SERVICE MANUAL, FLOORMAT REPLACEMENT
Contents
1. Serious electrical shock can occur if precautions are not followed e ALWAYS TURN OFF POWER BREAKER IN GLOVE BOX AND REMOVE POWER MODULES BEFORE PERFORMING ANY ELECTRICAL WORK Power breaker in glove box Power modules e ALSO SET THE PARKING BRAKE PRIOR TO ANY WORK Parking brake T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 3 subject to the restriction on the cover or title page of this 040 00063 2 document SERVICE MANUAL WORK INSTRUCTIONS 1 0 Recommended tools for replacing the floormat assembly See equipment table above for the details 2 0 New floormat 3 0 If your T3 Unit has a bolt in floormat skip ahead to Step 7 0 To remove an adhesive mounted floormat peel up an edge Notice the aluminum plate will stay attached to the body floor You can remove the rubber portion of the floormat completely now if you wish or remove it with the aluminum plate Aluminum plate T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is A subject to the restriction on the cover or title page of this 040 00063 2 document SERVICE MANUAL 3 1 Slide pry bar under aluminum plate a few to several inches and lift off The adhesive is strong so a bit of effort is required 3 2 Once the prying releases the adhesive lift the floormat up and out If the rear trim seal does not c2. contained on this sheet is 7 subject to the restriction on the cover or title page of this 040 00063 2 document SERVICE MANUAL 6 1 Tighten the four bolts to secure the floormat Tighten them until they just start to compress the floormat and the tops of the bolts become flush with the floormat faa 7 0 Removing a bolt in style floormat Use a 5 32 inch Allen wrench to remove the four fasteners 7 1 Follow instruction Steps 6 0 and 6 1 for replacement of bolt in floormat For addition information contact T3 Motion at 714 619 3600 T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 8 subject to the restriction on the cover or title page of this 040 00063 2 document
3. SERVICE MANUAL Document Number in nn en in 040 00063 Form Instructions SERVICE MANUAL FLOORMAT REPLACEMENT UPGRADE Operation Description Sub Assembly Removal and Replacement Man Occup Machine Occup Cycle Time Setup Time Batch Qty Standards Equipment Equipment Manufacturer List 1 Floormat Assembly 024 00042 T3 Motion 2 Pry bar Any 3 Hand Brush optional Any 4 Power drill Any 5 Drill bit size 1 8 inch to 1 4 inch Any 6 Drill bit size 7 16 inch Any 7 5 32 Hex bolt long T3 Motion 8 5 32 Hex Allen wrench Any 9 Jacknut tool Jacknut 10 Jacknut Jacknut 11 Mallet Any Document Description Document Description Reference Docs Related Files ewan Mm OOOO O T3MOTION INC PROPRIETARY INFORMATION ALL TEXT AND GRAPHICS This document is the sole property of T3MOTION Inc The release of data COMPUTER GENERATED DO contained in this document and the reproduction of this document in whole SHEET 1 of 8 NOT REVISE MANUALLY or in part without the written permission of T3MOTION Inc is prohibited Form 040 00063 Rev 2 SERVICE MANUAL Item Part Description Qty 1 500 00162 Floormat Assembly 1 2 100 10229 14 20 Jacknuts 4 3 100 10135 Mounting Bolts 4 T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is D subject to the restriction on the cover or title page of this 040 00063 2 document SERVICE MANUAL
4. ome off with the floormat remove it at this time T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 5 subject to the restriction on the cover or title page of this 040 00063 2 document SERVICE MANUAL 4 0 Place the new floormat into the vehicle and using the holes as a guide drill four pilot holes with the 1 8 to 1 4 inch drill bit Note that the batteries must be removed to be able to drill the front two holes y 2 PNA 4 1 Remove the floormat and drill the four holes for the Jacknuts with the 7 16 inch drill Sweep out the debris with the brush once the drilling is completed 5 0 Insert a Jacknut into each of the four holes You may be able to push them in by hand or you may need to tap them in with a mallet T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 6 subject to the restriction on the cover or title page of this 040 00063 2 document SERVICE MANUAL 5 1 Insert a bolt into the Jacknut Tool and thread it into the Jacknut 5 2 Using the Allen wrench tighten the bolt to seat the Jacknut Do not over tighten Once seated remove the bolt and tool Repeat for the remaining three Jacknuts 6 0 Place the floormat back onto the T3 vehicle and insert a bolt with a washer into each of the four holes T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data
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