HP E1330A Digital I/O Module Service manual - NSCA TRA-CAL
Contents
1. R ecommen d ed Table 1 1 lists the test equipment recommended for testing adjusting and Te st Eq u i pme nt servicing the Digital I O modules Essential requirements for each piece of test equipment are described in the Requirements column Table 1 1 Recommended Test Equipment Instrument Requirements Recommended Model Controller HP IB HP IB compatibility as defined by IEEE HP 9000 Series 300 Standard 488 1987 and the identical or ANSI Standard MC1 1 SH1 AH1 T2 IBM compatible PC with TEO L2 LEO SRO RLO PPO DCO HP BASIC DTO and C1 2 3 4 5 Mainframe Compatible with Digital I O Module HP E1300A E1301A E13002A or E1401B T E1421A requires E1405A B Test Cable Connects handshake and data lines HP E1330 61603 from Port 0 to Port 2 and from Port 1 to Port 3 F Functional Verification Tests O Operation Verification Tests P Performance Verification Tests T Troubleshooting Inspection This section contains initial incoming inspection and shipping guidelines Shipping for the Digital I O module Initial Inspection Use the steps in Figure 1 2 as guidelines to perform initial inspection of a Digital I O module Performance Verification tests are optional WARNING To avoid possible hazardous electrical shock do not perform electrical tests if there are signs of shipping damage to the shipping container or to the instrument 14 General Information Chapter 12. HP E1330A B Digital I O Service Manual Manual Part Number E1330 90011 Edition 2 November 1994 You can help us improve our manuals by sharing your comments and suggestions Please complete this questionnaire after becoming familiar with the manual and then return it to us In appreciation of your time we will enter your name in a quarterly drawing for a Hewlett Packard Palmtop PC Please describe the system controller operating system and programming language you are using to program this product Please pencil in one circle for each statement below as it applies to this documentation Disagree Agree The manual is well organized Instructions are easy to understand The manual is clearly written Examples are clear and useful The manual contains enough examples Illustrations are clear and helpful The manual meets my overall expectations e o o o o oo 0000000 0000000 0000000 0000000 0000000 Please write any comments and or suggestions in the space provided below Use additional pages if you wish The more specific your comments the more useful they are to us Your Name Company Address Job Title City State Telephone Zip Postal Code Today s Date Country Please fold and tape for mailing What s in this Manual Manual Overview This manual shows how to service the HP E1330A B Quad 8 Bit Digital VO Module Consult the HP E1330A B User
3. Instruction that the user Frame or chassis A ground ter manual symbol must refer to minal typi affixed to prod the manual cally connects to the equip uct Indicates for specific ment s metal Warning or frame Caution informa Alternating tion to avoid per product current AC sonal injury or SE e damage to the Indicates the WARNING DO current field wiring terminal that must be connected to earth ground before operating the equip ment protects against electrical shock in case of fault 14 op RR CAUTION hazardous voltages Indicates WARNINGS The following general safety precautions must be observed during all phases of operation service and repair of this product Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the product Hewlett Packard Company assumes no liability for the customer s failure to comply with these require ments Ground the equipment For Safety Class 1 equipment equipment having a protective earth terminal an uninterruptible safety earth ground must be provided from the mains power source to the product input wiring terminals or supplied power cable DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes For continued protection against fire replace the line fuse s only with fuse s of the same voltage and current rating and type
4. DO NOT use repaired fuses or short circuited fuse holders Keep away from live circuits Operating personnel must not remove equipment covers or shields Procedures involving the removal of covers or shields are for use by service trained personnel only Under certain conditions dangerous voltages may exist even with the equipment switched off To avoid dangerous electrical shock DO NOT perform procedures involving cover or shield removal unless you are qualified to do so DO NOT operate damaged equipment Whenever it is possible that the safety protection features built into this product have been impaired either through physical damage excessive moisture or any other reason REMOVE POWER and do not use the product until safe operation can be verified by service trained personnel If necessary return the product to a Hewlett Packard Sales and Service Office for service and repair to ensure that safety features are maintained DO NOT service or adjust alone Do not attempt internal service or adjustment unless another person capable of rendering first aid and resusci tation is present DO NOT substitute parts or modify equipment Because of the danger of introducing additional hazards do not install substitute parts or per form any unauthorized modification to the product Return the product to a Hewlett Packard Sales and Service Office for service and repair to en sure that safety features are maintained MANUAL COMMENT SHEET
5. INITIAL INSPECTION Notify HP and carrier SE s Sa Sne Keep carton for carrier inspection fs Rollie NO ke Notify HP Complete p HD RK gd YES j A 7 an TN install Madue p _ f See Series B Installation 4 e and Cetting Started Guide No A FT N Perform See Chapter 2 Verification Tests Verification Teste j LTS Test H Return Module to HP V CR See Shipping Guidelines Optional Deliver Module to User Figure 1 2 Initial Incoming Inspection Guidelines Chapter 1 General Information 15 Shipping Guidelines Follow the steps in Figure 1 3 to return a Digital I O module to a Hewlett Packard Sales and Support Office or Service Center 1 Prepare the Digital UO module e Remove user wiring from the module e Attach tag to module pod that identifies Owner Model Number Serial Number Service Required e Place tagged device in approved anti static bag 2 Package the Digital I O module e Place packaged Digital I O module in shipping carton Place 75 to 100 mm 3 to 4 inches of shock absorbing material around the Digital l O module Seal the shipping carton securely Mark the shipping carton FRAGILE 3 Ship the Digital UO module to Hewlett Pa
6. s Manual for additional information on installing configuring and operating the HP E1330A B Consult the appropriate mainframe user s manual for information on configuring and operating the mainframe Manual Content Chapter Title Content 1 General Provides a basic description and lists the test equipment required for service Information Verification Functional verification operation verification and performance verification tests Tests Replaceable Lists replaceable parts for the module Parts Service Procedures to aid in fault isolation and repair of the module What s in this Manual 7 HP 75000 Series B Service Documentation Suggested Sequence to Use Manuals Getting Started nstallation and Instrument Applications Using the Mainframe Manual Descriptions Installation and Getting Started Guide This manual contains step by step instructions for all aspects of plug in module and mainframe installation Introductory programming information and examples are also included Mainframe User s Manual This manual contains programming information for the mainframe front panel operation information for the HP E1301A mainframe and general programming information for instruments installed in the mainframe Plug In Module User s Manuals These manuals contain plug in module programming and configuration informati
7. s ability to set and reset the handshake lines on each port 10 20 30 40 50 60 70 80 RE SAVE DIO_TEST DISP CHR 129 ASSIGN Dio TO 70918 OUTPUT Dio CLS Fail 0 DIM A 255 B 32 Bit_walk 7 8 DATA 00000001 00000010 00000100 00001000 00010000 00100000 01000000 10000000 READ Bit_walk Chapter 2 Verification Tests 21 90 CLEAR SCREEN 100 PRINT Install Component Assembly and Test Cable 110 PRINT 120 PRINT 1 Turn mainframe power OFF 130 PRINT 2 Install HP E1330A B component assembly into mainframe 140 PRINT 3 Attach test cable to component assembly 150 PRINT 4 Turn mainframe power ON 160 PRINT 5 Press Continue when ready to begin testing 170 PAUSE 180 CLEAR SCREEN 19 OUTPUT ODio IDN 200 ENTER Dio A 210 IF A 17 21 lt gt E1330 THEN 220 PRINT Incorrect Card Type detected 230 STOP 240 ENDIF 250 PRINT Bit walk test of all ports for read and write no handshake 260 FOR I 0 TO 7 270 FOR J 0 TO 3 280 OUTPUT Dio SOUR DIG DATA amp VAL J amp HB 8 Bit_walk 1 290 IF J lt 2 THEN 300 OUTPUT Dio MEAS DIG DATA amp VAL J 2 amp 310 ELSE 320 OUTPUT Dio MEAS DIG DATA amp VAL J 2 amp 2 330 END IF 340 ENTER Dio A 350 Number VAL A 360 B DVAL Number 2 370 IF B 25 32 lt gt Bit_walk l THEN 380 Fail 1 390 PRINT Failure of bit walk 400 PRINT WRITE at port J 410 IF J lt 2 THEN 420 PRINT RE
8. ERAGE BH r 37 Example ereer tar ER AA ARA 37 Pertormance Verllication Pests 2 45 4444444454434 AA SREY 38 Example Digital Test 24 4 0542394 SP SORES RARA 38 2 Contents HP E1330A Digital UO Module Service Manual CERTIFICATION Hewlett Packard Company certifies that this product met its published specifications at the time of shipment from the factory Hewlett Packard further certifies that its calibration measurements are traceable to the United States National Institute of Standards and Technology formerly Na tional Bureau of Standards to the extent allowed by that organization s calibration facility and to the calibration facilities of other International Standards Organization members WARRANTY This Hewlett Packard product is warranted against defects in materials and workmanship for a period of three years from date of shipment Dura tion and conditions of warranty for this product may be superseded when the product is integrated into becomes a part of other HP products During the warranty period Hewlett Packard Company will at its option either repair or replace products which prove to be defective For warranty service or repair this product must be returned to a service facility designated by Hewlett Packard HP Buyer shall prepay ship ping charges to HP and HP shall pay shipping charges to return the product to Buyer However Buyer shall pay all shipping charges duties and taxes for products returned to HP from a
9. HP 9000 Series 300 computer with HP BASIC and a module address of 70918 10 DIM A 100 20 OUTPUT 70918 IDN Send the ID command 30 ENTER 70918 A Get response 40 PRINT A 50 END Operation Verification Test The procedures in this section are used to provide a high level of confidence that the module is meeting published specifications The Operation Verification test is a subset of the Performance Verification tests and is suitable for checkout after performing repairs The Operation Verification Test is performed by completing the Digital Test Test 2 1 as described in the Performance Verification test procedures This test is usually sufficient to verify that the module is meeting its specifications 18 Verification Tests Chapter 2 Performance Verification Tests Test Cable Test 2 1 Digital Test Data Line Test The procedure in this section is used to test the module s electrical performance using the specifications in Appendix A Specifications of the HP E1330A B Modules User s Manual as the performance standard The Performance Verification test is a test of each Digital I O line on each port and a test of the three main handshake lines for each port This test is sufficient to determine that the module is operating within specifications This test is suitable for incoming inspection troubleshooting and preventive maintenance A test cable is required to run the Performance Ver
10. j if i lt 2 iprintf id MEAS DIG FLAG uAn i 2 else iprintf id MEAS DIG FLAG uAn i 2 iscanf id 1t a if atoi a j fail 1 printf nFailure of handshake lines if i lt 2 printf n CTL line on port u to FLG line on port u i i 2 else printf n CTL line on port u to FLG line on port u i i 2 Appendix A Verification Tests C Programs 39 printf nEnd of handshake line test n if fail 0 printf nDigital UO PASSED all tests else printf nDigital I O failed tests iclose id Close instrument session 40 Verification Tests C Programs Appendix A
11. test is a pass fail test and has no test limits Minimum and Maximum values are marked NA Not Applicable in Table 2 1 The HP E1330A B test is a pass fail test and has no measurement uncertainty The measurement uncertainty column is marked NA Not Applicable in Table 2 1 Test Accuracy Ratios TAR are not defined for pass fail measurements so all measurements show NA Not Applicable in the TAR column 24 Verification Tests Chapter 2 Table 2 1 Performance Test Record Page 1 of 2 Report No General Information Test Facility Name Report No Address Date City State Customer Phone Tested by Special Notes Test Equipment Record Test Equipment Used Model No Trace No Cal Due Date Description Chapter 2 Verification Tests 25 Table 2 1 Performance Test Record Page 2 of 2 Report No Performance Test Record Test No Description Minimum Measured Value Maximum Meas Test Acc Value Value Uncert Ratio TAR Test 2 1 Digital Test Read Write Test Port 0 Write Port 2 Read Port 1 Write Port 3 Read Port 2 Write Port 0 Read Port 3 Write Port 1 Read Handshake Test Port 0 CTL Port 2 FLG Port 1 CTL Port 3 FLG Port 2 CTL Port 0 FLG Port 3 CTL Port 1 FLG 26 Verification Tests Chapter 2 Chapter 3 Replaceable Parts ntrod u
12. the PC assembly Al reference designator is the most recent HP E1330B release as listed above If the 4 IC s are rectangular see Figure 3 1 the PC assembly is an earlier E1330B release and must be replaced with a new Replacement Assembly Part Number E1330 66202 Chapter 3 Replaceable Parts 29 Table 3 3 HP E1330A B Reference Designators HP E1330A B Reference Designators Table 3 4 HP E1330A B Code List of Manufacturers Manufacturer s Name AMP Inc Dupont E De Nemours amp CO Berg Electronics Inc Molex Inc Hewlett Packard Company Corporate Littelfuse Inc 3M CO Grayhill Inc Manufacturer s Address Harrisburg Wilmington Ettersill Lisle Palo Alto Des Plaines St Paul La Grange 30 Replaceable Parts Chapter 3 Mechan ical Figure 3 1 shows the location of selected mechanical parts for the HP Pa rts Locator E1330A B Quad 8 Bit Digital I O Module Figure 3 1 Mechanical Parts Chapter 3 Replaceable Parts 31 32 Replaceable Parts Chapter 3 Chapter 4 Service ntrod u ctio n This chapter contains service information for the HP E1330A B Quad 8 Bit Digital I O Modules Also included are trouble shooting repair and maintenance guidelines WARNING Do not perform any of the service procedures shown unless you are a qualified service trained technician and have read the WARNINGS and CAUTIONS in Chapter 1 Equipment Equipment required for module t
13. 010000 00100000 01000000 10000000 int bit_val 1 2 4 8 16 32 64 128 int fail i j number int atoi const char a if defined _ BORLANDC__ amp amp Idefined __WIN32__ _InitEasyWin endif ionerror l_ERROR_EXIT id iopen ADDR Open instrument session iprintf id CLS n fail 0 printf ninstall component assembly and test cable printf n n 1 Turn mainframe power off printf n 2 Install HP E1330A B component assemby into mainframe printf n 3 Attach test cable to component assembly printf n 4 Turn mainframe power on printf n 5 Press ENTER when ready to begin testing gets a 38 Verification Tests C Programs Appendix A printf n nBit walk test of all ports for read and write no handshake for i 0 i lt 7 i for j 0 j lt 3 j iprintf id SOUR DIG DATA u B s n j bit_walk i if j lt 2 iprintf id MEAS DIG DATA uAn j 2 else iprintf id MEAS DIG DATA uAn j 2 iscanf id t a number atoi a if number bit_valli fail 1 printf nFailure of bit walk printf n WRITE at port u j if j lt 2 printf n READ at port u j 2 else printf n READ at port u j 2 printf nEnd of bit walk test printf n nHandshake line test j 1 j gt 0 j j 1 for i 0 i lt 3 i iprintf id SOUR DIG CONT u u n i
14. 1 4 1988 EN 50082 1 1992 IEN Power Line Supplementary Information The product herewith complies with the requirements of the low voltage Directive 73 23 EEC and the EMC Direc tive 89 336 EEX Tested in a typical configuration in an HP B size VXI mainframe Q A tr November 1994 Hewlett Packard Company P O Box 301 815 14th Street S W Loveland Colorado 80539 U S A Printing History The Printing History shown below lists all Editions and Updates of this manual and the printing date s The first printing of the manual is Edi tion 1 The Edition number increments by 1 whenever the manual is revised Updates which are issued between Editions contain replacement pages to correct the current Edition of the manual Updates are numbered sequentially starting with Update 1 When a new Edition is created it contains all the Update information for the previous Edition Each new Edition or Update also includes a revised copy of this printing history page Many product updates or revisions do not require manual changes and conversely manual corrections may be done without accompanying product changes Therefore do not expect a one to one correspondence between product updates and manual updates Edition 1 Part Number E1330 90010 December 1992 Edition 2 Part Number E1330 90011 November 1994 Edition 3 Part Number E1330 90012 April 1996 Safety Symbols
15. 1251 6515 1251 4927 1251 4682 1252 1596 1258 0247 1258 0141 E1330 00212f 0515 2140 0515 1968 0515 2743 3101 3066 D D D A VN a BP AHA D BA capo Table 3 2 HP E1330B Replaceable Parts Part Description ASSEMBLIES and CABLES See Figure 3 1 REPLACEMENT ASSEMBLY PC Assembly Digital I O 32 Channel Test Cable issued with Service Kit Ribbon Cable not illustrated HNDL KIT TOP HPt HNDL KIT BTM VXIt Fuse subminiature 4A 125V NTD AX Connector post type 100 pin spcg 60 contact Connector post type 100 pin spcg 6 contact Connector post type 100 pin spcg 16 contact Connector post type 100 pin spcg 3 contact Connector post type 2 54 pin spcg 96 contact Four position Jumper Removable Jumper PNL RR 4 CH DACT SCR THD RLG M2 5 X0 45 14mm Screw M2 5 X 0 45 11mm long pan head SCR FH M2 5 X 8 THREAD ROLLING Switch dip Rocker 8 1A 0 15A 30 VDC Mfr Part Number E1330 66202 E1330 66521 E1330 61603 E1330 61601 E1300 45101T E1300 451021 R251004T1 3372 5302 67996 606 2416 6182TB 22 10 2031 536010 5 69146 204 530153 2 E1330 00212f 0515 2140 0515 1968 0515 2743 76YY22968S t These parts are not compatible with older version fixed handles or their corresponding front panels To replace one or more of these old parts you must order all three new parts Top and Bottom Handle Kits AND Front Panel NOTE If the 4 IC s placed in the sockets are square in shape rather than rectangular
16. AD at port J 2 430 ELSE 440 PRINT READ at port J 2 450 END IF 460 END IF 470 NEXT J 480 NEXTI 490 PRINT End of bit walk test 22 Verification Tests Chapter 2 500 PRINT 510 PRINT Handshake line test 520 FOR T 1 TO O STEP 1 530 FOR 0 TO 3 540 OUTPUT Dio SOUR DIG CONT amp VAL I amp amp VALS T 550 IF 1 lt 2 THEN 560 OUTPUT Dio MEAS DIG FLAG amp VAL I 2 amp 2 570 ELSE 580 OUTPUT Dio MEAS DIG FLAG amp VAL I 2 amp 590 END IF 600 ENTER DIO A 610 IF VAL A lt gt T THEN 620 Fail 1 630 PRINT Failure of handshake lines 640 IF 1 lt 2 THEN 650 PRINT CTL line on port l to FLG line on port l 2 660 ELSE 670 PRINT CTL line on port l to FLG line on port 51 2 680 END IF 690 END IF 700 NEXT 710 NEXTT 720 PRINT End of handshake line test 730 PRINT 740 IF Fail 0 THEN 750 PRINT Digital UO PASSED all tests 760 ELSE 770 PRINT Digital I O failed tests 780 ENDIF 790 END Typical Result Bit walk test of all ports for read and write no handshake End of bit walk test Handshake line test End of handshake line test Digital O PASSED all tests Chapter 2 Verification Tests 23 Performance Test Record Test Limits Measurement Uncertainty Test Accuracy Ratio TAR Table 2 1 Performance Test Record is a form you can copy and use to record performance verification test results for the Module The HP E1330A B
17. Contents HP E1330A Digital I O Module Service Manual Edition 3 Click here to return to HP TS 5400 Systems On Line Manuals Main Contents Chapter 1 General Information 9 MOMENT chee eae deen E SASS A A GAGS 9 Salety CONSIAELADIONS up 6 eeu Sede ee eRe GH Re d de HS Se ee ER ES 10 KE 6 6 6d RARE EEBSE SE EER ENE REE APRESS E RGAE OES 10 COMMAND 6 en dos sea oe eo bh ee eR LE DOE Ae E 11 Metal VO Vegan zer bebe eee REESE ER RE EE die ES 12 HP RSE Teen seria KEES 12 Digital VO Module Specitications oso cres prisas 12 Digital VO Module Enyifonment 4 2 5 46 444 oS 8G HESHS SHEED EOS 12 Digital VO Module Serial Numbers 13 Distal VO Module abeng ri 15 Recommended Test Eegen 646 6246 sueur er ORE EN 14 Inspections SIQOIN 24 he wd RRR RRR ESRE HES EER RE EKREw ES EHS 14 Ina RSPEI Sa A RENE S RH AA AAA EO oS 4 Gomm GUIOS MES rr por dae a dee Pal Re pias o Zo 16 Chapter 2 Verification Tests 17 Il y ca SR Ow ee Se ee EEN ONS ee Bee eee eS 17 Test Conditions Feet A abe eke be EERE ere A I7 Periomance Test Recorde se 4 su ee SR SERED EEER AAA 17 venticalon Test Pxaniples evade dae un 8688 BSS se AAA 17 Functional Verification Test nara A eS Oe eS 18 PICCHU sarria AAA OR RRR AAA S 18 Example 228 4 ena ERA AAA PORES SEORRESE EAS 18 person V ro Tet oy ots ee oe BES ELOY AAA REE GS 18 Pertormance Ver
18. age to the electrical components in the Digital I O module observe anti static techniques whenever working on a Digital I O module Chapter 1 General Information 11 Digital I O Description NOTE HP E1330A B Description Digital UO Module Specifications Digital UO Module Environment The HP E1330A B Digital VO Module is an instrument in a VXIbus mainframe As such each Digital I O module is assigned an error queue input and output buffers and a status register Instruments are based on the logical addresses of the plug in modules See the HP 75000 Series B Installation and Getting Started Guide to set the addresses to create an instrument The HP E1330A B provides four independent 8 bit digital I O ports compatible with TTL logic levels Each port can be software configured for operation as input or output with either positive or negative true logic The ports can be combined to provide 16 bit WORD or 32 bit WORD operations In addition to the eight digital data lines six handshake lines are included per port The handshake lines can also be combined via jumpers on the component assembly to provide proper handshaking for combined ports The data lines of each port are provided with a jumpered pull up for dry contact closure sensing User connections to the Digital VO module are made through two 60 pin connectors on the rear panel The HP E1330B added SCPI command capabilities related to LWORD and Blo
19. ation Tests C Programs Fu n ctional This program is designed to do the Functional Verification Test found in go Chapter 2 Verification Tests Verification Test Exam ple This example sends a IDN command to the Digital I O Module This test can be used to verify that the module is connected properly and is responding to a basic command include lt stdio h gt include lt sicl h gt define ADDR hpib7 9 18 Address of Device void main INST id Define id as an instrument char a 256 0 Result variable id iopen ADDR Open instrument session ipromptf id IDNAn t a ID command printf Mn s a Print result getchar Pause iclose id Close instrument session Appendix A Verification Tests C Programs 37 Pe rfo rmance This program is designed to do the Performance Verification Test found in Ve rifi cat i on Chapter 2 Verification Tests Test Example Digital This example performs a bit walk test of all bits on all ports and checks the Test module s ability to set and reset the handshake lines on each port Digital I O Test E1330A include lt stdio h gt include lt stdlib h gt include lt sicl h gt define ADDR hpib7 9 18 Address of device void main void INST id Define id as an instrument char a 255 b 32 char bit_walk 00000001 00000010 00000100 00001000 00
20. ck operations The procedures in this manual work equally well with either an HP E1330A or HP E1330B See Appendix A of the HP E1330A B User s Manual for HP E1330A B specifications These specifications are the performance standards or limits against which the instrument may be tested The recommended operating environment for the HP E1330A B Digital I O module is Environment Temperature Humidity Operating 0 C to 55 C lt 65 relative 0 C to 40 C Storage and 40 C to 75 C lt 65 relative 0 C to 40 C Shipment 12 General Information Chapter 1 Digital 1 0 Module Digital I O modules covered by this manual are identified by a serial Serial Numbers number prefix listed on the title page Hewlett Packard uses a two part serial number in the form XXXXA Y Y Y Y Y where XXXX is the serial prefix A is the country of origin A USA and YYYYY is the serial suffix The serial number prefix identifies a series of identical instruments The serial number suffix is assigned sequentially to each instrument The serial number plate is located on the backplane connector If the serial number prefix of your instrument is greater than the one listed on the title page a Manual Update as required will explain how to adapt this manual to your instrument Digital 1 0 Module There are no electrical or mechanical options available for the HP Options E1330A B Digital VO Modules Chapter 1 General Information 13
21. ckard e Place address label on shipping carton e Send carton to Hewlett Packard E hock Absorbing Materia We recommend that you use the same shipping materials as those used in factory packaging available from Hewlett Packard For other Figure 1 3 Packaging Shipping Guidelines commercially available shipping materials use a double wall carton with minimum 2 4 MPa 350 psi test 16 General Information Chapter 1 Chapter 2 Verification Tests Introduction Test Conditions Procedures Performance Test Record Verification Test Examples This chapter describes the verification tests for the HP E1330A B modules The three levels of test procedures described in this chapter are used to verify that the HP E1330A B e is functional Functional Verification Test e meets selected testable specifications Operation Verification e meets all testable specifications Performance Verification See Table 1 1 for test equipment requirements You should complete the Performance Verification tests at least once a year For heavy use or severe operating environments perform the tests more often The verification tests assume that the person performing the tests understands how to operate the mainframe the module and the specified test equipment The test procedures do not specify equipment settings for test equipment except in general terms It is assumed that a qualified service trained technician will select an
22. ctio n This chapter contains information to order replaceable parts for the HP E1330A Quad 8 Bit Digital I O Modules with serial number prefixes 2934A and HP E1330B with serial number prefixes 3221A Table 3 1 lists replaceable parts for the HP E1330A Module and Table 3 2 lists replaceable parts for the HP E1330B Module Table 3 3 shows reference designators for parts in Tables 3 1 and 3 2 Table 3 4 shows the manufacturer code list for these parts To order a part listed in Table 3 1 or 3 2 specify the Hewlett Packard part number and the quantity required Send the order to your nearest Hewlett Packard Sales and Support Office Replaceable Table 3 1 lists mechanical replaceable parts for the HP E1330A Quad 8 Bit P arts Li st Digital I O Module with serial number prefix 2934A Table 3 2 lists mechanical replaceable parts for the HP E1330B Quad 8 Bit Digital I O Module with serial number prefix 3221A See Figure 3 1 for locations of mechanical parts Chapter 3 Replaceable Parts 27 Reference Designator A1 CBL1 CBL2 CBL3 MP1 P15 P51 P57 PNL1 SCR1 SCR2 SCR3 SCR4 SCR5 SCR6 SW1 HP Part Number E1330 66201 E1330 66501 E1330 61603 E1330 61601 E1300 45101T E1300 45102f 2110 0712 1252 1044 1251 6515 1251 4927 1251 4682 1252 1596 1258 0247 1258 0141 E1330 00212t 0515 2140 0515 1968 0515 2743 3101 3066 Table 3 1 HP E1330A Replaceable Parts DD D A zl A A P ND A M A BABA ND A a Part Descrip
23. d connect the cables adapters and probes required for the test The results of each Performance Verification test may be recorded in Table 2 1 Performance Test Record at the end of this chapter You can make a copy of this form if desired Each verification test procedure includes an example program that performs the test All example programs assume the following configuration e HP 9000 Series 200 300 computer es HP BASIC programming language e Module address 70918 Chapter 2 Verification Tests 17 Functional Verification Test Procedure NOTES Example The Functional Verification Test for the HP E1330A B modules consists of sending the IDN command and checking the response This test can be used to verify that the module is connected properly and is responding to a basic command 1 Verify that the module is properly installed in mainframe 2 Verify that the mainframe has passed its power on test 3 Send IDN to the module see example following 4 The return should be as follows revision number may vary HEWLETT PACKARD E1330A 0 A 06 00 If the primary address setting secondary address setting or the interface select code is set incorrectly the module will not respond Verify proper address selection before troubleshooting Both the HP E1330A and HP E1330B return the string shown in Step 4 The HP E1330B will return E1330A in response to the IDN query An example follows which uses an
24. e B Size Mainframe Rear View Figure 2 2 Test Cable Installation 20 Verification Tests Chapter 2 Example Digital Test 3 Repeat for Ports 1 through 3 Repeat step 2 for ports 1 2 and 3 Use SOUR DIG DAT An Bssssssss and MEAS DIG DATAn where n port number and ssssssss the binary string For Port 1 Write use Port 3 Read For Port 2 Write use Port 0 Read For Port 3 Write use Port 1 Read 4 Check Port 0 CTL and Port 2 FLG handshake lines Send RST to the module Send SOUR DIG CONTO 1 to the module Send MEAS DIG FLAG2 to the module Enter the response The response should be 1 Enter a Pass or Fail in Table 2 1 Send SOUR DIG CONTO 0 to the module Send MEAS DIG FLAG2 to the module Enter the response The response should be 0 Enter a Pass or Fail in Table 2 1 5 Repeat for Ports 1 2 and 3 Repeat step 4 for ports 1 2 and 3 Send SOUR DIG CONTn f to the module where n port number and f is a binary toggle 0 and 1 Send MEAS DIG FLAGn to the module where n port number For Port 1 CTL use Port 3 FLG For Port 2 CTL use Port 0 FLG For Port 3 CTL use Port 1 FLG 6 Reset the module jumpers Turn mainframe power OFF Remove the Test Cable from the module Remove the module from the mainframe Reset the module jumpers to the positions recorded in Step 1 This example performs a bit walk test of all bits on all ports and checks the module
25. e without notice HEWLETT PACKARD HP MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE HP shall not be liable for errors contained herein or for incidental or con sequential damages in connection with the furnishing performance or use of this material This document contains proprietary information which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of Hewlett Packard Company HP assumes no responsibility for the use or reliability of its software on equip ment that is not furnished by HP Restricted Rights Legend Use duplication or disclosure by the Government is subject to restrictions as set forth in subdivision b 3 i1 of the Rights in Technical Data and Computer Software clause at 52 227 7013 Hewlett Packard Company 3000 Hanover Street Palo Alto California 94304 Declaration of Conformity According to ISO IEC Guide 22 and EN 45014 The Hewlett Packard Company declares that the HP E1330A E1330B conforms to the following Product Specifications Safety TEC 1010 1 1990 Incl Amend 1 1992 EN61010 1993 CSA C22 2 1010 1 1992 UL 1244 EMC CISPR 11 1990 EN 55011 1991 Group Class A IEC 801 2 1991 EN 50082 1 1992 4k VCD 8k VAD TEC 801 3 1984 EN 50082 1 1992 3 V m IEC 80
26. eck Heat Damage Table 4 2 HP E1330A B Visual Tests Checks Reference Designator Discolored PC boards Damaged insulation Evidence of arcing Action Notes If there is damage do not operate the module until you have corrected the problem Switch Jumper Settings J15 J16 sW1 J51 J52 J53 J54 J12 IRQ Level setting Logical address setting Pull up Enable FLG Combine Factory set at 1 Factory set at 144 Factory set to Enable Factory set to no jumpers Component Assembly F1 J1 J2 P1 Fuse continuity Dirty or bent connector pins Dirty or bent connector pins Check fuse with ohmmeter Straighten clean pins Straighten clean pins Testing the Module You can use the tests and checks in Chapter 2 Verification Tests to identify a problem with the assembly See Chapter 3 Replaceable Parts for locations of mechanical parts Chapter 4 Service 35 Re alr and This section provides guidelines for repairing and maintaining the HP Mai nte nance E1330A B Quad 8 Bit Digital I O Module including Guidelines e ESD precautions e Soldering printed circuit boards e Post repair safety checks ESD Precautions Electrostatic discharge ESD may damage static sensitive devices in the module This damage can range from slight parameter degradation to catastrophic failure When handling the module observe the following guidelines e Always use a static free work station with a pad of conduct
27. heck the mainframe Digital I O Module and all related documentation for safety markings and instructions before operation or service Refer to the WARNINGS page page 111 in this manual for a summary of safety information Safety information for preventive maintenance testing and service follows and is also found throughout this manual This section contains WARNINGS which must be followed for your protection when performing equipment maintenance or repair SERVICE TRAINED PERSONNEL ONLY The information in this manual is for service trained personnel who are familiar with electronic circuitry and are aware of the hazards involved To avoid personal injury or damage to the instrument do not perform procedures in this manual or do any servicing unless you are qualified to do so CHECK MAINFRAME POWER SETTINGS Before applying power verify that the mainframe setting matches the line voltage and that the correct fuse is installed An uninterruptible safety earth ground must be provided from the main power source to the supplied power cord set GROUNDING REQUIREMENTS Interruption of the protective grounding conductor inside or outside the mainframe or disconnecting the protective earth terminal will cause a potential shock hazard that could result in personal injury Grounding one conductor of a two conductor outlet is not sufficient protection IMPAIRED PROTECTION Whenever it is likely that instrument protection has been im
28. ification Tests L ch he AA Se ROE ES RS 19 To E escasa AAA ARA BAGS 19 Jeer zk Digital Leet 4 one oe Se Ra OR a he ESS RS CRE SEE oo 19 Pertormance Test Record unie eee ee eh ee SELES SEES Ow SE SES 24 TESTS Loue oe a RA RAR Re ae HH RE OS 24 Measurement Uncertainty ss cau Se se made h bn EHR EES EN A 24 Test Acemiacy Rato TAR lt a pda 2X EE 24 Chapter 3 Replaceable Parts 27 IAC Sk ke ee Ee E EE ATN E E Replaceable Paris LIBI EE on Mechanical Parts Locator 2 4 444 644444 00244 640444 2454 6 de 31 HP E1330A Digital UO Module Service Manual Contents 1 Chapter 4 Service 44 4 ou HERES E Eak DERE HESS EET ER OREDE E e 33 COUGH coros ESE PERE EER EUR ARA d 33 Equipment Required ck ek be eH REE be ARA A DES 33 SETVIES Auge se AREER AAA AAA 33 Digital VO Module Description 33 a A A 34 Troubleshooting Techniques ses de gps 4 EE de BU RUE boo RE amp aD 34 dente the Problem socorro GRADES a dis 34 Making Visual Check ogre Lip asie SS eR OKRA HESS EERE RSE ES 34 eewer e MOIS cen bee de hate Pee A oe Ss ae E 35 Repair and Maintenance Guidelines 36 ESD Precaunons oe conrrector LR KREBREHREGEER E E A E E 36 Soldenns Printed Circuit Boards 4k vee esre da see db be 36 Post Repair Safety ee a cido 36 Appendix A Verification Tests C Programs a Punchowal Venicon Test ou ioe oh ESE EEG SHS
29. ification test This test cable is available from Hewlett Packard Part Number E1330 61603 This test verifies that all ports meet the specification for the module 1 Setup and Install the Digital O module e Remove power from the mainframe Remove HP E1330A B from the mainframe as required e Record the locations of the Pull up Enable and any FLG Combine jumpers on the HP E1330A B e Set Port 0 and Port 1 Pull up Enable jumpers to the Enable position as shown in Figure 2 1 e Set Port 2 and Port 3 Pull up Enable jumpers to the Disable position as shown in Figure 2 1 Remove any FLG Combine jumpers installed Install the HP E1330A B in the mainframe Install the Test Cable as shown in Figure 2 2 Turn the mainframe power ON 2 Check Port 0 Write and Port 2 Read Send RST to the module Send SOUR DIG DATAO B00000001 to the module Send MEAS DIG DATA2 to the module Enter the response and compare to the binary data sent Repeat this step using the following binary data strings 00000010 00000100 00001000 00010000 00100000 01000000 and 10000000 Use the command SOUR DIG DATAO Bssssssss where ssssssss the binary data string e Enter a Pass or Fail in Table 2 1 Chapter 2 Verification Tests 19 A Remove FLG Combine Port 0 Enable Port 1 Enable d i te lt Ne PA fe D E K y E ie Y fo SE Na w LO CES Le e el DS Po jA E N A NES ma f 3 Disabl
30. ilure Procedures in this chapter describe troubleshooting techniques Troubleshooting Techniques Identifying the Problem To troubleshoot an HP E1330A B module problem you must first identify the problem and then isolate the cause of the problem to a replaceable assembly See Chapter 3 Replaceable Parts for descriptions and locations of HP E1330A B replaceable parts Table 4 1 lists some common problems for the HP E1330A B modules along with symptoms and possible solutions If the problem cannot be identified using these steps replace the assembly Table 4 1 HP E1330A B Typical Problems Symptom Possible Solutions Non zero error code in See Appendix A of the HP E 330A B response to SYST ERR Quad 8 Bit Digital I O Module User s Manual Module not responding to See Making Visual Checks in this commands chapter Module fails Digital Test See Testing the Module in this Test 2 1 chapter Making Visual Visual checks for the HP E1330A B modules include the following See Checks Table 4 2 for typical checks e Check switches jumpers e Check for heat damage e Check connector contacts NOTE See the HP E1330A B Quad 8 Bit Digital I O Module User s Manual for information on logical address and IRQ settings If there are no apparent problems following the visual checks run the Performance Verification Tests in Chapter 2 to see if the module is defective 34 Service Chapter 4 Test Ch
31. ive rubber or similar material when handling module components e Ifa device requires soldering be sure the assembly is placed on a pad of conductive material Also be sure that you the pad and the soldering iron tip are grounded to the assembly Soldering Printed The etched circuit board of this module has plated through holes that Circuit Boards provide a solder path to both sides of the insulating material Soldering can be done from either side of the board with equally good results When soldering to any circuit board keep in mind the following guidelines e Avoid unnecessary component unsoldering and soldering Excessive replacement can result in damage to the circuit board adjacent components or both e Do not use a high power soldering iron on etched circuit boards as excessive heat may lift a conductor or damage the board e Use a suction device or wooden toothpick to remove solder from component mounting holes When using a suction device be sure that the equipment is properly grounded Post Repair Safety After making repairs to the module inspect the module for any signs of Checks abnormal internally generated heat such as discolored printed circuit boards or components damaged insulation or evidence of arcing Determine and correct the cause of the condition Then perform Test 2 1 as described in Chapter 2 Verification Tests to verify that the module is functional 36 Service Chapter 4 Appendix A Verific
32. nother country HP warrants that its software and firmware designated by HP for use with a product will execute its programming instructions when properly in stalled on that product HP does not warrant that the operation of the product or software or firmware will be uninterrupted or error free LIMITATION OF WARRANTY The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by Buyer Buyer supplied products or inter facing unauthorized modification or misuse operation outside of the environmental specifications for the product or improper site preparation or maintenance The design and implementation of any circuit on this product is the sole responsibility of the Buyer HP does not warrant the Buyer s circuitry or malfunctions of HP products that result from the Buyer s circuitry In addition HP does not warrant any damage that occurs as a result of the Buyer s circuit or any defects that result from Buyer supplied products NO OTHER WARRANTY IS EXPRESSED OR IMPLIED HP SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCLUSIVE REMEDIES THE REMEDIES PROVIDED HEREIN ARE BUYER S SOLE AND EXCLUSIVE REMEDIES HP SHALL NOT BE LIABLE FOR ANY DI RECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER BASED ON CONTRACT TORT OR ANY OTHER LEGAL THEORY NOTICE The information contained in this document is subject to chang
33. on Each manual contains examples for the most used module functions and a complete SCPI command reference for the plug in module Mainframe Service Manual This manual contains service information for the mainframe It contains information for ordering replaceable parts and exchanging assemblies Information and procedures for performance verification adjustment preventive maintenance troubleshooting and repair are also included Plug In Module Service Manuals These manuals contain plug in module service information Each manual contains information for exchanging the module and or ordering replaceable parts Depending on the module information and procedures for functional verification operation verification performance verification adjustment preventive maintenance troubleshooting and repair are also provided HP 75000 Series B Service Documentation 8 Chapter 1 General Information n t rod u ct ion This manual contains information required to test troubleshoot and repair the HP E1330A B Quad 8 Bit Digital I O Module See the HP E1330A B User s Manual for additional information on the HP E1330A B Figure 1 1 shows the HP E1330A B Quad 8 Bit Digital I O Module Figure 1 1 HP E1330A B Digital UO Module Chapter 1 General Information 9 Safety Considerations Warnings WARNING This product is a Safety Class I instrument that is provided with a protective earth terminal when installed in the mainframe C
34. paired the mainframe must be made inoperative and be secured against any unintended operation REMOVE POWER IF POSSIBLE Some procedures in this manual may be performed with power supplied to the mainframe while protective covers are removed Energy available at many points may if contacted result in personal injury If maintenance can be performed without power applied the power should be removed 10 General Information Chapter 1 WARNING Cautions CAUTION USING AUTOTRANSFORMERS If the mainframe is to be energized via an autotransformer for voltage reduction make sure the common terminal is connected to neutral that is the grounded side of the main s supply CAPACITOR VOLTAGES Capacitors inside the mainframe may remain charged even when the mainframe has been disconnected from its source of supply USE PROPER FUSES For continued protection against fire hazard replace the line fuses only with fuses of the same current rating and type such as normal blow time delay etc Do not use repaired fuses or short circuited fuseholders This section contains CAUTIONS which must be followed to avoid damage to the equipment when performing instrument maintenance or repair MAXIMUM VOLTAGE CURRENT The maximum voltage that may be applied between any connector pin and any other point shield or chassis is 5 VPeak STATIC ELECTRICITY Static electricity is a major cause of component failure To prevent dam
35. roubleshooting and repair is listed in Table Requi red Z Z Recommended Test Equipment Any equipment that satisfies the requirements given in the table may be substituted To avoid damage to the screw head slots use a T8 Torx driver to remove the front panel handles Service Aids See Chapter 3 Replaceable Parts for descriptions and locations of HP E1330A B replaceable parts Service notes manual updates and service literature for the modules may be available through Hewlett Packard For information contact your nearest Hewlett Packard Sales and Service Office Digital UO Module The HP E1330A B provides four independent 8 bit digital I O ports Desc ription compatible with TTL logic levels Each port can be software configured for operation as either input or output with either positive or negative true logic The ports can be combined to provide 16 bit WORD or 32 bit LWORD operations In addition to the eight digital data lines six handshake lines are included per port The handshake lines can also be combined via jumpers on the component assembly to provide proper handshaking for combined ports The data lines of each port are provided with a jumpered pull up resistors for dry contact closure sensing User connections to the Digital I O module are made through two 60 pin connectors on the rear panel Chapter 4 Service 33 Repair Strategy Hewlett Packard recommends replacement of the entire assembly in the event of a fa
36. tion ASSEMBLIES and CABLES See Figure 3 1 REPLACEMENT ASSEMBLY PC Assembly Digital UO 32 Channel Test Cable issued with Service Kit Ribbon Cable not illustrated HNDL KIT TOP HPF HNDL KIT BTM VXIf Fuse subminiature 4A 125V NTD AX Connector post type 100 pin spcg 60 contact Connector post type 100 pin spcg 6 contact Connector post type 100 pin spcg 16 contact Connector post type 100 pin spcg 3 contact Connector post type 2 54 pin spcg 96 contact Four position Jumper Removable Jumper PNL RR 4 CH DACt SCR THD RLG M2 5 X0 45 14mm Screw M2 5 X 0 45 11mm long pan head SCR FH M2 5 X 8 THREAD ROLLING Switch dip Rocker 8 1A 0 15A 30 VDC Mfr Part Number E1330 66201 E1330 66501 E1330 61603 E1330 61601 E1300 45101T E1300 45102t R251004T1 3372 5302 67996 606 2416 6182TB 22 10 2031 536010 5 69146 204 530153 2 E1330 002121 0515 2140 0515 1968 0515 2743 76YY22968S t These parts are not compatible with older version fixed handles or their corresponding front panels To replace one or more of these old parts you must order all three new parts Top and Bottom Handle Kits AND Front Panel 28 Replaceable Parts Chapter 3 Reference Designator A1 CBL1 CBL2 CBL3 MP1 MP2 Fi J1 J2 J12 J15 J16 J51 J54 P1 P15 P51 P57 PNL1 SCR1 SCR2 SCR3 SCR4 SCR5 SCR6 swt HP Part Number E1330 66202 E1330 66521 E1330 61603 E1330 61601 E1300 45101T E1300 45102T 2110 0712 1252 1044
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