EXS70 assembly manual
Contents
1. zi p por solutions For your Residential and Industrial door solutions www doco international com Contents 1 Symbols 2 General warnings 2 1 Safety requirements for assembly and first use 3 Terms and conditions 4 Area of application de Guidelines 6 Fixing material building 7 System summary 7 1 Pre assembled rail set TZ Springmatrix EXS70 13 Standard hardware box 8 Fasteners tools 9 Assembly 10 Handover 10 1 First use lI Electric operator optional 11 1 To adjust the operator 12 Disassembly 12 1 Disposal 15 Maintenance NAN 9 36 ST 31 37 38 38 38 ojojdo door solutions ololqo door solutions 1 Symbols AN Danger Attention KA nationa manuals 2 General warnings This manual has been prepared for use by qualified personnel and therefore not by trainees or do it yourselfers In case of doubt about the assembly and or maintenance please contact DOCO International To avoid severe personal injury carefully read and observe all indications and warnings in this manual This manual describes the assembly use and maintenance of your residential system door EXS70 this may be supplemented by other manuals for instance the panel assembly manual and operator manual if applicable This residential system has been designed in accordance with the latest European standards however you have to2. The door should be disassembled in the reverse sequence to the assembly manual 12 1 Disposal All parts of this garage door can be easily disposed of Please consult your local authorities on this matter 13 Maintenance In accordance with EU standards sectional overhead doors should be checked from the first time of use based on the indicated service by the installer This inspection service has to be recorded written This inspection service should be carried out by an approved installer cq company Directly after installing 1 lubricate the tracks advice PTFE spray 2 lubricate bearings and rollers advice PTFE spray 3 lubricate pins of the hinges from intermediate and side hinges advice PTFE spray 4 lubricate sealing rubbers advice special rubber grease or talcum powder After 3 months 1 Re tensioning Springs relaxation springs 2 Visual inspection Every 6 months or every 750 door cycles 1 remove debris from the door and surroundings 2 lubricate the tracks advice PTFE spray 3 lubricate bearings shafts and rollers advice PTFE spray 4 lubricate pins of the hinges from intermediate and side hinges advice PTFE spray 5 ubricate sealing rubbers advice special rubber grease or talcum powder 6 clean the panels advice shampoo for car cleaning with water do not use aggressive detergents 7 wax the panels advice car wax Every 12 months or every 1500 door cycles l check the cables the
3. Service manual Declaration of conformity in accordance with EN 13241 1 Inform the end user how to handle in case of malfunctions 10 1 First use The first use ofthe garage door has to be carried out by an installer After that the users can be instructed For more information refer to the user guide 11 Electric operator optional Mount the operator according the supplier s manual NOTE In case of power failure it should be possible to unlock the door using the emergency release from the operator The door leaf may only in that case be operated with a handle If there is no second entrance to the garage we recommend an external release lock art 60011 be fitted Do not fit a pull cord shoot bolt or lock to an electrically operated door Ensure thtat the horizontal tracks are long enough for the electrically operator this is with reference to the operator drawbar see below In the event that the tracks are too short a longer horizontal track kit should be used 38 11 1 Operator settings Adjustment to the operator should be carried out in accordance with the operator manufacturers manual ololqo door solutions Please note that our hardware kits have been CE approved for use with the operators specified in our ITT report and enclosure B Should a differ ent operator be chosen then the installer must carry out a peak force analys s in accordance with EN 12445 and EN 12453 12 Disassembly
4. 43000 2125 43010 2125 43001 2125 43011 2125 2250 43000 2250 43010 2250 43001 2250 43011 2250 2375 43000 2375 43010 2375 43001 2375 43011 2375 2500 43000 2500 43010 2500 43001 2500 43011 2500 Vertical trackset and horizontal trackset with mounting bracket Daylight Artide Artide Article height H 1875 2000 43000 2000 43010 2000 47001 2000 47011 2000 2125 43000 2125 43010 2125 47001 2125 47011 2125 2250 43000 2250 43010 2250 47001 2250 47011 2250 2375 43000 2375 43010 2375 47001 2375 47011 2375 2500 43000 2500 43010 2500 47001 2500 47011 2500 Vertical trackset and horizontal trackset Daylight Article Artide height H 1875 2000 43000 2000 43010 2000 47001 2000 47011 2000 2125 43000 2125 43010 2125 47001 2125 47011 2125 2250 43000 2250 43010 2250 47001 2250 47011 2250 2375 43000 2375 43010 2375 47001 2375 47011 2375 2500 43000 2500 43010 2500 47001 2500 47011 2500 ololqo door solutions EXS70 SPRING MATRIX CABLE Door height mm min max 1875 2000 2000 2125 2126 2250 2251 2375 2376 2500 46 49 49 1 52 52 1 55 55 1 58 58 1 61 61 1 64 64 1 67 67 1 70 70 1 73 73 1 76 76 1 79 79 1 82 82 1 85 85 1 88 88 1 91 91 1 94 94 1 97 97 1 100 Door weight kg min max Notes Max door weight 100kg system limit Max door width 3000mm system limit Door weights in matrix indicates complete effective door weight including hardware Matrix
5. NL Opci n SP Opzione IT Varianta CZ Opcja PL Option EN DE FR Optie NL Opci n SP Opzione IT Varianta CZ Opcja PL Lg W 134 24820 3000mm 24821 4500mm 24822 6000mm 19 ololqo door solutions 0 Option EN DE FR Optie NL Opci n SP Opzione IT Varianta CZ Opcja PL 20 24805 L 150 24803 L 350 235214 L 500 ololqo door solutions 24801 24805 D ololqo door solutions 25008 115011 25010 E 25052 roller carrier Y 24 ololdo door solutions 25 ololqo door solutions 28 113008 113009 C G door solutions 1 2013 31 ololqo door solutions li 4 12 1 I 1 92 door solutions Of door solutions ts TN a uw B 14 25403 25407 285100 285101 ololqo door solutions 35 Djojdo door solutions 80301 DE EN NL FR 80302 SP IT PL CZ 36 ololqo door solutions Option EN DE FR Optie NL Opci n SP Opzione IT Varianta CZ Opcja PL 115400 Option EN DE FR Optie NL Opci n SP Opzione IT Varianta CZ Opcja PL ojojdo door solutions 10 Handover Handover the following documents to the end user This manual assembly maintenance and disassembly User gulde
6. check yourself whether this standard corresponds with the local national standard All measurements are in millimeters unless otherwise specified After installation ensure that the CE marking label has been completed and attached Keep this manual in a safe place Subject to technical changes without written notice 2 1 Safety requirements for assembly and first use This residential system may only be mounted connected and put into operation by qualified personnel Make sure that the power is switched off and remains switched off while electrical work is carried out Never bridge safety devices Adding or leaving out parts can affect the door operation in a negative way and therefore the safety of the installed sectional door This is therefore strongly discouraged Some parts can contain sharp edges use protective gloves All references to the door component handing within this manual is always as viewed from inside looking out Never use the sectional door in case or visual damage on the safety devices When performing assembly maintenance always wear at least gloves and safety boots and during drilling cutting wear safety goggles Make sure that you can always perform your work in a stable environment Secure the assembly maintenance site with safety ribbon to keep others children at a distance Maintenance must only be performed by a qualified company and or qualified personnel Make sure the
7. en E operator and panels conform to the product standard EN13241 1 and have carried out the necessary ITT If a wicket door 18 to be installed it is the responsibility of the installation company to ensure that the complete door conforms to the product standard EN13241 1 and have carried out the necessary ITT 6 Fixing material building The necessary fixings to ensure the garage door to the building and or ceiling are not included It is the responsibility of the installer to make sure that the building structure is safe strong enough to accept the door and its fixings The installer 1s also responsible for using the correct fixing materials on the right foundation stone concrete steel wood In the image section there will be therefore no specification included 7 System overview Mounting depth H 500 122 Situation 1 H 70 min H 45 40 LE _ 4 Free passing heigt tracks H 70 Frame height Free passing height OFF N H Daylight opening height OW Daylight opening width FOW Daylight opening width Panel width FOW 30 FOW OW 180 ololqo door solutions 7 1 Pre assembled tracksets overview EXS70 system Vertical trackset and horizontal trackset with curve section Daylight Artide Artide Artie height H 1875 2000 43000 2000 43010 2000 43001 2000 43011 2000 2125
8. end connections bottom brackets on wear or damages 2 check the balance of the door 3 check the pulley if present for wear or damages 4 check the rollers for wear and damages 5 check the closing forces of the main closing edge 6 check the suspension from the horizontal track to the ceiling 7 check the weather strips for wear or damages 8 check the bottom seal for wear or damages 9 check the rubber seals on the top panel for wear of damage 1 2013 By Installer By Installer By Installer By Installer By Installer By Installer By user By user By user By user By user By user By user By Installer By Installer By Installer By Installer By Installer By Installer By Installer By Installer By Installer 39 Doco International B V Nusterweg 96 6136 KV Sittard P O Box 427 6130 AK Sittard The Netherlands Tel 31 0 464200666 Fax 31 0 464526894 Doco International Central Europe s r o H j 352 798 12 Kralice na Hane Czech Republic Tel 420 582 360 100 Fax 420 582 360 300 Doco International Southern Europe S L U Can Met Sidro Avenida Generalitat 55 08530 La Garriga Barcelona Spain Tel 34 9 3 861 28 25 Fax 34 9 3 871 65 92 Doco International Limited Unit 1 Northolt Trading Estate Belvue Road Northolt Middlesex UB5 5QS United Kingdom Tel 44 0 20 8839 8587 Fax 44 0 20 8842 3661 For your Residential and Industrial door solutions www doco interna
9. is based on 4 equal springs each door Electric operator is recommended for best operation of the door 7 3 1 Lintel Angle box for REN70 amp EXS70 system 490007 2x 24623 10x 24622 2x 24624 14x 14028 1 2013 6 7 3 2 Standard Hardware Box EXS70 115950 1x 115001 lx 115002 1x 115003 1x 115004 2x 115005 2x 115006 2x 115007 1x 115008 18 115009 1x pair 25052 10x 25008 10x 250001 1 8x 25630 h 5 16x 25631 h 7 5 26x 150002 6 3x25 2x 24801 2x 24803 12x 25632 h 10 10x 14020 6 3x16 6x 14023 M8x17 40x 14022 M8 34x 14024 M8x 10 2x 115011 ojojdo door solutions ololqo door solutions B RE 150002 Alt 14017 L 35 k 14020 ojojdo door solutions 462mm X 18 15 120 1 ED B E 1 USD Y 2 3 2 4 Lg W 23400 115001 115002 ojojdo door solutions ololqo door solutions 91919 door solutions 115003 115004 13 door solutions 919119 14 ololdo door solutions 43012 pr 15 ojojdo door solutions 16 919149 door solutions Alt 1 Page 5 type 2 24715 1 47001 pr 24715 R 17 919149 door solutions 47001 xxxx pr gt 61 6 3 18 ololqo door solutions Option EN DE FR Optie
10. re is enough light Only use appropriate tools 3 Terms and conditions Our general conditions of delivery and payments are applicable on all our offers agreements or subsequent revisions A copy of our terms and conditions are available on request or can be downloaded from our website www doco international com 4 Area of application This hardware set has been developed for installation in garages in the private sector Maximum width 3000 mm Maximum height 2500 mm Weight door leaf maximum 100 kg Maximum temperature range outside 20 degr until 50 degr C Relative humidity 20 90 Lifetime 15 000 cycles big differences in temperature between the inside and outside can cause deflection in the panel leafs bi metal effect In particular dark coloured panels are susceptible to this problem and should be avoided Care should be taken during manual handling as there 15 a big risk of damage 1 2013 3 ololqo door solutions 5 Guidelines DOCO International had carried out the Product Test of this door Initial Type Testing ITT by the SP institute in Sweden known as Noti fied Body No 0402 Documents regarding this ITT can in consultation with DOCO be transferred to the company which produces the door This is necessary to complete a CE dossier NOTE CE approved only using the correct DOCO components It is the responsibility of the installation company to ensure that the chos
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