SAC Liquid Manure Flow Meter
Contents
1. SGIZIB 2 M3AO9NOUVIOV 0068 6 6 28 V S oNexe M8e ol v 1709 2 1 9 8 21 9 418 2 08060 Nx z 8 po 08060 onana v t 8 63 8 tiWvd AIO HELI AMI HELLAS NOLO AL 1 JeldH JAVA 1 ONILSIXA LAJSNI AVAA 51 AALAN MOTA NO QI3M 4811 dOL IND OMNI ALA SOLD AL X I S wu HSHSVM 8 OOT8 HSM 9 el 9i Zh 7ZIHMZHIDN 8 INNON YALIN 9 088 OL INNON 2900880 6 AISNJSSV3JSOH 9 088 8 BONIS 608 0800006 po 926028 9 13 90928 S IMSVO 829028 v 10628 e 1708 668 8 18 o 2 1109 04 ONFIXCHTS z fsiNvd ALO fenau A lelddOsld Lld Ol el3ldW MO 1H 804 1 4 44 Ol NOILVLIOV aOd JeldH 03143SNI 411IN JeldH Qd3OV Id JAVA 100 NV31O ONILSIXS INNON XOA S L ASEO VI AALAN MOTH AVW ANVIL NO 1 8 HLON CIOAINVW OLNI 10 INSTALLATION OF FLOW METER BRACKETS FLOW METER COMPONENT INSTRUCTIONS HS LOU2. Replacement parts that displayed a safety sign should also display current sign Safety signs are available from your distributor dealer parts department or factory How to install safety signs Be sure that installation area 1s clean and dry Decide on exact position before you remove backing paper Remove smallest portion of split backing paper Align decal over specified area and carefully press small portion with exposed sticky backing in place Slowly peel back remaining paper and carefully smooth remaining portion of decal into place Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper A TIRE SAFETY Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death Do not attempt to mount a tire unless you have proper equipment and experience to do job Inflating or servicing tires can be dangerous Whenever possible trained personnel should be called to service and or mount tires Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on the equipment Your best assurance against accidents is a careful and responsible operator If there 1s any portion of this manual or function you do not understand contact your local authorized dealer or manufacturer 6 TORQUE TORQUE DATA FOR STANDARD NU
3. 712 722 1488 Toll Free 1 866 722 1488 www siouxautomation com
4. AUTOMATION CENTER INC 5 Mount the flow meter to LM380164 Make sure extrusion on flow meter is not pointing straight up Rotate extrusion minimum of a 45 degree angle Use eight 7 8 x 3 bolts lock washers and nuts 1 Remove existing manure plumbing setup AFTER pump 2 Cap agitation line on tank with provided parts 3 Locate flow meter bracket LM380077 amp LM310339 on tank wall ensuring that it meets the following parameters a Flow meter requires a straight line run into and exiting meter for proper accuracy All measurements are from flow meter center b Input length must be no less than five times hose 6 Mount LM380162 to the other end of the flow meter Use eight 7 8 x 3 bolts lock washers and nuts Note Custom brackets may need to be made to help support flow meter brackets diameter c Output length must be no less than two times hose 7 Install removed gate valve from original tank equipment diameter Mount to four bolt flange of LM380162 4 Plumb in new parts per assembly details EIN 5 Ensure directional flow arrow on flow meter is pointed in the SNE proper direction of material flow NS Ys 24 6 Check to ensure flow meter control wires are pointed down to prevent water from entering the control box If not please contact Sioux Automation Center Inc 7 Install valve control bracket on hose apron and opposite down pressure block 11 equipped 8 Plumb hydraulic hoses per dra
5. liis A e a 6 Bol dp A ERN 7 Flow Meter Brackets Break dO Wit uiu er ee eo 8 10 Flow Meter Brackets Assembly Instructions 11 12 Control Wiring Break dOW 13 Raven Controller Instruc Holst eo en 14 ii 15 SAFETY TAKE NOTE THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH SIGNAL WORDS Note use of following signal words DANGER WARNING and CAUTION with safety messages Appropriate signal word for each has been selected using following guidelines DANGER Indicates an imminently hazardous situation that 1f not avoided will result in serious injury or death This signal word 18 to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that 1f not avoided could result in serious injury or death and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices If you have questions not answer
6. nance information Refer to Owners Manual for Krohne Flow Meter for all maintenance information When washing down system do not allow direct strike with power washer on flow meter control box Hand washing 18 prefferred to prevent breaking the seal on the control box and damaging the system When system 18 not to be used for extended periods of time take steps to protect control box from direct exposure to sunlight 13 CONTROL WIRING SCHEMATICS j SIOUX AUTOMATION CENTER INC FLOW CONTROLLED LM380204 ACTUATOR LM380205 RADAR CABLE 380102 RELAY CBL ES N BOOM SWITCH WIRE HARNESS TRACTOR SPEC ee 12 FLOW CTRL 68 N LMS80116 NON LM380118 NS FLOW MTR LM380143 D 12 FLOW MTR PWR VIN m LM0630171221 RAVEN 660 PP RAVEN FNL CBL POWER SUPPLY 2 7 ACT PWR CBL 0 0 LM380206 21222222 ie SS LL CNRL T LMOOUTTZ FLW MIR PWR 084115019 24 FLW CTRL WIRING HARNESS INSTALLATION Route wire harnesses as shown above Keep wire harnesses clear of any pinch points Secure plug connections at hitches and where ever nessessary Power will need to be accessed from tractors battery 14 NOTES SIOUX AUTOMATION CENTER INC 15 AUTOMATION CENTER INC QUALITY PEOPLE QUALITY PRODUCTS SAC Sioux Automation 877 Ist Ave NW Sioux Center IA 51250 PH
7. tractor equipped with a roll over protective system ROPS Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT A SAFETY TIPS Keep hand feet and clothing away from moving parts DO NOT climb on or enter machine during operation DO NOT make high speed maneuvers when operating or towing machine Disengage clutch and remove keys before servicing Keep ALL shields in place DO NOT allow riders DO NOT attempt to clean oil or adjust machine while in motion Regardless of the care used in the design and construction of equipment there are many points that can not be completely safeguarded without interfering with accessibility and efficient operation A careful operator 1s the best insurance against an accident LIGHTING AND MARKING It 1s the responsibility of customer to know lighting and marking requirements of local highway authori ties and to install and maintain equipment to provide compliance with regulations Add extra lights when transporting at night or during periods of limited visibility Lighting kits are available from your dealer or from manufacturer A SAFETY SIGN CARE Keep safety s gns clean and legible at all times Replace safety signs that are missing or have become illegible
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9. Assemble quick connect fitting BLZ16044 onto the 6 flexible hose HOSIS6 and connect to pump outlet Fasten other end to LM380077 Use two 8 hose clamps one for each end 3 Mount flow meter to top of LM380077 Fasten with 7 8 x 3 bolts lock washers and nuts Be sure that the flow direction arrow on the flow meter 1s pointing up 4 Fasten elbow LM3800078 to the top of the flow meter Use 7 8 x 3 bolts lock washers and nuts Make sure to point elbow in the direct best suited for routing the outlet hose 5 If applicable reinstall clean out valve to elbow Other wise mount BLZ6926 quick coupler to flange on elbow or clean out valve 6 Connect quick connect to manifold with 6 hose Installation of Flow Meter Brackets Front of Tank 1 Position two weld on the flow meter mount LM380104 directly above pump 2 Assemble hose to connect flow meter mount LM380104 with pump Assemble quick connect fitting BLZ16044 onto the 6 flexible hose HOSIS6 and connect to pump outlet Fasten other end to LM380104 Use two 8 hose clamps one for each end 3 Mount flow meter to top of LM380104 Fasten with 7 8 x 3 bolts lock washers and nuts Be sure that the flow direction arrow on the flow meter is pointing up 4 Fasten straight flange LM380103 to the top of the flow meter Use 7 8 x 3 bolts lock washers and nuts 5 Connect LM380103 to hard line hose on top of tank 12 FLOW METER INSTALLATI
10. LM300000 REV A 11 11 2009 SS pue AUTOMATION CENTER INC QUALITY PEOPLE QUALITY PRODUCTS SAC Liquid Manure Flow Meter Operation and Service Manual ASSEMBLY CALIBRATION READ complete manual CAREFULLY OPERATION REPLACEMENT PARTS BEFORE attempting operation SAC SIOUX AUTOMATION 877 1ST AVE NW SIOUX CENTER IA 51250 PH 712 722 1488 TOLL FREE 1 866 722 1488 WWW SIOUXAUTOMATION COM GENERAL INFORMATION 1 Unless otherwise specified high strength grade5 3 When placing a parts order refer to this manual for 3 radial line head markings hex head bolts are used proper part numbers and place order by PART NO throughout assembly of this piece of equipment and DESCRIPTION 2 Whenever terms LEFT and RIGHT are used in 4 Read assembly instructions carefully Study this manual it means from a position behind wagon assembly procedures and all illustrations before you and facing forward begin assembly Note which parts are used in each step Thisunit mustbe assembled in proper sequence or complications will result TABLE OF CONTENTS General see vios te ate 3 Te AA A 4 Equipment Satety Cru SMM CS utt A Eq Eds 5 Lighting and Ai 6 Dalely SEN CALE copie 6
11. ON INSTRUCTIONS RAVEN CONTROLLER AND WIRING INSTRUCTIONS Note Any and all information listed here may be superseded at anytime Be sure to fully read and understand Raven Controller and Installation Manual Granular Application 1 Mount 660 controller inside cab at a readily visible and ac cessible position Hardware not included 2 Determine the boom switch location Switch must be within six feet of controller The boom switch starts and stops the manure flow in the field 3 Ensure there are no parts that interfere with switch location 1 e existing wires or circuit boards 4 Drill one 7 16 hole and secure switch in location 5 Route controller cable LM380281 from 660 controller to tractor hitch 6 Route wires from console cable LM380102 to newly in stalled boom switch 7 Route power supply wires red and white to 12V DC and grounding location 8 Route and connect speed sensor harness to 660 controller This 1s customer specific but could be radar GPS or wheel magnets 9 Route and secure final cable along tongue allowing ad equate slack for turning 10 Attach 2 way flat connector in final cable LM380281 to valve control located on hose apron 11 Connect flow control cable LM380279 to the final cable LM380281 12 Route and secure flow control cable LM115059019 along inside of tank frame Loop excess length under frame Do not allow cables to droop to prevent catch points Front mo
12. TS BOLTS AND CAPSCREWS Tighten all bolts to torques specified in chart unless otherwise noted Check tightness of bolts periodically using bolt chart as guide Replace hardware with same grade bolt NOTE Unless otherwise specified high strength Grade 5 hex bolts are used throughout assembly of equipment Bolt Torque for Standard bolts Torque Specifications GRADE 2 GRADE 5 GRADE 8 b ft Nm b t Nm b t Nm Bolt Torque for Metric bolts CLASS 8 8 CLASS 9 8 CLASS 10 9 lb ft Nm lb ft Nm lb ft Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 GRADE CLASS value for bolts and capscrews are identified by their head markings sw 1 O 6 CLASS 8 8 CLASSO9 8 CLASS 10 9 N SN US 8 8 2 1 JOAN 2 7 NOddV ADO 14 55444 NO INNOW NOILVIISOV H3HSVM 4901 8 4 84 5 9 H3HSVM 4901 91 6 A90 191 5HSM c YAHSVM 4901 V V AJO Tr LHSM 2 OCN ONBZLNN IAN L S 9181013 OCN ONFLLNN ONNVEGAH YILIN MOTA 8L006 W7 po O SSNHVH 8LL08eW7 E EIA E 9LLOSEWT 131938 ONILNNOW YILIN vOLO8EN po E 601086 883 000 1 ONILNNOW S6008 W1 AN 000006 JAYA 96122
13. ed in this manual require additional copies or if your manual is damaged please contact your dealer or Sioux Automation Inc 877 1st Ave NW Sioux Center IA 51250 ph 712 722 1488 or 866 722 1488 http www siouxautomation com SAFETY YOU CAN LIVE WITH IT A EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury study the following precautions and insist those working with you or you yourself follow them In order to provide a better view certain illustrations in this manual may show an assembly with a safety shield removed However equipment should never be operated in this condition Keep all shields in place If shield removal becomes necessary for repairs replace shield prior to use Replace any caution warning danger or instruction safety decal that is not readable or 18 missing Location of such decals 18 indicated in this booklet Do not attempt to operate this equipment under the influence of alcohol or drugs Review safety instructions with all users annually Operator should be a responsible adult DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS To prevent injury or death use a
14. unt pumps skip to step 13 13 Connect to flow meter LM200040 14 Repeat steps 11 13 to install flow meter power cable LM380280 CONSOLE PROGRAMMING INSTRUCTIONS NOTE When system 18 first powered up the console will flash informing applicator to program console After initial setup settings will be retained in console memory The following information is specific to liquid manure applications SIOUX AUTOMATION CENTER INC 1 US Volume per acre 2 SP2 Radar speed sensor Unless using wheel magnets 3 GRI Single Bed Belt 4 C FC Fast Close Valve 5 Boom 1 Width Determined by number of shanks multiplied by the spacing in inches 1 e 5 shanks on 30 inch spacing boom width will be 150 6 Boom 2 Width will be zero 7 Speed Cal start with 598 This will need to be tested to ensure accuracy Refer to 660 Controller Manual for steps on checking accuracy 8 Meter Cal 50 Determined by tag on flow meter cable 9 Valve Cal 743 Determined by tag on side of control valve 10 Rate 1 User specified in gallons per acre ll Rate 2 User specified in gallons per acre Once this is completed flashing CAL will stop The console is now programmed Once all programming information 18 verified as accurate write down these numbers on tag located in Raven Controller Manual and keep in a safe place for future reference MAINTENANCE INCTRUCTIONS Refer to Owners Manual for Raven Controller for all mainte
15. wing details Installation of Flow Meter Brackets Top of Tank Top mounted flow meter will only work with pumps mounted to the front of the tank l Remove agitation hose from tank and cap agitation line with supplied cap BLZ13101 and gasket BLZ15625 2 Lay out all components as shown in the illustration and parts breakdown drawing Estimate the assembly length with flexible hose included Measure and cut off the 6 hard line on top of the tank so flow meter components can be installed Note 6 hard line hose must be spaced far enough above tank so that the bolt flange of the flow meter clears Line may need to be raised to accomplish this 3 Weld the four bolt flange BURN13000030 on to the end of the 6 hard line cut off on the top of the tank After welding repaint unpainted areas to prevent corrosion 4 Bolt the four bolt flange end of LM380164 to the welded on flange Use gasket BLZ16035 to seal connection Fasten with four 1 2 x 1 1 4 bolts lock washers and nuts 11 INSTALLATION OF FLOW METER BRACKETS SIOUX AUTOMATION CENTER INC Installation of Flow Meter Brackets Rear of Tank 1 Position two weld on brackets LM310339 so that the flow meter mount LM380077 can be bolted 24 directly above pump Weld brackets in place and fasten LM380077 with four 1 2 x 2 bolts flat washers lock washers and nuts 2 Assemble hose to connect flow meter mount LM380077 with pump
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