road tech xm satellite radio receiver kit - Harley
Contents
1. 6 See Figure 12 Cut the excess length from the orange white satellite receiver harness wire Using the red sealed splice connector 12 from the kit splice that wire to the adapter wire installed in Step 4 7 Install the 2A fuse 14 from the kit into fuse cavity 1A 1B 4 to complete the circuit 8 Proceed to For ALL models in this section isO6637 4 D i exiles ille Tee Ke F EITA D sal q En T A ica aeia 1 Lower fuse block column A B 2 Brake relay 3 Fuse if present 4 Fuse cavity 1A 1B Figure 11 P amp A IGN Fuse Cavity 2008 and Later Touring Models J03989 For ALL models 1 Check to be sure there is sufficient slack in the orange white lead so that handlebar movement will not be restricted 2 Use cable straps 15 and adhesive backed clips 16 from the kit to fasten the satellite receiver harness wires to the frame or harnesses along the vehicle frame backbone Check to verify that the harness wires do not pull tight when the handlebars are tu2. 05A Bracket satellite radio receiver support Softail models FLSTC FLSTSB FXST 76422 05A Bracket satellite radio receiver support Softail models FLSTS FLSTN 76492 05A Bracket satellite radio receiver support Softail models FKCWC FXSTB FXSTD 76492 05A Bracket satellite radio receiver support Softail model FXSTC 76490 05 Bracket satellite radio receiver support Touring model FLHT 76422 05A Bracket satellite radio receiver support Touring models FLHRS FLTR 76492 05A 3 Cap screw button head 1 4 20 x 1 1 2 in 38 mm long 2 2519 4 Spacer 2 5854 5 XM radio antenna 76395 05 6 Bracket antenna 76391 05 7 Adhesive tape two sided Not sold separately 8 Nut Nylock 8 32 4 7864 9 Ring terminal 18 22 AWG 1 4 in stud 9858 10 Ring terminal 18 22 AWG 5 16 in stud 9859 11 Fuse block adapter wire 70329 04 12 Sealed splice connector 18 20 AWG red 70585 93 13 Sealed splice connector 14 16 AWG blue 70586 93 14 Fuse blade type 2A 2 54305 98 15 Cable strap 10 10006 16 Clip adhesive backed 3 10271 17 Adapter automotive mount 76499 05 18 Harness automotive adapter 76500 05 Items mentioned in text but not included in kit A Fuse holder on the satellite receiver harness B 3 5 mm stereo jack on the satellite receiver harness C Mating plugs on the satellite receiver harness D Antenna cable connector J03989 11 of 11
3. and year vehicle to locate a power source that is fed through the ignition switch 2003 and Earlier Dyna Models The satellite receiver switched power source is an orange white O W main harness power lead inside the elec trical side cover 1 Remove the electrical side cover located on the left side of the motorcycle near the battery 2 See Figure 1 Carefully slice open an area of the main harness wrap inside the side cover at an accessible point and cut an orange white main harness power lead 3 Cut the excess length from the orange white power lead of the satellite receiver wire harness to within easy J03989 reach of the cut orange white wires inside the side cover but DO NOT cut off the in line fuse holder 4 See Figure 12 Obtain a blue sealed splice connector 13 from the kit See Figure 4 the 2 into 1 splice configuration Splice the satellite receiver wire harness power lead to the main harness orange white wires per the instructions in the service manual appendix 5 Proceed to For ALL models in this section o came DO is02055a NWN 1 1 into 1 splice 2 2into 1 splice 3 3into 1 splice Figure 4 Splice Configurations 2004 2011 Dyna Models The satellite receiver switched power source is an open fuse position on the fuse panel See the FUSES section of the ser vice manual and the correct wiring diagram in the service manual appendix 1 Remove the el
4. is an open fuse position on the fuse panel See the FUSES section of the ser vice manual and the correct wiring diagram in the service manual appendix J03989 1 Remove the fuse block cover Remove the two hex screws holding the fuse block bracket and pull the bracket and fuse block assembly from the vehicle frame N Press the tab retaining the left fuse block and slide the block out of the mounting slots 3 See Figure 12 Obtain the orange white fuse block adapter wire 11 from the kit Note the terminal on each end see Figure 5 Only the terminal with the spring tabs will fit into this fuse block Carefully cut the unused terminal from the wire and discard it 4 See Figure 7 Locate the fuse cavity 1 labeled P amp A IGN on the fuse block cover There is a terminal in only one side of this cavity From the back side insert the terminal on the orange white adapter wire into the open side of the cavity until it stops Refer to a nearby factory installed terminal for comparison to verify proper orientation and depth 5 Cut the excess length from the orange white power lead of the satellite receiver wire harness to within easy reach of the adapter wire but DO NOT cut off the in line fuse holder 6 See Figure 12 Obtain the red sealed splice connector 12 from the kit See Figure 4 the 1 into 1 splice configuration Splice the satellite receiver wire harness power lead to the adapter wire per the instructions
5. 5 Connect eight way connectors together 6 Proceed to the SATELLITE RECEIVER CONNECTIONS section 3 of 11 BLACK LEAD CONNECTION TO GROUND Dyna Models 1 Remove the nut from the ground screw located on the top of the frame under the seat near the fuel tank 2 Select the correct ring terminal 9 or 10 from the kit to fit the ground screw 3 See Figure 1 Cut the black wire on the satellite receiver wire harness to easily reach the ground location and crimp the ring terminal to the end of the wire per the Packard crimping tool instructions in the service manual appendix 4 Install the ring terminal to the ground connection and secure per the torque specification in the service manual 5 Proceed to For ALL models in this section is01113 1 Tail lamp harness orange white wire 2 Ground terminal black wire Figure 1 Power and Ground Connections Dyna Models 2010 and Earlier Softail Models 1 Remove the ground screw located on the top of the frame under the seat near the fuel tank 2 Select the correct ring terminal 9 or 10 from the kit to fit the ground screw 3 Cut the black wire on the satellite receiver wire harness to easily reach the ground location and crimp the ring terminal to the end of the wire per the Packard crimping tool instructions in the service manual appendix 4 See Figure 2 Install the ring terminal onto the ground screw threads Fasten the ground screw to the
6. Harness 4 Splice the orange white satellite receiver wire to the red yellow wires in the Electrical Connection Harness 5 Use a heat gun or suitable radiant heating device to shrink the connector to the wires 6 Use the heat gun or heating device to seal the open end of the sealed splice connector on the red blue wires in the Electrical Connection Harness 7 Pull the rubber boot out from the gray Digital Technician pin connector 91A Cut the boot off of the wires 8 Connect the socket housing of the Electrical Connection Harness to connector 91 A 9 Insert the rubber boot into the open pin connector of the Electrical Connection Harness 10 Loosen or remove the four screws holding the ECM to the mounting bracket Route the Electrical Connection Harness under the ECM connector Tighten the four screws to 45 55 in Ibs 5 1 6 2 Nm 11 Proceed to the SATELLITE RECEIVER CONNECTIONS section 2014 Later Touring Models 1 Install Electrical Connection Kit Part No 69200722 or verify that all components referenced in that kit are installed Disconnect gray eight way connector 4A if connected 2 See service manual for instructions for crimping instruc tions 3 Strip crimp and seal BLACK wire of harness to BLACK wire of this kit 4 Strip crimp and seal VIOLET BLUE wire of harness to ORANGE WHITE wire of this kit NOTE Do not remove the sealed cap from the RED wire it is not used for this application
7. T 100 or any other radiant heating device Failure to follow manufacturer s instructions can cause a fire which could result in death or serious injury 00335a e Avoid directing heat toward any fuel system component Extreme heat can cause fuel ignition explosion resulting in death or serious injury e Avoid directing heat toward any electrical system com ponent other than the connectors on which heat shrink work is being performed e Always keep hands away from tool tip area and heat shrink attachment For 2011 and Later Softail Models See the next section For ALL OTHER Models Proceed to BLACK LEAD CONNECTION for the specific model HARNESS CONNECTION 2011 and Later Softail 2012 and Later Dyna and 2014 and Later Sportster Models NOTE Requires separate purchase of Electrical Connection Harness H D Part No 72673 11 1 Locate the Digital Technician connector 91A a gray six way Deutsch pin connector with a rubber boot under the seat Place the Electrical Connection Harness at connector 91A but DO NOT connect at this time 2 Route the Satellite Radio Receiver harness wires over to the Electrical Connection Harness DO NOT cut off the in line fuse holder on the orange white wire but cut the wires to a suitable length to easily reach the sealed splice con nectors on the Electrical Connection Harness J03989 3 Splice the black satellite receiver wire to the black wires in the Electrical Connection
8. be mounted in an automobile or truck using components of this kit AND the following items available separately NOTE Some local governments prohibit or restrict the use of suction mounts on the windshield or windows of a motor vehicle Check with local authorities and obey all applicable laws and regula tions Other dashboard or friction mounting options are avail able e An automotive mounting bracket various styles available from the xm radio store shop xmradio com e An audio adapter cassette adapter or FM modulator for the vehicle radio e Afemale to female 3 5 mm stereo jack adapter to connect the XM receiver to the audio adapter An automotive XM satellite radio antenna NOTES Make certain the installed mount does not block the vehicle operator s view of driving conditions Make certain the cable path does not interfere with the opera tion of vehicle controls and safety equipment Do not mount over airbag panels or in front of an airbag field of deployment 1 Install the automotive mounting bracket purchased separ ately per the manufacturer s instructions 2 Disconnect the mating electrical plugs C on the XM receiver harness to separate the satellite radio receiver 1 from the motorcycle wiring Remove the four lock nuts 8 that mount the satellite radio receiver 1 to the mounting bracket 2 on the motorcycle 3 Obtain the automotive mount adapter 17 from this kit NOTE When instal
9. cMOTOR HARLEY DAVIDSON WY J03989 INSTRUCTIONS REV 2013 07 22 ROAD TECH XM SATELLITE RADIO RECEIVER KIT GENERAL Kit Number 76390 05A Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only This kit IS NOT compatible with e Auxiliary Accessory Switch Housing Kits left side Part No 70213 02A or 70248 02 e Hand lever bracket clamp mounted clock Part No 75041 03 or 75042 03 OR thermometer Part No 75102 04 or 75104 04 when mounted on the clutch lever bracket e Road Tech Quest GPS Cruising Mount Kit Part No 92300 06 Additional Parts Required NOTES XM satellite radio service is available within the continental United States It is not available in Alaska or Hawaii An XM satellite radio subscription is required for an additional monthly fee 2011 and Later Softail 2012 and Later Dyna and 2014 and Later Sportster models require separate purchase of an Electrical Connection Harness Part No 72673 11 2014 and Later Touring require separate purchase of an Electrical Connection Kit Part No 69200722 The Road Tech XM Satellite Radio Receiver requires an additional device for audio output Audio output can be provided by e Any Harley Davidson fairing mounted radio e A Road Tech Riser Mount Radio e The Road Tech Stereo Headset Part No 76530 07 These items are available separa
10. ectrical side cover located on the left side of the motorcycle near the battery by firmly grasping both sides and pulling outward 2 Remove the electrical panel from the vehicle per service manual instructions 3 See Figure 12 Obtain the orange white fuse block adapter wire 11 from the kit Note the terminal on each end see Figure 5 Only the terminal with the spring tabs will fit into this fuse block Carefully cut the unused terminal from the wire and discard it 4 See Figure 6 Locate the fuse cavity 1 labeled OPEN on the electrical caddy There is a terminal in only one side of this cavity From the back side insert the terminal on the orange white adapter wire into the open side of the cavity until it stops Refer to a nearby factory installed terminal for comparison to verify proper orientation and depth 5 Cut the excess length from the orange white power lead of the satellite receiver wire harness to within easy reach of the adapter wire but DO NOT cut off the in line fuse holder 6 See Figure 12 Obtain the red sealed splice connector 12 from the kit See Figure 4 the 1 into 1 splice configuration Splice the satellite receiver wire harness power lead to the adapter wire per the instructions in the service manual appendix 5 of 11 7 See Figure 12 Install a 2A fuse 14 from the kit into the OPEN fuse cavity to complete the circuit 8 Install the electrical panel per the instructions in the ser
11. ers 4 from the kit Insert the button head screws into the mounting bracket through the holes above and J03989 below the slot Place a spacer over the threads of each screw Insert the screw threads into the holes in the clutch lever clamp removed in Step 1 3 Adjust the hand lever position for rider comfort then tighten the screws to 60 80 in Ibs 6 8 9 0 Nm ANTENNA BRACKET AND RECEIVER INSTALLATION 1 Obtain the satellite radio receiver 1 antenna bracket 6 and four lock nuts 8 from the kit Insert the four studs on the back of the receiver through the four holes in the receiver mounting bracket 2 See Figure 12 for mounted position of the antenna bracket to the receiver mounting bracket Assemble a lock nut to each of the bottom two studs Install the antenna bracket onto the top two studs and assemble a lock nut to each top stud Tighten the locknuts securely ANTENNA INSTALLATION 1 Obtain the XM radio antenna 5 and two sided adhesive tape 7 from the kit 2 Use isopropyl alcohol to clean the horizontal antenna mounting surface of the antenna bracket and the bottom mounting surface of the antenna 3 Peel the liner from one side of the tape and apply the tape squarely to the bottom surface of the antenna 4 Peel the liner from the exposed side of the adhesive tape on the antenna base 5 Position the antenna over the bracket without touching the adhesive to the bracket Center the antenna
12. frame 2 and secure per the torque specification in the service manual 5 Proceed to For ALL models in this section J03989 P is01108a f es 1 Tail lamp harness orange white wire 2 Ground terminal black wire 3 Battery Figure 2 Power and Ground Connections Softail Models 2003 and Earlier Touring Models IWIN NIN Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 If the negative battery cable WAS NOT disconnected at the beginning of the installation refer to the service manual and follow the instructions to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware Then refer to the service manual and follow the instructions to disconnect the positive battery cable 2 Remove the battery from the motorcycle NOTE The black wire should remain long enough so the battery fits into the battery well without stressing or stretching the wire 3 See Figure 3 Cut the black wire on the satellite receiver wire harness to easily reach the ground stud 2 located below the circuit breaker in the battery well under the seat 4 Select the correct ring terminal 9 or 10 from the kit to fit the ground stud 5 Crimp the ring termi
13. g the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a The Road Tech XM Satellite Radio Receiver requires up to 260 milliamps additional current from the electrical system Kit Contents See Table 1 and Figure 12 PREPARATION NOTE For vehicles equipped with security siren e Verify that the Hands Free Fob is present e Turn the ignition key switch to IGNITION Refer to the service manual and follow the instructions to remove the main fuse For EFI Models WARNING To prevent spray of fuel purge system of high pressure fuel before supply line is disconnected Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00275a Follow service manual instructions to purge the fuel supply of high pressure gasoline and remove the fuel supply line 1 of 11 Please dispose of materials responsibly For Vehicles With Main Fuse IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the service manual and follow the instructions to remove the main fuse Remove and retain the seat and all mounting hardware For Vehicles With Main Circuit Breaker IW NIN To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a Refer to the se
14. in the service manual appendix 7 See Figure 12 Install a 2A fuse 14 from the kit into the P amp A IGN fuse cavity to complete the circuit 8 Slide the fuse block into the mounting slots in the fuse block bracket until it clicks firmly into place Install the bracket and fuse block assembly into position and fasten with the hex screws removed earlier Tighten securely 9 Proceed to For ALL models in this section isO6516 ce ee fo Figure 7 P amp A IGN Fuse Block Cavity 2004 2010 Softail 2003 and Earlier Touring Models The satellite receiver switched power source is an orange white O W main harness power lead inside the right side cover near the top 1 See Figure 8 Carefully slice open an area of the main harness wrap inside the electrical side cover at an accessible point and cut an orange white main harness power lead 6 of 11 1 Fuse box harness orange white wire Figure 8 Fuse Box Harness Behind Left Hand Side Cover 2003 or Earlier Touring Models FLHTCUI Shown 2 Cut the excess length from the orange white power lead of the satellite receiver wire harness to within easy reach of the cut orange white wires inside the side cover but DO NOT cut off the in line fuse holder 3 See Figure 12 Obtain the blue sealed splice connector 13 f
15. lectrical contact lubricant H D Part No 99861 02 petroleum jelly or cor rosion retardant material to the negative battery terminal NOTE For FLHT FLHTC FLHTCU FLHX models If the inner fairing cap was removed it should be installed at this time For ALL models WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 2 Install the fuel tank per service manual instructions 3 Install the handlebar cover riser cover or outer fairing if equipped per service manual instructions 4 Turn the ignition key switch to ON but do not start the motorcycle See the XM satellite receiver owner s manual for detailed operating procedures Test the receiver and the rest of the sound system for proper operation WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 5 Refer to the service manual and follow instructions to install the seat J03989 NOTE Do not use solvent based chemicals or waxes directly on the plastic or rubber components as they can affect the overall performance and appearance of the plastic and rubber OPTIONAL AUTOMOTIVE INSTALLATION The Road Tech XM Satellite Radio Receiver can also
16. ling the lock nuts some friction resistance should be observed indicating that the Nylon locking rings are still effective If no resistance is felt the lock nuts should be replaced 4 With the narrow end of the mounting slot pointing UP secure the automotive mount adapter to the back of the satellite receiver with the four lock nuts Tighten securely 5 Obtain the automotive adapter harness 18 from this kit Connect the mating plug from the adapter harness to the satellite radio receiver harness 6 Use a female to female 3 5 mm stereo jack adapter pur chased separately to connect the audio output connection of the XM receiver to an automotive audio adapter cas sette adapter or FM modulator also purchased separately according to the manufacturer s instructions 7 Install an automotive XM satellite radio antenna pur chased separately per the manufacturer s instructions 9 of 11 8 Connect the terminal end of the antenna to the mating socket connection on the back of the XM receiver 9 Plug the free end of the automotive adapter harness into an available 12 24 Volt DC power receptacle cigarette lighter or power point in the vehicle Use care when routing the cable to verify that it does not interfere with vehicle operation in any way 10 See the XM satellite receiver owner s manual for detailed operating procedures WARRANTY Road Tech XM Satellite Radio Receiver Warranty This product is warranted against a
17. ll defects in material and workmanship for a period of 90 days from the date of purchase When installed by an authorized Harley Davidson dealer the product is covered by a 1 year warranty When installed by an authorized Harley Davidson dealer at the time of delivery of a new vehicle and registered to the vehicle the product is covered by a 2 year warranty This product is warranted through Harley Davidson See an authorized Harley Davidson dealer for warranty and service issues Dealers Only Follow normal Harley Davidson warranty claim procedures SERVICE PARTS 76422 05A FLHT FLSTC FLSTSB FXD FXDC FXST 76490 05 FXDB FXDWG FXSTC 76491 05 1996 2000 FXDL 76492 05A FLHRS FLTR FLSTN FLSTS FXCWC FXDF 2001 FXDL FXSTB FXSTD is02582a Figure 12 Service Parts Road Tech XM Satellite Radio Kit J03989 10 of 11 SERVICE PARTS Table 1 Service Parts Item Description Quantity Part Number 1 XM satellite radio receiver assembly Not sold separately 2 Bracket satellite radio receiver support Dyna models FXD FXDC 76422 05A Bracket satellite radio receiver support Dyna models FXDB FXDWG 76490 05 Bracket satellite radio receiver support Dyna model FXDF 76492 05A Bracket satellite radio receiver support Dyna model FXDL 1996 2000 76491 05 Bracket satellite radio receiver support Dyna model FXDL 2001 and later 76492
18. mp A IGN fuse location 2 Remove these fuses 3 Figure 10 P amp A IGN Fuse Cavity 2004 2007 Touring Models 2008 and Later Touring Models The satellite receiver switched power source is an open fuse position on the fuse panel See the FUSES section of the ser 7 of 11 vice manual and the correct wiring diagram in the service manual appendix 1 Remove the left side cover per service manual instructions to access the fuse box Remove the left side electrical caddy from the vehicle and remove the fuse blocks from the back of the caddy per service manual instructions 2 Obtain the orange white fuse block adapter wire 11 from the kit Note the terminal on each end see Figure 10 upper view Only the terminal WITH the spring tabs will fit into the fuse cavity Carefully cut the terminal WITHOUT spring tabs from the wire and discard it 3 See Figure 11 Locate fuse cavity 1A 1B marked P amp A IGN 2A MAX on the cover on the lower fuse block 1 Remove the brake relay 2 and fuse 3 if present cur rently installed in column A B noting their location 4 Gently remove the orange plastic secondary lock from column A B Insert the terminal on the orange white adapter wire into the empty cavity until it stops Refer to a nearby factory installed terminal for comparison to verify proper orientation and depth Install the secondary lock 5 Install the relay and fuse if equipped removed in Step 3
19. nal to the end of the wire per the Packard crimping tool instructions in the service manual appendix 6 Install the ring terminal to the ground stud and secure per the torque specification in the service manual 7 Proceed to For ALL models in this section 4 of 11 1 Circuit breaker silver terminal red wire 2 Ground terminal black wire Figure 3 Connections With Battery Removed 2003 or Earlier Touring Models 2003 FLHTCU shown 2004 and Later Touring Models 1 Locate the main harness chassis ground stud there are two under the seat in front of the battery 2 Remove the nut from one of the chassis ground studs 3 Select the correct ring terminal 9 or 10 from the kit to fit the ground stud 4 Cut the black wire on the satellite receiver wire harness to easily reach the ground location and crimp the ring terminal to the end of the wire per the Packard crimping tool instructions in the service manual appendix 5 Install the ring terminal to the ground connection and secure per the torque specification in the service manual 6 Proceed to For ALL models in this section For ALL models Check to be sure there is sufficient slack in the black lead so that handlebar movement will not be restricted Proceed to the ORANGE WHITE LEAD CONNECTION section for the specific model ORANGE WHITE LEAD CONNECTION TO SWITCHED POWER SOURCE Use the service manual wiring diagrams for a specific model
20. ontrol and death or serious injury 00371a e Be sure wires do not pull tight when handlebars are turned fully to left or right fork stops 6 Use cable straps 15 and adhesive backed clips 16 from the kit as necessary to fasten the satellite receiver harness jack wire and antenna cable to the handlebar Check to verify that the harness wires do not pull tight when the handlebars are turned fully to the left or right fork stops 8 of 11 FINAL ASSEMBLY NOTE Verify that the ignition key switch is in the OFF position before installing the main fuse or attaching the battery cables WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 1 For 2003 and earlier Touring models only Refer to the service manual and follow the instructions to attach the battery cables positive cable first Apply a light coat of Harley Davidson electrical contact lubricant H D Part No 99861 02 petroleum jelly or cor rosion retardant material to the battery terminals For ALL OTHER models Models with main fuse Refer to the service manual and follow the instructions to install the main fuse Models with main circuit breaker Refer to the service manual and follow the instructions to attach the negative battery cable Apply a light coat of Harley Davidson e
21. over the bracket with the antenna cable toward the center of the vehicle 6 Press the antenna squarely and firmly onto the bracket and hold pressure for about 60 seconds After releasing pressure avoid direct contact with the antenna for about 20 minutes HARNESS ROUTING NOTE Route the satellite radio receiver harness along the outside of the handlebar even on internally wired handlebars Route the unconnected end of the satellite radio receiver har ness as follows 1 Follow the existing wiring from the left side handlebar switches over to the center of the handlebar Temporarily bind the harness in place as you route the harness along the handlebar to the center Do not perman ently fasten the harness to the handlebar at this time 2 Route the wires down through the upper fork bracket triple clamp past the steering head and back along the frame backbone toward the seat Follow existing wiring where practical For FLHT FLHTC FLHTCU FLHX models it may be necessary to remove the inner fairing cap to secure the wires 2 of 11 HARNESS CONNECTION GENERAL Splicing of wire leads is necessary in the installation of the Road Tech XM Satellite Radio Receiver to the motorcycle Find the instructions for a specific model in the sections that follow and refer to the service manual appendix for proper wire splicing procedures WARNING Be sure to follow manufacturer s instructions when using the UltraTorch U
22. re is a terminal in only one side of this cavity Remove the three fuses 2 currently installed in this row noting their location 4 Gently remove the orange plastic secondary lock from the fuse block Insert the terminal on the orange white adapter wire into the open side of the cavity until it stops Refer to a nearby factory installed terminal for comparison to verify proper orientation and depth Install the secondary lock 5 Install the three fuses removed in Step 3 6 See Figure 12 Cut the excess length from the orange white satellite receiver harness wire Using the red sealed splice connector 12 from the kit splice that wire to the adapter wire installed in Step 4 7 install the 2A fuse 14 from the kit into the fuse cavity marked P amp A IGN 2A MAX to complete the circuit 8 Proceed to For ALL models in this section Cys Xx is05512 2004 2006 OO 2008 1 CUT this terminal from wire 2 LEAVE this terminal on wire 3 Spring tabs 2 Figure 9 Fuse Block Adapter Wire FL Touring is04587a Ce P amp A IGN RADIO PWR 2 AMP MAX 10 AMP BRAKE SIREN RELAY BATTERY RADIO MEM 15 AMP RELAY ROAD KING P amp A pose cus SPAKE STARTER INSTRUMENS Tar HEADLAMPS IGN LIGHTS 15 AMP 15 AMP 72531 04 POLICE CONTENT IN PARENTHESIS T 1 P a
23. rned fully to the left or right fork stops 3 Open the cover of the fuse holder A on the satellite receiver harness Plug the remaining 2 Amp fuse 14 from the kit into the fuse holder and close the cover 4 Check along the entire length of the wiring for rubbing chafing or pinch points Proceed to the next section SATELLITE RECEIVER CONNECTIONS Satellite Receiver Connection to Vehicle Radio 1 Locate the jack wire on the satellite receiver harness Route the 3 5 mm stereo jack B to the AUX in port on the face of the vehicle radio 2 Remove the rubber plug cover from the AUX in port Plug the satellite receiver jack into the AUX in port on the radio NOTE On FLHT models when installing the satellite receiver jack to the radio AUX in port e roll back the outer lip of the rubber seal install the jack plug into the radio port e gently roll the seal back to its original shape to form a seal over the radio port This will help eliminate spring back of the plug out of the socket Satellite Antenna Connection to Satellite Receiver 3 Fold the antenna cable in half 4 Insert the connector D on the antenna cable into the mating connector on the back of the XM satellite receiver 5 Route the antenna cable down the handlebar alongside the satellite receiver harness WARNING Be sure that steering is smooth and free without interfer ence Interference with steering could result in loss of vehicle c
24. rom the kit See Figure 4 the 2 into 1 splice configuration Splice the satellite receiver wire harness power lead to the main harness orange white wires per the instructions in the service manual appendix 4 Proceed to For ALL models in this section 2004 2007 Touring Models The satellite receiver switched power source is an open fuse position on the fuse panel See the FUSES section of the ser vice manual and the correct wiring diagram in the service manual appendix 1 For 2004 2006 models Remove the left side cover per service manual instructions to access the fuse box For 2007 models Remove the right side cover per service manual instructions to access the fuse box For 2004 2007 models Remove the main fuse holder fuse block and dust cover from the vehicle per service manual instructions 2 Obtain the orange white fuse block adapter wire 11 from the kit For 2004 through 2006 models Note the terminal on each end see Figure 9 upper view Only the terminal WITHOUT the spring tabs will fit into the fuse cavity Carefully cut the terminal WITH spring tabs from the wire and discard it For 2007 models Note the terminal on each end see Figure 9 lower view Only the terminal WITH the spring tabs will fit into the fuse cavity Carefully cut the terminal WITHOUT spring tabs from the wire and discard it J03989 3 2004 2007 models See Figure 10 Locate the fuse cavity marked P amp A IGN 2A MAX 1 The
25. rvice manual and follow the instructions to remove the seat and disconnect the negative black bat tery cable from the negative battery terminal Retain all seat mounting hardware For Carbureted Models WARNING Gasoline can drain from the carburetor fuel line when disconnected from fuel valve fitting Gasoline is extremely flammable and highly explosive which could result in death or serious injury Wipe up spilled fuel immediately and dispose of rags in a suitable manner 00256a 2 Turn the fuel supply valve to OFF Remove the fuel line from the valve For ALL Models WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a 3 Follow the instructions in the service manual to remove the instrument console if equipped from the fuel tank 4 See the correct section Carbureted or EFI Engine of the service manual for fuel tank removal instructions RECEIVER MOUNTING BRACKET INSTALLATION NOTE Do not use solvent based chemicals or waxes directly on the plastic or rubber components as they can affect the overall performance and appearance of the plastic and rubber 1 Remove the two screws that retain the clutch lever clamp to the handlebar N See Figure 12 Obtain the correct mounting bracket 2 for the vehicle and two button head screws 3 and spac
26. tely from a Harley Davidson dealer WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a J03989 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Electrical Overload NOTICE It is possible to overload your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 0021 1c WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceedin
27. vice manual Install the electrical panel cover by aligning the pins with the rubber bushings in the electrical panel and pushing firmly into place 9 Proceed to For ALL models in this section is02589 1 CUT this terminal from wire 2 LEAVE this terminal on wire 3 Spring tabs 2 Figure 5 Fuse Block Adapter Wire Dyna and Softail is06515 Figure 6 OPEN Fuse Block Cavity 2004 and Later Dyna 2003 and Earlier Softail Models The satellite receiver switched power source is the orange white O W wire in the tail lamp harness under the seat 1 See Figure 2 Carefully slice open an area of the tail lamp harness 1 wrap at an accessible point under the seat and cut the orange white wire 2 Cut the excess length from the orange white power lead of the satellite receiver wire harness to within easy reach of the cut orange white wires under the seat but DO NOT cut off the in line fuse holder 3 See Figure 12 Obtain the blue sealed splice connector 13 from the kit See Figure 4 the 2 into 1 splice configuration Splice the satellite receiver wire harness power lead to the cut orange white wires per the instructions in the service manual appendix 4 Proceed to For ALL models in this section 2004 2010 Softail Models The satellite receiver switched power source
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