JCM® Training Overview - iVIZION® Banknote Acceptor
Contents
1. Intelligent Cash Box ICB is malfunctioning Solution The ICB Seating Function or the RF ID Module may be damaged 2 ICB Seating Function Error Re seat the ICB again or replace the following relative parts Related Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 ICB unable to communicate Solution The ICB Seating Function or the RF ID Module may be damaged 3 ICB Read Write Error Re seat the ICB again or replace the following relative parts Related Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 ICB Data is malfunctioning Solution The ICB Seating Function or the RF ID Module may be damaged 4 ICB Data Error Re seat the ICB again or replace the following relative parts peas Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 Causes and Solutions The Game Machine number is different Solution The ICB Seating Function or the RF ID Module may be damaged 5 ICB Number Error Re seat the ICB again or replace the following relative parts Related Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 The ICB Seating Function or the RF ID Module may be damaged Re seat the ICB ICB Initialize Error again or replace the following relative parts Related Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 8 Resend id Reseved OO SCSC CSSSCSCSCSCSCS Y 8 eserves id Reseved SSCSCS SCSCSCSCSCSCSCS Lecture Note2. the Acceptor Unit Sensors if necessary Causes and Solutions A Banknote is rejected by the Validation Sensing process Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Transnoit Time Out The Transportation timing is incorrect 5 p Error Solution Ensure that a foreign object and or Banknote is not adhering near the Transport Path Sensors Adjustment Error Diameter Error A Banknote is rejected due to an incorrect denomination validation process Denomination Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary 7 Prao paem Enon A Banknote is rejected by the Validation Pattern detection process Photo Pattern Error 1 Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary n 8 Poteet err A Banknote is rejected by the Transmissive Level Validation detection process Photo Level Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary A Banknote is rejected by the INHIBIT Setting e g a Banknote Acceptance Inhibit function The INHIBIT Error Command for Escrow has not been sent So
3. 12 Sentry 2 0 Bezel Configurations Available Lecture Notes JCM Training Overview October 2013 OVERVIEW This training course addresses the following JCM 1VIZION device versions Table 1 Various iVIZION Versions Capacity Contents Device iMIZION100SS_ 100 SS 64 Mbits standard expandable to 192 Mbits iVIZION 100 SU 64 Mbits standard expandable to 192 Mbits The SU Configuration is Configuration is selected by a Jumper at the rear of the iVIZION Frame pins 24 to 26 Refer to the iVIZION Service and Maintenance Manual for the SU Pin Connection configuration IVIZION UNIT Figure 1 iVIZION Unit Lecture Notes Part No 960 100927R_Rev 1 E 22 E E 3 E 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview JCM Training Overview October 2013 COMPONENT LOCATIONS OPERATIONAL ERROR CODES COMPONENTS Operational Errors are associated with a malfunction within the 1iVIZION Unit itself Operational Errors are indicated by a RED LED flashing By count ing the flashes in between the pause states the Error can be determined and located in Table 9 TRANSPORT UNIT UNDER SIDE Ji oH Table 9 Operational Malfunction LED Flash Error Codes d i i i ect ile ac Causes and Solutions z L a o a Flash No Error Types 1 Stacker Full Solution Retrieve the Banknotes from the Cash Box Related Parts Full Sensor Validation CPU Board PL1 PT2 CN2 or Control CPU B
4. 1VIZION Banknote Acceptor JCM Training Overview October 2013 October 2013 JCM TRAINING OVERVIEW IVIZION Banknote Acceptor Phone 800 683 7248 702 651 0000 Technical Support 702 651 3444 Fax 702 651 0214 JCM is a registered trademark of JCM American Corporation All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore and are not always mentioned in each case throughout this publication E mail techsupport jcmglobal com Web Address hitp www jcmglobal com R Ne mM E AUTHORIZED G L O BAL Ponsen 925 Pilot Road Las Vegas Nevada 89119 Office amp Technical Support 800 683 7248 option 1 after hours FAX 702 651 0214 E mail techsupport jcmglobal com http www jcmglobal com Part No 960 100927R_Rev 1 E 24 E 2013 JCM American Corporation Part No 960 100927R_Rev 1 E i a 2013 JCM American Corporation 1iVIZION Banknote Acceptor iIVIZION Banknote Acceptor Table of Contents JCM Training Overview Page OPCW a A tet 3 VIZION UNIT searen cewdidaemtnasidatthe meet tek EN 3 COMPONENEEOCAU ONS eriein 4 COMP OMG INS irises ssa tienes eaten a eel 4 Setting Communication Standards cccccccseccsseeeeeeeeeeees 5 Selecting COMMUNICATIONS TYPES ceccccecseeeeeeeeeeeeeseeeeeeeeeeeeeessaeeeeeees 5 Connector Pin Designations cccccsesceceeeeeeeseeeeeeeeeeeesaaeeess 6 J
5. CM Repair Process FIOWCHhaft ccccsecceceseeeeeseeeeeeeeeeeeeens 7 JCM USB Tool Suite OVErview ccccccecccseeeeeseeeeeeeeeeeeeeeeas 8 JCM Tool Suite Functions UBA or IVIZION 00 00 ccccceeeceeeceeeeeeeeeeeeeeenees 8 Banknote Acceptance TeSts cccccccsseccsseeceeeceeeeseseeseeeesees 9 Entering Diagnostics MOe ccccccsceccecseeeeeeeeeeeeeseeeeeeseaeeeeeeeaaeeeesaaeeees 9 DiaGhOStIC MOC zzril et naa E Maer tees tat elt 10 Diagnostic Testing Procedures cccccccccseeeeseeeeeeeeeeseeeeeens 11 JCM Tool Suite Standard Edition ccccccccccssseeeeeeseeeeeeaeeeeeeseeeeeeeeeees 11 PVANADIC TES S 2cconceeteaceesuceatenosteatenssauaree a satineoaeseeresdwastongerenaeeisnsaouessaahee 12 Cleaning and Preventative Maintenance cccccseeeeeeees 13 Preventative Maintenance nvselei cee n ste tlekbeen iene ee 13 SENSO IGSMUMCAU OM ageless heat cect E auenanneddcete 15 SOtware Updalingiessnren iea 16 JCM Tool Suite Application ccccccccccecsseecececeeeeeeseseeeeceoeaeeeseaseeeeses 16 Calla ON rae TA 17 When to Calibrate esiin asa A 17 Eror VADICS e a E 18 LED Operational Condition Indicators cccsceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 18 LED BIIJam ENO ennaa mnt Ren ee ae me 19 LED REJEC TENO S kennscadsovererseaavbcareaduasewecaodcorceseedads vaduszaunboulerronuendeeeddnie 20 ICB Code EMrors sien ie tear a aca 21 Operational Error COdGS ccccccseseccc
6. ZION Unit Select the Performance Test Mode 7 Run the Accept Mode Test Bill Acceptance The screen shown in Figure 5 will appear BR WN e ON C Acceptance Test Figure 5 Typical Acceptance Test Screen Lecture Notes E 9 E 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview JCM Training Overview October 2013 DIAGNOSTIC MODE SOFTWARE UPDATING If the Bill is Stacked the Bill the Bull 1s stacked the Bill was JCM TOOL SUITE APPLICATION accepted and the 1VIZION is operat ing properly The JCM Tool Suite Application is used to update software on an 1VIZION However If the Bill Acceptance Test Unit indicated an error proceed to the To o Software in a iVIZION Unit proceed as follows Diagnostic Testing Mode Figure 6 DIP Switch SW1 Connect a USB Cable containing a Mini USB Connector at one end to its The Diagnostic Testing Mode is acti mating receptacle located on the left front side of the iVIZION Unit being vated by turning DIP Switch No 8 to its ON position See Figure 6 a updated The DIP Switch Block is located on the CPU Circuit Board found on the 2 Then connect the opposite end containing a Standard USB Connector to an underside of the iVIZION Transport Assembly open unused USB Port on the PC containing the JCM Tool Suite Application NOTE If the Bill Acceptance Test was successful proceed to the 3 Open the JCM Tool Suite Ap
7. able 5 LED Operational Code Conditions e Download e Sensor Adjustment Normal Sai TENAN However when an 1VIZION Unit is connected the following functions are A E alicia available in the Operations Mode Blue Flashes The iVIZION is initializing Downloading SUG The iVIZION is performing a download e Utility with ICB Set Up amp sree it Green The iVIZION status is in a Performance Ai Liu Test Mode Stand by If the iVIZION Unit is con the following additional func Flash ROM Version V134 01 16APR10 Te VIZON dition S ei as an error condition See Green Flashes Table 7 LED Reject Error Codes e Statistics JCM Tool Suite Standard Edition Near Full Lit Yellow The iVIZION has detected a Nearly full Detection Cash Box Condition Imaging for iVIZION Units only See Figure 4 e The iVIZION has developed an error while in Maintenance Mode oo aS The iVIZION has a jammed Banknote See unama un Banknote Jam Yellow Flashes Table 6 Jam LED Flash Error Codes tions will be available as well e Sensor Adjustment See Power is not being supplied Figure 4 d Solution e Performance Test for e A the Harnesses are connected to the nterfaces IVIZION Units only See Ensure that the supply working Voltage and Figure 4 e The iVIZION Green LED range is appropriate ie aa working Extinguished Extinguished Out Ensure the Interface Harnesses are not dis z connected bet
8. ation amp E Transport Rear Upper Guide Access Lever Maintenance Connector F Transport Unit P Cash Box G Frame Housing Q Stack Volume Indicator H DIP Switch Block Denomination Inhibit R Cash Box Window confirms the last stacked Banknote DIP Switch Block JCM Custom Private Line Denomination Value l J Acceptor Unit Release Push Button S Lock Installation Holes Locks are user provided E An Integrated Circuit IC is malfunctioning 14 Damaged Board Solution The Control CPU Board or the Validation CPU Board may be damaged K Status LED Four 4 Colors Red Yellow Green amp Blue a aA Da allio aes SU don Replace the Circuit Boards if necessary ROM or RAM is malfunctioning i 15 ROM RAM Error Solution The Control CPU Board or the Validation CPU Board has performed Figure 2 iVIZION Component Locations abnormally Replace the Circuit Boards if necessary a oO JJ o Q Lecture Notes Lecture Notes Part No 960 100927R_Rev 1 E 4 E E 21 E 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview ICB CODE ERRORS ICB Errors indicate a Set up or Configuration issue exists with an Intelligent Cash Box ICB ICB errors are indicated by a flashing Blue LED By count ing the flashes in between the pause states the Error can be determined and located in Table 8 Table 8 LED ICB Flash Error Codes LED Status LED Color Flash No Error Types Proper seating of the
9. ceseeeeeeeeeseeeesaeeeessaueseeseeneeeessaaeeess 22 Sentry 2 0 Bezel Option eccceeccccseeseeseeeeeeseeeseeseeeeeeseaees 23 SEn 2 0 GOMMGUIAUONS scs2cctestacetnesieheeeieiedeedasverdols a es 23 VIZION TOO P arns EIST rrn AN 24 Part No 960 100927R_Rev 1 JCM Training Overview October 2013 IVIZION 100 PARTS LIST Part Number Description e 701 000148R Power Supply PS75 002 or e 701 100103R UAC WBA UBAAVIZION Kit a NOTE The UAC Power Supply is only needed for older UAC Units New orders will T have a 5 24V 75W Power Supply provided with them Part G00260 included e USB Male A to USB Mini B Cable Local Purchase by Customer e 40i1 000001R WBA UBA to iVIZION Harness Cable Adapter for PS75 002 or UAC Thank You for choosing JCM products Lecture Notes 2013 JCM American Corporation 1VIZION Banknote Acceptor SENTRY 2 0 BEZEL OPTION JCM Training Overview The Sentry 2 0 Bezel is an exclusive optional enhancement for an 1VIZION Unit The Sentry 2 0 Bezel includes the following features 1 High contrast two Color LCD Panel Display Easily customized and programmable capabilities Support for multiple languages Attendant Mode for easy issue resolution Last Banknote inserted visible on its Display Handheld Remote Access Device 7 Three models available See Figure 12 SENTRY 2 0 CONFIGURATIONS aa Se Integrated Style Discrete Style Remote Access Device Figure
10. ker Error Pusher Plate Solution Ensure that a foreign object and or Banknote is not adhering to the Movement Transport Related Parts STACK Motor Interrupter Board CN1 or Control CPU Board CN1 Did not detect the Position Sensor while moving the Pusher Plate Solution Ensure that the Transport Unit and or the Cash Box are properly Seated Ensure that a foreign object and or Banknote is not adhering to the Transport Related Parts Home Position Sensor HP Sensor Board LED PT1 C1 High I F Board CN5 CN1 CN3 or Control CPU Board CN3 STACK Motor Interrupter Board CN1 or Control CPU Board CN1 The Cash Box is not seated No Cash Box Solution Ensure that the Cash Box is properly seated Related Parts Box Sensor Validation CPU Board PL4 PT3 PT4 CN2 or Control CPU Board CN4 11 Nie Acceptor tead The Acceptor Units Access Cover is not locked in place p Solution Ensure that the Acceptor Units Access Cover is properly locked down oe Fraud detected te Ani Smings Error Solution Ensure that no fraud fiber trail exists such as anti string detected string CASH BOX BACKSIDE SHOWN ON END Reject Error TRANSPORT UNIT FRAME amp CASH BOX Pusher Plate Position Error A Acceptor Unit L Front Panel Optional Bezel Connector B Acceptor Front Upper Guide Access Lever M Transport Unit Release Lever C Sentry 2 Bezel Option N Power ON LED Green D Interface Connector O USB Mini B Software Download Calibr
11. l movement issues through the iVIZION Unit Jam Errors are indicated by a flashing Yellow LED By counting the flashes in between the pause states the Error can be determined and located in Table 6 Table 6 LED Jam Error Codes LED Status LED Causes and Solutions A Banknote jam occurred near the Entrance Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Related Parts Entrance Sensor Sensor Board LED1 PT1 CN1 or Validation CPU Board CN7 A Banknote jam occurred near the CIS Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport CIS Sensor Jam Related Parts CIS Sensor Upper Sensor Transfer Board CN4 CN1 CN2 Sensor Board CN2 CN3 CN1 or Validation CPU Board CN7 Lower CIS Sensor Sensor Board CN5 CN1 or Validation CPU Board CN7 A Banknote jam occurred near the Exit Sensor Solution Ensure that a foreign object and or Banknote is not Valion Exit Sensor Jam adhering to the Transport Related Parts Exit Sensor Sensory Board LED2 PT1 CN1 or Validation CPU Board CN7 Entrance Sensor Jam A Banknote jam occurred near the Feed in Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Related Parts Feed in Sensor High I F Board LED1 PT1 CN3 or Control CPU Board CNS A Banknote jam occurred near the Feed out Sensor Solution Ensure that a foreign object and or Bankn
12. lution Ensure the Host Machine or a iVIZION DIP Switch INHIBIT setting is not active 10 Reject Request A Banknote was rejected by Host Machine request l q Solution Ensure the INHIBIT setting of the Host Machine is correct Ticket Error Ticket Upside down Solution Ensure that the Ticket Barcode is facing up when inserted A Banknote is rejected because a Banknote is detected within in the Acceptor Unit Transport Overrun Error Stacker Part aan Ensure that a foreign object and or Banknote is not adhering to the Transport Unit 13 Banknote Length A Banknote is rejected because its length is longer than the acceptable length Error Solution Ensure that the Banknote is a proper length A Banknote is rejected by the Validation Pattern detection process 14 Photo Pattern Error 2 Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform an adjustment of the Acceptor Unit Sensors if necessary L e C t u r e N O t e S Authentic Banknote A Banknote is rejected by the authentic Banknote Validation detection process 15 Identify Error Solution Ensure a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Lecture Notes Part No 960 100927R_Rev 1 E 6 E E 19 E 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview LED BILL JAM ERRORS Bill Jam Errors indicate Bil
13. nload IT Auto Download Mode Online ICB Error occured Service Manual or in Table 8 of this Overview Figure 11 JCM Downloader Suite Edition Version 1 02 2 Screen 5 Use Browse See Figure 11 a to locate the download file desired Mouse click select the file to be downloaded so it appears in the File Field See Figure 11 b then Mouse click on the Download Screen Button See Figure 11 c Lecture Notes Lecture Notes Part No 960 100927R_ Rev 1 E 10 B E 15 E 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview JCM Training Overview October 2013 SENSOR IDENTIFICATION DIAGNOSTIC TESTING PROCEDURES Table 4 identifies the purpose of each Sensor located in Figure 10 on page 13 of JCM Toot SUITE STANDARD EDITION this document Table 4 iVIZION Sensor Cleaning Location Types Performance Testing Svm Cleaning Method The JCM Tool Suite will be used to complete Functional and Sensor testing Sym Sensor Cleaning Method of an iVIZION Unit Figure 7 illustrates a typical connected iVIZION oal JCM Tool Suite Screen with the Service Mode Pull down Menu active RA To begin a Performance Test Proceed as Follows UV Sensor Upper 1 Select Performance Test from the Drop down Menu See Figure 7 a Acceptor Unit UV Sensor Lower CIS Sensor Upper CIS Sensor Lower Wipe area clean using a lint free i Feed out Sensors cloth such as a L Home Po
14. oard CN4 Abnormal communication error between the Control CPU Board and the Validation CPU Board detected Solution Ensure that all of the connectors on the Control CPU Board and the Validation CPU Board are properly connected Abnormal Sensor adjustment detected on the Control CPU Board and the 3 Sensor Adjustment Error Validation CPU Board Solution Perform a Sensor Adjustment of the Acceptor Unit Abnormal Transport Speed Adjustment detected 4 Speed Error Solution Ensure that no foreign objects are adhering to the Sensors Related Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 5 TRANSPORT UNIT LOWER FRONT SIDE Detected a Stacker Full Condition Communication Error between CPU Boards E2P Error No Sensor The Acceptor Unit was replaced without performing a Sensor Adjustment Adjustment Solution Perform an Acceptor Unit Sensor Adjustment Procedure Motor locked up while transporting or stacking a Banknote Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Related Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 Transport Error Motor Locked up while rejecting a Banknote Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Related Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 Motor locked up while stacking Pusher Plate movement a Banknote Stac
15. ote is not adhering to the Transport Related Parts Feed out Sensor Validation CPU Board PL3 PT1 CN2 or Control CPU Board CN4 A Banknote jam occurred at the Cash Box Cash Box Inside Jam Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Reserved Reserved Feed in Sensor Jam Feed out Sensor Jam Lecture Notes Part No 960 100927R_ Rev 1 E 18 E JCM Training Overview October 2013 JCM REPAIR PROCESS FLOWCHART This Training Guide follows the Standard JCM Repair Process for diagnosing and servicing an iVIZION Unit The following Flowchart provides a struc tured approach for maintenance of an 1VIZION Unit Racalyed VIZION Visual Inspection NO Retum to k NO Troubleshoot amp Repair Figure 3 iVIZION Repair Process Flowchart Lecture Notes E 7 E 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview JCM Training Overview October 2013 JCM USB TOOL SUITE OVERVIEW ERROR TABLES JCM TooL SUITE FUNCTIONS UBA oR IVIZION LED OPERATIONAL CONDITION INDICATORS Functions Available The 1VIZION Unit s Multi Color Front Panel LED always shows the current The Service Mode Functions See Figure 4 b amp c available on the JCM Tool Operational Status of the 1VIZION Unit Table 5 lists the various Color Code Suite Device Information Page See Figure 4 a for a UBA Unit include the indications following three types T
16. plication Cleaning and Software Update Modes 4 Mouse click on Download in the Service Mode Drop down Menu If the Bill Acceptance Test indicates an error while in the Diagnostic The Screen shown in Figure 11 will appear Testing Mode refer to Table 3 to identify the error type being indicated Table 3 Acceptance Test Error Indications Note Condition LED Color Error Condition Banknote was Stacked The Bill was accepted and the iVIZION is operating properly The GREEN LED will blink a Reject Code set of flashes ae tad not Green defined in the Reject Errors Table located in the iVIZION p Service Manual or in Table 7 of this Overview The RED LED will blink an Operational Error Code set of A E flashes defined in the Operational Errors Table located in the iVIZION Service Manual or in Table 9 of this Overview The YELLOW LED will blink a Jam Error Code set of flashes A Bill jam occurred Yellow defined in the Bill Jam Error Table located in the iVIZION Service Manual or in Table 6 of this Overview The BLUE LED will blink an ICB Error Code set of flashes An Intelligent Cash Box defined in the ICB Error Code Table located in the iVIZION JCM Downloader Suite Edition Version 1 02 File F Option O Help H WUsers DPetersen Documents technical papers NBA Download N100 USA SSID A797 Version N USA 100 SS 1D003 05V 134 01 16APR10 orc C gt dow
17. rrect speed Exit Transport Motor FWD Test Yellow LED light flashes when there is no error When Yellow LED turns on there is an encoder signal error or a motor error e A constantly lit Yellow LED indicates an incorrect speed Stacker Motor Forward Test This test cycles the Stacker Motor e A flashing Yellow LED indicates a correct Motor speed occurred See Figure 8 b e A constantly lit Yellow LED indicates an incorrect Stacker Motor speed Cycle Test This test performs a full Transport cycling of the 1iVIZION Unit e Normal Operation is indicated when the Test LED remains OFF See Figure 8 c e An error condition is indicated by a flashing Red LED If this condition occurs refer to the Operational Errors Table located in the iVIZION Integration Guide to resolve the error Sensor ON OFF Test This test performs a functional test of the 1iVIZION Unit s Sensors e Block each Sensor to test it The Display with show ON or OFF indicating the functional status of the Sensor blocked See Figure 8 d Display Check This test cycles the LED Display on the right side of the 1 VIZION Unit e The LEDs will continuously cycle through Red Green amp Blue Colors See Figure 8 e DIP Switch ON OFF Test This tests the functional operation of each Switch on the 8 position DIP Switch Block located on the Transport Assembly e Block each Sensor to test it See Figure 8 f Lecture Notes Fig
18. s JCM Training Overview October 2013 SETTING COMMUNICATION STANDARDS The following communication standards can be used with an 1VIZION Unit e USB Interface USB 2 0 Standard e Serial Interface Photo coupler Isolation e Serial Interface RS232 Communications e Serial Interface cc Talk Communications SELECTING COMMUNICATIONS TYPES RS232 or Photo coupler Serial Communications Selection The communication DIP Switch Blocks required for making these selections are located on the Transport Unit under the Validator s Head To change these communications settings proceed as follows 1 Remove the Validator Head from the Frame 2 Remove the DIP Switch Block Cover from the Transport Unit 3 Change the DIP Switches as required for selecting the related communication standard desired See Table 2 RE NOTE When changing the type of iVIZION Serial Communications Switches JP2 _ amp and JP3 located on the Control CPU Board must be set to identical switch positions Table 2 Serial Communications DIP Switch Settings Control CPU Board JP2 amp JP3 JP2 tm JP3 PC 232 PC 232 JP2 Photo Coupler RS232 Isolation Standard Photo Coupler one Isolation Standard Ee NOTE USB Interface and cc Talk Standards are set by selecting and modifying the proper Pins on the iVIZION s External 26 Pin Communications Connector identified on Pages 8 through 12 of the iVIZION Service and Maintenance Manual Lect
19. sition Sensor Micro Fiber Cloth Transport Unit a or blow clean using Home Position Sensor Lens Compressed Air LE Nearly Full Sensor m Cash Box Sensor Home Position Sensor Lens 0 Cash Box Cash Box Sensor Lens Pp Nearly Full Sensor Lens q Anti Stringing Mechanism Feed in Sensor s Comb Grooves The Test Item select Screen shown in Figure 8 will appear 2 From the Test Item select Screen choose the iVIZION Functional Test desired C VIDON Tent Item VerL i2 Cl pt LA Test Item gt N pomi Tranapart molor Fas ranggort A JCM Tool Suite Standard Edition File Help m Device Information Communication Status Connected Device Type iVIZION BOOT ROM Version fos oS FshRoMStaus OK SS SerialNumber 091000000295 lt Flash ROM Version vi3s0131maY10 SoS SSS Flash ROM CRC16 OxF7CB Figure 7 Typical Connected iVIZION Figure 8 Typical iVIZION Test Item JCM Tool Suite Screen select Screen Lecture Notes Lecture Notes Part No 960 100927R_Rev 1 E 14 E E 11 E 2013 JCM American Corporation 1VIZION Banknote Acceptor AVAILABLE TESTS Transport Motor Forward and Reverse Tests These two 2 Tests runs the Transport Motor in a Forward or Reverse direc tion See Figure 8 a Figure 9 illustrates the typical Motor Test Screen that appears when the Transport motor Forward Test Screen Button is selected e A flashing Yellow LED indicates a Deno co
20. ure 9 Typical iVIZION Transport Motor Test Screen JCM Training Overview October 2013 CLEANING AND PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE Proper cleaning is critical to maintaining a high Acceptance Rate on an iVIZION Unit Clean all Sensors shown in Figure 10 using a dry lint free cloth ONLY The identity of each Sensor is listed in Table 4 on page 14 of this document cs NOTE Do not use Alcohol Solvents Citrus Based Cleaners or Cleaning Cards on an iVIZION Unit Use of these compounds will damage the Unit s Lens Surfaces DO NOT use JCM Cleaning Cards intended for use with the UBA or WBA Units either the cleaning solution on them is not compatible with the iVIZION Unit s Sensors Figure 10 iVIZION Sensor Locations Lecture Notes Part No 960 100927R_Rev 1 E 2 E 2013 JCM American Corporation
21. ure Notes E 20 E Part No 960 100927R_Rev 1 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview JCM Training Overview October 2013 CONNECTOR PIN DESIGNATIONS LEP Reseor Errors Reject Errors indicate why a Banknote was not accepted Reject Errors Refer to the iVIZION Service and Maintenance Manual to identify the Pin are represented by a flashing Green LED By counting the flashes in Designations assigned for the various communication Protocols supported via between the pause states the Error can be determined and located in Table 7 the 1iVIZION Unit s 26 Pin External Signal Communications Connector Table 7 LED Reject Error Codes LED Status LED Color Flash No Error Types Banknote Insertion A Banknote is rejected due to a skewed detection position Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary A Banknote is rejected by the UV Sensing process UV Sensor Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote renainin A Banknote is rejected because a Banknote is detected within in the Acceptor Unit g Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Pior eat eon Sensors Perform adjustment of
22. ween the Transport Unit and For complete installation and Figure 4 iVIZION Connected JCM Tool Out ra ay P operational instructions for Suite Screen Ensure that the higher Interface Board Fuse F1 is not blown e Ensure that all Harnesses and or Circuit Board Connectors are properly seated onto the Control CPU Board loading the JCM Tool Suite Program onto your PC refer to the JCM Tool Suite Installation Guide avail able at http www jcmglobal com Lecture Notes Lecture Notes Part No 960 100927R_Rev 1 E 8s E E 17 E 2013 JCM American Corporation 1VIZION Banknote Acceptor JCM Training Overview CALIBRATION WHEN TO CALIBRATE Sensors on the 1iVIZION Unit are self calibrating All calibrating is performed prior to shipment or performed in a Depot Repair Facility only cs NOTE If the Processor Board or any of the Sensors require replacement the iVIZION will require re calibration at a Depot Repair Facility Lecture Notes Part No 960 100927R_ Rev 1 E i6 E JCM Training Overview October 2013 BANKNOTE ACCEPTANCE TESTS ENTERING DIAGNOSTICS MODE The Banknote Bill Acceptance Test is performed by completing the follow ing steps Remove power from the iVIZION Unit being tested Place the iVIZION Unit in Diagnostic Mode Start the JCM Tool Suite Application Connect the iVIZION Unit being tested to a PC USB Port USB Male A to Mini B USB Cable 5 Apply power to the iVI
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