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HydraStar FAQ-2 - Carlisle Industrial Brake and Friction
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1. HYDRASTAR Industrial Brake amp Friction FREQUENTLY ASKED QUESTIONS Q Will the Carlisle HydraStar function with the GM and Dodge factory controller and the Ford Tow Command factory integrated brake controller A Ford Dodge and GM state that their controllers are designed to be used with trailers equipped with electric brakes Carlisle recommends that aftermarket brake controllers be used instead of the factory controllers for trailers equipped with hydraulic brakes This being said newer production HydraStars when used in conjunction with the Carlisle HBA CAM module will function with the Ford and GM controllers but not in Dodge Higher gain settings are required and we have had reports that these controllers do not provide as good of braking as some of the aftermarket controllers nor are they as dependable when used with the electric hydraulic actuators Please refer to the list of compatible aftermarket controllers and model years where the HBA CAM is required Q How do I know which HydraStar unit to use with my trailer A A rule of thumb is to use the HBA 10 1000ps1 for drum brakes on single or tandem axle trailers Use the HBA 12 1200psi for disc brakes on axles rated up to 8000Ibs Use the HBA 16 1600psi for all Dexter disc brakes and Al ko Kober and Hayes disc or drum brakes Always check with the brake manufacturer for pressure requirements IMPORTANT Do not exceed the brake manufacturers recommended maximum oper
2. ating pressure Q How long has the HydraStar been on the market A The Carlisle HydraStar has been on the market for over 10 years The current models are seventh generation released in January of 2007 Q My Carlisle HydraStar trailer brake actuator does not work A First confirm that the in cab controller being used is approved on the Carlisle HydraStar Controllers list Next refer to the Troubleshooting Guide located in your service manual also available on line at www carlislebrake com If the unit still does not work or fails any troubleshooting test please contact the dealer distributor trailer OEM from which the product was purchased or Carlisle customer service CARLISLE Industrial Brake amp Friction ISO 9605 2000 1031 E Hillside Drive Bloomington IN 47401 Phone 800 873 6361 Fax 812 334 8775 Web Site www carlislebrake com HYDRASTAR Industrial Brake amp Friction Q Is it acceptable to wire the Carlisle HydraStar differently from the electrical schematic published in the Service Manual A NO Carlisle recommends connecting the HydraStar according to the electrical schematic located in your service manual Failure to follow these guidelines will damage the HydraStar unit and void your warranty Q Can l use other manufactures breakaway systems with the Carlisle HydraStar A YES Itis important that no matter which system is used a battery re charging unit is included in the breakaw
3. ay system Q My Carlisle HydraStar has a delay A Several causes of trailer brake delay are air in the hydraulic system low power supply from the tow vehicle inadequate wiring size or an incompatible brake controller in the cab of the vehicle Itis recommended to bleed the entire brake system according to the instructions located in the service manual The Carlisle HydraStar requires a 12V 25amp power supply on a minimum 12 gauge wire from the tow vehicle Please refer to the service manual for the wiring schematic Also the brake controller in the cab of the vehicle must be approved on the Carlisle HydraStar Controllers list and should be adjusted according to the manufacturer s instructions Revised 11 28 2007 CARLISLE Industrial Brake amp Friction ISO 9005 2000 1031 E Hillside Drive Bloomington IN 47401 Phone 800 873 6361 Fax 812 334 8775 Web Site www carlislebrake com
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