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Polyvend 900 Manual - New & Used Vending Machines
Contents
1. 94 DOOR TRIM PICA oid 95 DOOR TRIM SEA TE u ulula 96 DOOR TRIM SIBVER TRON er 97 DOOR TiRIM CONTEMPORARY n ba re le n di 98 SS CHI MATIG rr KK 99 WIRING DIAGRAM 102 BR Polyvend SQ WARRANTY LIMITED Polyvend Inc warrants this equipment to the ORIGINAL PURCHASER only for a period of one 1 year from date of shipment to be free from significant defects in material or workmanship three 3 years on electronic components and one 1 year on vending door solenoids and light ballast to the extent such parts are warranted to Polyvend Inc except for starters light bulbs and fuses which will be warranted for two months from the date of shipment The refrigeration system consisting of the compressor fan motors thermostat starter thermal overload condenser coil evaporator coil are warranted for a period of one 1 year to the extent those parts are warranted to Polyvend Inc Should a failure occur on the cooling system within the warranty period the unit is to be replaced and the defective unit returned to Polyvend No refrigeration work i
2. C e x e e 5 4 REFERENCE ONLY c PARTS LIST FOR SHOPPER TRANSFORMER ASSEMBLY DESCRIPTION PART NO QTY TRANSFORMER SHOPPER 097 8036 TERMINAL 250 FEM DBL WIRE 0204650 TERMINAL 250 MALE 0204660 SOCKET CONTACT 0204633 TERMINAL 250 FEM SNGL WIRE 0204617 20GA UL 1015 BLK WIRE 0809000 20GA UL 1015 WHT WIRE 0809099 45 1 2 TERMINAL FORK RED 8 02050 3 22GA UL 1015 YEL WIRE 0809144 TRANSFORMER INPUT HARNESS PRIMARY 097 515201 TRANSFORMER OUTPUT HARNESS SECONDARY 097 5 15202 5 TERMINAL FORK BLUE 8 020493 2 TRANSFORMER OUTPUT HARNESS SECONDARY 097 515203 76 Polyvend SR DOOR INTERLOCK SWITCH HARNESS PART NO 097 5083 tate Petit NOTE THIS HARNESS IS LOCATED IN THE COLD FOOD DOOR ASSEMBLY AND CONNECTS TO THE SHOPPER MOTOR FEED HARNESS AND SHOPPER INTERCONNECT HARNESS PARTS LIST FOR DOOR INTERLOCK SWITCH HARNESS ITEM DESCRIPTION PART NO PLUG HOUSING 230 8012 PIN CONTACT 21 O 8001 RECEPTACLE HOUSING 412 8007 187 A M P RECEPTACLE 001 8044 1 4 FLEXO TUBING 099 8060 20 G A UL 1015 RED 0809022 20 G A UL 1015 YELLOW 0809044 20 G A UL 1015 ORANGE 0809033 TIE WIRE 021201 O N 277 _ Polyvend SR de 6 15 WHITE 72 ud DOOR SOLENOID HARNESS PART NO 097 5082 BLACK m k W m
3. Polyvend SR DATA PLATE v EW 9 CABINET ASSEMBLY REAR VIEW FOOD KING 64 Polyvend SB PARTS LIST FOR CABINET ASSEMBLY BACK COLD FOOD ITEM DESCRIPTION PART NO LABEL CAUTION POWER CORD 097 8028 COVER SLAVE MACHINE CORD BLACK 099 4168 RETAINER VERTICAL BUG SCREEN 098 437503 RETAINER BUG SCREEN HORIZONTAL 098 437502 SCREEN BUG EXHAUST 098 4365 SCREW TAPPING TYPE AB PANHEAD PHILLIPS STEEL BLACK ZINC 8 18 X 3 8 01298BLK CORD COLD FOOD SERVICE 097 5071 LABEL U L U S 23821 LABEL U L CANADA 23822 65 Ws Ws Ws j I mE end Polyvend N N COLD FOOD DOOR ASSEMBLY FOOD KING TO BE USED IN CONJUNCTION WITH PAGE 69 66 Polyvend S N NINN AN E COLD FOOD DOOR ASSEMBLY CONT FOOD KING TO BE USED IN CONJUNCTION WITH PAGE 69 Polyvend SR FOOD KING TO BE USED IN CONJUNCTION WITH PAGE 69 COLD FOOD DOOR ASSEMBLY CONT 68 Rolyvend SR PARTS LIST FOR COLD FOOD DOOR ASSEMBLY ITEM COND DN 10 DESCRIPTION DOOR AND FOAMING PANEL ASSEMBLY LATCH COLD FOOD DOOR TRACK COLD FOOD DOOR VEND DOOR COLD FOOD V SEAL DOOR WEATHER STRIP DOOR STOP AND PRICE HOLDER PRICE TAG RETAINER SCREW SEMS 8 32 X 3 8
4. A W y aide en ve 17 CLEANING AND MAINTENANCE INSTRUCTIONS 2 18 FOLYVEND SHIPPING POLICY uu u ua e mot 19 20 TROUBLESHOOTING Posse hazin ee ude kan yaxa eye aha one keba 21 22 TROUBLESHOOTING GUIDE FOR de dk kck balk dekan kela e kk kra eo kasi da yan d k 23 DRAWINGS AND PAR Lao LIOaT PIS IIUTK XGSITIIIC ZRQz Si O e BAN AU R na a wayapaqa saq dams 25 INSIDE FRONT DOOR DRAWINGS AND PARTS LIST nn 27 29 SHADOW BOX ASSEMBLY DRAWING AND PARTS 115 2 30 31 COIN REJECT MOUNTING ASSEMBLY DRAWING AND PARTS 32 33 COLD FOOD CAROUSEL LOADING SWITCH ASSEMBLY eene nennen 34 35 SERVICE DOOR SUPPORT ASSEMBLY DRAWING AND PARTS LIST 36 37 CHANGER MOUNTING ASSEMBLY DRAWING AND PARTS LIST 38 39 COIN BANK ASSEMBLY DRAWING AND PARTS LIST 0 0 cece eene 40 41 KEYPAD MOUNTING ASSEMBLY DRAWING AND PARTS LIST 42 43 LAMP ASSEMBLY DRAWING AND PARTS LIST renee teeter rere ZANA PERRA AA ADA 44 45 CAROUSEL ASSEMBLY DRAWING AND PARTS
5. ze 2 LR Polyvend SR M3IA 401 NMOHS M3IA SIHL M3IA 3015 MAIA 401 POWER BOX ASSEMBLY DOMESTIC PART NO 24387 Polyvend SR PARTS LIST FOR POWER BOX ASSEMBLY DOMESTIC POWER BOX W A 2439001 2 9CIRCUITHOUSING 21 8007 3 AUXILIARY OUTLET 19663 4 CONTROLLER XFMR ASSY 097 5096 5 RIF FILTER 20758 6 POWER BOX SIDE 243890 1 7 DUAL BALLAST ASSY 24388 8 SHOPPER RELAY ASSY 097 5094 9 SCREW 6 20 X 1 4 539 620 4 10 POWER HARNESS INPUT 097 5153 11 3 CIRCUIT HOUSING 097 8038 12 M3 X 14MM SCREW S16CM3 14 13 SHOPPER XFMR ASSY 097 5152 14 GROUND HARNESS 097 5101 15 2 AMP CIRCUIT BREAKER 2233001 16 3 AMP CIRCUIT BREAKER 2233002 17 10 AMP CIRCUIT BREAKER 2233004 18 HEX NUT M3 N24CM3 19 BALLAST FEED HARNESS 097 5097 20 STARTER FS 2 24398 21 24 VAC OUTPUT HARNESS 097 5099 23 POWER BOX COVER 097 417501 24 SCREW 8 32 X 5 16 SEMS 01715 25 SCREW 8 32 HEX NUT 20208 26 SCREW 8 18 X 5 16 01298BLK 71 Polyvend kU kU 14 i BALLAST AE 14W gt x 2 460 z p Y 1 a SB 4 Watt POWER SCHEMATIC FOOD KING 72 LKR Polyvend p SS DUAL BALLAST ASSEMBLY PART NO 24388 Ti c4 12 PART LIST FOR DUAL BALLAST ASSEMBLY DESCRIPTION BALLAST ASSEMBLY 24388 BALLAST 14W 120V 243
6. 1313A3 1 8 88 123 02 QvOW3 O ORN AW 138 NO NOI 11504 Z ON O1 SSINYWH HOU 3018 137343 301889 123 02 Av 138 2H09 Su I vd itiYd lt on m AW aw ww pn a a ga E 77777438776 res ere 1 fa nei k l 74 Tas Ow sal ic T dp E r Z gt 7 lt ib i U LAM E pnm m fi if t 08 00 de ees A a T n S 2 nz L J N dts 1 i Wie toa 1 A S lt k E TAY ee Sane t 1 WIN AME OE NET i HG M n cL 53 Boly ue nd s PARTS LIST FOR CHILLER ASSEMBLY ITEM DESCRIPTION PART NO QTY BASE PLATE CHILLER 23459 2 EVAPORATOR BASE PLATE 23432 3 BRACKET CONDENSOR FAN 23493 4 BRACKET CONDENSOR 23439 5 CONDENSATE PAN CHILLER 134A 23434 6 WELDMENT EVAPORATOR DRAIN PAN 23451 7 BOX HANDY 2 X 4 098 8095 8 CONNECTOR ROMEX 83692 9 BRACKET MOUNTING HANDY BOX 23441 10 SCREW SEMS 8 32 X 3 8 01715 11 FAN 6 AXIAL 220
7. 23531 PANEL DECOR LEF TRIM OUTER VERTICAL L R SIDE COLOR TRON COLOR BLACK PIN 097 4091TR P N 097 2005BLK TRIM HORIZONT PANEL DECOR BOTTOM COLOR BLACK COLOR TRON 097 2006BLK P N 097 4092TR COIN RETURN FRON d COLOR BLACK EM PIN O01 2003BLK LLL TRIM HORIZONTAL COLOR BLACK PIN 097 20068LK MODEL FOOD KING STYLE TRON SERIES POLYVEND 89 Polyvend Se TRIM BEZEL TOP BOT COLOR BLACK P N 098 436 TRIM BEZEL L R SIDE COLOR BLACK P N 098 4317BLK DECAL BEZEL PV COLOR BLACK P N 097 8011 TRIM BEZEL TOP BOT COLOR BLACK P N 098 4361 PANEL DECOR LEFT COLOR SILVER P N 097 409151L TRIM HORIZONTA COLOR SILVER P N 097 2006511 COIN RETURN FRON COLOR BLACK P N O01 2003BLK PANEL TRIM HORIZONTAL COLOR SILVER L ILV P N P N 097 20065 IL E TRIM HORIZONTAL COLOR SILVER P N 097 2006SIL PANEL DECOR RIGHT COLOR SILVER ane P N 097 4093511 TRIM INNER VERTICAL L R SIDE COLOR SILVER a P N 097 2004S L NEN COLOR BLACK 23531 TRIM OUTER VERTICAL L R SIDE COLOR SILVER P N 097 2005511 PANEL DECOR BOTTOM COLOR SILVER P N 097 4092SIL TRIM HORIZONTAL COLOR SILVER P N 097 2006S IL MODEL FOOD KING STYLE STERLING ROYCE SERIES POLYVEND 90
8. 0 84 8 46 47 CAROUSEL SHAFT ASSEMBLY DRAWING AND PARTS LIST 48 CABINET LEG DRAWING AND PARTS LIST l aa E u l us 49 CHILLER LIFT SYSTEM DRAWING AND PARTS LIST berriakin erei cedi eeo iena 50 51 CHILLER ASSEMBLY COMPLETE DRAWING AND PARTS LIST 92 55 CHILLER ASSEMBLY HIGH CAPACITY CHILLER 56 59 CABINET ASSEMBLY INTERIOR DRAWING AND PARTS LIST 60 61 CAROUSEL MOTOR ASSEMBLY DRAWING AND PARTS LIST 62 63 ES Dolyvend SR CABINET ASSEMBLY BACK DRAWING AND PARTS LIST 0 8 0 00 64 65 COLD FOOD DOOR ASSEMBLY DRAWING AND PARTS LIST 66 69 POWER BOX ASSEMBLY DRAWING AND PARTS LIST 70 71 POWER BOX SCHEMATIC asum Sam alata taka magia Maka a 72 DUAL BALLAST ASSEMBLY uuu waa O N 73 SHOPPER MOTOR RELAY HARNESS o R ser exem 74 CONTROLLER TRANSFORMER HARNESS 12 2 1 4 4 4 41 066 8 6 06 75 SHOPPER TRANSFORMER HARNES ooo e aad uni haah anh ean Ayala Q 76 DOOR INTERLOCK SWITCH RARNES S Ke ke hala ff DO
9. TRIM INNER VERTICAL L R SIDE COLOR BLACK P N 097 2004B_K T HANDLE COLOR BLACK PAN 23531 TRIM OUTER VERTICAL L R SIDE COLOR SILVER P N 097 200551 PANEL DECOR BOTTOM COLOR BLACK P N 097 4092 iC TRIM HORIZONTAL COLOR BLACK P N 097 2006BLK MODEL FOOD KING STYLE PICA SERIES POLYVEND 95 2 Polyvend SR PANEL TRIM HORIZONTAL COLOR DECOR v COLOR BLACK P N 097 4094 P N 097 2006BLK S7S D9ASE TRIM BEZEL TOP BOT TRIM HORIZONTAL pu Coro LOR BLACK P N 098 4361 pet P N 097 200681 COLOR BLACK P N 098 4317 x I P N 097 4093SL DECAL BEZEL rr pom TRIM INNER VERTICAL L R SIDE C TT COLOR BLACK COLOR BLACK P N 097 8011 P N 097 2004BLK TRIM BEZEL L R SIDE PANEL DECOR RIGHT COLOR SLATE TRIM BEZEL TOP BOT COLOR BLACK m PIN 098 4361 5 OR LEFT TRIM OUTER VERTICAL L R SIDE T HANDLE COLOR BLACK 23531 COLOR BLACK P N 097 2005BLK TRIM HORIZONTA COLOR BLACK P N 097 2006BLK TENA PANEL DECOR BOT TOM COLOR SLATE P N 097 4092SL COIN RETURN COLOR BLACK P N 001 2003BL K TRIM HORIZONTAL COLOR BLACK P N 097 2006BLK MODEL FOOD KING STYLE SLATE SERIES POLYVEND 96 Bolyvend PANEL DECOR TOP TRIM HORIZONTAL COLOR BLACK COLOR SILVER P N 097 4094GE P N 097 2006SIL T
10. PANHEAD PHILLIPS ZINC PLATED WASHER FLAT A 1 4 STEEL ZINC PLATED INSULATION EVAPORATOR SHROUD VOLARA INSULATION BOTTOM VOLARA DATAPLATE BRACKET EVAPORATOR LEFT SIDE GROMMET SLEEVE DECAL WIRING DIAGRAM HANDLE COLD FOOD VOLARA EVAP SHROUD TOP INSULATION CHILLER BASE INSULATION CORK GASKET BRACKET TOP PVCH015 CHILLER BRACKET BOTTOM PVCH015 CHILLER FILTER ASSEMBLY PVCHO15 CHILLER SCREW THUMB 8 32 X 1 2 GASKET TOP CHILLER 24074 24806 17691 16154 24572 24196 23541 24075 23553 23554 23555 097 4128 24807 23613 098 9030A 24686 24687 24706 24703 24626 Ss BW 098 9003 16 1 4 098 8184 5 098 9100 INSULATION SERVICE LINE 1 2 TIE WIRE 147 NUT WIRE ORANGE 59 _ Bolyvend A 99 gc CODG AER E A M s O P N sT F oni a I CADRE EUM PU TE VENCER j MEE a CE Pm Q Es i rs e ZU Z CABINET ASSEMBLY FOOD KING Bolyvend SB PARTS LIST FOR CABINET ASSEMBLY COLD FOOD CABINET ASSEMBLY FOAMED COLD AIR CHAMBER AIR BAFFLE COLD FOOD BOX LAMP BRACKET ASSEMBLY SCREW HEX WASHER HEAD SELF DRILLING 48 18 x 1 2 THERMOMETER PANEL MOUNT DIGITAL BRACKET THERMOMETER CLAMP RICHCO KKU 2RT WIRE CLAMP 1 2
11. Polyvend SR TABLE CONTENTS PAGE WAP P AW dec m bel ye a tena ee ada AA ak 2 3 SPECIFICATION el a 3 INSTAPEATION u u ETE 4 6 LABEL LOCATION Tcr 7 COLD SET Z u im u ku O n n kel kl d ra ya sare 8 9 PRRODUG TOA DINGS u actual or 10 CAROUSEE JAM REMOVAL 11 SOLENOID COVER PANEL REMOVAL BACKSIDE COLD FOOD DOOR 12 GHIBEER REMONVAE id 13 ELECTRICAL SERVICE SEC TION peas tad d ka 14 17 DETAILED OPERATION OF CONTROL BOARD 7 14 16 ERROR CODES uu atasi ic de menue 16 HEALTH SAFETY SENSOR TSESET 30 9 ne 16 HEAETEESAFETY TIMER SETUP se uuu ua u 16 POWER BOX ASSEMBLY
12. Polyvend SR PANEL DECOR TOP TRIM HORIZONTAL COLOR BLACK COLOR BLACK P N 097 4094GE TRIM BEZEL TOP BOT COLOR BLACK P N 098 4361 TRIM BEZEL L R SIDE COLOR BLACK PIN 098 4317BLK DECAL BEZEL PV COLOR BLACK P N 097 808 TRIM BEZEL ewe COLO BLACK P N 098 4361 PANEL DECOR LEFT COLOR SILVER P N 097 409151 TRIM HORIZONT AL COLOR BLACK P N 097 2006 COIN RETURN FRON COLOR BLACK P N O01 2003BLK P N 097 200681 TRIM HORIZONTAL COLOR BLACK P N 097 2006BLK PANEL DECOR RIGHT COLOR SILVER P N 097 409351 TRIM INNER VERTICAL L R SID COLOR BLACK P N 097 2004BLK T HANDLE COLOR BLACK 23531 TRIM OUTER VERTICAL L R SIDE COLOR BLACK P N 097 20058 PANEL DECOR BOTTOM COLOR SILVER P N 097 4092S1IL TRIM HORIZONTAL COLOR BLACK P N 097 2006BLK MODEL FOOD KING STYLE SIGNATURE SERIES POLYVEND 91 MEM LR Polyvend 88 TRIM HORIZONTAL COLOR SILVER P N 097 2006SiL TRIM BEZEL TOP BOT COLOR BLACK P N 098 4361 eae NE DEE NE TRIM BEZEL L R SIDE COLOR BLACK P N 098 4317 DECAL BEZEL PV Mic COLOR BLACK NEN TRIM HORIZONTA COLOR BLACK P N 097 2006BLK COIN RETURN FRON COLOR BLACK P N 001 2003BLK PANEL DECOR TOP BLACK P N 097 4094GE TRIM HORIZONTAL COLOR BLACK P N 097 2006BLK PANEL DECOR RIGHT COLOR BLACK P N 097
13. 2 A vend is in progress SPECIFICATIONS Jc PPP 72 29 DEP 34 5 SHIPPING WEIGHT APPROX 590 LBS VENDING COMPARTMENT SPECIFICATIONS The cold food compartments are pie shaped and the following are the approximate straight line dimensions Actual size of containers that will fit the pie shaped are not considered Vertical Clearances AREA Saya 4 3 8 Frontto Back DIMENSION sas A i X 8 8 Front of Pie one corner to the other Compartments Dimensions 12 4 6 9 3 8 4 16 49 Polyvend LR gt COLD FOOD CAPACITIES The carousel trays can be configured from a maximum of 108 compartments 9 shelves with 12 compart ments each to a minimum of 36 compartments 9 shelves with 4 compartments each ELECTRICAL SPECIFICATIONS PRIMAR IS MP Cc LH 11 OVAC SECONDARY VOLTAGE adie tec a tte ae tit 24VAC MAXIMUNEC URRENT usd sels 10AMP VOLTAGE TO CHANG rS 24V VOLTAGE TO VALIDATOR ers 24V VOLTAGE TO DOOR SOLENOIDS astute asus N ER 24V REFRIGERATION SPECIFI
14. If carousel rotates problem is in door side of carousel rotation system 2 Possible Solution Test each door switch You can lift up on the arm of the door switch and an audible click should be heard If not adjust the switch arm until a click is heard when the arm is lifted If the switch continues to not operate check the switch out with an ohmmeter and replace if defective 21 Ld Polyvend e 3 Possible Cause The outside carousel Press to View keypad is defective 3 Possible Solution Replace keypad 4 Possible Cause Press loading switch inside cold food area If carousel does not turn the carousel motor is defective or no 24 volt is present 4 Possible Solution Check to insure that 24 volts is present If voltage present replace carousel motor If 24 volts is present check 10 amp circuit breaker to see if it is tripped If circuit breaker is okay check output of the carousel transformer 5 Possible Cause Defective wiring or wiring connections 5 Possible Solution Using the schematic for the Food King check the electrical circuit from the power box to the carousel motor 6 Possible Cause Defective carousel rotation relay located inside of power box 6 Possible Solution Using a voltmeter check to see if 24 volts is applied to the relay when the Press to View bar is pressed If voltage is present relay defective B SYMPTOM CAROUSEL WILL NOT STOP ROTATING Possible Cause Stepping switch on caro
15. QTY BASE PLATE CHILLER EVAPORATOR BASE PLATE BRACKET CONDENSOR FAN CONDENSATE PAN CHILLER 134A PAN DRIP WELDMENT BOX HANDY 2 X 4 CONNECTOR ROMEX BRACKET MOUNTING HANDY BOX SCREW SEMS 8 32 X 3 8 FAN 6 AXIAL HARNESS POWER CORD EVAP FAN INSULATION ASSEMBLY SCREW 8 32 X 2 1 4 PANHD SLOTTED ZINC PLTD COMPRESSOR TECUMSEH SCREW HEX WASHER HEAD 1 4 20 X 1 1 4 TUBE CHARGING VALVE TEE 1 4 VALVE TEE 3 8 TUBING CONDENSOR TO DRYER FILTER DRIER SPORLAN TUBING DRYER TO SCHRAEDER VALVE TUBING SCHRAEDER VALVE TO EVAPORATOR TUBING EXPANSION VALVE TO EVAPORATOR TUBING SCHRAEDER TEE TO EXPANSION VALVE EXPANSION VALVE SPORLAN TUBING COMPRESSOR TO SCHRAEDER VALVE EVAPORATOR HEATCRAFT THERMOSTAT RANCO TOP AND BACK CHILLER HOUSING CHILLER SIDES AND FRONT HARNESS COMP amp COND FAN BRACKET EVAPORATOR FAN CONDENSOR HEATCRAFT 58 24079 24069 24078 24071 24698 098 8095 83692 23441 01715 24197 097 5119 24132 24209 23487 23494 24392 098 8098 24161 097 8000 24162 24165 24202 24163 097 8001 24164 24015 23506 24205 24080 24263 24077 24013 Polyvend SR PARTS LIST FOR HIGH CAPACITY CHILLER ASSEMBLY continued 24166 098 8144 TUBE CONDENSOR TO COMPRESSOR CLIP BRACKET EVAPORATOR RIGHT SIDE VOLARA EVAP SHROUD SIDE SCREW 6 32 X 5 16
16. RIGHT COLOR BLACK PIN 097 4093BLK TRIM INNER VERTICAL L R SIDE COLOR GRAY TAN P N 097 2004 T HANDLE COLOR BLACK PAN 23531 TRIM OUTER VERTICAL L R SIDE COLOR GRAY TAN P N 097 2005GT PANEL DECOR BOTTOM COLOR BLACK P N 0Q97 4092BLK Dolyvend 2 COMPRESSOR UNIT GROUND GREEN YELLOW BROWN p BGT AT ny HERMOSTAT T Z OVERLOAD E COND BLUE FAN RELAY CURRENT S Z TY d R 115 OR 230 VOLT SCHEMATIC WIRING DIAGRAM CSIR CHILLER UNIT SCHEMATIC 99 Y Polyvend INC SR Rolyvend Sk 097 5082 STRIP MS 1008 DATA il Skah G LI ELLE ae 897 5051 897 5071 102 POWER BOX ASSY DOOR SWITCHES 24384 24385 24384 DG QO 2 2 VD 2 O TT G 6 5 n I A nr FvoA 097 5062 e T lee 2 ye 4 5 5 WHT TEL 097 5059 _ _ 5 24776 9 s PWR SWITCH RED LAMP 24385 0 3 TIT TI 4 997 5088 WIRING
17. the selection number for each selection located to the right of each vend door LABEL LOCATION Bolyvend 98 COLD FOOD SETUP REMOVING TRAY HALVES The tray halves can be easily removed to change the divider configuration for loading or for cleaning They are removed by the following procedures 1 Stop the carousel so that the tray section stops near the light fixture on the right side See figure below CAROUSEL POSITION TO REMOVE OR INSTALL TRAY SEGMENTS 2 Underneath the center of the tray half is a leaf spring that is holding a stud attached to the tray Pull down on the spring to release the tray outward towards you 3 The rear of the tray is inserted into a groove in the collar that is attached to the tray column A slight forward pressure may be required to disengage the rear of the tray from the groove 4 The tray lips are designed with tabs that extend beyond the back edge of the tray These tabs slip underneath the adjoining tray half to lock the two halves together and provide support for each other 9 When the tray half is removed you will notice that the 12 and 6 compartment trays have a security top with clips that slip through the top and over the dividers After changing the dividers or cleaning the tray replace the security covers and clips These are required to keep the dividers from being bent sideways and allowing the food from being removed from the next compartment CAUTION Alw
18. ys 22 SERVICE DOOR ASSEMBLY TO BE USED IN CONJUNCTION WITH PAGE 29 NOTE SERVICE DOOR SHOWN IN OPEN POSITION 27 SERVICE DOOR ASSEMBLY TO BE USED IN CONJUNCTION WITH PAGE 29 28 ITEM DESCRIPTION PART NO QTY Polyvend SR COLD FOOD SERVICE DOOR WELD ASSEMBLY HINGE ASSEMBLY TOP COLD FOOD NUT HEXAGON W EXTERNAL LOCKWASHER 1 4 20 KEPS SHADOW BOX WELD ASSEMBLY BLACK SCREW SHEET METAL TRUSS SLOTTED HEAD TYPE B 8 18 X 3 8 LOCK BAR ASSEMBLY LEVER ASSEMBLY DRIVE CAM LIFT BLOWER MOUNT ASSEMBLY FAN SHADOW BOX COVER MOTOR SCREW TAPPING TYPE AB PANHEAD PHILLIPS STEEL BLACK ZINC 8 18 X 3 8 DOOR SUPPORT ROLLER ASSEMBLY SCREW MACHINE ROUND HEAD SLOTTED W EXTERNAL TOOTH LOCKWASHER 1 4 20 X 1 2 COIN RETURN CUP ASSEMBLY SCREW MACHINE ROUND HEAD SLOTTED W EXTERNAL TOOTH LOCKWASHER 6 32 X 1 4 DOOR SWITCH BRACKET DOOR SWITCH HEALTH AND SAFETY CASH BOX ASSEMBLY BUMPER COLD FOOD DOOR KEYPAD BACKING PLATE NUT HEX W EXTERNAL LOCKWASHER 8 32 CHANGER PLUG ASSEMBLY COIN CHUTE WELD ASSEMBLY COIN RETURN CHUTE ASSEMBLY COVER CONTROLLER FOOD KING COIN RETURN ARM ASSEMBLY CASH BOX MOUNTING BRACKET WIRE CLAMP CONTROLLER BOARD COLD FOOD BRACKET PHONE JACK PHONE JACK LITTEL JAX DECAL SETUP OPERATE SCREW MACHINE ROUND HEAD SLOTTED W EXTERNAL TOOTH LOCKWASHER 6 32 X 1 2 INSULATOR CIRCUIT BOARD CONTROL BOARD POWER SWITCH LABEL TRAY SEGMENT INS
19. 10 USED TO TIE SHIPPING 2 CAM FACES TO BE COATED WITH A LIGHT COAT OF WHITE GREASE FOOD KING CHILLER LIFT SYSTEM Polyvend SB PARTS LIST FOR CHILLER LIFT SYSTEM COLD FOOD DESCRIPTION PART NO CABINET ASSEMBLY 097 5 1459 HANDLE LIFT ASSEMBLY 097 514001 SHIPPING BRACKET 24185 CHILLER RACK 097 4163 SCREW 88 16 X 1 4 01868BLK CHILLER ASSEMBLY 24100115 CONNECTING ROD 097 416201 REAR PIVOT LIFT ASSEMBLY 097 514101 RETAINING CLIP R14K312 CONDUIT CLAMP 24773 2 3 4 5 6 7 8 9 51 09 Polyvend SR CHILLER ASSEMBLY USED IN CONJUNCTION WITH PAGES 54 55 8 J 6 mim m mim nim uim TI 26 upper tH s e C 55 Hen ta b l Ft PTT n Sis 6 O n w 8 6 5 1 6 gt 3 N e N amp amp 6 5 ae 2 2 Ss CS o 988 gt F ON e lt 59 9 gt Oa 2 gt 2 5 Te shi EE 6 gt 1 v e END VIEW CDR 52 INC Polyvend CHILLER ASSEMBLY NMOS SY Ole WLI HEIM SS 3NSYH ANGUS 33 A M0113A4 N3389 11134 3 390 886 123NNO2 QNDOH ON B MA LNO2 A18WN3SSV 8377 HI ODO 091 HIEM SSINHYH 3414
20. CFM GLOBE MFG 098 8040 12 NUT HEX W LOCKWASHER 8 32 20208 13 HARNESS POWER CORD AND EVAP FAN 097 5119 14 INSULATION DIVIDER CHILLER 23611 15 INSULATION TOP CHILLER 3 8 23499 16 INSULATION END 1 2 THICK CHILLER 23610 17 INSULATION END 1 2 THICK 23539 18 COMPRESSOR 0 TECUMSEH AE4440 23487 19 SCREW WASHER HEAD 1 4 20 1 1 4 23494 20 TUBING ASSEMBLY EVAPORATOR TO SERVICE TEE 23464 21 VALVE TEE 1 4 098809801 22 VALVE TEE 3 8 098 8098 23 TUBING DRIER TO 1 4 SERVICE TEE 23445 24 FILER DRIER SPORLAN 097 8000 25 TUBING SERVICE TEE TO COMPRESSOR 23449 26 TUBING COMPRESSOR TO CONDENSOR 23443 27 TUBING CONDENSOR TO DRIER 23444 28 DRAIN TUB CLEAR VINYL 3 8 I D 23502 29 EXPANSION VALVE SPORLAN 098 8001 30 TUBING EXPANSION VALVE TO EVAPORATOR 23447 31 EVAPORATOR HEATCRAFT 098 8003 32 THERMOSTAT RANCO 23506 33 TOP AND BANK CHILLER 23489 34 HOUSING CHILLER SIDES AND FRONT 23490 35 HARNESS COMP AND COND FAN 23510 36 BRACKET EVAPORATOR FAN 23630 37 CONDENSOR HEATCRAFT 098 8007 38 THERMOSTAT MOUNTING PLATE 23440 39 CLIP 098 8144 40 NEOPRENE 3 32 X 1 2 1824500 GASKET C F CHILLER TO CAB 54 23520 ITEM PARTS LIST FOR CHILLER ASSEMBLY PART NO QTY continued DESCRIPTION SCREW 46 32 X 5 16 PANHEAD PHILLIPS ZINC PLATED WASHER FLAT 1 1 4 STEEL ZINC PLATED BRACKET HOLD DOWN CONDENSATE PAN INSULATION CHILLER SI
21. DIAGRAM FOOD KING DOMESTIC DASHAPLEY 9 14 94 097 9008 1 DIST CODE J POLYVEND P N 097 8001 MANUFACTURER SPORLAN VALVE COMPANY 7525 SUSSEX AVENUE ST LOUIS MISSOURI 63143 DESCRIPTION 1 4 TON 134A FBJ 1 4 C 1 4 X 3 8 STRAIGHT THROUGH CONNECTIONS REFRIGERANT R134A 6 Polyvend SALI Ce mer ane kwa ga Eae 4 aS an JS
22. the wiring harness above on the cooling unit as it is removed To reinstall the chiller unit make sure the gasket material around each opening is clean and not damaged Put a small amount of talcum powder on the gasket to slide and prevent sticking Caution should be used when sliding the cooling unit into the machine to avoid the wiring harness above from catching on the cooling unit Install cooling unit by sliding the unit in with the power cord facing you Once the unit is in position in the chiller rack install the clip and screw on the front of the unit Push down on the lowering lever and the cooling unit will rise up and seal the opening to the refrigerated area Make sure the harness above the chiller unit has not gotten caught in the gasket on top of the chiller Make sure that the cooling unit has a good seal around the outlet not allowing cold air to escape Plug in the service power cord of the chiller and loop the power cord so it cannot get caught under the cooling unit Allow the unit to run one hour before making adjustments to the cooling unit thermostat The unit should be set up so the compressor unit comes on at between 38 and 40 degrees Failure to properly adjust the cooling unit thermostat may cause problems with the health safety dropping out or the unit not cooling properly HANDLE gt THERMOSTAT WIRE CLAMP POWER CORD POWER BOX ASSE MBL Y LIFT LEVER Polyvend SR ELECTRICAL S
23. 098 2003 4 SEGMENT TOP TRAY ASSEMBLY 097 5025 5 DIVIDER TRAY W HOLE 097 9010 6 SHAFT ASSEMBLY BOTTOM PLATE USED ON TOP ASSEMBLY ALSO 098 5277 9 BUSHING 098 8 156 9 SCREW SHEET METAL TRUSS SLOTTED HEAD TYPE B 8 1 8 X 5 8 00286 10 SCREW PANHEAD SLOTTED PHILLIPS MACHINE 6 32 X 2 1 5 16 515 632 48 11 CHAIN 3 8 PITCH 097 8044 12 CHAIN REPAIR LINK 3 8 PITCH 098 8054 13 HOLDER 098 4115 14 PLATE HOLDER WHITE 097 4016 47 PRolyvend GU ee watt ui O Op ALIGN HOLES IN SPROCKET WITH HOLES IN SHAFT ASSEMBLY AND INSERT ROLL PIN lm A H a b PARTS LIST FOR CAROUSEL SHAFT ASSEMBLY COLD FOOD ny TEN SHAFT CAROUSEL 098 8163 QG W IN TRAY SUPPORT ASSEMBLY SPROCKET 60 TOOTH MODIFIED ROLL PIN HIGH CARBON STEEL SET SCREW 1 4 20 X 3 8 CUP POINT SET SCREW 1 4 20 X 3 8 CONE POINT CAROUSEL SHAFT ASSEMBLY 48 098 5278 098 8197 P1 OK250 36 098 8189 098 8190 i i 4 I t T 1 i PART NO 19765 LEG LEVELER ZINC PLATED 4 t db 4 REOU IRED PART NO 19302 4 BOLT 5 16 18 x 5 8 E 14 REQUIRED 42 PART 097 5034 LEG ASSEMBLY 2 REOU IRED CABINET LEG FOOD KING 49 INC Polyvend NOTE DOWN ITEM 82 DURING 1 ITEM
24. 2 S20C2520 8 37 S e INC Polyvend 20 SERVICE DOOR CHANGER MOUNTING ASSEMBLY SB PARTS LIST FOR CHANGER MOUNTING COLD FOOD MACHINE ITEM DESCRIPTION PART NO QTY CHANGER COIN CA9302LF OPTIONAL 21240 DECAL 24 VOLT WARNING 23571 PLATE COIN MECH MOUNTING BLACK 200 4024 NUT HEX W LOCKWASHER 8 32 20208 HOUSING ASSEMBLY COIN BANK 097 5147 COIN BANK ASSEMBLY 097 5146 NOTE POLYVEND LOCK FOR COIN BANK ASSEMBLY OPTIONAL 39 Polyvend NEW COIN BANK ASSEMBLY Polyvend INC SR PARTS LIST FOR CHANGER MOUNTING NEW COIN BANK ASSEMBLY COLD FOOD DESCRIPTION PART NO QTY CHANGER COIN CA9302LF OPTIONAL 21240 DECAL 24 VOLT WARNING 23571 PLATE COIN MECH MOUNTING BLACK 200 4024 NUT HEX W LOCKWASHER 8 32 20208 HOUSING ASSEMBLY COIN BANK 097 5147 COIN BANK ASSEMBLY 097 5146 NOTE POLYVEND LOCK FOR COIN BANK ASSEMBLY OPTIONAL 41 MESA Polyvend SR SERVICE DOOR IN OPLN POSITION pails X SERVICE DOOR KEYPAD MOUNTING ASSEMBLY 42 Bolyvend SR PARTS LIST FOR KEYPAD ASSEMBLY COLD FOOD ITEM DESCRIPTION PART NO PLATE COLD FOOD BACKING 097 4088 NUT HEX W EXTERNAL TOOTH LOCKWASHER 8 32 20208 KEYPAD 3 X 3 X 1 COLD FOOD 097 8009 SHIM KEYPAD SPACER 097 4089 SPACER KEYPAD 097 8136 SET POLYVEND COLD FOOD BUTTON 097 8014 BUTTON 1 SELECTION WHITE BLACK 29
25. 4093GE TRIM INNER VERTICAL L R SIDE COLOR BLACK P N 097 2004BLK T HANDLE COLOR BLACK PAN 23531 TRIM OUTER VERTICAL L R SIDE COLOR SILVER P N 097 2005SIL PANEL DECOR BOTTOM COLOR BLACK SILVER P N 097 4092GE TRIM HORIZONTAL COLOR BLACK P N 097 2006BLK MODEL FOOD KING STYLE GENESIS SERIES POLYVEND 92 LR Polyvend PANEL DECOR TOP TRIM HORIZONTAL COLOR PRES WALNUT COLOR SILVER PIN 097 4094P W P N 097 2006511 4 TRIM BEZEL TOP BOT _ _ TRIM HORIZONTAL COLOR BLACK 24497 E po o N 117 COLOR SILVER PIN 098 4361 P N 097 200651L JN PANEL DECOR RIGHT COLOR PRES WALNUT PIN 097 4093PW TRIM BEZEL L R SIDE COLOR BLACK P N 098 4317 DECAL BEZEL PV COLOR BLACK P N 097 801 TRIM INNER VERTICAL LAR SIDI COLOR SILVER PIN 08987 20049 TRIM BEZEL TOP BOT COLOR BLACK PIN 098 4361 T HANDLE COLOR ACK PAN 23531 PANEL DECOR LEFT __ T SL OUTER VERTICAL L R SIDI COLOR PRES WALNUT COLOR SH VIR PIN 09 4 P N 097 2005511 COLOR SILVER COLOR PRES WALNUT PIN 097 20065 tt PIN 097 4092 COIN RETURN FRONT COLOR BLACK J P N 001 2003 1 HORIZONTAL COLOR SILVER P N 097 200651 MODEL FOOD KING STYLE PRESIDENTIAL WALNUT SERIES POLYVEND 93 lt Polyvend SR TRIM BEZEL TOP BOT COLOR BLA
26. 5 degrees Use an accurate thermometer to check 1 Possible Solution Check cooling system A Thermostat set too warm B Chiller frosted up cabinet too close to wall minimum distance 6 from the wall 2 Possible Cause Defective Health and Safety control 2 Possible Solution Remove power to control board Unplug electronic health control harness from plug J 9 on control board Install special jumper plug contact Polyvend Service Department to obtain one on control board plug J 9 Reset health control and if it does not kick out health and safety control is defective Replace 3 Possible Cause Defective wiring or wiring connection 3 Possible Solution Inspect wire harness for bad connection or break in wiring from health control sensor to control board Using an ohmmeter with power removed test each wire from the health control sensor to the connection on the control board for the health control 4 Possible Cause Defective control board 4 Possible Solution Replace control board CAROUSEL ASSEMBLY SYMPTOM THE CAROUSEL WILL NOT ROTATE WHEN THE COLD FOOD PRESS TO VIEW BUTTON IS PRESSED 1 Possible Cause A delivery door is part way open Possible Solution Make sure all delivery doors are closed 2 Possible Cause Press the Press to View bar the carousel rotation relay should energize inside of the power box Defective or incorrectly adjusted door switch arm on solenoid assembly Try inside loading button
27. 82 TERMINAL 0204649 CAP HOUSING 12 CIRCUIT 21 O 8009 SOCKET CONTACT 0204631 SOCKET STARTER 22789 STARTER FS 2 24398 WIRE 18GA RED 020203 WIRE 20GA WHITE 0809099 73 MESA Polyvend SR SHOPPER RELAY ASSEMBLY PART NO 097 5094 ii gt PARTS LIST FOR SHOPPER RELAY ASSEMBLY DESCRIPTION RELAY 24V DC FOOD MACHINE TERMINAL AMP 2 520183 2 6 CIRCUIT SOCKET SOCKET CONTACT WIRE 22 AWG 1015 105 C RED WIRE 22 AWG 1015 105 C BLACK WIRE 22 AWG 1015 105 C WHT YEL WIRE 22 AWG 1015 1 05 C ORANGE WIRE 22 AWG 1015 105 C YELLOW TERMINAL FORK 74 PART NO 098 8131 0204617 2 1 0 8005 21 O 8000 0809122 0809100 0809194 0809133 0809144 02050 Polyvend SK CONTROLLER TRANSFORMER ASSEMBLY PART NO 097 5096 WHITE Lo L3 BLACK M PED PARTS LIST FOR CONTROLLER TRANSFORMER ASSEMBLY DESCRIPTION PART NO TRANSFORMER 24VAC 3A 097 8029 SOCKET CONTACT 21 0 8000 TERMINAL 250 SINGLE 0204617 TERMINAL 188 SINGLE 0204616 22 GA UL 1015 RED WIRE 0809122 22 GA UL 1015 BLK WIRE 0809100 22 GA UL 1015 YEL WIRE 0809144 22 GA UL 1015 WHT WIRE 0809199 TERMINAL 188 DOUBLE 0204652 1 2 3 4 5 6 7 8 9 75 SQ Polyvend SHOPPER TRANSFORMER ASSEMBLY PART NO 097 5152 A THESE PARTS MAY BE ORDERED AS SPARE PARTS ITEM ON WO udi s N gt
28. 9091 BUTTON 72 SELECTION WHITE BLACK 299092 BUTTON 73 SELECTION WHITE BLACK 299093 BUTTON 4 SELECTION WHITE BLACK 299094 BUTTON 75 SELECTION WHITE BLACK 299095 BUTTON 76 SELECTION WHITE BLACK 299096 BUTTON 77 SELECTION WHITE BLACK 299097 BUTTON 6 SELECTION WHITE BLACK 299098 BUTTON 9 SELECTION WHITE BLACK 299099 BUTTON PRINTED SELECT RED PRESS TO VIEW 23469 43 lt Polyvend SR NOTE THIS ASSEMBLY IS LOCATED IN THE COLD FOOD BOX 24384 SOCKET ASSY UPPER 3b lt 243760 1 BRACKET LAMP END 4 REOUIRED E 24394 LAMP FLUORESCENT FO14 950 20 gt 2 REOUIRED r 4 1 1 9 24385 SOCKET ASSY LOWER 097 5088 HARNESS LAMP FEED 1 REQUIRED 19708 CAP VINYL 4 REQUIRED 24384 SOCKET ASSY UPPER 24385 SOCKET ASSY 243750 1 INNER GUARD ASSEMBLY D REOUIRED im 18 6 SCREW 4 REOUIRED Pd 24386 POLYCARBDNATE TUBE 2 REOUIRED COLD FOOD LAMP ASSEMBLY Bolyvend SR PARTS LIST FOR LAMP GUARD COLD FOOD DESCRIPTION PART NO LAMP GUARD ASSEMBLY 24375 GUARD PANEL 24374 1 PEM STUD S70C832 45 o Od Polyvend SR SY m N l 5 CAROUSEL ASSEMBLY FOOD KING Polyvend SR PARTS LIST FOR CAROUSEL ASSEMBLY COLD FOOD SHAFT ASSEMBLY CAROUSEL WHITE 098 539801 2 TRAY SEGMENT FINAL ASSEMBLY 097 5027 3 TRAY SUPPORT DIVIDER
29. CATIONS COMPRESSOR a 1 3 HP MAX CURRENT OF COOLING SYSTEM uuu u u u u 1 OAMP REFRIGERANT Lun N R I 34 NOTE Polyvend Inc is not responsible for faulty or overloaded circuits within the facility where Polyvend machines are installed The exact load imposed by the machine is stated above The sum of all devices connected to a particular circuit will determine the total line load It is recommended that a separate electri cal circuit be dedicated to these machines 29 Polyvend SW INSTALLATION Remove all external packing material Inspect equipment for shipping damage If evident file claim immediately with the carrier see Shipping Procedures Remove key from coin return cup unlock the service door and remove the shipping material Check the operation of the service door and locking mechanism They should operate smoothly and latch at all three locking plates Make sure that the latch for the cold food door is functioning properly Place machine into position and adjust leveling legs so the machine is level and all the legs sit firmly on the floor It is extremely important to provide the machine with sufficient air flow for cooling Provide a MINIMUM OF SIX 6 INCHES SPACING BETWEEN THE WALL AND THE BACK OF THE MACHINE Install coin mechanism and bill validator as required Plug service cord
30. CK P N 098 4361 TRIM BEZEL L R SIDE COLOR BLACK P N 098 4317 DECAL BEZEL PV COLOR BLACK P N 097 801 TRIM BEZEL TOP BOT COLOR BLACK P N 098 436 TRIM HORIZONTA COLOR SILVER P N 097 2006511 COIN RETURN FRON COLOR BLACK P N 001 20038LK PANEL DECOR TOP TRIM HORIZONTAL COLOR PORT AU PRINCE COLOR SILVER P N 097 40941C P N 097 2006SIL MODEL STYLE SERIES TRIM HORIZONTAL COLOR SILVER P N 097 2006511 PANEL DECOR RIGHT COLOR PORT AU PRINCE P N 097 4093 TRIM INNER VERTICAL L R SIDE COLOR SILVER P N Q97 2004SIL T HANDLE COLOR BLACK PAN 23531 TRIM OUTER VERTICAL L R SIDI COLOR SILVER P N 097 2005SiL PANEL DECOR BOTTOM COLOR PORT AU PRINCE PIN 097 4092 TRIM HORIZONTAL COLOR SILVER P N 097 2006511 FOOD KING IMPERIAL CROWN POLYVEND 94 Polyvend SB PANEL DECOR TOP TRIM HORIZONTAL COLOR BLACK COLOR SILVER PIN 097 4094GE TRIM BEZEL TOP BOT COLOR BLACK P N 098 436 TRIM BEZEL L R SIDE COLOR BLACK P N 098 4317 DECAL BEZEL PV COLOR BLACK P N 097 801 TRIM BEZEL TOP BOT COLOR BLACK P N 098 4361 PANEL DECOR LEFT COLOR BLACK P N 097 4091GE TRIM HORIZONTA COLOR BLACK P N 097 2006BLK COIN RETURN FRON COLOR BLACK P N 001 2003BLK P N 097 20065 L TRIM HORIZONTAL COLOR BLACK P N 097 20068 K PANEL DECOR RIGHT COLOR BLACK P N 097 4093GE
31. COLD FOOD DOOR SEAL NUMBER LABEL H1TO H10 HINGER INNER DOOR COLD FOOD TRAY SHIELD LOWER WHITE VEND DOOR SPRING ASSEMBLY BRACKET SWITCH MOUNTING SWITCH MICRO SWITCH SOLENOID BRACKET PIN LOCK ARM LOCK ARM WELDMENT BLACK SOLENOID COVER COLD FOOD DOOR SWITCH PLATE RIVET BLIND AD24ABS STUD 125PUSHNUT SPRING COTTER PIN SOLENOID DIODE BOARD ASSEMBLY SCREW 6 X 3 156 TAPPING B SCREW 4 40 X 5 8 NUT WITH LOCKWASHER 8 32 SPRING BRACKET VEND DOOR BLACK SHAFT SPRING ROLLER GUM AND MINT ROLLER GUM AND MINT SPRING SPRING CONSTANT FORCE NUT HEX 4 40 STEEL FLAT HEAD SOCKET CAP SCREW 10 32 X 5 8 SCREW 6 32 X 7 8 687MXRS KOREL TAPE STRIPPING VINYL 1 2 X 1 2 HARNESS DOOR SOLENOID FEED HARNESS JUMPER T D SWITCH HARNESS DOOR INTERLOCK SWITCHES INNER GUARD BUSHING BRACKET DOOR LATCH BUSHING SB 2000 097 5022 24759 097 2000 23346 098 9031 23345 098 3017 01715 097 8023 098 8044 097 8022 098 4097 098 5089 098 4310 098 4311 200 8019 098 4087 098 6010 098 5043 097 4056 098 4142 220 8030 099 8008 098 7007 0 062 8 098 8017 18370BLK 04455 20208 098 4025 099 6000 099 3002 19165 15987 5471032 10 5100632 14 098 8025 20102 097 5082 098 5269 097 5083 098 6012 247600 1 01322 PART NUMBER FOR COMPLETE COLD FOOD DOOR ASSEMBLY IS 097 5001 69 PART NO QTY a XO O CO CO CO T CO cO
32. D LAMP FEED HARNESS ITEM DESCRIPTION PART NO QTY PLUG HOUSING 21 0 8006 21 0 8001 HOUSING 21 8003 SOCKET CONTACT 21 O 8000 1 4 DIA FLEXO TUBING 099 8060 WIRE TIE 021201 WIRE 22 G A BLU UL 1015 0809166 WIRE 22 G A RED UL 1015 0809122 WIRE 22 G A YEL UL 1015 0809144 WIRE 22 G A WHT UL 1015 0809199 WIRE 22 G A WHT BLU UL 1015 0809196 WIRE 22 G A WHT RED UL 1015 0809192 WIRE 22 WHT YEL UL 1015 0809194 WIRE 22 G A WHT GRY UL 1015 0809198 2 3 4 5 6 7 8 9 81 Polyvend SR LOWER LAMP SOCKET ASSEMBLY PART NO 24385 2 CO 2E Dij EH 2 Pi NOTE THIS HARNESS ASSEMBLY IS LOCATED IN THE COLD FOOD COMPARTMENT LOWER INNER GUARD ASSEMBLY Sd PARTS LIST FOR LOWER LAMP SOCKET ASSEMBLY DESCRIPTION QTY LAMP END 21561 PLUG HOUSING 2 1 O 8002 PIN CONTACT 21 O 8001 18 G A T C 1 32 INSUL BLACK 020204 UPPER LAMP SOCKET ASSEMBLY PART NO 24384 NOTE THIS HARNESS ASSEMBLY IS LOCATED IN THE COLD FOOD COMPARTMENT LOWER UPPER GUARD ASSEMBLY PARTS LIST FOR UPPER LAMP SOCKET ASSEMBLY DESCRIPTION QTY LAMP END 21561 PLUG HOUSING 21 O 8002 PIN CONTACT 21 O 8001 18 G A T C 1 32 INSUL RED 020203 82 Polyvend SR LAMP INTERCONNECT HARNESS PART NO 097 5062 OG jeoo Goo 900 NOTE THIS HARNESS CONNECTS TO COLD FOOD LAMP FEED HARNESS AND POWER BOX ASSEMBLY PARTS LIST FOR LAMP INTERC
33. DE COLD FOOD DATAPLATE BRACKET EVAPORATOR GROMMET SLEEVE DECAL WIRING DIAGRAM HANDLE COLD FOOD BRACKET EVAPORATOR END INSULATION CHILLER BASE 8 32 X 3 8 PHILLIPS HEAD SCREW BLK INSULATION CORK GASKET INSULATION EVAP BASE PLATE INSULATION URETHAN FOAM DECAL THERMOSTAT F COMBO C F FILTER COND AIR FILTER BRACKET GASKET CHILLER TO CABINET GASKET CHILLER TO CABINET 55 17691 16154 23438 23498 23541 23491 23553 23554 23555 097 4128 23608 23613 01465 098 9030 23814 098 9023 23800 23829 23768 23514 2351401 Polyvend SR 8 375 2 28 1 4 30 Polyvend SR HIGH CAPACITY CHILLER ASSEMBLY USED IN CONJUNCTION WITH PAGES 58 amp 59 RELAY CONNECT 8 BLUE EYELET BLUE WIRE FROM IHARNESS 2 POSITION ON RELAY OVERLOAD CONNECT 8 BLUE EYELET BROWN WIRE FROM HARNESS WITH ITEM 42 43 3 AS SHOWN ag 9 49 GROUND CONNECT 8 BLUE EYELET GREEN YELLOW WIRE FROM HARNESS WITH ITEM 10 AS SHOWN PARTS LIST FOR COMPRESSOR COMPONENT REPLACEMENT PART NUMBER PART NUMBER 115V 60HZ 230V 50HZ CAPACITOR RELAY OVERLOAD 56 Polyvend SB _ I CHILLER ASSEMBLY USED IN CONJUNCTION WITH PAGES 58 AND 59 Bolyvend SS OAR WN PARTS LIST FOR HIGH CAPACITY CHILLER ASSEMBLY ITEM DESCRIPTION PART NO
34. E CHILLER FROM CABINET REMOVE HOUSING CHILLER CHECK FOR LOOSE WIRING IN COMPRESSOR TERMINAL BOX iF CONDENSER F AN AND COMPRESSOR RUN REPLACE THERMOSTAT IF WIRES ARE ALL SECURE RECONNECT CHILLER POWER CORD AND CHECK FOR VOLTAGE AT BLUE AND BROWN WIRE OR 230v NOTE IF EITHER THE CONDENSE FAN OR COMPRESSOR RUNS THIS INDICATES THAT VOLTAGE IS PRESENT AT THE COMPERSSOR TERMINAL BOX IF NO VOLTAGE Is PRESENT CHECK FOR BROKCN WIRE IN HARNESS FROM 2 x4 BOX TO COMPRESSOR IF VOLTAGE IS PRESENT AND FOR VOLTAGE AT CONDENSER FAN TERMINALS IF VOLTAGE IS PRESENT REPLACE FAN IF NO VOLTAGE CHECK FAN HARNESS IF CONDENSER FAN RUNS BUT NO COMPRESSOR HAVE A QUALIFIED REFRIGERATION TECHNICIAN CHECK THE COMPRESSOR AND CONDENSER AIR BLOWING BUT NOT WARM IS ICED OVER DEFROST COMPLETELY REINSTALL CHILLER AND RESET HAVE A QUAL IFIED REFRIGERATION TECHNICIAN CIHECK FREON LEVEL OR COMPRESSOR MALFUNCTION COMPRESSOR ONLY RUNS CHECK ITS COMPONENTS EVAPORATOR FAN NOT RUNNING BUT CONDENSER FAN AND COMPRESSOR ARC DISCONNECT CHILLER POwER CORD FROM POWER BOX REMOVE CHILLER FROM CABINET REMOVE WIRES FROM EVAPORATOR FAN MOTOR LOCATED IN REAR TOP AiR DiSCHARGE OPENING OF THE CHILLER RECONNECT THE CHILLER POWER CORD TO THE POwER BOX AND CHECK FOR VOLTAGE AT LEADS TO EVAPORATOR Fan SHOULD BE HSV OR 230V IF VOLTAGE PRESENT REPLACE FAN MOTOR IF VOLTAGE IS NOT
35. ERVICE SECTION MODES OF OPERATION The system will operate in one of two modes sales or service On power up after completing configuration the machine is in the sales mode Service mode may be selected by pressing the mode switch mounted on the control board The system will return to the sales mode if the mode switch is pressed or after 25 seconds of no service mode activity SALES MODE In the sales mode the control board will control the dispensing of products according to customer credit and selection inputs The control board will communicate with the coin mechanism and dollar bill validator if installed so as credit is entered it will be shown on the display If there is inadequate change available the coin mechanism will indicate that an exact change situation exists and the control board will illuminate the Exact Change light located just below the display When a customer makes a selection numbers 1 through 9 the accumulated credit will be compared to the price set for this selection and if the credit is equal to or exceeds the set price the corresponding solenoid will be energized If the vend is successful the price will be deducted from the credit value the change returned The vend will be considered unsuccessful if the vend solenoid does not receive sufficient current or fails to close within 12 seconds The vend will not be attempted if the solenoid has already been detected as failed or if the machine sel
36. INAL AMP 607711 0204614 SOCKET CONTACT 21 O 8000 SOCKET 2 CIRCUIT 21 O 8003 TERMINAL AMP 2 520183 2 02046 17 WIRE 22 AWG 1569 105 C WHITE 08091999 WIRE 22 AWG 1569 105 C BLACK 08091001 WIRE 22 AWG 1569 105 C GREEN 08091955 N e 87 535 DEX UCS HARNESS PART NO 0974118 Bolyvend NOTE THIS HARNESS IS LOCATED ON THE SERVICE DOOR ASSEMBLY AND CONNECTS TO THE CONTROLLER ALSO MOUNTED ON THE SERVICE DOOR PARTS LIST FOR DEX UCS HARNESS ITEM DESCRIPTION PART NO CONNECTOR 4 POS WITH LOCK RAMP 18874034 TERMINAL MOLEX 08 55 0101 0204663 PHONE JACK LITTEL JAX 098 8135 WIRE TIE 021201 KEY POLARIZING 18874001 WIRE 22 G A YEL UL 1569 08091444 WIRE 22 G A ORG UL 1569 08091933 WIRE 22 G A BLU UL 1569 08091666 ON OOP N 88 Bolyvend S PANEL DECOR TOP TRIM HORIZONTAL COLOR BLACK COLOR BLACK PIN 097 4094GE P N 097 2006BLK TRIM BEZEL TOP BOT TR IM HORIZONTAL COLOR SILVER COLOR BLACK PIN 098 4361SIL PIN 097 2006BLK PANEL DECOR RIGHT COLOR TRON PIN 097 4093TR TRIM INNER VERTICAL L R SIDE COLOR BLACK P N 097 20048LK IM BEZEL L RSIDE LOR SILVER N 098 4317510 20 T C P DECAL BEZEL LV COLOR SILVER P N 097 8010 TRIM BEZEL TOP BOT T HANDLE EOLOR SILVER COLOR BLACK 098 4361511
37. NAL TOOTH LOCKWASHER 8 32 20208 COIN RETURN ARM ASSEMBLY 098 504 1 TENSION SPRING 150 7003 COIN RETURN CHUTE ASSEMBLY 220 5095 SCREW SHEET METAL TRUSS SLOTTED HEAD TYPE B 8 18 X 3 8 539 818 6 COIN RETURN CUP 001 6122 RETAINING RING TYPE E EXTERNAL 125 R10K125 DOOR COIN RETURN BLACK 001 2004 COIN RETURN CUP ASSEMBLY 001 5132 SCREW MACHINE SLOTTED ROUND HEAD W EXTERNAL TOOTH LOCKWASHER 6 32 X 1 4 S20C632 4 FRONT COIN RETURN OOI 2003BLK RETAINING RING TYPE E EXTERNAL 250 R1 OK250 33 COLD FOOD CAROUSEL LOADING SWITCH ASSEMBLY 34 QQ Polyvend Se PARTS LIST COLD FOOD CAROUSEL LOADING SWITCH ASSEMBLY BRACKET SWITCH MOUNTING 098 4154 COVER SWITCH MOUNTING 098 4 155 SWITCH DOOR 099 8037 SCREW SHEET METAL TRUSS SLOTTED HEAD TYPE B 48 18 X 3 8 5390818 6 SCREW SHEET METAL TRUSS SLOTTED HEAD TYPE B 6 20 X 3 8 S40D620 6 GUARD CHAIN FOOD KING 097 4 156 SHOPPER MOTOR AND BRACKET ASSEMBLY 097 5137 35 _ KL Polyvend 9 SERVICE DOOR SUPPORT ROLLER ASSEMBLY 36 _ Polyve nd INC SR PARTS LIST FOR SERVICE DOOR SUPPORT ROLLER ASSEMBLY ITEM DESCRIPTION PART NO QTY SUPPORT ROLLER ASSEMBLY DOOR COMPLETE 150 5244 DOOR SUPPORT ROLLER BRACKET 150 4270 DOOR SUPPORT ROLLER 150 3020 RETAINING RING E 1 4 H1 OK250 ROLLER PIN 001 6120 SCREW MACHINE ROUND HEAD SLOTTED W EXTERNAL TOOTH LOCKWASHER 1 4 20 X 1
38. ONNECT HARNESS ITEM DESCRIPTION PART NO PLUG HOUSING 12 CIRCUIT 2 1 O 8008 CONTACT PIN 21 O 8001 TIE TY RAP 021201 SLEEVING EXPANDO 1 2 18397 SOCKET 9 CIRCUIT 21 O 8007 SOCKET CONTACT 2 1 O 8000 WIRE 22 AWG 1015 105 C BLUE 0809166 WIRE 22 AWG 1015 105 C RED 0809 122 WIRE 22 AWG 1015 105 C YELLOW 0809144 WIRE 22 AWG 1015 105 C WHITE 0809199 WIRE 22 AWG 1015 105 C WHT BLU 0809196 WIRE 22 AWG 1015 105 C WHT RED 0809192 WIRE 22 AWG 1015 105 C WHT YEL 0809194 WIRE 22 AWG 1015 105 C WHT GRY 0809198 WIRE 22 AWG 1015 105 C GRNNEL 0809054 TERMINAL RING 02046 14 83 4 Polyvend SR SHOPPER INTERCONNECT HARNESS PART NO 097 5059 NOTE THIS HARNESS CONNECTS TO DOOR INTERLOCK SWITCH HARNESS DOOR SOLENOID INTERLOCK HARNESS AND POWER BOX PARTS LIST FOR SHOPPER INTERCONNECT HARNESS ITEM DESCRIPTION PART NO QTY PLUG 6 CIRCUIT 2 1 O 8004 CONTACT PIN 21 O 8001 TIE TY RAP 021201 FLEXO TUBING BLACK 1 4 099 8060 HOUSING 3 CIRCUIT 230 8011 SOCKET CONTACT 2 1 O 8000 N rn SOCKET 2 CIRCUIT 2 1 O 8003 WIRE 22 AWG 1015 105 RED 0809122 WIRE 22 AWG 1015 105 YELLOW 0809144 WIRE 22 AWG 1015 105 C ORANGE 0809 133 WIRE 22 AWG 1015 105 C BLACK 0809100 WIRE 22 AWG 1015 105 C WHT YEL 0809194 84 Polyvend m POWER FEED CONTROLLER HARNESS PART NO 097 5053 NOTE THIS HARNESS CONNECTS TO THE POWER BOX AND CONTROLLER BOARD PARTS LIST FOR P
39. OR SOLENOID HARNESS vc oce am eae 78 DOOR SOLENOID INTERCONNECT 565 2 0 0 4 440 000 40 ee een 19 SHOPPER MOTOR FEED HARNESS tle ore te bent t heed 80 COLD FOOD LAMP FEED HARNESS au kamun 61 LAMP SOCKET ASSEMBLY E x 2 3 0 Sima DR aati ia tana Mela et 82 LAMP INTERCONNECT HARNESS tasa dan 83 SHOPPER INTERGONNEG a YOK K E Ifa POWER FEED CONTROLLER HARNESS 55 521 6 kusapa nk eman A 85 HEALTH ANDSS FE TRY HARNESO rate ma eee 86 BLOWER 7 HEAT STRIP HARNESS 87 DEX UGS HARNESO shane amma eee ei 88 DOOR TRIM RON UT 99 DOOR TRIM STERENG ROYCE uu su uu Dius u nu tea bord 90 DOOR TEIM SIGNATURE 555 at ed BAWA 91 LOOP T N ne CENE Ol cee 92 DOOR TRIM PRESIDENTIAL WALNUT ur uuu uusha 93 DOOR TRIM IMPERIAL CROWN 41 1 14 1 4 110 4444 4 nne
40. OWER FEED CONTROLLER HARNESS ITEM DESCRIPTION PART NO QTY PLUG HOUSING 12 CIRCUIT 2 1 O 8006 CONTACT PIN 21 O 8001 CONNECTOR 1787206 POLARIZING KEY 17328 MOLEX TERMINAL 08055 1 4 DIA FLEXO TUBING 099 8060 TERMINAL 0204617 WIRE TIE 021201 WIRE 22 GA RED UL 1015 0809122 PLUG 3 CIRCUIT 230 8012 PIN CONTACT 210 8001 WIRE 22 GA RED UL 1569 08091222 WIRE 22 GA YELLOW UL 1569 08091444 Qo N 85 lt Polyvend SQ HEALTH AND SAFETY HARNESS PART NO 097 5056 NOTE THIS HARNESS CONNECTS TO THE CONTROLLER BOARD AND POWER FEED CONTROLLER HARNESS PARTS LIST FOR HEALTH AND SAFETY HARNESS DESCRIPTION PART NO QTY POLARIZING KEY 17328 CONNECTOR 1787204 MOLEX TERMINAL 08055 TUBING 1 4 099 8060 TERMINAL 0204616 TERMINAL 0204617 TERMINAL 0204652 WIRE TIE 021201 WIRE 22 GA YEL UL1569 08091444 WIRE 22 GA BLK UL1569 08091001 WIRE 22 GA RED UL1569 08091222 N es uc 86 a MES qu Dolyvend SR BLOWER HEAT STRIP HARNESS PART NO 097 5060 NOTE THIS HARNESS CONNECTS TO POWER BOX ASSEMBLY HEAT STRIP AND BLOWER MOTOR WHICH IS LOCATED ON THE SHADOW BOX ASSEMBLY SERVICE DOOR PARTS LIST FOR BLOWER HEAT STRIP HARNESS ary PLUG HOUSING 3 CIRCUIT 097 8037 CONTACT PIN 21 O 8001 TIE TY RAP 021201 TUBING BLK 1 4 001 8009 TERM
41. PRESENT CHECK WIRE CONNECTIONS IN 2 x 4 HANDY BOX AND HARNESS FROM 2 x 4 HANDY BOx FROM FAN FROZEN COMPRESSOR NOT COOL ING HAVE FREEZE UP PROPER OPERATION 1 CHILLER OPERATING NORMAL BUT CYCLING OFF ON THERMOSTAT AT TOO WARM OF A TEMPERATURE CHECK THERMOSTAAT FOR PROPER SEETHING APROKIMMATE SETTING IS PULL OLOCKWSSE AND BACK COUNTERCLOCKWISE B BrJ RRN THERMOSTAT IS SET CORRECTLY CHECK AND MAKE SURE THE THERMOSTAT SCNSING BULB IS PROPERLY LOCATED IN RETURN AIR FLOW THERMOSTAT IS CORRECTLY SET AND SENSING BULB IS PROPERLY LOCATLD REPLACE THERMOSTAT WITH CORRECT REPLACEMENT CABINET HAS POWER CHILLER WILL NOT RUN DISCONNECT CHILLER POWER CORD FROM RECEPTACLE IN POWER BOX CHECK FOR VOLTAGE AT RECEPTACLE SOULD BE 115 OR 230V NO VOLTAGE AT R CEPTACLE NSV OR 230V AT RECEPTACLE WITH CHILLER POWER CORD 015 FROM POWER BOX REMOVE MOUNT ING PLATE AND THERMOSTAT FROM CHILLER ANC CHECK FOR LOOSE WIRING IN 2 x 4 HANDY BOX E EVAP COMPRESSOR 23 4 2o Polyvend SR DRAWINGS amp PARTS LISTS _ Bolyvend SR 26 Polyvend SR 39 49 i Lie Cie NL TS 9 Tm I a l 2 s 3 F
42. RE 22 GA UL 1015 ORANGE WIRE 22 GA UL 1015 YELLOW WIRE 22 GA UL 1015 VIOLET WIRE 22 GA UL 1015 BROWN WIRE 22 GA UL 1015 GRAY WIRE 22 GA UL 1015 WHITE RED WIRE 22 GA UL 1015 WHT BLU WIRE 22 GA UL 1015 BLK WIRE 22 GA UL 1015 WHT ORG WIRE 22 GA UL 1015 BLU WIRE PIN CONTACT 1 4 SLEEVING 79 SHOPPER INTERCONNECT HARNESS 17376 08055 17328 21 O 8002 21 O 8000 18397 021201 21 O 8009 08091001 08091 94 0809199 0809122 0809133 0809 144 0809177 0809111 0809188 0809192 0809196 0809 100 0809193 0809166 21 O 8001 099 8060 LKR Bolyvend SQ SHOPPER MOTOR FEED HARNESS PART NO 097 5055 iH un n NOTE THIS HARNESS CONNECTS TO THE SHOPPER MOTOR AND THE DOOR INTERLOCK SWITCH HARNESS PARTS LIST FOR SHOPPER MOTOR FEED HARNESS TEM PLUG HOUSING 2 1 O 8002 2 SOCKET CONTACT 2 1 O 8000 3 RECEPTACLE HOUSING 412 8007 4 187 RECEPTACLE 001 8044 5 CAP HOUSING 230 8011 6 PIN CONTACT 21 O 8001 7 263 DIA PLASTIC TUBING 098 8023 8 1 2 RUBBER GROMMET 001 8021 9 TERMINAL RT ANGLE 187 0204647 10 22 UL 1569 ORANGE 08091933 11 22 UL 1569 RED 08091222 12 22 UL 1569 YELLOW 08091444 80 e LA _ Polyvend INC SB COLD FOOD LAMP FEED HARNESS PART NO 097 5088 343 5 NOTE THIS HARNESS CONNECTS TO LOWER LAMP SOCKET ASSEMBLY UPPER LAMP SOCKET ASSEMBLY AND LAMP INTERCONNECT HARNESS PARTS LIST FOR COLD FOO
43. RIM BEZEL TOP BOT COLOR BLACK P N 098 436 TRIM BEZEL L R SIDE COLOR BLACK PIN 098 4317 DECAL BEZEL COLOR BLACK TRIM HORIZONTAL COLOR SILVER P N 097 2006S iL PANEL DECOR RIGHT COLOR TRON P N 097 4093TR TRIM INNER VERTICAL L R SIDE COLOR SILVER P N 097 8011 P N 097 2004SIL oun COL OR BLAGI SENE PN sqb gg NEL DECOR LEFT TRIM OUTER VERTICAL L R SIDE ZAD 22 PIN 097 4091TR P N 097 200SSIL PANEL DECOR BOTTOM COLOR TRON P N 097 4092TR TRIM COLOR SILVER P N 097 20065 L COIN RETURN FRON COLOR BLACK P N 001 2003BLK TRIM HORIZONTAL COLOR SILVER P N 097 2006S IL MODEL FOOD KING STYLE SILVER TRON SERIES POLYVEND 97 BR Polyvend e TRIM BEZEL TOP BOT COLOR GRAY TAN P N 098 4361CT TRIM BEZEL L R SIDE COLOR GRAY TAN PIN 098 4317GT DECAL BEZEL PV COLOR BLACK P N 097 8011 TRIM BEZEL TOP BOT COLOR GRAY TAN P N 098 4361CT PANEL DECOR LEFT COLOR BLACK P N 097 4091BLK TRIM HORIZONTA COLOR GRAY TAN P N 097 2006G T COIN RETURN FRON COLOR BLACK P N 001 200381 TRIM HORIZONTAL COLOR GREY TAN P N 097 2006GT TRIM HORIZONTAL COLOR GRAY TAN P N 097 2006GT MODEL FOOD KING STYLE CONTEMPORARY SERIES POLYVEND 98 PANEL DECOR TOP COLOR BLACK P N 097 4094BLK TRIM HORIZONTAL COLOR GRAY TAN P N 097 2006GT PANEL DECOR
44. TALLATION DECAL POWER BOX FOOD KING DOMESTIC LABEL LOCATE FOOD HERE 29 PARTS LIST FOR SERVICE DOOR ASSEMBLY 097 5006 097 5009 N20C2520 097 5066 S39C818 6 097 5045 097 5102 098 5217 097 8004 098 4331 01298BLK 150 5244 S20C2520 8 001 5132 S20C632 4 2477701 098 8037 210 5080 097 8032 097 4088 20208 098 5264 098 5274 220 5095 097 4157 098 5041 200 5016 400 8056 097 8005 2477801 098 8135 097 8045 520 632 8 097 8050 20166 097 8031 097 8042 098 8064 s M LR Polyvend SR SHADOW BOX ASSEMBLY FOOD KING SERVICE DOOR 30 Polyvend 835 PARTS LIST FOR SERVICE DOOR ASSEMBLY SHADOW BOX COLD FOOD ITEM DESCRIPTION PART NO SHADOW BOX WELD ASSEMBLY 097 5066 BLOWER MOUNT ASSEMBLY 098 5217 FAN SHADOW BOX 097 8004 GUARD BLOWER FAN 098 8162 COVER MOTOR 098 4331 SCREW SHEET METAL TRUSS SLOTTED HEAD TYPE B 8 18 X 3 8 539C818 6 SCREW TAPPING TYPE AB PANHEAD PHILLIPS STEEL BLACK ZINC 8 18 X 3 8 01289BLK 31 Molyvend SR SERVICE DOOR In OPEN POSITION ON uA MS A 297 Y WER 4 A A w w ww w 4 4 PEN PEE d p p p SERVICE DOOR COIN REJECT MOUNTING ASSEMBLY Polyvend SR PARTS LIST FOR SERVICE DOOR ASSEMBLY COIN REJECT COLD FOOD ITEM DESCRIPTION PART NO QTY COIN CHUTE WELD ASSEMBLY 098 5274 NUT HEX W EXTER
45. WER TO THE VENDING MACHINE BEFORE REMOVING THE CONTROL BOARD OR COIN CHANGER OR WORKING ON ANY ELECTRICAL COMPONENTS IN THE MACHINE Test the coin mechanism and bill validator if installed to ensure smooth operation If the operation of the coin mechanism is not smooth check to make sure that you have proper alignment of the changer with the coin return lever Load the coin tubes on the coin changer located on the front door of the machine It is very important to fill the 25 10 and 56 tubes for proper change payback and operation of the bill validator if installed NOTE The maximum amount of change a Coinco 9302LF will hold is 38 60 23 00 in quarters 12 20 in dimes and 3 40 in nickels The maximum amount of change that a Mars TRC 6010XV will hold is 29 95 16 75 in quarters 9 80 in dimes and 3 40 in nickels Place the price stickers just above the selection number for each selection located to the right of each vend door See page 7 Set the prices of the products See price setting NOTE A changer must be installed in this machine in order to set prices in this machine It is not necessary to have a bill validator installed in this machine for prices to be set Operate each vending dispenser using coins Operation should be smooth In the large manila envelope is a sheet with the sticker LOCATE FOOD Peel each sticker off and place it on the delivery door guide The position should be in the center of
46. WIRE SCREEN AIR INTAKE SCREW TAPPING TYPE AB PANHEAD PHILLIPS STEEL BLACK ZINC 8 18 X 3 8 POWER BOX ASSEMBLY COLD FOOD SWITCH ELECTRONIC HEALTH amp SAFETY FRAME AIR INTAKE SCREW SHEET METAL TRUSS SLOTTED HEAD TYPE B STAINLESS 8 18 X 3 8 P C BOARD SUPPORT BUSHING 5 8 X 1 2 61 ITEM DESCRIPTION PART NO 097 5016 097 4057 097 4058 24397 516 818 8 098 812901 097 4135 098 8144 400 8056 098 4363 01298BLK 24387 097 8046 098 4364 S39D818 6 23848 020562 ___ Bolyvend Se E I9 g NOTE ASSEMBLY MOUNTED TO COLD FOOD BOX WITH 18 18 X 1 2 PANHEAD PHILLIPS SHEET METAL SCREW PART NO S39C818 8 FOUR 4 REQUIRED SHOPPER MOTOR AND BRACKET ASSEMBLY 62 Polyvend SW PARTS LIST FOR SHOPPER MOTOR AND BRACKET ASSEMBLY ITEM DESCRIPTION PART NO QTY SHOPPER MOTOR ASSEMBLY COMPLETE 097 5137 SCREW PH PHIL 13261 2 2 MICRO SWITCH V3L 412 8009 3 SCREW 8 32 X 5 16 HEX HEAD 23380 4 4 ROLL PIN P10K094 10 5 MTR COLUMN CAM ASSY 098 5129 6 DRIVE MOTOR SHOPPER 098 8073 7 BRKT SHOPPER MOTOR WELDMT 097 5135 MOTOR BRACKET BRACE SHOWN 097 4153 CHAIN TENSION ROD 098 8030 9 8 32 WING NUT 098 8029 10 2 CIRCUIT SOCKET 2 1 O 8003 1 210 8001 2 12 VINYL TUBING CLEAR 098 8023 SFT 13 CABLE TIE 001 8103 14 SPROCKET 255 90 203SPEC UST 098 8050 63
47. ays replace the security clips to prevent too much movement by the dividers amp amp Polyvend SR CHANGING DIVIDER POSITION Divider positions can only be changed while the tray half is removed from the machine 1 Remove the security top by removing the screw that holds each security clip place then remove the security clip Once the security clips are removed the security top can be lifted off the dividers Lift the rear of the divider first with a slight upward pressure This allows the divider latch to slip out of the tray bottom To replace the divider reverse this sequence of steps Replace the security top and clips Tighten each screw that holds the clips in place Tray half is now ready to be installed in the machine PLATE HOLDER HOLDER PART NO 097 4016 PART NO 98 4115 TRAY DIVIDER PART 097 9010 SCREW TRUSS HEAD PHILLIPS 48 18 x 38 PART NO S39C818 6 Polyvend SR PRODUCT LOADING To access the food compartment of your machine you must 1 First open the main door as far as possible 2 Release the inside door latch with the handle of the cold food door and open The carousel can then be rotated to the left by a two 2 position service switch located in the upper left hand corner of the cold food box 1 Push the switch in once and the carousel will move 30 degrees 1 12 a rotation for easy loading from top to bottom 2 Pull the switch out and the carousel wil
48. be changed example feature is on it will then be turned off Press selection button 2 for the status of the Multi vend To change the status of this feature press selection button 2 and the feature will be changed To return to the sale mode press the mode switch one time In order to change the health safety timer from 30 minutes to sixty 60 minutes while Serf press selection button 3 present status will be dis played To change status press selection 3 and status will change OFF 30 minutes ON 60 minutes ERROR CODES If either of these errors are present the error code will appear on the display upon entry into the service mode Er 1 Door is open Er 2 High Temp error HEALTH SAFETY RESET This machine has a high temperature sensor called a health safety Should the temperature inside the refrigerated area be above 45 degrees the health safety will shut down the machine The car ousel will not rotate changer will not accept money and the indicator light will flash indicating Make Alternate Selection To reset the health safety switch open the front door of the machine and press the mode button eight 8 times until the control board returns to the sales mode 00 appears on display Close the front door of the machine starting the health safety timer After 30 minutes have elapsed 60 minutes if control board is set for 60 minutes the control board will check the health control products will be ven
49. d Inc 501 327 301 and make arrangements to have merchandise returned for repair and file a claim for repair charges Do not return DEADHEAD Do not claim more than the cash price of the machine plus freight SHOCK WATCH PROCEDURE On each machine shipped out of Polyvend Inc there is an indicator called a Shock Watch which will turn from white to red if the machine has received a severe impact The shock watch is a red hexagon shaped label mounted on the front door of the machine Just above the shock watch will be a label on the outside of the machine with instructions on what to do when the machine is received and what to do if the shock watch has changed color from white to red Inspect the shock watch IMMEDIATELY upon receipt of the machine DO NOT SIGN THE BILL OF LAD ING until you have inspected the shock watch to see if it has turned from white to red If the shock watch has turned red note this on the bill of lading Inspect the machine IMMEDIATELY for damage both on the exterior and interior of the machine If damage is found follow the procedures for concealed damage 19 Polyvend SR PROCEDURE FOR CONCEALED DAMAGE 1 If there is no visible damage YOU MUST OPEN THE SHIPMENT WITHIN 15 DAYS AND INSPECT FOR CONCEALED DAMAGE If there is concealed damage notify the delivering carrier by phone im mediately asking for an inspection Confirm the request in writing and keep a copy for claim purpos
50. ded during the 30 minute time period and if the temperature is above 45 degrees the unit will be taken out of service If the temperature is below 45 degrees the unit will operate normally and vend from any selection When a route person comes to load the machine when they open and close the front door of the machine the health safety will automatically be reset Should there be a power failure the health safety will check the temperature inside the cold food area and if the temperature is below 45 degrees it will continue to vend properly If it is above 45 degrees it will then shut down the machine There is also a service diagnostic indicator on the L E D to let the operator know the status of the Health Safety Switch On the display on the right hand side there is a decimal point that when the Health Safety is open temperature above 45 degrees the decimal point is illuminated When the Health Safety switch is closed the decimal light will not be illuminated HEALTH CONTROL TIMER SETUP There is an option in this control board that will allow the operator to change the Health Control Time from 30 to 60 minutes The time you choose is dependent upon the ambient environment conditions time to load the machine and amount of warm products being loaded The option from the factory will be set on 30 minutes To change the Health Control time setting open the front door of the machine and press the mode button located on the control board Continu
51. display Press selection button 1 and nickels will be dispensed out of the changer Press button 2 to dispense dimes and selection button 3 to dispense quarters PRICE SETTING SER 2 Press the service mode switch two 2 times and Ser2 will appear on the digital display Press the selection button you wish to change the price of Release the button and press it again and the price will go up in nickel increments If you go past the price release the selection button and press it again To set the price of the next selection press the selection number and repeat the price setting process To return to the sales mode after setting all the prices press the mode switch 6 times and 00 will appear on the display SERVICE VEND SER 3 To service vend a selection press the mode switch three 3 times The digital display will show Ser3 Press the selection number of vend solenoid you wish to test The solenoid should release and the vend door allowed to be opened To test vend a second solenoid press the selection button for that selection and the solenoid will release allowing you to open the vend door To return to the sales mode press the mode switch five times ACCOUNTABILITY SYSTEM SER 4 display the stored accountability press the mode switch four 4 times The digital display will show Ser4 For total cash accountability press selection button 1 and the total amount of money the machine has taken in will be shown To display th
52. e pressing the mode button until the digital display shows Come around to the selection buttons on the front door and press selec tion button 3 The display will show the present status of the timer OFF 30 minutes ON 60 minutes To change the status of the option release the 3 selection button and press it again The option will then change To lock in this option press the mode button on the control board until 00 appears on the digital display 16 Polyvend SW E POWER BOX ASSEMBLY The high voltage power supply is located in the bottom of the machine on the left side in the front area The unit has circuit beakers which provide 110 volts and 24 volts to the machine The circuit breakers function is from left to right The first breaker to the left is to provide 24 volts to the control board The second circuit breaker provides the 24 volts to the carousel motor assembly The third circuit breaker provides 110 volts to the light in the machine Located inside of the power box is the ballast for the fluorescent lights the step down transformer for the control board step down transformer for the carousel motor carousel rotation control relay and the RFI filter 17 Bolyvend SK CLEANING AND MAINTENANCE A PAINTED SURFACES All painted surfaces and the vinyl covered surfaces can be cleaned with a clean cloth and any common brand of household detergent Do not use harsh abrasive materials on these surfaces t
53. e total number of vends for the machine press selection button 2 to display the total vends by the machine To return to the sales mode press the mode switch four times Note This item is not resettable CASH ACCOUNTABILITY BY SELECTION SER 5 To display the stored accountability press the mode switch five 5 times The digital display will show Ser5 For the total cash accountability for an individual selection press the selection number you wish to check The total sales for that selection will be displayed To check an additional selection press the selection number and the total cash accountability will be displayed To return to the sales mode press the mode switch three times TOTAL VENDS BY SELECTION SER 6 To display the total number of vends by selection press the mode button six 6 times The digital display will show Ser6 For the total number of vends of a selection press the selection number The total number of vends for that selection will be displayed To check another selection press the selection number of the selection you wish to check To return to the sales mode press the mode switch two times 15 Polyvend SK VEND OPTIONS Ser 7 To enable or disable the vend option press the mode switch seven 7 times The digital display will show Ser7 Press selection button 1 to check the status of the Forced Vend feature To change the status of this feature press selection button 1 and the feature will
54. ection made is not in the configuration of the machine In any case credit will not be deducted and the Make Alternate Selection light will flash until another selection is made If there is insufficient credit for the selection made the price of that selection will be displayed for five 5 seconds indicating additional money needs to be inserted The person must either make another selection or add enough credit The price of the selection will be displayed during the vend If power should fail during a vend the credit will be lost and the selected solenoid will drop back into the locked position When power returns the solenoid will NOT re energize SERVICE MODE The service mode be entered by pressing the MODE SWITCH located on the control board on the right hand side By pressing the mode button you will step through the different modes of the control board DETAILED OPERATION OF CONTROL BOARD At the time of delivery from Polyvend Inc the control board will be set as follows 1 All vend options will be off 2 The cash accountability will be set to 00 000 00 NOTE Due to factory testing the total will be exactly 00 000 00 3 Thetotal number of vends will be 000000 NOTE Due to factory testing the total will not be exactly 000000 4 All prices will be set to 00 50 14 LR Polyvend e COIN DISPENSING SER 1 Press the service mode switch one 1 time and Serl will appear on the digital
55. er Take hold of the solenoid cover at the top and bottom and lift up firmly on the panel The panel should move upward about 1 2 allowing you then to remove the panel Set the cover out of the way To reinstall the cover simply reverse the process by repositioning the cover Making sure that all points are latching slide the cover downward about 1 2 Make sure that the cover is securely latched in place If one of the latches is missed the cover may rub on the carousel trays in that area Close the front door and ensure that the cover is not rubbing against the carousel 29 Polyvend SW CHILLER ASSEMBLY REMOVAL To remove the chiller assembly from the machine unplug the cooling unit from the power box In the center front of the chiller is a metal clip held in place with a screw Remove the screw and clip Unplug the chiller unit from the power box and open the harness wire guide On the left hand side of the chiller unit in the front area in the bottom of the machine is the lever for lowering the cooling unit Take hold of the lever and lift it up The cooling unit will drop down about 2 inches You can then slide the unit out the front about 3 to 4 inches then pull the chiller unit to the left to clear the machine Slide the chiller unit out and set it on a work surface The gasket material may stick to the bottom of the cabinet and it may be necessary to clean this area once unit is removed Caution should be used to avoid catching
56. es If you fail to notify the carrier within 15 days of delivery by telephone and in writing the freight company is no longer liable for damage and will probably refuse your claim Do not destroy packing material until shipment is inspected and claim is settled 2 After inspection by the carrier file a claim for damages at once On concealed damage unless it can be proven that the carrier is responsible for the damage they will probably want to settle on a compromise basis Therefore the faster you inspect your delivery and notify the carrier the better the chances for full settlement If the claim is disallowed check on the possibility of a compromise PROCEDURES FOR SHORTAGES 1 If the shipment delivered to you is not in accordance with the quantity of cartons shown on your receipt do not accept it until shortages are noted on the Freight Bill or Bill of Lading and signed by the truck driver Failure to do this releases the carrier from any responsibility 2 Ifthe shorted item is not delivered within a reasonable time file a claim with the delivering carrier for the invoice or cash price of that item NOTE Claims for loss or damage will NOT BE DEDUCTED FROM YOUR INVOICE while you wait adjust ment of such claims ME Dolyvend 8 TROUBLESHOOTING HEALTH CONTROL SYMPTOM HEALTH CONTROL CIRCUIT DROPS OUT AND MACHINE SAYS ALTERNATE SELECTION 1 Possible Cause Temperature inside refrigerated area above 4
57. g of freight damage claims Our terms of sale are F O B our factory The responsibility for damage in transit is the carrier s whether it be visible or concealed damage We have taken every precaution to ensure safe arrival of this equipment but our responsibility ceases the moment the shipment is turned over to the carrier Acceptance of this shipment by the carrier is an acknowledgment that the equipment was delivered to them in good condition and properly packed The carrier who delivers this merchandise to your door is responsible for its safe delivery PROCEDURE FOR VISIBLE DAMAGE 1 ITISVERY IMPORTANTTO INSPECT ALL FREIGHT DELIVERIES WHETHER MACHINES OR PARTS IMMEDIATELY If there is any visible damage you have the right to either refuse the merchandise or accept the damaged shipment If you accept it make certain that you have the delivery personnel note the nature and extent of damage on the freight bill 2 After you determine the extent and cost of the damage notify the delivering carrier s office by phone and confirm with a written notice within 15 days requesting an inspection of the damaged merchandise Keep a copy of the inspection request for claim purposes Do not destroy the packing material until shipment is inspected and claim is settled 3 When the inspector arrives ask for a claim form In filing a claim you may make a cash settlement with the carrier for the full invoice price of the merchandise or contact Polyven
58. hey will scratch the paint or vinyl B VEND DOORS The vend doors be cleaned with any common brand of window cleaner and a soft cloth DO NOT USE harsh abrasive cleaners on the doors Never use paper products to clean the vend doors It will cause scratches to appear DO NOT USE ANY KIND OF SOLVENT ON THE DOORS Solvents will cause the vend doors to cloud up C CLEAN the condenser area on the rear of the machine and small filter located on the front of the chiller unit as required D LUBRICATE the following components every six months with white grease grade 2 high low temperature grease or equivalent the top outer door hinge bottom outer door hinge door locking plates and inner door hinges COLD FOOD SANITATION The following are the cleaning procedures for the cold food area It is recommended that the local health inspector be consulted for full requirements on sanitation of cold food machines 1 All surfaces that come into direct contact with food must be cleaned with warm water and a mild deter gent at all regular service intervals 2 After cleaning food contact surfaces rinse with clean potable water 3 Sanitize food contact surfaces with a good grade chemical sanitizing solution chlorine iodophor etc 4 Allow all food contact surfaces to air dry 18 Polyvend SR SHIPPING POLICY The following information is to assist you in assuring safe delivery of your merchandise and in expeditin
59. into 110VAC source using the three prong grounded plug provided If a grounded outlet is not available use a proper external ground on all locations NOTE In order to comply with electrical safety regulations and Underwriters Laboratories requirements all electrical equipment must be properly polarized and grounded The Polyvend machine is wired so that it is properly polarized in accordance with the electrical code If the wall outlet is wired and grounded properly then the machine will connect properly LB Shown in views A and B are two properly grounded and polarized wall outlets One is a three wire grounded type wall outlet See View A and the other is a two wire wall outlet See View B with an adapter in place Should the polarity at the wall outlet appear any way other than that shown below the outlet should be rewired by qualified personnel THREE WIRE TWO WIRE GROUNDING TYPE WALL OUTLET 7 WALL OUTLET GROUND CIRCUIT GROUND OR COMMON CIRCUIT GROUND OR COMMON GROUND VIEW A VIEW B NOTE Polyvend Inc is not responsible for faulty or overloaded circuits within the facility where Polyvend machines are installed The exact load imposed by the machines is stated in the electrical specifications section The sum of all devices connected to a particular circuit will determine the total line load It is recom mended that a separate electrical circuit be dedicated to this machine CAUTION DISCONNECT PO
60. is a revolutionary new concept in vending equipment where bigger is not always better It is designed to help the Operator increase his competitive position and to service locations where the need for a large cold food machine is not necessary but the customer requires refrigerated food With this machine a location can be provided with all types of refrigerated items in the smaller quantities keeping the out of date food items to a minimum This machine comes equipped with nine shelves for cold food These shelves can be set up with any combi nation of compartments from four 4 to twelve 12 and each shelf regardless of the number of compart ments is priced individually The product delivery doors on the cold food are locked by solenoids When the correct amount of credit is established and a selection button is pressed the solenoid for the corresponding selection door will release allowing the door to be opened The lock will stay energized for ten 10 seconds unless more money is inserted or the carousel rotation button is pressed The Shopper System allows the customer to select any available item Pushing the Shopper Button Press to View bar on the front of the machine will allow the carousel to move 30 degrees or the equivalent of one small compartment Pushing the Shopper Button will allow the carousel to turn continuously The shopper system will not operate when any one of the following conditions exists 1 A product door is open
61. l rotate continuously for loading one shelf at a time 3 Pushing the switch in will stop the rotation 4 Close the cold food door and latch 10 Polyvend SR CAROUSEL JAM 1 Should a carousel jam loosen the wing nut on the shopper motor and bracket assembly until you can remove the chain from the sprocket 2 Then take hold of one of the carousel trays and try to back up the carousel to un jam it Remove the cause of the jam 3 Close the refrigerated door and check to make sure that the tray divider lines up with the right side of the vend door If it does not line up loosen the wing nut on the shopper motor and bracket assembly and move the chain over on the sprocket until the tray divider lines up with the right hand side of the vend door After ensuring the proper alignment tighten the wing nut down Do not overtighten the chain or the carousel motor may bind up V SHOPPER MOTOR AND BRACKET ASSEMBLY SPROCKE T DRIVE CAROUSEL TRAYS TRAY DIVIDER 11 Molvvend amp 2 yvend S SOLENOID COVER PANEL REMOVAL COLD FOOD DOOR LATCH x SOLENOID COVER PANEL DOOR LATCH LATCH At some time it may become necessary to remove the cover over the solenoids for service or maintenance To remove the cover open the front service door of the machine Then unlatch and open the inside cold food door Located on the back side of the cold food door is the solenoid cov
62. m NA x 17 BLUE ORANGE VIOLET YEL LOW BROWN RE WHT RED NOTE THIS HARNESS IS LOCATED ON THE COLD FOOD DOOR AND CONNECTS TO THE DOOR SOLENOID INTERCONNECT HARNESS ITEM DESCRIPTION OTB ON gt PLUG HOUSING 12 CIRCUIT PIN CONTACT TERMINAL 187 SINGLE TERMINAL 110 DOUBLE TERMINAL 110 SINGLE WIRE 22 GA WHT UL1569 WIRE 22 GA RED UL1015 WIRE 22 GA BLU UL1015 WIRE 22 GA ORG UL1015 WIRE 22 GA YEL UL1015 WIRE 22 GA VIOL UL1 015 WIRE 22 GA BRN UL1015 WIRE 22 GA GRY UL1015 WIRE 22 GA WHT RED UL1015 WIRE 22 GA WHT BLU 011015 WIRE TIE SLEEVING 1 2 EXPANDO RECEPTACLE HOUSING 187 RECEPTACLE 22 G A UL 1015 WHT ORG 22 G A UL 1015 BLK 78 PART NO 2 1 O 8008 21 O 8001 0204616 17780 0204670 08091999 0809122 0809166 0809133 0809144 0809177 0809111 0809188 0809192 0809196 021201 18397 412 8007 001 8044 0809133 0809100 QTY 1 e 1 1 2 9 18 108 66 Polyvend SQ _ DOOR SOLENOID INTERCONNECT HARNESS PART NO 097 5051 NOTE THIS HARNESS CONNECTS TO DOOR SOLENOID HARNESS CONTROLLER AND KEY POSITION 4 CONNECTOR MOLEX 09 50 3141 TERMINAL 24788 KEY POLARIZING 15 04 0219 2 CIRCUIT PLUG HSG SOCKET CONTACT SLEEVING EXPANDO 1 2 TIE WIRE 12 CIRCUIT CAP HSG 22 GA UL 1569 BLACK WIRE 22 GA UL 1015 WHITE YELLOW WIRE 22 GA UL 1015 WHITE WIRE 22 GA UL 1015 RED WI
63. s to be performed on a refrigeration unit If such unit has been tampered with in any form the warranty on this unit is void Should any part prove defective within the warranted period Polyvend Inc will repair or replace at its option the defective component but will not provide the labor removal or reinstallation costs associated with such parts All returned products or parts must be shipped freight prepaid to Polyvend and Polyvend will then prepay the shipping cost of the returned goods Polyvend reserves the right to refuse any collect shipment Any part returned under the terms of this warranty should be accompanied with a brief description of the defect of failure along with the model number and serial number This warranty applies only if the equipment is serviced and maintained in strict accordance with the instruc tions given in the Polyvend Service Manual that no unauthorized repair or disassembly has been done Any defect caused by improper source of power supplied abuse of the product accident alteration vandalism mineral build up or improper cleaning or service techniques will not be covered by warranty Polyvend service or repair to items not in warranty will be subject to the standard service charge for repair of the failed components For warranty or service information call or write to Polyvend Service Department Bolyuend 5 POLYVEND INC SERIES 900 FOOD KING The Polyvend Series 900 Cold Food Machine
64. the compartment that the selection will vend from See page 7 polyvend SR Pull the loading switch out rotating the carousel and load the machine with product The loading switch is located on the inside of the refrigerated compartment on the left side at the top NOTE It is imperative that the refrigerated compartment be pulled down to and cycling at the correct tem perature 32 to 38 degrees F prior to loading product e Check to make sure that the Vend Options are set to the desired settings See section on Vend Options There is a blower system designed to keep condensation from forming on the delivery doors The system directs warm air across the delivery doors from the right side Make sure that the blower is operating properly 6 Polyvend 835 DECAL LOCATE FOOD HERE Part No 098 8064 This decal is found in the Polyvend LektroVend literature package Peel each sticker off and place the sticker on the delivery door guide The position should be in the center of the compartment that the selection will SELECTION LABEL vend from P udi Part No 098 8030 This sticker is found in the Polyvend LektroVend literature package Place the selection label just below the price sticker for each selection located to the right of each vend door PRICE STICKER Part No 224 8081 This sticker is found in the Polyvend LektroVend literature package Place the price sticker just above
65. usel motor assembly out of adjustment 1 Possible Solution Remove the top two trays in the carousel assembly loosen the four screws on top of the motor mounting bracket holding the motor in place and move the motor closer to the stepping switch only a slight amount of movement is necessary Tighten the screws and test unit 2 Possible Cause Carousel motor brake defective 2 Possible Solution Replace carousel motor 22 Polyvend SR _ TROUBLESHOOTING GUIDE FOR CHILLER EVAPORATOR FAN ONLY RUNNING NO CONDENSER AiR ER FROM CABINE T REMOVE CHILL M INE T R CHECK FOR CONDENSER AIR FLOW AT REAR OF CABINET VISUALLY CHECK FACE OF EVAPORATOR FOR CONDITION OPENING ON TOP FRONT OF CHILLER IF FACE OF EVAPORATOR CHECK AND MAKE SURE THERMOSTAT HAS NOT BEEN TURNED MAXIMUM WARM COUNTER CLOCKWISE THERMOSTAT FOR THE APPROXIMATE CORRECT SETTING FOR TEMPERATURE CONTROL S FULL COLD CLLOCKWISSE JAND BACKI E TURN EVAPORATOR INOT RUNNING SY T TEM CONTROL IS CORRECTLY SET COMPRESSOR STiLL DOES NOT RUN REMOVECHILLER POWER CORD FROM POWER BOX REMOVE MOUNTING PLATE AND THERMOSTAT CHECK WIRING CHECK WIRING TO THERMOSTAT AND WIRE CONNECTIONS INSIDE2 x 4 HANDY BCX ALL WIRING SECURE DISCONNECT TWO WIRES FROM THERMOSTAT PLACING JUMPER WIREBE TWEENTHEM RECONNECT CHILLER POWER CORD TO POWER BOX iF CONDENSER FAN AND COMPRESSOR STILL DOES NOT RUN DISCONNECT CHILLER POWER CORD REMOV
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