fl adjustable rider backrest mounting hardware kit - Harley
Contents
1. o is04819 Release cable Backrest bracket Cable strap Gas spring shaft ONS 2 3 4 Fuse electrical box 5 Frame 11 Figure 8 Cable Routing See Figure 9 Attach the release cable 1 to the backrest mounting bracket 2 as shown Carefully secure the cable to the shaft of the gas spring 4 with the provided cable strap 3 Do not over tighten the cable strap J04730 Figure 9 Attach Cable to Backrest Bracket SEAT PROTECTOR INSTALLATION NOTE The purpose of the seat protector is to prevent premature wear between the backrest mechanism and the underside of the seat If the seat protector is placed too low in the seat opening the backrest mechanism when pushed forward may snag the upper edge of the protector and be difficult to return upright 1 2 3 Temporarily install the seat over the backrest mechanism Install but do not tighten the seat mounting hardware Install the rider backrest following the instructions under BACKREST INSTALLATION See Figure 13 Obtain seat protector 16 Apply masking tape to seat protector as an aid to locate the protector in the seat a Apply masking tape to the smooth non adhesive side of the seat protector b Extend masking tape 2 in 5 1 cm past each edge of the shorter side of the seat protector Insert the seat protector from above between the rear of the seat opening and the backrest mechanism all the way to the edge with the tap2. Remove spark plug wire clip 1 is08668 1 Spark Plug Wire Clip Figure 2 Spark Plug Wire Clip 5 Models with Mid Frame Air Deflectors Remove upper left side mounting hardware 1 of 6 Please dispose of materials responsibly INSTALLATION 1 See Figure 3 Install clip nut 1 in mounting hole 2 Align clip with alignment hole 3 is05770d 1 Clip nut 2 Mounting hole 3 Alignment hole Figure 3 Install Clip Nut 2 See Figure 4 Attach bracket 2 to mounting base 3 Install screw 1 and nut 4 as shown Leave fasteners loose isO8664 Screw Bracket Mounting base Nut Pena Figure 4 Install bracket 3 See Figure 5 Set mounting bracket 1 over studs and plastic washer See Figure 1 Install screws and nuts 2 as shown Leave fasteners loose Verify electrical con nector moves freely 4 Install washers 4 and nuts 6 Tighten to 60 96 in lbs 7 11 Nm 5 Tighten screws and nuts 2 6 8 ft lbs 8 11 Nm J04730 Mounting bracket Bolt and nut 3 Mounting base Washer 2 Electrical connector OTRO NS Ae Nut removed earlier Figure 5 Install Backrest Bracket See Figure 13 Install actuator handle 13 with cable to actuator handle bracket 12 so the cable is pointing down when installed Secure with screws 9 and nuts 11 Models without Mid Frame Air Deflector See Figure 6 Slide the flat side of the
3. actuator assembly 1 behind the spark plug wires Verify the hook bent tab on the bracket engages with the cross member plate Install screw 4 and washer 5 Tighten screw to 45 55 in Ibs 5 1 6 2 Nm Models with Mid Frame Air Deflector See Figure 7 Slide the flat side of the actuator assembly 1 behind the spark plug wires Verify the hook bent tab on the bracket engages with the cross member plate Install screw 4 and washer 5 Tighten screw to 25 35 in Ibs 2 8 3 9 Nm is05770b Actuator assembly Cable Cross member plate Screw Washer Clip Frame Ot ON T Figure 6 Install Actuator Assembly 2of6 is05439b Actuator assembly Cable Cross member plate Screw Washer Clip Frame Left side air deflector ONOOPena Figure 7 Installing Actuator Assembly with Mid Frame Air 10 Deflector Clean an area on the adjustment handle bracket in the approximate location where the spark plug wire clip was removed Use a solution of 50 alcohol and 50 water See Figure 13 Install wire guide 8 onto the bracket Route the spark plug wire through the clip Fold clip to secure the spark plug wire See Figure 8 Route the cable 2 under cross member Continue routing cable 2 between fuse electrical box 4 and frame 5 to the top of the rear fender and to the backrest bracket 1 Actuator assembly Cable Cross member plate
4. the backrest to come to its full forward position Releasing the handle locks the backrest into place 3 To adjust the backrest pad up and down 1 pull the knob on rear of pad Move the backrest up or down into the desired position then release when the pad is in the desired position NOTE Be careful when pushing the seat to the full forward mounting position 3 Pushing the seat forward too far could tear the seat material 4 The backrest pad may be pushed forward against seat 3 as shown to ease in getting off and on the motorcycle without activating the release handle 4of6 is06098 1 Vertical adjustment 2 Upright range 3 Full forward mounting position Figure 12 Backrest Postions J04730 5of6 SERVICE PARTS is06705 Figure 13 Service Parts FL Adjustable Rider Backrest Mounting Hardware Kit Table 1 Service Parts Table Adjustable Rider Backrest Item Description Quantity Part Number 1 Mounting bracket 52590 09 2 Washer 2 6223 3 Screw 1 4 20 x 3 4 inch 3 3574 4 Nut locking flange 1 4 20 3 7716 5 Actuation handle kit includes Items 6 through 13 52365 09 6 e Screw 1 4 20 x 3 4 inch 3574 7 e Clip nut 8108 8 e Wire guide 10102 9 Screw 2 2933 10 e Washer 6036 11 e Lock nut 2 7838 12 e Actuator bracket handle Not Sold Separately 13 je Actuator handle with cable Not Sold Separately 14 je Cable strap Not Sold S
5. cMOTOR HARLEY DAVIDSON UB J04730 INSTRUCTIONS REV 2015 10 05 FL ADJUSTABLE RIDER BACKREST MOUNTING HARDWARE KIT GENERAL Kit Number 52596 09A Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements Separate purchase of an FL Adjustable Rider Backrest Kit is required for installation of this kit See a Harley Davidson Dealer AWARNING The rider s safety depends upon the correct installation of this kit If the procedure is not within your capabilities or you do not have the correct tools have a Harley Dav idson dealer perform the installation Improper installation of this kit could result in death or serious injury 00308a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation One is available from a Harley Davidson Dealer Kit Contents See Figure 13 and Table 1 REMOVAL 1 See the service manual Remove seat Save hardware 2 See the service manual Remove left side cover 3 See Figure 1 Remove nuts 1 Leave washers 2 and studs 3 in place J04730 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled is08665a 1 Flange nut 2 2 Stud 2 3 Plastic washer 2 Figure 1 Mounting Hardware 4 See Figure 2
6. e Do not tape protector to seat now See Figure 12 With the backrest and seat in place push the backrest to the fully forward position 3 The backrest mechanism presses against the underside of the seat and against the inserted seat protector With backrest mechanism fully forward adjust the seat protector so the upper most edge is positioned roughly 1 2 in 13 mm above the rear edge of the mechanism within the seat pocket Temporarily adhere the masking tape to the seat to retain the determined position 3 of 6 10 Keeping the seat protector taped in place remove seat and place upside down on a smooth clean surface 11 Mark or otherwise indicate the location of the edges of the seat protector on the underside of the seat 12 Remove the protector from the seat and the masking tape from the protector NOTE To keep the inserted backrest from snagging the protector when the backrest is being installed slightly roll the top most edge of the seat protector that is nearest the pillion portion of the seat 13 See Figure 10 Note the shape of the surface the seat protector 2 covers and gently form the protector to better fit the seat contours 1 14 Note the location of the seat protector and clean a roughly four in square area with soapy water or alcohol 15 Remove adhesive liner from seat protector and place the seat protector over the intended location 16 Press from middle of seat protector outward to remov
7. e air bubbles trapped between protector and seat 17 Allow 24 hours for adhesive to cure before getting wet or placing in extreme temperatures is06773 1 Seat contour 2 Seat protector Figure 10 Underside of Seat SEAT INSTALLATION 1 See the service manual Install seat and grab strap if equipped with the previously removed hardware 2 See the service manual Install seat After installing seat pull up on the seat to verify that it is secure BACKREST INSTALLATION 1 See Figure 11 Press on lever on backrest bracket as shown Insert backrest and press gently until it snaps into place AWARNING After installing backrest pull upward to be sure it is locked in position While riding a loose backrest can shift causing loss of control which could result in death or serious injury 00386a J04730 is05616 Figure 11 Installing Backrest OPERATION WARNING After installing backrest pull upward to be sure it is locked in position While riding a loose backrest can shift causing loss of control which could result in death or serious injury 00386a 1 See Figure 12 The adjustment handle is used to move the backrest pad into the forward and rearward positions 2 To adjust the backrest pad forward or rearward 2 push the handle Leaning back against the backrest pad helps adjust it rearward Keeping your weight off of the backrest pad while pushing the handle causes
8. eparately 15 Backrest mounting base 52482 01A 16 Seat protector adhesive backed 3 1 2 x 3 inch 52300017 Items referenced in text but not included in kit A Backrest pad Sold Separately B Pivot bracket repair kit includes pivot bracket lever spring and hardware 52342 09 C Stock nut J04730 6 of 6
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