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Micro-Tech 3106 Impact Flowmeter Integrator Operations & Service

1. ire Area of detail in Figure 2 7 eee eet REC 4187 2 11 3106 Table 2 1 Programmable Input Choice Table 2 2 Programmable Output Choices 2 12 General Purpose Alarm 1 Product 4 General Purpose Alarm2 Product 5 General Purpose Alarm 3 Product 6 Print Product 7 Reset Total Product 8 Reset Alarm Product 9 Auto Zero Product 10 Product 1 Batch Stop Command Product 2 Batch Start Up Command Product 3 Only with Loadout Option 2 Digital Outputs A relay output board all dry contacts and is plugged into slot 4 of the motherboard One of the relay outputs is permanently assigned as the fault output and cannot be programmed to any other function The other 3 relays can be programmed to one of the choices shown below in either a normally open or normally closed position There is an additional solid state output located on the motherboard which can also be programmed to one of the functions shown below The programmable output choices are listed in Table 2 2 Alarm Cumulative Shutdown Cumulative Ready Low Rate High Rate Totalization Pulse Remote Counter Batch
2. 2 7 Micro Tech 3106 Figure 2 5 Installation Micro Tech 3106 Panel Mount PANEL BY CUSTOMER CLAMP BRACKET A00884 gif 2 8 REC 4187 Micro Tech 3106 See Figure 2 5 for panel cutout outline and mounting dimensions The large rubber band shipped with the unit can be used to hold clamp brackets in place during installation Remove clamp brackets and slide chassis assembly through front of cut out Re install clamp brackets into chassis and tighten threaded rods against the back of the panel until the unit is secure 2 4 Connecting Incoming Power Panel Mount To connect incoming power for panel mount installation use the following procedure For input power use 14 AWG standard wire Wire the safety ground terminal located on the right backside of the enclosure Wire the HOT to terminal labeled 1 of Terminal L on the Power Input Terminal e Wire the NEUTRAL to the terminal labeled 2 of Terminal on the Power Input Terminal Note All units shipped from the factory are configured for 115 VAC If 230 is required refer to Section 2 5 1 2 5 Impact Flow Meter Integrator Configuration The Micro Tech 3106 18 one of a family of products that is supported by a common hardware platform Configuration of the hardware platform and additional circuit boards enable the hardware platform to be used for several discrete instruments Wire jumpers ar
3. a K1 TT a 11 COM SPDT 0 LL 14 ND 90752 E Appendix Figure A 3 Solid State Output 24 e PWR OTB1 5 lt 5 235 ei 1 Dl 0 OW lt 12013 200v 1 4 SUL 1 6 lt 6 U13 02 eei K PULSE c 3 R34 1 cidit COM 7 C7 wi C NN A90753 PF 2 4187 Micro Tech 3106 A 2 Digital Input Output Board Configuration In addition to the programmable digital inputs and outputs on the Mother board optional Digital I O DIO expansion boards can be added Available boards are DIO input board 16 inputs 4 outputs output board 16 outputs 4 inputs or 20 inputs 20 outputs by adding both boards Both DIO boards provide isolated contact closure inputs and 24 volt current sinking default or current sourcing consult Factory isolated outputs The DIO input board connector J16 is a male 25 pin sub miniature D connector and the DIO output board connector J15 is a female connector Internal or external 24 VDC power for the DIO boards is controlled by selectable jumpers and OP2 located on the lower right hand side of the DIO boards Figure A 1 3 All inputs and outputs use the same selected power supply See table below for jumper positions JUMPERS we woe The isolated contact closure inputs are activated by completing the circuit from the input to the negative side of the 24 VDC s
4. 2 11 Figure 2 7 Area of Detail on 2 13 Figure 2 8 Pulse Frequency Modulation 2 14 Figure 3 1 Impact Flow Meter 3 1 Figure 5 1 Digital Input Output FAN A 6 Appendix Figure A 1 General Purpose Digital A 1 Appendix Figure A 2 Isolated Relay A 2 Appendix Figure A 3 Solid State A 2 Appendix Figure A 4 Digital Input Output 4 4187 V Micro Tech 3106 kkkkkkkkk k This Page Left Blank Intentionally kkkkkkkkkk REC 4187 Table 1 1 Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 2 5 Table 2 6 Table 2 7 Table 2 8 Table 3 1 REC 4187 List of Tables cy dario p ITI PETRI FFR FYRR RF FFYN FY Y 1 9 Programmable Input Choice EE Ne 2 12 Programmable Output diese TC LL cune EM EY 2 12 Micro Tech 3106 Motherboard 2 14 Terminal Wiring 2 15 Relay Output Board S as FN NF FE neee 2 15 Motherboard
5. A AY YA FN ANO 3 1 Del OVerdeW YN GEO 3 1 32 SI SEN E EY FE Y FFRYND FU Y Y 3 2 3 2 1 DF _m 3 2 3 2 2 3 2 3 2 3 Display me FFAN 3 2 229 Menu FF ibit 3 3 Normal GWE Er 3 4 3 4 1 Hardware Configuration eher m 3 4 3 5 a EOS 3 5 3 5 1 Maim MEn FR NO NF FFF UF EFO HY HF EFE 3 5 3 5 2 Reset Ee REM 3 7 3 5 3 s ice e Ta aaa a EAE 3 8 356 Total C 3 9 ce a PEY FORE NY adl 3 10 Start Stop Rs 3 10 39 3 10 ii REC 4187 Micro Tech 3106 3 9 1 Zero 3 10 3 9 2 Span Calibration Material Test RR 3 12 3 9 2 1 Automatic Span 3 13 3 9 2 2 Manual 3 16 3 9 2 2 1 Existing Span New Span 3 16 3 9 3 Product SetUp ce E 3 17 3 10 LinearizatiOn 3 17 3 10 1 Multi point Automatic 3 18 3 10 2 Multi point Manual 3 23 3 11 Permanent Scroll Record Setup 3 25 3
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7. WY 1 4 1 5 3 PInNCRUNCIONS oien NO 1 4 1 5 4 Communication Functions sss 1 4 1 6 Functional Description 4 LEFEL ELLY nennen nnne 1 5 1 6 1 Measuring Functions eua _ r ee YN dus Y 1 5 1 6 1 1 Instantaneous Flow Rate 1 5 1 6 1 2 Flow Totalization 1 5 1 6 1 3 Zero and Span Automatic 1 5 1 6 1 4 Auto Zero Tracking AZT UT 1 5 1 6 2 Current Output es 0 ai eer eee eee CH FFF 1 6 1 6 3 Batch Control 1 6 1 6 4 Indication System E 1 7 1 6 4 1 Status eee 1 7 1 6 4 2 Process Alarms xis cance IRR Y bt ERR Y REY KR CR a ERR RETE 1 7 1 6 4 3 Programming MS Ar A NF 1 8 1 6 4 4 Equipment Failures 1 8 1 6 5 1 8 1 7 O GRO DD 1 9 1 8 1 10 4187 Micro Tech 3106 Chapter 2 Insialla ion 2 1 21 Satety Precautions CET 2 1 2 2 INCOMING o o EE 2 3 2 2 1 Critical Wiring 2 3 2 3 2 4 2
8. 3 26 Prot REC 4187 Micro Tech 3106 2 Analog Input 1 Definition 2A Moisture Input Calibrate mA 2B Moisture Input Calibrate mA 3 Analog Input 2 Definition 4 Digital Input Define Physical Input Status External Alarm 1 External Alarm 2 External Alarm 3 E Print 55 Reset Totals Reset Alarms Auto Zero Batch Start Batch Stop Batch Standby EMEN Product 1 CUR Product 2 LE Product 3 Product 4 Product 5 Uc Product 6 NIE EM Product 7 REM Product 8 EE MN Product 9 EMEN Product 10 DES EE 5 Digital Output Define Physical Output Status Alarm um MEE Shutdown 4187 3 27 Micro Tech 3106 High Rate Low Rate Totalizer Batch Preset Batch End 5 6 Remote Counter Division 7 Remote Counter Pulse 8 Air Purge Interval 9 Air Purge Duration ALARMS SCROLL 1 Rate Alarm Yes No _ Low Rate Set 1B High Rate Set 2 Alarm Set As Alam Shutdown 1 Clock Fail 2 Bad Weight Signal 3 RAM Fail 4 5 High Rate 46 Low Rate 7 Warm Start 48 Cold Start 49 P D During Calibration 10 Time Elapsed Calibration 11 Ext Alarm 1 12 Ext Alarm 2 3 28 None REC 4187 13 Ext Alarm 3 14 Totalizer 15 AZT Limit 16 Batch Deviation 17 Blank 18 BCD Ov
9. PRINTER SCROLL 3 Delay line Password Service O sec ENTER Default 0 sec Min 0 sec Max 5 sec A form feed character can be sent to the printer after each report to force the printer to eject the paper If NO is selected a normal END OF LINE character s is printed at the end of the report REC 4187 Micro Tech 3106 Scroll DOWN and the PRINTER SCROLL 4 screen displays PRINTER SCROLL 4 Form feed gt no lt Password Service CHOICE ENTER Default NO NO YES 2 Periodical Printing If you want to generate periodical printing enter the number of minutes hours or days in the following screen By entering 0 the periodical printing is prevented Use the INTV key to switch from minutes to hours to days Scroll DOWN and the PRINTER SCROLL 5 screen displays PRINTER SCROLL 5 Print interval Password Service 0 min ENTER INTV Default 0 min Min 0 min 0 hours 0 days Max 59 min 23 hours 365 days The system can print at specific times during the day Enter the time you want to obtain the printing Use the NEXT key to scroll between the print times maximum 4 The ON OFF key enables or disables the displayed print time Scroll DOWN and the PRINTER SCROLL 6 screen displays PRINTER SCROLL 6 Print time 1 time HH MM Password Service ENTER ON OFF NEXT If 24 hours If am pm Default OFF OFF Min 00 00 01 00 Max 23 59 12 59 REC 4187 B 47 Micro Te
10. Micro Tech 3106 Impact Flowmeter Integrator Operations amp Service Manual REC 4187 Rev C Part No 074803 Analyze Detect Measure Control ELECTRON CORPORATION 3106 Thermo Electron Corporation 501 90 Ave NW Minneapolis MN 55433 USA Tel 763 783 2500 Fax 763 783 2525 http www thermo com 2003 Thermo Electron Micro Tech 3106 Impact Flow Meter Integrator This document is confidential and is the property of Thermo Electron Corporation Thermo It may not be copied or reproduced in any way without the express written consent of Thermo This document also is an unpublished work of Thermo Thermo intends to and is maintaining the work as confidential information Thermo also may seek to protect this work as an unpublished copyright In the event of either inadvertent or deliberate publication Thermo intends to enforce its rights to this work under the copyright laws as a published work Those having access to this work may not copy use or disclose the information in this work unless expressly authorized by Thermo All registered and unregistered trademarks are the property of their respective owners C US Analyze Detect Measure Control Thermo ELECTRON CORPORATION Revision History Revision A Revision B Revision C March 2004 March 2004 October 2006 ECO 232 ECO First Release Added CSA CE certification symbols Added Appendix with engineeri
11. Figure 1 1 or Panel Mount Integrator Figure 1 2 is a microcomputer driven instrument used for deriving rate and quantity of flowing material from signals representing the impact force 165 of moving material By suitable processing of this input signal the Integrator delivers visible and electrical output representing the rate of material movement and visible and electrical output representing total amount of material which has passed through the flow meter Figure 1 1 Micro Tech 3106 Field Mount A90867 REC 4187 1 1 Micro Tech 3106 Figure 1 2 Micro Tech 3106 Panel Mount EJ 2 2 2 ee Sats 9 C 810 gt 900 3000 908 8 For remote indicating these options are available Remote totalization Remote flow rate current or frequency Communications Filed Bus e Provisions for 4 programmable inputs 4 programmable outputs and 1 fault output Anoptional I O board can be added e Many automatic and check functions are available to the operator for calibration and maintenance 1 4 3106 Standard Features The Model 3106 has many hardware and software features necessary for continuous weighing and outputting totalized weight and rate information The main features are listed below Menu driven scroll entries on a four line display Five LED status indicators e Visible and electrical outputs representing total amount of material th
12. NO or Normally Closed NC status of the input Normally Open means the input is inactive when disconnected To program a function scroll with NEXT until the function is displayed then enter the physical input number and confirm with ENTER Scroll with NC NO until the desired mode is displayed By assigning a function to 0 the function is disabled B 28 REC 4187 External alarm 1 External alarm 2 External alarm 3 Print Reset Totals Reset Alarms Product 1 Product 2 Product 3 Product 4 Product 5 Product 6 Product 7 Product 8 Product 9 Product 10 Auto Zero Batch Start Batch Stop Micro Tech 3106 The following table shows the available logical selections that can be assigned to any available physical input Default inputs may be reassigned to any physical output if desired External alarms 1 2 and 3 can be assigned to logical functions not on the list Logical selections should not be reassigned after the physical inputs have been terminated CAUTION Logical inputs return to the default if the Integrator is cold started Selections Default 0 NO 0 function disabled 0 NO 0 NO 0 NO Only if COMM installed 0 NO 0 NO 0 NO Only if Product Select is Remote 0 NO Only if Product Select is Remote 0 NO Only if Product Select is Remote 0 NO Only if Product Select is Remote 0 NO Only if Product Select is Remote 0 NO Only if Product Select is Remote 0 NO Only if Product Select is
13. No 2A Factor 1 2B Factor 2 2C Factor 3 20 Factor 4 2 5 2 Factor 6 4187 Micro Tech 3106 Micro Tech 3106 3 12 Calibration Report Span As Found As Left 3 13 Permanent Field Record Flow Meter Location Date 1 Flow Meter Capacity Tons Per Hour 3 32 REC 4187 Chapter 4 Maintenance The maintenance information in this manual should meet your service needs If problems occur reguiring technical assistance contact Thermo Electron 41 Frequent Checkpoints REC 4187 The Micro Tech 3106 Integrator is a solid state device and as such should reguire very little maintenance The front panel can be wiped clean with a damp cloth and if necessary a mild detergent never use abrasive cleaners especially on the display window As a preventative measure check that all wires plugs and integrated circuits are tight in their connectors Also keep the enclosure door tightly closed to prevent dirt infiltration More often than not a guick visual inspection leads to the source of trouble If a problem does develop check the following before proceeding to more specific troubleshooting procedures 1 Check Power Check that the two 2 Line Voltage Selector Switches are set to the correct line voltage see Section 2 4 1 Check the fuses Check that the power switch is ON and that power is supplied to the unit Check Connections Check that all terminations are se
14. Said warranty shall not apply if the equipment shall not have been operated and maintained in accordance with seller s written instructions applicable to such equipment or if such equipment shall have been repaired or altered or modified without seller s approval provided however that the foregoing limitation of warranty insofar as it relates to repairs alterations or modifications shall not be applicable to routine preventive and corrective maintenance which normally occur in the operation of the equipment xiii Micro Tech 3106 Disclaimer xiv EXCEPT FOR THOSE WARRANTIES SPECIFICALLY CONTAINED HEREIN SELLER DISCLAIMS ANY AND ALL WARRANTIES WITH RESPECT TO THE EQUIPMENT DELIVERED HEREUNDER INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE THE SOLE LIABILITY OF SELLER ARISING OUT OF THE WARRANTY CONTAINED HEREIN SHALL BE EXCLUSIVELY LIMITED TO BREACH OF THOSE WARRANTIES THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF THE WARRANTIES SET OUT ABOVE SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF ANY DEFECTIVE ACCESSORY PART OR MATERIAL WITH A SIMILAR ITEM FREE FROM DEFECT AND THE CORRECTION OF ANY DEFECT IN WORKMANSHIP IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Purchaser agrees to underwrite the cost of any labor required for replacement including time travel and living expenses of a Thermo Field Service Engineer at the closest factory base THERMO ELECTRON COR
15. THE SYSTEM WILL RETURN TO THE PREVIOUS SCROLL WARNING EOUIPMENT MAY START CONTINUE ABORT B 21 Micro Tech 3106 5 Test Current Outputs This section only applies if a current output board is detected The board can have one or two current output channels Scroll down and the digital output test screen displays TEST SCROLL 5 Current output 1 should be 4 0 mA ENTER CLEAR Default 4 0 mA Min 0 0 mA Max 20 0 mA To force the output use the numeric keypad to enter the desired number of milliamps and press ENTER If the board has two channels the following screen is shown TEST SCROLL 6 Current output 2 Password Service should be 4 0 mA ENTER CLEAR Default 4 0 mA Min 0 0 mA Max 20 0 mA The factory default for Current Out Define in I O DEFINE is set to gt Rate lt The factory default for Current Out Range in I O DEFINE is set to gt 4 20 mA lt If the Current Out Range is set to gt 0 20 mA lt the Current Output default would be 0 0 If the Current Out Range is set to gt 20 4 mA lt or gt 20 0 mA lt the Current Output default would be 20 0 mA With Current Out Define set to gt Rate lt the CLEAR key resets the Current Output to the default 6 Test Current Inputs Scroll DOWN and the following screen is displayed only if an analog input board is detected and shows the status of each analog input channel TEST SCROLL 7 B 22 REC 4187 Micro Tech 3106 7 Tes
16. The zero may have shifted or the DE10 DE20 is not level Investigate and correct the zero shift Electronically level the DE10 DE20 sensor 16 Batch Deviation This alarm is only visible if the optional Load Out board is installed It is generated when a batch 15 run and the error detected at the end of the batch 15 higher than specified Check the parameters of the load out Adjust the percent value 17 BCD Overflow This message is only displayed if the optional Digital or Load Out Digital 4 in 16 out output board is installed If the variable to be converted in the BCD format has more than 4 digits the alarm is generated Check the size of variables and the BCD data setup 18 Math Error A divide by zero or overflow error is encountered during internal calculations This message indicates some abnormal dimensional parameter is entered in setup Check setup data REC 4187 Micro Tech 3106 19 Printer Error This message is displayed if the system has data to print and the printer is disconnected or the paper feed is empty 20 Hardware Configuration Changed When a new board is installed or a board removed this message displays Refer to Section 3 5 1 21 Allen Bradley Remote I O Error This message is displayed if communication is interrupted The green LED on the A B RI O board will be flashing The alarm does not come on if communication was never started 22 PROFIBUS DP Error This message is onl
17. gt CHOICE ENTER CALIB Default OFF Selections OFF MOISTURE Scroll DOWN and the I O DEF SCROLL 3 screen displays I O DEF SCROLL 3 Analog input 2 def Password Service 2 gt Off CHOICE ENTER CALIB Default OFF Selections OFF MOISTURE B 27 Micro Tech 3106 A Setup Moisture Compensation Input If an analog input has been programmed for reading the moisture signal and CALIB key is pressed the following screens appear The user can calibrate the input signal by entering the equivalence between percent of moisture and mA on two points Use the Moist key to enter the percent of moisture use the mA key to enter the corresponding number of mA and confirm with ENTER I O DEF SCROLL 2A Moisture input calib Password Service 0 0 0 0 mA ENTER MOIST mA Default 0 0 0 0 mA Min 0 0 0 0 20 0 10 0 Do the same with the second input I O DEF SCROLL 2B Moisture input calib Password Service 20 0 10 0 mA ENTER MOIST mA Default 10 0 20 0 mA Min 1 0 5 0 mA Max 20 0 20 0 mA 3 Define Digital Inputs I O DEF SCROLL 4 Dig input def Ext alarm 1 0 NO ENTER NC NO NEXT Password Service Digital inputs can be programmed The following screen shows one logical function per time and allows the user to assign it to a physical input The NEXT key scrolls between the logical functions The NC NO key selects the Normally Open
18. pending the keyword is displayed instead of NEW The third line shows the date and time only if the optional COMM board is installed The NEXT key is used to scroll between the pending alarms The string XXXXXXXXXXXXXXXXXX stands for one of the following alarm conditions Table 3 1 Alarm Conditions Clock Fail Bad Weight Signal RAM Fail ROM Fail High Rate Low Rate Warm Start Bad Weight Signal RAM Fail ROM Fail High Rate Low Rate Warm Start Cold Start Power Down During Calibration Calibrate Time Elapsed 3 8 External Alarm 1 External Alarm 2 External Alarm 3 Overflow Totalizer AZT over limit Batch deviation BCD Overflow Math error Printer error Hardware Configuration Changed Allen Bradley Remote 1 Error PROFIBUS DP Error REC 4187 Micro Tech 3106 3 6 Total Key The TOTAL key accesses menus that contain detailed information for the three available totalizers Reset Operator and Master Reset Total can be reset to 0 at will without a password Operator Total can be reset to 0 at will or may require a password depending if one is installed Master Total cannot be reset to 0 NOTE The Reset and Operator Totals are stored according to product number Press the TOTAL key for access and scroll up or down to find the Reset Total screen Pressing RUN returns to the Run Menu RESET TOTAL 1 SINCE 00 00 0000 000 00 Tons RESET The first line
19. telephone or FAX the Thermo Parts Department at the numbers given below Your regional field service representative can also assist you with parts orders The recommended procedure for ordering parts is 1 2 3 4 Determine the broken or faulty part Locate the part in the Parts List Find the part number s for the item s you need Before you contact Thermo for your parts make sure you have the following information Machine model and serial number Purchase Order number Date Required Preferred shipping method Part number s descripto9in and quantity needed Telephone or FAX Thermo Electron Corporation Customer Service Department 501 90 Ave NW Minneapolis MN 55433 FAX 763 780 2525 Phone 763 783 2500 Return Material Authorization and Repair 763 783 2774 REC 4187 Micro Tech 3106 Thermo ELECTRON CORPORATION 501 90 Avenue N W Minneapolis MN 763 783 2500 Return Material Authorization RMA This RMA Number Must Be Marked On All Paperwork And On Outside Of Package By Date Return Freight Prepaid To Customer Thermo Electron Corporation Contact 501 90 Avenue N W Phone Minneapolis MN 55433 Area Code Bill To Customer Ship Returned From Return To Description Of Material Being Returned Describe Eguipment Malfunction Or Defect If Any Symptoms Minimum Charge L Infor
20. 12 Calibration 3 32 3 13 Permanent Field 3 32 Chapter 4 cic GC n 4 1 4 1 Frequent 5 4 1 4 2 WINDS SOONG EFFFF UYN FR FYRFYFYR FE NF RF FERN HYF NR 4 2 4 2 1 A giro Y Sa 4 2 4 2 2 Alarms cina dicia dure x ERE 4 2 4 2 3 Micro Tech Integrator Cold 4 5 4 2 4 Internal Test 4 6 45 fre 9 MCN FF FFF d tecte pt 4 7 4 2 6 Resetting Master Total 4 7 427 Remove a Forgotten 4 8 4 3 Cleaning Instructions PP 4 9 Chapter 5 Service Repair and Replacement Parts seoesooessoessosssoesssesssoossosesosesssesssese 5 1 5 1 Parts Ordering Information FE 5 2 5 2 Replacement HHHHHTH HEH 5 4 5 3 Disposal of Hazardous Waste 5 5 5 3 1 Replacement of Lithium Battery 5 5 Appendix A Digital Input Output setas etos ase A
21. 3 appendices Chapter 1 Introduction provides a functional overview of the system Chapter 2 Installation provides the steps and instructions necessary to install the eguipment Chapter 3 Operations provides information on the operation of the eguipment Chapter 4 Maintenance and Troubleshooting provides information on any maintenance of the eguipment and troubleshooting if appropriate Chapter 5 Service Repair and Replacement Part details the procedures and references for reguesting service repair and replacement parts Appendix A Digital Input Output Appendix B Micro Tech 3106 Menus Appendix C Engineering Drawings Appendix D Reader Comment Section Micro Tech 3106 Documentation Conventions The following conventions are used in this manual to help easily identify certain types of information e__ Jtalic is used to introduce new terms and for emphasis talic blue type is used for references to other sections of the manual and serve as links in electronic documents The names of setup calibration displays menu displays and variables are shown in CAPITALS The names of keys are shown in BOLD CAPITALS Note Provides information of special importance to the reader Q This symbol indicates a HINT in text that may be of value but not necessary for operation Safety Messages Instructions in this manual may require special precautions to ensure the safety of the personnel p
22. 9 J15 24 J15 22 J15 12 J15 10 J15 23 J15 11 J15 24 J15 12 REC 4187 B 33 3106 34 WARNING Changing the definition of the digital outputs may cause machinery to start After the user tries to change a definition the following message is displayed WARNING EOUIPMENT MAY START CONTINUE ABORT WARNING If the user presses continue be aware the action may cause damage or injury If the user presses abort the system returns to the previous scroll 5 Define Remote Totalizer Output If the TOTALIZER output function is assigned to an output the following screens allow the user to set up related parameters Set the divider according to the maximum rate the flow meter will run Use the numeric keys to enter the divider in totalization units and confirm with ENTER One pulse is generated for each unit specified by the divider The pulse frequency generated in normal conditions should not exceed 6 pulses per second Higher frequencies are possible however they do not improve accuracy I O DEF SCROLL 6 Remote counter div Password Service 1 0 Tons ENTER Default 1 Min 0 01 Max 100 Use the numeric keys to enter the pulse width in seconds of the totalizer and confirm with ENTER A higher pulse width limits the maximum frequency The default 0 1 sec is recommended for pulse frequencies exceeding 12 pulses per second REC 4187 4187
23. Alarms 39 EU EFFRO FYN 40 B 5 Main Menu 5 isis rt i e RR B 40 B 5 1 Communications A Scroll B 40 B2 Communication B Field Bus ttbi damna OD ELLA Adn B 45 E EB FYD ER E UE EN DUE 45 B 6 Main Menu 48 ME cd NER ENORMI B 49 B 6 2 50 50 Appendix Engineering Drawings eren enne nnne n etna setas esas etna seno C 1 Appendix D Reader Comment Section eere eee eee eee eese netta aet naane D 1 iv REC 4187 List of Figures Figure 1 1 Micro Tech 3106 Field 1 1 Figure 1 2 Micro Tech 3106 Panel 1 2 Figure 2 1 Typical Micro Tech 3106 Field Mount Installation 2 4 Figure 2 2 Electrical and Mounting Guidelines of the Micro Tech 3106 Field Mount 2 5 Figure 2 3 Field Mount Inside Front 2 6 Figure 2 4 Electrical and Mounting Guidelines Micro Tech 3106 Panel Mount 2 7 Figure 2 5 Installation Micro Tech 3106 Panel 2 8 Figure 2 6 Micro Tech Motherboard
24. Follow your local electrical codes and regulations for minimum wire size and routing 2 5 Micro Tech 3106 2 3 2 Connecting Incoming Power Field Mount To connect the incoming power use the following procedure te All units shipped from the factory are configured for 115 If you desired 230 make sure the power selector switch is set to 230 VAC Section 2 5 1 1 Nw 8 Figure 2 3 Field Loosen the screw latch mounted on the front chassis Open the door see Figure 2 3 Route incoming power wiring through a conduit hole at the bottom right of the enclosure Leave ample loose wiring typically 8 to facilitate removing the terminal connectors Wire safety ground terminal located on the side of the chassis Wire HOT to Terminal L on Power Input Terminal Wire NEUTRAL to Terminal N on Power Input Terminal If additional I O is reguired at the line voltages these wires should be routed through a conduit hole on the bottom right of the enclosure Leave ample loose wiring typically 8 to facilitate removing the terminal connectors All additional field wiring operation at voltages less then 30 V must be located on the left bottom of the enclosure Leave ample loose wiring typically 8 to facilitate removing the terminal connectors Close the inside panel and tighten the screw to secure the cover ount Inside Front Panel A90869 2 6 REC 4187 Micro Tech 3
25. Operator gt no lt CHOICE ENTER Default NO Selections NO YES Auto Zero Tracking is not recommended for most impact weighing applications If you are going to use Auto Zero Tracking contact Thermo Electron field service first The following scrolls are only visible if Auto Zero Tracking is enabled set to YES on CAL DATA SCROLL 3 Set AZT to YES and scroll DOWN the following screen displays Define the range of action of the AZT with reference to Max Scale Capacity rate using the numeric keys and confirm with the ENTER key A flow rate greater than the range setting deactivates AZT CAL DATA SCROLL 3A Auto zero tracking Password Operator range 4 0 ENTER Default 4 Min 0 10 4187 Micro Tech 3106 Scroll DOWN and the following screen displays CAL DATA SCROLL 3B Auto zero tracking max dev 4 0 Password Service ENTER Define the maximum amount of zero error with reference to Max Scale Capacity that AZT can automatically compensate Use the numeric keys to enter the max dev and confirm with the ENTER key Default 4 Min 0 Max 10 Scroll DOWN and the following screen displays CAL DATA SCROLL 3C Auto zero tracking i Password Service time 10 sec ENTER Default 10 sec Min 1 sec Max 60 sec Define the time used for averaging the impact plate position in determining zero The system zeros the flow meter averaging
26. Preset Reach Batch End Air Purge If more than five digital inputs and four digital outputs are reguired an optional digital I O is necessary REC 4187 Micro Tech 3106 Figure 2 7 Area of Detail on Motherboard H ee on 11 E FEE TH o PU ki m B EE En MP x dieci SS M OP 10 is ar W TEIE S Ns FN ann uu pbeeeo ias ZEE IE 1 OP2 OP1 A95090 2 5 2 Pulse Frequency Modulation PFM Board The PFM board is located on the motherboard slot 1 2 or3 This board accepts the unconditioned mass flow signal from the impact sensor No configuration jumpers or switches are located on this board REC 4187 2 13 Micro Tech 3106 Figure 2 8 Pulse Frequency Modulation Board A95091 dur eT Table 2 3 Micro Tech 3106 Motherboard Jumpers Jumper Foil Jumper Default Description Location Position 1 Comm A RS 485 20mA B RS 232 OP2 Jumper A Comm A RS 485 20mA B RS 232 OP3 Jumper A Comm A RS 485 20mA B RS 232 OP10 Jumper A Comm RS 485 2322 20 11 Jumper A Comm A Terminated Not Terminated C 20 mA OP13 Jumper A Comm A Normal Multidrop OP26 Jumper A OI
27. and the following message is displayed for three seconds ALARM SCROLL 2 ALARM DEFINITION Use NEXT key or enter alarm number REC 4187 B 39 Micro Tech 3106 After three seconds the following screen is displayed The user use the CHOICE soft key to select the desired mode between ALARM just a warning message SHUT DOWN warning plus fault output and NONE no action Confirm with ENTER Use the NEXT key to scroll between alarms or enter the alarm number ALARM NUMBER 1 1 11 set 5 gt ALARM lt CHOICE ENTER NEXT B 4 4 Load Out The LOAD OUT menu only displays if the optional load out board is installed Load out is described in REC 4030 Load Out B 5 Main Menu 5 Main Menu 5 is dedicated to the serial options COMM is used to set up the serial line of the optional COMM board PRINT is used for setting up the printer output Main Menu 5 does not appear unless an optional COMM A board is installed MAIN MENU 5 Press MENU for more COMM A PRINT B 5 1 Communications A Scroll The communication board A has one serial channel which can be configured using jumpers as an RS232 or an RS485 channel The serial channel can be used for printing or for a serial communication with an intelligent device such as a PLC or a PC Two boards can be installed and programmed typically one for the printer and one for the supervisor The following screens define the communication
28. display START OF SCROLL Use SCROLL keys to view selections REC 4187 B 7 Micro Tech 3106 8 SC DATA SCROLL 1 Max scale capacity Password Service 10 Tph ENTER SC DATA SCROLL 2 Scale Divisions Password Service gt 0 1 lt CHOICE ENTER 1 Scale Capacity and Divisions Scroll down and the following screen displays SC DATA SCROLL 6 Zero Dead Band Range 2 0 Password Service ENTER 2 Setting the Dead Band The dead band is a percentage of the Max Scale Capacity rate below which the flow rate is ignored if any and a zero rate is forced All totalizers except remote pulse totalizer are disabled when the flow rate is below the dead band threshold Use the numeric keys to enter the dead band percentage and confirm with the ENTER key Default 2 0 5 Dead band is useful when the installation has severe vibrations and the zero is unstable Zero unstable means zero repeats sometimes but drifts Increasing the dead band percentage can make for a more accurate flow meter installation with the above conditions by ignoring the insignificant impact plate movements caused by vibrations Press MENU to return to Main Menu 2 REC 4187 Micro Tech 3106 B 2 3 Calibration Data MAIN MENU 2 Press MENU for more SCALE CALIB DISPLY DATA DATA The Cal Data scroll allows the operator to enter or set parameters which relate to the calibration of the Flow Me
29. driven machine that allows the operator to access all setup text and calibration parameters Main Menu screens 1 through 6 can be accessed at any time by pressing the MENU key until the desired menu screen is displayed Menu scrolls may be selected by pressing the soft key directly below the desired scroll and then using the Up Down scroll key If the Integrator 1s password protected the appropriate password must be entered prior to making changes or calibrating Menus may be viewed without entering a password but no entries are allowed unless the password is entered Optional scrolls are only available if the available option has been installed The following screens are activated by the MENU key MAIN MENU 1 Press MENU for more ZERO SPAN PROD CAL CAL SETUP MAIN MENU Press MENU for SCALE DISPLAY DATA MAIN MENU Press MENU for PROT DIAG MAIN MENU Press MENU for I O ALARMS DEFINE DEFINE 3 3 Micro Tech 3106 MAIN MENU 5 Press MENU for more Can be AB I O or Pro DP COMM A COMM B PRINT MAIN MENU 6 Press MENU for more LINEAR 3 4 Normal Power On When the Integrator is powered on after initial programming the RUN Menu is displayed unless the hardware configuration has been changed 3 4 1 Hardware Configuration If the hardware configuration detected at power on differs from the one recorded in memory the following screen is displayed This happens if a circuit board has b
30. following screen displays TEST SCROLL 1 Press START to begin Lamp Test of the Integrator All LED s and digits of the display blink for a number of seconds 2 Self Test of the Integrator Scroll DOWN and the internal test screen displays TEST SCROLL 2 Internal test of Password Service microprocessor START The system can perform some internal test functions which can be used to detect malfunctions to the hardware devices REC 4187 B 19 Micro Tech 3106 After START is pressed the following screens are displayed in seguence TEST SCROLL 2A Testing ROM TEST PASSED TEST SCROLL 2B Testing ROM TEST PASSED The message Test PASSED is displayed if the test runs correctly If something wrong is detected then the message Test FAILED is displayed and the soft key CONTINUE 15 shown The operator has to press CONTINUE to go on the next test NOTE Test 2C requires a hardware jumper to be installed between serial in and serial out pins of the motherboard Since the jumper is not normally in place a Test FAILED message at the end of Test 2C is normally displayed 3 Test Digital Inputs The next screen 1s used to check the digital input circuitry The display shows a 1 ifthe specific input is closed 0 if open If more digital I O boards are installed the NEXT soft key displays allowing the operator to scroll between boards Scroll DOWN and the digital input test screen displays TEST SCROL
31. in blending systems to correct transport time differences The delay is set in seconds Scroll DOWN and the I O DEF SCROLL 1B screen displays I O DEF SCROLL 1B Current out delay 81 10 sec Password Service ENTER NEXT Default 10 sec Min 0 sec Max 300 sec REC 4187 4187 Micro Tech 3106 A damping factor can also be selected for each current channel This damping only affects the current output not the displayed flow rate which has a separate damping factor selectable in Main Menu 2 Display Scroll DOWN and the I O DEF SCROLL 1C screen displays I O DEF SCROLL 1C Current out damping Password Operator 1 2 sec ENTER NEXT Default 2 sec Min 0 sec Max 400 sec 2 Define Analog Inputs If the 2 inputs 2 outputs analog board is installed the following screens are displayed Analog inputs can be used for measuring the moisture of the material Moisture compensation 15 performed on the process material flow and affects both rate and totals Only during material calibration with material is moisture compensation suspended so that the totalized quantity can be directly compared to the weight obtained on a static scale The moisture compensation is executed before adding to totals Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection Scroll DOWN and the I O DEF SCROLL 2 screen displays I O DEF SCROLL 2 Analog input 1 def Password Service 1
32. in this manual and your DE10 or DE20 Impact Weigher Installation and Operation manual 31 Overview The Model 3106 Impact Flow Meter Integrator is a microcomputer based instrument that accepts and conditions a weight signal and provides visual and electrical outputs for total weight and rate of flow A stable sensor excitation voltage is produced by the Integrator Auto Zero Tracking enables the impact weighing system to automatically zero itself when material is not running over the impact plate This is menu selectable It is not recommended for most impact weighing applications and the factory default is NO Auto Zero Tracking A flashing or constant Z will appear on the second line of the display to indicate this option is enabled Life expectancy of the RAM support battery is approximately ten years if power is not applied Under normal operation where power is on continuously life expectancy will be much longer Errors may occur during initial calibration and their reason must be corrected during initial calibration During normal operation an alarm would most likely indicate a failure in the system or improper operation Figure 3 1 Impact Flow Meter Integrator A95092 REC 4187 snou Jh Micre Tech 2000 Ferner CONTROLLER lt I Thermo Ramsey 3 1 Micro Tech 3106 3 2 Front Panel The front panel Figure 3 1 contains the necessary indicators and keys to enable the operato
33. key and answer YES to Reset Master Total G Select Main Menu 3 H Press the PROT scroll and choose the password level desired 4 2 7 Remove a Forgotten Password mS ee go n tA 10 11 4 8 Select Main Menu 3 Press the PROTECT scroll and press the PROT soft key Press the NONE soft key Type in password 7832500 and press ENTER The protection level should be RAMSEY Press NONE Select Main Menu 3 Press the DIAG soft key and scroll down to Service Password Press ENTER twice The display should respond with New Password Acquired Scroll down to Operator Password Press ENTER twice The display should respond with New Password Acquired Select main Menu 3 The PROT soft key should not appear indicating all passwords have been erased If PROT should appear repeat Steps 1 through 9 See Manual Section 3 11 for entering new passwords REC 4187 Micro Tech 3106 4 3 Cleaning Instructions REC 4187 The Micro Tech 3106 Integrator is a solid state device and as such should require very little maintenance The front panel can be wiped clean with a damp cloth and if necessary a mild detergent never use abrasive cleaners especially on the display window As a preventative measure check that all wires plugs and integrated circuits are tight in their connectors Also keep the enclosure door tightly closed to prevent dirt infiltration 4 9 4187 Chapter 5 Service Repair and Repl
34. mater reset and operator s totals remain correct 3 9 2 2 Manual Span The Manual Span procedure can be used to adjust the Span Calibration without doing a material test correction factor is calculated by dividing the actual tons per hour by the displayed tons per hour on the Integrator The correction factor is multiplied by the current Span number to calculate a new Span number See the following example 3 9 2 2 1 Existing Span New Span 3 16 In this example the existing 55 Tph calibration will change to 65 Tph Press the RUN key for the Run Menu if not already there Press the MENU key for Main Menu 1 Press the SPAN CAL key then press the MANUAL key The following screen is displayed MANUAL SPAN Rate 000 0 Tph Password Operator Span 00000 ENTER EXIT RUN Default 200000 Min 500 Max 45000000 The RUN key returns the display to the Run Menu the EXIT key returns the display to Main Menu 1 Use the numeric keys to enter the new Span and confirm with the ENTER key If a number is entered for Span which the Integrator will not accept the following screen is displayed One or more operating parameters of the Integrator are incorrect consult Thermo Electron SETTING ERROR 45000000 REC 4187 Micro Tech 3106 Press RETURN to return to the Manual Span screen A number for Manual Span between the min and max must be entered and the operating parameter s must be corrected After the Manua
35. of a zero test the Z flashes 3 Performs automatic zero for the defined time 4 Continuously repeats above zero correction as long as feed rate remains below AZT preset value 1 5 Micro Tech 3106 The Zero Tracking function is limited to a maximum value of MAX DEVIATON that is set as a percentage in the CAL DATA scroll If the new zero that was calculated by the auto zero tracking function exceeds that value an alarm is generated and the new correction is not installed The reference value for zero is set every time an Auto Zero or Manual Zero is performed 1 6 2 Current Output Signals The standard Micro Tech 3106 is equipped with one current output signal 0 20mA 4 20mA on the motherboard An optional dual channel current output analog input board is available The choice of the signal type is made through the keypad Each current output may be programmed via the keypad to deliver one of the following e Flow rate Off Each output has its own adjustable damping and programmable time or length delay 1 6 3 Batch Control Optional 1 6 The Integrator while calculating rate and totalization may also do a batch control In this case the Integrator operates during normal flow rate and activates the batch end output when the required quantity set point 1s reached A preset value may be entered to switch to a lower feed rate When the totalized value equals the value of the quantity set minus preset
36. password and the variable or function reguires the SERVICE password instead the access is denied and the following screen is displayed SYSTEM PROTECTED PLEASE ENTER SERVICE PASSWORD ENTER If the operator fails to enter the correct password the following screen displays B 13 Micro Tech 3106 SYSTEM PROTECTED INVALID PASSWORD ACCESS DENIED RETURN Pressing RETURN returns the program to the previous function If the operator enters the correct password the previous screen displays and access is allowed When the protection level is changed using the on line procedure the system automatically returns to protected status if no keyboard entries are made within 60 seconds B 3 2 Diagnostics Press the DIAG key from Main Menu 3 and the following screen displays START OF SCROLL Use SCROLL keys to view selections Scroll DOWN and the following screen displays DIAGNOST SCROLL 1 gross 0000 0 PFM net 0000 0 1 Raw Data Diagnostic Scroll 1 shows the raw data from the sensor and the net value after the zero constant has been subtracted The allowable range of the PFM gross signal is from 70 to 2500 Hz Scroll DOWN and the following screen displays 2 Change Passwords DIAGNOST SCROLL 3 Enter SERVICE Password Service kc kk Default No password REC 4187 Micro Tech 3106 The password can be changed by entering a new one The user can enter u
37. pressed and the SPAN CHANGED screen displays the span constant has been updated and the test is finished If YES is pressed and the following SETTING ERROR screen displays a number has been entered for the actual reference weight that the Integrator will not accept One or more operating parameters of the Integrator are incorrect consult Thermo Electron SETTING ERROR 45000000 Press the RETURN soft key and return the display to the SPAN CAL COMPLETE screen At the SPAN CAL COMPLETE screen press NO The test information is lost and the display moves to Add reference weights to total SPAN CHANGED New span 000000 Old span 000000 RUN Pressing RUN or MENU from the SPAN CHANGED screen advances to the following screen SPAN CALIBRATION Add reference weight to totals YES NO If YES is pressed the amount of material used for the test is added to the Master Reset and Operator totals If NO is pressed the information is lost Pressing YES or NO advances to the Run Menu or Main Menu 1 depending on which selection was made on the 5 CHANGED screen 3 15 Micro Tech 3106 Note Moisture compensation is inhibited during material calibration This is done to make the check of the totalized guantity easier The static scale provides the weight of the material including moisture The weight of the water is removed immediately before adding to totals at the end of the test so the
38. process conditions are monitored and may produce an alarm or shutdown A delay time after the abnormal condition is detected may be set for each individual alarm High flow rate Low flow rate Overflow totalizer e AZT over limit e Batch Deviation if Batch control is installed Each alarm can be defined as e NONE Ignore abnormal condition e ALARM Warning pre feeder process continues to run e SHUTDOWN Trip pre feeder process stops READY LED is off REC 4187 1 7 Micro Tech 3106 1 6 4 3 Programming Errors Programming errors may occur only during programming or calibration as a consequence of entering data above or below the operating range of the Integrator If data above or below the limits are entered the system displays a warning message and the minimum maximum limits are shown 1 6 4 4 Equipment Failures The unit has an internal diagnostic system which detects the following instrument failures Clock calendar circuit failure Bad weight signal RAM failure ROM failure Power on Default constants installed at power on Power down during calibration Calibration time expired General purpose external alarms Communication error BCD error Mathematical error 1 6 5 Print Function Available print functions are 1 8 Print on command Print at pre selected times of day up to four Print at pre selected intervals of time Print set up Print alarm REC 4187 Micro Tech 3106
39. scrolls If the Flow Meter is not calibrated the failure must be corrected and a repeat span calibration material test must be done See Section 3 9 2 and Section After the Initial Zero and Span calibrations the flow meter functions normally Subsequent Zero and Span calibrations have slightly different processes See Section 3 9 2 for details on subsequent calibration If calibration is required for additional flow rates different than just run for Span see Section 3 10 If Abort was pressed before a Span Calibration material test was done the following steps will allow the totalizers to function and the Ready light will come on REC 4187 4187 Micro Tech 3106 Press the RUN key for the run menu if not already there Press the MENU key for MAIN MENU 1 Press the SPAN CAL key then press the MANUAL The following screen displays MANUAL Rate 000 00 Tph Span 0000000 ENTER EXIT RUN Write down the Span in the display Use the numeric keys to re enter the same Span and confirm with the enter key Press the run key to return to the Run menu The totalizers are now functioning the Ready light is on The displayed flow rate and totalizers are not yet calibrated See Section 3 9 2 2 27 Chapter 3 Operation Your Thermo Impact Weighing System is capable of accurate weighing provided it is installed calibrated operated and maintained in complete accordance with the instructions contained
40. shows the totalizer type followed by the product number The second line is only displayed if the optional COMM board is installed and indicates the last date when the Reset or Operator Total was reset OPERATOR TOTAL 1 SINCE 00 00 0000 0000 00 Tons RESET The RESET key allows the operator to reset the desired total When the RESET key is pressed the following screen is displayed Do you wish to clear XXXXXX total YES NO xxxxxx can be RESET or OPERATOR Press YES to clear the total Press NO to skip resetting REC 4187 3 9 Micro Tech 3106 The next screen is very similar to the previous ones only the Master Total is displayed instead of the Reset or Operator Total The RESET key is not displayed here since the Master Total cannot be reset to 0 MASTER TOTAL SINCE 00 00 0000 000 00 Tons 3 7 Print Key See Serial COMM manual if COMM option is installed 3 8 Start Stop Keys Enabled only if Load Out option is installed See REC 4030 for instructions and more information 3 9 Calibration Main Menu 1 contains the Calibration Menu and Product Selection Mode Menu Main Menu 1 is selected by pressing the MENU key until Main Menu 1 displays Desired calibration scrolls are selected by pressing the soft keys directly below the desired scroll MAIN MENU 1 Press MENU for more ZERO SPAN PROD CAL CAL SETUP 3 9 1 Zero Calibration During any Zero Calibration all equipment such as s
41. the event the MEMORY ERASED screen does not appear consult the factory 4 2 4 Internal Test Procedure 4 6 From the Run Menu press the MENU key until Main Menu 3 displays Press the TEST soft key then scroll DOWN twice and the following screen is displayed TEST SCROLL 2 Internal test of Password Service microprocessor START When start is pressed the following screens appear are displayed in sequence TEST SCROLL 2A Testing ROM TEST PASSED TEST SCROLL 2B Testing RAM TEST PASSED TEST SCROLL 2C Testing E2PROM TEST PASSED Only if Audit Trail Option is installed The message Test PASSED is displayed if the test runs correctly If something wrong is detected then the message Test FAILED is displayed and the soft key CONTINUE 15 shown The operator has to press the key to go on to the next test REC 4187 Micro Tech 3106 Note Test 2 reguires hardware jumper to be installed between serial in and serial out pins of the motherboard Since the jumper is not normally in place a Test FAILED message at the end of Test 2C is normally displayed If the internal test has failed call Thermo Electron s Customer Service Department 4 2 5 Sensor Excitation Signal 1 Measure DC volts across TB9 terminals 11 and 12 or TB12 terminals 7 and 8 for panel mount unit This voltage should be 11 to 15 volts 2 To verify proper operation of the pre amplifier mounted on the DE10 DE20 me
42. to view selections Press the SCROLL DOWN key and the following screen displays DISPLAY SCROLL 1 Measure Units English Password Service CHOICE ENTER 1 Define Measure Units Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection Default ENGLISH Selections ENGLISH METRIC MIXED If ENGLISH all units in USA If Metric all units in Metric If Mixed units can be a combination of USA and Metric Scroll DOWN and the following screen displays REC 4187 B 3 Micro Tech 3106 DISPLAY SCROLL 2 Totalization Units Password Service gt Tons lt CHOICE ENTER The units to be used for totalization are selected here Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection If ENGLISH Default Tons Selections Tons LTons Pounds If METRIC Default tonnes Selections tonnes kg If MIXED Default tonnes Selections tonnes Pounds Tons LTons kg Scroll DOWN and the following screen displays The units to be used for rate are selected here Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection DISPLAY SCROLL 3 Rate Units Password Service gt Tph lt CHOICE ENTER If ENGLISH Default Tph Selections Tph LTph Lb m T m LT m percent 96 Lb h If METRIC Default t h Selections t h kg m t m percent 96 kg h If MIXED Default t h Selections Lb h Tph LTph kg m t m Lb m T m
43. 0 00 Tons RESET TOTAL 2 0 00 Tons RESET TOTAL RATE 0 00 Tph Print BATCH BATCH REPORT DATE 12 10 1999 TIME 8 21a PRODUCT NR XXXXXXXXXXXXX BATCH NR XX SET POINT 0 00 Tons TOTAL 0 00 Tons Print ALARM 12 10 1999 8 21a Clock fail Print SETUP INTEGRATOR SETUP The Integrator prints out all data and setups REC 4187 B 51 Micro Tech 3106 Print AUDIT TRAILS Optional TRAIL RECORD NR DATE 12 10 1999 VARIABLE NEW OLD TRAIL RECORD NR DATE 12 10 1999 VARIABLE NEW OLD TRAIL RECORD NR DATE 12 10 1999 VARIABLE NEW OLD B 52 1 TIME 11 59p Scale capacity 400 0 500 0 2 TIME 11 31p Span 250000 300000 3 TIME 11 53p Div 3 0 05 0 1 REC 4187 4187 Appendix Engineering Drawings This appendix contains a list of the engineering drawings associated with the Micro Tech 3106 Field Wiring Diagram 07361H E001 gt Serial Communication Specifications 07361B E0008 Outline amp Mounting Field Mounting 3000 Series Integrator 07361B 0001 Outline amp Mounting Panel Mounting 3000 Series Integrator 07361B 0002 C 1 Micro Tech 3106 kkkkkkkkk k This Page Left Blank Intentionally kkkkkkkkkk 2 4187 4187 Appendix Reader Comment Section As the user of this document you are important to us Your comments and suggestions are always welcome and encouraged Please make a copy of the comment form and then
44. 0 Tons min 0 10 Tons RETURN Press RETURN and the ENTER REFERENCE WEIGHT SCREEN displays again A different number from the previous must be entered for the actual reference weight and or the operating parameter s must be corrected After the actual reference weight has been successfully entered the Ready light is on and the following screen is displayed SPAN CHANGED New span 000000 CONTINUE REC 4187 2 25 Micro Tech 3106 2 26 Press Continue advances to the following screen SPAN CALIBRATION Add reference Weight to totals 2 YES NO If YES is pressed the amount of material used for the test is added to the master reset and operator totals If NO is pressed the information is lost The Ready light is on the flow meter is only calibrated at the flow rate just run Pressing YES or NO advances to the following screen SCALE CALIBRATED Press RUN to start or MENU for scrolls NOTE Moisture compensation is inhibited during material calibration This is done to make the check of the totalized quantity easier The static scale provides the weight of the material including moisture The weight of the water is removed immediately before adding to total at the end of the procedure so that the master reset and operator s totals are still correct If the Impact sensor is not connected or failure is detected the message is the following SCALE NOT CALIBRATED Press RUN to start or MENU for
45. 1 AJ Mother Board Digital VG and sd idet Nada ratis A 1 Adele Anpuls itte ate or Y edendi de O doin A 1 A2 Qultputs sen m rx a A 1 A 2 Digital Input Output Board A 3 2 1 16 In 4 Out DIO Board Specification Figure 1 4 A 5 A 2 2 4 1 16 Out DIO Board Specification Figure 1 4 A 6 BOD Input Option eee 7 Appendix Micro Tech 3106 aset B 1 EM MIN B 2 B 1 1 Zero B 2 B 1 2 Span B 2 B 1 3 Product SOUP teret debe RWYF B 2 MEM Mapa B 3 B 21 Y DOD 3 B 2 2 Scale Data B 7 REC 4187 iii Micro Tech 3106 B 2 3 Calibration 9 B 3 sac ds dear pue CEN YN RF FY EFA RF FRYN RF 12 B 3 1 Changing the Protection Level ien eerie rea GLGC CIO Go B 12 3 2 1 14 3 3 1656 WR 19 MEE IUIUS B 25 B 4 1 25 B 4 2 Alarms Definitions 38 B 4 3 Setup
46. 1 7 Symbols Symbols used in this manual are described in Table 1 1 Table 1 1 Symbol Identification Symbol DESCRIPTION NE ALTERNATING CURRENT FRAME GROUND TERMINAL amp EARTH GROUND TERMINAL REC 4187 PROTECTIVE CONDUCTOR TERMINAL CAUTION RISK OF ELECTRIC SHOCK CAUTION REFER TO ACCOMPANYING DOCUMENTS 1 9 3106 1 8 Specifications This section lists the specifications for the Micro Tech 3106 Field Mount NEMA 4X IP65 dust and watertight Size 17 x 13 x 7 inches Material Fiberglass reinforced polyester 2 position mounting feet Steel Chassis Providing EMI RFI shielding Panel Mount Size 12 x 4x 7 5 inches Material Chromated mild steel Environmental Conditions Mounting Should be mounted as close to the load cells as possible without being exposed to excessive heat or moisture Field Mount suitable for outdoor mounting Temperature Ambient Storage 40 to 158 40 to 70 C Operating 149 to 122 10 to 50 C Relative Humidity Up to 95 non condensing Pollution Degree 2 Altitude Up to 6 561 ft 2000 m REC 4187 4187 Micro Tech 3106 Power Reguirements Voltage Range Nominal voltage 10 15 Nominal Voltage 115 230 VAC selectable Nominal Freguency 50 60 Hz Fusing 400mA Slo Blo 115 VAC Type T 200mA Slo Blo 230 VAC Type T Power Consumption 50 VA max Maximum Non Destructive Input
47. 106 2 4 Panel Mount Installation 2 4 1 The panel mounted Integrator is suitable for mounting in a control panel The control panel should not be exposed to excessive heat moisture or vibration The front bezel when properly seated forms a dust seal A two 2 inch clearance around the top and bottom of the Integrator is reguired for convection cooling Additional clearances may be reguired if eguipment mounted directly below generates excessive heat Clearance in the back is necessary for wiring access and fuse replacement Clearance on the side is necessary for inserting the chassis holding brackets from the back after insertion of the Integrator Mounting Provide a cutout in the panel and insert the Integrator after removing the holding brackets see Figure 2 4 From the back insert the holding brackets on both sides of the Integrator Tighten the holding brackets to support the Integrator and form the dust seal Figure 2 4 Electrical and Mounting Guidelines Micro Tech 3106 Panel Mount aie to io Jo io 1 ale fee i 27 zl B A90851 REC 4187 D Geena 3 98 96 A FAR E TETTE TET 7 56 7 32 9 30 2s 061 4236 11 20 295 ate 2 4 10 97 2761 33 9 3 82 a 92 1 01
48. 3 1 2 4 2 3 2 Connecting Incoming Power Field 2 6 24 Panel b UM debui D ALME 2 7 2 4 1 dH cm 2 7 2 42 _ Connecting Incoming Power Panel 2 9 2 5 Impact Flow Meter Integrator 2 9 2 5 1 Motherboard Configuration Jumpers and Switches 2 10 2 5 2 Pulse Frequency Modulation 2 13 2 5 3 Analog Output 2 16 2 5 4 Analog Input Output Board 2 16 2 5 5 Communications Configuration Motherboard COMM 1 2 17 2 6 Determining Installation 2 19 2 6 1 Flow Meter Capacity ue 2 19 2 7 Programming the Micro Tech 3106 Initial 2 19 2 7 1 Language OT Tp TTE 2 20 2 7 2 UNIS e 2 21 2 7 3 RB nom 2 21 2 7 4 v 2 22 2 7 5 Scale Capacity v NW RR ERFYN AP 2 22 2 101 Scale DIVISIONS mem 2 22 2 7 7 Quick Automatic Calibration of the Flow 2 23 2 7 7 1 Initial Span 2 24 Chapter 3 Operation cii FA CWR
49. 7 160 DIO Board Specification Figure A 1 4 1 4 Programmable inputs See Section 1 1 1 specifications 2 16 Programmable outputs See Section 1 1 2 specifications 3 Connector 25 pin D connector female Connector is interchangeable with a 20 or 22 pin subminiature D connector dimensionally complying with MIL C 24308 Figure 5 1 Digital Input Output 00702 6 4187 Micro Tech 3106 BCD Input Option Load sizes for load out or batching applications can be remotely entered by BCD An optional Load Out input output board is reguired See Figure A 1 5 for wiring REC 4187 A 7 Micro Tech 3106 kkkkkkkkk k This Page Left Blank Intentionally kkkkkkkkkk A 8 REC 4187 Micro Tech 3106 Micro Tech 3106 Menus The Integrator is a menu driven machine that allows the operator to access all setup test and calibration parameters Main Menu screens 1 through 6 can be accessed at anytime by pressing the MENU key until the desired menu screen is displayed Menu scrolls may be selected by pressing the soft key directly below the desired scroll and then using the Up Down scroll key If the Integrator is password protected the appropriate password must be entered prior to making changes or per forming routine calibration Menus may be viewed without entering a password but no entries are allowed unless the password is entered Optional menu scrolls are only av
50. ATOR or a SERVICE password is required to access the LIMITED level Press the PROT soft key and the following screen displays Use the NONE key to access the NONE protection level If the current level is not already NONE the SERVICE password it required Use the LTD key to access the limited protection level If the system is in level NONE change is immediate If it is in PROT level the SERVICE or OPERATOR password is required Use the PROT key to access the protected level No password is required B 12 REC 4187 4187 Micro Tech 3106 PROTECTION LEVEL gt NONE lt NONE LTD PROT Default NONE Selections NONE LIMITED PROTECTED Password from NONE to LTD or PROT not required from LTD to PROT not required from LTD to NONE SERVICE from PROT to NONE SERVICE from PROT to LTD OPERATOR or SERVICE Pressing the soft key gives entry into desired level Going from a low level to a higher level forces the password entry 1 OnLine Procedure for Changing Protection Level The protection level can be temporarily changed by entering a password on the fly during normal operation When the operator tries to enter a variable or select a function which is password protected and the password is installed the following screen is displayed SYSTEM PROTECTED PLEASE ENTER PASSWORD ENTER The operator can enter either the OPERATOR or the SERVICE passwords However if the operator enters the OPERATOR
51. Current Output TB 5 RH 2 16 Analog TB4 Input Output 2 17 Mother Board Communication Jumper Settings 2 18 Alarm Conditions 3 8 vii Micro Tech 3106 kkkkkkkkk k This Page Left Blank Intentionally kkkkkkkkkk REC 4187 About this Manual This manual provides installation operation troubleshooting and repair information for the Micro Tech 3106 Impact Flow Meter Integrator manufactured by Thermo The Integrator is a microcomputer driven instrument used for deriving rate and guantity of flowing material from signals representing the impact force Ibs of moving material By suitable processing of this input signal the Integrator delivers visible and electrical output representing the rate of material movement and visible and electrical output representing total amount of material which has passed through the flow meter For remote indicating these options are available 1 Remote totalization 2 Remote flow rate current or frequency 3 Communications 4 Field Bus 5 Many automatic and check functions are available to the operator for calibration and maintenance Who Should Use this Manual Organization REC 4187 The Micro Tech 3106 Manual is a leaming resource and reference for anyone concerned with the operation of the Integrator of the Manual This manual is organized into 5 chapters and
52. Default 00 00 0000 Min 01 01 0000 Max 12 31 2096 This section only applies if a COMM board is installed The user can set the current date and time A battery operated clock calendar then maintains time and date even if power is removed Day Month and Year are entered in sequence using the numeric keys and confirm with ENTER Scroll DOWN and the time screen displays DIAGNOST SCROLL 7 Time 9 50a HOURS 9 am ENTER AM PM 24 hour a m pm Default 00 00 01 00 Min 00 00 01 00 Max 23 59 12 59 B 16 REC 4187 Micro Tech 3106 Time is entered in a similar way The AM PM key is used when time is in the English mode Hours and minutes are entered in seguence using the numeric keys and confirm with ENTER See Display Scroll 7 in Main Menu 2 Scroll DOWN and the hardware configuration screens appear as follows 5 Check Hardware Configuration The system automatically recognizes when optional boards are installed The following scrolls are used to show the configuration Remember that when a board 1s acknowledged the related information stays in memory even if the board 15 removed until the operator deletes it by responding YES to the message shown at power on The following screen is displayed for each board installed is each slot DIAGNOST SCROLL 8 Board type slot 1 BOARD TYPE DIAGNOST SCROLL 9 Board type slot 2 BOARD TYPE DIAGNOST SCROLL 10 Board type slot 3 BOARD TYPE DIAGNOST SCROLL 11 Board
53. L 3 Dig input test Slot 0 0000 NEXT Slots are numbered 1 to 6 slot 0 is the motherboard Inputs are shown from right to left If a board has 16 inputs two screens are used to show the first and the second half the lower half is shown first 4 Test Digital Outputs This test shows the status of each digital output and allows the operator to force the output for testing purposes The output when forced stays on until the CLEAR soft key is pressed or the Run Menu is entered If an output is forced and the scroll key is used for reaching some other menu the output stays in the forced status until RUN is pressed This allows the operator to check inputs while outputs are still in the forced status B 20 REC 4187 4187 Micro Tech 3106 Scroll DOWN and the digital output test screen displays TEST SCROLL 4 Dig output test Output 1 ON OFF ENTER ON OFF To force an output enter the desired number followed by ENTER Then use the ON OFF key to force it to the ON or OFF STATUS After the output has been forced the CLEAR soft key displays in the middle position Slots are numbered 110 6 slot 0 is the motherboard WARNING FORCING THE DIGITAL OUTPUTS MAY CAUSE MACHINERY TO START AFTER THE USER TRIES TO FORCE AN OUTPUT THE FOLLOWING MESSAGE WILL BE DISPLAYED WARNING IF THE USER PRESSES CONTINUE BE AWARE THE ACTION MAY CAUSE DAMAGE OR INJURY IF THE USER PRESSES ABORT
54. LT m percent 96 kg h t h 4 4187 Micro Tech 3106 2 Defining the Language The Micro Tech 3106 is capable of displaying one of two different languages English or USA and Italian ITA are the standard languages provided Other languages such as German GER and Spanish ESP are available upon reguest consult factory Scroll DOWN and the following screen displays Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection DISPLAY SCROLL 5 Language gt USA lt CHOICE ENTER Default USA Selections USA ITA Italian 3 Setting Time and Date This section applies only if the COMM board is installed The user has to define the format for displaying and printing time and date Scroll DOWN and the following screen displays Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection DISPLAY SCROLL 6 Time gt am pm lt CHOICE ENTER Default am pm am pm 24h Scroll DOWN and the following screen displays REC 4187 B 5 Micro Tech 3106 Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection DISPLAY SCROLL 7 Date If language is USA gt MM DD YYYY lt CHOICE ENTER Default MM DD YYYY If language other than USA Default DD MM YYYY Selections DD MM YYYY MM DD YYYY YYYY MM DD 4 Setting Line 3 of the Run Menu The Run Menu can be configured to display any of the following on Li
55. ML Calibration Jumper A Allows Cal B Restricts Cal 2 14 REC 4187 Micro Tech 3106 Table 2 4 Terminal Wiring Configurations TB2 TB3 TB12 TB5 Digital Input COMM PFM Board Analog Output 8 See 8 38 9 24 V Table 2 7 7 39 10 Table 2 8 1 Shield 40 Shield 11 Shield Table 2 9 Analog I O 12 Sig In2 Board TB4 Option 13 Com 4 Anal 14 Sig In 1 15 Com 8 Shield 16 Sig 6 17 Com 4 7 m2 18 Sig 2 19 Com 15 3 Out 2 1 Shield 9 10 Out 3 Table 2 5 Relay Output Board Micro Tech 3000 Relay Output Board 1 NC Relay K1 2 COM Fault Output 3 NO 4 NC Relay K2 5 COM Output 1 6 NO 7 COM Relay K3 8 NO Output 2 9 COM Relay K4 10 NO Output 3 Relays Rated 33 0 5A 70 VDC 0 5A REC 4187 2 15 Micro Tech 3106 2 5 3 Analog Output Motherboard A current output signal is available for customer use on motherboard Terminal Block 5 The rate speed or load parameters can be selected by the customer to be sent to a rate meter recorder or controller The output range 1s adjustable from 0 20 mA 4 20 mA 20 0 mA or 20 4 mA Table 2 6 Motherboard Current Output TB 5 Motherboard Current Output 1 TB5 2 5 4 Analog Input Output Board Option Th
56. Micro Tech 3106 I O DEF SCROLL 7 Remote counter pulse Password Service width 0 100 sec ENTER Default 0 1 sec Min 0 005 sec Max 1 sec 6 Define Air Purge Timing If an output is assigned to the Air Purge function then a time interval has to be defined here Use the numeric keys to enter Air Purge Interval and Duration and confirm with ENTER I O DEF SCROLL 8 Air purge interval Password Operator 120 sec ENTER Default 120 sec Min 0 sec Max 3600 sec I O DEF SCROLL 9 Air purge duration 2 sec Password Operator ENTER Default 2 sec Min 0 sec Max 30 sec B 35 Micro Tech 3106 7 Define Load Output Data If the optional Load Out output board 4 in 16 out is installed the operator can select the related variable Press the CHOICE key to scroll selections Press enter to confirm your selection I O DEF SCROLL 10 PEN UE ADUR Password Service gt Off lt CHOICE ENTER Default OFF Selections OFF RATE I O DEF SCROLL 10A BCD output polarity Password Service gt Negative lt CHOICE ENTER Default NEGATIVE Selections NEGATIVE POSITIVE If the selection is Rate the following screens allow the operator to define the polarity and the parity check of the BCD output The polarity selection reverses the signals from NO to NC and vice versa If a parity criterion is selected the most significant bit of the BCD output is used for parity check Pre
57. Module Power Input 10 32 VDC 048162 Module Power Output 24 240 VAC 046814 Module Power Output 5 60 VDC 046815 5 4 REC 4187 Micro Tech 3106 5 3 Disposal of Hazardous Waste 5 3 1 REC 4187 Disposal of lithium batteries and soldered printed circuit boards must be in accordance with your local Hazardous Waste Policy As an alternative product supplied by 7hermo may be returned freight pre paid for disposal Contact the Repair Department for a Return Material Authorization Number before shipping any product for disposal Replacement of Lithium Battery The Integrator volatile memory backup battery can be replaced without any special tools 1 pos DX ecu Record all configuration setup and calibration data before removing the battery All information is lost when the battery 1s removed Turn the Integrator power off at the main Remove the battery from its compression socket Observe the polarity markings on the battery socket base before inserting the new battery Battery Type Lithium 3V 1 2AH 2 3A Thermo Electron Part Number 037188 Insert battery Restore power to the Integrator Cold start the Integrator See cold start procedure in Section 4 3 3 Re enter all data recorded in Step 1 CAUTION DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED Replace only with same or equivalent type recommended by Thermo Electron Dispose of used battery according to manufacturers instructions on
58. Multi Drop Master Slave PRINTER Not a protocol selects printer output Scroll DOWN and the COMM A SCROLL 5 screen displays COMM SCROLL 5 Protocol port fl gt Printer lt Password Service CHOICE ENTER Default PRINTER Selections PC MASTER SIEMENS 3964R ALLEN BRADLEY DF1 MODBUS PRINTER If the selected protocol is not PRINTER the following screens define the ADDRESS of the device in the multi drop line and the access permission from the remote supervisor If the password protection level is NONE the supervisor has full access to the Integrator If the password protection level is LIMITED the supervisor will only access those variables that are accessible with the OPERATOR password If the password protection level is PROTECTED the Integrator is read only to the supervisor Scroll DOWN and the COMM A SCROLL 5A screen displays COMM A SCROLL 5A Clear to send 1 Password Service gt Disabled lt CHOICE ENTER Default DISABLED Selections DISABLED ENABLED B 42 REC 4187 Micro Tech 3106 Scroll DOWN and the COMM A SCROLL 6 screen displays COMM A SCROLL 6 Address port 1 Password Service 1 Default 1 Min 1 Max 255 Scroll DOWN and the COMM A SCROLL 7 screen displays COMM A SCROLL 7 Acces prot port 1 Password Service gt none lt CHOICE ENTER Default NONE Selections NONE LIMITED PROTECTED If a second communication board is installed the follow
59. NTER Scroll down SC DATA SCROLL 1 Max scale capacity 500 0 Tph ENTER Default 500 0 Min 1 200000 2 7 6 Scale Divisions When the Scale capacity is entered the number of decimal places is also defined If for example the User enters 500 0 this sets the Scale Divisions parameter to 0 1 Advancing to the next scroll the User then sees first the Scale Division corresponding to the just entered Scale Capacity in the example 0 1 If required the User is able to alter the Scale Division to any of the available options The analog output is also defined by Max scale capacity If the user enters 500 0 and the analog output is set for 4 20 mA the analog output is 4 MA for 0 Tph flow rate and 20 mA for 500 Tph flow rate Set the Max scale capacity 596 to 10 higher than the maximum expected flow rate 2 22 REC 4187 Micro Tech 3106 If the Max scale capacity is changed after the Impact Flow Meter has been calibrated the calibration will also be changed A manual calibration change will be reguired to correct the calibration See Section 3 9 2 2 Manual Span procedure Press the ENTER soft key to accept the default divisions or the CHOICES soft key to scroll selections Press ENTER to confirm your selection Scroll down SC DATA SCROLL 2 Scale Divisions gt 0 1 lt CHOICE ENTER Default 0 1 Choice 0 1 0 2 0 5 1 2 5 10 20 50 0 01 0 02 0 05 0 001 0 002 0 005 277 Quick Aut
60. PORATION 501 90 AVE NW MINNEAPOLIS MN 55433 PHONE 800 227 8891 FAX 763 783 2525 Though the information provided herein is believed to be accurate be advised that the information contained herein is not a guarantee for satisfactory results Specifically this information is neither a warranty nor guarantee expressed or implied regarding performance merchantability fitness or any other matter with respect to the products and recommendation for use of the product process information in conflict with any patent Please note that Thermo reserves the right to change and or improve the product design and specifications without notice REC 4187 Chapter 1 Introduction This chapter provides information pertaining to the Micro Tech 3106 to include system components eguipment inspection site preparation and installation The Micro Tech 3106 is designed for application on impact flow meters with LVDT measurement 1 4 Inspection and Unpacking The Micro Tech 3106 Integrator has been properly packaged for shipment and storage when necessary Inspect all packages for damage before opening as oftentimes the carrier may be responsible for shipping damage 1 2 Storage The Micro Tech 3106 Integrator can be safely stored with cover latches secured and hole plugs installed between 40 to 158 40 to 70 C The units should be protected against moisture 1 3 Application The Micro Tech 3106 Filed Mount Integrator
61. Remote 0 NO Only if Product Select is Remote 0 NO Only if Product Select is Remote 0 NO Only if Product Select is Remote 0 NO Only if AZT enabled 0 NO Only if Load Out installed 0 NO Only if Load Out installed 0 NO Only if Load Out installed Batch Standby REC 4187 B 29 Micro Tech 3106 Three assignable inputs are standard on the motherboard MOTHER BOARD INPUTS PHYSICAL INPUT ASSIGNED NUMBER FUNCTION 1 2 3 FIELD MOUNT TB8 13 amp 14 TB8 11 amp 12 TB8 9 amp 10 PANEL MOUNT TB25 amp 7 2 8 amp 10 TB29 amp 10 Additional assignable logical inputs from the above table can be selected by adding optional I O boards Available options are 4in 16out 16in 4out or 20in 200ut by adding both boards DIGITAL INPUT OUTPUT BOARD INPUTS PHYSICAL ASSIGNED INPUT FUNCTION NUMBER 4 O Ci 11 12 13 14 15 16 17 18 19 20 21 22 23 30 4IN 160UT ONLY J15 2 415 15 415 3 415 16 416 17 416 5 J16 18 416 6 J16 19 J16 7 J16 20 416 8 J16 21 416 9 416 22 J16 10 J16 23 J16 11 J16 24 J16 12 INSTALLED OPTIONS 16IN AOUT ONLY 4IN 160UT AND 16IN AOUT J15 2 J15 15 J15 3 J15 16 J16 17 J16 5 J16 18 J16 6 J16 19 J16 7 J16 20 J16 8 J16 21 J16 9 J16 22 J16 10 J16 23 J16 11 J16 24 J16 12 REC 4187 Micro Tech 3106 WARNING Changing the definition of the digital inputs may cause machinery to sta
62. SWNINN3E 581 81 181 0504 1015 08908 STYNINYAL TIMIN 105 1015 105 10808 100 val cai zai Ia 07 ION MIIA d901 0ON 3901004 2 N3 WDNIXVN 03013IHS Z avd 100 S8b 100 58 INO 7035 NONNOO 687 1 WSL 1 9 7 NDNIXYN SNIIN3430 030731 01910 00 8 AYI 518 100 1435 05058 H NONWOO 515 wOOZL 1H9N31 MDRIXYN 9 3013HS 318v vuoz 100 1 35 yug 110 ino YSO 2040 VG O SAVIJH 5109110 WLO Ga NOUD3IONd Quvog 1no Ini n2 2 10 40935 1 0 2402 YOO GAPE 301237102 390 110 3ivis anos INdLNO AVI3u 1 10 90 WNV __ GND SISSVHO 7 me MA dans AB IN3HB O HOUMS MITH3I3NOVN ve INN 510919 AINO NOISS3A 01315 GWVOB N3HIOW YJNOLSNI 03391557 SI NOILINNS YUG LOVINOD ANO
63. Voltage 150 300 VAC for 1 minute Over Voltage Category Category II DC Power Supply Auxiliary Power Supply Output Alarm Contacts etc Output Voltage 24 VDC Isolation Yes 500 volts Output Ripple 1 0 V peak to peak typical Output Current 600 mA Maximum Short Circuit Protection AC Power Supply EMI RFI Protection 115 230 VAC selectable UL CSA VDE approved 50 60 Hz transformer Force Sensor LVDT Linear Variable Differential Transformer with preamplifier The preamplifier 1s excited by an 11 15 VDC signal provided by the Integrator The LVDT preamplifier combination returns a frequency in the range of 100 to 2500 Hz Maximum distance between the LVDT and the Integrator is 1000 feet 305 m Micro Tech 3106 Current Output 1 current output Output Range User selectable 0 20 mA or 4 20 mA representing 0 to 10095 variable Resistive Load 800 ohm max Loop Analog I O Board B 2 High level inputs Type Differential voltage input 0 20 mA 4 20 mA with internal resistor jumper selectable Range 0 5 V or V programmable Maximum usable input voltage 106 of full scale Non isolated Maximum non destructive input voltage 12V peak 2 Current Outputs Optically isolated Isolated Power source Voltage output by adding an internal dropping resistor Output range User selectable 0 20 mA or 4 20 mA representing 0 to 100 variable Resis
64. X XX Tph to XXXX X PFM Pressing the ABORT key will abort the test and return to Main Menu 1 Wait until all the material has passed over the impact plate then press DONE The following screen is displayed 0000 00 Tons XXXX X PFM Ref weight known YES NO If NO is pressed the reference actual weight of the material is unknown The Run Menu is displayed where the MAT L is flashing to remind the operator the material test is incomplete Pressing the key below the flashing MAT L or the YES key the following screen is displayed 000 00 Tons Enter reference weight 000 00 Tons ENTER ABORT If the operator does not respond with Abort or Reference Weight the display will time out and return to Main Menu 1 The information acquired during the test 1s lost If the ABORT key is pressed the test is aborted the information acquired during the test 15 lost and Main Menu 1 is displayed The operator must enter the actual weight of the material passed over the impact plate during the material test Use the numeric keys to enter the actual weight and confirm with the ENTER key If a number is entered for actual weight which the Integrator will not accept the following screen is displayed SETTING ERROR max 35000 00 Tons REC 4187 3 21 Micro Tech 3106 3 22 Press RETURN to return to the Enter reference weight screen A number for actual weight between the min and max must be entered After entering an act
65. acement Parts This chapter provides information about service repair and replacement parts for your Thermo product It includes the telephone numbers for various departments at Thermo the procedure for ordering replacement parts a Return Material Authorization Form and the parts list for the product are also included in this chapter The maintenance information in this manual is designed to meet your service needs If you should encounter a problem that requires technical assistance you may call Thermo Product Service at 763 783 2605 Thermo also provides on site service technicians to assist customers with installation setup initial calibration customer training maintenance and repair Contact the Thermo Field Service department at the number given below for current rates and scheduling Thermo has repair centers located at the plant in Minneapolis Minnesota Products that need system checkout or repair can be returned to the plant with the Return Material Authorization RMA Form Contact our Repair and Return department 763 783 2728 to get an RMA number to use on the form Note Have your machine model number and serial number available when you call Main Switchboard 763 783 2500 FAX 763 783 1537 Service 763 783 2605 763 783 2605 Return Material Authorization amp Repair 763 783 2728 5 1 3106 5 1 5 2 Parts Ordering Information For the fastest service when ordering parts
66. actors must be acquired at flow rates less than the Span flow rate Zero Calibration and Span Calibration at maximum expected flow rate must be done prior to Linearization See Sections 3 10 and 3 9 2 Because all materials behave differently when they strike and then rebound off the impact plate of the Flow Meter the Span Calibration must be done using the actual material in a material test The test must conform to the following e The test must be at least 5 minutes long e The flow rate must be constant steady for the entire test The test must be at least 200 counts on the 2106 Integrator REC 4187 3 17 Micro Tech 3106 A count is defined as 1 tenth of unit of what is set in the Integrator totalizer If the Integrator totalizer is set to pounds one pound is 1 pound if the totalizer is set to tons one count is 1 ton etc The longer the material test is run the more accurate the flow meter will be of the material in the material test should be pre weighed or post weighed on a high accuracy static scale to obtain the actual weight of the test material This actual weight is entered into the Integrator to complete the test Two methods of Linearization are available multi point automatic or multi point manual 3 10 1 Multi point Automatic Linearization 3 18 1 Press the RUN key for the Run Menu if not already there Press the MENU key repeatedly until Main Menu 6 15 displayed Press the LINEAR key
67. ailable if the available option has been installed The following screens are activated by the MENU key MAIN MENU 1 Press MENU for more ZERO SPAN PROD CAL SETUP MAIN MENU 2 Press MENU for more SCALE CALIB DISPLY DATA DATA MAIN MENU 3 Press MENU for more PROT DIAG TEST MAIN MENU 4 Press MENU for more I O ALARMS LOAD DEFINE DEFINE OUT REC 4187 B 1 Micro Tech 3106 Press MENU for more Can be I O or Pro DP MAIN MENU 6 Press MENU for more AUDIT TRAIL LINEAR B 1 Main Menu 1 Main Menu 1 contains the Calibration Menu and Product Selection Mode Menu Menu 1 is selected by pressing the MENU key until Main Menu 1 displays Desired calibration scrolls are selected by pressing the soft keys directly below the desired scroll MAIN MENU 1 Press MENU for more ZERO SPAN PROD CAL SETUP B 1 1 _ Zero Calibration See Section 3 9 1 B 1 2 Span Calibration See Section 3 9 2 B 1 3 Product Setup See Section 3 9 3 B 2 REC 4187 Micro Tech 3106 B 2 Main Menu 2 Main Menu 2 contains the setup and configuration menus Main Menu 2 is selected by pressing the MENU key until Main Menu 2 displays Setup scrolls are selected by pressing the key directly below the desired scroll MAIN MENU 2 Press MENU for more SCALE CALIB DATA B 2 1 Display Press the DISPLY soft key and the following screen displays START OF SCROLL Use SCROLL keys
68. al Safety and Health Act as interpreted by an authorized inspector Thermo will use their best efforts to remedy such violation at a reasonable cost to the buyer Thermo Warranty REC 4187 The seller agrees represents and warrants that the equipment delivered hereunder shall be free from defects in material and workmanship Such warranty shall not apply to accessories parts or material purchased by the seller unless they are manufactured pursuant to seller s design but shall apply to the workmanship incorporated in the installation of such items in the complete equipment To the extent purchased parts or accessories are covered by the manufacturer s warranty seller shall extend such warranty to buyer Seller s obligation under said warranty 1s conditioned upon the return of the defective equipment transportation charges prepaid to the seller s factory in Minneapolis Minnesota and the submission of reasonable proof to seller prior to return of the equipment that the defect is due to a matter embraced within seller s warranty hereunder Any such defect in material and workmanship shall be presented to seller as soon as such alleged errors or defects are discovered by purchaser and seller is given opportunity to investigate and correct alleged errors or defects and in all cases buyer must have notified seller thereof within one 1 year after delivery or one 1 year after installation if the installation was accomplished by the seller
69. alues before change old and after change new Time and date are shown only if an optional Communication board is installed The user can scroll between events which are displayed in order of date and time The user can also enter a number to display a specific event REC 4187 B 49 Micro Tech 3106 B 6 2 Linearization Linearization is explained in Chapter 3 section 3 11 LINEARIZATION B 7 Print Key If the optional COMM board is installed the PRINT key enables the printer to print data The following screen is displayed PRINTER SCROLL Com 1 no data Start print TOTALS PRINT The second line gives the status of the printer NO DATA Indicates the printer is idle no data is being sent to the printer IS RUNNING The Integrator is sending data to the printer The third line indicates what kind of data is printed if the PRINT key is pressed The UP and DOWN keys select between the following TOTALS Print totals BATCH Only if load out option is active print load out information SETUP Print the setup data of the Integrator TRAILS If audit trails option is active print audit trails data Print starts after the PRINT key is pressed The COM key allows the operator to select the printer incase more than one is installed B 50 REC 4187 Micro Tech 3106 Examples of data that can be printed Printed TOTALS TOTALS REPORT DATE 12 10 1999 TIME 8 21a MASTER TOTAL 0 00 Tons RESET TOTAL 1
70. asure DC volts across terminals 6 and 7 This voltageshouldbe0 2 volts depending on where the LVDT core is located 4 2 6 Resetting Master Total Procedure Steps reguired to reset the master total or to reset remote counter overflow are given below 1 password is installed A B mommtuonon 4187 Use the MENU to select Main Menu 3 Press the DIAG soft key and scroll down to the Service Password screen Type in a password Example 123 and press ENTER Re enter the password and press ENTER Select Main Menu 3 Press PROT scroll and press PROT soft key Press the NONE soft key Type in password 7832500 and press ENTER The protection level should be Thermo Electron Press the TOTAL key on the touch panel Scroll UP or DOWN if needed to reach the Master Total screen Press the RESET soft key and answer YES to REST MASTER TOTAL Select Main Menu 3 Press the DIAG soft key and scroll DOWN to Service Password Press ENTER twice erasing the password installed in Step 3 Press the RUN key to return to normal operation 4 7 Micro Tech 3106 2 If Password is already active A Select Main Menu 3 B Press the PROT scroll and press the PROT soft key C Press the NONE soft key D Type in password 7832500 and press ENTER The protection level RAMSEY E Press the TOTAL key on the touch panel Scroll up or down if needed to reach the Master Total screen F Press the RESET soft
71. asure units are changed from English to Metric or vice versa after the scale 1s calibrated the span number changes but the calibration remains the same 2 7 3 Totalization Units The units to be used for Totalization are selected here Press ENTER soft key to accept the default unit or CHOICES soft key to scroll selections Press ENTER to confirm your selection Scroll down DISPLAY SCROLL 2 Totalization Units Tons CHOICE ENTER English Mixed Metric If Mixed Default Tons Default tones Default Tons Choices Tons Ltons Pounds Choices tones kg Choices Tons Ltons kg Pounds tonnes REC 4187 2 21 Micro Tech 3106 2 7 4 Rate Units The rate is displayed according to the units selected here Press ENTER soft key to accept the default unit or CHOICES soft key to scroll selections Press ENTER to confirm your selection Scroll down DISPLAY SCROLL 3 Rate Units TPH CHOICE ENTER English Mixed Metric If Mixed Default Tph Default kg h Default Tph Choice Tph Ltph Choice t h kg mn Choice Tph Ltph kg mn Lb mn T mn LT m t mn Percentage t mn Lb mn t mn LT mn Percent Lb h kg h Percent kg h t h 2 7 5 Max Scale Capacity The next entry is the scale capacity which is the maximum rate at which the scale is allowed to work This entry also defines the default number of decimal places that are used for displaying rate Use numeric keys for entering the number confirm with E
72. at has passed through the impact flow meter e Automatic zero and span calibration e Auto zero tracking 1 2 REC 4187 Micro Tech 3106 e Several software options that may be turned on by keyboard entry or by installing optional plug in PC boards Optically coupled digital inputs and outputs e Alarms and failure detection Communication standards RS232C RS485 networking multidrop 20 mA current loop passive Allen Bradley DF1 Modbus 1 5 Integrator General Description The Micro Tech 3106 Integrator has been designed for impact sensors and is capable of performing all of the necessary measuring and control functions All of the reguired functions are resident in the software of the microprocessor Optional functions are automatically turned on when the relevant hardware is installed or after the operator has selected them through the keypad Setup of the Micro Tech 3106 is easy and is performed from the keypad on the front of the device The setup parameters may be divided into the following categories Measuring e Monitoring e Printing e Communication 1 5 4 Measuring Functions The Micro Tech 3106 Integrator receives the force signal from the impact sensor and converts the force signal into a numeric value with very high accuracy and resolution more than 2 000 000 counts at full scale Rate is calculated as decrement or increment of weight in time Total is computed on three individual registers to
73. ch 3106 Scroll DOWN and the PRINTER SCROLL 7 screen displays PRINTER SCROLL 7 Print alarms Password Service ENTER Default NO Selections NO YES Scroll DOWN and the PRINTER SCROLL 8 screen displays PRINTER SCROLL 8 Total report format Default 1 Password Service CHOICE ENTER Default DEFAULT 1 Selections DEFAULT 1 DEFAULT 2 B 6 Main Menu 6 Main Menu 6 is dedicated to Audit Trail and Linearization MAIN MENU 6 Press MENU for more AUDIT TRAIL LINEAR B 48 REC 4187 Micro Tech 3106 6 1 Audit Trail This menu is only displayed if the Audit Trails option is installed The Audit Trail function is a method for recording all changes in setup and calibration data Any time the operator changes a value which affects weighing the new parameter is recorded with time and date All changes can be printed when reguired Press the AUDIT TRAIL key and the AUDIT TRAILS 1 screen displays AUDIT TRAILS 1 Audit trails Password Service ENTER Default NO Selections NO YES If the AUDIT TRAILS is YES following screen displays for 3 seconds AUDIT TRAILS Use scroll keys enter trail number After 3 seconds the next screen displays TRAIL EVENT No 000 hh mm mm dd yyyy nnnnnn vvvvvv old nnnnnn vvvvvv new hh mm Time of change mm d yyyy Date of change the format may vary depending on the country nnnnnn Parameter s name VVVVVV Parameter s v
74. ck enabled 11 Test the CPU Serial Line Scroll DOWN and the Test CPU Serial Line screen displays TEST SCROLL 12 Password Service Test CPU serial line START If START is pressed the Integrator performs a test of the serial line of the CPU board Note The CPU serial line is not implemented in the current hardware therefore the normal response is TEST FAILED B 24 REC 4187 Micro Tech 3106 12 Test the Keyboard and Switches Scroll DOWN and the Keyboard Switches screen displays TEST SCROLL 13 Keyboard switches Key Switches 00000000 Press the RUN key twice to exit All other keys including MENU are displayed but not executed B 4 Main Menu 4 Main Menu 4 is dedicated to the definition of the input output I O alarms and if the optional hardware exists the load out controller batch MAIN MENU 4 Press MENU for more I O ALARMS LOAD DEFINE DEFINE OUT B 4 1 Definitions The input output section of the system is fully configurable inputs and outputs are conventionally numbered and can be assigned to physical input and output terminals depending on the needs The following section explains how to configure I O However the standard configuration as provided by the factory is normally satisfactory 1 Define Current Output Press the I O DEFINE soft key and the following screen displays START OF SCROLL Use SCROLL keys to view selections Scroll DOWN and th
75. creens MEMORY ERASED Chose the language key to continue to ESP USA REC 4187 2 19 3106 271 Language The Micro Tech 3106 is a dual language instrument USA is always the first language The standard configuration provides Spanish ESP as the second language Other languages such as German GER are available upon request consult factory Press the desired language Initial scale setup and calibration Press down SCROLL Press the DOWN SCROLL key Press key under HELP for more information HELP is flashing HELP Press the HELP soft key Key with dot soft key performs action of of word above it MORE RETURN When RETURN is pressed the user is returned to the previous screen Pressing MORE advances the system to the next screen Press MORE Use down SCROLL key to advance through the menus MORE RETURN Pressing MORE or RETURN reverts the screen back to previous screens in the series Press the DOWN SCROLL key 2 20 REC 4187 Micro Tech 3106 2 72 Measure Units Press SCROLL DOWN to accept the default unit or CHOICES to scroll selections Press ENTER to confirm your selection Scroll down DISPLAY SCROLL 1 Measure units English CHOICE ENTER Default ENGLISH Choices ENGLISH METRIC MIXED If English all units in English If Metric all units Metric If Mixed units may be a combination of English and Metric Note If the Me
76. crew conveyors rotary airlock feeders bucket elevators dust collection etc in the area of the DE10 DE20 senor should be on running with no material flowing 1 The following screen displays when ZERO CAL is selected ZERO CAL Stop material flow then press START Password Operator START EXIT MANUAL Pressing the EXIT soft key returns the operator to Main Menu 1 Pressing MANUAL advances to Step 2 below Pressing RUN at any time returns to the Run Menu 3 10 REC 4187 4187 Micro Tech 3106 When START is pressed the following screen is displayed for 7 seconds AUTO ZEROING Please wait Rate 000 0 Tph Tot 000000 Tons During Auto Zero resolution of the total is ten times higher than normal The word COMPLETED is flashing Pressing ADV changes from Error to Accumulated Weight The percentage of error is related to max scale capacity Pressing NO returns the screen to Main Menu 1 without changing the zero number AUTO ZERO COMPLETE Error 0 00 Change zero YES NO ADV Pressing YES the zero number is changed and the next screen displays ADV changes from Old zero to Rate to Total and to Error 90 Press MENU to repeat Auto Zero calibration Press RUN to return to the Run Menu ZERO CHANGED New zero 00000 Old zero 00000 RUN MENU ADV 2 Manual Zero The Manual Zero procedure shows the zero constant and allows direct entry if known Use th
77. cure Check that the Display Module and Keyboard connectors are firmly seated in their connectors Check that the Remote Counter and optional input output modules are secure in their sockets Check that all Jumpers are in their correct position 4 1 Micro Tech 3106 4 2 Troubleshooting This unit has built in troubleshooting capabilities A number of possible problems are automatically detected and screen messages are displayed Also refer to the Diagnostics Test Scrolls in Main Menu 3 4 2 1 Alarm Message The ALARM message 15 assigned to the right hand soft key when an alarm is pending The ALARM message and its LED flash at the same time The following screen is displayed when the right hand soft key is pressed ALARM NEW XXXXXXXXXXXXXXXXXXXX MM DD YY HH MM RESET NEXT The keyword NEW indicates an alarm that has not been acknowledged yet When the operator presses the RESET key to clear the alarm the alarm displays only if the reason that caused the alarm to occur is corrected If the alarm is still pending the keyword is displayed instead of NEW The third line shows the date and time only if the optional COMM board is installed The NEXT key is used to scroll between the pending alarms The string stands for one of the following alarm conditions 4 2 2 Alarms List 1 Clock Fail The system has detected a failure on the clock ca
78. d carefully in order to prevent equipment damage and protect the operator WARNING The instrument and door should always remain closed during operation and only opened for maintenance procedures Be sure to close the cover before resuming operation WARNING switches such as control or power must be off when checking input AC electrical connections removing or inserting printed circuit boards or attaching voltmeters to the system Incoming voltages must be checked with a voltmeter before being connected to the electronics 2 1 3106 2 2 WARNING Extreme caution must be used in testing in on or around the electronics PC boards or modules There are voltages in excess of 115 V or 230 V in these areas Avoid high voltage and static electricity around the printed circuit boards WARNING Maintenance procedures should be performed only by dualified service personnel and in accordance with procedures instructions given in this manual WARNING During maintenance a safety tag not supplied by Thermo Electron should be displayed in the ON OFF switch areas as a precaution instructing others not to operate the unit WARNING Only qualified service technicians should be allowed to open and work in the electronics power supply control or switch boxes WARNING This eguip
79. e I O DEF SCROLL 1 screen displays I O DEF SCROLL 1 Current output define 1 gt Rate lt CHOICE ENTER NEXT REC 4187 B 25 Micro Tech 3106 26 The standard factory supply is for one current output only no current inputs The following menu screens are shown to define it Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection The NEXT key only displays if the optional 2 inputs 2 outputs board is installed and allows the operator to set up either of the outputs I O DEF SCROLL 1 Current output define 1 gt Rate lt CHOICE ENTER NEXT Password Service Default RATE Selections RATE OFF If the selection of the previous screen is RATE the operator can set up the range delay and damping of the current output The range is selectable between the standard 0 to 20 mA and 4 to 20 mA both in direct and reverse mode Select 0 20 or 4 20 if an increase in current is desired for any increase in the process material flow Select 20 0 or 20 4 if a decrease of current is desired for any increase of the variable Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection Scroll DOWN and the I O DEF SCROLL screen displays I O DEF SCROLL 1A Current out range Bl gt 4 20 mA lt Password Service CHOICE ENTER NEXT Default 4 20 ma Selections 0 20 mA 4 20 mA 20 0 ma 20 4 mA Each current output can be delayed This is typically needed
80. e Weight To Totals screen From Main Menu 1 press the SPAN CAL key and the following screen is displayed SPAN CALIBRATION Multi point Linear gt yes lt CHOICE ENTER DELETE Default NO Selections YES NO Press the CHOICE key to select NO and confirm with ENTER Press the RUN key to return to the Run Menu The Impact Flow Meter is now Linearized and you can run material 3 10 2 Multi point Manual Linearization REC 4187 If Linearization was done previously then old and unwanted correction factors must be deleted If re doing a calibration you need not erase that factor since the new correction factor replaces the old one See section 3 11 1 on how to delete correction factors Stop all material flow to the impact plate From the Run Menu scroll DOWN once to access the Reset Total Menu Press the RESET key and clear the Reset total Press the MENU repeatedly key until Main Menu 6 is displayed Press the LINEAR key scroll DOWN once select YES and press the ENTER key to confirm Scroll DOWN once and the following screen is displayed LINEARIZATION 2A FREQ FACTOR 1 0 0 0 00000 ENTER FACT Start material flow to the impact plate at the desired rate Wait until material is flowing steady at that rate Press the ACO key and the ACO displays from the display for 5 seconds while the Integrator acguires the average PFM freguency signal from the DE10 DE20 The average PFM freguency is then displayed Press
81. e always displays the product number followed by the Master Total which is the number of tons totalized by the Integrator Flow Meter since installation The second line always displays the rate of product flow A Z displays on the left side if the Auto Zero Tracking option is enabled and product flow is stopped Then the Z stops flashing indicating the Integrator is averaging the sensor signal to accurately re zero the flow meter The product flow must stay off during the entire cycle otherwise auto zero is aborted The third line is by default blank It can be programmed to show either the product name or the date and time if the optional COMM board is installed The selection is made in the Display Menu The fourth line displays the soft keys Changing the product number can be done local from the Integrator keypad or remote using a digital input module See Section 3 10 3 Product Setup Scroll Up to 99 different products can be selected using local up to 10 different products can be selected using remote When Remote is enabled digital input assignments for each product are made in Main Menu 4 1 0 DEFINE There are three general purpose digital inputs available for use in selecting different products Additional digital inputs are available by adding an optional DIO board When the PROD key is pressed from the Run Menu the following screen displays if the selection of the product is executed from remote 3 5 Micr
82. e analog input output board is available in two configuration described below A has one current output only whereas B has two voltage inputs and two current outputs No configuration switches or jumpers exist on the analog boards Board type A One user definable 0 20 4 20 or 20 4 20 0 mA output The rate function can be selected by the customer to be sent to a rate meter recorder or controller Board type B Two 5VDC differential inputs and two user definable 0 20 4 20 or 20 4 20 0 mA output Inputs The functions that can be selected for each input are None Set Point SP Moisture Compensation Outputs The functions that can be selected for each output are Off and Rate 2 16 REC 4187 Micro Tech 3106 Table 2 7 Analog TB4 Input Output Board Analog TB4 In Out Board Out 2 Shield Out 3 0 n 1 Shield n 2 Jo Bl gt CO N 2 5 5 Communications Configuration Motherboard COMM 1 This section describes the setup procedure and hardware configuration for the communications from the motherboard Use the following steps to configure the communications Select the jumper positions for the desired communication standard Refer to Table 2 3 for jumper locations 1 Wire to the Terminal Block 3 on the motherboard for the communication standard selected RS 485 RS 232c 20 mA current loop 2 Referto REC 3949 Chapter 3 fo
83. e installed at the factory for the instrument ordered and should not have to be reconfigured in the field Switches and removable jumpers are described in this section The default position is noted in each description and in most cases 15 not changed REC 4187 2 9 3106 2 5 4 Motherboard Configuration Jumpers and Switches TO BE PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY 1 General Purpose Digital Inputs Located on the motherboard are provisions for 5 programmable status inputs The programmable inputs may be configured as normally open or normally closed Inputs are designed for dry contacts Refer to Table 2 1 for configuration information 2 10 REC 4187 Micro Tech 3106 Figure 2 6 Micro Tech Motherboard AME O OP 26 teas FHP ag pss EPROM U66 af i i em aoe y SES 8 mel EPROM U58 pe z zn E n amp Lithium Battery j ue un ME Audit a ML puni Card Slots 2 Slot 3 Slot Slot 1 y Slot 4 Rela Output wi BER ed pwne i i me _ amp
84. e numeric keys to enter the new Zero and the ENTER key to confirm the new number MANUAL ZERO Rate 000 0 Tph Password Operator Zero 00000 ENTER EXIT RUN Default 40000 Min 0 Max 120000 3106 3 9 2 Span Calibration Material Test Span Calibration must be done at maximum expected flow rate of the system Because all materials behave differently when they strike and then rebound off the impact plate of the Flow Meter the Span Calibration must be done using the actual material in a material test The test must conform to the following The test must be at least 5 minutes long The flow rate must be constant steady for the entire test e The test must be at least 200 counts o the 3106 Integrator A count is defined as 1 tenth of a unit of what 15 set in the Integrator totalizer If the Integrator totalizer is set to pounds one pound is 1 pound if the totalizer is set to tons one countis 1 ton etc The longer the material test is run the more accurate the flow meter will be of the material in the material test should be pre weighed or post weighed on a high accuracy static scale to obtain the actual weight of the test material This actual weight is entered into the Integrator to complete the test Before any Span Calibration Linearization in Main Menu 6 must be set to NO Go to Main Menu 6 using the MENU control key Press the LINEAR key Press the scroll DOWN key and the foll
85. ed and the alarm Itself is cleared after the set up 15 completed However the alarm LED and the digital output will be showing an alarm during the initial set up procedure 9 Power Down During Calibration When the system is powered off while a calibration sequence is in progress the flow meter may not be properly calibrated Check calibration 10 Calibration Time Elapsed If calibration check time period is entered and the time expires this alarm occurs The purpose is to remind the operator that the calibration has not been checked for a considerably long period of time Check calibration 11 External Alarm 1 Digital inputs can be programmed to detect external alarm conditions such as emergency switches max level switches or other This alarm is associated to the external alarm 1 Check external alarm 1 4 3 Micro Tech 3106 12 External Alarm 2 Check external alarm 2 13 External Alarm 3 Check external alarm 3 14 Overflow Totalizer This message indicates the output pulse generator for the remote mechanical totalizer has reached an overflow condition The rate may be too high or the remote counter divider has been set too small Check the rate Check and eventually increase the remote counter divider This message is also displayed 1f the Master Totalizer rolls over 15 AZT Over limit The Auto Zero Tracking function has reached the maximum limit of tare allowed that will clear automatically
86. een added or removed during power off a circuit board has failed or if a circuit board has come loose and is not pushed in all the way 000 00 Tons 000 00 Tph PROD SLOT n CHANGED Acquire new configuration YES NO The screen displays after 10 seconds if the question is not answered The Integrator assumes the answer is NO HW CONFIG CHANGED alarm is on and cannot be reset The above screen displays each time the power is cycled If a circuit board is removed or added and this is a permanent change in configuration answer YES 3 4 REC 4187 Micro Tech 3106 If a circuit board is removed and not replaced the Integrator cancels from memory the setup data of that board If the same board is added again the setup data has to be entered again If a circuit board is added the Integrator acguires the new hardware configuration Setup data for the new board must be entered Note Check the setup configuration in the O DEFINE scroll if an I O board is removed or added I O assignments change when the number of I O boards change 3 5 Run Menu When the Integrator is normally powered on after initial programming the Run Menu is displayed The Run Menu can always be accessed by pressing the RUN key on the front panel at any time 3 5 1 Main Menu REC 4187 000 00 Tons 000 00 Tph PROD The Run Menu is made up of several screens that can be scrolled using the scroll UP and DOWN keys The first lin
87. enerate a warning message and turn off the READY LED and output when active NONE No action 1 Define Rate Alarm From Main Menu 4 press the ALARMS DEFINE soft key and the following screen displays START OF SCROLL Use SCROLL keys to view selections Scroll DOWN and the ALARM SCROLL 1 screen displays Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection ALARM SCROLL 1 Rate alarm Password Operator ENTER Default NO Selections NO YES Scroll DOWN and the ALARM SCROLL 1 screen appear ALARM SCROLL 1 A Low rate set 10 0 10 Tph 10 Sec Password Operator B 38 REC 4187 Micro Tech 3106 If the selection in the previous screen was YES enter the low and high set points for the alarm Also enter the desired delay time before the alarm is monitored The UNITS key allows the user to specify the set points in engineering units The key selects set points in percent The SET DELAY switches between the set point and the delay time The SET DELAY switches between the set point and the delay time ENTER SET DELAY UNITS Password Operator Default 10 10 sec Min 0 0 sec Max 103 90 sec Scroll DOWN and the ALARM SCROLL 1B screen displays ALARM SCROLL 1B High rate set 10 0 10 Tph 10 Password Operator Sec ENTER SET DELAY UNITS Default 10 10 sec Min 0 0 sec Max 103 90 sec B 4 3 Setup Alarms Modes Scroll DOWN
88. erflow 19 Math Error 20 Printer Error 321 26 HW Conf Change 27 AB R I O Error 28 PROFIBUS DP Error LOAD OUT SCROLL 1 Preset Weight 2 Pre Act Correction 2A Pre Act Value Start Delay Coasting Time Batch Deviation Position Batch Num Position Batch Quant 3 4 5 6 Print Batch 7 8 9 Position Batch Total REC 4187 Micro Tech 3106 3 29 Micro Tech 3106 MAIN MENU 5 COMM A SCROLL 1 Baud Rate Port 1 2 Set Parity Port 1 3 Stop Port 1 4 Word Length Port 1 9 Protocol Port 1 5A Clear to Send 1 6 Address Port 1 T Access Prot Port 1 8 Baud Rate Port 2 9 Set Parity Port 2 10 Stop Bits Port 2 11 Word Length Port 2 12 Protocol Port 2 12A Clear to Send 2 13 Address Port 2 14 Access Prot Port 2 PRINT SCROLL 1 Handshaking 2 End of Line 3 Delay End of Line 4 Form Feed 5 Print Interval 6 Print Time 1 7 Print Alarms 8 Totals Report Format 9A Number of Strings 3 30 REC 4187 9 Contents String 1 9C Position String Number 1 9D Contents String 2 9E Position String 2 OF Contents String 3 9G Position String 3 9H Position Oper Total 91 Position Reset Total 9 Position Master Total 9K Position Date 9L Position Time 9M Position Rate 9N Position Avg Rate 9P Position Running MAIN MENU 6 AUDIT TRAIL SCROLL 1 Audit Trails Yes LINEARIZATION SCROLL 1 Linearization Yes
89. erforming the operations Please read the caf gt ty information before performing any operation preceded by this symbol There are two levels of safety messages warnings and cautions The distinction between the two is as follows WARNING Failure to observe could result in death or serious injury CAUTION Failure to observe may cause minor injury or damage the eguipment 4187 General Precaution REC 4187 WARNING Users must follow all applicable safety procedures related to this product High voltages and high temperatures are present within the system enclosure during normal operation Do not attempt to defeat safety interlocks provided with this product There are no user serviceable parts inside the system enclosure This product must be serviced only by authorized service Personnel Failure to comply with these warnings can result in exposure to high voltages or high temperatures which can cause personal injury WARNING Failure to follow safe installation and servicing procedures could result in death or serious injury Make sure only gualified personnel perform installation and maintenance procedures in accordance with the instructions in this manual Allow only gualified electricians to open and work in the electronics cabinet power supply cabinet control cabinet or switch boxes Covers over the electronics and rotating parts must alway
90. for the higher flow rate and put in a Linearization correction factor for the lower flow rate s REC 4187 3 11 Permanent Scroll Record Setup Scrolls MAIN MENU 1 ZERO SCROLL Zero SPAN SCROLL Span MAIN MENU 2 DISPLAY SCROLL 1 Measure Units Totalization Units Rate Units Language 2 3 4 5 Time 6 Date 7 Run Display Line 3 8 Damping Display Rate SCALE DATA SCROLL 1 Max Scale Capacity 2 Scale Divisions 3 Zero Dead Band Range CALIBRATION DATA SCROLL 1 Calibration Interval Days 2 Calibration Date 3 Auto Zero Tracking Yes No _ Auto Zero Tracking Range 3B Auto Zero Tracking Dev 3C Auto Zero Tracking Time secs REC 4187 Micro Tech 3106 3 25 3106 MAIN MENU 3 PROTECTION SCROLL 1 Protection Level None Ltd DIAGNOSTICS SCROLL 1 Gross 2 Output Zero 2B PFM Output Max Rate Service Password Operator Password Software Version 3 4 5 6 Date 7 Time 8 Board Type Slot 1 9 Board Type Slot 2 10 Board Type Slot 3 11 Board Type Slot 4 12 Board Type Slot 5 13 Board Type Slot 6 MAIN MENU 4 DEFINE SCROLL 1 Current Output 1 Define Current Output 2 Define 1A Current Output 1 Range Current 2 Range 1 Current Output 1 Delay Current Output 2 Delay 1C Current Output 1 Damping Current Output 2 Damping
91. hat the material test is incomplete 000 00 Tons 000 00 Tph PROD 7 Press MAT L when actual material weight is known 8 If YES was answered to Ref weight known or if the MAT L key has been pressed when flashing the following screen displays 000 00 Tons Enter reference 0 00 Tons ABORT If ABORT is pressed the information acguired during the test is lost and the system goes back to Main Menu 1 The operator must enter the actual weight of the material passed over the impact plate during the material test Use the numeric keys to enter the actual weight and confirm with the ENTER key If a number is entered for actual weight which the Integrator will not accept the following screen is displayed SETTING ERROR 35000 00 Tons 0 10 Tons Press RETURN to return to the Enter reference weight screen A number for actual weight between the min and max must be entered After entering an actual weight between min and max the following screen is displayed SPAN CAL COMPLETE Error 000 00 Change span YES NO ADV REC 4187 4187 Micro Tech 3106 The word COMPLETE is flashing Pressing ADV changes the screen from Error 96 to Diff X XX Tons to XXXX X The XXXX X shows the average PFM signal acguired from the DE10 DE20 sensor during the material test If NO is pressed the test information is lost and the display moves to Add reference weight to totals If YES is
92. ial Communications The communication protocol allows a remote intelligent device to read the contents of the registers and write to some registers During the communication activity the Micro Tech 3106 always acts as a Slave meaning it responds to a request from a Master device on the line but never attempts to send messages out One communication protocol may be selected and accessed through the communication terminals on the motherboard e Field Bus I O Allen Bradley RIO or Profibus DP I O or DeviceNet communication protocol board is typically used to transfer I O images between a main PLC and the remote devices normally remote I O racks rack adapters or to transfer read and write blocks of data with intelligent remote devices node adapters the Micro Tech 3106 in this case The Remote I O is a typical master slave communication where the main PLC is the master or scanner and the remote devices are slaves or adapters REC 4187 Micro Tech 3106 1 6 Functional Description This section describes technically how the Micro Tech 3106 performs each particular duty 1 6 1 Measuring Functions 1 6 1 1 Instantaneous Flow Rate Calculation The impact force measured by the DE10 DE20 over time is calculated to obtain instantaneous flow rate This is multiplied by a suitable constant to obtain the value in engineering units kg h ton h etc An adjustable damping filter 1s provided separately for displayed rate and c
93. icro Tech 3106 memory The following setup procedure should be completed before calibration of your belt scale system Refer to Chapter 3 of this manual for more details or assistance Before applying power to the flow meter system it is necessary to complete the following statements Refer to your System Data Sheet in the front of your flow meter manual 2 6 1 Flow Meter Capacity Determine the flow meter s capacity in tons per hour and record the capacity below Example 400 0 Tons Per Hour Scale 1 Tons Per Hour Scale 2 27 Programming the Micro Tech 3106 Initial Setup When power is first applied to the instrument the system steps the operator through menus and options that bring the system to a weighing state Soft keys numeric keys and the scroll control keys are used to select choices The RUN and MENU control keys are inactive during this procedure Verify 115 230 Volt selection is correct Improper connection may result in damage to your Integrator The programming mode begins after cold start See section 4 3 3 Information requested by the instructional screens should be entered before moving to the next screen The flow meter is calibrated at the end of this procedure provided the correct information is entered The alarm light flashes during the programming procedure and clears when calibration is complete The programming mode begins with the following instructional s
94. ield Bus manual if this option is installed B 5 3 Print The Micro 3106 has a fully programmable printer format The following section explains how to program it according to the specific needs 1 Define Handshaking The system can be configured to operate without any handshake NONE or using the Clear to Send signal CTS or the XON XOFF sequence Refer to the instruction manual of the printer to define which selection is required The selection NONE is only used for testing purposes It is not recommended for normal use If NONE is selected the system 15 not able to recognize if the printer is on line or not or if paper is empty REC 4187 B 45 Micro Tech 3106 46 The most commonly used protocol is the CTS which is a signal generated by the printer to indicate whether it is ready to receive data or not PRINTER SCROLL 1 a Password Service gt none lt CHOICE ENTER Default NONE Selections NONE CTS XON XOFF Different printers use different end of line patterns Select the one your need for your printer Scroll DOWN and the PRINTER SCROLL 2 screen displays PRINTER SCROLL 2 End of line gt CR lt CHOICE ENTER Default CR Selections CR LF CR LF Some simple printers cannot accept characters while they are printing In some cases the handshake is not well controlled by the printer so a delay at end of line is helpful Scroll DOWN and the PRINTER SCROLL 3 screen displays
95. ing screen displays These screens operate exactly as the ones dedicated to the communication board 1 Scroll DOWN and the COMM A SCROLL 8 screen displays COMM A SCROLL 8 Baud Rate port 2 gt 9600 lt Password Service CHOICE ENTER Default 9600 Selections 110 150 300 600 1200 2400 4800 9600 19200 38400 57600 REC 4187 B 43 Micro Tech 3106 B 44 Scroll DOWN and the COMM A SCROLL 9 screen displays COMM A SCROLL 9 Set parity port 2 Password Service gt no parity lt CHOICE ENTER Default NO PARITY Selections EVEN PARITY ODD PARITY NO PARITY Scroll DOWN and the COMM A SCROLL 10 screen displays COMM A SCROLL 10 bit t 2 i its por Password Service ENTER Default 1 STOP BIT Selections STOP BIT 2 STOP BITS Scroll DOWN and the COMM A SCROLL 11 screen displays COMM A SCROLL 11 Password Service Default 8 BITS Selections 7 BITS 8 BITS REC 4187 Micro Tech 3106 Scroll DOWN and the COMM A SCROLL 12 screen displays COMM A SCROLL 12 Protocol port 2 gt Printer lt Password Service CHOICE ENTER Default PRINTER Selections PC MASTER SIEMENS 3964R ALLEN BRADLEY DF1 MODBUS PRINTER Scroll DOWN and the COMM A SCROLL 12A screen displays COMM A SCROLL 12A Clear to send 2 Password Service gt Disabled lt CHOICE ENTER Default DISABLED Selections DISABLED ENABLED B 5 2 Communication B Field Bus Refer to F
96. initially calibrated when it is first run through the flow meter The Integrator then saves the calibration information When the product number is selected again the Integrator is already correctly calibrated Max Scale Capacity is not affected by selecting a new different product The Zero calibration should not change after selecting a new product If Zero has changed either the mechanical installation has changed or the electronic calibration has changed Reset Total Press the scroll DOWN key to access the Reset Total Menu The Reset Total Menu is similar to the main Run Menu except Master Total has been replaced by Reset Total When the RESET key is pressed the following screen is displayed 000 00 Tons 000 00 Tph RESET Do you wish to clear RESET total YES NO Press YES to clear the Reset total Press NO to skip clearing Pressing either YES or NO returns to the Reset Total Menu 3 7 3106 3 5 3 Alarm Pending The message ALARM displays in the right soft key if an alarm is pending The alarm LED also is flashing The following menu is displayed after pressing the ALARM soft key ALARM NEW XXXXXXXXXXXXXXXXXXXX HH MM NEXT The keyword NEW indicates an alarm that has not been acknowledged yet When the operator presses the RESET key to clear the alarm the alarm displays only if the reason that caused the alarm to occur is corrected If the alarm is still
97. irected to do so by an authorized service representative of Thermo you should not attempt to perform any troubleshooting maintenance procedures that are not described in this manual Failure to comply with these warnings can result in exposure to high voltages or high temperatures which can cause personal injury REC 4187 Micro Tech 3106 CSA Certification Certificate Numbers 1506639 and 1428908 The and US indicators adjacent to CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI UL Standards for use in Canada and the U S respectively This US indicator includes products eligible to bear the NRTL indicator i e National Recognized Testing Laboratory is a designation granted by the U S Occupational Safety and Health Administration OSHA to laboratories which have been recognized to perform certification to U S Standards Occupational Safety and Health Act OSHA The Occupational Safety and Health Act clearly places the burden of com pliance on the user of the eguipment and the act is generalized to the extent that determination of compliance is a judgment decision on the part of the local inspection Hence will not be responsible for meeting the full reguirements of OSHA in respect to the eguipment supplied or for any penalty assessed for failure to meet the reguirements in respect to the eguipment supplied of the Occupation
98. l Span number has been successfully entered it displays in the Manual Span screen Press the EXIT key for Main Menu 1 or the RUN key for the Run Menu 3 9 3 Product Setup Product Setup scroll consists of one screen for local or remote product selection 1 Press the RUN key for the Run Menu unless already there Press the MENU key for Main Menu 1 Press the PROD SETUP key and the following screen is displayed ENTER PRODUCT SELECTION MODE Password Operator EXIT LOCAL 2 Pressing the EXIT soft key returns the operator to Main Menu 1 Pressing the center soft key switches between Local and Remote See Section 3 5 1 Main Run for more information on Product Selection 3 10 Linearization Linearization consists of determining and entering into the Integrator correction factors for various flow rates that may be expected Accuracy of the flow meter will be improved using linearization especially if the flow rate varies downward from 100 for a significant amount of time during a material run If the flow meter is expected to see multiple flow rates linearization is also recommended One correction factor can be acquired or as many as five if necessary to improve accuracy Correction factors can be acquired in ascending or descending flow rate order The Integrator places them in correct order at the end of the linearization procedure All correction factors are applied when Linearization is enabled in Main Menu 6 Correction f
99. lendar circuit This alarm only occurs if the optional COMM board is installed Check the COMM board to see if it is properly inserted Replace the COMM board 2 Bad Weight Signal The system has detected an error on the PFM signal Check the sensor connections both at the Integrator and at the DE10 DE20 sensor a Check the DE10 DE20 sensor 3 RAM Fail The system has detected an error on the RAM checksum during the internal periodical test The RAM Random Access Memory is used to store variables and set up data Replace the CPU board 4 2 REC 4187 4187 Micro Tech 3106 4 ROM Fail The system has detected an error on the ROM checksum during the internal periodical test The ROM Read Only Memory is used to store the program Replace the CPU board 5 High Rate The rate has been detected to be higher than the maximum rate entered in the ALARM SET UP MENU 6 Low Rate The rate has been detected to be lower than the minimum rate entered in the ALARM SET UP MENU 7 Warm Start The Integrator has detected a power loss condition or power was removed for an undefined period of time 8 Cold Start The Integrator has detected the loss of the set up data after power was removed It needs to be set up and calibrated Replace either the motherboard or the battery NOTE The message COLD START never displays on the screen This is because a Cold Start forces a start up procedure to be execut
100. med Customer of Inspection Charge Per Item Service Reguested C Repair amp Return Return for Credit 1 Original Thermo Order L Warranty Repair or Replacement Serial Original P O Original L Return Warranty Exchange Unit Shipped on Thermo Order No Ll Other Disposition Comments Thermo Electron Internal Use Only REC 4187 5 3 Micro Tech 3106 5 2 Replacement Parts MICRO TECH 3000 Model 3106 Impact Flow Meter Integrator Chassis Assembly Panel Mount 049139 Chassis Assembly Field Mount 050105 PCBA Mother Board 051324 PCBA PFM Input 050831 PCBA Analog Output 1 out 049004 PCBA Analog Output 2 in 2 out 049003 PCBA DIO 4 in 16 out 046841 PCBA DIO 16 in 4 out 046844 PCBA Comm A Select one only 046853 RS 232C RS 485 std point to point RS 485 multi drop 20 mA digital current loop PCBA Allen Bradley RI O 055517 PCBA PROFIBUS DP 056713 PCBA LED Assembly 046847 PCBA Display Assembly 046860 PCBA Touch Panel Model 2106 048422 PCBA Field Terminal Entry Field Mount Only 047572 PCBA Load Out DIO 4 in 16 out 049475 PCBA Load Out DIO 16 in 4 out 049476 Fuse Slo Blo 200mA F1 220V Type T 001366 Fuse Slo Blo 400mA F1 110V Type T 002443 Fuse Fast Blo 4 0 Amp FT Board Type T 037287 Battery Lithium 3 0 V 1 2 AH 2 3 037188 Transformer Power 046863 Module Power Input 180 240 VAC 047646 Module Power Input 90 120 VAC 047575
101. ment should not be operated or utilized in applications other than those stated in the original order To adapt production rates or applications consult Thermo Electron products Customer Service for recommendations WARNING All panels covering the electronics must be in place and tight before wash down procedures Damage to the electronics could result from water moisture or contamination in the electronics housing REC 4187 Micro Tech 3106 2 2 Incoming Power CAUTION Verify that the input voltage is correct with an AC voltmeter before you connect it to the instrument CAUTION Earth ground must be provided to the instrument Do not use conduit to provide this ground CAUTION A readily accessible disconnect device shall be incorporated in the field wiring This disconnect device should be in easy reach of the operator and it must be marked as the disconnecting device for the eguipment 2 21 Critical Wiring Conditions 1 2 REC 4187 Ensure power is off at the mains Do not route sensor and signal cables in the same conduit with power cables or any large source of electrical noise Earth ground all enclosures and conduits A ground connection between all conduits is reguired Connect the shields ONLY where shown Check that all wires are tight in their connections Never use a megger to check the wiring A readily acce
102. ne 3 Product if COMM is installed Date if COMM is installed Time if COMM is installed No Display the default selection Scroll DOWN and the following screen displays Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection DISPLAY SCROLL 8 Run display line 3 gt No display lt Password Operator CHOICE ENTER Default NO DISPLAY Selections NO DISPLAY PRODUCT DATE TIME only if COMM is installed B 6 REC 4187 Micro Tech 3106 5 Setting Damping for the Display Rate The material flow displayed rate on the screen can be damped by a entering an averaging time This will average out dampen variations in the flow rate making the display easier to read This damping of the display rate does not affect the current out variable The current out variable has a separate damping setting available thru Main Menu 4 VO define Scroll DOWN and the following screen displays Use the numeric keys to enter the averaging damping time in seconds and confirm with the ENTER key DISPLAY SCROLL 9 Damping Display RATE Damping 2 sec Password Operator ENTER Default 2 sec Min O sec Max 400 sec Press the MENU key to return to Main Menu 2 B 2 2 gt Scale Data Press the SCALE DATA soft key and the following screen displays MAIN MENU 2 Press MENU for more SCALE CALIB DISPLY DATA DATA Press the scroll down key until each of the following screens
103. ng drawings Indicated Analog Input Output board type B is optional Technical Specification Correction Fusing Table of Contents Fable Gf Scr Mtr i List of FUGUE e List of vii About this Manual eii Y GY RNA GO OW YNN ARON AY ANNA NUN M ix Who Should Use this ix Organization of the Manual PT ix Documentation Conventions X mer X General Precaution xi How to Get xii CSA Certification Certificate Numbers 1506639 and 1428908 xiii Occupational Safety and Health Act xiii Thermo Warranty FFURFAFEN FN FN FFA FFF EFE DF FFAN FFF AF EN FEE FN xiii Disclaimer HR RAEAN PA FE EDEN xiv Chapter Worried rr 1 1 1 1 Inspection and Unpacking 1 1 t2 5 6 mS 1 1 1 3 _ FFF FFR 1 1 14 Micro Tech 3106 Standard 1 2 15 Integrator General 1 3 1 5 1 Measuring Functions FY EE 1 3 1 5 2 Monitoring Functions
104. number for FACTOR 6 Notes about Zero and Span A stable Zero in essential to keeping the Flow Meter operating at its best possible accuracy for your installation Once the DE10 DE20 has been zeroed it should not shift by more than 1 If you suspect that the Zero has indeed shifted it can be checked for stability by running several Auto Zeros consecutively Note each change but do not change the Zero If the change is consistently under 1 the Zero is good and should not be changed If the Auto Zero shows repeating change 2 as an example the Zero has shifted If any repeating Zero shifts of more than 1 are encountered check the mechanical installation using the DE10 or DE20 INSTALLATION AND OPERATION MANUAL as a guide The Span Calibration can be checked occasionally with a material test It might be possible to get better accuracy from the Span Cal at 100 flow rate after initial calibration After running several material tests record the error after each test but do not change any Span Cal information Only update the Span Cal if you have a repeating error Use the Manual Span procedure to change the Span number if needed If your maximum flow rate increases by more than 590 after the previous Span Cal was done a Span Cal adjustment may be necessary to maintain accuracy Use Auto Span Cal with material test If you have 2 or more completely different flow rates for the same material use Span Calibration
105. o Tech 3106 3 6 Remote Product Selection Mode RETURN Pressing the RETURN key returns the display to the Run Menu If the selection of the product is executed from local the following screen is displayed Change the product number YES If NO is pressed the Run Menu is displayed If YES is pressed the following screen displays NEXT A different product number 1 99 can be entered by either typing in the product number followed by ENTER or by using the NEXT key to scroll to the next product A product name can be entered by pressing the key below NAME The following screen displays lt ENTER gt Type in the product name by pressing the appropriate alphanumeric keys Example To type a C press the 1 key four times The keys under lt and gt may be used to scroll to the proper location of the product name Press the ENTER key after the product name is typed Then press the RUN key to return to the Run Menu REC 4187 3 5 2 4187 Micro Tech 3106 Note The purpose of the different product numbers is to allow different products to be run through the flow meter If different products have different bulk densities or size distribution the impact force on the impact plate will change thus changing calibration Each product can have it s own Span Calibration Linearization and Zero if reguired to make the flowmeter more accurate with these products Each product must be
106. omatic Calibration of the Flow Meter The flow meter is the first zeroed 3 seconds and then calibrated using material ZERO CAL Stop material flow then press START START When START is pressed the following screen is displayed for 7 seconds AUTO ZEROING Please wait REC 4187 2 23 Micro Tech 3106 During Auto Zero no material should be running through the flow meter When zero is reached the system automatically displays the following screen AUTO ZERO COMPLETED Zero changed New Zero XXXXX CONTINUE The word COMPLETE is flashing Press CONTINUE to proceed to the Span Calibration Menu 2 7 7 1 Initial Span Calibration Because all materials be have differently when the strike and then rebound off the impact plate of the flow meter the span calibration must be done using the actual material in a material test This test is done by running material through the flow meter for at least 5 minutes The longer the test the more accurate the result will be of the material in the material test should be pre weighed or post weighed on a high accuracy static scale to obtain the actual weight of the test material This actual weight is then entered into the integrator to complete the material test After initial Zero Calibrate is complete and CONTINUE has been pressed the following screen displays Press start soft key then run material START ABORT If unable to run a mate
107. or 3 seconds FACTORS X DELETED REC 4187 3 19 Micro Tech 3106 After the 3 seconds the display returns to the DELETE LINEARIZATION screen Press ABORT and the display returns to the following screen SPAN CALIBRATION Multi point linear gt no lt Password Service CHOICE ENTER DELETE 3 Press the CHOICE key to select YES press the ENTER key to confirm Scroll DOWN and the following screen is displayed FACTOR ff 1 Prepare to run under 208 of full scale Password Service CONT END NEXT Default Factor 1 Selections 1 under 20 2 under 40 3 under 60 4 under 8096 5 under 100 4 Press NEXT to select the factor and percent of full flow closest to flow rate to be corrected It is not necessary to acquire Factors in any specific order The percents shown are only a guideline Factors can be put in at any flow rate desired less than the Span flow rate 100 The minimum number of Factors to Linearize is 1 5 Press END to return to Main Menu 1 After selecting the desired Factor press CONT The following screen is displayed Press START soft key then run material START Pressing START inhibits totalization and the following screen displays 000 00 Tons 000 00 Tph Press DONE to end DONE ABORT ADV 3 20 REC 4187 Micro Tech 3106 During this procedure display resolution of totals is 10 times higher than normal Pressing the ADV key will change the display from XX
108. owing screen displays LINEARIZATION Linearization gt no lt CHOICE ENTER Default NO Selections YES NO Use the CHOICE key to select NO if not already selected Press the RUN key to return to the Run Menu 3 12 REC 4187 Micro Tech 3106 3 9 2 1 Automatic Span Calibration 1 Press the MENU key which brings up Main Menu 1 2 Press the SPAN CAL key and the following screen displays SPAN CALIBRATION Stop material flow then press START START MENU MANUAL 3 Pressing the MENU key returns the display to Main Menu 1 4 Pressing the MANUAL key changes the display to the Manual Span procedure which is described in step 2 5 Press START totalization stops and the following screen displays Press START soft key then run material START 6 Press START and immediately run material over the impact plate The following screen displays 000 00 Tons 000 00 Tph Press DONE to end DONE ABORT During the Auto Span procedure the resolution of total is 10 times higher than normal Pressing ABORT returns the display to Main Menu 1 Wait until all material has passed over the impact plate then press DONE The following screen displays 0000 00 Tons Ref weight known YES NO REC 4187 3 13 Micro Tech 3106 3 14 When NO is selected the system is notified that the reference actual weight of the material is not known The Run Menu is displayed and MAT L is flashing to remind the operator t
109. p to eight characters numeric keys entries The entered numbers are not echoed on the screen Pressing just the ENTER key removes the password After the password has been entered the system asks for confirmation This prevents losing access control due to a typing mistake while entering passwords If the password entered the second time matches the first the following screen confirms the entry DIAGNOST SCROLL 3 Reenter SERVICE password kc kk k ENTER If the two passwords do not match the system does not accept the new password and the following screen displays DIAGNOST SCROLL 3 NEW PASSWORD ACOUIRED RETURN Scroll DOWN and the OPERATOR password screen displays DIAGNOST SCROLL 3 INVALID PASSWORD RETURN The OPERATOR password is double checked similarly to the SERVICE password It is strongly suggested to write down the password and preserve a copy in a safe place If the password is forgotten refer to Section 4 2 7 DIAGNOST SCROLL 4 Enter OPERATOR tok kk RRR Password Operator Default No password REC 4187 B 15 Micro Tech 3106 Scroll down and the Software Version screen displays 3 Display Software Version DIAGNOST SCROLL 5 Software version 00 00 00 00 The software version is displayed for reference only Scroll down and the date screen displays 4 Setup Date and Time DIAGNOST SCROLL 6 Password Service DAY DD ENTER
110. parameters for the first and the second channel Press the COMM A soft key and the following screen displays START OF SCROLL Use SCROLL keys to view selections B 40 REC 4187 Micro Tech 3106 Scroll DOWN and the COMM A SCROLL 1 screen displays COMM A SCROLL 1 Baud Rate port ffl gt 9600 lt Password Service CHOICE ENTER Default 9600 Selections 110 150 300 600 1200 2400 4800 9600 19200 38400 57600 Scroll DOWN and the COMM A SCROLL 2 screen displays COMM A SCROLL 2 Set parity port fl gt no parity lt CHOICE ENTER Password Service Default NO PARITY Selections EVEN PARITY ODD PARITY NO PARITY Scroll DOWN and the COMM A SCROLL 3 screen displays COMM SCROLL 3 Sto bits ort 1 B B Password Service ENTER Default 1 STOP BIT Selections STOP BIT 2 STOP BITS Scroll DOWN and the COMM A SCROLL 4 screen displays COMM SCROLL 4 Password Service Default 8 BITS Selections 7 BITS 8 BITS REC 4187 B 41 Micro Tech 3106 Some commonly used protocols implemented in the system See Communication Protocols REC 3913 for the details Possible selections are PC MASTER Thermo Electron proprietary protocol Multi Drop Master Slave SIEMENS 3964R A proprietary protocol of Siemens Point to point Multi Master ALLEN BRADLEY DF1 A proprietary protocol of Allen Bradley Multi Drop Master Slave MODBUS A proprietary protocol of AEG
111. r the remainder of the communication setup Table 2 7 Motherboard COMM 1 Communications Wiring Configuration TB3 RS 485 Motherboard RS 485 Communications TB3 25 Shield 29 RX 28 24 21 TX 20 TX Maximum cable length 4000 ft Use Beldon 9830 or equivalent REC 4187 2 17 Micro Tech 3106 Table 2 8 Motherboard Wiring Configuration TB 3 RS 232 Communications Motherboard RS 232 Communications TB3 25 Shield 23 CTS 24 Common 22 RxD 21 TxD 20 RTS Maximum cable length 50 ft Use Beldon 9538 or equivalent Table 2 9 Motherboard Wiring Configuration TB 3 20mA Serial Communications Table 2 8 Mother Board Communication Jumper Settings Motherboard 20 mA Serial Communications 25 Shield 26 20 mA out 27 20 mA out 28 20 mA in 24 20 mA in Maximum cable length 4000 ft Use Beldon 9829 or equivalent JUMPERS Mode OP1 OP2 OP3 OP10 OP11 a _ m A A Normal A Terminated LN ES A m Multi drop Not Terminated Default T B Not Terminated Default RS 232 A A Normal A Terminated 20 mA A A A A 2 18 REC 4187 Micro Tech 3106 2 6 Determining Installation Parameters Following mechanical and electrical installation it is necessary to record field data specific to your application into the M
112. r to perform calibrations and reguired operations after the Integrator has been configured 3 2 1 LED Indicators The five red indicators show the status of the Integrator 1 2 3 4 5 Zero Calibration in progress Span Calibration in progress Alarm pending Batch or Load Out running Ready power on no calibration running flow meter is calibrated 3 2 2 Keyboard 1 9 Run Access the Run Menu and returns the Integrator to Run mode whenever pressed Menu Permits entry to menus Up and Down arrow scrolls up or down the selected menu Soft Keys Select displayed function directly above the key Moves cursor left and right during string editing Alpha Numeric Keys 1 through 0 Enter numerals and letters when string editing Similar to telephone keys Decimal Point Key Enters decimal point Clear Key Removes wrong entries prior to pressing ENTER soft key Total Displays Master total Reset total and Operator total Operator and Reset total may be reset Print Starts printout COMM option 15 required 10 Start Starts load out Restart if interrupted 11 Stop Interrupts load out Aborts load out if already interrupted Note Start Stop keys are only active with Load Out option 3 2 3 Display The four line display indicates actual running information or displays menu entry information 3 2 REC 4187 Micro Tech 3106 3 3 Menu Display REC 4187 The Integrator is a menu
113. rial test at this point press ABORT and the RUN menu displays The Ready light is off the flow meter is not calibrated An un calibrated flow rate displays if product is run over the impact plate all totalizers display 0 and do not function Enabling the Totalizers is explained later in this chapter To continue with the material test press Start and immediately run material over the impact plate The following screen displays 00000 0 Tons 0000 0 Tph Press DONE to end DONE 2 24 REC 4187 Micro Tech 3106 During the Auto Span procedure the resolution of totals is 10 times higher than normal Wait until all of the material has passed over the scale then press DONE At the end of the test the system prompts the operator for the reference weight of the material run during the test Pressing DONE advances to the following screen 00000 0 Tons Enter reference weight 00 0 Tons ENTER The operator must enter the actual weight of the material passed over the impact plate during the material test Use the numeric keys to enter the actual weight and confirm with the ENTER key If either of the following SETTING ERROR screens display a number has been entered or the actual reference weight that the Integrator will not accept One or more operating parameters of the Integrator are incorrect consult Thermo Electron SETTING ERROR max 45000000 min 500 RETURN SETTING ERROR max 35000 0
114. rt After the user tries to change a definition the following message is displayed WARNING If the use presses continue be aware the action may cause damage or injury If the user presses abort the system returns to the previous scroll 4 Define Digital Outputs Digital outputs can be programmed The following screen shows one logical function per time and allows the user to assign it to a physical output The NEXT key scrolls between the logical functions The NC NO key selects the Normally Open NO or Normally Closed NC status of the output Normally Open means the output is not energized in normal conditions To program a function scroll with NEXT until the function is displayed then enter the number of the physical output and confirm with ENTER Finally scroll with NC NO until the desired mode is displayed By assigning a function to 0 the function is disabled I O DEF SCROLL 5 Dig output def Alarms 0 NO Password Service ENTER NC NO NEXT The following table shows the available logical selections that may be assigned to any available physical output Typical field wiring drawings and customer specific field wiring drawings show Ready defaulted to 1 NC Alarm defaulted to 2 NC and Totalizer remote counter defaulted to 3 NO Default selections may be reassigned to any physical output if desired Logical selections should not be reassigned after the physical inputs have been
115. s remain in place during normal operation Remove only for maintenance with the machine s power OFF Replace all covers before resuming operation During maintenance a safety tag not supplied by the factory is to be displayed in the ON OFF switch areas instructing others not to operate the unit ANSI B157 1 Micro Tech 3106 Do not install operate or perform any maintenance procedures until you have read the safety precautions presented xi 3106 WARNING High voltage that may be present on leads could cause electrical shock switches must be OFF when checking input AC electrical connections removing or inserting printed circuit boards or attaching voltmeters to the system Use extreme caution when testing in on or around the electronics cabinet PC boards or modules There are voltages in excess of 115 V or 230 V in these areas WARNING Use only the procedures and new parts specifically referenced in this manual to ensure specification performance and certification compliance Unauthorized procedures or parts can render the instrument dangerous to life limb or property WARNING This machine should not be operated at more than the production rate stated on your Eguipment Specification sheet or used in applications other than those stated in the original order How to Get Help xii WARNING Unless you are d
116. ss the CHOICE soft key to scroll selections Press ENTER to confirm your selection B 36 REC 4187 Micro Tech 3106 Scroll DOWN and the I O DEF SCROLL 10B screen displays Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection I O DEF SCROLL 10B BCD output parity Password Service ENTER Default NO Selections NO YES 8 Define BCD Input Data If the optional Load Out input board 16 1n 4 out is installed the following screens allow the operator to define the related variable and the polarity of the signals Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection I O DEF SCROLL 11 BCD input variable Password Service Batch set point CHOICE ENTER Default NONE Selections BATCH SET POINT BATCH PRE ACT The next screen displays if the BCD input variable is set to Batch Set Point or Batch Pre Act Scroll DOWN Press the CHOICE soft key to scroll selections Press ENTER to confirm your selection I O DEF SCROLL 11 BCD input polarity Password Service gt Negative lt CHOICE ENTER Default NEGATIVE Selections NEGATIVE POSITIVE REC 4187 B 37 Micro Tech 3106 B 4 2 Alarms Definitions The alarms of the Micro 2106 can be programmed Process alarms such as low and high rate can be set to the desired range In addition all alarms can be defined to be ALARM Generate a warning message when active SHUT DOWN G
117. ssible disconnect device shall incorporated in the field wiring This disconnect should be in easy reach of the operator and it must be marked as the disconnecting device for the eguipment All conduits should enter the bottom of the enclosure Do not run conduit through the top or sides of the enclosure 2 3 3106 2 3 Field Mount Installation The Integrator should not be exposed to excessive vibration heat direct sunlight or moisture The ideal mounting location would be on a separate wall or beam in view of the DE10 DE20 sensor Consult the factory in applications reguiring a distance greater than 1000 feet between the sensor and the Integrator 2 3 1 Mounting Mount the Integrator to a rigid flat vertical surface using four mounting tabs provided on the back of the enclosure see Figure 2 1 A flat mounting surface will prevent twisting and or warping of the fiberglass enclosure when tightening the mounting fasteners 4 or 6 mm fasteners are required Figure 2 1 Typical Micro Tech 3106 Field Mount Installation Screw Feeder PI gy 4 ee 4 ee mr MRYD Housing A95088 2 4 4187 Micro Tech 3106 Figure 2 2 Electrical and Mounting Guidelines of the Micro Tech 3106 Field Mount A95089 REC 4187 CAUTION Refer to the field wiring diagram as a guide if you do not have a specific wiring diagram for your system
118. t Communications A Scroll DOWN If a communication board is detected the following screen is shown The Port 2 soft key is only shown if two boards are detected TEST SCROLL 8 Test communication A Password Service PORT1 PORT2 By pressing the PORTI or PORT soft key the test is initiated A test pattern is sent out on the TX output and read on the RX input If the test fails the message Test Failed is shown otherwise the message Test Passed 15 displayed Note This test requires a hardwire jumper to be installed between terminals 5 8 RX and TB 5 9 TX on the communication board 8 Test Communications B This test is similar to the previous one but works for the field bus version of the communication board Scroll DOWN and the Test Communication B screen displays TEST SCROLL 9 Test communication B START 9 Test BCD Input Board If an optional load out board is detected the following screen displays The test 18 similar to the digital input test Scroll DOWN and the Test BCD Input Board screen displays TEST SCROLL 10 BCD Input test 0000 ENTER CLEAR REC 4187 B 23 Micro Tech 3106 10 Test BCD Output Board The following test screen is displayed if an optional load out board is detected Scroll DOWN and the BCD Output Test screen displays TEST SCROLL 11 Output test Password Service 0000 ENTER CLEAR Default 0 Min 0 Max 9999 or 7999 if parity che
119. take a moment to fill out the reguested information Finally send the form to us by mail or FAX using the information shown on the form Your input can help Thermo improve its documentation Thank you D 1 Reader Comment Form Micro Tech 3106 Manual REC 4187 Rev A Please mail the completed form to Or FAX the completed form to Manager Education and Manager Education and Documentation Documentation Thermo Electron Corporation Thermo Electron Corporation 501 9 Ave NW 1 763 783 2525 Minneapolis 55433 United States of America 1 Does this manual meet your needs Please explain 2 Did you find any incorrect or incomplete information Please provide as much detail as possible 3 Do you have any other suggestions for improvement of this manual 4 OPTIONAL Please describe your job position responsibilities and plant location Include your name and address if you wish Your response is very important to us THANK YOU REC 4187 D 1 81003 901 000 1H 81003 901 000 1N NNOOM3INI YW3HOS AVMOVIQ Sau OSA 0 1 4 vivo 03755 0530 3NOIZISOS30 OND3SIQ IN ouoyox TJS bip CULE viso 2002 11 21 309802 812313 Eum 3 9 901 Q0N XIN 3uu 3Worsno aiNano NOMISOd 1015 GWVOB
120. tal reset total operator total The Integrator can perform automatic zero and span calibrations Analog current output signals can be generated to transmit rate to other control devices Displayed variables and analog outputs can be smoothes via damping filters individually programmable REC 4187 1 3 Micro Tech 3106 1 5 2 1 5 3 1 5 4 Monitoring Functions The Integrator includes internal diagnostics that generate alarms in case of hardware failures or programming errors The following process alarms are also provided e Alarms for high and low flow rate Alarms are visible on the display and can be acknowledged and reset through the keypad digital input or serial line Alarms can be delayed to avoid intervention in case of short time peaks Each individual alarm can be programmed to operate as alarm shut down or none Two LED s indicate the cumulative status of alarms and shut down Digital outputs are also provided for the following e Hardware failure e Alarm cumulative e Shut down cumulative Print Functions Periodical and under command prints can be obtained by connecting a serial printer to the Comm output on the motherboard or an optional communication board Time and date are permanently stored in the battery backed memory The entire set up of the instrument can also be printed out Communication Functions There are two types of standard communication functions Each is discussed below e Ser
121. ter Press the CALIB DATA soft key and the following screen displays Scroll DOWN and the following screen displays START OF SCROLL Use SCROLL keys to view selections 1 Entering Calibration Interval If an optional COMM board is installed the system can be programmed to prompt the operator when the next calibration is due If this option is not desired confirm the default 0 days interval otherwise enter the number of days using the numeric keys The calibration date displayed in Scroll 9 is automatically updated whenever a calibration is done If a non zero number is entered an alarm displays after the time is elapsed The alarm can only be cleared after a calibration check is done Use the numeric keys to enter the calibration interval and confirm with the ENTER key CAL DATA SCROLL 1 Calibration interval Password Operator 0 days ENTER Default 0 Days Min 0 Days Max 365 Days REC 4187 B 9 Micro Tech 3106 Scroll DOWN and the following screen displays CAL DATA SCROLL 2 Calibration date Last MM DD YYYY Next MM DD YYYY 2 Defining Auto Zero Tracking A periodic auto zero procedure can be automatically executed by the system if the Auto Zero Tracking option is set to YES If YES is selected Auto Zero Tracking is enabled anytime the product flow has stopped and the rate falls below the range setting selected with CAL DATA SCROLL CAL DATA SCROLL 3 Auto zero tracking Password
122. terminated CAUTION Logical outputs return to the default if the Integrator is cold started REC 4187 B 31 Micro Tech 3106 Selections Alarm Shut down Ready High Rate Low Rate Totalizer Batch Preset Batch End Air Purge Default 2NC 0 NO 1 NC 0 NO 0 NO 3 NO 0 NO 0 NO 0 NO Only if Rate Alarm enabled Only if Rate Alarm enabled Only if Load Out installed Only if Load Out installed One non assignable Fault output and three assignable outputs are standard on the motherboard MOTHER BOARD OUTPUTS PHYSICAL OUTPUT NUMBER ASSIGNED FUNCTION Fault Output B 32 FIELD MOUNT TB8 1 amp 2 TB8 788 TB85 amp 6 TB83 amp 4 PANEL MOUNT TB2 15 amp 16 TB2 12 amp 16 TB2 13 amp 16 TB2 14 amp 16 REC 4187 o o 13 14 15 16 17 18 19 20 21 22 23 Micro Tech 3106 Additional assignable logical outputs from the above table can be selected by adding optional I O boards Available options are 4in 160ut 16 in 4 out or 20in 20out by adding both boards DIGITAL INPUT OUTPUT BOARD OUTPUTS INSTALLED OPTIONS PHYSICAL ASSIGNED 4IN AGOUT 16IN 40UT 4IN 16OUT OUTPUT FUNCTION ONLY ONLY AND NUMBER 16IN 40UT J15 17 16 2 116 2 15 5 16 15 116 15 15 18 J16 3 J16 3 J15 6 J16 16 J16 16 J15 19 J15 17 15 7 115 5 15 20 115 18 J15 8 J15 6 J15 21 115 19 J15 9 J15 7 J15 22 J15 20 J15 10 J15 8 J15 23 J15 21 J15 11 J15
123. the RUN key to access the Reset Total Menu Wait for all the material to pass over the impact plate Record the total weight from the Integrator display The correction factor is calculated using the reference actual weight and the displayed weight from the Integrator See the following example 3 23 Micro Tech 3106 3 24 Press the MENU key until Main Menu 6 is displayed Press the LINEAR key scroll DOWN once YES should be selected if not use the CHOICE key to select YES Scroll DOWN to display the FACTOR 1 screen which has the previously acguired freguency Pressing the FACT FREO key enables the operator to toggle between Factor or PFM Freguency entry Press the FACT FREO key until FACT is displayed Press the FACT key and FREO is displayed use the numeric keys to enter the correction factor and confirm with the ENTER key The FACTOR 1 screen should now have a PFM freguency and a correction factor displayed see the following example LINEARIZATION 2A FACTOR 1 1 1818 ACO FACT After entering the correction factor number press the RUN key to return to the Reset Total Menu scroll UP once to return to the Run Menu The Flow Meter now will use the just entered correction factor s when Linearization is enabled in Main Menu 6 If more correction factors are desired to get better accuracy from the Impact Flow Meter follow the same procedure as above for factors 2 5 Do not acguire PFM freguency or enter a correction
124. the battery or return to Thermo Electron See 5 3 5 5 Micro Tech 3106 kkkkkkkkk k This Page Left Blank Intentionally kkkkkkkkkk 5 6 REC 4187 Micro Tech 3106 Appendix A Digital Input Output The Micro Tech 3106 has provisions for up to 24 total programmable digital inputs and 24 total programmable digital outputs Four programmable solid state inputs are accessed on the Motherboard TB2 Three programmable isolated relay outputs and on non programmable Micro Tech hardware Fault isolated relay output are accessed on the Relay Output board One programmable solid state output is accessed on the Motherboard TB1 Additional I O up to the limit of 24 each can be added with optional Digital I O board s Mother Board Digital I O AAA Inputs 1 4 Programmable solid state DC inputs Appendix Figure A 1 Optically isolated Powered by internal 24 V DIO supply 6 mA maximum Cable Length 150 ohm maximum 7500 ft of 20 AWG Appendix Figure A 1 General Purpose Digital Inputs 240 T4HC244 LOGIC COMMON 00593 A 1 2 Outputs 1 3 Programmable isolated relay outputs one non programmable hardware Fault isolated relay output one programmable solid state output Appendix Figure A 2 and Appendix Figure 3 solated Relay Outputs Solid state Output REC 4187 A 1 Micro Tech 3106 Appendix Figure 2 Isolated Relay Outputs
125. the controller switches to a lower rate set point low rate set point thus reducing the flow rate for a fine batching end The unit also allows the pre ACT correction or compensation of material before the flow meter whose value has to be entered manually The pre feeder is stopped when the totalized value equals the batch set value minus the overflow correction value The batch START STOP commands are provided either by the keypad or external signals manual pushbutton or relay contact The batch stop signal is used only as emergency to abort the batch cycle before its end A delay time 15 provided between start command and actual start to compensate the difference in transport distance to the mixing point when several feeders are installed REC 4187 Micro Tech 3106 1 6 4 Indication System The Integrator is equipped with an indication system Indication can be in the form of one or all of the following e Status Indications Process Alarms e Programming Errors e Equipment Failures If any of the controlled conditions takes place it is signaled by the lighting of a LED on the front and by a digital output Using the keyboard you can view all the existing alarms and acknowledge them 1 6 4 1 Status Indication e Integrator ready to run material Ready LED is on Power is on No calibration running Flow meter is calibrated No active alarm defined to shutdown 1 6 4 2 Process Alarms The following
126. the impact plate position for the time defined only after the flow rate has been permanently lower than the defined range for the same amount of time Use numeric keys to enter auto zero tracking time and confirm with the ENTER key REC 4187 B 11 3106 B 3 Main Menu 3 Main Menu 3 is used for protecting and un protecting the system using passwords and to perform diagnostic and test functions The diagnostic functions can only be operated after removing all password protections and should only be used by experienced technical personnel Most test functions are not password protected Main Menu 3 is selected by pressing the MENU key until Main Menu 3 displays MAIN MENU 3 Press MENU for more PROT DIAG TEST The PROTection menu only becomes visible after passwords have been defined see the DIAGnostics menu B 3 1 _ Changing the Protection Level The Micro Tech 3106 has three protection levels to which specific passwords are related The protection levels and the passwords are defined using the following scheme PROTECTION PASSWORD STATUS i RN SERVICE The system is totally un protected all data can be read or changed INN OPERATOR Operator functions and data are unprotected All setup and calibration data are protected except zero calibrate PROTECTED The system is totally protected process data can be read no change allowed A SERVICE password is required to access the NONE level An OPER
127. tive load 800 ohms maximum Capacitive load no limit Standard Communication Serial Interface Type Conforms to RS 232C RS 485 422 and 20 mA standards supports 2 and 4 wire multi drop in RS 485 20 mA loop is passive ONLY Interfacing RS 485 supports 2 wire or 4 wire multi drop networking RS 232 C provides support for modem Data Rate 300 to 19200 operator selectable from the keyboard Data Format Asynchronous bit serial selectable parity data length and stop bits Optical Isolation 250 VRMS max Input Voltage 30 Vdc max RS 232C 15 10 Vdc max RS 485 Cable Length 50 feet max RS 232C 4000 feet max RS 485 and 20 mA REC 4187 Chapter 2 Installation This chapter describes the Micro Tech 3106Impact Flow Meter Integrator installation procedure hardware configuration and initial programming Initial programming is a machine directed procedure prompting the operator to enter reguired impact flow meter parameters After all parameters have been entered the Micro Tech 3106 performs an unassisted zero and span calibration 21 Safety Precautions REC 4187 CAUTION Do not install operate or perform maintenance procedures until you have read the safety precautions that follow CAUTION Do not connect power to the electronics or turn on the unit until you have read and understood this entire manual The precautions and procedures presented in this manual must be followe
128. to access Linearization Scroll DOWN and the following screen displays MAIN MENU 6 Press MENU for more Password Service LINEAR LINEARIZATION 1 Linearization gt no lt CHOICE ENTER Default NO Selections YES NO Press CHOICE for selections ENTER to confirm Select YES and press ENTER to confirm 2 Press the MENU key repeatedly until Main Menu 1 is displayed MAIN MENU 1 Press MENU for more ZERO SPAN PROD CAL CAL SETUP REC 4187 Micro Tech 3106 Press SPAN CAL key and the following screen is displayed SPAN CALIBRATION Multi point linear Password Service gt no lt CHOICE ENTER DELETE Default NO Selections YES NO Press CHOICE for selections and ENTER to confirm Press DELETE to delete any previously acguired factors and the following screen is displayed DELETE LINEARIZATION FACTOR x ALL DELETE ABORT Password Service If Linearization was done previously then old and unwanted correction factors must be deleted If re doing a calibration you need not erase that factor since the new correction factor replaces the old one The X represents factors 1 thru 5 Scroll UP or DOWN to select factor Press ALL to delete all factors that have been entered automatically or manually and the following screen is displayed for 3 seconds FACTORS DELETED Press DELETE from the DELETE LINEARIZATION screen to only delete the displayed factor and the following screen displays f
129. type slot 4 BOARD TYPE DIAGNOST SCROLL 12 Board type slot 5 BOARD TYPE REC 4187 B 17 Micro Tech 3106 DIAGNOST SCROLL 13 Board type slot 6 BOARD TYPE BOARD TYPE can be BOARD Dig I O 16in 4out Dig I O 4in 16out Load Out 16in 4out Load Out 4in 16out Analog Current Out Communication A Communication B Standard board which reads excites LVDT Optional digital input output board 16 Optocoupled digital Inputs 4 Optocoupled digital outputs Optional digital input output board 4 Optocoupled digital inputs 16 Optocoupled digital outputs Optional digital input output board dedicated to the Load Out 16 Optocoupled digital Inputs 4 Optocoupled digital outputs Optional digital input output board dedicated to the Load Out 4 Optocoupled digital inputs 16 Optocoupled digital outputs Optional analog input output board 2 Current outputs 2 Voltage inputs Optional current output board 1 Current output Serial communication board RS232 RS485 AB RI O board PROFIBUS DP REC 4187 Micro Tech 3106 Scroll DOWN and the Last Span screen displays DIAGNOST SCROLL 14 LAST SPAN PFM 0000 0 This screen displays the last PFM acguired for the LAST span calibration B 3 3 Tests START OF SCROLL Use SCROLL keys to view selections 1 Lamp Test From Main Menu 3 press the TEST soft key and the
130. ual weight between min and max the following screen is displayed FACTOR 8 1 DONE Error 00 00 Accept Factor YES ABORT ADV Pressing the ADV key will change the display from Error 00 00 to Diff 00 00 Tons Pressing the ABORT key aborts the test and the Add reference weight to totals screen is displayed If the YES key is pressed and the FACTOR 1 ACQUIRED screen is displayed the correction factor is accepted 1 in this case If the YES key is pressed and the following SETTING ERROR screen is displayed a number has been entered for actual reference weight that the Integrator will not accept One or more operating parameters of the Integrator are incorrect consult Thermo Electron SETTING ERROR max 1 500000 min 0 500000 RETURN Press the RETURN soft key and return the display to the FACTOR 1 DONE screen At the FACTOR 1 DONE screen press the ABORT soft key and the following screen is displayed SPAN CALIBRATION Add reference weight to totals YES NO Press YES if you want to add the material weight used for the test to the Master Reset and Operator totals Press NO and the material weight is lost Pressing YES or NO returns the display to Main Menu 1 FACTOR 1 ACQUIRED Go to next step YES NO REC 4187 Micro Tech 3106 Press YES if more factors are reguired Repeat for all factors Press ifno more factors are reguired Pressing NO returns to the Add Referenc
131. upply Approximately 6 mA of current flows out of each input during contact closure The outputs of the DIO boards use 2803 current sinking default type IC s The output IC s are installed in sockets to allow replacing the output IC only rather than the board if the IC is damaged The output IC s can be replaced with 2981 type IC s for current sourcing applications Wire jumpers W1 thru W4 must be relocated for current sourcing see Figure 1 3 In most cases it is recommended that the boards be returned to the factory for converting from current sinking default to current sourcing See table below for jumper positions JUMPERS LUN or Lm 4187 A 3 Micro Tech 3106 Appendix Figure A 4 Digital Input Output Boards PIN 046844 OUTPUT E IC 1 amp 2 THRU Wa 116 MALE D CONNECTOR END VIEW 16IN OUT 276 4 REC 4187 Micro Tech 3106 P N 046841 OUTPUT ee IC S wr THRU Aig J15 FEMALE D CONNECTOR ECCL END VIEW 16OUT 4IN AD1277 A 2 1 16 In 4 Out DIO Board Specification Figure A 1 4 1 16 Programmable inputs See Section 1 1 1 specifications 2 4 Programmable outputs See Section 1 1 2 specifications 3 Connector 25 pin D connector male Connector is interchangeable with a 20 or 22 pin subminiature D connector dimensionally complying with MIL C 24308 REC 4187 A 5 Micro Tech 3106 A 2 2 411
132. urrent outputs 1 6 1 2 Flow Totalization Three totalizing memories are provided e The first memory Master Total is not re settable to guarantee the data is not lost because of unwanted resets The second and third memories Reset and Operator Total are re settable by the operator and normally used for shift or daily Totalization 1 6 1 3 Zero and Span Automatic Calibrations The flow meter is first zeroed then spanned using material Zero Calibration is done with all equipment such as screw conveyors rotary airlock feeders bucket elevators dust collection etc in the area of the DE10 DE20 sensor on running with no material flowing Span calibration must be done at maximum expected flow rate of the system Because all materials behave differently when they strike and then rebound off the impact plate the Span Calibration must be done using a material test This test 18 done by running material through the flow meter for a period of time at least 5 minutes The longer the material test the better the result will be All of the material should be pre weighted or post weighted on a high accuracy static scale to obtain the actual weight of the material 1 6 1 4 Auto Zero Tracking AZT REC 4187 Under a preset minimum flow rate when enabled the instrument makes subsequent automatic zero corrections with the following sequence 1 Waits for defined time until the next Zero Test a solid Z displays 2 Execution
133. y displayed if the optional PROFIBUS board is installed The following two conditions activate the alarm A If the Siemens SP 3 controller installed on the PROFIBUS interface board does not recognize any successful data transfer within the watchdog timer interval B If the received data contains errors value overlaps limits register number does not exist group number does not exist 4 2 3 Micro Tech Integrator Cold Start REC 4187 It may sometimes be necessary to cold start the Micro 2106 Integrator in event the software becomes corrupted The option is available of installing the factory default constants or simply returning the Integrator to its previous running state Steps required to cold start Press and hold in at the same time the LEFT HAND ARROW key and the CLEAR key until the following screen displays Install Factory Defaults Pressing NO returns the Integrator to the Run Menu If YES is pressed the following screen displays MEMORY ERASED Choose the language key to continue to ITA USA 4 5 Micro Tech 3106 When the above screen displays all field entry data has been replaced by the factory default constants Proceed to Initial Setup Procedure Section 2 5 NOTE If the software corruption was catastrophic and the memory does not ease in the above steps do the following Press and hold in the LEFT HAND ARROW key and CLEAR key While holding in both keys cycle line power In

Micro-Tech 3106 Impact Flowmeter Integrator Operations & Service

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Micro-Tech 3106 Impact Flowmeter Integrator Operations &amp; Service

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Micro-Tech 3106 Impact Flowmeter Integrator Operations & Service