BODY & TRIM SECTION BT CONTENTS
Contents
1. kg m in Ib Apply grease NBT049 BT 48 SUNROOF Using flat bladed screwdriver pry shade assembly holder off rail Then pull shade assembly forward to remove it from rail Shade holder ge YBTO60 Trouble Diagnoses DIAGNOSTIC TABLE NOTE For diagnosing electric problem refer to ELECTRIC SUNROOF in EL section Check item Components Wind deflector Drain hoses Weatherstrip run ss Ee I noise Waterleaks 19 j 2 3 Symptom qs The numbers in this table mean checking order WIND DEFLECTOR Roof panel 1 Open lid 2 Check visually for proper installation 3 Checkto ensure a proper amount of petroleum jelly has been applied to wind deflector connection points apply if neces 4 Check that wind deflector is properly retracted by hand If it is not remove and visually check condition Refer to removal procedures If wind deflector is damage replace with new one If wind deflector is not damage re in Stall properly BT 49 SUNROOF Trouble Diagnoses Cont d ADJUSTMENT If any gap or height differences between lid and roof is found check lid and adjust as follows SEC 736 5 4 6 3 0 213 0 248 0 7 0 028 0 039 12125 0 470079 Unit mm A A SBT381 Gap Adjustment 1 Remove shade assembly Refer to removal procedures for details 2 Tilt lid up 3 Loosen lid securing nuts 3 each on left and right sides then tilt l2. Outside EXTERIOR BT 34 Door outside molding Front door SEC 800 Door outer molding N BE Door outer panel Rear door SEC 820 BF lt Clip Ne Door panel c2 4 Sunroof lid weatherstrip SEC 736 Roof panel Glass lid Lm Sunroof lid weatherstrip Sunroof rail cs assembly Front SBT067 EXTERIOR 42 Side guard molding SEC 766 Rear window lower molding Rear window glass Rear window lower molding O ie C 9 Ce L Removal Remove molding by cutting around its perimeter Installation Refer to Rear window YBT027 GEE ZAT Trunk lid weatherstrip SEC 843 Marking at vehicle center Double faced adhesive tape YBT026 e With a vehicle coated with Hard Clear Coat i i Bonding portion SBT069 use double faced 3M adhesive tape Product No 5572 or equivalent after priming with Back door window moldin 3M primer Product No N 200 or C 100 or hatchback 9 equivalent door hatchbac Back door molding Back door molding Rear window upper molding Fa Basically the same as windshield upper molding A am 20 11 81 Refer to Windshield upper molding Double side adhesive tape Back door molding Glass Back door molding Back door molding d Unit mm in Glass YBT050 Wagon See Back door window Refer to BT 57 BT 35 EXTE
3. ON I NNS N Trunk lid lock key cylinder Trunk lid lock Fuel filler lid opener amp control 45 1 56 4 9 Nem kg m in Ib O kg m ft lb NBT034 7 BODY END Body Rear End and Opener Cont d REMOVAL Rear bumper assembly 999906 Remove license plate lamp el Remove clips securing left and right chipping protector Hemove screws securing bumper fascia to left and right rear fenders Remove clips securing bumper fascia to real panel Remove clips securing bumper fascia to rear panel upper Extract bumper fascia assembly SEC 843 844 850 998 5 1 6 37 0 52 0 65 45 1 56 4 Trunk lid lock control fq Trunk lid adjustment Trunk lid stay Trunk lid hinge z If so equipped Bumper fascia assembly CS101 Nem kg m 16 Bumper assembly mounting clips and screws YBT062 BT 8 BODY END Body Rear End and Opener Cont d 5 DOOR HATCHBACK e Back door adjustment Adjust at hinge body portion for proper back door fit e Back door lock system adjustment Adjust lock amp striker so that they are in the center After adjustment check back door lock operation WARNING e careful not to scratch back door stay when installing back door A scratched stay may cause gas leakage e The contents of the back door stay are under pressure Do not take apart punc
4. 15 MIRROR 58 INTERIOR TRIM 18 Door 58 Side and Floor Trim 18 Rearview Mirror 59 24 BODY 60 ROOL WA P 25 Engine Compartment 60 Trunk Room 28 UREN 62 Luggage Room Trim 29 PRECAUTIONS Service Notice e When removing or installing various parts place a cloth or padding onto the vehicle body to prevent scratches e Handle trim molding instruments grille etc carefully during removing or installing Be careful not to soil or damage them e Apply sealing compound where necessary when installing parts When applying sealing compound be careful that the sealing compound does not protrude from parts e When replacing any metal parts for example body outer panel members etc be sure to take rust prevention measures Supplemental Restraint System SRS AIR BAG and SEAT BELT PRE TENSIONER The Supplemental Restraint System Air Bag and Seat Belt Pre tensioner used along with a seat belt helps to reduce the risk or severity of injury to the driver and front passenger
5. amp striker so that they are in the center After adjustment check back door lock operation WARNING e careful not to scratch back door stay when installing back door A scratched stay may cause gas leakage e The contents of the back door stay are under pressure Do not take apart puncture apply heat or allow fire near it e Fuel filler lid opener cable Do not attempt to bend cable using excessive force e After installation make sure that back door and fuel filler lid open smoothly E 12 7 15 7 1 30 1 60 9 4 11 6 MA SL m 20 6 26 5 2 10 2 70 15 2 19 5 ME ans ee VJ 155 2 12 7 15 7 1 30 1 60 9 4 11 6 9 2 9 3 8 Nm 9 5 1 6 37 Key cylinder 0 30 0 39 kg m 0 52 0 65 25 7 33 6 in Ib 45 1 56 4 NIN IUI C 12 7 15 7 4 1 30 1 60 9 4 11 6 kg m ft lb 9 Nem kg m in Ib NBF270 REMOVAL Rear bumper assembly Remove clips securing left and right chipping protector 2 Remove screws securing bumper fascia to left and right rear fenders 3 Remove clips small securing bumper fascia to rear panel Remove clips large securing bumper fascia to rear panel upper 5 Extract bumper fascia assembly BT 11 BODY END Body Rear End and Opener Cont d Back door lock control Back door lock adjustment Back door stay installation z Back door hinge adjustment C Bu
6. After any adjustment check sunroof operation and lid alignment e Handle finisher plate and glass lid with care so not to cause damage e It 15 desirable for easy installation to mark each point before removal CAUTION Always work with a helper Link and wire Sunroof frame Shade assembly Lid assembly Motor assembly assembly assembly Tilt glass lid up Q Sunroof lid mount screws 2 Lid assembly 3 Rear drain mount screws 4 Rear drain assembly Operate sunroof switch to tilt glass lid down pO G Shade assembly Sunroof switch interior accessories headlining Models eal with Refer to Roof Trim in INTERIOR TRIM for details 6 Motor switch bracket Motor assembly Wind deflector mount nuts 9 Wind deflector mount screws Wind deflector assembly Drain hoses 2 Sunroof unit bracket 0 Sunroof frame assembly Guide stopper 5 Link and wire assembly 47 SUNROOF For Wiring Diagram refer to ELECTRIC SUNROOF in EL section SEC 736 1 Screw Q q Lid assembly Guide stopper PP 4 Rear drain 3 Rear drain screw assembly Shade assembly 5 Z Link and wire assembly Wind deflector mounting screws Wind deflector assembly Sunroof frame assembly 9 5 1 6 4 0 52 0 65 45 1 56 4 Motor assembly 7 Motor switch bracket 6 5 1 6 4 0 52 0 65 45 1 56 4 9
7. Radiator core support side and Radiator core support 7 dia 6 2 dia YBT040 Front side member LH side _ o _ no 2 Hood lock stay and Radiator core support lower O 16 dia K 9 dia 16 dia YBT044 Radiator core support upper center and hood lock stay 4 dia BT 61 BODY ALIGNMENT Underbody MEASUREMENT Rear Above Below Or m d Gio 347 i c NW 428 402 N J Pn gt 2 18 97 500 405 i LH side 1 125 710 gt O 0 eo 2 lt x 191 02 Gn C 1 155 1 021 All dimension indicated in these fid o c o o G Front Unit mm YBT046 BT 62 BODY ALIGNMENT Underbody Cont d MEASUREMENT POINTS Front coordinates x 330 y 650 z 213 x 495 d IC 12 dia 490 z 356 6 4 P 16 dia ere z 377 6 x 450 70 254 x 410 310 133 8 Bottom view of vehicle ee ee ZA S cr 7 gt e ng es MX i5 12 5 dia N O x 587 nes p 12 5 dia ome O a 393 L
8. door lower finisher 2 Remove back door upper finisher Remove back door side finisher 4 Remove high mounted stop lamp Metal clip 4 Metal clip sr 2 9 3 8 N m 0 30 0 39 kg m 26 0 33 9 in Ib Ko ISS Bw Metal clip Metal clip Metal clip Metal clip NBT054 BT 30 EXTERIOR BT 31 EXTERIOR BT 32 EXTERIOR 2 Hood front sealing rubber SEC 650 Hood front sealing rubber Radiator core support sealing rubber YBT020 Cowl top seal and cowl top grille SEC 660 Cowl top seal Cowl top grille YBT021 5 Windshield side molding Mounted with screws Windshield side molding BT 33 6 Windshield upper molding SEC 720 1 Cut off sealant at glass end 2 Clean the side on which panel was mounted 3 Set molding fastener and apply primer to body panel and apply sealant to body Molding Clip Fastener amp Double faced ram U adhesive tape Apply primer Apply sealant Sealant 4 Install molding by aligning the molding mark located on center with vehicle center Be sure to install tightly so that there is no gap around the corner SBF342H Drip weatherstrip Body Upper Drip panel Drip weatherstrip weatherstrip SEC 720 N zx y ao 7 M e NBT058 Body side welt
9. past its usable term Shelf life of this product is limited to six months after the date of manufacture Carefully adhere to expiration or manufacture date printed on the box e Keep primers and adhesive in a cool dry place Ideally they should be stored in a refrigerator e Do leave primers and adhesive cartridge unattended with their caps open or off e The vehicle should not be driven for at least 24 hours or until the urethane adhesive has completely cured Curing times varies depending on temperature and humidities The curing time will increase under higher temperatures lower humidi ties BT 53 WINDSHIELD AND WINDOWS Windshield and Rear Window Body side Glass side Windshield Install dam rubber Vehicle center Install spacer to panel Windshield and Cowl top rear window Es 8 0 31 8 0 31 8 0 31 joint portion 455 4 mm 17 93 in Apply sealant evenly YBT033 7 8 0 28 0 31 Dam rubber Install molding fastener When installing it heat body panel and fastener to approx 30 to 40 C 86 to 104 F Windshield Upper amp side molding fasteners o M e I N V e LO T I N T Unit mm in YBTO34 Double faced adhesive tape SBF017A REPAIRING WATER LEAKS FOR WINDSHIELD Leaks can be repaired without removing and reinstalling glass If water is leaking between caulking material and body or glass determine the extent of leakage This can be determined by applying water
10. to Side and Floor Trim for details Hemove sunroof switch Models equipped with electric sunroof Hemove handle and lamp cover Models equipped with manual sunroof Hemove sunroof welt Models equipped with sunroof Remove sun visors Remove interior lamp assembly Remove assist grips Remove roof rear garnish Remove headlining SEC 264 738 963 964 Manual type NBT044 BT 26 INTERIOR TRIM Roof Trim Cont d REMOVAL Headlining Wagon Remove front and rear seats Refer to SEAT for details 40 Remove front and rear seat belts Refer to SEAT BELTS in RS section for details Remove body side trim Refer to Side and Floor Trim for details Remove sunroof switch Models equipped with electric sunroof Remove handle and lamp cover Models equipped with manual sunroof Remove sunroof welt Models equipped with sunroof Remove sun visors Remove interior lamp center and interior lamp rear Remove assist grips Remove clips 103 Remove luggage net escutcheons Remove roof rear garnish Remove speakers Remove headlining Manual type Metal clip NBT045 27 INTERIOR TRIM Trunk Room Trim SEC 849 Metal clip c LL O m gt BT 28 INTERIOR TRIM Luggage Room Trim BT 29 INTERIOR TRIM Back Door Trim REMOVAL Back door trim Remove back
11. while pushing glass outward To stop the leak apply primer if necessary and then sealant to the leak point BT 54 WINDSHIELD AND WINDOWS Side Window Primer portion Body side Primer portion Primer portion Sealing portion and installation Glass side Primer portion Clip bonded on glass P More than 7 0 28 More than 8 0 32 z BT 55 Window glass NBF283 i Clip bonded on glass More than 7 0 28 More than 8 0 32 aasa Molding Unit mm in Apply sealant evenly NBF281 WINDSHIELD AND WINDOWS Back Door Window e Construction and removal reinstallation method of back door window are basically the same as those of windshield 5 door hatchback e For details of moldings refer to EXTERIOR BT 31 Dam rubber portion Glass side Primer portion Glass side 30 Primer 9 Back door molding Back door 4 Primer me Back door molding Sealant portion Body side 400 15 75 Back door molding Dam rubber Primer 28 1 10 1 61 33 1 30 33 1 30 Primer portion Body side Primer e 33 1 30 30 1 18 8 75 0 3445 Sealant quantity Primer 12 15 0 47 0 59 7 8 0 28 0 31 Unit mm in YBT035 BT 56 WINDSHIELD AND WINDOWS Back Door Window Cont d Wagon Es ex 0 47 P door 7 a Glass side Bod
12. 039 BT 14 INSTRUMENT PANEL CAUTION e Disconnect both battery cables in advance e Disconnect air bag system line in advance e Never tamper with or force air bag lid open as this may adversely affect air bag performance e careful not to scratch pad and other parts REMOVAL Instrument panel assembly Instrument panel assembly Combination meter Audio amp A C control Remove air bag module driver s and steering wheel Refer to SUPPLEMENTAL RESTRAINT SYSTEM in RS section for details Steering column cover and combination switch Remove screws 2 Instrument lower panel on driver side Remove screws 3 Cluster lid A B Remove screws 9 Combination meter Remove screws and disconnect harness connectors 6 Center ventilator Remove screws Pull out with a miniature flat bladed screwdriver 2 or heated control Remove screws Audio bracket 9 Glove box assembly Remove glove box pin Then disconnect passenger air bag module connector Passenger air bag module e Refer to SUPPLEMENTAL RESTRAINT SYSTEM in RS section for details Gp Lower cover e Remove clip i3 AT finisher or MT shift lever boot 3 Rear console box e Remove console mask and screws Front console box e Remove screws and bolts i Front defroster grill e Disconnect harness connector 16 Front pillar garnish e e Refer to Side and Floor Trim in I
13. 48 BT 40 SEAT Front Seat Cont d Power Seat ij fo 9 gt Ex lt ofl 21 26 SS Y Ye 2 1 2 7 15 5 Se Side airbag sub harness connector 7 18 24 lt 1 9 2 4 14 17 7 Nem kg m ft Ib NBF266 SEAT Heated Seat When handling seat be extremely careful not to scratch heating unit replace heating unit seat trim and pad should be separated e Do not use any organic solvent such as thinner benzene alcohol gasoline etc to clean trims Seatback heating unit removal amp installation Seatback trim Heating Thermostat Trim temperature eG F Increasing to 35 45 95 113 Thermostat Seat cushion trim For Wiring Diagram refer to HEATED SEAT in EL section BT 42 Decreasing to 15 25 59 77 SBF424H SEAT e When removing or installing the seat trim carefully handle it to keep dirt out and avoid damage Rear Seat Rear seat back hinge center Rear seat back striker RH E Rear seat back hinge LH 7 12 7 15 7 1 3 1 6 9 4 11 6 qeu sv d Rear seat back hinge center gt Suitable tool 7 kg m ft lb 9 kg m in Ib NBF285 BT 43 SEAT Rear Seat Cont d Type 1 SEC 880 4 SLE Rear seat hinge B w o 7 12 1 Rear seat hoo
14. AL After removing moldings remove glass using piano wire or power cutting tool and inflatable pump bag WARNING e Be careful not to scratch the glass when removing e Do not set or stand the glass on its edges Small chips may develop into cracks Cutting sealant SBF034B INSTALLATION e Use a genuine Nissan Urethane Adhesive Kit or equivalent and follow the instructions furnished with it e While the urethane adhesive is curing open a door window This will prevent the glass from being forced out by passen ger compartment air pressure when a door is closed e The molding must be installed securely so that it is in posi tion and leaves no gap e Inform the customer that the vehicle should remain station Interior auto glass ary until urethane adhesive has completed cured preferably ent SBT472 24 hours Curing time varies with temperature and humidity WARNING Windshield e Keep heat and open flames away as primers and adhesive glass are flameable e materials contained in the kit are harmful if swallowed and may irritate skin and eyes e Use in an open well ventilated location Avoid breathing the vapors They can be harmful if inhaled If affected by vapor inhalation immediately move to an area with fresh air e Driving the vehicle before the urethane adhesive has com pletely cured may affect the performance of the windshield in ee case of an accident CAUTION e Do not use an adhesive which is
15. BODY amp TRIM SECTION CONTENTS PRECAUTIONS 2 Back Door Trim 30 Service Notice 2 EN 31 Supplemental Restraint System SRS AIR e n 40 BAG and SEAT BELT PRE TENSIONER 2 Front RECO 40 GENERAL SERVICING 3 Heated Seatl 42 Clip and Fastener 9 Rear Seatl 43 BODY END 5 SUNROOF 46 Body Front End 5 Trouble Diagnoses 49 Body Rear End and 7 WINDSHIELD AND WINDOWS 53 DOOR ec 13 Windshield and Rear Window 54 Font DOON GNI TRE RR TN 13 Side Window 55 Rear 14 Back Door Window 56 INSTRUMENT PANEL a
16. H side 7 i 1 Z RH side y 500 Ee dX 16 dia s C p x 414 5 714249 14 dia om X 12 dia G mye 2 g 16 on CCa Bolt head 5 Unit mm Bolt gt P L 12 dia Oe 0 O Coordinates x 527 3 16 dia B se neue 18 dia A BT 63 Rear coordinates OMO x 412 5 1 625 z 123 2 9 9 x 524 y 2 005 z 209 OMO x 555 y 2 085 2 259 145 y 2 507 2 250 x 300 y 2 550 z 402 3 x 300 y 2 550 z 428 3 x 512 y 2 900 z 346 5 x 544 y 2 882 z 347 7 x 542 y 3 385 6 z 339 4 X 570 5 y 3 380 z 346 5 Front and rear strut tower centers Front 88 dia Rear s s 60 8 dia YBT047 BODY ALIGNMENT NOTE BT 64
17. NTERIOR TRIM for details BT 18 17 Instrument panel and pads e Remove nuts and bolts e Remove door mirror switch and disconnect the connector BT 15 INSTRUMENT PANEL SEC 248 251 272 487 680 685 969 5 9 2 8 4 8 0 29 0 49 24 8 42 5 4 o i 7 1 50 2 5 10 8 18 1 Metal clip N9 N m kg m in lb 7 Nem kg m ft lb Instrument panel assembly mounting bolts amp nuts NBT040 BT 16 INSTRUMENT PANEL UJ 17 INTERIOR TRIM Side and Floor Trim CAUTION Wrap the tip of flat bladed screwdriver with a cloth when removing metal clips from garnishes REMOVAL Body side trim 4 door sedan Remove front and rear seats Refer to SEAT for details 40 Remove front and rear kicking plates E Remove dash side lower finishers Hemove front and rear body side welts Remove front pillar garnishes s Remove center pillar lower garnishes Remove front seat belt shoulder adjustment anchor bolt covers and anchor bolts Refer to SEAT BELTS in RS section for anchor bolt details Remove center pillar upper garnishes Remove rear pillar garnishes High mount stop lamp Remove rear parcel shelf finisher Remove welt Remove seatback finisher O00000 SEC 678 749 769 799 Metal clip 38 Metal clip mr X Metal clips YBT011 BT 18 INTERIOR
18. RIOR 4 Back door weatherstrip Wagon Vehicle center Vehicle center A d oe i Bonding portion BT 36 Rear combination lamp EXTERIOR e Rear combination lamps are installed with nuts and butyl sealant e When removing inside rear combination lamp installed on back door first remove Back door finisher Refer to 02 Back door finisher SEC 265 Center mud guard SEC 767 37 Heat gun Zn Heat gun Apply butyl seal evenly as it tends to become thin in the corners Warm up lamp assembly area to a temperature of a little below 60 C 140 F NBT056 NBT046 EXTERIOR 09 Front hood grille NBT047 0 Roof rail T Roof A 5 1 6 4 N m m 2 0 52 0 65 kg m bs L 45 1 56 6 in Ib pon Te x NBF280 BT 38 EXTERIOR 2 Back door finisher BT 39 SEAT When removing or installing seats with side air bag module be sure to disconnect or connect side air bag sub harness connector When removing or installing the seat trim handle it carefully to keep dirt out and avoid damage For Wiring Diagram refer to POWER SEAT in EL section Front Seat Manual seat PO 18 24 1 9 2 4 14 17 PO 18 24 1 9 2 4 14 17 21 26 2 1 2 7 15 5 19 2 7 18 24 Pd 1 9 2 4 14 17 O kg m ft lb NBT0
19. TRIM Side and Floor Trim Cont d Metal clip Metal clip Ge Garnish Metal clip Metal clip P N 59 Ea um N E BT 19 INTERIOR TRIM Side and Floor Trim Cont d REMOVAL Body side trim 5 door hatchback Remove parcel shelf before removing body side trim Remove front and rear seats Refer to SEAT for details 40 Remove front and rear kicking plates EJ Remove dash side lower finishers Remove front and rear body side welts Remove front pillar garnishes Remove center pillar lower garnishes Remove front seat belt shoulder adjustment anchor bolt covers and anchor bolts Refer to SEAT BELTS in RS section for anchor bolt details Remove center pillar upper garnishes Remove rear parcel shelf side finishers RW Remove rear pillar finishers Remove luggage room rear plate Remove luggage room rear finisher Remove luggage room side lower finishers SEC 678 749 769 799 Metal clips Metal clip Metal clip Metal clip MS pes BN Metal clip SN X Metal clips NBT042 BT 20 E Garni INTERIOR TRIM Side and Floor Trim Cont d Metal clip Metal clip Metal clip YBT014 BT 21 INTERIOR TRIM Side and Floor Trim Cont d REMOVAL Body side trim Wagon Remove parcel shelf before removing body side trim Remove front and
20. and find damaged portion e f any damaged portion is found at each step replace the damaged part WEATHERSTRIP e In case of leakage around lid close lid and pour water over lid to find damaged or gap portion 1 Remove lid assembly Refer to removal procedures BT 47 for details 2 Visually check weatherstrip for proper installation If a gap exists between lid and weatherstrip check for sufficient amount of butyl seal If required remove weatherstrip and apply butyl seal Refer to EXTERIOR for details BT 51 SUNROOF Trouble Diagnoses Cont d 3 Check weatherstrip visually for damage deterioration or flat tening e f any damage is found replace weatherstrip CAUTION Do not remove weatherstrip except when replacing or fill ing up butyl seal LINK AND WIRE ASSEMBLY Before replacing a suspect part carefully ensure it is the source of noise being experienced 1 Check link to determine if coating film has been peeled of to such an extent that substrate is visible Check also to deter mine if link is the source of noise If it is replace it 2 Visually check to determine if a sufficient amount of petro leum jelly has been applied to wire or rail groove If not add petroleum jelly as required 3 Check wire for any damage or deterioration If any damage is found remove rear guide refer to removal procedures for details then replace wire BT 52 WINDSHIELD AND WINDOWS REMOV
21. ck secondary latch hooking length More than 5 0 mm 0 197 in Hood Secondary latch Bumper rubber adjustment Adjust so that hood is aligned with fender At that time deflection is approx 2 mm 0 08 in Bumper rubber free height is approx 13 mm 0 51 in 20 6 26 5 2 1 2 7 15 20 Bumper fascia assembly bo Bumper assembly mounting bolts screw amp clips 7 kg m ft Ib NBT033 BT 6 BODY END Body Rear End and Opener 4 DOOR SEDAN When removing or installing trunk lid place a cloth or other padding on rear fender panels This pre vents vehicle body from being scratched e Bumper fascia is made of plastic Do not use excessive force and be sure to keep oil away from it e Trunk lid adjustment Adjust at hinge trunk lid portion for proper trunk lid fit e Trunk lid lock system adjustment Adjust striker so that it is in the center of the lock After adjustment check trunk lid lock operation WARNING e Be careful not to scratch trunk lid stay when installing trunk lid A scratched stay may cause gas leakage e The contents of the trunk lid stay are under pressure Do not take apart puncture apply heat or allow fire near it Opener cable Do not attempt to bend cable using excessive force e After installation make sure that trunk lid and fuel filler lid open smoothly M9 5 1 6 37 0 52 0 65 45 1 56 4 M Z
22. el 4 Sand bonding surface of mounting bracket with sandpaper YBT049 No 320 or No 360 5 Clean bonding surface of mounting bracket with an alcohol saturated paper towel 6 Apply Loctite Adhesive 11067 2 or equivalent to bonding sur face of mounting bracket 7 Install mounting bracket at premarked position and press mounting bracket against glass for 30 to 60 seconds 8 After five minutes wipe off excess adhesive with an alcohol moistened paper towel 2 Install rearview mirror BT 59 BODY ALIGNMENT e All dimensions indicated in figures are actual ones e When using a tracking gauge adjust both pointers to equal length Then check the pointers and gauge itself to make sure there is no free play e When a measuring tape is used check to be sure there is no elongation twisting or bending e Measurements should be taken at the center of the mounting holes e asterisk following the value at the measuring point indicates that the measuring point on the other side is symmetrically the same value e The coordinates of the measurement points are the distances measured from the standard line of X Y and Z base line Z Imaginary base line 200 mm below datum line 0Z at design plan Vehicle center 0 Y 0 Front axle center SBF874GB MEASUREMENT YBT038 BT 60 BODY ALIGNMENT Engine Compartment Cont d MEASUREMENT POINTS Unit mm
23. handle Hook 1 DT Push Flat bladed Lb screwdriver f O Metal clip Squeeze the regulator handle clip in place with a screwdriver and remove the regulator handle from the regulator shaft Set the regulator handle clip as shown in figure 1 Removal Installation 45 gt Front Push the regulator handle to install it into the regulator shaft Install the regulator handle in place as shown in the figure with the window completely closed YBT015 BT 24 INTERIOR TRIM Roof Trim REMOVAL Headlining 4 door sedan Remove front and rear seats Refer to SEAT for details IBT 40 Remove front and rear seat belts Refer to SEAT BELTS in RS section for details Remove body side trim Refer to Side and Floor Trim for details Hemove sunroof switch Models equipped with electric sunroof Hemove handle and lamp cover Models equipped with manual sunroof Hemove sunroof welt Models equipped with sunroof Hemove sun visors Remove interior lamp assembly Remove assist grips Remove clips securing headlining Remove headlining D SEC 264 738 963 964 Manual type NBT043 BT 25 INTERIOR TRIM Roof Trim Cont d REMOVAL Headlining 5 door hatchback 90660900000 Remove front and rear seats Refer to SEAT for details 40 Remove front and rear seat belts Refer to SEAT BELTS in RS section for details Remove body side trim Refer
24. id down 4 Adjust lid from outside of vehicle so it resembles A A as shown in the figure above 5 Tilt lid up and down until it is adjusted to B B as shown in the figure above 6 After adjusting lid tilt lid up and tighten nuts 7 Tilt lid up and down several times to check that it moves smoothly Height difference adjustment 1 Tilt lid up and down 2 Check height difference between roof panel and lid to see if itis as A A as shown in the figure above f necessary adjust it by using one of following procedures e Adjust by adding or removing adjustments shim s between lid and link assembly e lf lid protrudes above roof panel add shim s or plain wash er s at sunroof mounting bracket or stud bolt locations to adjust sunroof installation as required BT 50 Sunroof frame assembly SBT333 lt drain 2 hose Grommet Front X Rear fender inner LH SBT334 Rear wheel house inner LH SUNROOF Trouble Diagnoses Cont d DRAIN HOSES SBT335 1 Remove headlining to access drain hose connections Refer to REMOVAL Headlining in INTERIOR TRIM BT 26 for detail 2 Check visually for proper connections damage or deteriora tion The figure shows only the front side If leakage occur around trunk room remove trunk room side trim and check connecting area Check for proper connection damage or tear EJ 4 Pour water into drain hoses
25. in a frontal collision The Supplemental Restraint System consists of air bag modules located in the center of the steering wheel and on the instrument panel on the passenger side seat belt pre tensioners a diagnosis sensor unit warning lamp wiring harness and spiral cable Information necessary to service the system safely is included in the RS section of the Service Manual If the vehicle is equipped with side air bag as the Supplemental Restraint System the side air bag used along with the seat belt helps to reduce the risk or severity of injury to the driver and front passenger in a side collision The side air bag consists of air bag modules located in the outer side of front seats satellite sensor diagnosis sensor unit which is one of components of air bags for a frontal collision wiring harness warning lamp which is one of components of air bags for a frontal collision WARNING e avoid rendering SRS inoperative which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation all maintenance must be per formed by an authorized NISSAN dealer e Improper maintenance including incorrect removal and installation of the SRS can lead to per sonal injury caused by unintentional activation of the system e Do not use electrical test equipment on any circuit related to the SRS unless instructed to do so in this Service Manual SRS wiring harnesses are covered wi
26. k 7 kg m ft lb BT 44 SEAT Rear Seat Cont d Type 2 SEC 880 Rear seat back striker LH seat side back hinge B NN Heras Pee EN aR O Rear seat back striker RH 0 127 15 7 1 3 1 6 9 4 11 6 5 1 6 47 0 52 0 66 45 Lf Z O 12 7 157 a 13 1 6 9 4 11 6 VF 7 Nem kg m ft lb 9 kg m in Ib NBT057 BT 45 SUNROOF ADJUSTMENT Install motor amp limit SW assembly and sunroof rail assembly in the following sequence 1 Arrange equal lengths of link and wire assemblies on both sides of sunroof opening 2 Connect sunroof connector to sunroof switch and positive power supply Set lid assembly to fully closed position by operating open tilt sunroof switch 4 Fit outer side of lid assembly to the surface of roof on body outer panel 5 Remove motor and keep sunroof switch pressed to rear side until motor pinion gear reaches the end of its rotating range 6 Install motor 7 Check that motor drive gear fits properly in wires 8 Press front side of sunroof switch to check lid assembly for normal tilting 9 Check sunroof lid assembly for normal operations tilt up tilt down open and close Front Rear Lid bl Tilting up amp down range Id assembly AD Nu 0 LS body panel Ue Closing amp opening range TA Closing amp opening range SBF920F BT 46 SUNROOF REMOVAL e
27. mper fascia assembly CE E ow Bumper assembly mounting clips and screws NBF271 BT 12 DOOR Front Door e For removal of door trim refer to Door Trim in INTERIOR TRIM for details BT 24 e After adjusting door or door lock check door lock operation SEC 800 803 805 2 93 3 82 0 30 0 39 25 9 33 8 Door hinge adjustment M9 5 1 6 37 0 52 0 65 45 1 56 4 _ EE 7 69 9 5 1 6 37 45 1 56 4 0 52 0 65 Ol 45 1 56 4 6 08 7 75 0 62 0 79 2 1 2 7 6 08 7 75 53 8 68 6 Ince 53 8 68 6 6 08 7 75 6 08 7 75 0 62 0 79 0 62 0 79 53 8 68 6 53 8 68 6 Striker adjustment Door hinge adjustment p KA 7 N m kg m ft Ib N9 N m kg m in Ib O 20 6 26 5 2 1 2 7 15 20 Apply grease NBT038 BT 13 DOOR Rear Door SEC 820 823 825 1 47 1 86 0 15 0 19 13 0 16 5 9 5 1 6 37 0 52 0 65 EN 45 1 56 4 6 08 7 75 0 62 0 79 53 8 68 6 Door hinge adjustment 20 6 26 5 2 1 2 7 5 1 6 37 0 52 0 65 15 1 56 1 9 5 1 6 37 0 52 0 65 45 1 56 4 53 8 68 6 6 08 7 75 0 62 0 79 53 8 68 6 Door hinge adjustment Striker adjustment 7 Nem kg m ft lb 9 Nem kg m in lb w EL Apply grease NBT
28. nder panels and cowl top This prevents vehicle body from being scratched Bumper fascia is made of plastic Do not use excessive force and be sure to keep oil away from it Hood adjustment Adjust at hinge portion Hood lock adjustment After adjusting check hood lock control operation Apply a coat of grease to hood locks engaging mechanism Hood opener Do not attempt to bend cable forcibly Doing so increases effort required to unlock hood REMOVAL Front bumper assembly OOS Remove clips securing bumper fascia to engine undercover Remove screws and clips securing left and right sides of front fender protector Remove screws securing radiator core support to bumper fascia Remove screws securing left and right front fenders to bumper fascia Remove clips securing retainer to bumper fascia Extract bumper fascia assembly Remove screws securing fog lamps Then remove fog lamps 1 1 1 5 kg m 8 0 10 8 ft lb YBT001 5 BODY END Body Front End Cont d SEC 261 620 623 650 656 Hood lock adjustment e Adjust hood so that hood primary lock meshes at a position 1 to 1 5 mm 0 039 to 0 059 in lower than fender e After hood lock adjustment adjust bumper rubber e When securing hood lock ensure it does not tilt Striker must be positioned at the center of hood primary lock e After adjustment ensure that hood primary and sec ondary lock operate properly Hood adjustment Hood lo
29. rear seats Refer to SEAT for details 40 Remove front and rear kicking plates EJ Remove dash side lower finishers Hemove front and rear body side welts Remove front pillar garnishes Remove center pillar lower garnishes Remove front seat belt shoulder adjustment anchor bolt covers and anchor bolts Refer to SEAT BELTS in RS section for anchor bolt details Remove center pillar upper garnishes Remove luggage room side center finisher Remove luggage room side upper finisher Remove luggage room rear plate Remove luggage room rear finisher Remove luggage room side lower finisher oeeoeoo Metal clip Metal clips Guard net hook x Metal clips NBF273 BT 22 INTERIOR TRIM Side and Floor Trim Cont d Metal clip Metal clip s P Garnish Metal clip TS Metal clip 7 12 7 15 7 9 4 11 6 ft Ib NBF272 BT 23 INTERIOR TRIM Door Trim REMOVAL Door trim Remove pull handle 2 Remove power window switch assembly and disconnect the connector Power window models Remove window regulator handle Manual window models El 4 Remove bolts screws and clips securing door finisher Lift out door finisher SEC 251 267 809 828 God clips OQIB z Manual window regulator
30. th yellow insulation either just before the harness connectors or for the complete harness for easy identification BT 2 GENERAL SERVICING Clip and Fastener e Clips and fasteners in BT section correspond to the following numbers and symbols e Replace any clips and or fasteners which are damaged during removal or installation Removal Remove by bending up with flat bladed screwdrivers or clip remover C101 V fi eT SBF302H SBF367BA C103 Removal Remove with a clip remover SBT095 SBF423H Push center pin to catching position Do not remove center pin by hitting it Installation SBF258G SBF708E Removal f Screwdriver 8 Clip Finisher SBF638C BT 3 Symbol No 8 CF118 cO Sealing washer 510 o GENERAL SERVICING Clip and Fastener Cont d Removal amp Installation Removal Remove by bending up with a flat bladed screwdriver or pliers SBF174D SBF175DA Removal Flat bladed screwdriver x Finisher Clip B Clip B Grommet Grommet Clip A Sealing washers SBF151D SBF259G Removal Holder portion of clip must be spread out to remove rod M 7 SBF770B SBF768B Removal 1 Screw out with a Phillips screwdriver 2 Remove female portion with flat bladed screw driver i SBF078B SBF992G BT 4 BODY END Body Front End When removing or installing hood place a cloth or other padding on the front fe
31. ture apply heat or allow fire near it Opener cable Do not attempt to bend cable using excessive force e After installation make sure that back door and fuel filler lid open smoothly 2 127 15 7 1 30 1 60 9 4 11 6 15 2 19 5 7 12 7 15 7 1 30 1 60 9 4 11 6 Fuel filler lid opener amp control 5 1 6 37 0 52 0 65 45 1 56 4 4 Actuator d 7 X 4 k a J k lt SK hing 2 7 Nem kg m ft lb NBT036 REMOVAL Rear bumper assembly D Remove license plate lamp 2 Remove clips securing left and right chipping protector 3 Remove screws securing bumper fascia to left and right rear fenders 4 Remove clips securing bumper fascia to rear panel 5 Remove clips securing bumper fascia to rear panel upper 6 Extract bumper fascia assembly BT 9 BODY END Body Rear End and Opener Cont d SEC 850 900 905 Back door lock control T Back door stay installation z Back door lock adjustment EE w gt Back door hinge adjustment I S Opener handle Fuel filler lid control 3 Bumper fascia assembly If so equipped ae CS101 i Bumper assembly mounting clips and screws YBT061 BT 10 BODY END Body Rear End and Opener Cont d WAGON e Back door adjustment Adjust at hinge body portion for proper back door fit e Back door lock system adjustment Adjust lock
32. y side 6 0 6 Back door molding Primer portion Glass B B Unit mm in NBT055 57 MIRROR Door Mirror CAUTION Be careful not to scratch door rearview mirror body For Wiring Diagram refer to POWER DOOR MIRROR in EL section REMOVAL Door mirror 7 Remove door trim Refer to Door Trim for details 24 2 Remove inner cover from front corner of door Disconnect door mirror harness connector Remove bolts securing door mirror then remove door mirror assembly SEC 963 Removal Wrap flat blade of screwdriver with a cloth to prevent scratching Do not insert too far Push mirror away from car to release iu Inside Co Cloth Flat bladed screwdriver YBT036 BT 58 MIRROR Rearview Mirror REMOVAL Remove rearview mirror by pushing deflect spring with screw driver as shown in the figure Windshield Mirror assembly Mounting bracket Windshield s Mirror assembly Mounting bracket Side view NBT059 Mounting bracket location g5 99 mm INSTALLATION Bracket 3 34 3 54 in 1 Install mounting bracket as follows 1 Determine mounting bracket position on windshield by mea suring from top of windshield to top of mounting bracket as shown in the figure 2 Mark location on outside of windshield with wax pencil or equivalent 3 Clean attaching point on inside of windshield with an alcohol saturated paper tow
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