Interstater/MF 5435,5445,5460
Contents
1. E JEN SS V 1 5 16 Standard m 1 3 16 Min ay v PLATE Ji SA WS 4 per T m ke i H N ON CH FRICTIO LINING E ZD Mc ANGENENTNEN Vettel LL Mc EEE CE A SPRING BOLT WITHNUT Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 5 4 Lubrication Points LUBRICATE ALL POINTS BEFORE OPERATING MOWER FIRST TIME Lift Frame Pivot Pin G Rear Mower Idler Arm Wing Mower Belt Idler Arm H Banjo Bearings Cuttershaft Bearings J Banjo Coupling Tilt Cylinder Rod Ends K Driveline Yoke Lift Cylinder Rod Ends L Driveline slip Roller Bearings Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 5 5 TNITUO U b Initial Start Up Procedure INITIAL START UP PROCEDURE 1 Check all nuts and hex head capscrews to ensure all are tight and all lock washers are fully compressed flattened Check all hoses and hydraulic connections Make certain they are secure gt Inspect all moving parts and besure that no wires or hoses will be caught or pinched when the tractor or the INTERSTATER is in operation Tie down loose wires and hoses 4 Thoroughly grease the INTERSTATER and install a lubricap on each grease fitting Refer to the Operation and Maintenance Section Di Jack front of tractor up enough to allow axle to pivot through its full range While turning wheels through their limits right and left2. bolt to be installed The Right side and the Left side will install in the same way See Figure 7 amp 8 The wing lift frame pivots on two hinge pins When installing these pins they must be aligned in a way that will allow the retaining bolt to be installed The Right side and the Left side will install in the same way See Figure 7 amp 8 9 Install Lift Cylinder Mount Weldment The lift cylinder mount is a bolted on main frame weldment See Figure 8 Note the bracket also have the transport lug welded to it Rear Axle Support Weldment P N 02981801 that is bolted to rear tractor axle FN Mainframe Note this Partis heavy e 4 under approx 135 Ibs tractor Figure 6 Interstater MF 5435 5445 5455 8 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 2 3 Main Frame Dual Single Wing 6 Install the Lift and Tilt Cylinders Install the Lift cylinder and the Tilt Cylinder When installing these they must be installed with the rod end clevis grease fitting facing up and out See Figure 10 amp 11 The Wing Lift Cylinders MUST have lift control spacer installed to EE wing lift height eee 5 10 amp 11 Do not remove any shipping plugs from AL cylinders or hoses until you are ready to install the hoses this will keep the system and components clean while unit is being assembled Z Tilt and Lift Cylinder Controls The Cylinders are powered by the tractor hydraulic system The hoses for the cylinder hoses will p
3. the development of a prompt and correct solution to the problem This will also help to develop database of problems and related solutions which will expedite a solution to future problems of a simila nature 3 The technician may be asked to provide detailed information about the proble including the results of any required trouble shooting techniques If the information is not available The technician may be asked to get the information and call back Most recommendations for repairs wil be based on the procedures listed in the Service Manual Trouble Shooting Guide and Informatio provided by customer CONTACT ALAMO INDUSTRIAL Alamo Industrial 1502 E Walnut St Seguin TX 78155 Technical Service Dept PH 830 379 1484 Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Index 1 INDEX ASSEMBLY INSTRUCTION Page Index IN OU ON een Index 1 General E Index 2 amp 3 User dei gt e Index 4 Section 1 Pre Dilivery Check et 1 1 to 1 4 Section 2 Mainframe Assembly nun 0000000000000 nene o nene nn 2 1 to 2 6 Propare Ree EE 2 2 Prepare Main ame EE 2 2 Mount Frame Mounting Hale 2 2 Removed Parts From Nese 2 2 FE ME Tail Ce eege 2 3 to 2 4 install Lift Cylinder and Lift Cylinder mount 2 4 Connect Cylinder hydraulics to Tractor hyd supply 2 5 Section 3 Pump Driveshaft Hyd FANK sesuais aci paes usa ist ani
4. 09 04 2004 Alamo Group Inc Section 2 5 NOTES Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 2 6 22 Section 3 INTERSTATER Massey Ferguson 5435 5445 5455 amp 5460 Cab 2 Wheel Drive Standard Hood Pump Driveshaft amp O 2004 Alamo Group Inc Section 3 1 Pump amp Driveshaft Schematic Pulley Adapter Spline Clamp Yoke Shaft End of v Spacer Bolts I DY Driveshaft NF Thread Tube End of Driveshaft Tractor Engine Pump Mount Single Pump for Weldment Right Wing Only Install Driveshaft Pump amp Tank 1 Gain Access to Tractor Engine The hood side panels are removed to revel the tractor engine See Figure 2 Remove the engine guards on the left or right hand side of tractor See Figure 3 This will allow you access to the Tractor Crankshaft Pulley See Figure 1 2 Remove the Cast piece on Front of Bolster The casting on the front bolster of tractor will need to be removed it is a bolt on component This casting will not be used so set it aside to save with the tractor See Figure 4 3 Install Pulley Adapter Spacer The Pulley adapter spacer P N 02979238 bolts to the crankshaft pulley with four 7 16 NF X 1 3 4 long bolts amp Lockwashers P N 02976344 Bolts amp 00022200 Lockwasher The four holes in adapter for these bolts are the non threaded ones as the crankshaft pulley holes are threaded 4 Install Drive
5. Cylinders Cylinder Support Weldment These items are included in Interstater Component Crate P N 02981312 Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 6 4 Mount Kit Components 02981313 Carton of Small Parts Consist of the following Item No ltem No 00763977 02906300 02919400 02958920 02961115 02961286 02962748 02964028 02966873 02979238 803213A 02981314 02980177 02978281 00751878 002338 02822100 02811300 651312 03200285 000859 72414000 108748 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 3 3 3 1 8 1 1 Description Decal Notice To Owner Sleeving f Large Hoses 48 LG Adapter Hyd Elbow 16MJ 16MJ 45 Adapter Hyd Elbow 20MP 20MJIC 90 Adapter Pipe 20FP 20FP 90 Adapter Hyd Straight Decal ON OFF Switch Cutter Valve Switch PUSH PULL Drawing Boot Installation Plate Spacer Machined Operators Manual Asy Interstater Bolt Bag MF5400 Cab 2 Wheel Drive Switch Mount Weldment Hose Ring Weldment Pipe Plug 1 1 4 w Socket Hex Head Cap 3 4 Female Pipe Adapter Hyd Elbow Check Valve LT 50 4BR Coupler Half Male Decal Watch Your Step Plastic Tie Adapter Pipe 1 1 4 Close Nipple Spacer Cylinder Collar Carton of Small Parts is included in Component Crate P N 02981312 02981314 Bolt Bag Consist of the following Item No Item No 00003901 00022200 00037200 02918600 02963645 02971158 02971342 0297
6. Ez fog Splined yoke MAKE CERTAIN that the splined yoke is not on the pump shaft so far that it will rub the pump housing there must be a gap l the gap is OK tighten the flange yoke bolts until the clamp yoke is secures to pump shaft Slide the pump into the pump mount weldment until the flange of pump Is seated into center hole on mount See Figure 1 amp 5 8 Install Pump Retaining Bolts Install the two bolts that retain the pump to the pump mount E mma S weldment and tighten them See Figure 1 amp 5 aides Screen Shiel Front Bolster Casting Bolts On Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 3 3 Pump Driveshaft Hyd tank 9 Install Tank Mount Plates The tank mount plates have a LH P N 02977222 LH amp RH P N 02977238 RH These bolt to the side of the tractor in STe roj rotira kite O the existing bolts of tractor frame These holes will support frame rails have plastic plugs in them that will have to be removed A See Figure 6 Bolt the Tank Supports to the side of the tractor note there is a LH 8 a RH side The mount plates will also have hose rings P N 02978281 bolted to them use longer bolts to bolt hose rings on The LH side hose ring Shown in Figure will be used on the RH side bolted to the Mainframe support weldment when mounting the Single Wing Model The LH and RH bolt on the same DO NOT tighten the tank support
7. i A t k k O TA A i 1 LER k 1 1 i 11 W WW 5 Retun Hose connecis to deck collinf tubes Pressure Hose gt Connects to Motor Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 3 6 Pump Driveshaft Hyd tank 16 Hose Connections at head The hose con nections to the mower motor and cooling tubes is shown here as a reference to show that these hose MUST NOT be mixed up and connected wrong This is why it is so important to mark the hoses so you always know which is pressure and which is return If these hoses are connected wrong pres sure hose to cooling tubes the cooling tubes and or other components will be damaged The cooling si tubes will be expanded out of shape from the excess Oil Return pressure forced through them See Figure 19 The Pre ure hose fittings at the motor pressure and the return Gauge hose has a straight end at fitting The Pressure hose has a 90 fitting at the bulkhead fitting and the return Figure 17 I hose has a 45 fitting See Figure 15 16 19 20 821 m 17 Install Return Filter Pressure Gauge The Oil Return return filter pressure gauge screws into the side of Pressure the return filter housing This gauge is a low pres Ga sure gauge that is marked in green and red areas See Figure 17 The Oil Pressure return gauge has a rubbery tip on top of it the tip till have to have the tip of it cutoff Using a utility kn
8. ona ni 3 1 to 3 7 Pump amp Driveshaft STENA 3 2 jd KS 012128 ez ee EEE NE EE 3 2 Install Driveshaft amp PAND SR 3 3 to 3 4 Connect Fittings Hoses To PUM PS nisva kline obe eo 3 5 to 3 6 Connect Hosesioktrame 200000000 nn 3 6 Connect Hoses OT 3 6 Install Return Pressure Gauge eee eee nn 3 7 Install Oil Level Sight Glass in Tank iene 3 7 Install Oil Temperature GUC C ennen na taska oi 3 7 Install Motor 8 Valve Tank Return mes unne enen 3 6 to 3 7 Section 4 Wing Mower SE EN eg EE 4 1 to 4 13 Wing Mower Cut Off Gwitches eee 4 1 to 4 5 Wing Mower Hose Connections eee 4 6 to 7 13 WINO oje p e 4 7 to 4 9 Pump amp Motor Hydraulic SchematiC nn 4 10 to 4 13 Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Index 2 INDEX ASSEMBLY INSTRUCTION Page Section 5 Rear Mower Installation ne 9 1 to 5 8 Initial Ce G leren Et 5 4 to 5 7 MG ele o ie ae arg POPP REV E O O PO 5 5 Hydraulic Tank Filling Procedur eee 5 6 Section 6 Tractor amp Mower Mounting Requirements annae een 6 1 to 6 5 Mount Kit Component Inventory list aaneen eenen 6 4 to 6 5 Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Index 3 Section 1 INTERSTATER Massey Ferguson 5435 5445 5455 amp 5460 Cab 2 Wheel Drive Standard Hood PRE DELIVERY INSPECTION CHECKLIST Interstater MF 5435 5445 5455 amp 5
9. should already be installed o IA Or HUMP when you receive it from the factory See Figure 10 AE 5 gt Pressure E ed A Fitting need to be change to a 90 degree elbow fitting See Figure 10 One of the Two large caps on the tank The Pressure Out Port to Wing from pump fitting will suction ports will need to be replaced with an elbow mm Suction fittings and hose barbs It is best to use the most outward B ose 8 opening See Figure 10 Coat the fittings that screw Fitting into pumps and tank with a pipe sealer NOT Teflon Tape do not put excess sealer on OD of fittings and none on ID of fittings See Figure 9 Install the elbow gt es Pump The Suction hose will need to be cut to length See S NU Case Figure 11 Install the hose onto the pump using clean Drain and proper oil pour oil into the sution hose so it will run a Hose into the pump this will ensure the pump does not start up dry IMake certain that you have installed the hose clamps on the suction hose install the other end of the suction hose onto the hose barb of the tank elbow Tighten the Hose clamps on the suction hose on both ends See Figure 11 12 Install the Pump Case Drain Hose The pump case drain hose connects to the tank there are two fittings on the tank that the case drain can connect to because the same tank is used on the single wing model as the dual wing model The case drain hose can connect to eather one and
10. will damage the cooling tubes on the deck the cooling tubes cannot take the pressure it will make them swell up and bulge IMPORTANT FACT When connecting the hoses to the fittings on the mainframe crossmember remember the top hose is always Y At thew pressure hose and will only connect to the na LA bottom motor never the cooling tubes on the deck The Wa G md Re bottom hoses are the return hoses and will always Figure 18 Colling fit connect to the cooling tubes on the mower deck See Figure 18 8 19 The RH wing will connect the same as the LH mower Shown IMPOR TANT On the RH Wing the top hose is pressure and connect to the Motor and the bottom hose connects to the Tank return 2 Double Check all Hose Connections Be fore operating the mower make certain all hydrau lic hoses are connected correcily IT IS MOST critical that you make certain NO HIGH PRES SURE hoses are connected to the wet tubes of the mower deck The wet tubes will expand swell up and be damage if the High Pressure hose is connected to the deck wet cooling tubes See Figure 21 22 23 24 25 26 8 27 Looking at all these figure before going on to next step is impor tant 3 Install Pump Cover The front pump cover will bolt to the tank this cover will cover pumps and all hoses and or fittings connected to the pump See Figure 20 Set the cover down over the pumps Align the hove in cover with the tabs welded to the tank See Figure 20 4 Ins
11. 460 Asy Man 09 04 2004 Alamo Group Inc Section 1 1 MACHETE PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled See following page 1 4 for component location Saftey Equipment Operators Manual is with Unit The Safety Decals are installed as listed in the Assembly Manual Valve operation plate is installed Operators cage or Tractor Cab is in place Deflectors are installed on the Mower Head Tractor Rops or Cab with seatbels installed properly All Foot Guards and safety switch are installed and functional Frame Axle Plate Bolts are torqued Head Mounting Bolts tightened Frame attaching Bolts tightened Front Support Bolts are torqued Hydraulic Tank mounting Pins Bolts in place correctly All Welds inspected toinsure proper welds and locations Hydraulic System Oil Level in Hydraulic Tank is within the sight gauge Item 5 page 1 4 Hose connections are tight Hoses do not have any kinks or twist in them Front Pump Shaft adapter bolts are tight Front Pump Shaft Coupler Drive Shaft is lubricated and has an anti seize compound on the Splines of Pump and Shafts The Pump Drive Shaft has correct alignment Suction Hose has no leaks or kinks Flail Mower Head Skid Shoe Bolts are torqued to 120 ft lbs Motor Bolts are torqued to 120 ft lbs Belt Alignment amp tension adjustment is correct Cutter
12. 5781 02976344 02975669 00002000 00015800 00011100 Qty NNNNBEBS bb bo P O N Description Lockwasher 3 4 PL Lockwasher 7 16 PL Locknut 3 4 NC Bolt Hex Head 3 4 10NC X 2 PL Gr8 Bolt Hex Head 3 4 10NG X 1 3 4 PL Gr8 Lockwasher 20 MM Bolt Hex Head M20 P2 5 X 45 MM PL 10 9 Bolt Hex Head 7 16 NF X 1 3 4 PL Gr8 Bolt Hex Head 7 16 NC X 1 1 4 PL Gr8 Bolt Hex Head M20 P2 5 X 60 MM PL 10 9 Bolt Hex Head 3 8 NC X 3 4 PL Gr5 Locknut 3 8 NC Flatwasher 3 8 Std Bolt Bag is included in Carton of Small Parts P N 02981313 Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 6 5 NOTES Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 6 6 O 2004 Alamo Group Inc INDUSTRIAL Insterstater Assembly Manual Massey ferguson 5435 5445 5455 amp 5460 2004 Edition P N 02981905 ilnterstater MF 5435 5445 5455 amp 5460 Asy Manual 09 04 O 2004 Alamo Group Inc
13. Installation 10 Connect Tilt Cylinder to Mower Deck The Tilt Cylinder connects to the mower head See Figure 15 amp 16 Note you will need to remove the belt guard to connect this cylinder so you will have room for the cylinder mounting pin to be installed See Figure 16 When connecting the cylinder the grease fitting on the rod end must face up the locking collar on the cylinder must face up and be tightened on rod end The RH Wing and the LH Wing will mount the same Install the RH wing the same as the LH wing Reinstall Belt Guard 11 Install Wire Harness to Motor Solenoid The E thumb nut on top of the solenoid will allow the solenoid to be turned to different direction if needed See Figure 17821 The Wire Harness to the head will have a plug at the end that connects to the wire harness to the pe electric cut off switches located in the cab LH Wing Shown LH Wing Shown F gom Front Clevis Locking W gt A Cylindel Rod Collar gr a Hagen VR V fig S Wire Harness to Magnetic Swithc LH Wing Shown From Rear Figure 17 mo Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 5 Wing Mower Installation Connecting Mower Motor Hoses 1 Connect Motor Pressure amp Return Hoses Pressure Hose to Mower Deck Connecting the Motor Hoses is ISCH very critical that they a re connected to the correct fittings If these hose are connected backwards it
14. Le Manual Massey Ferguson Model 5435 5445 5455 amp 5460 Cab 2 Wheel Drive Standard Hood ALAMO M E dij o E al Tractors Semer with additional options actor natte modifications new tractor models or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor Alamo Group is not responsible for modifications to the MountKit to accommodate these differences ALAMO INDUSTRIAL ManualPiN 02981905 Published 09 04 1502 E Walnut Seguin Texas 78155 MEMBER OF THE AFA ALAMO GROUP 210 3 9 1480 O 2004 Alamo Group Inc ALWAYS ON THE CUTTING EDGE TO THE OWNER OPERATOR DEALER All implements with moving paris are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS k USE SAFETY SOES 4 BLOCH UP SECURELY M CHILDREN OPERA MORS BEFORE WORKING GLASSES SEAT UNDER FELTS A FRA 1 Buddy md energie r
15. d perso z mani ey sagn and pincers decals for bra der end TAT ent beer mus ee aluse ard OTC w Leem how lo KO egr vidde rik n p emergency Be aber bor posse ty sd sere hj il dreni Akse na dren on Air pir or irao Ala fa rede Ss Nede fl SPE er Fa ka gal S cute wett sun or Dea lt fo ber Fur CAH rj Ta ct TEEN Or C OG Card DORA DI Ge A Overste anhryvithiradtor having Hr Cher Protectes rue ROPS end with seetbet Febem zazgre y ard sek topresent injary ard poseble de from helling of or tractor meerder Personal Protecive Egupment muchas Hard Het Gefell Safety Shoes and En Fuge se Recommended 4 och op es pro rasa dra hop are sd Verd rom paarse rd sa turni beek re paling nart ar tret edet nos ng un rare ni ui rr Mari ooo er n bo preveni Eras jury r de dih tet len deo page nadar opera on dc one Mabe cera aren Cear betre beest ring or bling S Retort erating pi LAL redi ri de ni tg poser Baere Tie m plarn ni zi ren apert bej broad dlan g vente Gog or Tranaperi Pir an Fulktype impleren center gade mid Weg Trasapori Locks m Moldieg implements a Ahah Safety Ch r broeker eed boa guri secure Gee Opere 5 ara 5 ddr corar hal fe DM san Mama ud al Reledors art Start vabe Folds u il V af codes 7 asti parle wih u ing Hrad ra m i passas Eska ner o hele u e mi Brass l radu k pere S asy r death fran LEN Fara by aces en get Lepanto ca zvller slniciute ME Before damourdag secure Nobene inirasspor posdion Mi
16. e 9 before running mower Also DO NOT start tractor if the rest of the assembly to the interstater is not done Make certain that all hoses compontents wiringing is completed and Oil Tank for interstater has been filled with oil N Slip clutch is incorporated in the PTO driv eline It is designed to slip absorb the shock load and protect the driveline It is important that the clutch lining plates slip when an obstacle or load heavier than clutch setting is encountered There fore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is impor tant to make sure that the clutch lining plates are not rusted corroded together Before using the mower use the following procedure to make sure the clutch will slip and give the overload protection required See Figure 8 This is a required step because the driveline has been sitting and may be stuck A Loosen nuts on springs until the springs can freely rotate yet remain secure on bolts B Attach mower to tractor and start the tractor Set the engine speed at 1200 RPM C Mark outer plates with marker paint or any form that will work for you to tell if the compo nents of the clutch slipped D Engage the PTO approximately one sec ond and then quickly disengage it The friction lining plates should break loose check the mark E Turntractor off and tighten the nuts on the springs to their original position of 1 5 16 compressed spri
17. e wire harness will be run down and under the round bar of lift frame LH Win Shown Leave harness here for now From Front 8 Install Magnetic Switch Pickup amp Bracket as well as the rear hinge bracket The Rear hinge Bracket will install similar to the way the front does but not the same because the Magnetic switches and brackets bolt on with it Before installing the rear Hinge bracket locate the magnetic Switch Bracket See Figure 12 There are two spacers about 3 4 long that must be installed between the magnetic switch bracket and the hinge Bracket See Figure 12 Also the wire harness must be run between these two spacers and between these two brackets See Figure 13 amp 14 Install the remaining two bolts and tighten all the hinge bracket bolts this will include the front hinge bracket bolts See Figure 21 9 Plug Magnetic Switch into Wire Harness The wire harness will have two wires coming out of the loom near where they go over the magnetic switches with butt connectors on them a black wire and a black wire with white stripe These wires are to be connected to the magnetic switch black wire and the black wire with white strip of the magnetic switch See Figure 14 Plug these together now and continued to run wire harness up behind the hinge and on up to the mower decks motor See Figure 21 Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 4 Wing Mower
18. ife or suitable knife cut the tip off now See Figure 17 This will need to be done before unit is run Oil Level Sight Ga ge L 18 Installthe Oil Level Sight Glass The Oil Level sight Glass screws into the Hydraulic tank and may Vi Temperature already be installed into the tank when it is received Fi gure 18 Gauge from the factory This is to be covered with oil when tank is at operating level See Figure 18 19 Oil Temperature Gauge The oiltemperature gauge is a mechanical gauge that measures the temperature of the oil in the tank This gauge may be installed into tank when received from factory or it Pressure Hos to may need to be installed Install as shown See Figure 18 Case Drain ge 20 Head Hose Connections The hose connec tions for the head are shown here as a reference only The wing hinge mounts and motor cut off switches must be installed before the hoses can be connected to the head See the section 4 for mounting the head and the cut off switches Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 3 7 Pump Driveshaft Hyd tank Pressure Hose From Pump has a 90 Fitting Connects here Pressure Hose Motor has a 90 Fitting Connects here NOTE The Pressure hose will always be connected to the top fitting and the return will always connect to the bottom Return Hose to Tank Return Filter has a 90 Fitting Connects here Retur
19. in all components of the tractor are in the OFF position Prepare Main Frame The Main frame See Figure 2 will be bolted up under the tractor at the rear of the tractor to a Rear Frame Mount weldment P N 02981801 The front of the main frame bolts to the front frame support weldments P N 02981813 LH Weldment amp P N 02981814 RH Weldment See Figure 2 amp 3 Mount Frame Rails To Tractor Mount to Front of Tractor 1 Installthe Front Frame Support Mount Weldments LH Side of P N 02981813 LH Weldment amp P N 02981814 RH Tractor Weldment See Figure 3 amp 3A There is a LH and a RH Frame Support Mount Weldment to mount main frame Right Wing to These will bolt to the front of the tractor with two OnlyMainirame mounting bolts on each side When Starting the two mounting bolts it will work best to install the RH Side See Figure 2 andthe LH Side See Figure 3 Do nottighten the two mount bolts on each side this will allow you to align mounting bolts easier Move tothe rear ofthe tractor under the rear axle check the threaded bolt holes in the rear axle housing Remove any plugs or bolts that will be in the way See Figure 4 amp 5 RH Side of Tractor Mount to Rear of Tractor Front Frame ap Looking from Front Support weldmeni Nha Pais th t will n of Tractor to Back bolts to tractor raed iii Ki ay M Mainframe to P framereil mount bolts VE e N Mainframe Frame M
20. inge pin to align the two holes so the bracket will bolt on See Figure 8 amp 9 Tighten the two mounting bolts in to the hinge pin The Hinge bracket will still turn free LH Wing Rear Hinge Bracket Two Threaded Holes In Hinge Pin LH Wing Shown Always use overhead hoist to position mower a Li Magnetic Activator Switch Bracket 4 Hinge Pin Bracket Hinge Pin Figure 8 Bracket Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 3 Wing Mower Installation 5 Install Mower Front Mounting Brackets The Mower Hinge Front Brackethas a has a LH amp RH See Figure 10 These brackets will slide over the Hinge Pin which is bolted to the mower deck at MS factory This bracket will be bolted to the Lift frame 2b z with four bolts This hinge Pin WILL NOT have threaded holes as the rear hinge pin did 6 Install Wing Mower to Lift Frame Using the over head hoist position the Mower Deck See Figure 10 to where the front hinge bracket will align with the lift frame Install at least two of the mounting bolts and snug them down Z Install the wire harness to wings The Wire Po nn harness will have a lead to each wing These can be AH Wing Front Hinge determined by the length the longer lead will go to k Pin Bracket the left wing There is apiece of square tube welded to the lift frame on the back for the wire harness to be run through See Figure 11 Th
21. ipped with a standard hood Tractors equipped with a high visibility hood require a special mainframe to allow clearance for servicing the battery which 1s located just below the right side of the operator platform 3 Ifa rear head is needed it can be ordered as a 96 centered or 88 with an 8 5 offset 4 The mainframe should allow approximately 9 of ground clearance when equipped with the maximum tire sizes listed above 5 The right hand steps must be removed for head clearance Ingress egress on the right is otherwise blocked by the control stand 6 Two lift chains are recommended for centered heads while offset heads should only be ordered with one 7 Mount kit includes Neapco style driveline with double U joints 8 The right hand only component crate for tractor hydraulics includes hoses and fittings for coupling to the rear tractor hydraulic remotes Note the tractor must be equipped with two remotes Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 6 2 MOUNTING SPECIFICATIONS Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 6 3 Mount Kit Components IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the components in that assembly are wanted These will break down to bills of material of the components Some of numbers listed a
22. ir in the control system Look for any unusual or excessive noise or vibrations Make sure the left rear wheel of the tractor stays on the ground when the boom is fully extended horizontally with 200 Ibs placed on the outside of the mower head Post Operation Inspection Check that the oil in the hydraulic tank has not turned milky in color or has foam on top Check that there are no loose fasteners or hardware Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 1 3 Tractor Mower Component Location For Check List Pumps Hyd Tank amp Cover E U 1 Ti lo M Right Wing Flail Rear Flail Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 1 4 1000017011011 Section 2 INTERSTATER Massey Ferguson 5435 5445 5455 8 5460 Cab 2 Wheel Drive Standard Hood Main Frame Asy O 2004 Alamo Group Inc Section 2 1 Main Frame Dual Single Wing Prepare Tractor Remove Components from Tractor There are items that must be removed from tractor that will not be used before the mainframe can be mounted The steps c gt right side has to be removec See Figure 1 Before beginning any work on Tractor the Negative Ground Battery cable needs to be discon nected from the battery to protect the electrical system Before reconnecting Battery cable check all connections that you have made and make certa
23. lug into the back of the tractor hydraulic outlets The Tractors factory hydraulic controls will be used to control the wing lifting and fold The hydraulic kit to instal hoses are included in mount kit See Figure 12 When running hoses from Cylinders to the rear of the tractor make certain not to cross the hoses of cylinders at the remote lf cylinders are not functioning properly check hose to make certain cyl hoses are connected correcily See Figure 13 Frame Hinge Pins RH Wing Lift C linde Mountirrg Weldment LSK 4 Mainframe ug Grease gt Fittings Wing Lift Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 2004 Alamo Group Inc Section 2 4 Main Frame Dual Single Wing mi _ bh Menn Tractor Remo pe j r Outlets Install with Hyd fittings Wing Lift Cylinder to rear dp ff eer ad Wing Fold Cyl r N A gt LM Lift Control Spacer 77 e Grease M ra MUS DP do ust face o Las E aa T k 1 Ja x q Ta en i d k k k z i r up ji LF u z FRI L Tractor Remote Hydraulic Outlets Hoses for the Lift and Tilt cylinders are the same size Qty 3 of Hose P N 02905100 4 4FJX 4FJX X 114 Long Make certain lift control spacer was installed on Lift cylinder See Figure 10 8 11 RH Wing RH Wing Tilt Cylinder Lift Cylinder Figure 13 Interstater MF 5435 5445 5455 amp 5460 Asy Man
24. n Hose from Cutter Head Cooling Tanks has a 45 Fitting Connects here Main Frame w hose bulkhead fitting RH side of tractor looking from front to rear of tractor Single Wing Shown Dual Wing has metal cross over pipe with a Tee in it for the return Note 45 elbow on bulkhead fitting tha hose connects to Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 3 8 MN Section 4 IINTERSTATER Massey Ferguson 5435 5445 5455 amp 5460 Cab 2 Wheel Drive Standard Hood Wing Mower Installation O 2004 Alamo Group Inc Section 4 1 Wing Mower Installation Wing Cut Off Switch 1 Assemble Brackets amp Magnetic Switches Shown below will reference to a dual wing model a single wing will connect the same with half as many parts Locate the Magnetic switch mount ing bracket dual wings there will be two of these See Figure 1 If Dual wings the two brackets will have the switches mounted on the opposite side See Figure 2 Once these have the switches bolted on lay the brackets aside for now See Figure 20 2 Assemble Magnetic Switch Activators me Small Screw Hole magnetic switch activator has a magnet inside and a cover that must be installed See Figure 4 There are brackets that these bolt to With dual wings there is a LH and RH bracket Bolt the Magnetic activators to the brackets See Figure 5 Magnetic LH Bracket Shown Note there are two
25. n lower fittings Lower Connection Always from Deck Wet Tubes to Filter Tank Return Line LOW PRESSURE Nut on Bulkhead Fittings Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 12 Pump amp Motor Hydraulic Schematic Wings have a front and a rear wet tube for cooling the oil At the outer end of the decks there is a cross over hose which allows the oil to cross from the rear tube to the front tube The Tubes and the cross over hose are in the oil return to tank circuit which has to be low pressure Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 2004 Alamo Group Inc Section 4 13 NOTES Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 14 DO Section 5 INTERSTATER Massey Ferguson 5435 5445 5455 amp 5460 Cab 2 Wheel Drive Standard Hood Rear Mower Installation Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 5 1 Rear Three Point Mower Rear Three Point Mower Connection 1 The Rear Mower is a standard Three Point Hitch mounted mower that is PTO driven through a driveline It will be sent already assembled with the driveline tied to it See Figure 1 2 Connect Lower Hitch Pins The lower hitch pins connect to the lift arms of the tractor with click pins these pins are furnished with the mower See Figure 2 I
26. nd tractor fuel cut off crank engine for about 30 to 45 seconds to allow oil to fill pumps and motors Check the oil level in the sight gauge If no oil is seen add oil to bring the level up to the sight gauge NOTE Do not fill the tank with oil above the level of the sight gauge Over filling the tank with oil after the initial filling may re sult in oil being discharged through the air filter on top of the hydraulic tank Start the tractor and run it for 2 minutes and then turn it off Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run If no oil is seen add oil to bring the level up to the sight gauge Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 2004 Alamo Group Inc Section 5 6 Initial Start Up Procedure CAUTION ROTATING KNIVES Remove all foreign objects and stand clear of 1 cutter units DO NOT GET NEAR NOTE On tractor hydraulic powered circuit only make certain that there is full flow from tractor hydraulic system to control valve Refer to tractor manual 9 After hydraulic system is fully charged and functioning properly switch cutter units on then speed engine up to 540 RPM PTO speed Maintain this speed for about 5 minutes Check complete INTERSTATER look for any leaks loose connections or anything that could cause premature wear or failure FINAL CHECK Run INTERSTATER for about 1 2 hour at full speed Check for leaks and vibra
27. ner ground Risos vi peek or bei dra brake Sa nose PTO lop age Mi rati ve ey nd s k ul m de Ol rallar Has ea ted T preveri ET JE Send rees parti ATEN GM Sat Try i des ever mou or diam a Tro vende ashing Forn Puro Er Mi Saus T Lg der z TRANSPORT SAFELY 6 USE SMY LIGHTS A T HOT OPERATE 8 DO HOT MOUNT OR REFLECTORS WITH CUTTER OF DISMOUNT WHILE WING RAISED A BO TARN WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Filloutthe Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain INTRODUCTION ABOU VANUA The intent of this publication to provide the competent technician with the information necessar to perform the CORRECT Assembly to the Alamo Industrial Product This will in turn provide fo complete customer satisfaction Itis hoped thatthe information contained in this and other Manuals will provide enough detail tc eliminate the need for contact of the Alamo Industrial Technical Service Dept However it should be understood that many instances may arrive where correspondence with the Manufacturer is neces sary CONTACTING MANUFACTURER Please help us Help You Before You Call Alamo Industrial Service Staff Members are dedicated to helping you solve your problem
28. ng length Figure 7 Interstater MF 5435 5445 5455 8 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 5 3 Rear Three Point Mower Rear Three Point Mower Connection 8 Slip clutch is incorporated in the PTO driveline It is de signed to slip absorb the shock load and protect the driveline Af ter the first hour of operation the slip cluteh should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating To adjust the slip clutch tighten the spring bolts 1 8 maximum turn at a time Bolts should NEVER be adjusted to the point where the springs are com pressed solid Minimum spring length is 1 1 8 The slip clutch should be checked periodically and adjusted to compensate for wear The lining plates are 1 8 thick when new Replace after 1 32 wear lf the mower has been idle for an extended period of time or in wet weather before operat ing check to be sure the friction lining plates are not frozen or rusted together Should this freezing occur refer to the proce dure described in the Seasonal Clutch Maintenance section on the next page There are four fric tion lining plates in the slip clutch These should be checked weekly for oil or grease wear and mois ture which could cause corrosion on the drive plates See Figure 7 NOTE Above information is listed as a reference only and will not apply to mower assembly
29. noid I Connector Tr Ring Connector to Ground 4 BB Connecters Shipped Loose in Separate Plastic Bag 416 Red to Switched Power Supply 16 Yellow SY En Solenoid Connector gt 12 Brown Line at Cutter Valve Oz Z Connector to Starter Solenoid Interstater MF 5435 5445 5455 8 5460 Asy Man 09 04 2004 Alamo Group Inc Section 4 8 Wiring Harness Wire Harness Connections 1 Disconnect Battery Cable Disconnectthe battery cables before attempting any of the electrical connections this is to protect the tractor electrical system as well as the mower electrical connections Electrical connections should never be attempted with the battery connected Use Ohm Meters to test electrical connections 2 Motor Control Switch The wiring harness sche g matic listthe plug wire type wire color and where the Figure 23 wires connect The wire harness will be shipped complete The wire harness will need to be con nected correctly or it will not function properly DO NOT operate any unit that is not functioning correctly Cutter Solenoid amp Wire See Figure 22 amp 23 Harness Se 3 Connect Starter Solenoid Wires The starter solenoid wire are the two brown wires The tractor solenoid activation wire See Tractor Model Wire Schematic will need to be cut and rerouted through these two brown wires Connect the two wires at the starter solenoid See Figure 22 amp 23 4 Connect Wi
30. o your customer s service problem as quickly and efficiently as possible Unfortunately we receive entirely to many calls with only a minimum amount of information In some cases the corresponden has never gone out to look at the equipment and merely calls inquiring of the problems described to hi by the operator or customer Most calls received by Alamo Industrial Service can be classified into approx 6 general categories Hydraulic or Mechanical Trouble Shooting Request for Technical Information or Specifications Mounting or Fitting Problem Special Service Problem Equipment Application Problems Tractor Problem Inquiries SLR at ad Ma HOW YOU CAN HELP Make sure the call is necessary Most of the calls received may not be necessary if the Deale Service Technician would do the following 1 Check the Service Information at your Dealership provided by Alamo Industrial This would include Service Bulletins Information Bulletins Parts Manuals Operators Manuals Assembly Manual or Service Manual many ofthese are available via the Alamo Industrial Internet site www Alamo Industrial Com Attempt to diagnose or repair problem before calling 2 Ifa callto Alamo Industrial is needed Certain Information should be available and read for the Alamo Industrial Service Staff Such information as Machine Model Serial Number Your Deale Name Your Account Number and Any other information that will be useful This information is vital fo
31. ount Side ing Rails LH Appen Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 2004 Alamo Group Inc Section 2 2 Vain Frame Dua ingle Wing 2 Install Rear Support Weldment The rear support weldment P N 02981801 bolts to the tractor rear axle housing See Figure 5 5A amp 6 The rear axle housing has Neca holes init SE Deli IS with the tractor rear wheels removed for illustration and to when assembling this part it is heavy approc 135 Ibs Use Jacks to lift it and clamp it to the jacks where it wont fall This is a two person step 3 Tightening Mainframe Bolts With all the bolts Mainframe installed the bolts at the front of the mainframe to the frame mounting rails the bolts through the rear of the mainframe support weldment Tighten the bolts begin ning with the bolts that mount the frame rail mount to the tractor in the front See Figure 3 amp 4 Second tighten the four bolts that mount the frame rail to the frame rail mounts See Figure 3 Next tighten the rear main Frame Mount ing Rails RH Side frame bolts that connects the rear of the mainframe to ue Hose Mounting Bracket the tractor rear axle housing Once all the bolts are tightened you can remove any floor jacks from under 9 main frame 4 Install RH Wing Lift frame The wing lift frame sh eder ado ro pivots on two hinge pins When installing these pins tractor axle they must be aligned in a way that will allow the retaining
32. re NOT individual Parts but complete assemblies and or box of assemblies Check before ordering 02981881 Interstater Mount Kit Consist of Following Part No Part No 02981801 02981809 02981813 02981814 5312316 02918600 00037200 02975669 02971158 02981885 02971342 Qty ppago passas Description Main Frame Support Weldment Rear Main Frame Weldment Main Frame Support Weldment LH Front Main Frame Support Weldment RH Front Washer 25 32 ID Hardened Bolt Hex Head 3 4 10NC X 2 Gr 8 Locknut 3 4 10 NC Bolt Hex Head M20 P2 5 X 60 MM PL 10 9 Lockwasher 20 MM Bolt Hex Head 3 4 10 NC X 4 3 4 PL Gr 8 Bolt Hex Head M20 P2 5 X 45 MM PL 10 9 These items are included in Interstater Mount Kit P N 02981881 02981312 Interstater Component Crate Consist of Following Part No Part No 002364 002365 002482 002501 02966874 02968160 02973712A 02977222 02977238 108423 108436 702717 02981313 02905100 02980151 ty Q 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 Description Hose 16 16FJX 16FJX45 65 5 Hose 16 16FJX 16FJX90 62 5 Hose 16 16FJX 16FJX90 72 LG Wire Harness Interstater RH1st w Cab Cable Boot Hose 16 16FJX 16FJX90 52 LG Driveshaft Asy w 7 8 13 Spline Clamp Yoke Plate LH Tank Mount Plate RH Tank Mount Pump Mount Machined Lift Frame Weldment RH Pump Asy Single Pump Carton Small Parts MF5400 C 2 Hose 4 4FJX 4FJX 114LG f Lift amp Tilt
33. ring to Cutter Valve Solenoid The plug for the cutter valve solenoid will plug onto the F solenoid without any modifications to plug or solenoid See Figure 24 5 Connect Cutter switch electrical supply The red wire to power switch supply will be connected to a power supply that is only active when the ignition key is In the on position Also make certain that it is connected to source that will not interfere with the switch or that the switch will interfere with other components of the tractor 6 Connect the Ground Wire The ground wire will need to be connected to the tractor where it will have a good uninterrupted connection 7 Install Motor Control Switch The motor control Figure 25 switch will be mounted in the cab in a convenient place for the operator The location of this switch is up to the installer to decide Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 9 Pump amp Motor Hydraulic Schematic Return to Tank from TRACTOR Return to Tank from Wet Tubes of RH Wing REAR Wet Tubes of LH Wing RIGHT WING Mainframe Return Tube Cross Over LEFT WING Line K BE E L I Tee pet x By a Hose Sleeving ra RY Sos d H H Ear Gs N y eh i a La Hose Sleeving LJE Au VA K Pressure from Pump to RH Wing Motor Pressure from Pump to LH Wing Motor TRACTOR TRACTOR LH SIDE RH SIDE Hose Sleeving gt Indica
34. sets of MA H Switch mounting holes In figure 5 the set that have the li A bolts through them is used to shut wing off at 45 degree up If the other set of holes are used wing mower will shut off at 90 degrees up The 45 degree setting is recommended for standard ap plications 3 Install Switch Brackets amp Head Mounting Brackets Use a hoist to lift the Wing Mower and position it for mounting DO NOT get under Mower while lifted on a hoist See Figure 6 Mower is only be positions so that switch brackets and hinge brackets can be installed to head this must be done before mower can be mounted to lift frame Small Screw Hole Slotted Hole for Bracket switch wires lt Mountings Holes Magnetic Stich Activator Case LH Wing Magnetic Switch 8 Bracket Ne O m RH Wing Magnetic Switch amp Bracket Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 2 Wing Mower Installation Wing Cut Off Switch continued 4 Install Mower Rear Mounting Brackets amp Magnetic Switches The Mower Hinge Link has a LH 8 RH See Figure 7 These brackets will slide over the Hinge Pin which is bolted to the mower deck at the factory There are two Threaded holes in the end of the hinge pin See Figure 7 These two holes serve dual purpose First they hole the hinge bracket on and the Magnetic Activator Bracket on Some times you will need to loosen the H
35. shaft Shaft End Insert driveshaft half Shaft half with 4 bolt flange yoke against crankshaft pulley adapter This 4 bolt flange yoke bolts to engine crankshaft pulley adapter P N 02979238 with four 7 16 NC X 1 1 4 bolt P N 02976344 bolt amp 00022200 lockwasher The Complete driveshaft asy P N 02973712A is a two piece shaft and tube design When installing it note that when the shaft and tube are slid together they must be timed at the universal joints Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 2004 Alamo Group Inc Section 3 2 Pump Driveshaft Hyd tank 9 Install pump Mount Weldment P N 108423 Bolt the pump mount weldment to the front of the tractor where the factory front casting was removed The pump mount weldment will bolt to the same holes as the casting did The driveshaft will be sticking through the front of the tractor See Figure 1 8 5 6 Install Driveshaft Tube End The Tube end of the driveshaft will have a splined clamp yoke on it When installing the tube end of driveline the univer sal joints of each end MUST be aligned Timed See Figure 1 amp 5 Driveshaft P N 02973712A Sides of Hood 7 Install Hydraulic Pump Pumps to operate Remove Mower Motor Install the Pump single pump for only one wing P N 702717 Align the splines of the pump shaft with the splines of the driveshaft yoke ate se CRT aime Push the pump on till the pump is seated into the
36. shaft bearings are properly lubricated Roller bearings are properly lubricated Blades swing freely All Pins and Clips for Rear Mower are installed Clutch on Rear Mower has been checked for proper adjustment and conditions per parts book reguirments All Belt guards are installed correctly Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 2004 Alamo Group Inc Section 1 2 MACHETE PRE DELIVERY INSPECTION CHECKLIST Tractor Mower Operation Inspection Using all Safety precautions operate the Tractor and Mower unit for 30 minutes and while the unit is running check the following items Note Only make adjustments after the mower has been turned off and all motion has stopped and all hydraulic pressure has been relieved Check for Hydraulic oil leaks at the hose connections Operate the boom and mower head throughout its full range of motion and check for hose s rubbing pinching or kinking Make sure the Return Filter Gauge is reading in the Green after Oil is warm Check the function of the Mower Head On Off Valve and switch for proper function Make sure that the tractor will not start with the mower on off switch in the on position Check the Blade Rotation for the Rotary Mower Head to make sure it is turning Clockwise looking from the top of the mower deck Make sure the control valve boom movements agree with the valve operation decal Make Sure Boom Movement operates as expected and is smooth and under control no a
37. swing them up and down Look for interference between tires and any part of the INTERSTATER If interference occurs shims not furnished must be welded to axle pivot stop or steering arm to limit the movement enough to avoid interference Tractors with an adjustable front axle may require an outward adjustment of the wheels 6 To fill the INTERSTATER reservoir with new clean hydraulic oil follow the steps below Refer to the Operation and Maintenance Section for specifications See Figure 10 A With a hydraulic jack raise the right side of the tractor This will tilt the tank and allow only a minimum amount of air when filling N B Avoid hydraulic contamination by filtering the hydraulic oil while filling the hydraulic tank C Filter buggies or carts are commercially available for hydraulic system clean up These consist of a high efficiency high capacity filter a circulating pump a drive motor and hoses for connecting the overhauled machine s hydraulic system D After the first 10 hours of operation replace the hydraulic filter with a new one An extra Filter Element is provided for you Refer to the Operation and Maintenance Section for instruction T After the Interstater mower is completely assembled to the tractor and with the wings on the ground fill the mower hy draulic tank above the oil level sight gauge approximately 5 or 1 below the top of the tank 8 With mower ON OFF switches in ON position a
38. t is best to connect the lower arms of the three point first You can use the lower arms to 3 Connect Upper Hitch Pin The upper hitch pin will connect to the top three point adjustable Link with a pin and click pin The Top Link is furnished with the tractor not with the mower The Top Link is adjustable in length and is used to level the mower See Figure 3 4 Connect Driveline The Driveline arrive tied to the mower See Figure 1 amp 4 Cut the ties loose from mower Connect the clutch end of the driveline to the mower the clutch is retained to tgearbos input shaft by aclamp yoke on clutch hub Slip the clutch onto the input shaft untill holes in clamp yoke are aligned with the grooves in the inbut shaft Install and tighten the two bolts and nuts The QD Yoke end connect to the Tractor PTO Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 2004 Alamo Group Inc Section 5 2 Rear Three Point Mower Rear Three Point Mower Connection 9 Leveling the Rear Mower amp Adjust gutting Cutting Height The Rear Mower is leveled with the top Three Point Link The Cutting Height is adjusted by moving the Roller up or down by change the bearing bracket mounting hole The is a decal on the deck next the Operators parts manual cannister See Figure 5 8 6 6 Rear Mower Compleily Connected With the rear mower completly connected Check all Oil lev els and grease mower components See Figur
39. tall Rear Mower Go ontothe Install rear mower section which will also include the Initial Start up procedures DO NOT START Tractor until you have completed the initial start up sec tion Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 6 Wiring Harness Schematic Dual Wing Left E E Right Switch U o gt DOUBLE WING MOWER SHOWN Brown Single Wings have only the Right Brown Wing Motor Solenoid Valve harness Red Black amp 3 Terminal m Connector Right Wing Motor Solenoid Valve Left Wing Motor Solenoid Valve gust CN Black Wht J Yellow TI heh Right Fuse Red ml Switch mel Switch Brown White Yellow Brown Start Terminal Brown Starter Solenoid 3 Terminal Red to Accessory Terminal Connector N Black Ground O Tractor Starter White Yellow Left Wing Safety Cut off Switch Right Wing Safety Cut off Switch Black White Left Wing Right Wing Motor Solenoid Black Motor Solenoid Valve Valve Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 7 Motor Control Switch Single Winc 16 Yellow 16 Red Push Pull Switch _ DM a e CI L I C 7 12 Brn Fuse Holder with Fuse 10 Amp Fuse Sasa E arter Solenoid Wire gt Starter Solenoid Wire Switched Power Supply Ground 1 am 16 Black m Sole
40. tes Direction of Flow Return to Tank from Wet Tubes of RH LH Wing Pressure from Pump to RH Wing Motor TRACTOR Pressure from Pump Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 4 10 Pump amp Motor Hydraulic Schematic LEFT WING HYDRAULIC MOTOR SHOWN Case Drain from Motor to Motor Return from Motor to Rear Wet Tube and onto Tank NEVER CONNECT HIGH PRESSURE HOSE TO WET TUBES ON DECK High Pressure from Return from Front Pump to Motor Wet Tube to Tank Figure 27 Tandem Pump Inner Pump for RH Wing amp Outer Pump for LH Wing Pump Case LH Wing Drain Pump Case Drain Pump High Pressure Hose Sleeving LH Wing Pump High Pressure Line LH Wing Pump Suction Line RH Wing Pump Suction Line Cyl System Supply Figure 28 Pump Suction Hose Interstater MF 5435 5445 5455 8 5460 Asy Man 09 04 2004 Alamo Group Inc Section 4 11 Pump amp Motor Hydraulic Schematic Tank Return Filter Assembly amp Tank Return Pressure J Gauge Big Tank Return Hose from HLL Cylinder Control Valve p gt Can 3 J Gei mai to Tank Ada TK ank Return Hose from Wet Tubes on LH amp RH Wingi Decks a g Oil Level Sight Glass Oil Temperature Gauge Upper Connection Always Main Frame Cross Over from Pump To Wing Motors Bracket 84 Tubes RH NEVER TO WET TUBES Side Shown note Tee HIGH PRESSURE Fitting i
41. the other will remain plugged showh here we connected to thew front one See Figure Cut Suction Hose 10 11 amp 12 make certain tos use a pipe sealant on pipe fitting Do not use Teflon tape Tighten the hose Figure 11 fitting now Z Tank Return ji Filter Ae Tank Hose 3 Tank Fill amp V Return Eng Vent Cap d k det s OE 1 TS fm Pump Pressure g Hose to Cutter Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 3 5 X Figure 13 Cannister Manual Container Pump Driveshaft Hyd tank 13 The Tank Return Filter 8 Hose Fitting The return filter is located on top of the tank See Figure 13 There is a Tee fitting that screws into the back side of the filter housing See Figure 14 This is for the Oil return hose from the cutter housing The fitting should be a Tee as shown with a plug in one end of the Tee This is because the same tank is used on the dual wing and the single win If this Tee is used leave one end plugged See Figure 14 The Return hose has a straightend atthe filter return the elbow is a separate fitting that screws into the Tee The other end of this hose will have 90 fitting on the hose See Figure 15 16 19 amp 20 Note the blue plastic tie on the return hose in figure 14 14 Connect Motor Pressure Supply Hoses to Pump The Pump has pressure hose The fitting on the Left Side Left side of Tractor is the press
42. tions Frequently check oil temperature Make certain it does not exceed 180 deg NOTE When raising wings make certain there is no interference with mower frame cylinders or tractor Lift wings slowly CAUTION DONOT leave unit unattended and COMPLY WITH ALL WARNING DECALS If unit starts to make unusual noise stop unit and check oil level Also check for frothy oil which would indicate a leak on suction side of system Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 5 7 NOTES Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 5 8 O Section 6 INTERSTATER Massey Ferguson 5435 5445 5455 amp 5460 Cab 2 Wheel Drive Standard Hood Mounting Specifications amp Mount Kit Numbers 2004 Alamo Group Inc Section 6 1 MOUNTING SPECIFICATIONS Massey Ferguson 5435 5445 5455 5460 w Cab w 2 Wheel Drive w Standard Hood 7 50 16 1 1 Max Front Tire As of 9 11 04 16 9 28 R 4 Max Rear Tire Mainframe Assy Right Hand Only Offset 5 aes voce verserer 298188 Component Crate RH Only w Tractor Hyd ooooonoooce 02981312 Options Lift Chain Kit See Spec Below E 701836 Specifications 1 The tractor must be equipped with a through hood exhaust If it has an A post exhaust instead then it must be rerouted horizontally beneath the cab 2 The tractor must be equ
43. ure supply for the RH Wing Motor The hose for the RH Wing should be marked with a red plastic tie on it Connect the pressure hose atthe pump now this will be the strait fitting on the end of the hose and connect to the bulkhead fitting on the frame bracket this end of the pressure hose has a 90 fitting This hose will run up and across tank to the right side of tractor This hose will run along side the return hose to the tank See Figure 15 16 19 20 amp 21 Do not connect the pressure hose to the frame hose bracket until it has been run through the sleeving with the return hose see step 15 15 Connect Tank Return Hose Connect the return hose to the tank return bulk head fitting on frame See Figure 15 Run the return and pressure hose through a piece of sleeving furnished in kit then run the two hoses through the hose rings MAKE CERTAIN you mark which hose is con nected to the pump for pressure and which is con nected to the return filter assembly for return this is important Connectthe two hoses to the frame hose bracket bulk head fittings See Figure 15 The pressure hose from pump will always connecito the top fitting and the return hose will connect to the bottom fitting on this bracket See Figure 15 19 20 amp 21 Temperature Gauge Frame hose bracketawith bulk head fittings Pressure Hose 90 Pressure Hose 90 a e VES SG Return k Hose 909 sa 5 DN A a do U s
44. weldments to tractor frame yet 10 Installthe Hydraulic Tank The Tank assembly is in the common parts crate which is ordered with the unit crate number will vary depending on single or x P dual wings The tank will bolt between the support m LH Tank Support frames See Figure 8 There is a bumper that bolts Muri frame Rail Shown across the front of the tank it bolts to the tank support rails See Figure 9 After all the components are installed with all the bolts started the tank support rails can be tightened to the tractor frame The bolts mount ing the tank to the support rails can be tightened and the bolts connecting the bumper to the tank supports can be tightened NOTE the tank will have more fittings and openings than needed for a single wing model this is because the same tank is used for the dual wing models as the single wing modes Some of these opening will remain plugged or capped See Figure 8 9 8 10 Tank Mounting Bolts Figure 8 LH Side shown Front Bumper Interstater MF 5435 5445 5455 amp 5460 Asy Man 09 04 O 2004 Alamo Group Inc Section 3 4 Pump Driveshaft Hyd tank 11 Prepare Pump Fittings DO NOT remove any caps or plugs on hydraulic hoses or connections until you are connecting them this will keep dirt out The Pump will need to be prepared for connecting the hoses There are fittings that must be changed ies WERE a The Fittings in the pump
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