SISSY BAR AUXILIARY BRAKE AND TAIL LAMP - Harley
Contents
1. backed plastic clips Locate the rear lighting connector 40A under the seat See Figure 8 Install the Y harness 11 between the rear lighting connector halves Connect the sissy bar three way socket housing to the open connector on the Y harness COMPLETION NOTE Verify that the ignition switch is in the OFF position before installing the main fuse or attaching the negative battery cable e Models with main fuse See the service manual to install the main fuse Models with main circuit breaker a ALL models except XL See the service manual to attach the negative battery cable Apply a light coat of petroleum jelly or corrosion retardant material to the negative battery terminal b XL models only See the service manual to connect the negative battery cable at the engine crankcase NOTES ALL models Check for proper lamp operation before riding the motorcycle WARNING Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 2 Turn the ignition switch ON to power the lamps but do not start the motorcycle Check operation of all lamps WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3 See the service manual to install the seat 4 Models with me2. siren with the key fob ALL years After system is disarmed turn ignition switch OFF Vehicles With Main Fuse PINT N IN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 See the service manual to remove the main fuse Remove seat Retain the seat and all mounting hardware Vehicles With Main Circuit Breaker IWAN IN To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a NOTE On 2004 and later Sportster models the negative battery cable is most easily disconnected at the engine crankcase e See the service manual to remove the seat Retain all seat mounting hardware Disconnect the negative black bat tery cable from the negative battery terminal N ALL models Turn the ignition key switch OFF unless already done INSTALLATION Backrest Pad Removal NOTE Some models have medallions attached to the plate between the sissy bar uprights see Figure 2 is01457a 1 Adhesive mounted medallion 2 Push nut mounted medallion Figure 2 Sissy Bar Medallions J05222 1 Remove and retain any medallion attached to the sissy bar Adhesive mounted medallion Carefully pry the medal lion 1 from the sissy bar medallion plate To avoid con taminating the adhesive backing place the medallion in an area away from dir
3. cMOTOR HARLEY DAVIDSON WB J05222 INSTRUCTIONS REV 2013 06 21 SISSY BAR AUXILIARY BRAKE AND TAIL LAMP GENERAL Kit Numbers 59429 04A 59470 06A 68000106 68000107 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements See Figure 1 To provide clearance for the lamp in this kit backrest pads with mounting holes 5 spaced 2 55 in 64 8 mm center to center require purchase of a Backrest Mounting Bracket Kit Part No 59545 04 This mounting bracket replaces the existing backrest mounting bracket 3 Electrical Contact Lube Part No 99861 02 or equivalent is required after battery cable disconnection This item is available from a Harley Davidson dealer AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation One is available from a Harley Davidson dealer Electrical Overload NOTICE It is possible to overload your vehicle s charging sy
4. dallion Install the medallion Adhesive mounted medallions Center the medallion on the medallion plate Press the medallion firmly onto the plate Push nut mounted medallions Align the pins on the medallion 2 with the push nuts on the medallion plate Push the medallion firmly into the nuts 4of5 SERVICE PARTS is01464a l 7 l Seer a ee ee eae ene eee eee Figure 8 Service Parts Sissy Bar Auxiliary Brake and Tail Lamp Kits Table 1 Service Parts Item Description Quantity Part Number Clip adhesive backed plastic 2 10120 2 Clip adhesive backed metal 4 10102 3 Cable strap 6 10006 4 Spacer Not sold separately 5 Y harness includes Items 6 9 For kits 59429 04A 59470 06A 70327 04 6 e Pin housing three way 2 73103 96BK 7 e Pin terminal 6 73190 96 8 Socket housing three way 73153 96BK 9 Socket terminal 3 73191 96 10 Lamp assembly sissy bar brake tail Not sold separately 11 Y harness For kits 68000106 68000107 69200766 Items mentioned in text A Three way socket housing part of lamp assembly B Socket terminal 3 part of lamp assembly C Backrest mounting bracket kit Part No 59545 04 purchase separately if needed J05222 5 of 5
5. et for 2 55 Inch 64 8mm Pad Hole Spacing Lamp Assembly Installed View from Front of Sissy Bar 3 For backrest pads with mounting holes spaced 2 55 in 64 8 mm center to center as shown in Figure 1 Item 5 See Figure 4 Use the bracket kit Part No 59545 04 purchased separ ately Sandwich the lamp assembly between the bracket frame and the medallion plate The bracket clamps fit around the back of the sissy bar arms 4 See Figure 3 Position the spacer 3 in the center hole in the lamp assembly Place the backrest pad 4 against the lamp assembly and sissy bar Install the screw 5 through the medallion plate and spacer to secure the backrest pad Tighten securely NOTES Ambient temperature must be at least 60 F 16 for proper adhesion of the adhesive backed clips 5 See Figure 5 Secure the harness 2 to the sissy bar upright with adhesive backed metal clips or cable straps at locations 1 near the lamp assembly and the side plate If using clips Clean the clip locations with a mixture of 50 70 isopropyl alcohol and 30 50 distilled water Allow to dry completely Snap the lamp assembly harness 2 into the clips 6 Hold the lamp assembly harness 2 against the sissy bar upright Install the backrest bracket 3 with two screws removed earlier Tighten securely J05222 is01460 Adhesive clip cable strap locations 2 Light assembly harness Backrest bracket PN eS Screw 2 Figu
6. re 5 Install the Backrest Bracket NOTE Clean the area of the frame where the adhesive clips are to be placed with a mixture of 50 70 isopropyl alcohol and 30 50 distilled water Allow to dry completely 7 Softail Dyna and 1999 2003 XL models Route the lamp assembly wiring harness along the fender support Secure the harness to the fender support using adhesive backed metal clips 2004 2013 XL models See Figure 6 Route the lamp assembly wiring harness 2 along the fender support and the inside of the frame tube Secure the wiring harness with adhesive backed plastic clips 1 placed as shown is01461 1 Adhesive backed clips 2 Wiring harness Figure 6 Harness Routing 2004 2013 XL Models Lamp Assembly Connection 1 See Figure 7 Locate and separate the tail lamp wiring harness 4 connector 7B from the main vehicle harness 1 tail lamp connector 7A 3 0f 5 7A 7B BK BK BN femmes BN BE BN BN BE BN Main vehicle harness Wire color 2011 and later Softail models Wire color all other models Taillamp wiring harness Y Harness Three way pin housing 2 Pin terminal 6 Three way socket housing Socket terminal 3 10 Sissy bar auxiliary brake tail lamp Figure 7 Y Harness Wiring Diagram 2013 Earler 2 Record the wire colors and positions in each cavity of eight way connector 7A on the vehicle wiring harness 1 Refer to the wi
7. ring diagram and the Tyco AMP MUL TILOCK ELECTRICAL CONNECTORS section in the service manual 201 1 later Softail and 2012 later Dyna models Remove the main harness black blue and blue red leads with pin terminals from the tail lamp connector 7A cavities 5 6 and 7 ALL other models EXCEPT 2014 later XL Remove the main harness black blue and red yellow leads with pin terminals from the tail lamp connector 7A cavities 5 6 and 7 3 Install the main harness leads removed from the tail lamp connector 7A into the three way pin housing 6 provided with the Y harness 5 a Blue lead to cavity 1 b Blue red lead to cavity 2 c Black lead to cavity 3 4 Mate the three way pin housing 6 to the socket housing 8 on the Y harness 5 Mate the three way pin housing 6 on the other end of the Y harness to the socket housing on the Sissy Bar Auxiliary Brake and Tail Lamp assembly 10 6 Install the black blue and red yellow terminated leads from the Y harness into the numbered cavities of the main vehicle harness 1 tail lamp connector 7A a Blue lead to cavity 7 b Red yellow lead to cavity 6 c Black lead to cavity 5 J05222 7 Mate the main vehicle harness 1 tail lamp connector 7A to the tail lamp wiring harness 4 connector 7B 2014 Later XL 8 Route the lamp assembly wiring harness along the fender support and the inside of the frame tube Secure the wiring harness with adhesive
8. stem by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 00211c J05222 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a This kit requires up to 230 mA more current from the electrical system Kit Contents See Figure 8 and Table 1 is01458b Pad upper mounting screw Bracket mounting screw 2 Backrest bracket Backrest pad Mounting hole spacing center to center 2 55 in 64 8 mm 1 2 3 4 5 Figure 1 Backrest Pad and Bracket 1of5 Please dispose of materials responsibly PREPARATION NOTE Vehicles equipped with security siren e 2007 and later With security fob present turn ignition switch ON e 2006 and earlier Disarm the
9. t and debris Push nut mounted medallion Carefully pry around the edge of the medallion until the medallion is free of the push nuts 2 See Figure 1 Remove and retain the screw 1 securing the backrest pad to the plate 3 Remove and retain the two screws 2 backrest bracket 3 and backrest pad 4 Lamp Assembly Installation NOTES Ambient temperature must be at least 60 F 16 C for proper adhesion of the lamp assembly to the medallion plate Do not remove the liner until ready to apply the lamp assembly 1 See Figure 3 Clean the forward surface 2 of the medal lion plate with a mixture of 50 70 isopropyl alcohol and 30 50 distilled water Allow to dry completely is01459a 1 Sissy bar auxiliary brake and tail lamp 2 Forward surface of medallion plate 3 Spacer 4 Backrest pad 5 Screw Figure 3 Light Assembly Spacer and Backrest Pad 2 Remove the liner from the adhesive backing of the lamp assembly 1 Carefully position the lamp assembly to the front of the medallion plate 2 Press firmly into place Hold the lamp assembly in position with steady pressure for about one minute NOTES Allow AT LEAST 24 hours after applying the lamp assembly before exposing the area to vigorous washing strong water spray or extreme weather The adhesive bond will increase to maximum strength after about 72 hours at normal room temperature 20f5 is01462 Figure 4 Brack
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