installation and service manual for two liter premix
Contents
1. ITEM PART NO DESCRIPTION 1 19 0003 Valve Dispensing 2 05 0011 Washer 3 01 0221 Hose Stem 4 01 0222 Nut 5 07 0504 Clamp SEE CALLOUTS 6 88 0133 Insulation Hose IN SECTION 5 4 7 08 0325 Hose Dispensing Valve 8 53 0008 Sleeve 5 6 CUP DISPENSER ASSEMBLY ITEM PART NO DESCRIPTION Sak 1 23 0935 Cup Dispenser Assy 13 ITEM PART NO 5 7 REFILL ADAPTER ASSEMBLY DESCRIPTION O 0 4 O UL ON 17 0385 01 02 0005 17 0519 02 0140 01 0283 07 0007 17 0520 01 1643 02 0342 Refill Adapter Assy O Ring Coupling Quick Disconnect O Ring Screen Retainer Screen Vent Valve Body Refill Adapter Washer 5 8 PRESSURE GAUGE TESTING ASSEMBLY ITEM PART NO RON 82 1751 16 0025 01 1631 17 0524 DESCRIPTION Pressure Gauge Testing Assy Gauge Coupling Fitting Coupling 2 142. The pressure testing assembly is to be used to check the pressure of the regulator assembly only if the pressure from the regulator assembly PN 18 0274 is not correct a Plug the pressure testing assembly onto the male fitting of the regulator assembly b On the CO2 cylinder turn on the valve The pressure of the regulator should be 22 PSI c If necessary readjust the regulator to the correct pressure by loosening the locknut adjusting the screw to the correct pressure then tighten the locknut 3 Plug the gauge assembly onto the regulator assembly see Figure 9 4 Connect the regulator assembly to a CO2 cylinder assembly Open the CO2 cylinder valve 5 The regulator pressure valve should be at 22 PSI 3 PSI 6 To reset back off the lock nut on the regulator and back out the adjusting screw 7 Disconnect the gauge assembly and push in the end of the male fitting to relieve the pressure in the regulator assembly 8 Connect the gauge assembly 9 Turn the adjusting screw until the correct pressure is obtained 10 Lock the adjusting screw with the lock nut D Relief Valve Check valve Pressure Testing Figure 9 The relief valve check valve cannot be field repaired n the event of failure replace with a new valve PN 17 0517 The relief pressure is preset and is not to be field adjusted NOTES Please refer to the Lancer web site www lancercorp com for information relating to Lance
3. 5 4 CONNECTOR VALVE ASSEMBLY ee cee naan a aa n enhn eren aan n aa n aa a aa a rene n ener enne 12 5 5 DISPENSING VALVE ASSEMBLY ire dea ea haeta ree PANNEN m n A Kiana ieri re eR i RR RARE ER AUNE 13 5 6 CUP DISPENSER ASSEMBLY sse a eaa n aa terret rris n aan n ntes sn ertr entres 13 5 REFIEE ADAPTER ASSEMBLY itor titi rta ee ti o EG PRORA ENAA DER aa Aa adds 14 5 8 PRESSURE GAUGE TESTING ASSEMBLY sse kaan n aa naa aa nennen 14 SPECIFICATIONS CARBON DIOXIDE CO REQUIREMENTS Pressure Regulator Setting 22 PSI Preset Relief Valve Setting 30 PSI Preset CO Cylinder Capacity 10 ounces of liguid CO Sufficient for 5 complete discharges of each dispensing system CO Cylinder Refill Use 50 pound CO Bottle with a dip tube DRINK CAPACITY The system consists of two 2 independent banks of five 5 two 2 liter bottles Each bank is capable of providing 34 12 ounce cups or 24 16 ounce cups per one complete discharge using no ice in cup 1 PACKAGING AND INSPECTION 1 1 1 2 RECEIVING AND UNPACKING Open shipping case and carefully remove beverage dispenser components Each unit has been thoroughly inspected and tested prior to shipment Inspect all items for damage In the event of shortage or damage notify the delivering carrier as well as Lancer immediately Merchandise should be inspected for concealed damage no later than 15 days after receipt
4. NOTE Hold the CO2 cylinder with a strap wrench as noted above Replace the O Ring PN 02 0219 on the valve Lubricate the O Ring slightly with a silicone spray Install the valve on the cylinder Torque to 20 0 ft Ibs 2 Between the CO2 valve and the adapter Open the CO2 cylinder valve to exhaust all of the CO2 pressure While holding the CO2 valve with a wrench remove the adapter Replace the O Ring PN 02 0003 Install the adapter on the valve Torque to 20 0 ft Ibs aron wpap 3 For any other leaks return the CO2 cylinder assembly to Lancer 4 5 CO REGULATOR ASSEMBLY For Parts breakdown and related information see Section 5 A Hose Connector If leakage occurs in the Hose Connector replace the Hose Connector and hose B CO Cylinder Coupling Socket If leakage occurs between the Socket and the Plug when the CO2 Regulator assembly is coupled with the CO2 Cylinder disconnect and visually inspect the Socket O Ring If the O Ring is nicked cut or otherwise defective replace the O Ring C CO2 Regulator CO2 Regulators cannot be disassembled for maintenance without special equipment and should be returned to Lancer for any needed repair The following procedure can be used to check the regulator pressure 1 A pressure gauge testing assembly PN 82 1751 is available to check the relief valve regulator pressure see Section 5 8 2 If itis necessary to check or readjust the pressure follow these steps NOTE
5. CO2 cylinder Plug the hose end from that bottle into the bottle with the hose that connects to the valves Make sure the dispensing valves are closed P Open the CO2 cylinder valve Check for leaks Q Make sure the drain plug is in the drain hole in the bottom of the cube Cover with ice as required NOTE Do not allow water to rise above the spring frame CO REGULATOR ASSEMBLY A Attach CO2 Regulator Assembly to CO2 Cylinder utilizing Quick Disconnect Cylinder Coupling see Figure 4 B Pull back Socket Sleeve to connect or disconnect coupling NOTE Do not attempt to disconnect cylinder coupling while under pressure Coupling will not disconnect CUTTING THE BOTTLE TUBES Cutting the bottle tubes to the correct length is an important step Bottle tubes are supplied as loose items to be cut by the user to the correct length for the height of the bottles being used Use the following procedure when cutting the bottle tubes see Figure 5 A Measure from the very bottom of an empty bottle to the top of the bottle MEASUREMENT DISTANCE Cutting the Bottle Tube Figure 5 CONNECTOR VALVE ASSEMBLY PREMIX BOTTLE aec CUSTOMER SUPPLIED Connector Valve Assembly Figure 6 Cut the tubes 7 8 inch 22 mm shorter than the height measured just above If the end of the tube is not already cut at an angle carefully cut the tube at a 45 angle Push the tube onto the barbed end
6. COMPONENTS Installation and Service Manual CO2 Cylinders Dispensing Valve Assemblies two 2 CO2 Regulator Assemblies two 2 Eight 8 Bottle Connector Valve Assemblies Cup Dispenser Graphics Panel Optional Refill Adapter Optional Pressure Gauge Assembly Optional moom Fm 2 ASSEMBLY 2 1 ASSEMBLY INSTRUCTIONS A Unpack the push cart and check the items received against the parts list B Assemble the push cart per the Instruction Sheet included with cart NOTE The riser is supplied mounted to the Push Cart C Install the cup rest bracket on the push cart riser NOTE The cup rest bracket sits on the riser with the angle flange of the bracket inside the riser the cube resting on the bracket to hold it down D Unpack the cup dispenser and install the two mounting brackets on the push cart handle The smaller tapered end of the bracket should be facing down E Unpack the cube being careful to not damage the dispensing valves while unpacking Place the cube on the riser and on the angle flange of the cup dis penser F Place the drip tray in the cup rest bracket Place the wire cup rest in the drip tray G Place the cup dispenser on the two mounting brackets The black end of the cup dispenser is up i e the cups are displaced up Place cups in the cup dispenser i SS Fully As
7. E COOLER A Release the quick disconnects from the bottle fittings B Remove the empty bottles from the cube WARNING UNVENTED BOTTLES CAN BECOME PROJECTILES CAUTION VENTING OF THE BOTTLE MUST OCCUR IMMEDIATELY WHEN THE FITTING IS TURNED 1 8 OF A TURN IF VENTING DOES NOT TAKE PLACE DEPRESS THE END OF THE QUICK DIS CONNECT TO VENT C Remove the bottle fitting from the bottles 4 MAINTENANCE 4 1 COOLER AND LID A Scuff and dirt marks are readily and easily removed with a damp cloth and mild detergent although stubborn marks may require a cleaner At the end of each day s activity the unit should be cleaned and allowed to air dry prior to storage B To drain the cube pull out the plug in the bottom of the cube The water will drain out of the bottom through the riser and through a pipe in the center of the riser If the cube is removed and tipped to dump the ice be careful to not damage the dispensing valves 4 2 4 3 4 4 CUP DISPENSER A The Cup Dispenser should be cleaned periodically with a damp cloth and detergent or cleaner The Cup Dispenser is constructed of Stainless Steel which helps to ensure a rust and corrosion free operation B See Section 5 for parts breakdown and related information CLEANING AND SANITIZING A Bottles are to be discarded after each use However five 5 empty 2 liter bottles must be retained for cleaning and sanitizing the unit B Prepare a sanitizing solution of betwe
8. ER WALL AND POSSIBLY CAUSE A FAILURE CLAMPING THE CO2 CYLINDER IN A VISE WILL CRUSH THE CYLINDER AGAIN WEAKENING THE CYLINDER WALL AND WILL RESULT IN CYLINDER FAILURE HOLD THE CO2 CYLINDER WITH A STRAP WRENCH THE STRAP WRENCH WILL HAVE A LEATHER OR CLOTH TYPE STRAP THAT WILL NOT MAR THE CYLINDER SURFACE The CO2 Cylinder used by the cart is virtually free of maintenance If any maintenance is required other than that described below return the CO2 Cylinder to Lancer for repair A Safety Diaphragm Relief Valve If the Safety Diaphragm Relief Valve leaks or the Diaphragm has ruptured due to extreme pres sure follow the instructions provided below For a parts breakdown see Section 5 The safety relief valve is not replaceable In the event this valve ruptures or leaks replace the complete valve PN 17 0514 as follows 1 Open Cylinder Valve and exhaust all CO2 pressure 2 Remove adapter from the CO2 valve 3 Remove the CO2 valve NOTE Hold the CO2 cylinder with a strap wrench as noted above 4 Install new CO2 valve Torque to 20 0 ft Ibs 5 Install adapter Torque to 20 0 ft Ibs 6 Charge the CO2 cylinder Check for leaks B Repairing Leaks on the CO2 Cylinder Assembly If a leak should occur because of a failed O Ring replace the defective O Ring 1 Between the cylinder and the CO2 valve a Open the CO cylinder valve to exhaust all of the CO2 pressure b Remove the CO2 valve from the cylinder
9. LL CO CYLINDER WITH LIQUID TO FILL 1 CLOSE THE FILL ADAPTOR VENT 2 CONNECT THE SMALL CYLINDER TO THE FILL ADAPTER 3 OPEN THE VALVE ON THE SMALI CO CYLINDER 4 OPEN THE CO BOTTLE V FOR 5 SECONDS CLOSE mE di Op Ge pur ADAPTER VENT yc nie COOLS THE CO CYLINDER CLOSE THE VENT T ITEM PART NO DESCRIPTION Mou cM AMD 1 20 0016 CO2 Cylinder Assy S m t m 2 20 0015 Cylinder n S 3 02 0219 O Ring mem e 4 17 0514 Valve CO2 ies tees re 5 02 0003 O Ring 6 01 1620 Adapter pA ERE 7 17 0518 Plug Fitting FOTO 8 06 1213 Label Warning 9 06 1218 Label How to Fill TN 5 3 REGULATOR ASSEMBLY ITEM PART NO DESCRIPTION 1 18 0274 Regulator Assy 2 02 0005 O Ring 3 17 0519 Coupling Quick Disconnect 4 18 0273 Regulator Valve 5 06 1214 Label 6 17 0517 Relief Backflow Check Valve 7 07 0504 Clamp 8 08 0321 Hose 9 07 0504 Clamp 10 17 0508 Fitting Plug 5 4 CONNECTOR VALVE ASSEMBLY ITEM PART NO DESCRIPTION 1 17 0509 Connector Valve Assy 2 17 0507 Fitting Coupling 3 07 0504 Clamp 4 17 0508 Fitting Plug 5 08 0321 Hose Out 6 07 0504 Clamp 7 03 0191 Clip Retainer 8 04 0756 Washer 9 02 0419 O Ring 10 05 1072 Connector Valve Body 11 02 0158 O Ring 12 01 1604 Fitting Connector Valve Body 13 08 0322 Hose Bottle 12 5 5 DISPENSING VALVE ASSEMBLY
10. Open Cylinder Valve and replace CO2 Assembly Remove empty product bottles and replace with full 2 liter bottles of Premix Connect Dispensing Valve Assembly to a bottle and place into the unit or cooler Connect CO2 Assembly to bottle Connect all lines to all bottles see Figure 7 Close cover Refill Cup Dispenser 3 5 CO2 CYLINDER REFILL PROCEDURE A CO2 Cylinder Assembly PN 20 0016 CO2 Cylinders may be refilled following the outlined procedures below at the rate of one 1 CO2 Cylinder per minute The following equipment is necessary to utilize the refill method NOTE The fill adapter PN 17 0385 01 is designed to be placed on USA CO2 bottles with 0 830 14 NGO thread If the threads are different on the CO2 bottles being used it will be necessary to make an adapter to interface between the CO2 bottle being used and the adapter An adapter is not supplied because of thread variances between bottles It will be necessary to make an identical piece with the threads on the female end identical to the threads on the CO2 bottle being used romm 1 Fifty 50 pound CO2 supply bottle with a siphon dip tube This should be available from any local commercial liquid gas supplier A fifty 50 pound liquid CO2 bottle will normally refill approximately seventy to seventy two 70 to 72 CO2 Cylinders 2 CO2 Cylinder Refill Adapter PN 17 0385 01 3 Scale with minimum graduations of a quarter ounce 1 4 ounce Although an ac
11. Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL FOR TWO LITER PREMIX PUSH CART Part Number 85 1751 This manual is an initial release ANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 e CUSTOMER SERVICE 210 310 7242 e LATIN AMERICA 210 524 9567 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX ENGINEERING 210 310 7096 DATE 01 27 97 Lancer is the registered trademark of Lancer Copyright 1997 by Lancer all rights reserved P N 28 0325 TABLE OF CONTENTS TABLE OF CONTENTS iiid saavaa a cti SATAAN re Lao ck pA DAR n NR DEAE RN D EO D ER RR PUR LT M Dun Lu C d vats i SPECIFICATIONS EIE i 1 PACKAGING AND INSPECTION aeaea aea araa eaaa a anara at aa aaa aaa aa a aan aiiis seiten adii EEA anna a aan aana iini 1 1 1 RECEIVING AND UNPACKING o aia naa aaa aaa ee nana aa ana aan aan a ie a rsen S a aa Leena 1 12 eseniz BE 1 2 ASSEMBLY ioi A ndisse e C e ede pei etx ia cin Dr ER A RR TRI RGL va ERR 1 2 1 ASSEMBLY INSTRUCTIONS 1 sse eren enhn n aan herr na aa enters litres setti La res densis 1 2 2 CO REGULATOR ASSEMBLY nnne ien teo dp DANI 3 2 3 CUTTING THE BOTTEE TUBES ettet be ace
12. TER VENT VALVE r CO CYLINDER VALVE FILL ADAPTER CO BOTTLE TO FILL 1 CLOSE THE FILL ADAPTOR VENT 2 CONNECT THE SMALL CO CYLINDER TO THE FILL ADAPTER 3 OPEN THE VALVE ON THE SMALL CO CYLINDER VALVE 4 OPEN THE CO BOTTLE VALVE FOR 5 SECONDS CLOSE THE VALVE 5 OPEN THE FILL ADAPTER VENT VALVE THIS COOLS THE CO CYLINDER CLOSE THE VENT 6 OPEN THE CO BOTTLE VALVE LISTEN FOR THE GAS FLOW TO 7 CLOSE THE CO CYLINDER VALVE 8 CLOSE THE CO BOTTLE VALVE 9 OPEN THE FILL ADAPTER VENT VALVE 10 DISCONNECT THE CO CYLINDER FROM THE FILL ADAPTER 11 WEIGH THE CO CYLINDER THE MAXIMUM WEIGHT ALLOWABLE IS THAT RECOMMENDED HEAT MAY CAUSE THE SAFETY DIAPHRAGM RELIEF VALVE TO OPEN THEREBY DISPERSING EXCESSIVE 1 0 KG 2 LB 3 OZ IF THE CYLINDER IS OVERWEIGHT OPEN THE VALVE TO EXHAUST GAS RE WEIGH THE CYLINDER REPEAT AS REQUIRED TO REACH SPECIFIED WEIGHT PRESSURE REFER TO WITH DIP TUBE MAINTENANCE SECTION AND PARTS AND SERVICE SECTION FOR b cod INSTRUCTIONS ON REPLACING ez Filling Instuctions DIAPHRAGM Figure 8 9 Weigh CO2 Cylinder If gross weight is over that indicated on the CO2 Cylinder bleed off pressure until referenced weight is achieved The CO2 Cylinder now contains ten 10 ounces of liquid CO2 which is sufficient to dispense five 5 complete refills of any type beverage UNLOADING 2 LITER PET BOTTLES FROM PUSH CART ICE CUB
13. UTION VALVE TO OPEN QUICK DISCONNECT CYLINDER COUPLING a a Se Su Mig WARNING E E HANDLE WITH CARE NOTE MAXIMUM CYLINDER WEIGHT FULL SHOULD NOT EXCEED 2LB 3 OZ 1 0 KG LANCER PN 06 1213 INL TO 22 PSI FULL SHOULD NOT EXCEED 2 LB 3 OZ 1 0 KG KA LANCER PN 06 1213 TO FILL CO FILLING INSTRUCTIONS NOTE CO BOTTLE MUST HAVE A DIP TUBE ORTT MUST BE INVERTED TO INSURE FILLING THE SMALL CO CYLINDER WITH LIQUID REGULATOR ASSEMBLY RESET TO 22 PSI WARNING CONTENTS UNDER HANDLE WITH CARE MAXIMUM CYLINDER WEIGHT a CO CYLINDER ASSEMBLY Ouick Disconnect Cylinder Coupling 2 2 2 2 3 N Place the two cylinders in the spring frame as shown Connect a regulator assembly to each of the cylinder assemblies by pulling back on the quick disconnect body on the regulator and pushing it on the stem on the cylinder assembly O Connect the regulator assembly and the bottles in series as follows Plug the hose end of the regulator assembly into the fitting on the bottle fitting assembly on the center bottle farthest away from the CO2 cylinder Plug the hose end from that bottle into the corner bottle next to the dispensing valves Plug the hose end from that bottle into the center bottle along the side Plug the hose end from that bottle into the center bottle next to the
14. alve setting The Safety Relief Valve is preset to 30 PSI C To disconnect CO2 cylinder from regulator assembly Follow the procedure below 1 Close the Cylinder Valve 2 Bleed off pressure through a Gas Socket 3 Disconnect Cylinder by pulling back sleeve on Cylinder Coupling CO2 PRODUCT BOTTLES AND CO2 CYLINDER EXCHANGE Empty beverage bottles and an empty CO2 Cylinder when necessary can be exchanged in about 30 seconds upon the Vendor s return to the refill station NOTE The 2 liter push cart contains two independent dispenser systems The total number of servings per cart is therefore 2X the numbers shown the chart in Figure 7 A Open lid of ice cube cooler B Disconnect the lines to the connector valve assembly on each bottle C Remove the bottle with the hose to the dispensing valve Unscrew the Connector Valve Assembly from that bottle D Follow steps 1 through 6 below if the CO2 Cylinder is to be exchanged 1 Remove CO2 Cylinder Assembly 2 Close Cylinder Valve 3 Bleed off pressure through Gas Socket 4 Disconnect empty Cylinder from Regulator Assembly normally the Cylinder is not NUMBER OF SERVINGS BY SIZE OF INDIVIDUAL SERVING NUMBER OF ACTUAL PRODUCT SERVINGS PER SERVED IN OUNCES COMPLETE REFILL Figure 7 completely empty but do not bleed off as the small remaining amount is later used to facilitate refill 5 Connect full charged Cylinder to Regulator Assembly 6
15. curate spring scale is acceptable a triple beam balance scale is preferable Either scale may be obtained at a nominal cost from local suppliers B Refill Procedure see Figure 8 1 Connect Refill Adapter to liquid CO2 supply bottle 50 pounds 2 Connect empty CO2 Cylinder to Refill Adapter utilizing Quick Disconnect Coupling Close Refill Adapter Vent Valve 3 Open CO2 Cylinder valve PN 20 0016 4 Open supply bottle valve for about three to five 3 to 5 seconds Close valve 5 Open Refill Adapter Vent Valve allowing pressure to disperse This chills the CO2 Cylinder Close Refill Adapter Vent Valve 6 Open supply bottle valve until CO2 Cylinder is filled hissing sound will stop Close supply bottle valve 3 6 7 Close CO2 Cylinder valve 8 Open Refill Adapter Vent Valve This disperses pressure Disconnect CO2 Cylinder from Refill Adapter NOTE CO Cylinder will not disconnect from Refill Adapter unless Refill Adapter Vent Valve has been opened CAUTION DO NOT OPERATE CO2 CYLINDER WHEN GROSS WEIGHT IS IN EXCESS OF THAT INDICATED ON THE CO2 CYLINDER THE CO2 CYLINDER IS ICC APPROVED AND EQUIPPED WITH A SAFETY DIAPHRAGM RELIEF VALVE IF OPERATED OR STORED WHEN THE WEIGHT IS IN EXCESS OF SEVERE CO FILLING INSTRUCTIONS NOTE CO BOTTLE MUST HAVE A DIP TUBE OR IT MUST BE INVERTED TO INSURE FILLING THE SMALL CO CYLINDER WITH LIOUID CO CYLINDER CO BOTTLE VALVE FILL ADAP
16. en 50 to 150 PPM of available chlorine not to exceed 200 PPM and fill one 1 bottle with sanitizing solution C Assemble four 4 empty product bottles into the hold down frame Place the remaining product bottle filled with sanitizing solution in Step B above into the frame and connect to the CO2 Cylinder Regulator Assembly Connect the CO2 cylinder pressure regulator to the bottle with sanitizing solution Connect the four 4 empty de pressurized bottles in series downstream of the sanitizer bottle Turn on the valve on the CO2 cylinder Activate the dispensing valve until all the sanitizing solution has been dispensed through the system Shut off the CO2 Depressurize by opening the dispensing valve until all pressure is exhausted Unscrew the connector valve assembly from each bottle Drain all sanitizing solution from each assembly Drain the cube by pulling the plug in the bottom of the cube NOTE If necessary push the end of the male fitting of the connector valve assembly to allow the liquid solution to drain from the hoses of the connector valve assembly Also drain the dispensing valve hose assembly ommo err J Rinse the exterior of all bottle fittings with the sanitizing solution K Air dry in a clean environment Cover if necessary CO2 CYLINDER CAUTION FOR THE FOLLOWING PROCEDURE DO NOT HOLD THE CO2 CYLINDER WITH A JAW TYPE WRENCH OR A VISE A JAW TYPE WRENCH WILL MAR THE CYLINDER WEAKEN THE CYLIND
17. of the connector valve bottle fitting assembly Slowly open the valve on the CO2 cylinder Check for leaks Close the lid of the cooler moom 3 OPERATION 3 1 3 2 3 3 3 4 CUP DISPENSER The Cup Dispenser will hold cup sizes ranging between 12 and 20 ounces in capacity DISPENSING VALVE The Dispensing Valve will dispense any type of beverage product Beverage flow is controlled by turning the Flow Screw on the Valve Body until desired flow is maintained see Figure 8 The Product Hose is insulated to maintain constant product temperature regardless of environmental conditions The Valve operates by pulling the handle forward and upon release the Valve will automatically close CO PRESSURE ASSEMBLY All beverage products are dispensed utilizing CO2 pressure Each CO2 Cylinder has a rated capacity of ten 10 ounces of liquid CO2 gas which is sufficient to dispense five 5 complete refills of any type beverage product The empty CO2 Cylinder is then exchanged for a charged CO2 Cylinder CO2 Cylinders may be refilled by the user through a fast safe and inexpensive method described in this manual or CO2 Cylinders may be refilled by a local commercial liquid gas supplier It is advisable to maintain a supply of charged CO2 Cylinders for quick exchange The CO2 Cylinder is ICC approved and equipped with a Safety Diaphragm Relief Valve A Pressure Regulator setting The Regulator pressure is preset to 22 PSI B Safety Relief V
18. r Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc 9 5 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 5 1 COOLER AND HARDWARE 10 TYPICAL THREE 3 SIDES 5 1 COOLER AND HARDWARE CONTINUED ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 23 0918 Cube Assy with Covers 12 82 1785 Assy Frame Hold Down 2 20 0016 Cylinder Assy 13 30 6302 Plate Front Escutcheon 3 18 0274 Regulator Assy 14 04 0816 Screws Self Tapping 8 x 0500 4 17 0509 Connector Valve Assy TEK 5 17 0526 Connector Valve Assy to Valve 15 04 0448 Screw 8 32 x 0 250 LG 6 19 0003 Dispensing Valve with Handle 16 82 1184 Kit Label 8 Flavor includes attaching nut 17 03 0260 Spring A Bottle Hold Down 7 05 0011 Washer 18 03 0261 Spring B Bottle Hold Down 8 13 0087 Retainer Standoff Lock Clip 19 03 0262 Spring C Cylinder Hold Down 9 01 1369 Elbow Adapter 20 05 1196 Molding J Shaped 10 04 0811 Insert Push In Barbed 21 04 0815 Poprivets 1 8 inch Aluminum 11 30 6314 Plate Hold Down 5 2 CO2 CYLINDER ASSEMBLY WARNING CONTENTS UNDER 8 PRESSURE HANDLE WITH CARE NOTE MAXIMUM CYLINDER WEIGHT FULL SHOULD NOT EXCEED 218 3 OZ 1 0 KG LANCER PN 06 1213 9 142 CO FILLING INSTRUCTIONS NOTE CO BOTTLE MUST HAVE A DIP TUBE OR IT IST BE LAID ON ITS SIDE TO INSURE FILLING THE SMA
19. sembled Push Cart Side View Figure 1 g g MA 199999 e 0x9 RS x DAA N i Fully Assembled Push Cart Backside View Figure 2 H J Place the trash bin on the front of the cart as shown Install the optional umbrella in the mounting bracket Remove the caps of eight 8 2 liter beverage products Screw on the eight connector valve bottle fitting assemblies CAUTION DO NOT OVER TIGHTEN THE FITTINGS OVER TIGHTENING CAN CAUSE LEAKS PLACE THESE BOTTLES IN THE SPRING FRAME AS SHOWN K L M BE SURE TO WEIGH THE CYLINDERS AFTER CHARGING THE FILLED WEIGHT MUST NOT EXCEED 1 0 KG OR 2 LB 3 OZ FAILURE TO KEEP THE WEIGHT BELOW THIS AMOUNT COULD RESULT IN OVERPRESSURE OF THE CYLINDER AND CAUSE THE SAFETY RELIEF Remove the caps of two 2 2 liter products Screw the bottle onto the connector valve bottle fittings inside the cube that are connected to the dispensing valves Place these two bottles in the spring SPRINGS o o ATTACH VALVES TO o THESE LOCATIONS m SPRINGS Bottle Hold Down Springs and Bottle Placement Figure 3 frame farthest away from the valves see Figure 3 NOTE Place the four 4 corner bottles in first Then put the bottles in between them Then put the four 4 center bottles in Reverse this order to remove the bottles Charge the two CO2 cylinders following the instructions on the cylinders CA
20. tete tee aAa AES 3 3 OPERATION iei tei taa kasaa da un ide ern qm E Reo KN ma ee KN aU Ev a SRL KUMA Kn RUN AA NANUN DL LE TO and ER DE RE RR NNAS 4 3s QUPIDISPENSER eiie tcs dtu dum mft rt os Moses lessee tank 4 3 2 DISPENSING VALVE nete nti eee ed SEAL a dea ned dada a gd de cu eden EN Aa 4 o9 OJPRESSURE ASSEMBLY eerte rase eie pts ta die pest de bas Pole dicha m t aa pade taa 4 3 4 CO PRODUCT BOTTLES AND CO CYLINDER EXCHANGE ssssee ee 4 3 5 CO CYLINDER REFILL PROCEDURE irredenta ier riea aa ana annan nennen nint 5 3 6 UNLOADING 2 LITER PET BOTTLES FROM PUSH CART ICE CUBE COOLER 5 4 MAINTENANCE Si tite cs 4t oriens bert rc ib ien pr aduenit ea ok d eR RUE ER CIR D ee Ra VO aa a a ad lg Dt DL ld iras 7 4 1 CUP DISPENSER nne nue eme iternm netos tee eripe 7 42 GLEANING AND SANITIZING iit iiber est e Takaa N KAIKEN Da italiane ex a du Ra Re goa 7 4 3 REPLACEMENT OF BEVERAGE HOSE INSIDE DISPENSING VALVE ASSEMBLY 7 44 OO S CYLINDER c S i epe aua 7 4 5 CO REGULATOR ASSEMBLY in eite Wald cle steele modia abri ag ec idee Datan pentti 8 5 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS eene 10 5 1 lt GOOLER AND HARDWARE eicit de tena tetra rette te Pao KAKKUUN aTi 10 11 Sz UD CYLINDER ASSEMBLY ci sisua rodeo eae gen sia or Mu teh hk kyy tet atl Pais 11 5 3 REGULATOR ASSEMBLY 2 1 nite aedi er ede a al ederet dee eai A PL dc 12
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