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Manual - D and S Vending Inc.

1. 1060023 CHANGER HARNESS NOT SHOWN 1 1035835 NOTE WHEN ORDERING DOOR ASSEMBLY PLEASE PROVIDE 9 CODE OR 11 CODE AND MANUFACTURER S DATE CODE DP 5 09 2004 09 2004 DP 6 Vendo V MAX DR PEPPER LIGHTING T 12 MODEL NUMBER DESCRIPTION PART NO PART NO REQ LIGHTING ASSEMBLY BALLAST 1083724 1 1070023 1074333 1075481 327021 1121709 1121838 SHEAR PANEL 0 GROMMET 2 5 7 1071961 1 MID SECURITY PANEL RAIN CURTAIN LIGHTS NOT SHOWN 1 DP 7 09 2004 79 CONFIGURATION 72 CONFIGURATION 09 2004 DP 8 Vendo V MAX DR PEPPER LIGHTING T 8 MODEL NUMBER DESCRIPTION PART NO PART NO REQ LIGHTING ASSEMBLY BALLAST LAMP 4 T 8 LAMP 2 T 8 2 1121173 1121173 LIGHTING BRACKET HINGE SIDE 6 LIGHTING BRACKET LATCH SIDE 1123699 1123699 8 LIGHTING HARNESS T 8 LEFT 1 1123706 1123706 9 LIGHTING HARNESS T 8 RIGHT 1123707 1123707 NOTE QTY OF 3 FOR MODEL 840 QTY OF 4 FOR MODEL 720 NOTE QTY OF 2 FOR MODEL 840 QTY OF 3 FOR MODEL 720 DP 9 09 2004 v V y y S Y 09 2004 DP 10 Vendo V MAX DR PEPPER SELECTION PANEL ITEM MODEL NUMBER i DESCRIPTION QTY REQ CONTROL PANEL ASSEMBLY 10 SELECT 2 COIN INSERT DECAL COIN INSERT ASSEMBLY 4 LOCK PLATE INSERT PLUG DBV DISPLAY LENS CD Z 7 1 1 1 5 6 7 8 9 0 1
2. VMAX SAFETY SECTION Vendo A COMMITMENT TO SAFETY The Vendo Company is committed to safety in every aspect of our product design Vendo is committed to alerting every user to the possible dangers involved in improper handling or maintenance of our equipment The servicing of any electrical or mechanical device involves potential hazards both to those servicing the equipment and to users of the equipment These hazards can arise because of improper maintenance techniques The purpose of this manual is to alert everyone servicing Vendo equipment of potentially hazardous areas and to provide basic safety guidelines for proper maintenance This manual contains various warnings that should be carefully read to minimize the risk of personal injury to service personnel This manual also contains service information to insure that proper methods are followed to avoid damaging the vendor or making it unsafe It is also important to understand these warnings are not exhaustive Vendo could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Nor can Vendo predict all of the possible hazardous results safety precautions outlined in this manual provide the basis for an effective safety program Use these precautions along with the service manual when installing or servicing the vendor We strongly recommend a similar commitment to safety by every servicing organization Only properly tra
3. Vendo NOTES T 9 V MAX COMMON PARTS SECTION Vendo READING A PARTS LIST ITEM NUMBER is found in two locations A It is on the drawing plate and identifies the part and its location B The same number is in the parts lists and ties the two together PART NUMBER is the part number that has been assigned to specific part by Vendo for easier identification Il QUANTITY REQUIRED relates to the amount required of a part or will be indicated by A R as required to attach it to another part IV PART NAME AND DESCRIPTION is the general description for the part for easier identification when ordering a like part V HARDWARE is identified by a letter in a hexagon Refer to hardware list section for description and part numbers See pages C 4 and C 5 The example below will show how the parts are listed in the parts lists 1 VEND MOTOR ASSEMBLY This is the main assembly name and any replaceable parts will be indented below the assembly 2 RETAINER CAM This is an individual part and will be indented These indented parts can be ordered separately so you do not need to order the entire assembly 3 Whenever an assembly is ordered all the parts that are indented will be included in the assembly Any hardware will be listed next to their corresponding parts 4 Any parts that may be ordered separately will not have any indented parts listed below them VEND MOTOR ASSEM
4. WHEN ORDERING CONTROL PANEL ASSEMBLY PLEASE PROVIDE 9 CODE 11 CODE AND MANUFACTURER S DATE CODE NOTE WHEN ORDERING SIGN FACE PLEASE PROVIDE STYLE NOTE FOR SECURITY OPTIONS USE THE FOLLOWING PART NUMBER FOR ITEMS 2 3 8 4 ITEM 2 1126103 ITEM 3 1126154 ITEM 4 1126127 DP 11 09 2004 DP 12 09 2004 Vendo V MAX DR PEPPER LOCK ASSEMBLY DESCRIPTION QTY REQ PART NO LOCK ASSEMBLY QUICKER LOCK T HANDLE PIN STUD LOCK STUD QUICKER LOCK SPRING E RING RETAINER HEX WASHER 10 SPACER S BRACKET CABLE RETAINER 22 CABLE E 1069708 23 10 3 8 TAPPING SCREW pot V801422 DP 13 09 2004 Vendo NOTES DP 14 09 2004 Vendo VMAX PARTS SECTION GAS ISLAND VENDOR Jis AND e 6 99 V MAX OUTER DOOR CURVED GI 2 Vendo ITEM MODEL NUMBER 540 NO DESCRIPTION OUTER DOOR ASSEMBLY 1 111261910 6 SGNTRIM LEFT 111 38812528 8 EYELTTRM 1 38871 9 CONRETURNCUP O 1 1079546 LOCK ASSEMBLY REFER TO PG GI 6 7 NOTE WHEN ORDERING OUTER DOOR ASSEMBLY PLEASE PROVIDE 9 CODE AND MANUFACTURER S DATE CODE NOTE WHEN ORDERING SIGN FACE PLEASE PROVIDE FRANCHISE AND STYLE 6 99 Gr3 gt 5 Vendo VMAX OUTER DOOR CURVED CONTINUED MODEL NUMBER 540 DES
5. 2002 Vendo GENERAL INFORMATION This manual contains programming operation and complete parts and electrical wiring diagrams The V MAX controller is a microprocessor which will permit pricing per selection from 0 00 to 99 99 This machine also has space to sales programming Specifications MODEL V MAX 576 V MAX V MAX V MAX V M 540 720 630 840 512 680 603 800 N i SELECTIONS 9 or 13 DIMENSIONS HEIGHT X WIDTH X DEPTH CURVED DOOR 72 x 32 1 72 x39W 79 39 14 ot x 34 x 35 x 35 Available Available FLAT DOOR 72 x 32 15 72 39 1 79 x 39 7 x 31 4 x 32 x 32 Y Available Available MARKETING VENDOR Not Not 72 x 39 79 x 39 15 Available Available Available x 34 x 34 ROBO DOOR Not 72 39 79 x 39 Y Available x 32 Y x 32 Y Available Available SINGLE COLUMNS ae 1 CAPACITY 12 oz CAN 72 72 84 51 68 PER 16 oz GLASS 30 30 36 26 COLUMN 20 oz 32 32 38 30 SHIPPING WEIGHT 750 165 818 Ibs OPERATION VOLTAGE 115v 60 Hz 115v 60 Hz AMP RATING REFRIGERATION 115v 60 Hz 115v 60 Hz 115v 60 Hz 115v 60 Hz 115v 60 Hz VOLTAGE Z e O Dimensions and shipping weight will vary slightly due to manufacturing tolerances shipping boards and whether or not coinage is installed 20 oz PET capacity may vary based on the shape and size of the bottle 12 oz Can capacities are lis
6. USER SFL 13 WHENUSEp L WHT SLIM LINE HIGH OUTPUT VOLTAGE READINGS J8 MDB Port 34 Volts DC at Pin 1 5 Volts DC at Pin 6 Pins 8 and 16 and 13 Volts at Pin 3 4 and 10 J11 Environmental Control Port 24 Volts DC Pins 1 2 and 3 J5 Option Port 5 Volts DC Pin 1 2 3 4 7 J13 Main Power Input 24 Volts AC Pin 3 J6 Selection Port 5 Volts DC Pins 3 4 5 13 14 All Power readings were off the J13 Pin 2 ground 9 1 WIRING DIAGRAM CONTINUED PC 18 endo SEE NEXT PAGE FOR VEND MOTORS AND SOLDOUT SWITCHES HARNESS DIAGRAM EVAP FAN MOTORS OPTIONAL HEATER REFRIG RELAY COND FAN MOTOR Ol G R N Y 9 2 2 B HT or BRN SLOWBLOW RN or GRN YEL SWITCH GRN CABINET 110 VOLT AUXILIARY PLUG OPTIONS BLK W 2 9 1 WIRING DIAGRAM CONTINUED PC 19 CEE RR MOTOR 10 MOTOR 9 MOTOR 8 MOTOR 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 1 V MAX MOTOR HARNESS SCHEMATIC BREAKDOWN TYPICAL PINS 2 amp 3 0 VDC SOLDOUT SWITCH TO MOTOR BOARD EXTENSION OF 2X5 MATRIX ROE re IRA I RR pe I ae E dios RI L R L 1 E R L L R N N I N R N N Y N U u N L U Y K K N K E MOTOR 10 MOTOR 9 MOTOR 8 MOTOR 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3
7. YEAr prompt In order to save the year the operator needs to either press the service mode button or close the outer door Month Setting Option If selection button two is pressed at the nth prompt the display will show the current month By pressing selection button one the controller will allow you to increase or decrease the month setting By pressing selection button three the controller will return to the nth prompt In order to save the month the operator needs to either press the service mode button or close the outer door dATe Date Setting Option If selection button two is pressed at the dAtE prompt the display will show the current month By pressing selection button one the controller will allow you to increase or decrease the date setting By pressing selection button three the controller will return to the dAtE prompt In order to save the date the operator needs to either press the service mode button or close the outer door Vendo SET UP AND CODE DESCRIPTION CONTINUED Hour Setting Option If selection button two is pressed at the Hour prompt the display will show the current hour By pressing selection button one the controller will allow you to increase or decrease the hour setting By pressing selection button three the controller will return to the Hour prompt In order to save the hour the operator needs to either press the service mode button or close the outer door Dst b
8. and N is for disable Pressing selection button three will save the currently displayed setting and return the operator to the OVEr prompt Y Enabled selection blocking N Disabled selection blocking nrGnlover ride Low Energy Status If selection button two is pressed at the nrGn prompt the controller will enter the Over Ride Low Energy Option Upon entry into this program the display will show the current setting nrGy for enable and hrGn for disable Pressing selection button three will save the currently displayed setting and return the operator to the OVEr prompt Y Enable Over Ride Low Energy blocking N Disable Over Ride Low Energy blocking Over Ride Discount If selection button two is pressed at the dSCn prompt the controller will enter the Discounting Over Ride Enable Option Upon entry into this program the display will show the current setting dSCy for enable and dSCn for disable Pressing selection button three will save the currently displayed setting and return the operator to the OVEr prompt Y Enable discount over ride N Disable discount over ride 9 1 WIRING DIAGRAM PC 17 Vendo DISPLAY SELECTION SWIT HES SEL MODE SWITCH U 2 z B ES VEC 9 1 OR 92 CONTROL BOARD a N suti Le RED O E WHT va vo om GRY L BALLAST SEL 12 WHFN
9. cycle or 208v 220hz 50 cycle as specified on the serial tag X Title and risk of loss pass to the machine owner on delivery of the vending machine replacement parts and or refrigeration system to the common carrier All loss and damage claims are the responsibility of the machine owner and must be filed with the delivering carrier This warranty DOES NOT include any service guarantee either explicit or implied nor will it extend to cover incidental or consequential damages resulting from purchaser or third party negligence accident vandalism or an act of God XII The Vendo Company reserves the right to make design changes additions to and improvements upon any of our product without incurring any obligation to incorporate same on any product previously manufactured XIII This warranty is in lieu of all other express warranties or other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligation for liability in connection with the sale of said machines or parts thereof EXCEPT AS SPECIFICALLY PROVIDED HEREIN THERE ARE NO WARRANTIES GIVEN EITHER EXPRESS OR IMPLIED AND ALL OTHER WARRANTIES INCLUDING SPECIFICALLY BUT WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY EXPRESSLY DISCLAIMED T 3 4 2002 Vendo PARTS RETURN PROCEDURES 1 parts returned must be accompanied by a material return tags P N 1122825
10. into the outlet test the outlet to confirm it will meet the vendor s power requirements If the power supply of the outlet is different from the power requirements of the vendor a transformer may be necessary If the power requirements are not properly met contact a licensed electrician and have the necessary correction made Should you require additional information contact the Technical Services Department of the Vendo office in your area G 3 8 2002 Vendo APPROVED FOR OUTDOOR USE e CHARGE OZ R 134a U L AMPS O E MIN TEST PRESSURE APPLIED PSI LOW SIDE 140 HIGH SIDE 235 105 115 VOLT CYCLE VENDING MACHINE 1 PHASE REFRIGERATED POWER REQUIREMENTS FIGURE 4 NOTE The Model number of the vending machine is located on the top left hand corner of the serial plate Do Not use the BASIC UNIT number The BASIC UNIT number is the cabinet size which is used on a number of different machines A typical model number could read 540CCD00029 The 540 is the model number CCD represents the product line of the vendor and the remaining digits tell what options are included G 4 8 2002 COIN INSERT COIN INSERT STYLE B STYLE STYLE F A B COIN INSTRUCTION LABEL Y Y PRICE DISPLAY COIN INSTRUCTION LABEL 2 2 PRICE DISPLAY 2777777777 Y A p FIGURE 5 FIGURE 6 LABEL INSTALLATION COIN INSTRUCTION LA
11. no other errors exist ce Ti Pay out Tube Fill Mode If selection button one is pressed at the COIN prompt the controller will enter the Coin Pay Out Mode The display will show the lowest coin value that can be paid out 5 10 25 etc Using the selection button one two or three will allow the operator to toggle through the coin tube selections If any of the buttons e g 1 3 is pressed a pay out of the displayed value will be made Coins will continue to pay out as long as that selection button is held down EXAMPLE If selection button one is pressed while 5 cents is displayed it will pay out a nickel Note If using a four tube coin changer selection button four will allow you to pay out the displayed value When the controller enters the coin tube fill mode The operator is allowed to deposit any coin into the coin changer s acceptor when that coin s tube is not full The tube inventory level will be displayed after each coin is accepted Vendo ERROR CODES Open door error code status as displayed Detailed error codes are cleared by pressing Selection button 2 for 2 seconds when displayed or Summary level error codes as displayed automatically by the following Detail level error codes as displayed DESCRIPTION Complete a test for column XX Selection switch summary error Switch XX opens Column XX is assigned Selection XX is assigned 3444 JE S mn m m O cic o ol gt 5 1
12. selection button three will return to the DLC1 prompt without saving SET UP AND CODE DESCRIPTION CONTINUED PC 12 Vendo Control Blocking Option If selection button one is pressed at the CtL1 prompt the controller will enter the Control Blocking Option Upon entry into this program the display will show the first summary level codes e g OFF On and In order to save the option the operator needs to either press the service mode button or close the outer door SbL 1 Setting If selection button two is pressed at the SbL1 prompt the controller will enter the Selection Setting Option Upon entry into this setting the display will show the current setting for selection as S 1y for enabled and n is for disabled In order to save the setting the operator needs to either press the service mode button or close the outer door Pressing selection button three will return the controller to the SbL1 prompt without saving Str Start Time Setting If selection button two is pressed at the Str1 prompt the controller will enter the Start Time Setting Option Upon entry into this option the display will show dAY Pressing selection button one will cycle through the available summary level codes Day Setting Option If selection button two is pressed at the HAY prompt the current day of the week is displayed The days are displayed as follows nnoX Monday 3 UEX Tuesday UUEX Wed
13. the Test Mode Upon entry into the test mode the display will show the first summary test CO 1 Pressing selection button one or two will toggle through the column selections Pressing selection button three will test vend the displayed column In order to exit the setting the operator need to press the service mode button or close the outer door If the fifth selection button is pressed at the tESt prompt the LItE mode is displayed If the fifth button is pressed again at the LItE prompt the controller will activate the test status of the lights Pressing the fifth button again de activates the test status of the lights GAPrkomoressor Test Mode If the sixth selection button is pressed at the tESt prompt the CnPr mode is displayed If the sixth button is pressed again at the CnPr prompt the controller will activate the test status of the compressor Pressing the sixth button again de activates the test status of the compressor St SF Setting Mode Multi Price The purpose of this mode is to enable the controller to set the vend price for each of the selections If selection button one thru ten is pressed at the COSt prompt the display will toggle SL X 00 X will indicate the selection buttons and 00 will indicate the selection price Pressing the same button again will increase or decrease the price In order to save the selection price the operator need to either press the ser
14. writing or via phone within the warranty period and accompanied by a record of the cabinet model and serial number of the machine Freight carrier return tickets will only be issued to the machine owner for refrigeration system returns This warranty is voided when the serial number of a machine is missing If a return is found to be inoperative due to defects in material and or workmanship we will at our option make necessary repairs or furnish a reconditioned or new replacement part or refrigeration system at no charge VI Return Material Tags indicating cabinet model machine serial number and explanation of defect must accompany all returned parts or machines Return Material Tags will be furnished upon request On site inspection of defective parts at The Vendo Company s option may be used to facilitate credit approval or the replacement of parts VII The Vendo Company will pay normal transportation charges on refrigeration systems and parts replaced under this warranty If special handling or premium transportation is requested those charges will be assumed by the machine owner VIII Any parts and or refrigeration systems replaced during the warranty period are warranted for the remaining time on the original warranty This warranty DOES NOT apply to machines located outside the United States and Canada reconditioned equipment equipment sold as is or components designed to work on electric currents other than 110v 120hz 60
15. 1 1510 0 lt 0 x Changer communication normal Changer corrected Coin is sensed Changer corrected Changer corrected Coin is sensed Changer corrected Coin acceptance rate improves Acceptor properly connected Coin is routed properly Validator communications normal FUL Bill stacker full reported by validator Bills removed from stacker Defective motor reported by validator Validator corrected o Validator corrected Validator corrected Validator corrected Validator corrected Reader communications normal Reader corrected Sensor connected replaced System cooling at least 1 F per hour System heating at least 12F per hour Door Closed rAn Check sum error for service mode setting Any service mode setting changed AC voltage is low QO a c paz o CD oo 7 75 515 SE m O 5 Y E NI S Me ni HE pe Pa S S IZ E E p E EN e cy cui E aq E Ei E p E Q I gt I e dp O Scale factor incompatibility Scale factor is located _ I is Vendorinlet coin chute sensor is blocked Blockage is removed b Vendor inlet coin chute is blocked Coin is detected by the changer Figure 2 SET UP AND CODE DESCRIPTION CONTINUED tESt 9 Mode If selection button one is pressed at the tESt prompt the controller will enter
16. 1 5 y or n Sales count by price is enable By selection is disable if Y 2 Yes Sales count by selection is enable By price is disable if N No Button 6 Toggle software info Displays controller and software version OPt2 ction Group 2 Mode If selection button one is pressed at the OPt2 prompt the controller will enter the Option Group 2 Mode The purpose of this mode is to allow the controller to select the group 2 configuration options desired Selection No Display Button 1 2 1 y or n Y Correct change light indicator is disabled N Correct change light indicator operates as normal Button 2 2 2 y or n Allow Overpay enabled or disabled Button 3 2 3 y or n Y Save Credit Timer is enabled holds credit for 5 minutes N Save Credit Timer is disabled in which credit never times out 2 4 y or n Multi Vend enabled Single vend disabled Vendo SET UP AND CODE DESCRIPTION CONTINUED SSS nn Setting Mode If any selection button is pressed at the SSSS prompt the controller will enter the Space to Sales option Upon entry into this setting the display will show the current option setting Pressing any selection button for 3 seconds will change the space to sales configuration as listed below The display will show STS nn where nn is indicates the desired option For proper configuration settings refer to the label located on the inn
17. 11269401 111269408 11269401 111269402 2 MECHCOVER 1 1076634 1117724 1076634 1076634 5 LOADING RACK PRODUCT 1 1086805 1 1117848 1086805 1 1086805 1 RETAINER 6 BRKT LOADINGRACK 3 1116805 1116805 1116805 1116805 8 HANGER TOP 1 1120489 1120489 1120489 1120489 9 HANGER BOTTOM 1 1120490 1120490 1120490 1120490 ndo C 12 8 99 8 99 C 13 Vendo V MAX STACK ASSEMBLY MODEL NUMBER m ET DESCRIPTION O RETANER a rise nando tifosa SWITCH SOLD OUT 10 1114791 1114791 1114791 8 SOLDOUTLEVER LONG 10 1112168 1112163 1112163 9 40 389712 389712 389712 SHORT WHITE MEDIUM GREY TALL BLACK GAE o 771145110642 1076642 1076642 BUSHING GATE FRONT 8 REAR 20 3856035 3856035 3856035 ECLIP GATE 20 388589 388589 388589 SPRING 10 387849 387849 387849 GATE LINK 10 1120140 1120140 1120140 BUSHING VEND BUCKET FRONT amp REAR 20 1008706 1008706 1008706 MOTOR COUPLING to 1076465 1076465 1076465 COTTERCLIP SPACER 1032526 1032526 1032526 FOUR DEEP CLIP NOT SHOWN 1 11135899 NOTE DEPENDING ON PRODUCT SETUP 8 99 C 14 Vendo V MAX REFRIGERATION ASSEMBLY ITEM DESCRI
18. 2 1050481 1 1050473 1111252 Vendo 6 99 10 Vendo V MAX SELECTION PANEL ITEM DESCRIPTION PART NO NO SELECTION WINDOW ASSEMBLY SELECTION WINDOW 2 1 38823 SELECTION WINDOW BACK 1 38816 368299 1 1 E E 1 6 99 GL11 Vendo 12 i v xi 4 6 99 1 Vendo V MAX MOUNTING PEDESTAL ASSEMBLY ITEM DESCRIPTION PART NO NO WHEN ORDERING CABINET ASSEMBLY PLEASE PROVIDE 9 CODE OR 11 CODE AND MANUFACTURER S DATE CODE NOTE WHEN ORDERING DECALS PLEASE PROVIDE STYLE 14 RI Le ASTA gt Vendo V MAX SWITCH MOUNT ASSEMBLY ITEM DESCRIPTION REQ 110V PART NO NO SWITCH BOX ASSEMBLY 1120274 SWITCH BRACKET 1120276 SERVICE CORD 1079708 4 16 Vendo NOTES 17
19. 2002 4 endo VMAX 9 1 PROGRAMMING SECTION Vendo AII programming of the V Max is done in the service mode as indicated in the following steps below The main service modes are indicated in white text and the sub modes are indicate in black text Example d Time Date Setting Mode Year Setting Month Setting ATE Date Setting Hour Setting BEE Daylight Saving Time Vendo THREE BUTTON PROGRAMMING All programming of the V Max options are done in the service mode To enter the service mode open the vendor door find the service mode button located on the control board and then press and release the service mode button which is located on the controller board See figure 1 To toggle though all the service mode you will need to use the service mode button or secondary service switch The first three selection buttons are used to navigate through the programming as follows Button Description Usage Selection Button 1 Up Down Increase Decrease Next Previous Selection Button 2 Enter Go to sub level activate function Selection Button 3 Return Exit Go back to the previous level Note Three button programming is only used for the following 1 Tine function and all it s sub codes 2 Open door data retrieval The controller will automatically return to the Open Door Sales Mode if 1 No information from the selection switches is received within approximately 30 seconds 2 The service mode
20. ANING DO NOT USE WATER JET FOR CLEANING AVOID USING WATER OR ANY OTHER LIQUIDS NEAR ELECTRONIC COMPONENTS A GENERAL PROCEDURE painted metal areas Wash vendor with soap and water The exterior may be waxed with any good automobile wax B FRESH PAINT SPLASHES GREASE GLAZING COMPOUND REMOVAL Before drying these elements may be removed by rubbing lightly with grade A Naptha or equivalent grade solvent After removal use general cleaning procedure listed above in A C LABELS AND STICKER REMOVAL Use Kerosene VM amp P grade Naptha or petroleum spirits for removal When the label material does not allow penetration of solvent such as vinyl the application of heat hair blow dryer will soften the adhesive and promote removal CAUTION Excessive heat can cause surface damage After the label is removed use the general cleaning procedure listed above in A D SCRATCH REMOVAL Remove or minimize hairline scratches and minor abrasions by using any good quality automobile polish Test product before using E LEXAN SIGNS To clean Lexan sign faces the following procedure is recommended 1 Wash sign with mild soap or detergent and lukewarm water 2 Using a soft cloth or sponge gently wash the sign DO NOT SCRUB di Rinse well with clean lukewarm water 4 Dry thoroughly with a chamois or cellulose sponge to prevent water spotting DO NOT USE SQUEEGEE NOTE Most organic solvents petroleum spirits or alcohol are NOT
21. AT WASHER 10 FLAT WASHER LARGER 3 8 FLAT WASHER 1 8 POP RIVET CLOSED END CONNECTOR 1 4 20 X 1 CARRIAGE BOLT C 5 O 6 2 pra AN O O 10 O LN oo DO Vendo V MAX INNER DOOR ASSEMBLY MODEL NUMBER DESCRIPTION NNER DOOR ASSEMBLY FOAMED PROD RETAINER UPPER HINGE FEMALE PROD DEFLECTOR PIN HINGE FLAP DOOR REVERSIBLE KNOB DOOR RAIN SEAL INNER DOOR GROMMET THE FOLLOWING ARE NOT SHOWN LABEL PRODUCT SET UP GUIDE LABEL 9 1 ERROR CODE MAP LABEL 9 2 ERROR CODE MAP LABEL PROGRAMMING VEC 9 1 1120142 LABEL PROGRAMMING VEC 9 2 1111244 LABEL WIRING DIAGRAM VEC 9 1 9 2 1 LABEL VEC 9 1 TIME FUNCTION LABEL WARNING 1008325 1 1008325 1 1008325 1 1008325 1 8 99 C 7 8 99 C 8 Vendo V MAX CABINET ASSEMBLY ITEM DESCRIPTION Esas PART NO NO rr 3 HNGEPIN 1 200080501 6 LEVELINGLEG 4 1059902 8 DRANTUBE 116007 9 NUT DRANTUBE 387925 SIDE DECAL e li rese 08 WHEN ORDERING CABINET ASSEMBLY PLEASE PROVIDE 9 CODE OR 11 CODE AND MANUFACTURER S DATE CODE NOTE WHEN ORDERING DECALS PLEASE PROVIDE STYLE C 9 8 99 8 99 C 10 Vendo V MAX STACK ASSEMBLY MODEL NUMBER ENTM NEN n DESCRIPTION STAGK GHASSIS ASSEMBLY 1 1
22. BEL amp PRICE LABEL APPLICATION Apply labels to a clean and dry surface Peel backing from label and apply with firm even pressure INSTRUCTION LABEL Refer to Figure 5 for the following information Coin insert A has a separate validator opening and insert B shows the validator opening built into the coin insert Apply instruction label to area shown as needed by the vendor FLAVOR LABELS INSTALLATION In Figures 6 amp 7 corresponding styles are indicated by A B C D E or F notations Insert flavor labels to the side or top of selection window or button depending on the style See Figure 6 for selection style Rear views of windows and buttons are shown in Figure 7 Arrows point the direction to insert labels Selection window and selection button labels identify product contained in stack columns mer OD NN OTE The selection panel used with styles D and E is not depicted in Figure 6 FIGURE 7 G 5 8 2002 CONDENSATION PAN CONDENSER FAN BRACKET FIGURE 8 FIGURE 9 ALIGNMENT CHECKS DOOR RAMP CHECK The door support is to insure that the outer door closes squarely to the cabinet Raising the door can also insure proper alignment of the door latch see Figure 8 REFRIGERATION AREA CHECK Check the position of the condensation pan see Figure 9 The correct position of the pan is between the compressor and the condenser fan bracket Be sure the drain tube is cl
23. BLY ITEM NO PART NO QTY REQD DESCRIPTION 1 11158231 VEND MOTOR ASSEMBLY ps 1113244 1 RETAINER CAM _ 1113236 1 TIMING CAM If an asterisk is listed below the parts list it is an indication that special information is noted There may be more than one asterisk denoting special notes V MAX KIT LIST C2 CASTER W BRAKE KIT 133513 1 COIN BOX LOCK 1087759 HOPPER GUARD CURVED 1070538 HOPPER GUARD ROBO 1076082 UNIQUE FOR V MAX DESCRIPTION PART NUMBER 72 SPACER 79 1078805 1 ATCH BRACKET GAGE BAR GATE 1 COMMON PARTS V MAX DESCRIPTION PART NUMBER QUICKER LOCK CAP 1111988 OINAGE DOOR LATCH 1085546 TART RELAY 333894 54 GAGEBAR VAPORATOR FAN MOTOR ONDENSER FAN MOTOR RODUCT CLIP SHORT RODUCT CLIP TALL 1066112 R RODUCT CLIP MEDIUM 1066112 1 6 99 O MJO junio lt m r O gt O m O 2 5 TU C 3 PART V800762 V802139 V800586 V801493 V801475 V801421 V800570 V802047 V802141 V801422 V801489 V800512 V802115 V801360 V801343 V801490 V802053 V802069 V801434 Vendo Hardware List DESCRIPTION PICTORIAL 8 X 5 16 TAPPING SCREW 8 X 5 8 TAPPING SCREW 8 X 3 8 TAPPING SCREW W LO
24. CK WASHER zami mu 8 X 1 2 TAPPING SCREW FOR PLASTIC 22 lt gt Y 8 X 1 2 TAPPING SCREW 10 X 5 16 TAPPING SCREW 10 X 3 8 TAPPING SCREW 10 X 5 16 TAPPING SCREW W LOCK WASHER mp 10 X 1 2 TAPPING SCREW 10 X 1 2 TAPPING SCREW 2 6 10 X 1 2 SELF DRILLING SCREW 10 X 1 3 8 TAPPING SCREW ONIH 1 4 X 1 2 TAPPING SCREW W LOCK WASHER E 1 4 1 TAPPING O 1 4 X1 SELF DRILLING SCREW 1 4 X 2 1 4 BOLT base mu 1 4 X 5 8 CARRIAGE BOLT 1 4 X 3 4 CARRIAGE IIC LE 000 4 V800267 V800956 V V800952 W V802111 X V802113 Y V800959 Z 387925 AA V802062 AB V801013 AC 389026 AD V801491 AF V801412 AF 43842 AG V802166 AH V802165 AI V801023 AJ V801435 l A X3 B 8 NUT W LOCK WASHER 10 NUT W LOCK WASHER 10 HEX NUT 10 LOCK NUT W NYLON INSERT 1 4 W LOCK WASHER 1 4 LOCK NUT W NYLON INSERT 3 8 LOCK NUT W NYLON INSERT 10 FL
25. CRIPTION ES 7 9 SHEARPANEL MIDDLE 1 10 DELIVERY HOPPER ASSEMBLY gt it CLIP HARNESS 12 DOORBUMPER Cd E i5 16 SHEAR PANEL LOWER UPPER 17 GROMMET O 20 21 23 BD COIN BOX BALLAST 115V 25 CONAGEGUARD o 2 26 BRACKET INNERDOORLATCH 1 1120792 NOTE WHEN ORDERING OUTER DOOR ASSEMBLY PLEASE PROVIDE 9 CODE AND MANUFACTURER S DATE CODE NOTE WHEN ORDERING SIGN FACE PLEASE PROVIDE FRANCHISE AND STYLE NO 1 2 3 4 5 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6 99 GI 5 Vendo 6 Vendo V MAX LOCK ASSEMBLY ITEM DESCRIPTION PART NO NO 6 ERINGRETAINER 3 388589 7 T HANDLE PLATE GI 7 6 99 Vendo V MAX COIN INSERT ITEM DESCRIPTION PART NO NO COIN INSERT DECAL 1120346 PLATE COIN INSERT SECURITY PLATE COIN INSERT PIVOT BRACKET COIN RETURN BUSHING 6 CRANK COINRETURNLEVER LEVER COIN RETURN SPRING RETURN CRANK 9 CHUTE ASSEMBLY COIN CHUTE COVER CHUTE DISPLAY BACKING PLATE PCB DIGITAL DISPLAY ELECTRONIC LENS DISPLAY GUIDE PLATE COIN INSERT RETURN BUTTON COIN RETURN DISPLAY HARNESS 9 1120350 1120349 1120345 385603 4 1002244 1052619 1045075 1087961 1002333 1002341 1002597 1089678 103965
26. IN THERE ARE NO WARRANTIES GIVEN EITHER EXPRESS OR IMPLIED AND ALL OTHER WARRANTIES INCLUDING SPECIFICALLY BUT WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY EXPRESSLY DISCLAIMED THE VENDO COMPANY 2 1996 T 2 4 2002 Vendo THE VENDO COMPANY NEW EQUIPMENT WARRANTY VENDING MACHINES Distributor North America Canada This warranty benefits each current owner of a V Max vending machine whether that owner is the original purchaser or a transferee ll The Vendo Company warrants each part of each new vending machine for a period of fifteen 15 months from the date of shipment to be free from defects in material and workmanship This Warranty DOES NOT include light bulbs fluorescent tubes fuses finish or operating supplies The hermetically sealed refrigeration system used in machines designed to vend bottles cans and aseptic cartons is warranted to be free from defects in materials and workmanship for six 6 years provided the hermetically sealed portion of the system has not been opened or damaged This six 6 year warranty DOES NOT include fan motors temperature controls capacitors overload Switches or starting relays IV Electronic control boards LED displays and Vend motors are warranted against defects in material and workmanship for five 5 years V Return authorization is required to qualify for warranty replacement All requests for returns must be in
27. LIP COUPLER S GAGE BAR MOTOR CAM GAGE BAR CLIPS FIGURE 10 G 9 8 2002 Vendo VEND CYCLE Several operations take place during the vend cycle When a selection is made the cam and bucket rotate product is dispensed and the bucket is then reloaded The sequence of these operations changes slightly when the column s depth setting is changed With the single depth setting one purchase is made and the bucket is reloaded The cam sequence occurs one time per bucket revolution With the double depth setting two purchases are made before the bucket is reloaded and the cam sequence occurs twice per bucket revolution With triple depth setting three purchases are made and the cam sequences three times per bucket revolution With guadruple depth setting four purchases are made and the cam sequences four times per bucket revolution PURCHASE SEQUENCE See Figure 11 quadruple depth setting pictured PS1 Customer inserts money PS 2 The coinage reports credit to the vending machine electronic controller Established credit is displayed on the digital display located near the coin insert slot PS 3 Customer presses a selection button PS 4 The controller receives the signal from the selection switch and if sufficient credit exists energizes the corresponding vend motor PS5 The vend motor rotates the bucket and cam As the cam rotates the motor position switch actuator raises to the outer surface of the cam Thi
28. MOTOR 2 MOTOR 1 PINS 1 amp 4 12VDC MOTOR ACTIVATE SWITCH MONITOR CIRCUIT 2X5 MATRIX MOTOR 16 9 MOTOR 8 MOTOR 7 MOTOR 6 MOTOR 5 4 MOTOR 3 MOTOR 2 MOTOR 1 PINS 5 amp 6 24VDC MOTOR DRIVE CIRCUIT DAISY CHAIN PC 20 Vendo 9 1 WIRING DIAGRAM SMALL V MAX VEND MOTORS amp SOLDOUT SWITCHES iii T MW Mi IL Wu d A 8 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR amp 1 CABINET SOLD OUT SWITCH 1 1 CABINET PINS 1 amp 4 12VDC MOTOR ACTIVATE SWITCH MONITOR MOTOR 8 MOTOR 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR 1 D CABINET PINS 5 amp 6 24VDC MOTOR DRIVE CIRCUIT DAISY CHAIN MOTOR 7 MOTOR 6 MOTOR 5 MOTOR 4 MOTOR 3 MOTOR 2 MOTOR CABINET D PC 21 Vendo NOTES 1 Ifthe outer door is left open for over an hour the lights and compressor will become active In order to override this option just press the door switch one time PC 22 Vendo VMAX MAINTENANCE SECTION 3 2002 Vendo MAINTENANCE The following section is a basic guide for general maintenance and servicing of the vendor This section is divided into three parts 1 Preventative Maintenance Lubrication Guide and III Care and Cleaning PREVENTATIVE MAINTENANCE SUGGESTIONS Whenever a vendor is visited on its site the following service should be performe
29. NDING AND POLARIZATION S 4 3 2002 Vendo SECTION I VENDOR INSTALLATION CONTINUED For Type 1 and Type 2 outlets test for Grounding and Polarization as follows 1 With a test device volt meter or test light connect one probe to the receptacle s neutral contact and the other to the live contact The test device should show a reaction 2 Connect one probe to the receptacle s earth contact and the other to the live contact The test device should show a reaction For Type 3 through Type 5 outlets test for Grounding as follows 1 With a test device volt meter or test light determine which of the receptacle s power contacts is the live contact A Connect one probe to the receptacle s earth contact B Connect the second probe to the left or upper power contact If a reaction occurs this is the live power contact If a reaction does not occur move the second probe to the right or lower contact reaction should occur indicating that this is the live power contact 2 Connect one probe to the receptacle s live power contact as determined in step 1 Connect the second probe to the other power contact neutral The test device should show a reaction IF THE ABOVE CONDITIONS ARE NOT MET FOR THE GIVEN OUTLET TYPE CONTACT A LICENSED ELECTRICIAN AND HAVE THE NECESSARY CORRECTIONS MADE 5 3 2002 Vendo SECTION I VENDOR INSTALLATION CONTINUED G Door Support Figure 2 The door support is to ens
30. NQUALIFIED INDIVIDUALS CAN BE DANGEROUS Power to lighting and refrigeration system is shut off automatically by the electronic controller when the outer door is opened Applies to V Max only NOTE For power on servicing of the vendor s lighting system turn lighting power on by accessing the LIT test function of the electronic controller see programming on inner door Applies to V Max only For power on servicing of the vendor s refrigeration system turn refrigeration power on by accessing the CNPR test function of the electronic controller see programming on inner door Applies to V Max only 5 8 3 2002 Vendo SECTION Ill MECHANICAL HAZARDS Servicing of Moving Parts and Assemblies When servicing assemblies involving moving parts use extreme caution Keep fingers hands loose clothing hair tools or any foreign material clear of entrapment As noted before under the electrical hazards section Power On servicing should only be performed by qualified personnel Refer to and heed the warnings noted in the electrical hazards section These warnings refer to the potential hazards associated with electrical power and moving parts Always maintain maximum clearances from electrical and moving parts Always install protective covers and guards when reassembling equipment WARNING THIS VENDING MACHINE INCLUDES MECHANICAL EQUIPMENT WHICH CAN BE HAZARDOUS IF IMPROPERLY HANDLED OR SERVICED USE CAUTION AND CONSULT
31. NTING BRACKET CONTROLLER ia 1124704 STAND OFF PCBA VEC 9 1 CONTROLLER COVER PANEL 7 SECURITY PANEL DBV GUARD OPTIONAL COIN CHUTE SECURITY PANEL COIN BOX COIN BOX SHELF DOOR HARNESS DELIVERY HOPPER ASSEMBLY CLIP HARNESS DOOR BUMPER RAMP INNER DOOR COIN BOX COIN RETURN CHUTE PIN CLEVIS COTTER PIN BRACKET CABLE RETURN COIN RETURN LEVER DBV GUARD OPTIONAL 24 BRACKET COIN RETURN PIVOT SPRING CHANGER HARNESS NOT SHOWN 1121740 1121421 50 1077724 2009325 01 2009392 00 1081406 1120106 1081589 1077686 133574 9 384692 2 1036912 1121714 134307 101 1121710 1070123 387450 1126853 1126766 1125920 1127476 1060023 1035835 MOUNTING BRACKET CONTROLLER STANDOFF 7 1121740 PCBA VEC 9 1 CONTROLLER 1 112142150 COVER PANEL 1 107724 SECURITY PANEL 1 200932501 GUARD OPTIONAL 11 200939200 COIN CHUTE 1 1081406 SECURITY PANEL 1 1120106 COIN BOX SHELE 1 108159 DOORHARNESS 1 1077686 DELIVERY HOPPER ASSEMBLY 1 1335749 CLIP HARNESS 5 3846922 _DOORBUMPER____ 2 1036912 RAMP INNERDOOR 11 112174 CONBOX 1 154307101 COIN RETURN 4 112170 PPIN CLEVIS 1 107023 COTTER PIN 38740 BRACKET CABLERETURN 1 1126853 COINRETURNLEVER 1 1126766 GUARD OPTIONAL 11 112590 BRACKET COINRETURNPIVOT 1 112746 SPRING
32. PTION REQ 110V PART NO NO 6 FANCLIP EVAPORATOR 2 336640 9 ORIFICE PLATE EVAPORATORFAN 1 360820 NOTE FOR INTERNATIONAL PARTS SEE PAGE 8 99 C 16 8 99 C 17 Vendo V MAX AIR DAM ASSEMBLY NO 432 GIV 540 630 3 4 5 10 C 18 Vendo NOTES Vendo VMAX PARTS SECTION DR PEPPER DP 1 09 2004 Vendo Vendo V MAX DR PEPPER MAIN MODEL NUMBER 720 80 DESCRIPTION PART NO moun 1 OUTER DOOR 10 SELECT EYELET TRIM 3 SIGN FACE EE BUE WES SIGN TRIM SIDE 6 SIGNCAP BOTTOM 11 11143411 11143411 8 DOORGUARD 1 200930902 2009309 03 9 FLATWASHER 2 V801491 V80149 15 LOCKASSEMBLY SEEPAGESDP 12 DP 13 1 gt 16 SELECTION PANEL SEE PAGES DP 10 DP 11 1 NOTE WHEN ORDERING DOOR ASSEMBLY PLEASE PROVIDE 9 CODE OR 11 CODE AND MANUFACTURER S DATE CODE NOTE WHEN ORDERING SIGN FACE PLEASE PROVIDE STYLE DP 3 09 2004 N A S Y A M o 7 7 L l A 7 VA 7 09 2004 Vendo V MAX DR PEPPER MAIN DOOR MODEL NUMBER NO DESCRIPTION DOOR WELD 72 T 8 LIGHTING 1123806 DOOR WELD 79 T 8 LIGHTING 1 1123807 DOOR WELD 72 T 12 LIGHTING 1 1121222 DOOR WELD 79 T 12 LIGHTING 1 1121223 HINGE INNER DOOR 2 1228 1 MOU
33. THE VENDO SAFETY MANUAL AND THE VENDO SERVICE MANUAL FOR ADDITIONAL SAFETY INFORMATION WARNING WARNIN RISK OF ENTRAPMENT RISK OF SHOCK ELECTRICAL 0 S 9 3 2002 Vendo SECTION IV REFRIGERATION HAZARDS GENERAL Refrigeration systems involve both electrical power and mechanical action These systems may present any of the potential dangers shown in the sections on electrical and mechanical hazards contained in this manual See Sections Il and for further information A Compressed Refrigerant Refrigeration systems involve the compression and evaporation of gases The pressures contained represent a potential hazard if suddenly released in confined areas Caution is required when performing maintenance tests or repairs All testing of sealed refrigeration systems must be done by trained personnel who are familiar with the systems and pressures involved B Physical Protection The accidental release of refrigerant gases can result in physical injuries Always wear protective glasses and protect your hands face and body when working near the refrigeration system WARNING ALWAYS WEAR EYE PROTECTION AND PROTECT YOUR HANDS FACE AND BODY WHEN WORKING NEAR THE REFRIGERATION SYSTEM SECTION V TEMPERATURE HAZARDS GENERAL Maintenance personnel should be alerted to the potential hazards from hot metal surfaces High temperatures may be present throughout the refrigeration system even though electrical power
34. Tag must clearly state the reason for the return and the Return Goods Authorization Number received from your Vendo Customer Service Rep at 1 800 344 7216 Return tags are available from our parts department upon request 2 All parts should be properly wrapped and packed securely to avoid further damage 3 replace an inoperative part please use the following instructions 4 Complete the return tag making sure to fill in ALL requested information to ensure prompt processing Keep top white copy for your records Attach tag to inoperative part and send it by the most inexpensive method of transportation Federal Express Ground or Overnight Transportation To THE VENDO COMPANY 4015 EAST RAINES ROAD MEMPHIS TENNESSEE 38118 5 Be sure to check the box marked credit and to fill in the invoice number covering the part sent to you or check the box marked replace with like part 6 If box is marked for replace with like part a like part will be shipped at no charge if our inspection shows that the inoperative part became defective during the warranty period 7 If the box is marked for credit a credit will be issued to cancel the invoice on which the replacement part was shipped This credit will include any applicable prepaid transportation charges To receive credit the inoperative part must be returned within 30 days from the date the replacement was shipped 8 Vendo does not issue cash credit for the return of
35. acement cord for the model of vending machine in question Do not use substitute replacement cords Only authorized service personnel with appropriate training should replace the vending machine service cord If a question should arise concerning which service cord to order contact the Technical Services Department of the Vendo office in your area S 11 3 2002 Vendo SECTION VI SUBSTITUTIONS AND MODIFICATIONS CONTINUED WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the main leads are colored in accordance with the following code 110v 120v 220v 240v Green Green and Yellow Earth White BUG a uuu RE AE PE ARE Neutral Black Brown Live S 12 3 2002 Vendo SECTION VII CONSUMER SAFETY WARNING WARNING VENDOR CAN BE OVERTURNED IF SUFFICIENT FORCE IS APPLIED AND MAY RESULT IN SERIOUS INJURY OR DEATH GENERAL There have been incidents including fatalities when vending machines have been vandalized by being pulled over in an attempt to obtain free product or money To warn of the danger involved in tipping shaking or rocking the vending machine a decal has been designed to be affixed to vending machines One such decal is supplied with the vending machine Vendo will supply sufficient decals to be placed on all machines on request If you have any questions contact the Technical Services Department of the Vendo off
36. any part or accessory REFRIGERATION UNIT RETURN PROCEDURE 1 Allrefrigeration units returned must be accompanied by a material return tag P N 1122826 Tag must clearly state the reason for the return and the Return Goods Authorization Number received from your Vendo Customer Service Rep at 1 800 344 7216 Return tags are available from our parts department upon request 2 Allrefrigeration units should be properly wrapped and packed securely to avoid further damage 3 replace an inoperative part please use the following instructions 4 Complete the return tag making sure to fill in ALL requested information to ensure prompt processing Keep top white copy for your records Attach tag to inoperative part and send it by the most inexpensive method of transportation Federal Express Ground or Overnight Transportation To THE VENDO COMPANY 7209 N INGRAM AVE FRESNO CA 93650 5 Be sure to check the box marked credit and to fill in the invoice number covering the part sent to you or check the box marked replace with like part 6 Ifthe box is marked for replace with like part a like part will be shipped at no charge if our inspection shows that the inoperative part became defective during the warranty period 7 If the box is marked for credit a credit will be issued to cancel the invoice on which the replacement part was shipped This credit will include any applicable prepaid transportation charges To receive c
37. assumed by the purchaser Any parts and or refrigeration systems replaced during the warranty period are warranted for the remaining time on the original warranty This Warranty DOES NOT apply to machines located outside the United States and Canada reconditioned equipment equipment sold as is or components designed to work on electric currents other than 110v 120v 60hz cycle or 208v 220v 50hz cycle as specified on the serial tag Title and risk of loss pass to the purchaser on delivery of the vending machine replacement parts and or refrigeration system to the common carrier All loss and damage claims are the responsibility of the purchaser and must be filed with the delivering carrier This Warranty DOES NOT include any service guarantee either explicit or implied nor will it extend to cover incidental or consequential damages or damages resulting from purchaser or third party negligence accident vandalism or an act of God The Vendo Company reserves the right to make design changes additions to and improvements upon any of our product without incurring any obligation to incorporate same on any product previously manufactured This Warranty is in lieu of all other express warranties or other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligation for liability in connection with the sale of said machines or parts thereof EXCEPT AS SPECIFICALLY PROVIDED HERE
38. ayin Saving Time If selection button two is pressed at the 957 prompt the display will show the current Daylight Saving Time By pressing selection button one the controller will be allowed to toggle the daylight saving time setting By pressing selection button three the controller will return to the dSt prompt In order to save the daylight savings the operator needs to either press the service mode button or close the outer door Pressing and releasing selection button one will toggle the different countries AUS Australian rules EU European rules OFF No daylight savings and NA North American rules BLC Block Selection Setting This feature is used to choose a group of selections and the time when those selections will be blocked from vending product lf selection button one is pressed at the bLC1 or bLC2 prompt the controller will enter the Selection Blocking Control Mode Upon entry into this program the display will show the first sub mode CtL1 Using selection button one will also let the operator toggle between the following modes BLOCK SELECTION OPTIONS Controls bLC1 option Set selection group 1 option Set start time Set days to time Set time to start 24 hours see above SIP 1 Set stop time gAY Set days to time Hour Set time to start 24 hours see above Pressing selection button two will save the currently displayed setting and return the user to the CtL1 prompt Pressing
39. button is pressed a second time 3 The Return button is pressed When the programming is entered any established credit is returned When and if the door is closed the controller will exit the service mode and return to the sales mode Vendo V MAX CONTROLLER SERVICE MODE TEMPERATURE BUTTON in TEMPER DISPLAY DEX PORT VENDO AUX SELECTION SWITCH RESERVED ELAY qud CONTROLS Eus USEABLE pasa VEND n ROARN DOOR SWITCH SERIAL NUMBER LOCATED HERE POWER NOT x USEABLE MDB PORT Figure 1 Vendo SET UP AND CODE DESCRIPTION Eor Error Display Mode If selection button two is pressed at the Eror prompt the controller will enter the Error Display Mode If no errors have occurred the display will show If an error has been detected since the last error reset the display will show the first error summary code that has occurred If selection button three is pressed while displaying any summary code the controller will return to the Eror prompt Note See figure 2 for Error Code Map located on page PC 5 EXAMPLE would indicate a column jam error Clearing an Error If selection button two is pressed and held for two seconds during the display of the detailed error code that error will be cleared If any other detailed errors exist the next error will now be displayed If no other errors of this type exist the next error summary code will now be displayed or nonE if
40. cessary Vend motor runs until two or Improper cam lobe Check cam for proper three products are vended adjustment arrangement of cam lobes or vend motors run see product set up guide continuously Motor position switch not Check lever for proper lever making proper contact with positioning and freedom of cam lobe movement Refrigeration unit will not No power to vendor Check power supply also run at all check service cord connections Bad temperature sensor Check replace Compressor will not start Overload Protector Check overload apply inoperative insulated jumper across terminal if compressor starts replace overload T 6 Vendo POSSIBLE PROBLEM POSSIBLE CAUSE SERVICE SUGGESTION Compressor will not start Starting relay or capacitor Check relay or capacitor condenser fan motor inoperative replace running unit hot power to compressor Compressor inoperative Disconnect power to vendor remove all leads from compressor check continuity from commor start and run to compressor case If continuity shows replace compressor Also check from common to start using continuity or IHMS If meter fails to show reading replace compressor Will not cycle Check overload and contact replace overload if necessary Starting relay stays closed Replace relay Compressor motor problem Check replace Compressor starts but does not run Compressor runs but cabinet temperature wa
41. ch pricing blocking low energy operation and discounting If selection button two is pressed at the OUEr prompt the controller will enter the Over Ride Mode Upon entry into this program the display will show FrEn If selection button one is pressed it will cycle through the over ride setting options as listed below Pressing selection button three will save the currently displayed setting and return the operator to the OVEr prompt OVER RIDE SETTING OPTIONS Enable Disable free vend Edit mode Y N Selection blocking over ride Low energy over ride Discounting over ride SET UP AND CODE DESCRIPTION CONTINUED FrEn Jover Ride Free Vend PC 16 Vendo If selection button two is pressed at the FrEn prompt the controller will enter the Free Vend Enable Option Upon entry into this program the display will show the current setting FrEn Pressing selection button one will toggle between y for enabled and n is for disable Pressing selection button three will save the currently displayed setting and return the operator to the OVEr prompt Y Enable free vend N Disable free vend bLQN over ride Selection Blocking If selection button two is pressed at the bLCn prompt the controller will enter the Selection Blocking Over Ride Enable Option Upon entry into this program the display will show the current setting bLCn Pressing selection button one will toggle between Y for enable
42. compatible cleaning materials for Lexan signs Usage of those materials could permanently damage the sign F REFRIGERATION AREA The condenser and evaporator must be kept clean for efficient operation Be sure all vanes and tubing are clean and clear of obstruction this allows free passage of air Clean with a brush a vacuum cleaner or compressed air Keep cabinet drain open clean as necessary M 3 3 2002 Vendo REFRIGERATION OPERATION The refrigeration operation section is divided into three areas Basic Refrigeration Principle Detailed Vending Machine Refrigeration Cycle and Parts Description BASIC REFRIGERATION PRINCIPLE What a refrigeration system really accomplishes is the transfer of heat A refrigeration system removes the excess heat from a refrigerated area and then transfers it to a condenser where it is dissipated As heat is removed the refrigerated area cools In vending machines large quantities of the heat must be transferred rapidly economically and efficiently This process must be able to withstand continuous repetition without loss of refrigerant over an extended period The most common system used in the vending industry is the vapor compression or simple compression cycle system It consists of four basic elements An evaporator a compressor a condenser and a pressure reducing device all part of a sealed system The compression system operates at two pressure levels The low evaporating pressure and t
43. d Preventative maintenance will help prevent future problems with the vendor A O W PA M Observe the vendor and its surrounding area for any unusual indications of problems rear of cabinet obstructions of the air flow dark spots on the sign face etc Open the door and visually check the inside of the vendor water accumulation rust marks moisture around the edges of the inner door etc Check the fluorescent lamps replace as necessary Replace all lamps within 24 to 48 hours of burnout This will prevent damage to the ballast Check the product temperature for proper cooling Check evaporator drain for obstruction water in the evaporator area must drain to the condensation pan Empty condensation pan Clean the condenser free vanes of dirt lint etc Check that evaporator fan s run normally Check that the compressor and condenser fan run normally Investigate any unusual sounds fan blades hitting something refrigeration lines rattling etc Clean coin acceptor Deposit all coinage accepted by the vendor to check for proper operation of the coinage mechanism Test the vendor and make a report on the problems LUBRICATION GUIDE Lubricate indicated areas as directed on the chart below Top door hinge hinge pin at the Grade two high low base of cabinet door latch cam to temperature grease cabinet strike T handle shaft amp latch M 2 3 2002 Vendo Ill CARE AND CLE
44. ectrical connection between parts Maintenance of vending equipment may involve disassembly Include the above items when reassembling even if the vending machine may appear to function normally without them Omitting any of these items can compromise a link in the grounding system See the appropriate service manual or kit instructions for components and assembly instructions S 7 3 2002 Vendo SECTION Il ELECTRICAL HAZARDS CONTINUED B Servicing with Power Off For maximum safety unplug the service cord from the wall outlet before opening the vendor door This will remove power from the equipment and avoid electrical and mechanical hazards Service personnel should remain aware of possible hazards from hot components even though electrical power is off See the appropriate sections of this manual for further information Servicing with Power On Some service situations may require access with the power on Power on servicing should be performed only by fully qualified service technicians Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore doubly important to maintain maximum clearances from both moving parts and live circuits when servicing WARNING POWER ON SERVICING SHOULD BE ACCOMPLISHED ONLY BY FULLY TRAINED PERSONNEL SUCH SERVICE BY U
45. er door shear panel See figure 3 SPACE TO SALES CONFIGURATIONS ST10 5759 5758 5757 STS6 5195 STS4 STS3 STS2 5751 SEL amp COL COL COL COL COL COL COL COL COL COL Ao 2 L 12312 NONE 2 123 12 ALL NONE_ a 8 128 a ALL NONE 4 ALL NONE 5 5 5 NONE ses ARE NONE LOT oe spo coop s NONE 8 8 AL NONE NONE YO NONE FIGURE 3 Note If none of the space to sales configuration is suitable the operator can use the Custom Space to Sales Setting Mode OSS Space to Sales Setting mode If any selection button is pressed at the CSSS prompt the controller will enter the Custom Space to Sales option Upon entry into this setting the display will show the current selection setting followed by the columns connected to that selection button Programming Connection Option If any selection button is pressed for more then 3 seconds while at the CSSS prompt the controller will enter the Custom Space to Sales Programming Option Pressing selection button one or two will increase or decrease the column number displayed Pressing selection button three will actuate the changed connection status of the column number displayed Pressing selection button four will save the con
46. es for single double triple or quadruple depth operation SOLD OUT SWITCH P N 368299 There is one sold out switch above the vend motor The sold out switch is actuated by the sold out flap when the column is empty It prevents the motor from running when the columns are empty STEEL BUCKET P N 1120146 The vend bucket holds the product s in a ready to vend position at the base of each column MOTOR COUPLING P N 1076465 The adapter coupling couples the motor to the bucket It is located behind the motor on the motor shaft ANTI THEFT CLIP P N 389712 The anti tilt clip prevents product from dropping out of the bucket if the vendor is tilted The anti theft clips are located in the bucket GATE P N 1121282 The gate holds product above the vend bucket 8 2002 Vendo GATE LINK P N 1120140 The rotation of the vend bucket moves the gate link This opens the gate allowing one layer of product to drop into the bucket GAGE BAR P N 1111651 The gage bar holds the product s inside the bucket It also regulates which product is vended first when double triple or quadruple settings are used See page G 10 for motor cam settings GAGE BAR CLIPS P N 1066104 white 1066112 black 1066112 1 gray 1121704 gray 1122103 black Gage bar clips are attached to the gage bar to create multiple steps when vending product double triple or quadruple depths See product set up label on inner door for details ANTI TILT C
47. evice It removes the heat from the air in a refrigerated space and transfers it to the refrigerant liquid This liquid evaporates into a vapor and is removed by the compressor The evaporator is mounted inside the refrigerated space of the cabinet directly below the delivery chute ACCUMULATOR The accumulator traps any refrigerant liquid which did not boil off into a vapor before reaching the compressor The accumulator allows the refrigerant liquid to boil off as a vapor preventing damage to the compressor It also prevents suction line sweating The accumulator is mounted in the suction line on the outline side of the evaporator M 7 3 2002 Vendo TEMPERATURE SENSOR EVAPORATOR ACCUMULATOR EVAPORATOR FAN ASSEMBLY REFRIGERATION NTROL COMPRESSOR RELAY STARTING RELAY AND CAPACITOR FIGURE 2 8 Vendo The parts listed below are not part of the sealed refrigeration system and are available separately START CAPACITOR P N 1112805 The start capacitor is used to increase power during the start This additional power will help get the compressor running in case there is any back pressure STARTING RELAY INCLUDED IN ASSEMBLY P N 513506066 The starting relay is mounted in the terminal box on the outside of the compressor under the housing When the compressor first starts up the starting relay closes and completes a starting circuit When the compressor motor reaches opera
48. g area shall be in clear view of the attendant at all times and placing or allowing any obstacle to come between the dispensing area and the attendant control area shall be prohibited Upon completion of the installation the Local Fire Marshall or Authority Having Jurisdiction must verify the installation complies with the codes shown in Item A After authorization the vendor may be placed into operation 5 14 3 2002 Vendo MOUNTING TO PEDESTAL FLAT WASHER LOCK WASHER HEX BOLT 1 2 13x1 1 2 FRONT AND REAR COVER IMPORTANT INSTALLATION REQUIREMENTS Electrical equipment such as vending machines installed within a 20 ft radius of a gasoline dispensing unit must meet safety specifications of the National Electrical Code NFPA 70 Article 514 Gasoline Dispensing and Service Stations NFPA 30A Automobile and Marine Service Station Code and the Local Authority Having Jurisdiction Safety Specifications are e The vending machine must be UL Listed for installation near gasoline dispensing equipment e The vending machine is UL Listed for use in an 18 inch high Class I Group D Division 2 Hazardous Location e Installation requires ON SITE approval of Local Fire Marshall or Authority Having Jurisdiction The vending machine should be securely bolted in place using 42 nominal diameter hardware as a minimum Use template provided on pedestal carton for mounting locations If vendor requires levelin
49. g more than 1 8 inch refer to Page S 14 e The vending machine must be direct wired to the voltage source utilizing proper metal conduit and circuit protection Note There are unique safety and approval considerations required for placement of a vendor at the gasoline island which will require a non standard vending machine A standard vending machine located at or near the gasoline dispensing area will create unacceptable risks and will not meet safety agency requirements S 15 3 2002 Vendo PARTS SALES amp SERVICE CENTERS OF VENDO SANDEN COMPANY AREA ADDRESS United States The Vendo Company Canada 7209 N Ingram Fresno CA 93650 U S A Japan Sanden International Corporation 31 7 Taito 1 Chome Taito ku Tokyo 110 Japan Europe Mid East Vendo GMBH Africa Mid Asia Spangerstr 22 P O Box 130940 40599 Dusseldorf Germany Australia Sanden International Pty Ltd New Zealand 54 Allingham St Condell Park N S W 2200 Australia Singapore Sanden International Singapore Pte Ltd Hong Kong Sanden House 25 Ang Mo Kio St 65 Indonesia Singapore 569062 Philippines India The Republic of Singapore Taiwan Sanden International Taiwan Corp No 21 6 Sec 1 Tun Hwa S Rd Taipei Taiwan Taiwan ROC Belgium N V Vendo Benelux S A Industrial Research Park 13 Font St Landry 1120 Brussels Belgium England Vendhall Ltd Unit 17 The Basingstoke Enterprise Centre Westham Lane Worting Rd Basingstoke Hant
50. geration system is included or excluded from the low energy operation If selection button two is pressed at the prompt the controller will enter the Refrigeration Setting Option Upon entry into this program the display will show the current setting fFGy for enabled and tFNn is for disabled If selection button one is pressed and released it will toggle through the valid selections Pressing selection button three will save the currently displayed setting and return the user to the CtL1 prompt Y Enables temperature set back N Disables temperature set back dISC p scouni Setting Mode This feature is used for you to choose a group of selections that will be discounted also the amount of discount and the time when the discount will occur If selection button two is pressed at the dISC prompt the controller will enter the Discount Setting Mode Upon entry into this program the display will show the CtL1 If selection button one is pressed and released it will toggle through the discount setting mode as listed below In order to save the setting the operator needs to either press the service mode button or close the outer door Pressing selection button three will save the currently displayed setting and return the user to the dISC prompt DISCOUNT SETTING OPTIONS CIL 1 Enable Disable discount setting SdSC Selection Setting Str Set start time gAY Set days to time Hour Set t
51. has been removed S 10 3 2002 Vendo SECTION VI SUBSTITUTIONS AND MODIFICATIONS GENERAL Unauthorized changes or the substitution of unauthorized parts can compromise the equipment designs This can result in unsafe conditions for either the service personnel or the equipment users Always refer to the appropriate parts and service manual for replacement parts and maintenance instructions f questions arise contact the Technical Services Department of the Vendo office in your area When servicing the vending machine always reassemble all components to their original location and position Maintain the correct routing for tubing electrical wiring etc Replace all clamps brackets and guides to their original locations Replace all tubing sleeving insulating material and protective covers to their original condition WARNING VENDO EQUIPMENT HAS BEEN PROVIDED WITH APPROPRIATE PROTECTIVE DEVICES TO PROTECT AGAINST THE POSSIBILITY OF OVERHEATING AND FIRE AS A RESULT OF EQUIPMENT OR COMPONENT FAILURES SUBSTITUTION MODIFICATION OR BYPASSING OF SUCH PROTECTIVE DEVICES CAN CREATE DANGEROUS CONDITIONS PROTECTIVE CIRCUITS SHOULD NEVER BE BYPASSED AND FAILED PROTECTIVE DEVICES MUST BE REPLACED ONLY WITH FACTORY AUTHORIZED PARTS Service Cord Replacement Vendo vending machines are furnished with unique power supply cords li replacement becomes necessary consult the appropriate parts and service manual and order the correct repl
52. he high condensing pressure The refrigerant acts as the transport medium in which heat is moved from the evaporator to the condenser at the condenser the heat is dissipated into the surrounding air The liquid refrigerant changes from a liquid to a vapor and back to a liquid again This change of state allows the refrigerant to absorb and rapidly discharge large quantities of heat efficiently BASIC VAPOR COMPRESSION SYSTEM CYCLE In the evaporator the liquid refrigerant vaporizes This change occurs at a temperature low enough to absorb heat from the refrigerated space The temperature of vaporization is controlled by the pressure maintained in the evaporator the higher the pressure the higher the vaporization point The compressor pumps the vapor from the evaporator through the suction line and to the condenser The compressor takes the low pressure vapor and compresses it increasing both the pressure and the temperature The compressor pumps the vapor at a rate rapid enough to maintain the ideal pressure The hot high pressure vapor is forced out of the compressor into the discharge line and then into the condenser Air is blown through the condenser allowing heat to transfer from the condenser and into the passing air As the heat is removed the stored refrigerant is condensed into a liquid The liquid refrigerant is stored in the lower tube of the condenser This is where it flows through the capillary tube back into the evapora
53. icant size and weight mproper handling can result in injury When moving a vendor carefully plan the route to be taken and the people and equipment required to accomplish the task safely Remove all tape shipping sealant and Styrofoam from the vendor Loosen shipping devices used to secure interior parts during shipping Remove the wooden shipping base attached to the vendor base by the vendor leveling screws Make certain the leveling screws are in place and functional Position the vendor three to four inches 7 6 cm to 10 2 cm from a well constructed wall of a building or otherwise on a flat smooth surface IMPORTANT The vendor requires three inches 7 6 cm of air space from the wall to ensure proper air circulation to cool the refrigeration unit Adjust the leveling screws to compensate for any irregularities on the floor surface Ideally no adjustment will be necessary and the leveling legs will be flush with the bottom of the vendor A spirit level is a useful aid to level the vendor When the vendor is properly leveled the outer door when opened will remain stationary Vendors must be level to ensure proper operation and to maintain stability characteristics Do not add legs to the vendor Check the manufacturer s nameplate on the left or right side of the vendor s outer door to verify the main power supply requirements of the vendor Be sure the main power supply matches the requirements of the vendor To ensure safe o
54. ice in your area THE FOLLOWING DECAL SHOULD BE PLACED IN A POSITION ON THE VENDOR CONTROL PANEL AT EYE LEVEL A AVISO Sp Gb Co Never rock or tilt Ne jamais secouer Nunca voltie o incline Machine can fall over ou incliner esta maquina and cause serious Le distributeur peut Puede caer sobre usted injury or death se renverser et causer y cauzarle heridas des blessures graves graves o matarle Vending machine will ou la morte not dispense free Cette machine ne Esta Vendomatica no product distribue pas de provee producto gratis produits gratuitement 389611 1A 389611 2A ENGLISH FRENCH SPANISH 5 13 3 2002 Vendo GAS ISLAND VENDOR INSTALLATION PROTOCOL Vendo Gas Island Vending Machines have been evaluated by UL Underwriters Laboratories Inc amp for placement at service stations which the NFPA National Fire Protection Association considers a hazardous location These vendors must be correctly installed and inspected per the following protocol before they are put into service Vendor is to be installed in accordance with the National Electrical Code NFPA 70 Article 514 Gasoline Dispensing and Service Stations NFPA 30A Automotive and Marine Service Station Code and the Local Authority Having Jurisdiction IMPORTANT Compliance includes direct wiring of the vendor to the voltage source utilizing proper metal conduit and circuit protection When installed on support base the
55. ice mode button or close the outer door See figure 4 for proper thermostat setting Note The displayed thermostat setting and the actual temperature sensor reading for refrigeration control are listed below AAA RR BT A Nominal Temperature C 06 1 1 17 22 28 33 39 44 FIGURE 4 10 Vendo SET UP AND CODE DESCRIPTION CONTINUED EU Setting Mode If selection button two is pressed at the tinE time prompt the controller will enter the Time Date Setting Mode and display CLOC Only the first three selection buttons are used to step through the time date options Using selection button one will allow the controller to cycle through all available time selection options If selection button two is pressed the controller will enter the sub mode that is displayed Pressing selection button three at anytime during this operation the controller will return to the tinE prompt Current Year Example 1998 nth Current Month dAtE Current Date day of month hour Current Time hours minutes dst Daylight Saving Time CIL 1 Control BLC1 option Year Setting Option If selection button two is pressed at the YEAr prompt the display will show the current year By pressing selection button one the controller will allow you to increase or decrease the year setting By pressing selection button three it will return the controller to the
56. ime to start 24 hours LESS Set Discount amount StoP Set stop time gAY Set days to time Hour Set time to start 24 hours Note For 1 Strt and HAY setting refer to page PC 12 For Hour setting refer to page PC 11 SET UP AND CODE DESCRIPTION CONTINUED 6454 Setting PC 15 Vendo If selection button two is pressed at the SdSC prompt the controller will enter the Selection Setting Option Upon entry into this program the display will show the current setting for selection as S for it is enabled and S 1n is for disabled If selection button one is pressed it will cycle through the valid selections or ALL Pressing selection button three will save the currently displayed setting and return the user to the SdSC prompt Y Selection setting is enable N Selection setting is disable LESS ke Discount Amount If selection button two is pressed at the LESS prompt the controller will enter the Discount Amount Option Upon entry into this program the display will show the current four digits discount amount If selection button one is pressed it will increase or decrease the lowest discount amount Pressing selection button three will save the currently displayed setting and return the user to the LESS prompt OUer Mode Units equipped with optional key switch This feature is used to allow you to manually over ride via a key swit
57. ined personnel should have access to the interior of the machine This will minimize the potential hazards that are inherent in electrical and mechanical devices Vendo has no control over the machine once it leaves the premises is the owner or lessor s responsibility to maintain the vendor in a safe condition See Section of this manual for proper installation procedures and refer to the appropriate service manual for recommended maintenance procedures If you have any questions please contact the Technical Services Department of the Vendo office nearest you SAFETY RULES e Readthe Safety Manual before installation or service e Test for proper grounding before installing to reduce the risk of electrical shock and fire e Turn off power switch or disconnect power cord from wall outlet before servicing or clearing product jams The vending mechanism can trap and pinch hands e Use only fully trained service technicians for Power On servicing e Remove any product prior to moving a vendor Use adequate equipment when moving a vendor e Always wear eye protection and protect your hands face and body when working near the refrigeration system e Use only authorized replacement parts e Beawareof inherent dangers in rocking or tipping a vending machine e Always turn power off before plugging or unplugging vendor to wall outlet 52 3 2002 F Vendo SECTION I VENDOR INSTALLATION Vendors are large bulky machines of signif
58. ipped to the pan and is free of kinks A water trap is installed into the condensation pan and will prevent warm moist air from reaching the evaporator area G 6 8 2002 Vendo LOADING INSTRUCTIONS BASIC LOAD SET UP The V Max machine is capable of vending a variety of products For specific information refer to the product set up label on the machine inner door or contact the Technical Services Department of the Vendo office in your area Load product evenly Bottles are loaded with crown end placed toward the back of the column In initial loading prime the machine by advancing the product into the buckets To advance product into buckets use the vend test function of the electronic controller When the bucket is loaded the column is ready to vend PRIME ALL COLUMNS DURING INITIAL PRODUCT LOADING G 7 8 2002 Vendo VEND MECHANISM PARTS DESCRIPTION The parts listed below are part of the vend motor mechanism refer to Figure 10 on page G 9 One mechanism is required per column The parts are interchangeable Settings will differ between single double triple and quadruple depth VEND MOTOR ASSEMBLY P N 1115821 The motor is attached to the mech plate by three screws TIMING CAM P N 1113236 RETAINER P N 1113244 The motor cam assembly consists of two parts the cam and the cam retainer The cam controls the vend cycle The cam is attached to the motor by the cam retainer The retainer rotates left or right and provid
59. nection changes and return the controller to the CSSS prompt Vendo SET UP AND CODE DESCRIPTION CONTINUED Door Data Retrieval Mode If selection buttons 1 4 are pressed at the Cddr prompt the controller will enter the Closed Door Data Retrieval Mode by displaying XXXX where is the password By pressing button number one the controller will display the current password while the first digit is flashing By pressing the selection button again it will allow you to change the password By following the above direction you may customize your password by using buttons 1 4 Buttons 1 4 will only change the digit from 0 to 6 see note below In order to save the password the operator needs to either press the service mode button or close the outer door Note If one of the digits in the password is 0 it will be disabled since selection button 0 does not exist lid Mode If selection button one is pressed at the rFrG prompt the controller will enter the Refrigeration Control Mode by displaying norn Pressing selection button one again will toggle the temperature settings from hhhh warmest to ccec coldest If selection button two is pressed the display will show the temperature sensor reading If selection button three is pressed the display will toggle from C celius or F Fahrenheit In order to save the refrigeration setting the operator needs to either press the serv
60. nesday HUX Thursday FriX Friday SAtX Saturday SunX Sunday ALL All Days Y Setting is enabled N Setting is disabled Pressing selection button one at this point will toggle through the days of the week Pressing selection button one when a day e g nnoX is displayed the X will start to flash by pressing selection button one will toggle from y for enabled and n is for disabled In order to save the day option the operator needs to either press the service mode button or close the outer door Pressing selection button three will returns the controller to dAY prompt SET UP AND CODE DESCRIPTION CONTINUED PC 13 Vendo StP Time Setting If selection button two is pressed at the StP1 prompt the controller will enter the Stop Time Setting Option Upon entry into this option the display will show HAY Pressing selection button one will cycle through the available summary level codes nrG Low Energy Operation This feature is used to choose whether the low energy operation included refrigeration and or lights also the time when the low energy operation will occur If selection button two is pressed at the nrG1 or nrG2 prompt the controller will enter the Low Energy Options Upon entry into this program the display will show the first summary level code CtL1 Pressing selection button three will save the currently displayed setting and return the user
61. peration plug the vendor only into a properly grounded outlet DO NOT USE EXTENSION CORDS Recommended voltage specs volts required amps of circuit NOTE Any power supply variance more than 10 may cause the vendor to malfunction Power outlets must be properly grounded Power outlets must be properly polarized where applicable Test the outlets using the following information Refer to Figure 1 on Page 5 4 S 3 3 2002 TYPE 1 LARGE SLOT LINE 2 NEUTRAL CONTACT WHITE 0 5 VOLTS STEP 1 SMALL SLOT LINE 1 LIVE CONTACT BLACK 110 VOLTS 0 ROUND SOCKET EARTH CONTACT GREEN 0 VOLTS EARTH CONTACT SLOT GREEN AND YELLOW 0 VOLTS STEP 1 SLOT SLOT lo Do LIVE CONTACT ri NEUTRAL CONTACT BROWN 220 VOLTS BLUE 0 5 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS PN OR LIVE BROWN 220 VOLTS STEP 1 Q GREEN AND YELLOW SOCKET 0 VOLTS NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 220 VOLTS Cl OR LIVE BROWN 0 5 VOLTS STEP 1 9 POWER CONTACT GREEN AND YELLOW SOCKET 0 VOLTS NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLT POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS STEP 1 OR LIVE BROWN 220 VOLTS EARTH CONTACT SOCKET GREEN AND YELLOW 0 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS FIGURE 1 CHECKING FOR PROPER GROU
62. redit the inoperative part must be returned within 30 days from the date the replacement was shipped 8 Vendo does not issue cash credit for the return of any refrigeration unit Canadian and International customers please contact your Customer Service Representative for return instructions Vendo TROUBLESHOOTING GUIDE This guide is a general list of probable problems causes and solutions For problems not listed or additional questions contact the Technical Services Department at Vendo 7209 N Ingram Ave Fresno CA 93650 or call 1 800 344 7216 extension 3368 Please have the manufacturer s date code and model number of the vendor when you call The troubleshooting guide is divided into three columns Possible Problem Possible Cause and Service Suggestion POSSIBLE PROBLEM POSSIBLE CAUSE SERVICE SUGGESTION Returns all good coins Check power supply No power to changer Check coin mechanism plugs Check for faulty harness wiring see wiring diagram for circuit Acceptor is out of adjustment Check coin mechanism or coin gate is not closed Electronic CREM function 2 Check electrical 1 No power to acceptor connections of the 2 Defective acceptor acceptor 2 Replace acceptor Coin paths are dirty Clean acceptor with approved cleaner DRY VERY THOROUGHLY 5 Vendo product vended replace as necessary connection Sold out switch of column Check switch replace as selected inoperative ne
63. rm Loss of refrigerant Condenser fan not working Blocked or dirty condenser Refer to initial installation in the service manual Evaporator fan not working Bad inner door seal T 7 Replace refrigeration unit Note Any work of this nature done without express permission from The Vendo Company can void refrigeration unit warranty Check circuit to run motor Replace motor Check for obstruction of fan blade Check condenser vanes for obstruction lint or dirt Clean also check for proper air flow through refrigeration area Check circuit to fan motor Replace motor also check for obstruction of fan blade Check for moisture on seal Adjust inner door as necessary See initial set up of service manual Replace door seal Vendo POSSIBLE PROBLEM POSSIBLE CAUSE SERVICE SUGGESTION Evaporator frosted over Water at base of evaporator Check for proper drainage unit such as plugged drain kinks in drain tube etc check door seal electronic controller shroud position or remove shroud Fan motor nois Replace if necessary Refrigeration base loose or Tighten bolt or replace if bent necessary Both compressor and Bad refrigeration control Test relay using relay test condenser fan motors will relay function of the electronic not operate controller Replace relay if necessary Bad wiring connection at Check wiring connections refrigeration control relay Make corrections if necessary T 8
64. ry tube evaporator and accumulator are part of a sealed system refer to Figure 2 These items are not available separately COMPRESSOR The compressor takes in low pressure vapor and compresses it increasing both the pressure and the temperature The hot high pressure gas is forced out to the condenser The compressor and the motor that drives the compressor are sealed inside a housing The compressor as a unit is mounted on the refrigeration base The base is mounted in the bottom of the vendor outside the sealed refrigeration space CONDENSER The condenser takes heat out of the high pressure vapor that it receives from the compressor As the vapor passes through the condenser it cools and returns to a liquid state The condenser is mounted to the refrigeration base near the front of the vendor It is easily accessible for cleaning DRIER The drier is a molecular sieve strainer drier It removes water and solid particles from refrigerant liquid One side of the drier is connected to the outlet line of the condenser the other side is connected to the capillary tube going to the evaporator CAPILLARY TUBE The capillary tube controls at a steady rate the flow of refrigerant liquid to the evaporator It has a very small inside diameter to keep pressure in the evaporator low while the pressure in the condenser is high It is the connecting link between the condenser and evaporator EVAPORATOR The evaporator is a heat transference d
65. s fluorescent tubes fuses finish or operating supplies In addition to the fifteen 15 month Warranty on each part of each new vending machine the hermetically sealed refrigeration system used in machines designed to vend bottles cans and aseptic cartons is warranted to be free from defects in materials and workmanship for an additional four 4 years provided the hermetically sealed portion of the system has not been opened or damaged Hermetically sealed refrigeration systems DO NOT include fan motors temperature controls capacitors overload switches or starting relays which are covered by the fifteen 15 month Warranty Electronic control boards and the LED display are warranted against defects in material and workmanship for an additional two 2 years The Company at its option will either repair or replace products that prove to be defective To qualify for Warranty replacement all requests for returns must be made in writing within the warranty period accompanied by a record of the cabinet model and serial number If a return is found to be inoperative due to defects in material and or workmanship we will at our option make necessary repairs or furnish a reconditioned or new replacement part or refrigeration system at no charge The Vendo Company will pay normal transportation charges on parts and refrigeration system replaced under this Warranty If special handling or premium transportation is requested these charges are
66. s through the condenser tubes heat is drawn from the vapor This heat is dissipated into the passing air The air then exits out the back of the vendor As the refrigerant vapor in the condenser lines is cooled it returns to a liquid state From the condenser the liquid flows to the drier The drier removes any water and solid particles from the liquid refrigerant The cooled liquid refrigerant continues from the drier through the capillary tube to the evaporator The capillary tube steadies the flow rate of the refrigerant Its small inside diameter allows the pressure in the evaporator to remain low while the pressure in the condenser is high The cool refrigerant in the evaporator draws heat from the circulating air in the cabinet As the temperature in the cabinet drops the electronic temperature sensor reports the air temperature to the electronic controller The electronic controller deactivates the refrigeration control relay which turns off the compressor and condenser fan motor When the air temperature in the cabinet rises above the electronic controller s cut in setting the compressor and the condenser fan engage again M 5 3 2002 Vendo LOW PRESSURE HIGH PRESSURE SIDE VAPOR EVAPORATOR FAN 2 CONDENSER FAN LIQUID LIQUID CAPILLARY RESTRICTION TUBE DRIER FIGURE 1 M 6 3 2002 2 Vendo REFRIGERATION PARTS DESCRIPTION The compressor condenser drier capilla
67. s RG22 6NQ Great Britain Italy Vendo Italy S p A Casella Postale 9 1 15033 Casale Monferrato Italy Spain Vendo Iberia S A C Sant Ferran No 92 Poligono Industrial la Almeda Sector P 1 08940 Cornella Barcelona Spain PHONE NUMBERS Tel 559 439 1770 Fax 559 439 2083 81 3 3835 1321 Fax 81 3 3833 7096 49 211 74 039 0 49 211 7488541 61 2 9791 0999 61 2 9791 9029 65 482 5500 65 482 1697 886 2 570 6106 886 2 577 1959 32 2 268 2595 32 2 268 2862 44 1256 479309 44 1256 844469 39 142 335111 39 142 5623 48 343 474 1555 343 474 1842 3 2002 Vendo PARTS SALES amp SERVICE CENTERS OF VENDO SANDEN COMPANY FOR LATIN AMERICA Vendo de Mexico Tel 525 515 9745 Camino Real de Toluca No 154 Fax 525 277 0111 Col Bellavista 01140 Mexico D F Mexico Central America The Vendo Company Tel 559 439 1770 7209 N Ingram Fax 559 439 2083 Fresno CA 93650 U S A Chile Pelp Internacional S A Tel 562 243 9710 4560 El Rosal Fax 562 740 0504 Huechuraba Santiago Chile Brazil Industria e Comercio de Mag Tel 55242 22 2666 Ltda Fax 55242 22 3244 Estrada Uniao e Industria 9 120 Itaipava 25730 730 Petropolis Rio de Janeiro Brazil South America The Vendo Company Tel 559 439 1770 7209 N Ingram Ave Fax 559 439 2083 Fresno CA 93650 U S A S 17 3 2002 Vendo NOTES S 18 3 2002 Vendo VMAX GENERAL INFORMATION Glo 8
68. s closes the switch which signals the controller to remove credit PS 6 Product is immediately dispensed The motor and cam continue to rotate until the motor position switch actuator drops into the low part of the cam PS7 Motor stops ITEM 1 ITEM 2 IN STAND BY IS PS 5 PS 6 POSITION CAM CAM RETAINER Pad FIGURE 11 NOTE The numbers on the cam reflect the number of vends allowed per cycle G 10 8 2002 Vendo RELOADING SEQUENCE See Figure 12 RS 1 RS 2 RS 3 RS 4 RS 5 RS 6 RS 7 RS 8 The gate link rests at a locked position in a cut out on the mech plate This locked position prevents the gate from opening out of sequence The gate link is guided by a slot in the mech plate and is actuated by a ridge on the bucket As the bucket turns the link is moved out of the locked position As the link rises the gate is opened The spring maintains pressure on the link and the gate Product falls into the bucket the link returns to the locked position and the gate is closed The bucket releases the gate link causing the gate to rest against the product As the product falls into the bucket the link returns to the locked position and the gate is closed The product remaining in the column is held by the closed gate keeping it above the bucket The bucket stops loaded with product and is ready to vend FIGURE 12 G 11 8 2002 Vendo NOTES G 12 8
69. ted using a 4 deep set up INITIAL SET UP G 2 8 2002 Vendo A UNPACKING Remove all plastic film cardboard and tape from the outside of the vendor Loosen any shipping devices used to secure interior parts during shipment backspacer shims or spacers To remove shipping boards from base raise vendor on a well stabilized lifting device Remove the leveling bolt which holds the boards in place and remove the boards Replace bolts to equal heights in the threaded holes Another method to remove shipping boards is to split the boards apart Using a pinch bar or a heavy screwdriver and hammer insert tool into the slots and force the board apart B POSITIONING IMPORTANT PLACE THE VENDOR IN DESIRED LOCATION AT LEAST THREE TO FOUR INCHES 8 TO 10 CENTIMETERS AWAY FROM ANY REAR OBSTRUCTION This is for proper air flow through the refrigeration compartment The refrigeration system requires front to rear air circulation for proper operation C POWER SUPPLY CONNECTION CAUTION DO NOT USE AN EXTENSION CORD The vendors power requirements will vary depending upon the country it was purchased for To verify the power requirements of the vendor check the serial plate located on the hinged side of the outer door see Figure 4 on page G 4 The power requirements are listed on the serial plate To insure safe operation of the vendor the vendors power supply must be a properly grounded and polarized outlet Before plugging the vendor
70. ting speed the starting relay opens and breaks the starting circuit THERMAL OVERLOAD SWITCH INCLUDED IN ASSEMBLY P N 513506066 The thermal overload switch is mounted in the terminal box on the outside of the compressor under the housing If the compressor motor gets hot or draws too much current the thermal overload opens and breaks the starting and running circuit of the motor As the motor cools the thermal overload closes allowing the compressor to resist REFRIGERATION CONTROL RELAY P N 1079724 The refrigeration control relay is mounted behind the left side air dam This relay controls the compressor and condenser fan motor via the electronic control board TEMPERATURE SENSOR P N 1079716 The temperature sensor is mounted in the inlet airflow of the evaporator This sensor monitors the air temperature and reports it to the electronic controller so that the controller can operate the refrigeration system via the refrigeration control relay M 9 3 2002 i Vendo NOTES M 10 3 2002 Vendo VMAX TROUBLESHOOTING T 1 Vendo VENDO WARRANTY For Equipment Purchased prior to 10 1 01 NEW EQUIPMENT VI VII VIII XI XII This is a Limited Warranty The Vendo Company warrants to the original purchaser each part of each new vending machine for a period of fifteen 15 months from the date of shipment to be free from defects in material and workmanship This Warranty DOES NOT include light bulb
71. to the CtL1 prompt Using selection button one will also let the operator toggle between the following modes LOW ENERGY OPTIONS CtL1 Controls bLC1 option LIC Set lighting during nrG1 status FGX Set refrigeration temperature Set start time gAY Set days to time Hour Set time to start 24 hours Set stop time see above gAY Set days to time Hour Set time to start 24 hours Note For CtL1 Str1 and HAY setting refer to page PC 12 For Hour setting refer to page PC 11 Litx Setting During Low Energy This feature is an additional sub mode of nrG1 nrG2 this will let you choose if the lights are included or excluded from the low energy operation If selection button two is pressed at the prompt the controller will enter the Light Setting Option Upon entry into this program the display will show the current setting for enabled and 1 is for disabled If selection button one is pressed and released it will toggle through the valid selections Pressing selection button three will save the currently displayed setting and return the user to the CtL1 prompt Y 2 Enable low energy option N Disable low energy option SET UP AND CODE DESCRIPTION CONTINUED PC 14 Vendo Refrigeration Temperature Set Back During Low Energy This feature is an additional sub mode of nrG1 nrG2 this will let you choose if the refri
72. tor where the refrigeration cycle is repeated M 4 3 2002 Vendo DETAILED REFRIGERATION CYCLE The following is a detailed refrigeration cycle as it applies to the refrigeration system installed in Vendo equipment Refer to the flow chart in Figure 1 As the air temperature in the cabinet rises the electronic temperature sensor reports the air temperature to the electronic controller The electronic controller actuates the refrigeration control relay which turns on both the compressor and condenser fan motor The evaporator fan pulls air from the front of the refrigerated space of the cabinet It pulls the air through the evaporator and blows it up the back of the vend stack The evaporator fan runs continuously As the air passes through the evaporator heat is drawn from the air and transferred to the liquid refrigerant As the cooled air circulates through the vend stack heat is drawn from the product and transferred to the circulating air The heated air is again drawn through the evaporator where the heat is removed In the evaporator the liquid refrigerant draws heat from the circulating air As refrigerant receives heat it vaporizes The compressor pumps the vapor from the evaporator and compresses it increasing both pressure and temperature The compressor forces the compressed vapor out through the discharge line and into the condenser The condenser fan pulls air through the condenser As the hot refrigerant vapor passe
73. ure that the outer door closes squarely to the cabinet Raising the door can also ensure proper alignment of the door latch FIGURE 2 H Door Latch Alignment Figure 3 After any door adjustment the floating quicker lock assembly should align itself automatically DO NOT INSERT OBJECTS The latch assembly is adjustable To adjust INTO LOCK CAVITY loosen the latch bracket mounting screws raise or lower the latch assembly into position then tighten the mounting screws LATCH BRACKET TO FREE OBJECTS REMOVE LOCK CAP AS SHOWN MOUNTING SCREW FIGURE 3 WARNING KEEP FINGERS AND OTHER OBJECTS OUT OF LOCK CAVITY NOTE Refer to the appropriate parts and service manual for detailed instructions operating principles and recommended maintenance intervals and procedures S 6 3 2002 Vendo SECTION Il ELECTRICAL HAZARDS GENERAL Vendo vending machines are provided with the appropriate power supply setting for your area Some models are equipped with step down transformers as required This enables the vending machine to operate on different main voltages Refer to Section E for information to determine the main power requirements Refer to the appropriate service manual for details of step down transformer operations The power sources just mentioned are standard for both household and commercial lighting and appliances However careless or improper handling of electrical circuits can result in inj
74. ury or death Anyone installing repairing loading opening or otherwise servicing a vending machine should be alerted to this point Apply all of the normal precautions observed in handling electrical circuits such as Refrigeration servicing to be performed by qualified personnel only e Unplug the vendor or move power switch to off position before servicing or clearing product jams e Replace electrical cords if there is any evidence of fraying or other damage e Keep all protective covers and ground wires in place e Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers e All electrical connections must be dry and free of moisture before applying power A Grounding Systems Vendo vending machines are provided with the appropriate service cord for the power supply in your area The service cord will connect to the matching electrical outlet Always ensure that the outlet to be used is properly grounded before plugging in the vendor See pages S 3 through S 5 WARNING ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE The electrical grounding system also includes the bonding of all metal components within the vendor This involves a system of bonding wires identified by green or green and yellow marking The system uses serrated head screws lock washers and star washers to ensure the el
75. vendor can be installed in an 18 inch high Class l Group D Division 2 Hazardous Location Additionally the vendor must be installed at least 18 inches from any flammable liquid dispensing device Vendor support base is to be attached to vendor as shown by view on page S 15 Vendor should be securely bolted in place using inch nominal diameter hardware as a minimum IMPORTANT FOR ANY INSTALLATION REQUIRING LEVELING OF THE VENDOR IT IS MANDATORY TO OBTAIN APPROVAL OF THE LOCAL AUTHORITY HAVING JURISDICTION THERE ARE NO EXCEPTIONS To level more than 1 8 inch it is suggested to follow these guidelines 1 Shimming of one or more mounting points should be done with solid steel minimum thickness of 1 8 inch Solid aluminum is acceptable 2 Itis not acceptable to place shims under all 4 mounting points 3 Shims should be a minimum of 2 inch x 2 inch square or 2 inch diameter 4 Shim should have a hole approximately inch diameter through the center in the same manner as the GIV pedestal foot 5 Shim should be protected against corrosion by painting plating etc 6 IMPORTANT Hold down bolt should be a solid continuous bolt Itis MANDATORY that all installations requiring leveling be approved by the LOCAL AUTHORITY HAVING JURISDICTION Warning Power tools with arcing and sparking parts such as electric drills should not be used in any hazardous locations during the installation of this vendor The dispensin
76. vice mode button or close the outer door Cost Setting Mode Single Price The purpose of this mode is to enable the controller to set the vend price for each of the selections If selection button one is pressed at the COSt prompt the display will toggle SPRI 00 00 will indicate the selection price Pressing the same button again will increase or decrease the price In order to save the selection price the operator need to either press the service mode button or close the outer door Note Make sure 1 4 is set properly in configuration group 1 mode by 75 Example 1 4 y Enabled is single price Vendo 1 4 n Disabled is multi price SET UP AND CODE DESCRIPTION CONTINUED OPt vion Group 1 Mode If selection button one is pressed at the OPt1 prompt the controller will enter the Option Group 1 Mode The purpose of this mode is to allow the controller to select the group 1 configuration options desired Upon entry into this setting the display will show 1 1 y where y is for enable or n for disable Pressing selection buttons 1 5 will display the available options listed below EXAMPLE 1 1 Option group 1 enable 1 1 n Option group 1 disable No 1 1 y or n 1 2 or n Button 3 1 3 y or n Error Sold Out indicator enabled or disabled Button 4 1 4 y or n Single Price enable Multi Price disabled Button 5

Manual - D and S Vending Inc.

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