operation - EarthMaster
Contents
1. honored only if completed Owner Registration and Warranty cards are received by Alamo Group within thirty days of delivery of the Rake 3 Record the Rake Model and Serial Number on the Warranty card at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the Rake ER8 ER108 ER12 11 04 Introduction Section 2 2 O 2007 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY Assembly must be done carefully and accurately for the safety of the person s doing the assembling and to ensure proper machine operation Assembly should be done on a flat solid surface using the proper tools and wearing suitable clothing making sure that all people not involved in the assembly be kept at a safe distance Assemblers must provide suitable lifting mechanisms and supports for stabilizing the partially assembled units so at to prevent them from falling and causing damage or injury The steps for assembly are illustrated in following Depending on the experience of the assemblers and the tools available it is not necessary that the instructions be followed in the exact order given here but the safety precautions described above must always be followed carefully and scrupulously IMPORTANT THESE SIGNS AND SYMBOLS GIVE INFORMATION TO THE OPERATOR ON HOW TO MAKE THE BEST USE OF THE MACHINE SO AS TO PROLONG LIFE AVOID DAMAGE OPTIMIZE WORK AND ABOVE ALL TO AVOID INJURY TO THE OPERATOR AND2. 2004 Alamo Group Inc OPERATION SECTION 1 Adjustments For Machine Use The machine must be adjusted according to the specific work requirements Thus the various adjustment possibilities will be described so you can choose that which best suits your work requirements A The hay rake supports can be adjusted vertically and horizontally by inserting the M16 bolts 27 into the different holes on the support and by sliding the support lengthwise along the frame B The tractor hitch must be adapted to the drawbar on the tractor and adjusted according to the pressure of the rake wheels on the ground C The hay rake arms can be pivoted and locked into different positions using pin 12 D The pressure of the rake wheels on the ground can be regulated also by means of the suspension springs 3 which can be set in different positions ER8 ER10 amp ER12 03 07 Operation Section 4 2 2007 Alamo Group Inc 2 support arms 8 and 10 can be adjusted height by placing the 16 bolts 27 in the different holes R and in width by sliding the support along the frame before tightening the bolts The narrowest position is with the bolts passing through the slot The adjustments depend on the pressure of the rake wheels on the ground and the desired swath width For the ER8 it is best to set all supports at the low position 3 The tractor hitch 35 can be set in different pos
3. SEATBELTS amp ROPS 1 Study and understand Operators Manuals Safety Signs and Instructional Decals for tractor amp flail mower to prevent misuse abuse amp accidents Practice before operating mower in a confined area or near passersby earn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding implements Slow down when turning and on hillsides Install Restrictor in folding circuit to slow down lowering and unfolding if action is fas
4. Make certain that at least 2096 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces ER8 ER10 amp ER12 03 07 Safety Section 1 6 2007 Alamo Group Inc SAFETY WARNING Never leave Tractor and Implemented unattended while the implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components sspr 1 gt WARNING Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only ata low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause seriou
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6. electrocution injury or death and that operator is responsible for keeping clear of such hazards Dealer s Signature Date T have been instructed on the paragraphs above received and have been shown the AEM Mower Safety Practices Video and have been instructed in the contents of the Operators Manual including safety signs safety equipment safe operation maintenance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group I understand the Implement Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in satisfactory condition with all required guards CUSTOMER COPY Purchaser s Signature Date PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTION O Gearboxes amp Speed Increaser Oil Levels O Draw Bar Length Check And Set O Hydraulic Oil Level External Tank O Axle Height Adjusted Tractor Hydraulic Oil Level O Cutting Height Adjust O Hydraulic Hoses No Kinks Binds or Leaks O Mount Kit Pre Operat
7. 8 USE INCREASED CAUTION ON SLOPES amp NEAR BANKS AND DITCHES TO PREVENT OVERTURN 9 LOCK LIFT LEVER UP FOR TRANSPORT HAVE SMV SIGN VISIBLE FOLLOW LOCAL LAWS 10 USE PARKING STAND OR BLOCK UP WHEN UNHITCHING FROM TRACTOR 999200 Assembly Section 3 2 ASSEMBLY 1 Attach the tractor hitch 35 to the drawbar 1 using the two pins 37 fastening with the12mm x 20mm bolts 40 and washers 26 2 Attach the drawbar 1 to the frame 2 centering it between plates A and fastening it with the plate 7 16mm x 150mm bolts 27 and nuts 29 ER8 amp ER10 11 04 Assembly Section 3 3 2004 Alamo Group Inc ASSEMBLY 3 Mount wheels 53 to hubs B on frame 2 using 16mm nuts 47 ER8 ER10 amp ER12 11 04 Assembly Section 3 4 2004 Alamo Group Inc ASSEMBLY 5 Insert pins 12 into holes E on the cart and holes F on the arms 3 amp 4 so that arms 3 amp 4 are hinged to the cart Fasten pins 12 with pins 33 ER8 amp ER10 11 04 Assembly Section 3 5 O 2004 Alamo Group Inc ASSEMBLY 7 Hydraulic System Assembly A Attach washers 18 and the restrictor fitting 19 at ports V on cylinders 25 If the restrictor fitting 19 is an A type attach the side with the restrictor hole towards port V on cylinders 25 If fitting 19 is a B type either side can be connected B Attach 90 hose end 16 to the reducer fittings 19 and join them at the center with Tee fitt
8. ANYONE WITHIN RANGE OF THE MACHINE 1 Before beginning operations read the instruction manual carefully 2 Before doing any maintenance or repair work stop the machine at a suitable spot Turn off the tractor engine apply the brake remove the key from the ignition and consult this manual 3 This is a warning to use proper accident protection when carrying out maintenance and repairs 4 Indicates an impending dangerous situation which if not avoided will cause death or severe personal injury 5 Indicates a potentially dangerous situation which if not avoided could cause death or severe personal injury including dangers which are present when protection is removed 6 Indicates a potentially dangerous situation which if not avoided can provoke less severe or minor injuries AWARNING TO AVOID SERIOUS INJURY OR DEATH KEEP BYSTANDERS CLEAR OF MOVING PARTS 1 READ AND UNDERSTAND OPERATOR S MANUAL 6 ER8 ER108ER12 11 04 O 2004 Alamo Group Inc 2 TRACTOR MUST BE EQUIPPED WITH ROLL OVER PROTECTION ROPS AND SWAY CHAINS 3 ALWAYS WEAR SAFETY GLASSES SAFETY SHOES AND SEAT BELT FASTENED TIGHTLY 4 STOP TRACTOR LOCK BRAKES AND BLOCK UP OR SUPPORT IMPLEMENT SECURELY BEFORE WORKING UNDER RAISED COMPONENTS 5 ALLOW NO RIDERS AT ANY TIME ON TRACTOR OR IMPLEMENT FALLING OFF CAN KILL AND WORKING AREA KEEP CHILDREN AWAY 7 LIFT LOWER OR OPERATE UNLESS EVERYONE IS CLEAR OF IMPLEMENT
9. TO CLEAN THE MACHINE IF THIS IS UNAVOIDABLE THEN WEAR GOGGLES WITH SIDE PROTECTION AND LIMIT THE PRESSURE AS MUCH AS POSSIBLE WHEN THE WORK IS FINISHED AND WITH THE MACHINE DISCONNECTED FROM THE TRACTOR INSPECT AND CHECK THE MACHINE COMPLETELY The following should be noted if the machine is scrapped The machine consists mainly of ferrous material which must be disposed of according to the regulations in force in the country concerned There is also a small amount of plastic which must be disposed of according to the regulations in force in the country concerned ER8 ER10 amp ER12 03 07 Maintenance Section 5 2 2007 Alamo Group Inc MAINTENANCE Storage To prepare your Rake for storage 1 Clean the rake following instructions and allow it to dry 2 Thoroughly tighten all screws and bolts 3 Store the rake on a clean dry surface in the down working position 4 Grease the machine thoroughly and then cover it completely and store in a dry place 5 Lubricate all points and slides before storage This prevents corrosion NOTE Now would be a good time to replace all damaged or worn parts and have a machine in perfect condition ready for use the next season IMPORTANT During extended periods of inactivity it is necessary to close the cylinders completely This must be done in is such a way as to protect the rods from weather effects The rods remaining outside the cylinder whatever reason may be must be carefu
10. do not remove the Wing Retaining Strap until hoses are attached to the tractor and the Wing Cylinders are filled with oil Lower the Wings slowly and carefully Keep bystanders away during operations Do notoperate the implement while wearing loose fitting clothing Entanglementofthe clothing with the rotating elements can resultin serious injury or even death Stay clearof all rotating elements at all times ssp s There are obvious and hidden potential hazards in the operation of this Rake as in all power driven or pulled equipment REMEMBER This machine is often operated in rough conditions and terrain thatcould includetall grass weeds gullies holes slopes hidden obstructions and the like Serious injury or even death may occur unless care is taken to assure the safety ofthe operator and bystandersinthearea Do not operate this machine with anyone in the immediate area Stop raking if anyone comes within 25 feet of the equipment ssr s Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 2096 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern pr
11. once 1 Read and understand Manual before operating the implement 2 Complete sign and mail the Warranty Registration Card in today 00763977 00763977 2738333 DANGER Y MA MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 Ns 02962765 Mew 1828300 1438311 MODEL 8 Tractor s rearing up may cause machine damage injury or death e Never use tractor without ROPS e Keep seatbelt fastened snugly to prevent falling off and injury NO RIDERS 3668309 MODEL ER10 3668310 Add tractor front weight as needed to maintain safe steering traction Slow down in curves and rough places Stay away form soft banks and holes Never start or accelerate suddenly to maintain safe steering traction steep slopes Do not lift heavy implement while going up MODEL ER12 999001 A 999001 3668319 WARNING This trailed machine was designed and intended for on farm use only Tow at speeds not to exceed 20 MPH Slow down for hills curves rough oreos and in advance of braking to prevent loss of control and possible MEA or death Attoch Safety Chains that conply wit Do not operate on public roads ot night without having which conplies with ASAE S278 Latest Revision on tractor ASAE 5338 Lotest Revision to both troctor amp trailed nochine ighting installed amp operating
12. order to raise them When moving a short distance in the field it is not necessary to lock the hay rakes however when leaving the field the safety locks must be used WARNING While transporting the machine the safety locks must always be locked and while working the safety locks must always be unlocked ER8 ER10 amp ER12 03 07 Operation Section 4 6 2007 Alamo Group Inc 8 For safety reasons after raising the side arms attach the chain 55 to the two supports 8 and 10 by connecting the hooks 56 to pins T WARNING The chain must be removed before putting the arms back into the working position ER8 ER10 amp ER12 03 07 Operation Section 4 7 2007 Alamo Group Inc TROUBLESHOOTING PROBLEM Hay carrying over on the wheels Tooth Breakage Rake missing hay Rake wheels bounce excessively Bent teeth ER8 ER108ER12 03 07 2007 Alamo Group Inc PROBABLE CAUSE Teeth not polished Mud collected on tine ends Backing with teeth in contact with ground Too much of rake weight on wheels Corrosion in storage Wheels running too fast Wheels not pitched back enough Teeth missing or worn Wheels have too little ground weight Backing with wheels down Excessive speed on rough terrain Narrow or deep ditches or furrows rocky ground Too much weight on wheels Operation Section 4 8 SOLUTION Operate rake on gravel
13. properly towed machine or as required by local regulation Install Slow Moving Vehicle enblen to reor of towed machine if SMV on tractor is not visible Keep SMV clean Failure to follow these safety instructions and machine damage and or serious injury or death other g od operating practices noy cause wilg 5W119 ER8 ER10 amp ER12 03 07 2007 Alamo Group Inc Safety Section 1 12 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation ofthe law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued purs
14. safe operation IMPLEMENTS I have explained that Deflectors Chain Guards or Solid Skirts must be maintained in good repair and installed except in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned task DRIVELINES I have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES 1 have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating the necessity of maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin or FOLDING TYPE IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury I have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards D
15. surface for a short distance Dew on hay wait until dry Do not run in soft wet ground Avoid backing with teeth on ground Raise the 3 point hitch slightly Coat teeth with grease or oil during storage Adjust angle at sector plate Pitch wheels back by adjusting 3 point top link Replace teeth It is best to replace all teeth at the same time to maintain uniform tine height Lower 3 point hitch Avoid backing with teeth down Reduce speed Avoid or cross slowly Raise 3 point slightly MAINTENANCE SECTION CAUTION REPAIR WORK MUST CARRIED OUT WITH THE MACHINE REST AND DISCONNECTED FROM THE TRACTOR DO NOT CARRY OUT WELDING WITHOUT AUTHORIZATION AND INSTRUCTION FROM THE MANUFACTURER DISCONNECT THE MACHINE FROM THE TRACTOR BEFORE ANY WELDING WORK DAMAGE TO BATTERY COULD RESULT ALWAYS USE A PROTECTIVE MASK GOGGLES AND GLOVES WHEN WELDING SANDING OR GRINDING OR WHEN USING A HAMMER OR DRILL ALWAYS WORK ON THE MACHINE OUT OF DOORS IF YOU HAVE TO OPERATE THE MACHINE WHEN CONNECTED TO THE TRACTOR IN AN ENCLOSED AREA WHEN TESTING AFTER REPAIR OR MAINTENANCE ENSURE THAT THERE IS SUFFICIENT VENTILATION SO AS TO PREVENT NOXIOUS EXHAUST GASES FROM ACCUMULATING CAUTION DO NOT USE GASOLINE SOLVENTS OR OTHER FLAMMABLE LIQUIDS AS DETERGENTS USE COMMERCIAL NON FLAMMABLE AND SOLVENTS DO NOT USE COMPRESSED AIR OR WATER AT HIGH PRESSURE
16. violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspr 12 gt When the Wings are folded for transport the center of gravity is raised and the possibility of overturn is increased Drive slowly and use extremecaution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn gt ER8 ER10 amp ER12 03 07 Safety Section 1 7 2007 Alamo Group Inc SAFETY DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sr WARNING Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the mower only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sio CAUTION On a fully assembled unit
17. 1828300 02962764 00756059 3668308 Decal Caution Decal Use Genuine M amp W Parts Decal Notice to Owner Decal M amp W Decal Warning Speed SMV Reflector Decal Pinch Point Decal Warning Oil Leak Decal Warning Transport 02962765 Decal Multiple Hazard 2738333 Decal Yellow Oblong Reflector NA SerialNumber Plate 999200 Decal Warning 00725746 Decal Peligro 3668309 Decal Model ER8 3668310 Decal Model ER10 3668319 Decal Model ER12 2738332 Decal Red Oblong Reflector WARNING PINCH POINTS 02962764 02962764 Provided by Tractor Manufacturer A WARNING TO AVOID SERIOUS INJURY OR DEATH 1 READ AND UNDERSTAND OPERATOR S MANUAL 6 KEEP BYSTANDERS CLEAR OF MOVING PARTS 2 TRACTOR MUST BE EQUIPPED WITH ROLL OVER AND WORKING AREA KEEP CHILDREN AWAY PROTECTION ROPS AND SWAY CHAINS 7 DO NOT LIFT LOWER OR OPERATE UNLESS ER8 ER10 amp ER12 03 07 2007 Alamo Group Inc 3 ALWAYS WEAR SAFETY GLASSES SAFETY SHOES AND SEAT BELT FASTENED TIGHTLY 4 STOP TRACTOR LOCK BRAKES AND BLOCK UP OR SUPPORT IMPLEMENT SECURELY BEFORE WORKING UNDER RAISED COMPONENTS 5 ALLOW NO RIDERS AT ANY TIME ON TRACTOR OR IMPLEMENT FALLING OFF CAN KILL EVERYONE IS CLEAR OF IMPLEMENT 8 USE INCREASED CAUTION ON SLOPES amp NEAR BANKS AND DITCHES TO PREVENT OVERTURN 9 LOCK LIFT LEVER UP FOR TRANSPORT HAVE SMV SIGN VISIBLE FOLLOW LOCAL LAWS 10 USE PARKING STAND OR BLOCK UP WHEN UNHITCHIN
18. ERS ER10 ER12 Econo V Rake Published 03 07 4929WC OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment ATT E N N LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda a Alguien Que SiLo Lea Para Que le Traduzca las Medidas de Seguridad M amp We 1020 South Sangamon Ave Gibson City Illinois 60936 217 784 4261 2007lamo Group Inc 0 00 Als OF THE ALAMO GROUP ALWAYS ON THE CUTTING EDGE THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implementto be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Readthe safety messages on the implement and shown in your manual Observe the rules of safety and common sense DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA f 2 NORIDERS NO CHILDREN 3 USE SAFETY SHOES HARD 4 BLOCK UP SECURELY OPERATORS HAT SAFETY GLASSES BEFORE WORKING UNDER
19. G FROM TRACTOR 299200 999200 WARNING Never transport equipment without correctly installing transport lock See operators manual for correct installation Failure to correctly install transport lock arms could result in equipment damage serious injury or death ko 3668308 3668308 MIMPORTANT For your safety and to guarantee optimum product reliability always use genuine M amp W replacement parts The use of inferior will fit parts will void warranty of your M amp W implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact M amp W 1020 South Sangamon Ave Gibson City IL 60936 M 00771039 00771039 Safety Section 1 11 SAFETY A PELIGRO Si No Lee Ingles Pida Ayuda a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad LEA EL INSTRUCTIVO 00725746 USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 00756059 NOTICE TO OWNER An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at
20. ON SECTION Attention Owner Operator ASSEMBLY SECTION OPERATION SECTION Adjustments for Machine Use Swatch Measurements Transporting Troubleshooting MAINTENANCE SECTION Storage Bolt Torque Values PARTS SECTION Important This service manual is presented to you for assistance in the operation and maintenance of your M amp W Equipment There will be a charge for manuals requested after the original issue on purchased or leased equipment Contact your M amp W dealer for replacement parts Requests for additional manuals should be directed to M amp W 1020 South Sangamon Avenue Gibson City IL 60936 When ordering parts for this manual be sure that orders for replacement parts include the following information 1 Name of machine 2 Machine model number 3 Machine seial number The serial number plate is located on the front of the 3 point frame 4 Quantity of part required 5 M amp W part number from manual 6 Description of part M amp W whose policy it is to continuously improve its products reserve the right to discontinue or change specification models or design without notice and without incurring obligation Record the following information for future reference Model No Serial No Date of Purchase SAFETY SECTION Safety Section 1 1 SAFETY A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most
21. OPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during aturnover when the operator could be pinned underthe ROPS SG 7 Do not modify or alterthis Implement Do notpermit anyone to modify or alterthis Implement any of its components or any Implement function sa s BEFORE leaving the tractor seat always engage the brake and or set the tractortransmission in parking gear disengage the PTO stopthe engine removethe key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only so Neverallow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death 56 1 gt ER8 ER10 amp ER12 03 07 Safety Section 1 3 2007 Alamo Group Inc SAFETY WARNING WARNING Never allow children to operate or ride on the Tractor or Implement SGM 11 Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions s
22. READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards PELIGRO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad INSTRUCTIVO gt Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual N May and each ofthe Safety Messages found inthe Manual oronthe Tractor M and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel too operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 gt WARNING Always maintain the safety decals in good readable condition Ifthe decals are missing damaged or unreadable obtain and install replacement decals immediately 5 gt gt m 2 o gt 5 gt gt gt gt m certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment usethe Tractor flashing warning lights and follow all local traffic regulations sc e Operate this Equipment only with a Tractor equipped with an approved roll over protective system R
23. RMLY 2 REMOVE WHITE COPY FOR CUSTOMER RECORDS 3 REMOVE YELLOW COPY FOR DEALERS RECORDS 4 MAILLAST CARD POSTAGE FREE MSW WARRANTY REGISTRATION INFORMATION MONTH DAY Purchaser tatNameL PLPLDLLLlLlLlseeeLLblllll llhMlj TTT Box amp or Apt No State or bovine gt T e ILILLLLLLLLLLLLL s YEAR province z T have informed the Purchaser of this product of Warranty terms provisions and procedures that are applicable reviewed the contents of the Operator s Manual including safety equipment safe operation and maintenance reviewed the Safety Signs on implement and tractor if possible shown the AEM Mower Safety Practices Video and reviewed Purchaser s responsibility to train his operators in safe operation IMPLEMENTS I have explained that Deflectors Chain Guards or Solid Skirts must be maintained in good repair and installed except in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned task DRIVELINES I have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES 1 have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage c
24. RRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty M amp W Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL M amp W An Alamo Group Company 1020 South Sangamon Ave 4 Gibson City Illinois 60936 217 784 4261 TO THE OWNER OPERATOR DEALER Tokeep yourimplement running efficiently and safely read yourmanualthoroughly and followthese directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH 1928 51 Subpar
25. abor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 ER8 ER108ER12 03 07 Safety Section 1 13 2007 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Rake is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Safety Section is a MUST READ section prior to any use ofthe rake The Assembly Section instructs the owner operator in the correct assembly of the Rake using standard and optional equipment Careful use and timely service saves extensive repairs and costly downtime losses The Operation Section informs the owner operator how to work the rake and explains proper procedures and safe practices prior to and during the operation ofthe rake The Trouble Shooting Guide helps diagnose difficulties with the rake and offers solutions to the problems The Maintenance Section instructs the owner operator of all the necessary inspection lubrication general maintenance needed to insure long
26. accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices CAUTION The lowest level of Safety Message warns of possible injury Decals located on the Equipment with this Signal Word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange Imminent death critical injury Decals are Red and White sc ER8 ER10 amp ER12 03 07 Safety Section 1 2 2007 Alamo Group Inc SAFETY
27. ansport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 WARNING Never attemptto lubricate adjust or remove material from the Implement while itis in motion or while tractor engine is running Make sure the tractor engine is off before working on the Implement 50 20 WARNING Always read carefully and comply fully with the manufacturers instructions when handling oil solvents cleansers and any other chemical agent SG 22 ER8 ER10 amp ER12 03 07 Safety Section 1 5 2007 Alamo Group Inc SAFETY WARNING Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Never run the tractor engine or mower engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your
28. aused by operating with over heated oil caring for hoses using hoses of proper rating the necessity of maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin or FOLDING TYPE IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury I have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards Dealer s Signature Date T have been instructed on the paragraphs above received and have been shown the AEM Mower Safety Practices Video and have been instructed in the contents of the Operator s Manual including safety signs safety equipment safe operation maintenance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group understand the Implement Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the ar
29. c 13 Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment 86 16 Do not operate this Equipment with hydraulic leaking Oil is expensive andits presence could presentahazard Donotcheckfor leaks with your hand Use apiece ofheavy paperorcardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sa 15 ER8 ER10 amp ER12 03 07 Safety Section 1 4 2007 Alamo Group Inc DANGER 2 Start only from seat in park or neutral Starting in gear kills 2 SAFETY CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss No
30. e negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operators Manual 1 04 as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to t
31. e AEM Mower Safety Practices Video and reviewed Purchaser s responsibility to train his operators in safe operation IMPLEMENTS I have explained that Deflectors Chain Guards or Solid Skirts must be maintained in good repair and installed except in areas where persons vehicles livestock or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower s reasonable performance of its assigned task DRIVELINES I have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES 1 have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating the necessity of maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin or FOLDING TYPE IMPLEMENTS I have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury I have explained that the extended head or boom or retracted boom can contact power lines with resulting
32. ea have examined the product and accept it as being complete and in satisfactory condition with all required guards DEALER COPY Purchaser s Signature Date PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION 8 HYDRAULICS MOWER TO TRACTOR CONNECTION O Gearboxes amp Speed Increaser Oil Levels O Draw Bar Length Check And Set O Hydraulic Oil Level External Tank O Axle Height Adjusted Tractor Hydraulic Oil Level O Cutting Height Adjust O Hydraulic Hoses No Kinks Binds or Leaks O Mount Kit Pre Operation Check Complete O Hydraulic Hose Connections are Tight No Leaks O Mower Wing Adjust Level With The Center Mower Wing Check For Proper Raising Operation MOWER O Pull Type Hitch Height Adjustment O Spindle And Motor Bolts Properly Torqued O Mounting Hardware Properly Torqued O Spindle Housing Bearings are lubricated O Blade Carrier Bolts Properly Torqued Retaining Pin In Place O Mower Cutting Height And Level Adjusted SAFETY ITEMS Belt Alignment And Tension Adjusted O Protective Shields Operation And Installation O Driveline Clutch Torque Limiter Adjust And Run In O S M V Emblem Installed Hardware Properly Torqued O Neutral Safety amp Cut Off Switches work properly O Tire Air Pressure Lug Nuts Correct Torque O Safety Decals Installed
33. ealer s Signature Date T have been instructed on the paragraphs above received and have been shown the AEM Mower Safety Practices Video and have been instructed in the contents of the Operators Manual including safety signs safety equipment safe operation maintenance and the potential hazards of unauthorized alteration or modification of the product I have been informed of the warranty provisions and know that the warranty is not in effect until this form is received by Alamo Group understand the Implement Guarding statements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area have examined the product and accept it as being complete and in satisfactory condition with all required guards Purchaser s Signature Date Do not tear Do not tear PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION 8 HYDRAULICS MOWER TO TRACTOR CONNECTION O Gearboxes amp Speed Increaser Oil Levels O Draw Bar Length Check And Set L1 Hydraulic Oil Level External Tank O Axle Height Adjusted Tractor Hydraulic Oil Level O Cutting Height Adjust O Hydraulic Hoses No Kinks Binds or Leaks O Mount Kit Pre Operation Check Complete O Hydraulic Hose Connections are Tight No Leaks O Mower Wing Adjust L
34. ens ER8 ER10 amp ER 12 OMWPL 03 07 4929WC Printed U S A NO SI A AVI NOLLVALSIDHAYA HNDIS GALA IdWOO ILLND H8 THM 5 OL GH LLIINSOS WIV IDO NOLLNHA LLV NDIS LSAN YHSVHOd Nd CIN V IH IV AGI HNIHOVIN SIAL AO H IVCI AMAT IHCI HO SAYA 0 NIHLIM C IIVIN GANDIS LOO ATT TIA Hd LSAIN NOLLVeELSIDOH I ALNVAAVA SIHL 1904444 NI SIHL FOV Id OL i LNV LelOdINI XOS IIVIN NI AdOO LSV dO IG NDIS NOLLVW IOHNI NOILVALSIDAA ALNVAYVM JANMO HSVH Id xoqjiew Aue ui doup pue edej JOU op pJoJ 2066 98609 11 AND uosqio 75 0201 eAVSIN Kueduro uy Maw BEFORE MAILING WARRANTY CARD SURE ALL INFORMATION IS LEGIBLE MSW WARRANTY REGISTRATION INFORMATION MONTH DAY YEAR Purchaser tatNameL PLPLDLLLlLlLlseeeLLblllll llhMlj 0 00 00 OO O T r Box amp or Apt No State or O gt N State or JEE See T have informed the Purchaser of this product of Warranty terms provisions and procedures that are applicable reviewed the contents of the Operator s Manual including safety equipment safe operation and maintenance reviewed the Safety Signs on implement and tractor if possible shown the AEM Mower Safety Practices Video and reviewed Purchaser s responsibility to train his operators in
35. evel With The Center Mower Wing Check For Proper Raising Operation MOWER O Pull Type Hitch Height Adjustment O Spindle And Motor Bolts Properly Torqued O Mounting Hardware Properly Torqued O Spindle Housing Bearings are lubricated O Blade Carrier Bolts Properly Torqued Retaining Pin In Place O Mower Cutting Height And Level Adjusted SAFETY ITEMS Belt Alignment And Tension Adjusted Protective Shields Operation And Installation O Driveline Clutch Torque Limiter Adjust And Run In S M V Emblem Installed All Hardware Properly Torqued Neutral Safety amp Cut Off Switches work properly O Tire Air Pressure Lug Nuts Correct Torque Safety Decals Installed in good condition O Wheel Bearings Check Grease And Preload Operator s Manual Supplied in Canister AEM Mower Safety Manual Supplied in Canister ATTACHMENTS amp INSTALLATION AEM Mower Safety Video has been shown to Purchaser O Thrown Object Deflectors Front And Rear O Correct Blade Rotation Direction O Wing transport locks and latches O Mower head transport support bracket O All Bolts Pins And Nuts Proper Torque Pur Intitials AEM Mower Safety Video has been presented to Purchaser Pur Intitials 0000000 Purchaser s Signature Date Dealer s Signature Date TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR 1 PRINT FI
36. he final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the trans portation cost for the goods or part s from the Dealer to the designated factory LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WA
37. health SG 23 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 56 25 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medica tion must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influnce of drugs or alcohol sc 27 Operate the Tractor and or Implement controls only while properly seated Tractor seat with the seat belt securely fastened around you Inadvertent movement ofthe Tractor or Implement may cause serious injury or death sc 2 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle
38. in good condition O Wheel Bearings Check Grease And Preload O Operator s Manual Supplied in Canister Mower Safety Manual Supplied in Canister ATTACHMENTS amp INSTALLATION AEM Mower Safety Video has been shown to Purchaser O Thrown Object Deflectors Front And Rear Pur Intitials O Correct Blade Rotation Direction AEM Mower Safety Video has been presented to Purchaser O Wing transport locks and latches O Mower head transport support bracket O All Bolts Pins And Nuts Proper Torque Purchaser s Signature Date Pur Intitials Dealer s Signature Date TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR 1 PRINT FIRMLY 2 REMOVE WHITE COPY FOR CUSTOMER RECORDS 3 REMOVE YELLOW COPY FOR DEALERS RECORDS 4 MAILLAST CARD POSTAGE FREE MSW WARRANTY REGISTRATION INFORMATION MONTH DAY Purchaser tatNameL PLPLDLLLlLlLlseeeLLblllll llhMlj TTT Box amp or Apt No State or bovine gt T e ILILLLLLLLLLLLLL s YEAR province z T have informed the Purchaser of this product of Warranty terms provisions and procedures that are applicable reviewed the contents of the Operator s Manual including safety equipment safe operation and maintenance reviewed the Safety Signs on implement and tractor if possible shown th
39. ing 22 C Attach washer 18 and adapter fitting 20 at holes X on cylinder 25 D Attach washer 18 swivel adapter 21 and adapter 22 to hole Z on the other cylinder E Connect 90 hose end 17 to fitting 20 and the straight end to adapter 22 F Connect the swivel ends of hoses 15 to adapter 22 G Place washers 23 and connect the quick release coupling 24 to the straight male ends of hoses 15 H Check to make sure that all connections are correctly fastened 1 Attach the hose collar 54 to the lugs on drawbar fastening on correctly position see step 9 ER8 ER10 amp ER12 11 04 Assembly Section 3 6 2004 Alamo Group Inc ASSEMBLY 10 can also be attached by passing the bolts through slot This position is particu Assembly Section 3 7 larly useful for model 8 N o 5 E E N N L E E e LO qe co L o o D o 5 m o gt 8 8A Fasten supports 8B Supports ER8 8 ER10 11 04 2004 Alamo Group Inc ASSEMBLY d x gt o A a o o d 5 o o o d gt o o a 3 2 E O E o 10 Place the pivoting bracket 2 over support 8 fastening it with
40. ion Check Complete O Hydraulic Hose Connections are Tight No Leaks O Mower Wing Adjust Level With The Center Mower Wing Check For Proper Raising Operation MOWER O Pull Type Hitch Height Adjustment O Spindle And Motor Bolts Properly Torqued O Mounting Hardware Properly Torqued O Spindle Housing Bearings are lubricated O Blade Carrier Bolts Properly Torqued Retaining Pin In Place O Mower Cutting Height And Level Adjusted SAFETY ITEMS Belt Alignment And Tension Adjusted O Protective Shields Operation And Installation O Driveline Clutch Torque Limiter Adjust And Run In O S M V Emblem Installed Hardware Properly Torqued O Neutral Safety amp Cut Off Switches work properly O Tire Air Pressure Lug Nuts Correct Torque O Safety Decals Installed in good condition O Wheel Bearings Check Grease And Preload O Operator s Manual Supplied in Canister Mower Safety Manual Supplied in Canister ATTACHMENTS amp INSTALLATION AEM Mower Safety Video has been shown to Purchaser O Thrown Object Deflectors Front And Rear Pur Intitials O Correct Blade Rotation Direction AEM Mower Safety Video has been presented to Purchaser O Wing transport locks and latches O Mower head transport support bracket O All Bolts Pins And Nuts Proper Torque Purchaser s Signature Date Pur Intitials Dealer s Signature Date TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR TEAR
41. ise over 90db adjacent to the Operator over an extended period of time will cause permanent total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 WARNING Transport only at safe speeds Serious accidents and injuries can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules 1 Testthe tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground Only tr
42. itions using holes 36 to allow coupling to all tractor types By turning the hitch upside down from A to B additional settings are available ER8 ER10 amp ER12 03 07 Operation Section 4 3 2007 Alamo Group Inc 4 arm can be pivoted to obtain a different working angle and further variation ofthe swath Pin 12 is inserted in the different holes in quadrant plate 2 and fastened with the clip 3 The central position is the best for most working conditions 5 The springs 3 should normally be attached as shown in the large illustration and in the detail at the upper left attached at the central hole They can be attached to the other two holes to obtain a different rake wheel pressure on the ground ER8 ER10 amp ER12 03 07 Operation Section 4 4 2007 Alamo Group Inc 6 The following illustration indicates the approximate measurements for the assembly of the ER8 ER10 amp ER12 and the corresponding swath sizes These swath measurements correspond to positioning at holes 3 5 on the movable part of the hay rake body 1 234 4 32 ER8 ER10 amp ER12 03 07 Operation Section 4 5 2007 Alamo Group Inc 7 Transporting transport the machine it is necessary to raise the rakes which be done from the tractor using the hydraulic lever It is not necessary to move the hay rakes from the working position in
43. life and trouble free operation of your rake The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Rake Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this rake during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine CAUTION The lowest level of Safety Message warns of possible minor injury Decals located on the Mower with this Signal Word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange Imminent death critical injury Red and White Decals ATTENTION OWNER OPERATOR BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor Rake 2 Fill out the Warranty Card in full and mail promptly Be sure to answer all questions including the Serial Number of the Rake NOTE Warranties
44. lly protected with a grease layer Bolt Torque Values Because of the severe operating conditions correct bolt torque is very important An improperly torqued bolt can be easily shaken loose or broken by the vibrations When replacing bolts always use the same grade of bolt as used originally Use this chart as a guide to tightening all bolts Torque values listed are for general use only SAE HEAD MARKINGS METRIC HEAD MARKINGS Grade 2 Grade 5 Grade 8 Class 4 8 Class 8 Class 10 9 RECOMMENDED TORQUE IN FOOT POUNDS SAE SAE Size Class Grade 2 Grade 5 MM M6 M8 M10 M12 M14 M16 M18 20 22 M24 M27 M30 M33 M36 ER8 ER108ER12 03 07 Maintenance Section 5 3 O 2007 Alamo Group Inc M amp W LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 M8W warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal us
45. s damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed s3pr 2 gt A rear Implement can fall if not properly supported Always use the stand on the front hitch if equipped or block up securely to prevent falling and possible crushing injury and or other injury from holding or lifting heavy components Use the stand to stabilize the implement during storage S3PT 3 gt Do not back up with this implement Backing could damage the machine or its components S3PT 4 T Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines 5 gt Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or m securely blocked up disengage the PTO and turn off the tractor 5 0 engine Push pull the Remote Cylinder lever and out several times prior to starting any maintenance or repair work sser o gt This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot
46. t makes these minimum safety requirements of tractor operators REQUIRED OF THE OWNER ROD Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seatbelt if the tractor has ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day V Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with careand concern for your safety and that of your family and fellow citiz
47. ter than is desirable 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground e Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 IRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING hy gt Lo m N gt Read and understand the complete Warranty Statement found in this manual Fill outthe Warranty Registration Form in full and return it within 30 Days Make certain the Serial Number of the machine is recorded on the Warranty Card and on the Warranty Form that you retain The use of will fit parts will void your warranty and can cause catastrophic failure with possible injury or death 002369 WARRANTY INFORMATION TABLE OF CONTENTS SAFETY SECTION Decal Location Federal Laws amp Regulations INTRODUCTI
48. the bushing 9 and 12mm roll pin 29 Assembly Section 3 8 ER8 ER10 amp ER12 11 04 2004 Alamo Group Inc ASSEMBLY 11 Attach arm 3 to the pivoting bracket 2 and fasten with lever 7 and pin 4 Shown in the illustration is the ER10 Rake The same procedure applies to the ER8 and ER12 12 Attach arm 1 to arm 25 using M14x40mm bolts 12 and nuts 3 10 amp ER12 ER8 amp ER10 11 04 Assembly Section 3 9 O 2004 Alamo Group Inc ASSEMBLY 13 Attach brackets 5 to arms 3 and 4 fastening with levers 6 and pin 7 14 Position the hay rake arm so that pin 12 can be inserted in one of the holes on the quadrant 11 then attach the rake wheels 13 as shown in Part Section Pages 6 6 6 9 48 amp 49 to the hubs 14 using M10x25 bolts 15 washers 17 and nuts 16 ER8 ER10 amp ER12 11 04 Assembly Section 3 10 2004 Alamo Group Inc ASSEMBLY E c z E 5 o 2 E lt o o 9 lt e _ o y 7 o m o e m 2 o Is cc te q jo o o tc LLI 2 2 D 2 o N NN NZ mc Wes Ma Sur N 724 lt Al WS AV EN bad a Assembly Section 3 11 ER8 amp ER10 11 04
49. uant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders on the Tractor or Implement Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards Child L
50. udence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1 PARTSINFORMATION M amp W implement use matched system components for blades hangers rollers and bearings These parts are made and tested to M amp W specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce implements performance void warranties and present a safety hazard Use genuine M amp W mower parts for economy and safety seww n SEE YOURM amp W DEALER ER8 ER10 amp ER12 03 07 Safety Section 1 8 2007 Alamo Group Inc 5 SAFETY 435 NOTE M amp W supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning M amp W cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your M amp W dealer to order replacement decals ER8 ER10 amp ER12 03 07 Safety Section 1 10 2007 Alamo Group Inc SAFETY PARTNO DESCRIPTION 999001 00771039 00763977 1438311 5W119
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