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Model No. SA-MAX500LMK

1. H fl 186200 A I SENSOR Do 3543AB 2 G 3 use P C B REPM12X2053A F USB PORT CN6301 i E 3543 2 MUSIC PORT REPM12X2053A D PbE 513 0 2 MUSIC PORT m ee B A NOTE REF IS FOR INDICATION ONLY SA MAX500 PANEL REMOTE SENSOR USB MUSIC PORT P C B 15 2 Memory LED CD Interface Top Bar LED Bottom Bar LED and Mic P C B G MEMORY LED P C B REPM12X2053A m TOP BAR LED P C B REPM12X953A H e602 216600 2 3543412 G H CD INTERFACE P C B REPM12X2053A F E D x VR6500 0 T a Ls B Lec quy A NOTE REF IS FOR INDICATION ONLY SA MAX500 MEMORY LED CD INTERFACE TOP BAR LED BOTTOM BAR LED MIC P C B 15 3 D Amp P C B D AMP P C B REPM12X2051A C555
2. BRS11C 16 15 14 13 1211109 1 TRAVERSE FP9003 CN7001 a AC IN 1 110 127V SUB TRANSFORMER 220 240 FP8101 123458 50 60Hz T TO LOADING P C B CD MECHANISM 109 87 UNIT BRS11C 30 CN5802 15 1 VOLUME MIC D AMP P C B m FOR DEBUG SOLDER SIDE gt JK5001 VR6500 MUSIC PORT ZJ5500 SOLDER SIDE 6 SUBWOOFER SB WAKX105 321 ZJ6501 ZJ6500 SUBWOOFER 21 14 SB WAKX104 SPEAKERS V SOLDER SIDE MUSIC CN5050 SURROUND ZJ6401 1 4 por UNIT 5 5 FOR DEBUG INNER CHASSIS GND Y E 1 CN2700 El CN2007 15 T6000 SWITCHING TRANSFORMER CN2004 123 VOLUME 12 E CN6000 AZ CN2006 876 x De o 1 1 1 CN2009 ZJ2001 2 5000 VR6000 216003 2 J 380 9 O a El man pcs 9 PANEL P C B SIDE B SOLDER SIDE CN6001 off 4 k gt 1 1 2 e CN6005 o P CN2005 o JK5601 T 5 CN2010 2000 CN2008 2001 9 J ALBUM ma ma ma 4 TRACK 4 1 Y TOFANUNT A D Vs AUXIN FMANT AMANT REAR TO SUBWOOFER TO SUBWOOFER
3. N CO N C RC U IT B SIGNAL LINE B CD AUDIO INPUT SIGNAL LINE RER AUDIO OUTPUT SIGNAL LINE FM SIGNALLINE B SIGNAL LINE AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE mam SIGNAL LINE EE USB SIGNAL LINE n CD x j lt alec 35 ME gt w 59 2 EEES ala 21518 5 5 21915 4 Eid 014 10 lt gt MNA ons Wr e re IC2006 i R2185 Aw 4 000037 3 R2182 10K EEPROM z9 Lux R2123 82228 AN 560 58 R2332 10K 22 t R2329 1 AM R2070 TO MAIN MICON CIRCUIT 3 10 F_HOP MODE_DA 29 e e 25 0 9 55 2126 NC 5 79429 1 AMUTE AK 83 530688 AMUTE 8 USB REC LED w e w 8 8 385 od BASS_SHIFT SU USP 88 e MUSIC CTR 80 55 SHIFT MUSIC_CTR an FL_DA 81 BASS_CTR x FL_CLK SS 741 CD_MCLK Mil R2069 t 84 73 CD STAT SYS_TXD F_HOP1 E R2076 72 CD MDATA SYS RXD 65 F RMT M e Este material se encuentra sin programar NE C2143 da debe ser programado 91 t LED DIMMER NC 1C2003 LED DIMMER MN101EF16KXW VDD18 E R2067 44 47K MICROPROCESSOR Eak NA
4. C2043 L Lc2049 1000P 100P C2092 ie siete 0 068 1 R2152 558 R2024 a M aed 1 55 wes Rec R2032 2055 2060 4 2029 1 t R2078 56K a 47P 100 C2053 C2089 py 50 33 CD L 1000P s R2012 444680 C2020 1 10 suRTC Wr I 4 C206 yy 10 33 IC2000 PW 9V_1 8250 DAGND 2051 1 00003256 RIS Ww 0201 CDR R2103 yyy 680 2021 tk 02093 3 9K 6 3V100 W Ki E 14 BPF2 38 1090 AGND 2054 1000P ELS sad RIGHT OUT C2241 IC2002 MPORT_R 0 1 000067 8 2031 1 9 1 BUFFER AMP R2129 4 558 5 R2079 33 PW_ 9V R2029 4 X ASP_DATA 47K gt MIC_GND T R2053 AUX_R C2033 1 d T 7 EK T C2048 TUNER_R 2034 1 1318815 R2030 501 c2059 c2064 47K 47 100 R2375 C2193 asd AM HH H EE ES R2043 R2045 83 1 RIS 22K 22K R2294 ag Q2041 g 8 m 2 B1ABCF000176 SWITCH er 1 8 8 8 R2295 R2426 47K 02037 9 an n w B1ABCF000176 2037 SWITCH T E 1 02042 B1ABCF000176 SYS3 3V 3 SWITCH FH R2348 CIRCUIT 2 10 100 TO MAIN MICON BASS SHIFT C2066 50V1 y gas RCH IN
5. A D Internal Fan 2 PCB CIRCUIT RJB3624AA PANEL LCD mH RJB3624AB REMOTE RJB3624AC USB 3 RJB3624AD RJB3624AE VOLUME RJB3624AF DIAL JOG RJB3624AG LIGHT ING_LED rexise6 726200 RJB3624AH INT_MEMORY LED 1 TO MAIN PCB 1 1 NEGATIVE 2 2 POSITIVE TO INTERNAL FAN RJB3624AJ INTERNAL FA RJB3624AK REAR FA NAME INTERNAL FAN CIRCUIT BOARD NO MODEL NO RJB3024AJ KR RE def DATE SECTION APPROVED CHECKED DESIGNED DRAWN VALUE R 18 9 1 20124 ELEC DESIGN TAWA SAN CS TEE WIDNA WIDNA REVISED DATE 03 30 2012 Rule ID AUDIO Factory M B C D 5 14 8 SMPS Circuit 1 2 4 5 6 7 8 9 10 11 12 13 14 SCHEMATIC DIAGRAM 25 B SIGNAL LINE SIGNAL LINE CN5801 P1 T ol 35V_SENSE 6 CIRCUIT DIE ZJ5500 IN SCHEMATIC XE B DIAGRAM 23 35 SENSE 5 5 CIRCUIT 2 2 R5701 CN5802 220K SMPS 10 15 CT P PCONT DC 16V 13 C 16V_GND ECO_CTL e 05801 DCDET2
6. A wosa FL WINDOW jnReo427 5L CENTERORNAMENTMAXSO0 _ Ryno 3 MEMORY 1 MEMORYBINR Remoa MEMORY BINRINY O C VoLuHrRING O VOLUGHTRINGINYMAXSOn jnecooss wt cENrERUIGHTHOUSE JUSBRECIGHTPIECEMAXSO0 BbEcovER _ _ POWERBTNMAXSO0 FUNCTION BTN MAXS00 2573 _ HEATSINKFORMOSFET zassoi RMYO417A HEATSINKFOR3 DIODE Pes TORMO 4 z seoi Eso onto z 5902 zs Pes 25590 255909 RWziz7e IC INSULATOR
7. Step 1 Replacement of Rectifier Diode D5802 Refer to Disassembly of SMPS P C B Disassembly of Rectifier Diode D5802 Step 1 Desolder pins of the Rectifier Diode D5802 on the sol der side of the SMPS Step 2 Desolder pins of the Heatsink B Solder Side of SMPS Insulated Material Step 2 Pins of Heatsink B Step 3 Remove 1 screw at Rectifier Diode 05802 Step 4 Remove the Rectifier Diode D5802 from the SMPS P C B Caution Avoid touching the Heatsink B due to its high temperature after prolong use Touching it may lead to injuries Step 3 T Assembly of Rectifier Diode D5802 Step 1 Apply grease to the Heatsink B Step 2 Screw the Rectifier Diode D5802 to the Heatsink B Caution Ensure the Rectifier Diode D5802 is tightly screwed to the Heatsink B Step 3 Fix the Heatsink B with Rectifier Diode D5802 on the SMPS P C B Caution Ensure pins of the Rectifier Diode D5802 are properly inserted into the SMPS Heatsink B f Step2 8 a Oxi Insulated Material Step 4 Solder pins of the Rectifier Diode D5802 on the solder side of SMPS P C B Step 5 Solder pins of the Heatsink B Solder Side of SMPS P C B Insulated Material Step 5 Pins of Heatsink B Replacement of Regulator Diode D5803 Refer to Di
8. A a E ns kwese 0 C 1 BoPFFCWIRE MAINTOCD O 0022 INNERCHASSIS C T jRzwMoo4s MP INNERCHASSIS20H l C s roo MECHASUPPORT _ L6FALEFHoo30 VENTILADOR MAIN PCB SPACER C j Rxooaz K RUBBERLEG f 1 ew 1 ew 1 crew SPRINGWASHER ioP FC RELAY TO Rios 8 VOLUMEKNOE 1 LEAD CLAMPER MIC KNOB REV 1 RGRO459A A REARPANEL MAXSO0 BOTTOM CHASSIS 1 CHASSIS SUPPORT PCBSPACER
9. TO CD SERVO _ o 0 T III Tteceew CIRCUIT 1 4 IzIZI I PW M 9v oper _ serve ono ew 807 he 4 m PONE rez0Wro BBE gt K8202 88202 Nro B D Los 21 tBeoos 5 Rsv pAe tBsoo C Jogrticooooozs er I E ES PA 85 s ed a5 C8061 i C8064 gt Al gs AM Beds p TO ph C uoibeooootos MAIN MICON CIRCUIT 3 IS gested le dot CN2009 CD MECHANISM rehe F 2 m IN SCHEMATIC UNIT BRS11C s ADEN DIAGRAM 10 Ho ES _ AN j 9 Re 3 215 1 STA B8007 C 7 cc R8215 65 fp _ b Ed am Nets K8201 Q8201 P 00 Lostes uee B1ADCF000001 I 9vE 9T 1 LASER DRIVE TE UE R8212 C8259 CENE EE CHEO dla 08250 C8260 1 C8201 BOBC5R600003 0 01 49 e Co LB8202 J0JHC0000045 G2 En am SA MAX500 CD SERVO CIRCUIT SCHEMATIC DIAGRAM 3 CD SERVO CIRCUIT B SIGNAL LINE gt CD
10. c5o 048047 _ Surface mounting multilayer ceramic capa 5327 F1H1H104B047 Surface mounting multilayer ceramic capa CHIP CAPACITOR CHIP CAPACITOR C5018 40007 CHIP CAPACITOR Sua mowing Gs jesozo _FIH1H104B047 Surface mounting multilayer ceramic capa 65021 FIH1H104B047 _ Surface mounting multilayer ceramic C5333 1 1024219 CHIP CAPACITOR CAPACITOR CHIP CAPACITOR 5022 F1H1H104B047 Surface mounting multilayer ceramic capa esos eso 504 048047 _ Surface mounting multilayer ceramic capa 5400 ECQV1H474JL3 CAPACITOR Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa 5027 F1H1H104B047 Surface mounting multilayer ceramic capa 5028 F1H1H104B047 Surface mounting multilayer ceramic capa 5030 F1H1H330A230 CHIP CAPACITOR 5404 F1H1H331A013 CHIP CAPACITOR C5405 F1H1H104B047 Surface mounting multilayer ceramic capa C5406 H104B047 Surface mounting multilayer ceramic capa 5031 FIH1A474A107 _ CHIP CAPACITOR 507 CHIP CAPACITOR 5032 F1H1H102A219 CHIP CAPACITOR AARE Surface mounting multilayer ceramic capa c5oso _ F1H1H102A219 CHIP CAPACITOR 5117 F1J2A221A030__ CHIP CAPACITOR 5051 F1H1H102A219 CHIP CAPACITOR E FIHTHSSTADIS CHIP CAPACITOR 5052 F1H1H102A219
11. m J0JHC0000045 q 1 8051 000163 64 SDRAM ate 28 C8030 NRET EMMO Ne E 04 of 1 8501 8 C3FBYY000034 e TO CD SERVO CIRCUIT 2 4 _ 4GB NAND FLASH MEMORY gi b d EBER 5 BB AB PW SRSV D 5 A 1 188501 J0JHC0000045 i TO CD SERVO CIRCUIT 3 4 14 2 4 SA MAX500 CD SERVO CIRCUIT SCHEMATIC DIAGRAM 2 CD SERVO CIRCUIT B SIGNAL LINE AUDIO INPUT SIGNAL LINE m AUDIO OUTPUT SIGNAL LINE USB SIGNAL LINE Ree W e Me C8401 1 C8403 IC8401 C3FBMY000303 T 16 FLASH MEMORY 4 RESMA 1008 Coss 66 LB8401 PW 3R3V D r FR9993 e e t FOR DEBUG 1 M AUN SR3v 1 e FP8404 5 LL est SW 8013 30 OPEN tB8044 C _ Tee erese sw r FP8201 VR Sw
12. EI MAIN MICON SCHEMATIC DIAGRAM 5 14 1 10 2 10 3 10 4 10 5 10 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 MAIN MICON CIRCUIT 6 10 eno eno sno 6A MAX500 MAIN MICON CIRCUIT 16 17 18 19 20 21 22 23 24 25 26 SCHEMATIC DIAGRAM 6 B SIGNAL LINE CD AUDIO INPUT SIGNAL LINE 852 AUDIO OUTPUT SIGNAL LINE CD FM SIGNAL LINE MAIN MICON CIRCUIT B SIGNAL LINE md AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE SIGNAL LINE E USB SIGNAL LINE CD CN2001 P D CN2008 9 1 2 LED SUPPLY GND D2028 R2358 1 SUBW LED AUTO BASS DA2J10100L 1K R2359 2248 R2361 C2247 R2363 C2245 CN2010 n 1 33 1 42 SUPPLY GND 2039 W n YM 1 SUBWIED B1ADCE000012 i M 02038 2246 B1ABCF000176 AGC CN2000 R2364 LED SUPPLY GND 1 SUBW LED AGND 1 AGND CN2002 2010 NRST BOADCC000002 C2063 R2135 R2101 Mw T 22 3 9K 100 UE 3 1 W W OCD_SDA SYS3 3V de R2042 Boe CN2003 02007 C2052 PW_ 5V 1 B1ABCF000176 H RSS LED_DIMMER BE VEDET Q201 6 R2037 R2036 td
13. Step 5 Step 6 Release catches by following the sequences 1 3 A A Y T gt R Step 6 Catches Step 7 Detach 12 Cable at a connector CN6010 on the Con 10 10 Disassembly of Volume P C B trol P C B Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Step 7 Refer to Disassembly of FL Display P C B Refer to Disassembly of Control P C B ZN Step 1 Remove the Volume gt lt s at i NE ts 7 AS AP 225 1 1 AAA gt a V A a tes peri 96 Fe e A E Ap Ad zm Control Caution During assembling ensure that the Control P C B Sept Knob is properly located and fully catched onto the Front Panel ep 1 Unit Catches Control P C B Locators Step 2 Remove 2 screws Step 3 Remove the Side Cover Step 2 2 Step3 i Side Cover 1 14 T Step 4 Remove 5 screws Step 6 Detach 4P Cable at a connector CN6005 on the LED P C B Step 8 Detach 8P Cable at a connector CN6002 on the Mic P C B CN6005 Step 6 CN6002 Volume Step 8 Step 9 Release catches by following the sequences 1 4 Step 9 Catches 30
14. 8 8 8 g g g 5 3 3 8 8 ES 06007 00057 El El El El E 5 2 El El 2 l 2 2 E El E E 2 2 El el amp 16000 ja 3 40 0000214 06012 BOEAMNOO0057 E 0601 5 LBOEAMNOOQ057 M2 470 i F ell el aaa 3 6029 R63 A gt 4 8 2 Masa 06006 F2A1C101A155 SYS3R3v 000114 R6052 86024 0 50 ken 5002 R6047 R6051 786005 RMNV0079 1 FL DISPLAY HOLDER 1 MEMORY3 50V 58000 gt EVQ21405RJ Z MEMORY2 m DP6000 8 8 5 S 2 00000184 EIS 7 NEW PART CHG FROM 128800000177 e Le J MQ G 20 2 23 27 025 26 27 29091 G2 33 90 596 91 98 9 108 6234 Eon 8 81 2 El l sel 3 sal sal sal sal sal E ss ss el E E Qe E 23 a 78 3 TO TRANS BOARD o MEMORYA CR lt 6601 z 2 2 gel s 2 2 n ES S 4443 42X41X40139X38 3 7120 35 24 58004 PO 8285883885388 EVOZ1405RJ SS 0063 3 5 2 en 3 GRU 3 aisi 81 MEMORY6 pe veo EN 5 IC6000 516 29 Em 0 880000057 68 615 SUBW_LED_SUPPLY R6031 220 OMMON G_FL_CLK 86029 1 E 1 818486000007 FL CS R6030 060
15. gt MAIN 1 2000 C1AB00003256 ASP 67 IN2B 3 IN2ZA 9 SDA 44 47 INGA BPF1 3 BPF2 4 BPF3 9 VOLINA 7 G0 INSA 42 INSB MONOUTA RECOUTA 6 8 AM SIGNAL LINE FM SIGNAL LINE TO SERVO amp SYSTEM CONTROL CLIP SENSOR CLIP SENSOR Q2050 CLIP SENSOR CIRCUIT 1 2005 00125 DUAL SURRR SWLV1 FROM SERVO amp SYSTEM CONTROL SWMUTE Q2001 SWITCH Q2037 SWITCH 02041 o S 5 SWITCH SWITCH Q2042 BASS SHIFT BASS SHIFT a n aud CH IN MIC MIXING 1 6500 1 00003130 MIC AMPLIFIER HH Q VR6500 MIC VOLUME SW J TO 2 6500 2 NOTE REF IS FOR INDICATION ONLY MIC Sw MIC SW gt SERVO amp SYSTEM CONTROL AMP CIRCUIT O 162002 C0ABBB000067 BUFFER AMP Q2038 Q2039 55 AUTO BASS CIRCUIT LEVEL METER CIRCUIT MUSIC CTR MUSIC CTR QR2001 Q2000 Q2007 Q2016 Q2017 Q2026 AUTO BASS LVL MTR PRE AMP amp SUPER WOOFER CIRCUIT SW 1 2001 C0ABBB000067 DUAL OP AMP
16. CAPACITOR coso femos ceno MJ ____ 5107 _FIH1A474A107 CHIPCAPACITOR C5413 F1H1H104B047 Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic CHIP CAPACITOR C5117 F1H1A102A219 CHIP CAPACITOR ien femmo Jem M ____ 5120 _ F1H1A474A107 C5427 Fi H1C474A140 CHIP CAPACITOR 05428 CAPACITOR CHIP CAPACITOR 5133 45 CAPACITOR on o J 5425 Fi J2A221A030 CHIP CAPACITOR CHP CAPACTTOR Surface mounting multilayer ceramic capa CAPACITOR 5153 1 1024219 CAPACITOR iser femmo Jem capacrron J 1 5200 _FIH1H104B047 Surface mounting multilayer ceramic capa 1 5201 5 2719 CHIPCAPACITR 5431 F1H1H102A219 CHIP CAPACITOR CAPACITOR Surface mounting multilayer ceramic capa 5450 Surface mounting multilayer ceramic capa 5202 F1H1C474A140 CHIP CAPACITOR es ere ciento PJ ____ 5204 5 219 CHIP CAPACITOR e ETHTH102A219 CHIP CAPACITOR CHIP CAPACITOR CHIP CAPACITOR 5206 F1H1H104B047 Surface mounting multilayer ceramic capa isar femea c5209 _FIH1H104B047 Surface mounting multilayer ceramic capa 5508 2 1 2218436 __
17. Lc jJUNICELBASER ____ ____ 17 2 Electrical Replacement Part List Important Safety Notice Components identified by N mark have special characteristics important for safety When replacing any of these components use only manufacturer s specified parts RTL Retention Time Limited Note The marking RTL indicates that the Retention Time is Limited for this item After the discontinuation of this assembly in production the item will continue to be avail able for a specific period of time The retention period of availability is dependant on the type of assembly and in accordance with the laws governing part and product retention After the end of this period the assembly will no longer be available Note When replacing any of these components be sure to use only manufacturer s specified parts shown in the replacement part list The parenthesized indications on the Remarks column specify the destination amp product color Refer to the cover page for the information Parts without these indications shall be used for all areas This product uses a laser diode Refer to Precaution of Laser Diode Capacitor value are microfarads uF unless specified otherwise P Pico farads pF F Farads Resistance values are in ohms unless specified otherwise 1K 1000 OHM All parts mentioned are supplied by PAVCJM unless indicated likewise
18. 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 7 10 AUX IN SA MAX500 MAIN MICON CIRCUIT SCHEMATIC DIAGRAM 11 3 MAIN MICON CIRCUIT TO MAIN MICON CIRCUIT 6 10 B SIGNAL LINE HEE CD AUDIO INPUT SIGNAL LINE AUDIO OUTPUT SIGNAL LINE p gt FM SIGNAL LINE B SIGNAL LINE AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE p AM SIGNAL LINE EE USB SIGNAL LINE TO MAIN MICON CIRCUIT 2 10 TU_INT R59 y 22K _ JK51 C58 12 5 IC52 7 nd 58 18800009560 VA51 C51 T C57 12 3 EZAEG2A50AX 1600P G1CR18JA0020 ANT C59 1 51 TUN_LOUT FM ANT 69 ei ee gt 60 1 R52 I L 1K TUN_ROUT 6 202800900032 ts Mn t gt PW_ 3 3V eno W 152 G2A380Y00002 lt lt JK52 ANTT 2 1 R55 220 TU SDA 4 220 TU_SCLK R57 ik TU_RST C62 of 44 AGND R2423 AKX105PH 0 CIRCUIT 8 10 MAIN MICON SCHEMATIC DIAGRAM 5 14 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 21 22 23 24 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 25 SA MAX500 MAIN MICON CI
19. AMAMBREJUMPEER 1 W6068 ERJ8GEYOROOV CHIP JUMPER ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER W5035_ Z W6NL JUMPER ss esos rie R 537 2 ALAMBRE JUMPER W610 ERJ8GEYOROOV CHIP JUMPER ERJSGEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 5039 Z W6NL ALAMBRE JUMPER ser ws asus PJ W614 ERJ8GEYOROOV CHIP JUMPER ERJSGEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 5044 Z WeNL ALAMBRE JUMPER ses ws asus J 546 2 AAMBREJUMPEER Wso47 _ Z WeNL_ ALAMBREJUMPER W618 ERJSGEYOROOV CHIP JUMPER ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 5048 Z W6NL ALAMBRE JUMPER ross ws asus J 550 z weNL____ W622 ERJSGEYOROOV CHIP JUMPER ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 5052 Z W6NL ALAMBRE JUMPER sss ws asus J 5055 zwWeoN_ ALAMBRE JUMPER W626 ERJ8GEYOROOV CHIP JUMPER ERJ8GEYOR00V CHIP JUMPER CHIP JUMPER CHIP JUMPER 5056 2 6 ALAMBRE JUMPER 5059 DOGDROOJAOT7 CHIP JUMPER 630 ERJ8GEYOROOV CHIP JUMPER W631 ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 5061 Z WeNL ALAMBRE JUMPER sss ws asss J 566 27 ALAMBRE JUMPER W634 DOGBROOJAO08 JUMPER JUMPER CHIP JUMPER W5067 Z W6NL ALAMBRE JUMPER sss ws asus wso69 zwov ALAMBRE
20. BRS11C Reliability Test Loading To determine CD Mechanism Unit BRS11C Open Close operation In this mode the tray will open amp close Note Refer to Section 8 3 Fig 1 for process flow The counter will increment by one When reach 9999 will change to 0000 Cancellation Display In Doctor Mode 1 Press 10 2 1 button on remote control 2 To cancel press 0 on remote control 8 23 Doctor Mode Table 3 Item Key Operation FL Display Mode Name Description Front Key CD i Function To display result of In Doctor Mode Self Adjustment self adjustment for CD m 1 Press 10 gt 1 gt 4 button AJST e This is used for servicing NEN on remote control Result Display and analysis L Display of auto adjustment result Reference table Develop Type ERROR Code Status 011 2 14 6 8 Condition 1 2 0 O O O O O ABC2 ABC1 O X O X O X 2 AOC1 O O XI IX O O O OJOO X X X X AGC2 jola O OK X NG In case that time out happens 2 To cancel press 0 Either one of FO AOC TR AOC and on remote control FO coarse AGC is NG Ax If the AGC is NG ignore others CD LSI For checking CD LSI Version and In Doctor
21. B1GBCFJJ0051 PW_CD 3 3V z B1ADCE000012 8 DC DETECT Im GUIP SENSING 5600 3 SIR 8 C2136 Q2018 2 1 B1GBCFJJ0051 e e an DG DETECT DC DET PWR UP 2173 27532200 R2251 yy 12K PW_ 9V R2248 jj A15K VP_DET 1 10 2 0 ano 410 510 MAIN MICON SCHEMATIC DIAGRAM 5 14 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 43 44 45 46 47 48 49 50 51 6 10 7 10 8 10 9 10 10 10 53 SA MAX500 MAIN MICON CIRCUIT 54 55 0 0 SCHEMATIC DIAGRAM 14 MAIN MICON CIRCUIT B SIGNAL LINE SIGNAL LINE HEE CD AUDIO INPUT SIGNAL LINE mp AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE 09 AUDIO OUTPUT SIGNAL LINE mb AM SIGNAL LINE FM SIGNAL LINE USB SIGNAL LINE 0 MAIN MICON CIRCUIT 5 10 MAIN MICON CIRCUIT 9 10 asd gud I R2141 C2044 1 R2268 4 4 gt T ro caue R2224 C2107 acd gud z czroo Ri evzzo 9 R2092 2018 C2036 R2100 a 452255 zzr cz i79 Ho ant 9 f DI G RM eT PRT BET i ae uw i iE 2185 R2266 R2308 zi
22. I Cr 6 E C2279 26 1 92029 2205 R2291 Q2028 B1ABCF000176 as B1ABCF000176 BUFFER AMP 4 qup me BUFFER IC2001 Q2032 000067 ABCF0001 76 DUAL BUFFER s Bb Ca ces Q2030 T 7 2186 R2267 C2281 B1ABCF000176 Pe aud aed and Q oP BERE 18K 048 R2270 bg R2245 22242 C2166T 39K R2440 R2438 68 22K 0 068 28 _ We NC 4 4 asd 2 T 02282 0 068 R2225 C2108 i O W ad asd and end MI MAIN MICON SCHEMATIC DIAGRAM 5 14 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 SA MAX500 MAIN MICON CIRCUIT 14 3 FL Display Circuit 5 06008 anig 06005 L6000 2 xam 072240001 TO MAIN E amp _ 2558 525 85 EL BOFAMMO00057 ap 308C0000018 gt 6600 PCB Ear Es E E Pu Pr re rc e ales le das 06024 R6039 aja gt gt 3 5 25 tag gt 2 2600 4 Nue e e 5624219
23. REF IS FOR INDICATION ONLY 058 AUDIO OUTPUT SIGNAL LINE Ex USB SIGNAL LINE MAIN P C B 1 2003 MN101EF16KXW MICROPROCESSOR REMOTE SENSOR P C B IR6200 REMOTE CONTROL SENSOR RMT 1 1 6000 0000057 FL DISPLAY R FLpour CN2003 QR6003 LED DRIVE QR6001 LED DRIVE CN2003 CN6000 4 24 LED DIMMER LED DIMMER 561 5616 GRI GR12 of w FL6000 D6600 D6601 D6602 PW424V CN6004 216600 2 2 PWa2AV e M BOTTOM BAR LED P C B D6700 D6701 D6702 24 CN6005 26700 06001 06002 2 2 06800 LED CA D6003 D6004 LEDCA eS LED AN LED AN VOLJOGA 4 CN2003_ CN6000_ J O VR6000 CN2003 CN6000 vote VOLUME PWa2AV eS MEMORY LED s MICSW 1 50 MAIN P C B SPEAKERS SB MAX500 1 ROTARY 32 A JROTB ALBUM TRACK SUBW LED SUPPLY SUBWLED CN2001 SB MAX500 I sugw LeD 2008 15 500 I suBw LED CN2000 pee A 158 500 5 2010 1 56012 56013 56002 56007 56011 MEMORY USB S6016 S6010 S6009
24. xs a J 1865037 DocBs62JA008_ CHIP RESISTOR R5809 D0GD331JA017 CHIP RESISTOR CHIP RESISTOR CHIP RESISTOR R5103 DOGB562JA008 CHIP RESISTOR reos ose a Jem Resistor 3 5110 0068822 008 jcHIPRESISTOR _____ 85114 DOGB104JA008_ CHIPRESISTENCIA R5832 D0GZ222JA012 RESISTOR CHIP RESISTOR CHIP RESISTOR 5113 006 154 008 CHIP RESISTENCIA R5114 DOGB122JA008 RESISTOR 85115 0068122 4008 RESISTOR 85118 D0GB562JA008 CHIP RESISTOR R5119 DOGB562JA008 CHIP RESISTOR R5836 D0GZ222JA012 CHIP RESISTOR R5837 D0GZ222JA012 RESISTOR R5840 D0GB823JA008 RESISTENCIA R5841 D0GB124JA008 RESISTENCIA R5860 ERJ3GEYF103V CHIP RESISTOR R5861 ERJ3RBD182V CHIP RESISTOR R5862 _ D0GD183JA017 CHIP RESISTOR 85863 DOGD183JA017 CHIP RESISTOR R6505 D0GB331JA065 CHIP RESISTOR R6506 D0GB561JA065 CHIP RESISTOR R6507 D0GB681JA065 RESISTOR 5864 ERJSGEYF103V_ CHIP RESISTOR sony J _ R5890 _ _ D0GB222JA008 RESISTENCIACHP R6700 DOGB101JA065 CHIP RESISTOR R6701 CHIP RESISTOR CHIP RESISTOR TACK SWITCH 5892 ERJ3RBD102V CHIP RESISTOR RESISTENCIA CHIP PEL CULA 65895 DoGB153JA008 CHIP RESISTENCIA 56001 EVQ21405RJ TACK SWITCH SWITCH SWITCH 5896 DOGB104JA008 CHIP RESISTENCIA R5898
25. 3624 6 LIGHT ING_LED 0 2 CN6301 STRAIGHT 10 3 KIFY104A0034 USB CONN RJB3624AH LED i uie PREVIOUSLY ELKA K1FY104A0007 MAIN mar RJB3624AK REAR FAN 1 7800026 NAME USB CKT CIRCUIT BOARD NO MODEL NO RIB3624 AC DRAWING 9 KR DATE SECTION APPROVED CHECKED DESIGNED DRAWN VALUE R 8 12JUL2012 ELEC DESIGN CS TEE TMCHER JONDILL i REVISED DATE 03 29 2012 Rule ID AUDIO Factory C D E F 14 7 Remote Sensor 6200 000084 AAA RJB3624AA PANEL LCD CN6200 K1KB04800043 NEW PART 18150 es gt GND RJB3624AB REMOTE LEE 3 RMT RJB3624AC USB 4 RMT PREVIOUSLY K1KB04B00038 RJB3624AD MPORT MIC WE NAME REMOTE SENSOR CIRCUIT BOARD NO MODEL NO RJB3624AF DIAL JOG R JB3624 AB MAX500 RIB3624AG LIGHTING LED DRAWING NO DR RJ836244H INT MEMORY LED KR 2 38362 INTER AL FA DATE SECT ON APPROVED CHECKED DESIGNED DRAWN 2383624AK REAR FAN R 18 122012 ELEC DESIGN CS TEE TMCHER JONDILL C 18 REVISED DATE 04 12 2012 Rule ID
26. 5511 CAPACITOR 5211 F1I2A221A030 CHIP CAPACITOR 65213 048047 Surface mounting multilayer ceramic capa ERE 2 H221B436 CAPACITOR CAPACITOR 5514 Surface mounting multilayer ceramic Surface mounting multilayer ceramic capa 5216 F1H1H331A013 CHIP CAPACITOR Serce eras caps 1 5219 Fik2A1040007 __ CAPACITOR 0 5516 H221B436 CAPACITOR CAPACITOR Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa C5220 F1H1H104B047 Surface mounting multilayer ceramic capa mms one J C5222 1 4744107 _ CHIP CAPACITOR 5223 1 4744107 CHIP CAPACITOR 5520 F1H1H104B047 Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa 5224 F1H1H331A013 CHIP CAPACITOR esos C5524 F1H1H104B047 Surface mounting multilayer ceramic capa Surface mounting multilayer ceramic capa CAPACITOR CHIP CAPACITOR 5228 ECQV1H474JL3 CAPACITOR capacitor P ____ 5233 1 47441017 _ CHIP CAPACITOR 5551 F1H1H391A013 CAPACITOR C5552 F1H1H391A013 CAPACITOR C5553 EE CHIP CAPACITOR 5234 F1H1H102A219 CAPACITOR
27. R5862 lt amp R5863 Q5862 5 000010 A MAIN MICON TEMP_DET AES 18 B1GBCFJJ0051 pack oos DC DETECT CIRCUIT CN2007 SYS3 3V 4 IN SCHEMATIC SYNC Q5860 A E 35V_SENSE SEV SENSE 4 B1ADCF000001 00176 cssse 97950 5701 OUTP_GND TEMPERATURE DETECT TEMPERATURE DETECT 0 1 G4DYZ0000062 OUTP GND 35V_SENSE C5713 35V_SENSE 1 5 5 5 5 85 5 5805 A a nae Wee We iem Bail weqe D4CCY1040001 3883 9 9 i ass 02 20000089 al 85840 c5843 R5837 R5835 R5834 z 05808 2191919 R5801 82K 10 2 2K 2 2K 22 1 5092200 T C St W 8888 44 B1GBCPJN0038 RIT D5804 R5724 Boacckoooo12 sicbercaois OOO en BOEAKM000117 E DC DETECT To Bt Seta le 52 TEMP_DET peas El E 06731 Io Q5721 05803 D5802 BOHFRJ000012 V7 B0EAMM000057 B1 ADCF000001 PW_DC 16V 5 000010 05721 15704 B0BC010A0007 65812 L 5720 qul T oum B1BABG000007 5729 0 01 0 01 VOLTAGE REGULATOR 000057 B3PBA0000579 Q5722 85722 D5724 D5727 CHASSIS GND R5809 R5807 FEEDBACK E B1 ABCF000176 1 2K B0ACCK000012 0012 10K LIMITING SWITCH t Bt P 5 Mc W 4 er gt R5802 5810 2 2K 04 2 3 dk BOACCK000012 O jn 100 e C5817 R5803 IC5801 W C 100401 CODAZYY00039 C5728 SHUNT REGULATOR 1000P 8
28. 07 L L L a Z 8051 1 2 3 4 5 6 7 8 9 11 12 13 t4 cD PLAY 33 oz 33 07 14 o 14 07 33 14 14 o 14 18 1 2 CD Servo P C B 2 3 18 1 3 CD Servo P C B 3 3 18 1 4 Main 1 4 z c n gt m 2 lt 0 POWER STANDBY POWER ON STANDBY POWER ON STANDBY POWER ON STANDBY POWER ON STANDBY POWER ON STANDBY POWER ON STANDBY POWER ON STANDBY DO MAIN MAA A 18 1 5 Main 2 4 DO MAIN A e copiar 90 90 0 o 90 90 90 178 j A q IC2005 _2 3 4 5 6 7 8 f S I O 2 2 2 TUNE STANDB STANDB STANDB STANDBY 78 j L POWER ON STANDBY 18 2 POWER ON STANDBY POWER STANDBY EEEE POWER ON STANDBY POWER O POWER O POWER O 18 1 6 Main 3 4 E e F F 4 ds coplay o 17 23 o o 05 po 150 0 33 o 17 23 o o 05 o 150 o 33 cortar po fo p po j b j j p go Nice Ve CD PLAY STANDBY i MEI cosa 72 ps 35 Tu coplay 09 o po 0
29. Disassembly of Front Panel Unit Step 1 Remove 3 screws Step 2 Lift up to remove the USB Caution During assembling ensure that the USB 15 properly located amp fully seated onto the Front Panel Unit Step 1 USB P C B Locators 10 14 Disassembly of Mic P C B 10 15 Disassembly of LED P C B Refer to Disassembly of Top Cabinet Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Refer to Disassembly of Front Panel Unit Step 1 Remove the Mic Knob Step 1 Remove 2 screws Step 2 Detach 2P Cable at a connector CN6005 on LED Front Panel Unit Step 1 2 Step 1 Mic Knob Step 2 Detach 8P Cable at a connector CN6002 on the Mic P C B Step 2 CN6002 LED P C B CN6005 Z Step 2 Step 3 Release 2 catches Step 4 Remove LED Caution During assembling ensure that the LED P C B is properly located and fully catched onto Lighting House Step 3 Catches Step 3 Remove 2 screws Step 4 Remove the Mic LED P C B Caution During assembling ensure that the Mic P C B is properly located amp fully seated onto the Front Panel Unit Lighting House Locators Mic P C B 10 16 Disassembly of CD Lid Step 2 Remove CD Lid as arrow shown Refer to Disassembly of Top Cabinet Step 3 Remove CD Lid from tne guide Refer to Disass
30. ERJSRBD103v RESISTENCIA CHIPPEL CULA S6005 EVQ21405RJ TACK SWITCH 56006 SWITCH SWITCH SWITCH 6001 D0GB222JA065 RESISTOR xs oP ResisroR 3 R6004 DOGB332JA065__ CHIPRESISTOR 56009 EVQ21405RJ TACK SWITCH SWITCH SWITCH R6005 DOGB182JA065 CHIP RESISTOR ooo pocesceoss crie ResisroR J R6007 068331 4065 CHIP RESISTOR _ 6008 boGB101JA000 CHIP RESISTOR 56013 EVQ21405RJ TACK SWITCH TACK SWITCH SWITCH 6010 DOGB470JA065 RESISTOR reor osos GHP Resistor R6012 068331 4065 CHIP RESISTOR 56017 EVQ21405RJ TACK SWITCH SWITCH SWITCH 6014 D0GB272JA065 CHIP RESISTOR reor pocessewoss ____ 86017 _ D0GB332JA065 CHIPRESISTOR A A 56021 EVQ21405RJ SWITCH 56022 EVQ21405RJ SWITCH T5701 G4DYZ0000062 SWITCHING TRANSFORMERS T5751 ETS19AB2E6AG Backup Switching Transformer 6018 DOGB202JA065 RESISTOR ____ 6020 __ 18822124012 CHIPRESISTOR 75751 T6000 G4DYA0000214 Small transformer 1 5860 D4CCY1040001 THERMISTOR TH5861 D4CCY1040001 THERMISTOR VA5700 JOLY00000168 FILTER FOR EMI EMC SURGE ABSORBERS 6022 006 271 065 CHIP RESISTOR freos xa _ R6
31. Function No 56 CLOSE_SW CD Close Switch Detection 57 CD OPEN SW CD Open Switch Detection 58 CD RESET SW CD Reset Detection 59 LOAD CCW O Motor Turning Counter Clockwise Tray Close 60 LOAD CW O Loading Motor Turning Counter Clockwise Tray Open 61 RESET O CD Reset 62 USB_IN USB Input Detection 63 VSS Ground 64 CD BLKCK CD Block Clock 65 CD MLD CD Loading 66 NC No Connection 67 REGION 3 Region Setting 3 68 NC No Connection 69 CR TIMER Timer 70 OC USB Over Current 71 EN USB Enable 72 3 8 RXD CD data 73 CD STAT SYS_TXD CD Status 74 CD_MCLK O CD Clock 75 NC No Connection 76 No Connection 77 No Connection 78 AMUTE Amp control 79 USB REC LED O USB Rec LED Drive 80 BASS SHIFT Bass Level Meter Adjustment 81 MUTE A O Audio Output 82 FL DATA O Display data input 83 FL CS O FL Display Data Input 84 FL CLK O FL Display Clock 85 REGION 2 Region Setting 2 86 Remote Control Signal 87 NC No Connection 88 NC No Connection 89 VDD Voltage supply 90 NC No Connection 91 VSS Ground 92 REGION 1 ANO Region Setting 1 93 CLIP SENSOR AN1 Clipping sensor Volume 8 ASP Bass control 94 AUTO BASS AN2 Auto Bass setting adjustment 95 SMPS ID ANS SMPS Type Detection 96 LVLMTR Bass Lever
32. eso esse ____ 5250 _ FiHiH102A219 CHIP CAPACITOR 5554 Surface mounting multilayer ceramic c FRIC 060001 CHIP CAPACITOR CHP CAPACTOR 65557 _ CAPACITOR SES FTETHATORDOA CHIP CAPACITOR 5300 ECQV1H684JL3 CAPACITOR Sure mou mayer emma caps 5303 _FIH1H104B047 Surface mounting multilayer ceramic capa C5559 F1H1H470A004 CHIP CAPACITOR CAPACITOR ELECTROLITICO ZX 5700 FiBAF471A013 CHIP CAPACITOR 5304 3 CAPACITOR 5306 048047 Surface mounting multilayer ceramic capa 5702 F1H1H102A219 CAPACITOR A pmo pem CHIP CAPACITOR CAPACITOR 5309 F1H1H104B047 Surface mounting multilayer ceramic capa 5310 F1K2A1040007 CHIP CAPACITOR 5711 FZADEBZ0001 E CAP 5712 F2A2E8210001 E CAP C5713 F0C2J1030007 CAPACITOR C5720 F1H1H101B052 CHIP CAPACITOR C5721 F1H1H2210001 CHIP CAPACITOR 5722 FIHIH102A219 CHIP CAPACITOR CN6002 K1KA08BA0061 08 CN6005 K1KA02BA0061 ICONECTOR 2 PINES CN6007 1 21 0124 CONECTOR 21 PIN 5723 1 4714219 CAPACITOR ansa fene caan eeaeee 1 5725 _FIH1H104B047 _ Surface mounting multilayer ceramic capa TA K1MN21B00010 CONECTOR CN6200 CONECTOR 4 PINES EMBRA USB CONECTOR 5728 F1H1H102A219 CAPACIT
33. 108 0051 2 V CIRCUIT rm 3 LED_DIMMER 5 4 LED SUPPLY GND RJB3624AA PANEL LCD 5 SUBW_LED_SUPPLY ls 5798 i xel DD RJB3624AB REMOTE 5 KEY er BE RJB3624AC USB 5 5 10 RMT 2 JOG_ROTA aen HoH JOO ROTE RJB3624AD MPORT_MIC N6312 3 J06 VOLB EE 5514 JOG_VOLA RJB3624AE VOLUME atie Ces Sa EL RJB3624AF DIAL JOG B 8 WE B J MIA RJB3624A6 LIGHTING LED 6 5 20 Ml J 0 4 IMT MEMAD LED NJIDUOUCSATT WNTMEMTUNT TEO RJB3624AJ INTERNAL FAN RJB3624AK REAR FAN N o 845522525 amp z 7 88 z Sm NAME VOLUME JOG CIRCUIT BOARD VALUE H Ta RJB3O24AE DRAWING NO MAX500 PR C 18 DATE CHECK KR 8 DATE SECTION APPROVED CHECKED DESIGNED DRAWN 3 28MAY12 ELECTRICAL DESIGN 4 5 REVISED DATE 2012 04 20 Rule 10 AUDIO Factory A C D F G H J K L C T 14 5 Control amp USB Circuit PCB CIRCUIT RJB3624AA PANEL LCD RJB3624AB REMOTE RJB3624AC USB RJB3624AD MPORT_MIC RJB3624AE VOLUME SPIN STRAIGHT WIRE RJB3624AF DIAL JOG 76300 IS
34. 2 EN 18 8 R5835 R5832 9 H D 916 ZA5702 AC IN A 5 F1 110V 127V 250V n 220V 240V 1 5801 R5798 5706 zem 50 60Hz R A m 25860 25870 3805 _ ZZZZZ vy PC5799 PC5702 C R5800 UL lls Y E 05896 W5520 z CN5B02 65898 lt gt HS ce W5521 8 sunnnoseresasad Jest z 1 4 MAS NOTE REF IS FOR INDICATION ONLY SA MAX500 SMPS 15 5 CD Interface P C B H IN CD INTERFACE P C B REP4755A G M7302 SPINDLE MOTOR 9 57201 5 F CN7002 CN7001 7301 TO LOADING P C B TRAVERSE CD MECHANISM D MOTOR UNIT BRS11C _ J o D C B A NOTE REF IS FOR INDICATION ONLY SA MAX500 CONTROL JOG LED VOLUME JOG LED CD INTERFACE P C B 18 Appendix Information of Schematic Diagram 18 1 Voltage amp Waveform Chart Note Indication Voltage Values in standard values for the unit measured by the DC electronic circuit tester high impedance with the chassis taken as standard Therefore there may exist some errors in voltage values depending on the internal impedance of the DC circuit tester Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point because it may differ from actual measuring value due to difference of Measuring instrument and its measuring condition and product i
35. 5 4 54 Tum G ESSE mur praese Tos percer 13 lololo STANDBY N STANDBY m A 11 v gy m A o 300 D ANIP P H 18 1 10 SMPS P C B f AE sr sr V 1 8 ee jJ jJ jJ 1648 o o 191 14 05 j j STANDBY 1648 o o 191 o 05 0 E jJ T 23 1101642 o o of j 23 o ol ol L J L L POWER O STANDBY 5 9 z afa N NIN Do LO POWER ON STANDBY 1 Q Q Q Q nj oj ss 7e iss o sz 77 o elo 0 O E POWER ON 7 STANDBY 0 0 5 3 7 4 POWER 1 3 STANDBY 1 3 E POWER sranosy o 9 ari i 18 1 11 Mic P C B R NO MOD 5 6 8 9 Q 18 1 12 Waveform Table WF No IC52 2 13 14 PLAY 0 1Vp p 200usec div WF No IC2000 2 3 42 50 PLAY 0 48Vp p 1usec div WF No 2000 5 6 7 PLAY 2Vp p 200usec div WF 2000 17 22 PLAY 0 48Vp p 1usec div WF 1C2000 44 47 PLAY 1 1Vp p 50usec div WF 1 2003 12 13 PLAY 4Vp p 5Onsec div
36. AUDIO Factory A 8 C D D F 1 2 CIRCUIT RIB3624AA PANEL LCD RJB3624AB REMOTE RJB3624AC USB 3 RJB3624AD MPORT MIC RJB3624AE VOLUME RJB3624AF DIAL JOG M RJB362446 LIGHTING LED REX 1488 4 RIB3624AH HU MEMSRY EB 2 2 4V E RJB36244 J INTERNAL FA 19 VOLUME I RJB3624AK REAR FAN q NAME LIGHTING LED PREVIOUS LED IS USING B3AEA0000168 5 CIRCUIT BOARD NO MODEL NO 3J8362446 DRAWING NO DR KR deftype DATE SECTION APPROVED CHECKED DESIGNED DRAWN VALUE R 18 lesmavzo12 ELEC DESIGN TAMA CS TEE TMCHER JONDILL 181 REVISED DATE 04 20 2012 Rule ID AUDIO Factory M B D F A3 Jog Board ROTARY SEARCH JOG VR6001 K9AA012Y0011 QUO QO amp XRED12505YPVB3OF INA DGND
37. NAME CHECK KR DATE SECTION APPROVED CHECKED DESIGNED DRAWN 3 16112 ELECTRICAL DESIGN WIDNA 5 REVISED DATE 2012 04 20 Rule ID AUDIO Factory M A B C D E F 6 H J K L A C D E F 6 H J K L 14 4 Volume Circuit VOLUME JOG VR6000 EVEKE2F3024B KEY1_MEM SS 6040 6041 nd CN6001 o MEMORY CHANGE FROM F2A1H220A182 KIKA04A00553 c 5 8 oat fo 3 RMT TO REMOTE SENS PCB USB 4 RMT O O MEMORY REC 2 T 5 o 6021 5 3 po S es 5 PEO O 0 Quo RADIG EXT IN CD OPEN CLOSE z 1 e 9 JOG_ROTE 3609 eB 4058298 m Ltt 00 ce S600 8 8 5 LED DINMER TO ROTARY JOG PCB 02140582 26203 E z C TH EE gt E 10214069 e 1 KEY2_B 5 KEY2_LEFT_A REX1555 216003 4 21P FFC CN6007 2 0267 086004 L KEYI_MEN
38. PCB SMPS BOBINA PRIMARIO G0B932H00002 GAB MET SIN DOBLAR RKM0702Z K CD UNIT RD DDL100 PX REAR PANEL RGR0439A A RGR0439A A1 A A A A INSTRUCTIVO RQTM0193 2 2 1 Warning Prevention of Electrostatic Discharge ESD to Electrostatically Sensi tive ES Devices Some semiconductor solid state devices can be damaged easily by static electricity Such components commonly are called Elec trostatically Sensitive ES Devices The Examples of typical ES devices are IC integrated circuits and some field effect transistors and semiconductor chip components following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge ESD 1 Immediately before handling semiconductor component semiconductor equipped assembly drain off any ESD your body by touching a known earth ground Alternatively obtain and wear a commercially available discharging ESD wrist strap which should be removed for potential shock reasons prior to applying power to the unit under test After removing an electrical assembly equipped with ES devices place the assembly on a conductive surface such as alumi num foil to prevent electrostatic charge buildup or exposure of the assembly Use only a grounded tip soldering iron to solder or unsolder ES devices Use only an anti static solder
39. QR5810 B1GBCFLL0037 CHIP TRANSISTOR BTGBCFJJ0051 TRANSISTOR BTGBCFJJ0051 TRANSISTOR R5721 DOGD103JA017 CHIP RESISTOR CHIP RESISTOR CHIP RESISTOR R6004 B1GBCFJJ0051 TRANSISTOR roo Jem RESSTOR J R5726 ERX28JR22P RESISTENCIA CHIP RESISTENCIA CHIP RESISTOR 5003 20685624008 CHIP RESISTOR recor osos J 1865006 1006222014012 CHIPRESISTOR R5730 DOGB102JA008 RESISTOR R5732 D0GB101JA008 RESISTOR R5733 D0GB473JA008 1HIP RESISTOR 5007 DOGZ220JA012 CHIP RESISTOR seru 3 rsoto_ DoGF100JA014 CHIPRESISTOR 65786 RESISTOR FIX he DOGD474JA017 RESISTOR R5798 CHIP RESISTENCIA RR D0GD153JA017 CHIP RESISTOR 5019 D0GB154JA008 CHIP RESISTENCIA 5020 D0GB104JA008 CHIP RESISTENCIA 5021 D0GB221JA007 RESISTOR R5801 D0GD223JA017 RESISTOR R5802 ERJ3RBD103V RESISTENCIA CHIP PEL CULA R5803 ERJ3RBD103V RESISTENCIA CHIP PEL CULA 5022 10068122 008 CHIP RESISTOR R5804 CHIP RESISTOR 5030 20685624008 CHIP RESISTOR Reece ERJ3RBD332V Resistor 85032 DOGB562JA008_ CHIPRESISTOR R5807 CHIP RESISTOR 5033 D0GB562JA008 RESISTOR Fe D0GD222JA017 RESISTOR 5034 D0GB562JA008 CHIP RESISTOR
40. and or F76 after power up of the unit It is for purpose of troubleshooting and checking SMPS Main amp D Amp Checking tems Remarks SetcannotON 1 Cord 1 AC Cord Faulty Loose connection Refer to AC PEO 2 P501 solder each dy ont Fig 1 SMPS P C B POST Dy jont shor ete open creat 5 IC IC5701 Main Transformer T5731 Fia ail 1 Faulty eb Switching Mode Power Supply Control IC 165799 faulty T 5798 Faulty Set can ON Referto Section 94 2 2 D AMP IC 1C5700 1C5800 1C5000 15200 1C5300 1 5400 flefective Check DC voltage at speaker terminals and above defective E Voltage ok but no sound check DC Voltage at Pin 1 Fig 3 Main P C B JV condition 2 5V or 0V defective Jnd Section 9 1 3 26 ok but no sound check PWM waveform at Pin 10 and Pip 14 Fino PWM 24 resistors defective 4 D Amp FFF or 165000 85004 R5005 R5010 REO pF 5400 R402 R5405 85410 R6411 gt FFF or 165200 86200 R5201 89210 R8211 x 268300 R6302 R5305 85310 R6311 gt E ed Set can ON Refer to Lib Short circuit between Pin 13 and Pin 14 Section 9 1 1 1c Short circuit between Pin 16 and Pin 17 Fig
41. 35V SENSE WM 0 01 y 10V33 BOBC5R6A0266 4 62399 C2234 ECYE R2276 M 5V_GND I 0 2511000 L 35V_SENSE o Q2023 222001 B1ADCE000012 PW 5V r 35V SENSE CURRENT LIMITER C2011 Ma S5 SENSE CODAAYG00001 MAIN D AMP OUTP GND 1C2014 CIRCUIT ZJ5000 4 lt 5V VOLTAGE SWITCHING GND CODBEYY00123 REGULATOR IN SCHEMATIC E 3 3V VOLTAGE REGULATOR 35V_SENSE g DIAGRAM 15 AN SENSE 9 PW_CD 3 3V 1 10 33 GND 4 5 DA_GND R2296 yyy 0 2 Ww LED GND R2432 0 12001 Tera 04320240045 1 R2068 yy 0 2 AGND R2010 0 2 DGND R2011 gay 0 92035 sies w A e 8 B1BABG000007 o e 38 BEATPROOF SWITCH R2087 AM 0 SS 5562007 55 3 2004 R2408 C2226 4 a 2202 001 1K 6 3V820 ATA 2 1 wW OUTPUT GND 1 10 2 10 3 10 4 10 5 10 TO MAIN MICON MAIN MICON SCHEMATIC DIAGRAM 5 14 CIRCUIT 8 10 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 NOTE REF IS FOR INDICATION ONLY 6 10 7 10 8 10 9 10 10 10 SA MAX500 MAIN MICON CIRCUIT 43 44 45 46 47 48 49 50 51 52 53 54 55 56 SCHEMATIC DIAGRAM 8
42. 9 3 MAIN MICON CIRCUIT B SIGNAL LINE SIGNAL LINE a 62113 R2124 2147 ON CD AUDIO INPUT SIGNAL LINE AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE mg AUDIO OUTPUT SIGNAL LINE C2109 R2111 AM SIGNAL LINE E 000067 DUAL OP AMP IC2004 C2131 0 01 AN 8 x W N AN 8 D2004 au us D2007 BOBC3R700004 82167 2 2K Q2009 B1ABCF000176 SW LEVEL CONTROL Q2010 B1ABCF000176 SW LEVEL CONTROL FM SIGNAL LINE USB SIGNAL LINE czzssl v R2110 211282131 R2119 TO MAIN MICON CIRCUIT 4 10 Q2004 B1GDCFJJ0047 BUFFER R2133 R2180 38 R2410 0 C2238 Q2006 B1GDCFJJ0047 MUTINI ITROL C2119 6 3V220 Q2005 B1GDCF4JJ0047 R2125 BUFFER MI MAIN MICON SCHEMATIC DIAGRAM 5 14 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 R2148 Q2008 WE BAABCF000176 MUTING TO MAIN MICON SZ CIRCUIT 10 10 00 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 D AMP CIRCUIT CN5050 IN SCHEMATIC DIAGRAM 22 gt lt MAIN CIRCUIT SCH
43. FL Display Check To check the volume setting of a main unit To check the FL segment display All segment will light up while all LED blink at 0 5s intervals if any 7 _ AAN Press 7 VOL50 Press 8 VOL35 Volume Press 9 VOLO hart P 7 Doctor Mode 1 7 8 9 button remote control In Doctor mode 1 Press 1 button on remote control 2 To cancel press 0 on remote control BRS11C Reliability Test Traverse To determine CD Mechanism BRS11C Access Inner amp Outer disc operation In this mode ensure the CD is in the main unit Note Refer to Section 8 3 Fig 2 for process flow The counter will increment by one When reach 9999 will change to 0000 Cancellation Display In Doctor Mode 1 Press 10 gt 1 gt 2 button on remote control 2 To cancel press 0 on remote control BRS11C Reliability Test Combination To determine CD Mechanism Unit BRS11C Open Close amp Access Inner amp Outer Disc Operation In this mode ensure the CD is in the main unit Note Refer to Section 8 3 Fig 3 for process flow The counter will increment by one When reach 9999 will change to 0000 Cancellation Display In Doctor Mode 1 Press 10 gt 1 gt 5 button on remote control 2 To cancel press 0 on remote control
44. 0 C a 40 C Gama de humedades de funcionamiento 35 80 humedad relativa sin condensaci n Consumo de energia en modo de espera 6 9Wh d a considerando 23 horas en modo de espera al d a Nota Las especificaciones est n sujetas a cambios sin previo aviso El peso y las dimensiones son aproximados La distorsi n arm nica total se mide con el analizador de espectro digital Salida de audio disco N mero de canales FL Canal frontal izquierdo FR Canal frontal derecho SW Canal de subwoofer MPEG 1 Layer 3 2 2 ch FL FR SW Secci n de memoria interna Memoria Tama o de la memoria Compatibilidad con formato de archivos de medios MP3 mp3 4GB C mo grabar en la memoria Velocidad de bits Velocidad de grabaci n en la memoria 1x 3x m x CD solamente Formato de archivo de grabaci n MP3 mp3 Capacidad de total de canciones grabadas Usa 128 kbps aproximadamente 1 canci n 4 minutos 128 kbps 1000 canciones Secci n de USB Puerto USB USB est ndar USB 2 0 velocidad total Compatibilidad con formato de archivos de medios MP3 mp3 Sistema de archivo de dispositivo USB FAT12 FAT16 FAT32 Energ a puerto USB 500 mA m x Velocidad de bits 16 kbps a 320 kbps reproducci n C mo grabar en el USB Velocidad de bits Velocidad de grabaci n USB 1x 3x m x CD solamente Formato de archivo de grabaci n MP3 mp3 128 kbps 5 General Introdu
45. 2K 82K B0BC019A0007 R5728 C5721 85729 Los722 05732 men 100K 220P 10K 1 1000 B0BC035A0007 G Y poacckoooo12 PC5701 B3PBA0000579 D5725 FEEDBACK BOBC6R100010 PW_SYS3 3V I R5817 R5810 330 330 QR5810 B1GBCFLL0037 PCONT PCONT SWITCH E T NOTE REF IS FOR INDICATION ONLY 12 22 SA MAX500 SMPS CIRCUIT 4 2 4 5 6 7 8 9 10 11 42 13 14 27 28 TL7 TO CIRCUIT IN SCHEMATIC TL8 DIAGRAM 20 O VOLTAGE SELECTOR I O RED 12 22 SA MAX500 SMPS CIRCUIT 15 20 21 22 24 26 SCHEMATIC DIAGRAM 26 U 5 5 C C U B SIGNAL LINE B SIGNAL LINE gt SMPS CIRCUIT 1 2 A A A R5708 1579 C5701 P5701 250V ERJEGEYJ155V G0B932F100002 FOCAP224A105 o 5 j oo A ZA5701 A I M AC IN DZ5701 127 60Hz ERZVA5Z471 E 85709 C5705 ERJ8GEYJ155V F1BAFA71A013 A 1 5 470P 5700 F1BAF471A013 1 CHASSIS GND PC5702 B3PBA0000579 SYNC R5704 220K SYNC SES gt BOECET000006 M 2 D Q5898 85705 5 T A e PC5799 B3PBA0000579 C1ZBZ0004646 m5894 FEEDBACK SWITCHING REGULATOR 150 y 05700 wei 8 812420000058 SWITCH A Burst 6 T5751
46. 3 2 4 Handling Precautions for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit 241 Cautions to Be Taken in Handling the Optical Pickup Unit The laser diode in the optical pickup unit may be damaged due to electrostatic discharge generating from clothes or human body Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode 1 Do not give a considerable shock to the optical pickup unit as it has an extremely high precise structure 2 To prevent the laser diode from the electrostatic discharge damage the flexible cable of the optical pickup unit removed should be short circuited with a short pin or a clip 3 The flexible cable may be cut off if an excessive force is applied to it Use caution when handling the flexible cable 4 The antistatic FPC is connected to the new optical pickup unit After replacing the optical pickup unit and connecting the flexi ble cable cut off the antistatic FPC Short Pin Caution Ground the FPC with a clip or a short pin gt Open Circuit Short Circuit OQA lt gt Cy Clip or Short Pin Figure 2 2 2 5 Grounding for electrostatic breakdown prevention As for parts that use optical pick up laser diode t
47. 58 8 _FIH1H104B047 _ Surface mounting multilayer ceramic capa D5725 DZ2J062M0L DIODO DIODE DIODE C5897 __ 219 CHIP CAPACITOR L esses feoeo Srece meuning malaya oars 65899 _ F2A1A221B161 CAPACITOR D5729 00057 01000 SWITCRINGDISDES 05777 DIODO 05732 DZ2J360M0L__ Voltage regulation diodes 6001 F1H1H104B047 Surface mounting multilayer ceramic capa ceon mourning erame epa D5793 00094 01000 01000 SWITCHING DIODES 6007 FIH1H102A219 CHIP CAPACITOR ieo femmo chencimon 3 ceoo _ FiHiH102A219 CHIPCAPACITOR ceoro 314013 000000 05802 BOABSMOO0010 SWITCHING DIODES DIODE 05896 DIODO 6011 FIH1H102A219 CHIP CAPACITOR eco ris nora este chencimon J ceo 3 __ 13 __ CAPACITOR 5 B3AEA0000172 LED LED LED 6016 F1H1H102A219 CHIP CAPACITOR eoe femmo Jem chencimon J ceo20 19 CHIPCAPACITR D6005 000057 DIODO DIODO 06008 DIODO 6021 F1H1H103A219 CHIP CAPACITOR _ c6023 __ 2 1 4708412 __ BOBC2R4A0006__ 2 DIODE 06014 LED LED 6025 1 1 1018052 CHIP CAPACITOR L ess a our capscrron Ecap D6016 129 LED LED
48. AMP TO SMPS ZA5703 RMY0419 HEATSINK FOR MOSFET ZA5801 RMY0417A HEATSINK FOR 3 DIODE 716003 REX1555 WIRE ROT JOG TO VOL JOG P 226200 056 raNRE amp AYTOMANPCO 216300 REX1554 ISP WIRE USB TO MAIN pino cas prnoon wie MCRETOCHRSSS 12600 057 06508 226700 fEx 602 RP wirebottonlighttopanel RAIM12X2050A CONJUNTO 5 5 500 pista completa CS conato Wort 01628 1 5 5 po 1 REAM12X2050A SMT SMPS 00 RENM12X2050AJ ONJUNTO JUMPER SMPS MAX500 san ro cur po y RAIM12X2051A CONJUNTOD AMP 500 pista 5 _____ REPM12X2051A CONJUNTO MANUAL D AMP MAX500 REAM12X2051A CONJUNTO SMT D AMP MAX500 ne fout wee bte J pop RB3552B8 PRINTED CIRCUIT BOARD BIG DAMP 12 205 CONJUNTO PANEL MAXS00 Pista completa CS REPM12X2053A CONJUNTO MANUAL PANEL MAX500 conato rento J RENM12X2053AJ CONJUNTO JUMPER PANEL 5 88362 5 A IF K5D802BNA005 FUSIBLE RD DAK110 PX MAX500 MAIN PCB COMPLETA con componentes REP4749B ERVO PCB
49. I ETS19AB2E6AG 8 SUB TRANSFORMER 250V820 Neo _ amp x 65726 16782 05896 C5798 VA5700 5 S SS t r 9 100 000057 mE JOLY00000168 o al 85893 1 5799 J0LY00000168 oO OF S o 0 22 MIP2F20MSSCF R5892 SWITCHING MODE POWER gt 1111 5726 yyy 0 22 SUPPLY CONTROL 1 HW R5895 15K W C5794 05898 99 1000P PRE 290002007 1 5899 CODAEYY00040 SHUNT REGULATOR C5708 F1BAF1020020 1000P T C1 lt 9 6 1 gt lt gt NOTE REF IS FOR INDICATION ONLY 15 20 21 22 24 26 27 28 15 Printed Circuit Board 15 1 Main P C B MAIN P C B RD DAK110 PX 8 iu A SIDE A SA MAX500 MAIN P C B MAIN P C B RD DAK110 PX 2225 2096 wy SO Gun iui TA Hi e k E e 4 SIDE B SA MAX500 MAIN P C B COMPONENTES DE PISTA MAIN PSG amp Description RD DAK110 PX_ MAIN PCB completa con componentes x REP ATEBR CONJUNTO MANUAL MAIN 0 ____________ 835422 _____ TARJETA MAIN SIN COMPONENTES C2226 C2234 C2238 C2239 C2241 C2242 C2243 C2244 C2245 C2246 2247 2248 2249 2251 2252 2253 S2B PH K S LF SN B2B XH A LF SN B2B XH A LF S
50. Parts mentioned SPG in the Remarks column are supplied by JAPAN E S D standards for Electrostatically Sensitive Devices refer to PREVENTION OF ELECTROSTATIC DISCHARGE ESD TO ELECTROSTATIC SENSITIVE ES DEVICES section PARTES ELECTRICAS Safety Ref Part Number Part Name amp Description C5000 F1H1H102A219 CHIP CAPACITOR 5001 1 1 1024219 CAPACITOR Safety Ref No Part Number Part Name amp Description 5311 F1J2A221A030 CHIP CAPACITOR C5312 Ee CHIP CAPACITOR 5002__ FIH1A474A107__ CHIP CAPACITOR eso GHP chencimon PJ 5004 _ F1H1A474A107 CHIPCAPACHTOR 533 Surface mounting multilayer ceramic 8212 FIHIATHATOY CHIP CAPACITOR CHP CAPACTOR 536 Surface mounting multilayer ceramic FIFTARTARTOT CHIP CAPACITOR 5006 F1H1H331A004 CHIP CAPACITOR 5007 F1H1H331A013 CHIP CAPACITOR 5008 F1H1H153A219 CHIP CAPACITOR C5318 F1H1H104B047 Surface mounting multilayer ceramic capa 5319 1 2 1040007 CHIP 5321 CHIP 65009 _ F1H1H153A219 CHIP CAPACITOR 05322 CHIP CAPACITOR 5010 F1I2A221A030 CHIP CAPACITOR H1H330A230 CHIP CAPACITOR 65012 FiJ2A221A030 ___ 5325 CHIP CAPACITOR 5013 F1J2A221A030 CHIP CAPACITOR ES FUZAZHTAOSO CHIP CAPACITOR 5014 ECQV1H474JL3 econo feconn
51. REMOTE SENSOR P C B 5 a SB WAKX105 SB WAKX104 SOLDER SIDE k 6200 18620 0 1 SENSOR 3 i l 4 ZJ6700 Jj BOTTOM LED P C B SOLDER SIDE NOTE REF IS FOR INDICATION ONLY SA MAX500 WIRING CONNECTION DIAGRAM 14 Schematic Diagram 16 1 Schematic Diagram Notes This schematic diagram may be modified at any time with the development of new technology Notes Playlist 2 switch Playlist 3 switch Playlist 4 switch Playlist 1 switch Playlist 5 switch Playlist 6 switch 6000 Radio EXT IN switch 6001 Stop gi switch 56002 Power 19 1 switch 56003 Memory switch S6004 Play Pause p m switch S6005 CD switch S6006 USB switch S6007 D BASS switch S6008 Latin Preset EQ switch S6009 Forward gt gt switch S6010 Rewind lt q switch S6011 Super Woofer switch S6012 Memory Rec Pause switch S6013 USB Rec Pause switch S6014 Album Track switch S6015 Open Close switch S6016 Manual EQ switch S7201 Reset switch VR6000 Volume Jog VR6001 Album Track Jog VR6500 Mic Jog Important safety notice Components identified by N mark have special characteris tics important for safety Furthermore special parts which have purposes of fire retar dant resistors high quality sound capacitors low noise resistors etc are used When replacing any of c
52. SURR R SURROUND R SURROUND R Jue MOD DA Q5601 Q5603 Q5604 MODDA MUTE F MODE SELECTION CIRCUIT MUTEF JK5001 I 3 JK5001 Q5101 Q5102 DC DET DC DET 4 2004 5050 16 2 CN2004 1 JK5001 O 1 5500 C0JBAB000902 HEX INVERTER X5500 X5501 SUBWOOFER 2 SUBWOOFER 2 CN2004 CN5050 3 15 4 SUBWOOFER 1 2004 CN5050 1 17 SUBWOOFER 1 1 5000 C1BA00000497 AUDIO DIGITAL AMPLIFIER SPEAKERS FRONT LEFT HIGH FRONT LEFT MID LOW FRONT RIGHT HIGH FRONT RIGHT MID LOW SB MAX500 LEFT SB MAX500 RIGHT SA MAX500 AUDIO 2 2 BLOCK DIAGRAM 12 4 Power Supply MIP2F20MSSCF SWITCHING MODE POWER PPL CO Dips CODAEYY00040 SHUNT PC5799 hy W PC5702 W 05730 5701 T5701 MAIN C12BZ0004646 SWITCHING D ALOR SWITCH TRANSFORMER TEMPERATURE DC DETECT TO POWER SUPPLY BLOCK 2 2 sac gt 05724495727 LIMITING CURRENT NOTE REF IS FOR INDICA
53. Step1 Step 3 Step 3 Detach 24P FFC at the connector FP8201 on the Main SMPS P C B CN5802 Step 5 10 21 Disassembly of SMPS P C B Refer to Disassembly of Top Cabinet Step 1 Remove 2 screws Rear Panel 140 x2 Step 1 Step 2 Detach 15P Cable at a connector CN5802 on the SMPS P C B Step 3 Detach 2P Wire at a connector CN2006 on the Main P C B Step 4 Remove 1 screw CN5802 CN2006 Step 6 Remove 2 screws Step 7 Remove the Inner Fan Unit Caution Keep the Fan Fixtures in safe place place it back during assembling Step 7 Inner Fan Unit SMPS P C B Step 8 Remove the SMPS P C B Caution During assembling ensure that the SMPS P C B is properly located amp fully seated onto the Inner Chassis Unit 10 22 Replacement of Switching Reg Step 3 Remove the Heatsink A with the Switching Regulator IC5701 AA ulator IC5701 Step 4 Remove 1 screw Refer to Disassembly of SMPS P C B Step 5 Remove the Switching Regulator 5701 from the f Heatsink 10 22 1 Disassembly of Switching Regula Caution Avoid touching the Heatsink due to its high tor IC5701 temperature after prolong use Touching it may lead to Step 1 Desolder pins of the Switching Regulator IC5701 on the solder side of the SMPS P C B Step 2 Desolder pins of the Heatsink A Step 3 Solder Side of 5701 Heatsink
54. WF 1 2003 15 16 PLAY 3Vp p 10usec div WF No 1 2005 1 2 6 7 PLAY 0 52Vp p 1usec div WF No 1 5700 10 14 PLAY E 44Vp p 1usec div 1C5700 2 21 PLAY Y 2Vp p 1usec div WF 1 5800 10 14 PLAY 44Vp p 1usec div WF 1 5800 2 21 PLAY w 2Vp p 1usec div WF 1 8001 55 56 57 58 59 60 PLAY 0 5Vp p 2usec div WF No 1 8001 94 95 PLAY 2 5Vp p 200usec div WF 1 8001 123 125 PLAY M 0 4Vp p 5usec div WF No 1 8301 1 2 PLAY 2Vp p 200usec div WF No IC8301 9 PLAY 0 4Vp p 1usec div 18 2 Illustration of ICs Transistor and Diode Este material se encuentra sin programar debe ser programado 000067 8P COFBAK000026 16P 0000057 44 CODBEYY00123 8P C3FBMY000303 8P C1BA00000497 23P C1AB00003566 20P C3FBYY000034 169P 0 000902 14 1 00003130 14 C1ZBZ0004646 8P C3ABPG000163 54P C1AB00003256 52P MN6627992AB 144P MN101EF16KXW Anode CODAZYY00039 CODAEYY00040 B1ABCF000231 B1GBCFJNO0038 BOBC5R1A0266 BOBC5R600003 5 6 0266 Cathode poe A 000006 Cathode BOHFRJ000012 B0ZAZ0000089 LE Anode AL A B0BC010A0007 BOBC019A0007 Cathode 000005 0012 DA2J10100L Cat
55. all parts which have been overheated or damaged by the short circuit 4 After servicing see to it that all the protective devices such as insulation barriers insulation papers shields are properly installed 5 After servicing make the following leakage current checks to prevent the customer from being exposed to shock hazards 1 1 1 Leakage Current Cold Check 1 Unplug the AC cord and connect a jumper between the two prongs on the plug 2 Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads connectors control shafts etc When the exposed metallic part has a return path to the chassis the reading should be between 1MQ and 5 2MQ When the exposed metal does not have a return path to the chassis the reading must be co 1 1 2 gt Leakage Current Hot Check 1 Plug the AC cord directly into the AC outlet Do not use an isolation transformer for this check 2 Connect 1 5kQ 10 watts resistor in parallel with a 0 15uF capacitors between each exposed metallic part on the set anda good earth ground such as a water pipe as shown in Figure 1 1 3 Use an AC voltmeter with 1000 ohms volt or more sensitivity to measure the potential across the resistor 4 Check each exposed metallic part and measure the voltage at each point 5 Reverse the AC plug in the AC outlet and repeat each of the above measurements 6 The potential at any p
56. be checked and repaired as diagram shown Step 15 CN2003 11 4 Checking and Repairing of SMPS P C B Step 1 Remove Top Cabinet Step 2 Remove SMPS P C B Step 3 Attach 13P Cable at the connector CN5802 on the SMPS P C B Step 3 ho SMPS P C B Step 4 Flip the SMPS P C B Step 5 Attach 2P Wire at the connector CN2006 on the Main P C B Step 6 SMPS P C B can be checked and repaired as diagram shown NS P C B Insulated material 12 Block Diagram 12 1 Servo amp System Control BBQ CD AUDIO INPUT SIGNAL LINE asd AUDIO OUTPUT SIGNAL LINE 5 UNIT BRS11C OPTICAL PICKUP UNIT LOADING P C B FP8201 16 FP8201 15 8201 gt USB SIGNAL LINE 1 8001 1 8051 MN6627992AB C3ABPG000163 SERVO 64M SDRAM PROCESSOR T3 ADAN USBDP1 IC8401 C3FBMY000303 16 FLASH MEMORY 1 8501 C3FBYY000034 4GB NAND FLASH MEMORY x8101 25 8201 CDTRACKING SIGNAL aa gt m 8201 8201 FP8201 MD LPD SREQ BLKCK SO STAT 5 FP8201 08201 SUMDATA IRQIA MLD LASER DRIVE NRST 1 8251 C0GBY0000117 5CH MOTOR DRIVER FP8201 23 FP8201 F 4 AOUTIL E FP8201 FP8201 AQUTIR M7302 SPINDLEMOTOR spm 7
57. d R2406 47 1 CLIP ATTN 23 TU CLK 6 wr CLIP SENSOR REGION 1 2 ASP DATA 24 RST DATA ROT JOGA AUTO BASS CLIP SENSOR 25 TU INT ROTARY JOGA SMPS 1D 7 RFKWMAKX500MO SMPS_BP E 2157 0 i IVL MTR Aw SMPS ID MICROPROCESSOR para uso de Centros de servicio SMPS BP R2120 WK TEMP DET t ECO_CNTRL 2 DC DET PWR TO MAIN MICON Kem 7 4 R2196 SYNC CIRCUIT 5 10 7 PCONT 512 R2095 R2096 3 v Ele zum D R2099 47K 47K R2229 RS RS Bog a 78 w e a 9195 2 4 4 4 4 5 53 3 4 2 2 4 4 7 R2189 1 R2102 47K 8 zur 220K R2098 x sla 47K e e 5 02011 R2093 olol 5 88 BIGBCFLLOO37 MET 8 oj oj 8 RESET R2094 alas M B5 B paos 59185 DA2J10100L 9 9 9 9 R2178 10K O e R2173 8h 15K R2177 M R2174 AK 10K e 7 R2018 X2001 H2B800400007 QR2006 1 B1GBCFJJ0051 SWITCH e R2019 yyy 28k 5 8 5592 98 612 ass 2216161911918 ald ez 9 2 2 6 5 6 88 1 10 2 10 3 10 4 10 5 10 MAIN MICON MAIN MICON SCHEMATIC DIAGRAM 5 14 CIRCUIT 9 10 P DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 SA MAX500 MAIN MICON CIRCUIT SCHEMATIC DIAGRAM
58. jne amp iz2i3 FFCWIRE MAINto DAMPj E PFFCWIRE MAINtoFLDISPLAY O O oouo cb Ls MOD 4G MEMOMRY FRONTMECHASUPPORT I I SjASs25s AL HIPS PRECOLOR NEGRO RAS DAMPPCBSUPPORT A mooz CABINE UNBEND MP FAN CHASSIS SOPORTE FAN O HIMELON ORNAMENTQSXI ACCESORIOS N2QAYB000637 REMOTE CONTROL AKX32 RSAX0002 FM ANTENA Oo NIDYYYY00011 AM Loop Antenna a UM 3UHS 864 7 PILACARBONTAMANOAA ROTMO T9331 INSTRUCTIVO SC MAX500 LEGRubberset CONJUNTO EMPAQUE MAIN SET MAX500 RPHO310 MIRAMATSHEET O RPGMOZ70 lt lt Case SA MAX500 RPNMO256TLF UNICELTAPALE RPNMO256TRF lt lt UNICELTAPARE 1 1 11 IRAVERSEDECK
59. may refer to the section of Main components and P C B Locations as described in the service manual Before carrying out the disassembly process please ensure all the safety precautions amp procedures are followed During the disassembly and or assembly process please handle with care as there be chassis components with sharp edges Avoid touching heatsinks due to its high temperature after prolong use See caution as described below CAUTION HOT PLEASE DO NOT TOUCH THE HEAT SINK During disassembly and assembly please ensure proper service tools equipments or jigs is being used During replacement of component parts please refer to the section of Replacement Parts List as described in the ser vice manual Select items from the following indexes when disassembly or replacement are required Disassembly of Top Cabinet Disassembly of Front Panel Unit Disassembly of Mic Disassembly of Panel P C B Disassembly of Memory LED P C B Disassembly of Remote Sensor Disassembly of USB Disassembly of Music Port P C B Disassembly of Top Bar LED P C B Disassembly of Bottom Bar LED Disassembly of Main P C B Replacement of Voltage Regulator 2010 Replacement of Voltage Regulator 2011 Disassembly of D Amp Replacement of Audio Digital Amp 5400 Replacement of Audio Digital Am
60. sec or more The display will show upon entering into this mode for 2 sec II ME LI J I 9 Troubleshooting Guide 9 1 Part Location 9 1 1 SMPS P C B N AC Inlet P5701 I Photocoupler EXE tie Core AES 5702 5799 Switching Regulator IC 105701 Thermistor TH5861 4 Photocoupler J 5720 I gus Connector Ia CN5802 TM TS 5 6 c Fig 1 SMPS P C B 9 1 2 Main P C B Front Side ulato rcuit 222222221 2371 00 590 03 5 ro 900 de 7 12 00o Fig 2 Main P C B Front Side Fig 3 Main P C B Back Side 9 1 3 D AMP P C B Resistor Defective Resistor Defective R5410 3 02 00 5302 gt Resistor Defective Resistor Defective R5011 R5211 R5311 E Resistor Defective Y 4 B R5411 F Resistor Defective Resistor Defective Resistor Defective R5210 1 R5310 gt gc mcm Audio Digital Audio Digital Audio Digital 11 Audio Digital Amp IC IC5400 Amp IC 5000 Amp 5200 Amp IC IC5300 ay VT fa Ea n g 3 EUERE et Fig 4 D Amp P C B 9 2 Troubleshooting Guide for F61 and or F76 This section illustrates the checking procedures when upon detecting the error of F61
61. self diagnostic mode information unusual error code from the memory _ r y r Press on main unit 77 Per To exit press I on main unit remote control Delete error To clear the stored in memory Step 1 In self diagnostic mode code EEPROM IC Press 0 on remote control 14 To exit press I on main JJ EFI unit or remote control Cold Start To active cold start upon next AC In self diagnostic mode power up when reset start is 1 Press 3 button on execute the next time dz the remote control 8 5 Self Diagnostic Error Code Table Self Diagnostic Function Refer Section 8 4 Self Diagnostic Mode provides information on any problems occurring for the unit and its respective components by displaying the error codes These error code such as U H and F are stored in memory and held unless it is cleared The error code is automatically display after entering into self diagnostic mode 8 5 1 F61 F76 F61 76 F26 power PCONT HIGH DC_DET_AMP after checking LSI DC_DET_PWR Both DCDET Communication CD servo micro P Radio USB between LSI abnormal Power Supply Error Code Table NG Error Code Diagnosis Contents Description of error Automatic FL Display Remarks Power Amp IC output Upon Press 8 on main unit for next error 8 5 2 CD Mech
62. y e BS a u N XN lt ES SEN Y lt S VAN gt EN N NS NN N Se Catches Step 9 Caution During assembling ensure that the Volume P C B is properly located and fully catched onto the Front Panel Unit Catches 10 11 Disassembly of Volume Jog LED P C B Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Refer to Disassembly of FL Display P C B Refer to Disassembly of Control P C B Refer to Disassembly of Volume P C B Step 1 Lift up to remove Volume Jog LED Caution During assembling ensure that the Volume Jog LED is properly located amp fully seated onto the Front Panel Unit Locators Volume Jog LED 10 12 Disassembly of Remote Sensor P C B Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Refer to Disassembly of FL Display P C B Refer to Disassembly of Control P C B Refer to Disassembly of Volume P C B Step 1 Remove the the Remote Sensor P C B Caution During assembling ensure that the Remote Sen sor P C B is properly inserted amp fully connected to the FL Display Volume P C B Remote Sensor 6200 6001 10 13 Disassembly of USB Refer to Disassembly of Top Cabinet Refer to
63. 0 31 32 33 34 35 36 37 38 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 39 40 SA MAX500 MAIN MICON CIRCUIT 41 42 SCHEMATIC DIAGRAM 13 E MAIN MICON CIRCUIT B SIGNAL LINE HEE CD AUDIO INPUT SIGNAL LINE SIGNAL LINE AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE m AM SIGNAL LINE TO MAIN MICON CIRCUIT 4 10 098 AUDIO SIGNAL LINE FM SIGNAL LINE EEE USB SIGNAL LINE TO MAIN MICON CIRCUIT 10 10 i dd e IC2008 RIGHT OUT h C0DBZYY00311 LEN gt HIGH SIDE SWITCH AGND s 4 gt TO MAIN MICON CIRCUIT 8 10 R2128 0 La oc EN W Rags LC2243 C2110 J 2114 1 2005 USB_REC_LED ZZ 25 220 2116 220 000125 QR2004 R2073 B1GBCFGN0016 3 LED SWITCH CN2700 BIADCE000012 320 LED DRIVE i USB DGND R2113 R2134 C2121 USB CIRCUIT D Pw sev 22 10K DET ZJ6300 gt IN SCHEMATIC R2348 DIAGRAM 19 8 2K C2116 R2138 R2146 4 LEFT OUT ses 1 and S X D2300 R2127 R2153 82045 CLIP_SENSOR MN 4 is E BOACCKO00005 PW 5 2130 SE K 2 gt QR2003 552000032 5 Q2050
64. 002 P8251 mas sem 7002 FP8251 AUDIOCLK P85 TRV P8251 10 TRV CN7002 P8251 2 9 M7301 TRAVERSE MOTOR P8251 CD SERVO P C B MAIN USB P C B I CN6301 USB PORT CN2700 2 6300 02019 06300 2003 MN101EF16KXW uals e MICROPROCESSOR l AMUTE X2000 x2001 EG 12006 00037 USBIN CD BLKCK CDSTAT CD MDATA QR2004 UsBRECLED 79 LED DRIVE EN PCONT 5 5 BP SMPS SYNC MUSICCTR BASS SHIFT FHOP1 MODE DA MUTEF 4 FP8101 26 FP8101 N2009 RESET ASP CLK CD RESET 4 gu cotour FP8101 y 13 2009 CDLOUT ee m9 E gy FP8101 Y 15 LCHIN 2009 CDROUT y gt or FROMWTO AUDIO 8101 12009 17 14 FP8101_ N2009 12 1C8301 COFBAK000026 DIGITAL AUDIO A D CONVERTER RCHIN LCHIN RCHIN TURST ASPDATA TUSDA MPORT S
65. 02 on the SMPS P C B Step 9 Attach 2P Wire at the connector CN2006 on the Main P C B Step 10 Attach 2P Wire at the connector CN2005 on the Main P C B CD Mechanism Unit Step 6 FP8201 Main P C B Step 7 FP8251 Step 8 CN5802 Step 10 Step9 CN2005 CN2006 Step 13 Attach 11P Cable at a connector CN2700 on the Main P C B Step 14 Attach 30P FFC at a connector CN2003 on the Main P C B Step 16 Side B Main P C B can be checked and repaired as diagram shown Front panel Unit GERI 7 Step 14 2 MB CN2004 Main 11 3 Checking and Repairing of Main P C B Side A Step 1 Remove Top Cabinet Step 2 Remove Front Panel Unit Step 3 Remove Rear Panel Step 4 Remove CD Mechanism Unit Step 5 Remove Main P C B Step 6 Attach 24P FFC at the connector FP8201 on the Main P C B Step 7 Attach 10P FFC at the connector FP8251 on the Main P C B Step 8 Attach 13P Cable at the connector CN5801 on the SMPS P C B Step 9 Attach 2P Wire at the connector CN2006 on the Main P C B Step 10 Attach 2P Wire at the connector CN2005 on the Main P C B Step 6 FP8201 Step 7 FP8251 Step 8 CD Mechanism CN5801 Main P C B CN2005 Flip the Main P C B Main P C B Step 14 Attach Cable at a connector CN2700 on the Main P C B Step 15 Attach 30P FFC at a connector CN2003 on the Main P C B Step 17 Side A Main P C B can
66. 02 g st8 si 25 al als 10 mG 5011 Bo BSc e s 2 ple BS 21 2181 E 1209000900070909090 Ati PCB CIRCUIT et gt gl 86036 iis ala da 7 aT 87 p RJB3624AA PANEL LCD 6003 06021 10 0 a RJB3624AB REMOTE 100 8 z RJB3624AC USB R6008 LED_SUPPLY_GND RJB3624AD MPORT MIC m RJB3624AE VOLU g PRESET BUTTON LED e a 1998844 44 gle 8 8 gs RJB3624AF DIAL_JOG 2 We KEY SMe me ela mn ea 50 5 5 RJB3624AG LIGHTING LED 270 daa ba 8983624 HNT MEMORY LED R6072 s RJB3624AJ INTERNAL FAN mE a ss R6073 ESPRES eus amp BIGBCFJJ0051 S 8 515812519 38s 5 RJB3624 FAN 5 3235 88 s 8 3 23 _ el el x 8 gt 28 EU NAME FL PANEL BOARD E e 6 VOLUME H CIRCUIT BOARD MODEL SDE Sue PCB ios POR Tora RJB3624AA lt KEY 8 8 DRAWING NO 500 C 18 NO ITEM DATE
67. 025 068331 4065 CHIPRESISTOR 5701 01 00000168 FILTER FOR EMC SURGE ABSORBERS VR6000 EVEKE2F3024B__ VOLUMEN JOG VR6001 K9AA012Y0011 ENCODER PERILLA VOL VR6500 EVUF2AF15B14 R6026 0088681 065 CHIP RESISTOR reor xu erae ResisTor ____ 6028 boGB181 A000 CHIP RESISTOR 400 ERJ8GEYOROOV CHIP JUMPER ERJ6GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6030 006 471 065 CHIP RESISTOR sz J W404 ERJ8GEYOROOV CHIP JUMPER ERJ8GEYOR00V CHIP JUMPER CHIP JUMPER CHIP JUMPER 6034 D0GB331JA065 CHIP RESISTOR SS ases Surface mounting fixed resistors rect _ R6037 DOGB331JA065_ CHIPRESISTOR 6038 0068562 4065 CHIPRESISTOR WA08 ERJ8GEYOROOV CHIP JUMPER ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6039 DOGB470JA065 CHIP RESISTOR oo pocetosioss GIP Resisror ____ 86041 DOGB103JA065 CHIPRESISTOR W412 ERJ8GEYOROOV CHIP JUMPER ERJ8GEYOR00V CHIP JUMPER CHIP JUMPER CHIP JUMPER 6048 DOGB103JA065 CHIP RESISTOR oso pocearsioss erae Resistor R6051 DOGB1ROJAO65 CHIPRESISTOR W416 ERJ6GEYOROOV CHIP JUMPER ERJ8GEYOR00V CHIP JUMPER CHIP JUMPER CHIP JUMPER 6053 DOGB100JA065 CHIP RESISTOR ____ 6055 DOGB181JA065_ CHIPRESISTOR W420 ERJ8GEYOROOV CHIP JUMPER W421 ERJ8GEYOROOV CHIP J
68. 1 SMPS prp P C B Regulator Circuits IC2010 faulty No 9V output Refer to C 2b 12000 Open Section 9 1 2 J Q 2 1020221 5V output Fig 2 and Fig 3 24162014 faulty No 3 3V output Main P C B 2e ault o 5V output IC2011 faulty No 5V outp 2f en 12001 ______________ Photocoupler C ee 5720 solder crack Refer 5720 Dry joint short circuit open circuit Section 9 1 1 Fig 1 SMPS Set can ON Refer to Section cing emily O A 9 i 2 Thermistor TH5860 1b mE trigger temperature protection me 9 3 IC Operation amp Control D AMP IC Operation amp Control 1 D AMP IC C1BA00000497 was used for this model 500 2 Three control pins signal send from micro processor IC were used to control the D AMP IC operation such as muting standby and normal operation They are described as below Pinno Signalname Function 11 4 4 2 6 MODE DA Digital Amp On Off control MUTE F Digital Amp Muting control Table 1 Digital AMP Pin Control Here is detailed description of the three control pins for the D AMP IC MODE DA amp MUTE were used to switch the D AMP IC in the following muting status L Low OFF Standby OFF e H High ON Operating or Mute Below is the logic for the two pins used for the control of the D AMP IC No MODE DA
69. 3 55507 40r X5500 G 5558 W5071 5559 g R5505 C 8 IR5515 165500 IR5513 HEATSINK 22 2 5406 25405 5416 5413 z 1C5400 5 C5431 C5214 C5220 C5208 IC5000 1 5200 f 5313 65032 54 12 65119 5331 8530485308 5334 C5409 W5050 E A iD ti C5040 L5200 R5209 C5228 C5225 HE gt W5075 W5024 5520 05403 C5511 12 SW4 SUBWOOFER F SB WAKX105 seem W5061 16 14 12 10 SURROUND eee 5154 CN5050 B A
70. 3 Voltage Supply 18 VDD1 8 11 8 Voltage Supply 19 5 Reset Input Active L 20 FAN OUT1 O Fan Speed Control 1 21 OUT2 O Fan Speed Control 2 22 TU SDA O Tuner Serial Data 23 TU CLK Tuner Clock 24 TU RST O Tuner Reset 25 TU_INT Interrupt 26 PCONT Power Control 27 SYNC AC Failure Detection Input 28 DCDET2 DC Detect D AMP IC Failure Detection 29 ECO_CNTRL O Eco Mode Control 30 NC No Connection 31 SMPS BP O SMPS Breatproof 32 ROTARY JOGB Rotary jog for browse opera tion Album amp Track 33 ROTARY JOGA Rotary jog for browse opera tion Album amp Track 34 EE DATA EEPROM IC Serial data 35 EE CS IC Chip select 36 EE CLK EEPROM IC Serial clock 37 VDD18 1 8V Voltage Supply 38 LED DIMMER O LCD Display Brightness Con trol 39 VSS Ground 40 NC No Connection 41 MUTE F O Digital Amp Muting control 42 HOP1 O Frequency Hopping 43 DCDECT1 DC Detect Power Supply Fail ure Detection 44 MODE DA O Digital Amp On Off control 45 BASS CTR Bass Control 46 MUSIC CTR O Music Control 47 No Connection 48 NC No Connection 49 No Connection 50 NC No Connection 51 SW_LVL 1 O Subwoofer Level Setting 1 52 SW_LVL_2 O Subwoofer Level Setting 2 53 NC No Connection 54 NC No Connection 55 NC No Connection Pin Terminal Name
71. 43 44 STANDBY 09 0 0 43 44 18 1 7 Main P C B 4 4 G c x Ir o SESESEESSE o SEE EEN SU PER ES ES ESE ESE Rss Essl SSTARDEYE 6 Jess E ams LE EGO eye Poweron o 5 o _ 5 50 50 stanov 5 58 132139 1391591 90 90 ala POWER ON STANDBY ala POWER ON STANDBY NEEENG zas ET os ET as os os Mirza para eo 22 420 E3319 1 912321 EE Pe azxg aros Ee 121501041 5 fof fof L __ _ __ _ _ _ __ jsej odol L L L L l l l 11 A MAX 300 MAIN 18 1 8 Panel P C B D DuC __ gt 22 23 24 25 26 27 28 20 30 34 32 s 35 40 MOD a MOD car p 18 1 9 D Amp P C B 2 7 8 9 To u u s 5 6 8 2 Poweron 25 o o sr o 73 o 37 272 373 o 89 sa
72. 7 37 sranosy 25 o o 37 o 2 7 89 o 373 272 373 o 373 374 o 37 f jJ j jJ o fso jJ j jJ jJ J o so j L J L J L L L L L L m gy m A 2 STANDBY 00 2 s To us is 6 2 so sr o 2 4 o ss 9 37 Po ar o 2 6 37 31 59 o 3za 272 374 o 373 37 97 37 POWER O STANDBY POWER O STANDBY 00 5 11 12 13 14 15 16 17 18 19 20 POWER ON 2 34 1 286 37 3 8 8 0 2 373 273 374 0 3 8 8 373 37 3 372 o 37 STANDBY 2 5 34 1 28 6 37 3 8 8 0 2 7 3 27 3 37 4 0 3 8 8 73 7 3 372 0 37 POWER O STANDBY T r r s 5400 5 8 20 73 ss o 212 373 o 89 sra 372 77 37 37 3 o srs 272 373 o 89 373 77 37 POWER O STANDBY 2 5 BB wj E gt m z B B o B STANDBY 0 2 5 6 J 18 5 26 26 o o 54 54 o o 54 1541 18 5 26 26 of o 54 54
73. A SMPS cu mL Step2 1x0 Y Insulated Material os Insulated Material Step 1 1C5701 Wa 10 22 2 Assembly of Switching Regulator IC5701 Step 1 Apply grease to the Heatsink A Step 2 Screw the Switching Regulator IC5701 to the Heatsink A Caution Ensure the Switching Regulator IC5701 is tightly screwed to the Heatsink A Step 3 Fix the Heatsink A with the Switching Regulator IC5701 on the SMPS P C B as shown Caution 1 Ensure the Heatsink A with the Switching Regu lator IC5701 are properly inserted into the SMPS P C B Step 2 Heatsink Step 1 Insulated i SMPS P C B Material Step 4 Solder pins of the Switching Regulator 5701 the solder side of the SMPS P C B Step 5 Solder pins of the Heatsink on the solder side of the SMPS P C B Solder Side of SMPS P C B e Insulated Material 10 23 Replacement of Rectifier Diode D5702 Refer to Disassembly of SMPS 10 23 1 Disassembly of Rectifier Diode D5702 Step 1 Desolder pins of the Rectifier Diode D5702 and 05802 on the solder side of the SMPS Step 2 Desolder pins of the Heatsink B Solder Side of SMPS Step 2 Pins of Heatsink A Insulated Material Step 3 Remove 1 screw at Rectifier Diode 05702 Step 4 Remove th
74. AUDIO INPUT SIGNAL LINE 88 AUDIO OUTPUT SIGNAL LINE gm USB SIGNAL LINE b TO CD SERVO CIRCUIT 1 4 R8011 LB8402 8 8 8 8 esere 3R JN 20569609045 i addi e DATS 922246 I a 488655 37 MSDDAT1 C i 1 38 MSDDATO C a R8642 MW 39 MSDDAT3 d t ed Mo PDN tese CERE Reo25AMo session ois O oas 26 C REZU 0 4 2 REST SPOUT 5 n RYP IOVDD9 C es CKA52 USBDM 24 1C8001 O 8084 H 989854 Ho ES MN6627992AB md ER SERVO PROCESSOR 2 Er b oz Wen 5 d aS USBDP1 024 RS T B Z USBAVDD1 T pine B sak DVSS8 C _ Ho R9003 R9004 DVDD5 15 15K ILE iovppa ed Recon Md CD SERVO M PW 3RSV CD AUDIOCLK eee T m CIRCUIT 4 4 E SRDAT Pd CKA117 R8209 C Mss
75. C2069 T LED DIMMER B1ADCE000012 C2027 27400 82K 11033 180 lt gt LED_SUPPLY_GND SWITCH 16V10 SUBW_LED_SUPPLY a SYS3 3V R2049 R2046 680 i R2344 W 3 3K RAR oao LVL_MTR 5 M 4 EL LB2001 yy B1ADCE000012 ns ED FL CS 8 E QR2001 SWITCH 5 FL_DA 182002 py 0 FL_DOUT B1GBCFJJ0051 x 2 ROT_JOGA ROTA MUSIC_CTR SWITCH Ir cae 8 5 5 5 2068 VOL_JOGB g g Q2026 T TERES 17 2 Q2017 8 B1ADCE000012 8 8 18 J_VOLA B1GBCFJJ0051 09 SWITCH 88 5 PEORES MPORT SW SWITCH QR2000 MPORT L 4 R2346 3 3K lt a MPORT L BASS_CTR Ww 1 B1GBCFJJ0051 PA_IN_GND IMPORT GND DC DETECT MPORT_R R2347 3 3K 4 4 DC_DET_PWR ono FE Gen po MPORTR TO MAIN MICON amp MIC CIRCUIT 1 10 1 ES Q2027 B1ADCE000012 DC DETECT R2345 M 3 3K TO MAIN MICON 1 10 2 10 3 10 4 10 5 10 MAIN MICON SCHEMATIC DIAGRAM 5 14 CIRCUIT 7 10 eno 710 10710 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 27 28 TO MAIN MICON CIRCUIT 3 10 1 TO SUBWOOFER J SB WAKX104 1 SUBWOOFER J SB WAKX104 TO SUBWOOFER J SB WAKX105 TO SUBWOOFER SB WAKX105 r FOR DEBUG 27 TO PANEL CIRCUIT CN6000 IN
76. Digital AMP IC mode status OFF 0 2 Mute 2 5 3 Table 2 Digital AMP IC Mode Status Note Standby OFF condition of D AMP IC is available activated only during the following event Switching of Frequency Hoping power off and start up when the unit is undergoing the transition from standby to normal operation mode B F_HOP is used to control the D AMP operation to avoid interference with AM source by controlling the frequency source used It will switch from one frequency to the other depending on the tuned AM frequency For 9 KHz Step AM Band Frequency F HOP Switching Frequenc 3 H 1161 1242 1251 1449 1458 1539 1548 1629 For 10 Step 1170 1250 H 350 1260 1450 L 301 1460 1540 H 350 1550 1710 L 301 Table 4 F HOP Control during 10 kHz Step Note During activating the 3 control pins namely MUTE_F MUTE_A and MODE DA must be used to cover the Pop sound cause by F HOP switching Service Fixture amp Tools Prepare service tools before process service position Ref No Service Tools Remarks SFT1 Main P C B CN2007 SMPS P C B CN5802 REX1552 15P Cable Wire 10 Disassembly and Assembly Instructions Caution Note This section describes the disassembly and or assembly procedures for all major printed circuit boards amp main compo nents for the unit You
77. EMATIC DIAGRAM 10 MAIN MICON CIRCUIT B SIGNAL LINE CD AUDIO INPUT SIGNAL LINE 25 AUDIO OUTPUT SIGNAL LINE op FM SIGNAL LINE 304 TO CD SERVO CIRCUIT FP8101 IN SCHEMATIC DIAGRAM 2 MAIN MICON SCHEMATIC DIAGRAM 5 14 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 CN2009 CD CLOSE SW CD OPEN SW CD INNER SW L 2099 0 01 C2005 1 000 CD CLOSE SW CD OPEN SW CD INNER SW LD CCW LD CW BSIGNALLINE mi AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE mil AM SIGNAL LINE E USB SIGNAL LINE TO MAIN MICON CIRCUIT 1 10 PW_ 9v PW_CD 3 3V LB2007 y 0 PW_ 3 3V M 5V_GND TUNER R 4 7 4th TUN ROUT 5 182006 y J0JBC0000019 PW_M 5V R2003 ka C2022 4 R2007 3 9K c2015 c2008 1000P Z 3 3K T 220 10 AGND DGND 12004 G1C100KA0101 PW_ 5V CDL DAGND TUN_LOUT TUNER_L 25 CD_R DA_GND R2021 0 2039 16710 W 2 999 LCH_IN JK2000 RCH_IN R2020 0 W 2038 4 16V10 CD_RESET AUX_L R2001 8 2K CD STAT R2343 R2005 0 CD MDATA PA IN GND 10K USB_IN R2006 LB2003 CD_BLKCK 10K R2002 8 2K LB2004 AUX R e CD MLD LB2005 yy 0 Y CD MCLK AMUTE USB DGND
78. IP JUMPER W5789 ERJ8GEYOROOV CHIP JUMPER 5790 ERJ8GEYOROOV__ CHIP JUMPER ERJeGEYOROOV CHIP JUMPER 5006 Z W6NL ALAMBRE JUMPER 5008 z w6NL____ ALAMBRE JUMPER W5791 W5792 ERJ3GEYOROOV__ CHIP JUMPER W5793 ERJ6GEY0R00V CHIP JUMPER W5901 DOGDROOJA017 CHIP JUMPER 5010 Z W6NL ALAMBRE JUMPER 5011 Z W6NL ALAMBRE JUMPER 5012 Z W6NL ALAMBRE JUMPER 5902 D0GDR00JA017 CHIP JUMPER 5903 D0GBR00JA008 CHIP JUMPER W5904 DOGBRO00JAO08 CHIP JUMPER ALAMBRE JUMPER 1 5013 Z W6NL ALAMBRE JUMPER W5905 Z W6NL ALAMBRE JUMPER W5014 Z W6NL ALAMBRE JUMPER W5906 Z W6NL ALAMBRE JUMPER 5015 Z W6NL ALAMBRE JUMPER W5907 Z W6NL ALAMBRE JUMPER wsote 2 6 ALAMBRE JUMPER 507 2 6 ALAMBRE JUMPER W600 ERJ8GEYOROOV_ CHIP JUMPER w601 ERJ8GEYOROOV CHIP JUMPER 5018 Z W6NL ALAMBRE JUMPER sos ws Jaca soap J wso20 z weNt____ ALAMBREJUMPER W602 ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER CHIP JUMPER 5022 Z W6NL ALAMBRE JUMPER sos ws asus J 0 5025 2 ALAMBRE JUMPER W606 ERJ8GEYOROOV CHIP JUMPER ERJSGEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 5027 Z W6NL ALAMBRE JUMPER wso29 2 ALAMBREJUMPER 6064 ERJ8GEYOROOV CHIP JUMPER 6065 ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 5031 Z W6NL JUMPER soar 504 zwovL
79. IT cs 0584099026 T CIRCUIT CN7002 4 JOJ 045 SW 9 tor DIAGRAM 20 3 am LRCK VD 33V oc o _ i MCLK VA 5V pe ADGND ONG VCOM 204050975 AINR om 188011 J0JDC0000104 R 00 0 1 Ka IC8251 CHASSIS C0GBY0000117 HASSIS GND 5CH MOTOR DRIVER C8258 C8253 1200P 0 15 TO CD SERVO RB262W to CIRCUIT 3 4 C8254 8825422 8255 0015 56 1800 Rezss Moe R8260 RP AKX405 2 K8007 AKX405 100 rez Ware 4 002 is Ae CL8012 CL8017 C8256 C8261 1 y 252 C8251 0 01 16 47 To 045 188251 045 1 4 2 4 3 4 4 4 SA MAX500 CD SERVO CIRCUIT Main Micon Circuit SCHEMATIC DIAGRAM 5 A SIGNAL LINE AUDIO INPUT SIGNAL LINE AUDIO OUTPUT SIGNAL LINE op FM SIGNAL LINE E MAIN MICON CIRCUIT B SIGNAL LINE AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE SIGNAL LINE USB SIGNAL LINE Q2040 B1ABCF000176 O 5 ZKE Q2001 B1ABCF000231 O SWITCH f R2056 590 5 7 R2058 yyy 1K C2082 3300 LCH_IN 04 0 33 C2061 py 50 1 N TUNER 1 AUX L CLIP_ATTN C2078 2080
80. JUMPER wsoro z w6NL______ ALAMBREJUMER W638 DOGFROOJA017 CHIP JUMPER CHIP JUMPER CHIP JUMPER 5071 ERJ6GEYOROOV CHIP JUMPER sors ws aca june W642 DOGFROOJA017 CHIP JUMPER CHIP JUMPER CHIP JUMPER 5501 Z W6NL ALAMBRE JUMPER snr ws ata PER 504 _ z WeNL_ ALAMBRE JUMPER 646 DOGFROOJAO17 CHIP JUMPER CHIP JUMPER CHIP JUMPER 5505 Z W6NL ALAMBRE JUMPER sss ws asus J wsso7 z weNL____ ALAMBREJUMPER W650 DOGFROOJA017 CHIP JUMPER W651 JUMPER CHIP JUMPER CHIP JUMPER 5509 Z W6NL JUMPER eso ws asus BJ 512 7 ALAMBRE JUMPER W654 DOGFROOJA017 CHIP JUMPER CHIP JUMPER CHIP JUMPER 5513 Z WENL ALAMBRE JUMPER 015515 zweNt___ ALAMBREJUMPER ____ W660 DOGFROOJA017 CHIP JUMPER W661 JUMPER CHIP JUMPER CHIP JUMPER 5517 Z W6NL ALAMBRE JUMPER ws asus J wss520 zwovNL ALAMBREJUMPER 664 DOGFROOJAO17 CHIP JUMPER OSCILADOR TR SPRING 5521 Z W6NL ALAMBRE JUMPER rin asus J 14523 z weNt____ ALAMBREJUMPER wss24 zw6NL____ ALAMBREJUMPER ZA2 RMC0465 TR SPRING PORTAFUSIBLE PORTAFUSIBLE 5526 Z W6NL ALAMBRE JUMPER 5528 Z W6NL ALAMBRE JUMPER ws529 Z W6NL ALAMBRE JUMPER 286005 RMNV0079 1 FL HOLDER ws5530 Z W6NL ALAMBRE JUMPER 2J5400 4 201000027 TERMINAL DE TIERRA ALAMBRE JUMPER 2 5500 1553 WIRE BIG D
81. KUP UNIT 8 SI 457 005 T 81 CD MECHANISM UNIT I 9 C8514 BRS11C 1C8251 E E gt 9 SEONG 188251 ss3 IC8001 Ed 1 268030 atte F E Sf y 08042 8820 R8255 R8258 s shu 29 58202 9 R8259 C8255 E 58001 8029 p 18 4 C8254 Eno 8 882 2009 R8022 8 REO 8257 G82589 R8265 6 FOL R8033 18 C8043 9033 98256 e a 8252 52802 R8034R9002 C8075 8 TP51x 68020 eS 5 R8210 E oM 5520 188201 Spa 1 5 C8068 C8069 wo af _R8006 90041 E ua C8015 E C8259 8018 eA mm pacco E 8025 gt 8026 08212 D8250 9003 8101 R8045 IC8301 8260 FOR DEBUG 69 TP67 98201 de co a R8010 R8011 LB8005 R80389 LB8013 LB800 18800 188014 188015 8037 8036 5 SIDE A SIDE B SA AKX105 95 CD SERVO P C B Panel Remote Sensor USB and Music Port P C B PANEL P C B REPM12X2053A J REMOTE SENSOR P C B REPM12X2053A
82. LED C6029 FZATCIOTATES CAPACITOR soso nm fene 7 048047 Surface mounting multilayer ceramic capa 1 6032 F2A1H2205411 CAPACITOR D6020 B3AEA0000172 LED LED LED 6200 FIH1H101B052 CHIP CAPACITOR coros nmana oP chescmon PJ D6300 0001031 DIODE LED LED LED 6402 F1H1H331A013 CHIP CAPACITOR ieor femsas PJ ce40 _FiHiH103A219 __ CAPACITOR D6801 B3AAA0001129 LED LED DP6000 FLUORESCENT CHARACTER DISPLAY TUBES 6409 FIH1H103A219 CHIP CAPACITOR mm Am J 6500 F2A1H4R7A213 CAPACITORELECTROLITICO poe ERZV052471CS VARISTORS 1C5000 C1BA00000497 D AMP IC 1 5200 C1BA00000497 D AMP IC a 1 00000497 D AMP IC 6503 1 1 4704004 CHIP CAPACITOR L essor O 66506 _ F1H1H472A219 __ 1 5400 C1BA00000497 D AMP IC OTHER SPECIAL PURPOSE ICS osos Intelligent power device 6507 F2A1H4R7A213 CAPACITOR ELECTROLITICO 6510 F2A1m1ROA213 CAPACITORELECTROLITICO __ CODAZYY00039 1 5 FOR POWER SUPPLY ICS FOR POWER SUPPLY FL DRIVER IC MIC AMP 6513 5 Testa ELECTRONICO 66516 __ 03 279 200 B3RAB0000084 PARA CONTRO REM
83. MPER W449 ERJ3GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6086 DOGB331JA065 CHIP RESISTOR reos J ____ 6091 0068561 4065 CHIPRESISTOR W452 ERJSGEYOROOV CHIP JUMPER ERJSGEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER R6092___ DOGB561JA065__ CHIP RESISTOR freos xz crie Resisror J R6094 DOGB152JA065 CHIPRESISTOR R6095 0068152 4065 CHIPRESISTOR WA56 ERJSGEYOROOV CHIP JUMPER ERJSGEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6500 DOGB101JA065 CHIP RESISTOR R6501 DOGB682JA065 CHIP RESISTOR 86502 D0GB104JA065 RESISTOR 86503 D0GB472JA065 CHIP RESISTOR R6504 DOGB333JA008 CHIP RESISTENCIA 460 ERJ8GEYOROOV CHIP JUMPER W461 ERJ8GEYOROOV CHIP JUMPER W462 ERJ8GEYOROOV CHIP JUMPER W463 ERJ8GEYOROOV CHIP JUMPER W464 ERJ8GEYOROOV CHIP JUMPER W465 ERJ8GEYOROOV JUMPER 466 ERJBGEYOROOV CHIP JUMPER 4467 ERJSGEYOR00V CHIP JUMPER 5532 Z W6NL W5780 DOGDROOJA017 _ CHIP JUMPER W5781 DOGBRO00JAO08 CHIP JUMPER 468 JUMPER ass srce rte ue J Wao ERJsGEYOROOV CHIP JUMPER W5782 DOGBROOJAO08 CHIP JUMPER W5783 DOSEROOJADOS JUMPER CHIP JUMPER CHIP JUMPER 5004 Z W6NL ALAMBRE JUMPER roo ws asus J 504 2 ALAMBREJUMPER W5786 DOGDROOJA017 CHIP JUMPER W5787 ERJ8GEYOROOV CH
84. Meter Control 97 TEMP DET AN5 Temperature Detect 98 KEY 2 AN6 Key 2 Input 99 KEY 1 AN7 Key 1 Input 100 VREF Voltage Supply 17 Exploded View and Replacement Parts List 17 1 Exploded View and Mechanical replacement Part List 17 1 1 Cabinet Parts Location Lighting Button USB PCB FL Filter Sheet Side Cover FL Window Vol Light Reflector Vol Light Diffuser Terminal PCB Front Panel Bottom Light House Bottom Light Center Ornament Center Light House Center Light Sheet Vol Knob Vol Light Vol Light Function Vol Light Bottom Light CD Lid amp Spring Ring Diffuser Button Reflector Sheet SA MAX500 CABINET DRAWINGS lt Cabinet 35 93 35 G 35 35 sa 9 2 lt 37 35 9 RHD30007 K2J 35 F cra uu MT SOPORTEfAN 10 9 CHASSIS de Mecanismo RMZ1358 9 0 RHDX031008 38 E s Ventilador A Rear Panel 4 MAIN P C B 37 L 19 5 37 i RHDX30005 J 39 Fan Fixure E G4DYZ0000062 auf i PCB SPACER 49 ae 8 lt ICINSULATOR I RHD30111 31 36 SMPS P C B Ventilador Mecha support HEATSINK A LEG CUSHION 40 SA MAX500 NOTE PART IS NOT SUPPLIED REF IS FOR INDICATIO
85. Mode Ve rsion Check checksum information 1 Press 4 button _ 11 on remote control I Version Decimal C hecksum Hex 2 To cancel press 0 Display 1 on remote control CIIM wwe db 4X 1 ROM Version 2 sec Display 2 777 d Lee lt E 1 Year ROM Version Decimal 8 3 Reliability Test Mode CD Mechanism Unit BRS11C Below is the process flow chart of the aging test for the CD Mechanism Unit BRS11C OPEN Operation OPEN wait for1s Count up i Last Track n Access CLOSE wait Last Track I Countup 1 for4s Play 5s ee Fig 1 Reliability Test Loading Fig 2 Reliability Test Traverse First Track Access First Track First Track Access First Track Play 10 s Last Track Access Last Track Play 10 s Open Operation gt Countup 1 Open wait for 15 CLOSE Operation Fig 3 Reliability Test Combination 8 4 Self Diagnostic Mode Item Key Operation FL Display Mode Name Description Front Key Self Diagnostic To enter into self diagnostic checking Step 1 Select CD mode Mode ES Ensure no disc is inserted Step 2 Press 8 hold l button follow by gt gt gt on main unit for 2 seconds Error code System will perform a check on any Example Step 1 In
86. N S2B PH K S LF SN B5B PH K S LF SN 5045 0207 BIGECFU0OL ozors BrGBcruoosT JERC102SRTK P KTAT504SGR RTI7 KTC3203 Y AT P 1 2PDGOTART215 KTC3203 Y AT P KTA1504SGR RTK _________ 021 2PDSOTART215 0205 2PDGO1ART 215 KTA15045GR RTITP KTAT502SGR RTK P KTC3203 Y AT P KTD863 Y AT P KTC38755GR RTKIP KTC38755GR RTK P KTAT504SGR RTK P KTC3875SGR RTK P KTC3875SGR RTK P KTC38755GR RTK P KTAT504SGR RTK P R2394 R2395 R2396 R2397 R2398 R2399 R2400 R2402 R2404 R2405 R2406 R2408 R2409 55 ______ RPG0Ct6 3 296 JRPQ2990 7 __________ 2997 RPQ2997 ___________ 02998 RPQ2998 L r 2 2 Printed Circuit Board 15 1 1 CD Servo P C B CD SERVO P C B REP4749B N 3 91 1 S 8012 8 28013 x lt C8513 w sR8014 X 35 E 8 C8508 w e C8503 FP8251 8 m uA 5 55 8 coe cos qapas 5 5 8 3 Sl 882517 IC8501 I 3635 30 112511120 1115 ju IC8051 8 215 8 R8502 R8046 9 5 9 D 8025 3 R8047 E 5 35509 TO OPTICAL PIC
87. N ONLY CABINET DRAWINGS 17 1 2 Packaging ACCESSORIES BAG H REMOTE CONTROL SB MAX500 N2QAYB000637 G Z AC CORD K2CB2CB00022 F OI BOOK RQTM0193 1 SA MAX500 ge FM INDOORANTENNA RSAX0002 AMLOOPANTENNA N1DYYYY00011 D P2 LEG CUSHION UNIT RYQ1201 K LEFT RPNM0256TLF POLYFOAM LEFT REAR RPNMO256TRF POLYFOAM RIGHT FRONT RPNMO260BR POLYFOAM RIGHT REAR 257 POLYFOAM BOTTOM LEFT RPNM0260BL POLYFOAM BOTTOM RIGHT RPNM0260BR 5 500 PACKAGING DRAWINGS 17 1 3 Mechanical Replacement Part List Important Safety Notice Components identified by A mark have special characteristics important for safety When replacing any of these components use only manufacturer s specified parts RTL Retention Time Limited Note The marking RTL indicates that the Retention Time is Limited for this item After the discontinuation of this assembly in production the item will continue to be avail able for a specific period of time The retention period of availability is dependant on the type of assembly and in accordance with the laws governing part and product retention After the end of this period the assembly will no longer be available Note When replacing any of these components be sure to use only manufacturer s specified parts shown in the replaceme
88. NOTE REF IS FOR INDICATION ONLY SA MAX500 D AMP 15 4 SMPS M SMPS P C B REPM12X2050A VA5701 5 HEATSINK 5 W5524 lt 1965906 5712 R5726 C5737 au R5714 R5716 T5701 MAIN TRANSFORMER R5727 CAUTION RISK OF ELECTRIC SHOCK AC VOLTAGE LINE PLEASE DO NOT TOUCH THIS P C B 5907 5505 C5701 5711 pil 14 PC5720 4 6 N R581 VAST00 QR5810 Eu VE ui 5506 QR5801 HEATSINK me 8 8 85708 185709 P5 5
89. OR rie sara mayer oars ____ 5790 __ 1 2 2220002 cCHIPCAPACITOR 1 CN6400 K1KA02BA0125 CONECTOR 02 PIN CHIP DIODO D5002 CHIP DIODO 5794 F1H1H102A219 CAPACITOR ____ 5796 _FIH1H104B047 _ Surface mounting multilayer ceramic capa BOHCSP000001 CHIP DIODO D520 CHIP DIODO CHIP DIODO 5800 F1I2E1030004 CHIP CAPACITOR eos ran 2220065 5810 048047 _ Surface mounting multilayer ceramic capa D5203 BOHCSP000001 CHIP DIODO CHIP DIODO CHIP DIODO C5812 F1H1H104B047 Surface mounting multilayer ceramic capa eser Aro 65817 __ 2 100002 CAPACITOR ____ 5818 _FIH1H104B047 Surface mounting multilayer ceramic capa 05303 BOHCSP000001 CHIP DIODO CHIP DIODO CHIP DIODO 5819 F1I2E1030004 CHIP CAPACITOR ceo uta este MJ 65821 __ 1 221030004 CHIP CAPACITOR D5403 BOHCSP000001 CHIP DIODO DIODE DIODE 5826 F1I2E1030004 CHIP CAPACITOR eses feoeo mowing malayar eaea 5839_ 1 2 1030004 CHIP CAPACITOR D5503 BOBC5R1A0266 DIODO ZENER DIODO 05703 DIODE 5840 F1J2E1030004 CHIP CAPACITOR c5842 F1J2E1030004 0 DZ2J110M0L DIODE regulation diodes D5723 DIODE DIODE 5844 F1J1A106A043 CAPACITOR esses remoapner muy osa oa
90. OTO JECK JECK C6517 FIHIH103A219 CHIP CAPACITOR L ovs ayat tr v J 5801 KIKA06AA0180 CONECTOR _____ 15802 5 0194 CONECTORT12PIN K1 DOGBROOJA008 CHIP JUMPER 105 Z W6NL ALAMBRE JUMPER Z W6NL ALAMBRE JUMPER Z W6NL ALAMBRE JUMPER N6000 1 27 0124 CONECTOR 27 PIN CN6001 K1KA04A00553 CONECTOR 4 PINES MACHO ZWONL K5001 DOGDROOJAO17 CHIP JUMPER 5005 Z WeNL ALAMBRE JUMPER 5011 Z W6NL ALAMBRE JUMPER 5017 Z W6NL ALAMBRE JUMPER R5200 DOGF100JA014 CHIP RESISTOR R5201 DOGF100JA014 CHIP RESISTOR CHIP RESISTOR ____ 5022 z weNL_____ ALAMBREJUMPER R5205 CHIP RESISTOR 5023 Z W6NL ALAMBRE JUMPER AE DOGB562JA008 CHIP RESISTOR ____ 5025 7 ALAMBRE JUMPER R5208 CHIP RESISTOR 5026 0 60 Alambre Jumper E D0GZ220JA012 RESISTOR 5027 Z W6NL ALAMBRE JUMPER 5028 Z W6NL ALAMBRE JUMPER R5210 DOGF100JA014 CHIP RESISTOR R5211 DOGF100JA014 CHIP RESISTOR CHIP RESISTOR ____ 5030 __ 0 60 AMambreJumpr R5218 D0GB104JA008 RESISTENCIA 5031 Z W6NL JUMPER DOGB124JA008 RESISTENCIA k5o533 0 60___ __ 85302 DOGF100JA014 RESISTOR 5062 Z W6NL ALAMBRE JUMPER D0GB101JA008 RESISTOR 5202 DOGBROOJA008 CHIP JUMPER iese neo kasn
91. PD R8UZZ W U 111 P80 SRDATAIN ko 71 ARFFI 110 P25 72 ARFIN 105 p24 SREQIBLKCK 214 a CTO 8 go d CKA110 a d 0600988 pe Bia a asa ere d lt lt lt lt lt lt lt XAXXXXX B LB8201 Ww n PW DIG LN 100 6 820 99 P R8211 aig A 2 7K 1 C8013 C8018 6 3V100 0 33 D 8045 Fo t Hot My For 9 Ea Hor gt esez ese1tel ceo67l Ho 9 seee pe Gee bot cso Woo 9 9 9 bd 1 C8068 3300P m m reos 9009 Gu 5 220 he 4 poo Bi gt X8101 H0J338300002 al C8015 8016 12 12 14 24 3414 SA MAX500 CD SERVO CIRCUIT SCHEMATIC DIAGRAM 4 CD SERVO CIRCUIT SIGNALLINE 588 AUDIO INPUT SIGNAL LINE 999 AUDIO OUTPUT SIGNALLINE 8 USB SIGNAL LINE p Q TO CD SERVO CIRCUIT 2 4 1 IC8301 CIRCU
92. PMX1302001CE Service Manual CD Stereo System Model SA MAX500LMK Product Color Type SB MAX500 L SB MAX500 R Remote Control SA MAX500 Please refer to the original service manual for e CD Mechanism Unit Order No PSG1201019AE e Speaker system SB MAX500LMK Order No PMX1302002CE Nota El idioma original de este Manual de Servicio es en idioma ingl s sin embargo algunas notasaqu mencionadas ser n escritas en espa ol para mejor descripci n para Centros de Servicio de M xico WARNING This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety These parts are marked by A in the Schematic Diagrams Circuit Board Diagrams Exploded Views and Replacement Parts List It is essential that these critical parts should be replaced with manufacturer s specified parts to prevent shock fire or other hazards Do not mo
93. Q2028 Q2029 Q2030 02032 SURRL C FRONT FR TWEETER HIGH amp LOW DUAL AMPLIFIER CIRCUIT FR R WOOFER 4 FR L WOOFER 3 FR L TWEETER D 12004 C0ABBB000067 DUAL OP AMP Q2004 Q2005 Q2006 Q2008 Q2009 Q2010 FROM TO SERVO 8 SYSTEM CONTROL 8850 SUBWOOFER TO AUDIO BLOCK 2 2 SA MAX500 AUDIO 1 2 BLOCK DIAGRAM BEB CD AUDIO INPUT SIGNAL LINE MAIN P C B 1 5800 C1BA00000497 AUDIO DIGITAL AMPLIFIER AUX TUNER MUSIC AUDIO INPUT SIGNAL LINE 85 AUDIO OUTPUT SIGNAL LINE my AM SIGNAL LINE op FM SIGNAL LINE FR L TWEETER BESM roor asd JK5601 x Q5600 Q5601 Q5602 wur gt F MUTE MODE SELECTION O JK5601 _ MODE DA MOD DA CIRCUIT A Q5603 Q5604 FROM TO DC DET SERVO amp SYSTEM CONTROL A JK5601 5 CLOCK FHOP O GENERATOR 7 CIRCUIT 1 5600 C0JBAB000902 HEX INVERTER 5601 5602 A G FR R TWEETER BER 4 IX A JK5601 b C 4 y RRWOOFER aad I 3 1 5700 00000497 AUDIO DIGITAL TO AUDIO AMPLIFIER BLOCK 1 2 1C5400 D AMP P C B C1BA00000497 AUDIO DIGITAL 1 1 Ce SURRL SURROUND L SURROUND L C
94. RCUIT 26 27 28 SCHEMATIC DIAGRAM 12 E MAIN MICON CIRCUIT B SIGNAL LINE mB CD AUDIO INPUT SIGNAL LINE es AUDIO OUTPUT SIGNAL LINE FM SIGNAL LINE CN2006 CN2005 SIGNAL LINE m AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE Wb SIGNAL LINE USB SIGNAL LINE TO MAIN MICON CIRCUIT 3 10 e DC DET AMP e PW 16 We Pur rep fue B1 ABCF000231 542 DC DETECT C2252 7 1 TO MAIN MICON 6 3V100 Q2021 Q2002 2 E B1ABCF000231 CIRCUIT 7 10 R 1 GB 1aBCF 000231 FAN DRIVE R2383 R2388 m D2009 R2389 8 82K 220 10 DA2J10100L 100K 8 Q2033 1 27 B1AAJC000019 E lt W FAN DRIVE gt IC2012 000067 R2397 R2379 R2386 FAN CONTROL Q2020 470K B1AAJC000019 Q2031 FAN DRIVE 82393 R2281Z B1ABCF000231 270K 68 DC DETECT C2255 R2396 R2380 RO 1 FAN_OUT 9 C2196 Q2024 6 3100 02025 B1ABCF000231 R a B1ABCF000231 FAN DRIVE el FAN DRIVE 4 amp B 02080 2072 R2390 R2394 C2040 02032 R2395 R2392 Nb 8 8 82K 220 10 DA2J10100L 100K 2 4 e W POSITIVE NEGATIVE 2 POSITIVE 1 NEGATIVE TO FAN UNIT INNER TO MAIN MICON TO FAN UNIT REAR MI MAIN MICON SCHEMATIC DIAGRAM 5 14 DA MAIN D AMP SCHEMATIC DIAGRAM 15 16 29 3
95. S6015 POWER supERWOOFER como KEY2 W A A AN AW AN AW AN 56008 56014 56003 56006 56005 56000 56004 LATIN S6001 MEMORY osa PLAYPAUSE So SA MAX500 SERVO amp SYSTEM CONTROL 2 2 BLOCK DIAGRAM 12 2 IC Terminal Chart IC8051 IC8001 TC 64M SDRAM SIGNAL NAME SERVO PROCESSOR A0 PORTNAME PINNO PIN NO PORT NAME A0 23 14 0 1C8051 1 8001 64 SIGNAL NAME SERVO PROCESSOR DQ0 DQ15 0091 0014 D1 DQ2 DQ13 D2 0093 0012 03 004 DQ11 D4 0095 0010 05 009 06 207 008 D7 500 IC TERMINAL CHART 12 3 Audio BEB CD AUDIO INPUT SIGNAL LINE AUXL md AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE 852 AUDIO OUTPUT SIGNAL LINE AUX IN AUX R JK51 FMANT AMANT IC52 C1AB00003566 AM FM RADIO RECEIVER Y y B yy FROM TO SERVO amp SYSTEM CONTROL TU INT Ip TU SCLK Ix TU SDA ASP ASP ASP CLK CDL A gt CDR Bd a MPORTSW MEORTSW PANEL P C B MUSIC PORT P C B MPORT SW MPORT SW ZJ6401 1 MUSIC PORT JK6500 MIC mA MPORT R ZJ6401 MPORT R Y 4 m e MPORT L ZJ6401
96. SCHEMATIC DIAGRAM 18 SA MAX500 MAIN MICON CIRCUIT 29 30 31 32 33 34 35 36 37 38 39 40 41 42 SCHEMATIC DIAGRAM 7 3 MAIN MICON CIRCUIT i B SIGNAL LINE CD AUDIO INPUT SIGNAL LINE 098 AUDIO OUTPUT SIGNAL LINE op FM SIGNAL LINE B SIGNAL LINE mo AUX TUNER MUSIC PORT MIC AUDIO INPUT SIGNAL LINE m AM SIGNAL LINE Em USB SIGNAL LINE TO MAIN MICON CIRCUIT 2 10 102010 CODAAYGOO001 9V VOLTAGE SWITCHING REGULATOR o 228 8 4 1 7 R2398 0 y UP_DGND CIRCUIT 4 10 CN2007 SMPS 10 SMPS 10 POORT PCONT PW 16V PW ov R2156 DC16V 1 16V_GND 82400 w FL BND Q2022 M 4 B1AAJC000019 02018 02022 12000 DET ew mesv 5V VOLTAGE REGULATOR 000117 000117 G0A330ZA0045 TO DCDET2 lt gt amp R2353 140 TEMP_DET K SMPS CIRCUIT TEMP_DET W NSN 02020 CN5802 SYS3 3V SNG C2191 3582278 tk coros BOEAFM000117 C2171 8 SCHEMATIC a NETS 0 01 00 16 1000 1611000 EA DIAGRAM 25 35V_SENSE 4H R2279 88 001 35V_SENSE QR2005 R2273 8 OUTP GND H B1GBCFJJ0051 D OUTP GND DG DETECT R2275 22 C2187 c2188 02017
97. Solder Side of SMPS P C B Insulated Material Step 2 Pins of Heatsink B Step 3 Remove 1 screw at Rectifier Diode D5801 Step 4 Remove the Rectifier Diode 05801 from the SMPS P C B Caution Avoid touching the Heatsink B due to its high temperature after prolonged use Touching it may lead to injuries Step 4 D5801 Heatsink I i Insulated Material SMPS P C B 10 24 2 Assembly of Rectifier Diode D5801 Step 1 Apply grease to the Heatsink B Step 2 Screw the Rectifier Diode D5801 to the Heatsink B Caution Ensure the Rectifier Diode D5801 is tightly screwed to the Heatsink B Step 3 Fix the Heatsink B with Rectifier Diode D5801 on the SMPS P C B Caution Ensure pins of the Rectifier Diode D5801 are properly inserted into the SMPS P C B 2 A 1 Heatsink Step 4 Solder pins of the Rectifier Diode 05801 the solder side of the SMPS Step 5 Solder pins of the Heatsink B Solder Side of SMPS Insulated Material Step 5 Pins of Heatsink B 10 25 Disassembly of CD Interface P C B Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit e Refer to Disassembly of CD Mechanism Unit BRS11C Step 1 Remove 3 screws Step 2 Desolder pins of the motor M7301 Step 3 Desolder pins of the motor M7302
98. TION ONLY FEEDBACK CODAZYY00039 SHUNT REGULATOR Ww L s TH5861 PRIMARY SECONDARY p A cor EUR FROM TO SERVO amp SYSTEM CONTROL O AM BEATPROOI CIRCUIT MPS BPX E DODETPWR gt TSSVSENSE SEV SENSE ui wer suene gt SERVO amp SYSTEM CONTROL SA MAX500 POWER SUPPLY 1 2 BLOCK DIAGRAM 13 Wiring Connection Diagram Buses ec co INTERFACE SOLDER SIDE SOLDER SIDE USB PORT d 9 SMPS P C B SOLDER SIDE CN6301 SPINDL 2 1 4 1 T5701 MAIN TRANSFORMER 12 45678 FP8201 4 26300 CN7002 910 CD SERVO SIDE B TO OPTICAL PICKUP UNIT CD MECHANISM UNIT
99. UMPER CHIP JUMPER CHIP JUMPER 6058 006 103 065 CHIP RESISTOR reos sr crie Resisror Re06 10068473 065 CHIP RESISTOR WA24 ERJ8GEYOROOV CHIP JUMPER ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER R6062 D0GB823JA065 CHIP RESISTOR freos sr uwa GHP Resistor BJ 86064 DOGB123JA065_ CHIPRESISTOR ____ 6065 DOGB203JA065 CHIPRESISTOR W428 ERJ8GEYOROOV CHIP JUMPER ERJ6GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6066 _ D0GB473JA065 CHIP RESISTOR reos oss este ResisTor W432 ERJ6GEYOROOV CHIP JUMPER ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6070 D0GB182JA008 RESISTENCIA reor Jem RESSTENGA J _ R6073 DoGB182JA008 CHIPRESISTENCIA W436 ERJSGEYOROOV CHIP JUMPER ERJSGEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6074 D0GB222JA008 RESISTENCIA CHIP roo os RESISTENCIA 7 rso76_ D0GB222JA008_ RESISTENCIACHIP W440 ERJ8GEYOROOV CHIP JUMPER W441 CHIP JUMPER CHIP JUMPER CHIP JUMPER 6078 D0GB222JA008 RESISTENCIA CHIP reor pocs221n008 RESISTENCIA GHP ____ 6081 DOGB271JA065__ CHIPRESISTOR W444 ERJ8GEYOROOV CHIP JUMPER ERJ8GEYOROOV CHIP JUMPER CHIP JUMPER CHIP JUMPER 6082 DOGB271JA065 CHIP RESISTOR _ R6084 DOGB331JA065 CHIP RESISTOR W448 ERJ3GEYOROOV CHIP JU
100. W DCDETI CN7001 7002 FP8251 5 a S 7001 CLOSE SW cLose sw_ CN7002_FP8251 Lc sos CD INTERFACE P C B NOTE REF IS FOR INDICATION ONLY LD COW REST SW CD INNER SW CD INNER SW OPEN SW OPEN SW OPEN SW OPEN SW CLOSE SW CD CLOSE SW JEME DET TEMP DET DC DET PWR swivi swiva Lc SW MUTE SUPATIN 1 CLIP ATTN BASS CIR MUSIC CTR BASS SHIFT_ BASS SHIFT MODEDA MUTEF prm INED TURST ASP DATA TUSDA TUNT E LVL MTR CLIP SENSOR AUTO BASS E MPORT SW DC DET AMP Posmve 2005 UNIT REAR TO SERVO amp SYSTEM CONTROL BLOCK 2 2 POWER SUPPLY FROM TO AUDIO 2 CN2005 NEGATIVE CIRCUIT Posmve cN2006 FANOUTI 2 cp RESET SW QR2006 67 OPEN sw FANOUT2 X SWITCH NEGATIVE LN Y IC2012 COABBB000067 DUAL OP AMP Q2024 Q2025 Q2031 Q2033 Q2002 Q2003 Q2020 Q2021 2 O FAN UNIT INNER SA MAX500 SERVO amp SYSTEM CONTROL 1 2 BLOCK DIAGRAM BBE gt CD AUDIO INPUT SIGNAL LINE TO SERVO amp SYSTEM CONTROL BLOCK 1 2 NOTE
101. X 65512 DOGBROOJAO08 CHIP JUMPER CHIP RESISTOR 86405 JOJBCO000019 CHIP INDUCTOR sss J A 5701 B3PBAo00057 7 ACOPLADOR R5515 DOGBROOJAO08 CHIP JUMPER CHIP RESISTOR R5604 DOGB122JA008_ RESISTOR ZX PC5702 B3PBA0000579 ACOPLADOR LR fecero pseenomsrs oero AcoPtapon pJ A 5799 B3PBAo00057 7 ACOPLADOR _ 95101 0001 6 TRANSISTOR R5608 DOGB103JA008 CHIP RESISTOR R5611 D0GB122JA008 CHIP RESISTOR R5671 DOGBR00JA008 CHIP JUMPER 5102 B1ABCF000176 TRANSISTOR ieo 105693 JBTADCE000012_ TRANSISTOR CCC DOGB224JA008 RESISTENCIA CHIP RESISTOR FIX CHIP RESISTOR 5700 B1ZAZ0000058 Transistors 5720 1 000007 5 5 5721 B1ADCF000001 5 5 R5705 ERJ8GEYJ224V RESISTOR R5706 D0GD824JA017 RESISTOR R5708 ERJ8GEYJ155V__ RESISTOR 105722 B1ABCFO00176 rRANSSTOR R5709 CHIP RESISTOR 5860 _ BIADCF000001 TRANSISTOR eo DOGB394JA008 CHIP RESISTENCIA 05862 B16BCFJJOOS1 TRANSISTOR 512 ERJSGEYJ153V RESISTOR 5898 B1ABCF000176 TRANSISTOR ERJ8GEYJ331V__ RESISTOR 6002 1 000007 TRANSISTOR os wu 5802 B1GDCFGA0O18 TRANSISTOR R5714 ERX2SJR22P RESISTENCIA CHIP RESISTOR FIX RESISTOR
102. a J 5302 j poGBRo0JA08 CHIPJUMPER R5305 DOGF100JA014 CHIP RESISTOR CHIP RESISTOR CHIP RESISTOR K5400 Z WSNL ALAMBRE JUMPER oo ata J 5404 ALAMBREJUMER 5405 DOGDROOJAO17 CHIPJUMPER R5309 DOGB562JA008 CHIP RESISTOR CHIP RESISTOR CHIP RESISTOR 5500 DOGBROOJAO08 CHIP JUMPER reso J ____ 555 _ 7 ALAMBRE JUMPER R5318 DOGB124JA008 RESISTENCIA 85327 boGB122JA008 RESISTOR CHIP RESISTENCIA 5601 Z W6NL ALAMBRE JUMPER 5714 Z W6NL ALAMBRE JUMPER R5400 D0GZ220JA012 CHIP RESISTOR R5402 DOGF100JA014 CHIP RESISTOR CHIP RESISTOR 5000 604150100003 BOBNA 1 55405 DOGF100JA014 RESISTOR 5200 0 150100003 BOBINA ea DOGF100JA014 CHIP RESISTOR 5400 0 150 00003 BOBINA______ 5419 DOGZ220JA012 RESISTOR 5500 DOJKB0000020 Ki D0GB220JA008 RESISTENCIA L5501 JOJKB0000020 EMIBEADCORER Ea eror feoeo we crore eo 3 1674 00000194 cCHIPINDUCTOR 16000 0000019 CHIP INDUCTOR 5505 DOGB101JAO08 CHIP RESISTOR RESISTOR RESISTOR 16500 __ J0JBC0000019__ CHIP INDUCTOR reso peeemunone Jem ape 3 6400 0JBCO0000019 _ CHIP INDUCTOR R5509 Z W6NL ALAMBRE JUMPER RADIAL RESISTOR FI
103. ance of the amplifier are used If this occurs follow the procedure outlines below 1 Turn off the power 2 Determine the cause of the problem and correct it 3 Turn on the power once again after one minute Note When the protection circuitry functions the unit will not operate unless the power is first turned off and then on again 1 5 Caution For Fuse Replacement CAUTION Replace with the same type fuse Manufacturer LITTELFUSE Type 215 F1 T8AH 250V 1 6 Safety Parts Information Safety Parts List There are special components used in this equipment which are important for safety These parts are marked by in the Schematic Diagrams Exploded View amp Replacement Parts List It is essential that these critical parts should be replaced with manufacturer s specified parts to prevent shock fire or other hazards Do not modify the original design without permission of manufacturer Panasonic de M xico S A de C V Ingenier a de Audio Modelo SC MAX500LMK Safety Nombre del componente Numero de Parte CABLE TOMACORRIENTE K2CB2CB00022 CONECTOR TOMACORRIENTE K2AB2B000007 TRANSFORMADOR DE PODER 241 G4DYZ0000062 TRANSFORMADOR DE RESPALDO ETS19AB2E6AG FUSIBLE PRIMARIO K5D802BNA005 ERZV05Z471CS CAPACITOR DE AC 1 1020020 FOCAF224A105 CAPACITOR DE AC F1BAF471A013 OPTOACOPLADOR B3PBA0000579 RJB3573A Tarjeta sin componentes
104. anism Error Code Table CD Mechanism Unit Error Code Diagnostic Contents Description of error Automatic FL Display Remarks CD H15 CD Open Abnormal During operation m EJ l Press on main unit for POS SW On fail to be I F1 dub next error detected with 4 sec Error No shall be clear by force or during cold start CD H16 CD Closing Abnormal During operation Ti m Press on main unit for POS_SW_CEN On fail to J 1 1 next error be detected with 4 sec Error No shall be clear by force or during cold start F26 Communication between During switch to CD func Press on main unit for CD servo LSI micro p tion if SENSE L within y 7 r1 next error abnormal failsafe time of 20ms 8 6 Sales Demonstration Lock Function 8 6 1 Entering into Sales demonstration lock mode Here is the procedures to enter into the Sales demonstration lock mode Step 1 Turn on the unit Step 2 Select to any mode function Step 3 Press and hold 4OPEN CLOSE and CD keys for 5 sec or more The display will show upon entering into this mode for 2 sec Note amp OPEN CLOSE button is invalid and the main unit displays LOCKED while the lock function mode is entered 8 6 2 Cancellation of Sales demonstration lock mode Step 1 Turn on the unit Step 2 Select to any mode function Step 3 Set volume to Vol 19 Step 4 Press and hold 4OPEN CLOSE and CD keys for 5
105. crew Types Disassembly Flow Chart Main Components and P C B Locations Disassembly of Top Cabinet Disassembly of Front Panel Unit Disassembly of FL Display P C B Disassembly of Control P C B Disassembly of Volume P C B Disassembly of Volume Jog Led Disassembly of Remote Sensor P C B Disassembly of USB P C B Disassembly of Mic P C B Disassembly of CD Lid Disassembly of Rear Panel Disassembly of CD Mechanism Unit Disassembly of Main P C B Disassembly of Digital Amplifier IC Disassembly of SMPS Replacement of Switching Regulator Q5700 Replacement of Rectifier Diode D5801 Replacement of Rectifier Diode D5802 Disassembly of CD Interface P C B 11 Service Position 11 1 Checking and Repairing of FL Display P C B Control P C B Volume P C B Mic P C B and 11 2 Checking and Repairing of Main P C B Side 11 3 Checking and Repairing of Main P C B Side 11 4 Checking and Repairing of SMPS P C B USB P C B B A 12 Block Diagram 12 1 12 2 12 3 12 4 Servo amp System Control IC Terminal Chart Audio Power Supply 13 Wiring Connection Diagram 14 Schematic Diagram 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 8 14 9 Schematic Diagram Notes MAIN CD Servo Micon D Amp Circuit FL Display Circuit Volume Circuit Control amp USB Circuit Mic Circuit Remote Sensor SMPS Circuit Control Jog LED Volume Jog LED amp CD Interface Circuit 15 Printed C
106. ction 5 1 Media Information NOTE on MP3 Files are treated as tracks and folders are treated as albums This unit can access up to 999 tracks 255 albums 20 sessions Disc must conform to ISO9660 level 1 or 2 except for extended formats To play in a certain order prefix the folder and file names with 3 digits numbers in the order you want to play them Limitations on MP3 play If you have recorded MP3 the same disc CD DA only the format recorded in the first session can be played Some MP3s may not be played due to the condition of the disc or recording Recordings will not necessarily be played in the order you recorded them NOTE on USB Compatible devices USB mass storage devices that support bulk only transfer USB mass storage devices that support USB 2 0 full speed Supported format Folders are defined as album Files are defined as track Track must have the extension mp3 or MP3 CBI Control Bulk Interrupt is not supported NOTE on CDs This unit can access up to 99 tracks This unit can play MP3 files and CD DA format audio CD R RW that have been finalized It may not be able to play some CD R RW due to the condition of the recording Do not use irregularly shaped disc Do not use disc with labels and stickers that are coming off or with adhesive exuding from under labels and stickers Do not attach extra lab
107. dify the original design without permission of manufacturer TABLE OF CONTENTS 1 Safety Precautions 1 1 General Guidelines 1 3 Before Repair and Adjustment 1 4 Protection Circuitry 1 5 Caution For Fuse Replacement 1 6 Safety Parts Information 2 Warning 2 1 Prevention of Electrostatic Discharge ESD to Electrostatically Sensitive ES Devices 2 2 Precaution of Laser Diode 2 3 Service caution based on Legal restrictions 2 4 Handling Precautions for Traverse Unit 2 5 Grounding for electrostatic breakdown prevention Panasonic 3 Service Navigation 3 1 Service Information 3 2 Firmware Update Procedure 4 Specifications 5 General Introduction 5 1 Media Information 6 Location of Controls and Components 6 1 Remote Control Key Button Operation 6 2 Main Unit Key Button Operation 7 Installation Instructions 7 1 Speaker and A C Connection 8 Service Mode 8 1 Cold Start 8 2 Doctor Mode Table 8 3 Reliability Test Mode CD Mechanism Unit Panasonic Corporation 2013 All rights reserved Unauthorized copying and distribution is a violation of law 8 4 8 5 8 6 Self Diagnostic Mode Self Diagnostic Error Code Table Sales Demonstration Lock Function 9 Troubleshooting Guide 10 Disassembly and Assembly Instructions 10 1 10 2 10 3 10 4 10 5 10 6 10 8 10 10 10 11 10 12 10 13 10 14 10 16 10 17 10 18 10 19 10 20 10 21 10 22 10 23 10 24 10 25 S
108. e Rectifier Diode D5702 from the SMPS P C B Caution Avoid touching the Heatsink B due to its high temperature after prolonged use Touching it may lead to injuries Heatsink A Step 6 Step 4 Insulated Material 10 23 2 Assembly of Rectifier Diode D5801 Step 1 Apply grease to the Heatsink B Step 2 Screw the Rectifier Diode D5702 to the Heatsink B Caution Ensure the Rectifier Diode D5702 is tightly screwed to the Heatsink B Step 3 Fix the Heatsink B with Rectifier Diode D5801 on the SMPS P C B Caution Ensure the Heatsink A with Rectifier Diode D5702 are properly inserted into the SMPS P C B Step 4 Screw the Switching Regulator IC IC5701 to the Heat sink A Caution Ensure that the Switching Regulator IC IC5701 is tightly screwed to the Heatsink A Step 1 Grease Insulated RE CON Material Step 4 Solder pins of the Rectifier Diode D5702 on the solder side of the SMPS P C B Step 5 Solder pins of the Heatsink on the solder side of the SMPS P C B Step 6 Solder Side of SMPS P C B Step 5 of Insulated Heatsink A Material 10 24 Replacement of Rectifier Diode D5801 Refer to Disassembly of SMPS P C B 10 24 1 Disassembly of Rectifier D5801 Step 1 Desolder pins of the Rectifier Diode 05801 on the sol der side of the SMPS Step 2 Desolder pins of the Heatsink B Diode
109. els or stickers on the disc Do not write anything on the disc Note Maximum album 255 albums include albums without MP3 tracks Maximum track 2500 tracks Maximum track one album 999 tracks NTFS file system is not supported only FAT 12 16 32 file system is supported Some files can fail to work because of the sector size 6 Location of Controls and Components 6 1 9 9 9 9 9 9 9 SLEEP PLAY AUTOOFF CLOCK TIMER 5 12 3 0 is 9 J MUTE REC Interruptor de alimentaci n en espera conectada OL 0 1 Pulse este para cambiar del modo de alimentaci n conectada al modo de alimentaci n en espera o viceversa En el modo de alimentaci n en espera la unidad consume una peque a cantidad de corriente Botones alfanum ricos Para seleccionar un n mero de dos d gitos Ejemplo 16 210 9 1 6 Para establecer un car cter Ejemplo B 2 2 Borre una pista programada Borre una pista seleccionada en una lista de reproducci n Seleccionar la fuente de audio Control de reproducci n b sica Seleccionar los efectos de sonido Iniciar la b squeda del t tulo para memoria interna Vea la informaci n del contenido Disminuir el brillo del panel de visualizaci n Pulse y mantenga pulsado el bot n para usar esta funci n Para cancelar pulse y mant
110. embly of Front Panel Unit Step 1 Remove the spring as arrow shown in order of sequence 1 to 3 Caution During assembling ensure that the spring is Guide assembly at correct position Step 2 Spring Step 1 10 17 Disassembly of Rear Panel Step 5 Release 2 tabs Refer to Disassembly of Top Cabinet Sep G REMOVE Panel Step 1 Remove 9 screws Rear Panel Rear Panel Step 6 Step 3 Release catches on fans Step 4 Remove 2 fans 10 18 Disassembly of CD 10 19 Disassembly of Main P C B nism Unit Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Refer to Disassembly of Rear Panel Refer to Disassembly of CD Mechanism Unit Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Step 1 Remove 2 screws Step 1 Detach 2P Wire at the connector CN2005 on the Main Step 11 P C B CD Mechanism Unit BRS11C Step 3 Detach 2P Wire at the connector CN2006 on the Main P C B Step 4 Detach 13P Cable at the connector CN5802 on the SMPS P C B Step 5 Remove 2 screws Step 6 Lift up to remove the Main P C B Caution During assembling ensure that the Main P C B is properly located amp fully seated onto the Inner Chassis Unit FP8201 FP8251 Step 2 Detach 10P FFC at the connector FP8251 on the Main CN2005 CN2006 P C B
111. enga pulsado el bot n nuevamente Control de operaci n de grabaci n Configurar el temporizador de reproducci n y de grabaci n Configurar el reloj y el temporizador Remote Control Key Button Operation Configurar el temporizador de apagado autom tico Apagar autom ticamente el sistema Mientras la fuente sea el disco el dispositivo USB o de memoria interna la funci n de apagado autom tico apagar el sistema si no lo usa durante 30 minutos Pulse y mantenga pulsado el bot n para usar esta funci n Para cancelar pulse y mantenga pulsado el bot n nuevamente B Configure la funci n programa D Ajustar el volumen del sistema D Desactivar el sonido del sistema Pulse el bot n nuevamente para cancelar MUTE tambi n se cancela cuando usted ajusta el volumen o cuando apaga el sistema Configurar el item del men de reproducci n Configurar el tem del men de radio Funcionamiento de la lista de reproducci n de la memoria interna B Seleccionar la opci n Configurar el modo de edici n para USB y memoria interna Explore la lista de reproducci n de la memoria interna Buscar pistas o lbumes Gire la perilla para buscar las pistas Pulse gt 1 para iniciar la reproducci n de la selecci n Pulse ALBUM TRACK para seleccionar el lbum o pista y luego gire la perilla para buscar Pulse para iniciar la reproducci n de la selecci n A Puerto USB 27 Indicador de grabaci
112. g starts 0 gt 20 40 gt 60 gt 80 255 100 GOOD display 3 sec Set auto turn Off gt Cold Start End 4 Specifications Especificaciones Secci n del amplificador Potencia de salida RMS en modo est reo Alto ambos controlados por los canales 250 W por canal 5 1 kHz 30 THD Medio bajo ambos controlados por los canales 280 W por canal 4 Q 100 Hz 30 THD Bajo 550 W por canal 8 Q 100 Hz 30 THD Potencia total del modo est reo RMS 2160 W 30 THD Potencia de salida PMPO 23800 W Secci n del sintonizador terminales 30 emisoras de FM 15 emisoras de AM Emisoras preconfiguradas Frecuencia modulada FM Gama de frecuencias 87 5 MHz a 108 0 MHz en pasos de 100 kHz 87 9 MHz a 107 9 MHz en pasos de 200 kHz Terminales de la antena 75 Q desbalanceado Amplitud modulada AM Gama de frecuencias 520 kHz a 1710 kHz en pasos de 10 kHz Conector del micr fono Sensibilidad Terminal 0 7 mV 1 1 Mono toma de 3 5 mm 1 sistema Puerto de m sica frontal Sensibilidad 100 mV 4 7 Terminal Est reo toma de 3 5 mm Entrada AUX Clavija jack RCA Secci n de discos compactos Discos reproducidos 8 cm o 12 cm CD CD R RW CD DA MP3 Lector Longitud de onda 790 nm CD Generalidades Fuente de alimentaci n 127 V 60 Hz Consumo de energ a 198 W Dimensiones An x Al x Prf 485 mm x 231 mm x 378 mm Peso 5 kg Gama de temperaturas de funcionamiento
113. he optical pick up is destroyed by the static electricity of the working environ ment Repair in the working environment that is grounded 2 5 1 Worktable grounding Put a conductive material sheet iron sheet on the area where the optical pickup is placed and ground the sheet 2 5 2 Human body grounding Use the anti static wrist strap to discharge the static electricity form your body Figure 2 3 Anti static wrist strap 1M2 Figure 2 3 3 Service Navigation 3 1 Service Information This service manual contains technical information which will allow service personnel s to understand and service this model Please place orders using the parts list and not the drawing reference numbers If the circuit is changed or modified this information will be followed by supplement service manual to be filed with original service manual CD Mechanism Unit 1 This model uses CD Mechanism Unit Micro processor 1 The following components are supplied as an assembled part Micro processor IC 2003 MN101EF16KXW gen rico Este material se encuentra sin programar debe ser programado Micro processor IC IC2003 RFKWMAKX500MO para uso de Centros de Servicio Speaker System 1 This model uses Speaker System SB MAX500LMK 3 2 Firmware Update Procedure Write encrypted UPD bin to CD R Insert CD R with UPD bin and close TOC reading NO PLAY process end Writin
114. hode ES B1BAAL000018 B1BABGO000007 B1ZAZ0000058 035 0007 BOBC2R4A0006 BOBC3R700004 BOBC6R100010 9 000008 BOHCSP000001 BOJCPD000025 Cathode 27 B1ABCF000176 B1ADCE000012 B3AAA0000487 B3AEA0000127 B3AEA0000172 B3AAA0001129 Cathode BOADCC000002 y Cathode B1ADCF000001 B1GBCFJJ0051 B1GBCFLL0037 B1GDCFGA0018 B1GBCFGNO0016 B1GDCFJJ0047 BOFBBVO000006 DZ2J033MOL DZ2J24000L DZ2J051MOL Cathode 000117 000057 BOHAMP000094 BOJAME0001 14 18 3 Terminal Function of ICs 18 3 1 2003 101 16 MICRO PROCESSOR Pin Terminal Name Function No 1 CLIP ATTN O Clipping attenuation 2 ASP DATA ASP ASP Clock 4 SDA OCD Serial data 5 5W MUTE Subwoofer Muting 6 Serial Clock 7 M PORT SW Music Port Detect 8 HP_SW Headphone Detect 9 I Volume Jog A Signal 10 VOL_JOGB I Volume Jog B Signal 11 MMODO GND Ground 12 XTOUT Oscillator Output 13 XTIN Oscillator Input 14 VSS Ground 15 Oscillator Input 16 XO O Oscillator Output 17 VDD3 3 3
115. i 10 2 R6048 KEY2 NE 6000 o lt ere SEE O O 4 LATIN PRESET 58013 3 EV021405RJ GSS 9 0 O 4 MANUAL EQ Sca EVQ21405RJ O j BASS 3 4 SUPERWOOFER 58016 amp 2 gt ALBUM TRACK so 8 10 JOG_ROTA ___ lt S TOP S 9 JOG_ROTB do ob m Ds LEFT 5 8 PN_SYS3 36018 8 8 7 000 La _ 6 SUBW_LED_SUPPLY ij 5 LED DIMMER TO VOLUME PANEL PCB 2 5 1 4 SUPPLY GND 5 az 9 3 8 3 PW_ 5V 5 2 KEY RJB3624AA PANEL LCD O gt n 5 1 KEY2 B IE E 828362448 REMOTE I RJB3624AC USB 2 42 4V JT LED SUPPLY_OND TO LIGHTING PCB RJB3624AD MPORT_MIC B RJB3624AE VOLUME KEY2_LEFTA RJB3624AF DIAL JOG CONT WITH REC_CD MIC JACK D J8362446 GHIING LED RJB3624AH INT_MEMORY LED RJB3624AJ INTERNAL FAN RJB3624AK REAR FAN 7 NAME DIAL 906 BOARD CIRCUIT BOARD MODEL VALUE RJB3624AF 500 DATE CHECK KR 8 DATE SECTION APPROVED CHECKED DESIGNED DRAWN 12JUL12 ELECTRICAL DESIGN REVISED DATE 2012 04 20 Rule ID AUDIO Factory A C D E J K L A2
116. ircuit Board 15 1 Main P C B 15 2 FL Display amp Volume P C B 15 3 Control Mic USB Remote Sensor 15 4 SMPS 15 5 Control Jog LED Volume Jog LED amp CD Interface P C B 16 Appendix Information of Schematic Diagram 16 1 Voltage amp Waveform Chart 16 2 Illustration of ICs Transistor and Diode 16 3 Terminal Function of ICs 17 Exploded View and Replacement Parts List 17 1 Exploded View and Mechanical replacement Part List 17 2 Electrical Replacement Part List 1 Safety Precautions 1 1 General Guidelines 1 IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety These parts are marked by A in the Schematic Diagrams Circuit Board Layout Exploded Views and Replacement Parts List It is essential that these critical parts should be replaced with manufacturer s specified parts to prevent X RADIATION shock fire or other hazards Do not modify the original design without permission of manufacturer 2 An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line Use transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing 3 When servicing observe the original lead dress If a short circuit is found replace
117. lay P C B Control P C B Volume P C B Mic P C B and USB P C B Step 1 Remove Top Cabinet Step 2 Remove Front Panel Unit Step 3 Remove FL Display P C B Step 4 Remove Illumination Button P C B Step 5 Remove Control P C B Step 6 Remove Volume P C B Step 7 Remove USB P C B Step 8 Remove Mic P C B Step 10 Attach 11P Cable at a connector CN2700 on the Main P C B Step 11 Attach 30P FFC at a connector CN2003 on the Main P C B Rear Panel CN2700 Step 10 CN2003 Step 11 Main P C B Insulated material USB P C B FL Display P C B Step 13 Attach 8P Cable at a connector CN6002 on the Mic P C B Step 14 Attach 12P Cable at a connector CN6010 on the Control P C B Step 15 Attach 30P FFC at a connector CN6000 on the FL Display P C B Step 17 FL Display P C B Control P C B Volume P C B Mic P C B and USB P C B can be checked and repaired as dia gram shown Rear Panel Step 14 CN6010 Control Insulated material CN6010 Step 15 P C P C B CN6002 Step 13 11 2 Checking and Repairing of Main P C B Side B Step 1 Remove Top Cabinet Step 2 Remove Front Panel Unit Step 3 Remove Rear Panel Step 4 Remove CD Mechanism Unit Step 5 Remove Main P C B Step 6 Attach 24P FFC at the connector FP8201 on the Main P C B Step 7 Attach 10P FFC at the connector FP8251 on the Main P C B Step 8 Attach 13P Cable at the connector CN58
118. n USB 7 Sensor del control remoto Sensor del control remoto Distancia a aproximadamente 7 m Angulo aproximadamente 20 hacia arriba y hacia abajo 30 a la izquierda y derecha Bandeja de disco Toma puerto de m sica Conector del micr fono Ajuste el volumen del micr fono amp Abrir o cerrar la bandeja del disco Botones directos de la lista de reproducci n de la memoria interna Pulse para agregar una pista a la lista de reproducci n correspondiente Pulse para seleccionar la lista de reproducci n Panel de visualizaci n 6 2 Main Unit Key Button Operation Interruptor de alimentaci n espera conectada 6 0 1 Pulse este interruptor para cambiar del modo de alimentaci n conectada al modo de alimentaci n en espera o viceversa En el modo de alimentaci n en espera la unidad consume una peque a cantidad de corriente Botones alfanum ricos Para seleccionar un n mero de dos d gitos Ejemplo 16 210 1 9 6 Para establecer un car cter Ejemplo B 2 2 Borre una pista programada Borre una pista seleccionada en una lista de reproducci n Seleccionar la fuente de audio Control de reproducci n b sica Seleccionar los efectos de sonido Iniciar la b squeda del titulo para memoria interna Vea la informaci n del contenido Disminuir el brillo del panel de visualizaci n Pulse y mantenga pulsado el bot n para usar esta funci n Para cancelar pul
119. nt part list parenthesized indications on the Remarks column specify the destination amp product color Refer to the cover page for the information Parts without these indications shall used for all areas This product uses a laser diode Refer to Precaution of Laser Diode All parts mentioned are supplied by PAVCJM unless indicated likewise Reference for book languages as follows Ar Arabic Du Dutch It Italian Sp Spanish Cf Canadian French En English Ko Korean Sw Swedish Cz Czech Fr French Po Polish Co Traditional Chinese Da Danish Ge German Ru Russian Cn Simplified Chinese Pe Persian Ur Ukraine Pr Portuguese Fi Finnish PARTES MECANICAS l Safety Part Number Part name 8 Description mo Front Panel Ensamble PMX MAXSO0 jmecooas wL VOLUGHTREFLECTORAK soso OPENSPRING s RUBBER LEG RMGXo033 K Cb LID Cushion 1 CENTERLIGHTFILTERSHEET jRG00707 K LOWERLIGHTFILTERSHEET FRONTPANELMAXSO0
120. oint should not exceed 0 75 volts RMS A leakage current tester Simpson Model 229 or equivalent may be used to make the hot checks leakage current must not exceed 1 2 milliamp In case a measurement is outside of the limits specified there is a possibility of a shock hazard and the equipment should be repaired and rechecked before it is returned to the customer Hot Check Circuit AC VOLTMETER Lo TO 1 APPLIANCES COLD EXPOSED WATER PIPE METALPARTS 15000 10W EARTH GROUND Figure 1 1 1 3 Before Repair and Adjustment Disconnect AC power to discharge the AC Capacitors C5700 C5701 C5702 C5703 C5704 C5705 C5706 C5707 C5708 through 10 10 W resistor to ground Caution DO NOT SHORT CIRCUIT DIRECTLY with a screwdriver blade for instance as this may destroy solid state devices After repairs are completed restore power gradually using a variac to avoid overcurrent Current consumption at AC 127 V 60 Hz in Power ON FM Tuner No Signal at volume minimal should be 850mA 1 4 Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed No sound is heard when the power is turned on Sound stops during a performance The function of this circuitry is to prevent circuitry damage if for example the positive and negative speaker connection wires are shorted or if speaker systems with an impedance less than the indicated rated imped
121. omponents be sure to use only manufacturer s specified parts shown in the parts list In case of AC rated voltage Capacitors the part no and val ues will be indicated in the Schematic Diagram AC rated voltage capacitors C5700 C5701 C5704 C5705 C5708 Resistor Unit of resistance is OHM K 1 000 1 000 000 Capacitor Unit of capacitance is uF unless otherwise noted F Farads pF pico Farad Coil Unit of inductance is H unless otherwise noted REF IS FOR INDICATION ONLY Voltage and signal line signal line signal line BB p id CD Audio input signal line AUX Tuner Music Port Mic Audio input signal line Audio output signal line USB signal line AM signal line FM signal line CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD REPLACE ONLY WITH SAME TYPE F1 T8AH 250V FUSE RISK OF FIRE REPLACE FUSE AS MARKED FUSE CAUTION 1 These symbols located near the fuse indicates that the fuse used is a fast operating type For continued protection againts fire harzard replace with the same type fuse fro rating refer to the marking adjacent to the symbol 14 2 CD Servo Circuit SCHEMATIC DIAGRAM 1 CD SERVO CIRCUIT B SIGNAL LINE gt CD AUDIO INPUT SIGNAL LINE 28 AUDIO OUTPUT SIGNAL LINE EE USB SIGNAL LINE Luuzzzuozzzzzzu Ne
122. p IC5000 Replacement of Audio Digital Amp 5200 Replacement of Audio Digital Amp IC5300 Disassembly of SMPS Replacement of Switching Regulator IC 5701 Replacement of Rectifier Diode D5702 Replacement of Rectifier Diode D5801 Replacement of Rectifier Diode D5802 Replacement of Rectifier Diode D5803 Disassembly of CD Mechanism Unit BRS11C Disassembly of CD Interface P C B Disassembly of CD Servo P C B Disassembly of Rear Panel CAUTION NOTE Please use original screw and at correct locations Below shown is part no of different screw types used RHD30007 K2J XTB3 10JFJ RHD30119 S RHDX30005 J RHD26046 L O RHDX031008 RHD30111 31 XTN2 6GFJ O XTW3 8TFJ 10 2 Disassembly Flow Chart 10 4 Top Cabinet 10 5 Front Panel Unit 10 19 Main P C B 10 21 SMPS P C B Voltage Regulator 10 22 Switching IC IC2010 Regulator IC IC5701 10 6 FL Display 2 Voltage Regulator 10 23 Rectifier Diode IC 1C2011 D5702 D5801 Memory LED Audio Digital 10 24 Rectifier Diode Amp IC 5800 D5802 D5803 10 12 Remote Sensor Audio Digital Amp IC IC5700 10 20 D Amp P C B 10 17 cD Mechanism Unit BRS11C 10 19 USB P C B Music Port Audio Digital _ 10 25 CD Interface Amp 5400 10 10 Volume Audio Digital LED P C B Amp IC IC5000 CD Servo Bottom Ba
123. r CN2003 on Main P C B Step 5 Detach 5P Wire at the connector CN2700 on Main P C B Unit Step 5 CN2700 Step 4 CN2003 Step 7 Remove the Front Panel Unit Front Panel Unit Step 6 Release tabs at the bottom of the unit Step 6 Tabs EPL PEELE Miri 10 6 Disassembly of FL Display P C B Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Step 1 Remove 6 screws Step 2 Release 4 catches Step 3 Lift up the FL Display P C B Step 1 Catches Step 2 Catches i Step2 FL Display P C B Step 4 Detach 30P FFC at a connector CN6000 on the FL Display P C B Step 4 FL Display P C B CN6000 Caution During assembling ensure that the FL Display P C B is properly located and fully catched onto Front Panel Unit Locators Catches FL Display P C B Catches 10 8 Disassembly of Control P C B Refer to Disassembly of Top Cabinet Refer to Disassembly of Front Panel Unit Refer to Disassembly of FL Display P C B Step 1 Remove the Control Knob Control Knob Step 1 Step 2 Remove 2 screws Step 3 Remove the Side Cover Step 2 TO 2 Step 3 Side Cover 441 E 4 421 Step 4 Remove 4 screws Step 5 R part of P C B Step 4 4 Control
124. r Cu and the melting point of the lead free solder is higher approx 30 degrees C 86 F more than that of the normal solder Definition of PCB Lead Free Solder being used The letter of PbF is printed either foil side or components side on the PCB using the lead free solder See right figure P b F Service caution for repair work using Lead Free Solder PbF The lead free solder has to be used when repairing the equipment for which the lead free solder is used Definition The letter of PbF is printed on the PCB using the lead free solder To put lead free solder it should be well molten and mixed with the original lead free solder Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC Since the melting point of the lead free solder is higher than that of the normal lead solder it takes the longer time to melt the lead free solder Use the soldering iron more than 70W equipped with the temperature control after setting the temperature at 350 30 degrees C 662 86 F Recommended Lead Free Solder Service Parts Route The following 3 types of lead free solder are available through the service parts route 203001 0 3mm 1009 Reel 206001 0 6mm 1009 210001 1 0 1009 Note Ingredient tin Sn 96 5 silver Ag 3 0 Copper Cu 0 5 Cobalt Co Germanium Ge 0 1 to 0
125. r Audio Digital Rear Panel LED P C B Amp IC IC5200 v w 10 8 Control Jog L Audio Digital P C B Amp IC5300 10 3 Main Components and P C B Locations Top Cabinet FL Display P C B Front Panel Unit Main P C B Control aN LED P C B Rear Panel lt SMPS P C B Control Remote Sensor P C B USB P C B CD Mechanism Unit lt lt gt A Volume P C B Mic P C B Volume Jog LED 10 4 Disassembly of Top Cabinet Step 5 Slightly lift up both side of Top Cabinet an outward direction as shown 1R Step Step 6 Remove the Cabinet Top Cabinet Step 6 aa Step 1 Step 2 Remove 3 screws Step 5 Caution During assembling ensure that the catches of the Top Cabinet catches are properly located amp inserted into the Front Panel Unit as shown Catches 3x64 Step 2 Step 3 Remove 5 screws Step 4 Slightly pull both side of Top Cabinet outwards as arrow shown Step 3 x5 Back View 7 Front Panel Unit 1 l FT adea Step 4 4 E lt 10 5 Disassembly of Front Panel Refer to Disassembly of Top Cabinet Step 1 Remove 1 screw at the SMPS Step 4 Detach 30P FFC at the connecto
126. r del control remoto Sensor del control remoto Distancia a aproximadamente 7 m ngulo aproximadamente 20 hacia arriba y hacia abajo 30 a la izquierda y derecha Bandeja de disco Toma puerto de m sica 3 Conector del micr fono Ajuste el volumen del micr fono Abrir o cerrar la bandeja del disco Botones directos de la lista de reproducci n de la memoria interna Pulse para agregar una pista a la lista de reproducci n correspondiente Pulse para seleccionar la lista de reproducci n Panel de visualizaci n 7 Installation Instructions 7 1 Speaker and Connection C mo realizar las conexiones Conecte el cable de alimentaci n de s lo despu s de haber hecho todas las dem s conexiones Corriente alterna Para M xico ca Vca Simbolo universal En este instructivo SPEAKERS Dam 1 Conecte los los cables del bafle las terminales del mismo color 1 1b TO SB MAX500 5 Wo n si Sees 00 0 o ef o 1 1 m UU N 4 a 3 Conecte la antena de cuadro AM Ponga la antena en posici n vertical sobre su base hasta que haga clic 2 Conecte la antena interior FM Coloque la antena donde la
127. recepci n sea la mejor em ANT 150 Cinta adhesiva 1 ANT LOOP No use un cable de alimentaci n de de otro equipo Como ahorrar energia El sistema consume aproximadamente 0 3 W cuando esta en modo de espera Desconecte la fuente de alimentaci n cuando no use el sistema Se perderan algunas configuraciones cuando desconecte el sistema Tendra que configurarlas nuevamente 8 Service Mode 8 1 Cold Start Here is the procedure to carry out cold start or initialize to shipping mode 1 Unplug AC power cord 2 Press amp hold POWER button 3 Plug AC power cord while POWER button being pressed FL Display willshow 4 Release POWER button 8 22 Doctor Mode Table 8 2 1 Doctor Mode Table 1 Item Key Operation Mode Name Description Front Key Doctor Mode To enter into Doctor Mode In CD Mode 1 Press g button on main unit follow by 4 and 7 on remote control 2 To exit press DELETE button on remote control or press POWER 0 1 button on Main Unit EEPROM Displaying of In CD mode checksum 1 Year Develop Display 1 1 Enter into Doctor Mode check 2 Model Type PARO 4 Firmware Version LILI TILI Decimal Version 001 999 gt specific for each firmware 8 2 2 Doctor Mode Table 2 Mode Name Description FL Display Key Operation Front Key Volume Setting Check
128. removal device Some solder removal devices not classified as anti static ESD protected can generate electrical charge sufficient to damage ES devices Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices Do not remove a replacement ES device from its protective package until immediately before you are ready to install it Most replacement ES devices are packaged with leads electrically shorted together by conductive foam aluminum foil or compara ble conductive material Immediately before removing the protective material from the leads of a replacement ES device touch the protective material to the chassis or circuit assembly into which the device will be installed CAUTION Be sure no power is applied to the chassis or circuit and observe all other safety precautions Minimize bodily motions when handling unpackaged replacement ES devices Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity ESD suf ficient to damage an ES device IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety These parts are marked by A in the Schematic Diagrams Circuit Board Diagrams Exploded Views and Replacement Parts List It is essential that these critical parts should be replaced with manufacturer s specified parts to preven
129. sassembly of SMPS P C B Disassembly of Rectifier Diode D5803 Step 1 Desolder pins of the Rectifier Diode D5803 on the sol der side of SMPS P C B Step 2 Desolder pins of the Heatsink B Solder Side of SMPS Insulated Material Step 2 Pins of Heatsink B Step 3 Remove 1 screw at Rectifier Diode D5803 Step 4 Remove the Rectifier Diode D5803 from SMPS P C B Caution Avoid touching the Heatsink B due to its high temperature after prolonged use Touching it may lead to injuries Step 4 D5803 _ Insulated Material Rectifier Diode Assembly of D5803 Step 1 Apply grease to the Heatsink B Step 2 Screw the Rectifier diode D5803 to the Heatsink B Caution Ensure the Rectifier Diode D5803 is tightly screwed to the Heatsink B Step 3 Fix the Heatsink B with Rectifier Diode D5803 on SMPS P C B Caution Ensure pins of the Rectifier Diode D5803 are properly inserted into the SMPS P C B Step 2 ie 1 y Heatsink B Insulated Material Step 4 Solder pins of the Rectifier Diode D5803 on the solder side of the SMPS P C B Step 5 Solder pins of the Heatsink B Solder Side of SMPS Insulated Material Step 5 Pins of Heatsink B 11 Service Position Note For description of the disassembly procedures see the Section 10 11 1 Checking and Repairing of FL Disp
130. se y mantenga pulsado el bot n nuevamente Control de operaci n de grabaci n Configurar el temporizador de reproducci n y de grabaci n Configurar el reloj y el temporizador Configurar el temporizador de apagado autom tico Apagar autom ticamente el sistema Mientras la fuente sea el disco el dispositivo USB o de memoria interna la funci n de apagado autom tico apagar el sistema si no lo usa durante 30 minutos Pulse y mantenga pulsado el bot n para usar esta funci n Para cancelar pulse y mantenga pulsado el bot n nuevamente Configure la funci n programa Ajustar el volumen del sistema Desactivar el sonido del sistema Pulse el bot n nuevamente para cancelar MUTE tambi n se cancela cuando usted ajusta el volumen o cuando apaga el sistema B Configurar el item del men de reproducci n Configurar el item del men de radio B Funcionamiento de la lista de reproducci n de la memoria interna Seleccionar la opci n Configurar el modo de edici n para USB y memoria interna Explore la lista de reproducci n de la memoria interna Buscar pistas o lbumes Gire la perilla para buscar las pistas Pulse 11 para iniciar la reproducci n de la selecci n Pulse ALBUM TRACK para seleccionar el lbum o pista y luego gire la perilla para buscar Pulse para iniciar la reproducci n de la selecci n A Puerto USB lt Indicador de grabaci n USB Senso
131. t shock fire or other hazards Do not modify the original design without permission of manufacturer 2 2 Precaution of Laser Diode CAUTION THIS PRODUCT UTILIZES A LASER USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE Caution This product utilizes a laser diode with the unit turned invisible laser radiation is emitted from the pickup lens Wavelength 790 nm CD Maximum output radiation power from pickup 100 uW VDE Laser radiation from the pickup unit is safety level but be sure the followings 1 Do not disassemble the pickup unit since radiation from exposed laser diode is dangerous 2 Do not adjust the variable resistor on the pickup unit It was already adjusted 3 Do not look at the focus lens using optical instruments 4 Recommend not to look at pickup lens for a long time Inside product on CD Mechanism Unit E Ue l PAD Figure 2 1 2 3 Service caution based on Legal restrictions 2 3 1 General description about Lead Free Solder PbF The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation The normal solder is the alloy of tin Sn and lead Pb On the other hand the lead free solder is the alloy mainly consists of tin Sn silver Ag and Coppe
132. tself 18 1 1 CD Servo P C B 1 3 E 52 1 4 314 Tor or 12 33 12 32 Las 17 17 C NNa a a a a a a a a Ts T Ts T Coser ur wr sr o 33 25 33 or 32 55 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 CpPtAY 33 33 33 o 12 17 17 15 16 1747 2 2 18 19 19 18 AAA AAA AAA E 02 24 az 1 Li E T2 arar os 9 133135 5 IU EULE 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Fem 12 15 posto Taray To IC8001 AA gt RCRUM 12 ss 33 18 15 1 2 o 13 33 IC8001 12 o o 33 33 32 32 08 08 16 o 0 a i 8001 IE CP P copay 1 2

Model No. SA-MAX500LMK

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