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SERVICE MANUAL - Shark Pressure Washers

1. Unloader Adjustment Procedures Remove lock nut Item 19 Remove adjustment knob Item 24 Loosen the two 2 nuts Item 20 move them upward on stem Item 3 until vou see 4 or more threads below the nut Re attach adjusting knob Item 24 Start machine Open the trigger of the spray gun Increase pressure by turning adjustment knob Item 24 clockwise until pressure is at the desired operating pressure 6 Remove the adjustment knob Item 24 tighten the lower nut Item 20 tightly against the upper nut Item 20 Re attach adjustment knob Item 24 and screw down until contact is made with the nuts Items 20 Screw down lock nut Item 19 onto the stem Item 3 until the threads cut into the nylon insert of the lock nut Item 19 If adjustment knob Item 24 DOES NOT make contact with upper nut Items 20 remove adjusting knob Item 24 re adjust raise nuts Items 20 on stem Item 3 and re attach adjustment knob Item 24 then repeat step 6 If adjustment knob Item 24 DOES make contact with upper nut release the trigger of the spray gun and watch the pres sure gauge for the pressure increase spike This spike SHOULD NOT exceed 500 psi above the operating pressure If spike pressure exceeds the 500 psi limit remove the adjusting knob Item 24 and re adjust lower the nuts Items 20 on the stem Item 3 Re attach the adjusting knob Item 24 then repeat step 6 OP ON ch 9 800 414 0 e Rev 06 14
2. U U m d gd JU m gd I m D 42 m bal S 9 m zZ 5 21 cr m T lt gt W Fa 5 U U Lu Fa a S lt LU Q gt e a 22 VB350 4 UNLOADER EXPLODED VIEW 9 802 360 0 10 5 GPM at 5100 PSt VB UNLOADER EXPLODED VIEW PARTS LIST ITEM PART DESCRIPTION QTY 1 60 1811 31 3 8 Bsp F Nipple 1 2 10 3066 01 O Ring 1 78 x 15 6 mm 2 83 60 0053 51 Spring 1 4 60 0052 51 Sst Check Valve 1 5 10 3213 08 O Ring 3 x 6mm 1 6 60 1725 35 VB280 350 Brass Body 1 7 60 1809 51 Seat 1 8 60 1808 51 M 8 Shutter 1 9 10 3068 01 O Ring 1 78 x 17 17 mm 1 10 60 1810 31 Spacer 1 11 60 0979 24 VB280 350 Val Pist Seal Repair Set 1 12 10 3072 01 O Ring 1 78 x 20 35 mm 1 13 60 0973 31 Piston Housing 60 1600 00 1 60 1805 31 Piston Housing 60 1700 00 1 14 16 2100 00 M4x4 mm Dowel 1 15 60 1728 31 Lock Nut 1 ITEM PART DESCRIPTION 16 60 0978 24 VB280 350 Val Pist Seal Repair Set 17 60 1806 551 M8 Piston 18 14 7443 10 Sst 11 32 Ball 19 60 1813 31 Spring Guide 20 60 0975 61 4 2 mm Spring 60 1600 00 60 1812 61 4 5 x 47 mm Spring 60 1700 00 21 60 1727 31 Brass Cap 22 60 1726 84 VB280 Black Plastic Knob 60 1600 00 60 1729 84 VB350 4 Red Plastic Knob 60 1700 00 Kit K1 60 1615 24 VB280 350 4 Spare Parts Kit 9 800 414 0 e Rev 06 14 Pcs 11x 1 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOL
3. 9 802 167 0 9 802 168 0 Injector Assembly 5500 PSI 1 5000 PSI Models Coupler 3 8 Fem 11 000 PSI 1 Nipple 3 8 Fem 11 000 PSI 1 8 707 057 0 Strainer Plastic 1 4 Hose Barb1 9 802 251 0 Tube 1 4 X 1 2 Clear Vinyl 6 ft 6 390 126 0 Clamp Hose 46 54 ST 2 Assembly L ITEM PART NO DESCRIPTIO QTV 1 9 802 222 0 Wand VP W Coupler amp 1 Nozzle X Series BR and HD 8 711 293 0 Wand VP Lance AL344 1 w Coupler amp Soap Nozzle MP 8 904 425 0 Wand Side Grip 47 5 1 w Couplers BD Models 8 725 388 0 Wand Single 48 1 Insulated W Side Grip 9 802 164 0 Coupler 1 4 Female Brass 1 BD Models 8 710 384 0 Gun St 1500 5000 PSI 1 10 4 Gpm BR and HD Models 8 751 234 0 Gun Landa L1050 5000 PSI 1 10 4 GPM 8 904 490 0 Spray Gun Assembly 1 with Nipple Hotsy 8 751 235 0 Gun Hotsv H1050 5000 PSI 1 10 4 GPM 2 9 802 228 0 Spray Gun Assy w Wand 1 amp Coupler 5000 PSI Models 9 802 227 0 Spray Gun Wand 5000 PSI 1 52 5000 PSI Models 9 802 165 0 Coupler 1 4 Male Brass 1 3 8 739 331 0 Hose 3 8 x 50 2W TF KA 1 SO SW CP BR and HD Models to 4000 PSI 8 739 346 0 Hose 3 8 x 50 2W TS KA 1 SO SW HP CP BR and HD Models to 5000 PSI 8 739 330 0 Hose 3 8 x 50 2W TF LA 1 SO SW CP MP to 4000 PSI 8 918 088 0 Hose 3 8 x 50 2W TS 1 SO SW HIGH PRESS CP MP Models to 5000 PSI 8 739 347 0 Hose 3 8 x 50 2W TF HO 1 SO SW CP BD to 4000 PSI 8
4. M5 X 8X 40MM Pan Head 107 8 921 463 0 Strap Fuel Tank Carb Black Gas Models Only A a gt a sch a a sch NI P 1 4 20 x 4 0 PLT 8 922 621 0 Strap Fuel Tank Carb 255 0 2 71 9 802 210 0 Clamp Hose 46 54 ST a ARE Pere EE eon L a SHERI mene ana Diesel Models 5 8 922 619 0 Full Tank Carb Bracket 255 0 1 en oe 109 8 752 915 0 Tank Gasoline 7 25 GAL 1 73 9 802 803 0 Washer 1 4 Flat Sae Blk Znc 5 Low Perm Gas Models Only 74 9 802 810 0 Weber 5 8 Flat 8 110 8 750 674 0 Cap Non Vent Unleaded Carb 1 75 9 803 843 0 Valve Safety Relief 6000PSI 1 Gas Models Only 5000 PSI Models Only 111 8 921 479 0 Label CO10 Carb Compliance 1 76 9 802 030 0 Elbow 3 8 Street Female 1 Gas Models Only 5000 PSI Models Only 112 8 751 059 0 Vent remote assembly CARB 1 77 8 705 974 0 Nipple 3 8 Hex Steel 1 Gas Models Only 5000 PSI Models Only 113 8 751 215 0 Grommet Remove Vent Kelch 1 78 9 802 039 0 Elbow 1 2 JIC 3 8 90 Gas Models Only 9 802 040 0 Elbow 1 2 JIC 1 2 90 1 114 8 711 785 0 Hose 3 8 Push On 1 BD 404029 Model Only Gas Models Only 79 8 750 497 0 Muffler Honda GX630 660 1 115 8 751 380 0 Carbon Canister 850cc 1 Right 5000 PSI Models Only Gas Models Only 8 915 687 0 A Deflector Exhaust Honda E 9 803 631 0 4 Muffler Exhaust Vanguard 116 8 921 468 0 Bracket 850cc Canister 1 1 1
5. Rev 06 14 EXPLODED VIEW SINGLE AXLE 9 800 414 0 e Rev 06 14 P MELEE SMM EARS dr 205 U U m f gd JU m gd I m X 2 m bal 9 m 5 cr m T lt Lu Fa 5 U GA D Fa a S lt LU Q gt e a EXPLODED VIEW PARTS LIST SINGLE AXLE ITEM PART NO DESCRIPTION QTV ITEM PARTNO DESCRIPTION QTV 1 9 800 006 0 Label Hot Caliente wi 31 Unloader See Specifications Arrows Warning 1 32 Engine Pullev See Specifica 9 800 008 0 Label Danger Cool Engine 1 tions 8 932 968 0 Label Intended For 33 Pump Pulley See Specifica Outdoor Use 1 tions 4 9 800 034 0 Label Clear Lexan 34 Engine Bushing 2 1 4 x 4 1 2 1 See Specifications 9 800 036 0 Label Warning Pictoral Small 1 35 Pump Bushing See Specifications 9 803 842 0 Label Instructions 1 36 Belt See Specifications 8 900 870 0 Label Belt Guard BR 1 37 9 802 728 0 Bolt 3 8 x 2 Nc HH 6 9 800 110 0 Label Belt Guard HD 1 38 9 802 723 0 Bolt 3 8 x 1 1 2 Nc HH 2 8 901 145 0 Label Belt Guard BD 1 8 750 465 0 Label Belt Guard MP 1 39 9 802 740 0 Bolt 1 2 x 3 1 2 Nc HH d 8 932 967 0 Label Nozzle Identification 1 40 9 802 744 0 Bolt 10mm x 20mm HH 4 9 802 036 0 Nipple 1 2 JIC 3 8 Pipe 2 41 9 802 700 0 Bolt 1 4 20 x 3 4 Nc HH 6 1
6. 399 0 Hx1 9 802 388 0 2BK67H 9 802 402 0 d HD 3 7 35 Pb Cage 8 715 576 0 2BK32H 9 802 399 0 Hx1 8 715 593 0 2BK90H 9 802 402 0 e HD 4 0 40 Pb Cage 9 802 382 0 2BK34H 9 802 399 0 Hx1 8 715 593 0 2BK90H 9 802 403 0 S BR Models m Machine Engine Pulley Engine Bushing Pump Pulley Pump S Model Pulley Description Bushing Description Pulley Description Bushing hr BR 405037E 9 802 392 0 3TB34 9 802 404 0 P2x 1 9 802 396 0 3BK90H 9 802 402 0 2 BR 455037E 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 402 0 BR 343087E 9 802 383 0 2BK36H 9 802 399 0 Hx 1 9 802 388 0 2BK67H 9 802 402 0 BR 373537 8 715 576 0 2BK32H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 402 0 BR 404027 9 802 382 0 2BK34H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 403 0 BD Models Machine Engine Pulley Engine Bushing Pump Pulley Pump Model Pulley Description Bushing Description Pulley Description Bushing BD 405037E 9 802 392 0 3TB34 9 802 404 0 P2x 1 9 802 396 0 3BK90H 9 802 402 0 BD 455039E 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 402 0 BD 343089E 9 802 383 0 2BK36H 9 802 399 0 Hx 1 9 802 388 0 2BK67H 9 802 402 0 BD 373539 8 715 576 0 2BK32H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 402 0 BD 404029 9 802 382 0 2BK34H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 403 0 MP Models Machine Engine Pulley Engine Bushing Pump Pulley Pump Model Pulley Description Bushing Description Pulley Description Bushing MP 455034E 9 802 392 0 3TB34 9 802
7. 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 402 0 MP 343084E 9 802 383 0 2BK36H 9 802 399 0 Hx 1 9 802 388 0 2BK67H 9 802 402 0 MP 373534 8 715 576 0 2BK32H 9 802 399 0 Hx 1 8 715 593 0 2BK90H 9 802 402 0 9 800 414 0 e Rev 06 14 SPECIFICATIONS Machine Bushing Belt Belt Pump Unloader Engine Engine Description Model Part No Desc Qtv Part No Part No Description Part No HD 4 0 50 Pb Cage 24mm 8 749 965 0 3BX42 1 8 921 657 0 8 715 461 0 GX630 688cc 8 752 149 0 HD 4 5 50 Pb Cage 24mm 8 749 965 0 3BX42 1 8 921 657 0 8 715 461 0 GX660 688cc 8 752 148 0 HD 3 4 30 Db Cage 24mm 9 802 418 0 BX39 2 8 751 186 0 8 750 300 0 KD420 401cc 9 802 328 0 HD 3 7 35 Pb Cage 24mm 9 802 418 0 BX39 2 8 751 189 0 8 750 300 0 GX390 390cc 8 750 580 0 HD 4 0 40 Pb Cage 25mm 9 802 420 0 BX43 2 9 802 345 0 8 750 300 0 Vanguard 479cc 8 715 065 0 Machine Bushing Belt Belt Pump Unloader Engine Engine Description Model Part No Desc Qtv Part No Part No Description Part No BR 405037E 25mm 8 749 965 0 3BX42 1 8 921 657 0 8 715 461 0 GX630 688cc 8 752 149 0 BR 455037E 25mm 8 749 965 0 3BX42 1 8 921 657 0 8 715 461 0 GX660 688cc 8 752 148 0 BR 343087E 25mm 9 802 418 0 BX39 2 8 751 186 0 8 750 300 0 KD420 401cc 9 802 328 0 BR 373537 24mm 9 802 418 0 BX39 2 8 751 189 0 8 750 300 0 GX390 390cc 8 750 580 0 BR 404027 25mm 9 802 420 0 BX43 2 9 802 345 0 8 750 300 0 Vanguard 479cc 8 715 0
8. 46 8 752 821 0 Connecting Rod 11 9 800 414 0 e Rev 06 14 PX SERIES PUMP EXPLODED VIEW PARTS LIST CONT ITEM PARTNO DESCRIPTION QTV 47 9 802 889 0 Spring Washer 1 48 9 802 937 0 Screw Connecting Rod 6 49 9 803 194 0 O Ring 02 62 x 152 07 1 50 8 752 826 0 Crankcase Cover 1 5 1 1 51 8 752 824 0 Cover Screw 52 9 803 202 0 Sight Glass G3 4 53 9 803 906 0 O Ring 21 78 x 14 00 Available in Kit See Below KIT NUMBERS 8 753 512 0 8 753 513 0 8 753 514 0 8 753 515 0 8 752 835 0 752 835 0 KIT DESCRIPTION Plunger Seal Seal Packing Plunger Complete Plunger EU 16mm 16mm 16mm Valve Seals cr m T lt s Lu Fa 5 U GA D Fa a zl 5 lt LU Q gt e a ITEMS NUMBERS 3 5 7 3 4 5 6 7 40 41 42 15 INCLUDED 43 NUMBER OF CYLINDERS 3 1 1 3 KIT WILL SERVICE 9 800 414 0 2 Rev 06 14 8 751 189 0 8 751 180 0 8 751 186 0 8 751 179 0 8 751 166 0 M 3 SERIES PUMP EXPLODED VIEW KM4035R 3 HM4035R 3 KM3540R 3 HM3540R 3 LM3540R 3 Xi On TORQUE SPECS U U m W a JU m gd I m JU 2 m by S 9 m 5 M 3 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 8 751 216 0 Crankcase 1 23 9 802 944 0 Hexagonal Screw 8 2 See Kits Below Plunger Oil seal 3 24 8 717 210 0 Closed Beari
9. 9 803 286 0 Washer Copper 3 4 1 27 9 803 160 0 Roller Bearing 2 10 8 752 831 0 Manifold Housing 022 020 1 28 8 752 828 0 Crankshaft 025 5843 1 11 8 752 836 0 O Ring 92 62 x 21 89 6 28 8 752 829 0 Crankshaft 025 8043 9536 1 12 See Kits Below Valve Assembly 6 28 8 752 827 0 Crankshaft 025 1036 1 13 9 803 287 0 O Ring 93 53 x 25 80 134 6 29 9 803 293 0 Crankshaft Key 1 14 8 752 855 0 Valve Plug 6 30 8 752 834 0 Oil Dop Stick 1 15 8 752 833 0 Manifold Stud Bolt 8 31 9 803 139 0 Crankshaft Seal 1 16 9 802 890 0 Lock Washer 8 32 9 803 177 0 Shim 2 17 9 803 199 0 Copper Washer 1 2 1 33 9 803 181 0 Bearing Housing 1 18 9 802 926 0 Brass Plug 1 2 1 34 8 752 841 0 Plunger Bolt 3 9 800 414 0 e Rev 06 14 U Ed m d gd JU m gd I m D 2 m by S 9 m 5 15 Ce m T lt s Lu Fa 5 U GA D Fa a S lt LU Q gt e a 16 HX 2 PUMP PARTS LIST ITEM PART NO DESCRIPTION QTY 35 8 752 820 0 Bonded Seal 386 8 752 846 0 Plunger 20mm 5843 8043 8 752 847 0 Plunger 22mm 9539 1036 37 8 752 823 0 Copper Spacer 38 8 752 842 0 Plunger Rod 39 8 752 822 0 Connecting Rod Pin 40 8 752 821 0 Connecting Rod 41 9 802 889 0 Spring Washer 42 9 802 937 0 Connecting Rod Screw 43 9 803 194 0 O Ring 02 62 x 152 07 44 8 752 826 0 Crankase Cover 45 9 803 906 0 O Ring 91 78 x 14 00 46 8 707 262 0 Brass Plug G3 8 47
10. 9 803 867 0 A Guard Muffler V d 41 Gas Models Only GEET Bee ME CAd h 8 922 620 0 Bracket 850cc Canister 255 0 1 i i 8 718 028 0 4 Muffler Deflector Vanguard 117 8 752 918 0 Clamp Hose 4 5 2 5 x 9 16 SS 1 80 9 800 034 0 Clear Lexan Gas Models Only 81 9 800 014 0 Label Intended For Outdoor Use 118 9 802 141 0 Hose Barb 174 X 3 8 l 82 9 802 254 0 H 1 4 Push On Diesel 7 66 ft a i on ush On Diesel 7661 q 870870 Clamp Hose UNI 65 75 3 83 9 802 035 0 Plug 1 8 Square Head Black 1 Gas Models Only 84 9 802 148 0 Adaptor 1 2 x 1 2 1 8 706 925 0 Bushing 3 4 x 1 2 Brass 1 120 6 390 126 0 Clamp Hose 46 54 ST 6 BD 404029 Model Only Gas Models Only 85 9 802 770 0 Screw 1 4 x 1 5000 PSI 2 121 8 706 309 0 Adapter 3 8 X 3 8 Steel 1 86 9 802 803 0 Washer 1 4 Flat SAE Black 2 122 8 718 588 0 Screw 10 24 X Ve 2 5000 PSI Models 123 8 718 857 0 Nut 10 24 Whiz Loc Flange 2 7 4 Not Shown 9 800 414 0 e Rev 06 14 m SPECIFICATIONS 3 HD Models N Engine Pulley Engine Bushing Pump Pulley Pump Lu Machine Model Pullev Description Bushing Description Pulley Description Bushing sall _HD 4 0 50 Pb Cage 9 802 392 0 3TB34 9 802 404 0 P2x1 9 802 396 0 3BK90H 9 802 402 0 HD 4 5 50 Pb Cage 9 802 392 0 3TB34 9 802 405 0 P2 x 1 1 8 8 715 618 0 3BK80H 9 802 402 0 E HD 3 4 30 Db Cage 9 802 383 0 2BK36H 9 802
11. 0 9 802 039 0 Elbow 1 2 JIC 3 8 90 1 42 9 197 003 0 _ Nut 3 8 ESNA Nc 4 11 9 802 048 0 Swivel 1 2 JIC Fem 3 8 1 43 9 802 782 0 Collar 5 8 Bore Shaft 3010 2 Male 44 9 802 809 0 Washer 1 2 Flat 1 12 9 802 064 0 Grommet Rubber Nozzle 5 45 9 802 807 0 Washer 3 8 Flat SAE 8 Molder 46 9 802 807 0 Washer 3 8 Flat SAE 2 13 9 802 066 0 kal Soft Rubber 50 Duro 2 47 9 802 817 0 Washer 3 8 x 1 2 je 2 202 070 nb 1 Square Handle 2 48 9 802 816 0 Washer 7 16 Lock Split Ring 4 15 8 917 886 0 Plate Belt guard front cover 49 8 751 374 0 Spacer 5 8 X 1 25 Black A 16 8 917 889 0 Plate Belt Guard Back Cover 50 9 802 870 0 Block Unloader 3 8 x 3 8 17 9 802 118 0 Elbow 1 2 Street Brass 1 1 25 Steel 1 18 9 802 129 0 Elbow 1 2 JIC x 3 8 90 1 51 8 917 893 0 Assy black Slider Pump Belt 1 19 9 802 131 0 Elbow 1 2 JIC x 1 2 90 Guard Mount A 8 917 888 0 Assy black Slider Pump Belt 1 20 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Guard Mount BD 373539 only Strainer 1 8 918 127 0 Assy Bik Slider Pump Sheet 1 21 9 802 151 0 Swivel 1 2 JIC Fem Push On 2 Metal Guard 22 9 802 163 0 Strainer 1 2 PA Inline Plastic 1 52 8 908 396 0 Axle Front 1 23 9 802 171 0 Nipple 3 8 x 3 8 NPT ST 1 53 8 912 442 0 Assy Weld CW Cage Small 1 Male Black 24 8 707 256 0 Pump Protector 1 2 PTP 1 al AANO sa Weld CW Cage Small 1 25 8 918 424 0 Hose 3 8 x 25 2 Wire Pres F sure Loop 1 54 9 197 003 0 Nut 3 8 ESNA Nc 2 26 9 802 2
12. 4 See Kit Below Pressure Ring 16mm 27 8 753 506 0 Back Ring 5 See Kit Below U Seal 16mm 28 8 753 507 0 Valve Plug 6 See Kit Below Intermediate Ring 16mm 29 8 752 830 0 Hexagonal Screw 7 See Kit Below U Seal 16mm 30 9 802 884 0 Washer 8 9 803 199 0 Copper Washer 1 2 31 9 803 182 0 Closed Bearing Housing 9 9 802 926 0 Brass Plug G1 2 32 9 803 186 0 O Ring 02 62 x 71 12 10 8 753 502 0 Manifold Housing 016 33 9 803 160 0 Roller Bearing 11 8 753 503 0 Manifold Stud Bolt 34 8 753 508 0 Crankshaft 024 12 9 802 890 0 Lock Washer 35 9 803 293 0 Crankshaft Key 13 8 719 008 0 Copper Washer 3 8 36 8 752 834 0 Oil Dipstick 14 8 707 262 0 Brass Plug G3 8 37 9 803 139 0 Crankshaft Seal 15 8 753 504 0 Valve Assembly 38 9 803 177 0 Shim 10mm 16 See Kit Below Back Ring 39 8 753 509 0 Bearing Housing 17 See Kit Below O Ring 119 02 62 x 15 08 40 8 752 841 0 Plunger Bolt 18 See Kit Below Valve Seat 41 8 752 820 0 Bonded Seal 19 See Kit Below Valve Plate 42 8 753 510 0 Plunger 16mm 20 See Kit Below Valve Spring 43 8 752 823 0 Copper Spacer 21 See Kit Below Back Ring 44 8 753 511 0 Plunger Rod 22 See Kit Below O Ring 3068 92 62 x 17 13 45 8 752 822 0 Connecting Rod Pin DIDI DIDI DM WwW wo aw PM W W W alw I w UO DW DW W WO WO dO KN IN oo oo oa a a W o 23 SeeKit Below Valve Cage
13. 59 0 Hose 1 2 Push On EN 4 27 9 802 271 0 Wheel amp Tire Assy 6 Steel 36 07190500 Washer 5 16 Fl t 4 Rim w Tube 2 57 8 706 984 0 Adapter 1 2 x 1 2 1 28 9 802 295 0 Nozzle SAQCMEG 0004 Red 5000 PSI Models 3200 3500 PSI 1 58 9 800 049 0 Label Manufacturer s 9 802 296 0 Nozzle SAQCMEG 1504 Cleaning Solution 1 Yellow 3200 3500 PSI 1 59 9 802 802 0 Washer 1 4 Flat 7 9 802 297 0 Nozzle SAQCMEG 2504 60 9 802 225 0 Chemical Injector Assy Green 3200 3500 PSI 1 3 5 GPM 83 1 9 802 298 0 Nozzle SAQCMEG 4004 61 8 751 096 0 Label Regulation 4442 6 1 White 3200 3500 PSI 1 29 Engine See Specifications 30 Pump See Specifications 9 800 414 0 e Rev 06 14 EXPLODED VIEW DUAL AXLE Diesel Models Only asa ET EAEL EREL SO qaj a BD 404029 Gas Models Only 9 800 414 0 e Rev 06 14 EXPLODED VIEW PARTS DUAL AXLE ITEM PART NO DESCRIPTION QTV ITEM PART NO DESCRIPTION QTV 1 9 800 001 0 Label This Tank For Gas Only 1 30 9 802 291 0 Nozzle SACQMEG 1 5000 PSI Models 0003 5 Red 4 0 GPM 5000 PSI 9 800 000 0 Label Diesel Diesel Models 1 9 802 292 0 Nozzle SAQCMEG 1503 5 1 2 9 800 006 0 Label Hot Caliente w Arrows 1 ajk ka e E A 3 9 800 008 0 Label Danger Cool Engine 1 l Krees GPM 5000 PSI 5000 PSI Models 9 802 294 0 Nozzle SAQCMEG 4003 5 1 4 9 800 036 0 Label Warning Pictoral Small White 4 0 GPM 5000
14. 65 0 Machine Bushing Belt Belt Pump Unloader Engine Engine Description Model Part No Desc Qty Part No Part No Description Part No BD 405037E 25mm 8 749 965 0 3BX42 1 8 921 659 0 8 715 461 0 GX630 688cc 8 752 149 0 BD 455039E 25mm 8 749 965 0 3BX42 1 8 921 659 0 8 715 461 0 GX660 688cc 8 752 148 0 BD 343089E 24mm 9 802 418 0 BX39 2 8 751 179 0 8 750 300 0 KD420 401cc 9 802 328 0 BD 373539 24mm 9 802 418 0 BX39 2 8 751 180 0 8 750 300 0 GX390 390cc 8 750 580 0 BD 404029 25mm 9 802 420 0 BX43 2 8 752 808 0 8 750 300 0 Vanguard 479cc 8 715 065 0 Machine Bushing Belt Belt Pump Unloader Engine Engine Description Model Part No Desc Qty Part No Part No Description Part No MP 455034E 25mm 8 749 965 0 3BX42 1 8 921 655 0 8 715 461 0 GX660 688cc 8 752 148 0 MP 343084E 25mm 9 802 418 0 3BX39 1 8 751 166 0 8 750 300 0 KD420 401cc 9 802 328 0 MP 373534 24mm 9 802 418 0 BX39 2 8 921 710 0 8 750 300 0 GX390 390cc 8 750 580 0 9 800 414 0 Rev 06 14 u I m gl 2 C II m gt 7 I m I 2 EN 2 8 3 Vd vpecifications 12 Cr D T lt H D gt U GA D D D 10 HOSE 8 SPRAY GUN ASSEMBLY AND PARTS LIST Detergent Injector 4 ITEM PART NO 9 802 225 0 9 802 216 0 MP BR HD Versions 5000 PSI Models DESCRIPTION QTV Injector Assembly 3 5 GPM 1 0 083 Models to 4000 PSI Injector Chem Non Adi 1 3 5 GPM 0 083 9 802 217 0
15. 739 332 0 Hose 3 8 x 50 2VV TS HO 1 SO SW HP CP BD to 5000 PSI o SI 0 01 9 802 167 0 9 802 166 0 9 802 295 0 9 802 296 0 9 802 297 0 9 802 298 0 8 708 713 0 9 802 291 0 9 802 292 0 9 802 293 0 9 802 294 0 8 708 712 0 9 802 311 0 Coupler 3 8 Fem 11 000 PSI 1 Snap Tite 5000 PSI Models Coupler 3 8 Female 1 Nozzle Saqcmeg 0004 Red 1 All Except 4 GPM 5000 PSI Nozzle Saqcmeg 1504 Yellow 1 All Except 4 GPM 5000 PSI Nozzle Sagcmeg 2504 Green 1 All Except 4 GPM 5000 PSI Nozzle Sagcmeg 4004 White 1 All Except 4 GPM 5000 PSI A Nozzle Kit Size 04 4 Pack 1 All Except 4 GPM 5000 PSI Nozzle Sagcmeg 0003 5 Red 1 4 GPM 5000 PSI Nozzle Saqcmeg 1503 5 1 Yellow 4 GPM 5000 PSI Models Nozzle Saqcmeg 2503 5 1 Green 4 GPM 5000 PSI Models Nozzle Sagcmeg 4003 5 1 White 4 GPM 5000 PSI Models A Nozzle Kit Size 03 5 1 4 Pack 4 GPM 5000 PSI Nozzle COMPL 1 QCHEM 6540 Brass 9 800 414 0 Rev 06 14 A Not Shown PX SERIES PUMP EXPLODED VIEW PARTS LIST 8 921 655 0 8 921 659 0 8 921 657 0 U U m d gd 5 m gd I m D 2 m by S 9 m zZ 5 ITEM PARTNO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY 1 8 752 825 0 Crankcase 24 See Kit Below Valve Cage 2 See Kit Below Plunger Oil Seal 25 See Kit Below Copper Washer 3 See Kit Below O Ring 2150 01 78 x 37 82 26 8 753 505 0 O Ring 3093 02 62 x 23 47
16. 9 803 202 0 Sight Glass G3 4 o Hel OID WO W W WO Ww 48 8 752 824 0 Cover Screw Available in Kit See Below REPAIR KIT NO 8 752 843 0 8 725 844 0 8 725 849 0 8 725 850 0 8 752 838 0 8 752 839 0 8 752 853 0 8 752 835 0 Seal Seal Plunger Seal Plunger Seal Packing Packing Plunger Plunger KIT 20 mm 22mm 22mm 22mm 20 mm 22mm Plunger Oil DESCRIPTION 5843 8043 9536 1036 5843 8043 9536 1036 5843 8043 9536 1036 Complete Valve Seals ITEM NUMBERS Ge 1 ii EN NO OF CYLIN DERSKIT VVILL 3 3 1 1 1 1 SERVICE 9 800 414 0 e Rev 06 14 9 802 345 0 T 1 SERIES PUMP EXPLODED VIEW T 1 SERIES PUMP EXPLODED VIEW amp PARTS LIST ITEM PARTNO DESCRIPTION QTV ITEM PARTNO DESCRIPTION QTV 1 9 804 604 0 Crankcase 1 19 9 802 890 0 Washer 8 2 9 803 195 0 Plunger Guide 3 20 9 803 198 0 Copper Washer 3 8 1 3 See Kit Plunger Oil Seal 3 21 9 802 925 0 Brass Plug 3 8 1 4 See Kit O Ring 21 78 x 31 47 3 26 9 802 884 0 Washer 8 5 See Kit Pressure Ring Brass 3 27 9 802 944 0 Hexagonal Screw 8 6 See Kit U Seal Low Pressure 3 28 9 803 182 0 Closed Bearing Housing 1 7 See Kit Intermediate Ring Brass 3 29 9 803 186 0 O Ring 92 62 x 71 12 2 8 See Kit Support Ring Teflon Bronze 3 30 9 803 160 0 Roller Bearing Tapered 2 9 See Kit U Seal High Pressure 3 31 9 803 149 0 Crankshaft 4035 1 1 10 See Kit Support Ring 3 32 9 803 167 0 C
17. 97 0 Linkage Brake Black 8 912 020 0 Linkage Brake Red 8 920 520 0 Linkage Bracke 255 0 68 9 802 809 0 Washer 1 2 Flat 69 9 802 966 0 Handle Break CW Cage Black 8 912 495 0 Handle Brake CW Cage Red 8 922 618 0 Handle Brake 255 0 70 9 802 705 0 Bolt Carriage Zinc sis sk U m ITEM PARTNO DESCRIPTION ary JEM PARTNO DESCRIPTION aY WA 55 9 803 304 0 Guard Belt Front CW Cage Lrg 1 87 9 802 773 0 _ Nut 1 4 ESNA 5000 PSI 2 KA 8 922 623 0 Guard Belt Front 255 0 Only 1 88 9 802 807 0 Washer 3 8 Flat 10 56 9 802 967 0 Assy Weld Slider Cw Cage Bik 1 89 9 197 003 0 Nut 3 8 ESNA e BE Eeer SC Maer GE Sg i 90 9 803 305 0 Bracket Regulator 1 m 8 922 622 0 Assy Weld Slider e pn 1 91 9 800 049 0 Label Manufacturer s Cleaning 1 S a a ne ern Solution VA 802 765 ji u ANS u 5 Ze a 3 Soren 4 Ne se 4 92 9 802 816 0 Washer 7 16 Lock Split Ring 4 2 93 9 802 225 0 Chemical Injector Assy 1 m 59 9 802 804 0 Washer 5 16 Flat SAE 20 3 5 GPM 83 Diesel amp Vanguard I 60 9 802 776 0 Nut 5 16 ESNA NC 12 9 802 226 0 Downstream Inj Assy 5000 PSI 1 R ei 9 802 708 0 Screw 5 16 18 x 3 4 M PH TRH 4 5999 Pol Models ONIY m 62 9 802 124 0 Plug 1 4 Countersunk 1 BA ee Hose T Push on E 5000 PSI Models Only 95 9 802 126 0 Plug 1 2 JIC 1 Q S B rm 104 8 751 096 0 Label Regulation 4442 6 105 8 704 660 0 Label Die cut 106 8 718 781 0 Screw
18. IN 3 1 1 3 DERS KIT WILL SERVICE 19 9 800 414 0 Rev 06 14 Ce m T lt s Lu Fa 5 U GA D Fa a S lt LU Q gt e a 20 T 1 SERIES PUMP EXPLODED VIEW amp PARTS LIST ITEM PARTNO DESCRIPTION QTY 39 See Kit O Ring D1 78 x10 82 3 40 See Kit Teflon Ring 3 41 See Kit Plunger 3 42 SeekKit Copper Spacer 3 43 9 803 143 0 Plunger Rod 3 44 9 803 157 0 Connecting Rod 3 45 9 802 912 0 Snap Ring 6 46 9 802 915 0 Connecting Rod Pin 3 47 9 802 889 0 Spring Washer 6 48 9 802 937 0 Connecting Rod Screw 6 49 9 803 194 0 O Ring 92 62 x 152 07 1 50 9 803 166 0 Crankcase Cover 1 51 9 803 197 0 Gasket G3 8 1 52 9 803 202 0 Sight Glass G3 4 1 53 9 802 939 0 Cover Screw 5 Part available in kit See below REPAIR KIT NUMBER 8 916 488 0 8 916 322 0 9 802 607 0 9 802 603 0 9 802 606 0 Plunger U Seal U Seal Packing Assy Plunger Plunger Oil KIT 20mm 20mm 20mm Complete Valve Seals DESCRIPTION 4035 1 4035 1 4035 1 7 4 ITEM NO S INCLUDED 4 6 8 9 10 4 5 6 7 8 9 10 S Dh ji 9 14 15 16 NUMBER OF CYLINDERS 3 4 1 3 KIT WILL SERVICE 9 800 414 0 e Rev 06 14 VRT3 UNLOADER EXPLODED VIEW AND PARTS LIST 8 750 300 0 8 GPM 4500 PSI EZ Start ITEM PART NO DESCRIPTION QTV 14 8 750 712 0 Outlet Fitting 1 24 8 750 713 0 Knob Unloader 1 8 750 710 0 Repair Kit VRT3 4500 PSI Kit Items 1 4 8 12 16 21 22 24
19. Manifould Housing 1 8 752 827 0 Crankshaft 024 6036 1 12 See Kit Below Valve Assembly 6 i 29 9 803 167 0 Cranckshaft Key 1 13 9 803 193 0 O Ring 3068 6 EES 30 8 752 834 0 Oil Dipstick 1 14 9 802 928 0 Valve Plug 6 31 9 803 139 0 Crankshaft Seal 1 15 8 753 817 0 Manifould Stud Bolt 8 32 9 803 177 0 Shim 2 16 9 802 890 0 Lock Washer 8 l 33 9 803 181 0 Bearing Housing 3 17 8 719 008 0 Cooper Washer 3 8 1 34 8 752 841 0 Plunger Bolt 3 18 8 707 262 0 Brass Plug 3 8 1 18 9 800 414 0 e Rev 06 14 LT PUMP EXPLODED VIEW PARTS LIST CONT ITEM PARTNO DESCRIPTION QTV 35 8 752 820 0 Bonded Seal 36 8 753 819 0 Plunger 18mm 37 8 752 823 0 Copper Spacer 38 See Kit Below Plunger Rod 39 8 752 822 0 Connecting Rod Pin 40 8 752 821 0 Connecting Rod 41 9 802 889 0 Spring Washer 42 9 802 937 0 Connecting Rod Screw 43 9 803 194 0 O Ring 92 62 x 152 07 44 8 752 826 0 Crankcase Cover 45 9 803 906 0 O Ring 91 78 x 14 00 46 8 707 262 0 Brass Plug G 3 8 47 9 803 202 0 Sight Glass G3 4 48 8 752 824 0 Cover Screw Ory ps fst fst lst ID DMD oO oO wo jw w U U m d gd 5 m gd I m X 2 m by S 9 m zZ 5 Part available in kit See below REPAIR KIT NUMBER 8 753 821 0 8 753 822 0 8 753 823 0 8 753 824 0 8 752 835 0 Plunger Seal Seal Packing KIT DESCRIPTION 18mm 18mm Plunger 18mm Complete Valve Plunger Oil Seals ITEM NUMBERS NUMBER OF CYL
20. PSI 5 9 800 047 0 4 Label Logo Belt Guard HD 8 900 870 0 4 Label Logo Belt Guard BR 8 901 144 0 A Label Logo Belt Guard BD 8 750 465 0 A Label Logo Belt Guard MP 8 753 796 0 A Label Logo Belt Guard 255 0 9 802 295 0 Nozzle SAQCMEG 0004 1 Red 4 5 GPM Diesel amp 4000 PSI Models 9 802 296 0 Nozzle SAQCMEG 1504 1 Yellow 4 5 GPM Diesel amp Kal sl hl el Sa sch ech sch Ce m T lt Lu Fa 5 D GA D Fa a S lt DI Q gt e a 6 9 803 842 0 Label Instructions 4000 PSI Models 9 802 297 0 Nozzle SAQCMEG 2504 1 7 9 800 010 0 Label Nozzle Identification Green 4 5 GPM Diesel 8 8 9 802 036 0 Nipple 1 2 JIC 3 8 Pipe 4000 PSI Models 9 9 802 048 0 Swivel 1 2 JIC Fem 3 8 Male SE IND 1 10 9 802 053 0 Bushing Rubber Nitrile 4000 PSI Models Honda and Kohler a a Models 9 802 311 0 Nozzle COMPL ACEM 6540 1 Brass 11 9 802 064 0 Grommet Rubber 5 E TT Nozzle Holder 31 Engine See Specifications Pages 12 9 802 079 0 Tank Encore 5 Gallon Tank 32 Pump See Specifications Pages 13 9 802 089 0 Cap Fuel Tank Plastic 33 Unloader See Specifications Pages 14 9 802 090 0 Battery Box 34 Engine Pulley See Specifications Pages 15 9 802 091 0 Plate Battery Box Small Polypro 35 Pump Pulley See Specifications Pages a a ao 16 9 802 036 0 Nipple 1 2 JIC x 3 8 Male 36 Pump Bushing See Specifications P
21. Ring 92 62 x 126 67 45 8 751 229 0 Crankcase Cover 46 9 803 197 0 O Ring 01 78 x 14 47 9 803 202 0 Sight Glass 3 4 oi ele oO 0 00 to 48 9 802 939 0 Cover Screw Available in kit See below REPAIR KIT NO 8 725 360 0 8 725 358 0 8 725 361 0 8 725 359 0 8 725 237 0 8 933 023 0 9 802 603 0 9 802 609 0 Complete Seal Complete Seal Plunger Seal Plunger Seal Packing Packing Plunger Plunger KIT 4035 3540 4035 3540 4030 3540 Plunger Oil DESCRIPTION 18mm 15mm 18mm 15mm 18mm 15mm Complete Valve Seals ITEM NUMBERS 33 34 35 36 33 34 35 36 i NO OF CVLIN DERS KIT WILL 3 3 1 1 1 3 SERVICE 9 800 414 0 Rev 06 14 8 715 242 0 HX 2 PUMP EXPLODED VIEW HX 2 PUMP PARTS LIST ITEM 14 15 TORQUE SPECS FT LBS GC 23 34 42 ITEM PARTNO DESCRIPTION QTV ITEM PARTNO DESCRIPTION QTV 1 8 752 825 0 Crankcase 1 19 See Kits Below Valve Seat 6 2 See Kits Below Plunger Oil seal 3 20 See Kits Below Valve Plate 6 3 See Kits Below O Ring 01 78 x 37 82 3 21 See Kits Below Valve Spring 6 4 SeeKits Below Pressure Ring 3 22 See Kits Below Valve Cage 6 5 See Kits Below U Seal 25mm 3 23 8 752 830 0 Hex Screw 8 6 See Kits Below Intermediate Ring 3 24 9 802 884 0 Washer 8 T See Kits Below U Seal 3 25 9 803 182 0 Closed Bearing Housing 1 8 9 803 285 0 Brass Plug G3 4 1 26 9 803 186 0 O Ring 2 62 x 71 12 2 9
22. SERVICE MANUAL MODEL BD 405039E BD 455039E BD 343089E BD 373539 BD 404029 MP 455034E MP 343084E MP 373534 HD 4 0 50 Pb CAGE HD 4 5 50 Pb CAGE HD 3 4 30 Db CAGE HD 3 7 35 Pb CAGE HD 4 0 40 Pb CAGE BR 405037E BR 455037E BR 343087E BR 373537 BR 404027 BR 455037E BR 405037E ORDER 8 107 023 0 107 024 0 107 083 0 107 021 0 107 022 0 107 002 0 107 082 0 107 001 0 575 200 0 575 201 0 575 202 0 575 205 0 575 207 0 107 147 0 107 148 0 107 149 0 107 150 0 107 151 0 107 255 0 107 256 0 ak sch s s sch sch SS sch SO sch sch lt 2 sch sch sch 9 800 414 0 CONTENTS Single Axle Exploded View and Parts List ss 3 4 Dual Axle Exploded View and Parts List sse 5 7 Specifications nanna 8 9 Hose and Spray Gun Aesembhy nn nn nn nanna nanna 10 PX Pump Exploded View and Parts List ss 11 12 M 3 Pump Exploded View and Parts List 13 14 HHC 930 Pump Exploded View and Parts List 15 16 T 1 Pump Exploded View and Parts List ss 17 18 VRT3 Unloader Exploded View and Parts List nn 19 VB350 4 Unloader Exploded View and Parts List 20 Troubl shoolin g ms ek i een ame 21 22 Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the pressure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 800 414 0
23. UTION LOW OPERATING Insufficient water supplv Closed Use larger garden hose clean inlet water PRESSURE faucet Inlet hose kinked screen Open faucet Clogged inlet hose strainer Check plumbing svstem for leaks Retape leaks with teflon tape Faultv or mis adjusted unloader Adjust unloader for proper pressure valve Install repair kit when needed Contact local dealer or technical support Worn packing in pump Contact local dealer Machine has been stored in Thaw out machine completelv including hose freezing temperatures sprav gun and wand Slow engine RPM Contact local dealer or technical support FLUCTUATING Worn or dirtv pump valves Contact local dealer or technical support PRESSURE i Nozzle is obstructed Use nozzle wire in accessorv kit Pump sucking air inlet hose Check all pump lines and connections leaking PRESSURE LOW Replace nozzle AFTER PERIOD OF NORMAL USE Unloader valve worn Replace unloader valve ENGINE WILL NOT Low oil shutdown Fill engine with oil START OR STOPS WHILE OPERATING ee Drain gas tank fill with clean fuel OVERLOADED i Excessive pressure from high Adjust engine throttle to lower RPM engine RPM WATER OR OIL A small amount of leaking is If excessive leaking occurs contact your local LEAKING FROM normal dealer BOTTOM OF PUMP PRESENCE OF Water sprayed at machine Change oil Direct spray away from machine WATER IN PUMP OIL High humidity in air Check and change oil twice as often Pi
24. ages Diesel amp Vanguard Models 37 Engine Bushing See Specifications Pages 9 802 037 0 Nipple 1 2 JIC x 3 8 1 Belt ificati P ali enoa Motes ee rs 17 8 750 933 0 Band Hose Clamp Diesel Only 1 Se a TIT EE Sn Se GER EU 18 9 802 131 0 Elbow 1 2 JIC x 1 2 90 2 AM pe 2 Honda and Kohler 41 9 803 531 0 Diptube Assy Plastic 10 Long 1 Lombardnini Models 42 9 802 710 0 Bolt 5 16 x 1 NC HH 4 9 802 129 0 Elbow 1 2 JIC x 3 8 90 1 u Di 3 43 9 802 727 0 Bolt 3 8 x 1 3 4 Diesel Only 4 4000 PSI Models 9 802 728 0 Bolt 3 8 x 2 NC HH 4 19 9 802 146 0 Swivel 1 2 MP x 3 4 GHF 1 5000 PSI Models Only w Strainer 44 9 802 054 0 Elbow Fuel Tank Zinc 1 20 9 802 151 0 Swivel 1 2 JIC Fem Push On 4 Diesel Models Only 21 9 802 163 0 Filter 1 2 MPT PA Inline Plastic 1 45 9 802 728 0 Bolt 3 8 x 2 NC HH 2 22 9 802 168 0 Nipple 3 8 Female 1 46 9 803 845 0 Bolt 1 2 x 5 NC HH Tap 1 11 000 PSI 5000 PSI Models 5000 PSI Models Only 9 802 171 0 Nipple 3 8 x 3 8 NPT ST 1 9 802 740 0 Bolt 1 2 x 3 1 2 NC HH 1 Male Diesel Models Only Diesel Models Only 23 8 707 256 0 Pump Protector 1 2 PTP 1 47 9 802 751 0 Screw 1 4 x 5 8 Phi PH MS 4 5000 PSI Models 5 u 8 707 254 0 Pump Protector 3 8 PTP i 48 9 802 782 0 Collar 5 8 Bore Shaft 4 BD 404029 Models Only 49 8 751 374 0 Spacer 5 8 X 1 25 Black 8 24 9 803 844 0 Cable T
25. ie Wrap Honda 2 50 9 802 870 0 Block Unloader 3 8 x 3 8 Brass 1 and Kohler Lombardini Models 51 8 918 839 0 Axle Lrg Cw Cage 31 25 2 25 9 802 207 0 Clamp Round 0 56 I D 1 52 9 803 104 0 Guard Belt Rear Steel 1 26 8 918 421 0 Hose 3 8 x 1 4 1 8 922 624 0 Guard Belt 255 0 Only 1 2 Wire Pressure Loop 53 8 912 480 0 Assembly Weld Battery Brkt 1 27 9 802 254 0 Hose 1 4 Push On Fuel Line 5 44 ft EN GER EC EE 803 847 m atterv Br 28 9 802 259 0 Hose 1 2 Push On 1 25 ft CW Cage kd AS 29 9 802 271 0 Wheel 8 Tire Assembly 6 4 8 912 502 0 Holder Nozzle Red 1 IK 8 921 215 0 Holder Nozzle Bik HD 4 0 40 BR 404027 1 54 9 802 964 0 Assembly Weld Cage Cw Bik 1 8 912 486 0 Assembly Weld Cage Cw Red 1 6 8 922 617 0 Assembly Weld Cage 255 0 1 9 800 414 0 e Rev 06 14 EXPLODED VIEW PARTS DUAL AXLE 96 9 802 129 0 Elbow 1 2 JIC x 3 8 97 9 802 203 0 Clamp 1 2 98 9 802 771 0 Screw 10 32 99 9 804 567 0 Nut 10 32 1 100 9 802 802 0 Washer 1 4 Flat SAE 1 101 9 802 741 0 Bolt 8mm x 16mm 5000 PSI 4 102 9 802 813 0 Split Washer 5 16 5000 PSI 4 103 8 716 608 0 Terminal Battery Marine 2 1 1 1 2 63 9 802 744 0 Bolt 10mm x 20mm HH 64 9 802 070 0 Grip 1 Square Handle 65 9 802 118 0 Tee 1 2 Branch Male 66 9 802 996 0 Bracket Brake Pad Black 8 912 019 0 Bracket Brake Pad Red 8 922 519 0 Bracket Brake Pad 255 0 67 9 802 9
26. ng 3 See Kits Below O Ring 01 78 x 31 47 3 Housing 1 4 See Kits Below Pressure Ring 3 25 9 803 192 0 O Ring 1 78 x 60 05 2 B See Kits Below U Seal 3 26 8 933 011 0 Tapered Roller Bearing 2 6 Geeks Below Intermediate Ring 3 27 9 803 146 0 Crankshaft 3540 1 7 SesKisBebw U Seal 3 9 803 147 0 Crankshaft 4035 1 8 9 803 199 0 Washer Copper 1 28 9 803 167 0 Crankshaft Key 1 9 9 802 926 0 Plug Brass 1 2 1 29 98029210 Ol Dip Stick d 10 8 751 218 0 Manifold Head 1 30 9 803 140 0 Crankshaft Seal 1 11 SeeKitsBelow O Ring 02 62 x 17 13 6 au TS BOSE en 2 12 SeeKitsBelow Valve Assembly 6 32 8 717 209 0 Bearing Housing 1 13 See Kits Below O Ring 02 62 x 20 29 6 33 _ See Kits Below Plunger Nut M8 3 14 9 802 928 0 Valve Plug 6 34 See Kits Below Copper Spacer 3 15 9 802 938 0 Manifold Stud Bolt 8 35 See Kits Below Plunger 4035 3 PI 4 16 9 802 884 0 Washer 6 a Gre 7 ee Kits Below Copper Spacer 17 9 803 198 0 Copper Washer 3 8 1 ieh 37 See Kits Below O Ring Ring 3 18 9 802 925 0 Brass Plug 3 8 2 38 See Kits Below Teflon Ring 3 39 9 803 144 0 Plunger Rod 3 T3 9 800 414 0 Rev 06 14 cr m I lt s Lu Fa 5 D GA D Fa a S lt LU Q gt e a 14 M 3 SERIES PUMP EXPLODED VIEW PARTS LIST CONT ITEM PART NO DESCRIPTION QTY 40 9 803 158 0 Connecting Rod 41 8 751 228 0 Connecting Rod Pin 42 9 803 218 0 Spring Washer 43 9 803 238 0 Connecting Rod Screw 44 70 060009 O
27. rankshaft Key 1 11 9 802 926 0 Brass Plug 1 2 1 33 9 802 923 0 Oil Dip Stick 1 12 9 803 199 0 Copper Washer 1 2 1 34 9 803 139 0 Crankshaft Seal 1 13 9 802 933 0 Manifold Head 1 35 9 803 177 0 Shim 2 14 See Kit O Ring 92 62 x 17 13 6 36 9 803 181 0 Bearing Housing 1 15 See Kit Valve Assembly 6 37 See Kit Plunger Bolt 3 16 See Kit O Ring 92 62 x 20 29 6 38 See Kit Copper Spacer 38 17 9 802 928 0 Valve Plug 6 18 9 802 943 0 Manifold Stud Bolt 1 9 800 414 0 e Rev 06 14 HAUER YFIHSVM 3HNSS3Hd 17 LT 2 PUMP EXPLODED VIEW AND PARTS LIST 8 921 710 0 LT4540 2 Right 8 921 711 0 LT4540 2 Left 8 921 712 0 LT6036 2 Right 8 921 713 0 LT6036 2Left O H SERVICE MANUAL PRESSURE WASHER 960 ITEM PART NO DESCRIPTION QTV ITEM PART NO DESCRIPTION QTV 1 8 752 825 0 Crankcase 1 19 See Kit Below Valve Seat 6 2 See Kit Below Plunger Oil Seal 3 20 See Kit Below Valve Plate 6 3 See Kit Below O Ring 01 78 x 37 82 3 21 See Kit Below Valve Spring 6 4 See Kit Below Pressure Ring Brass 3 22 See Kit Below Valve Cage 6 5 See Kit Below U Seal 18mm 3 23 8 725 830 0 Hexagonal Screw 8 6 See Kit Below Intermediate Ring 18mm 3 24 9 802 884 0 Washer 8 7 See Kit Below U Seal 18mm 3 25 9 803 182 0 Closed Bearing Housing 1 8 9 802 926 0 Brass Plug G1 2 1 26 9 803 186 0 O Ring 92 62 x 71 12 2 9 9 803 199 0 Cooper Washer 1 2 1 27 9 803 160 0 Roller Bearing 2 10 8 753 816 0
28. st results use our detergent Detergent filter valve is at lowest Set detergent filter valve to a higher setting setting Filter on detergent suction tube is Run warm water through filter to remove clogged debris Damaged or clogged detergent Remove obstruction or replace detergent suction tube suction tube A high pressure nozzle is at Replace with black detergent nozzle tached Discharge nozzle is obstructed Blow out or remove debris with fine needle GARDEN HOSE Tighten fittings CONNECTION LEAKS SPRAY WAND LEAKS Spray wand not properly attached Slide the spray wand into the gun Turn the wand collar clockwise onto the spray gun threads until tight Contact local dealer to order an o ring PUMP IS NOISY Pump is sucking air Check that hoses and fittings are air tight Turn off machine and purge pump by sgueezing trigger gun until a steady flow of water emerges through nozzle 9 800 414 0 Rev 06 14 Form 9 800 414 0 e Revised 06 14 e Printed in U S A or Mexico
29. ston packing worn Oil seal Contact local dealer or technical support worn 9 800 414 0 Rev 06 14 u I m gl 7 C II m gt 7 TI m I j S lt 2 7 gt Q Q si Q 23 Troubleshootina PRESSURE VVASHER 24 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank vvith gas Check oil level FOR 15 MIN THEN STOPS Vapor lock developed by heat of Keep gas tank full to avoid vapor locking day Obstruction in fuel fiter in fuel filter Clean or Clean or replace fuel filter fuel filter ENGINE LACKS EESEL air filter pan rje tat air filter POVVER ENGINE FALTERS Choke is opened too soon Move choke to halfwav position until engine runs smoothly VVATER DRIPPING Piston packing vvorn Contact local dealer or technical support FROM UNDER PUMP O Ring plunger retainer vvorn Contact local dealer or technical support Cracked piston Contact local dealer or technical support OIL DRIPPING Oil seal vvorn or damaged Contact local deale or technical support r VVATER LEAKING Spray gun closed with machine Open sprav gun or turn off machine FROM PUMP PROTEC running 5 minutes or longer TOR Excess water supply pressure Place a pressure regulator at end of 50 garden hose NO DETERGENT Detergent suction tube not prop Check connection erly connected to machine Detergent is too thick Dilute detergent For be

SERVICE MANUAL - Shark Pressure Washers

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