MIDAS REX® MR7
Contents
1. Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the position In the 13 position the foot pedal will be depressed In the position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Motor p2. Sent out on Returned on If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 9 Scheduled Maintenance See Section 2 for Details Date Performed By M A 27 months 0 B 36 months u C 45 months Level K Ll D 54 months S dudum Straight Fixed and X Attachments x Pneumatic Control Unit PCU Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible signs of wear Exhaust hose does not remain oily after wiping Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube
3. Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris
4. gt Medtronic MIDAS REX MR7 Pneumatic High Speed System Preventive Maintenance Service Manual Rx Only TABLE OF CONTENTS Topic Page Introduction and Defining Maintenance Level 00s ess seseesesssse ge hens haa RR AREE ee dee eG ASRS Aa pE a E Ow C E 1 Section 1 Preventive Maintenance Service Schedule 0 0 0c enn e een n e 3 Ist Scheduled Maintenances Jose eene UPC AA TRG ANA FAA GANAS AAS DW aA eee 4 2nd Scheduled Maintenance i222 vies ur TU Pee tU E EP RU Ce a WER Maou ea wae ddd daa Pee Tice 5 3rd Scheduled Maintenance sses odd a R4 p re xr E bess URN ERR xad ER p REPE AW edaoase hdavneeead 6 4th Scheduled Maintenance iios etr ter bp andere Rp ROS ER Ra A P drs DRE CUP EORR DIE qr E EAE ERE C RET 7 Sth Scheduled Maintenances oo ioo dtd eee rope eec ee qued a op sep onde aed eee poda dera de quoda In e dra 8 6th Scheduled Maintenance ost II err Re er he e PRO been eU RC Ir TRE S ur pr Tw Re sop Dire ren 9 7th Scheduled Maintenance sse e Ea RRR Ra eR Re S A Ge Ke E a ORG OUdLOG eG SAR E ea 10 Sth Scheduled Maintenance Jue ck dedere eda A EA e ER UG de oec 8 ages SU AA a E eds 11 9th Scheduled Maintenances oco yate ec dee eee ANN EAT UY oe quo Ra De a ded AA Sh ANNA ATE ee RC RA GA 12 10th Scheduled Maintenance 0 eee e es 13 1th Scheduled Maintenance 22 ost tr cing RR EE OR E COR UU eL COE OE WP E DER Re d ds 14 12th Scheduled Maintenance i e EP I eee op eee bee reet d dq ae Gade beatae E d 15 Section
5. Check to ensure that there is a tactile feel and an audible click when the attachment is locked on the motor e Connect the motor to a pneumatic control unit attached to a compressed gas source e Run the motor for 5 minutes e Feelthemotorcase theattachmentbase andtheattachmenttip except Telescoping toensuretheyarenotuncomfortably hot to the touch Repeat steps 1 7 for each straight footed perforator Jacobs Chuck attachment that is part of this system 19 Attachments Angled Fixed and Variable Exposure Contra and Metal Cutting l 2 3 Visually inspect the etching and color ring to ensure it remains legible and the color is distinguishable Visually inspect the attachment tube and base for any signs of debris or damage Visually and physically inspect pulling and twisting by hand the attachment for any loose or loosening components If any components are loose DO NOT use and return the attachment to MPSS for service Visually inspect the attachment tip for any signs of wear The tip should remain round with no evidence of deformation Heat Check Angled and Metal Cutting Attachment e Attach and lock the attachment onto the motor Check to ensure that there is a tactile feel and an audible click when the attachment is locked on the motor e Connect the motor to a pneumatic control unit attached to a compressed gas source e Run the motor for 5 minutes e Feel the motor case the attachment base the knuckle angled ar
6. and base is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator
7. any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the f position In the 13 position the foot pedal will be depressed In the 7 position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 7 Scheduled Maintenance See Section 2 for Details Date Performed By Ll A 21 months Ll B 28 months Ll C 35 months Level K Ll D 42 months A nihi Straight Fixed and X Attachments x Pneumatic Control Unit PCU Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible s
8. hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the position In the 13 position the foot pedal will be depressed In the position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 10 Scheduled Maintenance See Section 2 for Details Date Performed By Level Ll A 30 months Ll B 40 months Ll C 50 months Ll D 60 months Attachments X Pneumatic Control Unit PCU X p Straight Fixed and Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or othe
9. is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator hose do not show
10. signs of wear Exhaust hose does not remain oily after wiping Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distin
11. the motor for a short duration and then release the finger control lever If the motor continues to run after the finger control lever is released DO NOT use and return the motor to MPSS for service MR7 Touch only Visually inspect the finger control lever and safety slide for any signs of debris or damage Ensure the lever moves freely 18 Attachments Straight Fixed and Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck and Telescoping Telescoping tubes are multi use disposable and do not receive scheduled maintenance 1 2 3 Visually inspect the etching and color ring to ensure it remains legible and the color is distinguishable Visually inspect the attachment tube and base for any signs of debris or damage Visually and physically inspect pulling and twisting by hand the attachment for any loose or loosening components If any components are loose DO NOT use and return the attachment to MPSS for service Straight Footed Visually inspect the attachment tip for any signs of wear The tip should remain round with no evidence of deformation Footed Visually inspect the foot The foot and or leg of the attachment should not be bent or damaged Perforator and Jacobs Chuck Visually inspect the perforator collet for any signs of wear or deformation Heat Check e For telescoping attachment insert an appropriate telescoping tube into the base e Attach and lock the attachment onto the motor
12. 2 Instructions for completing maintenancesteps essel eme 17 Scheduled Maintenance Intervals 1 2 3 5 6 7 9 10 11 ccc ccc cece RR RR e res 18 Scheduled Maintenance Intervals 4 12 4 cec e pected vet se Rer Re Xe Ree UR RR RR Rr RR RE be eR e Rn 23 Scheduled Maintenance Intervals 8 0 0 0 ccc ccc cc cece ee RR ree 25 The scheduled maintenance information included in this Preventive Maintenance Service manual is provided as a guide to assist the customer in getting the greatest ownership value from their MR7 system while helping to maximize its per formance safety and reliability This scheduled maintenance program is in addition to the required routine cleaning after each use The scheduled maintenance program is one of three programs Limited Warranty and Extended Maintenance Agreement are the other two intended to help you keep your system in good condition This manual is divided into two sections Section 1 contains the preventive maintenance service schedule How much scheduled maintenance an MR7 sys tem requires depends upon how often it is used and the conditions to which it is subjected such as cleaning and sterilization The demands on pneumatic systems can vary greatly from facility to facility Twelve maintenance intervals have been defined The time interval is determined by tool usage per year per system and has been identified as levels A B C or D in accordance with the following chart Maintenance No o
13. any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the f position In the 13 position the foot pedal will be depressed In the 7 position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 3 Scheduled Maintenance See Section 2 for Details Date Performed By Ll A 9 months Ll B 12 months Ll C 15 months Level K Ll D 18 months S ieiunus Straight Fixed and X Attachments x Pneumatic Control Unit PCU Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible
14. bris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the position In the 13 position the foot pedal will be depressed In the position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Mot
15. e Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Q Contra Angled Attachment Replace Please call 817 788 6400 or toll free 1 800 433 7080 to order Ordered on Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the f position In the 13 position the foot pedal will be depressed In the 7 position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Mot
16. e pneumatic control unit 23 Turn off the compressed gas source Press the Pressure Relief Button Confirm that the compressed gas has been released and the gage on the pneumatic control unit drops to zero Pneumatic Control Unit Finger Foot Control Switch Functionality Check Connect a motor to the pneumatic control unit Place the switch in the 3 position Confirm the foot pedal is depressed Remove the motor from the pneumatic control unit Place the switch in the position Confirm the foot pedal is released Pneumatic Control Unit Visually inspect the motor port cover for any signs of wear or damage Pneumatic Control Unit Visually inspect the foot control pedal for any build up of debris or indication of damage Ensure the pedal moves freely Pneumatic Control Unit Pedal Check Attach the motor to the pneumatic control unit Connect the pneumatic control unit to a compressed gas source Depress the foot pedal and run the motor for a short duration Release the foot pedal and observe the motor Ifthe motor continues to run after the foot pedal control lever is released DO NOT use and return the foot control to MPSS for service 24 Scheduled Maintenance Interval 8 Motor Attachments Straight Fixed and Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Foot Control and Regulator At this maintenance int
17. ea for angled attachment only and the attachment tip to ensure they are not uncomfortably hot to the touch Contra Visually inspect the head to tube joint for the contra angled attachment for stability i e there is no loosening of this joint Heat Check Contra Angled Attachment e Attach and lock the contra angled attachment onto the motor Check to ensure that there is a tactile feel and an audible click when the attachment is locked on the motor e Connect the motor to a pneumatic control unit attached to a compressed gas source e Run the motor for 1 minute 20 8 e Feel the motor case the attachment base the knuckle contra angled area and the attachment tip to ensure they are not uncomfortably hot to the touch Repeat steps 1 7 for each angled contra angled metal cutting attachment that is part of this system Pneumatic Control Unit Regulator and Regulator Hose l 2 Visually inspect the air fittings and regulator hose for any signs of blockage damage or wear Static Gage Check e Connect the pneumatic control unit regulator to a compressed gas source e Pressurize the pneumatic control unit regulator e Confirm that the gage is functional NOTE This isa static functional test only The pressure gages should be placed on your facility s routine calibration schedule and be assessed for accuracy during its regular calibration date Pneumatic Control Unit Pressure Relief Button Check e Connect the pne
18. erval it is important that the units be returned to MPSS for factory level inspection and service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule As a reminder the costs associated with any of the factory level service re quirements are not included in the limited warranty Extended Maintenance Agreements are available Telescoping tubes are multi use disposable and do not receive scheduled maintenance Contra Angled Attachment The Contra angled attachment does not contain user or factory serviceable components and must be replaced at the 4th 8th and 12th maintenance intervals Please call 817 788 6400 or toll free 1 800 433 7080 to order 25 Medtronic Alleviating Pain Restoring Health Extending Life Manufactured by Medtronic Powered Surgical Solutions 4620 North Beach Street Fort Worth TX 76137 USA Telephone 817 788 6400 Toll Free 1 800 643 2773 Fax 817 788 6401 www medtronic com Orders Telephone 817 788 6400 Toll Free 1 800 433 7080 Fax 817 788 6489 Repairs Telephone 817 788 6440 Toll Free 1 800 335 9557 Fax 817 788 6441 EC Authorized Representative Medtronic B V Earl Bakkenstraat 10 6422 PJ Heerlen The Netherlands Ce 0086 2009 Medtronic Inc All rights reserved Printed in the USA 04 09 175032EN RNew
19. f Tools Used Usage Rate Time Level Per Motor Per Year Uses Per Month Per Motor Interval 150 200 3 months 100 149 4 months 50 99 5 months lt 50 6 months A motor with usage rates greater than 16 uses per month should be returned for Factory Maintenance at a 6 months interval Identifying and following the maintenance level for an MR7 system will assist in reducing the potential for unanticipated down time as a result of wear The preventive maintenance schedule found in Section 1 details the specific checkpoints that are recommended and its associated interval It also provides a convenient place to document your system s maintenance history If any of these checkpoints indicate excessive wear or damage DO NOT USE Return the respective product to Medtronic Powered Surgical Solutions MPSS for service The maintenance checkpoints have been designed for a facility s Biomedical Department or equivalent to perform The following symbols are used throughout this manual to indicate whether the maintenance step may be performed by the customer or must be returned to MPSS P d Customer Performed Maintenance amp MPSS Performed Maintenance Section 2 contains the detailed instructions for servicing the MR7 system in accordance with the Twelve Maintenance Intervals Your MR7 system has a limited warranty for a period of 1 year from the date of purchase for Motors Hoses Pneumatic Control Unit Regulator Hose Re
20. guishable Attachment tube and base is clean and free of debris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the position In the 13 position the foot pedal will be depressed In the position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor d
21. gulator Adapters and Instrument Cases and Trays The Attachments and Telescoping Tubes have a limited warranty for a period of 90 days from the date of purchase After the warranty period any costs incurred for repair refurbishing become the responsibility of the customer This limited warranty does not include the cost associated with any of the factory level service requirements identified in the Preventive Maintenance Schedule Extended Maintenance Agreements are available For service please call 817 788 6440 or toll free 1 800 335 9557 to schedule For additional or replacement products please call 817 788 6400 or toll free 1 800 433 7080 to order Section 1 Preventive Maintenance Service Schedule 12 Maintenance Intervals X Customer Performed Maintenance A gt Medtronic Powered Surgical Solutions MPSS Performed Maintenance Date of System Purchase Maintenance Level 1 Scheduled Maintenance See Section 2 for Details Date Performed By Level Ll A 3 months Ll B 4 months Ll C 5 months Ll D 6 months Katiactinreniss Straight Fixed and X Attachments x Pneumatic Control Unit PCU Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible signs of wear Exhaust hose does not remain oily after wiping
22. igns of wear Exhaust hose does not remain oily after wiping Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distingu
23. ing Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of de
24. is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator hose do not show
25. ishable Attachment tube and base is clean and free of debris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the position In the 13 position the foot pedal will be depressed In the position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor doe
26. ng remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting a
27. oes not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 4 Scheduled Maintenance See Section 2 for Details Level Ll A 12 months e Motor Ll B 16 months IN C 20 months amp Attachments Straight Fixed and Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Date Performed Ll D 24 months M Attachments Angled Fixed and Variable Exposure Contra Metal Cutting Pneumatic Control Unit PCU Regulator Regulator Hose Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Q Contra Angled Attachment Replace Please call 817 788 6400 or toll free 1 800 433 7080 to order Ordered on Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU
28. or port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 16 Section 2 Instructions for Completing Preventive Maintenance Steps 17 Motor Scheduled Maintenance Intervals 1 2 3 5 6 7 9 10 11 Visually inspect the exhaust green hose and ensure that it does not have any nicks cracks holes tears or other visible signs of wear Wipe the external surface of the exhaust green hose with a cloth Perform the heat and seal check below Step 6 and then inspect the hose If an oily film remains on the hose DO NOT use and return the motor to MPSS for service Visually inspect the air fitting and ensure that it does not exhibit any signs of damage Visually inspect the serial number and ensure that it remains legible Heat and Seal Check e Attach and lock a straight or footed attachment onto the motor Check to ensure that there is a tactile feel and an audible click when the attachment is locked on the motor e Connect the motor to a pneumatic control unit attached to a compressed gas source e Run the motor for 5 minutes e Feel the motor case and the attachment base and ensure they are not uncomfortably hot to the touch e Remove the Attachment and visually inspect the tool collet area and the finger control valve area if applicable for any signs of oil MR7 Touch only Run
29. or port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 6 Scheduled Maintenance See Section 2 for Details Date Performed By Level Ll A 18 months Ll B 24 months Ll C 30 months Ll D 36 months Attachments X Pneumatic Control Unit PCU X po RES Straight Fixed and xX Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible signs of wear Exhaust hose does not remain oily after wiping Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube and base
30. or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the f position In the 13 position the foot pedal will be depressed In the 7 position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 5 Scheduled Maintenance See Section 2 for Details Date Performed By Ll A 15 months Ll B 20 months Ll C 25 months Level K Ll D 30 months S nibus Straight Fixed and X Attachments x Pneumatic Control Unit PCU Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible signs of wear Exhaust hose does not remain oily after wip
31. ort cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 2 4 Scheduled Maintenance See Section 2 for Details Date Performed By Level M A 6 months 0 B 8 months E C 10 months Ll D 12 months Attachments X Pneumatic Control Unit PCU X A tachsscih Straight Fixed and x Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible signs of wear Exhaust hose does not remain oily after wiping Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube and base
32. r visible signs of wear Exhaust hose does not remain oily after wiping Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ring remains legible and distinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Straight Footed Attachment tip shows no signs of wear or deformation Footed attachment foot is not bent Collet on Perforator or Jacobs Chuck Drive Attachment shows no signs of wear or deformation Connect the attachment to the motor and run for 5 minutes Motor case attachment base and tip does not become uncomfortably hot to the touch Repeat for each straight footed telescoping perforator and Jacobs Chuck drive attachment in this system Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Etching and color ring remains legible and dis
33. s Chuck Telescoping Angled Fixed and Variable Exposure Contra and Metal Cutting At these maintenance intervals it is important that the units be returned to MPSS for factory level inspection and service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule As a reminder the costs associated with any of the factory level ser vice requirements are not included in the limited warranty Extended Maintenance Agreements are available Telescoping tubes are multi use disposable and do not receive scheduled maintenance Contra Angled Attachment The Contra angled attachment does not contain user or factory serviceable components and must be replaced at the 4th 8th and 12th maintenance intervals Please call 817 788 6400 or toll free 1 800 433 7080 to order Pneumatic Control Unit Regulator and Regulator Hose l 2 Visually inspect the air fittings and regulator hose for any signs of blockage damage or wear Static Gage Check e Connect the pneumatic control unit regulator to a compressed gas source e Pressurize the pneumatic control unit regulator e Confirm that the gage is functional NOTE This is a static functional test only The pressure gages should be placed on your facilities routine calibration schedule and be assessed for accuracy during its regular calibration date Pneumatic Control Unit Pressure Relief Button Check e Connect the pneumatic control unit to a compressed gas source e Pressurize th
34. s not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 8 Scheduled Maintenance See Section 2 for Details Level Ll A 24 months e Motor Ll B 32 months M C 40 months amp Attachments Straight Fixed and Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Date Performed By Ll D 48 months M Attachments Angled Fixed and Variable Exposure Contra Metal Cutting e Pneumatic Control Unit PCU Regulator Regulator Hose O Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Note Telescoping tubes are multi use disposable Discard if excessive heat or vibration is present Q Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule Sent out on Returned on Q Contra Angled Attachment Replace Please call 817 788 6400 or toll free 1 800 433 7080 to order Ordered on O Requires factory level service Please call 817 788 6440 or toll free 1 800 335 9557 to schedule
35. tinguishable Attachment tube and base is clean and free of debris Attachment has no loose components Attachment tip shows no signs of wear or deformation Etching remains legible Connect the angled or metal cutting attachment to the motor and run for 5 minutes Motor case attachment base knuckle and tip does not become uncomfortably hot to the touch Head to tube joint for the contra angled attachment is stable i e no play Connect the contra angled attachment to the motor and run for 1 minute Motor case contra angled attachment base knuckle and tip does not become uncomfortably hot to the touch Repeat for each angled contra angled or metal cutting attachment in this system Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the f position In the 13 position the foot pedal will be depressed In the 7 position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Mo
36. tor does not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 11 Scheduled Maintenance See Section 2 for Details Date Performed By Ll A 33 months Ll B 44 months Ll C 55 months Level K Ll D 66 months S6 deno Straight Fixed and X Attachments x Pneumatic Control Unit PCU Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Angled Fixed and Variable Exposure Contra Metal Cutting Regulator Regulator Hose Exhaust hose does not have any nicks cracks holes tears or other visible signs of wear Exhaust hose does not remain oily after wiping Lubricant diffuser connection does not show any signs of damage that would prevent the oiler from fitting properly Air Fitting does not exhibit any signs of damage Serial number remains legible Connect a straight or footed attachment to the motor and run for 5 minutes Motor does not become uncomfortably hot to the touch and there is no oil leaking from the motor collet MR7 Touch only Motor does not continue to run when the finger control lever is released MR7 Touch only Finger control lever and safety slide has no signs of debris or damage and the lever moves freely Etching and color ri
37. ttachment in this system Air fittings and regulator hose do not show any signs of blockage damage or wear Pressurize the PCU or regulator and confirm gage functionality NOTE The pressure gages should be placed on your facilities routine calibration schedule Pressurize the PCU and press Pressure Relief button Ensure that it releases the compressed gas Confirm that the Finger Foot Control Switch is functional by connecting a motor to the PCU and moving the switch to the 1 position and then removing the motor and moving the switch back to the position In the 13 position the foot pedal will be depressed In the position the foot pedal will be released Foot pedal moves freely and there is no build up of debris Motor does not continue to run when foot pedal is released Motor port cover is undamaged If any damage excessive rust corrosion or wear is observed with the product or if action is required beyond cleaning DO NOT use the product and return to MPSS for service 12 Scheduled Maintenance See Section 2 for Details Level IN A 36 months e Motor Ll B 48 months IN C 60 months SP Attachments Straight Fixed and Variable Exposure Footed Fixed and Rotating Perforator Jacobs Chuck Telescoping Date Performed Ll D 72 months M Attachments Angled Fixed and Variable Exposure Contra Metal Cutting Pneumatic Control Unit PCU Regulator Regulator Hos
38. umatic control unit to a compressed gas source e Pressurize the pneumatic control unit e Turn off the compressed gas source e Press the Pressure Relief Button e Confirm that the compressed gas has been released and the gage on the pneumatic control unit drops to zero Pneumatic Control Unit Finger Foot Control Switch Functionality Check 21 e Connect a motor to the pneumatic control unit e Place the switch in the 38 position e Confirm the foot pedal is depressed e Remove the motor from the pneumatic control unit e Place the switch in the position e Confirm the foot pedal is released Pneumatic Control Unit Visually inspect the motor port cover for any signs of wear or damage Pneumatic Control Unit Visually inspect the foot control pedal for any build up of debris or indication of damage Ensure the pedal moves freely Pneumatic Control Unit Pedal Check e Attach the motor to the pneumatic control unit e Connect the pneumatic control unit to a compressed gas source e Depress the foot pedal and run the motor for a short duration e Release the foot pedal and observe the motor Ifthe motor continuesto run after the foot pedal controlleveris released DO NOT useand return thefoot control to MPSS for service Visually inspect the motor port cover for damage 22 Scheduled Maintenance Intervals 4 12 Motor Attachments Straight Fixed and Variable Exposure Footed Fixed and Rotating Perforator Jacob
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