screamin` eagle extreme billet ventilator - Harley
Contents
1. Carefully position the adhesive side J05824 of the emblem to the front cover 8 and press the emblem firmly into place 3 Assemble wire mesh 12 and filler plate 13 to front cover 4 Apply Loctite 243 Blue to all cover screws 11 and mating tapped holes in back cover 14 5 See Figure 2 Install front cover plate with wire mesh and mesh filler plate using 1 4 20x2 5 in SHCS screws provided Alternate tightening in a star pattern until all six fasteners are snug Then one half turn 180 degree each in same pattern This is to avoid crushing the element If necessary another one quarter turn 90 degree but no more is07671a 3 Figure 2 Fastener Tightening Sequence NOTE Riding a motorcycle equipped with an exposed air filter element under rainy conditions IS NOT RECOMMENDED e If parked water could enter the engine e If moving enough water could be sucked in to cause engine misfiring Slip the rain sock 10 over the air filter element under these circumstances Final Assembly 1 Install the main fuse Refer to the service manual ECM Recalibration NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b Have a Harley Davidson dealer download the new ECM calib ration using Digital Technician 2 of 4 MAINTENANCE Air Cleaner Element Maintenance NOTES When servicing the a2. 1 4 20 x 3 8 inch 9 5 mm long bright finish 3 3938 7 Element air filter 29400022A 8 Front cover air cleaner Not sold separately 9 Insert air cleaner cover 14100604 10 Rain sock 29400177 11 Screw 6 10200259 12 Wire mesh Not sold separately 13 Filler plate Not sold separately 14 Rear cover air cleaner Not sold separately Item mentioned in text but not included in kit A Induction module bracket remove and discard J05824 4of4
3. ance part is legal for sale or use in California J05824 on pollution controlled motor vehicles Engine related perform ance parts are intended for the experienced rider only The air cleaner contained in this kit is designed to perform with this kit only Any other combination of components is not confirmed to be legal for street use REMOVAL WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Remove the main fuse Refer to the service manual 2 Remove the existing air cleaner Refer to the service manual Discard the parts 3 Remove the fuel tank Refer to the service manual 4 See Figure 1 Remove and discard the induction module bracket is05912 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled Figure 1 Remove Induction Module Support Bracket 1 of 4 Please dispose of materials responsibly INSTALLATION Air Cleaner Installation AWARNING Use only supplied air cleaner cover Use of another air cleaner cover could cause element failure and detachment of the air cleaner cover which could distract the rider and result in death or serious injury 00596b NOTE When servicing the air cleaner apply Loctite 243 Blue to the threads of all fasteners 1 See Figure 4 Install two O rings 1 from the kit in the grooves around the breather
4. bolt holes on the induction module side of the backplate assembly 2 Install the remaining two O rings in the grooves in the underside of the heads of the breather bolts 5 2 Remove the liner from the adhesive backing of the gasket 3 Carefully position the adhesive side of the gasket to the backplate aligning to the equally spaced screw holes and press the gasket firmly into place 3 Insert new breather bolts 5 through the backplate 4 Apply Loctite 243 Blue to the breather bolt threads and the mating tapped holes in the cylinder head Position back cover over back plate 5 Thread the bolts into the cylinder head but do not tighten 6 Thread the air cleaner mounting studs 4 all the way through the backplate 2 until the screw threads are cap tured in the induction module Do not tighten completely at this time 7 Tighten the three air cleaner studs to 55 60 in Ibs 6 2 6 8 Nm 8 Alternately tighten the two breather bolts to 120 144 in Ibs 13 6 16 3 Nm 9 Install the fuel tank Air Cleaner Element and Cover Installation NOTES Whenever the air cleaner cover is installed apply Loctite 243 Blue to all air cleaner cover screws 1 See Figure 4 Secure the air filter element 8 to the air cleaner mounting studs 4 using three bright finish TORX screws 6 from the kit Tighten the screws to 55 60 in Ibs 6 2 6 8 Nm 2 Remove the liner from the adhesive backing of the air cleaner emblem 9
5. cMOTOR HARLEY DAVIDSON WB J05824 INSTRUCTIONS REV 2015 04 23 SCREAMIN EAGLE EXTREME BILLET VENTILATOR PERFORMANCE AIR CLEANER KIT GENERAL Kit Numbers 29400163 chrome 29400164 black Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required Proper installation of this kit requires the use of Digital Techni cian by a factory trained technician at a Harley Davidson dealer This kit requires the use of Loctite 243 Threadlocker and Sealant Blue Part No 99642 97 and Air Cleaner Degreaser Part No 99883 88T both available from a Harley Davidson dealer IWIN NIN The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 4 and Table 1 NOTES This Screamin Eagle Ventilator Performance Air Cleaner is intended for high performance applications only This engine related perform
6. ilter cleaner Remove immediately and let soak for ten minutes e Rinse off the filter media flowing from the clean side to the dirty side with low pressure tap water f After rinsing shake off all excess water and let the filter media air dry DO NOT use compressed air or a heat gun to speed drying g After the filter media is completely dry EITHER spray air filter oil along each pleat once only holding the spray nozzle approximately 3 inches 76 mm away from the media OR carefully use a squeeze bottle to deposit oil along each pleat once only Let the oil absorb into the filter media for twenty minutes before proceeding After twenty minutes inspect the filter media and carefully apply oil to any remaining visible white spots on the filter media and allow to absorb Install the air cleaner element and covers is05913 1 Air Cleaner Degreaser solution 2 Filter pleats 3 Roll filter element in solution around perimeter Figure 3 Cleaning the Filter Element 3 of 4 SERVICE PARTS isO7670b Table 1 Service Parts Table Figure 4 Service Parts Screamin Eagle Extreme Billet Ventilator Performance Air Cleaner Kit ltem Description Quantity Part Number 1 O ring 4 11292 2 Backplate 50 mm 29763 09 3 Gasket throttle body 29241 08 4 Air cleaner mounting stud 3 8250 5 Breather bolt 2 29267 08A 6 Screw button head TORX
7. ir cleaner apply Loctite 243 Blue to the threads of all fasteners 1 Remove the air cleaner cover and inspect the filter element every 5000 miles 8000 km or more often under dusty conditions NOTES The use of cleaning drying or oiling methods or products other than those shown will damage the filter and void the manufac turer s warranty K amp N Air filter Cleaner is available from a Harley Davidson dealer either alone 1 qt 0 95 L sprayer bottle 99883 88T or a 12 fl 0z 0 35 L sprayer bottle as part of the Filter Care Service Kit 99850 92T K amp N Air Filter Oil is also available from a Harley Davidson dealer either alone 12 25 02 347 gram aerosol can 99882 88T or a 6 5 02 184 gram aerosol can as part of the Filter Care Service Kit DO NOT OVER OIL THE AIR FILTER Over oiling may inter fere with the proper performance of the engine and or certain engine components lf oil is still draining or dripping from the filter media twenty minutes after oiling clean and oil the filter element again J05824 3 To clean the element a Disassemble front cover assembly screws 11 b Disassemble air filter element screws 6 and remove element 7 for cleaning c Tap the element to dislodge any loose dirt then gently brush with a soft bristle brush d Spray air filter cleaner liberally onto the cotton filter media and let soak for ten minutes OR roll and soak the cotton filter media in a shallow pan of air f
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