INSTRUCTIONS - Harley
Contents
1. 3 Replace the snap ring part number 11005 removed in 1c under Removal 4 Reinstall foot peg by reversing step 1b from above Tighten the capscrews to 47 in lbs 5 3 N m 5 Adjust rear brake free play and brake pedal height according to instructions in the Product section of the applicable Service Manual 6 Check brake for proper operation following all appropriate warnings and cautions in the Product and Chassis sections of the appropriate Service Manual INSTRUCTIONS REV 1 31 99 Kit Number 42617 99 CHROME REAR BRAKE LEVER KIT Figure 1 Typical installed rear brake pedal Remove and save Figure 2 Footpeg removal 7 Reinstall exhaust system and heat shield according to the instructions in the Fuel System section of the appropriate Service Manual AwarNING Whenever the brake system is serviced always test the brakes on dry clean pavement at slow speeds before putting the motorcycle in regular use Failure to proper ly test the brakes may result in brake failure which may result in death or serious injury 1 of 2 Reservoir Jam nut remove and assembly save for reinstallation Rotate entire assembly as one piece to remove Hold assembly by flats of push rod extending from reservoir assembly Remove snap ring 11005 Spring washer Save for reinstallation Figure 3 Existing brake assembly removal SMOTOR e Part No 42617 99 Date 1 99 Service Parts Chrome Brake2. Lever Kit Description Part Number Bearing sleeves 2 Not sold separately Cotter pin Not sold separately Clevis pin Not sold separately Brake rod Not sold separately Brake pedal chrome Not sold separately J01461 2 of 2
3. MOTOR HARLEY DAVIDSON WY General J01461 This chrome brake pedal is designed for installation on all 1990 and later FXD FXDL FXDS CONV FXDX and FXDB model motorcycles See Service Parts Illustration for kit contents NOTE A Service Manual for your vehicle is available from your Harley Davidson Dealer NOTE It will be necessary to purchase a replacement snap ring part number 11005 before installing this kit Removal 1 Remove original rear brake lever as follows Be sure to note all removal processes for installation of new chrome brake lever a Remove the exhaust system and heat shield according to the instructions in the Fuel System section of the appropriate Service Manual b See Figure 2 Remove the footpeg by removing the two capscrews and all related hardware Pull the footpeg off Save the capscrews and hardware for reinstallation c Remove snap ring from behind the brake lever and remove brake pedal assembly from foot peg mount d See Figure 3 Loosen the entire brake pedal assembly Back off the jam nut and hold on the flats of the pushrod at the reservoir assembly Rotate the entire assembly until it is removable Remove the jam nut from the assembly and save for reinstallation Installation 1 See Service Parts Illustration Install new chrome brake lever assembly by reversing removal step 1d from above 2 Reassemble footpeg to new chrome brake lever using the saved spring washer
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