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1. gt gt PENTAIR INSTALLATION AND SERVICE MANUAL HE Series High Head Filtered HYDRO MATIC Effluent Pumps NOTE TO THE INSTALLER Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system 293 WRIGHT STREET DELAVAN WI 53115 WWW HYDROMATIC COM PH 888 957 8677 269 TRILLIUM DRIVE KITCHENER ONTARIO CANADA N2G 4W5 PH 519 896 2163 2013 Pentair Ltd All Rights Reserved W 03 405 Rev 02 20 13 General Information Thank you for purchasing your Hydromatic pump To help ensure years of trouble free Operation please read the following manual carefully Before Operation Read the following instruc tions carefully Reasonable care and safe methods should be practiced Check local codes and requirements before installation Attention This manual contains important information for the safe use of this product Read this manual completely before using this product and refer to it often for continued safe product use DO NOT THROW AWAY OR LOSE THIS MANUAL Keep it in a safe place so that you may refer to it often WARNING Before handling these pumps and controls always disconnect the power first Do not smoke or use sparkable electrical devices or flames in a septic gaseous or possible septic sump California Proposition 65 Warning AWARNING This product and related accessories contain chemicals known t
2. information plate Whenever necessary to contact your dealer or installer give him this information Motor Model No Pump Model No HP Phase Volts Cycles Amps Ll L2 Date of Installation Well depth ft Pump depth ft Name of dealer installer from whom pump was bought Date of purchase Limited Warranty HYDROMATIC warrants to the original consumer purchaser Purchaser or You of HYDROMATIC Sump Pumps Effluent Pumps Sewage Pumps other than 2 1 2 and Package Systems that they will be free from defects in material and workmanship for the Warranty Period of 36 months from date of manufacture Our warranty will not apply to any product that in our sole judgement has been subject to negligence misapplication improper installation or improper maintenance Without limiting the foregoing operating a three phase motor with single phase power through a phase converter will void the warranty Note also that three phase motors must be protected by three leg ambient compensated extra quick trip overload relays of the recommended size or the warranty is void Your only remedy and HYDROMATIC s only duty is that HYDROMATIC repair or replace defective products at HYDROMATIC s choice You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered No request for service will b
3. ctrical circuit directly from the entrance box There must be an appropriate ly sized fuse or circuit breaker in this line Tying into existing circuits may cause circuit overloading blown fuses tripped circuit breakers or a burned up motor 4 Do not connect pump to a power supply until the pump is grounded For maximum safety a ground fault interrupter should be used CAUTION FAILURE TO GROUND THIS UNIT PROPERLY MAY RESULT IN SEVERE ELECTRICAL SHOCK 5 WARNING Reduced risk of electric shock during operation of this pump requires the provision of acceptable grounding a If the means of connection to the supply connection box is other than grounded metal conduit ground the motor back to the service by connecting a copper conductor at least the size of the circuit conductors supplying the motor to the ground screw provided within the wiring compartment b This pump is provided with ameansforgrounding To reduce the risk of electric shock from contact with adjacent metal parts bond the supply box to the pump motor grounding means including metal discharge pipes and the like by means of an equipment grounding conductor at least the size of the cable conductors or the equivalent 6 A clamp a weld or both if necessary is secured to the equipment grounding lead the equipment grounding terminal or the grounding conductor on the pump housing The equipment grounding lead if one is prov
4. e accepted if received after the Warranty Period has expired This warranty is not transferable EXCEPTIONS Hydromatic Special Application Pumps Battery Back Up Sump Pumps Filtered Effluent Pumps Grinder Pumps and 2 1 2 Sewage Pumps are warranted for a period of 12 months from date of purchase or 18 months from date of manufacture whichever comes first HYDROMATIC SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL OR CONTINGENT DAMAGES WHATSOEVER THE FOREGOING LIMITED WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE FOREGOING LIMITED WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an implied warranty so the above limitations or exclusions may not apply to You This warranty gives You specific legal rights and You may also have other rights which vary from state to state This Limited Warranty is effective June 1 2011 and replaces all undated warranties and warranties dated before June 1 2011 HYDROMATIC 293 Wright Street Delavan WI 53115 Phone 888 957 8677 Fax 800 426 9446 Web Site hydromatic com
5. fluent Submersible Pump by its attached electric motor cables The entire pump was tested thoroughly at the factory However to make sure there is no hidden damage caused during shipment we suggest checking for free rotation of the shaft prior to installation a Insert a screwdriver in the slot in the end of the shaft and check to see if the pump shaft turns freely a slight drag is permissible See Figure A b Again Do NOT run unit out of water Figure A 4 3 Model Number Designation HE20 51 Flow rate 8 8gpm 12 12 gpm 20 20 gpm 25 25 gpm 30 30 gpm 35 35 gpm VOLTAGE 1 115V 2 230V HP 5 1 2 HP 7 3 4 HP 10 1 HP 15 1 1 2 HP Model Designation 2 Wire High Head Effluent Electrical Preparation 1 Motor Voltage Hydromatic Effluent Submersible Pumps operate on a 115 or 230 volt single phase current The motor is NOT dual voltage 4 Inch Motor Minimum Service Requirements Min Volts Service 115 200 amp 230 60 amp 230 100 amp 230 230 2 Cable Size Submersible pump cable is not just ordinary wire the copper cable is well insulated to withstand many years of complete submersion in water Maximum Cable Length in Feet Selection of proper size cable is very important Undersized cable results in too low a voltage supply to the motor and ultimate motor failure Oversized cable will cost much more than proper si
6. ided is the conductor that has an outer surface of insulation that is green with or without one or more yellow stripes 7 The voltage and phase of the power supply must match the voltage and phase of the pump 8 Do not use an extension cord splices must be made with an approved splice kit and should be checked for integrity before submerging in water above ground joints must be made in an approved junction box 9 Do not work on this pump or switch while the power is on 10 Never operate a pump with a frayed or brittle power cord and always protect it from sharp objects hot surfaces oil and chemicals Avoid kinking the cord 11 Never service a motor or power cord with wet hands or while standing in or near water or damp ground 12 Do not use this pump in or near a swimming pool pond lake or river 13 Motors are equipped with automatic resetting thermal protectors The motor may restart unexpectedly causing the leads to energize or pump to turn 14 Check for nicks in the wire and pump insulation by using an ohmmeter and checking resistance to ground before installing the pump and after installing pump If in doubt on the proper procedure check with a qualified electrician 15 Do not pump gasoline chemicals corrosives or flammable liquids they could ignite explode or damage the pump causing injury and voiding the warranty 16 Do not run this pump with the discharge completely closed Thi
7. o the State of California to cause cancer birth defects or other reproductive harm Pump Warning To reduce risk of electrical shock 1 Risk of Electrical Shock This pump has not been investigated for use in swimming pool areas 2 Risk of Electrical Shock Connect only to a properly grounded receptacle Septic tank to be vented in accordance with local plumbing codes Do not smoke or use sparkable electrical devices or flame in a septic gaseous or possible septic sump If a septic sump condition may exist and if entry into sump is necessary then 1 provide proper safety precautions per OSHA requirements and 2 do not enter sump until these precautions are strictly adhered to Do not install pump in location classified as hazardous per N E C ANSI NFPA 70 1999 Failure to heed above cautions could result in injury or death 1 Before installing or servicing your pump BE CERTAIN THE PUMP POWER SOURCE IS TURNED OFF AND DISCONNECTED 2 All installation and electrical wiring must adhere to state and local codes Check with appropriate community agencies or contact your local electrical and pump professionals for help WARNING EXERCISE CAUTION WHEN HANDLING SERVICING OR INSTALLING PUMP BE AWARE OF ANY ELECTRICAL HAZARDS AND LOCATION OF LIVE ELECTRICAL POWER AVOID CONTACT WITH ELECTRICAL POWER 3 CALL AN ELECTRICIAN WHEN IN DOUBT Pump must be connected to a separate ele
8. re not included with pumps 5 Motor Grounding Instructions WARNING Reduced risk of electric shock during operation of this pump requires the provision of acceptable grounding This pump is provided with a means for grounding To reduce the risk of electric shock from contact with adjacent metal parts bond supply box to the pump motor grounding means including metal discharge pipes and the like by means of 1 an equipment ground ing conductor at least the size of the cable conductors 2 a clamp a weld or both if necessary secured to the equipment grounding lead the equipment grounding terminal or the grounding conductor on the pump housing The equipment grounding lead if one is provided is the conductor that has an outer surface of insulation that is green with or without one or more yellow stripes NOTE N E C requires that submersible pumps be grounded at installation WARNING Failure to ground this unit properly may result in severe electrical shock Grounding your new submers ible motor is accomplished by running a copper grounding wire from the green pigtail lead to the main electrical system ground Following is the recommended grounding procedure The grounding wire to be used must be the same size as the power conductor wires Insulated stranded or insulated solid copper wire may be used Aluminum wire is NOT suitable for this application Pump Troubleshooting The
9. s will create superheated water which could damage the seal and shorten the life of the motor This superheated water could also cause severe burns Always use a pressure relief valve set below the rating of the system 17 Pump is capable of building pressures in excess of 100 psi Always use a pressure relief valve 18 The following may cause severe damage to the pump and void warranty It could also result in personal injury e Running the pump dry e Failure to protect the pump from below freezing temperatures e Running the pump with the discharge completely closed e Pumping chemicals or corrosive liquids 19 Never work on the pump or system without relieving the internal pressure 20 Do not pump water above 120 Fahrenheit 21 Never exceed the pressure rating of any system component Read this guide completely before installation Hydromatic recommends an experienced serviceman to install new systems Please read this entire guide before installing your Hydromatic submersible pump CAUTION Do not run unit dry Unit can be severely damaged if run dry Pump Selection and Inspection 1 To select the proper effluent submersible pump size and model for your system determine the gallons per minute needed and pressure required 2 Inspect your new pump After purchase check the pump and other contents of the shipping container for possible damage DO NOT lift the Hydromatic Ef
10. vast majority of service calls on these systems are caused by problems that are electrical in nature Never operate the pump for long periods of time with the discharge valve closed This could cause overheating resulting in damage to the pump and its motor A properly sized relief valve should be installed before the tank to prevent the pump from operating with the discharge valve closed Familiarize yourself with potential problems and troubleshooting solutions Pump won t run 1 Blown fuse broken or loose electrical connections e Check fuses capacitor relays and all electrical connections 2 Motor overload protection contacts open e Contacts will close automatically within short time 3 Improper wiring connections e Check wiring diagram 4 Low voltage e Check voltage at control box Pump runs but no water pumped 1 Check valve installed backward e Reverse and reinstall 2 Pump impeller plugged or intake strainer clogged e Pull pump and clean Reduced capacity Any or all the above 1 Strainer or impellers partially 1 All known causes are checked clogged or plugged but system won t work properly e Pull pump and clean e Call your Hydromatic dealer or your serviceman For your reference Fill in the following information and keep this Installation amp Operation Guide among your important papers Information about your Hydromatic Submersible Pump will be found on the owners
11. zed cable See chart of proper sized cable in chart the smaller the AWG number the larger the cable wire size For Canadian installations a type RWU TWU SGOW or SWOW power supply cables recommended b The motor case shall be bonded to the main A C ground NOTE Ground wire size should be equal to connector size 3 Length of Cable The maximum cable length specified for each horsepower size and minimum AWG cable wire size referred to in chart means the total distance from the submerged pump motor to the electrical motor control box as shown in this diagram Hydromatic warranty is void if undersized AWG cable is used or if cable lengths longer than specified for each cable wire size are used Maximum Cable Length Using AWG Cable Size Volts 115 230 4 Splicing Power Cables to Pump After making sure your power cables are the proper AWG size and specified length splice them to the pump cables see illustrations Shrink Tube Motor Lead Ss lt gt Power Cable a Slip shrink tube over end of each power cable b Match pump cables to power cables and crimp connectors on each pair c Slide shrink tubes over center of crimped connectors and apply heat from propane torch from center to both ends of shrink tubes Sealant ra Bee d Splice is complete when sealant flows from ends of shrink tubes NOTE Splice kits a

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