Manual A - Northern Tool + Equipment
Contents
1. 7 000 LBS CAPACITY S U N E X GEARED ENGINE STAND T O OL S MODEL SSOOGA O PREVENTATIVE MAINTENANCE This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death 1 Always store the engine stand in a well protected area where it will not be exposed to inclement weather corrosive vapors abrasive dust or any other harmful elements The engine stand must be cleaned of water snow sand or grit before using 2 Lubricate the wheels casters zerk fittings gear and rotating shaft with a general purpose grease 3 Every engine stand owner is responsible for keeping the engine stand label clean and readable Use a mild soap solution to wash the external surfaces of the stand Contact Sunex Tools for a replacement label if your stand s label is not readable 4 Inspect the stand before each use Do not use the stand if any component is cracked broken or bent Do not use the stand if it has loose or missing hardware or components or is modified in any way Take corrective action before using the stand again LIMITED WARRANTY SUNEX INTERNATIONAL INC WARRANTS TO ITS CUSTOMERS THAT THE COMPANY S SUNEX TOOLS BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS Sunex International Inc will repair or replace its Sunex Tools branded products which fail to give satisfactory2. center of balance is within one inch of the mounting head s rotational axis Tighten all bolts to a sufficient torque requirement that prevents any slippage Slowly lower the crane or hoist so the engine stand supports full weight of the engine To check engine balance and secure setup of the engine to the stand slowly rotate the engine by turning the gear crank handle If balance or setup are not stable rotate the engine to its original position raise the crane or hoist so the weight of the engine is removed from the stand and make the correct adjustments After adjustments are made tighten all bolts This adjustment procedure may have to be duplicated several times until correct After the setup is balanced and secure the lifting bar or sling can be removed from crane or hoist To remove the engine from the stand connect the lifting bar or sling to the crane or hoist and raise the engine high enough to take the weight off the stand Carefully remove the bolts that connect the four mounting fingers to the engine Be aware there will be a slight movement of stand as total engine weight is transferred to crane or hoist This engine stand has a folding feature that can save space or make storage easy Just remove the three pins 7 and their clips 8 so the brace 19 and post 27 can fit flat on top of the center beam assembly 9 The pins and clips can be stored in the open holes 8300GA Parts Breakdown and Operating Manual 3 rev 11 14 07
3. to insert bolts from the bottom side of caster plate IMPORTANT All hardware that assembles items 2 9 18 19 amp 27 together should be assembled loose to ensure all bolts fit through their designated holes 2 Attach the center beam assembly 9 to the axle assemblies 2 amp 18 using hardware items 1 10 11 amp 17 8 Next attach one end of brace 19 to the center beam using hardware items 1 10 and 11 Make sure position of brace is as shown in diagram Place post 27 with gear box assembly onto base assembly as follows Stand the post on the base and attach by passing bolt item 1 through middle hole in the base bracket and the hex shaped mount welded to the bottom of the post Then pass pin item 7 through the upper hole in the base bracket and just in front of the post Secure pin with clip 8 provided Now insert pin item 7 through the rear hole including both brackets and secure with clip 8 provided Attach the end of the brace item 19 to the post using pin and clip items 7 amp 8 6 Now tighten all hardware that assembles items 2 9 18 19 and 27 together Rotate the worm box 29 so its three holes line up with the holes in the post 27 and secure them with the hardware 25 and 26 provided The worm box 29 should be positioned as shown in the diagram To fold engine stand simply remove the three pins and clips fold brace forward and then fold post forward The pins and clips can be stored in open holes OPERATI
4. 7 000 LBS CAPACITY C MODEL SSOOGA This is the safety alert symbol It is used to alert WARNING Indicates a hazardous A you to potential personal injury hazards Obey all AWARNING situation which if not avoided could safety messages that follow this symbol to avoid result in death or serious injury possible injury or death S U N E X GEARED ENGINE STAND T O OL S A IMPORTANT READ THIS MANUAL BEFORE OPERATING INTENDED USE The Sunex Model 8300GA Engine Stand is designed to safely and conveniently handle and position most automotive engines in preparation for service repair or rebuild FEATURES e Sturdy base design made of structural steel e 63 1 ratio gearbox with manually operated crank handle for 360 rotation of mounted engine e Worm drive gearbox locks engine in position when operator stops turning crank handle e Storage area for tools hardware or smaller engine component parts e Foldable frame design for easy storage Folded height 21 e Universal adapter head with fully adjustable fingers to match engine bolt hole configurations e Two fixed wheels in front and two swivel locking caster wheels in the rear provide maximum stability and support SPECIFICATIONS Model Number 8300GA Capacity Ibs 1 000 Length 34 1 4 Width 36 1 2 Height 36 Shipping Weight Ibs 96 MANUAL CONTENTS Page Number Subject 1 Read These Instructions Before Operating The Nature of Hazardous Situations Methods to Avoid Hazar
5. NG INSTRUCTIONS A This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential personal injury hazards Obey all instructions to avoid possible injury or death NOTE Do not mount engine to mounting plate unless all three pins item 7 are in place and secured with number 8 clips provided according to the ASSEMBLY INSTRUCTIONS Consult the vehicle or engine manufacturer for service manuals and or technical bulletins that provide information on suggested engine mounting tips proper size and type mounting bolts and the engine s center of balance The engine s center of balance will have to be aligned with the rotational axis of the engine stand s mounting head assembly Drain oil and coolant and remove clutch bell housing and flywheel from engine before mounting Attach an engine lifting bar or sling to the engine and secure the bar or sling to a shop crane or hoist Slowly lift the engine from its compartment making sure no other vehicle components wires or hoses obstruct the free movement of the engine Raise the engine high enough so its center of balance is close to the rotational axis of the stand s mounting head Make sure the four mounting head fingers are loosely connected to the mounting head plate Secure the four mounting head fingers to the bell housing end of the engine with the appropriate bolts and washers Reposition the mounting head fingers and engine so the engine s
6. aking sure that the operator comprehends its contents THE NATURE OF HAZARDOUS SITUATIONS WARNING The use of portable automotive lifting devices is subject to certain hazards that cannot be prevented by mechanical means but only by the exercise of intelligence care and common sense It is therefore essential to have owners and personnel involved in the use and operation of equipment who are careful competent trained and qualified in the safe operation of the equipment and its proper use Examples of hazards are dropping tipping or slipping of loads caused primarily by improperly securing loads overloading off centered loads use on other than hard level surfaces and using equipment for a purpose for which it was not designed METHODS TO AVOID HAZARDOUS SITUATIONS AWARNING e Read study and understand all instructions before operating e Inspect the engine stand before each use Do not use if damaged altered modified in poor condition or has loose or missing hardware or components Take corrective action before using the engine stand Do not use beyond rated capacity Use only on hard level surface capable of supporting the load Make sure all mounting hardware is securely tightened and setup is stable before rotating engine Always use high strength SAE grade 8 bolts for mounting engine to mounting head fingers Make sure widest set of mounting head fingers are nearest the ground when mounting engine to stand Assure the loa
7. cts regardless of whether or not the product is still covered by a warranty plan Shipping Address Sunex Tools 315 Hawkins Rd Travelers Rest SC 29690 Mailing Address Sunex Tools P O Box 4215 Greenville SC 29608 Telephone 864 834 8759 8300GA Parts Breakdown and Operating Manual 4 rev 11 14 07 S U N E X GEARED ENGINE STAND 7 000 LBS CAPACITY eT O OL S MODEL SSOOGA SSOOGA PARTS BREAKDOWN AND PARTS LIST 22 ITEM NO PART NO DESCRIPTION QTY ITEM NO PART NO DESCRIPTION QTY 1 big Mounting Plate Bolt M12x70 4 20 ia Mounting Plate Bolt M12x60 4 2 Rear Axle Assembl 1 21 A M12 Washer 4mm 4 3 kil M8 Nyloc Nut 16 22 RS8300G26 Finger 4 4 ii M8 Washer 16 Mounting Plate Shaft As 5 RS8300616 3 5 Locking Swivel Caster 2 23 RS83008A23 Sambi 1 6 kia M8x20 Allen Head Bolt 16 24 uid 12 Lock Washer 4 7 Pin 3 25 n M8x25 Bolt 3 8 ii Cli 3 26 M8 Washer 3 9 Center Beam Assembly 1 27 Post 1 10 T M12 Washer 10 28 RS8300GA27 X Grease Fitting 2 11 v M12 Nut 10 29 Worm Box 1 12 Worm Crank 1 30 i Worm Gear 1 13 7 Gri 1 31 i Pin 1 14 M5 Washer 1 32 Bearing Assembly 2 15 M5x10 Bolt 1 33 Worm 1 16 RS8300G04 3 Fixed Caster 2 34 i Worm Gear Pin 1 17 ii M12x65 Bolt 2 35 id M25 Nut 1 18 Front Axle Assembly 1 36 Worm Box Cover upper 1 19 RS8300GA19 Brace 1 37 M4x6 Bolt Y Available only in worm box assembly part RS8300GAWB 38 B Worm Box Cover lower 1 Available only in bolt kit par
8. d is centered balanced and secured to the mounting head and fingers The engine s weight should be balanced within one inch of the mounting head s rotational axis Never loosen mounting head bolts or engine mounting bolts unless engine is supported by a crane or hoist Only attachments and or adapters supplied by Sunex Tools shall be used Do not use stand or dolly to transport engine Do not crawl under engine or place any part of your body under engine at any time Refer to engine manufacturer s service manual for proper lifting points mounting points and bolt sizes Mounting bolts should be torqued at appropriate amount to maintain load e Failure to heed these warnings and instructions may result in personal injury and or property damage CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS AWARNING Failure to read this manual completely and thoroughly understand its OPERATING INSTRUCTIONS SAFETY WARNINGS MAINTENANCE INSTRUCTIONS and not comply with them and neglecting the METHODS TO AVOID HAZARDOUS SITUATIONS could cause accidents resulting in serious or fatal personal injury and or property damage 8300GA Parts Breakdown and Operating Manual 2 rev 11 14 07 7 000 LBS CAPACITY S U N E X GEARED ENGINE STAND TOOLS MODEL 8300GA SP ASSEMBLY INSTRUCTIONS Assemble as shown in the diagram 1 First install the casters 5 amp 16 to the front and rear axles 2 amp 18 using the hardware items 3 4 amp 6 being sure
9. dous Situations Consequences of Not Avoiding Hazardous Situations 2 Assembly Instructions Operating Instructions 3 Preventative Maintenance Limited Warranty 4 Parts Breakdown Drawing and Nomenclature 8300GA Parts Breakdown and Operating Manual 1 rev 11 14 07 S U N E X GEARED ENGINE STAND 7 000 LBS CAPACITY eT O OL S MODEL SSOOGA Operating Instructions Warning Information E Parts Breakdown This is the safety alert symbol It is used to alert WARNING Indicates a hazardous A you to potential personal injury hazards Obey all AWARNING situation which if not avoided could safety messages that follow this symbol to avoid possible injury or death result in death or serious injury A IMPORTANT READ THESE INSTRUCTIONS BEFORE OPERATING BEFORE USING THIS DEVICE READ THIS MANUAL COMPLETELY AND THOROUGHLY UNDERSTAND ITS OPERATING PROCEDURES SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS It is the responsibility of the owner to make sure all personnel read this manual prior to using the device It is also the responsibility of the device owner to keep this manual intact and in a convenient location for all to see and read If the manual or product labels are lost or not legible contact Sunex Tools for a free replacement If the operator is not fluent in English the product and safety instructions shall be read to and discussed with the operator in the operator s native language by the purchaser owner or his designee m
10. service due to defective workmanship or materials based upon the terms and conditions of the following described warranty plans attributed to that specific product This product carries a ONE YEAR warranty During this warranty period Sunex Tools will repair or replace at our option any part or unit which proves to be defective in material or workmanship Other important warranty information This warranty does not cover damage to equipment or tools arising from alteration abuse misuse damage and does not cover any repairs or replacement made by anyone other than Sunex Tools or its authorized warranty service centers The foregoing obligation is Sunex Tools sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages Note Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Return equipment or parts to Sunex Tools or an authorized warranty service center transportation prepaid Be certain to include your name and address evidence of the purchase date and description of the suspected defect If you have any questions about warranty service please write to Sunex Tools This warranty gives you specific legal rights and you may also have other rights which vary from state to state Repair kits and replacement parts are available for many of Sunex Tools produ
11. t RS8300GABK Only items identified by part number are available separately 8300GA Parts Breakdown and Operating Manual 5 rev 11 14 07
Download Pdf Manuals
Related Search