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DRB III Manual - aie-services

1. 1 Select options for one or two channels 2 Press F2 to see a scope display and F4 to see a meter display To cancel a display choice press the same F key again A scope and meter can be displayed on each channel or both scope and meter can be displayed on a single channel 3 Press F3 or Enter to activate the live data display Icons An icon is displayed at the bottom of the display screen when a special function is available These functions are called up by pressing the related Function Key F key Wm F1 Help will present a Help message related to the context of the program you have active context sensitive Press F3 to view the Help Index of other subjects available press the number of the subject you want to see more information about Press F1 to exit Help F2 Scope will set up the scope function for the channel highlighted Press once to select press again to deselect TS OC NE F3 Start acts as a command to save all setup and run the program or display live data F4 Meter will set up the meter function for the channel highlighted Press once to select press R again to deselect Option Description Ten programmed options are available through the Scope Setup menu Each option programs the display for the test condition described in the title Additional setup conditions may be activated or adjusted from the live data screen 1 Lab scope A general setup useful for viewing
2. e Do not submerge or expose any part of the tool to prolonged contact with solvents or liquids e Avoid leaving the tool in the open sun or areas where temperatures exceed 110 F 43 C for extended periods e Avoid extremely high humidity e Do not let any part of the tool touch hot surfaces sparkplug wiring or non insulated 12 volt sources Keep the tool away from moving components such as pulleys belts and fan blades e Do not place the microphone in the direct blast of cooling air or the direct flow or exhaust gases 3 Insert the SuperCard 2 release 7 or higher CH8361 PCMCIA memory card into the DRB III 4 Power up the DRBIII using the CH7001 or other cable 5 Select DRB Ill PEP Module Tools then page through the SPX menus on the DRBIII and select the Belt Tension Gauge menu item 6 Check the Signal Level gauge on the DRBIII The background noise is within an acceptable range if the Signal Level is below the Threshold level 4 1 DRB III Reference Guide 7 Position the microphone located on end of gooseneck near the belt center span with approximately 1 inch 2 54 cm of clearance from the Belt 8 Depress ENTER on the DRB III touch pad to zero the display 9 Using either your hand or a probe not provided pluck the belt DRB Ill BELT TENSION GAUGE MODE Hold mic within 1 inch of belt Plucks remaining 3 Belt frequency 180 Hz Signal oo o reso Use lt and to se
3. 2 Press and continue to hold down the number 2 key on the DRB Ill as the DRB Ill power is turned ON 3 When the DRB Ill Update Menu appears release the number 2 key DRB Ill Update Menu 1 Update using update memory card 2 Update via legacy MDS2 application 3 Cancel update request 4 Select Update using update memory card The update process is automatically activated When it is completed it will automatically launch the DRB III Main Menu Troubleshooting DRB Ill does not power up e If the LEDs do not light or no sound is emitted at start up check for loose cable connections or a bad cable e Check the vehicle battery voltage A minimum of 9 volts is required to adequately power the DRB Ill tester e fall DRB Ill vehicle or other device connections are proper and the vehicle battery is fully charged an inoperative DRB Ill may be the result of faulty cable connector or vehicle wiring Always test the DRB III with another vehicle or a different cable before returning the tester for service Display is not visible e Low or high temperatures will affect the visibility of the display adjust the contrast to compensate For more information see Keypad and Controls on Page 1 2 Multimeter doesn t function e Try a different set of leads High Current Clamp doesn t function e Check the Current Clamp internal 9 V battery e Check the switch position e Check cable connections Low Current Shunt does
4. 8587 Used in conjunction with the DRB III to isolate communication problems on the PCI bus in 2001 WJ and 1999 through current year Jeep Grand Cherokee vehicles DRB Ill PCMCIA Cards SuperCard I CH8000 white label Using the SuperCard PCMCIA card and the appropriate cable s DRB Ill users can access 10 model years 1983 1993 of vehicles spanning from feedback carburetion to fuel injection The SuperCard will allow the user to access and diagnose all of the vehicles applicable controllers N Wad Minivan Junction Port Pin out 1 SBEC SKIM 2 Climate Control 3 Radio 4 ORC 5 Cluster 6 Body Control 7 Diagnostic 8 Overhead Console 9 IPM 10 Driver Side Airbag 11 Memory Seat Mirror 12 Pwr door LT RT Pwr Liftgate 13 Pass Side Airbag 14 Open 15 Open 16 Airbag ON OFF Switch System sch NO P OO Oz Truck Junction Port Pin out 1 Cluster A 2 4x4 Module 3 Central Timer Module CTM 4 Overhead Console 5 J1962 6 JTEC 7 ABS RWAL Module 8 EATX 9 Open 10 Open 11 Open 12 Remote Radio 13 AN HVAC A 14 DN HVAC A 15 AECM AN AN84 DN 16 SKIM 8623 A component of the PCI Bus Tester Kit 8587 Used in conjunction with the DRB III to isolate communication problems on the PCI bus in trucks and mini vans Grand Cherokee Junction Port Pin out 1 EATX JTEC PDM SKIM 2 ABS DDM EVIC MHSM 3 AZC 4 Radio 5 ACM 6 EMIC 7 Open 8 BCM 9 PCI Feed to Diagostic Connector
5. Battery CCD Pin Connections 1 Eng ABS Airbag SCI RX 2 Power Battery 3 CCD Bus 4 CCD Bus 5 Eng ABS Airbag SCI TX 6 Chassis Signal Ground SCI Engine Cable CH7015 Use this cable to communi cate with the vehicle engine diagnostics Pre OBD Il vehicles SCI Pin Connections 1 Chassis Signal Ground 2 3 Engine SCI TX 4 Engine SCI RX 5 6 ASD Relay 1 7 DRB III Reference Guide Jeep Eagle Adapter Cable CH7500 Use this cable with the 1987 90 Jeep Eagle Adapter JE1000 which connects to D1 and D2 under the hood for ENGINE ABS and Passive Belts DIN Pin Connections DIN Pin Connections 1 5 Eng ABS Airbag SCI RX 2 CCD 6 Eng ABS Airbag SCI TX 3 CCD 7 4 ASD Relay 8 1996 Diesel Fuel Diagnostics Cable International Only CI7002 For some 1996 Diesel Fuel Diagnostics use this adapter cable along with the CE7000A cable Connect the adapter to the DLC and the CE7000A cable connect the CE700A cable to the DRB III Pin Description 9 No Connection 10 J1850 Bus 11 CCD Bus 12 No Connection 13 No Connection 14 Trans SCI Receive 15 ISO 9141 K Line 16 Direct Battery Pin Description 1 No Connection 2 J1850 Bus 3 CCD Bus 4 Chassis Ground 5 Signal Ground 6 Engine SCI Receive 7 ISO 9141 L Line 8 Switched Battery RS 232 Peripheral Communication Cable CH7068 The RS 232 cable must have a 9 pin female connector on each end and the cable wirin
6. Cross counts are number of times per second that signal crosses 0 45 v Maximum and minimum voltage Press ENTER to reset HELP VOLTAGE RECORD CURSOR Rich Over 0 45 v Lean Under 0 45 v Oscilloscope Injector Scope and Meter The programmed screen for the Fuel Injector is a waveform display and a meter display that shows pulse width duty cycle and the minimum and maximum pulse width and duty cycle In addition it has the standard screen options as described in Screen Options Maximum and minimum signal Press ENTER to HOLD reset a fg a a a a aaa mmm mm HELP VOLTAGE TRIGGER CURSOR Pulse width and duty cycle AC Scope and Meter The programmed screen for alternat ing current is a waveform display and a meter display that shows the frequency measurement in hertz plus the minimum and maximum frequency In addition it has the standard screen options as described in Screen Options bb Maximum and minimum Hertz Press ENTER to reset HELP VOLTAGE RECORD CURSOR Hertz measurement Screen Options Two methods of signal display are available A Scope waveform display and a Meter display Each display features on screen information and function key access to a number of options Locked screen message Press READ HOLD to lock or unlock DdsDiv Indicates that waveform is over or under the voltage range Press F2 Voltage to change the voltage range Wen pe G
7. Clamp to the DRB III Multimeter Test Lead set 1 or 2 Connect the red output lead to the Positive terminal and the black output lead to the Negative terminal Multimeter Test Lead Terminals Set 2 Multimeter Test Lead Terminals Set 1 2 Select High Current 200 Amps from the DRB III DIGITAL MULTIMETER MENU For more information see Digital Multimeter on page 1 4 Section DRB 3 Slide the Current Clamp Function Switch to the 200A or 2000A position 4 If measuring AC voltage go to step 5 If measuring DC voltage adjust the Zero Adjust Control until the display reads 0 Note The core of the jaws may hold some residual magnetism If you cannot zero adjust the display open the jaws and snap them closed several times 5 Place the Current Clamp jaws over the wire carrying current Read the value on the DRB III Note The Current Clamp measures current flow and direction If measuring DC voltage and the reading appears negative or positive when it should obviously not be negative or positive disconnect the clamp turn it over and retest 6 1 DRB III Reference Guide Current Clamp Maintenance Keep the mating surfaces of the jaws clean If the jaws cannot close completely the current readout will be wrong Regularly test the battery inside the Current Clamp If the clamp is not used over a long period of time remove the battery Replacing the Battery 1 Remove the lock screw on th
8. Ee Chan ST UNDAR HELP VOLTAGE RECORD CURSOR Function key options Voltage Range Time Base per Horizontal Division Press or to change 4ms through 4 sec Scope Locked screen message Press READ HOLD to lock or unlock Time Base per Horizontal Division Press or to change 4ms through 4 sec DdsDiv Active Data Option Maximum Data Level Minimum Data Level Press ENTER to reset min max HELP VOLTAGE RECORD CURSOR Function key options Reset Message Active Data Level Active Channel e Time Base Change by pressing the or key e Hold Press the READ HOLD key to freeze the screen press again to cancel e F1 Help F2 Voltage F3 Record and F4 Cursor See Function Key Options e Over or Under Indicates that waveform is over or under the voltage range See Function Key Options to change voltage range 2 5 DRB III Reference Guide Function Key Options Four function key options are available from the live data screen Press the function key once to access the options press the function key again to save changes or exit from the option F1 Help Press F1 to access context sensitive Help Press F1 to return F2 Voltage Press F2 to display the voltage menu Press ENTER to select an option press or to select a different setting Press F2 to save the settings If two screens are displayed highlight the channel option and select ch
9. Important e Choose the proper pressure range sensor for the application and pressure expected Do not try pressure measurements that may exceed the rated capacity e Do not contaminate ABS systems with fluid from other systems Use only with D O T 3 or D O T 4 brake fluid other fluids may cause contamination and result in brake system failure e Follow the vehicle manufacturer s service proce dures at all times Pressure Transducer Calibration 1 From the DRB Ill Module Tools Menu select item 1 2 Read and follow the on screen prompts until the Digital Pressure Main Menu is displayed 3 Select item 1 Live Data Display 4 Plug the required sensor s into the 6 way Pressure Input Cable 5 Enter the sensor type and units into the appropriate channel There are two options at this point You may zero all Sensors or you may zero any individual sensor 6 Press F4 to Zero all Sensors At the bottom of the screen a message will appear that reads Pressure Sensors are Zeroed Program Setup Icons An icon is displayed at the bottom of the display screen when a special function is available These functions are called up by pressing the related Function Key F key Press the F key again to exit the function The function for the icons may change depending upon what part of the program is active S g al E F1 Help will present a Help message related to the segment of the program you have
10. MENU 1 Live Data Display 2 Recorded Events 3 Display PEP Software Rev Page 1 of 1 ESP Lab Scope Calibration 1 From the DRB Ill PEP Module Tools Menu select item 2 Lab Scope 2 Read and follow on screen prompts until the Scope Main Menu is displayed 3 Select the Live Data option 4 Configure the desired settings for channel 1 and channel 2 from the Scope Setup Menu 5 Connect the appropriate probe into either channel 1 or 2 scope port on the PEP module 6 Press F3 to begin calibration The message Scope Calibration will appear at the top of the screen You are prompted at this time to Chassis ground the probes Press ENTER to continue 7 The message Channel 1 calibrated Press ENTER to continue will be displayed within two seconds 8 Press F3 to start the scope measurement Oscilloscope Program Setup The Scope or Meter may be displayed with one screen for each option or the Scope and Meter may be displayed together on a split screen 1 Select a setup option by positioning the highlighted area under channel 1 or 2 Use the 4 GO keys to move the highlight SCOPE SETUP Lab Scope Auto Setups 5V Square Wave Tm 5V Sensor 12V Square Wave _J LIL AC Voltage SININ Crank Cam Recording 02 Sensor Injector Ign Primary 0 Generator Ripple HEUb sioe opt MexR Select Scope and Meter options for the same channel CHANNEL 1 2 1 2 3 4 5 6 7 8 9
11. Press F3 or Enter to start the active data display SCOPE SETUP CHANNEL 1 2 1 Lab Scope Auto Setups 3 5V Square Wave Am 4 5V Sensor ATAS 5 12V Square Wave _J LIL 6 AC Voltage SININ 7 Crank Cam Recording 8 02 Sensor 9 Injector Ign Primary 10 Generator Ripple HEQE SRE sfABT wi n Select Scope for one channel SCOPE SETUP CHANNEL 1 2 1 Lab Scope 2 Auto Setups KREE HIE E 4 5V Sensor E ai 5 12V Square Wave TL 6 AC Voltage INN 7 Crank Cam Recording 8 02 Sensor 9 Injector Ign Primary 10 Generator Ripple EI sfe r mET R Select Meter for one channel SCOPE SETUP CHANNEL 1 2 Auto Setups 3 5V Square Wave 4 5V Sensor 5 12V Square Wave fut 6 AC Voltage 7 Crank Cam acute OS 8 02 Sensor 9 Injector Ign Primary 10 Generator Ripple dek se sfasy merck Select two options for one channel SCOPE SETUP CHANNEL 1 2 1 Lab Scope 2 Auto Setups 3 5V Square Wave Am 4 5V Sensor 5 12V Square Wave JUL 6 AC Voltage 7 Crank Cam Recording 8 02 Sensor 10 Generator Ripple Help de r dr MEPER Select two options for two channels HOLD gg e em mg H H D H H i 1 D DH D H H E D E E H VE gier DR deiere giele Ri meigleg le D I U D E U HELP VOLTAGE RECORD CURSOR Press ENTER to reset minimax HELP VOLTAGE RECORD CURSOR Single Meter Screen wi lec weiengen Ci Clare o R ae Kee See e o ips gr foley egos qe ap ai eege a a RS HELP YOLTAGE RECORD CURSOR
12. The 90 degree adapters plug into the J1962 style Data Link Connector DLC to allow a cable to be connected and routed properly CH1500 CH2500 Ct Wl el J DRB III Reference Guide Adapter Box JE1000 An adapter for 1987 through 1990 Jeep Eagle Pre Chrysler to be used with the CH7500 Order the adapter separately it is not included in any kits J1962 Breakout Box CH7002 Connects in line between the vehicle s J1962 connector and the DRB Ill CH7000A diagnostics cable The CH7002 Breakout Box is used for DRB Ill cable or DLC diagnostics J1962 BREAKOUT pan sch NO B O10 N J1962 Pin Connections J1962 Pin Connections 1 9 2 J1859 10 J1850 3 CCD 11 4 Chassis Ground 5 Signal Ground 13 6 Engine SCI Receive 14 Trans SCI Receive 7 ISO 9141 L Line 15 ISO 9141 L Line 8 Switched Battery 16 Direct Battery 1 12 PCI Bus Tester 8587 Used in conjunction with the DRB Ill to isolate communication problems on the PCI bus in 2001 trucks mini vans and 1999 through current year Jeep Grand Cherokee vehicles The PCI Bus Tester also allows testing without back probing of the pins in the PCI Junction Port 8339 A component of the PCI Bus Tester Kit 8587 Used in conjunction with the DRB Ill to isolate communication problems on the PCI bus in 2001 trucks mini vans and 1999 through current year Jeep Grand Cherokee vehicles DRB HI 8360 A component of the PCI Bus Tester Kit
13. programs Further operating instructions for the DRB Ill are available through your local DaimlerChrysler Technical Training classes DRBIII Available Kits Refer to the Appendix for a detailed list of included items CH6000A DRBIII Only CH6010A Deluxe DRBIII Complete Package CH6020A Economy DRBIII Kit with glove CE6000A International version DRBIII only CE certified CE6005A International version Economy DRBIII kit CE certified CE6010A International version Deluxe DRBIII Kit CE certified DRB III Description The DRB Ill is DaimlerChrysler Corporation s latest genera tion hand held Diagnostic Scan Tool It is a ruggedized portable computer that has unique hardware developed for the automotive environment and software developed for automotive diagnostics The DRB Ill is designed to commu nicate with On Board Diagnostics Systems OBD II for the vehicle model years beginning in 1994 and extending into the future The DRB III is hardware capable of supporting previous model year vehicle diagnostics The DRB III hardware will interface to electronic modules on all vehicles sold by DaimlerChrysler The DRB Ill is also an AC DC dual channel utilizes two sets of test leads multimeter It will measure current voltage frequency resistance and temperature The DRB III diagnostic software can be updated using TechCONNECT software on the DealerCONNECT client computer or through software supplied on a PCMCIA memory card
14. through the Function Keys Press F4 to display the cursor menu Press 4 or to select an option press L or to select a setting Press F4 to save changes If two scope screens are displayed highlight the Channel option and select channel 1 or 2 for cursor setup Three cursor setups are available e Type gt Volts Measure the voltage difference between two points aoe Cursor CursorB Delta 3 6v Z Au HELP VOLTAGE RECORD Eliseu e Type gt Time Measure the time difference between two points Channel Wii E CursorA CursorB Delta T Am o nnd aan aaas aasi BE EP HELP VOLTAGE RECORD Belen e Type gt Frequency Measure the frequency difference between two points Note that wnen measuring frequency it is important that the full cycle on and off time be measured Channel Wii Cursor CursorB Delta 2 HELP VOLTAGE RECORD RI 1 Highlight the Type option and select either the Volt Time or Frequency measurement two cursor lines will appear on the screen 2 Highlight Cursor A setting press or to select a volts starting point press or to select a frequency or time starting point 3 Highlight Cursor B setting press or to select a volts ending point press or to select a frequency or time ending point The measured difference delta between the Cursor A point and Cursor B point will be displayed under the Delta heading Notice that
15. 000A 8ft CH7001A 12ft Use this cable to connect to OBD II capable vehicles Replaces CH7000 and CH7001 8 ou 7 6 N 5 DIN Cable CH7025 Use this cable along with Power Red Overmold ER Supply CE2092 to power the DRB Ill Also use this DIN 2 Cable along with the 1993 1995 EATX Adapter CH5500 1 to reprogram transmission controllers J1962 Pin Connections J1962 Pin Connections 1 Remote Keyless Entry 9 Body Flash amp RX 2 J1850 10 J1850 3 CCD Bus 11 CCD Bus 4 Chassis Ground 12 Chassis Flash amp RX K H RX 5 Signal Ground 13 Future Groundable W 17 6 SCI Engine Flash amp RX 14 SCI EATX Flash amp RX 7 9141 K Eng SCI 2 15 9141 L Kelsey Hays SCI TX TX EATX Ill TX 16 Power Battery 8 Switched Battery DIN Pin Connections DIN Pin Connections 1 Power Battery 5 Eng ABS Airbag SCI RX 2 CCD 6 Eng ABS Airbag SCI TX 3 CCD 7 Chassis Ground Multiplexer Cable CH9043 For OBD Il capable vehicles 4 ASD Relay 8 Signal Ground use this cable to connect between either the CH7000A or CH7001A and the vehicle General Purpose Interface Bus GPIB Cable CH7035B Use this cable along with USB Cable CH2002 to communi cate with the DealerCONNECT Client A cable to supply power to the DRB III such as the vehicle interface cable or DIN cable will also be required Power Supply CE2092 and 110 VAC Cord CE2094 Use the power supply along with the DIN Cable CH7025 to supply power to the DRB III 1 6 D
16. 10 through16 Open 2001 WJ Junction Port Pin out 1 EATX JTEC PDM SKIM 2 AZC 3 Radio CD Changer 4 ACM 5 EMIC 6 BCM 7 J1962 8 ABS DDM EVIC MHSM OSSM 9 OSSP 10 through16 Open DRB III CH 8000 SUPER CARD 1983 1993 Chry Plym Dodge MMC Diamond Star Jeep Eagle A division of SPX Corporation For Technical Assistance 1 800 533 6127 This Side Up 8 SuperCard II CH8361 yellow label Using the SuperCard Il PCMCIA card and the appropriate cable s DRB Ill users can access the following applications e 1994 1997 domestic e 1994 2000 MMC Badged vehicles e Generic Scan Tool coverage for ALL OBDII vehicles e Access to PEP itilities Pressure Vacuum Gauge Lab Oscilloscope Belt Tension Gauge Viper Inclinometer to the DRB III DaimlerChrysler DERB III uperCafa 1994 1997 all 1995 2000 MMC Generic scan tool e PEP module tools CH8361 or T This side ut 1 13 DRB IIT Reference Guide ST22 Sebring Stratus 2 Door Coupes CH8425 blue label Using the ST22 PCMCIA card and the J1962 MMC cable CH7010 users will be able to access all diagnos able modules on model year 2001 and newer Sebring Stratus 2 door coupes The ST22 combined Service Diagnostic manual will be used for the testing of specific modules DaimlerChrylser DRB III Sebring Stratus 2 Door Coupe ST 22 CH8425 This Side Up Note Dealers will
17. 3 7 e CH7060 DP6 Cable e 235221 15 PSI Transducer and Hose Assembly CH8522 5000 PSI Tronsducerht 3 7 e CH7060 DP6 Cable e 235210 5000 PSI Transducer and Hose Assembly CH8523 Scope Accessory bt 2 10 e CH7030 Heavy Duty Test Leads e CH7058 Scope Input Cable 2 e CH7061 10 1 Scope Probe e CH7062 BNC to Banana Adapter CH8524 Pressure Accessory bt 3 8 e CH7057 Ext Pressure Input Cable e CH7060 Pressure Cable CH7069 2 5 PSI Transducer Assembly CH8512 Fuel Pressure Fitting CH8519 Exhaust Back Pressure Fitting CH8520 500 PSI Transducer Assembly CH8521 15 PSI Transducer Assembly e CH8522 5000 PSI Transducer Assembly CH8525 Scope and Pressure Accessory hit 3 9 e CH7030 Heavy Duty Test Leads e CH7057 Ext Pressure Input Cable e CH7058 Scope Input Cable 2 e CH7060 Pressure Cable e CH7061 10 1 Scope Probe e CH7062 BNC to Banana Adapter e CH7069 2 5 PSI Transducer Assembly e CH8512 Fuel Pressure Fittings e CH8519 Exhaust Back Pressure Fitting e CH8520 500 PSI Tranducer Assembly e CH8521 15 PSI Transducer Assembly e CH8522 5000 PSI Transducer Assembly CH8526 45 Angle Rear Wheel Drive Transmission Fitting 1 4 Pipe Thread 3 8 CH8527 Pressure Fitting Ki 3 8 e CH8509 FWD Trans Oil Pressure Straight Fitting e CH8511 FWD Trans Oil Pressure 90 Degree Fitting e CH8512 Fuel R112 AC Pressure Fitting e CH8513 RWD Transmission Fitting e CH8516 Engine Oil Fitting Assembly e CH8517 Evaporative Purge Pressure Fitting e CH8526 RWD Transmiss
18. 3 9 CH7063 15 PSI Transducer Sensor 3 10 CH7064 5000 PSI Transducer Sensor on00nnnnn 3 10 CH7065 10 1 Probe Jumper Cable CH7066 10 1 Probe Tip CH7067 10 1 Probe Ground Lead CH7068 RS232 Peripheral Communication Cable 1 8 CH7069 2 5 PSI Transducer Assembly 0000nnnnnnnnenn 3 7 e 237665 2 5 PSI Transducer and Hose Assembly DRB III Reference Guide CH7500 Jeep Eagle Adapter Cable 1 8 CH8000 SuperCard PCMCIA Card eee 1 13 CH8001 SuperCard Kit e CH8000 SuperCard e CH7500 Jeep Eagle DIN Cable CH8361 SuperCard Il PCMCIA Card 1 13 CH8425 ST22 PCMCIA Card ssssisiiiiiii 1 14 CH8505 500 PSI Quick Coupler CH8506 Scope Pressure Kit Carrying Case CH8508 500 PSI Quick Coupler CH8509 Front Wheel Drive Transmission or Oil Pressure Fitting 1 8 Pipe Thread 3 8 CH8511 90 Front Wheel Drive Fitting 1 8 Pipe Thread 3 8 CH8512 Fuel R12 A C Pressure Fitting 3 8 CH8513 Rear Wheel Drive Transmission Fitting 1 4 Pipe Tireadh na rt inter Ota Acer ce Re 3 8 CH8515 PEP Module CH8516 Oil Pressure Fitting British Pipe Thread 3 8 CH8517 Evaporative Emission Pressure Purge Fitting 3 8 CH8519 Exhaust Back Pressure Fitting 3 8 CH8520 500 PSI Transducerkrt 3 7 e 235159 500 PSI Transducer and Hose Assembly e CH7060 DP6 Cable CH8521 15 PSI Troansducerkht
19. American Express Discover Tita Expiration Date Enter Credit Card Number in boxes above Authorized Credit Card Signature QUANTITY GLOBAL TOOL NUMBER PRICE EACH TOTAL PRICE Dollars Cents Kc Note Cancellation and returns are subject to a restocking fee and freight charges MILLER SPECIAL TOOLS Josi for Merchandise Warren MI 48092 3499 F Web www miller spx com SALES TAX p RE TOTAL ORDER D Total does not include deliver charges Actual delivery charges will be added to invoice SPX Corporation Limited Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO ORIGINAL RETAIL BUYERS OF SPX ELECTRONIC DIAGNOSTIC TOOLS UNITS SPX Units are warranted against defects in materials and workmanship for Two years 24 months from date of delivery This warranty does not cover any Unit that has been abused altered used for a purpose other than that for which it was intended or used in a manner inconsistent with instructions regarding use The sole and exclusive remedy for any Unit found to be defective is repair or replacement at the option of SPX In no event shall SPX be liable for any direct indirect special incidental or consequential damages including lost profit whether based on warranty contract tort or any other legal theory The existence of a defect shall be determined by SPX in accordance with procedures established by SPX No one is authorized to make any statement or representation altering the terms of this w
20. DC is within 1 mV e up to 2 5 VDC is within 0 15 mV Ohms A WARNING e Ohms cannot be measured if voltage is present Ohms can only be measured in a non powered circuit The DRB Ill will be damaged if voltage is present while measuring ohms Measure resistance with test probes supplied with the kit Insert the component to be measured between test leads Be sure object being tested is not connected to voltage example remove a fuse from the fuse block before testing it A clicking sound coming for the DRB III is normal and indicates switching of the auto ranging function The probe colors indicate DC polarity for use in testing diodes The ohmmeter is capable of measuring resistance up to 1 12 Megohms Cable Connector Panel The Cable Connector Panel is located at the top of the DRB Ill tester The connector ports are labeled as multimeter terminals or interface terminals e Multimeter Test Lead Terminals Set 1 and Set 2 The Negative terminal is the common terminal The Positive terminal is used to measure the signal under test There are diagnostic tests available that use only the Positive terminal The measurement configurations for these tests are controlled through the DRB III program A WARNING Shrouded meter leads CH7030 must be used with the DRB III The shroud detects ground lead pres ence and helps to prevent electrical shock e Vehicle Port 36 Way Terminal used for all vehicle adapter c
21. DaimlerChrysler Corporation DRB IIT e Hardware e Operation amp e Accessories Reference Guide P N CH6050 IMPORTANT INFORMATION The information in this document has been carefully checked and is believed to be accurate However DaimlerChrysler Corporation DaimlerChrysler assumes no responsibility for any technical inaccuracies or typographical errors that may be contained herein In no event will DaimlerChrysler be held responsible for direct indirect special incidental consequential or any other loss or damage caused by errors omissions misprints or misinterpretation of the information found in this publication even if advised of the possibility of such damages DaimlerChrysler expressly disclaims any and all liability to any person in respect of anything done or omitted and the consequences if anything done or omitted by any such person in reliance on the contents of this publication ALL RIGHTS RESERVED No part of this publication may be reproduced reformatted or transmitted in any form or by any means electronic or mechanical including photocopying recording or through any information storage and retrieval system currently available or developed in the future without prior written approval of DaimlerChrysler This document is protected by copyright laws Unauthorized reproduction or distribution of all or part of this docu ment may result in severe civil and criminal penalties and will invoke prosecutio
22. Joint Remover Adapter 6914 Suspension Height Gauges 6915 Front Caster Adapter 6916 Rear Caster Adapter 6925 Torque Wrench Adapter 6969 Central Arm Bushing Remover Installer 6983 Ball Joint Remover Adapter High Current Clamp High Current Clamp The High Current Clamp CH7045 is an inductive clamp that measures alternating or direct current The leads may be connected to the DRB Ill Set 1 or Set 2 terminals The Current Clamp jaws encircle the cable and sense the magnetic field formed by the current in the wire it is not necessary to break the electrical connection for measure ment Current Clamp Controls Power Indicator Low Battery Indicator K Zero Adjust Control Ea OFF 200A 2000A Function Switch OFF 200A 2000A Function Switch Turn ON the Current Clamp by sliding the function switch to the 200A or 2000A position Turn OFF the current clamp by sliding the switch to the OFF position Turn OFF the Current Clamp after every use to prolong the life of the internal battery Low Battery Indicator The LO BAT indicator lights when the Current Clamp s internal battery requires replacement Replace the battery within 30 minutes from when the indicator lights to maintain accurate measurement Zero Adjust Control The DCA ZERO ADJ zeroes the display for Direct Current DC measurement Power Indicator The Power Indicator lights when the Current Clamp is turned ON Current Clamp Setup 1 Connect the Current
23. RB III USB Cable CH2002 Use this cable along with GPIB Cable CH7035B to communicate with the Dealer CON NECT Client MMC Cable CH7005 Use this cable to connect to MMC vehicles that are not OBD Il compliant MMC Pin Connections 7 Full Auto A C Data 8 Future 9 Pulse Signal Diagnostics 10 Diagnostic Enable 11 Simulated Speed Signal 12 Chassis Signal Ground MMC Pin Connections 1 MMC Engine Data 2 Steering Data 3 Suspension Data 4 ABS Brake Data 5 Cruise Data 6 MMC Transmission Data J1962 MMC Cable CH7010 Use this cable to connect to Mitsubishi Motor Company MMC vehicles that are OBD II capable CCD Body Cable CH7020 8ft CH7021 12ft Use this cable to communicate with the vehicle DaimlerChrysler Collision Detection CCD bus Pre OBD Il vehicles 2 E 12 11109876 Leg COOC oof 2000 Eee 54321 MMC Pin Connections 1 Traction Data 2 3 4 5 SCI EATX Flash amp RX 6 SCI Eng RX Flash amp MMC Transmission Data 7 CCD Bus 8 CCD Bus 9 10 Steering Data 11 Switched Battery 12 sch NO B O10 N J1962 Pin Connections 1 Diagnostic Enable 2 J1850 3 Suspension Data 4 Chassis Ground 5 Signal Ground 6 SCI Eng RX Flash amp MMC Transmission Data 7 9141 K Eng SCl 2 TX 8 ABS Brake Data 9 Pulse Signal Diagnostics 10 J1850 11 Full Auto A C Data 12 SRS Air Bag Data 13 Auto Cruise Data 14 Simulated Speed Signal 15 9141 L 16 Power
24. Same Channel Split Meter and Scope Screen n ma anak aaan man anne fumam nie mani paa LEIT D GC E oo SS eg gem ke D ES Oo Co Elano TT IT ER H D HELP VOLTAGE RECORD CURSOR Separate Channel Split Scope Screen Screen Divisions The lab scope screen is divided into five divisions on the vertical axis and seven divisions on the horizontal axis Time Base per Horizontal Division HOLD 4045 0n E e RR e I C han 1 ee eee RES BZ mmm s n mmm mm wi n mm mm os HELP VOLTAGE RECORD CURSOR The volts per division can be determined by dividing the voltage range 4 to 16 volts illustrated by the number of divisions The illustration shown has 4 volts per division 20v divided by 5 divisions 4v per division The voltage range is adjustable see Function Key Options gt F2 Voltage gt Range for more information The time base is different The time base figure shown on the screen is per division The entire screen illustrated covers a time period of 2 8s in total 4s x 7 divisions 2 85 The time base is adjustable press 4 or to change from 0 4ms through 4 seconds Program Description Programmed Screen Setups O2 Scope and Meter The programmed screen for the O2 is a waveform display and a meter display that shows cross counts per second minimum and maximum voltage and a lean or rich fuel indicator in addition to the standard screen options as described in Screen Options
25. The hardware can be updated through the Peripheral Expansion Port PEP module which expands the DRB Ill hardware capabilities without any hardware changes to the DRB III base unit Volts O 500 peak Volts AC O 500 Volts DC Ohms resistance 0 1 12 My Frequency Measured O 10 kHz Temperature 58 1100 F Loes O 2000 Amps AC DC Low Current Shunt O 2 Amps d Ohms cannot be measured if voltage is present Ohms can be measured only in a non powered circuit 1 1 DRB III Reference Guide Keypad and Controls The DRB Ill keypad controls are pressure sensitive controls that respond with an audible click when a key is pressed Key actions are identified with a symbol or description DRB III LCD Screen Function Keys Direction Keys LEDs Back Lighting Contrast DOS READ PAGE HOLD BAC ABC 1 JKL PQR 4 6 STU VZX YZ 7 8 9 e LED Light Emitting Diodes LED function as indicator lights Each software program will indicate LED functions with a screen message Back Lighting to toggle the back lighted screen on or off during low light conditions press the DVOM key and the YES key at the same time Contrast To adjust the contrast press the PAGE FWD key and the YES key at the same time Press the left arrow Direction key for less contrast or the right arrow Direction key for more contrast Press the PAGE FWD key and the YES key at the same time to exit Key actions may be selecte
26. a slow changing waveform of O to 12 volts 2 Auto Setup Automatically sets an appropriate voltage range time base and trigger for the signal viewed 3 5V Square Wave Setup best for viewing fast changing square waves of 0 to 5 volts such as camshaft or crankshaft sensors 4 5V Sensor Setup best for viewing slow changing analog waves of O to 5 volts such as a Throttle Position Sensor 5 12V Square Wave Setup best for viewing a fast changing signal of O to 12 volts 6 AC Voltage Setup for general Alternating Current AC signal such as a ABS Tone Wheel EATX Turbine or Output Speed Sensors N Crank cam Recording Feature not currently imple mented 8 02 Sensor Setup to view the O2 sensor signal The x10 lead must be used to reduce loading on the O2 circuit when testing the O2 sensor 9 Injector or Ignition Primary Setup to view the fuel injector signal or any primary ignition signal that has inductive spikes in the signal 10 Generator Ripple Setup best for analyzing alternator diode ripple and alternator belt slippage 2 3 DRB III Reference Guide Single or Split Screens A single or split screen can be displayed for any active channel or two single screens can be displayed for two separate channels and two separate options Move the highlight with the or key to an active channel then press the F key for Scope F2 or Meter F4 or both Pressing the F key again will deselect a function
27. ables RS 232 Port DB 9 Terminal used for attaching optional devices such as a printer terminal or personal computer GPIB Interface Port 26 Way Terminal used to connect high speed interface cabling GPIB IEEE 488 to the DealerCONNECT Client computer Pressure Transducer Input Port 15 Way Terminal used to connect optional device such as a Digital Pressure Tester Oscilloscope Channel 1 or 2 Terminal channel used to connect input cables from option devices such a the Oscilloscope and the Belt Tension Gauge Belt Tension Gauge Inclinometer and 5 Gas Input Port 9 Way Terminal used to connect optional devices such as a Belt Tension Gauge Inclinometer or 5 Gas tester Multimeter Test Lead Terminals Set 2 Multimeter Test Lead RS 232 Terminals Set 1 Port ICLE M VEH se Vehicle Port 36 Way GPIB Interface Port 26 Wa Oscilloscope y Channel 1 or 2 Pressure Transducer Input Port 15 Way Belt Tension Gauge Inclinometer and 5 Gas Input Port 9 Way 1 5 DRB III Reference Guide Connecti ng Cables Power Cable CH7055 Plug this cable into the vehicle cigarette lighter receptacle to supply power to the DRB III Important Cables are wear items Many intermittent problems are a result of a worn cable Keep a spare cable available to determine if an intermittent problem is from a worn cable and to use as a replacement Properly dispose of damaged cables J1962 Cable CH7
28. active context sensitive Press F3 to view the Help Index of other subjects available press the number of the subject you want to see more information about F2 Zero will save the selected sensor s current reading as zero 0 pressure Any future pressure readings are compared to the zero reading and displayed as a delta difference in a variable reading F2 Add will add one more sensor to the graphing function F2 Delta saves the selected sensor s current reading in memory Any future pressure readings are compared to the reading captured in memory when F2 was pressed These readings are displayed as a delta difference in a variable reading F3 Start acts as a command to save all setup and run the program or display live data F3 Index displays the help index of help subjects available F3 Next cycles sensor choices on the graphing function F3 Minimum or maximum shows the sensor s minimum and maximum reading F3 Main returns to the main menu F4 Record begins recording data sample to memory pressing F4 again ends the recording and saves the data samples to memory F4 Zero All sets all sensors at zero 0 pressure F4 Delete removes the highlighted graph Digital Pressure Tester Data Display Setup The Pressure Tester option is available from the DRB III Stand Alone menu Revision 19 2 or higher 1 Select the Digital Pressure Gauge from the DRB III Stand Alone Main Menu 2 Select the Live Data D
29. annel 1 or 2 for the voltage setup You can setup both channels one at a time There are four voltage options available e Range If x1 probe selected ranges available are 200mv 1v 2v 10v 20v and 100v If x10 probe selected ranges available are 2v 10v 20v 100v 200v and 1000v e Offset The graph shows half of the voltage range therefore an offset is used to select the part of the voltage range to be displayed The standard range offset displays four divisions of the positive range and one division of the negative range Pressing or indexes the divisions one division at a time to display the entire positive or negative range e Probe Select standard x1 or high impedance x10 probe setting e Coupling Select AC or DC setting Note Coupling refers to the method used to connect an electrical signal from one circuit to another With the DRB HI coupling is the connection from your test circuit to the DRB III DC coupling shows all the input signal and AC coupling blocks the DC component of a signal to show the waveform centered around zero volts Amount of negative X1 DC offset AC displayed xe Channel Range Offset Probe Coupling 1 tty 400 xl DC E E E E E i E E U E aF a pon E CH a mmh pm HELP STOT RECORD CURSOR Press F2 for Voltage menu Press ENTER to select an option Oscilloscope F3 Record The Record function is a means to set up c
30. arranty DISCLAIMER THE ABOVE WARRANTY IS IN LIEU OF ANY OTHER WARRANTY EXPRESS OR IMPLIED INCLUD ING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SOFTWARE Unit software is proprietary confidential information protected under copyright law Users have no right in or title to Unit software other than a limited right of use revocable by SPX Unit software may not be transferred or disclosed without the written consent of SPX Unit software may not be copied except in ordinary backup procedures DEALER ORDER INFORMATION Kits replacement and optional parts can be ordered directly from PSE Call Customer Service at 1 800 223 5623 fax your order to 1 800 734 4334 or visit www pse daimlerchrysler com Your order should include the following information 1 Quantity 2 Part number 3 Item description 4 Dealer Code International dealers Aftermarket customers and Fleets can order from SPX Miller Special Tools Call Customer Service at 1 800 801 5420 TECHNICAL SERVICE If you have questions on the operation of the product please call your hotline at 1 800 374 4040 call Miller Special Tools at 1 800 801 5420 or visit www spxmiller com REPAIR SERVICE If you have questions about sending a product in for repair you can reach the repair department by calling 1 800 344 4013 USA Canada or 1 507 455 4369 all others fax 1 507 455 4410 or email at eservice servicesolutions spx com When sending your SPX e
31. as you move the cursor the delta between the two points is updated Recorded Events Recorded data gathered with the Record feature can be played back for review or deleted when no longer needed 1 Choose Recorded Events from the Main Menu SCOPE MAIN MENU 1 Live Data 2 Recorded Events 3 Display PEP Software Rev Page 1 of 1 fen Main Menu 2 The Recorded Events Menu lists the options available Selecting either of the options from the Recorded Events Menu will display all of the recorded events stored in memory RECORDED EVENTS MENU 1 Playback Scope Event 2 Delete Scope Event Page 1 of 1 Ley Recorded Events Menu Oscilloscope 3 Press the MORE key to see all events held in memory The page message line will indicate how many pages of events are available SELECT PLAYBACK SCOPE EVENT 1 09 03 95 12 30 15 2 mm dd yy hh mm ss 3 mm dd yy hh mm ss 4 mm dd yy hh mm ss 5 mm dd yy hh mm ss 6 mm dd yy hh mm ss 7 mm dd yy hh mm ss 8 mm dd yy hh mm ss 9 mm dd yy hh mm ss Page 1of5 Le Playback Menu 4 Select an event using the or key press ENTER Playback Scope Event Select Playback Scope Event from the Recorded Events Menu to review a recorded event Select the event for review from the Playback Scope Event menu All of the events recorded will be shown in the normal mode but you can change the Voltage setting set Record or set a Cursor to measure volts t
32. be able to connect to the Dealer CONNECT Client and download any updates for the PCMCIA cards Crossfire CH9044 orange label Using the Crossfire PCMCIA card the CH7000A or CH7001A cable and the CH9043 Multiplexer users will be able to access all diagnosable modules on model year 2004 and newer Crossfire vehicles DaimlerChrysler DRB III CROSSFIRE CH9044 vz This side up 1 14 Sprinter CH9087 green label Using the Sprinter PCMCIA card the CH7000A or CH7001A cable and the CH9043 Multiplexer users will be able to access all diagnosable modules on model year 2003 and newer Sprinter vehicles DaimlerChrysler DRB IHE DODGE SPRINTER NAFTA CH9087 see This side up Blank 4 Mbyte PCMCIA card CI8023 A blank card that can be used for loading software updates into the DRB III y CHRYSLER DRB III General 4 Megabyte Card A division of SPX Corporation 12 V FLASH 8 This Side Up t Blank 8 Mbyte PCMCIA card C18024 not shown A blank card that can be used by engineering and develop ment Oscilloscope Oscilloscope About the Oscilloscope The Oscilloscope application is supplied on the SuperCard II CH8361 version 7 0 or higher Since 1984 the ever increasing use of on board automotive electronics has made automotive diagnostics more chal lenging than ever Instruments such as an oscilloscope have become necessary tools for today s technicians as the
33. clinometer Accessories 5 4 High Current Clamp 6 1 Current Clamp Setup cccccceseeeeeeeeeeeeees 6 1 Current Clamp Maintenance 6 2 ele e TE 7 1 DRB II e el 7 1 DRB Ill Repair Authorization 7 3 order PO EE 7 4 Contents Safety Precautions A DANGER e Engines produce carbon monoxide which is odor less causes slower reaction time and can lead to serious injury When the engine is operating keep service areas WELL VENTILATED or attach the vehicle exhaust system to the shop exhaust re moval system e Set the parking brake and block the wheels before testing or repairing the vehicle It is especially important to block the wheels on front wheel drive vehicles the parking brake does not hold the drive wheels e Wear an eye shield when testing or repairing vehicles e Exceeding the limits of the DRB Ill multimeter function is dangerous It can expose you to serious or possibly fatal injury Carefully read and under stand the cautions and the specification limits e Do not hang the tester from the rear view mirror or operate the tester yourself during a test drive Have an assistant available to operate the DRB Ill for you ii DRB HI DRB III General Information This guide covers brief introductory information for the DRB Ill tester Connecting Cables and Peripheral Expan sion Port PEP module
34. d throughout the application KEY F1 F2 F3 or F4 ENTER UP Arrow DOWN Arrow RIGHT Arrow LEFT Arrow DVOM YES PAGE FWD READ HOLD NO PAGE BACK 0 9 Shifted Alpha SHIFT MODE ACTION Press the Function key aligned with a word or icon that appears at the bottom of the LCD screen Select currently highlighted option Move cursor or highlight bar up Move cursor or highlight bar down Move cursor or highlight bar right Move cursor or highlight bar left Toggle Digital Volt Ohm functions Answer YES to a question Advance to next screen Toggle freeze frame Answer NO to a question Return to a previous screen Numeric entry or select numbered menu option Toggle shifted key definitions Toggle between two pages of options on a menu DRB HI User Option Utilities The User Option Utilities provides basic operating system settings Option Configuration To change the option configurations follow these steps 1 Select Main Menu gt DRB Utilities gt User Option USER OPTIONS MENU Echo on PC ON Display Units BUSEMETRIC Key LED OFF Key Beep OFF Key Repeat OFF Date 08 08 01 Time 11 15 AM Ra Page 1 of 1 Gei User Options 2 From the User Option menu select the system configuration to change e Echo on PC When the DRB IIl is connected to a PC turn the echo ON to enable the DRB III screen display on the PC screen Generally this option is set to OFF because it slows down the scre
35. e to test air or surface temperature It may also be immersed in liquid to test liquid temperature Shaft may be bent slightly However frequent bending is not recommended due to possible metal fatigue Low Current Shunt CH7040 This Current Shunt is used in series with the circuit under test Test scales are O 2 amps and 2 10 amps Each test scale is fused separately The 2 amp range is fused with a 3 amp automotive fuse the 10 amp range is fused with a 10 amp automotive fuse DRB HI High Current Clamp CH7045 This 9 V DC battery Air Filter Replacement CH6060 powered High Current Clamp is used to measure alternating or direct current The jaws clamp around the cable so it is not necessary to break any connections For detailed information refer to the instructions included with the tool Switch turns clamp OFF or selects 2000A range or 200A range for increased accuracy Replacement Filters 5 Dial to adjust zero Filter Cover Sentry Key Tester MLR8311 Used with the DRB III to diagnose faults between the Sentry Key Immobilizer Module and the transponder in the key Lens Replacement Kit Normal CH6070 or Non Glare CH6080 Used for easy replacement of damaged lens Flash Reprogramming Kit CH5500 This kit allows easy reprogramming of the transmission or engine controller For detailed information refer to the instructions included with the tool Right Angle J1962 Adapter Kit OT2050
36. e back side of the Current Clamp Slide the battery cover off Lift the back end of the battery and slide it partially out Remove the battery strap and pull the battery completely out Attach a new heavy duty alkaline 9 volt battery to the battery strap Place the battery in the battery compart ment Replace the battery cover and the lock screw Appendix DRB III Accessories The following accessories are available for the DRB III 3491 13 20 Ft Transducer CGable eeceeeeeeees 3 9 3491 21 Hose Extension 500 PSI 8 5 in 3491 31 Carrying Case erra 3 8 6989 Inelinomete Ads ta a ade 5 1 6996 Switch Box for Inclinometer 5 1 8116 Engine Compression Tester 3 10 8311 Sentry Key Tester 1 12 8371 Belt Tension Gauge EE 4 1 8587 PCI Bus Tester seet 1 12 e 8339 Cable e 8360 Cable e 8623 Cable 235159 500 PSI Transducer and Hose Assembly 3 7 235210 5000 PSI Transducer and Hose Assembly 3 7 235221 15 PSI Transducer and Hose Assembly 3 8 237667 2 5 PSI Transducer Sensor eooaannnnnenneaani 3 10 CE 2092 DRB III Power Supply 1 6 CE2094 110VAC Power Supply Con 1 6 CE6000A International version CE certified DRB Ill with PEP CE6005A International version CE certified Economy DRB III kit CE6010A International version CE certified Deluxe DRB III Kit CE7056 Power Cable International Only CE7057 6 way Pressure In
37. ease the rate of playback by pressing the arrow e Play the event backwards by pressing the arrow e Press Read Hold to temporarily halt playback Delete Event Events can be deleted when they are no longer needed or if memory is needed to permit the recording of additional events Select Delete Pressure Events from the Recorded Events Menu see Recorded Events illustration and select the event to delete see Select Playback Events illustration Press Yes to confirm event to be deleted 3 5 DRB III Reference Guide Graph Event Initially only the first sensor will be graphed Add additional sensors up to a total of four 4 by pressing the F2 key Ser Graph Pressure Events from the Recorded Events Press the F3 key to cycle a new sensor into the graph press F4 to delete a sensor from the graph Press the L or n arrow to move the cursor block to the sensor to be changed or deleted RECORDED EVENTS MENU 1 Playback Pressure Event 2 Graph Event 3 Delete Pressure Event Pressure reading at vertical bar intersect Vertical Bar intersect He 1 of 1 Recorded Events Select the event to graph Seconds O RepRate 0 Time 34 of 34 Pp Pe ER offe SELECT PLAYBACK EVENT 1 09 03 95 12 30 15 2 S 4 5 6 7 8 9 5 Page 1 of el mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy hh mm ss hh mm ss hh mm ss hh mm ss hh mm ss hh mm ss hh mm ss hh mm
38. ecording time available is at least 40 minutes if no other events are stored in memory Press F4 a second time to end recording The event is saved automatically to memory Digital Pressure Tester Playback Pressure Event Select Playback from the Recorded Events Menu to review a recorded event RECORDED EVENTS MENU 1 Playback Pressure Event 2 Graph Event 3 Delete Pressure Event HE 1 of 1 Recorded Events Select the event for review from the Select Playback Event menu SELECT PLAYBACK EVENT 1 09 03 95 12 30 15 2 3 4 5 6 7 8 9 5 Page 1 of EN Select Playback Events mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy mm dd yy hh mm ss hh mm ss hh mm ss hh mm ss hh mm ss hh mm ss hh mm ss hh mm ss All of the sensors recorded will be shown in the normal mode however you can change the mode of any sensor to display a delta or the minimum or maximum value Place the reverse video on the sensor number and press the F key to set the mode required Playback Rate The message line indicates the rate of speed for playback and the frame number LIVE DATA h Graph Full Scale Reading 500 375 PSI ee 500 OVER PSI o 1500 4300 PSI ZC 400 f A 130 KPa 4 110 T1500 4000 1390 PSI A 4 12 AT35 200 DELTA 1 2 A47 KPa 375 PSI HOLD PLAYBACK rate 1 1 of 29 Det e ba Playback rate of speed and frame number of total frames Read Hold message e Incr
39. ed fields are required information Product Information Item to be repaired OTHER S N Describe Symptoms Has the unit been repaired previously by SPX Yes No Date of repair Customer Information Business Name Contact Address Phone City Dealer Code State Province Fax Zip Postal Code E mail PAYMENT INFORMATION THIS INFORMATION IS REQUIRED TO BEGIN NON WARRANTY REPAIR PO Visa MC___Discover___ Card No Exp Date Name as it appears on credit card Shipping Information Please package your product securely and ship to SPX at the following address SPX Corporation Depot Service Department 2300 Park Drive Owatonna MN 55060 Date Shipped Mode of Shipment UPS Red Other USA Canada 1 800 344 4013 email at eservice servicesolutions spx com All others 1 507 455 4369 Order Form Phone 1 800 223 5623 US ONLY DEALERS Fax 1 800 734 4334 US ONLY DEALERS Phone 1 800 801 5420 NON DEALERS Fax 1 800 734 4334 NON DEALERS Please print or type clearly to avoid errors Use global tool numbers when faxing an order Ship to Bill to Name Name Dealer Name Dealer Name Dealer Code Dealer Code Street Address Street Address City State City State Zip Code Zip Code Telephone Fax Payment Information LIco D O Check or Money Order Dealer Account on approved credit Charge to Credit Card Below Contact SPX for Freight charges Order Subject to confirmation by SPX Check One LI Visa LI Mastercard C
40. ees 2 1 About the Oscilloscope 2 1 Oscilloscope Setup ccccccescseseeeeeeeeaeeeeeees 2 1 Lab Scope Calibration 2 2 Program Setup WEE 2 3 Jee a 2 3 Option Descriptions cceeeeeeeeeeeeeeees 2 3 Single or Split Screens 2 4 Program Description cccccceeeeeeeeeeeeeeeeeeees 2 4 Screen DIVISIONS cccccseeseeeesseeeeeeeeeees 2 4 Programmed Screen Setups 2 4 DCIECN ODIIONS resia 2 5 Function Key Options ccccsseeeeeeees 2 6 Recorded Event AA 2 8 ACCESSOTIOS a a a e a 2 10 Digital Pressure Tester 3 1 Digital Pressure Tester Setup 3 1 Pressure Transducer Calibration 3 2 Program SOLID paina lia hla ace 3 2 Jee 3 2 Data Display Setup ccceccsseeeeeeeeee 3 3 Pressure Tester Program 3 4 Live Data Modes AA 3 4 Live Data Options ccccceeeeeeeeeeeeeeees 3 4 Recorded Event een 3 4 ACCOSSOTI S ene eebe tee 3 7 Belt Tension Gauge 4 1 About the Belt Tension Gauge 4 1 Program Sel EE 4 1 TOOL Cale aa Ga 4 2 Viper Inclinometer 5 1 Inclinometer Setup cccccceseeeeseseeeeeeeeees 5 1 Program SOUL EE 5 2 Jee 5 2 PROGRAM assa sap aaa aa Ste 5 2 User leren 5 2 Read ANOS eier ada 5 3 DRB III In
41. en refresh rate It is an option used primarily as a visual aid for training e Display Units enable the metric or US display e Key LED enable the green LED to flash each time a key is pressed e Key Beep enable a beep each time a key is pressed e Key Repeats enable the key action to repeat when the key is held down e Date set the date in the operating system e Time set the time in the operating system Memory Card The DRB Ill accepts a standard removable 4 MB PCMCIA Memory Card This PCMCIA card may supply additional memory updates or software programs Removal or Insertion e Remove the card by gripping the edges on both sides of the card and pull straight out e Insert by positioning the DRB III so it faces upward Position the card so that the arrow on the card is facing up Align the card in the slot then slide and seat the card firmly into the DRB III A WARNING Removing or pulling the PCMCIA supplemental memory card out of the socket while the application program is running is not recommended Important Do not drop the PCMCIA card or place it near a motor winding or magnet The data is stored mag netically and may be lost Cooling Fan Cooling Fan The cooling fan should run continuously when the DRB Ill is powered up Periodically snap the fan cover off and check the filter Replace the filter Filter Replacement Kit CH6060 if it appears to be dirty Important Do not bl
42. ers Manual e CH7000 J1962 Cable e CH7005 MMC Cable e CH7010 MMC J1962 Cable e CH7015 Engine Cable e CH7020 Body Cable e CH7025 DIN Cable e CH7030 DVOM Leads two sets CH6030 DRB III Carrying Case cccceeeeeeeeeeeeeees 1 10 CH6040 DRB III Protective Glove 1 10 CH6060 Air Filter Heplacement 1 11 CH6070 Lens Replacement kt 1 11 CH6080 Non Glare Lens Replacement Kit 1 11 CH7000A J1962 8 ft Cable 0 0 ceeceseseeeeeeeeeeeeees 1 6 CH7001A J1962 12 ft Cable iii 1 6 CH7002 J1962 Breakout Box Cable 1 12 CH7005 MMC Cable eres 1 7 CH7010 J1962 MMC Cable ooonnnnnnoosnnnnnnnsennrrreesennn 1 7 CH7015 SCI Engine Cable 1 7 CH7020 CCD Body 8 ft Cable ce eeseeeeees 1 7 CH7021 CCD Body 2 ft CGable eens 1 7 CH7025 DIN Cable EE 1 6 CH7030 Multimeter Probe Leads 1 10 CH7035B General Purpose Interface Bus GPIB Cable 1 6 CH7040 Low Current Gbunmt 1 10 CH7045 High Current Camp 1 11 CH7050 Temperature Probe cccccceseeeeeeeeeeeeeeees 1 10 CH7055 Powel EE 1 6 CH7057 6 way Pressure Input Cable 3 8 CH7058 Scope Input Cable ccseeeeeeeeeeeeeeeeees 3 9 CH7059 500 PSI Transducer Sensor oo0nnnnn0anan 3 10 CH7060 12 Ft Transducer CGable 3 8 CH7061 x10 Scope lead em 3 9 CH7062 Cable to Probe Adapter for x1 Leads
43. es and the need for multiple gauges The signals can be received from up to six 6 test points and all signals are converted to data and displayed on one screen for comparison graphing and analysis Data can also be recorded to allow play back and review of the recorded information or to save it for future reference The number of applications this tool can be used on is limited only by your imagination Some of the more common applications include engine compression vacuum fuel and exhaust systems automatic transmissions hydraulic systems ABS brake systems air conditioning and more Digital Pressure Tester Setup ch 2 Plug the 6 Way Pressure Input connector cable into the PEP module port marked PSI Attach the extension cables and pressure sensors to the multiple outlet end of the 6 Way Pressure Input connec tor cable 6 Way Pressure Input Cable Extension Cable s 6 Maximum Pressure Sensor s Thread each sensor into the vehicle test port or couple to the special fitting threaded into the vehicle test port Pa 6 Maximum S DRB III Reference Guide 3 Thread an adapter into a vehicle test port and tighten securely Couple the sensor to the adapter Attach the extension cables to the sensors 4 Insert the SuperCard 2 release 7 or higher CH8361 PCMCIA memory card into the DRB III 5 Connect the appropriate power cable to the DRB III power connector marked VEHICLE
44. g must be configured as shown below The cable is commonly called a null modem cable and can be purchased at most businesses that sell computer equipment 9 Pin D Sub Female to 1 9 Pin D Sub Female to 2 1 1 3 Transmit data 2 Receive data 6 1 Data set ready carrier detect 5 System ground 4 Data terminal ready 7 Request to send N C Clear to send 8 Clear to send N C Request to send 9 9 2 Receive data 3 Transmit data 4 Data terminal ready 5 System ground 6 1 Data set ready carrier detect NOTE Data setready 6 andcarrier detect 1 are jumpered Cable Connections Cable connections to the DRB Ill are made by matching the end connectors and then sliding them together until you hear the locks snap in place Remove by squeezing the snap locks and pulling straight out H Seti Hi R 232 H Set VEHICLE MDS ic Squeeze Snap Locks Together Cable connections to the vehicle are described in the vehicle service manual Cable Cleaning Use a tooth brush or a similiar brush dipped in Isopropyl alcohol to clean cables and connectors other solvents may cause damage Be sure to also clean the connection on the DRB III with the brush dipped in Isopropyl alcohol DRB HI DRB III Update Three methods are available to update the DRB III e Method 1 DealerCONNECT Client e Method 2 ISIS or aftermarket CD e Method 3 PCMCIA Memory Card DealerCONNECT Client The DRB III pro
45. gram software can be updated with the TechCONNECT software on the DealerCONNECT Client computer The General Purpose Interface Bus GPIB cable CH7035B must be connected for communication between the DRB Ill and TechCONNECT A cable to supply power to the DRB Ill such as the vehicle or DIN cable CH7025 is also required A WARNING Turn the DRB III power OFF before installing the GPIB Cable 1 Connect one end of the GPIB cable 7035B to the DRB Ill and the other end to the USB Cable CH2002 and connect the USB Cable to the DealerCONNECT Client 2 Supply power to the DRB III with either of the following two methods e connect a vehicle cable to the vehicle and to the DRB II Vehicle connection e connect the DIN cable CH7025 to the DRB III Vehicle connection and to the Power Supply CE2092 3 Turn the DRB III power ON 4 After the DRB Ill has completed its boot up sequence it will automatically enter into connected mode It will automatically determine if an update is available for the DRB III If the DRB Ill is current and a PCMCIA Super Card is detected the application will also automatically determine if an update is available for the Super Card 5 If an update is available select the UPDATE Tab to begin ISIS or Aftermarket CD 1 Install the DRB Ill update software 2 Follow the instructions on the CD to update the DRB III PCMCIA Card 1 Insert the PCMCIA update card into the DRB III
46. ime or frequency of a recorded signal Press the Function key to select the option and settings just as you would for a live signal Delete Event Events can be deleted when they are no longer needed or if memory is needed to permit the recording of additional events Select Delete Scope Events from the Recorded Events Menu and select the event to delete Press Yes to confirm event to be deleted DRB III Reference Guide Accessories Scope Accessory Kit CH8523 The scope accessory kit include the following pieces e CH7030 Heavy Duty Test Leads e CH7058 Scope Input Cable e CH7061 10 1 Scope Probe e CH7062 BNC to Banana Adapter Red and Black x1 test leads CH7030 Scope Input Cable CH7058 x10 Scope Lead CH7061 Cable to Probe Adapter for x1 Leads CH7062 2 10 Digital Pressure Tester Digital Pressure Tester The Digital Pressure Tester application is supplied on the SuperCard Il CH8361 version 7 0 or higher Industry has traditionally used mechanical pressure and vacuum gauges to test systems operated by fluid air or vacuum The mechanical gauges are generally large require cumbersome lines under pressure and a number of setups are required for comparisons The digital pressure tester eliminates many of these traditional problems A pressure transducer attaches at the pressure source and sends digital signals by wire to the tester This eliminates testing with pressurized lin
47. ine being setup Icon a symbol to show that a command activated by the appropriate Function F key is available Press F3 START to save all settings and to activate live data sampling DRB III Reference Guide Pressure Tester Program Live Data Modes The Live Data screen displays up to six 6 sensors allows you to select data display modes and options and has a record and a hold freeze frame option Four live data modes and three live data options are available from the Live Data screen The Live Data screen in Figure 6 shows each sensor activated in one 1 of four 4 modes e Normal Shows a bar graph and the current reading e Min Max Shows the minimum maximum and the current reading e Delta Zero Shows a bar graph and the difference between the current reading and the previous reading at the time the sensor was zeroed e Min Max and Delta Zero Shows the minimum maximum and current delta readings Each of the modes is setup from the Live Data screen Position the reverse video bar on the sensor number then press the F key or keys for the mode setup Min Max and Delta Zero Min Max Delta Zero LIVE DATA Graph Full Scale Reading 500 375 PSI 500 JOVER PSI 500 A300 PSI 400 4 130 KPa T1500 4000 1390 PSI AT35 200 A47 KPa 375 PSI RECORDING Time Left hh mm ss E pa my k Icon Typical Recording time remaining Read Hold message Delta Information Live Data Live Data O
48. ion 45 Degree Fitting e CH8620 Pressure Adapter CH9043 Cable Multiplexer cccccccccessssseeeeeeeeeeeeees 1 6 CH9044 Crossfire PCMCIA Card ccccccsseeeeeeeeeeees 1 14 CH9087 Sprinter PCMCIA Card ees 1 14 Cl7002 1996 Diesel Fuel Diagnostics Cable International EI 1 8 Cl8023 Blank 4 Mbyte PCMCIA Card International OM WEE 1 14 Cl8024 Blank 8 Mbyte PCMCIA Card 1 14 JE1000 Jeep Eagle Adapter Box 1 12 MLR8311 Sentry Key Tester 1 11 OT2050 Right Angle J1962 Adapter kit 1 11 e OT2050A 90 Degree Right Angle Adapter e OT2050B 270 Degree Right Angle Adapter International Part Number Cross reference Domestic International CE2092 CE2092 DRB III power supply CE2094 CE2094 110 VAC power supply cord CH6000A CE6000A DRB Ill with PEP CH6020A CE6005A Economy DRB III kit CH6010A CE6010A Deluxe DRB III Kit CH7056 CE7056 Power Cable CH7057 CE7057 6 way Pressure Input Cable CH7058 CE7058 Scope Input Cable CH7060 CE7060 12 Ft Transducer Cable CH7061 CEY7061 x10 Scope lead CH7062 CE7062 Cable to Probe Adapter for x1 Leads CH7062 CE8506 Scope Pressure Kit Carry Case CH8515 CE8515 PEP Module CI7002 1996 Diesel Fuel Diagnostics Cable GEIER Blank 4 Mbyte PCMCIA Card Description C18023 Appendix Corporation Electronic Service Center Owatonna MN Repair Authorization Please complete his form and return it along with your product when sending equipment to us for repair Italiciz
49. ironment The gooseneck areas on the tool are easy to position properly and are heavily lubricated to offer very smooth and quiet operation Should positioning the gooseneck become noisy affecting the readings apply light machine oil directly on the gooseneck area affected Inclinometer Viper Inclinometer The Digital Pressure Tester application is supplied on 2 Plug the J1962 Vehicle Power Cable into the DRB III the SuperCard Il CH8361 version 7 0 or higher power connector marked Vehicle The Inclinometer is a tool used to determine the caster angle of the steering knuckles for the Viper The tool setup is shown in this instruction document the setup onto the vehicle is shown in the vehicle service manual under the Suspension section Inclinometer Setup 1 Plug the switch box cable into the PEP module connec tor marked Incl EA R 232 u Set2 4 jo C MDS Ie Inclinometers J1962 Vehicle Switch Box 3 Attach the inclinometers to the switchbox Power Cable Cable 4 Attach the J1962 Vehicle Power Cable from the DRB III to the vehicle data connector 5 1 DRB III Reference Guide Program Setup User Options The caster angle specifications and a tolerance can be entered into the program If the measurement is out of tolerance the DRB III will beep until the measurement is Icons An icon is displayed at the bottom of the screen when a special function is available These func
50. isplay option DIGITAL PRESSURE MAIN MENU 1 Live Data Display 2 Recorded Events 3 Display PEP Software Rev Page 1 of 1 Ella The Live Data Setup screen will allow you to setup from one 1 to six 6 sensors designate two 2 delta sensors and select how often you want the program to update the data Green 2 5 Red 5000 Vacuum 1 6 Pressure 1 6 mBar Blue 500 PSI H20 Black 15 KPa Hg Bar cm Hg mm Hg Torr LIVE DATA SETUP TYPE 1 RED 5 000 2 RED 5 000 3 BLUE 500 4 BLUE 500 5 BLACK 15 6 GREEN 2 5 7 DELTA 1 2 8 UPDATE RATE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE VACUUM APRESSURE SECONDS Icon Enter delta Typical sensors Information Line Each sensor setting is changed by positioning the reverse video bar with the arrow keys then pressing ENTER to cycle the settings Options 1 6 Sensors can be set for vacuum or pressure range and units of display Color identifies the sensor pressure range Note Zero sensors before activating live data Press F2 Zero to zero a sensor or press F4 Zero All to zero all sensors Option 7 Select sensors for delta measurement Select the delta option and then select the sensors and units of pressure to compare to each other Option 8 Select how often the screen is updated An average of the readings taken between updates will be displayed Information line displays messages having a bearing on the active l
51. lectronic product in for repair please use the Repair Authorization Form on page 7 3 and include the following information e company name contact name telephone number description of the problem proof of purchase for warranty repairs preferred method of payment for non warranty repairs Payment can be made with Visa Master Card COD or with approved credit terms To receive a credit application please fax your request to the Credit Department at 1 800 962 8734 Send the unit to SPX Corporation Owatonna Facility 2300 Park Drive Owatonna MN 55060 Attn Repair DaimlerChrysler Corporation Litho in USA
52. lys 2 5 PSI 237665 15 PSI 235221 500 PSI 235159 5000 PSI 235210 Transducer Cables 12 Ft CH7060 20 Ft 3491 13 x10 Scope Lead CH7061 Cable to Probe GA Adapter for x1 Leads CH7062 Fuel R12 A C Pressure Fitting CH8512 Exhaust Back TI Pressure Fitting CH8519 3 9 DRB III Reference Guide Pressure Accessories Engine Compression Tester 8116 Transducer Sensors So 25PSI 237667 oo 15 PSI CH7063 soo 500 PSI CH7059 5000 PSI CH7064 ga 3 10 Belt Tension Gauge Belt Tension Gauge The Digital Pressure Tester application is supplied on the SuperCard Il CH8361 version 7 0 or higher The purpose of the Belt Tension Gauge 8371 is to accurately set the drive belt tension when used in conjunction with the DRB Ill The Belt Tension Gauge utilizes a microphone to display a frequency on the DRB III screen This frequency is then compared to the belt specifications listed in the service manual Program Setup 1 Consult the appropriate service information to obtain a valid range of frequencies and belt pluck location s for applicable vehicle and belt 2 Connect the belt tension gauge into Scope Input channel one CH1 and DB9 connector labeled EXH INCL of DRBIII PEP module 1 i E a F S i hn A ys y Multifunc tional PEP PIN Warning Belt Tension Do not check the belt tension with the engine running Power cable Gauge IMPORTANT
53. n t function e Check terminal connections e Check both shunt fuses 1 9 DRB III Reference Guide DRB III application doesn t return to Main Menu e Warm boot simultaneously press the MORE and the NO key to reset the operating program and the memory card All items stored in RAM memory will remain in RAM memory The program will open to the MAIN MENU e Cold boot simultaneously press the MORE and the YES key to reset the operating program the memory card and to clear all items stored in RAM memory A Warning screen will advise that memory will be cleared press CANCEL to escape or press F4 to continue The program will open to the MAIN MENU DRB Ill software version is outdated e DRB III software versions may be updated as often as every 30 days Connect the DRB III to the Dealer CONNECT Client refer to p 1 9 to automatically determine if an update is available for the DRB Ill and the PCMCIA Super Card Accessory Items Glove CH6040 Use this leather like protective case to help protect the DRB III Protective case has convenient hook and holding Holding Strap Carrying Case CH6030 This case will store and transport a gloved or ungloved DRB Ill cables and accessories Shrouded Multimeter Probe Leads CH7030 One 1 Red and one 1 Black multimeter probe and one 1 Red and one 1 Black alligator clip are part of this test lead set Temperature Probe CH7050 This attachment can be us
54. n to the full extent of the law The DaimlerChrysler Diagnostic Readout Box Ill DRB III TechCONNECT and DealerCONNECT are trade marks or registered trademarks of DaimlerChrysler Corporation This document also includes tradenames and trademarks of other companies other than DaimlerChrysler Corporation Copyright 2001 2004 DaimlerChrysler Corporation Dealer Technical Operations 800 Chrysler Drive Auburn Hills Michigan 48326 2757 Publication No 510325 CH6050 04 06 04 Printed in the United States of America Contents Table of Contents DRB III General Information 1 1 DRB III Description sn s iii 1 1 Keypad and Controls ccccceeeeeeeee ees 1 2 User Option Utilities ee eeeee eens 1 3 Memory TEE 1 3 COGIING RaW E 1 3 Digital Multimeter cccceeeseeeeeeeeeeeeeeeeeees 1 4 BIS 1 4 AC VOl EE 1 5 ON aaea E 1 5 Cable Connector Panel cccccccseeeeeeeees 1 5 Connecting Cables cccccccsssssseeeeeeeeseseens 1 6 Cable Connections oo00anneneaanenonaeni 1 8 Cable Cleaning cccccccssssssseeeeeeeeeeeenens 1 8 DREN Update sacia iss os tais ires ss ada dt ai 1 9 DealerCONNECT Client 1 9 ISIS or Aftermarket CT 1 9 PCMCIA Car E 1 9 Troubleshooting xs ENE REENEN 1 9 ACCESSO E 1 10 DRB II PCMCIA Cards 1 13 OSCIIIOSCOPEC cccceseeceeseeeenseeeenee
55. nal saved ype Single lS EEN GOOT SE Signa e Press or to display different portions of waveform that crosses the Record point Save the recorded signal brackets indicate portion of waveform viewed on screen waveform by pressing Yes or reset arm Record to record the next signal by pressing Enter See Single mr E Channel Screen illustration Any recorded signal VW 0 EE EE waveforms can be played back by selecting Recorded e a ca Ee ao qa Events from the Scope Main Menu e Type gt Manual Record is not set and any signal is recorded and held by pressing Enter Save the Re corded signal waveform by pressing Yes or reset arm Record to Record the next signal AR D RA DOT H mem mm ate H HELP VOLTAGE RECORD Three options are available for the Normal and Single Record setups e Edge gt Rising or Falling Edge sets Record to Single Channel Screen begin drawing the waveform on a rising signal or on a falling signal e Level gt 0 0 v Level is the location of the Record point on the vertical voltage scale e Position gt 0 Position is the location of the Record point on the horizontal time scale See also e Recorded Events e Playback Scope Events 2 DRB III Reference Guide F4 Cursor The cursor function measures the frequency of a regularly repeating signal or the time or voltage difference between two points on a waveform The cursor is available
56. nd Hose Assembly 235210 3 7 DRB III Reference Guide Pressure Accessory Kit CH8524 The Pressure accessory kit includes the following pieces 3491 31 Carrying Case CH7057 6 Way Pressure Input Cable CH7069 2 5 PSI Transducer Assembly e 237665 2 5 PSI Transducer and Hose Assembly CH8520 500 PSI Transducer Kit e CH7060 DP6 Cable e 235159 500 PSI Transducer and Hose Assembly CH8521 15 PSI Transducer Kit e CH7060 DP6 Cable e 235221 15 PSI Transducer and Hose Assembly CH8522 5000 PSI Transducer Kit e CH7060 DP6 Cable e 235210 5000 PSI Transducer and Hose Assembly CH8512 Fuel R12 A C Pressure Fitting CH8519 Exhaust Back Pressure Fitting Carrying Case 3491 31 6 Way Pressure Input Cable CH7057 Transducer and Hose Assemblys 2 5 PSI 237665 15 PSI 235221 500 PSI 235159 5000 PSI 235210 Transducer Cables ars 12 Ft CH7060 LE Fuel R12 A C Pressure Fitting CH8512 Exhaust Back Pressure Fitting CH8519 3 8 Pressure Fitting Kit CH8527 The Pressure fitting kit includes the following pieces CH8509 FWD Trans Oil Pressure Straight Fitting CH8511 FWD Trans Oil Pressure 90 Degree Fitting CH8512 Fuel R12 AC Pressure Fitting CH8513 RWD Transmission Fitting CH8516 Engine Oil Fitting Assembly CH8517 Evaporative Purge Pressure Fitting CH8526 RWD Transmission 45 Degree Fitting CH8620 F4A42 and F4A51 Transaxle Fitting Front Wheel Drive Transmission or Oil Pressure Fitting 1 8 Pi
57. number keys CHANGE USER OPTION MENU 1 Acceptance Angle Spec XXX X 2 Acceptance Range XXX X Page 1 of 1 Zei 3 Highlight and select Acceptance Range option or press key 2 Enter the angle range tolerance into the program by pressing the appropriate number keys CHANGE USER OPTION MENU 1 Acceptance Angle Spec XXX X 2 Acceptance Range XXX X Page 1 of 1 Fet 4 Page back to the Inclinometer Main Menu and select the Read Display Angle option Press F4 to activate the beep READ DISPLAY ANGLES El 180 0 L 180 0 PE FZ m Bep Inclinometer Read Angle The inclinometers must set to a zero setting and then placed on the vehicle The inclinometers will measure the caster angle for the steering knuckles 1 Select Read Display Angle from the Inclinometer Main Menu INCLINOMETER MAIN MENU 1 Read Display Angle 2 Change User Options 3 Display PEP Software Rev Page 1 of 1 Fet The screen shows the readout for the Right R and the Left L inclinometer Pressing F3 will toggle the screen to show both inclinometers Double or a single incli nometer Single If both inclinometers are displayed and the Beep F4 and acceptance angle See User Options are active press the or key to highlight and make active either the right or left inclinometer for the beep READ DISPLAY ANGLES E 180 0 L 180 0 bk FR oft G 2 Ze
58. ock the cooling fan failure to allow full air flow may cause your DRB III to overheat 1 3 DRB III Reference Guide Digital Multimeter The Digital Multimeter DMM is accessed by pressing the Digital Volt Ohm Multimeter DVOM key following a selection from the Main Menu or Select System menu Two displays are offered on the DVOM menu to correspond to the two pairs of ports Either channel may be used A probe error message may be displayed for certain selections if the test leads are improperly attached Following a given selection for each channel pressing the DVOM key restores the screen to the previous display with the DVOM readouts displayed at the bottom Pressing the DVOM key again cancels the DVOM function completely The DMM has an analog to digital converter that operates at 7 5 conversions per second It measures DC volts AC volts RMS ohms current amps temperature by ohms and frequency Hertz The DRB III is only capable of measuring DC frequencies not AC The DRB III can also generate a DC square wave signal The signal can range from 1 to 100 000 Hertz at 1 to 100 Duty Cycle Accuracy is calibrated at 72 at up to 90 humidity The unit is voltage protected up to 550 volts DC meter only indicates 500 volts AC voltage is averaged RMS not peak to peak Note Since the DRB Ill PEP module Oscilloscope Lab Scope picks up all the signal data and displays the data in a waveform it s best
59. onditions that must be met by the signal before a waveform can be Record Select Edge or displayed Record is commonly used to begin rewriting a Saec ANO E repeating waveform in the same location on the screen Normal Single or Level without Record the waveform could begin at any place and Manual Record appear to move about on the screen Record is also used to synchronize the waveforms so that they are in step with each other when multiple screens are displayed Record is available through the Function Keys Press F3 to i i Select Channel Type dge Level Position Select display the Record menu Press e or to select an option hannel for an M D 45v ai ime to change press or to select a setting Press F3 to save Record Position changes See Double Channel Screen illustration setup If two scope screens are displayed highlight the Channel un recoro PNR option and select channel 1 or 2 for Record setup F3 to select Record menu Double Channel Screen Four Record setups are available e Type gt Auto Record is not set and any signal detected is displayed e Type gt Normal The waveform is displayed each time the signal crosses the Record point Waveforms do not e Line represents entire signal saved in memory display if the signal does not cross the Record point Brackets represent waveform visible on screen sT Sinale Thi ti d d holds th l e Record position shown relative to entire sig
60. or current make sure the meter is functioning correctly Take a reading of a known voltage or current before accepting a zero reading e Choose the proper range and function for the measurement Do not try voltage or current mea surements that may exceed the rated capacity e Disconnect the live test lead before disconnecting the common test lead e When measuring current connect the meter in series with the load e When measuring voltage connect the meter leads across the load e Perform resistance ohms measurements on non powered circuits only Important e When using the meter function keep the tester away from spark plug or coil wires to avoid measur ing error from outside interference e Follow the vehicle manufacturer s service proce dures at all times DC Volts Measure voltage with the test probes included in the kit Observe correct polarity red is positive black is negative Voltage accuracy is e 25 VDC to 500 VDC is within 20 mV e 2 5 VDC to 25 VDC is within 1 mV e up to 2 5 VDC is within 0 15 mV e Input impedance equals 10 million 10 meg ohms per volt DRB HI AC Volts AC Volts are averaged RMS not peak to peak Readings are accurate only with sine wave signals not square wave or saw tooth The AC signal must not exceed the range of 31 Hertz to 2000 2K Hertz Full scale is O to 500 V peak in three ranges e 25 VAC to 500 VDC is within 20 mV e 2 5 VDC to 25 V
61. pe Thread CH8509 T 90 Front MT Wheel Drive XS Fitting 1 8 Pipe Thread CH8511 Fuel R12 AC Pressure Fitting CH8512 Rear Wheel Drive Transmission Fitting 1 4 Pipe Thread CH8513 Oil Pressure Fitting British Pipe Thread CH8516 Evaporative Emission E Pressure Purge Fitting CH8517 45 Angle Rear Wheel Drive Transmission Fitting 1 4 en Pipe Thread CH8526 F4A42 and F4A51 Transaxle Fitting CH8620 Digital Pressure Tester Scope and Pressure Accessory Kit CH8525 The Scope and Pressure accessory kit includes the following pieces 3491 31 Carrying Case CH7030 Heavy Duty Test Leads CH7057 6 Way Pressure Input Cable CH7058 Scope Input Cable 2 CH7060 DP6 Cable CH7061 10 1 Scope Probe CH7062 BNC to Banana Adapter CH7069 2 5 PSI Transducer Assembly e 237665 2 5 PSI Transducer and Hose Assembly CH8520 500 PSI Transducer Kit e CH7060 DP6 Cable e 235159 500 PSI Transducer and Hose Assembly CH8521 15 PSI Transducer Kit e CH7060 DP6 Cable e 235221 15 PSI Transducer and Hose Assembly CH8522 5000 PSI Transducer Kit e CH7060 DP6 Cable e 235210 5000 PSI Transducer and Hose Assembly CH8512 Fuel R12 A C Pressure Fitting CH8519 Exhaust Back Pressure Fitting Carrying Case 3491 31 Wes CH A Red and Black x1 test leads 2 sets Te CH7030 6 Way Pressure Input Cable CH7057 Scope Input Cable CH7058 Transducer and Hose Assemb
62. ptions Bar Graph Range Adjustment Each bar graph range can be adjusted individually Position the reverse video bar on the sensor number and press the right arrow key to increase the range press the left arrow key to decrease the range When the arrow key is pressed the full scale reading will change to show the top range limit of the bar graph Note If the sensor pressure is greater than the allowed range the word OVER is displayed Read Hold Press the Read Hold key to pause the screen update for live data and when recording data Pressing Read Hold a second time resumes the data update A message line on the display screen indicates if READ or HOLD is activated Record Press the F4 key to begin the record to memory feature Press F4 a second time to end recording A message line on the display screen indicates how much time is available for recording at the update rate set on line 8 of the Live Data Setup screen Recording time available is at least 40 minutes if no other events are stored in memory Recorded Events Record Pressure Event Recorded data gathered with the F4 record feature can be played back for review graphed or deleted when no longer needed To Record an event press the F4 key to begin the record to memory feature See the Live Data illustration A message line on the display screen indicates how much time is available for recording at the update rate set on line 8 of the Live Data Setup screen R
63. put Cable International Only CE7058 Scope Input Cable International Only CE7060 12 Ft Transducer Cable International Only CE7061 x10 Scope lead International Only CE7062 Cable to Probe Adapter for x Leads International Only CE8506 Scope Pressure Kit Carry Case International Only CE8515 PEP Module International Only CHZ002 USB Cable tee eegene dade 1 7 CH5500 Flash Programming kt 1 11 e CH1070 Storage Case e CH1500 Flash Programming Power Supply e CH2500 Flash EATX Harness CH6000A DRB III with PEP CH6010A Deluxe DRBIII Complete Package e Includes all components in CH6020A Kit Plus e CH6050 Users Manual e CH7040 O 10A Current Shunt e CH7045 2000A Current Probe AC DC e CH7050 Temperature Probe e CH7056 Power Cable e CH7057 Pressure Extension Cable e CH7058 Scope Cable BNC two each e CH7060 Pressure Cable 12 inch e CH7061 x10 Scope Probe e CH7062 BNC to Banana Adapter two each e CH8506 Pressure Kit Carrying Case e CH8509 1 8 inch FWD Trans oil straight Fitting e CH8510 Multifunction PEP Kit e CH8511 90 1 8 inch FWD Trans Fitting e CH8512 Fuel and R 12 Schraeder Valve Fitting e CH8513 1 4 inch RWD Trans Straight Fitting e CH8516 2 21 2 51 2 61 Oil Pressure Fitting e CH8517 Evap Pressure Purge Fitting e CH8519 Exhaust Back Pressure Fitting e CH8521 Low Pressure Transducer CH6020A Economy DRB III Kit with Glove e CH6000A DRB Ill with PEP e CH6030 Carrying Case e CH6040 Glove e CH6050 Us
64. ro the inclinometers A Place inclinometers together on a flat level surface The knurled end of the fastening screws must be vertical as illustrated Knurled Screws V Flat and Level Surface Inclinometers Viewed From the Top Place together press F2 Zero Rotate 180 Dress F2 Zero B Press F2 Zero this zeros both inclinometers in one direction Rotate both inclinometers 180 degrees and press F2 again this zeros both inclinometers in the other direction DRB III Reference Guide 3 The inclinometers are ready to mount to the vehicle but first special tool fixtures must be installed on the front and rear vehicle knuckles TIE ROD e STABILIZER BAR Ge ATTACHING LINK CV L SPECIAL TOOL CE SA 6915 CSI CONTROL ARM soos tet ATTACHMENT A NUPPER BRACKETS V CONTROL N EPI 4 DE H H h j SPECIAL TOOL H LOWER A SC TOOL eet 6 CONTROL ATTACHMENT N NY J 80a611c2 ARM BRACKET Fasten the inclinometers onto the special tool fixtures by threading the inclinometer screws into the mounting surface located near the bottom of the special tool fixtures Refer to the vehicle service manual for mount ing instructions 5 4 DRB III Inclinometer Accessories 6989 Inclinometer 6996 Inclinometer Switch Box Inclinometer 6989 Inclinometer Switch Box 6996 Related Special Service Tools 6990 Inclinometer Kit e 6961 Ball Joint Remover Adapter e 6962 Ball
65. ss Message line identifies event Pressing F2 adds a graphed sensor to the graph Pressing F3 cycles a sensor into the graph Pressing F4 deletes a sensor from the graph Select Playback Events The graph option will graph up to four 4 sensors A vertical bar intersect will show pressure data for each sensor at the point of intersection Press the or to position the vertical bar 3 6 Digital Pressure Tester 2 5 PSI Transducer Kit 15 PSI Transducer Kit CH7069 CH8521 The 2 5 PSI Transducer kit includes the following pieces The 15 PSI Transducer kit includes the following pieces CH7069 2 5 PSI Transducer Assembly CH8521 15 PSI Transducer Kit e 237665 2 5 PSI Transducer and Hose Assembly e CH7060 DP6 Cable e 235221 15 PSI Transducer and Hose Assembly 2 5 PSI Transducer and Hose Assembly Transducer Cable 12 Ft CH7060 15 PSI Transducer and Hose Assembly 500 PSI Transducer Kit CH8520 5000 PSI Transducer Kit CH8522 The 500 PSI Transducer kit includes the following pieces CH8520 500 PSI Transducer Kit e CH7060 DP6 Cable e 235159 500 PSI Transducer and Hose Assembly The 5000 PSI Transducer kit includes the following pieces CH8522 5000 PSI Transducer Kit Transducer Cable mm SS e CH7060 DP6 Cable DY SP Tere aoe e 235210 5000 PSI Transducer and Hose Assembly KL CSS Transducer Cable em 12 Ft CH7060 Z ES 500 PSI Transducer ye and Hose Assembly 235159 5000 PSI Transducer a
66. t threshold 10 For each signal pluck recorded above the threshold level a reading is stored Once three 3 plucks are recorded an average is then displayed NOTE To determine if a signal or Pluck is recorded monitor the Plucks remaining feature displayed on the DRBIII screen The plucks remaining counter will perform a count down as each pluck is received starting with number three 3 then two 2 and one 1 When the counter returns to three 3 the average of the three signals is displayed in frequency Hz 11 If the signal is not recorded the technician will either adjust the distance from the microphone to the belt or adjust the Threshold Adjustment to the Threshold is made by pressing the Right and Left Arrow keys 12 When a measurement has been made compare the measured frequency to that in the service information and adjust appropriately Lower than the spec Tighten belt Higher than the spec Loosen belt 13 After any adjustment confirm the proper tension has been attained with a frequency measurement 14 To exit the Belt Tension Gauge tool mode press the PAGE BACK key Tool Care This tool is a precision instrument and should be treated accordingly Keep it clean and dry at all times For best performance and longest life it is good practice to place the tool in its storage case when not in use to protect it from mechanical damage and from the dust and dirt typically found in any shop env
67. tions are called up by pressing the related Function Key F key HERP F1 Help displays a Help message for the active program context sensitive Press F3 to view the Help Index for other subjects available Press the number of the subject to see more informa tion Press F1 to exit Help F2 Zero will zero the inclinometers DES HOLE BEKO ON F4 Beep On or Off toggles the beep on or off F3 Double or Single toggles the display between single or double inclinometer readings Program The Inclinometer option is available from the DRB III Stand Alone menu Version 19 1 or higher 1 Select the Inclinometer option from the DRB III Stand Alone Main Menu 2 Select the Read Display Angle option from the Inclinom eter Main Menu INCLINOMETER MAIN MENU 1 Read Display Angle 2 Change User Options 3 Display PEP Software Rev Page 1 of 1 Het The Read Display screen shows the angle readout and is used to zero the inclinometers before they are attached to the vehicle READ DISPLAY ANGLES Il 180 0 L 180 0 bet ER mB G brought back within the specification limits 1 Select Change User Options from the Inclinometer Main Menu INCLINOMETER MAIN MENU 1 Read Display Angle 2 Change User Options 3 Display PEP Software Rev Page 1 of 1 fen 2 Highlight Acceptance Angle Spec option or press key 1 Enter the angle specification into the program by pressing the appropriate
68. to use the Lab Scope when diagnosing intermittent readings Refer to Section 2 Oscilloscope for setup and use By contrast the DMM samples signals several times per second and then averages the data Intermittent readings will be missed if the fault didn t occur when the multimeter sampled the signal or the intermittent readings may be averaged out of the data Voltages are referenced by grounds which are established several ways e The connecting cable chassis e The negative test probe e A ground established by a sensor signal ground Observe the following safety rules A WARNING e Exceeding the limits of the DRB III multimeter function is dangerous It can expose you to serious or possibly fatal injury Carefully read and understand the cautions and the specification limits e Voltage between any terminal and ground must not exceed 500v DC or 500v peak AC 1 4 e Use caution when measuring voltage above 25v DC or 25v AC e Low Current Shunt must be protected by the correct fuse Replace fuses with the same type and rating e Do not use the DRB Ill if it has been damaged e Do not use the test leads if the insulation is dam aged or if metal is exposed e Use the Low Current Shunt to measure circuits up to 10A Use the High Current Clamp to measure circuits exceeding 10A e Avoid electrical shock do not touch the test leads tips or the circuit being tested e When testing for the presence of voltage
69. urement Oscilloscope Setup 1 Plug the Power Cable into the DRB Ill power connector marked VEHICLE Power Cable Scope Input Cables 2 Plug the scope input cable s into the channel connec tors located on the PEP module The DRB III will support two scope channels 2 1 DRB III Reference Guide 3 Attach one or both of the following cable setups e High Impedance Circuit A To test a high impedance circuit for example an O2 sensor attach the x10 Scope Lead to the Scope Input Cable Attach the x10 ground clip to a good ground and the probe to the O2 signal wire B Setup for the x10 lead also requires that you select the x10 probe setting from the live data screen Refer to FUNCTION KEY OPTIONS page 2 6 Cables Cable to Probe Adapter x1 Standard Test Leads Ground Red to Signal Wire Signal Wire Fuel Injector example O2 sensor example Black to Ground e Low Impedance Circuit A To test a low impedance circuit for example a Fuel Injector attach the Cable to Probe Adapter to the Scope Input Cable B Attach the x1 Standard Leads to the Cable to Probe Adapter Note Measure the signal as close to the sensor as possible to minimize interference 4 Insert the SuperCard 2 release 7 or higher CH8361 PCMCIA memory card into the DRB III 5 Attach the appropriate power cable to the DRB III 6 Select the Live Data Display option from the Scope Main Menu SCOPE MAIN
70. y work with increasingly sophisticated vehicle control systems Digital storage oscilloscopes commonly called lab scopes display a high quality rendition of the vehicle electrical signals by sampling an electrical signal thousands of times per second This enables the lab scope to display a waveform that shows a complete representation of the signal you see not only the quantity of the signal but also the quality Other instruments such as digital multimeters sample the signal several times per second and then average the data Intermittent faults are missed if they didn t occur when the multimeter sampled the signal or they may be averaged out of the data In comparison the lab scope easily picks up all of the signal data and visually displays a waveform image that shows every variation in the signal Waveform Display In its simplest form a lab scope waveform is a trace of voltage and time The lab scope samples the signal and then plots it as voltage on the vertical axis and time on the horizontal axis This is repeated thousands of times per second and a continuous waveform is produced Voltage Range Vertical Axis D D D D RECORD CURSOR H HELP VOLTAGE Time Base Horizontal Axis Features and Functions The Multifunction PEP module oscilloscope program features the following options e Two channels e Automatic setups e Holding recording and replaying a signal e Record e Voltage time or frequency meas

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