w w w.hdonline s h o p .d e - HARLEY
Contents
1. Item Description Quantity Part Number 43215 08 1 Wheel Not Sold Separately 2002 2007 Kit 43861 08 A Bearing 2 9247 VRSC 18x5 5 inch rear B 43704 01 except 2007 wheel Sleeve bearing spacer VRSCAW C Disc screw 5 43567 92 VRSCDX D TORX bolt 5 all models except 2007 VRSCR 4552 and VRSCX Sprocket bolt 5 2007 VRSCR models 40439 01 E Valve stem assembly long 43157 83A F Sprocket washer 5 7039 NOTE Discard the following components which are provided with this installation kit but are not required for this fitment J04029 Sleeve bearing spacer 43517 00 Sprocket screw 5 3109 Sprocket screw 5 3737A Sprocket screw 5 3873 Sprocket screw 5 3899 Valve stem assembly long 43206 01 Washer 6516HW 3 0f5 Table 2 Service Parts Table Kit Installation Kit Item Description Quantity Part Number 2008 and Kit 41456 08 A Bearing 9276 peels nea inch rear B Sleeve bearing spacer 43704 08 C Disc screw 5 43567 92 D TORX bolt 5 4552 E Valve stem assembly short 43157 83A F Shim bearing install under primary bearing 41447 08 G Sprocket washer 5 7039 NOTE Discard the following components which are provided with this installation kit but are not required for this fitment Valve stem assembly long 43206 01 2008 and Kit 41453 08 A Bearing 9276 cot2. alve stem assembly short 43157 83A F Shim bearing install under primary bearing 41447 08 G _ Sprocket washer 5 7039 NOTE Discard the following components which are provided with this installation kit but are not required for this fitment Valve stem assembly long 43206 01 2008 and Kit 41453 08 A Bearing 9276 soe CAW 18x8 inch rear wheel 7 B Sleeve bearing spacer 43704 08 and C Disc screw 5 43567 92 VRSCDX D TORX bolt 5 4552 witABS E Valve stem assembly short 43157 83A F Shim bearing install under primary bearing 41447 08 G_ Sprocket washer 5 7039 H Bearing ABS red side must face inward 9252 NOTE Discard the following components which are provided with this are not required for this fitment installation kit but Shim bearing 43904 08 Sleeve bearing spacer 41900 08 Valve stem assembly long 43206 01 Screw 3814 J04029 5 of 5
3. ation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer J04029 Kit Contents See Figure 1 and Service Parts Tables INSTALLATION NOTES Use plastic protectors on tire mounting tools and rim clamps when mounting a tire to a painted wheel For wide low profile tires a tire mounting machine with a second arm to press down on the sidewall while the wheel is rotating is recommended When mounting tires liberally use tire lube on the wheel and tire For tire removal use plastic inserts between the rim and tire after breaking the bead to create a large enough gap for the rim clamps to get into 1 Remove existing rear wheel assembly following the instructions in the appropriate Service Manual Save axle axle nut brake disc and wheel spacers for kit installation NOTES Prior to removing or installing the wheel the rear brake caliper must be removed The cotter pin or spring clip for the axle nut must be replaced They are available for purchase from you dealer See your dealer for the correct part number for your model motorcycle CAUTION Do not re use brake disc screws Re using disc screws can result in torque loss and damage to rotor and or brake assembly 00319b CAUTION Do not
4. cMOTOR HARLEY DAVIDSON NU J04029 INSTRUCTIONS REV 2008 05 15 REAR REACTOR WHEELS GENERAL Kit Number 43215 08 43616 08 43728 08 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required These kits include the custom wheel only Proper installation of these kits require the separate purchase of the following parts which are available at a Harley Davidson dealer e Wheel Bearing Remover and Installer HD 44060 A e Wheel Installation Kit See Service Parts tables for part number The following Harley Davidson Genuine Motor Accessories are recommended for proper maintenance and cleaning e Harley Bright Chrome Cleaner 94683 99 e Harley Glaze Polish and Sealant 99701 84 e Harley Wheel and Spoke Brush 43078 99 e Harley Davidson Wheel and Tire Cleaner 94658 98 Touch up paint for painted wheels is available from a Harley Davidson dealer Table 1 Touch Up Paint Part Number 98601DH 98601BNR Description Quantity Vivid Black touch up pen Mirage Orange Pearl touch up pen AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the install
5. re use sprocket mounting screws Re using sprocket mounting screws can result in torque loss and damage to the sprocket and or belt assembly 00480b 2 See Figure 1 Install valve stem assembly E on wheel following the instructions in the appropriate Service Manual g Assemble wheel installation kit components stock brake disc and sprocket compensator bowl to wheel using the appropriate service parts table Follow the instructions in the appropriate Service Manual NOTE Install the primary bearing first using appropriate Service Manual and WHEEL BEARING REMOVER INSTALLER 4 Install rear wheel 1 stock axle sprocket and spacers to motorcycle Follow the instructions in the appropriate Service Manual 1of5 MAINTENANCE AND CLEANING Chrome parts must be maintained regularly so that they keep their original shine and luster 1 Clean heavily soiled wheel surfaces using Harley Davidson Wheel and Tire Cleaner applied with Harley Wheel and Spoke Brush J04029 Thoroughly clean chrome with a good quality chrome cleaner such as Harley Bright Chrome Cleaner After cleaning and polishing seal the finish with a good quality sealer such as Harley Glaze Polish and Sealant 2of5 SERVICE PARTS is04530 ES J KS j j IEn iA Figure 1 Service Parts Rear Reactor Wheels Table 2 Service Parts Table Kit Installation Kit
6. ta en inch rear B Sleeve bearing spacer 43704 08 C Disc screw 5 43567 92 D TORX bolt 5 4552 E Valve stem assembly short 43157 83A F Shim bearing install under primary bearing 41447 08 G Sprocket washer 5 7039 H Bearing ABS red side must face inward 9252 NOTE Discard the following components which are provided with this installation kit but are not required for this fitment Shim bearing 43904 08 Sleeve bearing spacer 41900 08 Sprocket screw 5 3814 Valve stem assembly long 43206 01 J04029 40f5 Table 3 Service Parts Table Kit Installation Kit Item Description Quantity Part Number 43616 08 1 Wheel Not Sold Separately 43728 08 2007 Kit 43861 08 A Bearing 9247 o d 18x8 inch rear wheel B Sleeve bearing spacer 43704 01 VRSCDX C Disc screw 5 43567 92 D TORX bolt 5 4552 E Valve stem assembly short 43157 83A G_ Sprocket washer 5 7039 NOTE Discard the following components which are provided with this installation kit but are not required for this fitment Sleeve bearing spacer 43517 00 Valve stem assembly long 43206 01 Screw 3109 Bolt 3899 TORX bolt 3737A Washer 3516HW Bolt 3873 Bolt 40439 01 2008 later Kit 41456 08 A Bearing 2 9276 oe 18x8 inch rear wheel B Sleeve bearing spacer 43704 08 POO C 4Disc screw 5 43567 92 without ABS D TORX bolt 5 4552 E V
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