev 3 EDP 148851 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Contains RoHS Compliant Product Components Issue 4078 SME 01 03 P N 960 100190RA_Rev 3 EDP 148851 2015 JAPAN CASH MACHINE CO LTD
50. ed 01 On the VEGA Unit press in on the Upper Part Open Close Latches and lift open the Upper Part approximately 3 or 4 inches Verify the Seven 7 Segment Display indicates a Sensor OFF condition Figure 6 12 Performance Test 2015 JAPAN CASH MACHINE CO LTD Performance Test e 0 5 Seconds e Figure 6 12 Escrow Sensor OFF PI oF 4 Close the VEGA Unit s Upper Part and verify that the Seven 7 Segment Display indicates a Sensor ON condition Figure 6 13 O 0 5 Seconds e Figure 6 13 Escrow Sensor OFF PI on Escrow Sensor Input Test is now complete Press and hold down the A Pushbutton on the VEGA RC Unit for three 3 seconds to return the Unit to Test Selection Mode VEGA Stack in Sensor Input Test This test is performed verify the VEGA Stack in Sensor s status Perform the VEGA Escrow Sensor Input Test first before proceeding with this test To perform the VEGA Unit Stack in Sensor Input Test proceed as follows Use Pushbutton B or D on the VEGA RC to select Test Zero TO Press Pushbutton A The Seven 7 Segment Display indicates TS followed by 01 At the rear of the VEGA Unit remove the Course Reversing Guide by depressing the Course Reversing Guide Release Buttons and pull the Guide Door away from the Unit allowing light to effect the internal Sensor With the Course Reversing Guide Door removed verify that the Seven
51. ensor 2 Blow clean with compressed air spray Transport Encoder Sensor Open the Rear Cover and Clean the exposed Rubber Roller and four 4 Optical Sensors Figure 2 27 Optical Sensors ES Figure 2 27 Roller and Optical Sensor Locations Blow clean with compressed air spray Clean the Pinch Roller and four 4 Prisms Figure 2 28 Roller Figure 2 28 Pinch Roller and Prism Locations P N 960 100190RA Rev 3 EDP 148851 E 2 8 E 2015 JAPAN CASH MACHINE CO LTD Installation Operation VEGA RC Series BankNote Recycler Section 2 NOTE Be sure to clean the Optical Sensors Prisms Rubber Rollers and the Pinch Roller by using a lint free cloth to remove dirt and foreign objects at least once a month 3 Use a pressurized jet of air to blow out collected stubborn dust and debris from the Unit Pressurized Non Flammable Compressed Air Jet Cleaning Figure 2 29 Non Flammable Air Jet Cleaning NOTE Be sure to open the Rear Cover as indicated in Figure 2 29 and use a Pressurized Air Jet to clean the Unit least once a month P N 960 100190RA Rev 3 EDP 148851 E 22 E 2015 JAPAN CASH MACHINE CO LTD Section 2 VEGA RC Series BankNote Recycler Installation Operation Interface Circuit Schematics Figure 2 30 illustrates the VEGA RC TTL Circuit Interface Schematic Diagram VEGA RC SIDE CONTROL SIDE MCH6602 SANYO ID MAX 0 35A
52. er is re supplied Remove the Banknote that remains in the Drum of the VEGA RC Unit The remaining Banknote is NOT counted as a stored Banknote by Host Machine Dispense Error A dispensable Banknote remains in the VEGA RC internal Drum when power is re supplied Remove the Banknote remaining in the VEGA RC Unit The remaining Banknote is counted as a dispensed Banknote by the Host Machine Retrieving Error A retrievable Banknote remains in the VEGA RC internal Drum when power is re supplied Remove the retrievable Banknote out the VEGA RC Unit The remaining Banknote is counted as a dispensed Banknote by the Host Machine Performance Inactive Does not operate but is receiving commands from a Host Display does not appear but returns a response to a Host command as follows Negative response to a Restore Command Dispense and Retrieve Commands occur while unable to perform the requested command Confirm the DIP Switch settings on the VEGA Unit Check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean VEGA Unit amp VEGA RC Interconnect Harness VEGA RC CPU Board CN3 amp VEGA CPU Board CN7 If the error is not resolved change the above related component s Restore Error a Banknote Jam occurs within the VEGA RC Time out arrival time error between Sensors Check for a Banknote Jam See When a Banknote is jammed in VE
53. erform a VEGA RC Change Display opera tion proceed as follows Ensure that the total number of the recyclable Banknotes within VEGA RC is indicated on the Seven 7 Segment Display when the Unit is in Stand By Mode Press the A Change Display Pushbutton the Seven 7 Segment Display flashing sequence shown in Figure 2 20 will appear 3 Seconds e nterva O Figure 2 20 Storage Limit 30 Limit When the Storage Limit amount is indicated Press the A Change Display Pushbutton again within 5 seconds The Seven 7 Segment Display flashing sequence shown in Figure 2 21 will appear s Seconds nterva O Figure 2 21 Storage Denomination C NOTE If the storage limit or stacking denomination operation is not started within five 5 seconds of the button push the VEGA RC status will return to the Stand By Mode Refer to Figure 2 22 and Table 2 3 for examples of a Euro denomination stacking operation 5 Euros 10 Euros 500 Euros Figure 2 22 Stacking Denomination Examples Table 2 3 Stacking Denomination Example Table 7 Segment Indicator Typical Denomination Left Right 1 100 500 1000 2000 10000 P N 960 100190RA Rev 3 EDP 148851 VEGA RC Series BankNote Recycler F E 2 6 E Storage Limitation 1 The Seven 7 Segment Display flashing sequence previously shown in Figure 2 20 will
54. ersing Assembly Fig ure 4 10 d H43 E 2015 JAPAN CASH MACHINE CO LTD Section 4 VEGA RC Series BankNote Recycler NOTE Be sure to hold onto the Circuit Boards when removing their retaining Screws in order to avoid damage to their Sensors or other components located on the Circuit Boards RUR Figure 4 10 Encoder Board amp Position Detection Board Removal Rubber Pulley amp Drive Roller Removal To remove the Rubber Pulley amp Drive Roller proceed as follows I Remove the six 6 E rings securing the Drive Gear Rollers and Bushings in place on the Drive Shaft Figure 4 11 a through a and Remove the three 3 Pins Figure 4 11 b b amp b3 from the Shaft then Separate the two 2 Rubber Rollers Figure 4 11 amp c2 the single 1 Drive Roller Figure 4 11 d from the Shaft by pulling it out of the Assem bly from the right side Figure 4 11 e Figure 4 11 Rubber and Drive Roller Removal P N 960 100190RA Rev 3 EDP 148851 Disassembly Reassembly Clear amp Metallic Edge Belt Removal To remove the Clear amp Metallic Edge Belt proceed as follows 1 p44 8 Remove the three 3 End Cap retaining screws Figure 4 12 a a amp a3 holding the Tray Cover in place Figure 4 12 b and Remove the Tray Cover from the VEGA RC Figure 4 12 Tray Cover amp Tray Removal Loosen the two 2 Tray mounting screws Figure 4 12 c amp c5 located on the left and righ
55. et or skewed insertion condition are B 2 4 E 2015 JAPAN CASH MACHINE CO LTD Installation Operation VEGA RC Series BankNote Recycler Section 2 Withdrawing Single Banknotes To dispense a recyclable Banknote from the Jam When the Restore Mode cannot VEGA RC Drum Stacker perform the following be performed due to an existing steps VEGA RC Stacker Full condition or 1 inserted Banknotes have reached the full limit they will be stored in the VEGA Cash Box directly stored in the VEGA Cash Box in order to avoid a possible Banknote Check that the VEGA RC Seven 7 Segment Display 1s not indicating a Drum Stacker Empty condition by showing 00 Press the B Dis pense Pushbutton when the VEGA RC is in Stand By Mode to enter the Dispense Mode Figure 2 17 When Dispense Mode is started one 1 Banknote will be dispensed from the VEGA Insertion Slot Figure 2 17 Dispense Mode 30 Pay Out Retrieving All Banknotes To retrieve recyclable Banknotes from within the VEGA RC perform the following steps 1 Check that the VEGA RC Seven 7 Segment Display 1s not indicating a Drum Stacker Empty condition If the VEGA RC Seven 7 Segment Display is not showing 00 press the D Retrieve Pushbutton while the VEGA RC is in the Stand By Mode to enter the note Retrieving Mode Figure 2 15 Figure 2 15 Note Retrieving Mode 30 STore 2 Once the Seven 7 Segment Disp
56. gn objects adheres to the Sensors or the Transport Belts Clean the Banknote insertion section first then observe the operating state of the Recycler in detail when re initializing power This observation is important in locating any failure causes and the possible fault location Perform all repairs by referring to the Performance Tests Section portion of Section 6 and in the Dis A assembly Reassembly Instructions in Section 4 of this Service Manual Troubleshooting Overview The VEGA RC allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom and survey the cause s of any failure occurrences during the process After determining the cause of the failure execute the Performance Test and then repair the VEGA RC Unit replacing any appropriate parts deemed necessary Malfunction LED Error Codes Table A 1 through Table A 4 lists the various possible VEGA RC fault conditions that can occur and the necessary actions required to correct them Operation Error Codes The VEGA RC s Seven 7 Segment LED Display shows an Error Code when an error occurs like a Banknote Jam inside the Unit To clear the dis played error indication press the A Change Dis play Pushbutton longer than 3 seconds to return the Unit to normal operation Table A 1 Operational Error Codes Causes Solutions Restore Error A Banknote remains in the VEGA RC internal Drum when pow
57. he KS Limit Spring Figure 4 15 b insert one end of the spring into the hole located on the right side of the Belt Bobbin Figure 4 15 c and insert the other end into the notched tip of the Bobbin Core Figure 4 15 d When installed correctly the Belts will automatically self retract when gently pulled on Figure 4 13 Frame Body Shaft Assy Removal 10 Slide the Belt Bobbin Figure 4 14 a amp a to the inside and pull the single 1 pin out of the Shaft Figure 4 14 b 11 Separate the two 2 Belt Bobbins from each other and perform same procedure used for removing the Upper and Lower Frame Body Shaft Assemblies Figure 4 15 Frame Body Shaft amp Limit Spring Clear amp Metallic Edge Belt Replacement To replace the Clear amp Metallic Edge Belts proceed as follows 1 Install the Right Frame Body Shaft R Figure 4 16 a and the Left Frame Body Shaft L Figure 4 16 b with both sets of Belts attached to the VEGA RC Unit Figure 4 14 Belt Bobbin Removal Figure 4 16 Frame Body Shaft Assy Installation P N 960 100190RA_ Rev 3 EDP 148851 E 4 5 BH 2015 JAPAN CASH MACHINE CO LTD Section 4 VEGA RC Series BankNote Recycler Disassembly Reassembly NOTE Be sure to install the Metallic Silver Edged Belt onto the correct Bobbin as indicated in Figure 4 16c 2 Route the Belts from the Frame Body Shafts to the Main Bobbin as shown in Figure 4 17a 3 Reattach the ends ofthe Belts to the Ma
58. he Unit s perfor mance stable Use a soft lint free cloth cotton swab or non flammable compressed air spray to clean dust and debris from the Rollers If the Unit is exposed to water or other liquids use a clean dry micro fiber cloth to wipe off and absorb excess liquids immediately Any remain ing liquids may affect and degrade the Sensors and Recycler s performance 2015 JAPAN CASH MACHINE CO LTD General Information VEGA RC Series BankNote Recycler Section 1 WARNING To minimize risk of damage Primary Features to internal printed circuit boards never When connected to the VEGA Banknote Validator allow excess fluid e g from a wet the VEGA RC allows one 1 denomination to be cleaning cloth to drip or leak into the recycled at a time device Internal printed circuit boards The VEGA RC can recycle any Banknote accepted may be damaged Do not use any by the VEGA Unit and can hold up to 30 Notes at a alcohol citrus based cleaners solvents time The improved internal mechanism or scouring agents that can damage the significantly reduces the chance of a Banknote plastic surfaces of the device jamming inside the Recycler Unit HANDLING The handling requirements are defined as follows This product is not securely locked from tamper ing Have internal security management handle any tampering issues involving the Unit Do not strike or drop the Recycler to the ground this may cause damage to it
59. he VEGA RC DIP Switch set Switches 1 through 8 OFF The Seven 7 Segment Display indicates DS followed by 00 On the VEGA RC DIP Switch set Switches 1 3 5 and 7 to ON and Switches 2 4 6 and 8 to OFF The Seven 7 Segment Display indi cates DS followed by 55 On the VEGA RC DIP Switch set Switches 1 3 5 and 7 to OFF and Switches 2 4 6 and 8 to ON The Seven 7 Segment Display indi cates DS followed by AA On the VEGA RC DIP Switch set Switches 1 through 8 to ON The Seven 7 Segment Dis play indicates DS followed by FF The DIP Switch Test is now complete Press and hold the A Pushbutton down for three 3 seconds to return the unit to Test Selection Mode Figure 6 9 and Table 6 3 illustrates a typical DIP Switch Test Display e 0 5 Seconds e e O Figure 6 9 Typical DIP Switch Test Display Table 6 3 Typical DIP Switch Test Indications BEEREERE OFF eo o o r co DIP Switch All OFF VEGA RC SeriesBankNote Recycler DIP Switch No 8 6 5141312 Binary Digit 0 0 0101010 7 Segment Display DIP Switch 3 6 8 ON DIP Switch No Binary Digit 7 Segment Display DIP Switch All ON DIP Switch No Binary Setting 7 Segment Display P N 960 100190RA Rev 3 EDP 148851 E 6 4 E Rear Cover Senso
60. he harness may damage the Cable or dislodge the pins from within Connector Drive Motor Removal To remove the Drive Motor proceed as follows 1 Remove the four 4 Cabinet mounting screws Figure 4 3 aj a2 a4 amp a4 two 2 located on each side of the Unit using a 2 Screwdriver and remove the Right Side Cover R Figure 4 3 b then Remove the Left Side Cover L Figure 4 3 c from the Unit NOTE Do NOT overtighten the screws when installing the side covers The screw thread may be stripped making screw removal impossible O 2015 JAPAN CASH MACHINE CO LTD Section 4 VEGA RC Series BankNote Recycler Disassembly Reassembly Remove the two 2 Gear Box Mounting Screws Figure 4 5 a amp a and lift the Gear Box Cover Figure 4 5 b and Motor Figure 4 5 c out of the Base Assembly Figure 4 3 Cover R amp Cover L Removal 3 Remove the four 4 mounting screws Figure 4 4 a a2 a3 amp ay from the bottom base of the VEGA RC Unit Release the Sensor Cable Harness from the grooved Cable Channel located in the Base Fig Figure 4 5 Motor Removal ure 4 4 b and then separate the Unit from the Base Assembly Figure 4 4 c 6 Remove the two 2 Motor Mounting Screws Figure 4 5 d amp d retaining the Motor to the Gear Box Cover and pull the Motor out of the Gear Box Cover Assembly Figure 4 6 Drive Motor Installation NOTE Ensure that the Motor Power Cable feeds towa
61. his Man ual to identify the location of these controls When running a Performance Test the status and test results of each test are indicated on the Seven 7 Segment Displays located on the VEGA RC CPU Board visible through the Rear Cover Refer to Figure 6 3 below as a guide for number and character recognition when reading the Seven 7 Segment Displays 0 1 2 3 4 5 6 7 8 9 A B c Ce E F d H JL 3 L M N o P a R S LT U V W x Y z Blank Figure 6 3 Reading Seven Segment Display Performance Test Modes To launch a particular Performance Test Mode proceed as follows 1 Set DIP Switch 8 of the VEGA RC to ON 2 Apply power to the VEGA RC by turning the VEGA Unit s power ON The VEGA RC Unit is now in Test Mode The Seven 7 Segment Dis play will indicate T0 to begin the Performance Test Modes Table 6 1 illustrates the nine Seven 7 Segment Display patterns that occur during the various Performance Tests selections Use Pushbuttons B or D to select a particular Performance Test When the desired test number is shown on the Seven 7 Segment Display press the A to start the selected test P N 960 100190RA Rev 3 EDP 148851 VEGA RC SeriesBankNote Rec
62. igure 2 39 VEGA RC Banknote Recycler Operational Flowchart Collect Log P N 960 100190RA Rev 3 EDP 148851 B2 5 B 2015 JAPAN CASH MACHINE CO LTD Section 2 VEGA RC Series BankNote Recycler Installation Operation Operational Flowcharts Continued 6 Figure 2 40 depicts part nine of a typical VEGA RC Banknote acceptance flow process Key Input C Key Input Flow a Restore Key C1 Restore Key Input Notification to the VEGA Unit A To Stand by See Figure 2 32 on page 2 11 b Dispense Key C2 Dispense Key Input Notification to the VEGA Unit A To Stand By See Figure 2 32 on page 2 11 c Retrieving Key C3 Retrieving Key Input Notification to the VEGA Unit A To Stand By See Figure 2 32 on page 2 11 d Display Key Input C4 The Number of Stacked Banknotes Setting A To Stand By See Figure 2 32 on page 2 11 Figure 2 40 VEGA RC Banknote Recycler Operational Flowchart Key Input P N 960 100190RA Rev 3 EDP 148851 E 2 16 B 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Section 3 3 COMMUNICATIONS This section was intentionally left out due to a Non Disclosure Agreement requirement If this information is required please contact Americas Asia and Oceania JCM AMERICAN JCM Gold HK Ltd Phone 1 702 651 0000 Phone 852 2429 7187 Fax 1 702 644 5512 Fax 852 2929 7003 925 Pilot Road Las Vegas NV 89119 Unit 1 7 3 F Favor Industrial Centre
63. in Bobbin using the Retainer Clips Figure 4 17 b NOTE Ensure that the edges of the Belts are flush with one another Figure 4 19 Clear and Metallic Belt Installation Order To re assemble any other component assemblies in this procedure simply reverse the existing disas sembly instructions provided here Figure 4 17 Re attaching the Belts Pull on the Belts to obtain some slack and then re install the Tray Figure 4 18 a and the Tray Cover Figure 4 18 b Refer to Clear amp Metal lic Edge Belt Removal on page 4 4 Figure 4 18 Tray amp Tray Cover Installation NOTE After reinstalling the Tray turn the Bobbins by hand to take up any excess slack in the Belts This will make re installation of the Tray Cover easier Withdraw the Belts and reassemble the Course Reversing Assembly Figure 4 18 a Refer to Clear amp Metallic Edge Belt Removal on page 4 4 As a final check verify that the Belts are installed and routed correctly as shown in Figure 4 19 P N 960 100190RA Rev 3 EDP 148851 E 4 6 B 2015 JAPAN CASH MACHINE CO LTD VEGA RC M Series BankNote Recycler Section 5 5 WIRING DIAGRAMS This section provides the VEGA RCT Series System Wiring Diagram BankNote Recycler Frame wiring diagram for the following items VEGA RC System Wiring Diagram OR RC ENCODER ENT1 2 SENS DOOR SENSOR FEED MOTOR VS PS7 I BLACK R ORANGE
64. ion and Maintenance Manual Pushbutton Function Test Select TO to perform the Pushbutton Functional Test This test verifies that each of the four 4 external VEGA RC Pushbuttons is functioning properly Perform the following steps to verify that the Display indications shown in Table 6 1 are correct 1 Use Pushbutton B or D to select Test Zero TO 2 Press Pushbutton A The Seven 7 Segment Display indicates TS followed by 01 0 5 Seconds e Figure 6 4 Pressing A Change Display Press Pushbutton B The Seven 7 Segment Display indicates TS followed by 02 0 5 Seconds e e Figure 6 5 Pressing B Dispense Press Pushbutton C The Seven 7 Segment Display indicates TS followed by 03 e 0 5 Seconds Figure 6 6 Pressing C Restore Press Pushbutton D The Seven 7 Segment Display indicates TS followed by 04 Figure 6 7 Pressing D Retrieve Press and hold down Pushbutton A for three 3 seconds to return the unit to the Test Selection Mode P N 960 100190RA_ Rev 3 EDP 148851 VEGA RC SeriesBankNote Recycler E 6 3 E DIP Switch Test This test is used to check that each of the eight 8 Switches located on the VEGA RC DIP Switch Block is operating correctly This is accomplished by manually changing each Switch settings on the DIP Switch Block and then
65. iptions Precautions Primary Features Component Names Specifications Unit Dimensions Technical Contact Information VEGA RC Unit P N 960 100190RA Rev 3 EDP 148851 E In order to make operating this device and navigat ing within this manual easier the following illus trations are used Safety Instructions need to be observed in order to protect the operators and equipment these are identified with Bold text and the following pictographs N A Special Notes affect the use of the Banknote Recycler these are identified with italic text and the following pictograph 8 gt Steps require the operator to perform specific actions these are identified with sequential numbers 1 2 3 etc O 2015 JAPAN CASH MACHINE CO LTD Section 1 P N 960 100190RA Rev 3 EDP 148851 Product Description Model Descriptions Table 1 1 lists the product model number descriptions Table 1 1 VEGA RC Model Number Specifications Model VEGA RC V I N 1 2 3 Product Series Name Power Supply 12 12V DC 42 24V DC to 36V DC MDB Specification Option Communication Type no Communication 1 MDB OPF Option Figure 1 2 Precautionary Symbols Symbols in Figure 1 2 are defined as follows 1 Type 1 Do not insert a torn folded or wet Banknote it may cause a jam inside the unit 2 Type 2 Do not expose the unit to water The unit contains several precision elec
66. is not cut or slack Check that the The T T l ck following assemblies are properly connected and or harnessed and e Transport Tape is cut or slack all of the Unit s Sensors are clean Checking the Transport Encoder while initializing Transport Encoder Board CN1 CPU Board CN4 If the error is not resolved change the above related component s Check that the VEGA RC stacking denomination matches the VEGA Unit s command denomination Confirm that both Unit DIP Switch settings agree a Check that the Transport Tape s slack cut out Check that the VEGA Unit Motor Abnormal Error following assemblies are properly connected and or harnessed and Motor encoder signal is not received from the all of the Unit s Sensors are clean VEGA Unit when performing a Store Dispense or yEGA Unit Feed Motor Retrieving operation Receives conflicting denomination information Money Class during communication If the error is not resolved change the above related component s The VEGA Unit s denomination setting for VEGA RC is Inhibited Abnormal Inhibit information Check that the VEGA Unit s denomination settings match the VEGA RC s denomination settings Opening the Rear C hile the Unit is i Check and re close the Rear Cover Check that the Transport Tape s pening ne hear Cover while tne Umi Is Th is not slack or cut out Check that the following assemblies are operation properly connected and or harnessed and all of
67. lay indicates the note Retrieving Mode is active press the D Retrieve Pushbutton again within 5 sec onds of its first pressing The Seven 7 Segment Display indication shown in Figure 2 16 will appear and begin transferring recyclable Banknotes from the VEGA RC Drum Stacker to the VEGA Unit s Cash Box 5 Seconds Interval 2 Once a recyclable Banknote is dispensed and pulled out of the VEGA Insertion Slot the Seven 7 Segment Display will indicate the total remaining number of the stored recycled Banknotes still within the VEGA RC Drum Stacker and then returns to Stand By Mode Figure 2 18 5 Seconds Interval Figure 2 18 The Number of the Stored Banknotes Withdrawing Banknotes Continuously When continuously dispensing recyclable Bank notes from the VEGA RC Drum Stacker per form the following steps Check that the VEGA RC Seven 7 Segment Display is not indicating a Drum Stacker Empty condition by showing 00 Press the B Dispense Pushbutton when the VEGA RC is in Stand By Mode to enter the Dispense Mode Figure 2 19 When Dis pense Mode has begun one 1 Banknote will be dispensed from the VEGA Insertion Slot per request Oo O When the Seven 7 Segment Display indicates 00 the Retrieving Mode will end If stopping Figure 2 19 Continuous Dispense 30 Payout All the operation before its completion is necessary 3 Remove the dispensed
68. mall Circuit Boards by their sides when removing or reinstalling the mounting Screws in order to avoid damage to their Sensors or other Circuit Board components Encoder amp Position Detection Board Removal To remove the Encoder amp Position Detection Board proceed as follows 1 Remove the two 2 side mounting screws Fig ure 4 9 a amp a gt holding the Course Reversing Assembly Figure 4 9 b in place Using one hand slightly flare widen the left and right Plas tic sides of the Unit Using the other hand grasp the Course Reversing Assembly at its center and pull it straight out wards from the Unit along with the Belts Figure 4 9 b With the Belts extended remove the Course Reversing Assembly from within the Belts by carefully sliding it out to the right Figure 4 9 c Figure 4 9 Course Reversing Assembly Removal NOTE The Clear Transparent Film Belts are tensioned and will automatically self retract back towards their Bobbins Once the Course Reversing Assembly is removed manually turn the Bobbins if necessary to take up any remaining slack in the Belts While holding the Encoder Board in place remove its single 1 mounting screw Figure 4 10 a and lift the Encoder Board up and off the Course Reversing Assembly Figure 4 10 b Hold the RC Position Detection Board in place and remove its single 1 mounting screw Figure 4 10 c then lift the RC Position Detection Board up and off the Course Rev
69. mericas JCM AMERICAN Phone 1 702 651 0000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail support jemglobal com Europe Africa Russia amp Middle East JCM Europe GmbH Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu UK amp Ireland JCM Europe UK Office Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail support jcmglobal eu P N 960 100190RA Rev 3 EDP 148851 Asia and Oceania JCM Gold HK Ltd Phone 852 2429 7187 Fax 4852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com Japan Cash Machine Co Limited HQ B o5 N Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishiwaki Hirano ku Osaka 547 0035 JAPAN E mail Shohin jcm hq co jp All of these Websites are available via http www jcmglobal com 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Section 2 2 INSTALLATION OPERATION This section provides installation and operation instructions for the VEGA RC Series BankNote Recycler The information within contains the following features Installation DIP Switch Configurations Connector Pin Assignments Preventive Maintenance Cleaning Proced
70. nued 4 Figure 2 36 depicts part five of a typical VEGA RC Banknote acceptance flow process Dispense B2 Dispense Flow 8 Start Dispense b Dispense Completed c Decrement 1 Count Down on Display A To Stand By See Figure 2 32 on page 2 11 d Has a Jam Occurred E To Clear Jam Flow Process See Figure 2 37 on page 2 14 Figure 2 36 VEGA RC Banknote Recycler Operational Flowchart Dispense Figure 2 37 depicts part six of a typical VEGA RC Banknote acceptance flow process Clear Jam E Begin Clearing a Jam 8 Error Notification to VEGA Unit Figure 2 37 VEGA RC Banknote Recycler Operational Flowchart Clear Jam P N 960 100190RA Rev 3 EDP 148851 H2 14 B 2015 JAPAN CASH MACHINE CO LTD Installation Operation VEGA RC Series BankNote Recycler Section 2 Operational Flowcharts Continued 5 Figure 2 38 depicts part seven of a typical VEGA RC Banknote acceptance flow process Retrieving B3 Retrieving Flow a Begin Retrieving b Is Retrieving Complete c Display Counter Count Down A To Stand By See Figure 2 32 on page 2 11 d Has a Jam Occurred E To Clear Jam Flow Process See Figure 2 37 on page 2 14 Figure 2 38 VEGA RC Banknote Recycler Operational Flowchart Retrieving Figure 2 39 depicts part eight of a typical VEGA RC Banknote acceptance flow process Collect Log B4 Collect Log Flow a Send Log to VEGA Unit A To Stand By See Figure 2 32 on page 2 11 F
71. oceed as follows to clear it on page 2 7 Also check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean VEGA RC Escrow Sensor If the error is not resolved change the above related component s NOTE Dispensing performance of the VEGA RC Unit will exhibit an abnormal termination when a Banknote remains on the one of the Sensors i e on the Entrance Sensor the Validation Sensor the Escrow Sensor the Recycler RC Flap Sensor the Stack Input Sensor or on the Cash Box Present Sensor in the VEGA Unit The Banknote being processed will be counted as a dispense completed Banknote NOTE When a command from the Host Machine is being received or a dispense request occurs from pressing the VEGA RC Pushbutton or when an Electrical Power failure occurs before the dispensing process begins the Banknote being processed will be counted as a dispense completed Banknote B N Troubleshooting 2015 JAPAN CASH MACHINE CO LTD Troubleshooting VEGA RC SeriesBankNote Recycler AppendixA Warning Codes When the following errors occur they can be cleared by pressing the A Change Display Pushbutton longer than three 3 seconds but further performance will not be guaranteed For this reason a CPU Cir cuit Board change is recommended Table A 2 Warning Codes Causes Solutions ee E is Over Limit occurred When program rewriting time occurs over 1
72. ollows 1 Use Pushbutton B or D on the VEGA RC to select Test 2 T2 Press Pushbutton A to begin the test The Seven 7 Segment Display will indicate the current A D Sensor s Value Figure 6 19 5 Seconds Figure 6 20 Position Detection Sensor 2 Test 4 Ifthe VEGA RC Unit currently contains any Banknotes verify that the displayed A D Value is less than 80H If the VEGA RC does not contain any Banknotes verify that the displayed A D Value is greater than 80H The Position Detection Sensor 2 Test is now complete Press and hold down the A Pushbutton on the VEGA RC Unit for three 3 seconds to return the Unit to Test Selection Mode Test T3 Full Empty Detection Sensor 1 and 2 A D Value Display Test Full Empty Detection Sensor 1 is used to detect the Metallic Silver coated reflective end portion of the Transparent Film Belts The detection threshold is set at 30 Hexadecimal If the displayed A D Value is less than 30H then the Sensor is properly detecting the Metallic Silver coated portion of the Transparent Film Belt A displayed value greater than 30H indicates that the Sensor is currently detecting another portion of the Transparent Film Belt Full Empty Detection Sensor 2 is used to detect the Film Belt s Bobbin radius The detection threshold is set at 40 Hexadecimal If the displayed A D Value is less than 40H it indicates that the Bobbin is empty e g no Belt is wound
73. on OK If the test fails or if the unit was unable to establish communication at the start of the test the Red LED will be lit and the Display will indicate NG Figure 6 25 Figure 6 25 Abnormal Completion NG The communication Loop Test is now complete Turn The VEGA Unit power OFF and returned to its original test configuration See Tool and Har ness Connection on page 6 1 Turn the VEGA Unit power ON with the VEGA RC DIP Switch 8 set to ON position in order to return the Unit to the Test Selection Mode Test T9a Transport Belt Dirt Confirma tion Test This test is used to check for dirt on the VEGA RC Transport Film Belts The test is accomplished by running the Transport Belts from end to end both forward and backward while using Full Empty Detection Sensor 1 to monitor the condition of the various belts At the end of the test the resulting Section 6 O 2015 JAPAN CASH MACHINE CO LTD Section 6 P N 960 100190RA Rev 3 EDP 148851 A D Value is used to determine whether the Belts are clean or dirty For this test the threshold for dirt has been set at 30 hexadecimal If the displayed A D Value is less than 60H the Transport Belts are in dirt condition If the value is less than 30H the Sensor is not func tioned normally qe NOTE If the Full Empty Detection Sensor 1 is dirty due to dust build up or other debris contaminating the belt then the resulting A D Value displayed will
74. on page 2 7 an in path foreign object incorrect settings or loose Harness connections within the Unit Also check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean Transport Encoder Board CN1 CPU Board CN4 If the error is not resolved change the above related component s Dispense Retrieving Error a Banknote Jam occurs at the VEGA RC Flap Error caused by a Banknote that does not arrive at the Recycler s Flap Check for a Banknote Jam See When a Banknote is jammed in VEGA RC proceed as follows to clear it on page 2 7 or an in path foreign object Open the VEGA RC Rear Cover and remove the last Banknote in the stack See When a Banknote is jammed in VEGA RC proceed as follows to clear it on page 2 7 Also check that the following assemblies are properly connected and or harnessed and all of the Unit s Sensors are clean VEGA RC Flap Sensor If the error is not resolved change the above related component s P N 960 100190RA Rev 3 EDP 148851 Dispense Retrieving Error Banknote Jam occurs at Escrow Sensor Error caused by a Banknote that does not arrive at the Escrow Sensor Check for a Banknote Jam See When a Banknote is jammed in VEGA RC proceed as follows to clear it on page 2 7 or an in path foreign object Open the VEGA RC Rear Cover and remove the last Banknote in the stack See When a Banknote is jammed in VEGA RC pr
75. on the Bobbin However a displayed value greater than 40H indicates that the Belt Film is still present on the Bobbin To Perform the Full Empty Detection Sensor 1 and 2 A D Value Display Tests proceed as follows Use Pushbutton B or D on the VEGA RC to select Test 3 T3 Press Pushbutton A to begin the test The Seven 7 Segment Display will alternately indicate the current A D Values of both Sensors When the Green LED Flashes the displayed value is for Full Empty Detection Sensor 1 2015 JAPAN CASH MACHINE CO LTD Performance Test P N 960 100190RA Rev 3 EDP 148851 When the Red LED Flashes the displayed value is for Full Empty Detection Sensor 2 Figure 6 21 LED lights Green ae Full Empty Detection Sensor 1 e A D Value indication o 0 5 Seconds dd e o LED lights Red P Full Empty Detection Sensor 2 A D Value indication Figure 6 21 Full Empty Sensor 1 amp 2 A D Value The Full Empty Detection Sensor 1 and 2 Test is now complete Press and hold down the A Push button on the VEGA RC Unit for three 3 seconds to return the Unit to the Test Selection Mode C NOTE Test T4 T5 T6 and T8 are presently unavailable and reserved for future use Test T7 Communication Loop Test This test is used to perform the Communication Loop Test between the VEGA RC and the VEGA Unit s Communication Ports The 3rd pin TXD and 4th pin RXD of the VEGA
76. only functional When a host Key command is sent to the VEGA RC or when the VEGA is in Bill Acceptance Test Mode Restoring a Single Banknote When transferring a recyclable Banknote back into the VEGA RC using the Restore Mode perform the following steps 1 Check that the VEGA RC Seven 7 Segment Display is not indicating a Drum Stacker Full condition Press the C Restore Pushbutton while the VEGA RC is in the Stand By Mode the Seven 7 Segment Display flashing sequence shown in Figure 2 12 will indicate that the Restore Mode is active 5 Seconds Interval Figure 2 12 Single Mode Restore 00 Fill P N 960 100190RA Rev 3 EDP 148851 VEGA RC Series BankNote Recycler Installation Operation de NOTE The Restore Mode CANNOT be performed when the VEGA RC status indicates a Drum Stacker Full condition If Banknotes are inserted beyond its capacity limit the Banknotes will be automatically stored in the VEGA Cash Box instead When performing a Restore Mode by inserting a recyclable Banknote into the VEGA Insertion Slot the Banknote will be stored into the VEGA RC Drum Stacker After an inserted Banknote is stored in the VEGA RC Drum Stacker cor rectly the total number of recyclable Banknotes within the VEGA RC will be indicated by the Seven 7 Segment Display flashing sequence then the VEGA RC status will return to the Stand By Mode from its existing Restore
77. or only the VEGA RC Unit Structural Specifications Table 1 5 Product Structural Specification Unit Approximately 1 1kg 2 425 Ibs Horizontal to the VEGA SH Type Outside Dimensions 117mm 4 60 in High x 153mm 6 02 in Deep x 113mm 4 44 in Wide P N 960 100190RA Rev 3 EDP 148851 Bc E 2015 JAPAN CASH MACHINE CO LTD General Information VEGA RC Series BankNote Recycler Section 1 Outside Dimension Figure 1 5 illustrates the outside dimensions of the VEGA RC Unit D j J cup NOTE All Dimensions are in Millimeters Figure 1 5 VEGA RC Outside Dimensions P N 960 100190RA Rev 3 EDP 148851 B7 BH 2015 JAPAN CASH MACHINE CO LTD Section 1 Technical Contact Information VEGA RC Series BankNote Recycler General Information To obtain further Technical Information regarding the VEGA RC Device please contact the closest office to your location listed below A
78. pes of 1 2 Primary Features features of 1 3 Product Parts Lists tables of 7 1 S Safety pictographs indicating 1 1 Schematic circuit signal flow diagrams of 2 10 Special Notes italic text highlights 1 1 Specifications electrical 1 6 environmental 1 5 structural 1 6 technical 1 5 2015 JAPAN CASH MACHINE CO LTD Section 8 VEGA RC Series BankNote Recycler Steps sequential numbering of 1 1 T Tool Requirements workbench amp field 6 1 V VEGA RC Unit photo of a 1 1 W Warning liquid damage 1 2 A 4 Solvent use 1 3 Warning Codes table listings of A 3 Wiring Diagram system amp individual primary part 5 1 P N 960 100190RA Rev 3 EDP 148851 B 52 E 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Appendix A TROUBLESHOOTING This section provides Troubleshooting instructions for the VEGA RC Series BankNote Recycler This section contains the following information Introduction Troubleshooting Overview Malfunction LED Error Codes Operation Error Codes Banknote Jam Clearing Caution Introduction Most Banknote Recycler failures are due to minor causes Before replacing any parts make sure that all assembly and Circuit Board Connectors are properly fitted and the Harness 1s properly connected Poor performance by the VEGA RC Banknote Recycler is often caused when dust or forei
79. r Test This test is performed to make sure that the Rear Cover Sensors work properly Open the Rear Cover When the Rear Cover functions normally one of the Seven 7 Segment Display shown in Figure 6 10 or Figure 6 10 will appear To perform the Rear Cover Sensor Test proceed as follows 1 Use Pushbutton B or D to select Test Zero TO 2 Press Pushbutton A The Seven 7 Segment Display indicates TS followed by 01 Open the Rear Cover of the VEGA RC and verify that the Seven 7 Segment Display indicates a door open message Figure 6 10 oO 0 5 Seconds O Figure 6 10 Rear Cover Open dr oP 4 Close the Rear Cover of the VEGA RC and verifying that the Seven 7 Segment Display indicates a door closed message Figure 6 11 e 0 5 Seconds e Figure 6 11 Rear Cover Closed dr CL The Rear Cover Sensor Test is now complete Press and hold down the A Pushbutton for three 3 seconds to return the Unit to the Test Selection Mode VEGA Escrow Sensor Input Test This test is performed to verify the VEGA Escrow Sensor s status Before proceeding perform the Light Interception and Transmissive Tests of the VEGA Unit s Escrow Sensors To perform the VEGA Unit Escrow Sensor Test proceed as follows Use Pushbutton B or D on the VEGA RC to select Test Zero TO Press Pushbutton A The Seven 7 Segment Display indicates TS follow
80. rds the front of the Base Assembly when re installing the Motor and that the Sensor Cables are re routed into the grooved Cable Channel Refer to Figure 4 6 a when re attaching the Base Assembly to the Unit Figure 4 4 Base Part Removal P N 960 100190RA Rev 3 EDP 148851 E 42 B 2015 JAPAN CASH MACHINE CO LTD Disassembly Reassembly Open Close Detection Board Removal To remove the Open Close Detection Board proceed as follows 1 NOTE Be sure to remove the Connectors by grasping on the Connector Plug itself Pulling on the harness may damage the Cable or dislodge the pins from the Connector Unplug the two 2 Signal Connectors Figure 4 7 a amp a5 attached to the Encoder and Position Detection Boards Figure 4 7 Connector Removal Remove the single 1 Sensor Bracket Mounting Screw Figure 4 8 a retaining the Sensor Bracket to the VEGA RC Unit Figure 4 8 b and remove the Sensor Bracket from the Unit Figure 4 8 Open Close Detection Board Removal 3 P N 960 100190RA Rev 3 EDP 148851 Remove the single 1 mounting screw Figure 4 8 c retaining the Open Close Detection Board in place Figure 4 8 d on the Sensor Bracket and remove the Open Close Detection Board from the Sensor Bracket VEGA RC Series BankNote Recycler Section 4 4 Unplug the single 1 Signal Connector See Figure 4 8 e attached to the Open Close Detection Board Head NOTE Be sure to grasp the s
81. re appear by pressing the A Change Display Pushbutton Review the Figure 2 20 display qe NOTE After showing the storage limit value for five 5 seconds the VEGA RC status will return to the Stand By Mode When pressing the C Restore or B Dis pense Pushbuttons while the Seven 7 Segment Display shows the Storage Limit Value the limit value can be set to any value desired between 1 amp 30 e g Figure 2 23 shows a Limit set value of 28 The new storage limit data value will be written into EEPROM within 5 seconds after the D Retrieve Pushbutton is pressed it Seconds e nterva eo Figure 2 23 Storage Limit Value Set NOTE Reducing the storage limit value by one 1 can be accomplished by pressing the C Restore Pushbutton once per decrement and increasing the storage limit value by one 1 can be accomplished by pressing B Dispense Pushbutton once per increment Pressing the C Restore Pushbutton when the Seven 7 Segment Display is showing thirty 30 will cause the count indicator to roll over to 00 The Storage Limit setting range is therefore 00 to 30 If the Storage Limit setting is 00 the storage limit value will depend on the Stacker Full Sensor s limit detection If the storage limit is set between 01 and 30 the specified number set is the desired storage limit setting obeyed NOTE If the D Retrieving Pushbutton is not pressed within
82. s set Drum Stacker Capacity Acceptable denomination can be selected Refer to the VEGA Software Information Sheet for the DIP Switch settings for setting the Banknote denomination to be recycled When the Banknote s long edge length margin is greater than 26mm the Banknote cannot be accepted even if its denomination is correct Depends on the Host communication time lag when connected to the VEGA Unit When the Banknote length is 120mm e g a Euro 5 Note and the number of stacked Banknotes is less than 30 Notes or when the number of stacked Banknotes is greater than 31 Notes the processing speed will be approximately 5 seconds per Banknote tt DO NOT replace Banknotes by hand winding them back into place allow them to be replaced by the Unit s recycling action only Environmental Specifications Table 1 3 Product Environmental Specification Operating Temperature 0 C to 50 C 32 F to 122 F Storage Temperature 20 C to 60 C 4 F to 140 F Relative Operating Humidity 30 to 80 RH non condensed Relative Storage Humidity 10 to 85 RH non condensed T PM Avoid contact with direct sunlight Interior lighting must be incandescent lamp with a Visible Light Sensitivity Gradient Angle of 15 Degree or more and an Illumination of 3000 Lux or less Installation Indoors Onlyt Not be exposed to the elements including internal parts of the unit
83. side Be sure to use the correct Supply Voltage Specification parts Use the 24V DC Specification Item when using 24V 36V DC Option VDD P N 960 100190RA Rev 3 EDP 148851 E 2 2 E 2015 JAPAN CASH MACHINE CO LTD Installation Operation Preventive Maintenance Displays and Functions This section provides definitions for the Seven 7 Segment Display symbols the various LED Light ing Patterns and the A B C amp D Pushbutton opera tional functions of the VEGA RC Recycler Locations are identified by their Component Names on page 1 4 Figure 2 3 lists the various Seven 7 Segment Display symbols and Figure 2 4 provides three 3 LED lighting conditions present during diagnostic testing procedures 0 1 2 3 4 5 Ls BIHIEIBIBISIB Cz 8 Jp e JL 8 L c 0 Pel Fd Gt Fd E FE J e _ C J K Fe dE L M N L 9 Ce Q R Loss ABBE E Blank Figure 2 3 Seven Segment Display Definitions To understand the diagnostics LED indications shown by the various test conditions presented in the Figures illustrated within this Section Figure 2 4 is provided to define the three 3 different Green and Red LED lighting states indicated by the upper and lower LED s located to the left of the Seven 7 Segment Displays Green L
84. st Test T7 Communication Loop Test P N 960 100190RA Rev 3 EDP 148851 B j E 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Table of Contents Test T9a Transport Belt Dirt Confirmation Test Test T9b Full Empty Detection Sensors 1 and 2 A D Value Display Test 7 EXPLODED VIEWS AND PARTS LISTS Entire VEGA RC Exploded View 1 Entire VEGA RC Parts List 1 Entire VEGA RC Exploded View 2 Entire VEGA RC Parts List 2 Entire VEGA RC Exploded View 3 Entire VEGA RC Parts List 3 Entire VEGA RC Exploded View 4 Entire VEGA RC Parts List 4 Entire VEGA RC Exploded View 5 Entire VEGA RC Parts List 5 Entire VEGA RC Exploded View 6 Entire VEGA RC Parts List 6 VEGA RC Tray Assembly Exploded View VEGA RC Tray Assembly Parts List VEGA RC FB Upper Shaft Assembly Exploded View VEGA RC FB Upper Shaft Assembly Parts List VEGA RC Motor Unit Exploded View VEGA RC Motor Unit Parts List VEGA RC Course Reversing Assembly Exploded View VEGA RC Course Reversing Assembly Parts List VEGA RC FB Lower Shaft Assembly Exploded View VEGA RC FB Lower Shaft Assembly Parts List 8 INDEX A TROUBLESHOOTING Introduction Troubleshooting Overview Malfunction LED Error Codes Operation Error Codes Warning Codes Machine Lock up Error Codes Banknote Jam Clearing Caution B GLOSSARY P N 960 100190RA Rev 3 EDP 148851 B o E 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler THIS PAGE INTENTIONALLY LEFT BL
85. t T9b Full Empty Detection Sensors 1 and 2 A D Value Display Test This test verifies that Full Empty Detection Sensor 1 and s are operating properly This test is a continuation of the Test T9a and displays three 3 Sensor A D Values calculated during the test The displayed A D range for each sensor is from 00 to FF hexadecimal gn NOTE The Seven 7 Segment Display Indication continues showing the A D Value until the D Retrieve Pushbutton is pressed a second time To perform this test first run the Test T9a Transport Belt Dirt Confirmation When the Seven 7 Segment Display on the VEGA RC indicates the value shown in Figure 6 27 proceed as follows 1 Press Pushbutton D on the VEGA RC Unit The Seven 7 Segment Display will indicate the A D Value of Full Empty Detection Sensor 1 at the time it detected the silver coated end portion of the Transport Film Belt Figure 6 28 Figure 6 28 Full Empty Detection Sensor 1 Light Interrupted A D Value Z 06 2 Press Pushbutton D on the VEGA RC Unit The Seven 7 Segment Display will indicate and A D Value for Full Empty Detection Sensor 2 The value being displayed represents the Sensor reading that was taken when the internal Film Belt Bobbin was Full The Seven 7 Segment Display will indicate F followed by the Full A D Value Figure 6 29 5 Seconds Figure 6 29 Full Empty Detection Sensor 2 Full
86. t sides of the Unit Using one hand carefully flare widen the Plastic sides of the Unit at the top and use the other hand to pull the Tray outwards from the Unit Figure 4 12 d With the Tray extended remove the two 2 Belts by sliding them off at the bottom left and bottom right sides of the Tray NOTE Once the Clear Transparent Film Belts are removed from the Tray manually wind the Bobbins to remove any Slack in the Belts Rotate the White colored Thumb Handle Figure 4 13 a ina clockwise direction to turn the Main Bobbin Figure 4 13 b until the Belt Retaining Clips appear Figure 4 13 c amp c Remove the two 2 Clips from the Main Bobbin Figure 4 13 d amp d Remove the single 1 Metallic Silver Edge Coated Belt Figure 4 13 e and the three 3 Clear Transparent Film Belts Figure 4 13 f f amp f from the Upper Frame Body Shaft Assem bly Figure 4 13 g and from the Lower Frame Body Shaft Assembly Figure 4 13 h Remove the two 2 E rings Figure 4 13 i amp i gt from the ends both Upper and Lower Frame Body Shaft Assembly and take the Frame Body Assemblies out of the VEGA RC Unit Figure 4 13 j 2015 JAPAN CASH MACHINE CO LTD Disassembly Reassembly VEGA RC Series BankNote Recycler Section 4 NOTE When reeling the Belts back onto their Bobbins Figure 4 15 a be sure to rotate the Belts in the direction indicated by the arrow printed on the Bobbin When re installing t
87. the Unit s Sensors Opening the Rear Cover when a Store Dispense are clean Sensors or Retrieving operation occurs and the Cover is not Open Close Detection Sensor Board CPU Board CN4 finely losen If the error is not resolved change the above related component s EEPROM writing error Failed to write data into EEPROM normally Spano me CPU Circuit Board Table A 4 Machine Lock Up Error Indications 7 Segment Display Causes Solutions G P g g Turn the VEGA Unit s power OFF When turning the power ON again ensure that the LEDs located next to the Seven 7 Segment Display 0 5 Saconds intemal RAM eror are NOT simultaneously blinking Red and Green Interval when VEGA Unit power is supplied at a 0 3 seconds interval If the error is not resolved by recycling the power e El El change the CPU Circuit Board e P N 960 100190RA Rev 3 EDP 148851 B BH O 2015 JAPAN CASH MACHINE CO LTD Appendix A VEGA RC SeriesBankNote Recycler Troubleshooting Banknote Jam Clearing Caution When an error occurs during operation and the jammed Banknotes must be removed from the WARNING When no Banknote is VEGA RC Unit ALWAYS rotate the Drum present DO NOT rotate the Drum Moving Gear in a dispense direction Moving Gear in a dispense direction mm j Clockwise The Transparent Film 6 NOTE When a Banknote iS Arme Mig Belts will move in a reverse direction VEGA RC proceed as follows to cle
88. tronic devices that can be damaged if water or any liquid is sprayed or spilled into the unit Type 3 Do not install the unit into a dusty environment Dust may affect degrade the sen sor s performance User Cautions Careful measures were taken in the design of this product to ensure its quality however the follow ing cautions pertain to all users and should be fol lowed for safe operation INSTALLATION CAUTIONS The Installation Cautions are defined as follows 1 This unit is not designed for outdoor installation Be sure the Host Machine contains enough pro tection to avoid wet or dusty conditions when installing it in both open air and indoor spaces Be sure the Host Machine is designed with careful consideration for retrieving a Banknote and or clearing a Banknote jam Avoid exposing the Banknote Insertion Slot to direct Sunlight and or Incandescent Lamp illumination having a Gradient Angle of 15 Degrees or more and an illumination index of 3000 Lux or less Insure that the Host Machine is also designed to avoid exposing the Banknote Insertion Slot to direct Sunlight or incandescent light VEGA RC Series BankNote Recycler B 12H General Information Do not allow the Recycler to endure a range of temperature and humidity beyond the environ mental limits specified See Environmental Specifications on page 1 5 Do not use the Recycler in environments that may be subject to extreme temperature changes Do not
89. ure Interface Circuit Schematics Operational Flowcharts Installation Installation Procedure Perform the following steps to install an optional VEGA RC Unit onto a VEGA Unit body 1 Place the VEGA RC into position on top of the VEGA Unit as shown in Figure 2 1 The four circular guide posts Figure 2 1 aj a2 a4 amp a4 on the bottom of the VEGA RC Unit should fit directly into the four circular guide hole recepta cles located on the VEGA Unit Figure 2 1 VEGA RC Positioning Post Locations P N 960 100190RA Rev 3 EDP 148851 E Gently press the Unit down into the mating hole receptacles and listen for a click sound when the two 2 Latches lock in place between the VEGA RC and the VEGA Unit Figure 2 2 a amp ay a Release Latch Button One on each side b Harness Connector Figure 2 2 Latch Button and Harness Locations 3 Install the VEGA RC Harness Cable Connector into its VEGA Unit mating Receptacle Figure 2 2 b NOTE Press in the connectors to confirm a firm connection gt SS E 2015 JAPAN CASH MACHINE CO LTD Section 2 VEGA RC Series BankNote Recycler Installation Operation DIP Switch Configurations Table 2 1 lists the DIP Switch settings for the Table 2 1 DIP Switch Settings VEGA RC following its physical mounting on and cabling to the VEGA Unit M a ca a a NE Ww coc o o r coc Switch Switch ON Switch OFF No
90. ven Segment A Change Display LED Displays B Dispense Rear Cover Open Close Latch C Restore Maintenance Cover D Retrieve DIP Switch Block b VEGA Attach Release Buttons VEGA Connector Cable Receptacle P N 960 100190RA Rev 3 EDP 148851 H 1 4 BH 2015 JAPAN CASH MACHINE CO LTD General Information VEGA RC Series BankNote Recycler Section 1 Specifications Technical Specifications Table 1 2 Product Technical Specifications Acceptable Denomination t Refer to the VEGA Unit s specific Software Specification Long edge 110 160mm 4 33 6 3 in End 60 82mm 2 36 3 23 in Insertion Direction Four 4 ways Banknote Types Accepted Approximately 3 seconds from Banknote insertion to stacking completion Approximately 3 seconds from Banknote insertion to next insertion enable t Processing Speed Approximately 3 seconds from Banknote dispense to eject completion Approximately 4 seconds from receiving a retrieve command to Banknote retrieved Diagnostic Indicators A 2 digit 7 segment LED Display and 2 single multi color LED 30 notes 150mm new Banknote e g 100 Euro Banknotes Full detection The number of stored notes can be set between 1 and 30 notes No near end detection Stacking Method Banknote Winding System No denomination discrimination Dispense No double note detection e g condition is detected by the VEGA Unit Note length discrimination when denomination type i
91. verifying that a correct output is presented on the Seven 7 Segment Display During the test the DIP Switches function as an 8 bit Binary Counter which outputs a decimal value from 0 to 255 when the equivalent value in binary is set on the DIP Switches DIP Switch 1 represents the Least Significant Bit LSB of counter while DIP Switch 8 represents the Most Significant Bit MSB The Seven 7 Segment Display indicates the value in a 2 digit hexadecimal format range from 0 to F as set on DIP Switches 1 2 3 and 4 for the right side and DIP Switches 5 6 7 and 8 for the left side Figure 6 8 Table 6 2 Seven Segment Character Display LEFT SIDE RIGHT SIDE LJ SW5 6 7 amp 8 SW1 2 3 amp 4 Figure 6 8 Typical Display vs Switch Associations Table 6 2 Switch Settings vs Hex Values DIP Switch Binary Hexadecimal Value Displayed Setting SW 8 7 6 5 SW 4 3 2 1 0000 0000 0 0 0001 0001 0010 0010 0011 0011 0100 0100 0101 0101 0110 0110 0111 0111 1000 1000 1001 1001 1010 1010 1011 1011 1100 1100 1101 1101 1110 1110 1111 1111 micg oju i cdo oj o o wl rn a mim ocio DW o ooo aA wl rm n Use Pushbutton B or D to select Test Zero TO Press Pushbutton A The Seven 7 Segment Display indicates TS followed by 01 Section 6 2015 JAPAN CASH MACHINE CO LTD Section 6 On t
92. y of electronic equipments and applications such as Banknote validation circuitry 2 3 P N 960 100190RA Rev 3 EDP 148851 E 52 HH 2015 JAPAN CASH MACHINE CO LTD VEGA RC Series BankNote Recycler Appendix B an archived record of Banknote transactions that have been processed by the Validator Logged Data is stored in memory and is available for viewing upon request Informa tion available from Log usually includes the number of Banknotes accepted or rejected its denomination which direction the Banknote was inserted into the Unit the number of times a Banknote was rejected Error Codes occurring during the validation and or stacking process etc 2 15 an acronym for Least Significant Bit In the computing world Computer programming worlds instructions are often represented as strings of binary numbers 1 s and 0 s with increasing positional values when read from right to left 1 e 10110011 The Least Significant Bit represents the bit farthest to the right of the word regardless of the word size having the smallest numerical positional value The LSB is tested during the VEGA RC DIP Switch Tests 6 3 an acronym for Multi Drop Bus In the automated vending industry MDB is a common ly used serial interface standard communication data protocol used for communications between a Vending Machine Controller VMC and its installed peripherals such as Banknote Validators and Coin Changers MDB compatibility is a fe
93. ycler B 62 E Performance Test C NOTE Pressing the A Pushbutton for longer than 3 seconds will exit the current test and return to the Test Select Mode with the Seven 7 Segment Display showing TO Table 6 1 Performance Test Indication Indication Description Key Function Test Position Detection Sensor 1 AID Value Position Detection Sensor 2 A D Value Full Empty Detection Sensor 1 2 A D Values Reserved Reserved Reserved Communication Loop Test Reserve Detected dirt on the Transport Belts The A D Value threshold of both Position Detection Sensor 1 and 2 is set at 80H If the A D Value is over 80H both Sensors determine that no Banknote is detected However if the A D Value is less than 80H these Sensors determine a Banknote is detected Test T0 Key Function Test This test group checks various Key function of the VEGA RC unit including Pushbutton Function Test DIP Switch Test Rear Cover Sensor Test Escrow Sensor Input Test Stack in Sensor Input Test Flap Sensor Input Test O 2015 JAPAN CASH MACHINE CO LTD Performance Test Ca NOTE Refer to Component Names on page 1 4 for the location of the VEGA RC components and refer to Roller and Optical Sensor Locations on page 2 8 to identify the Sensor Locations To confirm the VEGA functions or locations of the parts sensors refer to the VEGA Operat

VEGA-RC Banknote Recycler

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