Manual - Northern Tool + Equipment
Contents
1. Blackhawk Automotive Blackhawk Automotive is a Licensed Trade Mark Service Jack Combo Operating Instructions amp Parts Manual Model Capacity BH6032 3 Ton At is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Leer comprender y seguir las instrucci nes antes To avoid crushing and related injuries de utilizar el aparato El manual de instrucci nes y la informaci n de NEVER work on under or around a load supported only by a hydraulic seguridad deben estar comunicado en lengua del jack ALWAYS use adequately rated operador antes del uso jack stands e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies 10939 N Pomona Ave Kansas City MO 64153 sales blackhawk automotive com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Made in PRC BH6032 MO 11 07 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this product before using The owner and operator of this product shall have an understanding of this product and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety infor2. age When not in use store the jack with saddle fully lowered B Jack Stands Periodically inspect each stand Ensure all parts move freely Do not apply oil or grease to any portion of this product If rust appears sand affected area and cover with suitable utility paint Please note that there is no replacement part applicable to this device Storage Store stands in upright position and in a clean dry area TROUBLESHOOTING Symptom Possible Causes Corrective Action Jack will not lift load e Release valve not tightly closed e Ensure release valve tightly closed e Load is too heavy e Consider higher capacity jack Jack will lift but not maintain e Release valve not tightly closed e Ensure release valve tightly closed pressure e Hydraulic unit malfunction e Discontinue use contact Blackhawk Automotive technical service Jack will not lower after unloading Reservoir overfilled e Drain fluid to proper level e Linkages binding e Clean and lubricate moving parts e Fluid level low e Ensure proper fluid level Poor lift performance e Fluid level low e Ensure proper fluid level e Air trapped in system e With ram fully retracted remove oil filler screw to let pressurized air escape Reinstall oil filler screw Will not lift to full extension e Fluid level low e Ensure proper fluid level REPLACEMENT PARTS Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in
3. cle fully lower the saddle to reduce ram exposure to rust and contamination MAINTENANCE A Service Jack Important Use ONLY good grade hydraulic jack oil Avoid mixing different types of fluid and Never use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause failure of the jack and the potential for sudden and immediate loss of load We recommend Hein Werner HW93291 or equivalent Adding oil 1 With saddle fully lowered set jack in its upright level position Locate and remove oil filler screw 2 Fill with oil until 3 16 above the inner cylinder as seen from the oil filler hole Reinstall the oil filler screw Changing oil For best performance replace the complete fluid supply at least once per year 1 With saddle fully lowered remove oil filler screw 2 Lay the jack on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3 Fill with oil until 3 16 above the inner cylinder as seen from the oil filler hole Reinstall oil filler screw Lubrication A periodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that wheels casters and pump assemblies move freely Cleaning Periodically check pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Stor
4. e it lifts in approximately 0 75 2 increments NEVER use hydraulic jack as stand alone device After lifting immediately support the lifted vehicle with a pair of appropriately rated jack stands Jack Stands are designed to support rated capacity partial vehicle loads consisting of one end of a vehicle Use as a matched pair to support one end of a vehicle only NEVER use automotive jack stands to support both ends or one side of a vehicle Use only one 1 pair per vehicle Rated capacity is per pair only Lifting Arm Saddle Handle Sleeve Ratchet Bar Pump Piston Locking Handle Front Wheel D a Press Tab Lock Pin Locking Pawl stopper Base Frame Figure 1 Service Jack Components Figure 2 Jack Stands Components SPECIFICATIONS Service Jack Capacit Saddle Jack Size Volume of Hyd pacity Ne nl Diameter LxWxH Oil nee 5 1 4 20 7 8 7e 27 1 8 x 13 3 8 x 6 3 4 245mL 78 lb Jack Stands po i 3 Ton Ton Ea Ea aml 3 1 2 x 1 6 3 4 x 7 3 4 MI 1 MI PREPARATION Assembly Make sure all parts are present refer Fig 1 8 2 If any parts is missing or damage do not attempt to assemble install or operate the product Contact Customer service A Service Jack 1 Attach the 2 pc handle with bolt provided on the handle 2 Secure the assembled handle into handle sleeve with provided bolt Tighten securely to prevent accidental removal of handle while in use B Jack Stand
5. ific legal rights and you may also have other rights which vary from state to state SFA Companies i N 10939 N Pomona Ave Kansas City MO 64153 816 891 6390 sales blackhawk automotive com N
6. mation shall be conveyed in the operator s native language before use of this product is authorized If any doubt exists as to the safe and proper use of this product remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any jack or jack stand that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack or jack stand has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer Important Any jack stand that appears to be damaged in any way is worn or operated abnormally shall be remove d from service and destroyed immediately No repair shall be made to a jack stand Replace jack stands as a matched set No user servicable parts are available PRODUCT DESCRIPTION Service Jack is designed to lift but not support one end of a vehicle Immediately after lifting loads must be supported by a pair of appropriately rated jack stands This Fast Lift Service Jack has a unique feature that provides fast no load lifts to the jacking point no load lifts to the jacking point at which tim
7. o 8 full strokes This will help release any pressurized air which may be trapped within the reservoir Check oil level Proper oil level will vary from just covering the ram cylinder to 3 16 above it as seen from the oil filler hole Reinstall the oil filler screw 7 Ensure that jack rolls freely Raise and lower the unloaded saddle throughout the lifting range before putting into service to ensure the pump operates smoothly Replace worn or damaged parts and assemblies with Blackhawk Automotive authorized replacement parts only Bleeding Venting Trapped Air of a Service Jack With the release valve in the OPEN position 5b and with saddle fully lowered locate and remove the oil filler screw Pump 6 to 8 full strokes This will help release any pressurized air which may be trapped within the reservoir Reinstall the oil filler screw 3 Study understand and follow all printed materials provided with on this product before use Use only on hard level surface Do not exceed rated capacity Lift and support only on areas of the vehicle as specified by the vehicle manufacturer Center load on saddle No alterations shall be made to this product SERVICE JACK e This is a lifting device only Immediately after lifting support the load with a pair of appropriately rated jack stands Do not move or dolly the vehicle while on the jack JACK STANDS e Rated capacity of jack stands is PER PAIR Use as a matched pair t
8. o support one end of a vehicle only Use only ONE 1 PAIR per vehicle e Jack stands are not to be used to simultaneously support both ends or one side of a vehicle FAILURE TO HEED THESE MARKINGS MAY RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE To avoid crushing and related injuries e Never work on under or around a load supported only by hydraulic jack e Always use adequately rated jack stands e Chock each unlifted tire in both directions Do not use this device to lift level lower support nor move a house mobile home travel trailer camper or any building structure e Be alert and sober when using this product Do not operate under the influence of drugs or alcohol OPERATION Lifting Only attachments and or adapters supplied by the manufacturer shall be used Use jack stands only on areas of the vehicle as specified by the vehicle manufacturer Use ONLY on vehicles whose support points are compatible with the saddle of the jack stand Incompatibility may result in structural damage to the vehicle and or jack stand Structural damage to either may result in sudden and unexpected loss of load height 1 Follow vehicle manufacturer s recommended guidelines for lifting Engage the emergency brake and chock each unlifted wheel in both directions to prevent inadvertent vehicle movement 2 Set up jack stands a Adjust height by pulling up the ratchet bar b The weight of locking handle should
9. products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you spec
10. s Tools required Hammer and Punch not included 1 Install ratchet bar into base frame with ratchet portion of bar aligned with locking pawl 2 Move the ratchet bar to its lowest position by raising the locking handle thereby releasing the stopper and guiding the bar downward 3 Ratchet collar lock is accomplished by simply pressing the press tab see Fig 2 inward using a suitable hammer and punch This will effectively prevent inadvertent loss of the ratchet bar Before Use 1 Verify that the product and application are compatible if in doubt call Blackhawk Tech Service 816 891 6390 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 3 Inspect before each use Do not use if there are bent broken or cracked components noted 4 Always check the vehicle owner s or service manual for location of proper lift and support points Service Jack 5 To familiarize yourself with basic operation of service jack locate and turn the release valve handle a Clockwise until firm resistance is felt to further turning This is the CLOSED release valve position used to raise the saddle b Counter clockwise but no more than 1 2 turn from the closed position This is the OPEN release valve position used to lower the saddle 6 With saddle fully lowered remove the oil filler screw Pump 6 t
11. secure the ratchet bar in desired position To confirm this Simply push down on the locking handle 3 Close release valve by turning the handle clockwise until firm resistance is felt 4 Verify lift point then center jack saddle under lift point Pump handle to contact lift point To lift pump handle until load reaches desired height 5 Transfer load immediately to a pair of jack stands a Carefully position the stands so that load is centered on the saddle Ensure that ratchet is secured before loading b Slowly lower the vehicle onto stands Ensure the vehicle is secured before working on around or under NEVER use hydraulic jack as a stand alone device ALWAYS transfer the lifted load IMMEDIATELY to a pair of appropriately rated jack stands Lowering Be sure all tools and personnel are clear before lowering load Slowly open the release valve The more you turn the handle counter clockwise the faster the load will come down Maintain control of the rate of speed at which the load lowers at all times 1 Raise vehicle high enough to clear the jack stands 2 Remove jack stands carefully 3 Slowly turn the handle counter clockwise but no more than 1 2 full turn If the load fails to lower a Use another jack to raise the vehicle high enough to reinstall jack stands b Remove malfunctioning jack then the jack stands c Use the functioning jack to lower the vehicle 4 After removing jack from under the vehi
12. the assembly sequence When ordering parts give Model number serial number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 816 891 6390 Fax 816 891 6599 E Mail sales blackhawk automotive com ad X Figure 3 Replacement Parts Illustration for Model BH6032 Service Jack Combo 6 Replacement Parts List for model BH6032 Service Jack 1 3 G48900 0004 Release Valve 1 1 G59305 0003___ mutmito Ct G48900 0016______ Release ValveGear_ 1 1 G48900 0024 BoltMi0xt mm_________ 1 G48900 0017_ Release Valve ComnectingBar 1 2 2 G48900 0019____ Botmi2_______ 4 G48900 0020 Handle Bolt Right 1 1 e 8 9 3 Seal Kit G43000 0000 includes Qty 2 B fom T gt D__ Back up Washer___ e fup G O ring D44 5x2 5 Replacement requires special skills knowledge and equipment Only an authorized service center may perform the repair and or replacement of these items Contact Blackhawk technical service for list of service centers I O ring D38x3 5 J3 O ring D19x2 4 K__ Back upWasher___ i O _ O ring D15x2 4 H Back up Washer ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its
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