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Operator`s Manual

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1. Maximum Model Manual Force Occupants GS 1530 400 N Indoor use only 2 GS 1532 400 N Indoor 2 200 N Outdoor 1 GS 1930 400 N Indoor use only 2 GS 1932 400 N Indoor 2 200 N Outdoor 1 GS 2032 400 N Indoor 2 200 N Outdoor 1 GS 2632 400 N Indoor use only 2 GS 3232 400 N Indoor use only 2 GS 2046 400 N Indoor Outdoor 2 GS 2646 400 N Indoor Outdoor 2 GS 3246 400 N Indoor 2 200 N Outdoor 1 Do not alter or disable the limit switches Do not alter or disable machine components that in any way affect safety and stability Work Area Safety Do not replace items critical to machine stability with items of different weight or specification Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 29 5 kg Battery box including batteries must weigh a minimum of 152 kg Do not modify or alter an aerial work platform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not place or attach fixed or overhanging loads to any part of this machine a a N o eo e Ale ES Do not place ladders or scaffolds in the platform or against any part of this machine Do not transport tools and
2. 1 Lift enable indicator 4 Function enable button Turns green to indicate that the up down Press and hold the button to activate the functions can be operated outrigger extend or outrigger retract button 2 Lift error indicator light 5 Outrigger extend button a Turns red to indicate that the up down Press this button and the outriggers will 1 functions cannot be operated extend 3 Individual outrigger function indicator lights 6 Outriggerretractbutton Turns solid green to indicate the outriggers Press this button and the outriggers will i made contact with the ground Flashes red or retract t solid red to indicate an error M Genie A TEREX COMPANY 22 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperform apre operation inspection Know and understand the pre operation inspection before going on to the next section 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended PartNo 114313 Inspections Pre operation Inspection Fundamentals It is the responsibility of the operator to perform a pre operation inspection and routine maintenance The pre operation inspection is a visual inspection performed by the operat
3. A TEREX COMPANY Operator s Manual GS 1530 ce GS 1532 GS 1930 GS 1932 m GS 2032 KARANE GS 2632 GS 3232 GS 2046 m GS 2646 RAM GS 3246 Part No 114313 Operator s Manual Fifth Edition Third Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Introduction sesssssaaaaa anawa aaa wawa aa aaa e Mn 1 Symbol and Hazard Pictorials Definitions 3 General Safety L kk kk 5 Personal Safety ossee ioeina unns dinal alla grania 7 Work Area Safety ELE Ek k 8 LSA 16 COMMONS iia tikes N R WE A a emet isti dese epu 19 INSPOCHONS ly sos kel EE kk Kake Ea 23 Operating Instructions eesesseseeees 38 Transport and Lifting Instructions 46 Maintenance eeee eee aaa zazna nana aaa nnne 50 Specifications rere 52 Co ntact us Copyright 1997 by Genie Industries m Fifth Edition Third Printing February 2008 a a ani sel COIT Genie is a registered trademark of e mail techpub genieind com Genie Industries in the U S A and many other countries G
4. 30 17 GS 2632 25 14 25 14 GS 3232 25 14 25 14 GS 2046 30 17 30 17 GS 2646 30 17 30 17 GS 3246 25 14 25 14 Note Slope rating is subject to ground conditions and adequate traction A Fall Hazards The guard rail system provides fall protection If occupants of the platform are required to wear personal fall protection equipment PFPE due to job site or employer rules PFPE and its use shall be in accordance with the PFPE manufacturer s instructions and applicable governmental requirements Use approved lanyard attachment point provided Keep the platform floor clear of debris Attach the platform entry chain or close the entry gate before operating Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not climb down from the platform when raised Do not enter or exit the platform unless the machine is in the stowed position Genie A TEREX COMPANY 12 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Be aware of extended platform position when moving the machine The machine must be on a level surface or secured be
5. A Explosion and Fire Hazards Do not operate the machine or charge the battery in hazardous locations or locations where potentially flammable or explosive gases or particles may be present A Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conducta thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the appropriate service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform A Component Damage Hazards Do not use any battery charger greater than 24V to charge the batteries Do not use the machine as a ground for welding Genie A TEREX COMPANY 14 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual A Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear when working with batteries Avoid spilling or Lum contacting battery acid Neutralize battery acid spills with baking soda and water Do not expose the batteries or the charger to water orrain during charging Explosion Hazards u Do not contact the battery terminals or the cable clamps with tools
6. Wheel Load GS 2046 4 82704 Label Wheel Load GS 2646 4 Genie 36 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual Inspections 97772 114338 43618 40434 82487 l 28174 or 28235 L Y 43618 25 40434 gt i 2 Decal Plate lt h h 82787 IDE 0r82788 MIG NSS c ZIE ec MNE agir a or 133244 N r j WY or or 133245 E MP Ci or 62058 82905 Ii or 82497 i N 82790 62056 X or 82791 or 62057 or 82792 or 62058 44981 82562 82562 97719 Serial 82703 label or 82704 82474 or 82705 82476 82474 82502 72086 82476 82567 52475 52475 114361 44981 28174 or 28235 or 82704 82495 or 82705 82703 or 82704 114334 or 82705 or 44880 82703 72086 82487 114372 or 82704 114361 114337 114372 or 82705 72086 72143 82473 82560 82482 52475 82481 114370 Genie A TEREX COMPANY Part No 114313 GS 30 GS 32 GS 46 37 Operator s Manual Fifth Edition Third Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation It is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Do Not Operate Unless Using the machine for anything other than lifting personnel along with their tools and materials to M You learn and practice the principles of safe
7. 25 an aerial work site is unsafe and dangerous machine operation contained in this operator s manual Only trained and authorized personnel should be 1 Avoid hazardous situations permitted to operate a machine If more than one i operator is expected to use a machine at different 2 Always perform a pre operation times in the same work shift they must all be inspection qualified operators and are all expected to follow all 3 Always perform function tests prior to use safety rules and instructions in the operator s safety and responsibilities manuals That means 4 Inspect the workplace every new operator should perform a pre operation inspection function tests and a workplace 5 Only use the machine as it was intended i inspection before using the machine Genie A TEREX COMPANY 38 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual Emergency Stop Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all functions Repair any function that operates when either Emergency Stop button is pushed in Emergency Lowering 1 Pullthe emergency lowering knob Operation From Ground 1 Turn the key switch to ground control 2 Pulloutthe platform and ground red Emergency Stop buttons to the on position 3 Besure the battery pack is connected before operating the machine To Position Platform 1 Move the up do
8. Ground clearance 22cm Occupied floor pressure 1119 kg m Pothole guards deployed 11 68 kPa Weight 1830 kg Note Floor loading information is approximate Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation and does not incorporate different option configurations It should be used only with adequate safety factors Genie A TEREX COMPANY 54 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Specifications Model GS 2632 Power source 4 Batteries 6V 225AH Height working maximum 9 8 m Controls Proportional Height platform maximum 7 9m AC outlet in platform standard Height stowed maximum 2 26 m Maximum hydraulic pressure 241 3 bar functions Height stowed maximum 1 91 m rails folded System voltage 24V Platform height 1 16m Tire size 15x5x111 4 stowed maximum Airborne noise emissions lt 70 dB Height guard rails 1 10m Maximum sound level at normal operating workstations A weighted Width 81 cm Vibration value does not exceed 2 5 m s Length stowed 2 44 m Maximum slope rating Length platform extended 3 33 m stowed position 25 14 Platform extension length 88 9 cm Maximum side slope
9. hazardous locations e inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions e the presence of unauthorized personnel e other possible unsafe conditions Genie Operator s Manual Inspections Decal Inspection for models GS 1530 GS 1532 GS 1930 and GS 1932 Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Fifth Edition Third Printing EEE Part No Description Quantity Part No Description Quantity 28174 Label Power to Platform 230V 2 82567 Ground Control Panel 1 28235 Label Power to Platform 115V 2 82568 Cosmetic Genie GS 1532 2 40434 Label Lanyard Anchorage 5 82570 Label Wheel Load 4 43618 Label Directional Arrows 2 GS 1530 and GS 1532 43658 Label Power to Charger 230V 1 82571 Label Wheel Load 4 44980 Label Power to Charger 115V 1 vv R 82664 Label Maximum Capacity 1 44981 Label Air to Platform 110 PSI 2 GS 1530 and GS 1532 52475 Label Transport Tie down 5 82665 Label Maximum Capacity 1 62053 Cosmetic Genie GS 1530 2 GS 1930 and GS 1932 62054 Cosmetic Genie GS 1930 2 82668 Label Capacity Indicator 1 72086 Label Lifting Eye 4 GS 1530 and GS 1532 if equipped a gt ADR Emergency Stop L
10. Note Slope rating is subject to ground conditions andadequate traction Press the drive speed button to the fast drive speed mode GS 1930 GS 1932 GS 2632 GS 3232 To determine the slope grade Measure the slope with a digital inclinometer OR use the following procedure You will need carpenter s level straight piece of wood at least 1 m long tape measure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level While holding the piece of wood level measure the distance from the bottom of the piece of wood to the ground Divide the tape measure distance rise by the length of the piece of wood run and multiply by 100 Example run A rise v Run 3 6 m Rise 0 3 m 0 3 m 3 6 m 0 083 x 100 8 3 If the slope exceeds the maximum slope or side slope rating the machine must be winched or transported up or down the slope See Transport and Lifting section Genie A TEREX COMPANY 42 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Error indicator readout If the LED diagnostic readout displays an error code such as LL push in and pull out the red Emergency Stop button to reset the system ECM Fault Codes Code Condition Condition Normal 01 In
11. Red Emergency Stop button Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine LED Diagnostic read out battery charge indicator and platform overload indicator Lift function select button Press this button to activate the lift function Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 21 Operator s Manual Controls Horn Button Push the horn button and the horn will sound Release the horn button and the horn will stop Proportional control handle and function enable switch for lift and drive functions Lift function Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower The descent alarm will sound while the platform is lowering Drive function Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points Operator s Manual Fifth Edition Third Printing Controls t tZoa tof Hot tor lo 1 fee FE TT Outrigger Control Panel GS 3232 models
12. Result The maximum achievable drive speed with the platform raised should not exceed 20 cm s If the drive speed with the platform raised exceeds 20 cm s immediately tag and remove the machine from service Inspections Test the Pothole Guards Note The pothole guards should automatically deploy when the platform is raised The pothole guards activate another limit switch which allows the machine to continue to function If the pothole guards do not deploy an alarm sounds and the machine will not drive 39 Raise the platform Result When the platform is raised 1 2 m from the ground the pothole guards should deploy 40 Press on the pothole guards on one side and then the other Result The pothole guards should not move 41 Lower the platform Result The pothole guards should return to the stowed position 42 Place a 2x4 or similar piece of wood under a pothole guard Raise the platform Result Before the platform is raised 2 1 m from the ground an alarm should sound and the drive function should not work 43 Lower the platform and remove the 2x4 Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 29 Operator s Manual Fifth Edition Third Printing Inspections Test the Outrigger System 44 Press the lift function select button 45 Press and hold the function enable switch on the control handle 46 Slowly move the control handle in the direction indicated b
13. TEN R mi equipped CERUT COSA Genie GSFI RE 97582 Label Manual Force 400N 1 82473 Label Compartment Access 1 GS 1530 and GS 1930 82474 Label Use Safety Chock 2 97719 Label Safety Arm 1 82476 Label Electrocution Hazard 2 97772 Platform Control Panel 1 82481 Label Battery Charger Safety 1 114334 Label Electrocution hazard Plug 1 82482 Label Emergency Lowering 1 114337 Label Tip over Hazard Limit Switch 1 82487 Label Read the Manual 2 114338 Label Tip over Hazard Tilt Alarm 1 82495 Label Brake Release Safety and 2 114361 Label Transport Diagram 2 parating nstuctiens 114370 Label Tip over Hazard Batteries 1 BOT we is d cene 114371 Label Outrigger Safety 1 82502 Label LED Diagnostic Readout 1 114372 Label Tip over Hazard Open Trays 2 82560 Label Skin Injection Hazard 133239 aa Maximum Capacity Bene Label Crushing Hazard 133240 Label Maximum Capacity GS 1930 amp GS 1932 1 Genie 32 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual 40434 97772 28174 or 28235 43618 40434 62503 or 62054 or 82568 or 82887 82664 or 82665 or 133239 or 133240 97582 or 82497 82668 or 82669 82562 97719 82474 82487 82476 82502 82567 72086 Serial label 44981 28174 or 28235 82482 52475 82495 82570 or 82571 82 82487 114372 or 72143 82473 82560 114338 82487 43618 Decal Plate
14. Tilt alarm under cover 20 Inverter optional 21 Safety arm 22 GFCI outlet 23 Platform extension release pedal 24 Capacity indicator if equipped 25 Platform entry chain or gate 26 Outrigger control ECM GS 3232 models PartNo 114313 GS 30 GS 32 GS 46 17 Operator s Manual Fifth Edition Third Printing Legend Lanyardanchorage point GS 2046 GS 2646 GS 3246 0000 Platform guard rails Air line to platform optional Manual storage container Platform controls Platform extension Transporttie down Steer tire 4 O A N Pothole guard 10 LED diagnostic readout 11 Groundcontrols 12 Non steertire 13 Emergency lowering knob 14 Brake release pump 15 Entry ladder transporttie down 16 Battery charger on opposite side of machine 17 Tilt alarm under cover 18 Inverter optional 19 Safety arm 20 GFCI outlet 21 Platform extension release pedal 22 Capacity indicator ifequipped 23 Platform entry chain or gate GGG 9G Q2 OOO Genie A TEREX COMPANY 18 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual E STOP Ground Control Panel 1 2 7 amp breaker for electric circuits Key switch for platform off ground selection Turn the key switch to the platform position and the platform controls will operate Turn the key switch to the off posi
15. leaks and proper fluid level Add distilled water if needed See Maintenance section Check the following components or areas for damage improperly installed or missing parts and unauthorized modifications a Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Battery pack and connections Drive motors Wear pads Tires and wheels Ground strap Limit switches alarms and horn Alarms and beacons if equipped Nuts bolts and other fasteners Platform entry chain or gate Brake release components Safety arm Platform overload components Be sure that all decals are legible and in place 4 Pothole guards 4 Platform extension 4 Scissor pins and retaining fasteners u Platform control joystick Check entire machine for a Cracks in welds or structural components 4 Dents or damage to machine 4 Excessive rust corrosion or oxidation u Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened u Be sure side rails are installed and bolts are fastened u Be sure that the chassis trays are closed and latched and the batteries are properly connected Note If the platform must be raised to inspect the machine make sure the safety arm is in place See Operating Instructions section Genie 24 A TEREX COMPANY GS 30 GS 32 GS 46 Part No 114313 Fifth Edi
16. platform Do not drive over 0 8 km h with the platform raised Outdoor Use Do not raise the platform when wind speeds may exceed 12 5 m s If wind speeds exceed 12 5 m s when the platform is raised lower the platform and do not continue to operate the machine Indoor Use When raising the platform follow ratings for allowable side force and number of occupants on the next page Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Use extreme care and slow speeds while driving the machine in a stowed position across uneven terrain debris unstable or slippery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Do not operate the machine with the chassis trays open Genie A TEREX COMPANY 10 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Do not push off or pull toward any object outside of the platform Maximum allowable manual force
17. rating Platform dimensions 2 26mx81cm stowed position 25 14 length x width Note Slope rating is subject to ground conditions and Maximum load capacity adequate traction models without capacity indicator 227 kg Drive speeds Maximum load capacity Stowed maximum 3 5 km h models with capacity indicator 227 479 kg Platform raised maximum 0 8 km h Maximum wind speed 0 m s 12 2 m 54 sec Wheelbase 1 89 Floor loading information Turning radius outside 2 13 m Tire load maximum 830 kg Turning radius inside 0 cm Tire contact pressure 12 87 kg cm Ground clearance 8 9 cm 1262 kPa Ground clearance 22cm Occupied floor pressure 1187 kg m Pothole guards deployed 11 65 kPa Weight 1985 kg Note Floor loading information is approximate Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Genie A TEREX COMPANY GS 30 GS 32 GS 46 55 PartNo 114313 and does not incorporate different option configurations It should be used only with adequate safety factors Operator s Manual Fifth Edition Third Printing O Specifications Model GS 3232 Power source 4 Batteries 6V 225AH Height working maximum 11 6 m Controls Proportional Height working drivable 8 5m AC outlet in platform standard Hei
18. that may cause sparks Keep sparks flames and lighted tobacco away from batteries Batteries emit an explosive gas The battery tray should remain open during the entire charging cycle Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Work Area Safety Electrocution Burn Hazards w Avoid electrical shock from contact with battery terminals Remove all rings watches and other jewelry Connect the battery charger to a grounded AC 3 wire electrical outlet only Inspect daily for damaged cords cables and wires Replace damaged items before operating Tip over Hazard Do not use batteries that weigh less than the original equipment Batteries are used as counterweight and are critical to machine stability Each battery must weigh 29 5 kg Battery tray including batteries must weigh a minimum of 152 kg Lifting Hazard Use the appropriate number of people and proper lifting techniques when lifting batteries Lockout After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels 5 Charge the batteries Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 15 Operator s Manual Fifth Edition Third Printing Legend 1 Platform guard rails GS 1
19. the extension deck lock when the machine is transported Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items GS 1530 GS 1532 GS 1930 GS 1932 Transport and Lifting Instructions Use chains or straps of ample load capacity Use a minimum of 2 chains or straps Adjust the rigging to prevent damage to the chains GS 2032 GS 2632 GS 3232 GS 2046 GS 2646 GS 3246 Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 47 Operator s Manual Fifth Edition Third Printing Transport and Lifting Instructions Observe and Obey MI Only qualified riggers should rig and lift the machine MI Only qualified forklift operators should lift the machine with a forklift MI Be sure the crane capacity loading surfaces and straps or lines are sufficient to withstand the machine weight See the serial label for the machine weight Genie 48 GS 30 GS 32 GS 46 Lifting the Machine with a Forklift Be sure the extension deck controls and component trays are secure Remove all loose items on the machine Fully
20. 12086 114361 114337 52475 570 82571 52475 Genie PartNo 114313 GS 30 114372 82481 Inspections 62503 or 62054 or 82568 or 82887 44981 82562 82570 or 82571 82474 82476 114361 52475 82570 or 82571 114334 43658 or 44980 114370 e GS 32 GS 46 33 Operator s Manual Inspections Decal Inspection for models GS 2032 GS 2632 and GS 3232 Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Fifth Edition Third Printing EEEE K Kk Kk EEE Part No Description Quantity Part No Description Quantity 28174 Label Power to Platform 230V 2 97684 Label Capacity Indicator 28235 Label Power to Platform 115V 2 GS 2632 if equipped 1 40434 Label Lanyard Anchorage 5 97685 Label Maximum Capacity GS 2032 1 43618 Label Directional Arrows 2 97686 Label Maximum Capacity GS 2632 1 43658 Label Power to Charger 230V 1 97692 Label Wheel Load GS 2032 4 44980 Label Power to Charger 115V 1 97693 Label Wheel Load GS 2632 4 44981 Label Air to Platform 110 PSI 2 97719 Label Safety Arm 1 52475 Label Transport Tie down 5 97772 Platform Control Panel 1 62055 Cosmetic Genie GS 2032 2 114136 Outrigger Co
21. 4 Turn the key switch to ground control 5 Observe the diagnostic LED readout on the platform controls Result The LED should look like the picture at right 23 Test Emergency Stop 6 Push in the ground red Emergency Stop button to the off position Result No functions should operate 7 Pull out the red Emergency Stop button to the on position Test the Up Down Functions The audible warnings on this machine and the standard horn all come from the same central alarm The horn is a constant tone The descent alarm sounds at 60 beeps per minute The alarm that goes off when the pothole guards have not deployed sounds at 300 beeps per minute The alarm that goes off when the machine is not level sounds at 600 beeps per minute An optional automotive style horn is also available Activate the up function Result The platform should raise Activate the down function O Qo o Result The platform should lower The descent alarm should sound while the platform is lowering Test Emergency Lowering 10 Activate the up function and raise the platform approximately 60 cm 11 Pull the emergency lowering knob located behind the entry ladder Result The platform should lower The descent alarm will not sound 12 Turn the key switch to platform control At the Platform Controls Test Emergency Stop 13 Push in the platform red Emergency Stop button to the off position O Result No functions should opera
22. 44 kg Drive speeds Maximum load capacity Stowed maximum 3 4 km h models with capacity indicator 544 985 kg 5 i Platform raised maximum 0 8 km h Maximum wind speed 12 5 m s 12 2 m 45 sec Wheelbase 185 m Floor loading information Turning radius outside 2 29 m Tire load maximum 964 kg Turning radius inside 0 cm Tire contact pressure 14 96 kg cm2 Ground clearance 10 2 cm 1465 kPa Ground clearance 1 9 cm Occupied floor pressure 963 kg m2 Pothole guards deployed 9 45 kPa Weight 1945 kg Note Floor loading information is approximate Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Genie PartNo 114313 A TEREX COMPANY and does not incorporate different option configurations It should be used only with adequate safety factors GS 30 GS 32 GS 46 57 Operator s Manual Fifth Edition Third Printing Specifications Model GS 2646 Power source 4 Batteries 6V 225AH Height working maximum 9 8 m Controls Proportional Height platform maximum 7 9m AC outlet in platform standard Height stowed maximum 2 26 m Maximum hydraulic pressure 241 bar functi Height stowed maximum 1 68 m uneon rails folded System voltage 24V Platform
23. 487 j 28174 or 28235 43618 40434 Decal Plate a 9 r j j d 97685 d Ji FE ji ed 62055 a ad AME J T aw or 138241 gt or or 133 a EZ 82497 TEN 7 97683 or 97582 KO or 97684 or 114368 62055 or 72973 or 114324 44981 82562 97719 Neke 2 2 label or 114362 82474 82476 82475 82502 82474 82567 72086 82476 52475 52475 44981 114361 28174 or 28235 97692 82475 or 97693 or 114362 82495 114337 97692 43658 or 9 693 82482 72086 or 44980 or 114362 82487 114372 82475 97692 114337 114372 or 97693 114361 72086 72143 82473 _ 82560 or 114362 52475 82481 114370 Genie A TEREX COMPANY PartNo 114313 GS 30 GS 32 GS 46 35 Operator s Manual Inspections Decal Inspection for models GS 2046 GS 2646 and GS 3246 Use the pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Fifth Edition Third Printing Part No Description Quantity Part No Description Quantity 28174 Label Power to Platform 230V 2 82705 Label Wheel Load GS 3246 4 28235 Label Power to Platform 115V 2 82787 Label Maximum Capacity GS 2046 1 40434 Label Lanyard Anchorage 5 82788 Label Maximum Capacity GS 2646 1 43618 Label Directional Arrows 2 82789 La
24. 530 GS 1532 2 Lanyardanchorage point GS 1930 e 2 3 2 4 5 3 Airline to platform optional 4 Manualstorage container GS 1932 5 Platform controls 6 Platform extension 7 Transporttie down 8 Steer tire 9 Pothole guard 10 LED diagnostic readout 11 Ground controls 12 Non steer tire 13 Emergency lowering knob 14 Brake release pump 15 Entry ladder transporttie down 16 Battery charger on opposite side of machine 17 Tilt alarm under cover 18 Inverter optional e oec 19 Safety arm 20 GFCI outlet 21 Capacity indicator ifequipped 22 Platform extension release pedal 23 Platform entry chain or gate 6 99 2 00O Genie A TEREX COMPANY 16 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual GS 2032 GS 2632 GS 3232 OG O GG QO 68 0909 02 00 9 OO Genie A TEREX COMPANY Legend 1 Platform guard rails 2 Lanyardanchorage point 3 Airline to platform optional 4 Outrigger controls GS 3232 models 5 Platform controls 6 Platform extension 7 Manualstorage container 8 Emergency lowering knob 9 Transporttie down 10 Steer tire 11 Outrigger GS 3232 models 12 Pothole guard 13 LED diagnostic readout 14 Ground controls 15 Non steertire 16 Brake release pump 17 Entry ladder transporttie down 18 Battery charger on opposite side of machine 19
25. 6 82 7 cm 56 8 cm GS 2646 88 2 cm 56 4 cm GS 3246 83 7 cm 59 9 cm Ladder Lifting Points 2 Y Axis A N m Genie PartNo 114313 A TEREX COMPANY Transport and Lifting Instructions Chassis Lifting Points 2 Chassis Lifting e Points 2 GS 30 GS 32 GS 46 49 Operator s Manual Fifth Edition Third Printing Maintenance Observe and Obey IZ Only routine maintenance items specified in this manual shall be performed by the operator MI Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual MI Use only Genie approved replacement parts Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure AN Indicates that new parts will be required to perform this procedure 50 Check the Hydraulic Oil Level Maintaining th
26. S is a trademark of Genie Industries CE Printed on recycled paper Printed in U S A Genie A TEREX COMPANY GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Owners Users and Operators Genie appreciates your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governmental rules 2 Read understand and follow the instructions in this and other manuals supplied with this machine 3 Use good safe work practices ina commonsense way 4 Only have trained certified operators directed by informed and knowledgeable supervision running the machine If there is anything in this manual that is not clear or which you believe should be added please contact us Internet www genielift com E mail techpub genieind com Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury Do Not Operate Unless MI You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform func
27. achine drive speeds are reduced the first time the drive function is enabled after retracting the outriggers The drive speeds are restored to normal after driving for approximately 6 seconds Genie A TEREX COMPANY 30 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Do Not Operate Unless IZ You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspecttheworkplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 31 Inspections Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Workplace Inspection Be aware of and avoid the following hazardous situations e drop offs or holes bumps floor obstructions or debris sloped surfaces e unstable or slippery surfaces overhead obstructions and high voltage conductors
28. bel Maximum Capacity GS 3246 1 43658 Label Power to Charger 230V 1 82790 Label Capacity Indicator GS 2046 44980 Label Power to Charger 115V 1 if equipped 44981 Label Air to Platform 110 PSI 2 82791 Label Capacity Indicator GS 2646 if equipped 1 R abeya Mahsport TIE down 82792 Label Capacity Indicator GS 3246 62056 Cosmetic Genie GS 2046 2 if equipped 1 62057 Cosmetic Genie GS 2646 2 82905 Label Manual Force GS 2046 GS 2646 1 62058 Cosmetic Genie GS 3246 2 97719 Label Safety Arm 1 72086 Label Lifting Eye 97772 Platform Control Panel 1 72143 Label Emergency Stop 1 114334 Label Electrocution hazard Plug 1 82473 Label Compartment Access 1 114337 Label Tip over Hazard Limit Switch 1 82474 _ Label Use Safety Chock 2 114338 Label Tip over Hazard Tilt Alarm 1 82476 Label Electrocution Hazard 2 114361 Label Transport Diagram 2 82481 Label Battery Charger Safety 1 114370 Label Tip over Hazard Batteries 1 82482 Label Emergency Lowering 1 114372 Label Tip over Hazard Open Trays 2 82487 Label Read the Manual 2 133243 Label Maximum Capacity GS 2046 1 82495 Label Brake Release Safety and 1 133244 Label Maximum Capacity GS 2646 1 Operating Instructions 133245 Label Maximum Capacity GS 3246 1 82497 Label Manual Force GS 3246 1 82502 Label LED Diagnostic Readout 1 82560 Label Skin Injection Hazard 1 82562 Label Crushing Hazard 4 82567 Ground Control Panel 1 82703 Label
29. capacity Models without capacity indicator Maximum Capacity e GS 1530 and GS 1532 272 kg GS 1930 and GS 1932 227 kg GS 2032 363 kg A R GS 2632 227 kg a 2 e 2 GS 3232 227 kg Maintain safe distances from electrical power GS 2046 544 kg lines and apparatus in accordance with applicable GS 2646 454 kg governmental regulations and the following chart GS 3246 318 kg Line Voltage Required Clearance 0 to 50KV 3 05m Models with capacity indicator 50KV to 200KV 4 60m The maximum capacity varies with the height of the 200KV to 350KV 6 10m Platform 350KV to 500KV 7 62m Maximum Capacity GS 1530 and GS 1532 500KV to 750KV 10 67m Height of platform Maximum Capacity 750KV to 1000KV 13 72m 4 6m 272 kg 4m 390 kg Allow for platform movement electrical line sway 28m 484 kg or sag and beware of strong or gusty winds 1 6 m 390 kg Keep away from the machine if it contacts dd 344 kg energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Maximum Capacity GS 1930 and GS 1932 Do not operate the machine during lightning or Height of platform Maximum Capacity storms 5 8m 227 kg Do not use the machine as a ground for welding 52m 320 kg 3 7m 435 kg 1 6m 320 kg 1m 227 kg Genie 8 GS 30 GS 32 GS 46 A TEREX COMPANY Part No 114313 Fifth Edition Thir
30. d Printing Operator s Manual Maximum Capacity GS 2032 Work Area Safety Maximum Capacity GS 2046 Height of platform Maximum Capacity Height of platform Maximum Capacity 6m 363 kg 6m 544 kg 5 7 m 512 kg 5 7 m 744 kg 3 5m 693 kg 3 5m 985 kg 2 4m 608 kg 2 4m 873 kg 1m 454 kg 1m 635 kg Maximum Capacity GS 2632 Maximum Capacity GS 2646 Height of platform Maximum Capacity Height of platform Maximum Capacity 7 9m 227 kg 7 9m 454 kg 6 4m 442 kg 5 9m 744 kg 4 5m 479 kg 4 5m 798 kg 2 8m 409 kg 2 8m 701 kg 1m 281 kg 1m 454 kg Maximum Capacity GS 3232 Maximum Capacity GS 3246 Heightof platform Maximum Capacity Height of platform Maximum Capacity 9 8m 227 kg 9 8m 318 kg 9 1m 344 kg 9 1m 483 kg 5 4m 498 kg 5 4m 699 kg 3 5m 433 kg 3 5m 608 kg 1m 227 kg 1m 318 kg Gen e PartNo 114313 GS 30 GS 32 GS 46 9 Operator s Manual Fifth Edition Third Printing Work Area Safety Do not raise the platform unless the machine is on a firm level surface a t ke Do not depend on the tilt alarm as a level indicator The tilt alarm sounds on the chassis only when the machine is on a slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the
31. d only with adequate safety factors Weight 2352 kg Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Genie A TEREX COMPANY 56 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual Specifications Model GS 2046 Power source 4 Batteries 6V 225AH Height working maximum 7 9 m Controls Proportional Height platform maximum 6 1m AC outlet in platform standard Height stowed maximum 2 14m Maximum hydraulic pressure 3500 psi 241 bar functions Height stowed maximum 1 55 m rails folded System voltage 24V Platform height 1 04 m Tire size 15x5x111 4 stowed maximum Airborne noise emissions lt 70 dB Height guard rails 1 10m Maximum sound level at normal operating workstations i A weighted Width 1 16 m Vibration value does not exceed 2 5 m s2 Length stowed 2 44 m Maximum slope rating Length platform extended 3 33 m stowed position 30 179 Platform extension length 88 9 cm Maximum side slope rating Platform dimensions 2 26x1 16m Stowedposition 30 17 length x width Note Slope rating is subject to ground conditions and Maximum load capacity adequate traction models without capacity indicator 5
32. e again Inspections Test the Steering Note When performing the steer and drive function tests stand in the platform facing the steer end of the machine 23 Press the drive function select switch 24 Press and hold the function enable switch on the control handle 25 Depress the thumb rocker switch on top of the control handle in the direction identified by the blue triangle on the control panel Result The steer wheels should turn in the direction that the blue triangle points on the control panel 26 Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel Result The steer wheels should turn in the direction that the yellow triangle points on the control panel Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 27 Operator s Manual Fifth Edition Third Printing Inspections Test Drive and Braking 27 Press and hold the function enable switch 28 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction that the blue arrow points on the control panel then come to an abrupt stop 29 Slowly move the control handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center positi
33. e hydraulic oil at the proper levels is essential to machine operation Improper hydraulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems Note Perform this procedure with the platform in the stowed position 1 Visually inspect the oil level in the hydraulic tank Result The hydraulic oil level should be as marked on the tank 2 Add oil if necessary Do not overfill Hydraulic oil specifications Hydraulic oil type Chevron Rykon Premium MV equivalent Genie A TEREX COMPANY GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Check the Batteries Proper battery condition is essential to good machine performance and operational safety Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions Note This procedure does not need to be performed on machines with sealed or maintenance free batteries A Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry A Bodily injury hazard Batteries contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Note Perform this test after fully charging the batteries 1 Put on protective clothing a
34. eds the uphill downhill or side slope rating See Driving on a Slope in the Operating Instructions section MT If the slope of the transport vehicle exceeds the maximum slope rating the machine must be loaded and unloaded using a winch as described in the brake release operation 1 Chock the wheels to prevent the machine from rolling Brake Release Operation 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Push in the black brake release knob to open the brake valve 4 Pump the red brake release pump knob After the machine is loaded 1 Chock the wheels to prevent the machine from rolling 2 Pull the red Emergency Stop buttons on both the ground and platform controls to the on position 3 Press the drive function select button Press and hold the function enable switch on the control handle Move the control handle off center and immediately release it to reset the brakes 4 Push the red Emergency stop buttons on both the ground and platform controls to the off position Towing the Genie GS 1530 GS 1532 GS 1930 GS 1932 GS 2032 GS 2632 GS 3232 GS 2046 GS 2646 and GS 3246 is not recommended If the machine must be towed do not exceed 3 2 km h Genie A TEREX COMPANY 46 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual A Securing to Truck or Trailer for Transit Always use
35. fore releasing the brakes Check the work area for overhead obstructions or other possible hazards SN 2 _ Be aware of crushing hazards when grasping the platform guard rail Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Work Area Safety Do not lower the platform unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision z vule N Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any potential collision No stunt driving or horseplay while operating a machine Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 13 Operator s Manual Fifth Edition Third Printing Work Area Safety A Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remain closed and secured during operation
36. ght platform maximum 9 8m Maximum hydraulic pressure 241 3 bar Height platform drivable 6 7 m functions Height stowed maximum 2 38 m estem voltage zd Height stowed maximum 2 04 m Tire size WAREN rails folded Airborne noise emissions lt 70 dB Platform height 1 28 m eren Tal level at normal operating workstations stowed maximum Vibration value does not exceed 2 5 m s2 Height guard rails 1 10 m E Maximum slope rating Width stem stowed position 2596 14 Length stowed AM Maximum side slope rating Length platform extended 3 33 m stowed position 25 14 Platform extension length 88 9 cm Note Slope rating is subject to ground conditions and adequate traction Platform dimensions 2 26 m x 81 cm length x width Drive speeds Maximum load capacity Stowed maximum 3 5 km h models without capacity indicator 227 kg Platform raised maximum 0 8 km h Maximum load capacity 12 2 m 54 sec models with capacity indicator 227 498 kg Floor loading information Maximum wing sped ome Tire load maximum 804 kg Wheelbase 1 85M mire contact pressure 12 48 kg cm Turning radius outside 2 13m 1223 kPA Turning radius inside 0 cm Occupied floor pressure 1401 kg m2 13 76 kPA Aruna eigaran SSM Note Floor loading information is approximate Ground clearance 22cm and does not incorporate different option Pothole guards deployed configurations It should be use
37. he batteries 2 Open the battery compartment The compartment should remain open for the entire charging cycle Maintenance free batteries 3 Connect the battery charger to a grounded AC circuit 4 The charger will indicate when the battery is fully charged Operating Instructions Standard Batteries 3 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 4 Replace the battery vent caps 5 Connect the battery charger to a grounded AC circuit 6 The charger will indicate when the battery is fully charged 7 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfi
38. height 1 16 m Tire size 15x5x111 4 stowed maximum X Airborne noise emissions 70 dB Height guard rails 1 10 m Maximum sound level at normal operating workstations A weight Width ijr Slane ibrati t 2 2 Lengih stowed 2 44 m Vibration value does not exceed 2 5 m s Maximum sloperating Length platform extended 3 33 m stowedp BR 3 30 17 Platform extension length 88 9 cm Maximum side slope rating Platform dimensions 2 26 x 1 16 m stowed position 30 17 length x width Note Slope rating is subject to ground conditions and Maximum load capacity adequate traction models without capacity indicator 454 kg Drive speeds Maximum load capacity St owed maximum 3 5 km h models with capacity indicator 454 798 kg Platform raised maximum 0 8 km h Maximum wind speed 12 5 m s 12 2 m 45 sec Wheelbase Hasim Floor loading information Turning radius outside 2 29 m Tire load maximum 1136 kg Turning radius inside REM Tire contact pressure 17 63 kg cm Ground clearance 10 2 cm 1727kPa Ground clearance 1 9 cm Occupied floor pressure 1110 kg m Pothole guards deployed 10 89 kPa Weight 2468 kg Note Floor loading information is approximate Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation and does not incorporate different option config
39. ing information Turning radius outside 2 29 m Tire load maximum 1183 kg Turning radius inside 0 cm Tire contact pressure 18 36 kg cm2 Ground clearance 10 2 cm 1799 kPa Ground clearance 1 9 cm Occupied floor pressure 1198 kg m Pothole guards deployed 11 75 kPa Weight 2796 kg Note Floor loading information is approximate Machine weights vary with option configurations See serial label for specific machine weight Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Genie PartNo 114313 A TEREX COMPANY and does not incorporate different option configurations It should be used only with adequate safety factors GS 30 GS 32 GS 46 59 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 1002 Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie U K Ph
40. ird Printing Specifications Model GS 2032 Power source 4 Batteries 6V 225AH Height working maximum 7 9 m Controls Proportional Height platform maximum 6 1m AC outlet in platform standard Height stowed maximum 2 13 m Maximum hydraulic pressure 241 3 bar functi Height stowed maximum 1 78 m uneon rails folded System voltage 24V Platform height 1 03 m Tire size 15x5x111 4 stowed maximum X Airborne noise emissions 70 dB Height guard rails 1 10 m Maximum sound level at normal operating workstations A weight Width siem Ew ibrati t 2 2 Lengih stowed 2 44 m Vibration value does not exceed 2 5 m s Maximum sloperating Length platform extended 3 33 m stowed pos tisn g 30 17 Platform extension length 88 9 cm Maximum side slope rating Platform dimensions 2 26 m x 81 cm stowed position 30 17 length x width Note Slope rating is subject to ground conditions and Maximum load capacity adequate traction models without capacity indicator 363 kg Drive speeds Maximum load capacity St owed maximum 3 5 km h models with capacity indicator 363 693 kg Platform raised maximum 0 8 km h Maximum wind speed 12 5 m s 12 2 m 54 sec Wheelbase Tos Floor loading information Turning radius outside 2 12m Tireload maximum 802 kg Turning radius inside rem Tire contact pressure 12 44 kg cm2 Ground clearance 8 9 cm 1219 kPa
41. ll Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 45 Operator s Manual Fifth Edition Third Printing Transport and Lifting Instructions Observe and Obey M Genie Industries provides this securement information as a recommendation Drivers are solely responsible for making sure machines are properly secured and the correct trailer is selected pursuant to US Department of Transportation regulations other localized regulations and their company policy M Genie customers needing to containerize any lift or Genie product should source a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipment for international shipment IZ Only qualified aerial lift operators should move the machine on or off the truck MI The transport vehicle must be parked on a level surface MI The transport vehicle must be secured to prevent rolling while the machine is being loaded IZ Be sure the vehicle capacity loading surfaces and chains or straps are sufficient to withstand the machine weight Genie lifts are very heavy relative to their size See the serial label for the machine weight M The machine must be on a level surface or secured before releasing the brakes IZ Do not allow the rails to fall when the snap pins are removed Maintain a firm grasp on the rails when the rails are lowered Y Do not drive the machine on a slope that exce
42. llow in minor or moderate injury Indicates a hazardous situation which if not avoided could result Blue in property damage Genie A TEREX COMPANY 2 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual Symbol and Hazard Pictorials Definitions Read the Read the HR operators service manual manual Crush hazard Crush hazard Tip over hazard Tip over hazard Electrocution hazard Electrocution Skin injection hazard hazard Keep clear of Engage safety Keep away from outriggers and Move machine to Close chassis arm moving parts level ground tray Only trained Do not set up maintenance Use a piece of where it cannot personnel should cardboard or Lower the be leveled with Maintain required access paper to search platform outriggers clearance compartments for leaks Genie A TEREX COMPANY Part No 114313 GS 30 GS 32 GS 46 3 Operator s Manual Fifth Edition Third Printing Symbol and Hazard Pictorials Definitions A O Batteries used as Grounded AC Replace damaged counterweights Chock the wheels Release brakes 3 wire only wires and cords 4 Lanyard Wheel load Tiedown attachment point No smoking A Pressure rating Voltage rating for tor air line to power to platform platform Side force Windspeed Maximum capacity Outdoor Indoor Genie A TEREX COMPANY 4 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printi
43. lower the platform The platform must remain lowered during all loading and transport procedures Use the forklift pockets located on both sides of the ladder Position the forklift forks in position with the forklift pockets Drive forward to the full extent of the forks Raise the machine 6 in 15 cm and then tilt the forks back slightly to keep the machine secure Be sure the machine is level when lowering the forks Lifting the machine from the side can result in component damage Part No 114313 Fifth Edition Third Printing Operator s Manual Lifting Instructions GS 1530 GS 1532 Fully lower the platform Be sure the extension GS 1930 deck controls and component trays are secure GS 1932 Remove all loose items on the machine Determine the center of gravity of your machine using the table below and the pictures on the next page Attach the rigging only to the designated lifting points on the machine There are two 2 5 cm holes on the front of the machine and two holes in Ladder the ladder for lifting Lifting Points 2 Adjust the rigging to prevent damage to the machine and to keep the machine level Center of Gravity Table VARs Model X Axis Y Axis GS 1530 49 8 cm 47 2 cm GS 1532 49 8 cm 47 2 cm GS 1930 50 8cm 49 5 cm GS 2032 GS 1932 50 8 cm 49 5 cm GS 2632 GS 2032 80 9 cm 53 9cm GS 3232 GS 2046 GS 2632 82 2 cm 59 3 cm GS 2646 GS 3232 78 7 cm 67 3 cm GS 3246 GS 204
44. m sound level at normal operating workstations Platform height 97 cm A weighted stowed maximum Vibration value does not exceed 2 5 m s2 Height guard rails 1 10 m Maximum slope rating Width stowed position 30 17 GS 1530 76cm GS 1532 81 cm Maximum side slope rating stowed position 30 17 Length stowed 1 83 m P e Note Slope rating is subject to ground conditions and Length platform extended 2 72m adequate traction Platform extension length 88 9 cm Platform dimensions length x width 1 6 m x 75cm Maximum load capacity Drive speeds Stowed maximum 4 0 km h 0 8 km h 12 5 m 55 sec Platform raised maximum models without capacity indicator 272 kg i Floor loading information GS 1530 Maximum load capacity models with capacity indicator 272 484 kg Tire load maximum 547 kg Maximum wind speed GS 1530 0 m s Tire contact pressure 9 40 kg cm2 921 kPa Maximum wind speed GS 1532 12 5 m s Occupied floor pressure 1216 kg m Wheelbase 1 32 m j i us kPa Turning radius outside tos m Floor loading information GS 1532 Turning radius inside 0 cm Tire load maximum 547 kg Ground clearance 6 1 cri Tire contact pressure 9 43 kg cm2 Ground clearance 1 9 cm 924 kPa Pothole guards deployed Occupied floor pressure 1142 kg m Weight 11 2 kPa GS 1530 1257 kg Note Floor loading information is approximate GS 1532 1269 kg Machine weights var
45. materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle Be sure all tires are in good condition castle nuts are properly tightened and cotter pins are properly installed Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 11 Operator s Manual Fifth Edition Third Printing Work Area Safety If equipped with outriggers Do not set the machine up where it cannot be leveled using only the outriggers Do not adjust the outriggers while the platform is raised Do not drive while the outriggers are lowered A Crushing Hazard Keep hands and limbs out of scissors Keep hands clear when folding rails Do not work under the platform or in the scissor links without the safety arm in place Use common sense and planning when operating the machine with the controller from the ground Maintain safe distances between the operator the machine and fixed objects A Operation on Slopes Hazards Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine Slope rating applies to machines in the stowed position Maximum Maximum slope rating side slope rating Model stowed position stowed position GS 1530 30 17 30 17 GS 1532 30 17 30 17 GS 1930 25 14 25 14 GS 1932 25 14 25 14 GS 2032 30 17
46. nd eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down bars are in place and secure 4 Remove the battery vent caps 5 Check the battery acid level of each battery If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 6 Install the vent caps Note Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables Maintenance Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 51 Operator s Manual Fifth Edition Third Printing Specifications Model GS 1530 and GS 1532 Conirols Proportional Height working maximum 6 4 m AC outlet in platform standard Height platform maximum 4 6m Maximum hydraulic pressure 3500 psi 241 bar A functions Height stowed maximum 2 07 m 7 Tire size 12x4 5x8in Height stowed maximum 1 72 cm rails folded Airborne noise emissions lt 70 dB i Maximu
47. ng Operator s Manual General Safety Safety signs and locations 114371 GS 3232 models only 114338 82487 82562 82474 82476 82560 82475 GS 3232 models only LIN EIC 82475 GS 3232 models only 82473 114372 Genie Part No 114313 GS 30 GS 32 GS 46 5 Operator s Manual Fifth Edition Third Printing General Safety 82476 82495 114337 114334 82475 GS 3232 models only 82475 GS 3232 models only 114370 82481 114372 Genie A TEREX COMPANY 6 GS 30 GS 32 GS 46 PartNo 114313 Fifth Edition Third Printing Operator s Manual O Personal Safety Fall Protection Personal fall protection equipment PFPE is not required when operating this machine If PFPE is required by job site or employer rules the following shall apply All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer s instructions Genie A TEREX COMPANY PartNo 114313 GS 30 GS 32 GS 46 7 Operator s Manual Fifth Edition Third Printing Work Area Safety A Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current A A Tip over Hazards Occupants equipment and materials must not exceed the maximum platform
48. ntrol Panel 1 72086 Label Lifting Eye 4 114324 Cosmetic Genie GS 3232 2 72143 Label Emergency Stop 1 114334 Label Electrocution hazard Plug 1 72973 Cosmetic Genie GS 2632 2 114337 Label Tip over Hazard Limit Switch 1 82473 Label Compartment Access 1 114338 Label Tip over Hazard Tilt Alarm 1 82474 Label Use Safety Chock 2 114361 Label Transport Diagram 2 82475 Label Foot Crushing Hazard 4 114362 Label Wheel Load GS 3232 4 82476 Label Electrocution Hazard 2 114368 Label Capacity Indicator GS 3232 if equipped 1 82481 Label Battery Charger Safety 1 i 114370 Label Tip over Hazard Batteries 1 82482 Label Emergency Lowering 1 114371 Label Outrigger Safety 1 82487 Label Read the Manual 2 a 114372 Label Tip over Hazard Open Trays 2 82495 Label Brake Release Safety and 1 3 Operating Instructions 114434 Label Maximum Capacity GS 3232 1 82497 Label Manual Force GS 2032 1 133241 Label Maximum Capacity GS 2032 1 82502 Label LED Diagnostic Readout 133242 Label Maximum Capacity GS 2632 amp GS 3232 1 82560 Label Skin Injection Hazard 1 82562 Label Crushing Hazard 4 82567 Ground Control Panel 1 97582 Label Manual Force 1 GS 2632 and GS 3232 97683 Label Capacity Indicator GS 2032 if equipped 1 Genie 34 A TEREX COMPANY GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Inspections 40434 97772 114338 43618 114371 82
49. on Result The machine should move in the direction that the yellow arrow points on the control panel then come to an abrupt stop Note The brakes must be able to hold the machine on any slope it is able to climb Test the Tilt Sensor Operation Note Perform this test from the ground with the platform controller Do not stand in the platform 30 Fully lower the platform 31 Place a 2x4 or similar piece of wood under both wheels on one side and drive the machine up onto them 32 Raise the platform approximately 2 1 m from the ground Result The platform should stop elevating and the tilt alarm will sound at 600 beeps per minute 33 Move the drive control handle in the direction indicated by the blue arrow then move the drive control handle in the direction indicated by the yellow arrow Result The drive function should not work in either direction 34 Lower the platform and remove both pieces of wood Genie A TEREX COMPANY 28 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Test Limited Drive Speed 35 Press the lift function select button 36 Press and hold the function enable switch Raise the platform approximately 1 2 m from the ground Result The pothole guards should deploy 37 Press the drive function select switch 38 Press and hold the function enable switch Slowly move the control handle to the full drive position
50. on light is off fast drive speed mode is active switch on the control handle Press the drive speed button to select the desired 3 Turn the steer wheels with the thumb rocker drive speed Switch located on the top of the control handle To Drive 1 Press the drive function select button 2 Press and hold the function enable switch on the control handle 3 Increase speed Slowly move the control handle off center Decrease speed Slowly move the control handle toward center Stop Return the control handle to center or release the function enable switch Use the color coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel Machine travel speed is restricted when the platform is raised Battery condition will affect machine performance Machine drive speed and function speed will drop when the battery level indicator is flashing Genie A TEREX COMPANY PartNo 114313 GS 30 GS 32 GS 46 41 Operator s Manual Fifth Edition Third Printing Operating Instructions A Driving on a slope Determine the slope and side slope ratings for the machine and determine the slope grade GS 1530 GS 1532 GS 2032 GS 2046 and GS 2646 Maximum slope rating stowed 30 17 Maximum side slope rating stowed 30 17 and GS 3246 Maximum slope rating stowed 25 14 Maximum side slope rating stowed 25 14 Lk hk
51. one 44 0 1476 584333 Fax 44 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
52. or prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must performa pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Genie A TEREX COMPANY GS 30 GS 32 GS 46 23 Operator s Manual Fifth Edition Third Printing Inspections Pre operation Inspection u Besure that the operator s safety and responsibilities manuals are complete legible and in the storage container located in the platform See Inspections section Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section Check for battery fluid
53. s for the extenion deck and three sections for the main deck All six sections are held in place by four wire lock pins 1 Fully lower the platform and retract the platform extension 2 Remove the platform controls 3 From inside the platform remove the two front wire lock pins 4 Fold down the front rail assembly Keep hands clear of pinch points 5 Replace the two removed pins back into each side rail bracket 6 Fold down each side rail assembly Keep hands clear of pinch points 7 Atthe rear of the main deck remove the two wire lock pins 8 Carefully open the gate and move to the ground 9 Fold down the rear gate and entry side rails as one unit Keep hands clear of pinch points 10 Fold down the left and right side rails Keep hands clear of pinch points 11 Replace the two removed pins back into each side rail bracket How to Raise the Guardrails Follow the fold down instructions but in reverse order Genie A TEREX COMPANY 44 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery IZ Charge the battery in a well ventilated area IZ Use proper AC input voltage for charging as indicated on the charger M Use only a Genie authorized battery and charger To Charge Battery 1 Be sure the batteries are connected before charging t
54. safety arm rests securely on the link Keep clear of the safety arm when lowering the platform Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 43 Operator s Manual Fifth Edition Third Printing Operating Instructions How to Fold Down the Guardrails GS 1530 GS 1532 GS 1930 GS 1932 GS 2032 GS 2632 and GS 3232 The platform railing system consists of one fold down rail section for the extension deck and one section for the main deck All sections are held in place by four wire lock pins 1 Fully lower the platform and retract the platform extension Remove the platform controls 3 From inside the platform remove the two rear extension deck wire lock pins 4 From the rear of the extension deck railing fold down the front rail assemble Keep hands free of pinch points 5 Replace the two removed pins back into each side rail bracket 6 Atthe rear of the main deck remove the two lower wire lock pins 7 Carefully open the gate and move to the rear step or the ground 8 From the rear step or from the ground fold down the main deck railing assembly Keep hands free of pinch points 9 Replace the two removed pins back into each side rail bracket Note To assist in the removal and replacement of the wire lock pins pull or push back on the railing to compress the rubber bumpers GS 2046 GS 2646 and GS 3246 The platform railing system consists of three fold down rail section
55. serial label for specific machine weight Power source 4 Batteries 6V 225AH System voltage Specifications Controls Proportional AC outlet in platform standard Maximum hydraulic pressure 241 bar functions Tire size 12x4 5x8in Airborne noise emissions lt 70 dB Maximum sound level at normal operating workstations A weighted Vibration value does not exceed 2 5 m s2 Maximum slope rating stowed position 25 14 Maximum side slope rating stowed position 25 14 Note Slope rating is subject to ground conditions and adequate traction Drive speeds 4 0 km h 0 8 km h 12 5 m 55 sec Stowed maximum Platform raised maximum Floor loading information GS 1930 Tire load maximum 600 kg Tire contact pressure 10 35 kg cm2 1014 kPa Occupied floor pressure 1391 kg m 13 65 kPa Floor loading information GS 1932 Tireload maximum 600 kg Tire contact pressure 10 35 kg cm 1014 kPa Occupied floor pressure 1813 kg m 12 88 kPa Note Floor loading information is approximate and does not incorporate different option configurations It should be used only with adequate safety factors 24V Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 53 Operator s Manual Fifth Edition Th
56. te Test the Horn 14 Pull out the red Emergency Stop button to the on position 15 Push the horn button Result The horn should sound Genie A TEREX COMPANY 26 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Test the Function Enable Switch 16 Do not hold the function enable switch on the control handle 17 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow Result No functions should operate Test the Up Down Functions 18 Press the lift function select O button 19 Press and hold the function enable switch on the control handle 20 Slowly move the control handle in the direction indicated by the blue arrow Result The platform should raise The pothole guards should deploy 21 Release the control handle Result The platform should stop raising 22 Press and hold the function enable switch Slowly move the control handle in the direction indicated by the yellow arrow Result The platform should lower The descent alarm should sound while the platform is lowering When lowering the platform the platform should stop when it is approximately 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the control handl
57. ternal ECM Error 02 ECM Platform Communication Error 03 Undefined Platform Dip Switch Setting 12 Chassis Up Down Toggle Closed At Startup 18 Pothole Guard Failure 42 Platform Left Turn Switch Fault 43 Platform Right Turn Switch Fault 46 Platform Drive Enable Switch Fault 47 Platform Joystick Fault 52 Forward Coil Fault 53 Reverse Coil Fault 54 Up Coil Fault 55 Down Coil Fault 56 Right Coil Fault 57 Left Coil Fault 58 Brake Coil Fault 59 Parallel Series Coil Fault 68 Low Battery Voltage LL Off Level OL Overload Cutout For more information please consult the appropriate Genie Service Manual Operating Instructions Operation From Ground with Controller Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when using the controller Platform Overload 1 Push in the Red Emergency stop button to the off position Flashing OL in the LED diagnostic readout indicates the platform is overloaded and no functioions will operate An alarm will sound 2 Remove weight from the platform 3 Pull out the Red Emergency stop button to the on position Battery Level Indicator Full Low Use the LED diagnostic readout to determine the battery level How to Use the Safety Arm 1 Raise the platform approximately 2 4 m from the ground 2 Rotate the safety arm away from the machine and let it hang down 3 Lower the platform until the
58. til the lift enable indicator light turns green and a beep is heard The machine is now level When the lift error indicator light turns red the up down and drive functions are disabled The lift error indicator light will turn red under the following conditions The platform is raised to 6 7 m and the outriggers are not deployed Notall outriggers are in contact with the ground All four outriggers are in contact with the ground but the machine is not level e Errorcode To retract the outrigger 1 Press and hold the function enable button 2 Pressand hold the outrigger retract button Release the function enable and the outrigger retract buttons once the outriggers are off the ground After approximately 5 seconds the outrigger indicator lights will turn off All functions arenow restored Note The machine drive speeds are reduced the first time the drive function is enabled after retracting the outriggers The drive speeds are restored to normal after driving for approximately 6 seconds Genie A TEREX COMPANY 40 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Operating Instructions To Steer To reduce drive speed 1 Press the drive function select The drive controls can operate in two different drive button speed modes When the drive speed button light is on slow drive speed mode is active When the 2 Press and hold the function enable butt
59. tion Third Printing Operator s Manual Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended Genie A TEREX COMPANY Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection and function tests again before putting the machine into service PartNo 114313 GS 30 GS 32 GS 46 25 Operator s Manual Fifth Edition Third Printing Inspections 1 Select a test area that is firm level and free of obstruciion 2 Be sure the battery pack is connected At the Ground Controls 3 Pull out the platform and ground red Emergency Stop buttons to the on position
60. tion and the machine will be off Turn the key switch to the base position and the ground controls will operate Hour meter Indicates the number of hours the machine has been put into use Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 19 Controls 3 4 Platform up down toggle switch Move the switch up and the platform t will raise Move the switch down and 4 the platform will lower Push in the red Emergency Stop button to the off position to stop all functions Pull out the red Emergency Stop button to the on position to operate the machine Red Emergency Stop button Operator s Manual Fifth Edition Third Printing Controls Platform Control Panel 1 Thumb rocker switch for steer functions 5 LED 2 Drive speed button 6 Lift function select button 3 Drive function select button 7 Horn button 4 Red Emergency Stop button 8 Proportional control handle and function enable Switch for lift and drive functions Genie A TEREX COMPANY 20 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing REN Platform Control Panel 1 Thumb rocker switch for steer functions Press the thumb rocker switch in either direction to activate steer function Drive speed button Press this button to activate the slow or fast drive function Drive function select button Press this button to activate the drive function
61. tion tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey the manufacturer s instructions and safety rules safety and operator s manuals and machine decals M You read understand and obey employer s safety rules and work site regulations M You read understand and obey all applicable governmental regulations M You are properly trained to safely operate the machine Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 1 Operator s Manual Fifth Edition Third Printing Introduction Hazard Classification Intended Use Genie uses symbols color coding and signal This machine is intended to be used only to lift words to identify the following personnel along with their tools and materials to an aerial work site Safety alert symbol used to alert A you to potential personal injury hazards Obey all safety A messages that follow this symbol Safety Sign Maintenance to avoid possible injury or death Replace any missing or damaged safety signs ADANGER which if not avoided will result in _ Soap and water to clean safety signs Do not use Red death or serious injury solvent based cleaners because they may damage the safety sign material Indicates a hazardous situation AWARNING which if not avoided could result Orange in death or serious injury Indicates a hazardous situation ACAUTION which if not avoided could result Ye
62. urations It should be used only with adequate safety factors Genie A TEREX COMPANY 58 GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Specifications Model GS 3246 Power source 4 Batteries 6V 225AH Height working maximum 11 6 m Controls Proportional Height platform maximum 9 8 m AC outlet in platform standard Height stowed maximum 2 37 m Maximum hydraulic pressure 3500 psi 241 bar functions Height stowed maximum 1 80 m rails folded System voltage 24V Platform height 1 28 m Tire size 15x5x111 4 stowed maximum Airborne noise emissions lt 70 dB Height guard rails 1 10m Maximum sound level at normal operating workstations i A weighted Width 1 17 m Vibration value does not exceed 2 5 m s2 Length stowed 2 44 m Maximum slope rating Length platform extended 3 33 m stowed position 25 14 Platform extension length 88 9 cm Maximum side slope rating Platform dimensions 2 26x1 16m stowed position 25 14 length x width Note Slope rating is subject to ground conditions and Maximum load capacity adequate traction models without capacity indicator 318 kg Drive speeds Maximum load capacity Stowed maximum 3 5 km h models with capacity indicator 318 699 kg i Platform raised maximum 0 8 km h Maximum wind speed 12 5 m s 12 2 m 45 sec Wheelbase 18S m Floor load
63. wn toggle switch according to the markings on the control panel Drive and steer functions are not available from the ground controls Operating Instructions Operation From Platform 1 Turn the key switch to platform control 2 Pulloutthe ground and platform red Emergency Stop buttons to the on position 3 Be sure the battery pack is connected before operating the machine To Position Platform 1 Press the lift function select button 2 Pressand hold the function enable switch on the control handle 3 Move the control handle according to the markings on the control panel When lowering the platform the platform should stop when it is approximately 2 1 m from the ground Be sure the area below the platform is clear of personnel and obstructions before continuing To continue lowering release the control handle wait 5 seconds then move the control handle again Genie PartNo 114313 A TEREX COMPANY GS 30 GS 32 GS 46 39 Operator s Manual Fifth Edition Third Printing Operating Instructions To Position with Outriggers GS 3232 models To extend the outriggers f 1 Pressand hold the function enable button 2 Pressand hold the outrigger extend button The outriggers will begin to extend The individual outrigger indicator light will turn solid green as the corresponding outrigger makes contact with the ground Continue pressing the function enable and the outrigger extend buttons un
64. y the blue arrow Result The platform should raise to 6 7 m and stop The lift error indicator light will turn on 47 Fully lower the platform 48 Press and hold the outrigger extend button Result The outriggers should not extend button Press and hold the outrigger 49 Press and hold the function enable f extend button Result The outriggers should extend The individual outrigger LED indicator lights will turn green as the corresponding outrigger makes contact with the ground Continue pressing the function enable and the outrigger extend buttons until the lift enable indicator light turns green and a beep is heard The machine is now level At this point the drive and steer functions are disabled 50 Press and hold the function enable switch on the control handle 51 Slowly move the control handle in the direction indicated by the blue arrow Result The platform should raise to 32 ft 9 8 m and stop 52 Fully lower the platform 53 Press and hold the outrigger retract button t O Result The outriggers should not retract 54 Press and hold the function enable button Press and hold the outrigger retract button Result The outriggers should start retracting Release the function enable and the outrigger retract buttons once the outriggers are off the ground After approximately 5 seconds the outrigger indicator lights will turn off All functions are now restored Note The m
65. y with option configurations See serial label for specific machine weight Power source 4 Batteries 6V 225AH System voltage and does not incorporate different option configurations It should be used only with adequate safety factors 24V Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice orobligation Genie 52 A TEREX COMPANY GS 30 GS 32 GS 46 Part No 114313 Fifth Edition Third Printing Operator s Manual Model GS 1930 and GS 1932 Height working maximum 7 6m Height platform maximum 5 8m Height stowed maximum 2 10m Height stowed maximum 1 75 cm rails folded Platform height 1 0m stowed maximum Height guard rails 1 10 m Width GS 1930 76cm GS 1932 81cm Length stowed 1 83m Length platform extended 2 72m Platform extension length 88 9 cm Platform dimensions length x width 1 6 m x 75cm Maximum load capacity models without capacity indicator 227 kg Maximum load capacity models with capacity indicator 227 435 kg Maximum wind speed GS 1930 0 m s Maximum wind speed GS 1932 12 5 m s Wheelbase 1 32 m Turning radius outside 1 55 m Turning radius inside 0 cm Ground clearance 6 1 cm Ground clearance 1 9 cm Pothole guards deployed Weight GS 1930 1476 kg GS 1932 1483 kg Machine weights vary with option configurations See

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