PDF Instruction Guide
Contents
1. Route hardtop overlay harness down and in between the sport bar and body sheet metal Using tie straps Item 2 secure overlay harness to the existing body harness Re install the wire harness protector panel Continue routing overlay harness forward and under the driver s door sill Locate unused round grommet directly below the main bulkhead wiring grommet and remove it by pushing in from the engine compartment side Discard the grommet Route ground eyelet and washer reservoir connections from the overlay harness forward thru the bulkhead and seat the in line grommet K6858373 11 21 00 Page 2 of 6 10 Disconnect negative battery cable and isolate round Eyelet iS G 11 Using a 15mm socket install ground eyelet from the overlay harness to existing ground located on the driver s side of the upper bulkhead NA New Reservoir 12 Using a 10mm socket unscrew three bolts to remove the existing windshield washer reservoir 13 Remove and retain the lid windshield washer pump grommet and fluid Discard the reservoir Rear Window E 14 Sub assemble the supplied grommet Item 3 Washer Pump gt and rear window washer pump Item 4 to the new reservoir Item 5 Windshield Washer Pump N gt 15 Sub assemble the retained grommet windshield SN washer pump lid and fluid to the new reservoir A 16 Using three existing bolts install new reservoir assembly to the vehicle 17 Plug i2. 5837 3 11 21 00 Page 4 of 6 31 Find the 100 way connector located under the I P and bolted to the LH body panel support Un plug red 10 way connector from the bottom cavity Remove the connector s yellow locking wedge 100 way l Connector ji WAS l IN n iN Ans Wi Sa If there is no existing 10 way connector to be found use the connector Item 9 and locking wedge Item 10 supplied in kit Red 10 way Connector 32 Insert four terminaled wires from the overlay Brown Pink harness into either the existing or supplied Cavity 4 Red 10 way connector as shown in the illustration at left Connector Yellow Cavity 3 Some models will have existing pink white and ee yellow wires in the 10 way connector The corre Cavity 2 sponding wires from the overlay harness must be center spliced onto these existing wires Solder the and wrap with electrical tape to prevent shorts 33 Install yellow locking wedge and plug the 10 way Black White connector back into the 100 way connector Cavity 1 34 Find grey 10 way connector located under the I P and near the top of the 100 way connector BS We Ns 35 Cut Blue White wire free off the 10 way connector Splice this wire to the Blue White wire from the overlay harness Solder and insulate the Splice Connector ITA a Blue White Wire ee ae ma toa K685837 3 11 21 00 Page 5 of 6 Rear Wipe Switch 36 Route two switch co
3. Mopar ae adt E A INSTALLATION INSTRUCTIONS Read entire instructions thoroughly before starting References to the service manual wiring diagrams and operation sections will be required for adjustments fastener torques and troubleshooting TOOLS REQUIRED e A selection of phillips head screwdrivers 15mm socket 10mm socket Modeler s knife e Solder Electrical tape A selection of flat head screwdrivers CONTENTS Oa Item Qty Description 1 Hardtop Wiring Assembly 12 Tie Straps 1 Grommet 1 Rear Window Washer Pump 1 Reservoir 2 Maxi Fuses 1 HBL Relay Mini Fuse 1 Red 10 way Connector 1 Yellow Locking Wedge 1 HBL Switch 1 Rear Wipe Switch 1 Instruction Sheet OOPOPODOOVOOOOOL This harness carries the same colors and wire functions as the O E harness K6858373 11 21 00 Page 1 of 6 Rear Washer 1 Supply Hose N 10 way Connector 2 3 4 Driver s Side A Center Sport Bar p 5 f p f if s 7 ALLON i In Line Grommet D I Clutch an aAA a 7A Find existing 10 way connector and rear washer supply hose located at the driver s side rear hardtop pillar Plug and lock the corresponding connections from the hardtop overlay harness Item 1 Route harness forward and tuck in between the existing harness and the body sheet metal Carefully remove wire harness protector panel from the back of the driver s center sport bar
4. n 2 way connector and supply hose from the overlay harness to the corresponding connections on the rear window washer pump a ea Sabai 18 Re install existing 2 way connector and supply Hose hose to the windshield washer pump 19 Using tie straps secure overlay harness to the existing engine harness K6858373 11 21 00 Page 3 of 6 20 Remove cover from the power distribution center Fuse and relay locations are shown on the cover I P Top Cover 21 Install one of the maxi fuses Item 6 to the HBL fuse location of the PDC 22 Install HBL relay Item 7 to the HBL location of the PDC 23 Install mini fuse Item 8 to cavity 17 of the fuse panel located behind the glove box Most vehicles will have a mini fuse already in stalled If so disregard step 23 24 Pry up to remove the I P top cover 25 Remove ash receiver and unscrew three phillips head screws to remove the P center bezel 26 Unscrew four phillips head screws from the cigar lighter switch plate Pull out and let hang 27 Unscrew four phillips head screws from the HVAC control unit Pull out and let hang Zy Cigar Lighter Switch Plate 28 Unscrew five phillips head screws to remove the I P cluster bezel 29 Unscrew four phillips head screws to remove the I P cluster 30 Unscrew four phillips head screws to remove the knee blocker trim panel and knee blocker AN I P Cluster I P Cluster Bezel K68
5. ng tie straps secure the overlay harness to the existing I P harness Be sure there is no interference with any moving parts 44 Re connect the negative battery cable and check for proper operation of the rear window wiper washer defroster and dome lamp E A eee T y K6858373 11 21 00 Page 6 of 6
6. nnectors and Orange wire T from the overlay harness inside of I P to the switch plate and HVAC unit 37 Remove two block off plugs from the switch plate and install the HBL switch Item 11 and rear wipe switch Item 12 38 Plug and lock 6 way and 4 way connectors from the overlay harness into the switches Overlay Harness Connectors HBL Switch HVAC 39 Center splice and tape Orange wire from the Control Unit overlay harness to tan wire located in cavity 4 of 5 way HVAC connector This wire controls the lights in the wiper and defroster switches 2000 Model Year Vehicle 41a Remove the right passenger s side 10 way connector from back of the I P cluster housing Squeeze in on tabs and slide connecior off Remove 3 of tape wrap back from the connector Disengage locking wedge by pulling it partially out Insert Dk Blue Lt Green and Lt Blue White large terminaled wires from the overlay harness into the 10 way connector as shown Trim and tape back the unused wires 2001 Model Year Vehicle yat Dk ean a A a 41b Remove the left driver s side 16 way connector from back of the I P cluster housing Remove 3 of tape wrap back from the connector Disengage locking wedge by pulling it partially out Insert Dk Blue Lt Green wire into cavity 1 Insert Lt Blue White wire into cavity 7 Trim and tape back the unused wires 42 _Re install connector to I P bracket and re install the I P cluster 43 Usi
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