Mini-Motion Base Service Manual
Contents
1. lt B TITR RAGING M ini M otion Base Service amp Repair M anual 040 0226 01 Rev A gt Read this manual before use gt Keep this manual with the machine at all times www globalvr com http service globalvr com techsupport globalvwr com Phone 408 597 3435 Fax 408 597 3437 Nitro Stunt Racing 2009 Game Seed GLOBAL VR and the GLOBAL VR logo are registered trademarks of Global VR Inc All Rights Reserved All other trademarks are the properties of their respective owners Table of Contents Table of Contents WIM OS oia e E EE 2 Chapter 1 Introduction ossssseeeeeessssseeeeessss 3 General Preca ONS eriep ioa oa 3 Wetrent Limit eine Ea 3 Chapter 2 Routine Maintenance 4 Routine Inspection Schedule for Mini Motion Electronics Box Replacement eeeees 9 Seat Bearing Replacement vse sccccccccsesssssveeneces 9 Motion STOP Button Service eeeeeeeee 9 Seat Slide Assembly Replacement 9 Rear Seat Speaker or Subwoofer Replace meih orean aa 9 Ba aa tten weeereeaaenesreneery Tar errers artery 4 Mini Motion Base Power Distribution Service 10 Using the Motion Test Menu seeeeeeeees 5 FeO EE TEAMS HORMEL DELICE n Riia A l l FOV eri E 10 e a a a aeOr CUES a j Cold Cathode Florescent Light Service 11 Opening the Bellows and Cover Plates 6 _ Replacing the Bellows Skirt2. cccccce cece 6 aa o 1 Motor and Potentiometer Calibration 6 Potentiometer Pot Assembly Replacement 7 Chapter 5 Diagrams and Schematics 14 Lifter Assembly Replacement csseccsseeeseeee 7 Technical Support crecian 16 Rod End Replacement ccccccescsesseeeseeeeees 8 Motor Repla eme ml sanaati 8 List of Figures Figure 1 Motion Test Menu cccccsssssseeeeeeees 5 Figure 4 Motor amp Lifter Assembly 15 Figure 2 Cold Cathode Florescent Lights CCPL aa 11 Figure 3 Mini Motion Base Simplified Wiring TA A Sse esther tal neces eonares 14 Warnings To avoid electrical shock unplug the BOTH cabinet AC Power Cords before performing installation or service procedures If a power cord is damaged it must be replaced by the equivalent power cord available from GLOBAL VR or your distributor WARNING GLOBAL VR assumes no liability for any damages or injuries incurred while setting up or servicing the cabinet Only qualified service personnel should perform installation or service procedures Twisted Nitro Stunt Racing Mini Motion Base Service amp Repair Manual Page 2 of 16 040 0226 01 Rev A 9 16 2009 Chapter Introduction Chapter 1 Introduction This document contains Maintenance Service and Repair information for the Twisted Mini Motion Seat Base only For all other service information refer to the Twisted Nitro Stunt Rac
3. Seat Platform l ax i PN 37300 00 o B _ Steel Block Mount J Se eer Rod End Female PN 37308 00 g wi 112 20 Stud a PN 73202202 Lifter A i Elastic Coupler F Motor PN 37305 00 j g PN apye Pot Adjustment PN ELC 0121 X 1s Plate Pillow Block w 15mm 5 i Beigel sla EMSS oe Bearing amp 3 Bolt IE i Housing 1 of 2 T PN UCFB202 ga Pillow Block w PotSupport Potentiometer 7 e Clamp Lifter to eae eos cier Pillow Block 15mm Bearing Bracket Pot with Harness PN 37304 001 1 of 2 PN 37320 001 PN CBL 0802 X Steel Spacer PN UCPH202 Pot Alignment Note Base is shown in full UP position PN 37309 00 Set Screw Figure 4 Motor amp Lifter Assembly 2009 Global VR Inc 040 0226 01 Rev A 9 16 2009 Page 15 of 16 Technical Support Service amp Parts Hours 7 00am 5 00pm Pacific Time Monday Friday Phone 408 597 3435 Fax 408 597 3437 E mail techsupport globalvr com Website http service globalvr com Extended Service Hours Monday Friday 50m M idnight Saturday amp Sunday 7 00am M idnight Pacific Time Free telephone e mail and online support are provided for systems during the warranty period GLOBAL VR Technical Support can help you troubleshoot problems and diagnose defective parts We can also answer questions about the operation of your game When you contact Technical Support please provide the information listed below to
4. power switch on the game will continue to move while the PCB waits for a signal from the System Computer Make sure the Fan Power Harness is securely connected Replace a faulty fan immediately Contact Technical Support Do not open the Electronics Box Disconnect the Mini Motion Base AC Power Cord Immediately to prevent damage to components in the Electronics Box You can continue to use the game without motion if desired 2009 Global VR Inc Page 13 of 16 Chapter 5 Diagrams and Schematics Chapter 5 Diagrams and Schematics Display Cabinet To To To To To AC Power Plate Motion STOP Button System Computer DC Power Supply Audio Amp To GVRI O le Mini PCB USB Extension Cable CBL 0804 X P 115 0222 01 PN 115 0221 01 USB EXT 6 115 0151 01 CBL 0800 X 115 0205 01 12 12 VDC Power In CBL 0803 X 115 VAC In Transformer 230 VAC Out CBL 0804 X To Seat Speakers amp Subwoofer USB Cable USB ABO6MM Electronics Box Do Not Open CBL 0805 X CCFL Inverter Motor Drive Pulses Out CBL 0806 X Figure 3 Mini Motion Base Simplified Wiring Diagram Note In countries with 220 230 VAC line voltage the Electronics Box will be powered directly without requiring the power transformer Twisted Nitro Stunt Racing Mini Motion Base Service amp Repair Manual Page 14 of 16 040 0226 01 Rev A 9 16 2009 Chapter 5 Diagrams and Schematics
5. Daily The Mini Motion Base should not motion visually inspect the game to make move during Attract Mode If it does inspection Sure it is not moving in Attract Mode this can severely decrease the life expectancy of the motor This condition is usually caused by a bad pot Contact Technical Support immediately for a replacement Motion Make sure the game is level during Weekly If the platform is not level during function Attract Mode and motion appears Attract Mode the pot is probably out check normal of calibration Refer to Motor and Potentiometer Calibration on page 6 Lifter 1 Check the entire Lifter Assembly for Monthly Continuing to run the game with Assembly loose hardware damaged or worn components may check 2 Check Rod End connections for Cause severe damage to the Mini bellows signs of wear Motion Base and may void the open 3 If any of these items are worn warranty excessively stop using the game See Figure 4 on page 15 for lifter and immediately and contact Technical motor assembly components Support Connecting Make sure all bolts are tight on the Weekly The powerful jolts may cause the unit Brackets Connecting Brackets between the to travel after extensive use Make display cabinet and Mini Motion Base Sure it stays in its location Cooling Verify that the cooling fans are Monthly Important The fan in the open area Fans working Clean all air vents under the seat platform runs on 12 If
6. a fan stops working check the VDC The 230 VAC fan inside the power connection Replace a Electronics Box must be serviced non working fan immediately Leg Make sure the game is sitting flat on Monthly Levelers all of the leg levelers and all of the casters are locked in the full up position only by a GLOBAL VR technician Failure to maintain proper ventilation may decrease the performance and or lifespan of your game Twisted Nitro Stunt Racing Mini Motion Base Service amp Repair Manual Page 4 of 16 040 0226 01 Rev A 9 16 2009 Chapter 2 Routine Maintenance Using the Motion Test Menu 1 Open the Operator Menu and use the VIEW and J buttons on the control panel to select Diagnostics Motion Test 2 Press the START button to open the Motion Test menu This menu lets you cycle the motor through Up Down and Center positions Center is the neutral position the platform should be level in this position MOTOR 1 Front Center CENTER So lAhi gt Ghange motor positon LODRBACK gt Abut the test Figure 1 Motion Test Menu Note If the motion STOP button is down you will be prompted to pull it up to activate motion 3 Press the LOOK BACK button to exit from the Motion Test menu 2009 Global VR Inc 040 0226 01 Rev A 9 16 2009 Page 5 of 16 Chapter 3 Service and Repair Procedures Chapter 3 Service and Repair Procedures Opening the Bellows and Cover Plates Depending on
7. and output Motor is not responding Motion STOP Button Pull up the Motion STOP Button There IS 230 VAC power _ down connected properly Loose or faulty motor Check cable from Electronics Box to Motor cable Mini Motion Base moves Faulty Pot Disconnect the Mini Motion Base AC Power during Attract Mode Cord Immediately You can continue to use the game without motion if desired Replace the pot as described on page 7 Twisted Nitro Stunt Racing Mini Motion Base Service amp Repair Manual Page 12 of 16 040 0226 01 Rev A 9 16 2009 Motor cannot find home position or Motor appears to move out of control Game is turned off but Mini Motion Base keeps moving 12 VDC Ventilation Fan is NOT working Fan in Electronics Box is NOT working Motor is functional 040 0226 01 Rev A 9 16 2009 Faulty Pot Loose Pot Disconnected or faulty USB Cable Mini Motion Base is not powered off Loose or faulty wiring Faulty Fan Problem is inside Electronics Box Chapter 4 Mini Motion Base Troubleshooting Possible Solution Disconnect the Mini Motion Base AC Power Cord Immediately You can continue to use the game without motion if desired Check the pot and replace if faulty see page 7 The motor will keep moving if it does not receive a signal from the System Computer Turn off BOTH power switches on the back of the display cabinet If you turn off the display cabinet power but leave the motion base
8. cabinet power switches and disconnect both AC power cords Open the bellows as described on page 6 Disconnect the Motor Power Cable from the Electronics Box and snip the cable ties that secure it to the base Remove the nut and washer that secures the rod end under the seat platform Lift the seat and platform forward Loosen the nut on the clamp to loosen the clamp Remove the four mounting bolts from the pillow bearings and slide the bearing and lifter assembly away from the motor Remove the motor mounting bolts and lift the motor out of the cabinet Reverse these steps to install the new motor 10 Calibrate the Motor and Potentiometer as described on page 6 Twisted Nitro Stunt Racing Mini Motion Base Service amp Repair Manual Page 8 of 16 040 0226 01 Rev A 9 16 2009 Chapter 3 Service and Repair Procedures Electronics Box Replacement DANGER PREVENT INJ URY OR DEATH Never open the Electronics Box The Electronics Box must be serviced by a GLOBAL VR technician Components in the Electronics Box are powered by 230 VAC Attempts to improperly service may cause SERIOUS INJ URY OR DEATH Turn off both cabinet power switches and disconnect both AC power cords Remove the left cover plate as described on page 6 Disconnect the six cables from the Electronics Box e Main power cable from transformer e Data cable from pot e Motor power cable e USB cable from System Computer e Motion STOP Button cable e DC
9. the procedure you wish to perform you may simply need to open one cover plate To access the Electronics Box or the Pot open the cover plate on the left side To access the Transformer open the cover plate on the right side Do the following to open a cover plate 1 Remove the screws The left and right cover plate each have three 3 screws on the side and four 4 screws on the top The front cover plate has four 4 screws on the top 2 For most procedures you should be able to carefully lift the cover plate up against the bellows without removing the bellows retaining screws or bracket For full access to motion drive components you must open the bellows The bellows is held in place with a front and rear retaining bracket secured with screws and washers and two additional machine screws and washers on each side Do the following to open the bellows 1 Remove the 14 retaining screws and washers and the front and rear retaining brackets that secure the bottom of the bellows 2 Lift the Bellows to gain access to the parts inside the Mini Motion Base Do the following to close the bellows 1 Lower the Bellows into place 2 Line up the holes in the bellows and secure with the retaining screws washers and brackets removed previously Replacing the Bellows Skirt Do the following if you need to replace the bellows assembly 1 Turn off both cabinet power switches and disconnect both AC power cords 2 Remove the retainin
10. M ini M otion Base Power Distribution Service The Mini Motion Base gets its power through the AC Power Plate on the back of the Display Cabinet The 115 VAC power is connected to a Power Transformer in the Mini Motion base that outputs 230 VAC The 230 VAC power is connected to the Electronics Box that contains the components that drive the motor Primary power distribution components consist of the AC Power Plate on the back of the Display Cabinet AC Power cord between the Power Plate and Mini Motion Base the Power Transformer that outputs 230 VAC for the Mini Motion Base components 12 VDC for the CCFL lights and fan are provided by the DC Power Supply in the Display Cabinet Refer to the Twisted Nitro Stunt Racing Operation amp Service Manual for a detailed description of the AC Power Plate Power Transformer Service DANGER HIGH VOLTAGE Disconnect power before servicing the transformer DANGER The power transformer in the motion base transforms 115 VAC input voltage to 230 VAC to power the Servo Driver in the Electronics Box which drives the motor Do the following to replace the transformer 1 Turn off both cabinet power switches and disconnect both AC power cords 2 Remove the right cover plate as described on page 6 3 Disconnect the wires from the transformer and connect them to the same terminals on the replacement transformer 4 Remove the four mounting bolts that secure the transformer in place and use th
11. R position b Loosen do not remove the Pot Alignment Set Screw that attaches the Pot Support Bracket to the Pot Adjustment Plate c Rotate the Pot Adjustment Plate slightly clockwise or counter clockwise to adjust the angle of the lifter bearing The lifter arm should be vertical and the clamps should be perpendicular to the lifter arm d Re tighten the Pot Alignment Set Screw Test the calibration by cycling the motor through the UP CENTER and DOWN positions 9 Exit from the Operator Menu and verify that the motion platform is level when the game is 10 running in Attract Mode Lift the bellows into place line up the holes and secure them with the retaining screws washers and brackets removed previously Potentiometer Pot Assembly Replacement Refer to Figure 4 on page 15 to identify motor components and perform the following steps l 2 3 4 5 Turn off both cabinet power switches and disconnect both AC power cords Remove the left cover plate as described on page 6 Disconnect the connector on the pot harness Remove the bolt that secures the Pot Support Bracket to the Steel Spacer The Elastic Coupler that attaches to the Pot shaft has four set screws Loosen the two set screws that are closest to the pot Reverse these steps to install the new Pot Assembly Make sure there is some play in the Pot Support Bracket Do not over tighten Calibrate Motor and Potentiometer Assembly as described in the pre
12. assist the Technical Support representative in solving your problem quickly For your convenience space is provided to write important numbers e Cabinet Serial Number e Game Version from Operator Menu e OS Version from Operator Menu e Dongle Version from Operator Menu e IO Board Version From Operator Menu e Your mailing address and telephone number e A summary of the question or a detailed description of the problem with your cabinet The additional information listed below as applicable may assist Technical Support in solving your problem quickly e Specific error message e Date of latest install or upgrade e Any changes made to the system e For game play issues the game mode and number of players To comment on this manual please e mail techpubs globalvr com
13. calibrated needed calibrate as described on page 6 Base Cabinet to the Mini Motion Base Blown Fuse on Check the fuse on the Electronics Box Electronics Box Replace with 7 Amp fuse if blown from the Transformer voltage Input voltage should be 115 VAC to the Electronics Box Motion STOP Button Check the cable connections to the Motion Motion STOP Button Check continuity across the Motion STOP is faulty Button Faulty component in Contact Technical Support for assistance Electronics Box the DC Power Supply in the Display Cabinet ventilation fan and CCFL lighting in the motion base will be off There is no 230 VAC Base is not plugged Check the AC power cords from the wall Check the Breaker on the power plate at the Tripped Breaker for Check the Breaker Switch for the AC Wall AC Wall Outlet Outlet Output voltage should be 230 VAC cable faulty or not STOP Buiton and Electronics Box Loose or faulty USB Check the USB cable between the computer cable and Electronics Box Faulty Motor Check to see if the Motor Shaft will rotate by hand with no power to the Motor If it will not your Motor is faulty If it will rotate check the Motor Cable If the Mini Motion Base is powered ON but the Display Cabinet is powered OFF the base will Possible Solution power to the Mini Motion iN outlets to the Display Cabinet and the Display Tripped Breaker on AC Power Plate rear of the Display Cabinet No voltage output Check the Transformer input
14. e before moving the game Weight Limit The maximum player weight for the Mini Motion Seat is 350 Ibs The seat has a fail safe system to protect the motor When the system detects too much current is being drawn by the motor indicating a weight overload the PCB will shut down the motion system Once this happens you can reset the PCB by either pushing in and pulling out the Motion STOP button or by power cycling the Mini Motion Base with the switch on the back of the display cabinet A message will appear onscreen to tell players to push in the Motion STOP Button to restart motion This will be followed by the standard Pull Out for Motion message 2009 Global VR Inc 040 0226 01 Rev A 9 16 2009 Page 3 of 16 Chapter 2 Routine Maintenance Chapter 2 Routine Maintenance Routine Inspection Schedule for M ini M otion Base Regular maintenance will prolong the operational life of your game and enhance gameplay item e Shen Comments Bellows Visually inspect for tears rips and Daily The bellows is important for player around Mini loose or missing retaining screws Motion Base Replace if damaged safety and prevents debris from getting inside the motion system mechanisms Bellows Visually inspect for loose or missing Weekly Missing screws encourage Retaining retaining screws and replace or vandalism All screws must be in Screws tighten place to ensure player safety Resting With the Motion STOP Button up
15. em to secure the new transformer 5 Be sure to re connect the green ground wire on the output harness to one of the mounting bolts Fan Service The Mini Motion Base has a 12 VDC fan in the open area under the seat platform and a 220 VAC fan inside the Electronics Box The 220 VAC fan in the Electronics Box should be serviced ONLY bya GLOBAL VR technician DANGER It is important for the fans to be working properly to prevent overheating the components in the Mini Motion base Keep the fans and all ventilation holes clear of dust and debris so air can flow freely If either fan stops working it should be replaced immediately Do the following to replace the 12 VDC fan 1 Turn off both cabinet power switches and disconnect both AC power cords 2 Remove the left cover plate as described on page 6 3 Disconnect the fan power connector and snip any cable ties securing the wires in place Twisted Nitro Stunt Racing Mini Motion Base Service amp Repair Manual Page 10 of 16 040 0226 01 Rev A 9 16 2009 Chapter 3 Service and Repair Procedures 4 Remove the two bolts from the mounting bracket below the fan and remove the fan with the bracket 5 Remove the mounting bracket and install it on the new fan Reverse the removal steps to install the new 12 VDC fan in the motion base Cold Cathode Florescent Light Service Dual Cold Cathode Florescent Lights CCFLs provide the red lighting on the back of the Mini Motion Ba
16. g screws washers and brackets at the top and bottom of the bellows 3 Remove the bellows by lifting it over the Mini Motion Seat 4 Reverse these steps to install the new bellows M otor and Potentiometer Calibration Secure all loose clothing jewelry and hair before working around the motor Lose items could get caught in the Wanninc moving parts of the motor Perform the following steps only if the motion platform is not level during Attract Mode or after replacing the motor or pot Refer to Figure 4 on page 15 to identify components 1 Turn the cabinet OFF and remove the left cover plate as described on page 6 2 Power ON the cabinet 3 Open the Operator Menu and select Diagnostics Motion Test see page 4 Twisted Nitro Stunt Racing Mini Motion Base Service amp Repair Manual Page 6 of 16 040 0226 01 Rev A 9 16 2009 Chapter 3 Service and Repair Procedures Press the START button to move the motor to the DOWN position Look at the motor and verify that the Lifter mechanism is at the lowest point in its vertical travel Press the START button to move the motor to the UP position Look at the motor and verify that the Lifter mechanism is at the highest point in its vertical travel If the motor is not stopping at the full up and full down positions refer to Figure 4 on page 15 and perform the following steps to calibrate the motor potentiometer a Press the START button to move the platform to the CENTE
17. ing Operation amp Service Manual Part Number 040 0224 01 The Display Cabinet used with the Mini Motion Base is the same as the 42 Deluxe non motion configuration except for the additional AC connection and On Off breaker on the AC Power Plate General Precautions GLOBAL VR assumes no liability for any damage or injuries incurred while servicing the cabinet Only qualified service personnel should perform service and installation of cabinet hardware Do not connect or disconnect any cables or connectors with the power on Doing so could potentially damage the game CAUTION To prevent electrostatic discharge ESD damage handle PCBs by the edges only and use a grounding wrist strap or similar precaution Please read the service instructions before working on the cabinet The Display Cabinet and M ini M otion Base have components that produce HIGH VOLTAGE Repairs must be performed by authorized personnel only Always turn the cabinet OFF and disconnect both AC power cords before performing any repair work Wait 5 minutes before replacing any electrical part DANGER or parts on the Motion Base to avoid the risk of shock e Do not tamper with the original wiring configuration or the positioning of ferrite shields and clamps Alteration of game wiring may result in faulty operation e Always return all leg levelers to the extreme up position before moving the game e Always separate the Display Cabinet from the Mini Motion Bas
18. power harness Important Do not pull on the cables to disconnect them grip and pull the connectors only Remove the four mounting screws that secure the Electronics Box in place and lift the box out Reverse these steps to install the new Electronics Box Important Make sure all cables are firmly and properly connected Seat Bearing Replacement Do the following to replace the bearings at the front of the seat platform 1 2 3 4 Turn off both cabinet power switches and disconnect both AC power cords Open the bellows as described on page 6 Loosen the set screw that secures the bearing to the pivot stud Remove the two bolts with washers that secure the bearing in place and slide the bearing off the pivot stud Reverse these steps to install the new seat bearing M otion STOP Button Service The Motion STOP Button is mounted to the Display Cabinet It contains two switches One switch is connected to the GVRI O Mini PCB in the Display Cabinet which puts a message onscreen when the button is down The other switch is connected to the Electronics Box in the Mini Motion Base Seat Slide Assembly Replacement Please refer to the Twisted Operation and Service Manual for this procedure Rear Seat Speaker or Subwoofer Replacement Please refer to the Twisted Operation and Service Manual for this procedure 2009 Global VR Inc 040 0226 01 Rev A 9 16 2009 Page 9 of 16 Chapter 3 Service and Repair Procedures
19. se CCFLs are powered by 12 VDC from the DC Power Supply If both lights fail check the power connection to the inverter and test the inverter by connecting a known good inverter Perform the following steps to replace a CCFL or inverter 1 Turn off both cabinet power switches and disconnect both AC power cords 2 Open the bellows as described on page 6 3 To replace a cold cathode light tube disconnect the tube from the power inverter and then snip the cable ties that secure the tube to the cabinet 4 To replace an inverter disconnect the power connector and light tubes and remove the inverter from the cabinet It is held in place with Velcro 5 Reverse these steps to install the new tube or inverter 2 Pin Connector Attached to Tube Cold Cathode Florescent Tubes 12 VDC In from DC Power Supply Power Inverter Figure 2 Cold Cathode Florescent Lights CCFL 2009 Global VR Inc 040 0226 01 Rev A 9 16 2009 Page 11 of 16 Chapter 4 Mini Motion Base Troubleshooting Chapter 4 Mini Motion Base Troubleshooting Note If the Mini Motion Base is powered OFF but the Display Cabinet is powered ON the CCFL lighting and ventilation fan in the Mini Motion Base will work as they are powered by move uncontrollably as the PCB waits for a signal from the System Computer The 12 VDC Motion Platform is not Motor and Pot are not Test the motor as described on page 4 if level during Attract Mode
20. vious section Lifter Assembly Replacement Refer to Figure 4 on page 15 to identify motor components and perform the following steps l 2 3 4 Turn off both cabinet power switches and disconnect both AC power cords Move the seat to the fully forward position Open the bellows as described on page 6 Remove the nut and washer that secures the rod end under the seat platform and rotate the lifter arm down 2009 Global VR Inc 040 0226 01 Rev A 9 16 2009 Page 7 of 16 Chapter 3 Service and Repair Procedures 5 6 te Loosen the three nuts and bolts that secure the lifter to the blue bearing housings and remove the lifter Reverse the removal steps to install the new lifter Calibrate the Motor and Potentiometer Assembly as described on page 6 Rod End Replacement he 2 3 4 Turn off both cabinet power switches and disconnect both AC power cords Move the seat to the fully forward position Open the bellows as described on page 6 Remove the nut and washer that secures the rod end under the seat platform and rotate the lifter down Unscrew the rod end from the lifter arm by using a wrench at the bottom of the rod end assembly Screw the new rod end firmly onto the lifter arm Reassemble the components in the reverse order or disassembly M otor Replacement Refer to Figure 4 on page 15 to identify components and perform the following steps l 2 oo a e 9 Turn off both
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