Home

Instructions

1. MX 6 Rear shock Use with Suspension lift kit MX6009 4WD MX6079 2WD MX 6R Reservoir Rear shock se with suspension it kit MX6068R 4WD MX6066R 2WD MX 6R Reservoir Mounting Kit Use with Suspension litt kit 63012 and 63013 Light Bar 24700 Also Check out our outstanding selection of P your new installation som gt tires to compliment PLF09111 Revised 6 25 08 Introduction This installation requires a professional mechanic We recommend that you have access to a factory service manual to assist in the disassembly and reassembly of your vehicle It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close at tention to the tie rod ends ball joints wheel bearing preload pitman and idler arms Additionally check steering to frame and suspension to frame attaching points for stress cracks The overall ve hicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save yourself a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separating parts according to the areas where they will be used and placing the hardware with the brackets be fore you begin will save installation time Check the special equipment list and ensure the availability
2. of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working under the vehicle Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appropriate precautions Have a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the instruc tions These are to be used unless specifically directed otherwise Apply thread lock retaining com pound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install Additionally the current trend in manufacturing of vehi cles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation The use of pry bars and tapered punches for alignment is con sidered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech support department at the number listed on the cover page We do not recom mend that you modify the Pro Comp parts in any way as this will void any war ranty expressed or implied by the Pro Comp Suspension company Please Note Front suspe
3. 2360 Boswell Road Chula Vista CA 91914 Phone 619 216 1444 Fax 619 216 1474 E Mail tech explorerprocomp com RILLE Suspension Systems that Work PRO COMP SUSPENSION Part PLF09111 2 5 FRONT SPACER LIFT KIT 2004 2008 FORD F150 2WD amp 4WD 2004 2008 LINCOLN MARK LT 2WD amp 4WD This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record PLFO09111 Revised 6 25 08 Part Description Qty M20069 Front Spacer S11094 Stud extenders S10010 10mm Washer S10292 10mm 1 5 lock nut P11153 Thread lock AAA WY TOOLS NEEDED Floor Jack Jack Stands Lug Wrench 10mm wrench 17mm wrench 20mm wrench 21mm wrench Torque wrench Pry Bar pd pd j h pd pd pd D jat RECOMMENDED PRO COMP SHOCKS 2WD 4WD Front Strut 620553 621553 ES Series 925504 rear 927504 rear MX 6 MX6078 rear MX6079 rear gt E aE eee n Equipment Available from your Pro Comp Distributor 4WD Suspension Lift Kit 52204 52204MX 2WD Suspension Lift Kit 52205 52205MX Skid plate 52104 4WD Traction Bars Extra cab Mounting kit 72095 Bars 72500 Traction bars Super Crew cab Mounting kit 72096 Bars 72500 Coil over upgrade kit Use with Suspension lift kit 52206MX 4WD 52207MX 2WD Add a leaf kit Use with Suspension lift kit 13134 Rear end shim kit 52700
4. aler for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obligation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts re lated or non related to the installation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages in curred as a result of their chosen modifications Warranty coverage does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory author ized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints Discontinued products at Pro Comp s discretion Bent or dented product Finish after 90 days Leaf or coil springs used without proper bump stops Light bulbs Products with evident damage caused by abrasion or contact
5. ently than many passen ger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Al ways avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp re minds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure your Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked for each model and year denoted How ever Pro Comp reserves the right to update as necessary without notice and will not be held responsible for mis prints changes or variations made by vehicle manufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not originally distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate or dinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it is the consumer s responsibility to check with their local de
6. nsion and head light realignment is necessary Speedometer and ABS recalibration will be necessary if larger tires 10 more than stock diameter are in stalled IT IS ADVISABLE THAT YOU HAVE HELP AVAILABLE WHEN INSTALLING THIS KIT SOME COMPONENTS ARE HEAVY AND AWKWARD AN ADDITIONAL SET OF HANDS IS GOOD INSURANCE AGAINST INJURY PLFO9111 Revised Installation 6 25 08 1 Jack the front of the vehicle in accordance to manufacture recommendation 2 and support with jack stands so the front two tires are off the ground 3 Remove the two front tires wheels 7 Remove the 3 upper strut mounting nuts on the top off the strut tower 8 Loosen the lower strut bolt and nut and push the upper control arm up and pull the strut toward you 9 Apply the thread lock to the 3 strut studs and install the stud extenders and tighten down tower 10 Install the spacer lift on top of the strut plate 6 Separate the upper ball joint from the spindle Use a ball joint separator or other suitable tool 11 Push the upper control arm up and push the strut inward and place the jack under the lower control arm and jack up so the PLF09111 Revised strut studs will go threw the strut tower 15 Tighten the lower strut bolt and nut use the new lock nuts and washers to in stall the strut 16 Repeat steps 2 threw 15 on other side of the vehicle 12 With a pry bar pull down on the upper control arm to install
7. the ball joint into the spindle and install the nut 13 With the ball joint nut installed on the ball joint tighten the upper strut nuts 17 After lift has been installed on both side check to see that all the bolts and nuts are torque to OEM specifications 1 19 Lower off the Jack stands and place back on the ground oe Install the tire wheels 14 Reinstall the brake line bracket to the strut tower 20 Wheel alignment is required 2 Check all bolts nuts after 500 miles PLFO9111 Revised 6 25 08 Use this only as a guide for hardware without a called out torque specification in the instruction manual Bolt Torque and ID Decimal System All Torquesin Ft Lbs Maximums Grade8 Class 109 12 50 po S 90 9116 85 120 5 8 130 165 pA 18H 28S aro 240 29 ehh titi y aar ANNAN D SAUNA D V 1 2 13x1 75 HHCS Grade5 Grade 8 M12 1 25x50 HHCS BAA A AAAA G Grade Bolt Strength P Property Class Bolt Strength D Nominal Diameter Inches D Nominal Diameter M illimeters T Thread Pitch Thread Width mm L Lengh Millimeters X Descnp tion Hex Head Cap Screw PLF09111 Revised 6 25 08 Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differ
8. with other items Damage caused as a result of not following recommendations or requirements called out in the installation manuals Products used in applications other than listed in Pro Comp s catalog Components or accessories used in conjunction with other manufacturer s systems Tire amp Wheel Warranty as per Pro Competition Tire Company policy Warranty claims without Proof of Purchase Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement parts will be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or improper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com Fax 619 216 1474 WARRANTY REGISTRATION Ph 619 216 1444 _ 619 216 HERE

Instructions

Contents

Download Pdf Manuals

Related Search

Related Contents