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GENISYS SERIES 2000 - Ansaldo STS

1. S13S WOH d 3HVMLJOS LO L6 L VV LS TN Q3ONVHN3 SM 6700B 6 96 14 SYSTEM SPECIFICATIONS ATCS Radio Interface Communications Interfaces GENISYS Master Slave System Serial Code Line Protocols DC Code Line Protocols Field Code Unit Non Vital I O SM 6700B 6 96 Section GENERAL INFORMATION ATCS compliant mobile communications processor Motorola MCP or equivalent over HDLC serial link ATCS compliant BCP ATCS compliant MCP EIA RS 422 GENISYS Master and Slave EIA RS 423 RS 232C 422 compatible No TTL capability Up to 64 Slave units typical maximum US amp S GENISYS Harmon MCS 1 WB amp S S2 US amp S 504B 504C 506 506A 506C 514 GRS K K1 K2 32 bits per output PCB 32 bits per input PCB GENISYS cardfile Up to 16 output and or input PCBs MICROLOK PLUS cardfile One or two output and or input PCBs This is intentionally blank Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 1 DESCRIPTION Refer to Figure 2 1 2 1 1 General Application The GENISYS Series 2000 Enhanced Controller PCB manages logic and communications interfacing functions in a variety of non vital control system applications Basic applications covered in this manual include A Interfacing of a US amp S vital interlocking system to an ATCS compliant mobile communications processor MCP
2. L 99 JUN mSN1HHOIOHOIN 10 SASINAD 0 Oq 2 1 95 yun YO ONO IN epoo jeueg Aq w 501 14 10 dSASIN3O 1068 108 LS 1O IOHODIW gSAS IN3O 1068 208 LG TN eoej1eju 181189 X0c0 008L GIN 700 008 LS uouu eH 0 0 amp 0Z0 008LSFN gSASINAD HUN 5 114 NOTOUIIN SASINADS TL HUN w SN Id HO IOUHOIN 10 SASINAD 0 epoo Aq HUN 501 14 20 SASINAD 068 208 LS YN eoejJedu 201 2068 08 95 eyeau JON L068 208 GYN 9 1O IOHODIW gSAS IN3O 2068 08 18 aoe 427 puejg uonounj 6076 re LGN Aiddns 020 008 LGYN 521 020 008 LGYN 521 Assy euo v puejs ul HUN 996 yun eO 1OHODIIN O dOW 1uerduuoo S 0 Iv bb ees YUN 74O IOWODIIW 20 SAS IN3O O dOW 1uerduuoo S 0 Iv V026 L VV 1 89d 1 119 26 L086 L096 LE P LGEN S49d LNdLNO 119 58 VMS 3ouns 2010 168 LS VN AlddNs
3. 1 10 Enhanced Controller PCB Connector A Pinout Listing 2 17 Enhanced Controller PCB Signal Line Descriptions 2 18 Enhanced Controller PCB 9 Pin Port Pinout Listing 2 31 Quick Reference Guide On Board Switch Configuration Procedure for ATCS MCP Software 2 38 Quick Reference Guide On Board Switch Configuration Procedure for GENISYS and 500 Series DC Code Line Software 2 45 Enhanced Controller PCB LED Indications Except AS 2 87 Critical Error Codes Alpha Numberic 2 91 DTOOL Commandes das 2 94 940X Series PCBs LED 4 4 4 6 GENISYS Series 2000 Card Enclosure Serial Port 5 6 2 GENISYS Series 2000 Card Enclosure Parallel Port 5 6 3 SM 6700B 6 96 V This is intentionally blank Section GENERAL INFORMATION GENERAL INFORMATION 1 1 RELATED MANUALS This manual describes field installation programming operation and maintenance procedures for selected applications of the GENISYS Series 2000 product family including A ATCS compliant mobile communications processor interfa
4. 4 5 Installation in Card 4 5 Board Power Up and LED Displays 4 6 FIELD MAINTENANCE ne u 4 8 6 cett een Ta de Le e 4 8 MI P 4 9 SURGE SUPPRESSOR SERIAL INTERFACE PCBS N451807 8901 9802 5 1 INTERFACE MODULE CARD ENCLOSURE 451891 0103 6 1 ILLUSTRATIONS ATCS Communications Interface nennen nennen 1 4 Serial Gode Errie Interface na m 1 5 DG Code 1 6 Enhanced Controller PCB Block 2 2 2 Enhanced Controller PCB EPROM and Jumper Locations 2 10 Enhanced Controller PCB Installation 2 12 Basic Serial Communications Links with MCP 2 14 Basic Serial Communications Links with Serial Code Line Interface 2 15 Basic Serial Communications Links with DC Code Line 2 16 Interface Serial Port Wiring with ATCS MCP Interface GENISYS Cardfile 2 22 Serial Port
5. 2 57 Procedure Using Portable ttt bins taa Me 2 58 Introdtictions cem co LS NC es 2 58 Program Rules and Notes certet 2 58 Initial Set Up and Program Close Out eese eene nnns 2 61 CONFIGURE Miscellaneous Address Time Out Parameters ATCS 2 63 CONFIGURE Slave Serial Port Parameters 2 64 CONFIGURE Slave Serial Station Parameters 2 65 CONFIGURE Slave Serial Port Parameters GENISYS 2 66 CONFIGURE Slave Serial Station Parameters GENISYS 2 67 CONFIGURE Harmon MCS 1 MCS 2 2 69 CONFIGURE Harmon MCS 1 MCS 2 2 70 CONFIGURE Misc Recall Time Out Parameters US amp S 500 Series eei er NN 2 71 CONFIGURE Slave Station Parameters US amp S 500 Series DG Gode LElnes oed ae CR 2 72 CONFIGURE Timing Parameters US amp S 500 Series DC Code Lines 2 73 CONFIGURE GRS K1 Applications 2 75 CONFIGURE GRS K1 Applications 2 76 CONFIGURE GRS K1 Applications 2 77 CONFI
6. Interfacing of a US amp S vital interlocking system to GENISYS Harmon MCS 1 or WB amp S 52 protocol serial code lines C Interfacing of a US amp S vital interlocking system to US amp S 500 series or GRS K series DC code lines These applications are accomplished with installation of the Enhanced Controller in a GENISYS or MICROLOK PLUS cardfile or the GENISYS Series 2000 Card Enclosure When used in a GENISYS or MICROLOK PLUS cardfile the Enhanced Controller PCB also manages local non vital inputs and outputs in the same manner as the N451441 5602 Controller board Refer to Section General Information for a more detailed description of Enhanced Controller Board applications 2 1 27 Hardware Enhanced Controller Board N451441 9101 is a standard GENISYSS MICROLOK size PCB Two 44 way PCB connectors interface all power and data lines to the board In a GENISYS or MICROLOK PLUS unit the A top connector interfaces external signals via 44 way cable plug In the GENISYS Series 2000 Card Enclosure the connector passes signals through a motherboard to selected 25 pin D connectors on the rear of the enclosure The B bottom connector passes internal signals via the cardfile or enclosure motherboard bus No modifications are required on the GENISYS MICROLOK PLUS motherboard connector at Controller PCB slot to accommodate the Enhanced Controller However the external cable wiring
7. OUTPUTS 24 27 N OUTPUTS 28 31 B 0 28 186 1 OUTPUT 29 12x OUTPUT 30 OUTPUT 31 41xK OUTPUTS 28 31 N n n 20 23 OUTPUTS 24 27 OUTPUTS 28 31 Figure 3 7 Basic Wiring of 32 Bit Output PCB N451441 9601 3 14 SM 6700B 11 95 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS OUTPUTS 0 7 44 WAY CONNECTOR OUTPUTS 8 15 OUTPUTS 16 19 OUTPUTS 20 23 OUTPUTS 24 27 OUTPUTS 28 31 I cos eres cess ewes eons ees Figure 3 8 Basic Wiring of 32 Bit Output PCB N451441 9801 SM 6700B 11 95 3 15 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS DATA BIT 0 DATA BIT 7 4 DATA 8 DATA 15 DATA BIT 16 SAME LED ARRANGEMENT FOR 32 BIT INPUT PCB 32 BIT OUTPUT PCBS DATA 23 DATA 24 4 DATA 31 BITS 0 7 ADDRESSED FROM CONTROLLER _ T BITS 8 15 ADDRESSED FROM CONTROLLER amp BITS 16 23 ADDRESSED FROM CONTROLLER BITS 24 31 ADDRESSED FROM CONTROLLER Figure 3 9 32 Bit Boards LEDs 3 16 SM 6700B 11 95 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS 3 5 FIELD MAI
8. US amp S 500 DC 2 4 3 11 CONFIGURE Misc Recall Time Out Parameters US amp S 500 Series DC Code Lines Operation Result 1 Enter CON DC CHAR CR on PC 1 PC should show AUTO RECALL OPTION Y N D N 2 Answer Y or N to auto recall 2 When valid auto recall option is entered PC option and press lt gt to enter should display next parameter The same occurs answer Type CR only to keep if CR is typed only without a new option current option Repeat this procedure answer Remaining parameters displayed on PC for all remaining parameters include CUTOUT TIME 0 DISABLED 30 300 SEC D 0 SEC COMMUNICATION FAILURE TIMEOUT 10 600 SEC 0 300 SEC When last value is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE DC LINE CONFIGURATION Y N D N 3 Answer Y CR or CR to 3 When answer is entered PC display should prompt When DTOOL prompt return to DTOOL gt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command SM 6700B 6 96 2 71 Section II ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC 2 4 3 12 CONFIGURE Slave Station Parameters 0585 500 Series DC Code Lines Operation Result 1 Enter CON DC STAT CR
9. 19 Press toggle switch SW1 as required to bring up AD on alpha numeric display 20 GENISYS address for Slave port 1 press SW2 once then press SW1 as required to select address 21 When desired Slave address is selected press SW2 to enter address 22 Press toggle switch SW1 as required to bring up SB on alpha numeric display 23 Slave port baud rate press pushbutton SW2 once then press SW1 as required to select baud rate 24 When desired baud rate is selected press SW2 to enter rate 25 Press toggle switch SW1 as required to bring up SN on alpha numeric display 17 18 19 20 21 22 23 11500 series dc indication stop is to be entered or changed continue with step 18 Otherwise go to step 19 Same displays as control stop see above apply to indication stop IF GENISYS Slave unit address is to be entered or changed continue with step 20 Otherwise go to step 22 step increments starting with 001 Address 1 and stopping at 255 Address 127 depending on the actual Slave unit configuration Alphanumeric display should go dark If baud rate on Slave port 1 is to be entered or changed continue with step 23 Otherwise go to step 25 Alpha numeric display will show the following baud rates 01 150 BPS 24 2400 BPS 03 300 BPS 48 4800 BPS 06 600 BPS 96 9600 BPS 12 1200 BPS 19 19200 BPS Alpha numeric display will advance in 1 Alphanumeric di
10. CY 50 duty cycle MT Master Carrier Test NO normal operation MK mark SP space CY 50 duty cycle SL Slave Select 1 2 3 4 5 6 AX 500 series DC Code 357 358 356 378 367 368 345 347 348 346 Addresses 578 567 568 678 457 458 456 478 467 468 235 237 238 236 234 257 258 256 278 267 268 245 248 248 246 CS 500 series DC code 10 gt even numbers gt 64 Control Stop IS 500 series DC code 10 gt even numbers gt 64 Indication Stop AD GENISYS Slave Addr 001 gt all numbers gt 255 SB GENISYS Slave Baud 01 150 03 300 06 600 12 1200 BPS Rate 24 2400 48 4800 96 9600 19 19 200 BPS SN GENISYS Slave Key 00 04 08 12 16 20 24 28 32 36 On Delay 40 44 48 52 52 56 60 SF GENISYS Slave Key 00 04 08 12 16 20 24 28 32 36 Off Delay 40 44 48 52 52 56 60 55 GENISYS Slave Stop 01 1 stop bit 02 2 stop bits Bits SP GENISYS Slave Parity NO none EV even OD odd SX GENISYS Slave CO constant KY keyed Carrier Option MN GENISYS Master Key 00 04 08 12 16 20 24 28 32 36 On Delay 40 44 48 52 52 56 60 MF GENISYS Master Key 00 04 08 12 16 20 24 28 32 36 Off Delay 40 44 48 52 52 56 60 SM 6700B 6 96 2 45 Section II ENHANCED CONTROLLER PCB N451441 9101 MS GENISYS Master Stop Bits MP GENISYS Master Pa
11. connector of these boards The output mode constant or pulsed of the 32 Bit Output boards is defined with jumpers Discrete LEDs on all boards allow monitoring of individual input or output lines and addressing of a board by the Enhanced Controller The 9601 Sinking Output PCB and 9801 Sourcing Output PCBs differ only in the common power configuration The 9601 board provides a negative sink path for external devices with a common while the 9801 board provides voltage to external devices with a negative common 3 12 Components and Basic Operation 3 1 2 1 32 Bit Input Board N451441 9701 Ref Figure 3 1 Each input B N to the 9701 board passes through a level detection circuit that only accepts signals of 6 5V dc or greater The usable input voltage range is 8 0 to 32 0V dc and is received on the board s A connector edge An input of the proper voltage actives an opto isolator 32 total which serves to electrically isolate any external voltage transients from PCB or system internal circuits At the same time the corresponding LED is lit 32 total displaying the presence of the input The first three groups of eight inputs requires the same common voltage on all inputs while different commons may be applied to each of the last group of eight inputs Ref Figure 3 6 Four 8 bit control gates enable the 32 total inputs on the board to be passed onto the cardfile data bus in 8 bit groups unde
12. 9402 9403 PCBs 12V line on from on board supply 11 9402 9403 5V power to Enhanced Controller Lights steadily when power switch is components turned on 12 All 12V line driver power 9401 PCB 12V line on from Enhanced Controller 9402 9403 PCBs 12V line on from on board suppl 4 6 SM 6700B 11 95 99d JOVIYILNI 3900 1096 Q3TTVISNI LON 1016 2771 GEN YSTIONLNOO 4 7 Section DC CODE LINE INTERFACE Installation and LED Displays 904X Series PCBs Figure 4 2 AYNSOTONA 0002 54 45 SASINAD m mmm mm M m 92 0 6 980980 N LINAS av 6 031 HITIOHLNOO QaoNVHN3 924 531435 X0 6 OL Ga AZL M3TIOHLNOO NO 330 OL INN HOLIMS 3309 SLNdNI od 3NI13309 OL M3TION LNOO S1Nd1NO TONLNOD SM 6700B 11 95 Section DC CODE LINE INTERFACE 4 4 FIELD MAINTENANCE Field maintenance of the GENISYS Series 2000 940X boards is limited to visual inspection of the boards for defects checking of LEDs and complete replacement of faulty boards No field repairs on a 940X series PCB should be attempted A faulty board should be removed from service and returned to US amp S for shop repair or replacement For service information call 1 800 652 7276 or write Union Switch amp Signal Inc The Service Shop 645 Ru
13. Cut cable Item 1 and common wire Item 4 to required length 2 44 pin connector end of cable strip and discard 3 1 4 inches of outer jacket On open end of cable strip and discard 19 inches of outer jacket 3 On both ends of cable identify spare wires using the applicable wiring diagram Fold back the spare wires bundle and tape to the body of the cable 4 Assemble cable connector using Item 6 and Items 8 through 13 Ref view C SM 6700B 11 95 3 9 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS 5 10 11 12 13 14 Line up end of cable jacket with end of tie wrap hole Ref view Using the wiring diagram place color coded active wires through proper holes in connector Bend wire along bracket for neat even spacing Ref view B This will leave approximately one inch protruding from the block for the end wires with longer lengths protruding from the center Make sure all wires lay flat against the bracket with no tangles Place cable tie Item 14 through holes in bracket and tighten cable tie Ref view A just enough to hold cable Cut all wires flush with the front of the block Pull wires out of the block and strip 1 8 inch of insulation Then crimp the wire in contact Item 7 with crimping tool Item 15 Insert contacts Item 7 in proper position in block referring to the applicable wiring diagram Pull test each wire Insert dummy contacts Item 7 in all unused positions o
14. to the A connector differs between the 5602 and 9101 boards When retrofitting an existing GENISYS or MICROLOK PLUS unit with the 9101 Controller the external cable connection must be rewired Refer to section 2 3 4 MICROLOK vital Interlocking Control System MICROLOK PLUS Vital Non Vital Control Package MICROTRAX Coded Track Circuit End of Siding Controller SM 6700B 6 96 2 1 Section II ENHANCED CONTROLLER PCB N451441 9101 62000606 5 saa 30VAH3LNI IS sa31 50115 39 vSS3N 1 vis 3s LHO d HOLO3NNOO OL LHO d 2 Nid 6 saat 8804 Viva VIE 35 wSN1d 4 O1OHOIIW 35 C qu Vds QS 5199 IN 393 9 3AV1S 8HOLO3NNOO OL sna viva 8809 AYNSOTONA 0002 531595 SASNIO sna uaav 5 HOLO3NNOO 2 8 OL liddv a viva uaidvav 15 81 49019 8 nddv 9 311v SH WAN ZHN v0 8 6 m OL 5 A WO3d3 31dvav 2011 3H OL LINOHO ATL SH 3 2 viva Haav WO _ 5 AS D LL SIHOLV1I HA dns SidNOo 4 LINN O d da AAILNOAXA SIN OL sn 8 viva sng 5654
15. 1 to make any additional configuration adjustments required 2 54 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS GRS K DC 2 4 2 4 Procedure for US amp S GENISYS GRS K Series Code Line Applications under development SM 6700B 6 96 2 55 Section II ENHANCED CONTROLLER PCB N451441 9101 MCS 1 2 4 2 5 Procedure for Harmon MCS 1 Code Line Application under development 2 56 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 WB amp S S2 2 4 2 6 Procedure for WB amp S S2 Code Line Application Under Development SM 6700B 6 96 2 57 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 4 3 Procedure Using Portable PC 2 4 3 1 Introduction The PC based field configuration procedure uses serial port on the front edge of the Enhanced Controller PCB This is a standard 9 pin IBM PC compatible port that uses RS 423 RS 232C signals Operating mode is asynchronous only Baud rates range from 150 BPS to 19 200 BPS To select the baud rate on the Enhanced Controller PCB use the switch LED field configuration procedure for the type of Executive software installed on the board refer to Section 2 5 2 Operational Displays The Enhanced Controller board software contains a program called DTOOL which is used for diagnostics as well as field configuration Two of 20 total DTOOL commands are used to select and execute field configuration data CONFIGURE and WRITE S
16. 2 99 Section II ENHANCED CONTROLLER PCB N451441 9101 1 2 X X X X 3 X X X X X 4 X X X X X 5 X X X X X 6 X X X X X TOTAL X X X X X TOTAL GOOD CONTROL CYCLES X where X is the total number of events that station 2 100 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS 2 6 4 5 GET Message and Error Counts GENISYS NOTE Use CLEAR REMOTE command subcommand to reset message and error counts to zero refer to section 2 6 4 10 Operation Result A Enter GET SER lt CR gt on PC A PC should show GOOD MESSAGES XXX GOOD MESSAGES FOR XXX RECEIVED XX THIS UNIT XX GOOD CONTROLS XXX FAILED CONTROL XXX RECEIVED XX CHECKBACKS XX GOOD COMMON CTL S XXX GOOD RECALLS XXX RECEIVED XX RECEIVED XX GOOD ACK MESSAGES XXX RECEIVED XX GOOD INDICATIONS XXX MESSAGE CRC ERRORS XXX SENT XX XX HARDWARE RECEIVE XXX ERRORS XX MESSAGE LENGTH XXX ILLEGAL MESSAGE XXX ERRORS XX HEADERS XX where X is the total number of events for that parameter SM 6700B 6 96 2 101 Section II ENHANCED CONTROLLER PCB N451441 9101 WB amp S S2 2 6 4 6 GET Message and Error Counts WB amp S 52 NOTE Use CLEAR REMOTE command subcommand to reset message and error counts to zero refer to section 2 6 4 10 Operation Result A Enter GET S2 SL STAT CR A PC should show PC GOOD MESSAGES XXX GOOD MESSAGES FOR XXX RECEIVED XX THIS UNIT XX GO
17. 5 5 1404 834 1545 3005 1555 54 5894 ANNT 1 5 YOLVINWA 91901 11140 3NO1V QN VIS TAN Vd 9 1 E 1IN9H19 1 201 1016 4311084 IN O9 1068 081 033 829 282 5 89d I S 88 1VIH3s 1016 177197 LNOO HN3 3 6012 3 gore 1878 FINGOW 39 V3H31NI 010 168192 39 Vdd3 AlddNS H3MOd T311VU Vd 0 56 46 3802 24 4311114 3 NO 15 T3NVd ONILNNOW 18 26 1VLIA NON GSASIN39 3909 6943 Su 631836 006 9991 3 1 3409 2 SINANOdNO9 0002 53835 SASINAD 10167 197 431104 LN 09 G39N VHN3 104 LN OO 262 5 HA YANIT TVIHIS 5894 SEMPUS 01 18 26 ANdans 501 901 AN LIA LIA J9 Ta11vuvd 010 16819 S 1 9 01 30V44ILNI 824 ON 1076 rV SPN 3009 39V3U3 1NI 13711 Vd SE 6 6 431114 3009 Figure 1 3 DC Code Line Interface SM 6700B 6 96 1 6 Section GENERAL INFORMATION 1 3 2 Components GENISYS Series 2000 component part numbers include Component US amp S Part No Enhanced Controller PCB N451441 9101 32 Bit Output PCBs N451441 9601 9801 32 Bit Input PCB N451441 9701 Code Line Interface PCB
18. 500 DC 2 4 2 3 Procedure for US amp S GENISYS 500 Series Code Line Applications Ref Table 2 5 List of Procedure Steps Function DisplayProcedure Steps GENISYS Slave port carrier test ST 1 4 GENISYS Master port carrier test MT 5 6 Select logical Slave DC or serial code SL 7 10 500 series DC code address AX 11 13 500 series DC code control stop 5 14 16 500 series DC code indication stop 15 17 18 GENISYS Slave unit address AD 19 21 GENISYS Slave port baud rate SB 22 24 GENISYS Slave port key on delay SN 25 27 GENISYS Slave port key off delay SF 28 29 GENISYS Slave port stop bits 55 30 32 GENISYS Slave port parity SP 33 35 GENISYS Slave carrier option SX 36 38 GENISYS Master port baud rate MB 39 41 GENISYS Master port key on delay MN 42 44 GENISYS Master port key off delay MF 45 46 GENISYS Master port stop bits MS 47 49 GENISYS Master port parity MP 50 52 GENISYS Master carrier option MX 53 55 Relay output PCB control delivery time DT 56 58 9 pin PC port baud rate DB 59 61 Load Application software default values LD 62 64 Write switch set or default values to memory WR 65 67 2 44 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB 451441 9101 GENISYS US amp S 500 DC Table 2 5 Quick Reference Guide On Board Switch Configuration Procedure for GENISYS and 500 Series DC Code Line Software ST Slave Carrier Test NO normal operation MK mark SP space
19. ALL APPLICATIONS GENISYS CARDFILE INSTALLATION EXAMPLES J2 J3 18 WJ SLOT J1 POWER SUPPLY ENHANCED CONTROLLER N45 1441 9101 OUTPUT OR INPUT PCBS ONLY 32 BIT AND OR 16 BIT SLOT WX POWER SUPPLY ENHANCED CONTROLLER N451441 9101 OUTPUT OR INPUT PC BS ONLY 32 AND OR 16 BIT ENHANCED CONTROLLER N451 441 9101 SLOT SLOT POWER SUPPLY ENHANCED CONTROLLER N451 441 9101 J2 J3 FJ 18 V UJU MJ OUTPUT AND INPUT PCBS 32 BIT AND OR 16 BIT J2 J3 J18 MAKE CERTAIN TO DENOTE EMPTY CARDFILE SLOTS IN APPLICATION LOGIC OUTPUT AND OR INPUT PCBS ONLY 32 BIT AND OR 16 BIT MICROLOK PLUS CARDFILE INSTALLATION Figure 3 4 Sample Cardfile Installations of 32 Bit Input and Output PCBs SM 6700B 11 95 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS 3 3 4 Connector Cable Assemblies Connector cable assemblies for the 32 Bit Input and Output boards are not available from US amp S as standard products However connector kits are available in US amp S kit part no N451170 1001 The construction and test procedure is as follows NOTE The following information is intended as a general guide for the design and assembly of the 32 bit I O interfac ing cables The rules set down should be followed in accordance with the overall project requirements proper eng
20. Controller PCB N451441 5602 2 1 4 2 Application The Application software carries the user defined logic for the particular system managed by the Enhanced Controller PCB Field configuration parameters such as baud rates station address etc may also be set up via this software Application software is contained in two 64K byte EPROMs The software may be developed by US amp S as a customer service or with the GENISYS Series 2000 Development System G2DS With the G2DS the user may design exercise debug and load the application logic into the EPROMs prior to installation on the board When upgrades to the G2DS compiler or simulator are implemented users are initially notified through a US amp S software Maintenance Notice G2DS software loading procedures hard and floppy disk are described in US amp S service manual SM 6701 Refer to service manual SM 6700A Genisys Series 2000 Application Logic Programming for application logic programming debugging and loading procedures 2 1 4 3 Field Configuration The Field Configuration software is used to set up local operating parameters for the particular unit that contains the Enhanced Controller Included in this software are baud rates key delays station address etc Field Configuration software is contained in an erasable EEPROM Programming may be performed by the following means A Board front edge toggle switches and alpha numeric displays B Portable PC plugged into the 9 pin p
21. Interface Adapter VIA ICs on this board interface parallel data lines to the microprocessor One VIA handles these functions 4 inputs DC code system 4 outputs DC code system 1 output Watchdog strobe 3 inputs Manual switches 2 inputs outputs EEPROM address and data lines When required by application Refer to Manual Switches and Jumpers below The other VIA interfaces to the system Control Indication bus for example to pass data between the microprocessor and the I O boards in a GENISYS cardfile Lines include 8 data bits input output 8 address bus control bits output SM 6700B 6 96 2 3 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS Serial Communications Controllers The Enhanced Controller is equipped with two 85C30 Serial Communications Controllers each with two serial data ports that interface serial communications with the microprocessor These ports serve but are not limited to the following uses Universal serial port ATCS GENISYS MCS 1 52 Slave port Asynchronous serial port GENISYS Master port Asynchronous serial port field set up and diagnostics Asynchronous serial port spare Refer to following listing Set Up Diagnostic Serial Port A 9 pin D type male plug on the front edge of the Enhanced Controller permits connection of a portable PC for field set up and diagnostics of the associated system Refer to sections 2 3 4 8 2 4 3 and 2 6 4 for us
22. Interface PCBs and 1 9 1 3 2 9 1 9 1 4 SYSTEM E 1 11 Il ENHANCED CONTROLLER N451441 9101 2 1 2 1 DESGRIBPTIGON nm ertt Pto edu taces 2 1 2 1 1 General Application nt inen DR RS 2 1 2 1 2 c tat tecti M i etu t ent 2 1 2 1 3 Communications Interfaces 2 5 2 1 3 1 Serial e A cea vee ett LL 2 5 2 1 3 2 m il Rte ed 2 5 2 1 4 SOflWal8 ce bu edidi 2 5 2 1 4 1 a 2 5 2 1 4 2 DEP 2 6 2 1 4 3 Fi ld Gonfigurati 2 6 22 SPECIFICATIONS 2 ttt enceintes 2 7 2 3 INSTALLATION e e e Ma ORBE 2 9 2 3 1 Shipment 2 9 2 3 2 Pre Installation ss 2 9 2 3 2 1 EPROM 2 9 2 3 2 2 JUMPEFS 2 Pr 2 9 2 3 3 Installation in Cardfile 2 11 2 3 4 Serial and Parallel Communications Inter
23. S s 7208 18 89d l Sl S S 068 L081SvN 99 15 55 1016 118 26 51 0002 S3lH3S SASINAD 1016 431104LN09 5804 0 I 431104 INO9 Q39N VHN3 HOLVIN NI 21901 gSASIN39 2 89 58 ANT 314308 v9 NO 15 19 INNON v Su ANIT 1VHu3 S 1v201 2068 10818 7 68 89415755 L08 IG 89415 8 8 HOS 0 SNOILVOINN 37180 INVI1dW09 SO LV Vd 10H LNO9 TVLIA NON wSfl1d 4010H9l 43 01 901 AN JA ANI 38 SOLV 901 LIA 7568 ANIT 1 1 38 NO HO 15 TANYd ONILNNOW H31 nd WO9 H3110HLN09 919 OL 1091044 15112 OL 5 mlO 1 5 70901044 59 LY SAONOHHIAS V TV 40079 45 01 143ANO9 1020 1044 INOO HIN 5076 rtl SYN dans 262 58 ANIT 1viu3s 109 1 26 81 TAN Vd V3U3INI 1143 863 4408 39uns 1068 2081 SYN 99 I S 5 5 262 584 ANT TVIH3S 88320 SNOILVOINNWWOD 37180 1 141102 521 Interface ions t 5 Figure 1 1 SM 6700B 6 96 1 4 Section GENERAL INFORMATION 2
24. Wiring with ATCS MCP Interface MICROLOK PLUS oerte iA 2 23 Serial Port Wiring with ATCS MCP Interface GENISYS Series 2000 Card Enclosure 2 24 SM 6700B 6 96 2 13 on Qo Co CO CO Co CO D gt S O 1 1 2 1 222 2 3 2 4 2 5 2 8 2 9 2 10 4 1 6 1 6 2 TABLE OF CONTENTS Serial Port Wiring with Serial Code Line Interface GENISYS 2 25 Serial Port Wiring with Serial Code Line Interface MIGROLOK PLUS Cardfile runden Leere te that nate cea 2 26 Serial Port Wiring with Serial Code Line Interface GENISYS Series 2000 Card EnClosure etate 2 27 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS Cardfile 2 28 Parallel and Serial Port Wiring with DC Code Line Interface MICROLOK PLUS Cardfile 2 29 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS Series 2000 Card Enclosure 2 30 Enhanced Controller Interface to Portable PC 2 31 Enhanced Controller Field Configuring Using Switches and LEDs 2 35 Basic Switch LED Field Configuration Procedure Flow Chart 2 36 DTOOL Comman
25. bit times 28 f GENISYS Slave port key off delay is to be entered or changed continue with step 29 Otherwise go to step 30 to key off delay 29 Same displays as Slave key on delay apply 30 IF GENISYS Slave port stop bits are to be entered or changed continue with step 31 Otherwise go to step 33 31 Alpha numeric display will show the following stop bits 01 1 stop bit 02 2 stop bits 33 f GENISYS Slave port parity is to be entered or changed continue with step 34 Otherwise go to step 36 34 display will show the following parity options NO No parity OD Odd parity EV Even parity 32 Alpha numeric display should go dark 35 display should go dark SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB 451441 9101 GENISYS US amp S 500 DC Operation Result 36 37 38 39 40 41 42 43 SW1 required to bring up SX alpha numeric display To set GENISYS Slave port carrier option press SW2 once then press SW1 as required to select option When desired carrier option is selected press SW2 to enter option Press toggle switch SW1 as required to bring up MB on alpha numeric display To set Master port baud rate press pushbutton SW2 once then press SW1 as required to select baud rate When desired baud rate is selected press SW2 to enter rate Press tog
26. for the specific system applications in this manual Other applications may utilize these pinouts SM 6700B 11 95 Section VI INTERFACE MODULE CARD ENCLOSURE ALL APPLICATIONS Move OL NN LLP HONO HL 9f OL S3r1dav z for gt L L er 00000000 0000 0000 S z N 2222 5558 gt 6 2 on 55455 37705 OL LON SM 6700B 11 95 Figure 6 1 Card Enclosure Back Panel Connector Arrangement 6 4
27. opto isolators are also used to execute the output mode selected with the mode select circuit In the constant mode all isolators are set high to pass data as soon as it appears on the 8 bit storage buffers In the strobe mode the isolators are set high only during the 0 5 second output pulse The 32 Bit Output boards use 32 solid state field effect transistors FETs to pass output energy to external circuits relay contacts are not used On the 9801 Sourcing board B and N lines are configured so that the board routes battery positive to external device with a negative common On the 9601 Sinking board B and N lines are configured to provide a negative path for external devices with a positive common Individual LEDs are provided to display the on state of each output A bus address decoding circuit on the 9601 and 9801 boards receives two external inputs Program bits and address bits The 4 bit program input is read on the cardfile slot B connector and defines the cardfile location of the particular output board The 4 bit address input is generated by the Enhanced Controller prior to generating outputs from a specific board When the Program bit and address bit agree output bits on the cardfile data bus are accepted for temporary storage and delivery When these bits are not in agreement output bits are not accepted for delivery to external circuits Four additional LEDs report when individual 8 bit groups of output data are
28. original GENISYS controller Executive program obtains its configuration from parameters programmed in the application EPROM and from discrete configuration switches on the Enhanced Controller board Configuration parameters not set in the application program which are alternately assigned to switches may be set by changing the on board configuration switches Configuration parameters explicitly set in the Application program may only be changed by changing the Application program The resulting composite of configuration parameters Application program on board switch and DTOOL defined is stored in non volatile memory serial from which it is reloaded each time the controller PCB is reset When Executive and Application PROMs are first installed on a new Enhanced Controller board and the board is powered up A Checksums of the Application and Executive PROM sets are compared to checksums stored in the Enhanced Controller s non volatile configuration memory 2 32 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS If the checksums do not match those in configuration memory or if the memory is invalid the unit configuration is rebuilt Values to be stored in the rebuilt configuration memory are obtained as follows 1 First from values placed in the Application program by the user 2 Second from Application program standard default values placed by GENISYS Series 2000 compiler wher
29. relative humidity non condensing SM 6700B 11 95 Section DC CODE LINE INTERFACE 4 3 INSTALLATION AND POWER UP 4 3 4 Shipment Inspection Prior to installation the 940X series PCB should be inspected for possible damage during shipping Check for loose or missing components broken solder leads breaks in tracks fractures in the board material etc Damaged boards should be returned to US amp S for repair or replacement For service information call 1 800 652 7276 or write Union Switch amp Signal Inc The Service Shop 645 Russell St Batesburg SC 29006 4 3 2 Pre Installation Adjustments Prior to installing the 940X PCB make certain toggle switch SW is in the OFF position to right as viewed in the GENISYS Series 2000 Card Enclosure No other adjustments are required prior to installation 4 3 3 Installation In Card Enclosure Ref Figure 4 2 The 940X series PCB is installed in the upper slot of the GENISYS Series 2000 Card Enclosure with the component side facing up Make certain unit operating power is tuned off while installing the 940X Series PCB otherwise component damage and or unreliable operation may result SM 6700B 11 95 4 5 Section DC CODE LINE INTERFACE 4 3 4 Board Power Up and LED Displays see Figure 4 2 With power to the GENISYS Series 2000 Card Enclosure turned on flip toggle switch SW1 to the right Table 4 1 below lists complete LED displays Refer to section 2 5 2 for LED power
30. supplied by the Enhanced Controller board SM 6700B 11 95 3 3 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS LE vc 104100 66 9 SLI8 LAdLNO 91 8 SLI8 LAdLNO 1 0 8518 LAdLNO TVNMSH3 LX3 OL SYOLVIOSI 3491 anos 0140 pud SYOLVIOSI ALVLS GMOS Oldo SYOLVIOSI ALVLS ANOS 0140 5 SHOLV1OSI 3lVlS GMOS OLdO qas ind LNVLSNOO ev 5 ASVYOLS 188 6 WOY4 39 418 LNAWNOISSV 1016 188 119 zn sna Jaaooaa 3 LV 5 ASVYOLS 188 Zn 5 VLVd Ov SSaqudav ASVYOLS 188 sns viva 1198 H3TIONH LNOO Figure 3 2 32 Bit Output PCBs Basic Block Diagram SM 6700B 11 95 3 4 3 2 SPECIFICATIONS US amp S Part Nos Board Size Installation Connections Input Board Voltage Input Board Current Output Boards Voltage Output Boards Current Output Boards Strobe Time Output Boards Configuration User Controls User Displays Board Environmental Limits SM 6700B 11 95 Section 32 BIT INPUT OUTPUT PCB N451441 9601 32 Bit Sinking Output PCB N451441 9701 32 Bit Input PCB N451441 9801 32 Bit Sourcing Output PCB Standard GENISYS MICROLOK size GENISYSS GENISYS Series cardfile slots J3 through J18 MICROLOK PLUS cardfile non
31. up and running displays on the Enhanced Controller Table 4 1 940X Series PCBs LED Displays LED Used on PCB Description Display No N451441 1 9401 9402 Output 1 from Enhanced Controller Lights momentarily when line shunt to code line line shunt relay is engerized 2 9041 9402 Output 2 from Enhanced Controller Lights momentarily when line control to code line indication relay is engerized 3 9041 9402 Output 3 from Enhanced Controller Lights momentarily when line control to code line indication relay is engerized 4 9041 9402 Output 3 from Enhanced Controller Lights momentarily when line control to code line indication relay is engerized 5 1 9041 9402 Input 1 from code line to Enhanced Lights when normal line polarity is Controller line shunted received 6 9041 9402 Input 2 from code line to Enhanced Lights when reverse line polarity is Controller control received 7 1 9041 9402 Input 3 from code line to Enhanced Not used 0545 500 series and Controller control GRS K series applications 8 9041 9402 Input 4 from code line to Enhanced Not used in US amp S 500 series and Controller control GRS K series applications 9 9401 9402 On board 5V power Lights steadily when power switch is turned 10 All 12V line driver power 9401 PCB 12V line on from Enhanced Controller
32. vital section slots 44 way PCB edge connector through cardfile backplane slots 44 way PCB edge connector B to cardfile backplane plug on motherboard Detection threshold 6 5V dc min 0 3V dc Range 8 0 to 32 0V dc 4 mA 0 32 0V dc Range 8 0 to 32 0V dc 750 mA resistive 0 5 second N451441 9601 N for external device N451441 9801 for external device N Output boards Mode select jumper Input board None 32 discrete LEDs Monitor individual I O lines all boards 4 discrete LEDs Monitor 8 bit byte addressing from Enhanced Controller 400C to 709 9590 relative humidity non condensing Section 32 INPUT OUTPUT PCB ALL APPLICATIONS 3 3 INSTALLATION 3 3 1 Shipment Inspection Prior to installation the 32 Bit Input or Output board should be inspected for possible damage during shipping Check for loose or missing components broken solder leads breaks in tracks fractures in the board material etc Damaged boards should be returned to US amp S for repair or replacement For service information call 1 800 652 7276 or write Union Switch amp Signal Inc The Service Shop 645 Russell St Batesburg SC 29006 3 3 2 Pre Installation Adjustments Ref Figure 3 3 The 32 Bit Output boards incorporate a jumper for selecting constant or pulsed delivery of outputs Set jumper JP1 as follows position for constant delivery PUL position for pulsed delivery No
33. with the 32 Bit Input or Output board perform the following checks A B Make certain the board is fully inserted in the GENISYS or MICROLOK PLUS cardfile Make certain cardfile power connections are secure Check board LEDs Ref Figure 3 9 If one data input or output LED does not light a problem with the associated input or output circuit is indicated Group failures of LEDs suggest a problem with the LEDs board addressing LED does not light a problem with the cardfile bus or Enhanced Controller PCB is suggested Problems with input and output boards can also result from improper application logic programming Check the application logic for proper assignments of boards to cardfile slots If the above checks are OK make certain problems in related circuits and equipment are not causing apparent problems with the 32 Bit Input or Output boards For example if the Enhanced Controller PCB is failing to send controls to local circuits this will appear on the addressed Output board SM 6700B 11 95 Section DC CODE LINE INTERFACE SECTION IV CODE LINE INTERFACE PCB N451441 9401 CODE LINE INTERFACE POWER SUPPLY PCB N451441 9402 POWER SUPPLY PCB N451441 9403 4 1 DESCRIPTION 4 1 1 General Applications The 940 series of PCBs serve several purposes in GENISYS Series 2000 applications including A Code Line Interface PCB 9401 Code line interface for Enhanced Controller board installed in GE
34. written When N is selected parameters are not written When either option is selected the display should return to WR 37 Press SW1 37 Nodisplay end of procedure SM 6700B 6 96 2 111 This is intentionally blank Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS SECTION Ill 32 BIT INPUT PCB N451441 9701 32 BIT OUTPUT PCB N451441 9601 32 BIT OUTPUT PCB N451441 9801 3 1 DESCRIPTION 3 1 1 General Applications The GENISYS Series 2000 32 Bit Input and Output PCBs are used in applications where local parallel data lines are interfaced to the system These boards serve the same purpose as the original GENISYS 16 bit relay output and opto input boards but have twice the parallel data capacity as the earlier boards to reduce system hardware requirements The 32 bit boards are designed for installation in the standard GENISYS GENISYS Series 2000 cardfile or the MICROLOK PLUS and may be mixed with the 16 bit boards However the 32 bit boards are only compatible with the GENISYS Series 2000 Enhanced Controller PCB N451441 9101 They are not compatible with the earlier N451441 5602 Controller PCB All boards are compatible with the standard GENISYS DC DC and AC DC Power Supply Converter boards External connections to the 32 bit boards are made on a 44 way PCB edge connector that projects through backplane slots in the cardfile Cardfile internal bus signals are interfaced on the B
35. 1 1 1 1 1 1 1 2MF 16 4 1 1 1 1 1 1 POUT2 24 De HOUSE 2MF 4MF BATTERY 9 5 36 0 VOLTS CODE LINE FILTER MASTER PORT 18 MTXD 2 e wi MCOM MRTS VE A MICROLOK PLUS INTRA CARDFILE CABLE E RTS k siccom 20 20 29k 18k 215 DB25M MICROLOK PLUS CARDFILE CODE SYSTEM PORT Figure 2 14 Parallel and Serial Port Wiring with DC Code Line Interface MICROLOK PLUS Cardfile SM 67008 6 96 2 29 Section II ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC GRS K DC GENISYS SERIES 2000 CARD ENCLOSURE INTERFACE MODULE 2MF 4MF CODE LINE FILTER INTERFACE CABLE INTERFACE CABLE MASTER PORT ee hi RXD MOD edu lit lee nee TXD co L Ee SIG COM MRTS oe Ie MDCD Seen oso Cm NES RTS RX COM SERIALPORTJ3 J LLLI __ DSR SURGE SERIAL INTERFACE PCB 451807 8901 MICROLOK CODE SYSTEM PORT DB37M Figure 2 15 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS Series 2000 Card Enclosure 2 30 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 3 4 5 Serial Interface to Portable PC The PC serial port is a standard 9 pin I
36. 400 S39lA3d Hole 519 61 640044 LIN9H19 OYIN 90QH21VM ZH OL oud 01089 HOLIMS 319901 2 2 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS The Enhanced Controller PCB operates from regulated 5 12 and 12V dc sources supplied through the B connector Input power is obtained from these sources GENISYS cardfile Power Supply Converter PCB MICROLOK PLUS cardfile Power supply drawer GENISYS Series 2000 Card Enclosure Supply PCB or Code Line Interface Power Supply PCB Principal components of the Enhanced Controller PCB include Microprocessor The Enhanced Controller PCB is managed by a 16 bit Motorola microprocessor MC68010 This chip is used to provide enhanced performance and extended directly accessible memory address space not available with the 5602 board The MC68010 is driven by a 10 MHz clock signal EPROMs and EEPROM Two erasable programmable read only memory EPROM ICs contain the system Executive software while two additional EPROMs contain the user defined application software Each of these EPROM sets has a capacity of 128K bytes Field configurable data is stored in a separate electrically erasable serial PROM EEPROM RAMs Two 32K random access memory RAM ICs are installed on the Enhanced Controller for storage of variable data These ICs have a capacity of 64KB x 8 bit bytes Parallel I O VIAs Two 6522 Versatile
37. 5 302 01 H3TIOHLNOO 1 SNLVLS AS NO 2 Aldd NS SLNANOdNOO 4 OL AG AYNSOTONA auv9 VIA 11 66 HOLIMS 1VNMH31X3 319901 940 Series PCBs Basic Block Diagram Figure 4 1 SM 6700B 11 95 4 2 Section DC CODE LINE INTERFACE In the code line interface circuitry three dual form mercury wetted relays generate control outputs for the dc code line while one dual form A relay shunts the code line These relays are driven by a line driver IC via inputs from the Enhanced Controller PCB Four opto isolators interface relay driver inputs to the code line interface from the Enhanced Controller PCB Inputs from the DC code line are interfaced through four additional opto isolators In turn these inputs are delivered to the Enhanced Controller via a line driver IC operating from 12V power Both sets of opto isolators electrically isolate input and output lines from internal circuits to prevent transient voltage damage LEDs tied to each input and output line four input 4 output LEDs report status of code line controls and indications Regulated 5V power for the code line circuitry is obtained from a power converter regulator chip this converter is not field adjustable The state of the on board 5V power is reported with a separate LED The independent power supply circuit on the 9402 and 9403 board
38. 6 Display should show 00 Display should repeat 00 01 02 03 04 05 06 07 08 09 Display should show another pair of hexidecimal digits Display should repeat a sequence of 11 new hexidecimal digits related to the previous digits selected Display should show another pair of hexidecimal digits 2 39 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP Operation Result 15 Repeat steps 13 and 14 to build complete 15 Each time SW2 is pressed display should 16 20 21 ATCS MCP address Continue with step 13 when the complete address is developed NOTE If a wrong pair of ATCS MCP address digits are selected with SW2 the complete address must be rebuilt starting with step 9 Press toggle switch SW1 as required to 16 bring up AD on alpha numeric display Press pushbutton SW2 17 Press SW1 to cycle through the WIU link 18 address numbers Press SW2 when desired WIU link address 19 is selected Press toggle switch SW1 as required to 20 bring up MB on alpha numeric display To set Master port baud rate press 21 pushbutton SW2 once then press SW1 as required to select baud rate When desired baud rate is selected press 22 SW2 to enter rate Press toggle switch SW1 as required to 23 bring up MN on alpha numeric display show another pair of hexidecimal digits Each time SW1 is toggled the display should repeat anothe
39. 6 58 068 708 19 1068 4081 1068 20814 482418 55 110 1 09 504 XVH LOYOIN WALSAS 1081 09 9 NIH90 143 1H 99 WALSAS 3909 8 1016 1771 4911041405 8 8 38 Sand YOLVINWA 91907 i ao 18 26 1 SASINAD 2010 1681 3418010 NA 39V3H3 LNI 67 INOO HNH 06 3805 d3MOd SLIN9419 1V901 3iquvo 3NO1V GNVLS TANVd ONILNNOW 26 58 35 1 6 GNVLS TANVd 89415 5 5 89dls s s 9 1 5 S1N3NOdW OO 0002 31435 SASINAD 1068 7408 ddd 15 5 5 1016 17199 H3TIOHLNOO Q39NVHN3 104 LN OO 1VLIA w SN1d HO 1080 8894 18 06 262 58 TVIHIS 1V9 01 9 11 NO 3NO1V QN VIS 13NYd 68 108 99 5 85 25 888 M 1 98 481 39 3009 1 5 Figure 1 2 Serial Code Line Interface 1 5 SM 6700B 6 96 Section GENERAL INFORMATION 1545 10H LNOO ONIH90143 3401089IN 431104 LNO9 03 amp XVH LOYIN 1068 7408 824 18
40. 8 Amp 42840 3 B Spacer 451393 0202 9 Strain Relief Bracket M451187 6601 10 Spring Latcn 1680190 001 51 1 1 1 Steel Pan Head Screw 4 40 7 87 1507297 0114 gt 12 Lock Wasner 4 Tin Plated Steel 1047765 13 Hex Nut 4 40 Tin Plated Steel J480006 14 Cable Tie 5 5 87 1703387 15 Crimp Tool for Contact Item 7 Above 1397150 90017 3 16 Extraction for Contact Item 7 Above 1397149 AMP 465195 1 These items avaiable in xit 0585 part 451770 1001 Figure 3 5 Typical 32 Connector Cable Mechanical Assembly SM 6700B 11 95 3 11 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS 3 3 5 Basic Application Circuits Figures 3 6 3 7 and 3 8 show basic applications of the 32 Bit Input and Output boards to external circuits Key on board interfacing driving components are included for reference Note the battery common differences between the 9601 Sinking and 9801 Sourcing output PCBs Consult detailed application circuit diagrams for variations and additional details in these circuits 3 4 LED INDICATIONS The 32 Bit Input and Output PCBs are each equipped with 32 discrete LEDs for monitoring individual input or output lines When a given line is energized the corresponding LED lights for the duration of the data bit time All 32 bit boards are also equipped with 4 discrete LEDs for monitoring 8 bit data byte a
41. AND is intended for factory test only Improper use of this command could result in unreliable or failed operation of the enhanced controller board NOTE The EXAMINE command is intended for factory use only 2 106 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 OLD S2 ON BOARD SWITCH PROCEDURE Function DisplayProcedure Steps Address for Slave port 1 1 1 3 Slave port baud rate SB 4 6 Slave port key on delay SN 7 9 Slave port key off delay SF 10 11 Master port baud rate MB 12 13 Master port key on delay MN 14 15 Master port key off delay MF 16 17 Master port stop bits ST 18 20 Master port parity PA 21 23 Master port carrier option CX 24 26 Relay output PCB control delivery time DT 27 29 9 pin PC port baud rate DB 30 32 Load no load default parameters from Application software LD 33 34 Write no write parameter values to EEPROM WR 35 36 Operation Result 1 Press toggle switch SW1 as required to 1 IfS2address for Slave port 1 is to be bring up A1 on alpha numeric display To set S2 address for Slave port 1 press SW2 once then press SW1 as required to select address If desired address is passed continue pressing SW1 to recycle display When desired Slave address is selected press SW2 to enter address Press toggle switch SW1 as required to bring up SB on alpha numeric display To set Slave port baud rate press pushbutton SW2 once then press SW1 as required to select baud rate I
42. BM compatible interface that uses RS 423 RS 232C signals Operating mode is asynchronous only Baud rates range from 150 BPS to 19 200 BPS default 2400 BPS To select the baud rate on the Enhanced Controller PCB use the switch LED field configuration procedure for the type of Executive software installed on the board refer to section 2 5 2 Table 2 3 lists pinouts Figure 2 16 shows wiring options Table 2 3 Enhanced Controller PCB 9 Pin Port Pinout Listing Pin No Description DCD Data Carrier Detect Received Data XD Transmitted Data Data Terminal Ready Signal Common NC No connection RTS Request to Send NC No connection NC No connection J O O1 ENHANCED LAPTOP PC CONTROLLER PCB 9 CONNECTOR 9 PIN PC PORT 5 5 GND gt ENHANCED CONTROLLER PCB LAPTOP PC 25 PIN CONNECTOR 9 PIN PC PORT Figure 2 16 Enhanced Controller Interface to Portable PC SM 6700B 6 96 2 31 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 4 FIELD CONFIGURATION PROGRAMMING 2 4 4 Introduction This section describes how to select various field configuration values unique to each Enhanced Controller installation using the board s front edge switches and alpha numeric display or a PC plugged into the front edge 9 pin port Field configuration values may also be defined in the Appli
43. CB CONN SLOT J2 1 CONTROLLER PCB MASTER GENIsys 44 W AY CONN 25 M SLOT 0 CONN CON TROLL ER CODE SYS PO RT PCB 44 WAY PCB CONN 25 PIN M SLOT O CONN CONTROLLER CODE SYS PORT PCB SLAVE MASTER MICROL OK PLUS RS 232 SLAVE 1 GENISYS CARDFILE WITH BUILT IN 4 SURGE PCB PANEL 2 SURGE SUPPR SERIAL INT ERFACE 5 PCB 45180 7 8901 3 GENISYS CARDFLE WITHOUT BUILT 6 IN SUR GE PANEL RS 232 TO CODE LINE PORT MICROL OK MICROTRAX Eos EXTERNALLY INTER FACED RS4 23 UNITS MOD EM RS 2 32 SERIAL LINE CARRIER RS 232 TO SERIAL LINE CARRIER SERIAL LINE CARRIER CODE LINE PORT MICROLOK MICRO TRAX Eos MODEM MIC ROLOK CPU CARDFILE 37 PIN F C ONNECTOR AT CODE SYSTEM PCB RS 232 TO SERIAL LINE 1 1 1 1 1 1 1 1 1 1 I I I I I I I I I I I I I I I I I I I I I I I CARRIER 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I I MICROTRAX EN D OF SIDING CARDFILE 25 PIN C ONNECTOR CODE SYSTEMPORT RS 232 TO SERIAL LINE CARRIER 0 MOD EM RS 232 TO SERIAL LINE CARRIER CODE LINE PORT 4 MICRO Lok MICRO TRAX EOS GENISYS 2000 SURGE PCB 7 GENIS YS 2000 CARD ENCLOSURE MOUNTIN G PANELN 45189 2 1401 MICROLOK PLUS CARDFILE WITH BUILT IN SU RGE PC B PANEL MIC
44. COM lt TXD RXD MICROLO K PLUS CARDFILE CODE SYSTEM PORT Figure 2 8 Serial Port Wiring with ATCS MCP Interface MICROLOK PLUS Cardfile SM 6700B 6 96 2 23 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP SURGE SUPPR GENISYS SERIES 2000 SERIAL INTERFACE CARD ENCLOSURE PCB N451807 8902 INTERFACE CABLE INTERFACE CABLE PORT J4 TO ENHANCED Y CONTROLLER PCB MCP 53116 14 1552 S1RXD s1RXp 16 RXD A S1RXC EU J___RXDB sirxc 18 D TXDA siTXD 2 E TXDB S1COM 7 G 1 S RxcB 12V x 12 COM SLAVE PORT MASTER PORT DB25F DB25M DB25F DB37M MTXD 2 14_ RXD MRXD 3 gt 16 Z gt 2 SIG 4 MRTS 2 32525000 8 13__ RTS 18__ RX COM GENISYS SERIES 2000 30 CARD ENCLOSURE SU __ CTS 7 43 DSR NHA NCED CONTROLLER PCB SURGE SUFPR SERIAL INTERFACE MICROLOK PCB N451807 8901 Y CODE SYSTEM INTERFACE CABLE PORT WIRES OPTIONAL Figure 2 9 Serial Port Wiring with ATCS MCP Interface GENISYS Series 2000 Card Enclosure 2 24 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS MCS 1 WB amp S 52 SURGE SUPPR SERIAL INTERFACE SONTROLLERECE PCB N451807 8901 ALL INTERFACES INTERFACE CABLE INTERFACE CABLE CARDFILE k SEL SLOT J2 SERIAL LINE CARRI
45. CS and serial code line applications and is housed in the Card Enclosure along with the Enhanced Controller to provide regulated operating power to the Controller Ref Figures 1 1 and 1 2 The application of 9403 board covered in this manual consists of the field stand alone interface to a MICROLOK or MICROTRAX End of Siding system Refer to section IV Code Line Interface PCB N451441 9401 Code Line Interface Power Supply PCB 9042 Power Supply PCB N451441 9403 for a detailed description of this board 1 3 2 7 Card Enclosure N451891 0102 The GENISYS Series 2000 Card Enclosure is provided to house the DC Code Line Interface PCB 9401 and for certain applications the Enhanced Controller PCB The most common application of the enclosure is connection of a GENISYS or MICROLOK PLUS unit to a DC code line In this application the enclosure houses only the DC Code Line Interface PCB while the Enhanced Controller PCB is housed in the GENISYS or MICROLOK PLUS cardfile When the application requires an interface between a MICROLOK or MICROTRAX End of Siding System the card enclosure also contains the Enhanced Controller PCB In this configuration the enclosure also contains the alternate Code Line Interface Power Supply PCB which includes a logic 1 8 SM 6700B 6 96 Section GENERAL INFORMATION level power supply for the Enhanced Controller This configuration is used when the external unit to which the Enhanced C
46. D message G If no value is entered carriage return CR response only the current parameter value remains unchanged H If no value or carriage return is entered the program automatically times out after 60 seconds and leaves all parameters in the selected configuration group unchanged 2 58 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 1404 lHOd ONIWIL lHOd GNVWINOO 000 9 46 OL 48438 4 NOILVIS JIAN 1304 YALSVN NOILVLS 3 IAN 1 4 N3ISVIN NOILWLS 31AN 1304 YSLSVN 59119143 19 NOILVLS JIAN 1304 Y3LSYN BOILSIH310 VHVHO GONVININOO _ AAVIS ZS 3AV1S 1999 AAVIS 3AV1S SOLV 9 Figure 2 19 DTOOL Commands Typically Used for Field Configuration Programming 2 59 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 60 J L The program does not allow the user to skip over a given parameter all parameters in a given set must be run through To bypass a parameter that is not to be changed press the carriage return lt CR gt key After all prompts have been answered the current product configuration is updated by answering yes Y to a final configuration prompt A no N answer leaves the configuration unchanged The DTOOL HELP command describes actions and options available in the CON
47. E 3 INDICATION BYTES 1 12 D 3 SERIAL SLAVE 4 ADDRESS 1 255 D 0 MCS SLAVE 4 CONTROL BYTES 0 9 D 3 MCS SLAVE 4 INDICATION BYTES 1 12 D 3 SERIAL SLAVE 5 ADDRESS 1 255 D 0 MCS SLAVE 5 CONTROL BYTES 0 9 D 3 MCS SLAVE 5 INDICATION BYTES 1 12 D 3 SERIAL SLAVE 6 ADDRESS 1 255 D 0 MCS SLAVE 6 CONTROL BYTES 0 9 D 3 MCS SLAVE 6 INDICATION BYTES 1 12 D 3 When last address in sequence is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE SERIAL SLAVE STATION CONFIGURATION D N SM 6700B 6 96 2 67 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS Operation Result 3 Answer Y lt CR gt or N lt CR gt to 3 When answer is entered PC display should prompt When DTOOL prompt return to DTOOL gt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command 2 68 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 MCS 1 2 4 3 9 CONFIGURE Harmon MCS 1 Application under development SM 6700B 6 96 2 69 Section II ENHANCED CONTROLLER PCB N451441 9101 MCS 1 2 4 3 10 CONFIGURE Harmon MCS 1 Application under development 2 70 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101
48. E SUPPRESOR SURGE SUPPRESOR SURGE SUPPRESOR SERIAL INTERFACE PCB SERIAL INTERFACE PCB SERIAL INTERFACE PCB N451807 8901 OR 8902 N451807 8901 OR 8902 N451807 8901 OR 8902 SERIAL CABLE SERIAL CABLE TO ENHANCED TO EXTERNAL CONTROLLER DEVICE E G PCB MODEM DB25M CONNECTOR DB25F CONNECTOR Figure 5 1 Surge Suppressor Serial Interface PCBs 5 2 SM 6700B 11 95 Section VI INTERFACE MODULE CARD ENCLOSURE ALL APPLICATIONS SECTION VI INTERFACE MODULE CARD ENCLOSURE N451891 0102 The GENISYS Series 2000 Card Enclosure is provided to house the DC Code Line Interface PCB 9401 and for certain applications the Enhanced Controller PCB The most common application of the enclosure is connection of a GENISYS or MICROLOK PLUS unit to a DC code line In this application the enclosure houses only the DC Code Line Interface PCB while the Enhanced Controller is housed in the GENISYS or MICROLOK PLUS cardfile When the application requires an interface between a MICROLOK or MICROTRAX End of Siding System the card enclosure also contains the Enhanced Controller PCB In this configuration the enclosure also contains the alternate Code Line Interface Power Supply PCB which includes a logic level power supply for the Enhanced Controller This configuration is used when the external unit to which the Enhanced Controller is connected is not capable of powering the controller Because of th
49. ER EI _ SHIELD MODEM L2 DATA TO MODEM 1 DATA FROM MODEM 51 KEY ON 1060 K SIGNAL COMMON 9 1060 2 MODEM CARR DET 1 4 SIRTS 4 POWER TO MODEM 2 D sioTR 2 POWER TO MODEM 2 12 MODEM DISABLE 3 12V 1 HARMON MCS 1 AND WB amp S 52 ONLY 2 REQUIRED ONLY IF MODEM IS POWERED BY GENISYS SERIES 2000 3 WB amp S S2 ONLY INTERFACE CABLE XY POWER FOR 1 MODEM IF REQ D 2 MRXD 21 MATS 5 MDCD Y TYPICAL MASTER PORT CONNECTION GENIS YS INTERFACE CABLE CARDFILE ONLY INTERFAC CODE SYS TEM RFACE CABLE ESYS Figure 2 10 Serial Port Wiring with Serial Code Line Interface GENISYS Cardfile SM 6700B 6 96 2 25 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS MCS 1 WB amp S S2 SURGE SUPPR SERIAL INTERFACE ENHANCED PCB 451 807 8901 CONTROLLER PCB INTERFACE CABLE MICROLOK PLUS CARD FILE SLOT 0 INTERFACE CABLE SERIAL LINE CA RRIER S1TXD MODEM S1RXD DATA TO MODEM S1RXD CN DATA FROM MODEM S1COM 1 __ 9 SIGNAL COMMON S1DCD MODEM CARR DET 1 S RIS 222 POWER MODEM 2 S1 DTR 220 POWER TO MODEM 2 MODEM DISABLE 3 12V mem 1 HARMON MCS 1 AND WB amp S 52 ONLY SLAVE PORT 2 REQUIRED ONLY MODEM IS POWERED BY GENIS YS SERIES 2000 3 WB amp S S2ONLY MASTER POR
50. ER PCB N451441 9101 RXC Receive Clock DTR Data Terminal Ready SM 6700B 6 96 Input Output Slave Spare Slave Master Spare Clock signal provided by source of received data to which received data is synchronized Received data expected to be valid on nega tive going transition of received clock Received data also expected to be in transi tion on positive going transition of re ceived clock RXC only used when receiving serial data in synchronous mode Slave Asserted to enable the connected data modem When not asserted modem transmit oscillator is disabled DTR only used by WB amp S 52 Executive software Master Spare Not used 2 19 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 3 4 4 Detailed Serial Link Diagrams The following tabulation summarizes detailed serial link diagrams in this section Fig No Page Description Comments No 2 7 2 20 Serial Port Wiring with ATCS MCP Interface GENISYS Cardfile Enhanced Controller Slave port interface to MCP Master port interfaces to modem or external US amp S interlocking controller 2 8 2 21 Serial Port Wiring with ATCS MCP Interface MICROLOK PLUS Enhanced Controller Slave port interface to MCP Master port interfaces to modem or to MICROLOK PLUS code system port on same cardfile Vital section of MICROLOK PLUS cardfile functions as interlocking contr
51. FIGURE command The HELP command can be consulted at any time during the configuration process It is not an isolated command that must be entered and exited separate from the operational commands To use the HELP command type in this word before the command subcommand in question Example HELP CONFIGURE SERIAL_SLAVE MASTER_PORT The DTOOL program accepts shortened command terms in lower or upper case letters Such a command term must be distinguishable from other commands and must not have out of sequence letters Example from item K above HE CON SER MAS Refer to section 2 6 4 Troubleshooting with Portable PC for DTOOL commands typically used for diagnostics SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB 451441 9101 ALL APPLICATIONS 2 4 3 3 Initial Set Up and Program Close Out Operation Result With PC turned off plug cable into 9 pin i port on front edge of Enhanced Controller Board On the board set the baud rate for the PC 2 link using the front switches LEDs Refer to section 2 4 2 for procedure Default is 2400 BPS and normally need not be changed Set PC to matching baud rate if a rate other 3 than 2400 BPS has been selected Press carriage return lt CR gt on PC prompt string Type DTOOL at DOS prompt 4 The PC should display the current DOS 5 The PC should show the version number of the DTOOL software a HELP instruction and the status of the co
52. GURE Slave Serial Port Parameters WB amp S 52 2 78 CONFIGURE Slave Serial Station Parameters WB amp S 52 2 79 CONFIGURE Master Serial Port Parameters ATCS GENISYS 0585 200 WB amp S Susan ra RH bees bates 2 80 CONFIGURE Code Unit Local I O Parameters ATCS GENISYS 0545 500 Series WB amp S S2 2 83 SM 6700B 6 96 TABLE OF CONTENTS 2 4 3 21 WRITE Parameter Values Options Into Enhanced Controller 2 84 2 5 LED INDICATIONS 2 85 2 5 1 Power Up Reset 2 85 2 5 2 Operational Displays ss 2 87 2 6 FIELD MAINTENANCE u y rator Pr eame 2 88 2 6 1 E 2 88 2 6 2 Inspection and Field 7 ss 2 89 2 6 3 Initial TroubleshootiNg 2 89 2 6 3 1 Preliminary Checks a ex Pla isa 2 89 2 6 3 2 LED Fault Indications siae 2 90 2 6 4 Troubleshooting with Portable PG acier pte tnra repose ta een te toot eR 2 93 2 6 4 1 ONS PED TM 2 93 2 6 4 2 Misc Communications and Pr
53. I ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC 2 4 3 13 CONFIGURE Timing Parameters US amp S 500 Series DC Code Lines Operation he Result 1 Enter CON DC lt CR gt PC 1 should show INDICATION START PULSE 130 230 MS D 180 _ 2 Type in indication start pulse 2 When valid indication start pulse value is value and press CR to enter entered PC should display next parameter value Type lt CR gt only to keep The same occurs if lt CR gt is typed only without current value Repeat this procedure a new option answer Remaining parameters for all remaining timing functions displayed the PC include displayed on PC INDICATION ODD SHORT 60 130 MS D 84 MS INDICATION EVEN SHORT 60 130 MS D 103 MS INDICATION ODD LONG 300 450 MS D 345 MS INDICATION EVEN LONG 300 450 MS D 410 MS TRANSMIT MODE TIME OUT 30 70 MS D 50 MS LINE QUIET BEFORE INDICATION START 1000 1200 MS D 1026 MS LINE QUIET BEFORE INDICATION START W SS 1200 1500 MS D 1358 MS INDICATION DISABLE DELAY AFTER LINE BUSY 20 50 MS D 30 INDICATION ABORT DELAY 230 350 MS D 300 MS MINIMUM CONTROL START 230 350 MS D 280 MS MINIMUM CONTROL SHORT 40 70 MS 0 50 MS MINIMUM CONTROL LONG 180 300 MS D 250 MS MAXIMUM CONTROL LONG 475 590 MS D 550 MINIMUM RECALL STEP 9 500 800 MS D 600 MINIMUM RECEIVED INDICATION START 110 220 M
54. ICROLOK PLUS cardfiles are also available with built in mounting panel for the PCBs contact US amp S for ordering information Up to three PCBs may be mounted on the stand alone or cardfile mounted panels using stand off posts and screws Key components of the 8901 and 8902 PCBs include one 25 pin D male connector for the cable connection to the Enhanced Controller PCB and one 25 female connector for the cable connection to the external device e g modem or serial line carrier Transient voltage protection for data lines is provided by 14 bi directional Tranzorbs Two single direction Transzorbs provide transient voltage protection for 12 and 12V lines A level converter circuit on the 8902 board changes RS 232 data transmit and transmit clock signals to differential RS 422 levels This circuit is absent form the 8901 PCB not required The GENISYS Series 2000 Surge Suppressor Serial Interface PCBs are not field repairable If faulty they should be returned to US amp S for repair or replacement For service information contact Union Switch amp Signal Inc 645 Russell Street Batesburg South Carolina 29006 Figure 5 1 shows the general arrangement and application of the Surge Suppressor Serial Interface PCBs SM 6700B 11 95 5 1 Section V SURGE SUPPRESSOR SERIAL INTERFACE PCBS ALL APPLICATIONS MOUNTING PANEL STAND ALONE N451892 1401 ON GENISYS CARDFILE CONTACT US amp S SURG
55. LLATION SELECT TOGGLE EXECUTE PUSH SWITCH SW 1 BUTTON SW2 RESET PUSH BUTTON SW3 ALPHA NUMERIC DISPLAY 0000 00000000 O HH ENHANCED CONTROLLER PCB PROCEDURE NOT USED DURING 4 CHARACTER SWITCH LED Figure 2 17 Enhanced Controller Field Configuring Using Switches and LEDs SM 6700B 6 96 2 35 Section II ENHANCED CONTROLLER PCB N451441 9101 THIS PAGE INTENTIONALLY BLANK 2 36 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP 2 4 2 2 Procedure for ATCS MCP Application Ref Table 2 4 List of Procedure Steps Function DisplayProcedure Steps Master port carrier test MT 1 4 Select logical Slave SL 6 8 Selected ATCS MCP address AT 9 15 Wayside Interlocking Unit WIU Link Address AD 16 19 Master Port Baud Rate MB 20 22 Master port key on delay MN 23 25 Master port key off delay MF 26 27 Master port stop bits MS 28 30 Master port parity MP 31 33 Master carrier option MX 34 36 Relay output PCB control delivery time DT 37 39 9 pin PC port baud rate DB 40 42 Load Application software default values LD 43 45 Write switch set or default values to memory WR 46 48 SM 6700B 6 96 2 37 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP Table 2 4 Quick Reference Guide On Board Switch Configuration Procedure for ATCS MCP Software MT Master Carrier Test NO normal operation MK mark SP space CY 50 duty
56. N451441 9401 Code Line Interface Power Supply PCB N451441 9402 Power Supply PCB N451441 9403 Card Enclosure N451891 0102 Surge Suppressor Serial Interface Panel N451892 1401 Surge Suppressor Serial Interface PCBs N451807 8901 8902 GENISYS Series 2000 Development System G2DS N451232 0120 0121 Executive PROM Sets N451800 0201 to 020X 1 3 2 1 Enhanced Controller Board 451441 9101 and Software The Enhanced Controller PCB is used in all GENISYS Series 2000 applications It contains circuitry and software for performing non vital logic functions in GENISYS and MICROLOK PLUS units as well as the various communications interfacing functions in ATCS serial code line and DC code line applications When used in GENISYS and MICROLOK PLUS units this board performs the same logic and local I O interfacing functions as the N451441 5602 Controller The 5602 board does not have the signal interfacing protocol conversion capabilities of the 9101 board When used in the stand alone field interface to a MICROLOK or MICROTRAX End of Siding system Reference Figures 1 1 through 1 3 the Enhanced Controller Board is housed in the GENISYS Series 2000 Card Enclosure The Enhanced Controller PCB operates with both Executive and Application software Executive PROM sets accommodate the different communications protocols e g ATCS MCS while Application EPROMs contain the operating logic designed via the GENISYS Series 2000 Devel
57. NFORMATION Section IV Power Supply PCB DC Code Line PCB DC Code Line Power Supply PCB Section V Surge Suppressor Serial Interface Panel Section VI Card Enclosure In addition specific applications of this equipment are contained in specific sets of pages with the application denoted at the top corner of the page including ATCS MCP GENISYS MCS 1 WB amp S 52 US amp S 500 DC GRS K DC Pages covering subjects applicable to all of the above are denoted with ALL APPLICATIONS at the top 1 3 INTRODUCTION 1 3 1 General Ref Figures 1 1 1 2 1 3 GENISYS Series 2000 product line is used for a variety of communication interfacing and non vital logic functions Basic applications include Application Description CTC ATCS BCP Interface Direct interface between a CTC communications circuit employing a US amp S PRCCI protocol and an ATCS compliant radio Base Communications Processor BCP ATCS MCP Interface Direct interface between an ATCS compliant radio Mobile Communications Processor MCP and 0585 vital interlocking controllers Serial Code Line Interface Direct interface between US amp S GENISYS Harmon MCS 1 and WB amp S S2 serial code lines and US amp S vital interlocking controllers DC Code Line Interface Direct interface between selected DC code lines and 0545 vital interlocking controllers In applications where the GENISYS Series 2000 Controller board is part of a field code unit the system also per
58. NISYS SERIES 2000 Dd CARD ENCLOSURE s ENHANCED CONTROLLER N451444 9101 Figure 2 3 Enhanced Controller PCB Installation 2 12 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 3 4 Serial and Parallel Communications Interfaces 2 3 4 1 General Figure 2 4 summarizes the serial and parallel communications interfaces to the Enhanced Controller board for the system applications covered in this manual Three serial communications ports on the Enhanced Controller reside on the A connector These ports include A Universal synchronous asynchronous Slave port for communications with a remote Master unit B Asynchronous only Master port for communications with a remote Slave Unit C Universal spare port not used The asynchronous 9 pin port on the PCB front edge is only used for on site set up and diagnostics Refer to Section 2 3 4 8 for wiring of this port The Universal Slave serial interface port supports both synchronous and asynchronous interfaces and is an RS 422 compatible implementation of RS 423 All inputs are balanced differential inputs while all outputs are unbalanced and referenced to signal common This allows connection to external devices implementing standard RS 232 RS 422 or RS 423 interfaces The Master serial interface and set up diagnostics ports only support asynchronous serial interfaces and RS 232 423 electrical compatibility Physically the serial ports on the Enhanced C
59. NISYS or MICROLOK PLUS unit PCB 9401 is installed in GENISYS Series 2000 Interface Module Reference Figure 1 3 B Code Line Interface Power Supply PCB 9402 Operating power and code line interface for Enhanced Controller board installed in GENISYS Series 2000 Interface Module Module interfaces US amp S 500 series or GRS K series DC code line with MICROLOK system Reference Figure 1 3 C Power Supply PCB 9403 Operating power for Enhanced Controller board installed in GENISYS Series 2000 Interface Module Reference Figures 1 1 and 1 2 D Power Supply PCB 9403 Operating power for GENISYS Series 2000 Protocol Converter 4 1 2 Components see Figure 4 1 The 940X series of PCBs are standard GENISYS MICROLOK size PCBs developed from a common circuit board These PCBs are only designed for installation in the upper slot of the GENISYS Series 2000 Card Enclosure They are not compatible with a GENISYS MICROLOK PLUS or MICROLOK cardfile PCB 9402 contains two basic circuits Code line interface and power supply PCB 9403 contains only the power supply circuitry code line interface components are absent PCB 9401 contains only the code line interface circuitry power supply components are absent All three boards incorporate the same copper traces on both sides The power supply circuitry on the 9402 and 9403 boards is electrically independent from the code line interface circuitry where present and
60. NTENANCE Field maintenance of the 32 Bit Input and Output boards is limited to visual inspection of the boards for defects checking of LEDs and complete replacement of faulty boards No field repairs these should be attempted A faulty board should be removed from service and returned to US amp S for shop repair or replacement For service information call 1 800 652 7276 or write Union Switch amp Signal Inc The Service Shop 645 Russell St Batesburg SC 29006 3 5 1 Inspection The 32 Bit Input and Output boards should be periodically inspected in conjunction with inspections of related equipment Make certain unit operating power is turned off while removing and reinstalling a 32 Bit I O PCB otherwise component damage and or unreliable operation may result In the inspection A Check the board material for fractures or other physical damage B Examine circuit traces on both sides for breaks or unintended cross connections and check for broken leads on components such as resistors and diodes C Check for evidence of transient voltage e g lightning damage for example burned or discolored components D Make sure all plug in chips are fully inserted with pins properly oriented E Also check the condition of the backplane connectors in the GENISYS or MICROLOK PLUS cardfile SM 6700B 11 95 3 17 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS 3 5 2 Troubleshooting In the event of an apparent problem
61. OD CONTROLS XXX GOOD RECALLS XXX RECEIVED XX RECEIVED XX GOOD INDICATIONS XXX SENT XX MESSAGE LENGTH XXX MESSAGE CRC ERRORS XXX ERRORS XX XX CONTROL BYTE XXX DIRECTION BIT ERRORS XXX ERRORS XX OVERRUN ERRORS XXX where is the total number of events for that parameter 2 102 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 4 7 GET Misc Information All Applications NOTES The RDB subcommand is intended for factory test only Operation Result To get the value of GENISYS A user defined bits enter on PC GET BIT lt DECIMAL Starting Bit Number gt DECIMAL number of bits gt lt CR gt B To get misc ID and time stamped B Using GENISYS 500 series Executive software enter GET IDENT lt CR gt application as example PC would show US amp S GENISYS 5XX FIELD CODE UNIT EXECUTIVE REVISION 00 10 15 1993 EXECUTIVE CHECKSUM 00704B7A APPLICATION 01D68913 CHECKSUM TOTAL UNIT UPTIME 000 22 59 38 LAST UNIT RESET Thu Jun 14 11 30 1994 LAST STATISTICS RESET Fri Jun 03 12 47 43 1994 C To get total time unit under C PC should show example test has run since the last reset enter GET CR PC TOTAL UNIT UPTIME 000 22 59 38 SM 6700B 6 96 2 103 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 4 8 SHOW Misc Internal Message and Error Counts and DTOOL Version No All Applications NOTE Use CLEAR LOCAL c
62. PC 1 PC should show 2 Typein station address for Slave 1 and press 2 lt CR gt to enter address Type CR only to keep current address Repeat this procedure for all remaining Slaves as applicable displayed on PC 3 Answer Y CR or CR to prompt When 3 DTOOL prompt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command DC SLAVE 1 ADDRESS 0 357 When valid Slave address 1 is entered PC should display next parameter The same occurs if CR is typed only without a new option answer Remaining parameters displayed onPC include DC SLAVE 1 CONTROL STOP 10 64 STEPS 0 16 STEPS DC SLAVE 1 INDICATION STOP 10 64 STEPS D 16 STEPS DC SLAVE 2 ADDRESS D 000 DC SLAVE 2 CONTROL STOP 10 64 STEPS D 0 STEPS DC SLAVE 2 INDICATION STOP 10 64 STEPS D 0 STEPS continues up to V DC SLAVE 6 ADDRESS D 000 DC SLAVE 6 CONTROL STOP 10 64 STEPS D 0 STEPS DC SLAVE 6 INDICATION STOP 10 64 STEPS D 0 STEPS When last value in sequence is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE DC SLAVE CONFIGURATION Y N D N When answer is entered PC display should return to DTOOL gt 2 72 SM 6700B 6 96 Section I
63. PLUS unit is to be entered or changed continue with step 57 Otherwise go to step 59 Alpha numeric display will show the following control delivery times 01 10 milliseconds 03 30 milliseconds 07 70 milliseconds 13 130 milliseconds 25 250 milliseconds 15 1 second 25 2 seconds 4S 4 seconds Alpha numeric display should go dark If baud rate for 9 pin PC port is to be entered or changed continue with step 60 Otherwise go to step 62 Alpha numeric display will show the following PC port baud rates 01 150 BPS 24 2400 BPS 03 300 BPS 48 4800 BPS 06 600 BPS 96 9600 BPS 12 1200 BPS 19 19200 BPS Alpha numeric display should go dark If field configuration default values stored in Application software are to be used in place of switch settings continue with step 63 If not go to step 64 When Y is selected default parameters are loaded Alpha numeric display should go dark SM 6700B 6 96 2 53 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS US amp S 500 DC Operation Result 65 Press SW1 as required to bring up 65 If current active configuration values are to alpha numeric display then press SW2 be written in to the EEPROM continue with once step 66 If not go to step 67 66 Press SW1 to select Y then press SW2 66 Alpha numeric display should go dark once 67 Press SW1 to select N then press SW2 67 Alpha numeric display goes dark Return to once step
64. PUT 29 N INPUT INPUT 30 N INPUT 31 B INPUT _ RANGE 8 0 TO 32 0V DC SM 6700B 11 95 Figure 3 6 Basic Wiring of 32 Bit Input PCB N451441 9701 3 13 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS 1 OUTPUTS 0 7 B LK e e yw6 s gt gt oa hah OUTPUT 0 Bx OUTPUT 1 x OUTPUT 2 OUTPUT 3 lt E DE OUTPUTS 0 7 OUTPUT 5 OUTPUT 6 rd OUTPUT 7 lt A OUTPUTS 0 7 N OUTPUTS 8 15 B x gt OUTPUT T OUTPUTS 8 15 OUTPUT 9 OUTPUT 10 4 OUTPUT 11 2X 44 WAY OUTPUT 12 OUTPUT 13 OUTPUT 14 OUTPUT 15 h OUTPUTS 8 15 NJ X OUTPUTS 16 19 B F n gt x lt gt s OUTPUT 16 OUTPUT 17 lt OUTPUT 18 lt OUTPUT 19 S OUTPUTS 16 19 N gp OUTPUTS 20 23 B OUTPUT 20 2 OUTPUT 21 CONNECTOR OUTPUTS 16 19 OUTPUT 22 OUTPUT 23 15 OUTPUTS 20 23 xg D l gt gt s gt OUTPUTS 24 27 B lt gt x gt gt OUTPUT 24 lt OUTPUT 25 w OUTPUT 26 OUTPUT 27
65. R PCP PCB 451807 8901 DB37M MICROLOK CODE SYSTEM PORT Figure 2 12 Serial Port Wiring with Serial Code Line Interface GENISYS Series 2000 Card Enclosure SM 6700B 6 96 2 27 Section II ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC GRS K DC GENISYS SERIES 2000 CARD ENCLOSURE CODE LINE INTERFACE MODULE LA 2 LA 1 LA ENHANCED oo L1 CONTROLLER PCB INTERFACE CABLE GENISYS CARDFILE UNE SLOT J2 12 LB3 182 LB A RE or T 1 2 16 4MF 16 BN 1 NIS d 1 ds 1 ERR 2MF 4MF CODE LINE FILTER POWER FOR ___ MODEM IF REQ D TYPICAL MASTER PORT CONNECTION GENISYS 3 m 2 CARDRILE ONLY INTERFACE CABLE INTERFACE CABLE SURGE SUPPR SERIAL INTERFACE PCB N451807 8901 Figure 2 13 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS Cardfile 2 28 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC GRS K DC GENISYS SERIES 2000 CARD ENCLOSURE FSR CODE LINE INTERFACE MODULE LA 3 LA2 LA 1 LA EN HAN CED 5 nr 11 CONTROLLER 21 MICROLOK PLUS INTERFACE CABLE I 2 CODE CARDFILE SLOT 0 LB 1 12 ILB 3 LB 2 EN LB ey 1
66. ROLOK PLUS CARDFILE WITHOUT BUILT IN SURGE PCB PANEL Figure 2 5 Basic Serial Communications Links with Serial Code Line Interface SM 6700B 6 96 2 15 Section II ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC GRS K DC PAR ALLEL INTERFACE TO MIC ROLOK MIC ROTRAX 44 WAY PCB CONN SLOT J2 TO J1 J2 J6 PARALLEL INTERFACE Er J1 1 40 TO CODE LINE FILTER J100 1 TO MICROLOK MICROTRAX 44 WAY CONN SLOT J2 TO 42 46 PARALLEL INTERFACE Cas TO CODE GENISYS J8 LINE FILTER 01 PARALLEL INTERFACE EXTERNALLY INTERFACED UNITS MICROLOK CPU CARDFILE 37 PIN F CONNECTOR AT CODE SYSTEM PCB MICROTRAX END OF SIDING CARDFILE 2 F CONNECTOR CODE SYSTEM PORT 25 PIN TO J1 J2 J6 PARALLEL INTERFACE 6 TO CODE 45 LINE FILTER du 5 MICROLOK MICROT RAX SLAVE RS 423 PARALLEL INTERFACE 6 TO CODE ae LINE FILTER 9 ti 1 GENISYS CARDFILE WITH BUILT IN 4 GENISYS9 CARDFILE WITHOUT BUILT IN SURGE PCB PANEL SURGE PCB PANEL 2 SURGE SUPPR SERIAL INTERFACE PCB 5 GENISYS SERIES 2000 SURGE PCB 451807 8901 MOUNTING PANEL 451892 1401 3 GENISYS SERIES 2000 CARD 6 MICROLOK PLUS CARDF ILE BUILT IN ENCLOSURE INTERFACE MODULE SURGE PCB PANEL NOT REQUIRED N451891 0102 Figure 2 6 Basic Serial Communications Links with DC Co
67. Result 18 19 20 22 2T 25 26 Repeat steps 8 and 9 to select the Master port key off delay Press SW1 as required to bring up ST on display To set S2 stop bits press SW2 once then press SW1 as required to select bits If desired stop bits are passed continue pressing SW1 to recycle display When desired stop bits are selected press SW2 to enter bits Press SW1 as required to bring up PA on display To set S2 Master port parity press SW2 once then press SW1 as required to select parity If desired parity is passed continue pressing SW1 to recycle display When desired parity option is selected press SW2 to enter option Press SW1 as required to bring up CX on display To set S2 Master port carrier option press SW2 once then press SW1 as required to select option If desired option is passed continue pressing SW1 to recycle display When desired carrier option is selected press SW2 to enter option Press SW1 as required to bring up DT on display 18 19 20 22 25 26 2T 17 displays as Slave key on delay apply to Master key off delay IF S2 stop bits are to be entered or changed continue with step 19 Otherwise go to step 21 Alpha numeric display will show the following stop bits 01 1 stop bit 02 2 stop bits After stop bits are entered display should return to ST If S2 Master port parity is to be e
68. S D 160 MS MAXIMUM RECEIVED INDICATION START 150 250 MS D 250 MS MINIMUM RECEIVED INDICATION SHORT 40 70 MS D 65 MS MINIMUM RECEIVED INDICATION LONG 280 430 MS D 330 MS MAXIMUM RECEIVED INDICATION LONG 450 600 MS D 550 MS MAXIMUM RECEIVE MODE LINE SHUNT 1500 3000 MS D 2000 MAXIMUM NOISE IN RECEIVED SHORT 10 50 MS 0 40 MAXIMUM NOISE IN RECEIVED LONG 10 300 MS D 200 MAXIMUM NOISE IN RECEIVED CONTROL START 10 350 MS D 150 MS MAXIMUM NOISE IN RECEIVED INDICATION START 10 200 MS D 40 MS LINE REVERSE THRESHOLD 100 200 MS D 150 MS MINIMUM LINE QUIET TIME 500 600 MS D 550 MS SM 6700B 6 96 2 73 Section II ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC Operation Result When last value in sequence is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE DC LINE CONFIGURATION Y N D N 3 Answer Y CR or N CR to 3 When answer is entered PC display should prompt When DTOOL prompt return to DTOOL gt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command 2 74 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GRS K DC 2 4 3 14 CONFIGURE GRS K1 Applicat
69. S 4 22 MIC ROLOK PLUS 44 WAY PCB 25 PIN M SLOT O CONN CONTROLLER COD E SYS PORT PCB HDLC LINK HDLC LINK RS 422 RS 4 22 6 MIC ROLOK PLUS HDLC LINK HDLC LINK SLAVE RS 422 RS 422 4 GENISYS CARDFILE WITHOUT BUILT IN SURGE PCB PANEL 1 GENISYS CARDFILE WITH BUILT IN SURGE PCBPANEL 2 SURGESUPPR SERIAL INTERFACE 451807 8902 5 GENISYS 2000 SURGE PCB MOUNTING PANEL 518 92 1 401 3 SURGE SUPPR SERIAL INTERFACE PCBN451 807 890 1 6 MICROLOK PLUS CARDFILE WITH BUILT IN SURGE PCB PANEL TO CODELINEPORT RS 423 MICROLOK 4 MICROTRAX EOS MODEM TO ATCS ATCS TO CODE LINE PORT MICROLOK MICROTRAX EOS MODEM TO ATCS MCP TO ATCS ATCSMCP TO CODE LINE PORT MICROLOK MICROTRAX EOS EXTERNALLY INTERFAC ED UNITS ATCS MCP 53116 14 1552 4 MICROLOK CPU CARDFILE 37 PIN CONNECTOR AT CODE SYSTEM PCB MICROTRAX END OF SIDING CARDFILE 25 PIN F CONNECTOR CODE SYSTEMPORT MODEM 7 MICROLOK PLUS CARDFILE WITHOUT BUILT IN SUR GE PCB PANEL 8 GENISYS 2000 CARD ENCLOSURE Figure 2 4 Basic Serial Communications Links with ATCS MCP Interface 2 14 SM 67008 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS MCS 1 WB amp S S2 44 PCB CONN SLOT J2 CONTROLLER PCB MASTER GENISYS 44 W AY P
70. SC 29006 2 3 2 Pre Installation Preparation Ref Figure 2 2 2 3 2 1 EPROMs The Enhanced Controller PCB is shipped without Executive or Application software or EPROMs Four EPROMSs are required for normal operation including two Executive and two Application The sockets for these EPROMs are marked EXEC EVEN EXEC ODD and APPL EVEN APPL ODD These sockets are also marked U4 U5 U6 and U7 Install the Executive and Application software EPROMs according to their labels with the EVEN EPROMs going in the EVEN sockets and the ODD 5 going the ODD sockets When installing an EPROM make certain the chip has the proper pin orientation and is fully inserted 2 3 2 2 Jumpers The Enhanced Controller PCB is equipped with seven jumpers for configuration of various communications lines and watchdog functions Settings are as follows Jumper settings for GENISYS Jumper settings for ATCS MCP US amp S 500 Series GRS Series communications Harmon MCS 1 slave Applications JP1 BC JP5 BC JP 1 BC JP5 BC JP2 BC JP6 BC JP2 BC JP6 BC JP3 BC JP7 AB JP3 AB JP7 AB JP4 BC JP4 AB Keep jumper in BC position for all applications watchdog enable Keep jumper in AB position for all applications watchdog time out of 1200 mS SM 6700B 6 96 2 9 Section II ENHANCED CONTROLLER PCB N451441 9101 APPLICATION 4 EXECUTIVE EPROMS JUMPER POSITIONS GENISYS US
71. T MICROLOK P LUS TM INTRA CARDFILE CABLE 2 SIG Rxp 14 MICROLOK PLUS CARDFILE CODE SYSTEM PORT Figure 2 11 Serial Port Wiring with Serial Code Line Interface MICROLOK PLUS Cardfile 2 26 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS MCS 1 WB amp S S2 GENISYS 2000 SERIAL INTERFACE CARD ENCLOSURE PCB N451807 8901 PORT 14 INTERFACE CABLE INTERFACE CABLE TO ENHANCED re N CONTROLLER PCB SERIAL LINE CARRIER S1TXD MODEM SIRXD __ DATA TO MODEM S1RXD _16 DATA FROM MODEM 81 7 KEY ON 12 S1DCD _ SIGNAL COMMON S1DCD MODEM CARR DET 1 SIRTS 4 POWER TO MODEM 2 sipm 20 POWER TO MODEM 2 9 2V MODEM DISABLE 3 12v 1 HARMON 1 AND WB amp S 2 ONLY SLAVE PORT 2 REQUIRED ONLY IF MODEM IS POWERED BY GENISYS SERIES 2000 3 WB amp S S2 ONLY INTERFACE CABLE INTERFACE CABLE _ MASTER PORT j j 4 4 RXD MRXD 4 fetta tt L TD MCOM Tp gt n PB a s s SIG L TL gt ____ B5B MDCD LP b4 IEB E E5 RTS DOE T RX COM GENISYS8 2000 CA RD ENCLOSURE 20207777 T I 5 eem DSR ER ANGER SURGE SUPPR SERIAL INTERFACE CONTROLLE
72. The RDB subcommand of the SET command is intended for factory test only Operation Result A Enter LOAD DEF CR to enter A PC should return to DTOOL gt prompt after default configuration values command is entered B Toset DTOOL address of unit B PC should return to DTOOL gt prompt after under test enter command is entered SET ADDR address CR where address is 1 255 C Enter RESET lt gt to reset unit C PC should return to DTOOL gt prompt after under test command is entered Also Enhanced Controller PCB LEDs should show reset condition SM 6700B 6 96 2 105 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 4 10 Misc Programming Commands All Applications A CLEAR statistics accumulators in DTOOL memory B CLEAR Statistics accumulators in memory of unit under test C CONVERT one radix to another D DEPOSIT data in memory E EXAMINE memory contents of Operation Result A Enter CLEAR LOCAL lt CR gt on PC A PC should show DTOOL gt prompt PC clearing to reset DTOOL statistics accumu operation complete lators B Enter CLEAR REMOTE CR B PC should show DTOOL gt prompt unit clearing to reset statistics accumulators operation complete in the connected unit e g Enhanced Controller PCB in GENISYS unit C Enter CONV lt current radix gt 1 Example desired radix CR on PC DTOOL gt CONV 10 16 25 25 10 19 16 The DEPOSIT COMM
73. UNION SWITCH amp SIGNAL 645 Russell Street Batesburg SC 29006 SERVICE MAN UAL 6700B GENISYS SERIES 2000 Multi Purpose Communication Products Installation 8 Operation Field Programming E Field Maintenance June 1996 An ANSALDO Affiliated Company COPYRIGHT 1995 UNION SWITCH amp SIGNAL INC PRINTED IN USA TABLE OF CONTENTS GENERAL 1 1 1 1 R LATED MANUAES tere 1 1 1 2 FORMAT OF MANUAL 1 1 1 3 INTRODUCTIONS Qu 1 2 1 3 1 General ein eid DE 1 2 1 3 2 Components ute et vc E eb Aine wae 1 7 1 3 2 1 Enhanced Controller Board N451441 9101 sse 1 7 and Software 1 3 2 2 32 Bit Output Boards N451441 9601 9801 1 7 1 3 2 3 32 Bit Input Board N451441 9701 nnne enne nn rnt nnns 1 8 1 3 2 4 Code Line Interface Power Supply Board 451441 9402 1 8 1 3 2 5 Code Line Interface Board N451441 9401 1 8 1 3 2 6 Power Supply Board 51441 9403 1 8 1 3 2 7 Card Enclosure N451891 0102 1 8 1 3 2 8 Surge Suppressor Serial
74. WOD SNOILVOINNWWOD OSIW SM 6700B 6 96 DTOOL Commands Typically Used for Diagnostics Figure 2 21 2 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 4 2 Misc Communications and Program Entry Termination Commands All Applications DISABLE PC unit serial communications ENABLE PC unit serial communications EXIT DTOOL program return to DOS same as QUIT HANGUP phone connection via modem with remote unit Establish MODEM connection with remote unit QUIT DTOOL program return to DOS same as EXIT Operation Result A Enter DISA lt CR gt to break PC communications with the unit under test A PC will show DTOOL gt prompt and REMOTE COMMUNICATIONS DISABLED B Enter ENAB CR to reestablish PC communications with the unit under test B PC will show DTOOL gt prompt REMOTE COMMUNICATIONS NORMAL program D Enter HANG lt gt to terminate phone connection with remote unit D will show DTOOL gt prompt REMOTE COMMUNICATIONS DISABLED E Enter MOD CR to dial up modem for remote unit When PC screen clears enter required phone number E PC screen clears when modem is ready to dial up remote modem Modem response depends on C Enter EXIT CR to leave DTOOL C PC should show the DOS prompt type and configuration of modem used F Enter EXIT CR to
75. a new value Remaining parameters and Y N options displayed on the PC after Master port baud rate include MASTER PORT STOP BITS 1 2 BITS D 1 BIT S MASTER PORT PARITY NONE 0 EVEN 1 ODD 3 D 0 MASTER PORT KEY ON DELAY 0 63 BITS D 0 BIT S MASTER PORT KEY OFF DELAY 0 63 BITS D 0 S MASTER PORT NO RESP TIME OUT 30 8000 MS D 1000 MS CONSTANT CARRIER ON MASTER PORT Y N D Y USE SECURE POLL ON MASTER PORT Y N D N USE CHECKBACK CONTROLS ON MASTER PORT Y N D N ENABLE COMMON MODE ON MASTER PORT Y N D N When last parameter value in sequence communi cation failure time out is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE MASTER PORT CONFIGURATION Y N SM 6700B 6 96 Continued 2 81 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS Operation Result 3 Answer Y lt CR gt or N lt CR gt to 3 When answer is entered PC display should prompt When DTOOL prompt return to DTOOL gt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command 2 82 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB 451441 9101 ALL APPLICATIONS 2 4 3 20 CONFIGURE Code Unit Local I O Pa
76. able in the field If determined to be faulty it should be returned to US amp S for repair or replacement For service information call 1 800 652 7276 or write Union Switch amp Signal Inc The Service Shop 645 Russell St Batesburg SC SM 6700B 11 95 6 1 Section VI INTERFACE MODULE CARD ENCLOSURE ALL APPLICATIONS Table 6 1 GENISYS Series 2000 Card Enclosure Serial Port Pin Outs Conn Pin No No Description Applications J3 1 Not Used 2 Master Transmit Data GENISYS 3 MRXD Master Receive Data GENISYS 4 MRTS Master Request to Send GENISYS 5 6 Not Used 6 7 Master Common GENISYS 8 MDCD Master Data Carrier Detect GENISYS 9 25 Not Used J4 1 Not Used 2 S1TXD Slave Port Transmit Data GENISYS ATCS MCP 3 S1RXD Slave Port Receive Data GENISYS ATCS MCP 4 S1RTS Slave Port Request to Send GENISYS 5 6 Not Used 7 51 Slave Port Common GENISYS ATCS MCP 8 Not Used 9 12V GENISYS ATCS MCP 10 12V GENISYS ATCS MCP 11 Not Used 12 S1DCD Slave Port Data Carrier Detect GENISYS 13 15 Used 16 S1RXD Slave Port Receive Data GENISYS ATCS MCP 17 S1RXC Slave Port Receive Clock ATCS MCP x 18 S1RXC Slave Port Receive Clock ATCS MCP 19 Not Used 20 S1DTR Slave Port Data Terminal Ready GENISYS 21 23 Not Used 24 51 Sl
77. amp S 500 SERIES CODE LINE HARMON MCS 1 2 SLAVE APPLICATIONS JP1 BC JP5 BC JP2 BC JP6 BC JP3 BC 4 7 4 BC MCP APPLICATIONS JP1 BC JP5 BC JP2 BC JP6 BC JP3 AB JUMPER IN A B POSITION Alec JUMPER IN B C POSITION JP7 NOTE KEEP THESE JUMPER POSITIONS FORALL APPLICATIONS Figure 2 2 Enhanced Controller PCB EPROM and Jumper Locations JP6 2 10 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 3 3 Installation Cardfile or Enclosure Ref Figure 2 3 The Enhanced Controller PCB is installed in slot J2 of the GENISYS cardfile slot O of the MICROLOK PLUS cardfile or the lower slot of the GENISYS Series 2000 Card Enclosure as required by the application Make certain unit operating power is turned off while installing the enhanced controller PCB otherwise component damage and or unreliable operation may result SM 6700B 6 96 2 11 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS GENISYS GENISYS SERIES 2000 CARDFILE SLOT J1 J2 J3 Ut18 POWER SUPPLY ENHANCED OUTPUT AND OR INPUT CONTROLLER PCBS 32 BIT OR 16 BIT N451441 9101 OUTPUT AND OR INPUT ENHANCED CONTROLLER PCBS 32 BIT OR 16 BIT N451441 9101 SLOT MICROLOK PLUS CARDFILE DC CODE LINE POWER SUPPLY PCB DC CODE LINE PCB POWER SUPPLY PCB GE
78. are Xmit Clock Input 7 S2DTR Spare Data Terminal Ready MDTR Master Data Terminal Ready 8 S2TXD Spare Transmit Data J S2RTS Spare Request to Send 9 S1DCD Slave Data Carrier Detect S1DCD Slave Data Carrier Detect 10 S1RXC Slave Receive Clock S1RXC Slave Receive Clock 11 S1CTS Slave Clear to Send M S1CTS Slave Clear to Send 12 S1RXD Slave Receive Data S1RXD Slave Receive Data 13 POUT1 Parallel Out 1 2 Parallel Out 2 14 POUT2 Parallel Out 2 R 4 Parallel Out 4 15 PIN1 Parallel In 1 S PIN2 Parallel In 2 16 PIN3 Parallel In 3 T PINA Parallel In 4 17 12V 12 Volts U 12V 12 volts dc 18 Master Transmit Data V MRTS Master Request to Send 19 0 0 volts dc W MCOM Master Common 0 volts 20 12 12 volts X 12V 12 volts dc 21 MRXD Master Receive Data MDCD Master Data Carrier Detect 22 5V 5 volts dc 2 5V 5 volts dc Notes Connections to Code Line Interface board Output or input selected with jumper JP5 on controller board 1 Slave Port RS 423 RS 422 compatible 52 Spare Port RS 232D compatible M Master Port RS 232D compatible SM 6700B 6 96 2 17 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 3 4 3 PCB Connector A Signal Line De
79. ased on Slave unit configuration 357 Address 357 478 Address 478 358 Address 358 467 Address 467 356 Address 356 468 Address 468 378 Address 378 235 Address 235 367 Address 367 237 Address 237 368 Address 368 238 Address 238 345 Address 345 236 Address 236 347 Address 347 234 Address 234 348 Address 348 257 Address 257 346 Address 346 258 Address 258 578 Address 578 256 Address 256 567 Address 567 278 Address 278 568 Address 568 267 Address 267 678 Address 678 268 Address 268 457 Address 457 245 Address 245 458 Address 458 247 Address 247 456 Address 456 248 Address 248 246 Address 246 Alphanumeric display should go dark If 500 series DC code control stop is to be entered or changed continue with step 15 Otherwise go to step 17 Alpha numeric display will show the following 10 10 steps 38 38 steps 12 12 steps 40 40 steps 14 14 steps 42 42 steps 16 16 steps 44 44 steps 18 18 steps 46 46 steps 20 20 steps 48 48 steps 22 22 steps 50 50 steps 24 24 steps 52 52 steps 26 26 steps 54 54 steps 28 28 steps 56 56 steps 30 30 steps 58 58 steps 32 32 steps 60 60 steps 34 34 steps 62 62 steps 36 36 steps 64 64 steps Alphanumeric display should go dark 2 48 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB 451441 9101 GENISYS US amp S 500 DC Operation Result 17 Press toggle switch SW1 as required to bring up IS on alpha numeric display 18 Repeat steps 15 and 16 to select indication stop
80. ave Port Transmit Clock ATCS MCP 25 Not Used J5 1 25 Not Used Not used for the specific system applications in this manual Other applications may utilize these pinouts SM 6700B 11 95 Section VI INTERFACE MODULE CARD ENCLOSURE US amp S 500 GRS K Table 6 2 GENISYS Series 2000 Card Enclosure Parallel Port Pin Outs Conn Pin No No Description Applications J1 1 12V US amp S 500 GRS K 2 3 used 4 0 volts US amp S 500 GRS 5 7 Not used 8 12V US amp S 500 GRS K J2 1 2 Used 3 Code Line Input 2 US amp S 500 GRS K 4 Code Line Input 1 US amp S 500 GRS K 5 6 Not used 7 Code Line Output 2 US amp S 500 GRS K 8 Code Line Output 1 US amp S 500 GRS K 46 1 External Battery US amp S 500 GRS K 2 7 Not used 8 External Battery US amp S 500 GRS K J7 1 8 Not used J8 1 Code Line FSR see Figures 2 13 2 14 2 15 US amp S 500 GRS K 2 7 Not used 8 Code Line FSR see Figures 2 13 2 14 2 15 US amp S 500 GRS 49 1 6 Not used 7 Code Line Filter L2 Output see Figures 2 13 US amp S 500 GRS K 2 14 2 15 8 Code Line Filter L1 Output see Figures 2 13 US amp S 500 GRS K 2 14 2 15 J10 1 8 Not used 411 1 Not used 2 Code Line Filter L2 Input see Figures 2 13 2 US amp S 500 GRS K 14 2 15 3 Code Line Filter L1 Input see Figures 2 13 2 14 2 15 4 8 Not used Not used
81. cation software refer to SM 6700A Genisys Series 2000 Application Logic Programming for procedures Field configuration values are entered according to the type Executive software installed on the Enhanced Controller e g ATCS MCP GENISYS These values are stored in field configuration software EEPROM 015 Most but not all configuration operations can be performed using the on board configuration process The process allows most parameters to be viewed or changed however it is somewhat more cumbersome than the DTOOL utility and is intended for emergency field use Refer to section 2 4 2 Procedure Using Board Switches and Alpha Numeric LEDS s for the switch LED field configuration procedure The PC based field configuration procedure is part of the DTOOL program utility which performs diagnostic as well as set up operations This procedure controls a greater range of field configuration parameters than the on board switch procedure These additional parameters are also controllable in the Application software Refer to section 2 4 3 Procedure Using Portable PC for the PC based set Up procedures Before setting any field configuration value in the Genisys Series 2000 Enhanced controller board consult Service Manual 6300B Genisys Microlok Plus Installation Field Maintenance for recommendations on optimum settings If these recommendations are not followed the system could operate unreliably The latest revision of the
82. ce B US amp S GENISYS Harmon MCS 1 or WB amp S S2 serial code line interfaces C US amp S 500 series or GRS K series dc code line interfaces Another manual covering GENISYS Series 2000 components is SM 6700A GENISYS Series 2000 Application Logic Programming SM 6700A covers all GENISYS Series 2000 applications except Protocol Converter Any manuals covering special applications of the GENISYS Series 2000 components fall within the 6700 series e g SM 6700E SM 6700F Because the Enhanced Controller PCB may be used in GENISYS and MICROLOK PLUS systems field and shop information on this PCB is also appended to SM 6300B GENISYS Non Vital Logic Emulator MICROLOK PLUS Vital Non Vital Control Package Field Installation and Maintenance Contact US amp S at 1 800 652 7276 for these other manuals Manuals may also be obtained through any 0585 Field Sales Office NOTE Selected GENISYS Series 2000 components are integral to the operation of the GENISYS Non Vital Logic Emulator and MICROLOK PLUS Vital Non Vital Control Package The manuals for these products must be used in conjunction with this manual for proper installation operation and maintenance of these systems 1 2 FORMAT OF MANUAL Each GENISYS Series 2000 component is covered in a separate section of the manual Section 11 Enhanced Controller PCB Section 32 Bit Output PCBs 32 Bit Input PCB SM 6700B 6 96 1 1 Section GENERAL I
83. ced Controller is destroyed and replaced with default configuration when A Executive or Application program PROM sets are replaced with PROM sets having different checksums The Load Default LD command is issued followed by the Write WR command from the on board switches or DTOOL utility The permament configuration is determined to be invalid SM 6700B 6 96 2 33 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 242 On Board Configuration Procedure 2 4 2 1 Introduction The on board field configuration procedure uses toggle switch SW1 Select pushbutton switch SW2 Execute and the 4 character alpha numeric display 1 10 2 34 A given parameter is selected by pressing switch SW1 downward when the Enhanced Controller is installed GENISYS or MICROLOK PLUS cardfile and to the right when the board is installed in the GENISYS Series 2000 Card Enclosure Each time this switch is pressed 2 character code or mnemonic appears in the alpha numeric display This represents a specific parameter such as Slave port baud rate or Master port key on delay Once a parameter is selected it is entered by pressing switch SW2 execute At this point the current value for that parameter is displayed in the remaining part of the alpha numeric display Pressing toggle switch SW1 advances the display through all possible values in a continuous loop When the de
84. chip 128K total bytes Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS Application Logic EPROMs User Controls User Displays Board Environmental Limits US amp S Part Numbers N451800 0201 ATCS radio protocol N451800 0202 GENISYS serial and US amp S 500 series dc code line protocols N451800 0203 GENISYS serial and GRS K series dc code line protocols N451800 0204 Harmon MCS 1 serial code line protocol N451800 020X WB amp S S2 serial code line protocol Qty 2 64K bytes per chip 128K total bytes US amp S part no J715029 0596 blank chip 1 momentary pushbutton set up diagnostics 1 momentary pushbutton reset 1 momentary toggle set up diagnostics 7 jumpers configure serial comm 4 character alphanumeric LED display 15 discrete LEDs misc function monitoring 40 to 700C 95 relative humidity non condensing SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 3 INSTALLATION 2 3 4 Shipment Inspection Prior to installation the Enhanced Controller PCB should be inspected for possible damage during shipping Check for loose or missing components broken solder leads breaks in tracks fractures in the board material etc Damaged boards should be returned to US amp S for repair or replacement For service information call 1 800 652 7276 or write Union Switch amp Signal Inc The Service Shop 645 Russell St Batesburg
85. cycle SL Slave Select 1 2 3 4 5 6 AT ATCS MCP Address First two digits 00 01 02 03 04 05 06 07 08 09 Second two digits Determined by first digits Third two digits Determined by second digits Etc AD WIU Link Address 00 gt all hexidecimal numbers gt FF MB Master Baud Rate 01 150 03 300 06 600 12 1200 BPS 24 2400 48 4800 96 9600 19 19 200 BPS MN Master Key On Delay 00 04 08 12 16 20 24 28 32 36 40 44 48 52 52 56 60 MF Master Key Off Delay 00 04 08 12 16 20 24 28 32 36 40 44 48 52 52 56 60 MS Master Stop Bits 01 1 stop bit 02 2 stop bits MP Master Parity NO none EV even OD odd MX Master Carrier CO constant KY keyed Option DT Relay Output PCB 01 10 mS 03 30 mS 07 70 mS 13 130 mS Control Delivery Time 25 250 mS 1S 1 sec 2S 2 sec 4S 4 sec PC Port Baud Rate 01 150 03 300 06 600 12 1200 BPS 24 2400 48 4800 96 9600 19 19 200 BPS LD Load Appli Software No Y Yes Defaults WR Write Set Up Data to No Y Yes EEPROM 2 38 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP Operation Result e D N 10 Press toggle switch SW1 as required to bring up MT on alpha numeric display Press pushbutton SW2 Press toggle SW1 to cycle through carri
86. d remote communications circuits However interpretation of PC derived test data and corrective actions are not provided These are determined by the user s particular application of the Enhanced Controller NOTE The troubleshooting procedures given in this section focus on possible problems with the Enhanced Controller board Because this board is extensively linked with other boards and other systems attention must also be paid to these boards systems as a possible source of a problem For example GENISYS installation faults with an output board optical input board or the cardfile motherboard could appear on the Enhanced Controller Refer to SM 6300B GENISYS Microlok Plus Installation Field Maintenance Section VII for detailed system wide troubleshooting recommendations for GENISYS MICROLOK PLUS installations running the GENISYS communications protocol No field repairs on the Enhanced Controller should be attempted beyond those described in this section A faulty board should be removed from service and returned to US amp S for shop repair or replacement For service information call 1 800 652 7276 or write Union Switch amp Signal Inc The Service Shop 645 Russell St Batesburg SC 29006 2 88 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 2 Inspection and Field Repairs The Enhanced Controller PCB should be periodically inspected in conjunction with inspection
87. ddressed non existent address space 3 Processor generated illegal ODD address 4 Check all EPROMs to verify that they have been correctly inserted Verify that Application PROMs have been properly programmed If error s cause cannot be found contact US amp S Customer Service 2 91 Section II ENHANCED CONTROLLER PCB N451441 9101 5 Check Executive PROMs for proper insertion Replace these PROMs with a known good set if necessary 6 Check Application PROMs for proper insertion Replace these PROMs as necessary 7 Where applicable check all input and output boards to insure they are inserted in the cardfile in accordance with the application program 2 92 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 4 Troubleshooting with Portable PC 2 6 4 1 Introduction The US amp S PC program provides means of examining various Enhanced Controller PCB stored data and setting up field configuration parameters such as baud rates and key delays Refer to the following sections for background information on the PC link and the DTOOL program Section 2 3 4 8 2 4 2 2 4 3 1 2 4 3 2 2 4 3 3 Topic 9 pin port pinouts wiring 9 pin port baud rate General introduction to program Program rules and notes Initial set up of PC link and close out Table 2 10 on next page summarizes all DTOOL commands Figure 2 21 shows DTOOL commands and subcommands typically used for diagnos
88. ddressing by the Enhanced Controller PCB When a given line is energized the corresponding LED lights for the duration of the addressing bit on time As this time is very short these LEDs light very dimly Figure 3 9 shows the board edge arrangement of the LEDs for both types of boards 3 12 SM 6700B 11 95 Section 32 INPUT OUTPUT PCB ALL APPLICATIONS eee ee Wy Kees kee ss INPUT 0 B INPUT 1 B INPUT 2 B INPUT B INPUT 4 B 3 INPUTS 0 7 APPLY SAME VOLTAG E INPUT 5 B C INPUT 6 B 4 i INPUT 7 B INPUTS 1 7 INPUT 8 B K ge INPUT 9 B k INPUT 10 B INPUT 11 INPUT 12 B 7 7 INPUTS 8 15 APPLY SAME VOLTAGE INPUT 13 B i INPUT 14 B INPUT 15 INPUTS 8 15 N INPUT 16 B INPUT 17 B INPUT 18 B N K y INPUT 20 CONNECTOR INPUTS 16 23 APPLY SAME VOLTAGE INPUT 21 B t INPUT 22 ky i INPUT 23 B INPUTS 18 23 N ENEN INPUT 24 INPUT 24 INPUT 25 B INPUT 25 N e INPUT 26 B 20000100 INPUT 26 N INPUT 27 B INPUT 27 N INPUTS 24 31 DIFFERENT VOLTAGES INPUT 28 B 17 0 APPLIED TO EACH INPUT INPUT 28 N B INPUT 29 Sy IN
89. de Line Interface 2 16 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS Refer to Section 2 4 2 Procedure Using Board Switches and Alpha Numeric LEDs for serial communications set up instructions using the switches and alpha numeric display and Section 2 4 3 Procedure Using Portable PC for set up a PC Refer to SM 6700A Genisys Series 2000 Application Logic Programming for serial communications programming in the Application software Parallel interface lines to the Enhanced Controller also reside on the A connector and are used strictly for DC code line applications These include four output lines four input line and dc voltage lines of 5V 12V 12V and OV Refer to following section for parallel line pinout locations 2 3 4 2 PCB Connector A Pinout Listing Serial and Parallel Ports Table 2 1 Enhanced Controller PCB Connector A Pinout Listing Pin Description Pin Description No 1 S2RXD Spare Receive Data S2COM Spare Common 0 volts 2 S2DCD Spare Data Carrier Detect S2RXC Spare Receive Clock 3 51 Slave Transmit Clock S1TXC Slave Transmit Clock 4 S1RTS Slave Request to Send D S1DTR Slave Data Terminal Ready 5 S1TXD Slave Transmit Data S1TXC Slave Transmit Clock Output 6 S1COM Slave Common 0 volts S2TXC Spare Xmit Clock Output S2TXC Sp
90. ds Typically Used for Field Configuration Programming ss 22522255 E 2 59 Enhanced Controller PCB LED Displays Except Alpha Numeric 2 86 DTOOL Commands Typically Used for 2 96 32 Bit Input PCB Basic Block Diagram 3 2 32 Bit Output PCBs Basic Block 3 4 32 Bit Output PCB Output Mode Select Jumper 3 7 Sample Cardfile Installations of 32 Bit Input and Output PCBS 3 8 Typical 32 Bit Connector Cable Mechanical Assembly 3 11 Basic Wiring of 32 Bit Input PCB 451441 9701 0 3 13 Basic Wiring of 32 Bit Output PCB 51441 9601 3 14 Basic Wiring of 32 Bit Output 51441 9801 3 15 32 BIt O Boalds LEDS cente pectet eii a ea e cda fe 3 16 940X Series PCBs Basic Block 4 2 940X Series PCBs Installation and LED Displays 4 7 Surge Suppressor Serial Interface 5 2 Card Enclosure Back Panel Connector 6 4 TABLES GENISYS Series 2000 Component Applications
91. e many possible system configurations the enclosure and appropriate PCBs must be ordered separately The GENISYS Series 2000 Card Enclosure is designed for installation in a standard 19 equipment rack Boards are inserted horizontally in two slots with two internal backplane connectors each Installed boards may be accessed through a hinged front cover The cover includes a transparent window for viewing LEDs and a cut out for connecting a diagnostic PC 9 pin plug to the Enhanced Controller PCB when installed To open the front cover press the two side latches downward All power and data line connections to the card enclosure are made on the back panel of the unit Connectors include three 25 pin plugs for serial communications with GENISYS MICROLOK PLUS MICROLOK MICROTRAX EOS modems and other devices per the application Eight 8 way terminal strips accommodate power input and dc code line parallel I O discrete wiring Silkscreen labeling on the enclosure back panel identifies parallel wiring terminals See Figure 6 1 for the card enclosure back panel layout Tables 6 1 and 6 2 list all back panel connector pin outs In addition to power and data connections the card enclosure back panel includes two screws for card enclosure grounding US amp S recommends that the enclosure be grounded to rack prime ground to minimize the effects of possible voltage transients The GENISYS Series 2000 Card Enclosure is not repair
92. e of this port Manual Switches and Jumpers The Enhanced Controller PCB is equipped with the following user accessible switches and jumpers One momentary action pushbutton set up diagnostics One momentary action pushbutton reset One momentary action center off toggle switch set up diagnostics Seven jumpers configure serial communications lines Used in conjunction with alohanumeric displays refer to following listing Refer to section 2 4 2 for switch operation settings and section 2 3 2 2 for jumper positions LED Displays Alphanumeric and individual LEDs are provided on the board for various monitoring purposes One 4 character alphanumeric display provides encoded messages during system set up and diagnostics and is used in conjunction with two of the three manual switches Seven of fifteen individual LEDs show the status of these lines 4 LEDs serial communications receive lines 1 LED control deliver output line 1 LED reset line 1 LED watchdog strobe line When used in a GENISYS or MICROLOK PLUS cardfile equipped with output PCBs The remaining eight LEDs are software controlled and indicate logical status of serial ports Refer to Section 2 5 for interpretation of LED displays 2 4 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 1 3 Communications Interfaces 2 1 3 1 Serial The Enhanced Controller PCB is equipped with independent serial data ports for commu
93. e user values are not specified 3 Last from Executive program standard default values where Application program values user or default are not specified These default values along with Executive and Application program checksums are automatically written to the non volatile configuration memory when the new Enhanced Controller program is first initialized This valid product configuration will be loaded in any time the Enhanced Controller is powered up or reset Once valid the configuration memory can be changed either using the on board switches or DTOOL utility The modified configuration can be stored if desired in the non volatile configuration memory where it becomes the permament configuration of the Enhanced Controller Data stored in the serial EPROM is highly secure The permanent configuration is a composite of values selected by the application programmer the GENISYS Series 2000 compiler the Executive program and the field user via the on board switches This arrangement is designed to simplify Enhanced Controller installation by reducing the need to re program Application PROMs when unexpected changes to the site application are encountered After successful completion of an installation configuration data in the Application EPROMs be updated to reflect the final permanent configuration Or the permanent configuration in the EPROM can be used indefinitely The permanent configuration for an Enhan
94. eipt of bad data on Master port otherwise dark 12 PC Port Receive Data Error On steady with receipt of bad data on PC port Goes dark when good message is received 13 Watchdog 2 Hz flash when board has failed refer to section 2 5 1 14 Heartbeat 2 3 Hz flash when board is operating normally refer to section 2 5 1 15 Control Delivery Flashes when delivering outputs to GENISYS MICROLOK PLUS output boards SM 6700B 6 96 2 87 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 FIELD MAINTENANCE 2 6 1 Introduction This section gives procedures for field inspection repairing and troubleshooting of the Enhanced Controller board These procedures are intended for technicians trained in the operation and maintenance of microprocessor based software driven controllers and the various classes of remote communications systems covered in this manual e g ATCS serial code DC code Inspection of the Enhanced Controller board consists of an examination for any visible defects which may be causing a fault Repairs are limited to replacement of selected plug in chips and correction of interface wiring defects Systematic troubleshooting procedures include A Analysis of board LED fault displays B Analysis of communication link performance using a portable PC plugged into the board s front edge 9 pin port The PC based procedure describes how to access examine and exercise internal an
95. equence is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE ATCS SLAVE STATION CONFIGURATION Y N D N When answer is entered PC display should return to DTOOL gt SM 6700B 6 96 2 65 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS 2 4 3 7 CONFIGURE Slave Serial Port Parameters GENISYS Operation Result 1 Enter CON SER POR CR on PC 2 Type in Slave port baud rate and press lt CR gt to enter rate Type lt CR gt only to keep current rate Repeat this procedure for all remaining Slave port parameters _and Y N options displayed on PC should show SLAVE PORT BAUD 150 19200 BPS D 9600 When valid Slave port baud rate is entered should display next parameter The same occurs if lt CR gt is typed only without a new value Remaining parameters and Y N options displayed on the PC include SLAVE PORT STOP BITS 1 2 BITS D 1 BIT S SLAVE PORT PARITY NONE 0 EVEN 1 ODD 30 0 SLAVE PORT KEY ON DELAY 0 63 BITS 0 12 BIT S SLAVE PORT KEY OFF DELAY 0 63 BITS D 12 S SLAVE PORT DATA ACCEPT DELAY 0 16 BITS D 0 BIT S SLAVE PORT WORD RECEIVE DELAY 25 100 MS D 25 MS SLAVE PORT COMMUNICATION FAILURE TIMEOUT 10 600 SEC 0 300 SEC CONSTANT CARRIER ON SLAVE PORT Y N D N 3 Answ
96. er test modes Press SW2 when desired carrier test mode is selected Press toggle switch SW1 as required to bring up SL on alpha numeric display Press pushbutton SW2 Press toggle SW1 to cycle through logical Slaves 1 through 6 Press SW2 when desired Slave number is selected Press toggle switch SW1 as required to bring up AT on alpha numeric display Press pushbutton SW2 Press toggle SW1 to cycle through the first two hexidecimal digits of the ATCS MCP address Press SW2 when desired first two digits of ATCS MCP address appear on display Press toggle SW1 to cycle through the next two hexidecimal digits of the ATCS MCP address Press SW2 when desired next two digits of the ATCS MCP address appear on the display SM 6700B 6 96 e N 11 12 13 14 If the serial carrier on the Master port is to be tested continue with step 2 Otherwise go to step 5 Alphanumeric display should show current Master port state Display should repeat cycle as follows NO Normal operation MK Mark SP Space CY 50 duty cycle Display should go dark If selecting logical Slaves continue with step 6 Otherwise go to step 9 Display should show 1 Display should repeat 1 2 3 4 5 6 Display should go dark All further Slave dependent changes will be made to the selected Slave If selecting or changing the ATCS MCP address continue with step 10 Otherwise go to step 1
97. er Y CR or CR to prompt When DTOOL prompt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command When last value in sequence is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE SERIAL SLAVE CONFIGURATION Y N When answer is entered PC display should return to DTOOL gt 2 66 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS 2 4 3 8 CONFIGURE Slave Serial Station Parameters GENISYS Operation Result 1 Enter CON SER STA CR on PC 1 PC should show SERIAL SLAVE 1 ADDRESS 1 255 D 1 2 Typein station address for Slave port 2 When valid Slave station address 1 is entered 1 and press lt gt to enter address PC should display station 2 address request Type CR only to keep current The same occurs if CR is typed only without address Repeat this procedure for a new value Same displays should be repeated all remaining Slave station addresses for up to 6 stations as applicable displayed on PC SERIAL SLAVE 2 ADDRESS 1 255 D 0 MCS SLAVE 2 CONTROL BYTES 0 9 D 3 MCS SLAVE 2 INDICATION BYTES 1 12 D 3 SERIAL SLAVE 3 ADDRESS 1 255 D 0 MCS SLAVE 3 CONTROL BYTES 0 9 D 3 MCS SLAV
98. f desired baud rate is passed continue pressing SW1 to recycle display 5 entered or changed continue with step 2 otherwise go to step 4 Alpha numeric display will advance in 1 step increments starting with 001 Address 1 and stopping at 127 Address 127 No other addresses are available After Slave address is entered display should return to A1 If S2 Slave port baud rate is to be entered or changed continue with step 5 otherwise go to step 7 following baud rates 01 150 BPS 24 2400 BPS 03 300 BPS 48 4800 BPS 06 600 BPS 96 9600 BPS 12 1200 BPS 19 19200 BPS Alpha numeric display will show the No other baud rates are available 6 When desired Slave port baud rate is 6 After PC port baud rate is entered display selected press SW2 to enter rate should return to SB SM 6700B 6 96 2 107 Section II ENHANCED CONTROLLER PCB N451441 9101 WB amp S S2 Operation Result 7 Press SW1 as required to bring up SN on 7 If S2 Slave port key on delay is to be display entered or changed continue with step 8 Otherwise go to step 10 8 To Slave port key on delay press SW2 8 display will show the once then press SW1 as required to select following key on delays delay If desired delay is passed continue pressing SW1 to recycle display 00 O bit times 32 32 times 04 4 bit times 36 36 bit times 08 8 bit times 40 40 bit times 12 12 bit times 44 44 bit ti
99. f the 32 Bit Input board 1 3 2 4 Code Line Interface Power Supply Board N451441 9402 This board is used in DC code line applications and is housed in the Card Enclosure with the Enhanced Controller Ref Figure 1 3 The 9402 board contains power supply components to convert external input voltage to levels compatible with the Enhanced Controller It also contains components for conversion of DC code signal voltages to signal levels compatible with the Enhanced Controller s logic and vice versa Refer to Section IV Code Line Interface PCB N451441 9401 Code Line Interface Power Supply PCB 9042 Power Supply PCB N451441 9403 for a detailed description of this board 1 3 2 5 Code Line Interface Board N451441 9401 This board is used exclusively in DC code line applications where the Enhanced Controller Board is installed in GENISYS or MICROLOK PLUS units Ref Figure 1 3 The 9401 board only contains components for converting DC code line voltages to levels compatible with the Enhanced Controller and vice versa Power supply components are absent The 9401 board is used in applications where logic power is available from another source such as a GENISYS MICROLOK or MICROTRAX cardfile Refer to section IV Code Line Interface PCB N451441 9401 Code Line Interface Power Supply PCB 9042 Power Supply PCB N451441 9403 for a detailed description of this board 1 3 2 6 Power Supply Board N451441 9403 This board is used in AT
100. faces 2 13 2 3 4 1 IDE M E UN 2 13 SM 6700B 6 96 TABLE OF CONTENTS 2 3 4 2 2 3 4 3 2 3 4 4 2 3 4 5 2 4 2 4 1 2 4 2 2 4 2 1 2 4 2 2 2 4 2 3 2 4 2 4 2 4 2 5 2 4 2 6 2 4 3 2 4 3 1 2 4 3 2 2 4 3 3 2 4 3 4 2 4 3 5 2 4 3 6 2 4 3 7 2 4 3 8 2 4 3 9 2 4 3 10 2 4 3 11 2 4 3 12 2 4 3 13 2 4 3 14 2 4 3 15 2 4 3 16 2 4 3 17 2 4 3 18 2 4 3 19 2 4 3 20 PCB Connector A Pinout Listing Serial and Parallel Ports 2 17 PCB Connector A Signal Line Descriptions 2 18 Detailed Serial Link Diagrams peers a fe fp tete t 2 20 Serial Interface to Portable 2 31 FIELD CONFIGURATION PROGRAMMING 2 32 Introdutti E 2 32 Procedure Using Board Switches and Alpha Numeric LEDs 2 34 2 34 Procedure ATCS MCP Application ss 2 37 Procedure for US amp S GENISYS 500 Series Code Line Applications 2 44 Procedure for US amp S GENISYS GRS Series Code Line Applications 2 55 Procedure for Harmon MCS 1 MCS 2 Code Line Applications 2 56 Procedure for WB amp S S2 Code Line Application
101. forms non vital logic functions e g local I O control Local Control Panel interface in addition to the above communications interfacing functions 1 2 SM 6700B 6 96 Section GENERAL INFORMATION As shown in the right hand part of Figure 1 1 GENISYS Series 2000 components enable a direct interface between ATCS compliant Mobile Communications Processor MCP and US amp S vital interlocking controllers If a new field installation requires local non vital I O e g to a local control panel the Enhanced Controller is housed in a GENISYS or MICROLOK PLUS cardfile Existing GENISYS or MICROLOK PLUS installations can be retrofit with the Enhanced Controller to create the interface to the MCP If there is no requirement for non vital local the Enhanced Controller can be housed in the GENISYS Series 20009 Card Enclosure Regardless of the installation the Enhanced Controller contains the same interfacing conversion software for the communications link with the MCP As shown in Figure 1 2 GENISYS Series 2000 components also enable a direct interface between selected serial code line carriers and US amp S vital interlocking controllers Installation options for the Enhanced Controller are the same as those for the MCP application refer to above paragraph Different communications handling software is provided for each serial code line application In both the ATCS MCP and serial code line applications an optional Surge Supp
102. gle switch SW1 as required to bring up MN on alpha numeric display To set Master port key on delay press SW2 once then press SW1 as required to select delay When desired key on delay is selected press SW2 to enter delay SM 6700B 6 96 36 37 38 39 40 41 42 43 If GENISYS Slave port carrier option is to be entered or changed continue with step 37 Otherwise go to step 39 Alpha numeric display will show the following carrier options CO Constant carrier KY Keyed carrier Alpha numeric display should go dark If baud rate on Master port is to be entered or changed continue with step 40 Otherwise go to step 42 Alpha numeric display will show the following baud rates 01 150 BPS 24 2400 BPS 03 300 BPS 48 4800 BPS 06 600 BPS 96 9600 BPS 12 1200 BPS 19 19200 BPS Alphanumeric display should go dark If GENISYS Master port key on delay is to be entered or changed continue with step 43 Otherwise go to step 45 Alpha numeric display will show the following key on delays 00 O bit times 32 32 bit times 04 4 bit times 36 36 bit times 08 8 bit times 40 40 bit times 12 12 bit times 44 44 bit times 16 16 bit times 48 48 bit times 20 20 bit times 52 52 bit times 24 24 bit times 56 56 bit times 28 28 bit times 60 60 bit times 44 Alphanumeric display should go dark 2 51 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS US amp S 500 DC Operation Resul
103. ha Numeric 2 86 SM 6700B 6 96 2 5 2 Operational Displays Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS Table 2 8 summaries LED displays when the Enhanced Controller PCB has passed power up reset diagnostics and is operational Table 2 8 Enhanced Controller PCB LED Indications Except Alpha Numeric LED Description Display 1 Slave Port Receive Data Flashes with receipt of data from remote Master unit otherwise dark 2 Spare Port Receive Data None port not used 3 Master Port Receive Data Flashes with receipt of data from remote Slave unit otherwise dark 4 Port Receive Data Flashes with receipt of data from portable PC otherwise dark 5 Slave Port Receive Good Data 50 mS flash with receipt of good data on Slave port otherwise dark 6 Slave Port Transmit Good Data 50 mS flash with transmit of good data from Slave port otherwise dark 7 Slave Port Address Accept 50 mS flash when unit is correctly addressed by Master unit otherwise dark 8 Slave Port Receive Data Error On steady with receipt of bad data on Slave port Goes dark when a good message is received 9 Master Port Receive Good Data 50 mS flash with receipt of good data on Master port otherwise dark 10 Master Port Transmit Data Flashes during data transmit from Master port otherwise dark 11 Master Port Receive Data Error 50 mS flash with rec
104. has passed through a given serial port Note that several of these LEDs specifically indicate message errors LEDs 13 and 14 monitor the status of the board s microprocessor Any failure that triggers the watchdog circuit is shown by these LEDs including failure to reset properly Refer to section 2 5 1 Power Up Reset Displays for displays from these two LEDs during power up or manual reset Any control delivery problem in the Enhanced Controller or on the cardfile motherboard is shown by LED 15 A control delivery receive failure on a output board is shown by related LED on that board The 4 character alpha numeric LED display on the Enhanced Controller provides various Critical error codes Critical errors result in a sustained shutdown of the board and inability to reset until the source of the problem is eliminated These errors can be generated by a fault in the Executive software a critical interrupt of the microprocessor or by a hardware problem Table 2 9 lists these error codes 2 90 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 Table 2 9 Critical Error Codes on Alpha Numeric Display ALL APPLICATIONS Error General Type Code Description Notes Executive E 00 General Executive software fault 1 Software E 01 Diagnostic Tool DTOOL requested a reset E02 General executive database inconsistency 1 03 Serial receive queue corrupted 1 04 Serial Slave port transmi
105. ineering practices and common sense Contact US amp S for any interfacing details not covered in this manual A General Rules Each external interface is connected to the unit using a printed circuit board edge connector housing and contacts mounted on a strain relief bracket Generic rules for constructing the assembly are as follows 1 In general shielded cabling is not required for the non vital 32 bit I O interfaces However if the application does require shielded cable for noise protection connect only one end of the shield to ground not both When shielded cable is used check all active wires in the cable for possible shorts to the shield 2 When twisted pair wiring is required by the application twists should be made at a minimum of two twists per foot 3 The contact used to terminate the cardfile end of the cable can accept one 18 to 22 AWG wire with a nominal outside diameter of 055 to 080 inches Or it can accept two 22 wires with a maximum outside diameter of 120 inches If a configuration with a wire larger than one 18 wire or more than two 22 wires is required contact US amp S for additional information 4 To avoid strain on the cable connection each cable should be connected to the cardfile mounting bar or an external mounting bar Also add a service loop to the cable at the mounting bar so that the connector can be easily accessed during maintenance B Typical Construction Procedure Ref Figure 3 5 1
106. ions under development SM 6700B 6 96 2 75 Section II ENHANCED CONTROLLER PCB N451441 9101 GRS K DC 2 4 3 15 CONFIGURE GRS K1 Applications under development 2 76 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 GRS K DC 2 4 3 16 CONFIGURE GRS K1 Applications under development SM 6700B 6 96 2 77 Section II ENHANCED CONTROLLER PCB N451441 9101 WB amp S 52 2 4 3 17 CONFIGURE Slave Serial Port Parameters WB amp S S2 Operation Result 1 Enter CON S2 SL POR CR on 1 PC should show id SLAVE PORT BAUD 150 19200 BPS D 300 BPS 2 Slave port baud rate and 2 When valid Slave port baud rate is entered PC press lt CR gt to enter rate Type lt gt only to keep current rate Repeat this procedure for all remaining Slave port parameters and Y N options displayed on PC should display next parameter The same occurs if CR is typed only without a new value Remaining parameters and Y N options displayed on the PC include SLAVE PORT KEY ON DELAY 5 63 BITS D 0 BIT S SLAVE PORT KEY OFF DELAY 0 63 BITS D 0 BIT S SLAVE FRAME LENGTH 32 128 BITS D 32 BITS SLAVE PORT COMMUNICATION FAILURE TIMEOUT 30 600 SEC 0 300 SEC CONSTANT CARRIER ON SLAVE PORT Y N D Y 3 Answer Y CR or lt gt to 3 prompt When DTOOL prompt appears any other parameter can be accessed at this time refer to section 2 4 3 3
107. ld flash rapidly reporting the state of serial communications links etc Refer to Section 2 5 2 Operational Displays for a detailed description of LED displays when the Enhanced Controller board has passed power up reset diagnostics NOTE Refer to section 2 6 3 2 for error code indications on the 4 character alpha numeric display SM 6700B 6 96 2 85 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS LED 1 SLAVE PORT RECEIVE DATA LED 2 SPARE PORT RECEIVE DATA NOT USED LED 3 MASTER PORT RECEIVE DATA LED 4 PC PORT RECEIVE DATA LED 5 SLAVE PORT RECEIVE GOOD DATA Ca LED 6 SLAVE PORT TRANSMIT GOOD DATA LED 7 SLAVE PORT ADDRESS ACCEPT O O LED 8 SLAVE PORT RECEIVE DATA ERROR 8 LED 9 MASTER PORT RECEIVE GOOD DATA O LED 10 MASTER PORT TRANSMIT DATA LED 11 MASTER PORT RECEIVE DATA ERROR O LED 12 PC PORT DATA ERROR LED 13 WATCHDOG ns r 2HZ FLASH BOARD FAILED LED 14 HEARTBEAT 2 3HZ FLASH BOARD NORMAL LED 15 CONTROL DELIVERY ENHANCED CONTROLLER PCB GENISYS MIC ROLOK PLUS INSTALLATION LED4 LED 11 LED 12 LED 13 LED 14 LED 15 QO LED 1 LED 2 ooo ooo db GENISYS SERIES 2000 CARD ENCLOSURE INSTALLATION Figure 2 20 Enhanced Controller PCB LED Displays Except Alp
108. leave DTOOL F PC should show the DOS prompt program SM 6700B 6 96 2 97 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP 2 6 4 3 GET Misc Data from Connected Unit ATCS under development 2 98 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 US amp S 500 DC 2 6 4 4 GET Message and Error Counts US amp S 500 Series Code Lines NOTE Use CLEAR REMOTE command subcommand to reset message and error counts to zero refer to section 2 6 4 10 Operation Result A Enter GET DC S ERR CR on PC A PC should show SHORT CONTROL START SHORT INDICATION X START LONG CONTROLSTART X LONGINDICATION START NOISY CONTROL START X NOISY INDICATION START SHORT CONTROL STEP SHORT INDICATION STEP NOISY SHORT CONTROL X NOISY SHORT INDICATION STEP X STEP LONG CONTROL STEP X LONG INDICATION STEP NOISY LONG CONTROL X NOISY LONG INDICATION STEP X STEP LONG LINE SHUNT X LONG LINE SHUNT IND CONTROL FEW CONTROL LONG LINE RECEIVE STEPS MANY CONTROL X TOO MANY INDICATION STEPS STEPS CONTROL ADDRESS X INVALID CONTROL ADDRESS TOO MANY TRANSITIONS TRANSMIT LOGIC FAILURE TOTAL ERRORS where X is the total number of errors for that parameter Enter GET S STAT CR on B PC should show SLAVE GOOD GOOD GOOD CONTRO _INDICATI CONTRO RECALL INDICATI L ON L ON ERRORS ABORTS ha SM 6700B 6 96
109. maining parameters displayed on include PC ATCS ADDRESS FOR HEALTH MONITOR ATCS ADDRESS FOR GROUND HOST D XXXXXXXXXXXXXXXX CODE UNIT HDLC LINK ADDRESS ODD NUMBERS BETWEEN 1 AND FD D S3 GROUND HDLC LINK ADDRESS ODD NUMBERS BETWEEN 1 AND FD D 23 MCP SOFTWARE HDLC LINK ADDRESS ODD NUMBERS BETWEEN 1 AND FD D 1 COMMUNICATION FAILURE TIME OUT 10 600 SEC 0 300 SEC where XXXXX is application defined value When last parameter value in sequence communi cation failure time out is entered PC should display option of writing values entered to this point into configuration file or enter ing displayed default values PC display WRITE NEW ACTIVE ATCS SLAVE CONFIGURATION Y N D N 3 Answer Y CR or CR to 3 When answer is entered PC display should prompt When DTOOL prompt return to DTOOL gt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading with WRITE command SM 6700B 6 96 2 63 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP 2 4 3 5 CONFIGURE Slave Serial Port Parameters ATCS Operation Result 1 Answer Y CR CR to 1 When answer is entered PC display should prompt When DTOOL prompt return to DTOOL gt appears any other parameter can be accessed at this time refer to section 2 4 3 3 ste
110. mes 16 16 bit times 48 48 bit times 20 20 bit times 52 52 bit times 24 24 bit times 56 56 bit times 28 28 bit times 60 60 bit times No other key on delays are available 9 When desired key on delay is selected 9 After key on delay is entered display should press SW2 to enter delay return to SN 10 Press SW1 as required to bring up SF on 10 If S2 Slave port key off delay is to be display entered or changed continue with step 11 Otherwise go to step 12 11 Repeat steps 8 and 9 to select the Slave 11 Same displays as Slave key on delay apply port key off delay to Slave key off delay 12 Press SW1 as required to bring up on 12 f S2 Master port baud rate is to be entered display or changed continue with step 13 Otherwise go to step 14 13 Repeat steps 5 and 6 to select the Master 13 Same displays as Slave port baud rate port baud rate apply to Master port baud rate 14 Press SW1 as required to bring up MN on 14 f S2 Master port key on delay is to be display entered or changed continue with step 15 Otherwise go to step 16 15 Repeat steps 8 and 9 to select the Master 15 Same displays as Slave key on delay apply port key on delay to Master key on delay 16 Press SW1 as required to bring up MF on 16 If S2 Master port key off delay is to be display entered or changed continue with step 17 Otherwise go to step 18 WB amp S S2 2 108 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 Operation
111. mmunication link with the board Enter ENAB CR at DTOOL gt prompt 6 The PC should show REMOTE COMMUNICATIONS STATUS NORMAL If the REMOTE COMMUNICATION STATUS message on the PC indicates a failed link check the plug connection to the board and repeat steps 4 and 5 If the communi cations problem does not clear a fault is indicated Using the DTOOL HELP command enter the required CONFIGURE command for the applicable Executive software After all values and options are selected using the CONFIGURE command and subcommands go to section 2 3 4 21 WRITE command to load values options into EEPROM on Enhanced Controller PCB 1 1 SM 6700B 6 96 2 61 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS Specific CONFIGURE command and subcommand procedures are covered in the following sections of the manual 2 4 3 6 fiis MCP 24 3 7 GENISYS serial line 2 4 3 8 GENISYS serial line 2 4 3 9 Harmon MCS 1 2 4 3 10 Harmon MCS 1 2 4 3 11 US amp S 500 Series DC line 2 4 3 12 US amp S 500 Series DC line 2 4 3 13 US amp S 500 Series DC line 2 4 3 14 GRS K K1 DC line 2 4 3 15 GRS K K1 DC line 2 4 3 16 GRS K K1 DC line 2 4 3 17 WB amp S S2 serial line 2 4 3 18 WB amp S S2 serial code line 2 4 3 19 2 4 3 20 All Section Application Parameter s 2 4 3 4 ATCS MCP Code unit addresses Health monitor ground host HDLC link etc Comm fail
112. n block Roll up the 22 red common wire Item 4 Insert keying plug Item 5 between applicable pins Apply label Item 3 to housing per view A Inspect assembly as follows Mechanical Check that color coded wires agree with wiring diagram Check that all assembly notes were followed Make sure the cable is free of nicks cracks and burns Make sure the connector hardware is fastened securely 2959 Electrical a Check for shorts individual signal wires to all other signal wires b Check continuity of all signal wires SM 6700B 11 95 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS REFER TO 2 STEP 3 OF 2 VIEW A i ER E REFER STEPS 4 5 6 AND 7 OF CONNECTOR 11 prn END OF 6 8 VIEW C CABLE 8 11 12 13 AR 12 0 13 WIRES VIEW B TIE WRAP ACTIVE WIRES BEFORE CUTTING is gt ROLL UP 22 RED TAPE SPARE WIRES rs TAPE SPARE VERE WIRES WIRES 0585 MANUFAC DESCRIPTION PART NO PART NO PVC 20 Conductor of 22 AWG 7 30 Alpha 5010 20 Eiectrical Tape 3 4 Wide 1773078 Laminated Adhesive Back Label Nomen Output 4 Wire 22 AWG 7 x 30 Red 045662 0002 5 PCS Egge Connector Keying Plug 1718271 Amp 582501 1 6 PCB Edge Connector Housing 1713797 Amp 480142 2 2t Edge Connector Contact for 22 to 18 Wire 270924
113. ng displayed default values PC display is as follows WRITE NEW ACTIVE SERIAL SLAVE STATION CONFIGURATION Y N 3 Answer Y CR or N lt gt to 3 When answer is entered PC display should prompt When DTOOL prompt return to DTOOL gt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command SM 6700B 6 96 2 79 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 4 3 19 CONFIGURE Master Serial Port Parameters ATCS GENISYS US amp S 500 Series WB amp S S2 Operation Result 1 Enter configuration command 1 PC should show subcommand and carriage return lt CR gt according to type of MASTER PORT BAUD 150 19200 BPS D 300 Executive software installed ATCS MCP application CON ATC MAS lt CR gt For GENISYS serial code line application CON SER MAS lt CR gt For US amp S 500 series dc code line application CON DC MAS lt CR gt 2 80 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 2 Type in Master port baud rate and press lt CR gt to enter rate Type lt gt only to keep current rate Repeat this procedure for all remaining Master port parameters and Y N options displayed on PC When valid Master port baud rate is entered PC should display next parameter The same occurs if CR is typed only without
114. nications with PRCCI CTC communications circuits ATCS compliant base and mobile communications processors Serial code lines US amp S GENISYS Harmon MCS 1 WB amp S 52 Master and Slave GENISYS and MICROLOK PLUS units MICROLOK or MICROTRAX End of Siding units via code line interface Portable PC Tm OO Except for the portable PC these remote systems devices are interfaced on the board s A connector edge EIA RS 232 RS 422 or RS 423 signal levels are employed according to the application however a 5V TTL interface is not available Serial communications parameters such as key delays and baud rates may be defined during field configuration via the front edge toggle switches and alpha numeric display the front edge PC port or in the application logic Set up of a given parameter is not limited to any one of these options most are accessible via all three paths When the Enhanced Controller is used to manage other GENISYS or MICROLOK PLUS units in a Master Slave configuration the maximum practical limit is 64 Slaves Refer to Section 2 3 4 for application of the serial data ports 2 1 3 2 Parallel The Enhanced Controller PCB is equipped with a set of signal lines for parallel communication with a DC code line These lines reside on the board s A connector Communications with the DC code line are interfaced through the GENISYS Series 2000 Code Line Interface or Code Line Interface Power Sup
115. ntered or changed continue with step 22 Otherwise go to step 24 Alpha numeric display will show the following parity options NO No parity EV Even parity OD Odd parity After parity option is entered display should return to PA If S2 Master port carrier option is to be entered or changed continue with step 25 Otherwise go to step 27 Alpha numeric display will show the following carrier options CO Constant carrier KY Keyed carrier After carrier option is entered display should return to CX If relay output board control delivery time in GENISYS MICROLOK PLUS unit is to be entered or changed continue with step 28 Otherwise go to step 30 SM 6700B 6 96 2 109 Section II ENHANCED CONTROLLER PCB N451441 9101 WB amp S 52 Operation Result 28 relay output board control delivery time 28 Alpha numeric display will show the following press SW2 once then press SW1 as required control delivery times to select option If desired option is passed continue pressing SW1 to recycle display 01 10 milliseconds 03 30 milliseconds 07 70 milliseconds 13 130 milliseconds 25 250 milliseconds 1 1 2 2seconds 4 4seconds No other times are available 29 When desired control delivery time is selected 29 After control delivery time is entered the display press SW2 to enter time should return to DT 30 Press SW1 as required to bring up DB on 30 If baud rate fo
116. nue with step 51 Otherwise go to step 53 following parity options NO No parity EV Even parity OD Odd parity Alpha numeric display should go dark If GENISYS Master port carrier option is to be entered or changed continue with step 54 Otherwise go to step Alpha numeric display will show the following carrier options CO Constant carrier KY Keyed carrier Alpha numeric display will show the Alpha numeric display should go dark 2 52 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB 451441 9101 GENISYS US amp S 500 DC Result 56 57 60 61 62 63 64 Operation Press SW1 as required to bring up DT on 56 display To set relay output board control delivery 57 time press SW2 once then press SW1 as required to select option When desired control delivery time is 58 selected press SW2 to enter time Press SW1 as required to bring up DB on 59 display To set PC port baud rate press SW2 once 60 then press SW1 as required to select rate If desired rate is passed over continue pressing SW1 to recycle display When desired PC port baud rate is 61 selected press SW2 to enter rate Press SW1 as required to bring up LD on 62 alpha numeric display then press SW2 once Press SW1 to select Y then press SW2 63 once Press SW1 to select then press SW2 64 once If output board control delivery time in GENISYS or MICROLOK
117. ogram Entry Termination Commands All Applications ss 2 97 2 6 4 3 GET Misc Data from Connected Unit 2 98 2 6 4 4 GET Message and Error Counts US amp S 500 SeriesCode Lines 2 99 2 6 4 5 GET Message and Error Counts GENISYS ne 2 101 2 6 4 6 GET Message and Error Counts WB amp S 52 2 102 2 6 4 7 GET Misc Information All 2 103 2 6 4 8 SHOW Misc Internal Message and Error Counts and DTOOL Version No All 2 104 2 6 4 9 Misc Test Operation enne 2 105 2 6 4 10 Misc Programming Commands All Applications 2 106 32 BIT INPUT PCB N451441 9701 3 1 32 BIT OUTPUT PCB 451441 9601 32 BIT OUTPUT PCB 451441 9801 3 1 3 1 1 3 1 2 3 1 2 1 3 1 2 2 3 2 3 3 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 DESCRIP ION Z u 3 1 General Applications sise 3 1 Components and Basic 3 1 32 Bit Input Board 451441 9701 000000000000 3 1 32 Bit Output Boards N451441 9601 9801 3 3 SPECIFICATIONS u gu e
118. oller 2 9 2 22 Serial Port Wiring with ATCS MCP Interface GENISYS Series 2000 Card Enclosure Covers Enhanced Controller Slave port interface to MCP Master port interface to external US amp S interlocking controller 2 10 2 23 Serial Port Wiring with Serial Code Line Interface GENISYS Cardfile Enhanced Controller Slave port interface to serial code line carrier Master port interfaces to modem or external US amp S interlocking controller 2 11 2 24 Serial Port Wiring with Serial Code Line Interface MICROLOK PLUS Cardfile Enhanced Controller Slave port interface to serial code line carrier Master port interfaces to modem or to MICROLOK PLUS code system port on same cardfile Vital section of MICROLOK PLUS cardfile functions as interlocking controller 2 12 2 25 Serial Port Wiring with Serial Code Line Interface GENISYS Series 2000 Card Enclosure Enhanced Controller Slave port interface to serial code line carrier Master port interface to external US amp S interlocking controller 2 20 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 2 13 2 26 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS Cardfile Enhanced Controller parallel data port interface to DC code line filter Master port serial interfaces to modem or external US amp S interlocking controller 2 14 2 27 Parallel and Serial Port Wiring with DC Code Line In
119. ome commands have subroutine levels The first level of the CONFIGURE command is used to select the basic application e g ATCS DC code line The second level under each application is used to set up specific configuration values such as baud rates key delays etc When all field configuration data has been selected the WRITE command is used to load the data into the EEPROM on the Enhanced Controller If the WRITE command is not issued the system will revert to the previous field configuration with the next reset 2 4 3 2 Program Rules and Notes The PC based field configuration is governed by the following program rules A When given command is entered the user is automatically prompted for new field configuration data B Where applicable limits for a given parameter are displayed When a new value is entered it is checked against these limits C Each parameter description includes the default value or setting the default is always the current value This is indicated by the letter D in brackets at the end of the parameter line Example MASTER PORT PARITY NONE 0 EVEN 1 ODD 3 0 0 D 0 indicates the default is 0 or no parity D If the new value is the proper range a prompt for the next parameter is displayed E lf an invalid value is entered the same prompt is repeated F If a value is entered that does not apply to the installed Executive software the system generates COMMAND COULD NOT BE EXECUTE
120. ommand subcommand to reset message and error counts to zero refer to section 2 6 4 10 Operation Result A Enter SHOW COUNT CR to A display total numbers of messages transmitted and received by the DTOOL program B Enter SHOW ERR lt gt to display B various types of errors and counts C Enter SHOW VERS to display C current version number of DTOOL software show Diagnostic Tool Message Counts Transmitted Messages XXXXX Received Messages XXXXX where XXXXX is the total number of messages PC should show Invalid Errors Hardware Errors Buffer Overflow Transmitter Time Out Receiver Time Out Handler Error Receive CRC Error No Message Header Protocol Errors Request Errors Remote Unit Fault Print Data Lost Invalid Error Header Total Line Errors Multiple Line Errors where is the total number of events for that parameter PC should show example Union Switch amp Signal Inc Diagnostic Tool Version 1 0 2 104 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 6 4 9 Misc Test Operation Commands A LOAD DEFAULT Configuration Values into Unit Under Test B SET Address of Unit Under Test for DTOOL C START Transmission of Test Indication Bit ATCS Application D START Transmission of Test Indication Bit DC Code Line Application E RESET Unit Under Test NOTE
121. only provides regulated voltages for the Enhanced Controller PCB A separate power supply converter within the code line interface circuitry provides regulated power to the interfacing components Both power supply circuits accept 9 5 to 35 0V dc external voltage This voltage enters the board through a filering clamping circuit with a toggle switch The toggle switch controls voltage to both the independent power supply circuitry and or the power converter within the code line interface circuitry SM 6700B 11 95 4 1 Section DC CODE LINE INTERFACE 10 6 gt 1N3S8V SIHL 1 OL SH3 LH3ANOO W3IHJANOO AG HJT11OHLNOO OL AG 06 LNASEV ASAHL AGISLNO SLINOUIO 340S019N3 quvo VIA 3NI1 3002 OL S31V9 SAV 134 9 WHOS LINDYID 14406 6 246056 20 6 QN VO VIA YATIONLNOOD 1076 LNNHS AGL WHO 3802 SHOL1V1OSI WOJ DH 1431114 SI0HLNO9 ILNNHS ANI VIA 3d09 8 v SNIdNV19 YATIOULNOOD STOHLNOD 5831 14317114 140 092 96 3NI1 3302 OL 997 1 41 0 AVTIY ANI SHOIV 70
122. ontroller are connected with a 44 way cable connector when the board is installed in a GENISYS or MICROLOK PLUS cardfile When the board is installed in the GENISYS Series 2000 Card Enclosure the serial ports are externally connected through plugs J3 J4 and J5 25 pin D type on the rear of the Card Enclosure which shares a motherboard bus with the Enhanced Controller Shielded cable is used in all interfaces to minimize induced noise Twisted pair wiring is also employed in the ATCS MCP interface to take full advantage of the additional noise immunity inherent in RS 422 balanced signal circuits NOTE The Enhanced Controller PCB is not equipped with a TTL compatible serial communications port as is provided on the on 5602 Controller PCB NOTE Use of the GENISYS Series 2000 Surge Suppressor Serial Interface Panel is optional but strongly recommended for any installation where transient voltages e g lightning induced could damage circuits in the Enhanced Controller PCB SM 6700B 6 96 2 13 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP 44 WAY PCB CONN SLOT J2 CONTROLLER PCB GENISYS L UN 3 M M HDLC LINK RS 422 44 WAY SLOT J2 HDLC LINK CONTROLLER 1 58455 PCB HDLC LINK RS 422 SLAVE MASTER Q 25 PIN M k GENISYS 44 WAY PCB CONN 3 SLOT 0 CONN CO NTROLLER CODE SYS PORT 5 HDLC LINK R
123. ontroller is connected is not capable of powering the controller Because of the many possible system configurations the enclosure and appropriate PCBs must be ordered separately Refer to section VI Code Line Interface PCB N451441 9401 Code Line Interface Power Supply PCB 9042 Power Supply PCB N451441 9403 for a detailed description of the Card Enclosure 1 3 2 8 Surge Suppressor Serial Interface PCBs and Panels GENISYS Series 2000 Surge Suppressor Serial Interface PCBs are used in ATCS office and field and serial code line applications to protect the Enhanced Controller from transient voltages e g lightning induced on the serial communications interfaces Ref Figures 1 1 and 1 2 In addition the PCBs interface RS 232 and RS 422 signal levels to the Enhanced Controller PCB PCB part numbers are N451807 8901 and N451807 8902 PCB 8901 is used for all RS 232 serial interfaces but not the RS 422 interface used in the MCP end of the ATCS communications link PCB 8902 is used only for the RS 422 interface to the MCP Mounting Panel N451892 1401 allows 19 rack mounting of the above PCBs adjacent to an existing GENISYS or MICROLOK PLUS cardfile or the GENISYS Series 2000 card enclosure GENISYS and MICROLOK PLUS cardfiles are also available with built in mounting panel for the PCBs Contact US amp S for ordering information 1 3 2 9 Summary Table 1 1 summaries the application of the various GENISYS Series 2000 com
124. opment System G2DS The G2DS is not compatible with the GENISYS Development System GDS Refer to Section Enhanced Controller PCB N451441 9101 for a detailed description of the Enhanced Controller Board 1 3 2 2 32 Bit Output Boards N451441 9601 9801 The 32 Bit Output boards are used in GENISYS Series 2000 field code unit applications that drive local relays These boards are installed in the 18 PCB GENISYS cardfile or in the non vital section of the MICROLOK PLUS cardfile They can only be used with the Enhanced Controller PCB output type is selected by jumpers The 32 bit boards differ only in direction of relay drive voltage source or sink Refer to Section 32 Bit Input PCB N451441 9701 32 Bit Input PCB N451441 9601 32 Bit Output PCB N451441 9801 for detailed descriptions of the 32 Bit Output boards SM 6700B 6 96 1 7 Section GENERAL INFORMATION 1 3 2 3 32 Bit Input Board N451441 9701 The 32 Bit Input board is used in GENISYS Series 2000 field code unit applications that take inputs from local relay contacts This board is installed in the 18 PCB GENISYS cardfile or in the non vital section of the MICROLOK PLUS cardfile It is only compatible with the Enhanced Controller PCB and provides the same type of relay contact inputs as the earlier 16 bit input boards Refer to Section 32 Bit Input PCB N451441 9701 32 Bit Output PCB N451441 9601 32 Bit Output PCB N451441 9801 for a detailed description o
125. ort on the front edge of the board On the earlier 5602 Controller PCB these parameters are only set up with manual switches on the board C Application software 2 6 SM 6700B 6 96 2 2 SPECIFICATIONS 0585 Part No Board Size Installations Connections Slave Serial I O Port Master Serial I O Port Set Up Diagnostics Port TTL Serial Interface Master Slave System G2DS Development System Controlling Chip Executive EPROMs SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS N451441 9101 Standard GENISYS MICROLOK size GENISYS Series 2000 Card Enclosure lower slot GENISYS cardfile slot J2 MICROLOK PLUS cardfile slot O 44 way PCB edge connector A External communications 44 way PCB edge connector B System motherboard 9 pin IBM compatible PC EIA RS 423 RS 232C RS 422 compatible Synchronous or asynchronous Baud Rates 150 to 19 200 BPS Mode Half or full duplex EIA RS 423 RS 232C compatible Asynchronous only Baud Rates 150 to 19 200 BPS Mode Half or full duplex RS 423 RS 232C compatible Asynchronous only Baud Rates 150 to 19 200 Not available 64 Slave units practical maximum 128K bytes in application logic max 4000 relay coils max Not compatible with GENISYS Development System GDS Motorola MC68010 32 bit internal data bus 16 bit external data bus Qty 2 64K bytes per
126. other adjustments are required on the output boards before installation No adjustments are required on the 32 Bit Input board before installation 3 3 3 Installation In Cardfiles Ref Figure 3 4 The 32 Bit Input and 32 Bit Output boards are installed in the non vital I O section of the GENISYS GENISYS Series 2000 18 slot cardfile or the MICROLOK PLUS cardfile Make sure unit operating power is off when installing the 32 bit boards otherwise component damage and or unreliable operation may result Cardfile installation rules are as follows A The cardfile must be equipped with Enhanced Controller PCB N451441 9101 B In systems with both input and output boards the 32 Bit Output boards are always installed to the left of the input boards C Input and Output boards may be installed in clusters or with empty cardfile spaces between boards If empty spaces are present these must be specified as dummy locations in the application logic D The 32 bit boards may be mixed with 16 bit boards rule B above is still applicable 16 bit boards are compatible with the Enhanced Controller PCB 3 6 SM 6700B 11 95 Section 32 INPUT OUTPUT ALL APPLICATIONS JUMPER IN PULSED OUTPUT POSITION JUMPER IN CONSTANT OUTPUT POSITION PUL JP1 32 OUTPUT PCBS 451441 9601 9801 Figure 3 3 32 Bit Output PCB Output Mode Select Jumper SM 6700B 11 95 3 7 Section 32 BIT INPUT OUTPUT PCB
127. p 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command No other steps 2 64 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP 2 4 3 6 CONFIGURE Slave Serial Station Parameters ATCS Operation Result 1 Enter CON ATC STA CR on PC should show SLAVE 1 ATCS ADDRESS D XXXXXXXXXXXXXXXX Where XXXX is application defined default ATCS Slave station address 2 Typein station address for Slave port 1 and press CR to enter address Type CR only to keep current address Repeat this procedure for all remaining ATCS Slave station addresses as applicable displayed on PC 3 Answer Y CR or CR to prompt When DTOOL prompt appears any other parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command 3 When valid Slave station address 1 is entered PC should display station 2 address request The same occurs if CR is typed only without a new value Same displays should be repeated for up to 6 stations SLAVE 2 ATCS ADDRESS D XXXXXXXXXXXXXXXX SLAVE 3 ATCS ADDRESS D XXXXXXXXXXXXXXXX SLAVE 4 ATCS ADDRESS D XXXXXXXXXXXXXXXX SLAVE 5 ATCS ADDRESS D XXXXXXXXXXXXXXXX SLAVE 6 ATCS ADDRESS D XXXXXXXXXXXXXXXX is application defined default ATCS Slave station address When last address in s
128. ply board The code line protocol e g 504 514 K1 is selected via the Executive EPROM set and the application logic 2 14 Software The Enhanced Controller PCB operates under the control of its Executive and Application software as modified by its field configuration 2 1 4 1 Executive The Executive software performs certain routine operations and automatic diagnostics common to all Enhanced Controller PCBs and is contained in two 64K byte EPROM chips Different communications protocols are accommodated in different part numbers for these chips two EPROMs per set Executive software covered by this manual include SM 6700B 6 96 2 5 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS US amp S Part No Application N451800 0201 ATCS compliant MCP interface N451800 0202 GENISYS serial code line and US amp S 500 series DC code line N451800 0203 GENISYS serial code line and GRS K series DC code line N451800 0204 Harmon MCS 1 serial code line N451800 020 WB amp S S2 Note that the 0202 and 203 EPROM sets contain both GENISYS serial and DC code line interfacing software and may be used for either type of communications system Upgrades to the Executive software are denoted in the revision number printed on the EPROM chip When upgrades are implemented users are initially notified through a US amp S software Maintenance Notice NOTE The Executive software used in the Enhanced Controller PCB is not compatible with
129. ponents to new and existing communications systems Office protocol converter applications are included for reference refer to SM 6700D for details SM 6700B 6 96 1 9 Section GENERAL INFORMATION BJEMYOS UO SIBAUOD 00 PUL SASINAD 559501 Y 0q 88161409 2020 008 45 195 INOHd x UOISISAUOI SSU8S H SH9 pue SASINAD SBSN 060 008L SYN 198 euoN uoneo 1 dde Aq J tun SN 14 081694 708 LGYN 1068 O TOSOIWeSAS 39 1068 3IO IOHOIINgSAS 39 1068 108 LS 1068 208 LS 7N eoej1eju 181189 uopoung UonounJj eur1epo2 pueis 2096 1 VGVN Aiddns eur 076 VGVN eoeyeju eur 2076 2020 008 LG YN 89195 540 2020 008 LG YN sales 009 5 5 2020 008 LG YN 89195 540 2020 008 LG YN sales 009 5 5 X0Z0 008LSPN ZS SPAM 020 008 LSYN 1 2020 2020 0081 SYN PAS INAS Assy eoejeju 9u19po2 HUN NOTOUIIN Jo SASINAD Assy eoejeju ul SIOTOHOIN eur L
130. port carrier option is to be entered alpha numeric display or changed continue with step 35 Otherwise go to step 37 35 set Master port carrier option press 35 Alpha numeric display will show the SW2 once then press SW1 as required to following carrier options select option CO Constant carrier KY Keyed carrier 36 When desired carrier option is selected 36 Alpha numeric display should go dark press SW2 to enter option 37 Press SW1 as required to bring up DT on 37 If output board control delivery time in display GENISYS or MICROLOK PLUS unit is to be entered or changed continue with step 38 Otherwise go to step 40 38 relay output board control delivery 38 Alpha numeric display will show the time press SW2 once then press SW1 as following control delivery times required to select option 01 10 milliseconds 03 30 milliseconds 07 70 milliseconds 13 130 milliseconds 25 250 milliseconds 1 1 second 2S 2seconds 4S 4seconds 39 When desired control delivery time is 39 Alpha numeric display should go dark selected press SW2 to enter time 40 Press SW1 as required to bring up DB on 40 If baud rate for 9 pin PC port is to be display entered or changed continue with step 41 Otherwise go to step 43 41 To set PC port baud rate press SW2 once 41 Alpha numeric display will show the then press SW1 as required to select rate following PC port baud rates If desired rate is pa
131. r additional LEDs report when individual 8 bit groups of input data are addressed by the Enhanced Controller board 3 1 2 2 32 Bit Output Boards 451441 9601 9801 Ref Figure 3 2 Data outputs from the Enhanced Controller PCB via 8 bit cardfile bus are locked in four 8 bit storage buffers each in sequence When each 8 bit byte is placed on the bus the Enhanced Controller sends the address bit for the respective 8 bit storage buffer followed by a data strobe pulse which triggers the respective buffer Two methods of data output to external circuits are available on the 32 Bit output boards Constant and pulsed In the constant mode data stored in the four 8 bit buffers is immediately output to external circuits as soon as each buffer receives data Each data output in this mode remains on until turned off by the Enhanced Controller In the Strobe mode data in the 8 bit storage buffers is held until the Enhanced Controller sends a Deliver pulse The Deliver pulse sets off a 0 5 second output pulse during which time the selected external circuits are energized A single jumper JP 1 on the 32 Bit Output board is installed to select Constant or Strobe delivery This jumper configures a single mode select circuit that controls the delivery mode of all 32 outputs Each output is protected with an opto isolator that electrically isolates PCB and system internal circuits from possible transient voltages induced on the output circuits These
132. r 11 digit sequence When the last two digits of the address are selected the display will go dark when SW2 is pressed If selecting or changing the wayside interlocking unit WIU link address continue with step 17 Otherwise go to step 20 Display should show 00 Display should repeat all hexidecimal numbers between 00 and FF Display should go dark or changed continue with step 21 Otherwise go to step 23 Alpha numeric display will show the following baud rates 01 150 BPS 24 2400 BPS 03 300 BPS 48 4800 BPS 06 600 BPS 96 9600 BPS 12 1200 BPS 19 19200 BPS If baud rate on Master port is to be entered Alphanumeric display should go dark If Master port key on delay is to be entered or changed continue with step 24 Otherwise go to step 26 2 40 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP Operation Result 24 2T 29 32 28 delay When desired key on delay is selected press SW2 to enter delay Press SW1 as required to bring up MF on alpha numeric display Repeat steps 24 and 25 to select the Slave port key off delay Press SW1 as required to bring up MS alpha numeric display To set Master port stop bits press SW2 once then press SW1 as required to select bits When desired stop bits are selected press SW2 to enter bits Press SW1 as required to bring up MP alpha numeric display To set Master port parity p
133. r 9 pin PC port is to be entered display changed continue with step 31 Otherwise go to step 33 31 To PC port baud rate press SW2 once then 31 Alpha numeric display will show the following PC press SW1 as required to select rate If desired port baud rates rate is passed over continue pressing SW1 to recycle display 01 150 BPS 24 2400 03 300 BPS 48 4800 BPS 06 600 BPS 96 9600 BPS 12 1200 BPS 19 19200 BPS No other baud rates are available 32 When desired PC port baud rate is selected 32 After PC port baud rate is entered display press SW2 to enter rate should return to DB 33 Press SW1 as required to bring up LD on 33 This function allows loads or does not load display then press SW2 once field configuration default parameters stored in the Application software 34 Press SW1 as required to select Y or then 34 When Y is selected default parameters are press SW2 once to answer loaded When N is selected default parameters are not loaded When either option is selected the display should return to LD 35 Press SW1 as required to bring up WR on 35 This function allows writes or does not write display then press SW2 once field configuration values into the EEPROM 2 110 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 WB amp S 2 Operation Result 36 Press SW1 as required to select Y or N 36 When Y is selected field configuration then press SW2 once to answer values are
134. r the control of the Enhanced Controller PCB A bus address decoding circuit on the board receives two groups of external inputs Program bit and address bit The 4 bit program input is read on the cardfile slot B connector and defines the cardfile location of the particular input board The 4 bit address input is generated by the Enhanced Controller to enable reading of inputs of a specific input board SM 6700B 11 95 3 1 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS 508 119 8 HJTIOHINOO OL ev 55394 ALVS 119 8 ov 55394 ALVS 119 8 LY ALVS 1188 0v ssaydqqv 31V9 1188 Ov SYOLVIOSI 0140 SYOLVIOSI OldO SYOLVIOSI 140 SHOLV1OSI 0140 sn en H3H LOW INO LNAWNOSISSV LOTS Lig 508 55394 H3TIOHINOO INOMJ SYOLOALAC T3 31 SYOLOALAC T3A31 SYOLOALAC T3 31 SYOLOALAC T3 31 LE vc SLid LAdNI 68 91 SLid LAdNI 91 8 SLI4 LAdNI 1 0 SLid LAdNI TTT HN IOS Figure 3 1 32 Bit Input PCB Basic Block Diagram SM 6700B 11 95 3 2 Section 32 BIT INPUT OUTPUT PCB ALL APPLICATIONS When the Program bit and address bit agree groups of inputs at the 8 bit control gates are released to the cardfile system bus When these bits are not in agreement input data is not released Fou
135. r to troubleshooting the Enhanced Controller PCB make these installation checks A Make certain the board is fully inserted in the cardfile or card enclosure B In GENISYS and MICROLOK PLUS installations check that the 44 way serial port plug is properly connected to the board through the rear of the cardfile SM 6700B 6 96 2 89 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS In GENISYS and MICROLOK PLUS installations with output and or optical input boards check the LEDs on these boards For example dark LEDs may suggest a problem with the backplane motherboard D Make certain all unit power inputs 5V 12V 12V to the Enhanced Controller are present GENISYS cardfile Power supply PCB LEDs MICROLOK PLUS cardfile Power supply drawer LEDs GENISYS Series 2000 Card Enclosure Power Supply or DC Code Line Power Supply PCB LEDs E Turn off power remove Enhanced Controller and confirm that the board has the correct Executive and Application software EPROMS for the installation 2 6 3 2 LED Fault Indications The 15 individual LEDs on the Enhanced Controller PCB provide general diagnostic information on A Serial communications links B Microprocessor watchdog circuit C Control delivery line to relay output PCB s in a GENISYS or MICROLOK PLUS cardfile LED messages are detailed in section 2 5 2 LEDs 1 12 indicate when a given serial line is active and if a valid message
136. rameters ATCS GENISYS US amp S 500 Series WB amp S 52 Operation Result 1 Enter configuration command 1 should show subcommand and carriage return lt gt according to type of Executive software CONTROL DELIVERY TIME 30 8000 MS D 50 installed Note This parameter applies to relay output board s in a For ATCS MCP application GENISYS or MICROLOK PLUS CON ATC NVL lt CR gt cardfile For GENISYS serial code line application CON SER NVL lt CR gt For Harmon MCS 1 serial code line application CON SER NVL lt CR gt For US amp S 500 series DC code line application CON DC NVL lt CR gt For WB amp S serial code line application CON 52 SL NVL CR 2 Typein control delivery time delay and 2 When valid control delivery time is entered PC should press CR to enter delay Type CR display next parameter The same occurs if CR is only to keep current delay typed only without a new value INDICATION CHANGE DELAY TIME 0 2000 MS d 1000 Note This parameter applies to optical input board s in a GENISYS or MICROLOK PLUS cardfile 3 indication change time delay and 3 should display option of writing values entered to this press CR to enter delay Type CR point into configuration file or entering displayed default only to keep current delay values PC display is as follows WRITE NEW ACTIVE NVLE CONFIGURATION Y N D N 4 Answer Y lt CR g
137. rdware reset on the connected GENSYS Series 2000 unit SET Sets the address of the connected unit for PC DTOOL communications Used when multiple remote units are accessed via modem 3 2 94 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 SHOW Displays accumulated transmit receive messages errors DTOOL version number for the diagnostic tool protocol START Causes GENISYS Series 2000 unit to transmit a test indication message e g to central office WRITE Loads current active configuration values options to EEPROM 1 CAUTION FOR FACTORY TEST ONLY USE OF THIS COMMAND COULD RESULT IN UNRELIABLE OPERATION OR FAILURE OF THE ENHANCED CONTROLLER BOARD 2 Command intended for factory test only 3 RDB subcommand of this command intended for factory test only SM 6700B 6 96 2 95 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS ANO 1 ASN AHOLOVA I 18 SOLV ssauaav ASN 1 IHJANOS 1 I 1 1 dvo 1 1 1 310N3H 1v201 SGNVNWNOO 1531 AVS NOISH3A SNIWIAVHOOSd SIN SLNNOO 000 9 118 OL 43433 SNLVLS SNOILVOIGNI NOILVOIALLNAQI 3AVIS TVIHIS NOILVIS AINO ASN 30193 snivis 5 3AVIS SOLV 3AVIS VIHIS SONVW
138. ress SW2 once then press SW1 as required to select parity When desired parity option is selected press SW2 to enter option To set Master port key on delay press SW2 24 once then press SW1 as required to select 25 26 27 28 29 32 Alpha numeric display will show the following key on delays 00 Obit times 32 32 bit times 04 4 bit times 36 36 bit times 08 8 bit times 40 40 bit times 12 12 bit times 44 44 bit times 16 16 bit times 48 48 bit times 20 20 bit times 52 52bittimes 24 24 bit times 56 56 bit times 28 28 bit times 60 60 bit times Alphanumeric display should go dark If Master port key off delay is to be entered or changed continue with step 27 Otherwise go to step 28 Same displays as Master key on delay apply to key off delay IF Master port stop bits are to be entered or changed continue with step 29 Otherwise go to step 31 Alpha numeric display will show the following stop bits 01 1 stop bit 02 2 stop bits Alpha numeric display should go dark If Master port parity is to be entered or changed continue with step 32 Otherwise go to step 34 Alpha numeric display will show the following parity options NO No parity EV Even parity OD Odd parity Alpha numeric display should go dark SM 6700B 6 96 2 41 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP Operation Result 34 Press SW1 as required to bring up MX on 34 If Master
139. ression Serial Interface Panel is available to protect Enhanced Controller PCB circuits from potentially damaging transient voltages As shown in Figure 1 3 GENISYS Series 2000 components also enable a direct interface between selected DC code lines and US amp S vital interlocking controllers As with the ATCS MCP and serial code line applications the Enhanced Controller can be installed in GENISYS or MICROLOK PLUS cardfiles to manage non vital local I O or in the GENISYS Series 2000 Card Enclosure when the local I O is not present GENISYS Series 2000 DC Code Line PCB provides the electrical interface between the Enhanced Controller and the DC Code Line Different communications handling software is provided for each DC code line application MICROLOK vital Interlocking Control System MICROLOK PLUS Vital Non Vital Control Package MICROTRAX Coded Track Circuit End of Siding Controller SM 6700B 6 96 1 3 Section GENERAL INFORMATION 3110 1 09 503 QX VHLOUDIN WA1SAS 10H INO 9 SNIM9 01831NI 140d 894 gi O 10891 W319AS 3009 5824 01 18 06 611 5 ANII 1 1535 90A 0586 3526 2010 1681 310001 39 V3H3LNI 10 16 LS PN INOO HN3 9905 Hd li nulo 1 201 3NO1V QNVIS T3N Vd ON LNNOW Su ANIT 1 081 SYN 804 I s
140. rity MX GENISYS Master Carrier Option DT Relay Output PCB Control Delivery Time DB PC Port Baud Rate LD Load Appli Software Defaults WR Write Set Up Data to EEPROM 01 1 stop bit 02 2 stop bits NO none EV even OD odd CO constant KY keyed 01 10 mS 03 30 mS 07 70 mS 13 130 mS 25 250 mS 18 1 sec 2S 2 sec 45 4 sec 01 150 03 300 06 600 12 1200 BPS 24 2400 48 4800 96 9600 19 19 200 BPS N No Yes N No Yes 2 46 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB 451441 9101 GENISYS US amp S 500 DC Operation Result o 11 Press toggle switch SW1 as required to bring up ST on alpha numeric display Press pushbutton SW2 Press toggle SW1 to cycle through carrier test modes Press SW2 when desired carrier test mode is selected Press toggle switch SW 11 as required to bring up MT on alpha numeric display Repeat steps 2 through 4 for the Master port test Press toggle switch SW1 as required to bring up SL on alpha numeric display Press pushbutton SW2 Press toggle SW1 to cycle through logical Slaves 1 through 6 Press SW2 when desired Slave number is selected Press toggle switch SW1 as required to bring up AX on alpha numeric display 11 If the serial carrier on the GENISYS Slave port is to be tested continue with step 2 Othe
141. rwise go to step 5 Display should also show the current Slave port state Display should repeat cycle as follows NO Normal operation MK Mark SP Space CY 50 duty cycle Alphanumeric display should go dark If the serial carrier on the GENISYS Master port is to be tested continue with step 6 Otherwise go to step 7 Display shows same test modes as step 3 If selecting logical Slaves dc code or serial code continue with step 8 Otherwise go to step 10 Display should also show 1 Display should repeat 1 2 3 4 5 6 Alphanumeric display should go dark All further Slave dependent changes will be made to the selected Slave If 500 Series DC code address for the selected Slave is to be entered or changed continue with step 12 Otherwise go to step 14 SM 6700B 6 96 2 47 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS US amp S 500 DC Operation Result 12 To set 500 series dc code address press 12 pushbutton SW2 once then press SW1 as required to select address 13 Press SW2 when desired dc code address is 13 selected 14 Press toggle switch SW1 as required to bring up 14 CS on alpha numeric display 15 set 500 series control stop press pushbutton 15 SW2 once then press SW1 as required to select CS 16 Press SW2 when desired DC code control stop 16 is selected Alpha numeric display will show the following code addresses b
142. s includes three power converter regulator chips providing these outputs as applicable 5 for all Enhanced Controller PCB components except serial line drivers and receivers B 12V and 12V for serial line drivers and receivers on the Enhanced Controller and the on board line driver for code line inputs to the Enhanced Controller On the 9401 board this line driver receives 12V power externally from the Enhanced Controller None of the power converter regulator chips in the power supply circuitry are field adjustable An LED is provided for each 5V 12V and 12V line Reference Figure 4 2 for LED displays 4 2 SPECIFICATIONS US amp S Part Nos N451441 9401 Code Line Interface PCB N451441 9402 Code Line Interface Power Supply PCB N451441 9403 Power Supply PCB Board Size Standard GENISYS MICROLOK size Installation GENISYS Series 2000 Card Enclosure upper slot Connections 44 way PCB edge connectors A and to card enclosure backplane plugs Power Input 9 5 to 35 0V dc 5 ripple max Power Outputs 5V for Enhanced Controller misc components 12 12 for Enhanced Controller serial line drivers and receivers on board line driver User Controls SPST toggle switch input power control SM 6700B 11 95 4 3 Section DC CODE LINE INTERFACE 11 or 12 discrete LEDs per board part no I O and User Displays power monitoring Board Environmental Limits 409C to 709 95
143. s of related equipment Make sure unit operating power is turned off while removing and reinstalling the enhanced controller PCB otherwise compenent damage and or improper operation may result gt Check the board material for fractures or other physical damage B Examine circuit traces on both sides for breaks or unintended cross connections and check for broken leads on components such as resistors and diodes Check for evidence of transient voltage e g lightning damage for example burned discolored components D Make sure all plug in chips are fully inserted with pins properly oriented In GENISYS MICROLOK PLUS installations check the 44 way plug that attaches to board connector A Make certain all wires are properly inserted in the plug Also confirm that all contact pins are present and properly connected to their respective wires Refer to section 2 3 4 Serial and Parallel Communications Interfaces to confirm proper location of serial interface wires Field repairs to the Enhanced Controller board are limited to replacement of these plug in chips A Executive software EPROMs sockets EXEC EVEN EXEC ODD U4 U5 B Application software EPROMs sockets APPL EVEN APPL ODD U6 U7 Do not replace any other plug in chips These chips may require special calibration procedures during reinstallation 2 6 3 Initial Troubleshooting 2 6 3 1 Preliminary Checks Prio
144. scriptions Table 2 2 Describes all individual serial and parallel signal lines on all A connector edge ports Table 2 2 Enhanced Controller PCB Signal Line Descriptions Serial and Parallel Connector A Signal Signal Name Direction Port s Description TXD Transmit Data Output Slave Passes serial data to connected device Master Spare RXD Receive Data Input Slave Accepts serial data from connected device Master Spare RTS Request to Send Output Slave Frames transmitted message Typically used Master to turn on data carrier at start of trans Spare mitted message turn off carrier and end of this message CTS Clear to Send Input Slave Indicates the serial link is stable and ready to accept transmitted data Typically asserted in response to RTS by the serial link after fixed delay DCD Data carrier Input Slave Indicates serial link carrying incoming detect Master data is active and stable Connected unit Spare is about to send or is sending data TXC Transmit Clock Input or Slave Clock signal to which transmitted data is Output Spare synchronized Transmitted data is valid on negative going transition of clock signal Transmitted data also in transition on posi tive going transition of clock signal Slave port may accept or generate TXC based on position of jumpers JP2 and JP4 TXC only used when transmitting serial data in synchronous mode SM 6700B 6 96 Section II ENHANCED CONTROLL
145. sired parameter value is reached the SW2 is pushed This action stores the value in the active configuration in volatile memory If a given parameter is not entered within 30 seconds of call up the alpha numeric display goes dark To restore the display press toggle switch SW1 downward to recycle the display After all desired parameters are entered the user may write the current configuration into the field configuration EEPROM If the new configuration is not written into the EEPROM and the unit is reset the configuration will be lost and replaced with the values currently stored in the EEPROM At any time the user can restore the last values stored in the EEPROM to the active configuration memory by resetting the unit or restore Application PROM defaults by executing the Load Default LD command If any parameter values must be changed SW1 is pressed again to cycle the alpha numeric display back to the first parameter in the menu Remaining parameters are then run through until the desired parameter and values are reached SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 4 CHARACTER ALPHA NUMERIC DISPLAY OOO 00000000 0000 SELECT TOGGLE SWITCH SW1 EXECUTE PUSH BUTTON SW2 RESET PUSHBUTTON SW3 NOT USED DURING SWITCH LED PROCEDURE ENHANCED CONTROLLER PCB GENISYS MICROLOK PLUS INSTALLATION GENISYS SERIES 2000 CARD ENCLOSURE INSTA
146. splay should go dark If GENISYS Slave port key on delay is to be entered or changed continue with step 26 Otherwise go to step 28 SM 6700B 6 96 2 49 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS US amp S 500 DC Operation Result 26 31 32 33 34 2 50 set Slave port key on delay press SW2 once then press SW1 as required to select delay When desired key on delay is selected press SW2 to enter delay Press SW1 as required to bring up SF on alpha numeric display Repeat steps 26 and 27 to select the Slave port key off delay Press 5 1 as required to bring up SS alpha numeric display To set GENISYS Slave port stop bits press SW2 once then press SW1 as required to select bits When desired stop bits are selected press SW2 to enter bits Press SW1 as required to bring up SP on alpha numeric display To set GENISYS Slave port parity press SW2 once then press SW1 as required to select parity When desired parity option is selected press SW2 to enter option 26 Alpha numeric display will show the following key on delays 00 0 bit times 32 04 4 bit times 36 08 8 bit times 40 12 12 bit times 44 16 16 bit times 48 20 20 bit times 52 24 24 bit times 56 28 28 bit times 60 36 bit times 40 bit times 44 bit times 48 bit times 52 bit times 56 bit times 60 bit times 27 Alphanumeric display should go dark 32
147. ssed over continue pressing SW1 to recycle display 01 150 BPS 24 2400 BPS 03 300 BPS 48 4800 BPS 06 600 BPS 96 9600 BPS 12 1200 BPS 19 19200 BPS 42 When desired PC port baud rate is 42 display should go dark selected press SW2 to enter rate 2 42 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP Operation Result 43 46 4T 48 Press SW1 as required to bring up LD on alpha numeric display then press SW2 once Press SW1 to select Y then press SW2 once Press SW1 to select then press SW2 once Press SW1 as required to bring up WR on alpha numeric display then press SW2 once Press SW1 to select Y then press SW2 once Press SW1 to select then press SW2 once 43 44 45 46 4T 48 If field configuration default values stored in Application software are to be used in place of switch settings continue with step 44 If not go to step 46 When Y is selected default parameters are loaded Alpha numeric display should go dark If current active configuration values are to be written in to the EEPROM continue with step 47 If not go to step 48 Alpha numeric display should go dark Alpha numeric display goes dark Return to step 1 to make any additional configuration adjustments required SM 6700B 6 96 2 43 Section II ENHANCED CONTROLLER PCB N451441 9101 GENISYS US amp S
148. ssell St Batesburg SC 29006 4 4 4 Inspection The 940X series boards should be periodically inspected in conjunction with inspections of related equipment Prior to removing the board for inspection move the board s toggle switch to the right power off Make certain unit operating power is turned off while removing and reinstalling a 940X Series PCB otherwise component damage and or unreliable operation may result In the inspection A Check the board material for fractures or other physical damage B Examine circuit traces on both sides for breaks or unintended cross connections and check for broken leads on components such as resistors and diodes C Check for evidence of transient voltage e g lightning damage for example burned or discolored components D Make sure all plug in chips are fully inserted with pins properly oriented E Also check the condition of the backplane connectors in the GENISYS Series 2000 Card Enclosure 4 8 SM 6700B 11 95 Section DC CODE LINE INTERFACE 4 4 2 Troubleshooting In the event of an apparent problem with the 940X series board perform the following checks A Make certain the board is fully inserted in the GENISYS Series 2000 Card Enclosure B Make certain Card Enclosure power and code line connections are secure refer to section 6 X C Check the board LEDs Ref Figure 4 3 1 If the 5V on board power LED does not light the board may not be receiving e
149. step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command When last value sequence is entered PC should display option of writing values entered to this point into configuration file or entering displayed default values PC display is as follows WRITE NEW ACTIVE S2 SERIAL SLAVE CONFIG Y N D N When answer is entered PC display should return to DTOOL gt 2 78 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 WB amp S S2 2 4 3 18 CONFIGURE Slave Serial Station Parameters WB amp S S2 Operation Result 1 Enter CON S2 SL STA CR on PC 1 PC should show SERIAL SLAVE 1 ADDRESS 1 255 D 0 2 Typein station address for Slave port 2 When valid Slave station address 1 is entered 1 and press lt gt to enter address PC should display station 2 address request Type CR only to keep current The same occurs if CR is typed only without address Repeat this procedure for a new value Same displays should be all remaining Slave station addresses repeated for up to 6 stations as applicable displayed on PC SERIAL SLAVE 2 ADDRESS 1 255 D 0 SERIAL SLAVE 3 ADDRESS 1 255 0 0 SERIAL SLAVE 4 ADDRESS 1 255 0 0 SERIAL SLAVE 5 ADDRESS 1 255 0 0 SERIAL SLAVE 6 ADDRESS 1 255 0 0 When last address in sequence is entered PC should display option of writing values entered to this point into configuration file or enteri
150. t 45 4T 46 48 51 52 54 55 53 Press SW1 as required to bring up MF on alpha numeric display Repeat steps 43 and 44 to select the Master 46 port key off delay Press 5 1 as required to bring up MS on alpha numeric display To set GENISYS Master stop bits press SW2 once then press SW1 as required to select bits When desired stop bits are selected press SW2 to enter bits Press SW1 as required to bring up MP on alpha numeric display To set GENISYS Master port parity press SW2 once then press SW1 as required to select parity When desired parity option is selected press SW2 to enter option Press SW1 as required to bring up MX on alpha numeric display To set GENISYS Master port carrier option press SW2 once then press SW1 as required to select option When desired carrier option is selected press SW2 to enter option 45 4T 48 51 52 54 55 If GENISYS Master port key off delay is to 53 be entered or changed continue with step 46 Otherwise go to step 48 Same displays as Master key on delay apply to key off delay If GENISYS Master stop bits are to be entered or changed continue with step 48 Otherwise go to step 50 Alpha numeric display will show the following stop bits 01 1 stop bit 02 2 stop bits Alpha numeric display should go dark If GENISYS Master port parity is to be entered or changed conti
151. t or N lt CR gt to prompt 4 When answer is entered PC display should return to When DTOOL prompt appears any other DTOOL gt parameter can be accessed at this time refer to section 2 4 3 3 step 7 for listing Refer to section 2 4 3 21 for EEPROM loading using WRITE command SM 6700B 6 96 2 83 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 4 3 21 WRITE Parameter Values Options Into Enhanced Controller EEPROM Operation Result 1 Type WRITE lt CR gt at DTOOL 1 2 Answer Y CR or lt gt to 2 When answer is entered PC display should prompt return to DTOOL gt Configuration parameters are now loaded into the EEPROM 2 84 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS 2 5 LED INDICATIONS Ref Figure 2 20 2 51 Power Up Reset Displays When the Enhanced Controller PCB is powered up or reset with pushbutton switch SW3 the following normal indications should occur 1 LED 13 should light for about 1 second then go dark If LED 13 flashes continuously at about once per second a problem on the board is indicated Refer to Section 2 6 Field Maintenance for troubleshooting instructions 2 LED 14 should flash rapidly for about 3 seconds then should flash continuously This indicates the board has passed power up reset diagnostics 3 Depending on the system configuration selected LEDs among LEDs 1 through 12 shou
152. t ete Pet 3 5 INSTALLATION 2 65 tit 3 6 Shipment Inspectlon 3 6 Pre Inistallation Adjustmentfs ettet 3 6 Installation In Cardfiles ss 3 6 Connector Cable 3 9 Basic Application Circuits 3 12 SM 6700B 6 96 iii TABLE OF CONTENTS 3 4 3 0 3 5 1 3 5 2 IV 4 1 4 1 1 4 1 2 4 2 4 3 4 3 1 4 3 2 4 3 3 4 3 4 4 4 4 4 1 4 4 2 V VI N NNNNNN gt gt gt NN LED INDICA TIONS 2 3 12 FIELD MAINTENANCE 3 17 INS PSECU 3 17 ES 3 18 CODE LINE INTERFACE PCB N451441 9401 4 4 1 CODE LINE INTERFACE POWER SUPPLY PCB 9042 POWER SUPPLY PCB N451441 9403 DESGRIBTION ht etn es 4 1 General 4 1 4 1 SPEGIEIGATIONS su 4 3 INSTALLATION AND POWER UP 4 5 Shipment Inspection reete ee aer an re P e 4 5 Pre Installation
153. terface MICROLOK PLUS Cardfile Enhanced Controller parallel data port interface to DC code line filter Master port interfaces to modem or to MICROLOK PLUS code system port on same cardfile Vital section of MICROLOK PLUS cardfile functions as interlocking controller 2 15 2 28 Parallel and Serial Port Wiring with DC Code Line Interface GENISYS Series 2000 Card Enclosure Enhanced Controller parallel data port interface to DC code line filter Master port interface to external US amp S interlocking controller SM 6700B 6 96 2 21 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP SURGE SUPPR SERIAL INTERFACE PCB N451807 8902 ENHANCED CONTROLLER PCB INTERFACE CABLE GENISYS CARDFILE SLOT J2 INTERFACE CABLE MCP MS3116F14 15SZ 777 FOR ___ MODEM IF REQ D y y TYPICA L MASTER PORT CONNECTION MODEM GEN ISY S CARDFILE ONLY TWISTED PAIR INTERFACE CABLE WIRES SURGE SUPPR SERIAL INTERFACE PCB N451807 8901 Figure 2 7 Serial Port Wiring with ATCS MOP Interface GENISYS Cardfile 2 22 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP SURGE SUPPR SERIAL INTERFACE ENHANCED PCB N451807 8902 CAO O EL 5 INTERFACE CABLE INTERFACE CABLE 53116 14 1552 SLAVE PORT MASTER PORT MTXD MRXD MCOM MRTS MDCD MICROLOK PLUS TWISTED PAIR INTRA CARDFILE WIRES SIG
154. tics Note those commands and subcommands intended for US amp S factory use only SM 6700B 6 96 2 93 Section II ENHANCED CONTROLLER PCB N451441 9101 ALL APPLICATIONS Table 2 10 DTOOL Commands Command Name CLEAR COMMAND_SYN TAX CONFIGURE CONVERT DEPOSIT DISABLE ENABLE EXAMINE EXIT GET HANGUP HELP LOAD_DEFAULT Purpose Comments Resets DTOOL statistics accumulators Instructional command only Describes acceptable usage of command and subcommand terms Selects field configuration values options baud rates key delays etc Converts numbers from one radix to another Typically used for program analysis Places data directly in PCB memory 1 Suspends diagnostic communications protocol Reestablishes diagnostic communications protocol Views contents of software memory 2 Terminates DTOOL and returns PC to DOS Obtain miscellaneous data controls indications error messages etc Breaks phone line connection to remote unit when diagnostic connection is made by modem Describes purpose use of selected command and subcommand Sets all field configuration values options to factory or application EPROM defaults Does not affect values options stored in Field Configuration EEPROM see WRITE MODEM Enables user to pass AT commands directly to a modem i e GENISYSO serial link not used QUIT Terminates DTOOL and returns program to DOS RESET Executes a ha
155. tter time out 1 E05 Slave serial transmit queue overflow 1 E 06 Send link state error ATCS MCP application only 1 07 Executive event timer database inconsistency 1 E08 All executive event timers used 1 Master port transmit queue full 1 E 0B Invalid Master port mode 1 Master port transmit queue corrupted 1 E 0D Master port transmitter time out 1 OE Timer executive linked list corrupted 1 EOF code line indication queue corrupted 1 E 10 Master port interrupt error 1 E 11 Non vital logic emulator NVLE logic error 1 E12 key off logic error 1 13 Executive queue handler detected a corrupted queue 1 14 Critical Slave control queue error 1 E15 WB amp S S2 Slave transmitter error 1 E 16 change queue full 1 E 17 Pool buffer management error 1 E18 Invalid LAPB send handler mode 1 E19 ATCS address detected 1 Processor 100 General interrupt fault 1 Interrupt 1102 Processor bus error 2 4 1103 Address error 3 4 System 5 00 General Enhanced Controller PCB fault 1 Hardware 501 Executive EPROM checksum error 5 S02 Application EPROM checksum error 6 S03 Watchdog late 1 C01 Unit configuration error 7 Notes 1 GENISYS Series 2000 Executive detected a critical software error during SM 6700B 6 96 normal operation Report this fault to US amp S Customer Service 1 800 652 7276 2 Processor a
156. ure time out 2 4 3 5 ATCS MCP Slave serial port Baud rate key delays etc Slave station address Slave serial port Baud rate key delays etc Slave station address under development under development Misc characteristics Auto recall option cutout time communication failure time out etc Slave station Address control stop indication stop etc Timing Indication odd short maximum control start etc under development under development under development Slave serial port Baud rate key delays etc Slave station address Master serial port Baud rate key delays etc Non Vital Logic Emulator Control delivery time indication change delay time 2 62 SM 6700B 6 96 Section II ENHANCED CONTROLLER PCB N451441 9101 ATCS MCP 2 4 3 4 CONFIGURE Miscellaneous Address Time Out Parameters ATCS Result 1 Enter CON CHA CR PC 1 PC should show ATCS ADDRESS FOR MCP D XXXXXXXXXXXXXXXX where XXXXX is application defined default ATCS MCP address if the address was not defined in the application program This address is all zeros 2 Type in ATCS MCP address and 2 When valid ATCS MCP address is entered PC press CR to enter address Type should display next parameter The same occurs CR only to keep current address if CR is typed only without a new value Remaining Repeat this procedure for all parameters displayed on the PC re
157. xternal power Power supply problems with the 9402 and 9403 boards will be shown on the Enhanced Controller PCB which will be off 2 Ifthe 5V on board power LED is lit but remaining LEDs are dark or not showing proper displays per section 3 3 4 the board should be replaced D If the above checks are OK make certain problems in related circuits and equipment are not causing apparent problems with the 940X board For example if the Enhanced Controller PCB is failing to send indications to the code line the four indication LEDs on the 940X board will be dark SM 6700B 11 95 4 9 This is intentionally blank Section V SURGE SUPPRESSOR SERIAL INTERFACE ALL APPLICATIONS GENISYS Series 2000 Surge Suppressor Serial Interface PCBs are used in ATCS MCP office and field and serial code line applications to protect the Enhanced Controller from transient voltages e g lightning induced on the serial communciations interfaces In addition the PCBs interface RS 232 and RS 422 signal levels to the Enhanced Controller PCB PCB 8901 is used for all RS 232 serial interfaces but not the RS 422 interface used in the MCP end of the ATCS communications link PCB 8902 is used only for the RS 422 interface to the MCP Stand along mounting panel N451892 1401 allows 19 rack mounting of the 8901 and 8902 PCBs adjacent to an existing GENISYS or MICROLOK PLUS cardfile or GENISYS Series 2000 card enclosure GENISYS and M

GENISYS SERIES 2000 - Ansaldo STS

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