29 Series Operator and Parts Manual
Contents
1. CENTRAL COMMAND II tem Part No Part Description Comments Oy nan 2 252230 MCROSWTCH 11 3 2 450 SOLUION CONTROL KNOB BLUE LLI 4 2145220 X SPEDCONTROLKNBRED 111 5 290 2020 11 6 290285 X CRBREAKER 2 P 7 290 2890 COMPUTER CONTROL 8 2902891 LCDSCREEN J 11 9 4257 CONNECTOR RED50 1 0 5223 jp UMTSWIH 11 Dn 5234 2SWICHROKERDPDL ONON ft D 5289 CRBREAKER24V50A 13 B 5299 11 530 EMERGENCY SHUT OFF OP 11 5 5301 EMRGLEGNDPLAEQPD J LILI 5302 EMRGCONACTTBKOPOD 11 LU 5892 TOGE ON OFF SPST 2 18 758 DRAINPLUGS BRACKET 11 19 7229 _ PUSHBUTTONSWTCH 1 11 20 7 269 CENTRAL COMMANDBOX 11 21 f 72708 1214 2 7271 FRONPA Ill EU 24 7 283 SWITCH TOGGLE MOM OFF MOM DPDT 12 25 7 285 X CROUTBREKER 30A1 11 26 7287 BUSSBAUW 2 7 292 SK POTENTIOMETER 28 8 231 SWITCH ON OFF ROCKER SPST ft 29 8234 30 8235 ILI 31 SHOLEBUSSBA2. MACHINE CONTROLS AND FEATURES Serial Number Plate Main Power Switch Speed Control Knob Reverse Switch LCD Guages amp Meters Recharge Plug LCD Menu Select Brush Pressure Switch Brush On Off Switch 4 Solution Control Knob 11 12 13 14 15 16 17 18 19 20 Drive Buttons Handle Bar Squeegee Lift Lever Vacuum Motor Cover Recovery Tank Access Solution Tank Recovery Tank Rear Casters Drive Wheels Brush Guards 21 22 23 24 25 26 27 28 29 30 Solution Fill Door Rec Drain Hose Sol Drain Hose Sight Tube Backup Wheels Squeegee Hose Squeegee Rec Tank Cleanout Door Wall Rollers Squeegee Knob Corner Wheels MAGHINE PREP UNGRATING MAGHINE Carefully check the crate for any signs of damage Check the crate to ensure that all accessories are included Batteries are in the unit The squeegee brushes and other items are in the crate To uncrate the machine remove banding from around the crate Take off the top and sides and dispose of properly Remove banding from machine Remove the chocks around the drive wheels Fold down ramp and roll machine off of the base NOTIFY THE CARRIER IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED Your machine is equipped with 4 6 volt deep cycle 395 amp hour batteries which form a 24 volt system 1 Turn all switches to the OFF position 2 Hinge open the rear compartment li
3. 6 2 H 35313 17mm SNAP RING 37018 NVLOK 1 4 20 5 8 SNAP RING HCS 1 4 20 X 3 4 SS 2 HCS l 4 20 X 1 SS 8 HCS 5 16 18 X I SS 2 3 6 4 HCS 3 8 16 HCS 3 8 24 X I 3 4 SS HN 1 47 20 SS HN 5 16 18 SS HN 3 87 24 SS WINGNUT 5 16 18 SS 3 FW 3 8 55 FW 1 2 USS 6 2 0 5 FW 3 8 7 8 SS LW 174 SS LW 5 16 SS H 71067 LW 3 8 SS 2 76 H 72565 RPH 410 32 X 3 4 SS 2 78 FHP 10 32 X 3 4 SS 8 9 FHP 1 4 20 X I SS 3 SHCS 3 8 16 X 1 4 SS 2 2 2 82 76063 FW 3 8 NYLON 83 H 93580 SCS 14 20 11 4 84 5 H 95611 FW 1 2 PVC H 98025 FW 3 8 GRADE 8 H 98025 WASHER 3 8 GRADE 8 4 d l 2 3 NOTE USE ONLY OEM GREASE 57 432 3 16 X 1 2 KEY 2 PRT 5 796 89 H RUE22 RUE RING COTTER 90 H RUE34 RUE RING COTTER 9I ZCP230 1 2 X 2 1 4 CLEVIS PIN 92 HZCP286 3 4 X 2 1 2 CLEVIS PIN Page 28 Page 29
4. EE s wem f cms z wmm mws sj ww wm omes Disk Scrub Head Svstem TO ADJ SOLUTION FLOWVALVE Disk Scrub Head Svstem Part Description Comments 375 OD X 311D X 5 LG ee BRUSH DRIVER 3 8 ID V2 OD y4 LGBEARING 4 4 290 245 3 8 ID 12 OD 3 8 LG FLANGE BEARING ZS FWBRONZE 50 D X 10 OD X 062 F 6 38222 MOTOR 1HP X 350 RPM 2 7 524 a a 8 522 X LMTSWCH 120 9 520 EMFSUPPDOE 127 0 5 40 DNPRESSURESPRING 1 1 540A SPRINGRETAINER J D 5 46 JVWe PMSTCBABTE B 547 V2 NPT X Y2 BARBELBOW 715 SWTCHBRACKET O 718 SWICHBRAKTARM j 7220 ACTUATOR 1000 LB LOAD ROD 2 U 7402 SCRUB HEADPLATEORM B 7403 CENTER LIFT ARMASM 19 7403 RENEHOEY2IDXI IG 1 4040 44 0 LG MODEL 35 21 7 400 SPRNGTUE 22 H 00288 0 52 2 75 12 NPT LOCKNUT PO SB 3 8 X 3 8 SS 14 25 H28679 PPH 4 40X 4 26 H306 4 27 H33630 f l 28 H3624 1 29 H 37006 NYLOK 4 40 HCS 1 4 20 XT SS 222244410 HCS 5 16 18 X T SS 22 24 3 8 16 X T SS KG 33 H70858 NLOKE 2SS l 15 NYLOK 14 20 SS pot FW1 4 X 5 8 SS E o o
5. BODV CONSTRUCTION DIMENSIONS Tank Construction Frame Construction Drive Wheel Casters Height Length Width body Width squeegee Weight w out batteries Weight w batteries BRUSH PAD SVSTEM Brush Pad Diameter Disk Motor Disk Brush Pressure Disk Brush Size Cvlindrical Motor Cvlindrical Brush Pressure BATTERV SVSTEM Batterv AH Rating Batterv description Batterv Run Time Charger 110v SOLUTION SVSTEM Solution Tank Capacitv Solution Flow Rate RECOVERV SVSTEM Recovery Tank Capacity Vacuum Horsepower Water Lift Airflow Cubic Feet Minute DRIVE SYSTEM Transaxle Description Speed Control PRODUCTIVITY Cleaning Width Cleaning Rate Hour W 2 Overlap 29 7 16 Roto Poly 3 16 Stainless Steel 2 11 diameter x 4 2 6 Diameter x 2 43 inches 57 inches 30 inches 32 35 or 38 766 pounds 1 246 pounds 2 15 5 inches 2 1 0 hp 350 rpm 0 300 pounds 2 28 long x 5 5 1 2 0 hp 800 rpm 0 250 pounds 396 amp hour 6 volt deep cycle Up to 5 hours 36 amp automatic 30 gallons Up to 75 gal min 30 gallons 1 0 hp 3 stage 70 inches 72 cfm 75 hp Differential Variable 0 275 ft min Disk 29 Inches Cylindrical 28 Inches 35 640 sq ft hour 3555 7 16 Roto polv 3 16 Stainless Steel 2 11 diameter x 4 2 6 Diameter x 2 43 inches 59 inches 35 inches 38 or 45 786 pounds
6. Page 9 4 Central Command Il Page 32 33 Machine Maintenance amp Storage Page 5 Squeegee Lift Optional Page 34 35 Preventative Maintenance Page 16 Water J et System Page 36 37 Troubleshooting Guide Page 17 18 Disk Scrub Head System Page 38 39 Cylindrical Deck Page 40 41 Cylindrical Mechanical Page 42 43 MACHINE INFORMATION Please fill out at the time of installation and store in a safe place for future reference Model Number This Operator Parts and Service Manual should be considered a permanent part of the unit and should remain with the unit at all times You may find descriptions and features that are not on your particular model The information and specifications included in this publication were in effect at the time of printing The manufacturer reserves the right to make changes without notice and without incurring any obligation TO REGISTER FOR WARRANTY FAX YOUR DELIVERY FORM TODAY PAGE 1 MACHINE DELIVERV FORM Serial Number Install Date Customer Contact Address Model Number Options Buyer s Representative Has 1 Received instruction in proper operation of this machine 2 Received operator s manual for this machine 3 Been made aware that any operator read the manual before operating this machine Dealer Rep Print Customer Print PAGE 2 SPECIFICATIONS
7. Squeegee Svstem 1 mmo 290 7160 45 SQUEEGEE BAND REAR Em 290 7170 45 SQUEEGEE BAND FRONT 38 SQUEEGEE BODY 1 290 7181 45 SQUEEGEE BODY EUM 38 IN REAR SQUEEGEE BLADE GUM 28 754N NEOPRENE 28 754L LINATEX 7 153G 45 IN REAR SQUEEGEE BLADE GUM 7 753N NEOPRENE 7 753L LINATEX EHE 38 IN FRNT SQUEEGEE BLADE GUM 28 755N NEOPRENE 28 755L LINATEX 290 7566 45 IN FRNT SQUEEGEE BLADE GUM 290 756 290 756L LINATEX 8 290576 9 570 EE 56 Prors o 1 H0049 PPH D 32X2M SS 4 E XI SS 7 HCS 5 16 1B X3 FT mmus 5 90 SOENUDSTEGABBBJB 4 5 HS ooa sxwnausnessssers 2 y Wb S765NGUESTHSSBEEZS 2 Ls 0 ise EC 2 _ 5 mmo x wn mms 21 H70908 WNONTY 2SS 8 n m wes f 3 mss gt FWA NYLON 217575 INCLUDES TENS 2 24 25 26 4 HCS 34 20 X 175 SS x as PAMGPK B3EM 29787 RTOHADUSMENHODNGSPRNG 2 11 29 4446 GROMMET 3 8IDXI20DX3715 3 3 75 3 7 50 C m 7 spgruromEXE IG 3 78e Moxrwusar 1 3 8 24 X3S SS 3 CE ES E 3 m3 Lx wo Dtm 27 3 sn S Ca nmm WF S i FII SS j CENTRAL COMMAND I
8. See Fig 11C 3 Once tank is empty put drain hose back on the plug and tighten by turning clockwise 4 You may use the cleanout port for sludge removal See Fig 11D Fig 11D PAGE 13 To drain leftover cleaning solution from the solution tank perform the following steps 1 Remove end cap and clear sight tube drain hose off the bracket lower to drain See Fig 12A 8 12B 2 Rinse out tank and solution flow svstem with clean water 3 Reconnect the cap amp hose to bracket BATTERY CHARGING CAUTION The following instructions are intended for the 24V charger supplied with the machine Part 7 244 Output voltage of 24 Volts Output current of 36 Amps Input 110v 60hz Automatic shutoff circuit Made for deep cycle batteries DANGER Always charge batteries in a well ventilated area Batteries emit hydrogen gas Explosion or fire can result Keep sparks and flame away Shield eyes when servicing batteries and avoid contact with battery acid 1 Transport machine to a well ventilated area for charging 2 Turn the machine off 3 Open the rear lid to access batteries 4 Checkthe water level in each battery Do not charge the machine if the water is not slightly higher than the plates If needed add enough distilled water to 3 4 over the plates Do not overfill Batteries can overflow during charging Replace caps before charging 5 Connect the red charger plug into the
9. battery charging port located at the rear of the machine See Fig 12 6 With the red charger plug disconnected from the machine plug the charger power cord into a grounded wall outlet PAGE 14 5 Wipe down machine if needed Use a non abrasive non solvent cleaner or a clean damp cloth 6 Recharge the batteries if needed 1 Check water level in each cell of the batteries and fill as needed Always use distilled water to refill batteries Batteries Fig 12 SHOULD NOT be filled to the tops of the The charger will automatically begin caps charging and automatically shut off when fully charged See charger gauge FILL BATTERIES APPROXIMATELY 3 4 TO 1 ABOVE THE LEAD PLATES After the charger has turned off unplug OVERFILLING WILL CAUSE THE the red plug from the machine and BATTERIES TO LEAK DURING disconnect charger from the wall outlet CHARGING THE CHARGING PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY WHICH Recheck the cell levels after charging If EFFECTIVELY INCREASES THE needed add distilled water up to the VOLUME OF THE ELECTROLITE correct level Be certain to replace the caps securely and to wipe off the top of the batteries with a clean cloth Discard cloth 3 Rotate brushes Rotate the left to right and right to left On cylindrical models from front to back m Clean battery tops to prevent corrosion MAINTENANCE MONTHLY MAINTENANCE DAI DAILY MAINTENANCE 1 Lubricate rear casters with a
10. FACTORY Operator Parts amp Service Manual 29 33 Disk Scrubber 28 32 Cylindrical R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 www factorycat com 2955 SERIES Copyright RPS Corporation 2003 Edition 1 World Rights Reserved 29ss SERIES OMCAT Operator Parts amp Service Manual 29 33 Disk Scrubber 28 32 Cylindrical A Mid Central Corporation Phone 1 800 450 9824 P O Box 241 Fax l 866 632 6961 Racine Wisconsin 53401 www tomcatequip com Copyright Mid Central Corporation 2003 Edition 1 World Rights Reserved TABLE OF CONTENTS OPERATING ILLUSTRATIONS PARTS SECTION ILLUSTRATIONS Table of Contents Page 1 Solution System Page 20 21 Machine Delivery Form Page 2 Recovery System Page 22 23 Machine Specifications Page 3 Body Parts nt Page 24 25 Wear Page4 Assembly 26 27 E 5 6 Traction Drive 28 29 Machine Controls eroii eet Page 7 8 Squeegee System Page 30 31 Machine Prep amp Operation
11. FW5 16 X 7 8 USS fe 2 37 H7021 FWYZUSS 13 38 H7065 15065 0127 8 40 H72560 RPH D 32X34 SS 41 H78LC 12 1 4 zaz 12 X 13 4 CLEVS PIN 44 H CP238 12 X 3 CLEVIS PIN 45 HNOC JNYL5A6 18 SS 46 HRUE22 WRUERNGCOTTER O4 Item Part No Part Desription Comments Q 2 DRIVE BEARING 10 TOOTH SPROC 20 TOOTH SPROC 22 TOOTH SPROC 2 FLANGE BEARI 2 5 83 MASTER LINK 5 836 AFT 5 837 RIVER 5 838 5 845 5 846 5 847 5 849 5 858 CYLINDRICAL BRUSH SEE COMMON WEAR PARTS 1 305 BEARING HOUSING 2 1 421 IDLER BEARING 4 cx 22 2110 1 22 7970 25 8320 28 8320 5 832 7 4 317 9 5 0 OT SPRING TUBE 0 5 214 24V COOLING FAN 5 214 FAN GUARD 2 5 221 ACTUATOR 1000 LB LOAD 10 1 3 5 408 DN PRESSURE SPRING 4 5 446 1 2 PLASTIC BARB TEE 6 5 798 SPRING PIVOT T 5 800 32 CYL BRUSH HEAD 8 5 801 IDLER DOOR 5 802 32 HOPPER 5 8100 FAN MTG BRACKET N f 5 8101 BEARING MOUNT CHAIN PATH jA DORE Spacer 1 4 ID 3 8 OD 11 16 Long VALVE TO BARB TICYL RM DE ADJ LATERAL ARM 45 8 613 FLEXIBLE COUPLER SCS MA 20X107 WASHER 5 8 TEFLON HCS 1 4 20 X 1 1 2 GRADE 8 FW I7mm NYLON SB 1 2 X 5 8 SS RUBBER LOOP CLAMP H 33614 LW 10 2 2 3
12. H 33078 FW1 4 SAE H3368 EWW C H3320 LW5le C Bl H33738 5 16 STAR WASHER H36030 2 117 H3602 01415 54 H3604 NB 55 H3700b NYEOK 10 32 T 37039 NYLOK 3 4 10 eee 5 16 18 X 1 4 U BOLT 14 HN5 16 18 SS LID 10 32 SS y l 04 60 H7D65 LW5 16 SS 241 10 32 X 3 4 SS 36 37 38 39 41 42 43 45 47 50 51 52 53 Jaw Assembiv ROLLER ASSI SET OF 2 PIN 7 125 Page 26 Jaw Assembiv Part Desription Comments Qty 1 7 20 LH J AWMODEL 29 7 B5 LH J AWMODEL 35 2 7 122F JAWCURT CLAMP FRT 2 MODEL 35 7 28 AWCURTANCLAMPREAR d 4 17 0251 INTSPLOJARDMNT 5 SA ROLLER 0 12 6 716 HDROLLER BRACKET a MER SE 1 136 RH AWMODEL 35 8 BIA SPLASHCURTAN 9 7 B3A DETRINGPINY2 X2 1 7 B38 RETANINGCABLE 1 HNGE BRACKET 1 7 BAL 7 162 CHANNEL GUARD FRONT 7 164 NTSPLASHCURIAN 7 166 FRONT SPLASHCURTAN 7 167 FRONTCURTANBAND HCS TA 20 HCS 5 16 18 SAE 3368 1 8336200 36102 H3604 3709 0 70858 NYLOK I0 32SS LH 72565 10 32 X 3 4 SS FHP 10 32 X 3 4 SS p H76005 FWI2 NYLON AG 2 1 1 1
13. OF 2 PIN 7 125 Body Parts Part Desription Comments Qty BATTERY 6 VOLT 395 AH 4 2 4 101 SERIAL NO PL FACTORY CAT l nom 3 427 04 4 31 HINGE 23 3 4 SS CURTAIN CLAMP 6 5 800 WAND CLIP MAINFRAME 8 BATTERV BOX 9 BATTERY BOX 7PC 10 OD X 50 GROMMET 22 3 2 22 2221 NTHOUT ma SIT NIH ATTACHMENT l FRONT HOOD Dm e HI NCLUDI M 044 B 46 f LIFT LEVERGUDE 21 0 io 716 HANDLEBAR 211 17274 B 9 7 760 JHROLERBRKKEI 12 1 130G 6 CASTER GREY 21 7 DB4 HINGE BRACKE 212 CASTER FOOT 11 23 7 39 REINFORCEMANT PLATE i ir y S MODEL 29 LH DECAL NOT SHOWN 1j MODEL 29 RH DECAL NOT SHOWN LH QTR PANEL GUSSET 11 RH QIR PANEL GUSSET e LI HOOD REST ANGLE eee 29 QUARTER PANEL CURTAIN 12 30 7228 SWITCH MNT PLATE PUSH BUTTON SWTCH 2 32 7361 SPLASHCURTAN 11 TEB 5 16 8 X2 4 EE FACTORY CAT DECAL NOT SHOWN 135 H083 HEAD CAP 7 F 1032RCN 1 OJ 4 H1032RCN 2 14 HCS 3 4 10 8 72 H 13003 HCS TAT 20 X 3 4 HCS 14 20 HCS 5716 18 X 3 4 HCS 5 16 18 CB 5 6 18 X T 1 RCN 1 4 20 RPH 28 32 X 12 SMS ii TW ji H29048 RPHZD 32XI12 30 RON 5 6 B 0 O7
14. waterproof 1 Remove and clean pads or brushes grease Never use soiled pads when cleaning Replace pads frequently 2 Check machine for water leaks and loose nuts and bolts 2 Remove and clean debris from the float shut off screen located inside the recovery tank STORING MACHINE Drain and rinse tanks thoroughly Inspect 1 Be sure to flush the tanks out vacuum hose for any objects obstructing completely and to drain all water from the air flow the machine Raise squeege and wipe blades with a 2 Remove the recovery tank lid to promote clean cloth Store squeegee in the raised air circulation position to prevent damage or settling of the blades 3 Raise brushes and squeegee PAGE 15 PREVENTATIVE MAINTENANGE REGORDS USE THIS FORM TO MAKE COPIES FOR VOUR INTERNAL RECORDS PREVENTATIVE MAINTENANCE CHECKED NOTE Rotate Brushes Replace Pads Rotate Side Brooms Drain Solution Tank Flush Solution System Clean Solution Screen Drain Recovery Tank Flush Recovery Tank Clean Vacuum Screen Rotate Rear Squeegee Blade Check Battery Water Level Check Battery Voltage Check Charger Condition Check Battery Connections Check Chemical Level Check Machine Performance Check Scrubbing Power Check Vacuum Power Water Control on Turns Gauges and Controls function smoothly HOUR METER LAST Keyswitch Brushhead Transport Past Hour Me
15. 1 2 2 2 2 4 2 2 2 H 77205 HCS 12 3 X T SS H 77864 NYLOK 12 B SS 1 p B 5 1 20 21 22 23 24 25 26 21 28 29 30 31 2 27 Traction Drive AXLE BEARING WTH FLANGES SET OF 2 PN 7 357 Traction Drive I 32 3040 TIRE GRAY PNEUMATIC 4 10 350 5 32 3045 TIRE BLACK PNEUMATIC 4 10 3 50 5 32 3050 TIRE GRAY FOAM 4 10 350 5 32 3055 TIRE BLACK FOAM 4 10 350 5 2 5 Bis CUTANQAP 5 2 XT KEY eee 51 723 AXE MTGBRACKE 11 6 7222 3AHPX200RPMMOIOR S 7 7342 CHAN 40 WTH MASTERLINK 1j 8 7348 MOEL2SHUBFORTDASHET 2 9 7350 DIFFERENTIAL BEARING 1 DIFFERENTIAL AXLE SPROCKET REAR VHEEL BEARING SPACER esu GU SPLASH CURTAIN DP ED 6 7 364 JA X2 KEY 18 H 1032HCN HCN 10 32 D H2D53 CB 5 16 18 X 3 4 p 120 H2D55 TA 21 H29000 RPH 10 32 X314 22 3364 14 23 33620 W56 24 H3362 12 LW3 B INJEXTTOOH 12 26 H3604 D 27 H6809 SNMPRNGI HCS 5 16 XS 14 HCS 3 8 16 X 1 SS i 2 30 H70732 HN 38 248 11 FW5 16 X 7 8 094 32 H765 LWSf 33 H7067 LW38 SS 4 Squeegee Svstem gps 8 lt BACKUP WHEEL SET OF 2 i poit Ph 5 1
16. 1 266 pounds 2 17 0 inches 2 1 0 hp 350 rpm 0 300 pounds 2 32 long x 5 5 1 2 0 hp 800 rpm 0 250 pounds 396 amp hour 6 volt deep cycle Up to 5 hours 36 amp automatic 30 gallons Up to 75 gal min 30 gallons 1 0 hp 3 stage 70 inches 72 cfm 75 hp Differential Variable 0 275 ft min Disk 33 Inches Cylindrical 32 Inches 43 560 sq ft hour AUTHORIZED DISTRIBUTOR PAGE 3 COMMON WEAR PARTS ITEM Model 2955 Model29ss Model 3555 Model 35ss Brush Type Disk Cylindrical Disk Cvlindrical BRUSHES Super Grit 15 42155 17 42155 Tough Grit 15 4215 28 5215 17 4215 32 5215 Midi Grit 15 421C 28 521C 17 421C 32 521C Light Grit 15 421PS 28 521PS 17 421PS 32 521PS Poly 028 15 421 NA 17 421P NA Nylon 012 15 421N 28 521N 17 421N 32 521N Tam Pico 15 421T 28 521T 17 421T 32 521T Butcher Wire 15 421BW NA 17 421BW NA Pad Driver 15 4210 NA 17 421PD NA PADS Super Black 15 422 NA 17 422BB NA Black 15 422B NA 17 422B NA Brown 15 422BR NA 17 422BR NA Green 15 422G NA 17 422G NA Blue 15 422BL NA 17 422BL NA Red 15 422R NA 17 422R NA White 15 422W NA 17 422W NA SIZE GUM RUBBER NEOPRENE LINATEX Squeegee Kits 32 22 770G 22 770N 22 770L 35 25 770G 25 770N 25 770L 38 28 770G 28 770N 28 770L 45 290 770G 290 770N 290 770L Kit Includes 2 rear blades 1 front blade and 2 backup wheels w hardware NOTE CHECK YOUR SQUEEGEE BODY FOR THE SIZE NUMBER IT I
17. 2 1 ES 1 mej eae DI Recoverv Svstem 0 SQUEECEE LI Recoverv Svstem EE LE EE 3 579 CAP 19 6 272755 5 50 NCLUDESTENS 355 2 4 5 720 DRANHOSEENDTUBE 5 730 NCLUDES EWS 3456 1 5 5 721 TANK DRANHOSE 5 30 NCLUDES TES 3456 1 6 5 727 DRANHOSEPLUU 1 LT T45A CLENOUTDOOR PNW7 4 INCLUDES THIS 788 CE 7 5 CLEANOUTDOORGASKET PN7 45 NELUDESITEWTES 1 7917491 VCMNOMGBX i D 7420 i 1 7438 1420 X34 gt 7 238 LATCHFORREC LD JE T B 7 26 REOVRYLDGSKET 1 M 7701 TT 02 RECON TAK ELBOW ESE 7 76 7703 RECTAKLDBAK Cd 7 704 amp HOSE VAC MOTOR TO TANK 7 704 NELUDES PAT TOGET TD 1 HOSE SQUEEGEE TO TANK 7 05 LES PER ET TTD 0 1 15 NCLUDES PNT T05A 8 70 2 CD TU SCREENSTRANER Om 1 21177702 ORL BALL Rs ll FYWTPRENPLE il SSEB 74 H2p60 EX ANR i uer a ME 1 28 H33600 MS 3 29 H33622 M dC 30 H36D4 5 ahem aa PPHSWS4BX3M 55 ERa 5 OLLER ASS Y SET
18. R OP 2 32 FOB 2 33 019 PROTECTIVE BOOT TOGGLE SWICH RED 34 H0198 PROTECTIVE BOOT TOGGLE SWTCH GREEN 35 H0199 PROTECTIVE BOOT TOGGLE SWICH BLUE LLI 36 H0200 PROTECTIVE BOOT TOGGLE SWITCH BLACK 37 H1032RCN RON DD IDI 38 H2261 CBS BX 4 39 H280 0 RPH 440XT 2 40 H28902 RPH 8 32 XT 14 41 H28902 2 2 42 H29048 RPH 0 32 XV 1 43 H3290 PPHSMSSOXYD 1 1 44 H3320 45 H3604 HN 4 46 H3 406 _ e 37408 KEPSNITI 32 8 p 48 H7373 BHSCS 10 32 XV2 SS 11 Electric Squeegee Lift Electric Squeegee Lift ifmujp wm ET 7e i href immur fi re dmamX ET amus ET i T 7e oae fi DER i Fs mmoxomes i Em res amcmoxsem a Pa i Ew wesw wesw mxnms 3 MERE ma 5 Ds 5 ros e wuxucms 3 muxsw 5s ET maemm 2 RATER JET l TEM TO ELBOWBETVEEN TEE amp FILTER RATER JET 2 TEM sm wwwmm _ jm sm sm r sm came moon wexemcamewe _ me
19. Remove debris Rotate or Replace blades Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Tighten drain plug Tighten lid Contact local servicing dealer Charge batteries overnight Contact local servicing dealer Contact local servicing dealer Grease caster bearings Contact local servicing dealer Reduce pressure with switch Contact local servicing dealer Reduce detergent ratio Change chemical or change to black tires SPARE PARTS BOOK Walk Behind Scrubbers Spare parts are sold through authorized Dealers If you have forgotten your dealer s name or you have moved the machine to a new location please Call us at 1 800 634 4060 or Fax us at 1 866 901 3335 and we will re establish a dealer contact for you TO ORDER PARTS Please provide the machine s Serial No with your order Normally ordinary parts orders are shipped out the same day the order is received EMERGENCY ORDERS Wthin the Continental United States can supply any part that weighs under 7015 within 3 business days not counting weekends or National Holidays However if parts are ordered on an Emergency basis this means that we will ship them by fastest means generally by air courier service at the customers expense FREIGHT Wthin the United States the normal shipment method is by customer choice while the emergency shipment method is by RPS choice normally by fastest means This means that emerg
20. S STAMPED INTO THE TOP OF THE STEEL SQUEEGEE BLANK THE STANDARD SIZES ARE AS FOLLOWS MODEL 29ss 38 Unless other size is specially ordered at time of purchase MODEL 35ss 45 Unless other size is specially ordered at time of purchase NOTE The 32 amp 35 squeegee is designed for narrow isles and may not have the same water control around tight turns as the larger squeegees SOAP Heavy Duty Degreaser Citrus Freezer Tire Mark Remover CALL LOCAL DEALER FOR INFORMATION PAGE 4 I SAFETY MESSAGES Your safety and the safety of others is very important and operating this unit safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other safety information in the manual This information informs you of potential hazards that could hurt you or others It is not practical or possible to warn you of all the hazards associated with operating this unit You must use your own good judgment This unit is intended for commercial use It is designed to clean hard floors an indoor environment with the recommended pads brushes and cleaning solutions 1 DO NOT OPERATE UNIT Unless trained and authorized Unless operator manual is read and understood If unit is not in proper condition 2 WHEN OPERATING UNIT Remove loose objects from the floor that may be projected from the revolving brushes Keep hands and feet aw
21. ay from revolving brushes and brooms Do not run machine where flammable liquids are present Use extreme caution when maneuvering 3 BEFORE LEAVING Make sure machine is turned off Stop on level surfaces Disconnect batteries 4 BEFORE SERVICING Stop on level surfaces and secure machine Disconnect batteries PAGE 5 SAFETY PRECAUTIONS WARNING Hazardous voltage Shock or electrocution can result Always disconnect the batteries before servicing this machine WARNING Batteries emit hydrogen gases explosion or fire can result Keep sparks and open flames away WARNING Charge unit only in a well ventilated area keep battery compartment open when charging Explosion or fire could result WARNING Battery acid can cause burns Wear protective eyewear and gloves when servicing batteries WARNING Do not store outdoors or pressure wash Prevent from getting electronic components wet WARNING The use of parts and solutions other than recommended by the manufacturer may cause damage WARNING Dress Safely Do not wear rings or metal wristwatches while working on this machine They can cause an electrical short which can cause serious burns Do not work on this machine while wearing a tie scarf or other loose dangling neckwear or clothing These loose items can tangle in the rotating parts and cause serious injury or even death WARNING Do not use the machine as a st
22. cal call 1 800 634 4060 Fig 9 OPERATION Read and understand the safety section on Page 6 amp 7 before operating machine PRE CLEANING CHECK LIST Check battery condition gauge to make sure batteries are fully charged Check condition of pads or brushes Check condition of squeegee blades STEPS See Fig 10 1 Turn machine on make sure the speed knob is at a low setting Lower squeegee by moving the lift lever all the way to the right Set brush pressure using Black Toggle 1 Start on 1 or 2 Lower scrub head to the floor using Black Rocker 2 Adjust the solution control knob to the desired setting 3 Begin scrubbing by holding the green drive buttons Adjust the speed control knob to the desired setting To operate machine in reverse simply pull the reverse switch back towards the handlebar Do not push green buttons when reversing To stop the machine let go of the green control buttons or reverse switch PAGE 11 1 Observe the amount of solution the machine is dispensing on the floor and adjust to the desired flow To increase the solution flow rate rotate the solution control knob clockwise To shut the solution off completely just release the drive buttons Solution stops when brushes stop 2 Keep an eye on foam buildup in the recovery tank If excess foam begins to develop pour a recommended foam control solution into the recovery tank Foam is usually an indi
23. cation of excessive soap so a better answer may be to use less chemical 3 Always operate at lower speeds when scrubbing around walls and objects You should also reduce the speed to maintain control when turning 4 f the squeegee starts to streak raise and wipe the blades with a clean cloth If the problem continues check the blades for wear or damage and rotate if needed You need to presweep before scrubbing if you are using a disk machine Alway s be sure to check the squeegee hose for clog s at the recovery tank elbow 5 Change or turn over pads when dirty Rotate the scrub brushes every week 6 Stay clear of objects protruding from the floor such as sockets grates pipes for they will damage the pads and squeegee blades or create dangerous situations 7 During brief stops you do not have to turn anything off The brushes and solution will automatically stop when the green control buttons are released 8 Always keep an eye on your LCD window They are there to help you scrub more efficiently by letting you know the status of that particular system at a glance If the battery gauge is reading low you must stop immediately and recharge Running the battery dead will result in damage to the battery 9 When you run out of solution raise the brushes and continue to vacuum the remaining water until it is consumed The solution drain hose is also used to indicate the level of detergent remaining in the tank 10 When you ar
24. d to access the batteries 3 All four cables should be tightly connected to the batteries Locate any loose one s and tighten This require s a 9 16 wrench Do not leave connection loose Loose connections burn cable See Fig 1 4 Turn on main power switch and check the battery condition meter to ensure correct installation Charge batteries if needed See BATTERY CHARGING MACHINE SETUP ATTACHING SQUEEGEE Lower the squeegee mounting plate by releasing the lever See Fig 2 Loosen the two wingnuts on the squeegee and slide them into the slots in the squeegee mounting plate The squeegee trail wheels should face outward Tighten the two wingnuts and connect vacuum hose from the machine to the squeegee See Fig 3 You may need to adjust the squeegee pitch by using the pitch adjustment knob WARNING 1 Raise scrub head Turn the machine on 1 and press the bottom half of the brush up down on off switch o Pull pin on channel 8 open brush guards to access the drivers See Fig 4 pan Fig 4 Select the correct pads brushes that best meet vour cleaning application Consult vour local dealer for assistance See Fig 5 on page 12 PAD INSTALLATION Attach pads to pad drivers before connecting drivers to motor hub Remove the centerlock ring from the pad driver and position the pad on the pad driver and replace the center locking ring Attach brushe
25. e readv to stop pick up the brushes turn off the solution switch pick up the squeegee and drive the machine back to the charging area Be sure to drain both tanks before storing machine for an extended period of time Fig 5 BRUSH TYPE DISK CYLINDRICAL LEVEL 10 The highest COLOR Super Grit 42155 Verv High 10 Red Orange Tough Grit 421 521 High 9 Black Midi Grit 421 521 High 8 Blue Grev Light Grit 421PS 521PS Moderate 6 Grey Poly 028 421P NA Moderate 5 Black Nylon 012 421N 521N Light 2 White Tampico 421T 521 Light 1 Tan Pad Driver 421D NA Not Applicable NA PADS DISK CYLINDRICAL LEVEL 10 The highest COLOR Super Black 422BB NA Very High 10 Black Black 422 High 8 Black Brown 422BR NA High 7 Brown Green 422G NA Medium 6 Green Blue 422BL NA Moderate 4 Blue Red 422R NA Moderate 3 Red White 422W NA Light 1 White NOTE These are only approximations The customer should always try any brush in an inconspicuous area PAGE 12 DRAINING TANKS Alwav s emptv recoverv tank when refilling the solution tank To drain the recoverv tank perform the follwing steps 1 Remove drain hose from the expansion plug holder by turning the counter clockwise lower to drain See Fig 11A 8 11B Fig 11B 2 Rinse the recovery tank after every use This will prevent heavy buildup on the bottom of the tank foul odors and clogging of the drain hose
26. ency orders will generally cost the customer more than normal orders In both cases the customer is responsible for all freight costs PAGE 19 Model 29ss 35ss Parts Breakdown Solution Svstem WN LEVEL Solution Svstem Pi rau DS I1 WCLUDES ENS DU BULKHEAD FITTINGS ERP L4 7454 3HNTTOSSSTMGTBRG 1 70 02 77 214500 ADJUSTABLESOLUTIONFLOWVANJET 1 8 2 62 HOSE CLAMP 12 29 32 ES 1 430 11 2 TO 1 BARB E 1 417A SOLUTION LEVEL SIGHT amp DRAIN HOSE 1 NPT TO T BARB 1 FNPT PIPE CAP n Tw PHIAN CLI 111311 CLO lt gt TID ES ES ES ITEMS l 418A 1 41 5 728 7 416 5 913 H 72904 38 742 H 72916 H 73747 H 70858 H 72565 H 095 l 1046 l 1045 l 7044 CLEANOUT DOOR DETERGENT WARNING PLATE CLEANOUT DOOR GASKET INLINE FILTER PPH SMS 6 X 1 2 SS SCREWON LID GASKET PPH SMS 8 X 3 4 55 10 32 X 11 4 SS NYLOK 10 32 SS RPH 10 32 X 3 4 55 500 NYLON BARBED ELBOW 12 ID X 5 2 LG CLEAR TUBE 2 ID X 50 LG CLEAR TUBE 1 2 ID X 2T LG CLEAR TUBE n 1 415 HUL DES TENS I3 4 PHT GUS CLUDES TEMS 13 d 17 NO N EB EJ T 20 li li ES KE 2
27. ep ladder or chair WARNING Do not ride on this machine It was not designed to carry passengers WARNING Do not operate this machine on ramps or uneven surfaces When climbing a ramp always drive the machine in forward straight up or down the ramp Never drive across the incline DO NOT BACK DOWN RAMPS WARNING Do not use machine to apply or pick up flammable liquids Fire or Explosion Hazard WARNING Always use the charger provided by the manufacturer to charge the machine It is an automatic charger specifically designed to charge at the appropriate rate If you must use a different charger disconnect the batteries before charging This will prevent damage to the electronic speed controller WARNING Understand the dynamic braking system before you operate the machine on slick ramps Machine does not coast Releasing the handlebar green drive buttons will automatically apply braking force and stop the machine WARNING Do not park the machine on ramps or slopes This machine does not have a parking brake It must always be parked on level ground WARNING Do not operate the machine if any parts have been removed or damaged WARNING Do not remove paint over or destroy Warning Decals Warning Decals become damaged they must be replaced WARNING Do not operate machine in unsafe condition If the machine is in need of repair or is in any way unsafe to operate the matter should be reported immediatel
28. f the 2 switches to drive forward and release to stop Handle Bar Use both hands to operate at all times Squeegee Lift Lever Rotate to the right to lower squeegee amp engage the vacuum motor Vacuum Motor Cover Mounts Vacuum Motor amp Seals to hose Recovery Tank Access Used to flush out buildup that may accumulate inside of tank Solution Tank Holds 30 gallons of cleaning detergent Max temp is 140 F or 60 C Recovery Tank Holds 30 gallons of dirty recovery water Max temp is 140 F or 60 C Rear Casters Twin casters for stability Drive Wheels Provide propulsion for machine Brush Shrouds Protect scrub brushes from damage and control splashing Open to change brushes Solution Fill Door Used to refill the solution tank with cleaning solutions Rec Drain Hose used to completely drain dirty recovery water from tank Always flush out completely Sol Drain Hose used to drain cleaning solution and as a level indicator of remaining solution onboard Backup Wheels Vacuum Hose Vacuumizes squeegee Keep free and clear of blockage for optimum performance Squeegee Recovers dirty water from floor Keep clean and replace blades when worn Recovery Tank Cleanout Door Provides access to Recovery Tank floor for sludge removal Wall Rollers Protects machine and walls from some collision damage Adjustment Knob Adjusts pitch of squeegee The deflection should be even across entire blade Corner Wheels PAGE 7
29. s or pads to motor hubs Squeeze the scissor locking device and lift brush up on to the motor drive hub Make sure the scissors close and lock once the brushes are on See Fig 6 Fig LAAT 6 Close the brush shrouds and tighten the wingnuts on either side PAGE 10 TURN OFF MACHINE BEFORE INSTALLING BRUSHES Unscrew the three wingnuts on the brush access door and remove the door Be careful not to lose the wingnuts and lock washers See Fig 7 Fig 7 Slide the brushes in one at a time When you get the brush on the driver spin it with your hand until you feel it catch and drop in When both brushes are in replace the door and the fasteners See Fig 8 Fig 8 NOTE IF BRUSHES ARE NOT FULLY ENGAGED WITH THE DRIVERS THE BRUSHES WILL BE DAMAGED DO NOT FORCE THE ACCESS DOOR BACK ON THIS USUALLY INDICATES IMPROPER INSTALLATION 1 Transport the machine to the filling station Raise the scrub head and squeegee when transporting 2 Turn machine off 3 Open front lid at the front of the machine and unscrew clear solution lid to fill the tank with up to 30 gallons of clean water The clear tube at the rear of the machine indicates the amount of water in the tank See Fig 9 4 Addcleaning chemical Use the proper dilution ratio indicated on the bottle A proportioning svstem is preferred Use only nonflammable commercial cleaning chemicals If you need assistance in selecting a proper chemi
30. ter Reading Current Hour Meter Reading Average Weekly Usage Technician Print Date Technician Signature Date Manager Signature Date PAGE 16 TROUBLE SHOOTING PROBLEM No power nothing operates Brush motor s do not operate Drive motor does not operate Vacuum motor does not operate Drive motor runs incorrectiv Insufficient solution flow CAUSE Faultv main switch Batteries need charging Faultv batterv s Loose batterv cable Interrupt switch on charger plug is stuck Brush deck is not down Drive buttons are not engaged Brush deck current overload Carbon brushes worn Faultv brush motor or wires Speed control turned down Recharge switch misadjusted Faultv speed controller or wires Faultv drive motor Faultv wiring Carbon brushes worn Squeegee is in the up position Faultv vacuum switch Vacuum current overload Faultv vacuum motor Carbon brushes worn Faultv speed controller or wires Faultv potentiometer Loose wires Solution tank low Flow knob turned down Solution filter clogged Solution line clogged Solution valve clogged PAGE 17 SOLUTION Contact local servicing dealer See CHARGING BATTERIES Replace battery s Tighten loose cable Unstick switch Put brush deck down w switch Engage drive buttons Turn power off for 5 second s Then turn back on Contact local servicing dealer Contact local servicing dealer Turn up speed control Contact local ser
31. vicing dealer Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Rotate squeegee lift lever down Contact local servicing dealer Turn main power off and then turn on Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Contact local servicing dealer Refill Sol tank drain Rec tank Turn knob counter clockwise Remove cover and clean Remove and blow out with compressed air Remove cover and clean TROUBLE SHOOTING PROBLEM No solution flow Poor water recoverv Poor water recoverv on turns Casters noisv Poor Traction CAUSE No solution in tank Solution knob OFF Faultv solution valve Faultv solution reostat Recoverv tank is full Ball Screen in recoverv Tank is clogged Vacuum hose is clogged Squeegee is clogged Squeegee blades worn Faultv vacuum hose Vac motor gasket torn Vac motor to tank hose leaks Drain plug loose Rec tank lid loose Vac motor faultv Batterv charge is low Squeegee swing binding Incorrect squeegee size Bearings drv Faultv caster Excessive brush pressure Worn drive tires Heavv soap concentration Tires damaged from chemical PAGE 18 SOLUTION Fill solution tank Turn solution knob counter clockwise Contact local servicing dealer Contact local servicing dealer Empty recovery tank Remove screen and clean Remove debris
32. y to the shift supervisor Do not operate the machine until it is returned to proper operating condition WARNING This machine must only be operated by a trained operator As part of his or her training they must read this manual thoroughly If extra copies are needed contact your local dealer WARNING Always turn off the machine before leaving it unattended WARNING Do not operate this scrubber over floor outlets SEVERE INJURY PAGE 6 CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Serial Number Plate Used to identifv the date of manufacture 8 customer information Main Power Switch Turns the machine on and off Speed Control Knob Controls the drive speed on the machine Rotate clockwise to increase speed Reverse Switch Depress down to drive in reverse Reverse is set at 5096 speed for safety LCD Contains Battery Gauge 3 Hour Meters Down Pressure Gauge Operation Icons Recharge Plug Use only 24 V 36 amp charger provided with the machine LCD Menu Select Changes the LCD from screen 1 to 2 or 3 Brush Pressure Switch Controls brush pressure 1 5 5 being the highest Brush Up Down Switch Brushes will only run when in the down position Raise to transport only Solution Control Knob Controls the solution flow rate when the solution switch is on Drive Control Buttons Depress either o
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