CENTURY INTERNAL MIX LEL CHOP SYSTEMS
Contents
1. 90 to 100 F BINKS CHOP SYSTEM SHUT DOWN PROCEDURES SHORT TERM SHUT DOWN 1 IMPORTANT always stop pump in the down position to prevent resin from drying on the pump rod and to keep it wet with throat lube Engage trigger lock on spray gun Flush gun Turn off main air valve The air will bleed out of the pump manifold and solvent tank Pull catalyst relief valve knob to bleed catalyst pressure Open drain ball valve on filter to relieve resin pressure LONGER TERM SHUT DOWN 1 2 10 11 Engage trigger lock spray gun Turn off cutter air ball valve Flush gun Back off the pump regulator to zero pressure Air will bleed from air motor Pull catalyst relief valve knob to bleed catalyst pressure Open drain ball valve on filter to relieve resin pressure Make sure you have enough solvent acetone to completely flush the resin pump filter hose and gun Remove pin to disengage catalyst pump from ratio arm Remove retaining ring air cap spray tip and front end gun o rings Wipe front end of gun clean Remove siphon from resin supply Let drain into supply and wipe clean Remove catalyst siphon from supply bottle Trigger gun into grounded waste container and pump catalyst pump by hand to purge catalyst from pump manifold hose and gun For further cleaning for longer term storage a soapy water solution should be pumped through the system to purge it of all catalyst At this t2. FLAT WASHER HEATER 1 or 2 41F MOUNT 3 0r 4 amp 38 20 6042 NYLOK HEX NUT HEATER 1 or 2 HIT CENTURY INTERNAL MIX LEL CHOP SYSTEMS WALL MOUNT DIMENSIONS 11 5046 1287mm BINKS 10 11 12 13 14 15 16 17 18 19 CHOP SYSTEM START UP PROCEDURES FOR CX2006HC U000000 CX2006HC V000000 CX2017HC U000000 CX2017HC V000000 IT IS IMPORTANT TO READ THROUGH THESE INSTRUCTIONS ENTIRELY AND UNDERSTAND THEM PRIOR TO OPERATING THE EQUIPMENT Ensure all hose connections are tight all valves are in the closed position and all regulators are backed off to zero pressure Attach ground wire to an earth ground Attach a 1 2 or 3 8 air line using main line air pressure to the inlet ball valve of the air control assembly Make sure the ball valve is in the closed position Air requirement is 20 CFM minimum Check solvent catalyst and resin quantities Ensure enough for one shift of operation Have a sufficient amount 5 gal of appropriate solvent acetone for clean up and initial flush of pump Remove solvent tank lid and pour 2 gallons of solvent acetone into tank Replace lid and tighten clamps Add throat lube to inside of packing nut at top of resin pump Stop when packing nut is half full Open the main air ball valve until fully open During this procedure air will leak from the ball valve bleed hole this is ok Open ball val
3. 1 10 107 1646 MALE ELBOW 1 11 237 908 TUBE CONNECTOR 1 12 CX2006HC CX2006HC PUMP ASSEMBLY 1 IF RATIO 06 77 2940 CX2017HC CX2017HC PUMP ASSEMBLY 1 IF RATIO 17 13 103 1901 C AIR CONTROL ASSEMBLY 1 77 2944 14 71 1201 AIR HOSE ASSEMBLY 5 FT 1 15 207 11972 CATATLST SIPHON RETURN HOSE ASSEMBLY 1 16 101 9435 K CATALYST SUPPLY BOTTLE BRACKET KIT 1 17 83C 210 PT CODE PRESSURE TANK ASSEMBLY 1 SBBI 21 044 18 54 1439 GASKET 1 19 72 55 ADAPTER FITTING 1 20 103 1068 55 GAL SIPHON KIT ASSEMBLY 1IF SIPHON T 77 2126 103 1093 5 GAL SIPHON KIT ASSEMBLY 1 IF SIPHON S 21 207 12259 1 FILTER ASSEMBLY 60 MESH 1 77 2807 22 207 12351 HEATER KIT 120V 1 IF HEATER 1 77 2812 207 12352 HEATER KIT 220V 1 IF HEATER 2 23 20 3340 1 STREET ELBOW 1 IF HOSE 25 35 50 24 20 3823 1 BUSHING 1 IF HOSE 25 35 50 25 72 998 DM NIPPLE 1 IF HOSE 35 or 50 26 203 1609 WALL MOUNTED CHOP BOOM ASSEMBLY 1 IF MOUNT 1 77 2311 27 41 28050 CART ASSEMBLY 1 IF MOUNT 2 77 2902 28 20 376 1 HEX HEAD CAP SCREW 4 IF MOUNT 2 29 20 264 1 FLAT WASHER 8 IF MOUNT 2 30 237 205 NYLOK HEX NUT 4 IF MOUNT 2 31 101 9445 CART ADAPTER BRACKET 1 IF MOUNT 2 32 103 1601 CHOP BOOM ASSEMBLY 1 IF MOUNT 3 77 2311 33 103 1602 AIR MANIFOLD ASSEMBLY 1 IF MOUNT 3 or 4 77 2311 34 103 1603 PORTA CART ASSEMBLY 1 IF MOUNT or 4 77 2311 35 101 9475 MAST MOUNTING BRACKET KIT 1 IF MOUNT 3 or 4 2 IF MOUNT 3 or 4 8 36 207 10619 U BOLT HEATER 1 or 2 MOUNT 3 or 4 amp 37 20 263 1
4. BINKS CENTURYER CENTURY INTERNAL MIX LEL CHOP SYSTEMS Models CX2006HC U000000 CX2006HC V000000 CX2017HC U000000 CX2017HC V000000 CA PROP 65 PROP 65 WARNING WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm SPECIFICATIONS CX2006HC 2017 Ratio 6 5 1 17 1 Maximum air inlet pressure 116 psi 8 bar 116 psi 8 bar Maximum recommended i 20 cycles min 20 cycles min continuous cycle rate Air consumption amp 20 cycles min and 116 psi 8 bar air inlet pressure 5 2 SCFM 147 LPM 17 6 SCFM 498 LPM Maximum fluid pressure 750 psi 52 bar 1970 psi 136 bar Displacement per cycle 4 3 oz 127 cc 4 3 oz 127 cc Output E 60 cycles min 2 0 gal m 7 6 l m 2 0 gal m 7 6 l m Maximum operating temperature 160 F 71 C 160 F 71 C Air inlet connection 3 8 NPT F 3 8 NPT F Piston diameter 3 3 in 85 mm 5 5 in 140 mm Stroke length 3 in 75 mm 3 in 75 mm Sound level 96 2 dB 97 3 dB Fluid inlet connection 1 M47 NPT M amp 144 NPT M Replaces Part Part Sheet Sheet 77 2953 77 2953R BINKS CENTURY INTERNAL MIX LEL CHOP SYSTEMS Models CX2006HC U000000 CX2006HC V000000 CX2017HC U000000 CX2017HC V000000 BOOM REGULATOR amp TUBING INCLUDED WITH ITEM 26 OR 32 BINKS CENTURY INTERNAL MIX LEL CHOP SYSTEMS C
5. X20 M GUN HEATER U 102 3825 1 0 NONE MOUNTING WALL WALL BOOM SMALL CART SIPHON 0 NONE S 5 GALLON T 55 GALLON V 102 3825 2 1 110V 2 220V CART MAST BOOM CART MAST SYSTEM COMPONENT LIST ITEM NO PART NUMBER DESCRIPTION QTY PART SHEET 1 102 3825 1 CENTURY INTERNAL MIX LEL CHOP GUN 1 MIXER 1IFGUN U 77 2914 102 3825 2 CENTURY INTERNAL MIX LEL CHOP GUN 2 MIXER 1 1F GUN V 2 71 7504 MATERIAL HOSE 5 16 ID 25 FT 1 IF HOSE 25 or 50 71 7502 MATERIAL HOSE 5 16 ID 10 FT 1 IF HOSE 35 3 71 8424 MATERIAL HOSE 3 8 ID 25 FT 1 IF HOSE 35 or 50 4 83 4233 DM NIPPLE 1 IF HOSE 25 35 50 207 12305 4 CATALYST HOSE ASSEMBLY 25 FT 1 IF HOSE 25 5 207 12305 7 CATALYST HOSE ASSEMBLY 35 FT 1 IF HOSE 35 207 12305 6 CATALYST HOSE ASSEMBLY 50 FT 1 IF HOSE 50 207 11512 3 SOLVENT HOSE ASSEMBLY 25 FT 1 IF HOSE 25 6 207 11512 5 SOLVENT HOSE ASSEMBLY 35 1 IF HOSE 35 207 11512 8 SOLVENT HOSE ASSEMBLY 50 FT 1 IF HOSE 50 71 31101 CHOP AIR HOSE ASSEMBLY 25 FT 1IF HOSE 25 7 71 31104 CHOP AIR HOSE ASSEMBLY 35 FT 1IF HOSE 35 71 31102 CHOP AIR HOSE ASSEMBLY 50 FT 1IF HOSE 50 8 101 9469 1000 MEDIUM PRESSURE MANIFOLD ASSEMBLY 1 IF RATIO 06 77 2945 101 9469 2000 HIGH PRESSURE MANIFOLD ASSEMBLY 1 IF RATIO 17 9 207 12305 9 CATALYST HOSE 17
6. alyst pump against the side of the bracket do NOT re connect the pump to the ratio arm at this time Insert the resin pump pick up tube into a container of acetone or other appropriate solvent Release trigger lock and aim the gun into an approved grounded container pull the trigger 20 2 22 23 24 25 26 27 28 29 32 33 35 36 Slowly turn the pump regulator handle clockwise until the pump starts to run This may take a bit of adjusting by increasing and decreasing the pump air pressure The pump will run fast at first but as solvent is pulled into the resin pump it will slow down Keep the pump running slowly until solvent is flowing freely out of the gun Release the gun trigger and engage trigger lock then wipe off head of gun Lift siphon tube out of solvent and let solvent bleed back into container Back off pump air regulator to zero pressure Open the drain valve on the fluid filter and drain completely when finished close the drain valve Insert the pick up tube into container of resin Repeat steps 19 and 20 Release the gun trigger and engage trigger lock Flush the gun Remove night plug and wipe off head of gun Install in this order catalyst valve mixer housing with static mixer inside tip tip retainer and retaining ring Do not over tighten retaining ring Lube all o rings with Devilbiss gun lube or Binks gunners mate for easy installation without pinchin
7. g or cutting the o rings Operate the catalyst pump by hand to put approximately 100 to 200 Ibs of pressure on the catalyst gauge Re connect the catalyst pump to the ratio arm with the quick release pin With the spray gun aimed at an appropriate surface release the trigger lock pull the trigger and have someone turn the T handle clockwise on the PUMP regulator until the pressure is at 30 Ibs 30 Ibs of pump pressure is a starting point and will need to be adjusted for your individual situation When making adjustments always use 3 to 5 Ib increments at atime and check the results When properly adjusted spray a sample surface and check for gel time The catalyst pump will automatically adjust pressure to permit catalyst flow and mixing with resin There is no need to adjust catalyst pressure with an internal mix system Remove oiler cap oiler is located on air control add 8 to 10 drops of air motor oil to oiler and replace cap Open cutter air ball valve on air control and on gun Test cutter by triggering the cutter valve trigger NOTE cutter may be triggered without spraying resin if cutter trigger is pulled alone Thread glass roving through guides and roving brake if using boom Bring end of roving to cutter and feed into center hole Trigger cutter to pull roving into cutter Adjust cutter speed and blower air for correct glass flow and dispersion If the system has a fluid heater set the thermostat to
8. ime do not re connect the catalyst pump to the ratio arm NEVER pump acetone through the catalyst pump or allow acetone to mix with raw catalyst Trigger gun into grounded waste container Open main air supply valve Increase pressure on pump regulator until pump starts to run drawing air into the pump Continue to run pump until air pushes most of the resin from the system Control the speed of the pump by varying the air pressure to the motor 13 14 Remove retaining ring and all front end parts from the head of the gun Wipe gun head with appropriate clean solvent Lubricate the threads on the head of the gun and install the night plug reinstall retaining ring and tighten Clean gun front end parts in solvent but do not let the red o rings soak in acetone they will swell Wipe gun with clean solvent Oil all trigger parts needles and exposed threads Leave gun hanging with head facing in the down position Stop pump by backing off the air pressure Release gun trigger Flush gun Place siphon pick up tube in the container of solvent Trigger the gun into grounded waste container Re start pump drawing solvent into the pump and through the gun into the waste container Occasionally open drain ball valve to clean filter bowl with solvent Optional When the solvent flowing from the gun is reasonably clear recirculate solvent through the system by triggering the gun into the solvent supply if possible Follow this f
9. lush sequence with clean solvent for a final flush When solvent flowing from gun is clear stop pump and release gun trigger IMPORTANT always stop the pump in the down position to keep the displacement rod wet with throat lube Completely back off pump regulator to zero pressure Close main air valve allowing pressure to bleed from air control and solvent tank Open drain ball valve to relieve fluid pressure Solvent may be left in pump for shutdown period For longer term storage solvent should be replaced with a mineral oil or other compatible fluid to keep seals and metal parts lubricated and free from moisture NOTES WARRANTY This product is covered by Binks 1 Year Limited Warranty Binks Sales and Service www binks com BINKS U S A Canada Customer Service Toll Free Customer Service 195 Internationale Blvd 2 Support Glendale Heights IL 60139 630 237 5000 Toll Free Fax 888 246 5732 3 13 77 2953R Revisions Trademark updates P1 Added Prop 65 warning P8 Updated contact information 2013 Binks All rights reserved Printed in U S A
10. ve on air control to start flow of air to solvent tank Use tank regulator to increase pressure in solvent tank to 40 psi Check tank solvent hose and gun connections for leaks Check performance of the gun s flush valve by pushing valve button briefly Be sure to always flush the gun into a grounded metal container and touch a part of the gun to the container while flushing NOTE always flush the gun after dispensing resin and or catalyst through the gun head Disengage catalyst pump from the ratio arm by removing the quick release pin Insert the catalyst pick up tube into a one gallon catalyst container and tighten the screw cap Be sure the inlet screen is positioned at the bottom of the catalyst container Remove the retaining ring tip retainer nozzle spray tip mixer housing and catalyst valve from the spray gun Move the trigger lock to the down or OFF position aim the gun into an approved grounded container and pull the trigger Touch the gun to the side of the container or connect the gun to an earth ground Have a helper manually pump the catalyst pump to prime the pump manifold hose and gun Do this until catalyst is flowing freely from the end of the spray gun without spitting Release the spray gun trigger engage trigger lock and wipe off any catalyst that may have collected on the gun head Flush the gun Install the night plug in the gun Secure the night plug with the retaining ring Rest the cat
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