Untitled - sureride
Contents
1. 1 2 13 UNC max 814 15 Hendrickson 9223948 09 00 VM1 8852 Plastic Piston 23 00 6 70 min 3 8 16 UNC 1 2 14 NPT sureride max Peterbilt 03 07887 sureride SURERIDE ORDER NO VM1 9069 Plastic Piston VM1 9082 Plastic Piston VM1 9101 Plastic Piston 09 00 3 8 16 UNC 1 2 14 NPT 18 00 max 7 50 min D ONT gt 1 2 20 UNF max 012 80 03 00 qu 18 UNF 1 4 NPTF 1 2 13 UNC max 20 75 8 00 min max 012 8 03 00 3 4 16 UNF 1 2 13 UNC 1 4 18 NPTF 20 60 max min 9 70 A OS Overe NN e gt o ES SZ peo Ir max 013 00 010 25 CROSS SECTION VIEW TOP VIEW BOTTOM VIEW APPLICATION Hendrickson 13031 Load Guard SC2034 Navistar 554764C 1 Peterbilt 3 01649 3 02038 3 02456 3 04759 3 06746 3 07112 3 10042 Volvo 85 101 145 Watson amp Chalin AS 0077 Hendrickson B12514 007 B2066 36514 7 511651 Hutchens Load Guard H 9630 01 SC2035 R amp S Truck Navistar 1090217 517559C 9 Ridewell 1003589082C Reyco Granning 12882 01 1359 SAF Holland Neway 905 57 006 905 57 027 905 57 033 905 57 037 905 57 054 905 57 075 Watson amp Chalin AS 0011 Reyco Granning 12883 01 Ri2. 3 4 16 UNF 1 4 NPTF irt 22 00 max 21 50 IF x lt H E j ES Navistar E E 202791101 E jd NE T ol Z 202791103 U Hendrickson zi i SAF Holland A ER o A Neway 5 508 57 000 VM1 9375 1 2 13 UNC Mack VM1 9648 905 57 363 Plastic Piston max 013 00 3645Q27 Plastic Piston 905 57 972 09 00 Fruehauf UCD 9394 1 UCD 9394 2 UCD 9394 3 S 2 UCD 9394 4 m n Hendrickson 8 510352 13161 Freightliner Ridewell 5 16 15595 000 1003589394C E 16 15595 001 a ABYSS SAF Holland 16 15595 002 Neway 16 13810 000 B 9393 2 16 13810 001 VM1 938H Watson 8 Chalin VM1 3780 i 16 13810 002 Plastic Piston AS 1042 Plastic Piston max 012 80 681 320 0017 max 013 00 09 00 09 00 3 4 16 UNF 3 4 16 UNF Hendrickson EMIT 2 1 4 18 NPTF 13032 1 35 1 2 13 UNC Kenworth Air 3 Gq Glide 100 3 if K303 6 b z K303 14 n K303 15 8 Load Guard RX 3 SC2050 8 R Z T Navistar 2 A Nd E 55476201 z wj SAF Holland Volvo A K Neway 85101148 m 905 57 117 VM1 34ee Watson 6 Chalin VM1 9921 PASS Watson 8 Chalin Plastic Piston max 011 60 AS 0017 Plastic Piston max 012 8 AS 0090 sureride sureride TECHNICAL DRAWINGS AIR SPRING SELECTION GUIDE BY OEM APPLICATION TO K SURERIDE ORDER NO Freightliner 1b I3010 000 VM1
3. 1R12 142 1R11 028 IRLe 330 IRIe 203 1R12 142 IRle 50e VM1 8050 VM1 8050 VM1 8204 VM1 8708 VM1 8709 VM1 8709 VM1 8713 VM1 8713 VM1 8852 VM1 9069 VM1 9082 VM1 9101 VM1 9293 VM1 9307 VM1 9366 VM1 9370 VMI 939 1 VM1 9371 VM1 9373 VM1 9375 VMI SUSJS vMl J373 vMl 3575 VM1 9394 VM1 842 VM1 9648 VM1 9780 VM1 9921 VM1 9935 07 07 07 07 08 08 08 08 08 03 03 03 10 10 10 11 11 EL 11 je NE le ie le ie To 13 13 11 sureride CROSS REFERENCE TO OTHER BRANDS T MANUFACTURER BELLOW NO ORDER NO SURERIDE ORDER NO PAGE Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle Triangle 636 B361 6382 6390 6390 6382 6364 b3be 6363 6364 63 8 6360 6361 63 3 6391 6391 6364 6364 6368 6363 6363 6391 6391 8320 8484 0505 0153 0160 Dogg 8472 Gole 8310 8315 8424 8471 0100 0140 0001 0519 0383 8404 8314 0156 0382 8443 89548 VM1 8050 VM1 8204 VM1 8 08 VM1 8 08 VM1 8 08 VM1 8713 VM1 885e VM1 9069 VM1 9082 VM1 8101 VMIsSeg VM1 9307 VM1 9366 VM1 9370 VM1I 923 1 VM1 9373 VM1 9394 VM1 9394 VM1 842 VM1 9648 VM1 9780 XM TL Sgel VN 07 07 07 08 08 08 08 03 03 US 10 10 10 11 11 11 12 le le 13 Lg Ig 14 sureride WE DON T PROMISE WE GUARANTEE We would like to pro
4. 8 80 i3 po m Freightliner 16 13810 001 VM1 9780 I3 Freightliner 16 13810 00e VM1 9780 13 Freightliner 15 15595 0UD VM1 9780 I3 Freightliner 16 153393 001 VM1 9780 15 X Freightliner 15 15535 UUe2 VM1 3780 13 E Freightliner G01 lt 52U0 U0L7 VM1 8 80 13 Fruehauf UCD 9394 1 VM1 9394 le ian Fruehauf UCD 9394 0 VM1 9394 12 905 57 157 Fruehauf UCD 9394 3 VM1 9394 iP VM1 9935 ee RA Fruehauf UCD 9394 4 VM1 9394 12 Plastic Piston ELODIE AS 016416 sureride Hendrickson 13021 VM1 9069 UB Hendrickson L3052 VM1 94ee 12 Hendrickson 15151 VM1 9394 le Hendrickson coded VM1 8 08 07 Hendrickson 30899 1 VM1 9375 le Hendrickson 30899 e VM1 9375 le Hendrickson alegse VM1 93 5 11 Hendrickson B12514 007 VM1 8082 09 Hendricksan B12514013 VM1 8050 07 Hendrickson B2066 36514 7 VM1 9082 09 Hendrickson 510352 VM1 9394 Te Hendrickson oltb3l VM1 8082 09 Hendrickson S2066 VM1 908e 09 Hendricksan S20900 VM1 87 09 08 Hendrickson S21600 VM1 8 09 08 Hendrickson gt PLODO VM1 8 08 0 7 Hendrickson oco948 VM1 8 13 08 Hendrickson 547 71 VM1 8050 0 7 Hutchens H 9630 01 VM1 9082 09 Kenworth K 303 6 VM1 94ee le Kenworth K 303 14 VM1 94ee 12 Kenworth USE VM1 94ee 1e sureride AIR SPRING SELECTION GUIDE BY OEM APPLICATION L TO S APPLICATION ORIGINAL NO SURERIDE ORDER NO PAGE Load Guard oC 2034 VM1 9069 09 Load Guard obeu39 VM1 908e 09 Load Guard oC 2048 VM1 9293 10 Load Guard sC2050 VM1 94ee ie Mack 3645Q27 VM1
5. between bellow and sharp instruments and objects Check the bellow surface regularly Don t use sharp items to open the package with a new delivered air spring and careful maintenance during assembly activity Is required EXTERNAL PARTICLES CAUSE OF FAILURE When the reinforcement ply is worn by sand or stone it results in a cut like reinforcement ply separation especially at the bead area Usually the edge of the ply is frayed and the surface is dirty RECOMMENDATION Review the manufacturer s instructions carefully and clean air spring as well as the vehicle frequently in a proper manner sureride ABRASION BELLOW DAMAGE CAUSE OF FAILURE An abrasion bellow damage is caused by contact of the air spring membrane with other parts of the vehicles or if the piston is dirty Also road debris on the air spring can cause those damages RECOMMENDATION Avoid contact between bellow and other parts of the vehicle Also check the air spring frequently and remove road debris from the bellow OVERLOADING CAUSE OF FAILURE Overloading the vehicle or driving in full extended lift position as well as using the air spring without or with excessive inside pressure a mechanical damage on the air spring especially on the composite and or metal parts can be the result This leads to air tightness problems near the air inlet or bolts and nuts Faulty shock absorber and improper installation can also cause the damage REC
6. 204 VM1 8 08 VM1 8 08 VM1 8 08 VM1 8713 VM1 885e VM1 9069 vM1 9080 VM1 8101 VM1 9293 VM1 9307 VM1 9366 VM1 9370 07 07 07 08 08 08 OY OY OY 10 10 10 1i 11 11 je Le lo 13 13 13 14 le 07 07 07 07 08 08 08 08 OY 03 03 10 10 10 11 sureride CROSS REFERENCE TO OTHER BRANDS C TO F MANUFACTURER BELLOW NO ORDER NO SURERIDE ORDER NO PAGE ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone Firestone 9g Jj rIo oT Gel 3 10 18 5 P 440 J IU ID O P3429 g 10 lea P Al 9 I1UJ I19 P389 J IU I15 3 P 455 9105 16 A 382 9 10 18 5 P 443 JI0 l 5P Sqe 1119J 6 LI Igea II15M e 1T1 CA 6 5 111 CA 5 1T1 CA 6 5 1115M 3 1115M 4 1115M 6 Loved LILUSEP S 1T15M 0 5 1115M 0 1115M 11 1115M 8 1115M 8 1115M 8 1115M 3 1I15KW 1 5 LESE 1115M 8 TIL5ZR 6 III5M 45 1115M 5 64290 64336 64336 64264 64615 64263 64266 64402 64412 WO013588050 WO013588050 W013588204 W013588 08 W013588 08 W0135887 13 W013588852 WO013589069 WO13589082 W013588101 WDIJOSBg2SS W01358830 WO013589366 W0135883 0 WO013589371 W0135883 3 W0135883 5 WU IJ3S89394 WD13588422 WD13588422 W013589648 W01358
7. 8 80 W0135888 21 W013588835 VM1 9371 VM1 9373 VM1 9373 VM1 9375 VM1 9394 VM1 9648 VM1 8 80 VMI 9gel VM ESSO VM1 8050 VM1 8050 VM1 8204 VM1 8708 VM1 8709 VM1 8713 VM1 8852 VM1 9069 VM1 9082 VM1 9101 VM1 9293 VM1 9307 VM1 9366 VM1 9370 VM1 9371 VM1 9373 VM1 9375 VM1 8384 VM1 94ee VM1 842 VM1 9648 VM1 9780 VM1 9921 VMI 9939 11 11 11 le Ie i 13 15 14 07 07 07 07 08 08 08 OY 03 OY 10 10 10 11 al 11 lo Le Ie l2 ig 13 13 14 sureride AIR SPRING SELECTION GUIDE CROSS REFERENCE TO OTHER BRANDS 6 MANUFACTURER BELLOW NO ORDER NO SURERIDE ORDER NO PAGE Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear Goodyear 966283015 966283015 96624306 966263078 966263078 966263078 966263078 966263078 966243066 966243038 966243038 966243066 966203021 96624306 96624306 966243117 966243038 966243038 3002430357 96624309 7 966243097 66243097 966243097 966243066 966223021 366243038 966243108 966243066 966243097 1R14 039 1R14 055 IR1e 308 IRL5 177 TR1 3 190 IRIS 177 1R13 140 IRIOSST D IRle 566 IRES UDS Inlbe D9e IRI2 105 1R10 100 IRI2 093 1R1c 487 1R12 580 RI2 244 1R12 401 1R12 403 1R12 404 1R12 488 1R12 030 IRI amp e 031
8. 9375 12 Navistar 157007361 MM le93 71 i Navistar 16551 4L 1 VM1 8050 07 Navistar 1686386C 1 VM1 9371 il Navistar eue rtp VM1 93 1 11 Navistar eUe 311L 1 VM1 9648 13 Navistar eug 9lilbse VM1 9648 13 Navistar eueZ9Llbs VM1 9648 E Navistar o1 9599L 9 VM1 9082 09 Navistar 9547629 C 1 VM1 94ee I2 Navistar 994 64C 1 VM1 9069 Ug Peterbilt 301649 VM1 9069 09 Peterbilt 302038 VM1 9069 09 Peterbilt 302456 YM1 9069 09 Peterbilt 304759 VM1 9069 09 Peterbilt 305 46 VM1 9069 09 Peterbilt 30 112 VM1 9069 09 Peterbilt 31004 VM1 9069 09 Peterbilt 03 07887 VM1 885e 08 R amp S Truck 1090217 VM1 9082 OY Reyco Granning lenoe Ul 1399 VM1 8082 09 Reyco Granning 00965 VMIl Je3JQ 10 Reyco Granning 12883 01 VM1 9101 OY Ridewell 1003588050C VM1 8050 07 Ridewell 1003588082C VM1 9082 09 Ridewell 1003589394C VM1 9394 Te Ridewell 1003588101C VM1 9101 09 SAF Holland Neway 5700 050 VM1 8050 d sureride BY OEM APPLICATION 5 TOW APPLICATION ORIGINAL NO SURERIDE ORDER NO PAGE SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway SAF Hollan
9. AIR SPRING REPLACEMENT GUIDE 2013 sureride ESPECIALLY DESIGNED FOR THE NORTH AMERICAN MARKET 02 sureride CONTENT 04 05 06 06 07 15 15 18 ee 23 24 26 g 28 3 W WE KEEP AMERICA MOVING AIR SPRING COMPONENTS TECHNICAL DRAWINGS How to use this catalog Rolling piston product range AIR SPRING SELECTION GUIDE By OEM application Cross reference to other brands WARRANTY PREVENTIVE MAINTENANCE INSTALLATION GUIDE IMPORTANCE OF REGULAR MAINTENANCE Preventive cleaning advice Damages of air springs DISCLAIMER 03 sureride WE KEEP AMERICA MOVING How do we do that With conviction And sureride an integral part of TrelleborgVibracoustic the world market and technology leader for anti vibration solutions For many years TrelleborgVibracoustic has been designing and producing high performance air springs for the major truck manufacturers in Europe We now have one of the most comprehensive product ranges in the industry and we are rapidly expanding into the North American aftermarket We have used all our industry experience to develop the sureride brand designed to specifically target the needs of truck operators in the North American market We already supply local truck manufacturers with a wide variety of engine suspension and thermal management anti vibration solutions and this new range of air springs is an extension to our extensive product portfolio SURERIDE QU
10. ALITY YOU CAN TRUST There are many reasons why you should choose sureride Our air spring product range comes directly from one of the world s leading suppliers of high performance air springs TrelleborgVibracoustic TrelleborgVibracoustic air springs are renowned for their outstanding durability and they consistently out perform competitor products under laboratory tests meaning more miles and lower replacement costs The sureride brand ensures high performance at affordable prices and ready avail ability Our warehouse in Mid America is ideally located for easy ordering and fast delivery All our air springs come with a Quality Assurance guarantee Tested to the highest stan dards at dedicated test facilities in Europe Mexico and China we offer an industry leading product warranty of two years ar 250 000 miles whichever comes first Subject to the terms and conditions highlighted on page 22 sureride AIR SPRING COMPONENTS 1 TOP PLATE Connects the Air Spring bellow to the vehicle frame 2 BUMPER Restricts the air spring and ensures emergency opera tion functionality 3 MEMBRANE The bellow is a vulcanized rubber construction consis ting of a rubber internal layer a layer of reinforced material and an external rubber layer This construction gives the bellow it s strength and durability 4 ENCLOSURE Connects the air spring and the piston and protects leak integrity Can be vulcanized onto the product
11. ND DEVELOPED IN AMERICAS EUROPE ASIA CHINA Benton Harbor MI Breuberg GER Chandigarh IN GERMANY Bloomfield Hills MI Burgos ES Kyungsan Daegu KR Carmi IL Bursa R Shanghai CN HUNGARY Guarulhos BR Cascante ES Wuxi CN Lerma MX Cerkezkoy TR Yantai CN INDIA Ligonier IN Dey RO Yokohama JP Manchester NH Forsheda SE MEXICO Morganfield KY Hamburg GER AFRICA Plymouth MI Martorell ES Queretaro MX Melnik CZ East London SA Sandusky MI Nantes FR south Haven MI Neuenburg GER Taubate BR Nyiregyhaza HU Toluca MX sroda Slaska PL Trebechovice CZ Weinheim GER Zavolzhye RU Sureride Air Springs Toll Free 1 855 GETSURERIDE or 1 855 734 8787 surerideQtbvc com Vibracoustic North America L P A Company of the TrelleborgVibracoustic Group W TrelleboraVibracoustic sure ride
12. OMMENDATION Follow the operation manual and avoid overloading Review ride height specified in your service manual Ensure that the air spring is used in a proper manner sureride EXPOSURE TO HIGH TEMPERATURES CAUSE OF FAILURE The air spring was exposed to continuous high temperature e g overheated brake As a result the air spring is damaged by high temperature of the bellow RECOMMENDATION Protect the bellow from high temperature and follow operating instructions and working temperature recommendations OVERLOADING AND HIGH TEMPERATURES CAUSE OF FAILURE Overload of the vehicle and high temperatures as well as external mechanical effects can burst the air spring The cracks usually appear away from the me tal parts RECOMMENDATION Follow the operation manual carefully and protect the bellow from high tem perature Always avoid overloading sureride OVER EXTENSION CAUSE OF FAILURE When the lift stop failed or the shock absorber is installed in an improper manner an over extension of the air spring is changed Metal parts are broken and the air spring occurs damaged near to the metal parts RECOMMENDATION Follow the operation instructions of vehicle manufacturers and check the levelling valve regularly Always select the proper air spring type Make sure the proper shock absorber is being used OVERLOADING CONVOLUTED CAUSE OF FAILURE When an air spring is working with low ai
13. ase acquire corresponding tips from the manual of the manufacturer Be sure you have the proper shock absorbers and check for leaking hydraulic oil and worn or broken end connectors If any damage is found replace it immediately Nor mally the shock absorber limits the rebound of an air Spring and keeps it from over extension Check the tightness of all mounting nuts and bolts If any of them are loose re torque according to the manufacturer s specification Please make sure that original air springs are replaced by a sureride air spring with reference to the original one sureride PREVENTIVE CLEANING ADVICE THE AIR SUSPENSION SYSTEM ENDURES THE FOLLOWING CLEANING METHODS USED REGULARLY v Wiping washing with cloths brushes etc v Spraying with water working pressure max 6 bars v ruck washing facility APPROVED CLEANING METHOD v soap v Water v Methanol ethanol and isopropyl alcohol NON APPROVED CLEANING METHOD v Urganic solvents v Open flames v Abrasives v Direct pressurized steam cleaning sureride DAMAGES OF AIR SPRINGS CAUSED BY EXTERNAL EFFECTS AND HOW TO PREVENT THEM SHARP OBJECTS CAUSE OF FAILURE Sharp objects like glass metal or stones can cause a cut on the membrane Also damages can be caused by sharp objects specially during maintenance for example by screw driver This will lead to air tightness problems and limi ted air spring functionality RECOMMENDATION Avoid contact
14. d Neway SAF Holland Neway SAF Holland Neway SAF Holland Neway Volvo Volvo Volvo Watson amp Chalin Watson amp Chalin Watson 6 Chalin Watson amp Chalin Watson 5 Chalin Watson amp Chalin Watson amp Chalin Watson 5 Chalin Watson amp Chalin Watson 6 Chalin 905 5 BUG 905 5 008 905 5 008 Suo der 905 5 033 309 247 U97 Suo 7 0493 905 5 054 Sus 7 0 9 905 5 082 JUS 94 JL Jua o7 lEU 30557127 Jua Led 905 5 197 Sus 07 0 9 35 7 eco JU9 07 901 dudose 30057 160 503557210 J07 a7 eco 908 37 000 goa 7363 DoZ JE 31 304 96 gs 101 145 os 101 148 AS 0011 AS 0039 AS 0U7 7 AS 0090 AS QO17 AS 0142 AS Q16416 AS U0040 AS UUS AS 0054 VM1 9082 VM1 8101 VM1 8101 VM1 9082 VM1 9082 VM1 9082 VMISSIITT VM1 9082 VM1 9082 VM1 9101 vM1 9921 yM1 9293 VM Sedo VM1 9307 VM1 3335 VM1 8204 VM1 8204 VM1 8835 VM1 9394 VM1 9366 VM1 9366 VM1 9366 VM1 9648 VM1 9648 VM1 9648 VM1 8050 VM1 9069 VM1 94ee VM1 9082 VM1 8050 VM1 9069 VMT ggel VM1 842 VM1 9394 VM1 8835 VM1 9101 VMI 3570 VM1 9366 Je 03 09 09 09 03 MS 03 03 03 13 10 10 10 14 07 07 14 rs 10 10 10 13 ig 13 07 03 leg SE 07 OY 13 Je lg 14 0g Ll 10 AIR SPRING SELECTION GUIDE CROSS REFERENCE TO OTHER BRANDS A TO C MANUFACTURER BELLOW NO ORDER NO SURERIDE ORDER NO PAGE Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas A
15. dewell 1003589101C SAF Holland Neway 305 57 008 305 57 008 905 57 043 305 57 082 Watson 6 Chalin AS 0040 sureride TECHNICAL DRAWINGS SURERIDE CROSS SECTION VIEW TOP VIEW BOTTOM VIEW APPLICATION SURERIDE CROSS SECTION VIEW TOP VIEW BOTTOM VIEW APPLICATION ORDER NO ORDER NO 09 00 09 00 3 4 16 UNF 3 4 16 UNF 1 2 13 UNC 1 4 18 NPTF 18 NPTF I A m 4 27 60 max 18 90 max W Load Guard gt Ef SC2048 5 z LEG Reyco Granning zz h E E d 8896 J E SAF Holland Neway VM1 9e83 12 13 UNC 905 57 120 VM1 93 0 Watson amp Chalin Plastic Piston max 011 00 905 57 127 Plastic Piston m AS 0057 09 00 09 00 i 3 18UNF bya NPTE 3 z Navistar SAF Holland 1670073C 1 VM1 9307 Neway VM1 9371 eus 1686386C 1 Plastic Piston 905 57 129 Plastic Piston max 013 00 2027911C 1 09 00 09 00 E z B 3 ET SAF Holland 8 FR E lt A Neway 8 Ud E 905 57 160 EJ 905 57 210 EJ 905 57 225 A VM1 9366 Watson 56 Chalin VM1 9373 Hendrickson Plastic Piston max 012 80 AS 0054 Plastic Piston 57122 2 sureride sureride TECHNICAL DRAWINGS CROSS SECTION VIEW TOP VIEW BOTTOM VIEW APPLICATION SURERIDE CROSS SECTION VIEW TOP VIEW BOTTOM VIEW APPLICATION SURERIDE ORDER NO ORDER NO 09 00 09 00
16. ing for any signs of Irregular wear or heat cracking no Check the air lines and ensure they do not rub against the spring Contact between the two can seriously damage the air spring 3 Make sure there is sufficient clearance around the air spring even when at maximum diameter 4 Inspect the piston to ensure there is no dirt build up or residue o Maintain correct ride height at all times Optimum air spring ride height can be found in your service manual 6 Inspect and clean leveling valves replace if necessary 7 Ensure the correct shock absorbers are fitted and that they are functioning properly If damaged there will be no limit on the air spring rebound and over extension is a real problem 8 Check the tightness of all mounts and fasteners If necessary re torque to the manufacturers guidelines Never over torque 9 Cleaning only use approved cleaning fluids such as soap and water methyl alcohol ethyl alcohol and isopropyl alcohol Never use organic solvents open flame abrasive and direct pressure based steam cleaning 10 Carry out this visual inspection on a regular basis for optimum ride handling and product durability sureride INSTALLATION GUIDE SAFETY ADVICE All items must only be put under pressure in fixtures possessing a lift stroke limiter to avoid injury MAXIMUM OPERATING PRESSURE otatic operating pressure 100 psi unless otherwise specified Operating pressure when being lifted
17. irtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech Aktas Airtech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech ContiTech 38050 01 K 38024 KPP 38 08 KPP 358703 KPP 38 13 KPP 38852 KPP 39069 K 33U0e KPP Ja LOL SPP sseJo RPP aJa SPP gggbD PP 333 U RPP 33341 KPP 393 3 KPP 393 3 KPP 39394 KPP s342e Ul KPP 39040 KPP 394 90U Ut SPP Jade l KPF 33335 KPP 33 12 P 314 11 10 50 16 A 320 le 10 5E 16 A 320 9 10 12 P 484 1010 16 5506 10 10 5 15P 460 10 1015 5438 IU 1051558999 g 10 19 P 47 2 9 10 14 P 312 9 10 16 P 310 g 10 19 Palo 9 9K 15 P 424 9 10 10 P 471 9 10 12 P 488 9 10 21 P 448 137142 1971968 137202 137 072 13 082 197 Be 134482 I lele 131692 136942 IgeuUse IgeUde ig lee 19b89Je 136122 136032 131192 13 002 157 152 1316 2 igeoue Ijebed 64239 64254 64254 64456 64638 64645 64645 61363 041333 64274 610691 642 9 64388 67490 64459 64383 VM1 8050 VM1 8204 VM1 8 08 VM1 8 08 VM1 8713 VM1 8852 VM1 9069 VM1 90682 VM1 9101 VMI Jeg5 VM1 9307 VM1 9366 VM1 83 0 VM1 9371 VMI 93 3 VM1 9375 VM1 9394 VM1 94ee VM1 9648 VM1 9780 VMI 99el VM dedo VM1 842 VM1 8050 VM1 8050 VM1 8
18. or during a stroke 120 psi Standard Operating Temperature 6F to 158F Standard Operating Range 100 psi DISMANTLING OLD AIR SPRINGS Jack the vehicle as high as possible and fix the Jack securely Allow the air to escape completely from the alr spring unit Remove the old air spring ADVICE ON UTILIZATION OF USED METAL FITTINGS If you wish to re use metal fittings such as pistons covering or clamping plates please ensure they are clean and show no signs of damage In case of dama ge please contact your authorized dealer or our sales department Toll Free 1 855 7GETSURERIDE or 1 855 734 8787 sureride tbvc com sureride SLEEVE STYLE AIR SPRINGS oureride air springs are supplied ready for installation and comply with the fitting requirements of vehicle and suspension manufacturers Note Care must be taken when fixing air springs fitted with a clamping plate that the piston holes coincide with those of the spring carrier to preclude any damage to the air spring CONVOLUTED AIR SPRINGS TrelleborgVibracoustic convoluted air springs are supplied ready for Installation and comply with the fitting requirements of vehicle and suspension manu facturers TrelleborgVibracoustic Convoluted air springs are supplied with an integrated central ring Additional tension rings must be installed by means of appropriate assembly tools No responsibility is assumed by TrelleborgVibracoustic for this Note Air sp
19. or con nected manually as required 9 PISTON Connects the air spring and the axle 6 GIRDLE HOOP otabilizes the air spring 7 BOTTOM PLATE Connects the air spring and axle sureride HOW IO USE THE TECHNICAL DRAWINGS TECHNICAL DRAWINGS 011 30 3 4 16 UNF B12514013 1 4 NPTF S4771 1685174C 1 T 1003588080C 5 SAF Holland 5700 050 min VM1 8050 Plastic Piston 31 304 98 Watson 6 Chalin AS 0039 14 00 450 max ANA RSS p S555 0 pit T iE LON min LIDO ollan 905 57 173 905 57 223 VM1 8204 1 2 13 UNC Plastic Piston max 012 80 010 20 3 4 16 UNF 1 4 NPTF 21 00 IRR M rrr 27 SSNS max DAS RA 909092 O KID ys 020 9 10 min 521966 HKA200 Special eoged 1 2 13 UNC VM1 8708 Plastic Piston max 014 00 sureride sureride TECHNICAL DRAWINGS SURERIDE ORDER NO VM1 8709 Plastic Piston 010 20 3 4 16 UNF 5 80 max 18 80 min 1 2 13 UNC max 014 00 CROSS SECTION VIEW TOP VIEW BOTTOM VIEW APPLICATION Hendrickson 521800 S20900 01020 5 VM1 8713 Plastic Piston 21 00 max 9 10 5 38 min 3 4 16 UNF 1 4 NPTF SKK 000008 OOOO OOO eae Od SKK 2020200 2 4 Tex KPO e po NJ is E so ee
20. per if any Ensure that the specified maximum spring way does not exceed Check the air spring sys tem and if an external jounce bumper is present please check regularly for compression sureride DISCLAIMER The data and information presented in this catalog are the results of ex tensive research and long term experience in the design and manufacture of air springs for truck trailer bus coach and industrial applications The data is believed to be accurate However this catalog is provided only for information purposes and TrelleborgVibracoustic is not responsible for any typing errors or misprints that may have occurred during production In the interest of product development TrelleborgVibracoustic reserves the right to make technical amendments and updates to the drawings listed in this catalog without prior notice The IrelleborgVibracoustic and sureride brands are protected by law and use of the trademark is strictly prohibited without written consent from TrelleborgVibracoustic Replication or copying of the data in this catalog in whole or in part is strictly prohibited without written authorization from TrelleborgVibracoustic This document is subject to TrelleborgVibracoustic copyright and all intellectual rights are protected by law sureride m m Please visit us at www sureride com SA WE THINK GLOBALLY AND ACT LOCALLY AIR SPRINGS ARE PRODUCED AT YOUR SERVICE AT 38 LOCATIONS WORLDWIDE A
21. r pressure the minimum height recommended of the vehicle is overloaded the girdle hoop of convoluted air Springs cracks RECOMMENDATION Avoid overloading and review the recommended assembly height Follow the operation instructions carefully Check leveling valve and shock absorbers sureride HIGH TEMPERATURE CAUSE OF FAILURE Due to environmental factors i e ozone impact or higher working tempera ture the rubber ages and fatigues That is a normal process because the air spring is a wearing part It can still be used and should be checked regularly like any other wearing parts RECOMMENDATION The membranes shouldn t operate continuously under high temperature Follow the warranty advise of the vehicle manufacturer TORQUE CAUSE OF FAILURE When the air spring is over torqued or the metal bead rings are not assembled in the right way threads will be damaged As a result bolts or threads are ex tracting or turning of connections and the bead ring of convoluted air springs is deformed RECOMMENDATION Review the torque value specified on the technical data sheet or on the air spring label sureride DEFORMATION OF PISTON CAUSE OF FAILURE A deformation of the piston and the components because of external bumper failure or missing bumper the top plate on the piston is crashed due to abnor mal deflection of the air spring RECOMMENDATION Replace the air spring and the defected external bum
22. rings must not be subjected to any torsional tension when being screwed down sureride IMPORTANCE OF REGULAR MAINTENANCE Sureride air springs are designed for extended years of service in truck 6 trailer bus 6 coach application The production process of our air springs is continuously monitored The majority of premature air spring failures are caused by external effects or improper application including but not limited to those listed in this manual as examples In principle it has to be considered that the alr Springs are wearing parts Our target with this guide including preventive maintenance advice and cleaning is to assist you in using your commercial vehicle air springs for a long period of time with entire satisfaction Regular maintenance will extend the life of your air spring thus allowing you to save both time and cost as well as protect the environment WARNING NEVER TRY TO SERVICE THE AIR SUSPENSION ON A TRUCK OR TRAILER WHEN THE AIR SPRINGS ARE INFLATED Check the surface of the air spring bellow regularly In case of irregular wear cracks or any other damages please take corrective actions and or contact customer service of the vehicles Take care that the air spring bellow never contacts any part of the vehicle e g compressed air pipes The level regulation has an important assignment for the correct function of the whole air spring system It must be checked regularly cleaned and replaced if necessary Ple
23. ve our commitment to product quality by offering a two year or 250 000 miles warranty whichever comes first with all our air springs The war ranty takes effect from the date of your invoice Any air springs that fail during this warranty period should be returned to TrelleborgVibracoustic for technical assess ment and it will be replaced free of charge providing the failure is product related TrelleborgVibracoustic is not responsible for any failure resulting from incorrect YEARS WARRANTY installation or maintenance Nor can we accept liability OR 250 000 MILES for products in case of improper use handling storage or assembly If you have any questions about correct fitting mainte nance or storage please contact our air spring team They will be happy to advise you This warranty statement is for general informational purpose All warranty claims are subject to TrelleborgVibracoustic s general terms and conditions for sales delivery and payment terms as it pertains to air springs for commercial vehicles See your TrelleborgVibracoustic sales representative or dealer for further details sureride sureride PREVENTIVE MAINTENANCE To ensure maximum product life and durability there are some simple maintenance steps that you must take Before you start note the following WARNING NEVER CARRY OUT AIR SUSPENSION SERVICING OR MAINTENANCE WHILE THE AIR SPRINGS ARE INFLATED 1 Inspect the outside diameter of the spr
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