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1.    Use and operation        SS S    e The systems are designed for ambient temperatures during operation between   10  C and  40  C  Check the maximum temperatures if installing the system in  a cabinet or a housing and make sure ventilation is adequate  Install an external  automatic ventilation system if necessary     Ensure that the equipment and all components are suitable for the intended applica   tion  Use the system only for aspiration of liquids     Setting up and installing the system       Equipment must be connected only to a suitable electrical supply and a suit    able earth point  Failure to connect the motor to ground may result in deadly  electrical shock   The supply cable may be fitted with a moulded European IEC plug or a plug suit   able for your local electrical supply  If the plug has been removed or has to be  removed  the cable will contain wires colour coded as follows  green or green and  yellow  earth  blue or white  neutral  brown or black  live  The devices BVC 01 and  BVC 21 NT have to be protected by an external fuse according to their current  draw  cf  Technical data      The BVC 21 NT VARIO has an internal fuse     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    NOTICE    NOTICE    A DANGER    page 5 of 31    t  Do not permit any uncontrolled pressurizing  e g  ma
2.  0    cccceeeceeeeneeeeaeeeanes 688060   to connect a VHC to the VTC     Silicone tube  sold by metre  NW oi  636156   aspiration hose for VHC        Filter  hydrophobic       638266    Silicone tube  1 m  NW 9 6            cc eeccceeeceeeeeeeeeee es 638263   connecting tube     PVC tube  1 m  NW 12 8 6 4 00    eteeeeee eee 638217    Various adapters  e g  8 channel manifold  as well as micro  pipettes or Pasteur pipettes are available at BRAND GMBH    CO KG  www brand de en      Angular connector for rapid coupling                     638252   inclusive O ring        Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 19 of 31       Troubleshooting    Fault    Q Pump fails to start  sys   tem becomes vented     Possible cause        Mains not plugged in  failure  of electrical supply     Remedy    d    Plug in mains plug  check  mains fuse                  Motor overloaded  d Allow motor to cool  identify   cause of failure         Pressure control device de   e Contact your local distributor   fective       Internal fuse blown  BVC 21  d Identify cause of failure  re   NT VARIO   place fuse  under the cover        Adjusting knob at right stop      Turn adjusting knob in direc   position  atmosphere  no tion          more vacuum    vacuum        Filter clogged  d Replace filter    Q No aspiration
3.  999157   10 12 2009    page 12 of 31    BioChem VacuuCenter BVC 01        connecting tube   FN  d N  ee filter    blind cap   for further connections     Ta screw cap          collecting bottle       inlet isolation valve with  coupling  double sidedly  sealed if removed     coupling   connection VHC     pressure control device    solenoid operated        hose nozzle  isolation valve     connection to vacuum supply         Assemble the screw cap with filter and connecting tube       Connect the tube of the VacuuHandControl to the hose nozzle of the coupling at the bottle head     VacuuHandControl VHC    fixing clip thumb wheel control button        adapter    aspiration tube    locking ring handle    Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 13 of 31       Use and operation    Installation    It is imperative to remove the transportation lock prior to use  Tilt device care   fully onto the side  Remove the four locking screws  wing screws  next to the fan  guard at the base plate  Put device back to normal operating position and keep  the locking screws    Make sure ventilation is adequate if equipment is installed in a housing or if ambi   ent temperature is elevated  Keep a distance of minimum 20 cm between fans or  ventilation slots and ambient parts    Before switching on the equipm
4.  an indefinite status  of the equipment  Failure of the pumping unit  e  g  by power failure  or connected  components  parts of the supply or change of parameters must not lead to a criti   cal dangerous situation under any circumstances  In case of diaphragm cracks or  leaks in the manifold pumped substances might be released into the environment  or into the pump housing  Comply especially with notes on operation and use and  maintenance     Maximum liquid level in collecting bottle  approx  80    depending on the ap   plication  in case of low boiling liquids or in case of suction of liquids which tend to  foam  the maximum liquid level might be reduced      Due to the residual leak rate of the equipment  there may be an exchange of gas   albeit extremely slight  between the environment and the vacuum system    Adopt suitable measures to prevent contamination of the pumped substances or the  environment     In case of overload the motor is shut down by a self hold thermal cutout in the  winding    Attention  Reset possible only manually  Switch off the pump or isolate the equip   ment from mains  Identify and eliminate the cause of failure  Wait approx  five min   utes before restarting the pump     Attention  In case of supply voltage below 100V  the lock of the cutout might be  restricted and the pump might restart on its own after sufficient cooling down  Take  suitable precautions  if an automatic restart of the pump may lead to a critical dan   gerous situation     T
5.  at the VHC      Adapter or aspiration tube d Replace adapter with aspira   pipette drips  defective  tion tube        Filter clogged  d Replace filter        Leak at the bottle head  d Check seals  coupling and   blind cap  Screw in or re   place if necessary        No pumping speed of the d Perform maintenance  re   pump  place diaphragm and valves   if necessary       Adjusting knob at right stop      Turn adjusting knob in direc   position  atmosphere  no tion          more vacuum    vacuum     Q Pressure control device      Leak in the system  d Check tubing  seals  coupling   switches frequently  and blind cap  Screw in or  replace if necessary       Filter clogged  d Replace filter        Diaphragms or valves of the      Perform maintenance  re   pump defective  place diaphragm and valves   if necessary   Q Pump is running continu    Leak in the system  d Check tubing  seals  coupling   ously  and blind cap  Screw in or  replace if necessary       Pressure control device de   V Contact your local distributor   fective       Adjusting knob at left stop d Turn the adjusting knob to    NOTICE       position or close to it  vacuum  demand below ultimate  vacuum of the pump         the right in direction          less  vacuum      A service manual with exploded view drawings  spare part lists and directions for  repair is available on request  only in German or English    ts The service manual is for trained service people     Documents are only to be used and distributed c
6.  off by the automatic  pressure control  BVC 21 NT  or until the pump reduces its  speed down to standstill  BVC 21 NT VARIO      After aspiration    Carefully pull pipette out of the adapter    Attention  Risk of contamination and infection  Wear protec   tive gloves and eye protection  Dispose of pipettes according  to appropriate regulations     Push the locking ring on the control button  release aspiration  tube    Switch off pump        Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 17 of 31    The hydrophobic filter retains water and aqueous solutions  also in the form of aerosols  When using solvents or due to  evaporation of water  condensate may be recovered in the  separator    GG Remove separator and drain condensate in case     Important  Comply with applicable regulations when dispos   separator ing of solvents     Change filter if necessary  contaminated  no or bad aspira    tion  pressure control device switches without demand of   vacuum     t  Use only the original spare part and sterilize and dispose  of the filter according to appropriate regulations     Note  After disinfection with alcohol allow the filter to dry com   pletely because the filter may become clogged by alcohol     Check liquid level in the collecting bottle regularly   Maximally admissible liquid level in 
7.  responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 27 of 31       Cleaning and decontaminating    Autoclaving    The aspiration tube and the pipettes of the VacuuHandControl VHC  the collecting bottle with bottle head  and screw cap and the filter are designated for steam sterilisation at 121  C and 2 bar absolute  1 bar  overpressure   Time of exposure according to DIN 58946 t   20 minutes  It is the user s responsibility  to ensure effective autoclaving    Maximum liquid level in collecting bottle  80    in case of low boiling liquids or in case of liquids  which tend to foam  the maximum liquid level might be reduced    Prior to autoclaving remove the flask head from the bottle  Do not remove the metal fittings from the  flask head  If necessary tighten the metal fittings only by hand  maximum torque  3 Nm  and only if the  equipment is at room temperature     Chemical disinfection  A wiping and spray disinfection of the VacuuHandControl VHC is possible by using the germicide  Poursept A     By and by  discolourations and changes of features of materials  e  g  resiliency  elasticity tightness   cracking etc   due to frequent steam sterilisations are not to be excluded     Important notes on utilisation of disinfectants    During the aspiration process the collecting bottle of the pumping units  ACAUTION BVC 21 NT  BVC 21 NT VARIO and BVC 01 must not contain any disinfecting   solutions  wh
8.  temperature  cleaning agent  ultrasonic  treatment and mechanical stress  from pressurised water  may result in damage to  the paint  Please mark in the health and safety clearance form if you wish a repaint  at your expense just in case such a damage should occur    We also replace parts due to optical aspects upon your request     Before returning the equipment ensure that  if applicable       Equipment has been cleaned and or decontaminated      All inlet and outlet ports have been sealed      Equipmenthas been properly packed  if necessary  please order an original pack   aging  costs will be charged   marked as appropriate and the carrier has been  notified      Ensure that the completed health and safety declaration is enclosed     We hope for your understanding for these measures  which are beyond our control     Scrapping and waste disposal    Dispose of the equipment and any components removed from it safely in accordance  with all local and national safety and environmental requirements  Particular care  must be taken with components and waste oil which have been contaminated with  dangerous substances from the process  Do not incinerate fluoroelastomer seals  and O rings      You may authorize us to dispose of the equipment at your expense     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 200
9.  utes to allow the capacitors to discharge     c  Ensure that the pump cannot be operated accidentally  Never operate the pump  if covers or other parts of the pump are disassembled  Never operate a defective  or damaged pump    c  Attention  The pump might be contaminated with noxious or otherwise danger   ous process chemicals that have been pumped during operation  Ensure that the  pump is decontaminated before maintenance and take adequate precautions to  protect people from the effects of dangerous substances if contamination has  occurred  Wear appropriate safety clothing when you come in contact with con   taminated components     e Before starting maintenance vent the system and allow sufficient cooling of the    pump   e Drain condensate  if applicable  Avoid the release of pollutants     Ensure that maintenance is done only by suitably trained and supervised techni   cians  Ensure that the maintenance technician is familiar with the safety procedures  which relate to the products processed by the pumping system    In order to comply with law  occupational  health and safety regulations  safety at  work law and regulations for environmental protection  vacuum pumps  components  and measuring instruments returned to the manufacturer can be repaired only when  certain procedures  see section  Notes on return to the factory     are followed     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check car
10. 342 808 450 b d  7   vacuuoran  Technology for Vacuum Systems E Mail  info vacuubrand de Cvacuubrand      2009 VACUUBRAND GMBH   CO KG Printed in Germany Web  www vacuubrand com    Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    
11. 9    page 29 of 31    Health and safety clearance form    Declaration concerning safety  potential hazards and safe disposal of waste  e  g  used oil    Safety and health of our staff  laws and regulations regarding the handling of dangerous goods  occupational health and safety   regulations  safety at work laws and regulations regarding safe disposal of waste  e  g  waste oil  require that for all pumps and   other products this form must be sent to our office duly completed and signed before any equipment is dispatched to our premises    Products will not be accepted for any procedure  and handling and repair   DKD calibration will not start before we have   received this declaration    a  Fax or post a completed copy of this form to us in advance  The declaration must arrive before the equipment  Enclose a  second  completed copy with the product  If the product is contaminated you must notify the carrier  GGVE  GGVS  RID   ADR     b  Inevitably  the repair process will be delayed considerably  if this information is missing or this procedure is not obeyed  We  hope for your understanding for these measures which are beyond our control and that you will assist us in expediting the  repair procedure    c  Make sure that you know all about the substances which have been in contact with the equipment and that all ques     VACUUBRAND GMBH   CO KG   Technology for Vacuum Systems     tions have been answered correctly and in detail     1  Product  Model                     cccc
12. amage and replace if necessary   Use petroleum ether or industrial solvent to remove de   posits  Do not inhale     SS S    View of the disassembled pump head parts  1      Housing     Connecting rod     Washer     Diaphragm support disc  Diaphragm  Diaphragm clamping disc with  square head screw  Head cover     Valves  Housing cover with housing  cover insert       Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 23 of 31    Replacing the diaphragm       Use a face wrench to remove the diaphragm support  disc       Check for washers under clamping disc  Make sure that  the original number is reassembled    t  Smaller number of washers  The pump will not attain ulti   mate vacuum  More washers  Clamping disc will hit head  cover  noise or even blockade damage of the pump        sw Position new diaphragm between diaphragm clamping  disc with square head screw and diaphragm support disc    t  Make sure that the square head screw of the diaphragm  clamping disc is correctly seated in the guide hole of the  diaphragm support disc    t  Attention  Position diaphragm with pale side to diaphragm  clamping disc  to pump chamber          Use face wrench with torque indicator  recommended   face wrench with torque indicator from VACUUBRAND   Cat  No   637580  to assemble diaphragm clamping disc   diaphra
13. changed  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 26 of 31    Assembling of components    Replacing the aspiration tube at the VHC    Ensure that there is no liquid in the tube  risk of contamina   tion    Remove adapter from the fixing clip  While pressing the con   trol button  pull out the aspiration tube    Assembling new aspiration tube    While pressing the control button  insert the new aspiration  tube between thumb wheel and roller  Insert adapter into the  aspiration tube  Support the fixing clip suitably and assemble  the adapter to the fixing clip             Ensure that there is no liquid in the tube  risk of contamina   tion    Remove connecting tube from the filter  Remove the filter  from the piece of tube at the hose nozzle  Assemble new filter   position with the printed side towards the bottle  and assem   ble connecting tube     Remove screw cap from bottle  Remove the blind cap  loosen   locknut inside the screw cap     blind plug f Insert lead through  2  with coupling  1   Attention  Parts are  Se    sealed with adhesive for leak tightness  and with seal ring  3    through the screw cap  Push hose  5  onto lead through and   fasten hose  5  under the screw cap with locknut  4   Adjust   hose towards flask wall  Assemble screw cap        Documents are only to be used and distributed completely and unchanged  It is strictly the users   
14. collecting bottle  ap   prox  80    depending on the application  in case of low boil   N ing liquids or in case of suction of liquids which tend to foam   screw cap N    the admissible liquid level might be reduced      Emptying of the collecting bottle    t  Switch off pump or isolate pump from system  vent the  system  release VHC   Remove the connecting tube from  the filter  isolate connections in case    t  Remove screw cap from the collecting bottle  Remove bot   tle from the support  Sterilize and dispose of collected liq   uid according to appropriate regulations    Attention  Do not remove connections in case of liquid in   the tube  Do not touch contaminated parts when removing   the screw cap  Risk of infection  Wear appropriate protective   clothing  e g  gloves        Do not remove the metal fitting at the screw cap   If the fitting is loose  tighten the fitting carefully from the in     metal fitting de       Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 18 of 31       Accessories   spare parts    Collecting bottle VacuuTransContainer VTC           688057   with filter  coupling and blind cap     Bottle with screw Cap oun    ccc cecccceeeceeeeeeeeaeeeees 638246   Without filter  coupling  blind cap  screw cap unmachined     VacuuHandControl VH 688056    Connection set VHC 00 0
15. ctive and trouble free realisation of your work     Yours  VACUUBRAND GMBH   CO KG    After sales service  Contact your local dealer or call  49 9342 808 193       Danger  Immediate danger  Death or severe injuries as well as damage  to equipment and environment can occur     A DANGER    t  Warning  Possible danger  Severe injuries as well as damage to equip   ment and environment can occur     e Caution  Possible danger  Slight injuries as well as damage to equip   ment and environment can occur     NO ICE Note  Disregarding of notes may cause damage to the product     Caution  Hot surface     Isolate equipment from mains before removing the cover        Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 3 of 31    Contents  Set MANON cece ce ce ceeensessececeeceeresenesencceecceses ceqcene seneceeceevecseeesasesexceenecssceaeeesssesee 4   SONG al IORI OM DEE 4  Mendo e WEE 4  Setting up and installing the system WEE 4  Ambient conditions s csccsivsnsedennnctacdcandeccaded Eege eege Agen SdbA ertt veekegiK eg eeg De Ad Ag ene bekeeeN EN AE   eeh Enere Eee e  Operaung eine Te 5  Safety during operation ENEE 6  Maintenance and Be 8  TECNNICI EE 9  Wetted materials E 10  YONDE e E EE 11  Use and Kei EE UE 13  JET e EE 13  DUMT CDCR AN ON EE 13  MICO eet 15  el ae ed e e emersi aE EEE EEA E Eee aeai
16. eeeeeeeeeeeeeees    3  List of substances in contact with the  equipment or reaction products    3 1 Chemical substance name   chemical symbol     3 2 Important information and precautions   e  g  danger classification     4  Declaration  please mark as applicable      E 4 1 for non dangerous goods   We assure for the returned product that    neither toxic  corrosive  biologically active  explosive  radio     active nor contamination dangerous in any way has occurred       the product is free of dangerous substances     the oil or residues of pumped media have been drained     E 4 2 for dangerous goods     We assure for the returned product that     all substances  toxic  corrosive  biologically active  explo   sive  radioactive or dangerous in any way which have been  pumped or been in contact with the product are listed in 3 1   that the information is complete and that we have not with   held any information      the product  in accordance with regulations  has been  Q cleaned    decontaminated U sterilized        Alfred Zippe Str  4   97877 Wertheim  Tel    49 9342 808 0   Fax   49 9342 808 450     2008 VACUUBRAND GMBH   CO KG Printed in Germany E Mail  info vacuubrand de   Web  www vacuubrand de    5  Way of transport   carrier     If the paint is damaged  we wish a repaint  or a replacement of parts due to optical as   pects at our expense  see  Notes on return  to the factory        Q yes   LI no    We declare that the following measures      where applicable   have be
17. efully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 9 of 31    Technical data       Type BVC 21 NT VARIO   BVC 21 NT  BVC 01  Maximum pumping speed        Ultimate vacuum  absolute  mbar    Maximum permissible inlet pres     sure  absolute  par  Maximum permissible outlet   bar 1 1  pressure  absolute     No load speed min  0 1800 1500 1800  sa  Control range mbar 100   atmosphere a ae    Permissible ambient temperature   C  10 to  60    10 to  40  storage   operation   Permissible relative atmospheric   moisture during operation 30 to 85    no condensation     Maximum permissible range of   supply voltage 100 120 V   5   10  50 60 Hz  Attention  Observe specifica  230 V   10  50 60 Hz  tions of rating plate        Rated current at   100 120 V  50 60 Hz 2  maximum   230 V  50 60 Hz 0 9  maximum        Internal fuse  Motor protection    Degree of protection IEC 529    sana Ls    Adapter for VHC pasteur pipettes  capillaries  pipette tips  100 ul     hose nozzle  Outlet hose nozzle DN 10 mm DN 6 10 mm    Hydrophobic filter  Type    GA   lt   D   r  D       Midisart   2000  Sartorius    0 2  Degree of protection IEC 529 IP 20 IP 20 IP 52    300 x 255 x  Dimensions L x W x H approx  mm 275 x 450 x 520       500    Weight approx  kg 14 5 12 2 4    at 50 60 Hz  We reserve the right for technical modifications without prior notice     Manufacturer  Nominal pore diameter       Documents are only to be used and distributed complet
18. ely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 10 of 31    pm  ane S o o  Hose nozzle  outlet BVC 01   e  Seenen nr  coem SSS O  C SCS dSOSOSSSCS  C SOS  Fitter  Housing Im  Aspiration controller VHC a    We reserve the right for technical modifications without prior notice     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 11 of 31    System parts    BioChem VacuuCenter  BVC 21 NT   BVC 21 NT VARIO     fig   BVC 21 NT VARIO     f filter  connecting tube    inlet diaphragm pump with coupling   double sided sealed if removed     blind cap   for further connections     VHC    screw cap    coupling    collecting bottle       adjusting knob for  vacuum control    recessed gri  grip  only BVC 21 NT VARIO     Rear view     rating plate E handle  es bs 8    outlet    separator mains connection    On off switch          Connect the tube of the VacuuHandControl VHC to the hose nozzle of the coupling of the bottle  head      Assemble the connecting tube with filter     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no  
19. en taken      The oil has been drained from the product   Important  Dispose of according to national regula   tions      The interior of the product has been cleaned      All inlet and outlet ports of the product have been  sealed      The product has been properly packed  if neces   sary  please order an original packaging  costs will be  charged   and marked as appropriate      The carrier has been informed about the hazardous  nature of the goods  if applicable      We assure VACUUBRAND that we accept liability for any  damage caused by providing incomplete or incorrect infor   mation and that we shall indemnify VACUUBRAND from  any claims as regards damages from third parties    We are aware that as expressed in    823 BGB  Public Law  Code of Germany  we are directly liable for injuries or dam   ages suffered by third parties  particularly VACUUBRAND  employees occupied with handling repairing the product   eler TE  Name Ae dir E  JOD TNE d GE    Company EES    Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 30 of 31    LE    Konformitatserklarung  Declaration of conformity  Declaration de conformite       Pumpstand   Pumping unit   Groupe de pompage    BVC 01  230V  688067  688068  688069   BVC 21 NT  230V  688250  688251  688252   BVC 21 NT VARIO  230V  688260  688261  688262     Hierm
20. ent check that mains voltage and current  conform with the equipment     N OTI C E Remove the protective foils from the fittings at the flask head and in case the protec   tive covers from the inlet of the diaphragm pump  the solenoid operated valve  BVC   01  or the collecting bottle   Assemble the connecting tube with filter between the bottle head and the inlet of  the diaphragm pump  BVC 21 NT   BVC 21 NT VARIO  or the inlet of the solenoid  operated valve  BVC 01    Connect the aspiration tube of the VacuuHandControl VHC to the coupling at the  bottle head   Connect the mains cable at the rear of the device  BVC 21 NT   BVC 21 NT VARIO   or plug the mains cable into the pressure control device  BVC 01   Plug the IEC  socket of the solenoid operated valve  BVC 01  into the pressure control device        If the pump is installed in altitudes of more than 1000 m above mean sea level check  compatibility with applicable safety requirements  motor may overheat due to insuf   ficient cooling      The device BVC 21 NT VARIO features an internal fuse under the cover hood  See  section  Replacing diaphragms and valves    when removing the cover hood to check   replace the fuse     During operation    e Maximum ambient temperature  40   C  AACAUTION e Operate the system only with the integrated hydrophobic filter   Protection of the pump against liquids and contamination   Protection of the environment user against contamination  risk of infection       The VHC allows the aspirati
21. eratures without air     self inflammable substances     substances which are inflammable without air and    explosive substance    e The devices are not suitable for pumping substances which may form deposits  inside the pump  Deposits and condensate in the pump may lead to increased  temperatures even to the point of excessing the maximum permitted tempera   tures  Increased temperatures may cause ignition of inflammable substances be   ing eventually inside the pump    e  f there is a danger of the formation of deposits in the pump chamber  check inlet  and outlet of the pump   inspect the pump chamber regularly and clean if neces     sary     e The pumps are not suitable for pumping dust and have no approval for opera   tion below ground     If pumping different substances  it is recommended to purge the pump with air or  inert gas prior to changing the pumped media in order to pump out residues and to  avoid reactions of the pumped substances with each other and with the pump ma   terials    Take into consideration interactions and chemical reactions of the pumped  media  Ensure that the materials of the wetted parts are compatible with the pumped  substances  see section    Technical data        Safety during operation       Adopt suitable measures to prevent the release of dangerous  toxic  explosive   corrosive  noxious or polluting fluids  vapours and gases  In case install an ap   propriate collecting and disposal system and take protective action for pump and  envi
22. etween housing  and head cover        Screw in four socket head screws fixing housing cover  crosswise first slightly then tighten    t  Do not tighten until head cover is in contact with housing   torque 12 Nm        Establish hose connections to the pump head in three  places        Push transparent PVC hoses  2x  onto the hose connec   tors  1   2     sw Push PTFE tubing onto the connector at the quick cou   pling  3   Fix the PTFE tubing with the clip to the hose  connector  Close clip with flat pliers        Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 25 of 31       Mounting the cover hood       Position cover hood on the pump    c  Pay attention that the metallic rear panel runs without can   ting in the slots of the cover hood  Slide on cover hood  completely    t  Do not cant the cover at the ducts of the quick coupling or  the adjusting knob       Use a Hex key size 2 5 to screw in the 4 securing screws   of the cover on the rear side    Tilt device carefully onto the left side    Use a Torx screw driver TX 20 to screw in the 4 securing   screws of the cover     yy    BVC 21 NT VARIO        Loosen the two socket head screws holding the variable  speed drive slightly  half a turn     ts Attention  Don t undo the socket head screws completely  on any account       Move the variable 
23. gm and diaphragm support disc  and eventually  washers  to the connecting rod    t  Make sure that the square head screw of the diaphragm   clamping disc is correctly seated in the guide hole of the   diaphragm support disc    Optimum torque for the diaphragm support disc  6 Nm    The optimum torque is achieved if the pointer in the handle   of the VACUUBRAND face wrench shows to the longer   marking line     zs        Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 24 of 31    Assembling the pump head        By turning eccentric bushing  front of connecting rod    bring connecting rod into a position in which diaphragm is  in contact with housing and centred with respect to bore    t  Tilt pump carefully onto the left side so that the diaphragm  is on top  Support pump appropriately     Reassemble in reverse order        Install head cover  valves and housing cover with housing  cover insert    cs Make sure that the valves are correctly seated  Valves at  the outlet with round centred opening under valve  valves  at the inlet with kidney shaped opening beside valve       By turning eccentric bushing  bring connecting rod into up   per turning point position  Maximum stroke of the rod     cs Pay attention that the diaphragm stays positioned centrally  so that it will become clamped uniformly b
24. he A weighed emission sound pressure level of the pump does not exceed 70  dB A   Measurement according to EN ISO 2151 2004 and EN ISO 3744 1995 with  standard silencer or exhaust tube at outlet     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    NOTICE       page 8 of 31    Maintenance and repair    Wear parts have to be replaced regularly  In case of normal wear the lifetime of  the diaphragms and valves is  gt  10000 operating hours  Bearings have a typical du   rability of 40000 h  Motor capacitors have a typical durability in the range of 10000  to 40000 h depending strongly on the operation conditions like ambient temperature   humidity or load     e Check every motor capacitor regularly by measuring its capacity and estimating  its operation time  Exchange old capacitors early enough to prevent a failure  If  an overaged motor capacitor fails it might get hot and even melt and may cause  a flame to form which could be dangerous for persons and equipment in the  vicinity  Motor capacitors have to be replaced by an electrician        Before starting maintenance vent the system  switch off the device and isolate  the equipment from the electrical supply  Isolate equipment from mains before  removing the cover       Before starting maintenance  isolate the equipment from mains and wait two min  
25. i 16  Accessories   spare PaltS         ccccceceeeceneeeceneeeeeeseneeeseeseeeeesanseseeeeseecaeseeeeeseeseesasseeses 18  ge  le Le Le CNG E 19  Replacing diaphragms anq VaIVES           cccccceeceeeeceeeeeeeseeceeseneseneeeeseneseneseeseneseneseeess 20  Removing cover hood from base polate 21  Cleaning and inspecting the PUMP head            nnannnnnnnannnnnnnnnnnnnnsnnnnnnnnnrnnrrnrrnnrrsnrnsnrrnrrrnnrsrrrnnrrererni 21  Replacing the diaphragm NEEN RENE 23  Assembling the pump head EEN 24  Assembling the connecting hoses Ab 24  Mo  ning Me cover NOOO EE 25  Replacing the EE 25  Assembling of GOOD  geeeeessbeegregesgesEa gege SES ENEE EES EEEEEEEEEESEN Eeer 26  Replacing the aspiration tube at the VH  26  Replacing ft CU 26  Assembling a second connection Set VH    26  Cleaning and decontaminating               cccccsceeeeceeeeceeesceeeceeeceneeeneeeneseeeseeneeenessnesenenes 27  Notes on return to the factory             ccccccecceseeeeeeeeeeeeeeseeneceeeeeesenesceesenseenesenesaesoaees 28  Health and safety clearance form               ccccceeceeeeeeeeeeeeeeeeeeeeeeeenesceeeeeneeeneaeneseneseaaes 29    Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009       page 4 of 31    Safety information        NOTICE    AAWARNING  ACAUTION  NOTICE    A DANGER    General information    ts Before operating the equ
26. icable and relevant safety requirements  regulations and  guidelines   implement the required actions and adopt suitable safety meas   ures     For aspiration of liquids connect the system BVC 01 to a suitable vacuum supply     Ambient conditions    To the best of our knowledge the equipment is in compliance with the requirements  of the applicable EC directives and harmonized standards  see    Declaration of con   formity     with regard to design  type and model  especially directive IEC 1010  This  directive gives in detail conditions  under which the equipment can be operated safe   ly  see also IP degree of protection     Adopt suitable measures in case of differences  e  g  using the equipment outdoors   installation in altitudes of more than 1000 m above mean sea level  conductive pol   lution or bedewing    Pay attention to the permissible maximum ambient temperatures  see  Technical  data         Operating conditions       The devices have no approval for operation in or for pumping of potentially  explosive atmospheres     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009       NOTICE       A DANGER    page 6 of 31      The devices are not suitable to pump    unstable substances and substances which react explosively under  impact  mechanical stress  and or when being exposed to elevated  temp
27. ich corrode the materials of the pumping unit    t  Disinfectants  which corrode the materials of the pumping unit  see section   Technical data      may only be poured in the collecting bottle once it is  separated from the pumping unit    t  In particular no disinfectants may be used  which release chlorine or oxy   gen radicals  e g  sodium hypochlorite  peroxo compounds        Aggressive disinfectants like for example Chlorax can corrode the material of the collecting bottle and   other components  This may lead to stress cracks and breaking of the bottle    t  Therefore the use of e g  Chlorax is not allowed except for short time cleaning of the collecting bottle   Rinse collecting bottle thoroughly afterwards to avoid residues of the disinfectant in the bottle     t  Using corroding disinfectants may result in damage  malfunction and or failure of the pumping unit    t  Chlorine permeates the hydrophobic filter on top of the collecting bottle and damages the materials  of the quick couplings    t  Leaking of liquid from a damaged collecting bottle or suction tube may lead to contamination of per   sonnel and material or to damage destruction of wetted equipment or laboratory furniture     The use of the disinfectant Sekusept   Plus  Manufacturer  Ecolab GmbH  amp  Co OHG  Dusseldorf  in  extensive in house testing did not cause any damaging of the collecting bottle or the vacuum pump   Hence the disinfectant Sekusept   Plus   even applicable in the collecting bottle dur
28. ing suction   is to be  preferred  Comply with use and safety instructions of the manufacturer     t  Even if using disinfecting solutions after termination of the suction it is absolutely necessary to  assure the compatibility of disinfectant and the parts to be disinfected    t  For information about the compatibility with the materials of the pumping unit ask the manufacturer  of the disinfectant    t  The wetted materials of the pumping unit are listed in the section    Technical data        Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 28 of 31    Notes on return to the factory       Repair   return   DKD calibration    NOTICE       NOTICE    Safety and health of our staff  laws and regulations regarding the handling of dan    gerous goods  occupational health and safety regulations and regulations regarding   safe disposal of waste require that for all pumps and other products the    Health   and safety clearance form    must be send to our office duly completed and signed   before any equipment is dispatched to our premises    Fax or post a completed copy of the health and safety clearance form to us in advance    The declaration must arrive before the equipment  Enclose a second completed copy   with the product  If the equipment is contaminated you must notify the carrier    No repa
29. ipment read and comply with the section    Clean   ing and decontamination        GG Read and comply with this manual before installing or operating the equip   ment    Lift and transport the equipment at the provided handles and or recessed grips   It is imperative to remove the transportation lock at the underside of the equip   ment prior to use  BVC 21 NT   BVC 21 NT VARIO   Keep the locking screws and  install again prior to further transportation    Remove all packing material  remove the product from its packing box  remove the  protective covers from the inlet and outlet ports and keep  inspect the equipment    If the equipment is damaged  notify the supplier and the carrier in writing within three  days  state the item number of the product together with the order number and the  supplier   s invoice number  Retain all packing material for inspection    Do not use the equipment if it is damaged    If the equipment is not used immediately  replace the protective covers  Store the  equipment in suitable conditions      ER   ER    Intended use    The system and all system parts are not to be used on humans or animals   Prevent any part of the human body from coming in contact with the vacuum   Make sure that the individual components are only connected  combined and op   erated according to their design and as indicated in the instructions for use  Use  only original VACUUBRAND accessories    t  Comply with notes on correct vacuum and electrical connections  see section
30. ir   DKD calibration is possible unless the correctly completed form is   returned  Inevitably  there will be a delay in processing the equipment if infor    mation is missing or if this procedure is not obeyed    If the product has come in contact with chemicals  radioactive substances or other   substances dangerous to health or environment  the product must be decontami    nated prior to sending it back to the factory      Return the product to us disassembled and cleaned and accompanied by a  certificate verifying decontamination or     Contact an industrial cleaning and decontamination service directly or     Authorize us to send the product to an industrial cleaning facility at your ex   pense    To expedite repair and to reduce costs  please enclose a detailed description of   the problem and the product s operating conditions with every product returned for   repair    We submit quotations only on request and always at the customer s expense  If   an order is given  the costs incurred are offset from the costs for repair or from the   purchase price  if the customer prefers to buy a new product instead of repairing the   defective one      If you do not wish a repair on the basis of our quotation  the equipment  might be returned to you disassembled and at your charge     In many cases  the components must be cleaned in the factory prior to repair   For cleaning we use an environmentally responsible water based process  Unfor   tunately the combined attack of elevated
31. it erklaren wir  dass das oben bezeichnete Gerat in Konzeption und Bauart sowie in der von uns  in Verkehr gebrachten Ausf  hrung den grundlegenden Anforderungen der zutreffenden  aufgef  hrten  EU Richtlinien entspricht  Bei einer mit uns nicht abgestimmten   nderung an dem Ger  t verliert diese  Erkl  rung ihre G  ltigkeit    We herewith declare that the product designated above is in compliance with the basic requirements of  the applicable EC directives stated below with regard to design  type and model sold by us  This certifi   cate ceases to be valid if the product is modified without the agreement of the manufacturer    Par la pr  sente  nous d  clarons que le dispositif d  sign   ci dessus est conforme aux prescriptions de  base des directives EU applicables et indiqu  s en ci que concerne conception  dessin et mod  le vendu  par nous m  mes  Cette d  claration cesse d   tre valable si des modifications sont apport  es au dispo   sitif sans notre autorisation pr  alable     Maschinenrichtlinie  mit   nderungen    Machine directive  with supplements    Directive Machines  avec  des suppl  ments    2006 42 EG   Niederspannungsrichtlinie   Low Voltage Directive   Directive Basse Tension  nicht anwendbar auf   not  applicable to   pas applicable a BVC 01  688067  688068  688069     2006 95 EG   Richtlinie Elektromagnetische Vertr  glichkeit   Electromagnetic Compatibility Directive   Directive Com   patibilite Electromagnetique   2004 108 EG   Angewandte Harmonisierte No
32. ke sure that an exhaust  pipeline cannot become blocked   Risk of bursting    t  Due to the high compression ratio of the pumps  pressure at the outlet port might  be generated being higher than the maximum permissible pressure compatible  with the mechanical stability of the system    t  Always provide a free and pressureless exhaust pipeline     e Comply with maximum permissible pressures and pressure differences  see  section    Technical data Do not operate the pumping unit with overpressure at  the inlet or outlet     e Check that mains voltage and current conform with the equipment  see rating  plate      e Avoid overpressure of more than 0 2 bar in case inert gas is connected     Provide a firm level platform for the equipment  Ensure a stable position of the pump  without any mechanical contact except of the pump feet  Comply with all applicable  safety regulations     Install an external automatic ventilation system if necessary  Keep a distance of  minimum 20 cm between fan and ambient parts  e g  housing  walls        Check fan  regularly for dust dirt  clean if necessary to avoid a cutback of ventilation  Avoid high  heat supply  e  g  due to hot process gases      If the equipment is brought from cold environment into a room for operation  allow  the equipment to warm up  pay attention to water condensation on cold surfaces      The diameter of the an outlet pipeline should be at the least as large as the diameter  of the pump connections     Comply with all appl
33. nel and environment    Ensure that maintenance is done only by suitable trained and supervised tech    nicians  Ensure that the maintenance technician is familiar with the safety proce    dures which relate to the products processed by the pumping system     ts Before starting maintenance vent the system  Uncouple the collecting bottle  and remove  Isolate equipment from mains before removing the cover   Wait two minutes to allow the capacitors to discharge  Allow sufficient cool   ing of the pump  Drain condensate  if applicable  Avoid the release of pollutants    t  Ensure that the pump cannot be operated accidentally  Never operate the pump  if covers or other parts of the pump are disassembled  Never operate a de   fective or damaged pump     e Attention  The pump might be contaminated with noxious or otherwise danger   AACAUTION ous process chemicals that have been pumped during operation  Ensure that the  pump is decontaminated before maintenance and take adequate precautions to  protect people from the effects of dangerous substances if contamination has oc   curred     e Wear appropriate safety clothing when you come in contact with contaminated  components  Avoid the release of pollutants        SELON seals BYG ZU CR W   696813  Diaphragm BVC 21 NT VARIO sssceccoescnecczeeestecscesssanaciensencaecedecadenpedeseodenededecwasuedewodeseiaudoctesiadiaune  639786  Valve BYG 2T NT E 2x 637225  Face wrench with torque indicator    637580    ts Please read section    Replaci
34. ng diaphragms and valves    completely before    starting maintenance   Partially the pictures show pumps in other versions  This doesn t influence replacing diaphragms and  valves of the pump     Tools       Phillips screw driver size 2     Hex key size 2 5 5     Screw driver Torx TX20     Flat bladed screw driver     Face wrench with torque indicator    Flat pliers       Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 21 of 31    Removing cover hood from base plate    remove e  adjusting   K    knob          Switch device off and unplug mains cable      Uncouple hose between collecting bottle and pump at the  quick coupling  Remove bottle from its holder    BVC 21 NT VARIO       Remove adjusting knob of vacuum control carefully         Tilt device carefully onto the left side     BVC 21 NT VARIO        Loosen the two socket head screws holding the variable  speed drive slightly  half a turn     t  Attention  Don t undo the socket head screws completely  on any account        Move the variable speed drive in the slots of the base plate  to the back until the axis of the adjusting knob has disap   peared completely inside the cover hood      Tighten the two socket head screws again        Use a Torx screw driver TX 20 to remove the 4 securing  screws of the cover hood      Put device back to n
35. ompletely and unchanged  It is strictly the users    responsibility to check carefully    the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 20 of 31       Replacing diaphragms and valves  All bearings are encapsulated and are filled with long life lubricant  Under normal ope   N OTI C E rating conditions  the pump is maintenance free  The valves and diaphragms as well as    the motor capacitors are wear parts  If the rated ultimate vacuum is no longer achieved  or in case of increased noise level  the pump interior  the diaphragms and the valves  must be cleaned and the diaphragms and valves must be checked for cracks or other  damage  Check motor capacitors regularly by measuring their capacity and estimating  their operation time  Exchange old capacitors early enough to prevent a failure  The  capacitors have to be replaced by an electrician   Depending on individual cases it may be efficient to check and clean the pump heads  on a regular basis  In case of normal wear the lifetime of the diaphragms and valves is   gt  10000 operating hours   t  Prevent internal condensation  transfer of liquids or dust  The diaphragm and  valves will be damaged  if liquids are pumped through the pump in significant  amount     If the pump is exposed to corrosive gases or vapour or in case of deposits  mainte    nance should be carried out frequently    t  Regular maintenance will improve the lifetime of the pump and also protect both  person
36. on of excess liquids  See section  VacuuHandControl  NOTICE VHC    for operation method     The pump achieves its pumping speed  ultimate vacuum and vapour pumping  rate only at operating temperature  after approx  15 minutes     Prevent internal condensation  transfer of liquids or dust  The diaphragm and valves  will be damaged  if liquids are transferred through the pump in significant amounts     In case of excess temperature the motor is shut down by a thermal cutout in the  winding  Manual reset is necessary  Switch off the pump or isolate the equipment  from mains  Identify cause of failure and eliminate  Wait approx  five minutes before  restarting the pump     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009       NOTICE    page 14 of 31    Attention  In case of supply voltage below 100V  the lock of the cutout might be  restricted and the pump might restart on its own after sufficient cooling down  Take  suitable precautions  if an automatic restart of the pump may lead to a critical dan   gerous situation    After a power cut the system will automatically start again     BVC 21 NT    The vacuum pump operates at constant speed and is switched by an automatic  pressure control as necessary  Thus the collecting bottle provides the necessary  vacuum for the next aspirations  Avoid too frequent s
37. ormal operating position    sw Use a hex key size 2 5 to remove the top 4 securing screws   see small figure  of the cover hood on the rear side       Remove cover hood carefully upwards    t  Do not cant the cover at the ducts of the quick coupling or  the adjusting knob     Cleaning and inspecting the pump head          Undo hose connections to the pump head in three plac   es       Remove transparent PVC hoses  2x  from the hose con   nectors  1   2        Open the clip at the connection of the PTFE tubing at the  quick coupling  3  with a flat bladed screw driver  Remove  PTFE tubing from hose connector     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 22 of 31       To check valves use hex key to remove four socket head  screws from pump head and remove upper housing   housing cover with housing cover insert   head cover and  valves    t  Position the pumping unit onto its left side with the pump  head at the top to facilitate maintenance    Bi  c  Never remove parts by using a spiky or sharp edged tool   d AE  e g  screw driver   we recommend to use a rubber mallet   d    WW or compressed air  to be blown carefully into port           Remove head cover from housing cover insert and check  valves  Note position of valves and remove    Replace valves if necessary    Check diaphragm for d
38. rmen   Harmonized Standards applied   Normes Harmonis  es utilis  es  DIN EN 12100 2  DIN EN 61010 1  DIN EN 1012 2  DIN EN 61326 1   Managementsysteme   Management systems   Systemes de Management   EN ISO 9001  EN ISO 14001  1997 2006     Wertheim  01 12 2009     Dr  F  Gitmans   Dr  J  Dirscherl   Gesch  ftsf  hrer   Managing Director   G  rant Technischer Leiter   Technical Director   Directeur technique    VACUUBRAND GMBH   CO KG Alfred Zippe Str  4   97877 Wertheim    Vakuumtechnik im System  Tel    49 9342 808 0   Fax   49 9342 808 450   Technology for Vacuum Systems  E Mail  info vacuubrand de   Technologie pour syst  me a vide  Web  www vacuubrand com    Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 31 of 31    Disclaimer  Our technical literature is only intended to inform our customer  The validity of general em   pirical values and results obtained under test conditions for specific applications depend on a number  of factors beyond our control  It is therefore strictly the users    responsibility to very carefully check the  validity of application to their specific requirements  No claims arising from the information provided in  this literature will  consequently  be entertained     VACUUBRAND GMBH   CO KG Alfred Zippe Str  4   97877 Wertheim  Tel    49 9342 808 0   Fax   49 9
39. ronment         fthe equipment is used in combination with hazardous materials  e  g  in med    ical microbiological laboratories  check all relevant safety and health require    ments and determine the applicability of regulatory limitations prior to use if nec   essary    Prevent any part of the human body from coming in contact with the vacuum    Use appropriate safety work materials and methods if necessary  e  g  steam   sterilization  sterilization indicators or germicides  Notes concerning the steriliza    tion of wetted parts  see    Technical data     see section  Cleaning and decontami   nating     It is the user s responsibility to ensure effective sterilization     Vd       The user must take suitable precautions to prevent any formation of explosive  mixtures in the expansion chamber or in the housing  In case of e g  a diaphragm  crack  mechanically generated sparks  hot surfaces or static electricity may ignite  these mixtures  Use inert gas for venting if necessary        Potentially explosive mixtures at the outlet of the pump have to be drained ap   propriately  sucked off or diluted with inert gas to non explosive mixtures     t  Pay attention to the symbol  hot surfaces    on the equipment  Adopt suitable  measures to prevent any danger arising from hot surfaces  Allow pump to cool  down before starting maintenance     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the 
40. speed drive in the slots of the base plate  to the front until the axis of the adjusting knob protrudes  the cover hood       Attach the adjusting knob of the vacuum control onto the  axis        Position the variable speed drive in the slots of the base  plate so that the adjusting knob turns without touching the  cover      Tighten the two socket head screws again        Put device back to normal operating position   Couple hose between collecting bottle and pump at the  quick coupling  Put bottle back in holder         gt     t  In case the diaphragm and the valves have been replaced  a run in period of  several hours is required before the pump achieves its ultimate vacuum     If the pump does not achieve the ultimate vacuum     BVC 21 NT VARIO  variable switch off point  ultimate vacuum is reached with adjust   ing knob turned completely to the left    BVC 21 NT  pump is switched off automatically before reaching its ultimate vacu   um    If the specified ultimate vacuum is not achieved or if the BVC 21 NT does not reach  its switching point and if this does not change after the run in period    Check hose connectors at pump head for leaks  If necessary recheck pump cham   ber     Replacing the fuse    Replacing the internal fuse  BVC 21 NT VARIO        Isolate equipment from mains  remove cover hood  see  section  Replacing diaphragm and valves      Open fuse  carrier and replace fuse     fuse carrier       Documents are only to be used and distributed completely and un
41. spiration with the VHC  pressure rise in the collecting  bottle     Avoid frequent switching on and off  After switching off wait 2 minutes before switch   ing on again     Draining the separator     t  Check liquid level regularly  If neces   sary drain separator          Loosen union nut    union nut     Remove separator  Drain condensate       Assemble separator again  Tighten un   ion nut hand tight      g separator       BVC 01   When connecting a vacuum pump at the pressure control device  Maximum permit   ted power draw at the connection of the vacuum pump  6A ohmic  1 5A inductive     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 15 of 31    Shutdown    Short term   NOTICE Has the pump been exposed to condensate     Allow the pump to continue to run at atmospheric pressure for a few minutes   Has the pump been exposed to media which may damage the pump materials or  form deposits  Check and clean pump head if necessary     Long term    Take measures as described in section short term shutdown   Close inlet and outlet port  e  g  with transport caps     Store the pump in dry conditions    Shipment  Install transportation lock again     Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of 
42. this document with respect to his product  Manual no   999157   10 12 2009    page 16 of 31    VacuuHandControl VHC    The instrument allows the aspiration of excess liquids  The VHC is supplied completely with three differ   ent adapters  included in delivery  to hold with pasteur pipettes  capillaries and pipette tips  100 ul      Before aspiration    Push back the locking ring from the control button    Choose the appropriate adapter and carefully insert the pi   pette into the adapter    Position pipette tip by turning the fixing clip in such a way that  working is comfortable and fatigue proof  Remove adapter  from fixing clip if is hard to turn  Squeeze fixing clip and turn  to desired position  Put adapter back in fixing clip    Attention  Never insert filled pipettes due to risk of contami   nation and infection  Wear protective gloves     Aspiration of liquid    Press control button until the liquid has been aspirated  Re   lease the control button to stop aspiration    For controlled aspiration of excess liquids  the aspiration  speed can be regulated by using the integrated control but   ton  Small amounts of liquids can be taken up manually by  using the thumb wheel and then sucked into the collecting  bottle     Working at different work places    Disconnect bottle VTC with VacuuHandControl VHC from the  inlet of the pump  The bottle VTC is portable  If the aspira   tion effect ceases  connect VTC to the diaphragm pump for  a short time until the pump is switched
43. vacuubrand    Technology for Vacuum Systems    Instructions for use       BVC 01  BVC 21 NT  BVC 21 NT VARIO       BioChem VacuuCenter    Documents are only to be used and distributed completely and unchanged  It is strictly the users    responsibility to check carefully  the validity of this document with respect to his product  Manual no   999157   10 12 2009    page 2 of 31    Dear customer     Your VACUUBRAND diaphragm pumps should support you for a long time without trouble and with  maximal power  Thanks to our long practical experience we have much information how you could en   sure powerful application and personal safety  Please read these instructions for use before the initial  operation of your pump    VACUUBRAND diaphragm pumps are the result of many years of experience in construction and prac   tical operation of these pumps combined with the latest developments in material and manufacturing  technology     Our quality maxim is the  zero fault principle       Every diaphragm pump  leaving our company  is tested intensively including an endurance run of 18  hours  Therefore also faults  which occur rarely  are identified and can be eliminated immediately    The achievement of the specifications after the endurance run is tested for every pump    Every VACUUBRAND pump achieves the specifications  We feel obliged to this high quality  standard    We know that the vacuum pump can not take a part of your real work and hope that our products con   tribute to an effe
44. validity of this document with respect to his product  Manual no   999157   10 12 2009       NOTICE    page 7 of 31    e Use the system only in combination with the integrated hydrophobic filter  steriliz   able  to protect pump and environment  people     e Comply with applicable regulations when disposing of chemicals  Take into con   sideration that chemicals may be polluted  Take adequate precautions to protect  people from the effects of dangerous substances  chemicals  thermal decompo   sition products of fluoroelastomers   wear appropriate safety clothing and safety  glasses     e Never operate a defective or damaged device   e Check the collecting bottle regularly for fissures  Do never use a collecting bottle  with fissures nor expose it to vacuum     e Use only OEM spare parts and accessories  Otherwise safety and perform   ance of the equipment as well as the electromagnetic compatibility of the equip   ment might be reduced    Possibly the CE mark or the cTUVus mark  see rating plate  become void if not  using OEM spare parts    Ensure that in case of failure the system always will turn into a safe status  Provide  appropriate protective measures  i e precautions which allow for the requirements of  the respective application  even for the case of failure and malfunction  Operating  the pump  stand still of the pump or venting must not lead to a critical dangerous  situation under any circumstances     Electronic equipment is never 100  fail safe  This may lead to
45. witching   gt  5 switch points per  minute  of the vacuum pump  e g  due to air intake      BVC 21 NT VARIO    The vacuum inside the collecting bottle can be controlled with the adjusting knob   VACUUM  at the front of the device    When turning the knob to the left         more vacuum   the diaphragm pump provides  a lower pressure inside the collecting bottle  The suction power is increased  If the  adjusting knob is turned to the right           less vacuum   the pump provides less  vacuum inside the bottle    The speed of the pump is adapted via an internal control to the respective vacuum  demand  There is no abrupt switching of the pump  If the demanded vacuum level  inside the bottle is reached  the pump reduces its speed down to standstill   Attention  If the adjusting knob is turned completely to the left or close to the stop  at the left  in direction          more vacuum   the vacuum demand might be below the  ultimate vacuum of the diaphragm pump  Thus the pump will run continuously at  highest speed  To avoid this mode of operation  reduce the vacuum demand slightly   The vacuum pump will then reduce its speed automatically down to standstill once  the ultimate vacuum is reached     The aspiration system doesn t feature an air admittance valve  l e  if the collect   ing bottle is under vacuum and the vacuum demand is reduced  turning the adjust   ing knob to the right   the existing underpressure inside the bottle remains until the  vacuum is reduced by further a
    
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