Steam Generator GC9230
Contents
1. Screws J1 J6 DEVIATOR ASSY 3 GC9230 2 12 PARTS LIST IRON GC9230 CONT DN UT A W NW 4239 021 61371 4239 021 61471 4239 021 61523 4239 015 59151 4239 010 11991 4239 010 10281 4239 015 70153 4239 026 44621 4239 021 65551 4239 021 61771 4239 021 64361 4239 021 61561 4239 021 65531 4239 026 42481 4239 021 63482 4239 021 63491 4239 026 44651 4239 026 42521 4239 026 42531 4239 014 54961 4239 026 42551 Soleplate mounted assy 230 V 800 W Thermistor assy Iron Deviator assy Braided rubber hose iron Hose clip ID 8 7 Hose clip Braided rubber hose Ryton ring Cover molded SOS Housing amp Lens assy printed Light Guide assy Deco_Plate amp top Cover assy printed Micro switch assy SOS knob sprayed painted SOS lever molded Hose cord mounted assy SOS Backplate assy Inlay molded SOS knob cover Trigger molded Trigger spring Backplate screw cap 3 12 GC9230 EXPLODED VIEW IRON 18 Micro Switch holder Cord clamp Rubber gasket 4 12 DISASSEMBLY ADVICE STAND WATER TANK PRINTED ASSY 58 TRAY MOLDED 53 DISPLAY COVER PRINTED ASSY 50 STAND TOP MOLDED 45 POWER CORD STORAGE MOLDED 42 HOSE CORD STORAGE COMPARTMENT ASSY 43 RINSE CAP ASSY 56 RINSE HOUSING PRINTED 39 BOILER ASSY 36 BUTTON PANEL ASSY 5I POWER BOARD PCB 5 6 BH B o 9 aq 6 ASSY 60 WATER TANK PRINTED ASSY 58 TRAY RUBBER CAP 52. 4 Screws K1 K2 TRAY MOLDED 53 Screws L1 L4 Screw M Screws N1 N4 DISPLAY COVER PRINTED ASSY 50 Screws P1 P3 STAND TOP MOLDED 45 Screws Q1 Q2 POWER CORD STORAGE MOLDED 42 HOSE CORD STORAGE COMPARTMENT ASSY 43 RINSE CAP ASSY 56 Screws R1 R2 RINSE HOUSING PRINTED 39 Screws S1 S2 S3 BOILER SUPPORT BRACKET MOLDED 41 BOILER ASSY 36 Screws T1 L2 BUTTON PANEL ASSY 51 Screw U POWER BOARD PCB ASSY 60 GC9230 5 12 PARTS LIST STAND 4239 021 61591 4239 021 61601 4239 026 42081 4239 015 59201 4239 010 10261 4239 026 32181 4239 021 61611 4239 017 10902 4239 021 61812 4239 021 65561 4239 026 31641 4239 026 42581 4239 026 42591 4239 021 61621 4239 000 11571 4239 026 45051 4239 026 45061 4239 014 54982 4239 021 63721 4239 026 45091 4239 021 65571 4239 021 61801 4239 021 64401 4239 026 42741 4239 015 59221 4239 015 59231 4239 021 61671 4239 015 58201 4239 021 63731 4239 021 61721 4239 021 61652 GC9230 Stand bottom assy Pump assy De air valve Braided rubber hose boiler Inox clamp Spacer Bottom molded Boiler assy Electrovalve Thermistor assy Boiler Rinse Housing printed Spacer top molded Boiler support bracket molded Power cord storage molded Hose cord storage compartment assy Cord set EU Stand top molded Tank Catch molded Tank Catch Spring Inlet coupling plate welded De air coupling molded Display cover printed assy Button panel assy F
3. Steam Generator Service GC9230 Service Service Published by Philips Consumer Lifestyle Philips Consumer Lifestyle PRODUCT INFORMATION Fast amp powerful crease removal Soleplate SteamGlide OptimalTemp Continiuous steam output 120 g min Steam boost 240 g min Vertical steam Steam pressure Up to 5 5 bar Steam tip Power 2400 W Easy to use Water tank capacity 1500 ml Filling and emptying water Detachable water tank Extra large opening door Refill any time Heat up time 2 min Hose storage Hose storage compartment Cord storage Cord storage compartment Power cord lenght 1 8 m Cord freedom swivel 180 degree cord freedom Hose length 1 7 m Safe for all fabrics Even for delicates like silks Carry Lock Calc management Suitable for tap water Calc clean solution Easy De calc Calc clean reminder Printed in the Netherlands 11 08 EMF amp Service Information This product meets the requirements regarding interference suppression on radio amp TV After the product has been repaired it should function properly amp has to meet the safety requirements as officially laid down at this moment TECHNICAL INFORMATION Voltage 220 240 V Frequency 50 60 Hz Power Iron 800 W at 230 V Boiler 1370 W at 230 V 491 mm x 305 mm x 335 mm Depth x Width x Height Dimension F box Weight Weight of iron 1 2 kg Weight of i
4. alve solenoid body Maintain gap between the torque wrench and the solenoid body 12 12
5. e current between LIVE NEUTRAL amp EARTH IEC requirement is that at 230 V supply the EARTH leakage current must be less than 0 75 mA 3 Water leakage Functionality Check that there is no water leakage from any part of the product during operation Check that the functionality of the product product dependent eg steaming variable steam SOS ASO etc is working properly 4 Loose part Check that there are no loose parts eg extra screw in the product that can cause short circuit or product malfunction 10 12 REPAIR INSTRUCTIONS GC9230 5 Crimping INOX CLAMP 34 When exchanging BOILER ASSY 36 or DE AIR VALVE 32 or BRAIDED RUBBER HOSE BOILER 33 it is necessary to replace the INOX CLAMP 34 Below instructions ensure that the inox clamp is crimped correctly Inox clamp Crimping tool Knipex Crimping tool Direct crimp form Fold in crimp Distance from edge of crimp to rubber hose CAUTION When crimping on plastic part like DE AIR VALVE avoid over crimping which may lead to plastic part crack 11 12 REPAIR INSTRUCTIONS GC9230 6 Replacing ELECTROVALVE 37 To prevent damage to the electrovalve during service activity please observe below precautions during disassembly amp reassembly Tools required Torque wrench set to 6kgf Contact area for torque wrench to screw unscrew the electrovalve CAUTION 2 Ensure torque wrench jaw does not contact the solenoid body Torque wrench Electro v
6. e used Should damage be observed on the HOSE CORD MOUNTED ASSY 15 or CORD SET 44 they must be replaced Continued usage is not allowed When replacing the MICROSWITCH ASSY 12 please dress the 2 attached wires such that they are free of tension Pulling force on the wires may affect the steam triggering To avoid damage to the sealing amp components of the BOILER ASSY 36 NEVER clean the boiler assy with vinegar descaling agent or other corrosive chemicals When replacing ELEC TROVALVE 37 or PUMP ASSY 31 please be reminded to apply loctite at the joints for good sealing After the product has been repaired it should function properly and has to meet the safety requirements amp legal regulations as laid down amp officially established at this moment The following tests are common checks that are conducted on a repaired product before it is returned to the consumer 1 Soleplate temperature Check that soleplate temperature is within IEC requirement Measure the temperature of the soleplate after the iron has reached steady state i e connected to the mains for at least 15 minutes The table below shows the temperature requirement Soleplate temperature Deg C Marking Material for example e 1 dot Acetate elastane polyamide polyproylene ee 2 dots Cupro polyester silk triacetate viscose wool see 6 don 2 Leakage current Check that leakage current is within IEC requirement Measure leakag
7. ron base 5 kg Optimal Temp technology Delivers always perfect combination of steam and temperature 100 easy to use no adjustment required 100 safe on all ironable garments 100 effective on all fabrics no other iron is faster Tested and approved by independent textile experts ES 2 Always the perfect setting thanks to 1 Cylonic steam chamber 2 Advanced Smart control processor Easy De calc Easy De calc cap allows hassle free amp effective scale removal to extend the life of the steam generator Carry Lock Lock your iron securely amp carry your appliance easy Copyright reserved PHILIPS Subject to modification DISASSEMBLY ADVICE IRON BACKPLATE ASSY 16 SOS KNOB 13 INLAY MOLDED 7 MICRO SWITCH ASSY 12 HOSE CORD MOUNTED ASSY SOS l5 HOUSING amp LENS ASSY PRINTED 9 LIGHT GUIDE ASSY 10 COVER MOLDED SOS 8 DEVIATOR ASSY 3 SOLEPLATE MOUNTED Remove Disassemble Remove Disassemble Remove Remove Disassemble ASSY Screw A BACKPLATE SCREW PLATE 21 Screws B1 B2 BACKPLATE ASSY 16 Screws C1 C2 Cord clamp SOS KNOB COVER 18 Tip for disassembling SOS KNOB COVER 18 Carefully insert a sharp object into the gap at the side amp slowly lift up the part Disassemble SOS KNOB 13 Screw D INLAY MOLDED 17 Screw E MICRO SWITCH ASSY 12 Screw F HOUSING amp LENS ASSY PRINTED 9 Screws G1 G2 LIGHT GUIDE ASSY 10 Screws H1 H3 COVER MOLDED SOS 8
8. ront lock assy Tray molded Tray rubber cap Rinse Rubber Bush Rinse cap assy O ring Water tank printed assy Hall sensor PCBA assy Power Board PCB assy EXPLODED VIEW STAND GC9230 50 ELECTRICAL BLOCK DIAGRAM Boiler Heating Element GC9230 Trigger Switch Iron Heating Element WIRING DIAGRAM Z THERMAL FUSE L SF N i THERM BOILER THERMAL FUSE N sF km WA20 HE Fuse N WAS EARTH WIRE_BOILER WA1 PCB Pump L WA2 PCB Pump ctrl WA7 PCB EV ctrl WA4 PCB EV L WAS PCB Fuse L WAG PCB Fuse N THERMISTOR TRIGGER LEGEND Female Push on 4 8 x 0 8 mm L shape Connector MAE Sleeve Fiber Glass Female Push on 5 2 x 0 8 mm L shape Connector Insulated Tab Silicon Rubber Male Tab Terminal 4 8 x 0 8 mm Ring Terminal M4 3 Female Push on Connector 6 35 x 0 8 mm Directly soldered on PCB Male Tab Terminal 6 35 x 0 8 mm 7 pin Board in Connector 2 mm horizontal I B B TE gej C Female Push on L shape Connector 6 35 x 0 8 mm za Splice 6 0 mm H LY Piggy Back Push on Connector 4 8 x 0 8 mm 7 pin Connector 2 mm vertical GC9230 REPAIR INSTRUCTIONS GC9230 Due to the high wattage of the iron only the specified cord set must b
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