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1. 28 Main Assembly 30 Regulator and Solenoid Assembly 92 Skirt and Padholders 34 Small Off Road Engine Certification Warranty Form 37 MV AAU u 38 Safety Awareness Form 39 Quick Reference Specifications Capacities e Engine Oil Filter not removed 1 6qt 1 5L Filter removed 1 8qt 1 7L Engine Oil Type SAE30 with API Service Classification SH or SJ Routine Maintenance Parts Engine Dust Filter MP371300 Engine Oil Filter KA490657007 Engine Primary Air Filter Paper Element KA110137049 Engine Air Pre Cleaner Foam Element KA110137046 Spark Plug KA920702112 Battery MP362200 Drive Belt MP8070 21 MP8049 24 41000 28 Fuses 20A 552570 Pads 21 Blue Blend PDBB06021 21 Natural Poly Blend PDNPO2021 21 Thermal Thunder 1421 21 White Lightning PDO10021 24 Blue Blend PDBB06024 24 Natural Poly Blend 2024 24 Thermal Thunder 1424 24 White Lightning PD010024 28 Blue Blend PDBBO06028 28 Natural Poly Blend PDNP02028 28 Thermal Thunder PDTT01428 28 White Lightning PDO10028 Your Authorized Amano Pioneer Eclipse Distributor Au
2. ES Al 3 LU _ AN 121610 Engine Assembly Continued Ref Part Description Qty 1 376300 INTAKE CARB CLOSED LOOP 1 2 110137046 PRECLEANER AIR FS481V 1 3 490657007 FILTER OIL FS FX481V 1 4 KA920702112 PLUG SPARK BPR4ES 1 5 110137049 ELEMENT FILTER AIR FS481V 1 6 MP367700 PULLEY 4 00 w 1 00 BORE 1 7 MP7802 KEY 1 4 X 1 1 2 1 8 NB2463 SCREW SET HEX SOCKET 5 16 18 X 3 8 2 9 MP364900 MUFFLER EXHAUST FS481V 1 10 KA110607016 GASKET MUFFLER 481V 2 11 386101 BRACKET SUPPORT MUFFLER 1 12 NB049300 SCREW FLANGE 1 4 20 X 1 2 ZINC 1 13 NB9545 NUT SPIN LOCK 1 4 20 1 14 NB8125 CLAMP 1 4 ID RETAINER 1 15 NB8130 CLAMP 3 4 ID RETAINER 1 16 MP044800 ADAPTER CONVERSION BSPT NPT 1 8 X 1 8 1 17 19200 SWITCH OIL PRESSURE DOUBLE POLE 1 18A MP015200 PLUG OXYGEN SENSOR 1 18B MP018000 SENSOR OXYGEN MODELS W ECOSENSE 1 19 NB2460 HOSE VACUUM 5 32 27 20 2470 FUEL LINE 3 8 26 22 KA461DA0800 WASHER LOCK 8MM 4 23 KA922107027 NUT HEX M8 4 24 NB7282 CLAMP HOSE 38 1 25 MP371300 FILTER INTAKE ENGINE FOAM 1 26 MP371200 CAGE INTAKE ENGINE FS481V 1 27 072300 DRAIN OIL 1 28 NB2460 HOSE VACUUM 5 32 30 29 NB065000 BOLT HEX M8 x 16 GD 8 8 ZINC 1 30 NB9267 WASHER FLAT 5 16 1 31 NB611
3. c The warranty on emissions related parts will be interpreted as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions required by subsection d must be warranted for the warranty period defined in Subsection b 2 If any such part fails during the period of warranty coverage it must be repaired or replaced by the manufacturer according to Subsection 4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted part that is scheduled only for regular inspection in the written instructions required by subsection d must be warranted for the warranty period defined in Subsection b 2 A statement in such written instructions to the effect of repair or replace as necessary will not reduce the period of warranty coverage Any such part repaired or replaced under warranty must be warranted for the remaining warranty period 3 Any warranted part that is scheduled for replacement as replacement as required maintenance in the written instructions required by subsection d must be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part must be repaired or replaced by the engine manufacturer according to Subsection 4 below Any such part repaired or replaced under warranty must be warranted fo
4. Corporation is pleased to explain the emissions control system s warranty on your 2011 small off road engine In California new equipment that use small off road engines must be designed built and equipped to meet the State s stringent anti smog standards Amano Pioneer Eclipse Corporation must warrant the emissions control system on your small off road engine for the period listed below provided there has been no abuse neglect or improper maintenance of your equipment Your emissions control system may include parts such as carburetor s or fuel injection system ignition system catalytic converters fuel tanks valves filters clamps connectors and other associated components Also included may be hoses belts connectors sensors and other emission related assemblies Where a warrantable condition exists Amano Pioneer Eclipse Corporation will repair your small off road engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage This emissions control system is warranted for two years If any emissions related part on your equipment is defective the part will be repaired or replaced by Amano Pioneer Eclipse Corporation Owner s Warranty Responsibilities a As the small off road engine owner you are responsible for performance of the required maintenance listed in your owner s manual Amano Pioneer Eclipse Corporation recommends that you retain all receipts covering maintenance on
5. GieanEnginecustiiter oe Y Inspectpadholder eo ChangeEngneot J poo Change engine eo e po Check amp clean air cleaner paper element Check 8 clean air cleaner foam element Inspect battery and battery connections Replace air cleaner paper element Replace air cleaner foam element Inspect clean amp re gap spark plugs Replace if necessary Check amp adjust valve clearance Retorque heads Clean amp lap valve seating surface DEM Check engine emissions Clean cooling fins Inspect drive belt Inspect burnishing head assembly Replace drive belt As Required Check FS481V Service Manual Contact Amano Pioneer Eclipse Certified Technician 15 Maintenance 5 Place a suitable container under the end of the oil drain hose WARNING Be careful with hot oil being drained It may Oil Level Inspection be hot enough to cause severe burns 6 Slowly turn the valve counter clockwise until the 1 Push machine to level surface oil starts to drain 2 Turn off LP cylinder and remove it Note In order for the oil to drain it may be necessary to 2i Clean area around the oil gauge before removing loosen the oil fill cap it 7 Close the drain valve Place cap back on the end 4 Remove the oil gauge and wipe it with a clean of the hose cloth 8 Remove oil cap and add clean SH or SJ SAE 30 oi
6. wrench and turn the pad holder counter clockwise B Use the 3 4 wrench to turn the end of the spindle shaft on top of the machine while removing the old belt from the spindle pulley Finish removing the belt from the engine pulley if necessary D Check engine pulley for correct alignment with the spindle pulley Check hardware attaching pulleys for proper tightness Install the new belt onto the engine pulley F Reinstall the new belt onto the spindle pulley using the 3 4 wrench to turn the spindle clockwise Make sure the belt is correctly placed on the idler pulley G Reinstall the pad holder onto the spindle shaft H Turn the machine upright in the burnishing position Check belt for correct operation Check all hardware for proper tightness 19 Battery Maintenance The battery supplied with this machine is a sealed absorbed glass mat AGM maintenance free type lt never needs servicing When battery replacement is necessary use Amano Pioneer Eclipse part MP363200 1 2 o QUO UT D Push machine to level surface Turn off LP cylinder and remove it Disconnect the BLACK negative battery cable first Disconnect the RED positive battery cable last Loosen battery retaining strap Lift out old battery and replace with new battery Secure battery with battery retaining strap Connect the RED positive battery cable first Connect the BLACK negative battery cable last Note Dispose
7. CAUTION When loading or unloading machine onto or off a truck or trailer turn machine OFF Only use a truck or trailer that will support the weight of the machine to transport DO NOT push the machine onto or off a truck or trailer unless the load height is 15 in 380mm or less from the ground Block machine wheels when transporting Tie the machine down securely to truck or trailer when transporting This machine is manufactured for commercial use only This machine is designed and manufactured for indoor use in burnishing wax coated hard floor surfaces Amano Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment This propane powered floor machine is designed and manufactured for commercial floor burnishing only This machine is designed to burnish most modern types of floors including composition tile stone marble terrazzo and resilient floor covering and some coated wood floors Even though NFPA 11 13 2 3 says the use of floor maintenance machines in buildings frequented by the public including the times when such buildings are occupied by the public shall require the approval of the authority having jurisdiction Amano Pioneer Eclipse suggests usage when occupancy of a given work area is minimal These machines should not be used e n nursing homes hospitals day care centers etc that are occupied By unqualified or untrained personnel Unless properly mainta
8. Do not fill above the FULL mark Excess oil will cause a smoking condition and may cause the engine to overheat Oil Change 1 Change the oil after the first 8 hours of operation and every 50 hours thereafter 2 Start and warm the engine so the oil will drain easily and completely Push machine to a level 6 Reconnect the LP cylinder to the fuel hose surface Stop the engine 7 the engine at low idle for 2 minutes Check 3 Turn off LP cylinder and remove it for leaks around the engine 4 Remove cap on the end of oil drain hose 8 Stop the engine Check the oil level see Oil Level Inspection section Spark Plug Inspection and Replacement 1 Turn off LP cylinder and remove it 2 Pull spark plug cap off of spark plug 3 Remove spark plug by turning counter clockwise and inspect it Note If the plug is oily or has carbon build up on it clean the plug using a high flash point solvent and a wire brush or other suitable tool Note If the spark plug electrodes are corroded or damaged or if the insulator is cracked replace the plug 17 Use Only Amano Pioneer Eclipse part 920702112 Do not use any other spark plug 4 Measure the gap with a wire type thickness gauge The correct gap Is 025 in 635 mm If the gap is incorrect carefully bend the side 2 electrode with a suitable tool to obtain the correct 3 4 Insulator Center Electrode C Plug Gap D Side
9. MP139600 FELT POLYESTER 28 OZ BLK 21 MODELS w VAC 6 25FT 12 MP367500 TRAY BATTERY 5 1 4 X 3 1 2 1 13 6545 SCREW CAP HH 5 16 18X 1 5 14 NB9267 WASHER FLAT 5 16 7 15 NB3265 NUT LOCK 5 16 18 NC 4 16 NB8125 CLAMP 1 4 ID RETAINER 1 17 MP362200 BATTERY 12V 210CCA AGM 1 18 MP368100 STRAP 2 x 23 OPEN ENDS 3 19 NB019100 BOLT HEX 1 4 20 X 3 4 GD 5 6 20 NB3350 WASHER FLAT 1 4 10 21 NB3275 NUT LOCK 1 4 2 22 NB6110 WASHER LOCK 1 4 6 23 NB5520 BOLT CARRIAGE 3 8 16 X 1 1 4 3 24 NB3450 WASHER FLAT 3 8 7 25 NB3267 NUT LOCK 3 8 NC 3 26 NB6044 SCREW CAP 3 8 X 1 1 4 4 27 MX1075 WASHER LOCK 3 8 4 28 NB6111 WASHER LOCK 5 16 2 29 MP041000 BELT BX 56 28 MACHINES 1 29B MP8049 BELT BX 49 24 MACHINES 1 29C MP8070 BELT BX 46 21 MACHINES 1 30 MP6600 VELCRO FELT BLACK 15 31 MP6600 VELCRO FELT BLACK 12 32 7282 CLAMP HOSE 38 2 33 68600 COVER PULLEY ST28KWA 1 34 MP065100 SEAL SPINDLE 2 415 1 0 X 4 5 O D 1 35 75200 FOAM SKINNED 1 2 38 1 4 THK 1 021711 31 Regulator and Solenoid Assembly 021711 012711 SWITCH PANEL NA gt AN de e dr Te x ALLE 20 z 5 Y 034200 ima Wa 32 Regulator and Solenoid Assembly Continued Regulator Ref Part Description Qty
10. and 45 angle reattach to velcro on the support tab 4 Rock the machine by lifting up on the front of the machine until it rests on the handle grips 5 Remove the clevis pin that retains each wheel and relocate to the desired wheel position NOTE To increase pad pressure more aggressive move wheels to rear of machine To decrease pad pressure less aggressive move wheels toward the front of machine 10 How the Machine Works CAUTION Always open service valve slowly to allow pressure to equalize in hoses Opening quickly may This machine is a propane burnisher that has pad driver cause the flow check valve to engage limiting fuel flow that is belt driven directly from the engine crank shaft TO REMOVE THE SAFE FILL CYLINDER reverse Pre Operation Checklist procedure Always connect or change cylinders in a well ventilated area e Check the engine oil level Add oil if needed Refer to Maintenance Inspect the engine dust filter clean off debris or dust buildup Refer to Maintenance Inspect the burnishing pad and replace if necessary Refer to Maintenance Inspect the pad holder for cracks damage Replace if necessary Refer to Maintenance WARNING A DAMAGED PAD HOLDER ROTATING AT HIGH SPEEDS MAY BE AN EXTREME HAZARD IF IT SHOULD DISINTEGRATE e Inspect air filter Clean or replace if necessary A dirty air filter could lead to elevated levels of carbon monoxide Refer to Mainten
11. damage If the pad holder does not have any damage proceed to step 9 WARNING A damaged pad holder rotating at a high rate of speed may be an extreme hazard if it should come apart 6 If the pad holder needs to be removed a 3 4 wrench will be required Locate the wrench flats on top of the spindle shaft With the spindle shaft secure turn the pad holder counter clockwise until it is free of the spindle shaft 7 Save the washer and or spacer that is on the spindle shaft Be sure they are in place when the pad holder is re installed 8 When threading the pad holder onto the spindle shaft use the wrench to keep the shaft from turning Be sure the pad holder is tight before proceeding 9 Secure the pad with the centering device 10 Lower the machine Belt Maintenance 1 Push machine to level surface 2 Turn off LP cylinder and remove it d Place the machine in the Rok Bak position by lifting up on the front of the machine until it rests on the handle grips 4 Rotate the pad drive and inspect the belt 5 If cracks or excessive wear is present the belt needs to be replaced 6 To check for the proper tightness squeeze the belt together The belt should depress between 1 4 0 6 cm and 1 2 1 3 cm To change belt 21 APEC Part Number MP8070 24 APEC Part Number MP8049 28 APEC Part Number MP041000 A Remove the pad holder by holding the end of the shaft on the top of the machine with a 3 4
12. of old battery in the proper manner Most auto parts stores accept used batteries for recycling PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling Machine Storage Only authorized trained personnel should have access to propane cylinders and machines 1 Remove propane fuel cylinder when use and store it outside in a storage cage in accordance with NFPA Handbook 58 CAN CGAB149 2 Do not release or bleed propane inside the building Please consult your local Fire Marshal to ensure that you are in compliance with local fire codes 2 Store machine away from objects that may fall and damage 3 Never store machine or fuel cylinders near an open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installed or store spare cylinders in an enclosed van or trailer 6 Store machine in a dry location temperature not to exceed 120 F 50 C Repacking the Machine Refer to Unpacking and repack the machine using original packing materials and container Store machine in a dry location temperature not to exceed 120 F 50 C Transporting the Machine When transporting a propane pow
13. your small off road engine but Amano Pioneer Eclipse Corporation cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance b As the small off road engine owner you should however be aware that Amano Pioneer Eclipse Corporation may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect or improper maintenance or unapproved modifications c You are responsible for presenting your small off road engine to an Amano Pioneer Eclipse Corporation distribution center or service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact Amano Pioneer Eclipse Corporation at 1 800 367 3550 Defects Warranty Requirements a The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser b General Emissions Warranty Coverage Amano Pioneer Eclipse Corporation as the manufacturer of each small off road engine or equipment must warrant to the ultimate purchaser and each subsequent owner that the engine or equipment is 1 Designed built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board and 2 Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years
14. 1 245100 REGULATOR BEAM T60 1 2 17900 FUEL ADJUSTMENT ASSEMBLY 1 3 17500 FUELOCK 12 VOLT ASM 1 4 MP367300 HOSE FUEL LP 12 ASM 1 5 4330 FITTING 49 X 6 REG TO FUELOCK 1 6 4500 COUPLER QUICK REGO FEMALE 1 7 371100 FITTING BRASS 1 4 28 x 3 16 HB 1 8 72400 FITTING ELBOW BRASS 1 8 NPT x 3 16 HB 1 Solenoid Ref Part Description Qty 9 MP367100 SOLENOID STARTER 12VDC 1 10 MP366700 CABLE BATTERY POS 9 1 11 MP120900 CABLE BATTERY POSITIVE 14 1 12 MP354900 WIRE SOLENOID BATTERY 1 Switch Panel Ref Part Description Qty 13 MP376100 MODULE ECO SENSE STND MODEL ASM 1 14 MP367400 PANEL SWITCH STARTER PLASTIC 1 15 MP199000 KEYSWITCH BURNISHER RIDE ON 1 16 KC4834001 KEY STARTER SWITCH 1 17 SS900001 LABEL STARTER SWITCH TRI LINGUAL 1 18 MP280400 METER HOUR TACH PANEL MOUNT 1 19 MP151500 RELAY BOARD CIRCUIT 12V 1 20 NB007400 BOLT PHILLIPS 88 32 1 2 4 21 NB9710 NUT KEPS 8 32 ZINC 4 021711 33 Skirt Padholders 34 Skirt Padholders Ref Part Description Qty 1A MP139400 SKIRT STEEL 28 ASM VAC MODEL ONLY 1 1B MP139300 SKIRT STEEL 24 ASM VAC MODEL ONLY 1 1 MP139200 SKIRT STEEL 21 ASM VAC MODELS ONLY 1 1 1 MP140000 FELT DOT 2 1 2 NB050600 BOLT HEX TAP 1
15. 1 WASHER LOCK 5 16 1 Clutch Models Ref Part Description Qty 32 MP4787 CLUTCH ASM MODEL 5215 63 1 33 MP4790 TUBING NEORPENE CLUTCH ARM 1 34 MP371700 SPACER 1 500 O D X 1 020 I D X 285 THK 1 35 MP4805 SPACER CLUTCH BOTTOM HUB BASE 1 36 NB005800 SCREW HEX 7 16 20 X 1 1 2 1 022411 25 Deck Sub Assembly 102810 102010 RFO34000 Deck Sub Assembly Ref Part Description Qty Ref Part Description Qty 1A MP376200 LINER SHROUD 21 w INSERTS 15 12801 CASTER 2 1 2 REAR 3 4 STEM 1 VAC MODELS ONLY 16 NB003100 NUT HEX 1 2 13 JAM 1 73300 LINER SHROUD 24 w INSERTS 17 MP371501 BRACKET WHEEL 5 X 2 2 VAC MODELS ONLY 1 18 NB6545 SCREW CAP HH 5 16 18 X 1 4 MP066801 LINER SHROUD 28 INSERTS 19 NB3265 NUT LOCK 5 16 18 NC 6 VAC MODELS ONLY 1 20 MP352600 WHEEL 5 X 2 w BALLBEARING 2 2A MP8300 VELCRO HOOK 1 WADHESIVE _ 21 LX2105 CLIP HITCH PIN STRAIN RELIEF 2 eo a 22 NB053400 PIN CLEVIS 1 2 X 3 1 2 2 P 2200 ln RORE 23A MP064600 SCOOP VACUUM 21 VAC MODELS VAC MODELS ONLY 85 ONLY I 2C MP8300 ELO O T I ESE 23B MP064700 SCOOP VACUUM 24 VAC MODELS VAC MODELS ONLY 98 ONLY i 3 M 159900 PUSHING SHIRT STEEL 23C MP064800 SCOOP VACUUM 28 VAC MODELS 4 NB038800 SCREW
16. 1800 RPM 24 5 62 2 cm Width 27 5 69 9 cm 56 142 4 cm Length 58 5 148 6 cm 39 5 100 cm Height 40 101 6 cm 215 lb 98 kg Weight w o tank 221 lb 100kg w clutch and dust collection w clutch and dust collection 28 71 1 cm 1700 RPM 31 5 80 cm 61 5 156 2 cm 41 0 104 cm 234 lb 106 kg w clutch and dust collection 20 Schemat 102710 iring AE Hole A33 1U Hi FTAA METIA E MTI E REAL 034 H H 21 Connections 102710 Sa SS lt ORE o M _ F YE i 9 ENGINE GROUND LOCATION REGULATOR FUEL LOCK STARTER SOLENGID ren ry a Em STARTING BATTERY 22 Connections Continued 102710 3 Fi xd 1 Ir i al Cul LT A E Description Qty MP372900 HARNESS WIRING STD MP368400 HARNESS WIRING METER HOUR 27 MP368500 CABLE BATTERY NEG 10 NB9545 NUT SPIN LOCK 1 4 20 NB7282 CLAMP HOSE NO 38 992570 FUSE 20 AMP ATO VOLTAGE MP122100 HARNESS WIRING CLUTCH KAW MB MP373000 REGULATOR amp KILL WIRE WIRE SENSOR OXYGEN STD 23 24 Engine Assembly HF 339D0 Am ah F He 5 A fe E amp
17. 4 20 x 2 1 2 1 1 3 NB3350 WASHER FLAT 1 4 2 1 4 MX1045 NUT HEX 1 4 20 1 1 5 MP139800 EDGING WEAR STEEL 28 8 14 FT EDGING WEAR STEEL 24 7 10 FT EDGING WEAR STEEL 21 6 03 FT Ref Part Description Qty 2 MP032500 PADHOLDER 28 COMPLETE ASM 1 2B MP047500 PADHOLDER 24 COMPLETE ASM 1 2 1 SA004000 PADHOLDER 28 W STUDS ONLY 1 SA007800 PADHOLDER 24 WSTUDS ONLY 1 2 2 MP195800 FLEXI DISC W O LIP YELLOW 80 DURO 1 2 3 MP8310 VELCRO HOOK STUDS 28 MODELS 68 VELCRO HOOK STUDS 24 MODELS 76 2 4 MP066300 RING SPACER CENTER LOK II 1 2 5 MP012700 RETAINER PAD CENTER LOKII SCREW IN 1 2 6 NB9319 SCREW BH 1 4 20 X 1 1 4 6 2 7 NB3275 NUT LOCK 1 4 6 2 8 NB3350 WASHER FLAT 1 4 6 2 9 MP196300 RING RELIEF STRESS 1 Ref Part Description Qty 3 95200 PADHOLDER 21 w SNAP IN RETAINER ASM 1 3 1 SA003900 PADHOLDER 21 W STUDS ONLY 1 3 2 MP195800 FLEXI DISC W O LIP YELLOW 80 DURO 1 3 3 MP081300 RING RELIEF STRESS PADHOLDER 21 1 3 4 MP8505 PAD GRAB III SNAP IN 1 3 5 NB9319 SCREW BH 1 4 20 X 1 1 4 6 3 6 NB3350 WASHER FLAT 1 4 6 3 7 NB3275 NUT LOCK 1 4 6 3 8 MP8310 VELCRO HOOK STUDS 50 102810 35 36 3 Small Off Road Engine Certification Warranty Form Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and Amano Pioneer Eclipse
18. A company of the AMANO Group UHS Propane Bumisher PE420BU We help you shine Instructions For Use Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property Each operator must be trained in the operation of this machine before being allowed to use it Contact Amano Pioneer Eclipse Customer Service at 1 800 367 3550 or 1 800 372 8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual NOTICE Proper maintenance is necessary with all propane powered floor machines Following the scheduled maintenance procedures found in your operation manual will provide many years of uninterrupted service In addition to the scheduled maintenance procedures listed it is recommended to have your machine serviced by certified service personnel every three months This service should include an emissions check DANGER For your safety if you smell DANGER Do not store or use gasoline or propane other flammable vapors and liquids in the 1 Extinguish any open flame vicinity of this or any other appliance 2 Open window 3 Do not touch electrical switches 4 Immediately call your propane supplier Record This Important Information Date of Purchase Purchased From Address City State Zip Phone Contact Ma
19. CHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPT AS STATED IN THE WARRANTY APPLICABLE TO EACH MACHINE EXCEPT AS STATED IN SUCH WARRANTIES THE COMPANY DOES NOT OTHERWISE WARRANT ANY MACHINE AND NO WARRANTY EXPRESS IMPLIED OR STATUTORY IS MADE BY THE COMPANY Copyright 2011 Amano Pioneer Eclipse Corporation LTO58000 B 021711 38 SAFETY AWARENESS FORM FOR PROPANE BURNISHERS The following must be completed before an employee may use a propane burnisher have read the Operators Manual and understand it Name Date Print or Type Demonstrate to your instructor that you can do the following properly and safely How to prepare the propane burnisher for operation A AE ene eee eee Q SO Ad st a D Check fuel cylinder for overfilling E Install fuel cylinder Do you have a MSDS for How to operate a propane burnisher A Start and stop the engine B Emergency a en G uuu u era a Cautions A Allow only qualified trained personnel to operate the machine B Use only D O T approved fuel cylinders supplied by Amano Pioneer Eclipse C Always store fuel cylinders outside in a proper enclosure D Never vent a fuel cylinder inside E Always wear a CO detector badge F Never leave the machine running un
20. Deck FS lt 21V Service Manual Contact an APEC Certified Technician Technician cos Fo451V Service Manual Contact an APEC Certified econ cian Jamam mim 1 om Clean or replace tre iter paper element Clean or 2n ine seco Wom piston ringis andor cylinder headisi require re nen Contact APEC Cert fed Technician valves Check FS421V Service Ma 1 Contact an AF Check the eng tens may be loose ew pad i necessary Remove from the mach gt ace if nec Mowe bct wees forward in the wheel bracket proper y Check the o leve anc Clean both rec f necessary Clean both or replace if necessary Check for any cose wiring or fuel line conmectons Service machine and check the fuel settings Contact an APEC Certified Technician Check a of the wrang for bad connection or broken wire Replace c utcn if necessary Contact an Certtied Technician Empty dust bag Check the dust scoop and or the dust tube to see there 5 an obstruction Check wear on bottom of the skim and rep sce 1 necessary Scheduled Maintenance First 8 Every 50 Every 100 Every 200 Every 300 Every 400 Every 500 BEE Check 8 add engine j Check for loose orlost asteners e Check torcilleakage j o Inspect fuel and connections e
21. Electrode Air Filter Inspection and Replacement 1 Push machine to level surface 2 Turn off LP cylinder and remove it 9 3 Turn the two knobs 1 4 turn counter clockwise and remove the filter cover 6 4 Loosen clamp that retains filter and remove the air filter CAUTION Do not wash the air cleaner filters Do not oil the air filters Do not use pressurized air to clean the air filters Inspect both primary and secondary alr filters If necessary clean primary filter by lightly tapping and wipe seal ends with a clean cloth If primary filter cannot be cleaned is bent or damaged it must be replaced Amano Pioneer Eclipse part KA110137049 If secondary filter is dirty do not attempt to clean it Replace it with a new filter Amano Pioneer Eclipse part KA110137046 Check the intake hose for cracks or damage Install filters and replace cover Inspect Fuel Hose and Connections Push machine to level surface Turn off LP cylinder and remove it Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hoses Check for gas leaks by spreading a soapy water solution around all connections while the LP cylinder is reconnected and the service valve is turned ON If a leak is detected turn off the LP cylinder If the leak is in a hose replace it If the leak is ata fitting loosen and clean it Apply pipe sealing compound and re tighten it Recheck for leaks using a soapy water so
22. NDLE 7 8 BLK 2 7 MP368000 CABLE THROTTLE 46 7 8 TRAVEL 1 8 4382 SCREW DRILL KWIK 8 x 1 2 2 9 5950 HANDLE ADJUSTABLE LEVER 1 10 MP1230 BASE BOX MICRO SWITCH 1 11 MP376000 SWITCH MICRO 16AMP ASM 1 12 MP087100 LEVER SWITCH BOX 2 13 MP9606 SPRING SWITCH BOX 2 14 MP1210 SWITCH BOX COVER 1 15 NB5366 SCREW SHEET METAL 8X 1 1 4 4 102810 29 Main Assembly 021711 NV EO Ye SNE Peu 161 02 RFO34300 30 Main Assembly Continued Ref Part Description Qty 1 NB1621 CAPLUG K8 RED 1 2 71800 REGULATOR STND MDL ASM 1 3 367600 SLIDE STRAP 2 BLK 1 4 MP4515 TUBING OIL DRAIN 1 5 6530 SCREW CAP HH 1 4 20 X 1 2 6 NB065100 BOLT HEX M8 x 25 GD 8 8 ZINC 1 7 NB064900 SCREW 10 x 1 2 TRUSS HD PHIL 1 8A MP032500 PADHOLDER 28 COMPLETE ASM 1 8B MP047500 PADHOLDER 24 COMPLETE ASM 1 8C MP095200 PADHOLDER 21 W SNAP IN RETAINER ASM 1 9 195300 SPACER BEARING RIGHT 1 10A MP139400 SKIRT STEEL 28 ASM 28 MODELS w VAC 1 10B MP139300 SKIRT STEEL 24 ASM 24 MODELS w VAC 1 10C MP139200 SKIRT STEEL 21 ASM 21 MODELS w VAC 1 11A MP139600 FELT POLYESTER 28 OZ BLK 28 MODELS w VAC SFT 118 MP139600 FELT POLYESTER 28 OZ BLK 24 MODELS w VAC 7FT 11C
23. SOCKET HD 1 4 20 X 1 1 41 ONLY 1 gt 9645 WASHER FLAT 10 5 24 6530 SCREW CAP 1 4 20 X 1 3 6 NB020600 RIVET POP 3 16 X 5 8 3 4 3 8 HD 5 25 NB3350 WASHER FLAT 1 4 3 7 97100 SHIM CAMBER 1 32 1 25 NB6110 WASHER LOCK 1 4 3 8 197000 SHIM CAMBER 1 16 1 27 MP336200 STRAP BUMPER ROK BAK 1 9A MP107700 SPINDLE W 6 75 PULLEY ASM 21 28 NB063400 RIVET POP 3 16 X 1 00 X 3 8 HD 4 MACHINE 1 29 NB9645 WASHER FLAT 10 7 9B MP7235 SPINDLE W 7 25 PULLEY ASM 24 30 NB9745 SCREW CAP 5 16 18 X 3 4 2 1 MP067600 TUBE DUST 1 9C MP7240 ae PULLEY ASM 28 32 MP065200 SEAL TUBE DUST I 10 NB6864 BOLT HEX 1 2 X 1 1 4 NC 4 So NOMS 586 SEI DEA 10 84 34 NB9735 NUT LOCK 10 24 NYLON 3 11 NB9269 WASHER FLAT 7 16 4 35 MP8310 VELCRO HOOK STUDS 1 12 71800 TENSIONER BELT W 4 PULLEY 1 13 NB6044 SCREW 3 8 X 1 1 4 1 PE peace Mar 37 MP371601 BRACKET SUPPORT BAG DUST 1 i 38 MP371400 BUMPER ROK BAK 12 1 102810 27 28 Handle Sub Assembly 102810 MODELS Q RF034100 22 101910 Handle Sub Assembly Continued Ref Part Description Qty 1 366500 HANDLE BASE WELDMENT 1 2 366800 HANDLE TOP BASE MDL WELDMENT 1 3 NB9460 BOLT CARRIAGE 3 8 16 X 4 ZINC 2 4 NB3450 WASHER FLAT 3 8 2 5 NB3267 NUT LOCK 3 8 NC 1 6 MP366900 GRIP HA
24. a non exempted add on or modified part 11 The manufacturer issuing the warranty shall provide any documents that describe that manufacturer s warranty procedures or policies within five working days of request by the Air Resources Board d Emission Warranty Parts List 1 Fuel Metering System i Carburetor and internal parts and pressure regulator ii Cold start enrichment system 2 Air Induction System 1 Intake manifold ii Air filter 3 Ignition System i Spark Plugs 11 Magneto or electronic ignition system iii Spark advance retard system 4 Exhaust System iii Exhaust manifold 5 Miscellaneous Items Used in Above Systems 1 Electronic Fuel Cut off control 11 Vacuum temperature and time sensitive valves and switches iii Hoses belts connectors and assemblies Amano Pioneer Eclipse Corporation will furnish with each new engine written instructions for the maintenance and use of the engine by the owner Exception This warranty does not apply to any machine models that do not have a catalyst muffler Limited Warranty PE420BU To Qualify for this warranty 1 Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse Corporation Your Amano Pioneer Eclipse Distributor is responsible for the registration of your machine Please cooperate with your Distributor in supplying necessary information on the card 2 The machine must have been purchased from Am
25. acking the 6 Filling the LP Cylinder 6 Installing the LP Cylinder 6 Controls and Instruments 7 Engine Ignition Switch 8 uu uu u uuu 8 Optional EcoSense Emissions Monitoring wit e M 8 Clutch Switch Lever Optional 9 Hour Meter Tachometer 9 Handle Adjustment 9 Rok Bak anne nenne 9 Pad CMAN me ii 9 10 Wheel Adjustment 10 Dust Bag Optional 10 How the Machine Works 11 Pre Operation Checklist 11 LP Fuel Gylinder 11 Installing the LP Fuel Cylinder 11 Starting the Machine 12 BUIS NIN uuu u TM 12 Idling and Stopping the Machine 12 Machine Troubleshooting 13 Scheduled Maintenance Chart 14 MAISONS a a oi 16 Oil Leve
26. ance Inspect the drive belt Replace if necessary Refer to Maintenance Check the machine for leaks or loose fasteners Only Use a Vapor Cylinder LP Fuel Cylinder This machine uses the 20 Ib 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create fire hazard A VAPOR ONLY NO LIQUID VAPEUR SEULEMENT NINGUN LIQUIDO VAPOR SOLO AUCUN LIQUIDE installing the LP Cylinder 1 Before bringing propane cylinder indoors always check it for over filling Pressure 2 Place the tank the machine secure with the Relief Valve retaining strap Remove slack by pulling on the loose end of the strap and secure back to strap Connect the fuel hose coupling to the service valve by turning clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected It A a is sometimes easier to install if the connection to w W Service the service valve is made before strapping the B
27. ano Pioneer Eclipse or an authorized Amano Pioneer Eclipse Distributor 3 This warranty extends to the original purchaser only and is not transferable to subsequent owners TIME PERIODS 1 Propane Engine warranted by engine manufacturer for 2 years 2 Batteries warranted by battery manufacturer for 1 year 3 Valve train warranted by Amano Pioneer Eclipse for 1 year 4 ONE 1 YEAR WARRANTY For the model PE420BU Warranted to be free from defects in material and workmanship for a period of one 1 year from the date of purchase by the Original owners See Exclusions EXCLUSIONS Not Covered by Warranty 1 Parts that fail through normal wear by reason of their characteristics cords pads belts wheels or other consumable parts 2 This warranty does not extend to parts affected by misuse neglect abuse or improper maintenance All defective parts must be returned to the Distributor for credit THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION 1 The obligation of Amano Pioneer Eclipse under this warranty is limited to repairing or replacing at its option any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above 2 Warranty repairs will be made by your Amano Pioneer Eclipse Distributor without charge for parts and labor They will be compensated with a warranty labor rate of 45 00 per hour 3 Parts repaired or replaced under this warranty are w
28. arranted only during the balance of the original warranty period All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse WARRANTY SERVICE To obtain warranty service take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor Amano Pioneer Eclipse will not reimburse expenses for service calls or travel For the Distributor in your area call Amano Pioneer Eclipse Customer Service Department at 800 367 3550 or 1 336 372 8080 If you are dissatisfied with the service that you receive call or write Amano Pioneer Eclipse Customer Service Department for further assistance INSTRUCTIONS AND CONDITIONS FOR WARRANTY REIMBURSEMENT Order replacement part Orders will be processed and charged as normal procedure Call APEC for R A number You will need the Engine Serial Number Machine Serial Number and the Machine Model Number Parts must be returned accompanied with the R A number to be eligible for warranty credit All Warranty Parts will be shipped prepaid UPS Ground any other method will be at the recipients expense Freight on any Warranty Part after 30 days must be paid for by the Purchaser e Warranty labor rate is 45 00 per hour e Credit will be issued upon completion of the above steps at above rates DISCLAIMER OF CONSEQUENTIAL AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE AMANO PIONEER ECLIPSE MA
29. as started move throttle to full position and return to operation Clutch Switch Lever Optional Rok Bak 1 Close the valve on the propane cylinder allow the engine to stop and turn the machine OFF 2 Remove the propane cylinder de Raise the handle to the full up position about a 45 angle 4 Lift up on the front of the deck rocking the machine back until it rests on the handle grips The clutch switch lever when pulled will engage the electric clutch On models that have an electric clutch the pad will not turn until the switch is engaged Only one lever requires engagement at one time allowing the user to alternate hands during operation Hour Meter Tachometer 5 When lowering the machine down DO NOT drop The hour meter tachometer records the number of hours the machine Slowly lower the machine to the the machine has been powered ON The hour meter floor until the wheels are on the ground reading is used to mark recommended maintenance intervals It also displays the engine speed This meter Pad Change displays hours when the machine is turned OFF and engine speed when the machine is turned ON 1 Place the machine in the Rok Bak position see Rok Bak section Handle Adjustment The height of the handle can be adjusted by 2 Remove centering device and inspect pad If raising or lowering the handle pad has worn less than 1 4 6mm replace it 2 Loosen the handle adjustment lever o
30. attended G Know what to do and whom to call in case of emergency When all items are checked off and this form is signed by an instructor or supervisor you may operate a propane burnisher Employee Signature Date Instructor Supervisor Signature Date company of the AMANO Group Amano Pioneer Eclipse Corporation 1 Eclipse Rd Box 909 Sparta North Carolina 28675 e USA www pioneer eclipse com 1 336 372 8080 1 800 367 3550 Fax 1 336 372 2913 EC Machinery Directive 2006 42 EC EC Restriction of Hazardous Substances Directive 2002 95 EC 2011 Amano Pioneer Eclipse Corporation shine on LTO58000
31. chine can lead to personal injury or damage to the machine DO NOT make unauthorized modifications or alterations to this machine Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine Any unauthorized modification or alteration to this machine voids all warranties WARNING The muffler and the engine become hot enough while the machine is in operation and for a long time after the machine is shut off to cause severe burns DO NOT touch these parts of the machine until they have cooled WARNING Injury can occur to the eyes and body while using the machine Safety goggles safety shoes and safety clothing are recommended while operating the machine WARNING Continuous exposure to high noise levels can cause hearing loss Hearing protection is recommended while the machine Is in operation WARNING Machine vibration may cause tingling or numbness in the fingers or hands Gloves are recommended to reduce machine vibration If tingling or numbness persists shut off the machine If the vibration is caused by loose parts adjust or tighten these parts before using the machine again CAUTION A dirty engine filter can cause overheating Check and replace following recommended maintenance schedule CAUTION Overheating can be caused by insufficient or low oil Check oil before each use and fill or change as needed CAUTION Never over fill engine
32. chine Model Machine Serial Number Important Phone Numbers Medical Emergency Police Fire Department In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine DANGER indicates that the possibility of severe bodily injury or death can occur if DANGER statements are ignored Read and observe all DANGER statements included in the Operation Manual and attached to the machine WARNING indicates that the possibility of bodily injury to the operator and other people can occur if WARNING statements are ignored Read and observe all WARNING statements included in the Operation Manual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements included in the Operation Manual and attached to the machine Contents Quick Reference Specifications Sal n ee 2 Refueling and Storage of Fuel Cylinders 4 Canadian Safety Requirements 4 Operator Responsibility cesses 5 Test for Operator Ear Sound Pressure Level 5 Test for Hand Arm Vibration 5 Machine Preparalion 6 Unp
33. e stops turn the keyswitch off 12 Machine Troubleshooting Problem Engine is hard to star Engine not start Smell or burned y Danes chine is burnig 70 tos ms Machine pulls to side Engine stops running Optional will mot Dust collection Optional n working 13 Possible Cause Zylinder FS propery Battery 15 weak air gap aut of adjustment jasket Blown or ves need aajusting Propane cylinder s empty aut of ad ustment or malfunctioning Valves need adustn Belt out of adjustment Loose fasteners Pad is not centered on the pad oae Padholder is out af balance Wheels are aclusted to f Improper pads Bent wheel bracket Wheel is wom or a bad Wheels are ac usted to f Propane cylinder s empty Esonsense shut te machine down Loose Connection Skirt is not seang to the floor T Check connection and open service valve slew Charge battery or replace leve and 300 if needed edi vacuum nosg for breaks pinz ned hose or a bad connection Replace head gasket adjust valves and replace necessary 1 Manual Contact an APEC Certified echnician Install propery led e cow posibon Check the regu ster vacuum hose for breaks pinched hose or a bad connection Replace head gasket adjust v valves and replace Y necessary
34. e unit is maintained in accordance with the manufacturer s recommended maintenance procedures in a safe operating condition and the owner shall maintain a record of the maintenance for a period of two years rit Before transporting a floor maintenance machine the cylinder shall be securely fastened with the system valve closed and the cylinder shall be located in a well ventilated space Operator Responsibility The operator is responsible for performing the recommended daily maintenance and checkups of the machine to keep it in good working condition The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as described in the MAINTENANCE section of this manual Read this manual carefully before operating this machine FOR SAFETY DO NOT operate machine before reading and understanding the operation manual Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual We recommend taking advantage of a service contract from your Amano Pioneer Eclipse Authorized Distributor or Service Center Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor Use the parts illustration section of your manual when ordering parts During and after operation perform the recommended daily and hourly procedures outlined in the Maintenance Chart Test for Operator Ear Sound Pressure Leve
35. eading is obtained The maximum repeatable sound level observed during the test at each microphone position is recorded and documented Test for Hand Arm Vibration at the Grip Surface of Hand Guided Machinery Amano Pioneer Eclipse measures and rates the vibration at the machine hand contact surface of hand guided machines that are provided with handles in accordance with European Machinery Directive 2006 42 EC The test area consists of a flat open floor area that allows the machine to be operated normally The transducer is mounted firmly at a point halfway along the length of the handle where the handle would normally be held Machines are tested while stationary with all mechanisms necessary for the equipment to perform its intended functions engaged and the traction drive in neutral if applicable The machine will be tested at maximum engine or motor speed as specified by the manufacturer of the subject machine The measurements are recorded from the dominant axis Machine Preparation Unpacking the Machine The machine is shipped boxed on a wooden pallet To unpack machine 1 2 Cut and remove bands holding the box to the pallet Remove staples attaching the box to the platform at the bottom edge of the box With two people one at either end of the box lift box straight up and off machine Cut and remove bands securing the machine to the pallet Remove back brace Remove adjustm
36. ent lever bolt and washer from handle N Rotate handle to the user position Then insert the bolt through the handle bracket and handle top 8 Place the washer and adjustment lever on the bolt Adjust the handle to the desired height and tighten the adjustment lever 9 Connect the battery cables to the battery NOTE Connect the red cable to the post and the black cable to the post 10 Check machine fluid levels engine oil See Maintenance section Note If machine was shipped by airfreight add engine oil 11 Carefully back the machine off of the pallet Filling the LP Cylinder This machine uses the 20 lb 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard Installing the LP Cylinder Place the Safe Fill cylinder on the cylinder platform at the back of the machine Connect the fuel hose coupling to the service valve by turning to the right clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noti
37. ered floor machine with the fuel cylinder installed the cylinder should be securely fastened with the service valve closed and the machine should be secured in the vehicle Any propane fuel cylinders not installed should be securely fastened to avoid movement and damage Never store machine with cylinder installed or store spare cylinders in an enclosed van or trailer It is a good practice to check propane cylinders for overfilling before transporting them If overfilled correct before loading them in the vehicle by venting the excess propane outside in a safe area using the bleeder valve Machine Specifications starting Deck sound Level Vibration Engine Engine Speed Engine Oil 12VDC Battery Cast Aluminum lt 89 dB A Less than 2 5 m s Kawasaki FS481V 603cc Air Cooled Idle 1800 2000 rpm High Idle 3400 3500 rpm SAE 30 w Service SH or SJ Engine Oil Capacity Filter not removed 1 6qt 1 5L Filter removed 1 8qt 1 71 Engine Primary Air Filter Paper Element KA110137049 Engine Air Pre Cleaner Foam Element KA110137046 Spark Plug Spark Plug Gap LP Cylinder Type 21 Machines Pad Size Pad Speed Width Length Height Weight w o tank 28 Machines Pad Size Pad Speed Width Length Height Weight w o tank KA920702112 0 025 in 0 635 mm 20lb 9 1 kg Vapor Withdraw 24 Machines 21 53 3 cm Pad Size 24 61 0 cm 2000 RPM Pad Speed
38. he following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below DO NOT tamper with the original emission related part Throttle body and internal parts Spark plugs Magneto or electronic ignition system Air cleaner elements Crankcase Cylinder heads Breather chamber and internal parts Intake pipe and tube Regulator Fuel lock off WARNING Overfilled or liquid withdraw cylinders can damage the fuel system and create a fire hazard DO NOT overfill the cylinder or use a liquid withdraw cylinder on the machine lf the regulator freezes stop the burnisher and take the cylinder outside Inspect cylinder if a vapor withdraw cylinder use gloves or pliers to open bleeder valve and purge cylinder until only vapor is escaping If it is a liquid withdraw cylinder replace with a vapor withdraw cylinder Both cylinders are shown below VAPOR ONLY VAPEUR SEULEMENT VAPOR SOLO NO LIQUID NINGUN LIQUIDO AUCUN LIQUIDE WARNING Modifications or alterations to this ma
39. ile moving the machine forward slowly CAUTION Do not run the burnisher without moving the machine lf the machine is allowed to run in one spot damage to the floor may occur 4 To stop burnishing push down on handle to raise the burnishing head off the floor CAUTION DO NOT add weight to the burnisher head CAUTION DO NOT lift up on the handle to add pressure while burnishing Note To not comply with any of the CAUTION statements could cause the engine to overheat and or damage the padholder or drive components It is recommended to start burnishing on the right side of the aisle turn and come back down the aisle in the opposite direction overlapping the previous path slightly Continue this pattern until the floor area to be burnished has been covered with the last pass being on the right side of the machine The forward speed is generally at normal walking speed 5 When done burnishing push the machine to the desired location Turn off the LP cylinder service valve When the fuel is depleted and the engine stops turn the key switch OFF 6 Remove the LP cylinder and store properly Refer to Refueling and Storage of Fuel Cylinders Idling and Stopping the Machine DANGER Allowing the engine to idle excessively will increase carbon monoxide emissions To stop the engine close the service valve on the fuel cylinder by turning it clockwise the engine will stop when the fuel in the lines is used up Once the engin
40. ined and adjusted On areas with obstructions such as thresholds floor outlet boxes etc e In areas where loose debris or other objects are present n rooms and areas without proper ventilation Refueling and Storage of Fuel Cylinders This machine uses a 20 9 1kg capacity aluminum or steel cylinder which meets the DOT 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer FILL THROUGH THE SERVICE VALVE ONLY A properly filled cylinder should not exceed 80 of the rated capacity DO NOT attempt cylinder repair Return the cylinder to your propane dealer if repair is necessary Please note that DOT regulations prohibit shipping of cylinders after the cylinder has been filled with propane When not in use cylinders should always be stored outside in an upright position in a secure tamper proof steel mesh storage cabinet The cabinet may be located next to the building but with at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window The cylinder to be used on this machine is a vapor withdraw cylinder A liquid withdraw cylinder is not to be used with this machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard The National Fire Protection Association NFPA Sta
41. l Amano Pioneer Eclipse measures and rates the operator ear sound pressure level for hand guided floor treatment and floor cleaning machines for industrial use All tests are performed in accordance with European Machinery Directive 2006 42 EC Outdoor test area consists of a flat open space free from effects of signboards buildings or hillsides for at least 15 m 50 ft from the center of the test surface Indoor tests are conducted in a semi anechoic or sound deadening room e The test surface is a single sheet of floor covering at least 1 m 3 3 ft wider and longer than the equipment being tested In order to not affect the sound reading the observer taking readings is at least 2 m 6 6 ft from the equipment being tested or standing directly behind the operator All machines are tested while stationary and centered on the test surface With the traction drive in neutral where applicable the test is conducted with the machine at maximum engine or motor speed as specified by the manufacturer The operator is located in the normal operating position with the microphone or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of the handle with the handle in the most forward position The sound level meter is observed for minimum of 5 seconds or until a stabilized r
42. l Use 1 6 U S 1 5 L when the filter is not changed and 1 8 U S at 1 7 L when filter is changed 9 Screw in oil gauge Reconnect the LP cylinder to the fuel hose 10 Run the engine at low idle for 2 minutes Check for leaks around the engine 11 Stop the engine Check the oil level see Oil Level Inspection section 5 machine should be an upright level Oil Filter Replacement position If necessary place a block under the back of the machine or apply weight to the front of 1 Place a suitable container underneath the oil filter the deck to maintain an upright level position 2 Using a strap wrench or oil filter wrench remove 6 Insert the oil gauge into the tube but do the oil filter Turn the filter counter clockwise to tighten the oil gauge remove it 7 the oil level It should be between the 3 Apply a thin coat of new or grease to the oil FULL and ADD marks on the oil gauge filter seal Note If the oil level is near or below the ADD mark 4 Install the new filter Amano Pioneer Eclipse part remove the oil gauge and add enough engine oil to bring KA490657007 by turning it clockwise oil level to the FULL mark SH or SJ SAE30 Oil 5 Turn the filter until the seal contacts the mounting Note If the oil level is too high remove the excess oil by surface B of the engine Then turn the filter BY loosening the oil drain valve HAND 3 4 turn more CAUTION
43. l Inspection 16 Oil Change 16 Oil Filter Replacement 17 Spark Plug Inspection and Replacement 17 Air Filter Inspection Replacement 17 Inspect Fuel Hose and Connections 17 Engine Dust Filter 18 Check and adjust valve clearance Retorque glo RN 18 Clean and lap valve seating surface 18 Head Bolt 18 Cooling Fin Maintenance 18 Inspect Pad and Padholders 18 Belt Maintenance 18 Battery 19 Machine Storage 19 Repacking the Machine 19 Transporting the 19 Machine Specifications 20 Wiring Schematlic 21 Connections 22 Engine Assembly 24 Deck Sub Assembly 26 Handle Sub Assembly
44. leeder k Valve cylinder in place Valve d Liquid Level Sight Gauge Starting the Machine 1 Check oil and fuel levels 2 Check and clean engine dust filter CAUTION Never run continuously for more than 1 hour without cleaning or changing engine dust filter 3 Check carburetor air filter Change if necessary See Scheduled Maintenance 4 Turn propane service valve counterclockwise to open CAUTION Always open service valve slowly to allow pressure to equalize in hoses Opening quickly may cause the flow check valve to engage limiting fuel flow 5 Allow machine to tilt backward pad off floor move throttle to idle SLOW position 6 With the engine throttle lever in the idle position engage the starter by turning the key switch to the starting position for approximately 5 seconds If the engine does not start release the key switch for 10 seconds then try to start again in another 5 seconds 7 After the engine has started move the throttle forward approximately halfway and allow the engine to warm up for approximately 30 seconds WARNING Catalytic mufflers require a few minutes to warm up before effectively removing harmful emissions Make sure of proper ventilation during this warm up period Burnishing ls After engine has started allow approximately 30 seconds for the engine to warm up 2 Advance the throttle to operating speed 3 Lower the burnishing head to the floor wh
45. lution If leaks persist at fittings replace them and recheck with a soapy water solution once more Engine Dust Filter 1 The engine dust filter should be cleaned each hour and after each use by shaking out the dust and then rinsing with mild detergent The filter can also be vacuumed with a wet dry vacuum 2 Squeeze out the excess water do not wring 3 Allow the filter to air dry Note Failure to maintain a clean engine filter will cause the engine to overheat Also it may cause the exhaust emissions to elevate to harmful levels If necessary replace with APEC part number MP035200 nn Check and adjust valve clearance Re torque heads Refer to Kawasaki s FS481V service manual Clean and lap valve seating surface Refer to Kawasaki s FS481V service manual Head Bolt Maintenance Refer to Kawasaki s FS481V service manual Cooling Fin Maintenance Remove blower housing any other shrouds B Clean the cooling fins as necessary using compressed air or pressure washer C Reinstall all housings and shrouds Inspect Pads and Pad Holders 1 Push machine to level surface 2 Turn off LP cylinder and remove it di Rock the machine back by lifting up the front of the machine until it rests on the handle grips See Rok Bak Handle Adjustment section 4 Remove centering device and inspect the pad If the pad has worn less than 1 4 6 mm replace it 5 Inspect the pad holder for cracks or
46. mergency medical attention If you have experienced these symptoms DO NOT operate this machine or any other propane machine again until cleared by a physician Excessive exposure to CO can result in death DANGER Propane is a highly flammable fuel If you smell propane shut off the machine immediately and take it outside the building DO NOT use the machine again until a qualified service technician has corrected the propane leak DO NOT use or allow another person to use an ignition source such as a cigarette lighter near the propane machine DO NOT smoke near the propane machine DO NOT vent a propane cylinder inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are moving DO NOT allow any part of the body or clothing to come in contact with these parts while they are moving DO NOT try to change attachments while the machine is running DO NOT allow other people to come near the machine while it is in operation DO NOT allow the machine to run unattended DO NOT leave the machine in a place where unauthorized or untrained personnel could use the machine DO NOT run the machine with the pad off center damaged or missing DO NOT run machine with unsecured guards and shields DO NOT operate the machine if the machine has loose parts DANGER Federal law and California State law prohibits t
47. n the side of the handle Move handle to the desired height and tighten the lever CAUTION Carefully inspect the pad holder for cracks or damage Replace if necessary Note The adjustment lever will ratchet Pull outward and WARNING A damaged pad holder rotating at high pivot the lever up speeds may be an extreme hazard if it should come apart Fuses Dust Bag Optional The machine s electrical circuit is protected by a fuse which stops the flow of current in the event of a circuit overload Once a fuse blows it must be replaced If the overload that caused the fuse to fail is still present the new fuse will fail and the problem must be corrected DO NOT bypass any fuse The ignition fuse is located on the side of the starter switch panel Fuse 1 Pull up on rear of dust bag to detach velcro from the support tab 2 Pull dust bag downward off dust tube by holding at the front and pulling down and to the rear to remove Wheel Adjustment 3 Empty bag by rubbing or gently tapping on sides in a downward motion to loosen soil trapped on sides of 1 Close the valve on the propane cylinder allow the bag For heavy soil turn bag inside out to clean engine to stop and turn the machine OFF 4 Reinstall bag by hooking elastic edge onto back of 2 Remove the propane cylinder dust tube lip and fitting elastic around dust tube 3 Raise the handle to the full up position about 5 Pull rear of dust bag towards rear of machine
48. ndard for Storage and Handling of LP Gas is the appropriate authority for safe propane use copy of this publication is available through the National Fire Protection Association 1 800 344 3555 or www NFPA org Canadian Safety Requirements 1 Asign indicating NO SMOKING shall be permanently displayed at the storage area The sign shall be in accordance with the sign required in Clause 10 12 3 of CAN CGA B149 2 M91 Propane Installation Code 2 When the cylinder is attached to the floor maintenance machine for use the operator shall not leave the unit unattended except for short periods of time such as rest stops washroom or meal stops 3 The requirements of 1 10 1 e and g do not apply in industrial buildings 4 A floor maintenance machine shall only be used in buildings a Provided with continuous mechanical ventilation that removes products of combustion to the outdoors of not less that 300 CFM for each 10 000 BTU hr or fraction thereof b Provided with natural ventilation of not less than 300 CFM for each 10 000 BTU hr input or fraction thereof based on a maximum one quarter air exchange per hour for the net building volume 5 The owner of a floor maintenance machine shall ensure that the operator has participated in a course authorized by the manufacturer of the unit on the safe handling of propane and the safe operation of the machine 6 The owner of a floor maintenance machine shall ensure that th
49. ng any propane odors immediately after cylinder is connected Finally secure the tank to the machine using the adjustable strap Remove slack by pulling on the loose end and securing with the velcro TO REMOVE THE LP CYLINDER reverse the above procedure Always connect or change cylinders in a well ventilated area Machine Components Controls and Instruments Engine Throttle Clutch Switch Lever Key Switch EcoSense Module w Indicator Light Hour Meter Engine Ignition Switch This machine features a key switch ignition Start Turn the key all the way clockwise or START to engage the engine starter motor Once the engine starts release the key Note Always start this machine with the engine throttle in the idle or slow position Run This is the position of the key while the engine is running Off Turn the key to the OFF position to stop the engine from running Note For safety always close the propane cylinder valve to stop the engine and then turn the key switch to the OFF position Engine Throttle The engine throttle controls the engine speed To increase engine speed move the hand lever forward For idle position pull the lever back EIE 0 Z a At gep re d OUS gt p D M EcoSense Emissions Monitoring System Optional Machines with model numbers ending in X are equipped with the EcoSense Emi
50. r the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty must be performed at no charge to the owner at a warranty station 5 Notwithstanding the provisions of Subsection 4 above warranty services or Repairs must be provided at all manufacturer distribution centers that are franchised to service the subject engines 6 The owner must not be charged for diagnostic labor that leads to the Determination that a warranted part is in fact defective provided that such diagnostic work is performed at a warranty station 7 The manufacturer is liable for damages to other engine components Proximately caused by a failure under warranty of any warranted part 8 Throughout the emissions warranty period defined in Subsection b 2 the manufacturer must maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty Maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of the manufacturer 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts will be grounds for disallowing a warranty claim The manufacturer will not be liable to warrant failures of warranted parts caused by the use of
51. sensor s signal to be out of range EcoSense will shut the unit down in forty five seconds The unit can be re started after clearing the module by turning off the key switch If corrections have not been made to the unit EcoSense will continue to shut the unit down after the forty five second warm up and or forty five second out of limit periods Engines tend to go to lean burn if allowed to idle for even short periods Even at high idle speeds most engines will continue to lean downward It is always best to shut the engine off when it is not being used to do work Hemember the engine is always creating emissions as long as it is running The best manner to operate a unit equipped with EcoSense is as follows 1 With the throttle in the slow position turn the key switch to the start position once the engine starts advance the throttle to full throttle fast 2 When ready to stop operation release clutch if equipped and move throttle to the slow position If the unit will not be used within forty five seconds turn the key switch to the off position If the unit will not be returned to service within a few minutes it is best to turn the gas valve on the tank off first and let the engine consume all fuel that is in lines Once the engine dies turn the key switch to off position 3 When ready to restart open the gas valve the tank put the throttle in slow position and turn key switch to the start position Once the engine h
52. ssions Monitoring System EcoSense is an emissions monitoring device that monitors the exhaust emissions and will shut the engine down if the emissions levels are too low or too high Why will the unit shut down if the levels are too low The monitor must receive a signal from the oxygen sensor in order to function If it did not have a minimum reading requirement it would be possible to disconnect the oxygen sensor and operate the unit even if the emissions were out of limits In order for the unit to work as designed it must be able to read both low and high signals with to exceed limits of both The oxygen sensor must reach operating temperature before it will start to send signals to the EcoSense module This time is set at forty five seconds A unit may shut down at a cold start up after the forty five seconds because the oxygen sensor did not reach required temperature to start to send signals If this happens turn the key to the off position several seconds to clear the EcoSense module and restart the engine Once the engine has started advance the throttle to full throttle position and start the operation With the engine at full throttle under load the signal from the oxygen sensor should be within the normal operating ranges for safe operation If the engine s air intake filter needs to be serviced or an over filled cylinder has been installed by mistake or there is a problem with the fuel system that causes the oxygen
53. thorized Amano Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse 1 336 372 8080 Safety Precautions Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions Operators should be familiar with the location and use of all safety devices on the machine Do not use the machine if it is not in proper operating condition and report any damage or operation faults immediately DANGER Operate this machine in a well ventilated area It is the responsibility of the machine operator machine owner and the site manager to ensure that the air exchange system where the machine is to be used Is in compliance with local building codes and is operating properly Failure to operate this machine in a well ventilated area could lead to sickness injury or death from carbon monoxide CO exposure DANGER This machine emits CO which is colorless odorless non irritating gas The first symptoms of CO exposure include headache drowsiness dizziness and nausea If you should experience any of these symptoms while operating the machine shut off the machine and go outside to get fresh air Have the machine tested for CO emissions by a qualified service technician before using it again DANGER Prolonged or high exposure to CO may result in vomiting confusion and collapse in addition to loss of consciousness and muscle weakness If such symptoms occur call 911 for e
54. with oil Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAUTION Do not engage starter for more than 5 seconds Allow a 10 second cool down period for second failed start up attempt CAUTION Perform all recommended scheduled maintenance Regular maintenance of your propane powered floor machine is necessary to keep it in safe working condition CAUTION DO NOT operate machine unless trained and authorized DO NOT operate machine unless you have read and understand the operation manual DO NOT operate machine in flammable or explosive areas CAUTION Before starting machine ensure all safety devices are in place and functioning properly Before starting machine check for proper operation CAUTION When using machine go slowly on inclines or slippery surfaces Use care when operating machine in reverse CAUTION When servicing machine stay clear of moving parts DO NOT wear loose clothing when working on machine Block machine wheels before raising or jacking up machine Use hoist stands that will support the weight of the machine Wear eye and ear protection when using pressurized air or water Disconnect battery connections before servicing machine Use only replacement parts supplied by Amano Pioneer Eclipse or an Amano Pioneer Eclipse Authorized Distributor or Service Center

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