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1. Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components 508 1 Secondary Boom Cable and Hose Clamps Front View Rev B Part No Description Qty 1 4828 Nylock Nut 3 8 16 2 6097 Flat Washer 3 s inch 3 6019 Screw 3 8 16 x 1 25 inches GR 5 4 101106 Clamp Assembly 1 5 101788 Cable Clamp 2 6 101787 Cable Clamp 2 7 101786 Cable Clamp 2 8 77036 Screw 1 4 20 x 5 5 inches GR5 9 6091 Nylock Nut 1 4 20 10 6638 Flat Washer 1 4 inch 11 106853 Outside Clamp 1 12 Ref Cable Track refer to 507 1 Genie TEREX COMPANY Part No 106877 Z 135 70 500 Boom Components September 2006 Figure Rev Description 509 1 D Secondary Boom Cable and Hose Clamps Rear View
2. Refer to 507 1 for Secondary Boom orientation 69 Note Some components have been removed for clarity Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components 509 1 Secondary Boom Cable and Hose Clamps Rear View Rev D Item Part No Description Qty 1 77036 Screw HHC 4 20 x 5 5 inches GR5 2 6638 Flat Washer 1 4 inch 3 6091 Nylock Nut 1 4 20 4 101786 Cable Stay 1 5 101787 Cable Stay 1 6 101788 Cable Stay 1 7 101106 Block Clamp 1 8 8516 Screw 3 8 16 x 1 5 inches GR5 9 6097 Flat Washer 3 8 inch 10 4828 Nylock Nut 3 8 16 11 106862 Cable Track Clamp 1 12 106853 Cable Track Clamp 1 13 6175 Screw HHC 3 8 16 x 1 inch GR5 14 12011 Screw BHHS 1 4 20 x 0 5 inch 15 56093 Wear Pad Round 1 Genie TEREX COMPANY
3. FS 2 6 6 d elo def lt O 9 dea n 990 vU de MEE ru 9 qj A Lo 9 4 ke TT 4 Front Rear Genie TEREX COMPANY 2 135 70 106877 September 2006 500 Boom Components 507 1 Secondary Boom Cable Track and Pull Tube Rev B Part Description Qty 1 61960 Secondary Boom Pull Tube 1 2 61961 Secondary Boom Cable Track Taya Ho dee 1 3 61853 Cable Track 57 Links 1 107717 Four Link Assembly 107718 End Mounting Bracket Kit 107719 Pin and Ring Kit 4 119106 Riser Link Guide 2 75041 Screw PHPM 10 32 x 1 inch 6178 Nylock Nut 10 32 6146 Flat Washer 10 Genio A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 508 1 B Secondary Boom Cable and Hose Clamps Front View Refer to 507 1 for Secondary Boom orientation
4. Part No 106877 Z 135 70 September 2006 400 Engine Components 402 1 Cummins B4 5L Engine View 2 Rev C Item Part Description Qty Item Part No Description Qty 1 60586 Upper Radiator Hose 1 28 102287 Fuel Filter Water Separator 1 102081 29 13000 Screw HHC 5 16 18 x 1 25 2 60649 Fan Shroud 1 inches GR 5 3 70518 Radiator 1 30 6782 Nylock Nut 5 16 18 350 31 27584 Screw HHC M12 1 75 x 4 60875 Rubber Seal 1 35 mm GR 8 8 5 70537P Engine Baffle attaches to 32 44714 Fender Washer 3 8 x 1 25 inches counterweight 1 33 8516 Screw HHC 3 8 16 x 1 5 inches 6 6091 Nylock Nut 1 4 20 GR 5 6638 Flat Washer 1 4 inch 34 102044 Engine Mount Bracket 1 8 6888 Screw 1 4 20 x 1 inch 35 77139 Medium Pressure Filter 1 GR 5 60857 Element 9 75171 Farbe ce 1 36 8914 Screw 1 4 20 x 0 625 10 75297 Radiator Mount 1 INCH GRS 3 11 13918 Screw HHC 3 8 16 x 1 75 Sfr VASTE NOR en inches GR 8 2 8 70517 Filter Bracket d 12 44714 Fender Washer 3 8 x 1 25 inches 39 102288 Oil Filter 222222 1 13 102303 Belt Tensioner
5. 1 40 89837 Starter 12V DC 1 14 4828 Nylock Nut 3 8 16 41 102572 Alternator before serial number 220 1 38 15 6019 dis 8 16 x 1 25 111119 Alternator nes after serial number 219 NEL MU M 42 102203 Serpentine Belt aaa 1 17 6097 Flat Washer 3 8 inch 18 50974 Cover 1 19 60729 Cover Stop Bracket 1 20 6175 Screw 3 8 16 x 1 inch GR 5 21 75295 Radiator Strut outboard 1 22 6024 Nylock Nut 5 8 11 23 13064 Flat Washer 5 8 inch 24 102045 Engine Vibration Isolator 4 25 33418 Plate Washer 5 8 x 2 25 x 0 15 inch 26 13003 Screw HHC 5 e 11 x 3 5 inches GR 8 4 27 49381 Screw HHC M12 1 75 x 30 mm GR 8 8 Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 400 Engine Components Rev Description Figure 403 1 Deutz BF4L 2011 Engine View 1 Part No 106877 Z 135 70 September 2006 400 Engine Components 403 1 Deutz BF4L 2011 Engine View 1 Rev C Item Part No Description Qty Item Part No Description Qty 1 70449 U Bolt 1 2 13 x 8 5 inches 29 89511 Engine Tray 2 70444 1 0 70438 Engine Mount 1 E M oen 31 70519 Air Filter Mount 1 Qc un Mi
6. PD PU EN PR 4 5 lt R 7 2 lt PRIMARY 92 00 D m SECONDARY EXTEND BOTTOM Function Manifold fr lt EXTEND MIDDLE A A SR gt 9 lt i SECONDARY i s gt 65 gt EXTEND TOP p gt SECONDARY LIFT Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 Part No 1 106822 109726 106822 109426 2 48943 3 106822 110026 106822 109126 4 48933 5 106822 105726 106822 105126 6 48894 7 3 8 48937 9 48960 The length listed the component description Description Hose Assembly Components Genie part numbers 106814 106814 and 106811 1095 inches before serial number 162 Hose Assembly Components Genie part numbers 106814 106814 and 106811 1092 inches after serial number 161 EN za de dl esse Hose Assembly Components Genie part numbers 106814 106814 and 106811 1098 inches before serial number 162 Hose Assembly Components Genie part numbers 106814 106814 and 106811 1089 inches after serial number 161 Fitling Hose Assembly Components Genie part numbers 106814 106814 and 106811 1055 inches before serial number 162 Hose Assembly Components Genie part numbers 106814
7. Part No 73772 13292 73772 12592 94464 3586 89871 2798 89871 3198 48940 94465 4050 94465 3650 51580 48961 94466 3636 700 Hydraulic Compents 709 1 Hydraulic Hoses and Fittings Drive System Rev A Description Hose Assembly Components Genie part numbers 48822 48822 and 48757 9 T31 inches ete Hose Assembly Components Genie part numbers 48822 48822 and 48757 9 124 inches sss Hose Assembly Components Genie part numbers 48808 77703 and 39888 34 inches Hose Assembly Components Genie part numbers 48841 48841 and 94358 25 5 inches Hose Assembly Components Genie part numbers 48841 48841 and 94358 9 29 5 inches Fitting itemm Hose Assembly Components Genie part numbers 48808 48808 and 39888 39 inches Hose Assembly Components Genie part numbers 48808 48808 and 39888 9 35 inches Fitting Hose Assembly Components Genie part numbers 48809 48809 and 39889 33 inches Qty The length listed in the component description is the length of the hose only Refer to 715 1 to cross reference Genie part numbers to Parker part numbers Qty 4 16 4 9 14 17 1 18 19 di 1 20 4 21 M 4 22 ER 2 23 24 0 2 5 zi 8 26 n 1 DEM 2 Em 1 MA 4 Ganie 7 135 70 7
8. 1 5 101742 Wiper 2 6 5224 Screw HHC 3 8 16 x 2 inches GR5 7 6021 Lock Washer 3 8 inch 8 101932 Spacer 0 75 x 0 38 x 0 75 inch 8 9 13918 Screw HHC 3 8 16 x 1 75 inches GR 5 10 101745 Wiper 2 11 101744 Boom 1 12 171746 Wiper Backing Plate 2 Genie A TEREX COMPANY Part No 106877 2 135 70 800 Accessories September 2006 Figure Rev Description 804 1 A Load Sense e 6 Genie Z 135 70 Part No 106877 September 2006 800 Accessories 804 1 Load Sense Rev A Part No Description Qty 1 61997 Platform Support CE 1 61726 Pivot Pin 0 75 x 5 75 inches 4 94643 Zerk Fitting 3 6888 Screw 1 4 20 x 1 inch 4 45748 Rod End 0 25 x 2 75 inches 5 6091 Nylock Nut 1 4 20 6 94175 Flanged Bearing 0 75 x 0 875 x 0 5 inch 4 7 51063 Screw 10 32 x 1 5 inches 8 6146 Flat Washer 10 9 4828 Nylock Nut 3 8 16 10 61975 Spring Retainer 1 11 61974 Compression Spring 232 Ibs in 1 12 101845 Load Support with Bearings includes item 6 2 13 94549 Limit Switch Load Sensor 1 14 4266 Screw 1 4 20 x 2 inches 15 6638 Flat Washer 1 4 inch 16
9. Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components 516 1 Jib Boom Cable Track Rev C Part No Description Qty 1 4828 Nylock Nut 3 16 2 6097 Flat Washer 3 8 inch 3 81777 Screw HHC 3 e 16 x 7 inches GR5 4 6097 Flat Washer 3 8 x 1 inch 5 81342 Wear Pad 5 5 x 1 75 x 0 5 inch 1 81341 Pull Tube Wear Pad 1 6 42079 Cotter Pin 7 6178 Nylock Nut 10 32 8 51063 Screw PHM 10 32 x 1 5 inches 9 101106 Cable Stay 4 10 101108 Cable Stay 4 11 101109 Cable Stay 4 12 36294 Screw 1 4 20 x 2 75 inches GR5 13 6638 Flat Washer 1 4 inch 14 6091 Nylock Nut 1 4 20 15 94989 Limit Switch Assembly 1 16 18596 Flat Washer 1 56 x 2 5 x 0 061 inch 17 101099 Cable Track Support 1 18 6888 Screw 1 4 20 x 1 inch GR 5 19 56912 Spring Clip 4 20 20 101772 Cable Track Support Cover 1 21 101105 Cable Track Support Mount 2 22 101112 Jib Boom Pull Tube 1 23 94775 Cable Track 15 Link 1 24 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 Genie TEREX COMPANY Part No 106877 Z 135 70 September 2006 500 Boom Components Rev Description A Figure 517 1 Jib Boom Extension and Plat
10. 504 1 Secondary Tube Boom 3 Rev C Part No Description Qty 1 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 2 6021 Lock Washer 3 8 inch 3 61821 Secondary Boom 3 1 4 50245 Wear Pad 7 x 3 0 75 inch 2 5 60304 Shim 12 Gauge as needed 6 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 7 101921 Cable Track Guide 1 8 49857 Screw HHC 3 8 16 x 0 875 inch GR 5 9 6175 Screw 3 8 16 x 1 inch GR5 10 6605 Screw 3 8 16 x 3 5 inches GR 5 11 6097 Flat Washer 3 8 inch 12 106281 Cylinder Mount Retainer 4 13 88648 Wear Pad 7 x 3 x 0 625 inch 4 14 107501 Wear Pad Mount Plate 2 15 106797 Wear Pad 7 x 3 x 0 75 inch 4 16 88022 Wear Pad 7 x 3x 1 inch 2 17 106539 Wear Pad 7 x 2 x 0 75 inch 4 18 107661 Screw FHS 3 8 16 x 0 625 inch GR 5 19 107503 Wear Pad Mount Plate 2 20 106796 Wear Pad 7 x 3x 0 5 inch 4 21 4828 Nylock Nut 3 8 16 22 107823 Nylon Roller 1 23 110756P Roller Bracket 1 Genie TEREX COMPANY Part No 106877 Z 135 70 500 Boom Components September 2006 Figure Rev Description 505 1 D Secondary Boom Tube 4 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components 50
11. 2 2 8914 Screw 1 4 20 x 0 625 inch GR 5 3 6356 Lock Washer 1 4 inch 4 6638 Flat Washer 1 4 inch 5 107798 Platform Lid with Membrane Decal 1 106509 Membrane Decal 6 101175 Joystick Single Axis secondary boom functions 1 7 101174 Joystick Dual Axis drive steer 1 101005 Joystick Single Axis with Rocker Switch drive steer 8 66812 Push Button Red Mushroom 66817 Base with N C contact 29732 N C contact 9 62379 Tilt Alarm 80 95 dB 1 72326 Plastic Nut 10 106513 Platform Control Box Complete 11 81551 Screw PHPM 6 32 x 0 25 inch 12 62385 Self Tapping Screw PHM M5 x 0 08 x 10 mm 13 45384 Nylon Plug 0 5 inch 2 14 13037 Toggle Switch SPDT 3 postition momentary includes mounting hardware 1 Genie A TEREX COMPANY Part No 106877 2 135 70 600 Platform Components September 2006 Figure Rev Description 604 1 A Platform Control Box View 2 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 600 Platform Components 604 1 Platform Control Box View 2 Rev A item Part No Description Qty 94966 Platform Control Box Harness PCON 1 81551 Screw 6 32 x 0 25 inch 2 30969 Standoff 6 32 x 0 5 inch 3 62399 PCB 1 4 6238
12. 2 8516 Screw HHC 3 8 16 x 1 5 inches GR5 3 6097 Flat Washer 3 8 inch 4 4828 Nylock Nut 3 8 16 5 106843 U Bolt 4 20 x 3 5 x 8 5 inches 6 6091 Nylock Nut 1 4 20 7 106772 Hose Guide 1 8 61961 Cable Track Tray 1 9 101507 Extension Cylinder 1 1 101510 Seal Kit 106848 Counterbalance Valve 2500 psi 172 bar extend 106847 Counterbalance Valve 2500 psi 172 bar transfer 74872 Counterbalance Valve 3000 psi 207 bar retract 107717 Seal Kit for 106848 10 101508 Extension Cylinder 2 1 101510 Seal Kit 106848 Counterbalance Valve 2500 psi 172 bar extend 106847 Counterbalance Valve 2500 psi 172 bar transfer 107717 Seal Kit for 106848 11 101509 Extension Cylinder 3 1 101510 Seal Kit 106848 Counterbalance Valve 2500 psi 172 bar extend 107717 Seal Kit for 106848 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 507 1 B Secondary Boom Cable Track and Pull Tube Refer to 508 1 Refer to 509 1
13. 304 1 D Hydraulic Tank Side Components Figure Rev Description 305 1 B Ground Controls 101 1 B Decals 306 1 B Turntable Center Components If you have a printed manual you can keep it Sort up to date by downloading new figures from 400 Engine Components the Genie website 401 1 B Cummins B4 5L Engine View 1 To learn about the benefits Genie eBusiness 4021 Cummins B4 5L Engine View 2 customers receive visit the Genie Industries 4031 C Deutz BF4L 2011 Engine View 1 website at www genieindustries com and select Parts amp Service 4041 E Deutz BF4L 2011 Engine View 2 4051 Perkins 1104C 44 Engine View 1 406 1 Perkins 1104C 44 Engine View 2 Electronic Version Click on the figure description below to view the figure Parts Stocking List 100 Decals 101 1 B Word Decals 102 1 Symbol Decals 200 Drive Chassis 201 1 Top View 202 1 Steer Yoke Wheel Drive and Motor 2031 Steer Sensor and Steer Cylinder 204 1 D Chassis Components Yellow Triangle Side 2051 B 7 Components Blue Triangle ide Table of Contents continues on next page Genie A TEREX COMPANY Part No 106877 2 135 70 September 2006 Table of Contents 500 Boom Components Secondary Boom Tube Reference Secondary Boom Tube 1 Secondary Boom Tube 2 Secondary Boom Tube 3 Secondary Boom Tube 4 Secondary Boom Extension Cylinders Secondary Boom Cable Track and Pull Tube Secondary Boom Cab
14. 40434 0 82472 27207 27205 82841 1000054 jm 82487 27207 FE 97815 28174 27204 6 or 28235 82607 82071 27204 N d 82546 27206 7 44981 82604 27205 or 82602 27206 Serial label 97891 82671 28174 or 28235 44981 82472 40434 82487 97757 97716 82473 97716 82548 Genie A TEREX COMPANY 2 135 70 Part No 106877 September 2006 100 Decals 102 1 Symbol Decals Rev B Item Part Description Qty Item Part No Description Qty 107693 Symbol Decal Kit includes 29 97757 Label Hydraulic Oil Level 1 Ado 121822152228 30 97815 Label Lower Mid Rail 1 1 27204 Arrow Blues aM 2 27205 Arrow 3 27206 Triangle Blue 2 4 27207 Triangle Yellow 2 5 28159 Label Diesel 1 6 28171 Label No Smoking 1 7 28174 Label Power to Platform 230V AQ tette taies 2 8 28235 Label Power to Platform TI15V AG c ac eene 2 9 40434 Label Lanyard Anchorage 3 10 44981 Label Air Line to Platform
15. Junction box installed on tank side bracket Generator bracket installed on engine head Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 800 Accessories 806 1 Belt Driven Generator Cummins Models Rev B Item Part No Description Qty Item Part No Description Qty 98018 Generator Option 3500W 110V 24 101667 Generator Bracket 1 Complete 98015 Generator Option 3000W 220V 29 i nor Complete 101189 Generator Harness 110V 60 Hz 26 22699 Flat Washer M10 includes items 7 14 101190 Generator Harness 220V 50 Hz 27 18090 includes items 7 14 inches GR 5 1 75069 T BOX 4 28 101668 Generator Adjustment Arms L 2 7057 Squeeze Connector 1 2 inch 29 107547 Generator Belt 1 1 0 6782 Nylock Nut 5 16 18 3 6019 Screw HHC 3 8 16 x 1 25 31 63375 Screw FHPM 6 32 x 0 75 inches inch GR 2 4 5397 Flat Washer 3 8 inch 32 74006 GFCI Cover Weatherproof 1 5 4828 Nylock Nut 3 8 inch 33 74052 GFCI 1 6 60885 Terminal Strip 30A 1 34 13585 Outlet 110V 1 7 60887 Circuit Breaker 30A 1 35 10777 Blank Cover 1 8 8425 Electrical Enclosure 1 9 60521 Sealed Relay 30 40A 1 10 75041 Scr
16. 2 11 82422 Label Driving Lights 1 12 82472 Warning Crushing Hazard 2 13 82473 Caution Compartment Access 1 14 82487 Notice Read the Manual 2 15 82544 Danger Electrocution Hazard 2 16 82546 Notice Max Capacity 272 kg 1 17 82548 Warning Platform Rotate 2 18 1000054 Label Drive Enable Patch 1 19 82602 Danger Max Manual Force 667 Niue sasha 1 20 82604 Danger Max Manual Force au 1 21 82607 Caution No Step 2 22 82671 Label Weld Line to Platforrm 2 23 82840 Ground Control Panel 1 24 82841 Platform Control Panel 1 25 82924 Caution Shut off Valves 1 26 97705 Cosmetic Genie Z 135 70 1 27 97709 Label HOT sns 1 28 97716 Label Wheel Load 4 Genio Part No 106877 2 135 70 200 Drive Chassis September 2006 Figure Rev Description 201 1 C Top View T K gt M Q Genie A TE
17. 310 psi 21 4 bar 1 3 27802 Differential Sensing Valve 150 psi 10 3 2 4 107749 Relief Valve 2600 psi 179 bar 1 5 32741 Differential Sensing Valve 150 psi 10 3 2 107750 Proportional Valve 1 58303 Coil 12V Deutsch 45921 Nut Coil 107751 Check Valve 5 psi 0 3 bar 1 107752 Proportional Valve 1 58303 Coil 12V Deutsch 45921 Nut Coil 9 107753 Proportional Valve 2 58303 Coil 12V Deutsch 45921 Nut Coil 10 107754 Proportional Valve 1 58303 Coil 12V Deutsch 45921 Nut Coil N Genie A TEREX COMPANY Part No 106877 2 135 70 700 Hydraulic Components September 2006 Figure Rev Description 707 1 A Function Enable Valve and Platform Rotator Manifold Platform Rotator Manifold Function Enable Valve Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 700 Hydraulic Compents 707 1 Function Enable Valve and Platform Rotator Manifold Rev Item Part No Description Qty 1 107742 Solenoid Valve 2 position 2 Way DER RE LA 1 2 106454 Function Enable Valve Assembly includes item 1 1 3 73807 Platform Rotate Counterbalance Manifold includes item 4 1 62507 O ring 4 62506 Counterbalance Valve 3300 p
18. Genie Parts Manual Refer to inside cover for additional serial number information Part 106877 September 2006 2 135 70 from serial number 100 September 2006 Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible However continuous improvement of our products is a Genie policy Therefore product specifications are subject to change without notice Readers are encouraged to notify Genie of errors and send in suggestions for improvement All communications will be carefully considered for future printings of this and all other manuals Co ntact Us Copyright 2005 by Genie Industries 106877 Rev C September 2006 www genieindustries com First Edition Third Printing e mail techsup genieind com Genie and Z are registered trademarks of Genie Industries in the USA and many other countries 6 Printed on recycled paper Printed in U S A TEREX COMPANY Z 135 70 Part No 106877 September 2006 Table of Contents 300 Turntable Components This manual is updated frequently Each parts figure listed below has a figure number 3014 G Tank Side Covers and a revision letter If a figure is updated 3021 D Engine Side Covers with new information the revision letter 3031 B Engine Compartment Components Rev is updated example from Rev Ato Rev
19. 110V 1 60739 Voltage Regulator 220V 17 85053 Screw HHC M10 1 5 x 70 mm GR 8 8 18 22699 Flat Washer M10 19 22700 Lock Washer M10 20 59680 Nut M10 21 70545 Generator Belt 1 22 13000 Screw HHC 5 16 18 x 1 25 inches GR 5 23 6638 Flat Washer 4 inch Genie A TEREX COMPANY Part No 106877 Z 135 70 800 Accessories September 2006 Figure Rev Description 808 1 A Air Line to Platform Z 135 70 Part No 106877 September 2006 800 Accessories 808 1 Air Line to Platform Rev A Part No Description Qty 98023 Air Line to Platform Option Complete 1 49215 Coupler Female Quick 1 2 49212 Fitting Female Bulkhead Adapter 10MPT 2 3 60886P Air Line Mounting Bracket 1 4 4828 Nylock Nut 3 8 16 5 5397 Flat Washer 5 16 inch 6 119205 Air Line Assembly With Fittings 1 7 6550 U Bolt 3 8 16 x 1 5 inches 2 8 49214 Coupler Male Quick Disconnect 1 Genie A TEREX COMPANY Part No 106877 2 135 70 California Proposition 65 WARNING The exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North Amer
20. Genie Part No 106877 2 135 70 Part No 82314 82422 82840 82841 97576 97602 97603 97705 97708 97715 97716 97757 97864 97865 97875 97885 97887 97890 102188 97889 97891 100 Decals 101 1 Word Decals Rev B Description Quantity Danger Tip over Hazard 1 Label Driving Lights 1 Ground Control Panel 1 Platform Control Panel 1 Notice Engine Specifications Deutz sa E cures 1 Warning Explosion Hazard 1 Notice Engine Specifications Perkins tene 1 Cosmetic Genie Z 135 70 1 Label Fuse and Relay Panel cse 1 Danger Notice Tire Specifications 4 Label Wheel Load 4 Label Hydraulic Oil Level 1 Caution Collision Hazard 1 Warning Electrocution Hazard 2 Warning Weld Lines to 2 Notice Operating Instructions 2 Notice Max Side Force 150 lbs 667 ANSI 8 CSA 1 Danger General Safety 2 Notice Engine Specifications CUMMINS 2 eee 1 Cosmetic 2 135 2 Cosmetic Genie Z 135 1 100 Decals September 2006 Figure Rev Description 102 1 B Symbol Decals 82548 97716 28159 82473 82544 28171 97705 97889 97716
21. M10 1 5 x 30 mm GR8 8 6 22699 Flat Washer M10 7 60322 Pump Mount Plate 1 8 60561 Inlet Elbow 2 9 81738 Intake Tube Short 1 10 49381 Screw M12 1 75 x 30 mm GR 8 8 11 49410 Flat Washer M12 12 101217 Throttle Actuator Mount 1 13 89511 Engine Tray 1 14 101957 Throttle Solenoid 1 15 60564 Engine Mount 1 16 102639 Fue 1 17 81738 Intake Tube Long 1 18 70257 Clamp 3 ie meets 2 19 101219 Throttle Linkage 1 20 75555 Lower Radiator Hose 1 21 101655 Radiator Support 2 22 75260 Vibration Isolator 2 23 6097 Flat Washer 3 8 inch 24 4828 Nylock Nut 3 8 inch 25 60576 Upper Radiator Hose 1 26 102348 Oil Pressure Switch Sender 1 27 34058 Water Temperature Sender 1 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 501 1 B Secondary Boom Tube Reference Genie Z 135 70 Part No 106877 September 2006 500 Boom Components 501 1 Secondary Boom Tube Reference Rev B Item Part No Description Qty 1 61822 Secondary Boom Tube 4 refer to 505 1 2 61821 Secondary Boom Tube 3 r
22. No back orders H Ship all available parts and contact customer on disposition of back ordered parts O Other please specify For GENIE INDUSTRIES USE ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Total Terms Code September 2006 Parts Figures Genie A TEREX COMPANY Part No 106877 Z 135 70 100 September 2006 Figure Rev Description 101 1 B Word Decals 28177 28175 28159 28171 97865 27564 97576 97889 97708 1000083 97602 or 97603 or 102188 40434 28161 97716 97716 97715 82422 97715 27207 x 27205 97890 65278 97864 33952 97875 27207 28174 or 28235 27204 28236 65278 28176 27204 X 32998 28165 27206 44981 97887 0 44986 25994 82314 Serial label 31060 97891 28174 or 28235 97875 44981 1000084 40434 97716 27564 28175 97880 97716 28177 Genie A TEREX COMPANY 2 135 70 Part No 106877 September 2006 Part Description Quantity 107692 Word Decal Kit does not include 28 items 12 17 24 30 33 35 36 or 41 23 1 25994 Caution Component Damage 20 Hazard eise 1 31 2 2
23. Z 135 70 Part No 106877 September 2006 500 Boom Components 518 1 Jib Boom Tubes and Wear Pads Rev A Part No Description Qty 1 29080 Shim 16 Gauge as needed 2 30138 Wear Pad 5 x 1 5 x 0 625 inch 2 3 34125 Wear Pad 5 x 1 5 x 0 75 inch 8 4 8255 Screw 3 8 16 0 75 inch GR 5 5 6021 Lock Washer 3 8 inch 6 106674 Jib Primary Tube includes bearings 42014 Bearing 2 x 2 5 x 2 inches 7 6175 Screw HHC 8 8 16 x 1 inch GR5 8 30137 Wear Pad 5 1 5 0 5 inch 6 9 106673 Jib Boom Extension Tube with Word Decals USA Canada Australia includes bearings 106675 Jib Boom Extension Tube Europe Asia South America includes bearings 30219 Flanged Bearing 1 25 x 1 41 inches Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 519 1 A Platform Rotator Genie Z 135 70 Part No 106877 September 2006 500 Boom Components 519 1 Platform Rotator Rev A Part Description Qty 1 88576 Platform Rotator 1 94442 Seal Kit 2 Ref Counterbalance Manifold refer to 707 1 3 6637 Screw 1 4 20 x 1 75 inches GR 5 4 6175 Screw 3 8 16 x 1 inch GR 5 5 25284 Rod End 0 375 x 2 25 inches 6 4828 Nylock Nut 3 8 16 7 30187 Pivot Pin 1 25 x 5 25 inches 1 8 50813 Platform Angle Sens
24. 061 2 14 88783 Screw 5 3 8 16 x 1 25 inches GR 5 15 4828 Nylock Nut 3 8 16 16 94806 Pivot Pin 2 x 8 26 inches 1 17 18716 External Snap Ring 2 inches 2 18 88345 Pivot Pin 1 25 x 8 11 inches 1 19 30217 External Snap Ring 1 25 Inches diee dope 1 20 60304 ires as needed 21 60239 Wear Pad 7 x 3 x 0 625 inch 2 22 107586 Wear Pad 7 x x 0 5 inch 4 23 8255 Screw HHC 3 8 16 x 0 75 inches GR5 24 6021 Lock Washer 3 8 inch 25 6175 Screw 3 8 16 x 1 inch GR5 26 88648 Wear Pad 7 x 3 x 0 75 inch 2 Genie TEREX COMPANY Part No 106877 Z 135 70 500 Boom Components September 2006 Figure Rev Description 515 1 C Bellcrank Bellcrank Level Cylinder and Jib Boom Lift Cylinder 69 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components 515 1 Bellcrank Bellcrank Level Cylinder and Jib Boom Lift Cylinder Rev C Item Part No Description Qty Item Part No Description Qty 1 Ref Jib Boom Cable Track 24 61817 Jib Boom Lift Cylinder 1 refer to 516 1 94203 Seal Kit 61602 Counterbalance Valve 2 61920P Jib Boom Bellcrank 2 3500 psi 246 bar 3 106923 Rubber Grommet 2 88280 Bearing 1 5 x 1 75 x 0 75 inch 4 8915 Screw HHC 1 4 20 x 1 25 25 47666 Pivot Pin 1 5 x 8
25. 130 inches Hose Assembly Components Genie part numbers 48841 48841 and 48762 127 inches Hose Assembly Components Genie part numbers 48822 48822 and 48756 9 150 inches Hose Assembly Components Genie part numbers 48812 48812 and 48753 150 inches Qty 700 Hydraulic Components September 2006 Figure Rev Description 713 1 Hydraulic Hoses and Fittings Platform Components PLATFORM ROTATOR Ps 79 79 VV INHO31V 1d 1 Wood air PRL PRR PLU PLD 19 11 2 d Jib Platform Manifold Manifold 4 12 2 5 2 JLU JLD JD JU 2 13 W N WW VW V OO 19 20 Function P2 18 19 gt 20 Manifold Sel lt Net sp 6 lt lt gt gt LEGEND BELLCRANK LEVEL JIB BOOM LIFT enie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 Part No 14 15 48907 48905 48916 49119 3378 49119 5378 49126 2283 49116 2387 61259 48904 48911 49119 33378 49119 33178 48998 48880 48937 49119 4178 49119 13378 49119 13078 Description Pitti uem Fitting 2 Hose Assembly Components Genie part numbers 48800 48800 and 48751 9
26. 135 70 Part No 106877 September 2006 Part No 94942 107724 1 107732 2 107800 8 77162 4 69873 Description Traction Manifold Complete before serial number 180 Traction Manifold Complete after serial number 179 Orifice Plug 0 063 inch 1 6 mm Orifice Plug 0 052 inch 1 32 mm Orifice Plug 0 031 inch 0 78 mm Check Valve 5 psi 0 3 Qty Genie Part No 106877 A TEREX COMPANY 2 135 70 700 Hydraulic Compents 702 1 Traction Manifold View 2 Rev B September 2006 ts 700 Hydraulic Componen Description Steer Axle Manifold A Rev Fig 703 1 N UG ONS SN NZ VA 7 7 Men A TEREX COMPANY Part No 106877 Z 135 70 September 2006 700 Hydraulic Compents 703 1 Steer Axle Manifold Rev A Part No Description Qty 94943 Steer Axle Manifold Complete 1 107731 Flow Control Valve 1 5 5 7 L MIN 4 2 77490 Check Valve 5 psi 0 3 bar 8 3 107733 PISTON cce ie 4 4 107734 Flow Control Valve 2 1 7 9 1 4 5 77492 Solenoid Valve 3 position AWAY oce empta 4 6 107735 Flow Control Valve 7 0 24 5 L MIN 1
27. 13771 12 12 HOSE END 45 FEMALE SWIVEL 96397 8 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 83075 13971 8 8 HOSE END 90 FEMALE SWIVEL JIC 96398 12 8 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 83076 13971 12 12 HOSE 90 FEMALE SWIVEL JIC 96402 10343 6 6 HOSE END MALE JIC 83077 14171 8 8 HOSE END 90 FEMALE SWIVEL JIC 96407 30382 6 6B HOSE END MALE JIC 83078 14171 12 12 HOSE END 90 FEMALE SWIVEL JIC 83080 13943 16 16 HOSE END 90 FEMALE SWIVEL JIC 83103 10671 16 12 HOSE END FEMALE SWIVEL JIC 83104 10671 10 12 HOSE END FEMALE SWIVEL JIC 83112 1JC71 8 8 HOSE END FEMALE SWIVEL SEAL LOK 83113 1J871 16 12 HOSE END FEMALE SWIVEL SEAL LOK 83114 1J871 10 12 HOSE END FEMALE SWIVEL SEAL LOK 83115 1J971 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83116 1J171 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83117 1J771 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 83127 1J543 6 8 HOSE END 90 FEMALE SWIVEL JIC 83128 1JC43 6 8 HOSE END FEMALE SWIVEL SEAL LOK 87033 12 6 TRLO S REDUCER TUBE END TO SWIVEL ORFS 87034 3J782 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 87172 12 HP5ON S PLUG STRAIGHT THREAD 87185 8 WNLO WLNL S UNION BULKHEAD 45 ORFS 87246 4 6 5 ELBOW 90 SWIVEL NUT FLARE TUBE 87679 6LHP S FLANGE SEAL FITTING MALE 87681 6PLS N0702 BONDED SEAL 88100 SR88100 ADAPTER OIL DRAIN GM 3 0L 88311 1JS43 20 20 HOSE END FEMALE SWIVEL SEAL LOK 88353 20 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 88474 10081 20 Crimp Shell 1 25 88475 1988 20 24 HO
28. 17 22578 Screw HHC M6 x 20mm GR 8 8 18 49407 Lock Washer M6 19 88512 Throttle Link 1 20 89783 Fuel Water Separator 1 21 101957 Throttle Solenoid Assembly 1 89996 Solenoid 73711 Deutsch Terminal 60525 Receptacle 4 Way 12 14 gauge 60526 Receptacle Lock 60757 Seal Plug 22 13003 Screw 5 8 11 x 1 75 inches GR DAMIEN 2 23 33418 Flat Washer 5 8 inch Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 400 Engine Components Rev Description 0 Figure 405 1 Perkins 1104C 44 Engine View 1 S 4 8 8 VA SY pf Part No 106877 Z 135 70 September 2006 400 Engine Components 405 1 Perkins 1104C 44 Engine View 1 Rev C Item Part No Description Qty Item Part No Description Qty 1 70540 Fan Guard und 1 28 77139 Medium Pressure Filter 1 2 60649 Fan Shroud pe Een 3 70518 Adi 65473 4 75328 Fan Ses 1 5 75297 Radiator Mount aaa 1 31 71911 Muffler Clamp 2 SEE CMM M rrr 7 6021 Lock Washer 3 8 inch 33 70449 U Bolt 1 2 13 x 8 5 inches 2 8 44714 Fender Washer 3 8 x 1 25 inches 34 70554 Heat Shield 1 9 75259 lsolator nn 1
29. 2 25 inches GR 5 4 6021 Lock Washer 3 s inch 5 101932 Spacer 0 75 x 0 38 x 0 75 inch 12 6 101733 Wiper 2 7 106145 Boom 1 8 101734 Wiper Backing Plate 2 9 106105 Side Hole Cover 46 9 101740 Wiper Backing Plate 2 10 101738 Boom Wiper 1 11 101739 Wiper Bracket 2 12 101737 Wiper Backing Plate 2 13 101735 Boom Wiper 1 14 101736 Wiper Bracket 2 Genie TEREX COMPANY Part No 106877 Z 135 70 800 Accessories September 2006 Figure Rev Description 803 1 A Hostile Enviroment Option Primary and Jib Boom Wipers Cable Track Covers Jib Boom 2 1 19 Genie Z 135 70 Part No 106877 September 2006 800 Accessories 803 1 Hostile Enviroment Option Primary Jib Boom Wipers Cable Track Covers Rev A Part Description Qty 106161 Cable Track Cover 15 Link 106162 Cable Track Cover 27 Link 106733 Cable Track Cover 11 Link 6090 Screw HHC 4 20 x 0 75 inch GR5 2 6638 Flat Washer 1 4 inch 3 101743 Wiper Backing Plate 2 4 101741 Boom Wiper
30. 3 8 16 x 1 inch 2 5 66 6 6021 Lock Washer 3 8 inch 7 6605 Screw HHC 3 8 16 x 3 5 inches 27 GR 5 28 8 6097 Flat Washer 3 8 inch 9 106281 Cylinder Mount Retainer 2 29 10 49775 Screw PHPM 10 32 x 30 1 75 inches 11 6178 Nylock Nut 10 32 12 94986 Limit Switch Assembly 1 32 88356 64463 Limit Switch 60442 Receptacle 4 33 60443 Receptacle Lock 4 way 34 73713 Pin Terminal 13 51063 Screw RHPM 10 32 x 1 5 89 inches GR 2 14 107630P Limit Switch Bracket before serial number 333 1 119247P Limit Switch Bracket after serial number 332 1 15 94987 Limit Switch Assembly 1 88356 44463 Limit Switch 60428 Connector Plug 4 way 60429 Plug Lock 4 way 73714 Terminal Socket 16 8915 Screw 1 4 20 x 1 25 inches GR 5 17 6638 Flat Washer 4 inch 18 6091 Nylock Nut 4 inch 19 27697 Bearing 2 5 x 2 75 x 1 5 inches 2 20 101599 Ball Point Hex Key 1 21 94980 Dual Output Angle Sensor 1 106898 Compression Spring Genio Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 503 1 C Secondary Boom Tube 2 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components 503 1 Seco
31. 32 inches Hose Assembly Components Genie part numbers 48800 48800 and 48751 9 52 inches Hose Assembly Components Genie part numbers 48812 48815 and 48753 9 20 5 inches Hose Assembly Components Genie part numbers 48800 48801 and 48751 21 5 inches Fitting iui ee Fitting hens Fitting cem Hose Assembly Components Genie part numbers 48800 48800 and 48751 9 332 inches Hose Assembly Components Genie part numbers 48800 48800 and 48751 330 inches 2 eme Dust Cap Fitting irem Hose Assembly Components Genie part numbers 48800 48800 and 48751 40 inches Hose Assembly Components Genie part numbers 48800 48800 and 48751 32 5 uma Hose Assembly Components Genie part numbers 48800 48800 and 48751 129 Inchies isset 700 Hydraulic Compents 713 1 Hydraulic Hoses and Fittings Platform Components Rev B Part No 106877 Qty Item Part No Description Qty 2 2 18 48933 eei 2 12 19 106822 102226 Hose Assembly Components 5 Genie numbers 106814 ue 106814 and 106811 1020 inches before serial number 162 1 2 106822 101626 Hose Assembly Components Genie numbers 106814 106814 106811 2 1014 inches after serial number 161 20 106818 67247 H
32. 451TC 6 HOSE 3 8 INCH ID 39883 8 8 5 CONNECTOR MALE PIPE FLARE TUBE 48754 482TC 6 HOSE 3 8 INCH ID 39885 269 12 12 ELBOW 90 BEADED HOSE BARB TO MALE PIPE 48755 381 6 HOSE 3 8 INCH ID 39886 431 6 HOSE 3 8 INCH ID 48756 451TC 8 HOSE 1 2 INCH ID 39887 540N 2 HOSE 1 8 INCH ID 48757 482TC 8 HOSE 1 2 INCH ID 39888 801 8 HOSE 1 2 INCH ID 48758 381 8 HOSE 1 2 INCH ID 39889 801 12 HOSE 3 4 INCH ID 48759 381 10 HOSE 5 8 INCH ID 39890 10643 6 6 HOSE END FEMALE SWIVEL JIC 48760 451TC 10 HOSE 5 8 INCH ID 39891 13943 6 6 HOSE END 90 FEMALE SWIVEL JIC 48761 482TC 12 HOSE 3 4 INCH ID 39892 13743 6 6 HOSE END 45 FEMALE SWIVEL JIC 48762 451TC 12 HOSE 3 4 INCH ID 39894 30682 8 8 HOSE END FEMALE SWIVEL JIC 48763 772 12 HOSE 3 4 INCH ID 39895 30682 10 12 HOSE END FEMALE SWIVEL JIC 48764 881 16 HOSE 1 INCH ID 42286 8 8 CTX S ELBOW 90 MALE PIPE TO FLARE TUBE 48765 772 16 HOSE 1 INCH ID 42756 8 12 CLO S ELBOW 90 MALE PIPE TO ORFS 48766 AS B 15 SLEEVE NYLON 1 06 ID 42757 8 12 FLO S CONNECTOR MALE PIPE TO ORFS 48767 AS B 22 SLEEVE NYLON 1 42 ID 42758 4 JLO S UNION TEE ORFS 48770 881 8 HOSE 1 2 INCH ID 42759 4 4 FLO S CONNECTOR MALE PIPE TO ORFS 48771 881 10 HOSE 5 8 INCH ID 42760 6 8 FLO S CONNECTOR MALE PIPE TO ORFS 48772 381 4 HOSE 1 4 INCH ID 42761 4 HOSE END 90 FEMALE SWIVEL SEAL LOK 48773 AS B 13 SLEEVE NYLON 86 ID 42762 1J743 6 4 HOSE END 45 FEMALE SWIVEL SEAL LOK 48800 1JC43 4 4 HOSE END FEMALE SWIVEL SEAL LOK 42768 1 43 4 4 HO
33. 61972 Limit Switch Mount 1 17 34619 Rubber Bumper 1 18 21604 Screw 3 8 16 x 3 25 inches 19 6097 Flat Washer 3 s inch 20 61804 Rotator 1 Genie TEREX COMPANY Part No 106877 Z 135 70 800 Accessories September 2006 Figure Rev Description 805 1 B Belt Driven Generator Deutz Models Control Box installed on fuel tank bulkhead Junction box installed on tank side bracket Generator bracket installed on left front engine leg Genie A TEREX COMPANY 2 135 70 Part No 106877 September 2006 800 Accessories 805 1 Belt Driven Generator Deutz Models Rev B Item Part No Description Qty Item Part No Description Qty 98016 Generator Option 3500W 110V 24 11209 Flat Washer 7 16 inch Complete una 98013 Generator Option 3000W 220V e 20912 Complete 26 6083 Hex Nut 7 16 14 GR 2 101189 Generator Harness 110V 60 Hz includes items 7 14 27 14723 6 5 16 18 1 75 101190 Generator Harness 220V 50 Hz includes items 7 14 28 70397 Generator Belt 1 1 75069 um au 1 29 8516 Screw 3 8 16 x 1 5 2 7057 Squeeze Connector 1 2 inch inches GR 5 uqha tent 1 30 88996 Generator Mount 1 3 6019 Screw 3 8 16 x 1 25 31 633
34. 95 inches 1 etes 26 Ref Jib Cable Track Pull Tube 5 6638 Flat Washer 1 4 inch refer to 516 1 6 6091 Nylock Nut 4 20 27 94566 Jib Boom Primary Tube 1 7 106519 Jib Boom Level Cylinder 1 28 106691 Switch Cover 1 106532 Seal Kit 6090 Screw HHC 1 4 20 x 0 75 inch 33428 Counterbalance Valve GR 5 3000 psi 210 9 bar 6356 Lock Washer 4 inch 42014 Bearing 2 x 2 25 x 2 inches 6638 Flat Washer 1 4 inch 8 101713 Bellcrank Sensor Pivot Pin 1 9 101599 Ball Point Hex Key 1 10 101709 Angle Sensor Bracket 1 11 22541 Screw RHM 10 32 x 1 5 inches GR 5 12 6178 Nylock Nut 10 32 13 106688 Protection Bar 1 14 94980 Dual Output Angle Sensor 1 106898 Compression Spring 15 6019 Screw 3 16 x 1 25 inches GR5 16 6021 Lock Washer 3 8 inch 17 6097 Flat Washer 3 8 inch 18 8516 Screw 3 8 16 x 1 5 inches GR5 19 94804 Pivot Pin 2 x 17 06 inches 1 20 94803 Pivot Pin 1 5 x 17 06 inches 1 21 Ref Jib Boom Manifold refer to 704 1 22 106074 Jib Boom Manifold Bracket 1 23 94195 Screw 3 8 16 x 0 75 inches GR 5 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 516 1 C Jib Boom Cable Track
35. FEMALE SWIVEL SEAL LOK 60653 BV 0751 BALL VALVE 53500 3 904 O RING STRAIGHT THREAD 4 60806 125HB 3 4 FITTING HOSE BARB MALE PIPE 53501 3 906 O RING STRAIGHT THREAD 6 61064 5 1 4 F5OG S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 53502 3 908 O RING STRAIGHT THREAD 8 61079 4 WELO WLNL S UNION 90 BULKHEAD W NUT ORFS 53503 3 910 O RING STRAIGHT THREAD 10 61080 6 WLO WLNL S UNION BULKHEAD ORFS 53535 3 912 O RING STRAIGHT THREAD 12 61083 24 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 53536 4 PNLO S PLUG TUBE END ORFS 61086 20 R5OLO S RUN TEE STRAIGHT THREAD 53537 6 PNLO S PLUG TUBE END ORFS 61090 24 20 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 53538 8 PNLO S PLUG TUBE END ORFS 61091 1J943 24 24 HOSE END 90 FEMALE SWIVEL SEAL LOK 53539 10 PNLO S PLUG TUBE END ORFS 61093 1J978 12 12 HOSE END 90 FEMALE SWIVEL JIC 53540 12 PNLO S PLUG TUBE END ORFS 61095 1 543 20 16 HOSE END FEMALE SWIVEL SEAL LOK 53946 129HB 5 4 FITTING 90 HOSE BARB TO MALE PIPE 61100 811 24 HOSE 11 2 INCH ID 53951 8 1 4F50G S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 61130 1 543 24 24 HOSE END FEMALE SWIVEL SEAL LOK 53980 6 SeLO S BRANCH TEE SWIVEL NUT TO ORFS 61131 1J878 12 12 HOSE END FEMALE SWIVEL SEAL LOK 54132 4 C6LO S ELBOW 90 SWIVEL NUT ORFS 61132 1J778 12 12 HOSE END 45 FEMALE SWIVEL JIC 54135 11343 16 16 HOSE END MALE SWIVEL PIPE 61152 139HB 6 4 ELBOW 45 BARB TO MALE PIPE Genie Part No 106877 2 135 70 700 Hydraulics September 2006 Figure 715 1 61251 BV 07
36. Lock Washer 1 4 inch 4 35956 Work Light Mount 2 5 36960 Work Light 12V DC 2 35961 Lamp Par 36 12V DC 5 98027 Work Light Option 110V 1 6 9599 S Tool Tray sis Men mins 1 7 60469 Cover Hinge 1 8 89915 Platform Control Box Cover 1 9 7339 Screw HHC 1 4 20 x 0 5 inch GR 5 10 6638 Flat Washer 4 inch 11 6889 Nylock Nut 1 4 inch 12 88606P Control Box Cover Right Side 1 88607P Control Box Cover Left Side 13 52661 Pinch Guard Railing Assembly 1 31120 Nylon Plug 14 4266 Screw HHC 1 4 20 x 2 inches GR5 15 56934 Rest Pad orin 4 16 89724 Forming Assembly with Decal 2 17 36870 S Swing Gate 1 18 73501 Half mesh Left Side 1 73500 Half mesh Right Side 54457 Half mesh Swing Gate Genie A TEREX COMPANY Part No 106877 2 135 70 800 Accessories September 2006 Figure Rev Description 802 1 A Hostile Enviroment Option Secondary Boom Wipers 2 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 800 Accessories 802 1 Hostile Enviroment Option Secondary Boom Wipers Rev A Item Part No Description Qty 1 6090 Screw HHC 4 20 x 0 75 inch GR5 2 6638 Flat Washer 1 4 inch 3 6708 Screw 3 8 16 x
37. VALVE 19685 12 10 C5OX S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42796 BV 0838 BALL VALVE 22664 12 10 050 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42874 6 8 CLO S ELBOW 90 MALE PIPE TO ORFS 27431 8 12 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42912 13943 6 4 HOSE END 90 FEMALE SWIVEL JIC 28678 AS B 33 SLEEVE NYLON 1 81 ID 42920 BV 0840 BALL VALVE 90 39871 6 WETX WLN S UNION 90 BULKHEAD W NUT FLARE TUBE 42932 AS B 17 SLEEVE NYLON 1 22 ID 39872 4 R50X S RUN TEE STRAIGHT THREAD 42936 10243 2 4 HOSE END FEMALE PIPE 39873 6 5 5 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42953 1 2 DD S ELBOW 90 FEMALE PIPE 39874 8 6 C5OX S ELBOW 90 STRAIGHT THREAD FLARE TUBE 42956 6 WELO WLNL S UNION 90 BULKHEAD W NUT ORFS 39875 4 6 C5OX S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 45349 8 V5OX S ELBOW 45 STRAIGHT THREAD TO FLARE TUBE 39876 6 8 C5OX S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 45351 4 V5OX S ELBOW 45 STRAIGHT THREAD TO FLARE TUBE 39877 4 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47223 10343 6 6 HOSE END MALE JIC 39878 6 F50X S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47419 PS690503 6 6 SWIVEL 90 STRAIGHT THREAD TO 37 FLARE 39879 4 8 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48750 421 4 HOSE 1 4 INCH ID 39880 6 10 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48751 481TC 4 HOSE 1 4 INCH ID 39881 4 6 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48752 482TC 4 HOSE 1 4 INCH ID 39882 4 HP5ON S PLUG STRAIGHT THREAD 48753
38. Z 135 70 Service Manual 1st Edition 106783 Dal Su 27581 Fuel Filter Perkins Models 102639 POM Manual of Responsibilities Air Filter Element 44 2222 21 62425 ANSI A92 5 1992 Ne 31779 O ring Kit for ORFS Fitting 49612 Plug and Cap Kit for ORFS Fitting 49613 Dielectric Grease 66399 Genio Part No 106877 2 135 70 Parts Stocking List Recommended Parts Description Part No Genie Gray Paint 12 Ounce 355 ml Aerosol 1268 Genie Blue Paint 12 Ounce 355 ml Aerosol 1484 September 2006 How Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product Machine model number Machine serial number Genie part number Part description and quantity Purchase order number Ship to address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area 8 8 8 8 ER Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department If you don t know the name of your authorized distributor or if your area is not currently serviced by an authorized distributor please call Genie Industries Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Nu
39. 0 102646 Alternator 1 11 60564 Front Engine Mount 2 12 13003 Screw HHC 5 8 11 x 3 5 inches GR 8 4 13 33418 Plate Washer 5 8 x 2 25 x 0 15 inch 14 102045 Engine Vibration Isolator 4 15 13064 Flat Washer 5 8 inch 16 6024 Nylock Nut 5 8 11 17 102631 1 18 8516 Screw 3 8 16 x 1 5 inches GR5 19 5397 Flat Washer 5 16 inch 20 4828 Nylock Nut 3 8 16 21 60778 Cover Stop Bracket 1 22 50974 Rubber Bumper 1 23 6019 Screw 3 8 16 x 1 25 inches GR 5 24 6097 Flat Washer 3 8 inch 25 102632 1 26 102634 Starter uec 1 27 101931 Rear Engine Mount 2 Genie A TEREX COMPANY Part No 106877 2 135 70 September 2006 400 Engine Components Rev Description 0 Figure 406 1 Perkins 1104C 44 Engine View 2 DO t 77077 7 106877 Z 135 70 September 2006 400 Engine Components 406 1 Perkins 1104C 44 Engine View 2 Rev C Part No Description Qty 1 81468 Air Cleaner Mounting Band 1 2 81467 Air Cleaner 1 98012 Precleaner option 3 Ref Drive Pump refer to 714 1 4 Ref Lift Pump refer to 714 1 5 44064 Screw HHC
40. 00 Hydraulic Components September 2006 Figure Rev Description 710 1 B Left Front Steer Cylinder Front Axle Extend Cylinder LEGEND ADAPTER gt HOSE ASSEMBLY gt UNION Hydraulic Hoses and Fittings Steering System Right Front Steer Cylinder R Rear Axle Extend Cylinder FLR R 5 7 lt FAR E l gt 7 lt Steer Manifold RLE TEST P T 4 4 el 9 lt R RA gt 7 5 0 gt ie Port To Traction Manifold A 0 R Left Rear Steer Cylinder 1 Hydraulic Rotary Coupler Left Front Steer Cylinder Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 Part No 1 2 O 13 14 15 16 48911 49119 13778 49119 9178 49119 8778 48905 48920 48916 49130 4682 48998 48880 48948 48960 49183 4292 94466 3636 48937 51580 48961 94464 3586 Description FING n Rieke Hose Assembly Components Genie part numbers 48800 48800 and 48751 9 136 65 Hose Assembly Components Genie part numbers 48800 48800 and 48751 9 90 inches before serial number 109 Hose Assembly Components Genie part numbers 48800 48800 and 48751 9 80
41. 006 300 Turntable Components 302 1 Engine Side Covers Rev D Item Part No Description Qty Item Part No Description Qty 1 6888 Screw HHC 1 4 20 x 1 inch 24 6097 Flat Washer 3 8 inch ens 25 4828 Nylock Nut 3 8 16 duum 2 12906 26 60778 Rubber Bumper Mount Deutz 3 6638 Flat Washer 1 4 inch and Perkins models 1 4 6091 Nylock Nut 1 4 20 27 75411 Strut Mount Fuel Tank Side 1 5 605955 Louvered Vent es pte AID SUL oa 6 60604 Exhaust Tuba 28 49816 2 10 32 0 75 before serial number 134 1 101964 Exhaust Tube 29 6178 Nylock Nut 10 32 aer sera DUmBer 198 1 30 45363 Flexible Draw Latch 2 i 1 4 i i u 31 60727 Rubber Bumper Mount 1 i ip 14 8 106881 Cover Assembly with Word Decals 32 25969 Spring 1 4 20 USA Canada Australia 33 60938 Tank 2 includes items 1 7 9 15 and 35 sss sede 106882 Cover Assembly with Symbol Decals Europe Asia South America includes items 1 7 1 34 61236 Fuel Tank Assembly 40 gallon 1 101726 Fuel Cap Green 60805 Tube Assembly 60890 Low Fuel Sender 9 15 and 27 35 60872 Cover Support 1 9 6178 Nylock Nut 10 32 36 6356 Lock Washer 1 4 inch 10 50790 Backing Plate 2 37 50082 Fuel Tank Cover 1 11 6146
42. 1 5 13585 GFCI Outlet 110V 1 Part No 106877 2 135 70 600 Platform Components September 6 Figure Rev Description 602 1 B Platform Configurations Genie Z 135 70 Part No 106877 September 2006 600 Platform Components 602 1 Platform Configurations Rev B Part No Description Qty 21 12448P Mid rail Assembly 1 22 107796 Manual Storage Box Plate with eGalsS iine 1 23 73477P 6 Foot Platform Flooring 1 73478P 8 Foot Platform Flooring 24 6090 Screw HHC 4 20 x 0 75 inch GR 5 25 56912 Spring Clip 1 4 20 26 8915 Screw 1 4 20 x 1 25 inches GR 5 27 6097 Flat Washer 3 s inch 28 4828 Nylock Nut 3 8 16 29 107860 Control Box Spacer 2 30 74052 Gasket ge 1 Genie A TEREX COMPANY Part No 106877 Z 135 70 600 Platform Components September 2006 Figure Rev Description 603 1 B Platform Control Box View 1 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 600 Platform Components 603 1 Platform Control Box View 1 Rev B Part Description Qty 1 101173 Joystick Dual Axis with Rocker Switch primary up down extend retract and turntable rotate or jib up down extend retract and platform rotate
43. 106814 and 106811 1049 inches after serial number 161 Fitting imeem Hose Assembly Components Genie part numbers 48822 48822 and 48756 9 29 5 inches a s eee is the length of the hose only Qty Refer to 715 1 to cross reference Genie part Item Part No 10 106821 105926 106821 105226 12 13 14 15 16 20 21 numbers to Parker part numbers Genie Part No 106877 A TEREX COMPANY Z 135 70 48968 61072 3293 48963 48916 48959 106817 8829 49130 1307 106817 9629 49183 13192 61074 12948 49183 15192 49130 15182 700 Hydraulic Compents 712 1 Hydraulic Hoses and Fittings Boom Components Rev B Description Hose Assembly Components Genie part numbers 106814 106814 and 106811 1057 inches before serial number 162 Hose Assembly Components Genie part numbers 106814 106814 and 106811 1050 inches after serial number 161 iise Hose Assembly Components Genie part numbers 48841 48845 and 48762 29 5 inches Fitting anoe ia Hose Assembly Components Genie part numbers 48841 48843 and 48762 85 inches Hose Assembly Components Genie part numbers 48812 48812 and 48753 9 11 25 inches Hose Assembly Components Genie part numbers 48841 48843 and 48762 93 inches Hose Assembly Components Genie part numbers 48822 48822 and 48756 9
44. 15 1 Hydraulic Hose and Fitting Cross reference Rev A 83056 30682 12 12 HOSE END FEMALE SWIVEL JIC 88938 1JC88 16 16 HOSE END FEMALE SWIVEL SEAL LOK Genie PN Parker PN Description Genie PN Parker PN Description 83057 33782 6 6 HOSE END 45 FEMALE SWIVEL JIC 88939 1J988 16 16 HOSE END 90 FEMALE SWIVEL ORFS 83058 33982 6 6 HOSE END 90 FEMALE SWIVEL JIC 88940 811 16 HOSE 1 INCH ID 83060 33982 12 12 HOSE END 90 FEMALE SWIVEL JIC 88944 1J988 20 20 HOSE END 90 FEMALE SWIVEL ORFS 83063 13743 4 4 HOSE END 45 FEMALE SWIVEL JIC 89403 16 VLO S ELBOW 45 MALE PIPE TO ORFS 83064 13743 8 8 HOSE END 45 FEMALE SWIVEL JIC 89449 6 WJJLO WLNL S RUN TEE BULKHEAD ORFS 83065 13743 12 12 HOSE END 45 FEMALE SWIVEL JIC 89489 4 WJMLO S BRANCH TEE BULKHEAD ORFS 83066 13943 8 8 HOSE END 90 FEMALE SWIVEL JIC 89551 1JB43 6 6 HOSE END BULKHEAD SEAL LOK 83067 14143 6 6 HOSE END 90 FEMALE SWIVEL JIC 89552 1JB43 8 8 HOSE END BULKHEAD SEAL LOK 83068 14143 8 8 HOSE END 90 FEMALE SWIVEL JIC 89593 20 5010 5 ELBOW 902 STRAIGHT THREAD TO ORFS 83069 14143 12 12 HOSE END 90 FEMALE SWIVEL JIC 94161 8 8 CLO S ELBOW 90 MALE PIPE TO ORFS 83070 772 8 HOSE 1 2 INCH ID 94358 351TC 12 HOSE 3 4 INCH ID 83071 10671 8 8 HOSE END FEMALE SWIVEL JIC 94418 20 FLO S CONNECTOR MALE PIPE TO ORFS 83072 10671 12 12 HOSE END FEMALE SWIVEL JIC 96358 12 TX S SLEEVE FLARE TUBE 83073 13771 8 8 HOSE END 45 FEMALE SWIVEL JIC 96359 12 BTX S NUT FLARE TUBE 83074
45. 15 6021 Lock Washer 3 8 inch 16 6097 Flat Washer 3 8 inch 17 107536 Axle Sensor Pin 2 101499 Thrust Washer not shown 2 18 60609 Steer Sensor Cover 2 19 101081 Axle Angle Sensor 2 20 60618 Steer Sensor Activator 2 Part No 106877 Z 135 70 200 Drive Chassis September 2006 Figure Rev Description 205 1 B Chassis Components Blue Triangle Side 12 11 8 10 9 7 Genie Z 135 70 Part No 106877 September 2006 200 Drive Chassis 205 1 Chassis Components Blue Triangle Side Rev B Part No Description Qty 1 10597 Screw 1 2 13 x 1 25 inches GR 5 2 6095 Flat Washer 1 2 inch 3 101150 Pivot Pin 2 5 x 7 88 inches 4 4 14033 Screw HHC 3 8 16 x 2 75 inches GR 5 5 101504 Axle SHIM uu a u uu 4 6 101597 Hose Clamp 8 7 11808 Screw 1 4 20 x 0 375 inch GR 5 8 6356 Lock Washer 1 4 inch 9 101039 Axle Cover Circle End Blue Triangle Side 1 10 8255 Screw 3 8 16 x 0 75 inch GR5 11 6021 Lock Washer 3 8 inch 12 29868 Spring Clip 3 8 16 13 101927 Drive Controller Mount1 1 14 101004 Drive Controller 1 15 8915 Screw 1 4 20 x 1 25 inches GR 5 16 6638 Flat Washer 1 4 i
46. 18F870MX S 8 WGTX WLN S 30682 8 8 831 8 33982 8 8 PS B 35 4 6 V5OLO S DT370 MOMS 5 1 DD S 1 FF S 10 HP5ON S 12 16 58 UNION TEE ORFS Description UNION BULKHEAD ORFS UN TEE BULKHEAD ORFS NION 90 BULKHEAD W NUT ORFS EE FEMALE STRAIGHT THREAD DAPTER 37 MALE TO SWIVEL ORFS DAPTER FEMALE PIPE TO STRAIGHT THREAD LBOW 90 STRAIGHT THREAD TO ORFS ONNECTOR STRAIGHT THREAD TO ORFS LBOW 90 STRAIGHT THREAD TO ORFS ONNECTOR STRAIGHT THREAD TO ORFS LBOW 45 STRAIGHT THREAD TO ORFS ONNECTOR MALE PIPE TO ORFS LBOW 90 STRAIGHT THREAD TO ORFS ONNECTOR STRAIGHT THREAD TO ORFS LBOW 45 STRAIGHT THREAD TO ORFS ONNECTOR MALE PIPE TO ORFS LBOW 45 MALE TO FEMALE PIPE LBOW 45 MALE TO FEMALE PIPE LBOW 45 MALE TO FEMALE PIPE ONNECTOR MALE PIPE TO ORFS LBOW 45 STRAIGHT THREAD TO ORFS BALL VALVE BALL VALVE BALL VALVE BALL VALVE DIAGNOSTIC NIPPLE STRAIGHT THREAD DIAGNOSTIC NIPPLE STRAIGHT THREAD VALVE CHECK ELBOW 45 STRAIGHT THREAD TO ORFS HOSE END FEMALE SWIVEL SEAL LOK ELBOW 45 STRAIGHT THREAD TO ORFS UNION STRAIGHT THREAD DIAGNOSTIC NIPPLE SEAL LOK SWIVEL CONNECTOR METRIC STRAIGHT THREAD TO FLARE TUBE CONNECTOR BULKHEAD FEMALE PIPE TO FLARE TUBE HOSE END FEMALE SWIVEL JIC HOSE 1 2 INCH ID HOSE END 90 FEMALE SWIVEL JIC SLEEVE NYLON 2 19 ID ELBOW 45 STRAIGHT THREAD TO ORFS VALVE CHECK ELBOW 90 FEMALE PIPE N P E M gt P
47. 2 6019 Screw 3 8 16 x 1 25 inches 9 81467 Air Cleaner een 1 ens 62425 Element 33 6021 Lock Washer 3 8 inch 107582 is per 34 6888 Screw 1 4 20 x 1 inch GR 5 10 Ref Function Pump refer to 714 1 35 6638 Flat Washer 1 4 inch 11 Ref Drive Pump refer to 714 1 36 56912 Spring Clip 1 4 20 37 70257 Hose Clamp 3 inch 38 75262 Radiator Strut 12 44064 Screw HHC M10 x 30mm 13 22699 Flat Washer M10 f ESSAI ANS 1 75260 Radiator 1 15 102044 Rear Engine Mount 2 40 4828 Nylock Nut 3 s 16 i 5 8 1 16 13003 5 8 11 3 5 inches A 41 5397 Flat Washer 3 8 inch 17 33418 Flat Washer 5 8 inch 42 102203 Serpentine 1 18 102045 Engine Vibration Isolator 2 43 70518 1 19 13064 Flat Washer 5 8 inch hardened 44 65473 Radiator Cap 1 20 6024 Nylock Nut 5 8 inch 21 27584 Screw HHC M12 x 35mm 22 49410 Flat Washer M12 23 81738 2200 Round Tube 3 inch Diameter 22 inches 24 101957 Solenoid Throttle Assembly 1 89996 Solenoid 60525 Connection Receptacle 4 way 60526 Receptacle Lock 60757 Seal 73711 Terminal Pin Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 400 Engine Components Rev Description Figure 402 1 Cummins B4 5L Engine View 2
48. 2 Nylock Nut 5 16 18 5 6019 Screw HHC 3 8 16 x 1 25 25 45363 Flexible Draw Latch 2 26 8 Screw HHC 3 8 16 x 2 5 6 4828 Nylock Nut 3 8 16 inches GR 5 7 14033 Screw HHC 3 8 16 x 2 75 27 101038 Manifold Mount 2 INGRES rus 28 Ref Steer Manifold refer to 703 1 8 101504 Axle Shim as needed 29 106450 Manifold Box Cover witn word 9 107728 Manifold Box Cover with word decals Yellow Triangle side 1 decals includes items 21 22 2 30 6708 Screw HHC 3 8 16 x 2 25 106450 Manifold Box Cover with symbol decals includes items inches GR 5 21 22 31 6888 Screw HHC 1 4 20 x 1 inch 10 Ref Hydraulic Swivel refer to 305 1 GRS 11 101572 Turntable Bearing 1 32 106680 Door 4 88212 Screw 3 4 10 x 3 inches 33 106768 Door Spacer 2 GR 8 Top Mount 28 33278 Hardened Flat Washer 3 4 inch 28 21175 Screw SHC 5 8 11 x 4 inches GR 8 Bottom Mount 34 13064 Flat Washer 9 8 inch 34 12 7339 Screw 1 4 20 x 0 5 inch GR 5 13 6356 Lock Washer 1 4 inch 14 101039P Axle Hose Cover Circle End Blue Triangle Side and Square End Yellow Triangle Side 2 101558P Axle Hose Cover Circle End Yellow Triangle Side and Square End Blue Triangle Side 2
49. 404 1 Deutz BF4L 2011 Engine View 2 Rev E Part No Description Qty Item Part No Description Qty 1 58249 Alternator 1 24 18596 Flat Washer 1 56 inches 897 V Bel 2189 6 25 102045 Engine Vibration Isolator 2 2 102218 AI 1 Md 26 6888 Screw HHC 1 4 20 x 1 inch 3 6175 Screw HHC 3 8 16 x 1 inch GR 5 GR 5 27 6091 Nylock Nut 1 4 20 4 482 Nylock Nut 3 8 16 pag 28 70440 Engine Mount 1 aun ud 29 49924 OllFilter s 1 6 81468 Air CI Bracket incl i Gleaner Braereriineudes 30 77139 Medium Pressure Filter 1 hardware 1 60857 Element 7 6024 Nylock Nut 5 s 11 bu 31 6090 Screw HHC 1 4 20 x 75 inch 8 81467 Air 1 GR 5 62425 Element 70515 Precleaner option 32 6356 Lock Washer 1 4 inch 9 29883 Screw HHC 5 8 11 1 75 inches 33 70517P Filter Bracket 1 Mc 34 111445 Oil Temperature Switch Sender 1 10 13064 Flat Washer 5 s inch 58299 Oil Pressure Switch not shown 11 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 12 60778 Cover 1 13 6019 Screw HHC 3 8 16 x 1 25 inch GR 5 14 6097 Flat Washer 3 8 inch 15 50974 Cover 3 16 70479 Throttle Arm
50. 5 1 Secondary Boom Tube 4 Rev D Part No Description Qty 1 61822 Secondary Boom 4 1 2 50245 Wear Pad x x x 0 75 inch 2 3 60304 Shim 12 Gauge as needed 4 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 5 6021 Lock Washer 3 8 inch 6 6605 Screw 3 e 16 x 3 5 inches GR 5 7 6097 Flat Washer 3 8 inch 8 106281 Cylinder Mount Retainer 2 9 6175 Screw HHC 3 8 16 x 1 inch GR 5 10 28487 Screw 3 8 16 x 1 inch GR 5 11 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 12 107899 Limit Switch Activator before serial number 333 1 1192480 Limit Switch Activator after serial number 332 1 13 88648 Wear Pad 7 x 3 x 0 625 inch 4 14 106797 Wear Pad 7 x 3x 0 75 inch 4 15 107501 Wear Pad Mount Plate 2 16 6175 Screw HHC 3 8 16 x 1 inch GR 5 17 61952P Secondary Boom Cover 1 Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 500 Boom Components Rev Description B Figure 506 1 Secondary Boom Extension Cylinders Part No 106877 Genie Z 135 70 G September 2006 500 Boom Components 506 1 Secondary Boom Extension Cylinders Rev B Part Description Qty 1 Ref Secondary Pull Tube Assembly refer to 509 1
51. 50 Genie PN Parker PN 61259 61260 61262 61263 61264 61265 61268 61269 61272 61316 61321 61327 61328 61336 4 CC5OLO S 20 12 TRLO BL 12 C6LO S 20 F5OHAO S 6 10 C50LO S 6 WNLO WLNL S 4 WNLO WLNL S 4 WLO WLNL S 12 6 482 16 6 68 782 12 881 24 11943 20 24 61345 12 WJJLO WLNL S 61346 8 WNLO WLNL S 4 61569 61610 61742 63426 64271 64272 65776 65880 66154 66155 66156 66389 66392 66396 66829 67217 67339 67357 67358 67371 67498 67906 69316 69333 69503 69775 71038 71196 71383 72270 33782 8 8 12 FF5OLO S 1 8 X 1 5 FFF 8 PNTX S 4 WLO WLNL S 6 WLO WLNL S 8 F650L S 6001012 6 WTX WLNS 6 WETX S 6 WLN S 6 8 F5OX S 6 R5OX S 811 12 H3174PP 4 KLO S 10 6 F5OX S 13943 8 6 10 HP5ON S 12 6 4 FNL S DC 370 FOF0 5 8 FLO S H3174PP 4 F650X S 8 FNL S 1 4X1 4F3HG S 12 8 F5OLO S 1 4 CD45 S 12FNL S Rev Description A Hydraulic Hose and Fitting Cross reference BALL VALVE 73436 60C 4 Description Genie PN Parker PN ELBOW 90 LONG STRAIGHT THREAD TO ORFS REDUCER TUBE END TO SWIVEL ORFS ELBOW 90 SWIVEL NUT ORFS UNION STRAIGHT THREAD ELBOW 90 STRAIGHT THREAD TO ORFS UNION BULKHEAD 45 ORFS UNION BULKHEAD 45 ORFS UNION BULKHEAD ORFS ELBOW 90 STRAIGHT THREAD TO ORFS SWIVEL HOSE 1 INCH ID UNION TEE ORFS HOSE 3 4 INCH ID HOSE 11 2 INCH ID HOSE END 90 FLANGE HEAD RUN TEE BULKHEAD ORFS UNION BULKHEAD 45 ORFS HOSE END 45 FEMALE SWIVEL JIC CONNECTOR LONG STRAIGH
52. 6696 Guide 1 12 60609 Steer Sensor Cover 1 13 8914 Screw HHC 1 4 20 x 0 625 inch GR 5 14 6090 Screw HHC 4 20 x 0 75 inch GR 5 15 6638 Flat Washer 4 inch 16 106187 Steer Sensor Assembly includes items 12 and 17 106395 Steer Angle Sensor 60440 Receptacle 3 way 14 18 gauge 60441 Receptacle Lock 60746 Strain Relief Bushing 17 49817 Screw PHPM 10 32 x 1 25 inches GR 2 18 60618 Steer Sensor Activator 1 19 75087 Pivot Pini head 1 20 Ref Steer Yoke refer to 202 1 21 106064 Steer Yoke Shim as needed 22 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 23 30194 Pivot Pin 1 75 x 5 25 inches 1 Genie A TEREX COMPANY Part No 106877 2 135 70 200 Drive Chassis September 2006 Figure Rev Description 204 1 D Chassis Components Yellow Triangle Side Z 135 70 Part No 106877 September 2006 200 Drive Chassis 204 1 Chassis Components Yellow Triangle Side Rev D Item Part No Description Qty Item Part No Description Qty 1 6145 Screw 1 4 20 x 1 5 21 49816 Screw PHPM 10 32 x 0 75 inches GR 5 inch GR 2 2 6638 Flat Washer 1 4 inch 22 6178 Nylock Nut 10 32 3 6091 Nylock Nut 4 20 23 30973 Rubber 4 4 101032 Manifold 2 4 678
53. 6875 Brake Kit 107722 Wheel Drive with Brake 113 1 square end after serial number 179 2 106873 Seal Kit 106874 Bearing Kit 106875 Brake Kit 6 94747 Screw HHC 1 2 13 x 1 75 inches GR 8 2 7 13066 Flat Washer 1 2 inch 2 Genie A TEREX COMPANY Part No 106877 Z 135 70 200 Drive Chassis September 2006 Figure Rev Description 203 1 B Steer Sensor and Steer Oylinder Genie Z 135 70 Part No 106877 September 2006 200 Drive Chassis 203 1 Steer Sensor and Steer Cylinder Rev B Item Part No Description Qty Item Part No Description Qty 1 Ref Axle Cover with Decal 24 10597 Screw HHC refer to 201 1 1 2 13 x 1 25 inches GR 5 2 106860 Screw Security 1 4 20 x 1 inch 25 30418 Rod End 0 5 x 3 75 inches 1 3 6638 Flat Washer 1 4 inch 26 106682 Cover Mount Bracket 1 4 6091 Nylock Nut 1 4 20 27 42016 Pivot Pin 1 5 x 11 inches 1 5 106859 Screw Security 1 4 20 x 2 75 28 45226 Rod End 0 375 x 3 69 inches 1 inches 106861 Hex Socket Bit 5 32 for security Screws 6 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 7 25284 Rod End 0 375 x 2 25 inches 8 60980 Pivot Pin 1 5 x 4 13 inches 1 9 106695 Hose Guide 1 10 15086 Fender Washer 3 8 x 1 5 x 0 125 inch 11 10
54. 7 89853 Solenoid Valve 2 position S Way rote perte 2 8 107737 Pressure Reducing Valve 2400 pisi 165 bar 1 Genie A TEREX COMPANY Part No 106877 2 135 70 September 2006 700 Hydraulic Components OG Description Jib Manifold 1 9 Part No 106877 Z 135 70 Genie b chil September 2006 700 Hydraulic Compents 704 1 Jib Manifold Rev B Part No Description Qty 94580 Jib Manifold Complete 1 107738 Differential Sensing Valve 1 2 62815 Solenoid Valve 2 position 3 way 1 104759 Coil with Diode 44174 Nut 52371 Seal Kit 3 107739 Directional Valve 2 position Way 1 104760 Coil with Diode 44174 Nut 44229 Seal Kit 4 94618 Flow Control Valve 0 4 1 5L min 1 5 46288 Orifice Disc 0 40 1mm 1 6 107740 Check Valve 25 psi 1 7 bar 1 7 44216 Shuttle Valve 1 44235 Seal Kit 107788 Proportional Valve 3 position 4 way 2 107768 Coil without Diode 107769 Spacer 44174 Nut 44229 Seal Kit Genie A TEREX COMPANY Part No 106877 2 135 70 September 2006 700 Hydraulic Components Description 0 Figure 705 1 Function Manifold View 1 A
55. 7204 Arrow Blue 2 2 3 27205 Arrow Yellow 2 4 27206 Triangle Blue 2 s 5 27207 Triangle Yellow 2 6 27564 Danger Electrocution Hazard 2 35 7 28159 Label Diesel 1 36 8 28161 Warning Crushing Hazard 2 9 28164 Notice Hazardous Materials 1137 10 28165 Notice Foot Switch 1 11 28171 Label No Smoking 1 d 12 28174 Label Power to Platform 230 AC ar aeae ee iaaa 2 40 13 28175 Caution Compartment Access 2 41 14 28176 Notice Missing Manuals 1 2 15 28177 Warning Collision Hazard 2 16 28181 Warning No Step or Ride 1 43 17 28235 Label Power to Platform 44 115V AC idiot ce eee 2 18 28236 Warning Failure To Read 1 99 19 31060 Danger Tip over Hazard 2 22 20 32998 Notice Max Capacity 47 600 Ibs 272 Kg 1 21 33952 Danger Tip over Hazard 1 22 40434 Label Lanyard Anchorage 3 23 44981 Label Air Line to Platform 2 24 44986 Notice Max Manual Force 90 lbs 400 Australia 1 25 65278 Caution No Step 2 26 1000083 Notice Start Controls Battery 1 27 1000084 Notice Auxiliary Batteries 1
56. 75 Screw FHPM 6 32 x 0 75 inches inch GR 2 4 5397 Flat Washer 3 s inch 32 74006 GFCI Cover Weatherproof 1 5 4828 Nylock Nut 3 inch 33 74052 GFCI 1 6 60885 Terminal Strip 30A 1 34 13585 Outlet 110V GFCLI 1 7 60887 Circuit Breaker 30A 1 5 10777 Blank Cover 1 8 8425 Electrical Enclosure 1 9 60521 Sealed Relay 30 40 1 10 75041 Screw PHPM 10 32 x 1 inch 11 6178 Nylock Nut 10 32 12 61195 Circuit Breaker 12 5A 1 13 7056 Squeeze Connector 1 2 inch NPT Small nite 1 14 49816 Screw PHPM 10 32 x 0 75 inch GR 2 15 106391 Generator Box Mount 1 16 60738 Voltage Regulator 110V 1 60739 Voltage Regulator 220V 17 6782 Nylock Nut 5 16 18 18 60528 Plug Lock 4 way 12 14 gauge 1 19 60527 Plug 4 way 12 14 gauge 1 20 73712 Socket Terminal 3 21 60757 Seal Pl g sisi 1 22 60707 Generator 3500W 110V 1 89908 Generator 3000W 220V 23 81852 Screw HHC 7 16 14 x 1 75 inches GR 5 Genie A TEREX COMPANY Part No 106877 2 135 70 800 Accessories September 2006 Figure Rev Description 806 1 B Belt Driven Generator Cummins Models Control Box installed on fuel tank bulkhead
57. 75 x 2 inches barrel end 33428 Counterbalance Valve 3000 psi 211 bar 106378 Seal Kit 13 Ref Cable Track Support refer to 512 1 14 94811 Pivot Pin 3 25 x 19 inches 1 15 106544 External Snap Ring 3 25 inches 2 16 36294 Screw HHC 4 20 x 2 75 inches GR 5 17 106552 Primary Boom Link Assembly 1 101566 Bearing 2 5 x 2 75 x 1 25 inches 101567 Bearing 3 25 x 3 5 x 1 5 inches 18 94813 Pivot Pin 2 5 x 19 inches 1 19 8177 Screw HHC 1 2 13 x 1 5 inches GR 5 20 107676P Pin Retainer Plate 1 119151 Pin Retainer Upgrade Kit includes retainer plate and Items 29 and 30 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 511 1 B Primary Boom Angle Sensor and Retract Limit Switch Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components 511 1 Primary Boom Angle Sensor and Retract Limit Switch Rev B Part Description Qty 1 8915 Screw 1 4 20 x 1 25 inches GR 5 2 6889 Nylock Nut Low Profile 1 4 20 3 107838 Primary Boom Cover with Decal USA Canada Australia 1 106277P Primary Boom Cover Europe Asia South America 4 6888 Screw 1 4 20 x 1 inch GR 5 5 6638 Flat Washer 1 4 inch 6 56912 Spring Clip 4 20 7 101715 Primary Boom Sensor Pivot Pin 1 8 101599
58. 786 8 Foot Platform Assembly 14 56424 Clamp Rubber Cushioned 6 15 6091 Nylock Nut 1 4 20 1 107771 6 Foot Platform Rail Assembly 16 Ref Platform Support refer to 601 1 with Word Decals USA and Ca ada nement 1 17 73710 Foot Switch Assembly 1 10772 8 Foot Platform Rail Assembly E 13482 Foot Switch with Word Decals USA and 73713 Terminal Pin 16 18 gauge Canada 73725 Terminal Boot 1 107773 6 Foot Platform Rail Assembly 18 73931 Foot Switch Cover with Decal with Symbol Decals Europe 1 USA Canada Australia 1 107774 8FootPlatform Rail Assembly 68766 Foot Switch Cover Europe with Symbol Decals Europe Asia South America 1 107775 6 Foot Platform Rail Assembly 19 73610 Platform Entry Step 1 with Word Decals Australia 1 0 44743 Manual Storage Box with Decal 107776 8 Foot Platform Rail Assembly USA Canada Australia 1 with Word Decals Australia 24514 Manual Storage Box Europe 1 107777 6 Foot Platform Rail Assembly Asia South America with Symbol Decals Asia and This list continues on the next page South 1 107778 8 Foot Platform Rail Assembly with Symbol Decals Asia and South America 2 Ref Platform Control Box refer to 603 1 or 604 1 3 60476 Tool Holder 1 4 10775 Junction Box
59. 9 Hex Nut 6 32 with star washer 5 81488 Gasket stitches dert 1 6 23404 Nutsert 1 4 20 7 6833 Screw HHC 1 4 20 x 0 375 inch GR5 8 6091 Nylock Nut 1 4 20 9 6833 Clamp 1 2 inch 2 10 101003 PCB Assembly PCON 1 Genie A TEREX COMPANY Part No 106877 Z 135 70 700 Hydraulic Components September 2006 Figure Rev Description 701 1 C Traction Manifold View 1 EO 2 135 70 Part No 106877 September 2006 700 Hydraulic Compents 701 1 Traction Manifold View 1 Rev C Part No Description Qty 94942 Traction Manifold Complete before serial number 180 107724 Traction Manifold Complete after serial number 179 1 27836 Check Valve 5 psi 0 3 bar 2 2 69873 Check Valve 5 psi 0 3 bar 3 3 27761 Shuttle Valve 1 4 31406 Relief Valve 250 psi 17 2 bar 1 5 77493 Solenoid Valve 2 position SWAY Ent me ee nie 2 6 107729 Flow Divider Combiner Valve 2 7 107730 Flow Divider Combiner Valve before serial number 180 1 110478 Flow Divider Combiner Valve after serial number 179 1 Genie A TEREX COMPANY Part No 106877 2 135 70 700 Hydraulics Components September 2006 Figure Rev Description 702 1 B Traction Manifold View 2 Genie Z
60. Ball Point Hex Key 1 9 22541 Screw 10 32 x 1 5 inches GR 5 10 6178 Nylock Nut 10 32 11 10597 Screw 1 2 13 x 1 25 inches GR5 12 6033 Lock Washer 1 2 inch 13 13066 Flat Washer Hardened 1 2 inch 14 94980 Dual Output Angle Sensor 1 106898 Compression Spring 15 101710 Angle Sensor Bracket 1 16 94814 Pivot Pin 2 25 x 4 75 inches 1 17 49817 Screw PHPM 10 32 x 1 25 inches GR 2 18 94991 Limit Switch Assembly 1 88356 42163 Limit Switch with Roller Arm Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 500 Boom Components Rev Description D Figure 512 1 Primary Boom Cable Track A TEREX COMPANY Part No 106877 2 135 70 September 2006 500 Boom Components 512 1 Primary Boom Cable Track Rev D Item Part No Description Qty Item Part No Description Qty 1 61852 Steel Cable Track 27 Links 1 26 12343 Screw HHC 1 4 20 x 3 inches 77896 Link Repair 4 Links GR 5 102216 End Brackets 106154 Pin and Ring Kit 2 101098 Primary Boom Pull Tube 1 3 33681 Screw 3 8 16 x 0 625 inch GR 5 4 6097 Flat Washer 3 8 inch 5 88019P Limit Switch Mount 1 6 94992 Limit Switch Assembly 1 88356 44163 Limit Switch with Roller Arm 7 51063 Screw PHPM 10 32 x 1 5 inche
61. CLO S 8 F5OX S 8 C5OX S AS B 27 821 6 821 8 821 12 30682 6 6 SLEEVE COMPRESSION Description NUT COMPRESSION HOSE END PUSH LOK MALE ELBOW 90 MALE TO FEMALE PIPE ADAPTER FEMALE PIPE TO STRAIGHT THREAD CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR MALE BSPP TO ORFS CONNECTOR MALE BSPP TO ORFS CONNECTOR MALE PIPE TO ORFS PLUG PIPE THREAD PLUG PIPE THREAD UNION 902 BULKHEAD W NUT ORFS NIPPLE PIPE UNION STRAIGHT THREAD UNION STRAIGHT THREAD BALL VALVE BULKHEAD LOCKNUT RUN TEE BULKHEAD ORFS ADAPTER FEMALE PIPE TO STRAIGHT THREAD ELBOW 90 LONG STRAIGHT THREAD TO ORFS HOSE END BULKHEAD SEAL LOK HOSE 3 8 INCH ID CONNECTOR STRAIGHT THREAD TO ORFS HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE 1 1 4 INCH ID UNION STRAIGHT THREAD HOSE END BULKHEAD SEAL LOK BULKHEAD LOCKNUT ELBOW 90 METRIC STRAIGHT THREAD TO FLARE TUBE HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE 5 8 INCH ID UNION BULKHEAD 45 ORFS ELBOW 90 SWIVEL NUT TO FLARE TUBE HOSE END PUSH LOK MALE HOSE 1 8 INCH ID HOSE END FEMALE SWIVEL JIC SLEEVE NYLON 2 38 ID HOSE END FEMALE SWIVEL SEAL LOK ELBOW 90 STRAIGHT THREAD TO FEMALE PIPE ELBOW 90 MALE PIPE TO ORFS CONNECTOR STRAIGHT THREAD TO FLARE TUBE ELBOW 90 STRAIGHT THREAD TO FLARE TUBE SLEEVE NYLON 1 63 ID HOSE 3 8 INCH ID HOSE 1 2 INCH ID HOSE 3 4 INCH ID HOSE END FEMALE SWIVEL JIC TEREX COMPANY Z 135 70 Part No 106877 September 2006 700 Hydraulic Compents 7
62. EAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS ELBOW 90 LONG STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS RUN TEE SWIVEL NUT ORFS REDUCER TUBE END TO SWIVEL ORFS REDUCER TUBE END TO SWIVEL ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS RUN TEE SWIVEL NUT ORFS ELBOW 90 MALE PIPE TO ORFS CONNECTOR MALE PIPE TO ORFS 48967 12 JLO S Genie PN Parker PN 48968 48969 12 WJJLO WLNL S 48970 48971 48972 48973 48974 48975 48976 48977 48978 48980 48983 48984 48985 48986 48988 48989 48990 48991 48992 48993 48994 48995 48996 48997 48998 48999 49201 49202 49203 49205 49207 49209 49212 49213 49216 49217 49219 49418 49511 49512 49513 49514 49515 12 WLO WLNL S 12 WELO WLNL S 12 G5G5JG5 S 12 XHL6 S 12 1 2 F50G S 12 10 C5OLO S 12 10 F5OLO S 12 16 C5OLO S 12 16 F5OLO S 12 16 V5OLO S 12 16 FLO S 16 C50LO S 16 F5OLO S 16 V5OLO S 16 FLO S 16 CD45 S 12 CD45 S 8 CD45 S 16 12 FLO S 16 12 V5OLO S XV501 12 XV501 16 XV510P 12 XV510P 16 PD341 PD 361 DT 500 MOMS 5 10 V5OLO S 1JC43 12 10 10 8 V5OLO S 6 F5OHAO S PD34BTL 8M
63. EL NUT TO ORFS 48833 1043 10 10 HOSE END FEMALE SWIVEL SEAL LOK 48892 6 C6LO S ELBOW 90 SWIVEL NUT ORFS 48834 1 943 10 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48893 6 FSOHAO S UNION STRAIGHT THREAD 48835 2 HOSE END FEMALE SWIVEL SEAL LOK 48894 8WLO WLNL S UNION BULKHEAD ORFS 48836 1JC43 12 8 HOSE END FEMALE SWIVEL SEAL LOK 48895 DT 370 MSMO 5 VALVE CHECK 48837 1 543 12 8 HOSE END FEMALE SWIVEL SEAL LOK 48896 6 JLO S UNION TEE ORFS 48838 1 743 12 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 48897 DT 750 MSMS 5 VALVE CHECK 48839 1J943 12 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48898 DT 750 MOMS 5 VALVE CHECK 48840 0 HOSE END 90 FEMALE SWIVEL SEAL LOK 48899 DT 620 MOMS 5 VALVE CHECK 48841 d CA32A2 HOSE END FEMALE SWIVEL SEAL LOK 489004 6 FBOLO SW 085ORI CONNECTOR STRAIGHT THREAD TO ORFS 48842 1J043 12 12 HOSE END MALE SEAL LOK W 035 ORI 48843 1143 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 48902 16 1 AOE4G S ELBOW 90 LONG FEMALE PIPE TO 48844 1543 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK STBAIGHTTHBEAD 48845 2 HOSE END 45 FEMALE SWIVEL SEAL LOK 49903 Tbe IEEE oies HOSE END SWIVEISSEAL LOK 48904 4 5010 5 ELBOW 90 STRAIGHT THREAD TO ORFS denies Haas ede HOSE ENDS FEMALE SWIVEL 48905 4F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48848 10543 12 12 HOSE END MALE STRAIGHT THREAD 189067 A BSOLO S RUN TEE STRAIGHT THREAD jan HO Hoge END FEMALE SUITED SEAE COK 48907 8 ELBOW 45 STRAIGHT THREAD
64. Flat Washer 10 12 60578 Cover Support 1 13 60884 Grab Handle 1 14 75076 Keeper Latch 2 15 6606 Screw RHM 10 32 x 0 75 inch GR5 16 60605 Gas Strut includes item 19 2 17 75073 Cover Hinge 2 18 40265 Ball Stud 19 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 20 6021 Lock 3 8 inch 21 6097 Flat Washer 3 8 inch 22 50974 Rubber Bumper 3 23 6175 Screw 3 8 16 x 1 inch GR5 Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 300 Turntable Components Rev Description B Figure 308 1 Engine Compartment Components enie A TERI EX COMPANY Part No 106877 Z 135 70 September 2006 300 Turntable Components 303 1 Engine Compartment Components Rev B Part No Description Qty 1 71508 Screw 3 8 16 x 0 5 inch GR2 2 6097 Flat Washer 3 s inch 3 29868 Spring Clip 3 8 16 4 17650 Screw FHSM 10 32 x 0 5 inch 5 6178 Nylock Nut 10 32 6 107525 Fuse Board Mount 1 7 60721 Coolant Recovery Bottle Cummins and Perkins models 1 8 88266 Fuse Board Cover 1 8 61343 Battery Separator 1 10 53967 Solenoid 12V DC Cumm
65. Flat Washer 3 4 inch Hardened iners 16 Auxilliary Power Unit 2 Negative Cable Assembly Black 31 inches Negative Cable Assembly Black t 34 inches Cable Assembly Black Battery one to Battery two Positive Cable Assembly inches 162 Positive Cable Assembly He uii 63 inches Cable Assembly Jumper 5 inches Function Manifold refer to 705 1 or 706 1 Auxilliary Battery Box Mount 2 Screw 3 8 16 x 1 25 inches GR 5 Battery Box Cover 1 Battery 285AH 6V 2 Battery 1 Bumper Mount 2 This list continues on the next page Genie A TEREX COMPANY Z 135 70 300 Turntable Components September 2006 Figure Rev Description 304 1 E Hydraulic Tank Side Components Z 135 70 Part No 106877 September 2006 300 Turntable Components 304 1 Hydraulic Tank Side Components Rev E Part No Description Qty 31 Ref Ground Controls refer to 305 1 32 101483 Hydraulic Tank 65 Gallons 1 33 29868 Spring Clip 3 8 16 2 34 13002 Screw HHC 5 16 18 x 1 inch GR 5 35 5397 Flat Washer 5 16 inch 36 6782 Nylock Nut 5 16 inch 37 101959 Return Filter 10 Micron 1 101960 Filter Element 38 6886 Lock Washer 5 16 inch 39 60936 Return Filter Bra
66. GR 2 17 106857 Cable Clamp 18 77993 Cable Bracket 19 4266 Screw HHC 1 4 20 x 2 inches GR5 Genie A TEREX COMPANY Part No 106877 Z 135 70 600 Platform Components September 6 Figure Rev Description 602 1 B Platform Configurations Genie Z 135 70 Part No 106877 September 2006 600 Platform Components 602 1 Platform Configurations Rev B Part No Description Qty Item Part No Description Qty Platform Assemblies with Word Decals 6 45437 Weatherproof Cover USA and Canada 1 107779 6 Foot Platform Assembly 10777 Face Plate Europe Complete 107780 8 Foot Platform Assembly I9 sete HOMO e US inch GR 2 Complete Australia 8 6146 Flat Washer 10 107783 6 Foot Platform Assembly Complete 9 6178 Nylock Nut 10 32 107784 8 Foot Platform Assembly 10 107794 Decal Plate with Word Decals Complete USA Canada Australia 1 Assemblies with Symbol Decals 107795 Decal Plate with Symbol Decals Europe Europe Asia South America 107781 6 Foot Platform Assembly Complete 11 60474 Cup Holder 2 107782 8 Foot Platform Assembly 12 8914 Screw 1 4 20 x 0 625 Complete inch GR 5 Asia and South America 107785 6 Foot Platform Assembly 13 6638 Flat Washer 1 4 inch 107
67. Key Switch position 1 62380 Base with 1 N O and 1 N C contact 15 73717 Receptacle 4 way 1 16 60571P Control Box Mount 1 17 12344 Nylock Nut 6 32 18 49820 Screw PHPM 6 32 x 0 5 inch GR2 19 62375 ECD Clip eene 1 20 88056 LCD 1 21 101002 PCB Assembly 1 22 88177 Ground Control Box Gasket 1 23 82812 Label Decal Read the Service Manual nene 1 24 56457 Calibration Toggle Switch 1 Genie A TEREX COMPANY Part No 106877 2 135 70 300 Turntable Components September 2006 Figure Rev Description 306 1 B Turntable Center Components m N 688 8 OOOO P Tus b AE Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 300 Turntable Components 306 1 Turntable Center Components Rev B Item No Descripti
68. ORFS 48815 6 HOSE END 45 FEMALE SWIVEL SEAL LOK W 025 ORI 48816 1J943 6 6 END 90 FEMALE SWIVEL SEAL LOK 48878 16 12 05010 8 ELBOW 90 STRAIGHT THREAD TO ORFS 48817 JS43 6 8 HOSE END FEMALE SWIVEL SEAL LOK 48879 8 C6LO S ELBOW 902 SWIVEL NUT ORFS 48818 4 HOSE END 90 FEMALE SWIVEL SEAL LOK 48880 PD6 285 CAP DIAGNOSTIC NIPPLE 48819 1JC43 8 6 HOSE END FEMALE SWIVEL SEAL LOK 48881 6HLO S UNION ORFS 48820 6 HOSE END 45 FEMALE SWIVEL SEAL LOK 48882 PD34BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48821 1J943 8 6 HOSE END 90 FEMALE SWIVEL SEAL LOK 48883 8P5ON S PLUG STRAIGHT THREAD 48822 1JC43 8 8 HOSE END FEMALE SWIVEL SEAL LOK 48884 8M18F870MLO S CONNECTOR METRIC STRAIGHT THREAD 48823 JS43 8 8 HOSE END FEMALE SWIVEL SEAL LOK TO ORFS 48824 1 143 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48885 4WGTX WLN S CONNECTOR BULKHEAD FEMALE PIPE TO 48825 1J543 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK FLARE TUBE 48826 11743 88 HOSE END 45 FEMALE SWIVEL SEAL LOK 488864 F5OLO SW 2MM OFF CONNECTOR MACHINED STRAIGHT THREAD 48827 8 HOSE END 90 FEMALE SWIVEL SEAL LOK ORFS 48828 8 HOSE END FEMALE SWIVEL SEAL LOK 48887 4 5 ELBOW 90 MALE PIPE TO FLARE TUBE dd HOSE END FEMALE SWIVEL SEAL LOK 48888 10 12 V50LO S ELBOW 45 STRAIGHT THREAD TO ORFS araoa HOSE 45 FEMALE SWIVEL SEAL LOK 48890 455010 5 BRANCH TEE STRAIGHT THREAD TO ORFS 48831 1 943 10 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48891 45610 5 BRANCH TEE SWIV
69. PLE PIPE LUG STRAIGHT THREAD LBOW 90 MALE PIPE TO ORFS TEREX COMPANY Z 135 70 Part No 106877 September 2006 700 Hydraulic Compents 49517 6 HP5ON S Genie PN Parker PN LUG STRAIGHT THREAD Description 54283 Genie 715 1 Hydraulic Hose and Fitting Cross reference Rev A 8 10 6 LBOW 90 STRAIGHT THREAD TO ORFS Description 49519 16 12 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 54428 8M18C87OMLO S ELBOW 90 METRIC STRAIGHT THREAD TO ORFS 49520 4 VTX S ELBOW 45 MALE PIPE FLARE TUBE 54803 FS F 16 10 SLEEVE FIRE 96 ID 49530 16 C6LO S ELBOW 90 SWIVEL NUT ORFS 54954 10143 2 4 HOSE END MALE PIPE 49612 PKT02586 O RING KIT ORFS FITTINGS 55190 3 8 HP S PLUG PIPE THREAD 49613 PKT06276 PLUG AND CAP KIT SERVICE ORFS 55448 8 HLO S UNION ORFS 49728 10143 12 12 HOSE END MALE PIPE 55839 6 Fe50X S CONNECTOR STRAIGHT THREAD TO 37 SWIVEL 49729 16 1 F50G S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 55968 10 C50X S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 49814 12 8 FLO S CONNECTOR MALE PIPE TO ORFS 56003 6 CC5OLO S ELBOW 90 LONG STRAIGHT THREAD TO ORFS 49829 DT 500 MOMF 5 VALVE CHECK 56166 BV 0837 BALL VALVE 90 49831 881 12 HOSE 3 4 INCH ID 56188 10143 8 6 HOSE END MALE PIPE 49834 16 JLO S UNION TEE ORFS 56233 2 011 O RING ORFS 4 49838 12 8 TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 56234 2 012 O RING ORFS 6 49840 8 JLO S UNION TEE ORF
70. Part No 106877 Z 135 70 September 2006 500 Boom Components d Lift Cylinder Primary Boom Link Lever an 0 510 1 A TEREX COMPANY Part No 106877 Z 135 70 September 2006 500 Boom Components 510 1 Primary Boom Link Lever and Lift Cylinder Rev C Part No Description Qty Item Part No Description Qty 1 33557 Screw HHC 3 4 10 x 2 inches 21 101110 Cable Stay 1 SHY 22 101315 Cable Stay 1 E 7 inches 1 2 BORE ne pressius 23 101106 Cable Stay 1 i i 5 inches 1 ANR 8 24 106553 Primary Boom Lever Assembly 2 4 106574 Cable Track 11 links 1 101566 Bearing 3 25 x 3 5 x 2 25 inches 5 6019 Screw HHC 3 8 16 x 1 25 25 Ref Angle Sensor Pivot Pin inches GR 5 refer to 511 1 6 6097 Flat Washer 3 8 inch 26 8516 Screw 3 e 16 x 1 5 7 4828 Nylock Nut 3 8 inch inches 5 8 6090 Screw HHC 1 4 20 x 0 75 inch 27 45226 Rod End 0 375 x 3 69 inches GR 5 28 94809 Pivot Pin 2 5 x 19 56 inches 1 9 6638 Flat Washer 1 4 inch 29 42360 Screw 1 2 13 x 4 inches 10 6091 Nylock Nut 1 4 20 30 6198 Nylock Nut 1 2 13 11 106580 Primary Cable Clamp 1 12 61814 Primary Boom Lift Cylinder 1 88279 Bearing 3 x 3 5 x 1 5 inches rod end 101562 Bearing 3 25 x 3
71. REX COMPANY Z 135 70 Part No 106877 September 2006 Part No Description Qty 1 106447 Axle Cover with Decals Circle End Yellow Triangle Side 1 2 94941 Pivot Pin 2 25 x 5 63 inches 2 3 10597 Screw HHC 1 2 13 x 1 25 inches GR 5 4 30418 Rod End 0 5 x 3 75 inches 5 94853 Timing Link 2 6 94983 Limit Switch Assembly 2 43960 Wire 16 Gauge 4 Connector 84 inches 60428 Plug 4 Way 60429 Plug Lock 54260 Terminal Socket 16 18 Gauge 88356 465R3 Limit Switch with Roller Arm 7 106070P Limit Switch Guard 2 49817 Screw PHPM 10 32 x 1 25 inches GR 2 8 98147 Axle Extension Cylinder 2 106742 Cylinder Seal Kit 110481 Limit Switch Actuator Block 110482 Limit Switch Block Seal Kit 33428 Counterbalance Valve 3000 psi 206 8 bar 18722 Bearing 106007 Bellows Hostile Package 9 106446 Axle Cover with Decals Circle End Blue Triangle Side 1 10 50032 Tire and Wheel Assembly Foam Filled Blue Triangle 2 34127 Lug Nut 3 4 16 11 98148 Steer Cylinder 4 65793 Seal Kit 106849 Bearing Kit 12 94940 Pivot Pin 2 25 x 12 5 inches 4 13 107676 Pin Retainer Plate 6 14 101150 Pivot Pin 2 5 x 7 88 inches 6 15 106449 Axle Cover with Decals Square End Blue Trian
72. S 56235 2 014 O RING ORFS 8 49844 10 8 TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 56236 2 016 O RING ORFS 10 49854 8 P5ON S PLUG STRAIGHT THREAD 56237 2 018 O RING ORFS 12 49855 12 HOSE END FEMALE SWIVEL SEAL LOK 56238 2 021 O RING ORFS 16 49859 4 5 PLUG STRAIGHT THREAD 56352 6 WLNL S LOCKNUT BULKHEAD 49861 4 6 CONNECTOR LONG STRAIGHT THREAD ORFS 56353 3 782 12 12 HOSE END 45 FEMALE SWIVEL SEAL LOK 49867 12 3 4 F5OG S ADAPTER FEMALE PIPE TO STRAIGHT THREAD 56354 3J982 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 51152 6 R6X S RUN TEE SWIVEL NUT ORFS 56604 10 8 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 51153 6 4 5 REDUCER TUBE END TO SWIVEL ORFS 56639 3JC82 10 10 HOSE END FEMALE SWIVEL SEAL LOK 51154 4 4 GTX CONNECTOR FEMALE PIPE TO FLARE TUBE 5666000 0 HOSE END 90 FEMALE SWIVEL SEAL LOK 51264 881 12 HOSE 3 4 INCH ID 56655 3JC82 8 10 HOSE END FEMALE SWIVEL SEAL LOK 51265 8 JLO S UNION TEE ORFS 56676 10 8 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 51508 6 BTX S NUT FLARE TUBE 56776 471TC 6 HOSE 3 8 INCH ID 51580 12 8 TRLO BL S TUBE END REDUCER ORFS 56777 471TC 8 HOSE 1 2 INCH ID 51628 6 R6X S RUN TEE SWIVEL NUT ORFS 56789 811 16 HOSE 1 INCH ID 51735 3 8 HHP PLUG PIPE THREAD 57884 3 8 FF NIPPLE PIPE 51803 1J943 6 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 59335 6 FNL S CAP TUBE END 53023 125HBL 5 4 FITTING HOSE BARB TO MALE PIPE 59342 4 FNL S CAP TUBE END 53497 02585 O RING KIT 59371 8 HP5ON S PLUG STRAIGHT THREAD 53499 6 HOSE END
73. SE END 90 FLANGE HEAD 88476 JS88 24 24 HOSE END FEMALE SWIVEL SEAL LOK 88477 1JC88 20 20 HOSE END FEMALE SWIVEL SEAL LOK 88478 811 20 HOSE 11 4 INCH ID 88936 20 16 6 CONNECTOR STRAIGHT THREAD TO ORFS 88937 6 6 CONNECTOR MALE PIPE TO ORFS enie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 800 Accessories Rev Description Figure 801 1 Platform Accessories MMM AIMS 2525285852907 2 enie G Z 135 70 Part No 106877 September 2006 800 Accessories 801 1 Platform Accessories Rev A Item Part No Description Qty Item No Description Qty 53808 S Pinch Guard Option 6 foot 19 1487 Gate tis 1 Platform Complete 63311 53807 5 Pinch Guard Option 8 foot 20 56424 Clamp 1 25 x 0 5 inch 14 Platform Complete includes items 1 11 and 13 14 21 88377 Foam Pad x 1 25 inches 2 88609 S Platform Control Box Cover Complete includes items 7 12 22 85300 Pipe Cradle Assembly 2 73433 S Swing Gate Option Complete 88828 Work Light Option Complete includes items 2 5 77683 S Glazier Option Complete includes items 15 16 and 21 56572 Pipe Cradle Set includes item 22 1 53803 Pinch Guard Support 10 2 6145 Screw HHC 1 4 20 x 1 5 inches GR 5 3 6356
74. SE END MALE SEAL LOK 48801 1J743 4 4 HOSE END 45 FEMALE SWIVEL SEAL LOK 42776 601 8 HOSE 1 2 INCH ID 48802 1 943 4 4 HOSE END 90 FEMALE SWIVEL SEAL LOK 42777 716 HOSE END 45 FEMALE SWIVEL SEAL LOK 48804 1JM43 4 4 HOSE END MALE SEAL LOK NO O RING 42786 16 CLO S ELBOW 90 MALE PIPE TO ORFS 48805 10643 4 4 HOSE END FEMALE SWIVEL JIC 42787 16 R6LO S RUN TEE SWIVEL NUT ORFS 48806 13943 4 4 HOSE END 90 FEMALE SWIVEL JIC 42788 16 8 TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 48807 1J843 4 4 HOSE END FEMALE SWIVEL SEAL LOK 42789 6 6 CLO S ELBOW 90 MALE PIPE TO ORFS 48808 3JC82 8 8 HOSE END FEMALE SWIVEL SEAL LOK 42790 8 10 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 48809 12 HOSE END FEMALE SWIVEL SEAL LOK 42791 3 4 CD S ELBOW 90 MALE TO FEMALE PIPE 48810 4 HOSE END FEMALE SWIVEL SEAL LOK 42792 3 4 1 2 PTR S REDUCER MALE FEMALE 48811 4 HOSE 90 FEMALE SWIVEL SEAL LOK 42793 1 2 CR S ELBOW 90 MALE PIPE 48812 1JC43 6 6 HOSE END FEMALE SWIVEL SEAL LOK A TEREX COMPANY Z 135 70 Part No 106877 September 2006 700 Hydraulic Compents 715 1 Hydraulic Hose and Fitting Cross reference Rev A Genie PN Parker PN Description Genie PN Parker PN Description 48813 1 143 6 6 HOSE END 90 FEMALE SWIVEL SEAL LOK 48875 6R6LO S RUN TEE SWIVEL NUT ORFS 48814 10543646 HOSE END 90 FEMALE SWIVEL SEAL LOK 488774 FBOLO SW 025ORI CONNECTOR STRAIGHT THREAD TO
75. T THREAD TO ORFS NIPPLE PIPE PLUG FLARE TUBE UNION BULKHEAD ORFS UNION BULKHEAD ORFS CONNECTOR STRAIGHT THREAD TO ORFS SWIVEL O RING KIT UNION BULKHEAD FLARE TUBE UNION BULKHEAD 90 FLARE TUBE BULKHEAD LOCKNUT CONNECTOR STRAIGHT THREAD TO FLARE TUBE RUN TEE STRAIGHT THREAD HOSE 3 4 INCH ID CLAMP TUBE UNION CROSS ORFS CONNECTOR STRAIGHT THREAD TO FLARE TUBE HOSE END 90 FEMALE SWIVEL JIC PLUG STRAIGHT THREAD BRANCH TEE SWIVEL NUT TO ORFS CAP TUBE END VALVE CHECK CONNECTOR MALE PIPE TO ORFS CLAMP HYDRAULIC HOSE CONNECTOR STRAIGHT THREAD TO 37 SWIVEL CAP TUBE END ADAPTER CONVERSION CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 MALE TO FEMALE PIPE CAP TUBE END 73437 73438 73767 73768 73769 74660 74661 75007 75008 75014 75042 75043 75254 75255 75256 75574 75612 75613 75614 75628 75631 75654 75655 75656 75971 77307 77309 77379 77703 77711 77758 78091 78684 78852 78855 79138 79476 79847 80044 80502 80503 81010 83052 83053 83054 83055 61 4 33482 4 1CD S 20 16 F5OG5 S 16 20 68 6 8 FA2EDMLO S 8 8 FA2EDMLO S 4 FLO S 1 8 HP S 1 2 HP S 8 WELO WLNL S 3 4 FF S 24 12 F5OHAO S XV506P 24 4 WLNL S 8 WJLO WLNL S 12 8 F50G5 S 8 CC50LO S JB43 4 4 801 6 20 F5OLO S 1J943 20 20 881 20 8 F5OHAO S JB43 8 8 8 WLNL S 8C870MX S 8M 3J982 8 8 801 10 12 WNLO WLNL S 6 C6X S 30582 8 8 549 2 10657 4 2 37 1858 12 3 4 56 8
76. TEREX COMPANY Part No 106877 Z 135 70 September 2006 Item Part 101437 1 27836 2 107736 62275 45912 3 107743 119113 45921 4 107744 110343 5 107745 119112 119116 6 107746 119112 119115 Description Qty Function Manifold Complete Check Valve 5 psi 0 3 bar Solenoid Valve 2 position S Way ziii adn editas cogente Coil 10V Deutsch Nut Coil Solenoid Valve 2 position 3 way Coil 12V Deutsch Nut Coil Relief Valve 3100 PSI 214 bar before serial number 257 Relief Valve 3100 psi 214 bar after serial number 256 Solenoid Valve 2 position 3 way Coil 12V Deutsch Nut Coil Solenoid Valve position 4 way Coil 12V Deutsch Nut Coil Genie Part No 106877 A TEREX COMPANY 2 135 70 700 Hydraulic Compents Function Manifold View 1 705 1 Rev C September 2006 700 Hydraulic Components Description Figure 706 1 Function Manifold View 2 enie Z 135 70 G Part No 106877 September 2006 700 Hydraulic Compents 706 1 Function Manifold View 2 Rev C Part No Description Qty 101437 Function Manifold 1 107747 Check Valve 5 psi 0 3 bar 2 2 107748 Differential Sensing Valve
77. TO ORFS 48850 1JS71 12 12 HOSE END FEMALE SWIVEL SEAL LOK 18908 ORFS 48851 1171 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK TRUN TEE BULKHEAD ORRS Meet HOSE END ASt FENALE SWE SEAL TOK 489104 GTX S W 0300RIFIC CONNECTOR FEMALE PIPE TO FLARE TUBE 48853 1J971 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK Ai ete HOSE END FEMALE SWIVELSEALIOR 48911 4 6 C5OLO S ELBOW 90 STRAIGHT THREAD ORFS ap qnidem HOSE END 90 FEMALE SWIVELSEAULOE 48912 4 6 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS Mob eius HOSE END 90 FEMALE SWIVEL SEAL EOK 489134 6 F5OLO SW 0300R CONNECTOR STRAIGHT THREAD TO ORFS 48857 6 HOSE END 90 FEMALE SWIVEL SEAL LOK pee ae 48914 4 8 8 CONNECTOR STRAIGHT THREAD ORFS uc OAM PD36BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48867 NES SERS 48916 6 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS aua DENTIS PLUS HARE UE 48917 8 CONNECTOR LONG STRAIGHT THREAD TO ORFS enie A TEREX COMPANY Part No 106877 Z 135 70 700 Hydraulics September 2006 Figure 715 1 48918 6 R5OLO S Genie PN Parker PN 48919 6 6 48920 6 V5OLO S 48921 6 FLO S 48922 6 6 FLO S 48923 6 P5ON S 48925 6 WELO S 48926 6 4 C5OLO S 48927 6 4 F5OLO S 48928 6 4 V5OLO S 48929 6 8 C5OLO S 48930 6 8 F5OLO S 48931 6 10 F5OLO S 48932 8 C5OLO S 48933 8 F5OLO S 48934 8 FF5OLO S 48935 8 R5OLO S 48936 855010 5 48937 8 V5OLO S 48938 8 R6LO S 48939 8 S6LO S 48940 8 WJJLO
78. WLNL S 48941 8 4 TRLO S 48942 8 6 C5OLO S 48943 8 6 F5OLO S 48944 8 8 FLO S 48945 8FTX S 48946 8 10 F5OLO S 48947 8 12 C5OLO S 48948 8 12 F5OLO S 48949 8 16 F5OLO S 48950 10 8 48951 10 CC5OLO S 48952 10 F5OLO S 48953 10 R5OLO S 48954 10 S50LO S 48955 10 ReLO S 48956 10 4 TRLO BL S 48957 10 6 TRLO BL S 48958 10 12 F5OLO S 48959 12 C5OLO S 48960 12 F5OLO S 48961 12 R5OLO S 48962 12 S5OLO S 48963 12 V5OLO S 48964 12 ReLO S 48965 12 CLO S 48966 12 FLO S Rev Description A Hydraulic Hose and Fitting Cross reference RUN TEE STRAIGHT THREAD Description BRANCH TEE STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS CONNECTOR MALE PIPE TO ORFS CONNECTOR MALE PIPE TO ORFS PLUG STRAIGHT THREAD UNION 90 BULKHEAD ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR LONG STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS RUN TEE SWIVEL NUT ORFS BRANCH TEE SWIVEL NUT TO ORFS RUN TEE BULKHEAD ORFS REDUCER TUBE END TO SWIVEL ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR MALE PIPE TO ORFS CONNECTOR MALE PIPE TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THR
79. and 48756 49 inches 1 Part No 106877 The length listed in the component description is the length of the hose only Genie A TEREX COMPANY 2 135 70 Refer to 715 1 to cross reference Genie part numbers to Parker part numbers 700 Hydraulic Components September 2006 Figure Rev Description 711 1 B Hydraulic Hoses and Fittings Turntable Components 0 LEGEND ADAPTER lt gt HOSE ASSEMBLY lt gt UNION Turntable Rotation Motor Turntable Rotation Motor 5 AN TRR TRL TEST T2 Function Manifold PMP 12 AX1 2 STH Hydraulic Rotary Coupler Return Filter Hydraulic Tank gt Filter Function 52 30 53 Enable Valve Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 700 Hydraulic Compents 711 1 Hydraulic Hoses and Fittings Turntable Components Rev B Part Description Qty 36 42787 FUNG u n n Rent 1 37 42788 1 38 49418 1 39 48904 2 40 61263 1 41 75654 1 42 49141 2863 Hose Assembly Components Genie part numbers 48822 48826 and 48756 9 26 inches 2 43 49119 2378 Hose Ass
80. and Fittings Platform Components Pumps Hydraulic Hose and Fitting Cross reference 800 Accessories 801 1 802 1 803 1 804 1 805 1 806 1 807 1 808 1 enie A A Platform Accessories Hostile Enviroment Option Second ary Boom Wipers Hostile Enviroment Option Primary and Jib Boom Wipers Cable Track Covers Load Sense Belt Driven Generator Deutz Models Belt Driven Generator Cummins Models Belt Driven Generator Perkins Models Air Line to Platform Z 135 70 Part No 106877 September 2006 Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie Z 135 70 Service Manual Description Part Genie Blue Paint 1 Gallon 3 78 liters 32150 Filter Element Medium and High Pressure 60857 Genie Gray Paint 1 Gallon 3 78 liters 32151 Filter Element Drive Motor Case 52465 Manuals Filter Element Tank Return 101960 Engine Oil Filter Cummins Models 102288 Genie Industries offers the following support Engine Oil Filter Deutz Models 46454 OS UMENS tor ihese models Engine Filter Perkins Models 102632 Title Part No Ful FileySeparaior Deutz Modes 89783 Gone 9570 Operators Maruah soo Fuel Filter Separator Perkins Models 62433 Genie
81. bly 1 88356 43103 Limit Switch with Roller Arm 43960 Wire Cable 16 gauge 4 con 60442 Connection Receptacle 4 way 14 18 gauge 60443 Receptacle Lock 83130 Terminal Pin 13 101570 Limit Switch Bracket 1 14 60575 Hydraulic Swivel Mount 2 15 106830 Hose Clamp Plate 2 16 6022 Nut 3 8 16 GR 2 17 106012 Hose Clamp 1 18 106014 Hose Clamp Elevate Hoses 1 19 7684 Threaded Rod 3 8 16 x 4 25 inches 20 29868 Spring Clip 3 8 16 Genie A TEREX COMPANY Part No 106877 Z 135 70 300 Turntable Components September 2006 Figure Rev Description 307 1 B Secondary Boom Lift Cylinder Part No 106877 September 2006 300 Turntable Components 307 1 Secondary Boom Lift Cylinder Rev B Part No Description Qty 1 107654 Pivot Pin 2 5 x 31 5 inches 1 2 107653 Pin Retainer Plate 1 3 54177 Screw 1 2 13 x 1 5 inches GR 8 2 4 30418 Rod 1 2 x 3 75 inches 2 61812 Secondary Lift Cylinder 1 106376 Seal Kit 106846 Counterbalance Valve 4000 psi 281 bar extend hold 76069 Counterbalance Valve 4000 psi 281 bar extend hold backup and retract 27697 Bearing 2 5 2 75 1 5 inches 6 94818 Pivot Pin 2 5 25 in
82. ches 1 7 61222 Transport Storage Lock Pin 1 75 x 8 5 Inches 1 8 61223 Transport Storage Lock Pin Handle 0 5 x 6 inches 1 Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 400 Engine Components Rev Description Figure 401 1 Cummins B4 5L Engine View 1 Part No 106877 Z 135 70 September 2006 400 Engine Components 401 1 Cummins B4 5L Engine View 1 Rev B Item Part No Description Qty Item Part No Description Qty 1 70537P Engine Air Baffle 1 25 106785 Engine Tray Assembly 1 2 22672 Clamp 1 75 inches sets pes 2 605805 Upperhadiator HOSE 1 26 70556 Intake Tube 1 4 60550 1 0 75151 Gasket 27 61273 Heavy Duty Clamp 1 61024 Diesel Scrubber option 28 81738 2700 Round Tube 3 inch Diameter 5 30489 Clamp 3 5 inches 6 6 61270 InletElbow 45 gem EPICA NOME MOUNT 106211 300 Rubber Hose inch ID 30 60637 Wear 1 7 102301 Dipstick rentrant 1 31 60826 SHIM er as needed 8 81468 Air Cleaner Mounting Bracket 1 3
83. cket before serial number 321 1 119171P Return Filter Bracket after serial number 320 40 60559 Breather 41 102524 Cap Filler Genie A TEREX COMPANY Part No 106877 Z 135 70 300 Turntable Components September 2006 Figure Rev Description 305 1 B Ground Controls Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 300 Turntable Components 305 1 Ground Controls Rev B Part No Description Qty 1 81551 Screw PHPM 6 32 x 0 25 inch 2 6888 Screw 1 4 20 x 1 inch GR5 3 6356 Lock Washer 1 4 inch 4 6638 Flat Washer 1 4 inch 5 88315 Screw SHS 1 4 20 x 0 25 inch 6 106512 Ground Control Box Assembly Complete does not include Item 16 unu eed eee 1 7 107714 Ground Control Box Lid with Decal includes item 13 1 8 66812 Push Button Red Mushroom Head 1 66817 Base with 1 Contact 29732 Contact N C 9 33574 Key Switch 3 position maintained includes base 1 32612 Key Switch 3 position maintained 10 62374 Gris tectus 1 11 47899 Circuit Breaker 20 1 12 62379 Audio Alarm 1 72326 Plastic Ring Nut 13 106510 Membrane Decal 1 14 62381
84. d ee PU EE 1 32 102208 Air Intake Tube 1 4 70483 Muffler Mounting Bracket 2 SS 20953 Hose Clamp INCHES socius 2 5 102237 Heat Shield 5 ud 224 6 70448 Muffler Mount 1 37003 Coupler 15 Tooth 1 7 85053 Screw HHC M10 x 1 5 x 70mm GR 8 8 8 22699 Flat Washer M10 9 60838 Clamp 1 inch 1 10 61110 Screw SHC M10 x 1 5 x 30mm GR 8 8 11 Ref Drive Pump refer to 714 1 12 Ref Lift Pump refer to 714 1 13 66777 Lock Nut 1 2 13 14 106280 Muffler Brace 1 15 22558 Screw HHC M14 x 40mm GR 8 8 16 49411 Flat Washer M14 17 8516 Screw 3 8 16 x 1 5 inches GR5 18 5397 Flat Washer 3 8 inch 19 4828 Nylock Nut 3 8 16 20 70440 Rear Engine Mount 1 21 13003 Screw 5 8 11 x 8 5 inches GR8 22 33418 Flat Washer 0 625 x 2 25 x 0 15 inch 23 18596 Flat Washer 1 56 x 2 5 x 0 061 inch 24 102045 Engine Vibration Isolator 2 25 6024 Nylock Nut 5 8 11 26 71911 Muffler Clamp 2 5 inches 27 89777 Starter 28 70445 Exhaust Flex Pipe 2 5 inches 1 Genie A TEREX COMPANY Part No 106877 Z 135 70 400 Engine Components September 2006 Figure Rev Description 404 1 E Deutz BF4L 2011 Engine View 2 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 400 Engine Components
85. efer to 504 1 3 61820 Secondary Boom Tube 1 refer to 502 1 4 94601 Secondary Boom Tube 2 refer to 503 1 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 502 1 G Secondary Boom Tube 1 J 9 OG 18 18 17 17 919246 Genio 2 135 70 Part No 106877 September 2006 Part No 22541 101708 50160 60177 101718 8516 6019 88022 60304 106796 107661 107503 50245 7713 500 Boom Components 502 1 Secondary Boom Tube 1 Rev G Description Qty Screw RHM 10 32 x 1 5 inches Angle Sensor Bracket 1 Screw HHC 1 4 20 x 3 75 inches GR 5 Boom Side Cover 4 Carriage Bolt 3 8 16 x 0 75 inch GR2 Screw HHC 3 e 16 x 1 5 inches GR 5 Screw 3 8 16 x 1 25 inches GR 5 Wear Pad 7 x 3 x 1 inch 2 Shim 12 Gauge as needed Wear Pad 7 x 3x 0 5 inch 8 Screw FHS 3 8 16 x 0 625 inch GR 5 Wear Pad Plate 2 Wear Pad 7 x 3 0 75 inch 4 Low Profile Nylock Nut 3 8 16 Part No Description Qty Item 1 61820 Secondary Boom 1 1 22 2 34124 Wear Pad 5 x 3 x 0 625 inch 2 3 35714 Screw FHSC 3 8 16 x 2 25 en inches 24 4 106810 Rest Pad tt 1 5 6175 Screw HHC
86. embly Components Genie part numbers 48800 48800 and 48751 22 inches 1 44 49119 1678 Hose Assembly Components Genie part numbers 48800 48800 and 48751 15 inches 1 45 75253 Strainer Assembly 1 46 48996 Ball 1 47 48984 1 48 88942 16554 Hose Assembly Components Genie numbers 88938 88939 88941 88941 88940 162 inches 1 49 48932 Fitting cde 2 50 75257 Strainer Assembly 1 51 75254 1 52 75256 Ball 1 53 106820 16553 Hose Assembly Components Genie part numbers 106158 106801 106159 106159 and 106160 159 inches 1 54 101793 2573 Hose Assembly Components Genie part numbers 48800 75628 and 101697 23 inches 2 55 48882 edes 2 The length listed the component description is the length of the hose only Refer to 715 1 to cross reference Genie part numbers to Parker part numbers Genie A TEREX COMPANY Part No 106877 Z 135 70 700 Hydraulic Components September 2006 Figure Rev Description 712 1 B Hydraulic Hoses and Fittings Boom Components LEGEND 7 FITTING gt HOSE ASSEMBLY gt gt lt UNION PRIMARY LIFT p
87. embly Components Genie part numbers 48812 48816 Part No 61073 15930 48916 48937 48963 94374 5930 73772 2192 73772 1692 48978 48946 49167 2229 49150 6730 61083 48961 49150 3930 49150 17830 56604 106382 Description Qty Hose Assembly Components Genie part numbers 48841 48846 and 48762 156 inches uu 1 items 2 7 1 Fitting 5 Hose Assembly Components Genie part numbers 48841 48846 and 94358 9 56 inches 2 Hose Assembly Components Genie part numbers 48822 48822 and 48757 9 20 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48757 15 inches 1 ee 3 Fitting heat tin 1 Hose Assembly Components Genie part numbers 48822 48827 and 48757 9 20 inches 1 Hose Assembly Components Genie part numbers 48841 48846 and 48761 9 64 inches 1 n 2 1 Hose Assembly Components Genie part numbers 48841 48846 and 48761 9 36 inches 1 Hose Assembly Components Genie part numbers 48841 48846 and 48761 175 INCHES nene 1 a a a 2 Fitting M DE 1 This list continues on the next page 48753 22 inches 2 4 Hose Assembly Components 35 Genie part numbers 88477 88477 88474 88474 and 88478 38 inches 1 Hose Assembly Components Genie part numbers 48822 48822
88. ew PHPM 10 32 x 1 inch 11 6178 Nylock Nut 10 32 12 61195 Circuit Breaker 12 5A 1 13 7056 Squeeze Connector 2 inch Small u uuu 1 14 49816 Screw PHPM 10 32 x 0 75 inch GR 2 15 106391 Generator Box Mount 1 16 60738 Voltage Regulator 110V 1 60739 Voltage Regulator 220V 17 60707 Generator 3500W 110V 1 89908 Generator 3000W 220V 18 60528 Plug Lock 4 way 12 14 gauge 1 19 60527 Plug 4 12 14 gauge 1 20 73712 Socket 3 21 60757 Seal PIU akaqa p 1 22 88296 Screw 7 16 14 5 inches GR 5 23 20912 Lock Washer 7 16 inch Genie TEREX COMPANY Part No 106877 Z 135 70 800 Accessories September 2006 Figure Rev Description 807 1 B Belt Driven Generator Perkins Models Control Box installed on fuel tank bulkhead Junction box installed on tank side bracket Generator bracket replaces original outboard engine leg 2 135 70 Part No 106877 September 2006 800 Accessories 807 1 Belt Driven Generator Perkins Models Rev B Item Part No Description Qty Item Part No Description Qty 98017 Generator Option 3500W 110V 24 6782 Nylock Nut 5 16 18 Complete 7 98014 Generator Option 3000W 220V ep 81852 M CET Complete d 101189 Generator Harness 110V 60 Hz 26 20912 Lock Washer 7 16 i
89. form Level Cylinders Part No 106877 Genie Z 135 70 G September 2006 500 Boom Components 517 1 Jib Boom Extension and Platform Level Cylinders Rev A Part No Description Qty 1 30187 Pivot Pin 1 25 x 5 25 inches 1 2 25284 Rod End 0 375 x 2 25 inches 1 3 6175 Screw 3 8 16 x 1 inch GR 5 4 7713 Nylock Nut Low Profile 3 8 16 94653 Jib Extension Cylinder 1 94194 Seal Kit 54063 Counterbalance Valve 1000 psi 68 94 bar extend 89872 Counterbalance Valve 2000 psi 137 9 bar retract 6 30217 External Snap Ring 1 25 inch 7 30255 Shim Washer 1 27 2 13 2 inch 8 34267 Pivot Pin 1 25 x 8 3 inches 1 9 74085 Rest 1 10 8516 Screw 3 8 16 x 1 5 inches 5 11 4828 Nylock Nut 3 8 16 12 6097 Flat Washer 3 8 inch 13 5224 Screw 3 e 16 x 2 inches GR 5 14 71858 Wear Pad 4 25 x 1 5 x 1 inch 1 15 50546 Pivot Pin 1 25 x 6 25 inches 2 16 61816 Platform Level Cylinder 1 94193 Seal Kit 54065 Counterbalance Valve 3500 psi 241 3 bar 2 47377 Bearing 1 25 1 5 0 75 inch 4 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 518 1 A Jib Boom Tubes and Wear Pads Genie A TEREX COMPANY
90. gle Side 1 16 106448 Axle Cover with Decals Square End Yellow Triangle Side 1 17 50188 Tire and Wheel Assembly Foam Filled Yellow Triangle Side 2 Genie Part No 106877 TEREX COMPANY Z 135 70 200 Drive Chassis 201 1 View Rev 200 Drive Chassis September 2006 Figure Rev Description 202 1 C Steer Yoke Wheel Drive and Motor Genie TEREX COMPANY 2 135 70 Part No 106877 September 2006 200 Drive Chassis 202 1 Steer Yoke Wheel Drive and Motor Rev C Part No Description Qty 1 102064 Screw SHC M16 x 50mm GR 122 16 2 76390 Flat Washer M16 Hardened 16 3 75452 5 Steer Yoke with Bearings 1 30221 Bearing 1 75 x 2 x 1 5 inches 45071 Bearing 1 75 x 1 75 x 1 5 inches 4 101070 Piston Motor 2 speed 45cc befor serial number 180 4 106098 Seal Kit 4 101070 Piston Motor 2 speed 45cc square end after serial number 179 2 106098 Seal Kit 107723 Piston Motor 2 speed 25cc circle end after serial number 179 2 106098 Seal Kit 5 106756 Wheel Drive with Brake 76 1 before serial number 180 4 106873 Seal Kit 106874 Bearing Kit 106875 Brake Kit 5 106756 Wheel Drive with Brake 76 1 circle end after serial number 179 2 106873 Seal Kit 106874 Bearing Kit 10
91. ica Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Holland Genie Australia Pty Ltd Phone 31 70 51 78836 Phone 61 7 3375 1660 Fax 31 70 51 13993 Fax 61 7 3375 1002 Genie Scandinavia Genie China Phone 46 31 3409612 Phone 86 21 53852570 Fax 46 31 3409613 Fax 86 21 53852569 Genie France Genie Malaysia Phone 33 0 2 37 26 09 99 Phone 60 4 228 1235 Fax 33 0 2 37 26 09 98 Fax 604 226 6872 Genie Ib rica Genie Japan Phone 34 93 579 5042 Phone 81 3 3453 6082 Fax 34 93 579 5059 Fax 81 3453 6083 Phone 49 0 4202 88520 Phone 82 2 558 7267 49 0 4202 8852 20 Fax 82 2 558 3910 Genie U K Genie Africa Phone 44 0 1476 584333 Phone 27 11 455 0373 Fax 44 01476 584334 Fax 27 11 455 0355 Genie Mexico City Genie Latin America Phone 52 55 5666 5242 Phone 55 11 4055 2499 Fax 52 55 5666 3241 Fax 55 11 4043 1661 Parts Manual Z 135 70 Part No 106877 Rev C
92. inches after serial number 108 Fitting iu ee iut ees Fitting aree Hose Assembly Components Genie part numbers 48812 48812 and 48753 9 45 inches Fitting Dust Cap PULA ees FILING gt Hose Assembly Components Genie part numbers 48822 48822 and 48756 41 inches Hose Assembly Components Genie part numbers 48809 48809 and 39889 33 inches Fitting Fitting ue etes Hose Assembly Components Genie part numbers 48808 77703 and 39888 34 inches 700 Hydraulic Compents 710 1 Hydraulic Hoses and Fittings Steering System Rev B The length listed in the component description is the length of the hose only Refer to 715 1 to cross reference Genie part numbers to Parker part numbers Genie Part No 106877 A TEREX COMPANY Z 135 70 700 Hydraulic Components September 2006 Figure 711 1 Rev A Description Hydraulic Hoses and Fittings Turntable Components Turntable Rotation Motor 5 Hydraulic Tank AN AN AN Turntable Rotation AX1 2 TRL TEST PETST Function Manifold TANK STH LEGEND ADAPTER lt gt Return Filter Hyd
93. ins models 1 11 107543 Solenoid Cover Cummins models 1 12 60940 Battery Hold Down 1 13 45708 Battery Hold Down Hook 1 14 107512 Battery 1 15 61225 Relay 12V DC 70A Perkins and Deutz models 2 61225 Relay 12V DC 70A Cummins models 1 16 60536 Maxi Fuse 20 2 17 94327 Maxi Fuse 30 1 18 101340 Maxi Fuse 60A Perkins and Deutz models 1 19 34052 Relay SPDT 12V DC 3 20 50974 Rubber Bumper 3 21 60727 Bumper Mount 2 22 30143 Battery 12V DC 1000 1 23 81578 Horn 12V DG nie 1 Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 300 Turntable Components Rev Description D Figure 304 1 Hydraulic Tank Side Components Part No 106877 2 135 70 September 2006 Part No 17 18 87070 52465 6175 6097 4828 70516P 8255 6021 6090 6356 60334 60857 58222 58223 88921 94620 94621 94622 94623 94624 94625 94626 83009 44957 81366 58304 54177 13066 71259 75854 75855 50974 60729P 106020P 6638 Description Qt
94. le and Hose Clamps Front View Secondary Boom Cable and Hose Clamps Rear View Primary Boom Link Lever and Lift Cylinder Primary Boom Angle Sensor and Retract Limit Switch Primary Boom Cable Track Primary Boom Bearings and Wear Pads Primary Extension Boom Bellcrank Bellcrank Level Cylinder and Jib Boom Lift Cylinder Jib Boom Cable Track Jib Boom Extension and Platform Level Cylinders Jib Boom Tubes and Wear Pads Platform Rotator 600 Platform Components 501 1 502 1 503 1 504 1 505 1 D 506 1 507 1 508 1 509 1 D 510 1 C 511 1 B 512 1 513 1 514 1 515 1 516 1 517 1 518 1 519 1 601 1 602 1 603 1 604 1 Platform Mount Platform Configurations Platform Control Box View 1 Platform Control Box View 2 A TEREX COMPANY 700 Hydraulic Components 701 1 702 1 708 1 704 1 705 1 706 1 707 1 708 1 709 1 710 1 711 1 712 1 718 1 714 1 715 1 0 gt gt gt gt Traction Manifold View 1 Traction Manifold View 2 Steer Axle Manifold Jib Manifold Function Manifold View 1 Function Manifold View 2 Function Enable Valve and Platform Rotator Manifold Platform Manifold Hydraulic Hoses and Fittings Drive System Hydraulic Hoses and Fittings Steering System Hydraulic Hoses and Fittings Turn table Components Hydraulic Hoses and Fittings Boom Components Hydraulic Hoses
95. mber Genie 7 135 70 Genie North America Telephone 425 556 6551 Toll Free 877 367 5606 in U S A and Canada Fax 425 556 8659 Genie UK Parts Telephone 44 0 1476 584352 Parts Fax 44 0 1476 584340 Genie Australia Parts Telephone 617 03375 1660 Parts Fax 617 03375 1002 Genie France Parts Telephone 33 0 237 26 09 99 Parts Fax 33 0 237 31 50 10 Genie Germany Parts Telephone 49 0 4202 885223 Parts Fax 49 0 4202 885225 Genie Scandinavia Parts Telephone 46 31 3409612 Parts Fax 46 31 3409613 Genie Iberica Parts Telephone 34 93 5795042 Genie Brazil Parts Telephone 55 114 1665755 Parts Fax 55 114 1665754 Genie Japan Parts Telephone 81 33 4536082 Parts Fax 81 33 4536083 Genie China Parts Telephone 86 215 3852570 Parts Fax 86 215 3852569 Part No 106877 remove this page and make copies remove this page and make copies Service Parts Fax Order Form 6 Fax to 425 556 8659 Toll Free 888 274 6192 A TEREX COMPANY International 1 425 556 8659 Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To Purchase Order Number Ship Via Model s Serial No s Optional Equipment All back ordered parts will be shipped when available via the same ship method as the original order unless Noted below O Ship complete order only
96. nch includes items 7 14 101190 Generator Harness 220V 50 Hz 2 14209 Tieren includes items 7 14 28 101653 Generator Mount 1 1 75069 1 9 101654 Generator Adjustment Arm 1 2 7057 Squeeze Connector 1 2 inch 30 60707 Generator 3500W 110V 1 rect seme sit eroi dea e 1 89908 Generator 3000W 220V 3 6019 Screw HHC 3 8 16 x 1 25 31 60757 Seal sees 1 inches 32 73712 Socket 3 4 5397 Flat Washer 3 8 inch 33 60527 Plug 4 way 12 14 gauge 1 5 4828 Nylock Nut 3 8 inch 34 60528 Plug Lock 4 way 12 14 gauge 1 6 60885 Terminal Strip 30A 1 35 63375 Screw FHPM 6 32 x 0 75 7 60887 Circuit Breaker 30A 1 inch GR 2 8 8425 Electrical Enclosure 1 6 006 Cover Weatherproof 1 9 60521 Sealed Relay 30 40 1 37 74052 Gasket pp 1 10 75041 Screw 10 32 x 1 inch 38 13585 Outlet 110V 1 11 6178 Nylock Nut 10 32 39 10777 Blank 1 12 61195 Circuit Breaker 12 5A 1 13 7056 Squeeze Connector 1 2 inch Small 1 14 49816 Screw PHPM 10 32 x 0 75 inch GR 2 15 106391 Generator Box Mount 1 16 60738 Voltage Regulator
97. nch 17 6091 Nylock Nut 1 4 20 18 Ref Traction Manifold refer to 701 1 19 101038 Manifold Mount 1 20 6708 Screw 3 8 16 x 2 25 inches GR 5 21 6097 Flat Washer 3 8 inch 22 4828 Nylock Nut 3 8 inch 23 107676P Pin Retainer Plate 4 119151 Pin Retainer Upgrade Kit includes retainer plate and items 24 and 25 24 42360 Screw SHC 1 2 13 x 4 inches 25 6198 Nylock Nut 1 2 13 Genie A TEREX COMPANY Part No 106877 Z 135 70 300 Turntable Components September 2006 Figure Rev Description 301 1 C Tank Side Covers Genie TEREX COMPANY Z 135 70 Part No 106877 September 2006 300 Turntable Components 301 1 Tank Side Covers Rev C Item Part No Description Qty Item Part No Description Qty 1 6888 Screw 1 4 20 x 1 inch 26 60872 Cover Support 1 Gis 27 60605 Gas Strut assa 2 2 les men 28 60578 Cover Support 1 3 106871 Turntable Cover Assembly with Word Decals USA Canada 29 Ref Grab Handle refer to 302 1 Australia includes items 1 2 30 60966P Access 1 4 21 26 and 28 1 60964 Panel Latch 106872 Turntable Cover Assembly with 5094 Screw RHSM 10 32 x 0 5 inch Symbol Decals Europe Asia South 6146 Flat Washer 10 America includes item
98. ndary Boom Tube 2 Rev C Part No Description Qty 1 94601 Secondary Boom Tube 2 1 2 50245 Wear Pad x x x 0 75 inch 8 3 60304 Shim 12 Gauge as needed 4 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 5 6021 Lock Washer 3 8 inch 6 101920 Cable Track Guide 1 7 6605 Screw HHC 3 8 16 x 3 5 inches GR 5 8 6097 Flat Washer 3 8 inch 9 106281 Cylinder Mount Retainer 4 10 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 11 49857 Screw HHC 3 8 16 x 0 875 inch GR 5 12 6175 Screw 3 8 16 x 1 inch GR 5 13 88648 Wear Pad 7 x x 0 625 inch 4 14 107661 Screw FHS 3 8 16 x 0 625 inch GR 5 15 107501 Wear Pad Mount Plate 2 16 106797 Wear Pad 7 x 3 x 0 75 inch 4 17 8516 Screw 3 8 16 x 1 5 inches GR 5 18 88022 Wear Pad 7 x 3x 1 inch 2 19 106796 Wear Pad 7 x 3x 0 5 inch 4 20 107503 Wear Pad Mount Plate 2 21 4828 Nylock Nut 3 8 16 22 107823 Nylon Roller 1 23 107833P Roller Bracket 1 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 504 1 C Secondary Boom Tube 3 Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 500 Boom Components
99. on Qty Item Part No Description Qty 1 51063 Screw RHPM 10 32 x 1 5 21 31723 Threaded Rod 3 8 16 x 5 inches inches GR 2 22 6097 Flat Washer 3 8 inch 2 6146 Flat Washer 10 23 6021 Lock Washer 3 8 inch 3 6178 Nylock Nut 10 32 24 34124 Wear Pad 5 x 3 x 0 625 inch 2 4 8516 Screw HHC 3 8 16 x 1 5 5 inches 5 25 107755 Threaded Rod 3 8 16 x 6 5 inches 5 6097 Flat Washer 3 8 inch 26 106013 Hose 1 6 4828 Nylock Nut 3 16 27 106684 Clamp Hold Down 1 7 94993 Limit Switch Assembly 1 88356 43103 Limit Switch with Roller Arm 28 106498 Hydraulic Swivel Support 1 gt 43960 Wire Cable 16 gauge 4 con 29 89437 Hydraulic Electrical Swivel 60438 Connection Receptacle 2 way Assembly 14 16 gauge before serial number 114 1 T 60439 Receptacle Lock 107533 Hydraulic Electrical Swivel 83130 Terminal Pin Assembly 8 94995 Limit Switch Assembly 1 88356 43103 Limit Switch with Roller Arm HR mil 43960 Wire Cable 16 gauge 4 con 0 2202361 60428 Plug 4 way 14 18 gauge 102279 Electrical Swivel 60429 Plug Lock 4 way 14 18 gauge 75128 Mounting Spacer 54260 Terminal Socket 75129 Anti rotation Arm 9 10598 Screw 1 2 13 x 3 inches GR 5 10 6095 Flat Washer 1 2 inch 11 6198 Nylock Nut 1 2 13 12 94994 Limit Switch Assem
100. or 1 9 8914 Screw 1 4 20 x 0 625 inch GR 5 10 6638 Flat Washer 4 inch 11 Ref Platform Level Cylinder refer to 517 1 12 34239 Pivot Pin 1 25 7 88 inches 1 13 39478 Screw 3 e 16 x 2 inches GR 5 14 45226 Rod End 0 375 x 3 69 inches Genie A TEREX COMPANY Part No 106877 2 135 70 600 Platform Components September 2006 Figure Rev Description 601 1 B Platform Mount OE F1 9 19 Genie Z 135 70 Part No 106877 September 2006 600 Platform Components 601 1 Platform Mount Rev 5 Part Description Qty 1 60955 Manifold Bracket 1 2 6090 Screw 1 4 20 x 0 75 inch GR 5 3 6638 Flat Washer 1 4 inch 4 60370 Platform Support 1 5 29764 Nylock Nut 1 8 6 13775 Flat Washer 1 063 x 2 x 0 134 inch 7 77692 Screw 3 8 16 x 1 inch GR sitet Re E 8 8 6097 Flat Washer 3 8 inch 8 9 73928 Screw HHC 1 8 x 11 inches GR5 10 106185 Cable Guide 1 55067 Grommet 3 x 0 19 x 3 5 inches 11 6888 Screw 1 4 20 x 1 GR5 12 6091 Nylock Nut 1 4 20 13 Ref Platform Manifold refer to 708 1 14 13002 Screw HHC 5 16 18 x 1 inch GR5 15 5397 Flat Washer 5 16 inch 16 6037 Nut 5 16 18
101. ose Assembly Components Genie part numbers 106813 1 106814 and 106811 d 670 1 21 73772 102392 Hose Assembly Components Genie part numbers 48822 1 48822 and 48757 1022 inches 2 2 1 BE 22 106819 67613 Hose Assembly Components vd Genie part numbers 48822 106815 and 48757 pe 674 inches htec bt 1 23 48912 Fitting exits 2 sued ol nad 02 2 sd The length listed in the component description is the length of the hose only Refer to 715 1 to cross reference Genie part 1 numbers to Parker part numbers Genie Z 135 70 September 2006 700 Hydraulic Components Description Pumps Rev B Figure 714 1 Function Pump Drive Pump A TEREX COMPANY Part No 106877 Z 135 70 September 2006 700 Hydraulic Compents 714 1 Pumps Rev Part No Description Qty 1 106386 Function Pump 1 107770 101068 Drive Pump 0 1 29739 Seal Kit 77819 EDC Controller 52087 O Ring between pumps Genie A TEREX COMPANY Part No 106877 2 135 70 700 Hydraulics September 2006 Figure Rev Description 715 1 A Hydraulic Hose and Fitting Cross reference Genie PN Parker PN Description Genie PN Parker PN Description 12342 6 4 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42794 1 CR S ELBOW 90 MALE PIPE 13757 4 R6X S RUN TEE SWIVEL 6 42795 0839 BALL
102. r Te Drive Motor amp Brake 2B BRK Genie A TEREX COMPANY Z 135 70 Part No 106877 September 2006 Part No 12 13 48912 48911 48948 48933 73772 12092 73772 13792 81812 12292 81812 16692 49119 12978 49119 17278 48905 48998 48880 49116 12537 49116 16637 48963 Description FITING inte Fitilrig unies Fitting us ie eese Hose Assembly Components Genie part numbers 48822 48822 and 48757 9 119 inches Hose Assembly Components Genie part numbers 48822 48822 and 48757 9 136 inches Hose Assembly Components Genie part numbers 48822 48822 and 56777 9 1241 Inches ucc Hose Assembly Components Genie part numbers 48822 48822 and 56777 9 165 Inches oie ate Hose Assembly Components Genie part numbers 48800 48800 and 48751 9 128 inches Hose Assembly Components Genie part numbers 48800 48800 and 48751 171 inches elem Dust Hose Assembly Components Genie part numbers 48800 48801 and 48751 123 inches Hose Assembly Components Genie part numbers 48800 48801 and 48751 164 inches Fitting ee Part No 106877
103. raulic Rotary Coupler gt gt UNION Genie Filter Function Enable Valve A TEREX COMPANY Z 135 70 Part No 106877 September 2006 Part No 1 14 15 16 49119 2078 48908 48912 48959 49117 2641 49117 2841 49151 4048 49151 9398 48905 48998 48880 48933 48960 61073 3530 48927 88353 49128 2409 88441 4140 49183 5092 700 Hydraulic Compents 711 1 Hydraulic Hoses and Fittings Turntable Components Rev A Description Hose Assembly Components Genie part numbers 48800 Qty 19 48800 48751 19 inches 2 Fittings rte 2 een 4 20 4 22 Hose Assembly Components Genie part numbers 48800 23 48802 and 48751 9 24 5 inches 1 Hose Assembly Components 24 Genie part numbers 48800 48802 and 48751 20 5 Inches enh 1 25 Hose Assembly Components Genie part numbers 48841 48841 and 48761 9 38 inches 1 26 Hose Assembly Components 27 Genie part numbers 48841 48841 and 48761 9 28 91 5 inches uei ite 1 REED 3 FING iue 4 Dust Cap 30 6 3 31 Hose Assembly Components 32 Genie part numbers 48841 48846 and 48762 32 inches 1 iine 2 33 FINO a etes 1 Hose Ass
104. s 6178 Nylock Nut 10 32 1 2 4 21 26 and 28 60893 Hinge 4 6638 Flat Washer 1 4 inch 31 34350 Screw HHC 1 8 x 6 inches 5 6356 Lock Washer 1 4 inch 6 25969 Spring Clip 1 4 20 32 38859 Flat Washer 1 inch 7 60485 Turntable Cover Fixed 1 33 29764 Nylock Nut 1 8 8 106021 End Cover Upper 1 101444 Left Side 1 9 6175 Screw HHC 3 8 16 x 1 inch 101445 Counterweight Right Side GR 5 775 lbs 10 6097 Flat Washer 3 8 inch 11 29868 Spring Clip 3 8 16 12 106022 End Cover 1 13 89539P Panel Mount 1 14 60496P Inner Cover Mount 1 15 6096 Screw HHC 1 2 13 2 inches GR 5 16 6095 Flat Washer 1 2 inch 17 6198 Nylock Nut 1 2 13 18 45363 Flexible Draw Latch 2 19 49816 Screw PHPM 10 32 x 0 75 inch GR 2 20 6178 Nylock Nut 10 32 21 6091 Nylock Nut 1 4 20 22 60655 S Strut Support 1 23 6090 Screw 1 4 20 x 0 75 inch GR 5 24 60509 S Cover Mount 1 25 60670 5 Strut Support 1 Genie A TEREX COMPANY Part No 106877 Z 135 70 September 2006 300 Turntable Components Rev Description D Figure 302 1 Engine Side Covers Part No 106877 2 135 70 September 2
105. s 8 6178 Nylock Nut 10 32 9 81342 Wear Pad 5 5 x 1 75 x 0 5 inch 1 10 81777 Screw HHC 3 e 16 x 7 inches GR 5 11 4828 Nylock Nut 3 8 inch 12 107868 Plate Clamp 4 13 101110 Cable Stay 4 14 101315 Cable Stay 4 15 36294 Screw HHC 4 20 x 2 75 inches GR 5 16 6638 Flat Washer 1 4 inch 17 6091 Nylock Nut 4 inch 18 18596 Flat Washer 1 56 x 2 5 x 0 061 inch 19 42079 Cotter Pin 20 81341 Wear Pad U shaped 1 21 6019 Screw HHC 3 e 16 x 1 25 inch GR 5 22 94592 Cable Track Support 1 23 42571 Screw HHC 1 4 20 x 3 25 inches GR 5 24 11413 Screw 1 4 20 x 4 inches GR 5 25 70264 Cable Track Guide 4 39317 Stop 87085 Aluminum Rivet 3 16 x 0 25 inch Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 513 1 B Primary Boom Bearings and Wear Pads a3 8 Genie 2 135 70 Part No 106877 September 2006 500 Boom Components 513 1 Primary Boom Bearings and Wear Pads Rev B Part Description Qty 1 34125 Wear Pad 0 5 x 1 5 x 0 75 inch 6 2 107762 Primary Boom with Decals 1 3 106281 Cylinder Mount Retainer 2 4 6326 Screw HHC 3 8 16 x 3 inches GR 5 5 6097 Flat Washer 3 8 inch 6 61815 Exten
106. si 227 5 bar 2 43018 Seal Kit Genie A TEREX COMPANY Part No 106877 2 135 70 700 Hydraulic Components September 2006 Figure Rev Description 708 1 A Platform Manifold Genie Z 135 70 Part No 106877 September 2006 700 Hydraulic Compents 708 1 Platform Manifold Rev A Part Description Qty 101546 Platform Manifold Complete 1 39346 Solenoid Valve 3 position 4 way 1 104759 Coil with Diode 107769 Spacer 44174 Nut 44229 Seal Kit 2 107816 Proportional Valve 3 position 4 way 1 107768 Coil without Diode 107769 Spacer 44174 Nut 44229 Seal Kit 3 107741 Flow Regulator Valve 1 Genie A TEREX COMPANY Part No 106877 2 135 70 700 Hydraulic Components September 2006 Figure Rev 709 1 A Left Front Drive Motor Description Hydraulic Hoses and Fittings Drive System LEGEND ADAPTER gt HOSE ASSEMBLY gt gt lt UNION Right Front Drive Motor LRB Left Rear Drive Motor amp Brake Traction Manifold To Steer Axle Manifold Port 2 000 1 4 3 Hydraulic Rotary Coupler Right Rea
107. sion Cylinder 1 106538 Seal Kit 88667 Counterbalance Valve 1500 psi 105 4 bar extend 74872 Counterbalance Valve 3000 psi 210 9 bar retract 7 101561 Bearing 2 25 2 5 2 25 inches 2 8 101559 Flanged Bearing 2 25 x 2 75 x 1 5 inches 2 9 6175 Screw 3 8 16 x 1 inches GR 5 10 6021 Lock Washer 3 8 inch 11 50245 Wear Pad x x x 0 75 inch 2 12 49857 Screw 3 8 16 x 0 875 inches GR 5 13 39640 Black Plastic Plug 2 5 inches 1 Genie A TEREX COMPANY Part No 106877 2 135 70 500 Boom Components September 2006 Figure Rev Description 514 1 B Primary Extension Boom Genie Z 135 70 Part No 106877 September 2006 500 Boom Components 514 1 Primary Extension Boom Rev B Part Description Qty 1 8915 Screw 1 4 20 x 1 25 inches GR 5 2 6356 Lock Washer 1 4 inch 3 6638 Flat Washer 4 inch 4 106081 Jib Manifold Cover 1 5 101560 Bearing 2 x 2 25 x 1 375 2 6 106165 Cable Clamp Mount 1 7 6091 Nylock Nut 1 4 inch 8 74254 Screw 1 4 20 x 4 5 inches GR 5 9 4266 Screw HHC 4 20 x 2 inches GR 5 10 106135 Cable Clamp 1 11 81347 Cable Track Pull Tube Mount 1 12 42079 Cotter Pin 5 32 x 2 5 inches 2 13 18596 Flat Washer 1 56 x 2 5 x 0
108. y Filter Assembly 1 Filter Element Screw HHC 3 e 16 x 1 inch GR 5 Flat Washer 3 8 inch Nylock Nut 3 8 16 Filter Bracket 1 Screw 3 e 16 x 0 75 inch GR 5 Lock Washer 3 8 inch Screw HHC 4 20 x 0 75 inch GR 5 Lock Washer 4 20 High Pressure Filter Assembly 1 Filter Element O ring Seal Swing Drive Assembly 2 Torque Hub Seal Kit Swing Motor Brake Port Hardline Friction Disc Kit Brake Spring Kit Brake Seal Kit Brake Counterbalance Valve 100 psi 6 9 bar Shuttle Valve Counterbalance and Brake Manifold Output Shaft Screw 1 2 13 x 1 5 inch Cima 18 Flat Washer 1 2 inch Hardened 18 Oil Cooler with Fan 1 Vented Fan Thermostat Rubber Bumper 3 Bumper Mount 1 Hose Tray sun 1 Flat Washer 1 4 inch Part No 106877 Part 19 20 21 22 23 24 25 26 27 28 29 30 300 Turntable Components 304 1 Hydraulic Tank Side Components Rev D 6091 94978 88212 33278 101361 101682 101683 101180 101181 101182 101185 Ref 107511 6019 107510 56462 107509 60727 Description Qty Nylock Nut 1 4 20 SCON Module 1 Screw SHC 3 4 10 x 3 inches GR 8 ciae 16

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