ATLAS TRANSFER CASES CABLE SHIFTER units built before 4/30
Contents
1. that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N 303009A P O Box 247 4320 Aerotech Center Way New Item 05 04 Paso Robles CA 93447 PAGE 5 OF 5 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 10 13 11 ATLAS TRANSFER CASES CABLE SHIFTER units built before 4 30 12 Exploded View SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores2. 22546 10x 1 SELF TAPPING SCREWS 23 1 723141 5 16 18 LOCKNUT 24 3 1237351 3 8 16x 1 SOCKET HEAD CAP SCREW 25 2 340617 1 4 28 X 1 SHCS HANDLE TO HEIM BOLTS SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N 303009A P O Box 247 4320 Aerotech Center Way New Item 05 04 Paso Robles CA 93447 PAGE 2 OF 5 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 11 10 11 ATLAS TRANSFER CASES CABLE SHIFTER units built before 4 30 12 We can offer a set of aluminum knobs which are labeled either way or P N 303152AA 42 95 set P N 303152 42 95 set reverse pattern This shifter will not fit the Allison transmission due to cable interferance with the P N 303150 42 95 each stock adapter housing P N 303 150AA 42 95 ea
3. ADVANCE ADAPTERS INC P N 303009A P O Box 247 4320 Aerotech Center Way New Item 05 04 Paso Robles CA 93447 PAGE 1 OF 5 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 05 12 15 KIT CONSISTS OF ATLAS TRANSFER CASES CABLE SHIFTER units built before 4 30 12 The shifter body handles and pivot No Qty Part No Description bolt were updated 11 10 11 These items 1 1 302051 TWIN STICK BASEMOUNT retained the same part numbers but will 2 1 302060 TWIN STICK SHIFT BOOT not fit as replacement parts for older 3 1 302083 FRONT SHIFT KNOB shifter units If a replacement handle or 4 1 302084 REAR SHIFT KNOB body is needed then you will need the 5 1 302063 BOOT RING new style components The old pivot 6 1 302080 1 2 13 x7 ALL THREAD bolt can be obtained from McMaster 7 1 303120 1 2 13 SERRATED LOCK NUT Carr 8 3 303121 1 2 13 JAM NUT 9 1 303301 SHIFTER BODY 10 1 303303 BARREL RETAINER PLATE 11 2 303304 SHIFTER HANDLE 12 2 303305 CABLEBARREL 13 2 303306 SHIFT RAIL ADAPTER 14 1 303307 EXTENSION TUBE BRACKET THIS BRACKET HAS 3 CABLE SUPPORT HOLES USE THE TWO THAT ARE IN LINE WITH THE MOUNTING STUD HOLE 15 1 303308 EXTENSION TUBE 4 85 LONG 16 2 303309 SHIFTER CABLE 48 LONG 17 1 303310A PIVOT SHOULDER BOLT 5 16 x 3 18 4 303312 HANDLE PIVOT BUSHINGS 19 2 303313 1 4 FEMALE HEIM JOINT 20 3 340615 1 4 20 x 5 8 BUTTON HEAD CAP SCREW 21 1 122323 1 4 FLAT WASHER 22 4 7
4. ch standard pattern NOTE ON THIS KIT This kit is a universal type cable shifter assembly Mounting the shifter is left to the installer The shifter can be mounted flush with the floor so that the cables exit underneath the floor and the shift boot flange is bolted directly to the floor Otherwise the shift cables will need to be routed through the floor and the shifter bolted wherever you desire NOTE ON SHIFTING The Atlas Transfer case is a synchronized unit The transfer case shifts best when the shafts are spinning Note that when the transfer case is shifted when not in motion the teeth may or may not be aligned If the teeth are aligned then the unit will slip into gear easily If the unit does not slip into gear easily then no amount of pulling on the handle will cause the unit to shift The transfer case must be spun slightly and then it will shift SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a service manual pertaining to your vehicle be obtained for specific torque values wiring d
5. djustment will change The twin stick handles should be straight up and down within the shifter body while the Atlas is in neutral When the shifter is adjusted properly tighten the jam nuts and the cable barrel retainer plate screws Slide the shift boot over the handles and stretch it over the shifter body Depending Note The first cable shifters used an shift rail adapter on the on how the shifter is mounted you may want to bolt the shift boot through the shifter shift rail for coupling the cables to the Atlas The shift rails body If the shifter will be flush mounted in were changed 7 1 07 This new style of rail is drilled and the floor you may bolt through the shift tapped to directly accept the threaded cable end and eliminate boot shifter body and the floor with one set the shift rail adapter We switched back to the adapters of bolts fittings 8 16 10 for ease of installation of the cable to the Once the boot is in place thread the 1 2 13 ees at jam nuts and then thread the shift knobs Atlas Some shift rails still have the thread on the end of the onto the shifter handles shift rail SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend
6. ervice manual pertaining to your vehicle be obtained for specific torque values wiring diagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N 303009A P O Box 247 4320 Aerotech Center Way New Item 05 04 Paso Robles CA 93447 PAGE 4 OF 5 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 06 29 11 10 12 ATLAS TRANSFER CASES CABLE SHIFTER units built before 4 30 12 Slide the cables into the back of the shifter body Orient the shifter handles so they bend away from each other and slide the handles into the top of the shifter body Insert the pivot shoulder bolt through the shifter body and the shifter handles Fasten with the 1 4 flat washer and the 5 16 locknut Slide the heim joint meet the tapped hole in the shift handle and insert the bolt from the bottom of the shifter box to secure the handles to the cables Slide the cable barrel retainer plate up the shifter body and fasten it with the 1 4 20 button head cap screws First adjust the cables with the adjustment on the transfer case end by changing the position of the two 5 8 jam nuts Fine tuning of the adjustment can be done from the passenger compartment of the vehicle with the shifter assembled in the following manner Loosen the cable barrel retainer plate and the shift cable 5 8 jam nuts By rotating the cable barrel in either direction the cable a
7. hould look like the photo to the right 4 Using a mallet hammer the pivot bushings into the shifter handles Start the bushing into the handle hold the handle with the bushing side down on the table hit the top side of the handle with the dead blow hammer to extension tube install the bushing Repeat for the remaining bushings bracket pull cable housing extension tube Sse from bracket Adjustments IMPORTANT STEP Shift the Atlas into low range Next loosen the 1 2 13 jam nuts to the far thread ends of the cable assembly Pull the cable housing away from the Altas The forward nut should have an INITIAL GAP of 1 8 SEE FIGURE BELOW Next tighten the same nut up until it contacts the plate With the nut flush against the plate tighten 1 2 turn more Then tighten the rear nut against the opposite side of the plate REPEAT PROCESS FOR BOTH CABLES NOTE If step this not completed properly the Atlas will not fully shift into gear SPECIAL NOTE The components packaged in this kit have been assembled and machined for specific type of conversions Modifications to any of the components will void any possible warranty or return privileges If you do not fully understand modifications or changes that will be required to complete your conversion we strongly recommend that you contact our sales department for more information This instruction sheet is only to be used for the assembly of Advance Adapter components We recommend that a s
8. iagrams and other related equipment These manuals are normally available at automotive dealerships and parts stores ADVANCE ADAPTERS INC P N 303009A P O Box 247 4320 Aerotech Center Way New Item 05 04 Paso Robles CA 93447 PAGE 3 OF 5 Telephone 800 350 2223 Fax 805 238 4201 Page Rev Date 06 29 11 ATLAS TRANSFER CASES CABLE SHIFTER units built before 4 30 12 ASSEMBLY Transfer Case End 1 Bolt the twin stick base to the transfer case with the 3 8 16 socket head cap screws 2 Thread the 1 2 13 all thread completely into the twin stick base Install the 1 2 13 jam nut Tighten the jam nut against the twin stick base 2A Thread the shift rail adapters completely onto the shift rails 3 Slide the extension tube and the extension tube bracket over the all thread and fasten with the 1 2 13 serrated lock nut 4 Insert the shift cable through the extension tube bracket and fasten by sandwiching the bracket between the two jam nuts Repeat for second cable 5 Thread the cable s inner rod completely into the threaded adapter that fits on the shift rails Tighten the jam nut Repeat for second cable Shifter End 1 Remove 1 of the 5 8 jam nuts and the lock washer from each cable and discard 2 Slide the Barrel Retainer plate over both shifter cables Then thread both cable barrels onto the shift cables 3 Now thread the heim joints onto the shift cables inner rod and tighten the jam nuts This s
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