R3X-02 BIKE SERVICE MANUAL
Contents
1. CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 1 R3x 02 BIKE SPECIFICATIONS Display Feedback Programs Resistance Levels Wireless Data Transmitter iPod Compatible Nike iPod Compatible Virtual Active Ready Asset Management Ready TECHNICAL DATA Resistance Technology Power Requirements Minimum Watts Overall Dimensions L x W x H Maximum User Weight Unit Weight Shipping Weight Transport Wheel USER DATA Contact Heart Rate Sensors Telemetric Heart Rate Receiver Handle Bar Design Thumb Switch Controls CONSOLE mn Display Type 14 Seg Alphanumeric 8x16 LED Graphic Display Time Distance Calories Calories per Hour Speed Heart Rate METs Watts Level RPM Profile Manual Rolling Intervals Fat Burn Random Fitness Test Target HR Constant Watts 25 63 2 x 28 8 x 53 3 161 x 73 x 135 3 cm wo Yes Yes Yes Yes Seat Side and Front Vertical Ergo Bend CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 2 FASTENERS AND ASSEMBLY TOOLS QUANTITY PART SKETCH DESCRIPTION NOTES mo zo 4 MM ALLEN WRENCH PURPLE mo ze 8MM ALLEN WRENCH PURPLE mo 6 MM ALLEN WRENCH PURPLE Z03 Ww sxs OPEN WRENCH 15 amp 17 MM PURPLE Z 2 PHILLIPS SCREWDRIVER PURPLE N BUTTON HEAD SCREW M8 X 25L WHITE SPRING WASHER WHITE BUTTON HEAD SCREW M5 X 20L WHITE BUTTON HEAD SCREW M8 X 20L B2. KG Kit 10 CHAPTER 7 SERVICE MODE 7 1 Using Service MOJE uuu uu DE 11 CHAPTER 8 TROUBLESHOOTING 8 1 EJECHCANDIAGIAM used OR AE A RO uite Orcio 12 8 2 Error Codes on the Console oen ta OO A AEO GRY AE CA 13 8 3 LOB LED WO 14 8 4 Display Power NS SS 15 8 5 16 8 6 ccc TERME TP m 17 8 7 Resistance Se DOO ORO WET R W CA 18 8 8 Pedal Slipping uu TET TR 19 8 9 iple cie CS aanita fd 19 8 10 Heart Rate Issues ORE Tm 20 8 11 21 8 12 Entertainment Troubleshooting 22 8 13 Entertainment Troubleshooting Picture Fuzzy or Unclear 23 8 14 Entertainment Troubleshooting TV Will Not On 24 8 15 Entertainment Troubleshooting Controller Issues 25 CHAPTER 9 PART REPLACEMENT GUIDE 9 1 Console Replacemenit u add TIT 26 9 2 Handlebar Replacemef i 27 9 3 Cup Holder Replacement u uuu EE EE GO RKA 28 9 4 Console Keypad Overlay 29 9 5 Console Mast Replacement a dE Ex EF AJ dE 31 TABLE OF CONTENTS 9 6 9 7 9 8 9 10 9 11 9 12 9 13 9 14 9 15 9 16 9 17 9 18 9 19 9 20 9 21 9 22 9 23 10 1 10 2 10 3 10 4
3. 52 Fasteners and Assembly Tools EA 53 Assembly INS 54 Adjusting the Pedal Straps and Seat a 58 Leveling he BIE uuu u lll l ll lll Omm 59 TV Bracket INS TAN 60 CHAPTER 11 SOFTWARE UPGRADE GUIDE Software Upgrade Procedure AEO ak A dE 64 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the equipment read all CAUTION If you experience chest pains nausea dizziness instructions before operating the MATRIX R3x 02 Bike or shortness of breath stop exercising immediately and con sult your physician before continuing To ensure proper use of the Matrix R3x 02 Bike make sure that all users read this manual Remind the users that before undertaking CAUTION Any changes or modifications to this equipment any fitness program they should obtain complete physical could void the product warranty examinations from their physicians If at any time while exercising the user experiences dizziness pa
4. FIGURE A u FIGURE B 21 8 12 ENTERTAINMENT TROUBLESHOOTING OVERVIEW 1 Sections 8 12 8 15 will help with diagnosing problems with TV and entertainment related equipment that is produced by Matrix Fitness Systems 2 The R3x 02 Bike has the capability of adding an external 15 TV with a bracket A Matrix brand external TV will look similar to the TV in Figure A Your control keypad should look similar to Figure B If your equipment looks different contact Matrix or the manufacturer of your TV equipment if known FIGURE A FIGURE B 3 Verify how your TV is mounted compare your machine to Figure C which shows an external 15 TV directly mounted to a unit with a 3x console FIGURE C 4 For Matrix produced and mounted equipment you can use the information outlined in this section to help with any connection and power issues you may have If you have questions that are specific to the TV alone settings programming menu options etc please see the entertainment owner s manual 22 CHAPTER 8 TROUBLESHOOTING CHAPTER 8 TROUBLESHOOTING 8 13 ENTERTAINMENT TROUBLESHOOTING PICTURE FUZZY OR UNCLEAR 1 Remove the TV back cover Figure A Using a verified good piece of coax cable hook the coax directly to the TV jack This bypasses internal connections for your machine or TV stand Figure B FIGURE A FIGURE B 2 If this does not clear your picture the issue is with the club s signal Make sure that th
5. pat a org o FIGURE A FIGURE B 3 Unplug the faulty keypad from the UCB 2 ribbon cables Figure C 4 Use a razor to remove the faulty keypad overlay from the console faceplate Figure D FIGURE C E FIGURE D 5 Clean the console area with alcohol to remove any left over adhesive Figure E FIGURE E 29 CHAPTER 9 PART REPLACEMENT GUIDE 9 4 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED FIGURE F FIGURE G 7 Plug the ribbon cables into the UCB Figure H 8 Carefully line up the new keypad to the outline in the console faceplate Once it is in place press down on the keypad so that the adhesive on the keypad bonds to the console Figure 1 ALILI aILLLLLL JI II LLL TLL i F p FIGURE H FIGURE I 9 Peel the backing off of the new overlay Figure J 10 Carefully line up the new overlay to the outline in the console faceplate Once it is in place press down on the overlay so that the adhesive on the overlay bonds to the keypad Figure K FIGURE J m FIGURE K 11 Reverse Steps 1 3 to re assemble the console 12 Test the bike for function as outlined in Section 9 23 CHAPTER 9 PART REPLACEMENT GUIDE 9 5 CONSOLE MAST REPLACEMENT 1 Remove the console as outlined in Section 9 1 2 Remove the HR handlebars as outlined in Section 9 2 3 Lift up the rubber boot at t
6. CHAPTER 8 TROUBLESHOOTING 8 10 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The HR grips are not hooked up correctly 2 The HR grip wiring is damaged 3 The console or HR board is not properly grounded 4 The console HR board or wiring between are bad SOLUTION 1 Perform a DC Voltage test on the HR grips a With one prong of a multi meter on each of the plates on one side of the HR grip set Figure A a voltage reading of between 5 and 2 0 should be seen If the reading is correct the issue is not with the HR grips or grip wiring b If the reading is not correct remove the screws holding the halves of the HR grip together and check the connection of the wiring to the grips Figure B 2 Remove the console from the unit and verify continuity of the HR grip wiring With a multi meter set for ohms place one prong on the HR grip wiring coming up the console mast Figure C and the other on the appropriate plate match red with red and white with white a An ohm reading of less than 1 should be received If it is higher replace the HR grip wiring 3 Perform a continuity check on the console See Service Bulletin Continuity Test on Matrix Bikes a Once the console continuity is confirmed perform a continuity check on the HR board ground wire With a multi meter set for ohms place one prong on the HR board ground wire Figure D and the othe
7. FIGURE 4 Connect the wire connections to the new console 5 Carefully push the wires into the console and mast until they are clear of the console mast connection and attach the console to the mast using the 5 screws removed in Step 2 6 Test the bike for function as outlined in Section 9 23 CHAPTER 9 PART REPLACEMENT GUIDE 9 2 HANDLEBAR REPLACEMENT 1 Remove the 2 screws holding on the handlebar cover Figures A amp B FIGURE A 2 Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar Figure C 3 Remove the defective handlebar Figure D FIGURE C FIGURE D 4 Reverse Steps 1 3 to install a new handlebar 27 28 CHAPTER 9 PART REPLACEMENT GUIDE 9 3 CUP HOLDER REPLACEMENT 1 Remove the 2 screws holding the cup holder to the frame Figure A 2 Remove the cup holder Figure B FIGURE B 3 Reverse Steps 1 2 to install a new cup holder CHAPTER 9 PART REPLACEMENT GUIDE 9 4 CONSOLE KEYPAD OVERLAY REPLACEMENT NOTE The instructions below are for console overlays keypads but the procedure is the same regardless of where the overlay keypad is 1 Remove the console as outlined in Section 9 1 2 Remove the 2 screws holding on the back cover of the console and remove it Figure A 3 Remove the 4 screws holding the front of the console to the back and split the 2 halves Figure B 5 y Se ai h
8. Test the bike as outlined in Section 9 23 CHAPTER 9 PART REPLACEMENT GUIDE 9 23 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE 1 Check that the console is set for recumbent bike a Press and hold both LEVEL keys until Manager Mode appears on the display b Press the UP or DOWN LEVEL keys until Engineering Mode appears on the display c Use the UP or DOWN LEVEL keys to scroll to Machine Type d e a Press ENTER on Machine Type and make sure it is set for R3x If Machine Type is not set for R3x change to R3x using the UP or DOWN LEVEL key and press ENTER to save Press and hold the STOP key for 3 5 seconds to return to normal function 2 If the bike has an add on TV program the TV channels see Entertainment Owner s Manual 3 Without hitting start or entering any program modes sit on the bike and hold the handlebars while pedaling to simulate exercising While moving listen for any odd noises or squeaks 4 After stopping movement press the green GO key and begin pedaling 5 Grasp the hand grips to check for proper heart rate response 6 Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional T If everything functions properly stop pedaling and the unit will reset to normal operation within 30 seconds 51 52
9. bike CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 ELECTRICAL REQUIREMENTS The Matrix 3x Series Recumbent Bike is designed to be self powered NOTE an add on TV using a bracket is added to the unit it must be plugged in or the TV will not operate correctly If the Bike will be plugged in follow the requirements below MATRIX DEDICATED CIRCUIT ELECTRICAL REQUIREMENT INFO All Matrix Bikes require the use of a 15 amp or 20 amp dedicated circuit with a non looped isolated neutral ground for the power requirement Quite simply this means that each outlet you plug Bikes into should not have anything else running on that same circuit besides other Bikes up to 3 per 15 amp circuit and 4 per 20 amp circuit The easiest way to verify this is to locate the main circuit breaker box and turn off the breaker s one at a time Once a breaker has been turned off the only thing that should not have power to it are the Bikes in question No lamps vending machines fans sound systems or any other item should lose power when you perform this test Non looped isolated neutral grounding means that each circuit must have an individual neutral ground connection coming from it and terminating at an approved earth ground You cannot jumper a single neutral ground from one circuit to the next In addition to the dedicated circuit requirement the proper gauge wire must be used from the circuit breaker box to each outlet that will have t
10. cover and route the wiring through the hole in the back cover Figure U Once you have the top of the back cover in position push the lower part of the back cover into position It should snap into place Figure V FIGURE U 20 Install the TV back cover onto the unit NOTE You will need to line up the tabs at the bottom of the TV back cover to the slots in the console back cover Figure W Secure the TV back cover with 4 screws Figure X FIGURE W FIGURE X 63 CHAPTER 11 SOFTWARE UPGRADE GUIDE 11 1 SOFTWARE UPGRADE INSTRUCTIONS 1 Turn on the power to the Bike wait until the standard display picture has come up 2 Enter Manager Mode by pressing and holding the LEVEL UP and DOWN keys simultaneously 3 Record the Accumulated Mileage Accumulated Distance and Serial Number NOTE This information can be lost during the update procedure and should be recorded so that the information can be re entered into the console once it is updated 4 Build a path of folders on the USB drive that will be used The path should be MATRIX FW UCEB create a folder called MATRIX then a folder within MATRIX called FW then a folder within FW called UCB 5 Copy the software files into the UCB folder on the USB drive the path should read MATRIX FW UCEB Figure A 6 Insert the USB drive into the USB port on the console Figure B 7 Follow the sequence below to get to the software wanted Press TOGGLE DISPLAY 1 TOGGLE DISPLAY 3 T
11. 10 5 10 6 Seat Pad uu 32 pack Pad cec t m 33 FIR Handlebar Replacement EEEE 34 HR Grips c 35 Upper Seat Frame Replacement a 36 Lower Seat Frame Replacemernt a 37 Seat Adjustment Handle Replacement a nennen 39 Rear Shrouds Replacement OCE 40 Pedal Replacement UU AO T mm 41 Front Shroud Replacement ASKA FEE 42 Lower Control Board Replacement a enne 43 Battery u y u cca ai 44 Drive Belt Replacement _____ died 45 Generator Belt Replacement a a nan 46 Generator Replacement Raka maa 47 Pulley Axle Set enne nennen nnn nnn nnns 48 Crank Axle Set 50 gt 51 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 02 Bike Specifications
12. CHAPTER 9 PART REPLACEMENT GUIDE 9 16 LOWER CONTROL BOARD REPLACEMENT 1 Remove the rear shrouds as outlined in Section 9 13 2 Disconnect the 5 wire connections to the lower board Figure A 3 Remove the 2 screws holding the lower board to the frame Figure B and remove the lower board n UNT UR t WE ior WT ce PPE W RT FIGURE A FIGURE 4 Reverse Steps 1 3 to install a new lower board Figure C shows the electrical connections to the lower board 2 Pin Connector from the Battery 7 Pin Connector from the Console FIGURE C 5 Test the bike for function as outlined in Section 9 23 3 Pin Connector from the Generator 2 Pin Connector from the AC power source 2 Pin Connector from the Resistor 43 CHAPTER 9 PART REPLACEMENT GUIDE 9 17 BATTERY REPLACEMENT 1 Remove the left side rear shroud as outlined in Section 9 11 2 Disconnect the 2 wires from the battery Figure A FIGURE A 3 Remove the wing nut on the battery bracket Figure B 4 Swivel the battery bracket out of the way and remove the battery Figure C FIGUREB m FIGURE C 5 Reverse Steps 1 4 to install a new battery 44 CHAPTER 9 PART REPLACEMENT GUIDE 9 18 DRIVE BELT REPLACEMENT 1 Remove the right side front shroud as outlined in Section 9 15 2 Remove the screw that applies tension to the belt Figure A 3 Rotate the tension assembly to remove
13. When the UCB implements Check the machine type in a command the LCB is not Engineering Mode Check the receiving this command connections at the UCB and LCB 0x04A0 Digital Communication Failure Check the console cable LCB has no return message for connections at the UCB and the UCB for 3 seconds LCB Replace the UCB or LCB as needed 0x04B0 UCB No Response Check the console cable connections at the UCB and LCB Replace the UCB or LCB as needed CLASS C ERRORS WILL DISPLAY ON THE CONSOLE CLASS A OR B ERRORS WILL ONLY DISPLAY IN SERVICE MODE 5 13 14 CHAPTER 8 TROUBLESHOOTING 8 3 LCB LED INSTRUCTIONS WITHOUT AC PLUG NORMAL LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Generator power detected WITH AC PLUG NORMAL LED 2 LED 9 On LED 1 On AC plug detected LED 5 Off No Generator power detected 15V Bus Voltage RPM Generator Status 1 Program operation Status 2 Resistance value in middle 1 2 VCC Status 3 Digital Communication 12V Console Power 4 Mm a LJ a E 9 a Bis a E a gt gt Rus Ir T TUUM r R R2 CHAPTER 8 TROUBLESHOOTING 8 4 TROUBLESHOOTING DISPLAY ISSUES NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING LL m WW k h 3 a4 MI Lipis E E The co
14. i x a a JF Mim M e aae a z FIGURE FIGUREB _ 4 Once the tension has been removed walk the generator belt off of the pulley Figure C 5 Remove the C clip holding the bearing in place on the right side of the frame Figure D FIGURE C FIGURE D CHAPTER 9 PART REPLACEMENT GUIDE 9 21 PULLEY AXLE SET REPLACEMENT CONTINUED 6 Remove the bearing Figure E 7 Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F FIGURE E FIGUREF 8 Once the large nut is removed the pulley axle set can be removed from the left side of the frame Figure G FIGURE G 9 Reverse Steps 1 8 to install a new pulley axle set 10 Test the bike for function as outlined in Section 9 23 49 50 CHAPTER 9 PART REPLACEMENT GUIDE 9 22 CRANK AXLE SET REPLACEMENT 1 Remove the front shrouds as outlined in Section 9 15 2 Remove the drive belt as outlined in Section 9 18 3 Remove the 3 screws holding the crank axle bearings in place on both sides Figure A 4 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure B FIGURE A 5 Use a 32 mm wrench to remove the crank axle nuts Figure C NOTE This nut is reverse threaded FIGURE B FIGURE C 6 Once the nuts are removed the crank axle can be removed from the right side of the frame 7 Reverse Steps 1 6 to install a new crank axle set 9
15. press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and the program will start CHAPTER 5 MANAGER MODE 5 1 USING MANAGER MODE The Manager s Custom Mode allows the club owner to customize the bike for the club 1 To enter Manager Mode press and hold down the UP and DOWN LEVEL keys Continue to hold down these two keys until the display reads Manager Mode and hit ENTER Figure A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when the desired setting is shown 4 To change the value of the setting use the UP and DOWN LEVEL keys 5 To confirm and save the value of the setting press the ENTER key 6 To exit the setting without saving press the BACK key FIGURE A 7 Press and hold the STOP key for 3 5 seconds to return to normal operation 5 2 MANAGER MODE OVERVIEW CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Default Time 30 min 5 min Maximum Time Workout time when GO is pressed or when no time is selected Setting during program set up Default Age 30 10 10 Starting age when GO is pressed or when no age is selected during program set up Default User Weight 150 Ibs 60 16 27 400 Ibs 182 Weight used for pr
16. ACEMENT GUIDE 9 20 GENERATOR REPLACEMENT 1 Remove the front shrouds as outlined in Section 9 15 2 Remove the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B 1 L nE F Tw E big W a PL ss G i a TE Elk ar A dziej Wi A me i E a E t FIGUREA FIGURE _ 3 Once the tension has been removed the generator belt can be walked off of pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the generator belt Figure D 7 UM PE Wir 7 FIGURE FIGURED 5 Reverse Steps 1 4 to install a new generator 6 Test the bike for function as outlined in Section 9 23 47 48 CHAPTER 9 PART REPLACEMENT GUIDE 9 21 PULLEY AXLE SET REPLACEMENT 1 Remove the front shrouds as outlined in Section 9 15 2 Remove the drive belt as outlined in Section 9 18 3 Loosen the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt Figure B y d w a k aa TT LL 4 z gt d at er 3 A ad m il t nu T FF S E rac LL x ium 4 x vom M Wy ma a 1 La FL i a 1 NE x ap r The 1 E F p E L k ne ate Se S
17. CZ Strong Smart Beautiful R3X 02 BIKE SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION nme 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 Read and Save These Instructions 2 2 2 Electrical Requirements a KE CIR E EIN A KEG 3 CHAPTER 3 PREVENTATIVE MAINTENANCE Recommended Cleaning NPS cipes tatu t e fuent 4 3 2 Check for Damaged Parts O Cio 4 3 3 Care and Maintenance Instructions 2 rennen A A O AAA 5 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 Sole 6 4 2 Workout Setup Steps Manual uU uu uuu uuu R uuu EGER erit sadi 7 4 3 Workout Setup Steps Level Based 7 4 4 Workout Setup Steps User Defined 7 4 5 Workout Setup Steps Heart Rate Control 8 4 6 Workout Setup Steps Constant Watts 8 CHAPTER 5 MANAGER MODE 5 1 Using Manager ModE uu uuu u u Owo 9 5 2 Manager a OO EA 9 CHAPTER 6 ENGINEERING MODE 6 1 USING Mode uu UU Lu
18. D 12 Plug the coax cable into the coax adaptor attached to the back half of the console Figure M 13 Use the 4 screws removed in Step 4 to re attach the 2 halves of the console NOTE Route the TV power coax and controller wiring through the hole in top of the console Also make sure that the console cable wires are protruding so that they are accessible Figure N FIGURE M m FIGURE N 14 Install the bracket to the console using 4 screws Figure O 15 Install the console back onto the console mast and secure it with 5 screws Figure P NOTE Make sure to tuck all the wiring into the console or mast to prevent any pinching FIGURE O FIGURE 16 Install the TV onto the bracket making sure that the tabs on the TV lower plastic shield fit into the slots in back of the console Figure Q and secure the TV to the bracket with 4 screws Figure R FIGURE Q FIGURE R 62 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATION CONTINUED 17 Route the TV power controller and console cables out the back of the console and plug into the back of the TV Figures S amp T 18 The new TV should now be programmed and thoroughly tested before installing the covers See Sections 8 12 8 15 for TV troubleshooting help if needed FIGURE S FIGURE T 19 Install the console back cover onto the console NOTE You will need to push the top end of the back cover beneath the TV lower plastic
19. Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by an electrician 3 1 RECOMMENDED CLEANING TIPS Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX R3x 02 Bike Please read and follow these tips Position the equipment away from direct sunlight The intense UV light can cause discoloration on plastics Locate your equipment in an area with cool temperatures and low humidity Clean with a soft 100 cotton cloth Clean with soap and water or other non ammonia based all purpose cleaners Wipe seats pedals console heart rate grips and the handlebar clean after each use Do not pour liquids directly onto your equipment This can cause dam age to the equipment and in some cases electrocution Check pedal straps weekly for wear Adjust leveling feet when equipment wobbles or rocks Maintain a clean area around the equipment free from dust and dirt CHAPTER 3 PREVENTATIVE MAINTENANCE 3 2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative mainte
20. ENT GUIDE 9 11 LOWER SEAT FRAME REPLACEMENT 1 Remove the seat pad as outlined in Section 9 6 2 Remove the back pad as outlined in Section 9 7 3 Remove the 2 screws holding the seat position plate onto the seat frame and remove the seat position plate Figures A amp B FIGURE A FIGURE 4 Disconnect the wiring that is when the seat pad is removed and slide it out the hole in the frame so it does not restrict the seat movement Figures C 4 D FIGURE C qu gt s k FIGURE E 37 CHAPTER 9 PART REPLACEMENT GUIDE 9 11 LOWER SEAT FRAME REPLACEMENT CONTINUED 6 Remove the screw holding the rear seat roller to the seat track and remove the roller Figure G 7 Remove the 2 screws holding the rear end cap onto the seat track Figure H FIGURE G FIGURE H 8 Remove the end cap Figure I 9 Depress the seat position lever and pull the lower seat frame off of the seat track Figure J FEE PIJ O SS 14 E Ee DR FIGURE FI GURE J 10 Reverse Steps 1 9 to install a new lower seat frame 11 Test the bike for function as outlined in Section 9 23 38 CHAPTER 9 PART REPLACEMENT GUIDE 9 12 SEAT ADJUSTMENT HANDLE REPLACEMENT 1 Remove the 2 screws holding the seat adjustment handle to the seat frame Figure A FIGURE A 2 Remove the seat adjustment handle Figure B FIGURE B 3 Reverse Steps 1 2 to install a new se
21. G 8 6 TROUBLESHOOTING KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES 1 The keypad connection ribbon cable has not been plugged in correctly 2 The keypad is damaged 3 The UCB is damaged SOLUTION 1 Perform a keypad test in Service Mode a Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display b Use the UP and DOWN LEVEL keys to scroll to Service Mode 5 and press ENTER c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB a Remove the console from the console mast b Remove the 6 screws holding the back of the console to the front Figure A c Inspect the keypad ribbon cable connection at the UCB Figure B d Even if the keypad ribbon cable appears to be connected correctly unplug and re seat the cable 3 Replace the affected keypad 4 Replace the UCB FIGURE A FIGURE B 17 18 CHAPTER 8 TROUBLESHOOTING 8 7 TROUBLESHOOTING RESISTANCE ISSUES HIGH OR NO RESISTANCE POSSIBLE CAUSES 1 The console cable is damaged or not properly plugged in 2 The UCB is damaged 3 The Generator is damaged 4 The LCB is damaged SOLUTION 1 Check the console cable connections at the UCB and LCB 2 Check if the generator is outputting variable power a Insert the probes from a multi meter into the 1 a
22. ION WORKOUT KEYS Simple program view and selection buttons GO One touch Start ENTER To confirm each program setting UP DOWN LEVEL Easy information and level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data COOL DOWN Puts the Bike into Cool Down Mode TOGGLE DISPLAY Allows the user to select what information is displayed on each of the 3 windows on the console Press and hold to enable disable scrolling CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 WORKOUT SETUP STEPS MANUAL GO Press to immediately begin a workout Workout resistance level and time will automatically go to default settings Pressing GO will not prompt user for age weight or level settings 1 Start pedaling and press the GO key to begin your workout 2 The display will read 3 2 1 Begin and then the program will start MANUAL Manual allows the user to input more information while defining their own workout Calorie expenditure will be more accurate when inputting information in Manual than by pressing GO 1 Start pedaling press the MANUAL key 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start 4 3 WORKOUT SETUP STEPS LEVEL BASED PROGRAM
23. LACK FLAT WASHER BLACK SPRING WASHER BLACK BUTTON HEAD SCREW M8 X 15L YELLOW FLAT WASHER YELLOW SPRING WASHER YELLOW BUTTON HEAD SCREW M8 X 25L BLUE Z41 BUTTON HEAD SCREW M8 X 15L RED Z42 Om BUTTON HEAD SCREW M8 X 50L RED 743 FLAT WASHER RED 744 SPRING WASHER RED 3 745 BUTTON HEAD SCREW M8 X 150 RED ADJUSTMENT FOOT 755 Ou BUTTON HEAD SCREW M5 X 40L RED N W W 53 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9 23 STEP 1 STEP 2 54 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 3 55 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP 4 STEP 5 56 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 3 ASSEMBLY INSTRUCTIONS CONTINUED FINAL ASSEMBLY 57 58 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 4 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push down on the top of the clip and pull the strap up Release the c
24. N The Matrix R3x 02 Bike is capable of accepting a 15 TV via a bracket Follow the instructions below to install the TV and bracket Use the instructions in the Entertainment Owner s Manual to program the TV after installation 1 Turn off power and disconnect the power cord 2 Remove the console from the bike 3 Remove the 2 screws holding the small silver back cover to the console and remove the back cover Figures A amp B F F FIGURE A FIGURE B 4 Remove the 4 screws holding the rear half of the console to the front half and split the console Figures C amp D FIGURE E FIGURE F CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATION CONTINUED 6 Install a head phone jack to the new lower keypad plastic with the Entertainment keypad Figure G 7 Plug the head phone jack wire into the head phone jack Figure H FIGURE G FIGURE H 8 Install the new lower keypad plastic to the frame using the 5 screws removed in Step 5 9 Plug the head phone jack wire and entertainment keypad ribbon cable into the UCB Figures amp J i 1 d F lame E go IE d Wo great UN s FIGURE I FIGURE J 10 Plug the TV controller wire into the UCB Figure K 11 Plug the TV power wire into the UCB Figure L FIGURE K m FIGURE L 61 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATION CONTINUE
25. OGGLE DISPLAY 2 RANDOM in sequence Figure C 8 Wait until the display shows the message Please select update name then press the LEVEL UP or DOWN keys to choose the correct software if more than one version is on the USB drive Once the correct software is show press ENTER and the upgrade procedure will run 9 When the console beeps and the standard display picture comes back up Figure B the upgrade is complete Remove the USB drive 10 Enter into Manager Mode see Section 5 1 and make sure the software version is correct 11 Enter into Service Mode See Section 7 1 Enter the values recorded in Step 3 if needed 12 Enter into Engineering Mode See Section 6 1 Check that the Machine Type is correct 13 Test the Bike for function as outlined in Section 9 23 O D woftware MA TRIXIFWUCB FD 13 Data File 2 256 x zda Mak EB SB EE FE ee W CJD kama FIGURE A fE 2010 l 3 _English FIGURE FIGURE 64 NOTES 65 Strong Smart Beautiful MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1
26. S FAT BURN Fat burn is a level based program that is designed to help users burn fat through various resistance level changes ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain INTERVAL TRAINING The Intervals Training program is a level based program that automatically adjusts the resistance of the machine from low to high intensity settings at regular intervals 1 Start pedaling press the workout button of choice 2 Select Time by using the UP or DOWN LEVEL keys and press ENTER 3 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 4 Select Level by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and the program will start 4 4 WORKOUT SETUP STEPS USER DEFINED PROGRAMS RANDOM There are 20 workout profiles in Random Mode The profile will change every time random is pressed Choose the random workout desire then start similar to a level based program FIT TEST The Fitness Test measures cardiovascular fitness and provides an estimated sub maximal VO2 result It based on power output according the ACSM standards and was developed by the Cooper Institute www cooperinstitute com User RPMs must remain between 60 80 RPM during the test The test will end when the user can no longer maintain this speed Use of a heart rate strap is optional but provides more data The test starts at a l
27. at adjustment handle 4 Test the bike for function as outlined in Section 9 23 39 40 CHAPTER 9 PART REPLACEMENT GUIDE 9 13 REAR SHROUD REPLACEMENT 1 Remove the 8 screws holding the right side shroud to the frame and left shroud and remove it Figure A 2 Remove the 6 screws holding the left side shroud to the frame and remove it Figure B ROT FIGUREA FIGURE B 3 Figure C shows the bike with both rear shrouds removed FIGURE C 4 Reverse Steps 1 2 to install a new rear shroud CHAPTER 9 PART REPLACEMENT GUIDE 9 14 PEDAL REPLACEMENT 1 Use a 15 mm wrench to remove the pedal from the crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise FIGURE A 2 Remove the pedal Figure B FIGURE _ 3 Reverse Steps 1 2 to install a new pedal 41 CHAPTER 9 PART REPLACEMENT GUIDE 9 15 FRONT SHROUD REMOVAL 1 Remove the pedals as outlined in Section 9 14 2 Remove the 9 screws holding the right side front shroud to the frame and the left shroud and remove it Figure A NOTE You will need to angle the shrouds so that the crank passes through the hole in the shroud te ma d 1 FIGUREA 3 Remove the 5 screws holding the left side front shroud to the frame and remove it Figure B FIGURE B 4 Reverse Steps 1 3 to install a new front shroud 42
28. e coax has a signal strength of at least 10db 3 If Step 1 does clear your picture check the internal cables and fittings inside your machine Make sure you have no damage kinks cuts etc and no stray wires or poor fittings on the ends of the cables anywhere that the coax cable is connected Figures C amp D Fittings should have a clean flush connector and no stray aluminum strands touching the center conductor Replace or repair any suspect cables FIGURE C 4 If nothing is visibly wrong with any of the cables fittings or connectors replace the internal coax cables and connectors with known good parts 23 24 CHAPTER 8 TROUBLESHOOTING 8 14 ENTERTAINMENT TROUBLESHOOTING TV WILL NOT TURN ON 1 If you have no picture at all check to see if you have any status lights on your entertainment keypad or TV Status lights should be red when off or in standby mode and green when the TV is powered on If you have lights of any color skip to Section 8 15 2 Remove the TV back cover Figure A and check the connection of the TV power wire at the TV Figure B Also check the TV power wire connection at the console Figure C FIGURE C 3 After you have verified all connections are secure and a problem still exists verify power at the outlet Figure D If the outlet is not outputting 120 Volts check fitness room power 4 If internal TV power wire connections are good verify 12 Volts power at the TV power wire where it plugs
29. he maximum number of units running off of it If the distance from the circuit breaker box to each outlet is 100 ft or less then 12 gauge wire may be used For any distance greater than 100 ft from the circuit breaker box to the outlet 10 gauge wire must be used For your safety and Bike performance the ground on this circuit must be non looped Please refer to NEC article 210 21 and 210 23 Your Bike is provided with a power cord with a plug listed below and requires the listed outlet Any alterations of this power cord could void all warranties for this product Multiple Bikes can be powered on one dedicated circuit 3 units per 15 Amp and 4 units per 20 Amp dedicated circuit NC GROUNDING INSTRUCTIONS The Matrix R3x 02 Recumbent Bike must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock The Bike is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances If the user does not follow these grounding instructions the user could void the Matrix limited warranty DANGER Improper connection of the equipment grounding conductor can result in the risk of electric shock Check with a qualified electrician if the user is in doubt as to whether the product is properly grounded
30. he bottom of the console mast Figure A FIGURE A 4 With the rubber boot lifted remove the 4 screws holding the console mast to the frame Figure B FIGURE B 5 Pull the wires out the bottom of the console mast and remove the mast 6 Reverse Steps 1 5 to install a new console mast NOTE When installing a new console mast be sure to pull the console wires up through the new mast prior to installing the 4 screws into the frame 7 Test the bike for function as outlined in Section 9 23 31 32 CHAPTER 9 PART REPLACEMENT GUIDE 9 6 SEAT PAD REPLACEMENT 1 Remove the 4 screws holding the seat pad to the seat frame Figure A v FIGURE A 2 Lift the seat pad away from the seat frame Figure B FIGURE B 3 Reverse Steps 1 2 to install a new seat pad CHAPTER 9 PART REPLACEMENT GUIDE 9 7 BACK PAD REPLACEMENT 1 Remove the 8 screws holding the plastic cover onto the back of the seat pad and remove it Figure A 2 Remove the 4 screws holding the back pad onto the seat frame Figure B 71 se FIGURE B SN N FIGURE A 3 Remove the back pad Figure FIGURE C 4 Reverse Steps 1 3 to install a new back pad 33 CHAPTER 9 PART REPLACEMENT GUIDE 9 8 HEART RATE HANDLEBAR REPLACEMENT 1 Remove the seat pad as outlined in Section 9 6 2 Remove the back pad as outlined in Section 9 7 3 Disconnect the heart rate wiring exposed when the seat
31. in or shortness of breath nausea or feels faint he or she must stop immediately This bike is only to be used for its intended purpose described in this manual Do not use attachments that have not been recom mended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in areas of high humidity Do not operate where aerosol spray products are being used or when oxygen is being administered Do not use this product in bare feet Do not wear shoes with heels leather soles cleats or spikes while exercising Do not remove the side covers Service should only be done by an authorized service technician Close supervision is necessary when used near children invalids or disabled people When the bike is in use young children and pets should be kept at least 3 meters 10 feet away Assemble and operate the bike on a solid level surface Never face backward while using the Matrix R3x 02 Bike Use the stationary handlebars when mounting or dismounting the bike Do not wear clothing that might catch on any moving parts of this
32. into the TV wire in Figure B shown with multi meter in Figure E If 12 Volts are present the issue is likely with the TV itself contact Matrix Customer Service FIGURE D FIGURE E CHAPTER 8 TROUBLESHOOTING 8 15 ENTERTAINMENT TROUBLESHOOTING CONTROLLER ISSUES 1 If you have status lights on the TV but the On Off button gives no response disconnect and then re connect the power to the treadmill from the wall Attempt to turn on the TV again using the On Off button 2 If the TV does not power on check the TV keypad connection at the console Figure A 3 Also check the connection of the TV controller wire at the TV Figure B and the console Figure C 4 If the TV does not power on with the TV keypad attempt to power on the TV using the small handheld remote that came with the TV Figure D Used for changing menu and other settings If the TV will function with the handheld remote replace the TV keypad If the TV will not function with handheld remote it is likely an issue with the TV itself contact Matrix Customer Technical Support FIGURE A FIGURE B FIGURE C m FIGURE D 25 26 CHAPTER 9 PART REPLACEMENT GUIDE 9 1 CONSOLE REPLACEMENT 1 Turn off the power and disconnect the cord from the machine 2 Remove the 5 screws that hold the console to the top of the console mast Figure A 3 Disconnect the console cable and other wiring and remove the console Figure B FIGURE A
33. lip to lock the strap in place ADJUSTING THE R3x 02 SEAT While seated on the Matrix R3x 02 Bike an optimum position will allow movement through the bottom of the stroke without locking the knees or shifting in the seat The knees should have a slight bend at the point of fullest leg extension If the seat needs to be adjusted lift the spring loaded seat lever on the right side of the seat to make adjustments Slide the seat forward or backward to its desired location Release the spring loaded seat lever and gently attempt to rock forward and backward to assure it is locked in place Check the seat distance again and re adjust it if necessary If the seat is wobbly or loose tighten the seat roller brackets using the procedure outlined in Section 7 11 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 5 LEVELING THE BIKE STABILIZING THE MATRIX R3X 02 BIKE After positioning the bike in its intended location check its stability by attempting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the bike is stable Lock the adjustment by tightening the nut against the rear foot support 59 60 CHAPTER 10 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10 6 TV BRACKET INSTALLATIO
34. ll have audio through the console audio ports Speed Units Mile or Kilometer Set for Mile or Kilometer 7 1 USING SERVICE MODE CHAPTER 7 5 ERVICE MODE To enter Service Mode hold the LEVEL UP and DOWN keys for 3 5 seconds until Manager Mode appears on the middle LED display Press the LEVEL UP or DOWN key to scroll to Service Mode CODE Service 1 Service 2 Service 3 Service 4 Service 5 Service 6 Service 7 DEFAULT Display Test Keypad Test Distance Time CSafe RF Test Set Date Time Export and Import Parameter Press ENTER to go into Service Mode OPTIONS DESCRIPTION Distance Mile 0 99999 Kilometer O 160898 Time 0 999999 Press the ENTER key repeatedly to check each set of LEDs on the display sequentially Press any key and the display should show the corresponding message Manually sets the Accumulated Distance and Time Press the ENTER key to test CSAFE Press the ENTER key again to test the RF Shows the last 10 errors Press and LEVEL UP and DOWN for 3 seconds to clear the errors Press the LEVEL keys to move cursor the number keys to set date time and the ENTER key to save Export Parameter Export all parameters to a USB device Import Parameter 1 Imports the engineer parameters to a USB device except serial number accumulated distance and time Import Parameter 2 Imports the engineer parameters to a USB device including se
35. mp 2 2 8 3 and 1 amp 3 wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary depending on the RPM The generator should output 120 VAC at 94 RPM 3 If the generator does not have variable power replace the generator 4 If the generator does have variable power replace the LCB FIGURE A CHAPTER 8 TROUBLESHOOTING 8 8 TROUBLESHOOTING PEDALS SLIPPING PEDALS SLIPPING POSSIBLE CAUSES 1 The belt tension is not enough 2 The one way bearing is damaged SOLUTION 1 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole b The generator belt should be tightened to 85 Ibf 2 If the belts are tensioned correctly the one way bearing is damaged replace the drive assembly 8 9 TROUBLESHOOTING NOISE ISSUES KNOCKING OR CREAKING NOISE POSSIBLE CAUSES 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the crank 2 Replace the crank or axle as needed 3 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole b The generator belt should be tightened to 85 Ibf 4 Clean the belts If they are worn or will not clean replace the belts 19 20
36. nance is the key to smoothly operating equipment Equipment needs to be inspected at regular intervals Defective components must be kept out of use until they are repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all MATRIX equipment requires regular cleaning and maintenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the frequency of which they should be done Some basic tools and supplies will be necessary to perform these tasks which include but may not be limited to Metric Allen wrenches 2 Phillips head screwdriver Adjustable wrench Torque wrench capability to read foot Ibs and inch Ibs Lint free cleaning cloths Teflon based spray lubricant such as Super Lube or other Matrix approved products Mild water soluble detergent such as Simple Green or other Matrix approved products Vacuum cleaner with an extendable hose and crevasse tool attachment You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that require specific attention
37. nsole will not power up or the display is dim CHECK POINT POSSIBLE ISSUE SOLUTION LEDs 2 3 4 6 and 7 should be ON If they are OFF the LCB is damaged Replace the LCB If LED1 is OFF No AC power cord plugged in Normal for an non powered unit If LED 5 is OFF Generator has no RPM output Normal for a powered unit If non powered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks If LED 9 is OFF LCB is not providing 12V power to the UCB Replace the LCB SOLUTION IF LEDS ARE NORMAL 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is still present after the UCB and console cable are replaced replace the LCB 15 16 CHAPTER 8 TROUBLESHOOTING 8 5 TROUBLESHOOTING ERROR 0x04A0 ERROR 0x04A0 DIGITAL COMMUNICATION FAILURE Hum LE SYMPTOM Error code 0x04A0 is displayed on the console CHECK POINT POSSIBLE ISSUE SOLUTION If LED1 is OFF No AC power cord plugged in Normal for an non powered unit If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks SOLUTION IF LEDS ARE NORMAL 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is still present after the UCB and console cable are replaced replace the LCB CHAPTER 8 TROUBLESHOOTIN
38. ogram calorie expenditure calculations 68 kg kg kg Accumulated Distance 99 999 Miles Total distance for all programs 0 o e Accumulated Time m IT 999 999 hours Total time for all programs displayed in hours Software Version N A N A N A Current version of console software Also able to check LCB and radio versions if needed ff Turns the chime on off when a button is pressed Sound Mode Out of Order ot joo Locks the machine when out of order Gender Male Male Female Determines the gender of the user when not selected during program set up Language English English English Sets the language for the console Select between English Spanish German French Italian Portuguese Finnish Japanese Swedish and Dutch Speed Distance Mode Displays distance in miles or kilometers Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up 10 CHAPTER 6 ENGINEERING MODE 6 1 USING ENGINEERING MODE To enter Engineering Mode hold the LEVEL UP and DOWN keys for 3 5 seconds until Manager appears on the middle LED display Press the LEVEL UP or DOWN key to scroll to Engineering Press ENTER to go into Engineering Mode CUSTOM SETTING DEFAULT OPTIONS DESCRIPTION Machine Type R3x H3x U3x R3x E3x S3x A3x The machine type should be the R3x for the Bike Power Save Time 30 Seconds 30 60 Seconds Power saving time for the self powered frame Pau
39. ow intensity level and gradually increases in intensity difficulty every 2 minutes As it increases the user must maintain 60 80 RPM to advance to the next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period Cool Down will begin and the user s results are calculated and displayed Results are based on the number of stages complete Stage Complete Well Below Average Well Below Average Below Average Below Average Average Average Above Average Above Average Well Above Average gt CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 5 WORKOUT SETUP STEPS HEART RATE CONTROL TARGET HEART RATE The Matrix Bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible The heart rate control workout mode allows the user to program their desired heart rate zone and the Bike will automatically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age 8 target heart rate zone The user must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the Bike Notice that there are two separate pieces of metal on each grip You must be making contact with both pieces of each grip to get an accurate heart rate reading You can grab these sensors in any program to view you
40. pad is removed Figure A 4 Remove the 3 screws holding the heart rate handlebars to the seat frame Figure B FIGURE A FIGURE B FIGURE C 6 Reverse Steps 1 5 to install a new heart rate handlebar 7 Test the bike for function as outlined in Section 9 23 34 CHAPTER 9 PART REPLACEMENT GUIDE 9 9 HEART RATE GRIPS REPLACEMENT 1 Remove the 3 screws holding the HR grip together Figure A 2 Once the 3 screws are removed the HR grip can be split into 2 pieces Figure B FIGURE A FIGURE B 3 Disconnect the keypad overlay and the HR plate wiring and remove the old HR grip Figure 4 Reverse Steps 1 3 to install new HR grips The white wire should be on the back side HR plate the red wire on the front Figure D FIGURE C FIGURE D 5 Test the Bike for function as outlined in Section 9 23 35 36 CHAPTER 9 PART REPLACEMENT GUIDE 9 10 UPPER SEAT FRAME REPLACEMENT 1 Remove the seat pad as outlined in Section 9 6 2 Remove the back pad as outlined in Section 9 7 3 Disconnect and remove the HR handlebar as outlined in Section 9 8 4 Remove the 4 screws holding the upper seat frame to the lower seat frame Figure A ay S FIGURE A 5 Remove the upper seat frame from the lower seat frame Figure B om FIGURE B 6 Reverse Steps 1 5 to install a new seat frame 7 Test the bike for function as outlined in Section 9 23 CHAPTER 9 PART REPLACEM
41. r current heart rate 1 Start pedaling and press the TARGET HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press ENTER 3 Select Target HR Percentage by using the UP or DOWN LEVEL keys and press ENTER 4 Select Time by using the UP or DOWN LEVEL keys and press ENTER 5 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 6 The display will read 3 2 1 Begin and the program will start Heart Rate Protocols Heart rate is within 10 BPM beats per minute of target upper LED display will show a heart Heart rate is greater or less than 10 BPM of target resistance level will increase or decrease every 10 seconds Heart rate is greater than 14 BPM of target resistance level will drop to 30 Heart rate is greater than 10 BPM of target lower LED will display WARNING HR ABOVE TARGET Heart rate is greater than 20 BPM of target the program will immediately end 4 6 WORKOUT SETUP STEPS CONSTANT WATTS CONSTANT WATTS Constant Watts is a unique program that allows you to vary your cadence or RPM and the machine s resistance will adjust accordingly to your selected goal The quicker you stride the less resistance for the goal selected The braking system is adjustable in normal programs except for Constant Watts For the Constant Watts program the braking is not adjustable 1 Start pedaling and press the CONSTANT WATTS key 2 Select desired Watts by using the UP or DOWN LEVEL keys and
42. r on the console ground wire An ohm reading of less than 1 should be received If it is higher replace the HR board 4 If all the troubleshooting listed above has been performed and the unit still has HR issues replace the HR board a If the HR board does not resolve the issue replace the console FIGURE C FIGURE D CHAPTER 8 TROUBLESHOOTING 8 11 TROUBLESHOOTING SEAT ISSUES SEAT WOBBLY OR LOOSE 1 See if the seat rollers are loose or mis positioned To adjust the roller to tighten the seat a Loosen the nylok nuts putting tension on the roller brackets Figure A b Starting at the front set of brackets use a screwdriver to leverage the roller bracket tightly so the chamfered roller is pushed toward the bottom of the running track and the flat roller is pushed towards the top of the running track Figure B c While holding pressure with the screwdriver fully tighten the nylok nut to hold the roller bracket in place Figure C d Once the front roller brackets are tight repeat procedure with the rear roller brackets e Once the roller brackets are tightened test the seat movement for smooth travel NOTE If the seat sticks or is hard to move the pressure on the roller brackets may need to be loosened If the seat is still wobbly or loose the pressure on the roller brackets may need to be further tightened 2 If seat is still wobbly or loose once the roller brackets are tightened replace the roller brackets
43. rial number accumulated distance and time 11 O 2 x TI l m CHAPTER 8 8 1 ELECTRICAL DIAGRAMS old 90d z IND ta 990 NO Z OE Gui 2auuo2 t I I lt 1 ee ma Kd MOOr 001 wid uH i Kay LOVINOO gt 41919 0 02515 Ee 4eMoq 80d Wem 439 493 3C 0d 5 10465 2 ND ND 431714 dv 400g 104 407 PING p jou LOS m IND Ao ND 8 YJLIMS VS ACT 9 uo4 4nousng 95 20d fn IVETA ACH Na 1 EUM NI 29 INO J N dn 400g U0 ND J N e NAOT 7 12 CHAPTER 8 TROUBLESHOOTING 8 2 ERROR CODES ON THE CONSOLE CODE CLASS DESCRIPTION SOLUTION 0 02 Machine type error Set the correct machine type in Engineering Mode 0x02B3 C Resistance type error Set the correct machine type in Engineering Mode 0x0201 A Low voltage on the battery Charge by running or by plugging voltage under 11 2V in the AC adapter 0x0247 LCB failed memory write error Replace the LCB feedback ADC error 0x0248 Battery failure or disconnection Check the wire connections at Voltage under 8V or over 15V the battery Replace the battery 0x0441
44. se Time 30 Seconds 15 120 Seconds For non self powered frames only Not used on this model Serial Number N A N A Serial Number input is available for both the Console and Frame Use the number keys and UP DOWN LEVEL keys to enter Engineering Mode Due to the limited LED characters 2 layers are used to enter the serial number First Layer PPPPP V PPPPP is the product name V is the version If the version is A just leave this blank Second Layer YY MM nnnnn YY is the year 11 12 MM is the month e g 08 09 10 nnnnn is the actual serial number Use the UP DOWN LEVEL keys to navigate the layers and the number keys to input the serial number The product name is dependent on the Machine Type setting For example the console is EP603 with ver A and the manufactured date is 2011 08 with 98765 The frame is RB91 with ver A and the manufactured date is 2011 06 with 12345 Their serial numbers are Console SN EP603 rst layer 110898765 2nd layer Frame SN RB91 rst layer 110612345 2nd layer Sleep Time Off Off or On 1 30 Minutes If there is no use of the machine N over a period of time the console LEDs will turn off go into sleep mode This is for AC powered units only Yes Shows A C class error codes Yes Shows only C class Disable Errors error codes Audio Source Off Off TV TV Remote TV Manual setting that sets which outside TV wi
45. the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the equipment may be in need of service 2 Clean the bike before and after each use including a Use a damp soft cloth with water or mild liquid detergent to clean all exposed surfaces DO NOT use ammonia chlorine or any acid based cleaners NOTE Spray cleaner onto a cloth before using never spray cleaner directly onto the equipment b Keep the console display free of fingerprints and salt build up caused by sweat 3 Attempt to wobble the unit from side to side and front to back Level if needed see Section 10 5 WEEKLY MAINTENANCE ITEMS 1 Frequently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit 2 Check the pedal straps for damage 3 Clean the grooves on the foot pedals MONTHLY MAINTENANCE ITEMS 1 Inspect the console seat pedals and shrouds for damage 2 Tighten the pedals onto their respective cranks using a 15 mm wrench 3 Adjust the leveling feet if equipment rocks or wobbles 4 Check the seat for looseness Tighten the seat rollers if needed YEARLY MAINTENANCE ITEMS 1 Remove the front shrouds and check the belt for damage alignment and proper tension CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 CONSOLE DESCRIPT
46. the tension from the belt Figure B E lt EH DERI 5 EUER FE gt SC i i L EMI uL 094 Fez mE e V gt M A T 3 E NDS i v JP FIGURE A FIGURE B 4 Remove the belt Figure C 5 Reverse Steps 1 4 to install a new drive belt NOTE Be sure to reattach the tension spring If more tension is needed on the drive belt multiple holes are available for the spring attachment Figure D FIGUREC FIGURE D 6 Test the bike for function as outlined in Section 9 23 45 46 CHAPTER 9 PART REPLACEMENT GUIDE 9 19 GENERATOR BELT REPLACEMENT 1 Remove the front shrouds as outlined in Section 9 15 2 Loosen the nuts holding the generator to the frame Figure A and remove the nuts putting tension on the generator belt bip 5 1 gt t e e ae E J P 4 k z 4 CN MERO p FIGUREA FIGURE B 3 Once the tension has been removed the generator belt can be walked off of the pulley Figure C 4 Pull the generator out of the frame towards the front of the unit and remove the generator belt Figure D 7 FIGURE C FIGURED 5 Reverse Steps 1 4 to install a new generator belt NOTE Re tension the new generator belt to 85 Ibf 6 Test the bike for function as outlined in Section 9 23 Figure B CHAPTER 9 PART REPL
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